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Abebe Manaye Intern Final Report 2013e12
Abebe Manaye Intern Final Report 2013e12
NEKEMT, ETHIOPIA
MAY, 4/2013E.C
ABEBE MANAYE INTERN REPORT MAY, 2013E.C
DECLARATION
I declared that the following report paper of the internship period is my original work and has
not been presented earlier, after the completion of this period and that all sources of the material
used for report has been dully acknowledge from my company. It is well known that Wollega
University institute of technology wants to established sustainable network with private and
public sectors used to create better linkage between the industries and university. Due to this, all
4th year students of civil engineering and technology, starting from January 3/2013 to April
20/2013E.C were in practical work.
Thus, I want to certify that I have satisfactory completed my internship program. I am also
worked hard during internship period & I showed good performance and ethics towards my work
and assignment. (Amanuel.A, 2019E.C)
ADVISOR NAME:-
MSC. TESFA
SIGNATURE: __________ __________
EXAMINER
__________ __________
__________ __________
__________ __________
__________ __________
__________ __________
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ABEBE MANAYE INTERN REPORT MAY, 2013E.C
EXECUTIVE SUMMARY
This report discusses our four month stay at FE construction enterprise.
The first part is about the general history; overall buildings, roads and build by the company
and work flow of my hosting company FE construction enterprise.
The second section talks about the overall internship experience, staring from how I have the
opportunity to intern at the company and going on to the main tasks I performed in an office; the
things that I observed on site; the challenges that I have faced throughout the experience and the
measures that I took to overcome these challenges.
The third section focuses on the benefits of this internship. The benefits that I gathered are
discussed on the paper as both theoretical and practically benefits and work ethics related
benefits.
The fourth and the last part is the recommendation that I have to the hosting company and
my conclusion. (Amanuel.A, 2019E.C)
ACKNOWLEDGEMENT
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ABEBE MANAYE INTERN REPORT MAY, 2013E.C
First of all I want to thank my GOD for helping me in preparing this report and in general for
the knowledge and strength GOD offered me in my life time. Also I would like to express my
heartfelt thanks and gratitude to Wollega University College of engineering and technology
Department of civil engineering and technology for linking me with such resourceful company to
upgrade my theoretical knowledge with practical skill and also my adviser MSc. Tesfa Next my
deepest great attitude goes to Engineer who is the manager of the site Zerisenay devote his time
to make me as much possible professional and I would like to thank all engineers and also the
workers of the project who helped me during the whole internship time. (Amanuel.A, 2019E.C)
UNIT CONVERSION
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ABEBE MANAYE INTERN REPORT MAY, 2013E.C
ABBREVIATION
C.B.E………………..…………………………………….….Commercial Bank of Ethiopia
W.U…………………………………………………….……………..…Wollega University
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ABEBE MANAYE INTERN REPORT MAY, 2013E.C
LIST OF FIGURE
Figure1-1. Satellite location of FE construction PLC…………………………………….……….2
Figure1-2 Company flow chart………………………………………………………….………..3
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ABEBE MANAYE INTERN REPORT MAY, 2013E.C
LIST OF TABLES
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ABEBE MANAYE INTERN REPORT MAY, 2013E.C
TABLE OF CONTENTS
DECLARATION..............................................................................................................................I
EXECUTIVE SUMMARY.............................................................................................................II
ACKNOWLEDGEMENT.............................................................................................................III
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ABEBE MANAYE INTERN REPORT MAY, 2013E.C
UNIT CONVERSION...................................................................................................................IV
ABBREVIATION..........................................................................................................................V
LIST OF FIGURE.........................................................................................................................VI
LIST OF TABLES.......................................................................................................................VII
TABLE OF CONTENTS............................................................................................................VIII
CHAPTER ONE..............................................................................................................................1
BACKGROUND.............................................................................................................................1
1. INTRODUCTION................................................................................................................1
1.1 BACKGROUND HISTORY OF F.E CONSTRUCTION ENTERPRISE...................1
1.1.1 BRIEF HISTORY COMPANY.................................................................................1
1.2 DETAIL ABOUT MY INTERNSHIP PROJECT............................................................2
1.3 LOCATION FE CONSTRUCTION COMPANY............................................................2
1.4 ORGANIZATIONS AND WORK FLOW OF THE COMPANY...................................3
1.5 WORK FLOW OF MY INTERN SITE...........................................................................4
CHAPTER TWO.........................................................................................................................5
OVERALL INTERNSHIP EXPERIENCE................................................................................5
2.1 HOW TO GOT IN TO THE COMPANY.....................................................................5
2.1.1 Location of the site....................................................................................................5
2.2 STRUCTURE WORK TASKS.....................................................................................5
2.2.1 Supper structure.........................................................................................................5
2.3 CONCRETE WORK.....................................................................................................5
2.3.1 Lean concrete.............................................................................................................6
2.3.2 Reinforced concrete...................................................................................................6
2.3.3 Components of concrete............................................................................................7
2.4 BATCHING OF CONCRETE MATERIALS..............................................................9
2.5 MIXING OF CONCRETE............................................................................................9
2.5.1 Mixing time.............................................................................................................10
2.6 TRANSPORTING OF CONCRETE..........................................................................10
2.7 PLACING AND FINISHING CONCRETE...............................................................11
2.8 COMPACTION OF CONCRETE..............................................................................11
2.9 CURING OF CONCRETE.........................................................................................12
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ABEBE MANAYE INTERN REPORT MAY, 2013E.C
2.10 SPACER......................................................................................................................13
2.11 REINFORCEMENT BAR..........................................................................................14
2.12 STIRRUPS (STAFFA):-.............................................................................................15
2.12.1 The uses of stirrup are:-.......................................................................................16
2.13 LONGITUDINAL REINFORCEMENT:-..................................................................16
2.13.1 Positive bars.........................................................................................................16
2.13.2 Negative bars........................................................................................................16
2.14 LAP LENGTH............................................................................................................17
2.15 ELECTRICAL INSTALLATION..............................................................................17
2.16 FORM WORK............................................................................................................18
2.16.1 Requirements of good formwork.........................................................................18
2.16.2 Material for formwork.........................................................................................19
2.16.3 Column form work and casting concrete.............................................................19
2.16.4 Stair case form work and casting concrete...........................................................20
2.16.5 Shear wall form work and casting concrete.........................................................21
2.16.6 Beam form work and casting concrete.................................................................21
2.16.7 Slab form works and casting concrete.................................................................22
2.17 Removal of formwork and false work ........................................................................23
2.18 METHODOLOGY USED TO PERFORM THE PROJECT WORKS......................24
2.18.1 The tools, machines and equipment.....................................................................24
2.18.1.1 Machineries......................................................................................................24
2.18.1.2 Equipment........................................................................................................25
2.19 CHALLENGES FACED ME DURING INTERN PERIOD......................................25
2.20 MEASURE OF THE CHALLENGES........................................................................25
CHAPTER THREE.....................................................................................................................26
OVER ALL BENEFITIS I GAINED FROM THE INTERNSHIP PROGRAM..................26
3 INTRODUCTION..............................................................................................................26
3.1 INTERNS OF IMPROVING MY PRACTICAL SKILLS.........................................26
3.2 IN TERMS OF UPGRADING MY THEORETICAL KNOWLEDGE.....................26
3.3 INTERPERSONAL COMMUNICATION SKILLS..................................................27
3.4 TEAM PLAYING SKILLS ACQUIRED...................................................................27
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CHAPTER ONE
BACKGROUND
1. INTRODUCTION
1.1 BACKGROUND HISTORY OF F.E CONSTRUCTION ENTERPRISE
1.1.1 BRIEF HISTORY COMPANY
FE Construction PLC was established as a grade I construction firm in 1998 EC; it has grown
to be a very competitive grade with building contractor with favorable prospects for a role of
excellence in the construction industry.
At this time FE Construction p.l.c participating in many governmental and private projects.
Some of the products of this company are:
1) Non Residential building
2) Hospital
3) University building
4) Airport
5) Highway
Mission
Satisfying the infrastructural development needs of National Defense
To become the first choice and source of growth company to its customer through
the delivery of construction and infrastructural development projects at best customer
satisfaction, at highest level of quality, cost effective and within reasonable time frame.
Vision
To be the first choice construction company and infrastructural development
industry both in domestic and neighboring countries.
Objectives
Corporate objectives
• Sustainable growth and profitability
• Modern internal system
Business objectives
• Sustain competitive advantage by undertaking construction and infrastructural
projects in general and projects that are difficult for rivals in particular.
Resource objectives
• Improving efficient and effective resource utilization
Operational system objectives
ABEBE MANAYE INTERN REPORT MAY, 2013E.C
General Manager
Projects
Coordinator
Secretary
Site Engineers
It is one of row material used to produce concrete. It forms a paste which hardens and binds
the aggregate to make hard and durable concrete.
Stored in dry, wooden floor30cm above the ground.
More than 3 months ordered after production cement should be checked.
Its type and quantity must be listed on the design
1
From EBCS2 1995 Minimum Cement Content max.w/c, max. aggregate size
Garila
(Satn)
Figure2. 4 volume gauge box
2.5 MIXING OF CONCRETE
The process of mixing cement, water, fine aggregate & coarse aggregate in suitable
proportion is known as mixing of concrete. Before the process of mixing has been started,
prepare:-
One bag of cement ,
Two boxes of sand, and
Three boxes of aggregate.
The mixture should ensure uniform color, consistency, and homogeneity of the concrete.
Segregation should not take place during process of mixing. Concrete produced by machine
mixing is more homogeneous. The mixer shall be cleaned and wet before use. The volume of
concrete in any batch shall not exceed the rated capacity of the mixer.
(Minstry.of.works.and.urban.development, 1995)
Mixer
Concrete
Barila
When placing concrete, the position of formwork and reinforcement should not be
disturbed.
To avoid segregation, concrete should not be dropped height not more than 1.5m.
Concrete should not be placed in rains.
2.8 COMPACTION OF CONCRETE
Compaction is done by vibrating machine or vibrator which releases or avoids the voids and
air inside the fresh concrete. During the process, a vibrator is inserted into the fresh concrete
immediately after depositing concrete. Over vibration should not be allowed as otherwise coarse
aggregate particles will get concentrated at the lower layers and only mortar will be left at the top
surface. This is known as segregation. Cement materials are lift up to the top and aggregates are
deposited to the bottom. (Minstry.of.works.and.urban.development, 1995)
The purpose of compaction is to get rid of the air voids that are trapped in loose concrete.
Compaction of concrete is used to:-
Reduce the air content in the concrete,
Reduce the voids in the concrete,
To keep the concrete components distribution constant,
To increase the bondage of concrete
When the concrete doesn’t compact properly that results:-
1. Air voids reduce the strength of the concrete
2. Air voids increase concrete's permeability. That in turn reduces its durability. If the
concrete is not dense and impermeable, it will not be watertight. It will be less able to withstand
aggression and its exposed surfaces will weather badly.
3. Moisture and air are more likely to penetrate to the reinforcement causing it to rust. The
required bond will not be achieved and the reinforced member will not be as strong as it should
be.
in thickness for different structural members is based on the exposure conditions of the members
to the environment which adversely affects the reinforcement and thus the strength of member.
The procedures to construct spacers in the site.
Mix the mortar 1:4 (one bag of cement and four box of sand) and added pure water
Select wide and level surface and place the mortar
Level the mortar by 2.5 cm height by using trowel
Smooth the mortar by using any suitable material.
Divided the mortar by 5cm gap and erect thin (black) wire to the fresh mortar
Supply water for seven respective days
Plate
BEGA
Stirrup
Ties
Stirrup
Figure2. 10 Stirrup
2.12.1 The uses of stirrup are:-
⦁ Resist shear,
⦁ To restrict the growth of diagonal tension cracks,
⦁ Tie longitudinal bars,
⦁ Carry shear above the capacity of concrete.
2.13LONGITUDINAL REINFORCEMENT:-
Reinforcement placed to resist forces longitudinally
2.13.1 Positive bars
These kinds of bars are mainly used to resist the positive moment. This moment is mostly
developed at the mid span on the beams and these positive bars are placed at the mid span.
Positive bars
Negative
bars
Lapping
Lapping
it sets. It is important to appreciate that the actual form is the reverse shape of the concrete
member which is to be cast.
Proper selection of formwork has greater influence:
On reducing material & labor cost
Improving the quality of the produced concrete &
Saving the leading to smooth running of the project
2.16.1 Requirements of good formwork
The joints in the formwork should be tight against leakage of cement grout
It should be constructed in such manner that it may permit the removal of various
parts in desired sequence without damaging the concrete.
The material of the formwork should be cheap, easily available & should be
suitable for reuse several times.
It should be set accurately to desired line & levels & should have plain surface.
It should be light as possible.
The material of the formwork should not warp or get distorted when exposed to
sun, rain, or water during casting concrete.
A good formwork should be satisfying the following.
Strength
Surface finish
Rigidity
Tightness
Good alignment
Durability
Accuracy
2.16.2 Material for formwork
Form work can be mainly made up of
I. Timber
The timber used for the formwork should be satisfying the following
requirements:
light in weight,
It should be well seasoned,
be easily workable with nails without splitting, and
It should be free from knot.
2.16.3 Column form work and casting concrete
Column is as a structural part of a building which is a vertical member that support vertical,
horizontal and moments coming from the beam, slab, stair and other member of the structure and
transfer in to sub structure that is foundation.
I was able to see the methodology to check column verticality. Plumb bobs in site word
TUMBI (Suspended weights of brick were used to measure the deviations from vertical line).
The principle behind is that any weight is pulled exactly vertically by gravity. Reading
differences between top and bottom column height and the string for the bobs and making sure
that the difference was kept within the allowable range was the main task expected from the site
engineers for column construction. And make horizontal alignment used for SIBAGO is a site
word but its thread.
Chrachary
Stanga(kist)
Keravat
Side form
Gendela Tumbi work
Stair
Long, rein.
Shear rein.
Dmdmat
Positive bar
Joro
Negative bar
support the initial loads of the wet concrete and live load finally the set concrete until it has
ginned sufficient strength to be self supporting. The vertical structure can support soffit is props
the props can be short used for “KUGNO”.
Slab horizontality was checked by Using water and in tubes( the principle behind is that water
leis stay the same under the same atmospheric pressure). Among the things I learned about slab
construction is the use of mortar made blocks to give minimum concrete cover for the
reinforcement bars and the use of 3 dimensionally folded bars, ‘KEBELETOS’ to keep the
negative bars in position when direct loads was applied on them.
Whenever electrical junction boxes or mechanical ducts had to pass through slabs or shear
walls which are both designed to be load carrying, the effect of such discontinuities in the
negative reinforcement bars was minimized by bracing the boxes (ducts) from both sides by
pieces of steel bars at the top & bottom reinforcements.
Modino Kugno
Props
Positive bar
Negative bar
concrete strength
stresses in the concrete at any stage in the construction period
curing (EBCs2 1995 Section 8.4.7)
subsequent surface treatment requirements
Presence of re-entrant angles requiring formwork to be removed as soon as
possible after concrete has set to avoid shrinkage cracks.
Provided the concrete strength is confirmed by tests on cubes stored as far as possible under
the same conditions, formwork supporting cast-in-situ concrete may be removed when the cube
strength is 50% if the nominal strength or twice the stress to which it will then be subjected
whichever is greater, provided that such earlier removal will not result in unacceptable
deflections such as due to shrinkage and creep.
Vibrator
Figure2.22 Vibrator
2.18.1.2 Equipment
Tape (meter)-is an instrument used to measure vertical & horizontal distance form one point
to another point.
Rubber Tube Water level and rule– is an instrument used to indicate different points are equal
level in horizontally.
Thread (“sibago”) – is an instrument to keep or show the alignment between different points
that is marked by peg.
Batching box (Gariela):- is an instrument used to measure the proportioning of aggregate its
size is determined from mix design that is 18cm x 40cm x 50cm
Black wire- is a reinforcement used for tying the bottom reinforcement with the top
reinforcement in the foundation pad & the stirrup with column & beam reinforcement.
Stone – is a material that is sued for making masonry work like foundation wall, hard core
and retaining wall.
2.19CHALLENGES FACED ME DURING INTERN PERIOD
Challenges that have been faced during intern period are:
of time to Lack of understanding site language after I began the internship
Identifying the job classification of the person in the site
Lack of willingness of some skilled and professional person when I asked them
Shortage stays on the internship and shortage of money to stay on the site.
2.20MEASURE OF THE CHALLENGES
Measures (solutions) I have taken to achieve my goal
Making god interaction with workers
Trying to adopt the site language
Studying reference books
Asking engineers and workers for difficulties
Being voluntary for professionals (engineers) to do what they asking me
CHAPTER THREE
OVER ALL BENEFITIS I GAINED FROM THE INTERNSHIP PROGRAM
3 INTRODUCTION
For something that takes inputs there is something in return, a benefit. In my internship too,
there were some benefits those are gained accordingly. The benefits are:
Practical skills
Theoretical knowledge
Interpersonal communication skills
Leadership skills
Work ethics related issues
Entrepreneurship skills
These aspects are discussed below.
During the times I was involved as an intern in the project, I have been learning and
practicing the above requirements while working with and assisting the site engineers, office
engineers, data collectors and other staff members.
3.5 LEADERSHIP SKILLS ACQUIRED
Leadership is the process of influencing individuals or groups to accomplish an organizational
goal or mission. Being a technical profession student, this was the most challenging aspect of
project management for me. However, as I grew in the project I was able to seek the project
management responsibilities.
Finally I am able to realize that leadership is a process that is not a one time fire and forget
evolution. To be an effective leader one must continually exercise good leadership skills. One
does not need to be perfect but should always strive to apply sound leadership principles to their
leadership skills which are mentioned below.
– If a team leader is not responsible nothing else matters because little else will happen by
accident. A leader should continually ask how can I do better rather than automatically blaming
others.
A good Leadership should be:-
1, Positive expectations about team members – a leader should start with a positive mind
set about his/her people based on people dignity and self worth. The expectation is that when
people are treated well they do well.
2, Informed judgment – a leader should not rush to judgment must have the ability to stay
calm in stressful circumstances when chaos and confusion are swirling all around. This results in
every one being able to focus their energies on finding the best solutions.
3, Conceptualization – This behavior says that if something happens on the project the leader
seeks more than seemingly obvious reasons. For instance, if a person in a team misses deadlines
regularly instead of assuming he/she does not appreciate. The importance of deadlines the leader
will dig in the why of the behavior and the reasons may include:
The person is over loaded with work
The leader has not explained the importance of the dead line
The person is not properly trained
There is shortage of working aids
3.6 WORK ETHICS AND RELATED ISSUES
Since each individual has different back ground he/she perceives things differently from
others. Nevertheless, the presence of some ethical values shared by all workers is a must. One of
the ethical values one finds everywhere in professional career is punctuality. A worker is said to
be punctual not only when he/she comes to work place on the time but also when he/she meets
deadlines and is always available in working hours.
In addition; working in cooperation with colleagues is the most important conduct for any
worker. A worker should make sure that he/she has a good relationship with the other workers by
being open minded and this creates a productive working environment. I have been able to
understand that it’s only when the above mentioned three conducts together with honesty and
respect for others are fulfilled that an effective output can be created.
CHAPTER FOUR
CONCLUSION AND RECOMENDATION
IV.1 RECOMMENDATION
When I was in the company of FEC in Weldia town, I have gained unlimited practical
knowledge what I had not before. During that time all sides of the construction trying to
overcome their duties for success. Even though they done everything well, I tried to recommend
what I have seen on the site which it may be an input for the company to meet their goal.
The problem can I see in my internship site FECPLC in woldia CBE B+G+4 building are:-
Health & safety regulations.
Efficient material utilization.
During concrete batching,
Protection of material
The teaching learning method shall be more practical other than theoretical, for
that to make the study.
When I join the company, I didn’t have enough orientation about internship
program. Therefore I recommend the university to arrange a strong orientation
program.
The supervision and assistant from the department was not sufficient.
Therefore I suggest the department to arrange more frequent contact time between the
university advisors and the intern student.
During intern time, I have faced financial problem as the ongoing inflation
outpaced the allocated budget. Therefore I recommend the budget allocation
inconsideration with the broad economic instability.
The department arranges internship program students to know not only one
project. But as much as possible two month like building projects and the remaining
month on highway, hydraulic structure, or water supply projects.
(Abdulber.E, 2009E.C)
IV.2 CONCLUSION
Universities play a great role for the developments of countries by producing
educated man power to industries according to this WOLLEGA UNIVERSITY
offered me join to the constriction companies to practice the theoretical knowledge
in to practical way so I have gained a lot of knowledge’s in the site and office such
as:-
How to relate drawing with site activities
How I should if I face construction problem and find the solutions
The flow of work on the construction
How to use and manage time effectively
Proper using of construction materials
Good and smooth communication with site workers.
According to my conclusion this internship program is essential and important
for students like engineers because it helps me to fulfill practical knowledge and it
develops my theoretical skill. I have seen what I am going to do and well informed
about construction sites. (Abdulber.E, 2009E.C)
I found the intern very helpful program for engineering student to get acquainted
with practical experience. Therefore I conclude the department to give its great effort
on the continuation of this program
REFERANCE
1) Abdulber.E. (2009E.C). Final internship report G+1 Residentialbuilding and related
works. Wollega.
2) Amanuel.A. (2019E.C). Final internshipe report APPARTAMENT BUILDING G +9.
Wollega.
3) Biruktawit.T. (2009E.C). Final internshipe report a main building block which consists of
8 blocks . Addis Ababa.
4) Minstry.of.works.and.urban.development. (1995). E.B.Cs. Addia Ababa.
5) MSc.Gemtesa. (2011E.C). Renforced concrete I. Wollega.
6) MSc.Kasahun. (2011E.C). Renforced concrete.II. Wollega.
7) Roger.G, R. a. (1988G.C). BUILDING construction handbook tenth edition. British.
8) https://ethioconstruction.net/?q=contact-address/fe-construction-plc-0
GLOSSARY
BERGA: Is a piece of reinforcement bar with length of 12 meters.
KEBELETO: It is Z shaped bar used to keep the space between positive and negative bars.
CRISTY: Is called props applied in the formwork of beam and slab.
CHRACHARY: Is a wood tied on the surface of the concrete pad in each side of the column
surface.
GENDELA: Is a wood located horizontally on the desired surface during formwork for the
purpose of fixing STANGA.
KERAVAT: Is a wood with a formwork width and length of column tied on the middle end
of the column side.
KIST: Wood applied as a support during formwork specially, grade beam in each exterior
side of the panel with an inclined position.
STANGA: A piece of wood located starting from the formwork of the column to GEDELA
with an inclined position.
PANEL: Rectangular metal or wooden formwork.
STAFFA: So-called stirrups and its name is given to site workers.
APPENDEX A
NEW WORDS FROM THE SITE
TableA-0-3 Slab related site word name
SLAB RELATED SITE WORD NAME
1 FORMWORK
SITE SCIENTIFIC NAME DESCRIPTION
NAME
PROPS Vertical member To carry any load until the story can be
finished.
KUGNO A short cut wood or plate It is used to when the props can be short,
used in at the base of the props or top.
MODIN Horizontal member This used to transfer load to props, set as
(MODINO) a like beam means at the top of props.
SOFFIT Flat panel To make the surface can be smooth and
reedy to cast concrete. It is strong
APPENDX B
STRUCTURAL DETAIL AND STANDARDS (Roger.G, 1988G.C)
B.3. COLUMNSREQUIREMENTS3
A. Size
The minimum lateral dimension of a column shall be at least 150 mrn.
B. Longitudinal Reinforcement
The area of longitudinal reinforcement shall not be less than 0.008Ac nor more than
0.08Ac'
The minimum number of longitudinal reinforcing bars shall be 6 for bars in a circular
arrangement and 4 for bars in a rectangular arrangement.
The diameter of longitudinal bars shall not be less than 12mrn.
C. Lateral Reinforcement
The diameter of ties or spirals shall not be less than 6 mrn or one quarter of the diameter of the
Longitudinal bars.
Center-to center spacing of lateral reinforcement shall not exceed:
12 times the minimum diameter of longitudinal bars.
least dimension of column
300mrn
3
Page 86 EBCS2 -1995
4
Page 84 EBCS2 -1995
Page 76 EBCS 2 -1995 minimum cover
Page 77EBC5 2 -1995 Spacing of Reinforcement