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CI/SfB (47) Ln6

CERTIFICATE NO. 03/0192


Renolit Belgium N.V., Industrie Park De Bruwaan 9,
B-9700 Oudenaarde, Belgium.
Tel: +32 55 339711
Fax: +32 55 318658
Email: renolit.belgium@renolit.com

Alkorplan Roof Waterproofing Systems


Systém d’étanchéité pour toitures
Dachabdichtungen

NSAI Agrément (Irish Agrément Board) is designated by Government to carry out European Technical
Assessments.
NSAI Agrément establish proof that the certified products are ‘proper materials’ suitable for their intended use
under Irish site conditions, and in accordance with the Building Regulations 1997 to 2014.

PRODUCT DESCRIPTION: MANUFACTURE AND MARKETING:


This Certificate relates to Alkorplan roofing The membrane system is manufactured by:
systems for use as a mechanically fastened,
ballasted or bonded waterproofing layer on Renolit Belgium N.V.,
pitched or flat roofs with limited access as well as Industrie Park De Bruwaan 9,
on flat roofs such as terraces and planted roofs. B-9700 Oudenaarde,
This Certificate certifies compliance with the Belgium.
requirements of the Building Regulations 1997 to Email: renolit.belgium@renolit.com
2014.
The product is marketed in Ireland by:
USE:
This Certificate covers the use of Alkorplan Roof Laydex Ltd.,
Waterproof Systems (35170, 35176, 35177, Unit 3,
35179) as a bonded, loose laid and ballasted or Allied Industrial Estate,
mechanically fixed waterproofing membrane on Kylemore Road,
pitched roofs with limited access as well as on Dublin 10.
flat roofs such as terraces and planted roofs.
These systems are intended for use on flat roofs Tel: 00353 1 642 6600
with substrates in accordance with BS 8217:2005 Fax: 00353 1 642 6601
Code of practice for reinforced bitumen Email: sales@laydex.ie
membranes for roofing, and for the waterproofing
of all normal roofing details such as parapets,
outlets and roof lights.

Readers are advised to check that this Certificate has not been withdrawn or superseded by a later issue by contacting the
Irish Agrément Board, NSAI, Glasnevin, Dublin 9 or online at www.nsai.ie
Part One / Certification 1

1.1 ASSESSMENT Part B – Fire Safety


In the opinion of NSAI Agrément, Alkorplan B4 – External Fire Spread
Roof Waterproof Systems installed in Alkorplan Roof Waterproof Systems can
Ireland by trained, licensed contractors in meet the requirements for resistance to
accordance with processing specifications fire penetration and the distance of spread
issued by Renolit Belgium N.V. and used in of flame for roofs, as indicated in Section
accordance with this Certificate, can meet 4.1 of this Certificate.
the requirements of the Building
Regulations 1997 to 2014, as indicated in Part C – Site Preparation and
Section 1.2 of this Irish Agrément Resistance to Moisture
Certificate. C4 – Resistance to Weather and
Ground Moisture
1.2 BUILDING REGULATIONS 1997 to Alkorplan Roof Waterproof Systems can
2014 meet the requirements when installed as
indicated in Section 2.6 of this Certificate.
REQUIREMENT:
Part F – Ventilation
Part D – Materials and Workmanship F2 – Condensation in Roofs
D3 – Alkorplan Roof Waterproof Systems, Alkorplan Roof Waterproof Systems can
as certified in this Certificate, are meet the requirements of this regulation,
manufactured from materials which are when designed and installed in accordance
proper materials fit for their intended use with this certificate.
(see Part 4 of this Certificate).
Part L – Conservation of Fuel and
D1 – Alkorplan Roof Waterproof Systems Energy
used in accordance with this Certificate, L1 - Conservation of fuel and energy
meet the requirements of the building Alkorplan Roof Waterproof Systems, in
regulations for workmanship. conjunction with the full roof build-up, can
contribute to or meet the requirements of
Part A – Structure this regulation, when designed and
A1 – Loading installed in accordance with this certificate.
Alkorplan Roof Waterproofing Systems can
meet the loading requirements, provided
the installation complies with the
conditions described in this Certificate.

Certificate No. 03/0192 / Alkorplan Roof Waterproof Membranes


Part Two / Technical Specification and Control Data 2

2.1 PRODUCT DESCRIPTION  Alkorplan 81060 – Preformed internal


Alkorplan Roof Waterproof Membranes are corner in PVC membrane.
manufactured from PVC polymer,  Alkorplan 81061 – Preformed external
plasticizers, stabilisers and pigments. corner in PVC membrane.
Membranes are secured either by  Alkorplan 81062 – Preformed external
mechanical fixing, ballast or glue. Lap corner for rooflights.
joints are made using solvent or by hot air  Alkorplan 81038 – Seam sealing mastic
welding. A range of suitable profiles can be (liquid PVC).
fabricated from Alkorplan metal to deal  Alkorplus 81025 – THF based welding
with parapet, edge, upstands and gulley fluid for cold welded seams.
details as required.  Alkorplus 81001 – 120 g/m2 glass-fibre
fleece for use as a separation layer.
2.2 PRODUCT RANGE  Alkorplus 81004 – 500 g/m2 polyester
fleece for use as a protection layer.
 Alkorplus 81005 – 300 g/m2 polyester
Table 1: Product Range fleece for use as a protection layer.
 Alkorplus 81008 – 180 g/m2 polyester
Roll Roll
Thickness Weight fleece for use as a separation layer.
Width Length Colour
(mm) (kg/m2)  Alkorplan 35171 – 1.5mm PVC
(m) (m)
membrane for detailing work in
35170 1.5 1.05 20 1.95 Various different colours.
 Alkorplus 81040 – Solvent based nitrile
1.2 1.05 25 1.45 contact adhesive.
35176 1.5 1.60 20 1.85 Various  Alkorplus 81068 – PU adhesive.
1.5 2.10 20 1.85  Alkorplus 81012 – LDPE vapour check.
 Alkorplus 81057 – Double-sided seam
1.2 1.05 25 1.45 tape for LDPE vapour check.
35276 White
1.5 1.60 20 1.85
 Alkorplan 35x76 – PVC walkway
protection membrane for trafficked
1.2 2.05 20 1.57 Light
35177 areas.
1.5 2.05 15 1.96 Grey
 Alkorplus 81058 – Compressive foam
1.2 2.10 15 1.86 strip for wind-tight laminated metal
35179 Various
1.5 2.10 15 2.25 connections.
 Alkorplus 81192 – Aluminium tape for
35279
1.2 2.10 15 1.86
White flexible laminated metal connections.
1.5 2.10 15 2.25
 Alkorplan 35121 – Protective polyester
fleece with PVC foil lamination.
 Alkorplan 35170 is a non-reinforced PVC  Alkorplus 81345 – Applicator brush for
membrane suitable for mechanical cold welded seams.
fixing.  Alkorplus 81145 – PE bottle for seam
 Alkorplan 35176 and 35276 is a sealing mastic.
polyester reinforced PVC membrane  Alkorplus 81245 – Nozzle for PE bottle.
suitable for mechanical fixing.  Alkorplan 81503 – Standing seam
 Alkorplan 35177 is a glass fibre fleece profile, X-large.
reinforced PVC membrane suitable for  Alkorplan 81504 – Standing seam
loose laying and ballasting. profile, large.
 Alkorplan 35179 and 35279 is a PVC  Alkorplan 81502 – Double pressure
membrane backed with a polyester roller for standing seam profiles.
fleece suitable for bonding.
2.4 MANUFACTURE
2.3 ANCILLARY ITEMS Alkorplan Roof Waterproof Membranes are
 Alkorplan 81170 – Galvanised steel manufactured by calendering plasticized
sheet laminated with PVC foil (2m x PVC into sheets. Two or three of these
1m). sheets are then heat laminated together
 Alkorplan 81171 – Galvanised steel with a reinforcing scrim in between or
sheet laminated with PVC foil (3m x fleece-backed if appropriate. The product is
1m). then cut to length and reeled onto a
 Alkorplus 81044 – Cleaner on ethyl cardboard core, wrapped and labelled.
acetate base.

Certificate No. 03/0192 / Alkorplan Roof Waterproof Membranes


2.5 DELIVERY, STORAGE AND MARKING
Each roll carries a label bearing the Insulation materials should comply with
product’s name, product description the BS 8217:2005 or be the subject of a
including type no., article no., thickness, current NSAI Agrément Certificate suitable
width and length. for this application. The compatibility of
the insulation materiel and the Alkorplan
In addition, the batch no. and the date of membranes should be checked with the
production are printed on the top side of Certificate holder.
the edge of the roofing sheet at regular
spaces. Labels containing the NSAI Insulation boards should be laid with long
Agrément mark and Certificate number are edges fully supported, lightly butted
fixed to each roll pack. together with staggered end joints, with
mechanical fixing as required to resist
Rolls are to be stored horizontally on wind loading determined in accordance
pallets in a dry condition. No more than with the requirements of I.S. EN 1991-1-
two pallets should be stored on top of each 4:2005+NA:2013: Eurocode 1: Actions on
other. structures - Part 1-4: General actions -
Wind actions.
Solvents and sealants must be stored in a
dry, sealed area reserved for inflammable Alkorplan Roof Waterproof Membranes may
materials. be laid in conditions normal to roofing
work, but should not be laid in wet weather
2.6 INSTALLATION conditions. At temperatures below 5oC, to
Only trained installers, working in avoid the risk of moisture entrapment or
accordance with the manufacturer’s contamination of the solvent used in lap
recommendations and installation jointing, suitable precautions must be
instructions shall carry out installation of taken.
the roof covering in accordance with the
relevant clauses of BS 80004: 1989: All installation work must be carried out
Workmanship on building sites – Code of under the supervision of operatives who
practice for waterproofing. Roof decks to have received training from Renolit
which the covering is applied, must comply Belgium NV.
with BS 6229:2003 Code of practice for flat
roofs with continuously supported 2.6.1 Installation Procedure: Mechanically
coverings. Fixed System
Alkorplan Roof Waterproof Membranes
Substrates should be clean and free from must be initially loose-laid with the light
sharp projections such as nail heads and grey/coloured surface uppermost
concrete nibs. Where Alkorplan Roof (automatically when unrolling the roll). The
Waterproof Membranes are laid over rough loose-laid waterproofing membrane should
finished decks, the appropriate protection be secured by mechanical fixing using the
layer must be used. appropriate roof fasteners for each kind of
supporting substructure (SFS Isofast
The roofing sheets are not compatible with pressure plates or equal). The lap joints
bitumen, coal tar pitch or oil based are made using solvent by hot air welding.
products and direct contact with such Laps must be at least 100mm wide and
products must be prevented by use of one shall be fully supported during welding
of the recommended separating layers. operations as to accommodate the
pressure plate of the fixing element and a
Direct contact with polystyrene, 50mm wide weld (see Figure 1).
polyurethane or polyisocyanurate
insulation boards can only be used under The mechanical fixing of the initially loose-
Alkorplan when they have a top surface of laid membrane is designed to absorb the
laminated aluminium foil or have one of wind uplift forces and to transmit these
the recommended separating layers forces to the supporting substructure. The
intervening. fixing system described in Section 2.1 of
this Certificate is to be used.

Certificate No. 03/0192 / Alkorplan Roof Waterproof Membranes


Where SFS discs or equal are used, the The glue is designed to absorb the wind
Alkorplan Roof Waterproof Membrane is uplift forces and to transmit these forces to
fixed in the joint overlaps. The discs are the supporting structure. The PU adhesive
installed with the longitudinal side parallel is applied in stripes and spread on full
to the outer edge of the membrane and area.
with a minimum dimension of 30mm from
the edge to the centre of the disc. The 2.6.4 Details
overall overlap width in the membrane Upstands, edge and gulley details are
must be 100mm, in order to ensure a formed in Alkorplan Metal (PVC coated
remaining overlap width of 50mm to galvanised steel) sections mechanically
accommodate the weld. The fixing in the fixed to the substructure. Alkorplan Roof
supporting substructure is effected by Waterproof Membranes should be
corrosion resistant screws. continuously welded to all Alkorplan Metal
components (see Figure 4).
The pressure plates of the fixing elements
are installed in the overlap with the 2.6.5 Jointing Procedure
longitudinal side parallel to the outer edge The solvent used in welding laps has a low
of the membrane and with a minimum flash point and where it is to be used in
dimension of 30mm from the edge of the enclosed spaces, adequate ventilation
sheet to the centre of the pressure plate. facilities should be provided.
The pressure plates are fixed to the
substrate by means of corrosion resistant Welds must be achieved using Alkorplan
screws through the thermal insulation, solvent or by means of a hot air welder.
vapour control layer and existing The lap joint area on both sheets must be
protection or separation layers to the cleaned back a minimum of 50mm and
supporting substructure. then dried. Laps must be at least 50mm
wide and should be fully supported during
2.6.2 Installation Procedure: Ballasted welding operations.
System
Alkorplan Roof Waterproof Membranes Welded laps should be consolidated by the
must be loose laid with the light grey application of firm even pressure to ensure
surface uppermost. The loose-laid a watertight seal. All laps must be checked
membrane should be secured by ballast. at least 15 minutes after welding by
The lap joints are made using solvent or by running a metal probe along the welded
hot air welding. Laps must be at least edge, and any discontinuities made good.
50mm wide (see Figure 2). The ballast on
the initially loose-laid membrane is All laps must finally have a bead of
designed to absorb the wind uplift forces Alkorplan liquid PVC sealing mastic applied
and to transmit these forces to the to the exposed edge and injected into any
supporting substructure. Immediately after voids to close all remaining capillaries. Hot
the installation of the Alkorplan membrane air welding may also be used to close
on the surface, a sufficient layer of ballast capillaries.
is put in place to avoid movement of the
membrane by wind forces. When
necessary, a protection layer is previously
installed between the membrane and the
ballast.

2.6.3 Installation Procedure: Glued System


Alkorplan Roof Waterproof Membranes are
glued with Alkorplus PU adhesive to the
substrate. Appropriate substrates for
gluing Alkorplan membranes are metal,
concrete or timber supporting
substructures as well as existing
bituminous waterproofing of old roofs or
thermal insulation specially designed for
this purpose.

The lap joints are made by solvent or hot


air welding. Laps must be at least 80mm
wide. The weld is 50mm wide (see Figure
3).

Certificate No. 03/0192 / Alkorplan Roof Waterproof Membranes


Figure 1: Mechanically Fixed Seam

Figure 2: Loose Laid Ballasted Seam

Certificate No. 03/0192 / Alkorplan Roof Waterproof Membranes


Figure 3: Partially Bonded Seam

Figure 4: Water-Check Kerb

Certificate No. 03/0192 / Alkorplan Roof Waterproof Membranes


Part Four / Technical Investigations 4

3 GENERAL
3.1 Alkorplan Roof Waterproof Membranes 3.7 Flat roofs are defined for the purpose of
when installed in accordance with the this Certificate as those roofs up to 10o to
manufacturer’s instructions are suitable for the horizontal and having a minimum
use on timber, metal, concrete or insulated finished fall of 1:80. Pitched roofs are
decks as mechanically fixed waterproofing defined as those having falls within the
membranes on flat and pitched roofs with range of 10o to 70o to the horizontal. See
limited access. section 4.1 of this certificate for the fire
test rating and classification per BS 476:
(a) A fully bonded single layer waterproof Part 3: 2004: Fire tests on building
covering on pitched roofs with limited materials and structures – Classification
access. and method of test for external fire
exposure to roofs, of roof systems using
(b) A fully bonded single layer waterproof the Alkorplan 35177 membrane. The
covering on flat roofs with limited designation of other roof systems should
access. be confirmed by test or assessment.

3.2 Alkorplan Roof Waterproof Membranes are 3.8 To minimize ponding, and in accordance
also suitable for use as loose-laid ballasted with BS 6229:2003, it is recommended
membrane single layer waterproof that flat roofs should have a Design Fall of
covering, ballasted with aggregate to 1:40 to achieve a Minimum Finished fall of
prevent wind uplift. On flat roofs with 1:80, unless a detailed analysis of the roof
limited access as well as on roofs for public is available, including overall and local
access such as terraces and planted roofs, deflection and direction of falls.
appropriate protection layers shall be used.
3.9 Decks to which the product is to be applied
3.3 Alkorplan Roof Waterproof Membranes are must comply with the relevant
also suitable for use as glued membranes requirements of BS 8217:2005 and BS
on flat and pitched roofs with limited 6229:2003.
access.
3.10 Non-traditional insulation systems or
3.4 Alkorplan Roof Waterproof Membranes are materials used in conjunction with the
also suitable for use where appropriate as product must be used in accordance with
an exposed capsheet. the manufacturer’s instructions.

3.5 Condensation risk should be assessed in 3.11 The adhesion of Alkorplan Roof Waterproof
accordance with BS 6229: 2003 Code of Membranes to decking, or bituminous felt,
practice for flat roofs with continuously is sufficient to resist the effects of wind
supported coverings, and BS 5250:2011: suction, elevated temperatures and
Code of practice for control of condensation thermal shock conditions likely to occur in
in buildings, and only approved vapour practice.
barriers should be used.
3.12 The systems can accept, without damage,
3.6 Limited access roofs are defined for the the limited foot traffic and light
purpose of this Certificate as those roofs concentrated loads associated with
that are subjected only to pedestrian traffic installation and maintenance operations.
for maintenance of the roof covering and Reasonable care is required, however, to
cleaning of gutters etc. Where traffic in avoid puncture by sharp objects or
excess of this is envisaged, special concentrated loads.
precautions such as additional protection to 4 Although t affected by standing water, it is good
the membrane must be taken, as
recommended by the manufacturer.

Certificate No. 03/0192 / Alkorplan Roof Waterproof Membranes


Part Four / Technical Investigations 4

4.1 BEHAVIOUR IN FIRE 4.2 THERMAL INSULATION


When tested in accordance with BS 476- Calculations of the thermal transmittance
3:2004, a system comprising: (U-value) of specific roof build-ups should
1. A 18mm oriented strand board, a be carried out in accordance with IS EN
vapour control layer, 80mm foil-faced ISO 6946:2007 Building components and
polyurethane insulation board and building elements – Thermal resistance and
1.2mm thick Alkorplan 35176, thermal transmittance – Calculation
mechanically fastened, achieved a method, using a thermal conductivity (λ)
rating of EXT.S.AB. values of the products used as defined by
2. A 0.7mm steel deck, a vapour control the certificate holder. The U-value of a
layer, 80mm foil-faced polyurethane construction will depend on the materials
insulation board and 1.5mm Alkorplan used and the design.
35170, mechanically fastened, achieved
a rating of EXT.F.AB. For retrofit installations on existing
3. A 0.75mm profiled metal deck covered dwellings guidance should be sought from
on upper surface with a low density the certificate holder on achievable U-
polyethylene vapour control layer, a values as the actual U-value of installation
50mm layer of phenolic foam insulation will depend on the construction of the
board, covered by 1.5mm thick existing building elements.
Alkorplan 35170, achieved an EXT.F.AB
rating. The product can contribute to maintaining
4. A 0.75mm profiled metal deck covered continuity of thermal insulation at junctions
on upper surface with a low density between elements and around openings.
polyethylene vapour control layer, a Guidance in this respect, and on limiting
50mm layer of polyurethane foam heat loss by air infiltration, shall be sought
insulation board, covered by a 1.2mm from the certificate holder and by reference
thick Alkorplan 35176, achieved an to the DoEHLG publication Limiting
EXT.F.AB rating. Thermal Bridging & Air Infiltration –
5. A 22mm plywood deck covered on its Acceptable Construction Details.
upper surface with a bitumen vapour
control layer, a 60mm polyurethane 4.3 CONDENSATION RISK
insulation board, covered with two The interstitial and internal condensation
layers of felt, bonded with 95/25 risk of the roof should be assessed in
bitumen, covered by Alkorplan 35179 accordance with BS 6229: 2003, and BS
partially bonded with Alkorplus 81066 5250:2011. An approved vapour barrier
achieved an EXT.F.AB rating. (AVCL) is required on the warm side of the
insulation in all instances.
The designation of other roof types
should be confirmed by test or 4.3.1 Interstitial Condensation
assessment. The risk of interstitial condensation in the
roof build-up is dependent on a number of
When using the Alkorplan 35177 factors including roof design. Reference
membrane on flat roofs where additional should be made to BS 6229: 2003, and BS
protection is to be applied, reference 5250:2011.
should be made to TGD B, Appendix A,
Table A5, and to Commission Decision To avoid the risk of interstitial
2000/553/EC for conditions and surface condensation in cold flat roofs, an AVCL
protections which fulfil the ‘external fire should be provided on the warm side of the
performance’ requirements of TGD B to insulation and there should be a cross-
the Irish Building Regulations. Such ballast ventilated void, not less than 50mm deep,
protection would normally consisting of: between the slab or deck and the
- A layer of loose laid gravel with a insulation. Ventilation openings shall be
thickness of at least 50mm or a mass provided to every roof void along two
≥ 80kg/m2 (minimum aggregate size opposite sides of the roof.
4mm maximum 32 mm).
- Sand/cement screed to a thickness of
at least 30mm
- Cast stone or mineral slabs of at least
40mm thickness.

Certificate No. 03/0192 / Alkorplan Roof Waterproof Membranes


The risk of risk of interstitial condensation When site limiting factors give rise to
in warm flat roofs is dependent on the substandard level of insulation at bridged
nature of the supporting structure. As junctions, guidance should be sought from
there is a risk of interstitial condensation the certificate holder as to acceptable
forming between the thermal insulation minimum requirements (see clause 4.4 for
and the waterproofing covering , an AVCL further guidance).
with a vapour resistance at least equal to
that of the waterproofing covering should When insulating buildings, the
be installed immediately above the recommendations of BS 5250:2011 should
supporting structure , wrapped and sealed be followed to minimise the risk of
at the perimeter and at all penetrations condensation within the building elements
through the roof covering. and structures.

For inverted flat roofs, it is essential that Roofs will adequately limit the risk of
the thermal insulation used resists water surface condensation where the thermal
absorption and is sufficiently loadbearing to transmittance (U-value) does not exceed
support the protective covering or ballast 0.35 W/m2 K for roofs at any point, and
where used. openings and junctions with other elements
are designed in accordance with the
When building elements do not follow the DoEHLG publication Limiting Thermal
principles of BS 5250:2011, a robust Bridging & Air Infiltration – Acceptable
hydrothermal assessment to either I.S. EN Construction Details (ACD).
15026:2007 Hygrothermal performance of
building components and building elements 4.4 LIMITING THERMAL BRIDGING
- Assessment of moisture transfer by The linear thermal transmittance ψ (Psi)
numerical simulation or I.S. EN ISO describes the heat loss associated with
13788:2001 Hygrothermal performance of junctions and around openings.
building components and building elements
- Internal surface temperature to avoid When all building junctions are shown to be
critical surface humidity and interstitial equivalent or better than those detailed in
condensation - Calculation methods must the DoEHLG Acceptable Construction
be considered. Details, then it is acceptable to use the
linear thermal transmittance values outline
Care should be taken to provide adequate in Table D1 of Appendix D of TGD to Part L
ventilation, particularly in rooms expected of the Building Regulations 1997 to 2014.
to experience high humidity, and to ensure When all bridged junctions within a building
the integrity of vapour control layers and comply with the requirements of Table D1
linings against vapour ingress. of appendix D of TGD to Part L, the
improved ‘y’ factor of 0.08 can be entered
4.3.2 Internal Surface condensation into the Dwelling Energy Assessment
For retrofit installation, when improving the Procedure (DEAP) Building Energy Rating
thermal performance of the external (BER) calculation.
envelope of an existing building, through to
upgrading of roof insulation as part of a Where either of the above options are
roof build-up, designers need to consider shown to be valid, or when the required
the impact of these improvements on other values cannot be achieved, all relevant
untouched elements of the building. details should be recorded for that project
for use in future BER calculations.
When bridged junctions meet the
requirements of TGD Part L, Appendix D Ψ-values for other junctions outside the
table D1, the coldest internal surface scope of this certificate should be assessed
temperature will satisfy the requirements in accordance with the BRE IP1/06
of section D2, namely that the temperature “Assessing the effects of thermal bridging
factor (fRsi) shall be equal to or greater at junctions and around openings” and BRE
than 0.75. As a result best practice will Report BR 497 “Conventions for calculating
have been adopted in order to limit the risk linear thermal transmittance and
of internal surface condensation which can temperature factors” in accordance with
result in dampness and mould growth. appendix D of TGD to Part L of the Building
Regulations 1997 to 2014.

Certificate No. 03/0192 / Alkorplan Roof Waterproof Membranes


4.5 VENTILATION 4.9 RESISTANCE TO WIND UPLIFT
Adequate room and roof ventilation must The resistance to wind uplift of a
be provided in accordance with TGD Part F mechanically-fastened waterproofing layer
of the Building Regulations 1997 - 2014, is provided by the fasteners passing
for all installations. This will also limit to through the membrane into the substrate.
potential for Interstitial Condensation The number and position of fixings will
Internal Surface as detailed in Cl. 4.3 of depend on a number of factors including:
this certificate. • wind uplift forces to be restrained
• pull-out strength of the fasteners
In addition a cross-ventilation shall be • tensile properties of the membrane
provided in cold flat roof designs as • appropriate calculation of safety factors.
detailed in Cl. 4.3.1 of this certificate.
The wind uplift forces are calculated in
4.6 RESISTANCE TO PENETRATION OF accordance with I.S. EN 1991-1-4 : 2005.
ROOTS On this basis, the number of fixings
Results of test data on Alkorplan 35177 required should be established using a
indicate that it is suitable for use as a root- maximum permissible load values shown in
resistant membrane. Table 2.

4.7 MAINTENANCE
Installed Alkorplan roof waterproofing Table 2: Max. Permissible Load
systems must be the subject of annual
inspections and maintenance to ensure Membrane
Max. permissible
continued performance as detailed in BS load (Kn)
8217:2005 clause 10. Maintenance should Alkorplan 35170 with hot-air
include checks and operations to ensure welded joints
0.4
the following where applicable:
Alkorplan 35170 with
0.4
 Adequate ballast is in place and evenly solvent-welded joints
distributed over the membrane.
 Protection layers are in good condition. Alkorplan 35176 and 35276
0.7
 Exposed membrane is free from the with hot-air welded joints
build-up of silt, and other debris and
unwanted vegetation are cleared.
 Green roofs and roof gardens must be When Alkorplan 35179 or 5279 are bonded
regularly inspected, particularly in to a decking, or bituminous felt, it is
autumn sufficient to resist the effect of wind
after leaf fall and in the spring, to ensure suction, thermal cycling or other minor
unwanted vegetation and other debris structural movements likely to occur in
are service.
cleared from the roof and drainage
outlets When Alkorplan 35179 orb35279 are
bonded to insulation boards, the resistance
Drainage outlets and gutters should be to wind uplift will be dependent on the
regularly maintained. cohesive strength of the insulation and the
method by which it is secured to the roof
In the event of accidental damage, repair deck. This must be taken into account
should be carried out by a licensed when selecting suitable insulation material.
Alkorplan contractor in accordance with
the certificate holder’s instructions. The ballast requirements for loose-laid
systems using Alkorplan 35177 must be
calculated in accordance with the relevant
4.8 WEATHERTIGHTNESS parts of I.S. EN 1991-1-4 : 2005. See Cl.
Assessment has shown that Alkorplan 4.1 of this certificate for minimum ballast
roofing membranes and joints, when requirements.
completely sealed and consolidated, will
adequately resist the passage of moisture The soil used in roof gardens must not be
to the inside of the building. Alkorplan of a type that will be removed, or become
roofing systems are capable of accepting delocalised due to wind scour experienced
minor structural movements without on the roof. It must be recognised that the
damage and so meet the requirements of type of plants used in roof gardens could
Part C of the Building Regulations 1997 to significantly affect the expected wind loads
2014. experienced in service.

Certificate No. 03/0192 / Alkorplan Roof Waterproof Membranes


4.10 EFFECTS OF TEMPERATURE 4.15 OTHER INVESTIGATIONS
Alkorplan Roof Waterproof Membranes will (i) The manufacturing process was examined
resist temperatures in the range of –20oC including methods adopted for quality
to 80oC. control, and details were obtained of the
quality and composition of the materials
4.11 DURABILITY used.
When installed in accordance with this
Certificate and adequately supported by (ii) NSAI carried out visits to assess the history
the substrate, the system’s life as a of use and practicability of installation of
weatherproof covering will be in excess of the product.
30 years. In environments where the
membranes are in contact with organic (iii) A condensation risk analysis was
solvents, life expectancy of the membranes performed.
may be reduced. In cases of doubt, the
advice of the Certificate holder must be 4.16 CE MARKING
sought. Repairs can be carried out by the The Certificate holder has taken
procedures listed above and are effective responsibility of CE marking the product in
in restoring weather tightness. accordance with Harmonised European
Standard EN 13956: 2012: Flexible sheets
4.12 TOXICITY for waterproofing- Plastic and rubber
The membranes are not toxic in normal sheets for roof waterproofing- Definitions
service. and characteristics. An asterisk (*)
appearing in this Certificate indicates that
4.13 REUSE AND RECYCLABILITY data shown is given in the manufacturers
The products comprise polyvinyl chloride, declaration of performance (DoP).
polyester and glass, which can be recycled. See Table 3. Designers should refer to the
latest version of the manufacturers DoP for
4.14 RESISTANCE TO FOOT TRAFFIC all essential characteristics.
Results of test data indicate that the
membranes can accept the limited foot
traffic and light concentrated loads
associated with installation and
maintenance. Care must be taken to avoid
puncture by sharp objects, or concentrated
loads. On limited access roofs where
excessive traffic is envisaged, such as
maintenance of lift equipment, a walkway
must be provided, for example, using
concrete slabs supported on bearing pads.

Certificate No. 03/0192 / Alkorplan Roof Waterproof Membranes


Table 3: Membrane Characteristics *

Membrane
Test
35170 35176 35276 35177 35179 35279

Reaction to fire * E E E E E E

Watertightness * Pass Pass Pass Pass Pass Pass

MLV ≥15 MLV ≥1050 MLV ≥1050 MLV ≥8 MLV ≥825 MLV ≥825
Tensile force * (N/mm2) (N/50mm) (N/50mm) (N/mm2) (N/50mm) (N/50mm)

Elongation * MLV≥250% MLV≥15% MLV≥15% MLV≥150% MLV≥55% MLV≥55%

Root resistance * NPD NPD NPD Pass NPD NPD

Resistance to static
MLV ≥20kg MLV ≥20kg MLV ≥20kg MLV ≥20kg MLV ≥20kg MLV ≥20kg
*loading
Resistance to impact *
(EN12691/A) MLV≥300mm MLV≥650mm MLV≥650mm MLV≥500mm MLV≥800mm MLV≥800mm
(EN12691/B) MLV≥2000mm MLV≥2000mm MLV≥2000mm MLV≥2000mm MLV≥2000mm MLV≥2000mm

Tear resistance * MLV ≥100N MLV ≥200N MLV ≥200N MLV ≥100N MLV ≥325N MLV ≥325N

MLV ≥150 MLV ≥200 MLV ≥200 MLV ≥150 MLV ≥200 MLV ≥200
Joint peel resistance * (N/50mm) (N/50mm) (N/50mm) (N/50mm) (N/50mm) (N/50mm)

MLV ≥800 MLV ≥900 MLV ≥900 MLV ≥300 MLV ≥625 MLV ≥625
Joint shear resistance * (N/50mm) (N/50mm) (N/50mm) (N/50mm) (N/50mm) (N/50mm)

Durability * Pass Pass Pass NPD Pass Pass

Foldability at low Temp. * -25oC -25oC -25oC -30oC -25oC -25oC

* Values for the membranes essential characteristics are given in the manufacturers declaration of performance (DoP) in
accordance with EN 13956: 2005. Designers should refer to the latest version of the manufacturers DoP for all essential
characteristic values.

Certificate No. 03/0192 / Alkorplan Roof Waterproof Membranes


Part Five / Conditions of Certification 5

5.1 National Standards Authority of Ireland 5.3 In granting Certification, the NSAI makes
("NSAI") following consultation with the no representation as to;
NSA Agrément has assessed the
performance and method of installation of (a) the absence or presence of patent
the product/process and the quality of the rights subsisting in the product/process;
materials used in its manufacture and or
certifies the product/process to be fit for (b) the legal right of the Certificate holder
the use for which it is certified provided to market, install or maintain the
that it is manufactured, installed, used and product/process; or
maintained in accordance with the (c) whether individual products have been
descriptions and specifications set out in manufactured or installed by the
this Certificate and in accordance with the Certificate holder in accordance with the
manufacturer's instructions and usual trade descriptions and specifications set out in
practice. This Certificate shall remain valid this Certificate.
for five years from date of issue so long as:
5.4 This Certificate does not comprise
(a) the specification of the product is installation instructions and does not
unchanged. replace the manufacturer's directions or
any professional or trade advice relating to
(b) the Building Regulations 1997 to 2014 use and installation which may be
and any other regulation or standard appropriate.
applicable to the product/process, its
use or installation remains unchanged. 5.5 Any recommendations contained in this
Certificate relating to the safe use of the
(c) the product continues to be assessed certified product/process are preconditions
for the quality of its manufacture and to the validity of the Certificate. However
marking by NSAI. the NSAI does not certify that the
manufacture or installation of the certified
(d) no new information becomes available product or process in accordance with the
which in the opinion of the NSAI, would descriptions and specifications set out in
preclude the granting of the Certificate. this Certificate will satisfy the requirements
of the Safety, Health and Welfare at Work
(e) the product or process continues to be Act. 2005 or of any other current or future
manufactured, installed, used and common law duty of care owed by the
maintained in accordance with the manufacturer or by the Certificate holder.
description, specifications and safety
recommendations set out in this 5.6 The NSAI is not responsible to any person
certificate. or body for loss or damage including
personal injury arising as a direct or
(f) the registration and/or surveillance fees indirect result of the use of this product or
due to NSAI Agrément are paid. process.

5.2 The NSAI Agrément mark and certification 5.7 Where reference is made in this Certificate
number may only be used on or in relation to any Act of the Oireachtas, Regulation
to product/processes in respect of which a made thereunder, Statutory Instrument,
valid Certificate exists. If the Certificate Code of Practice, National Standards,
becomes invalid the Certificate holder must manufacturer's instructions, or similar
not use the IAB mark and certification publication, it shall be construed as
number and must remove them from the reference to such publication in the form in
products already marked. which it is in force at the date of this
Certification.

Certificate No. 03/0192 / Alkorplan Roof Waterproof Membranes


This Certificate No. 03/0192 is accordingly granted by the NSAI to Renolit Belgium NV on
behalf of NSAI Agrément.

Date of Issue: November 2003

Signed

Seán Balfe
Director of NSAI Agrément

Readers may check that the status of this Certificate has not changed by contacting NSAI
Agrément, NSAI,1 Swift Square, Northwood Business Park, Santry, Dublin 9, Ireland. Telephone:
(01) 807 3800. Fax: (01) 807 3842. www.nsai.ie

Revisions:
 October 2006: Scope extended to cover use of product on roofs with a pitch up to 70
degrees.
 June 2016: References to Irish Building Regulations and standards updated. Product
listing and specification updated to reflect manufacturers DoP.

Certificate No. 03/0192 / Alkorplan Roof Waterproof Membranes

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