Part FVol 02

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RULES FOR THE CLASSIFICATION OF SHIPS

Part E
Additional Class Notations

Chapters 1 2 3 4 5 6 7 8 9 10

Chapter 1 VeriSTAR SYSTEM (STAR)


Chapter 2 AVAILABILITY OF MACHINERY (AVM)
Chapter 3 AUTOMATION SYSTEMS (AUT)
Chapter 4 INTEGRATED SHIP SYSTEMS (SYS)
Chapter 5 MONITORING EQUIPMENT (MON)
Chapter 6 COMFORT ON BOARD (COMF)
Chapter 7 REFRIGERATING INSTALLATION (REEFER)
Chapter 8 ICE CLASS (ICE)
Chapter 9 POLLUTION PREVENTION (CLEANSHIP)
Chapter 10 OTHER ADDITIONAL CLASS NOTATIONS

April 2005
The English wording of these rules take precedence over editions in other lan-
guages.
Unless otherwise specified, these rules apply to ships for which contracts are
signed after July 1st, 2005. The Society may refer to the contents hereof
before July 1st, 2005, as and when deemed necessary or appropriate.

2 Bureau Veritas April 2005


C HAPTER 6
COMFORT ON BOARD (COMF)

Section 1 General Requirements


1 General 19
1.1 Application
1.2 Basic principles
1.3 Surveys after construction
1.4 Regulations, Standards
1.5 Definitions
1.6 Document to be submitted
2 Conditions of attribution 20
2.1 Measurements
2.2 Determination of comfort rating number
2.3 Measuring locations
3 Testing conditions 21
3.1 General
3.2 Harbour test conditions
3.3 Sea trial conditions

Section 2 Additional Requirements for Notation COMF-NOISE


1 General 23
1.1 Application
2 Measurement procedure 23
2.1 Instrumentation
2.2 Data processing - Analysis
2.3 Measuring conditions
2.4 Measuring positions
3 Noise levels 23
3.1 Noise levels in standard spaces
3.2 Sound insulation measurement
3.3 Impact noise

Section 3 Additional Requirements for Notation COMF-VIB


1 General 26
1.1 Application
2 Measurement procedure 26
2.1 Instrumentation
2.2 Data processing, presentation of results and analysis
2.3 Measuring conditions
2.4 Measuring positions

April 2005 Bureau Veritas 3


3 Vibration levels 26
3.1 Vibration limits

Section 4 Additional Requirements for Notation COMF+


1 General 28
1.1 Application
2 Measurement procedure 28
2.1 Instrumentation
2.2 Data processing - Analysis
2.3 Measuring conditions
2.4 Measuring positions
3 Noise levels 28
3.1 Sound insulation index
3.2 Impact index
3.3 Emergence
3.4 Intermittent noise
3.5 Intelligibility
4 Vibration levels 29
4.1

4 Bureau Veritas April 2005


C HAPTER 7
REFRIGERATING INSTALLATION (REEFER)

Section 1 General Requirements


1 General 33
1.1 Application
1.2 Temperature conditions
1.3 Definitions
2 Design criteria 34
2.1 Reference conditions
3 Documentation 34
3.1 Refrigerating installations
3.2 Controlled atmosphere installations
4 General technical requirements 34
4.1 Refrigeration of chambers
4.2 Defrosting
4.3 Prime movers and sources of power
4.4 Pumps
4.5 Sea connections
4.6 Refrigerating machinery spaces
4.7 Exemptions for small plants
4.8 Personnel safety
5 Refrigerated chambers 36
5.1 Construction of refrigerated chambers
5.2 Penetrations
5.3 Access to refrigerated spaces
5.4 Insulation of refrigerated chambers
5.5 Protection of insulation
5.6 Miscellaneous requirements
5.7 Installation of the insulation
5.8 Drainage of refrigerated spaces
6 Refrigerants 38
6.1 General
6.2 Rated working pressures
7 Refrigerating machinery and equipment 39
7.1 General requirements for prime movers
7.2 Common requirements for compressors
7.3 Reciprocating compressors
7.4 Screw compressor bearings
7.5 Pressure vessels
7.6 General requirements for piping
7.7 Accessories
7.8 Refrigerating plant overpressure protection
8 Specific requirements for direct and indirect refrigerating systems 41
8.1 Specific requirements for refrigerating systems
8.2 Specific requirements for air cooling systems and distribution and renewal of air

April 2005 Bureau Veritas 5


in cargo spaces
9 Instrumentation, alarm, monitoring 42
9.1 General
9.2 Instrumentation, alarm and monitoring arrangement
10 Material tests, inspection and testing, certification 43
10.1 Material testing
10.2 Shop tests
10.3 Pressure tests at the workshop
10.4 Thermometers and manometers
10.5 Shipboard tests
10.6 Defrosting system

Section 2 Additional Requirements for the Notation REF-CARGO


1 General 45
1.1 Application
1.2 Refrigeration of cargo spaces
1.3 Heating
2 Refrigerated cargo spaces 45
2.1 Insulation
3 Instrumentation 45
3.1 Thermometers in cargo spaces
4 Additional requirements for AIR-CONT notation 46
4.1 General
4.2 Controlled atmosphere cargo spaces and adjacent spaces
4.3 Gas systems
4.4 Miscellaneous equipment
4.5 Gas detection and monitoring equipment
4.6 Instrumentation, alarm and monitoring arrangement
4.7 Safety
4.8 Tests and trials
5 Additional requirements for notations PRECOOLING and QUICKFREEZE
50
5.1 General
5.2 Shipboard tests

Section 3 Additional Requirements for Notation REF-CONT


1 General 52
1.1 Application
2 Refrigerating plants supplying refrigerated air to containers 52
2.1 Definitions
2.2 Cold distribution
2.3 Equipment and systems
2.4 Thermometers
2.5 Workshop and shipboard inspections and tests

6 Bureau Veritas April 2005


2.6 Temperature measuring and recording devices
2.7 Shipboard tests
3 Ships supplying electrical power to self-refrigerated containers 55
3.1 Electrical equipment
3.2 Installation of containers

Section 4 Additional Requirements for Notation REF-STORE


1 General 56
1.1 Application

April 2005 Bureau Veritas 7


C HAPTER 8
ICE CLASS (ICE)

Section 1 General
1 General 59
1.1 Application
1.2 Owner’s responsibility
2 Ice class draughts and ice thickness 59
2.1 Definitions
2.2 Draught limitations
2.3 Ice thickness
3 Output of propulsion machinery 60
3.1 Required engine output for classes IAS, IA, IB, IC

Section 2 Hull and Stability


1 General 62
1.1 Application
1.2 Regions
1.3 Ice strengthened area
2 Structure design principles 63
2.1 General framing arrangement
2.2 Transverse framing arrangement
2.3 Bilge keels
3 Design loads 64
3.1 General
3.2 Ice loads
4 Hull scantlings 65
4.1 Plating
4.2 Ordinary stiffeners
4.3 Primary supporting members
5 Other structures 68
5.1 Application
5.2 Fore part
5.3 Aft part
5.4 Deck strips and hatch covers
5.5 Sidescuttles and freeing ports
6 Hull outfitting 69
6.1 Rudders and steering arrangements
6.2 Bulwarks

Section 3 Machinery

8 Bureau Veritas April 2005


1 Propulsion 70
1.1 Propulsion machinery performance
1.2 Ice torque
1.3 Starting arrangements for propulsion machinery
1.4 Propellers
1.5 Shafting
1.6 Reverse and reduction gearing
2 Miscellaneous requirements 72
2.1 Sea inlets and cooling water systems of machinery
2.2 Steering gear
2.3 Fire pumps
2.4 Transverse thrusters

April 2005 Bureau Veritas 9


C HAPTER 9
POLLUTION PREVENTION (CLEAN)

Section 1 General Requirements


1 Application 75
1.1 General
1.2 Notation CLEANSHIP
1.3 Notation CLEANSHIP SUPER
1.4 Additional notation AWT
2 Definitions 76
2.1 Definitions related to sea pollution
2.2 Definitions related to air pollution
3 Documents to be submitted and applicable standards 77
3.1 Documents to be submitted
3.2 Applicable standards

Section 2 Design Requirements for the Notation CLEANSHIP


1 General 81
1.1 Application
1.2 Documents to be submitted
2 Design requirements 81
2.1 Waste streams
2.2 Oily wastes
2.3 Wastewaters
2.4 Garbage and hazardous wastes
2.5 Ballast water control and management
2.6 Hull antifouling systems
2.7 Prevention of pollution by oil spillage and leakage
2.8 Ozone depleting substances
2.9 Emission of nitrogen oxides (NOx) from diesel engines
2.10 Emission of sulphur oxides (SOx) from the ship
2.11 Shipboard incinerators

Section 3 Additional Design Requirements for the Notation CLEANSHIP


SUPER
1 General 89
1.1 Application
1.2 Documents to be submitted
2 Design requirements 89
2.1 Waste streams and air emissions
2.2 Garbage and hazardous wastes
2.3 Ballast water control and management

10 Bureau Veritas April 2005


2.4 Prevention of oil pollution in the event of collision or stranding in way of fuel
tanks
2.5 Prevention of air pollution

Section 4 Additional Design Requirements for the Additional Notation AWT


1 General 93
1.1 Application
1.2 Standards
1.3 Documents to be submitted
1.4 Definitions and abbreviations
2 Design requirements 93
2.1 Design of the AWT plant
2.2 Parameters to be recorded

Section 5 Onboard Surveys (CLEANSHIP and CLEANSHIP SUPER)


1 Preventionofseapollution:periodicaltestsandmeasurementsdonebytheShipowner
94
1.1 General
1.2 Initial period
1.3 Periodical tests after first year of service
2 Prevention of sea pollution : periodical surveys 95
2.1 Initial survey
2.2 Periodical survey
3 Prevention of air pollution : on board surveys 95
3.1 On board surveys for ozone depleting substances
3.2 On board surveys for NOx emission
3.3 Other surveys

Appendix 1 Guidelines for Performance Tests for Sewage Treatment Plants


1 International effluent standards for sewage treatment plants 96
1.1 General
1.2 Faecal coliform standard
1.3 Suspended solid standards
1.4 Additional requirements
2 Guidelines for performance tests for sewage treatment plants with respect to
effluent standards 96
2.1 General
2.2 Testing considerations

Appendix 2 Guidelines for the Development of Garbage Management Plans


1 98

April 2005 Bureau Veritas 11


1.1 Introduction
1.2 Prevention of pollution by garbage
1.3 Matters to be addressed in the garbage management plan

Appendix 3 Standard Specifications for Shipboard Incinerators (IMO


Resolution MEPC.76(40) Adopted on 25 September 1997, as
Amended by Resolution MEPC.93(45) Adopted on 5 October 2000)
1 General 100
1.1 Scope
1.2 Definitions
2 Design 101
2.1 Materials and manufacture
2.2 Operating requirements
2.3 Operating controls
2.4 Other requirements
3 Tests and certification 104
3.1 Tests
3.2 Certification
3.3 Marking
3.4 Quality assurance
4 Emission standard for shipboard incinerators with capacity of up to 1500 kW
- Minimum information to be provided 105
4.1 IMO type approval certificate
4.2 Fuel related emission
4.3 Passenger/cruise ships with incinerator installations having a total capacity of
more than 1500 kW
5 Fire protection requirements for incinerators and waste stowage spaces
107
5.1 SOLAS requirements to be applied
6 Incinerators integrated with heat recovery units 107
6.1 Flue gas system
6.2 Alarms
6.3 Cleaning devices
7 Flue gas temperature 108
7.1 General

Appendix 4 Guidelines for Performance Tests for Advanced Wastewater


Treatment
1 Effluent standards for advanced wastewater treatment plants 109
1.1 General
2 Guidelines for performance tests 109
2.1 Testing conditions

12 Bureau Veritas April 2005


C HAPTER 10
OTHER ADDITIONAL CLASS NOTATIONS

Section 1 Strengthened Bottom (STRENGTHBOTTOM)


1 General 113
1.1 Application
2 Double bottom 113
2.1 Ships with L < 90 m and longitudinally framed double bottom
2.2 Ships with L < 90 m and transversely framed double bottom
2.3 Ships with L ≥ 90 m
3 Single bottom 113
3.1 Scantlings

Section 2 Grab Loading (GRABLOADING)


1 General 114
1.1 Application
2 Scantlings 114
2.1 Inner bottom plating

Section 3 In-Water Survey Arrangements (INWATERSURVEY)


1 General 115
1.1 Application
1.2 Documentation to be submitted
2 Structure design principles 115
2.1

Section 4 Single Point Mooring (SPM)


1 General 116
1.1 Application
2 Documentation 116
2.1 Documentation for approval
2.2 Documentation for information
3 General arrangement 116
3.1 General provision
3.2 Typical layout
3.3 Equipment
4 Number and safe working load of chain stoppers 116

April 2005 Bureau Veritas 13


4.1 General
5 Mooring components 117
5.1 Bow chain stopper
5.2 Bow fairleads
5.3 Pedestal roller fairleads
5.4 Winches or capstans
6 Supporting hull structures 119
6.1 General
7 Strength criteria 119
7.1 General

Section 5 Container Lashing Equipment (LASHING)


1 General 120
1.1 Application
1.2 Documents to be kept on board
1.3 Materials
2 Arrangement of containers 120
2.1 General
2.2 Stowage in holds using removable cell guides
2.3 Stowage under deck without cell guides
2.4 Stowage on exposed deck
2.5 Uniform line load stowage on deck or hatch covers
3 Procedure for the assignment of the notation 123
3.1 Approval of the mobile lashing equipment
3.2 Type tests
3.3 Inspection at works of the mobile lashing equipment
3.4 Reception on board of the mobile lashing equipment
4 Forces applied to containers 124
4.1 General
4.2 Definitions
4.3 Still water and inertial forces
4.4 Wind forces
4.5 Forces imposed by lashing and securing arrangements
4.6 Buoyancy force
5 Determination of loads in lashing equipment and in container frames 127
5.1 Calculation hypothesis
5.2 Distribution of forces
5.3 Containers only secured by locking devices
5.4 Containers secured by means of lashings or buttresses
5.5 Stiffnesses
6 Strength criteria 129
6.1 Permissible loads on containers
6.2 Permissible loads induced by lashing on container corners
6.3 Permissible loads on lashing equipment
6.4 Permissible stresses on cell guides

14 Bureau Veritas April 2005


Section 6 Dynamic Positioning (DYNAPOS)
1 General 130
1.1 Application
1.2 Definitions
1.3 Dynamic positioning sub-systems
1.4 Additional and optional class notation
1.5 Installation survey during construction
1.6 List of documents to be submitted
2 Performance analysis 132
2.1 General
2.2 Condition of analysis
2.3 Modelling and simulations
2.4 Risk analysis
3 Equipment class 133
3.1 General
3.2 Equipment class according to single failure
4 Functional requirements 133
4.1 General
4.2 Power system
4.3 Monitoring of the electricity production and propulsion
4.4 Thruster system
4.5 Thruster control
4.6 Thruster monitoring and protection
4.7 DP Control system
4.8 Computers
5 Position reference system 136
5.1 General
5.2 Arrangement and performance of reference systems
5.3 Type of position reference system
5.4 Other reference systems
5.5 Vessel sensors
6 Installation requirements 138
6.1 Cables and piping systems
6.2 Thruster location
7 Operational requirements 140
7.1 General
8 Tests and trials 140
8.1 Inspection at works
8.2 Trials
9 Environmental station keeping index ESKI 140
9.1 Definition
9.2 Environmental conditions
9.3 Condition of ESKI estimation
9.4 Documentation to be submitted

Section 7 Vapour Control System (VCS)

April 2005 Bureau Veritas 15


1 General 142
1.1 Application
1.2 Definitions
1.3 Documentation to be submitted
2 Vapour system 143
2.1 General
2.2 Vapour manifold
2.3 Vapour hoses
2.4 Vapour overpressure and vacuum protection
3 Instrumentation 145
3.1 Cargo tank gauging equipment
3.2 Cargo tank high level alarms
3.3 Cargo tank overfill alarms
3.4 High and low vapour pressure alarms
4 Instruction manual 145
4.1 General
4.2 Content
5 Testing and trials 146
5.1
5.2 Shipboard trials
6 Additional requirements for the notation “TRANSFER” 146
6.1 Application
6.2 Equipment

Section 8 Cofferdam Ventilation (COVENT)


1 General 147
1.1 Application
1.2 Documents to be submitted
2 Design and construction 147
2.1 Arrangement
2.2 Other technical requirements
3 Inspection and testing 148
3.1 Equipment and systems
3.2 Testing on board

Section 9 Centralised Cargo and Ballast Water Handling Installations


(CARGOCONTROL)
1 General 149
1.1 Application
1.2 Documents to be submitted
2 Design and construction requirements 149
2.1 Control station
2.2 Remote control, indication and alarm systems

16 Bureau Veritas April 2005


3 Inspection and testing 150
3.1 Equipment and systems
3.2 Testing on board

Section 10 Ship Manoeuvrability (MANOVR)


1 General 151
1.1 Application
1.2 Manoeuvre evaluation
2 Definitions 151
2.1 Geometry of the ship
2.2 Standard manoeuvres and associated terminology
3 Requirements 152
3.1 Foreword
3.2 Conditions in which the requirements apply
3.3 Criteria for manoeuvrability evaluation
4 Additional considerations 152
4.1 Trials in different conditions
4.2 Dynamic instability

Section 11 Cold Weather Conditions (COLD)


1 General 153
1.1 Application
1.2 Documentation to be submitted
1.3 Testing
2 Hull and stability 154
2.1 Hull
2.2 Stability
3 Machinery installations 154
3.1 General
3.2 Principles
3.3 Design requirements
4 Electrical installations 156
4.1 General
4.2 System design
4.3 Protection
5 Additional requirements 156
5.1 Special equipment

April 2005 Bureau Veritas 17


18 Bureau Veritas April 2005
Part E
Service Notations

Chapter 6

COMFORT ON BOARD (COMF)

SECTION 1 GENERAL REQUIREMENTS

SECTION 2 ADDITIONAL REQUIREMENTS FOR NOTATION COMF-NOISE

SECTION 3 ADDITIONAL REQUIREMENTS FOR NOTATION COMF-VIB

SECTION 4 ADDITIONAL REQUIREMENTS FOR NOTATION COMF+


Symbols used in chapter 6

NCR : Normal continuous rating of the propulsion


MCR : Maximum continuous rating of the propulsion
dB : Decibel, unit of sound pressure level compared
to the reference pressure level (2 10-5 Pa)
dB(A) : (A) weighted global value of the sound pressure
level
octave band: frequency space limited by a given frequency
and twice this frequency. Third (1/3) octave band
corresponds to a frequency space of 1/3 octave.
Octave and thirds bands used in acoustics are
standard bands (IEC).

18 Bureau Veritas April 2005


Pt E, Ch 6, Sec 1

SECTION 1 GENERAL REQUIREMENTS

1 General Every year, The following list shall be submitted to the sur-
veyor to evaluate any need of a special survey:
1.1 Application • Modifications/ repaired carried out in crew or passenger
accommodations
1.1.1 The additional class notations CONF are assigned, in • HVAC / Duct routing modifications
accordance with Pt A, Ch 1, Sec 2, [6.7] to ships complying
with the applicable requirements of the following: • Machinery modifications, main repairs
• COMF-NOISE g Comfort with regard to noise Pt E, Ch • List of any alterations, repairs or damage.
6, Sec 2
1.3.2 The general wear of the ship can induce vibration
with g=1, 2 or 3, “1” being the highest grade
and noise increase. Full survey, including noise measure-
• COMF-VIB g Comfort with regard to vibrations Pt E, Ch ments in harbour and sea conditions, insulation and impact
6, Sec 3 noise measurements have to be assessed every 5 years.
with g=1, 2 or 3, “1” being the highest grade Measurement would be limited to 30% of initial survey
• COMF+ Comfort with regard to noise & vibration measuring points.
optional notation Pt E, Ch 6, Sec 4.
Note 1: Special survey requirements will be compared to the com-
This notation deal with optional requirements in view to fort class requirement in force at the delivery date of the ship.
evaluate high standard comfort level.

1.1.2 High speed crafts which do not have the same kind of 1.4 Regulations, Standards
behaviour in the concerned fields (vibrations and noise) are
1.4.1 The following standards refer to the edition in force
not covered by these Rules.
for the noise

1.2 Basic principles • IMO Resolution A.468 (XII), "Code on noise levels
onboard ships"
1.2.1 Granting of the comfort grade is made on the basis of • ISO 2923, "Acoustics - Measurements of noise on board
measurements performed by, or under supervision of, the vessels"
Acoustic & Vibration specialist during building stage, sea
trials or in service. This specialist is to be granted with the • ISO 31/VII, "Quantities and units of acoustics"
delegation given by the Society. • IEC Publication 61672, "Electroacoustics-Sound level
meters"
1.2.2 These Rules take into account of various International
• IEC Publication 61260, "Octave, half-octave and third
Standards, and are deemed to preserve their general princi-
octave band filters”
ples.
• IEC Publication 60942, "Electroacoustics - Sound cali-
1.2.3 Ships are divided into four main categories, accord- brators"
ing to their specificity in the noise or vibration field and the
• ISO 140, "Acoustics - Measurements of sound insulation
technical feasibility for the ships to comply with the present
in buildings and of building elements", namely:
rules:
• Ships of less than 65 m in length between perpendicu- • Part 4, "Field measurements of airborne sound insu-
lars (such as fishing vessels, tugs, small passenger ships lation between rooms"
excluding yachts and pleasure crafts), • Part 7, "Field measurements of airborne impact insu-
• Passenger ships (such as cruise ships, ferries, of 65 m in lation of floors"
length and upward), • Part 13, "Guidelines"
• Cargo ships of 65 m in length and upward (such as tank- • ISO 717, "Acoustics - Rating of sound insulation in
ers, container ships, large fishing vessels..) buildings and of building elements", namely:
• Yacht. • Part 1, "Airborne sound insulation in buildings and
interior elements"
1.3 Surveys after construction • Part 2, "Impact sound insulation"
1.3.1 Any modifications, alterations or repairs which could • IEC Publication 60268-16, "Sound system equipment -
influence the noise or vibration environment, should lead to Part 16: Objective rating of speech intelligibility by
a special survey. speech transmission index".

April 2005 Bureau Veritas 19


Pt E, Ch 6, Sec 1

1.4.2 The following standards refer to the edition in force 2 Conditions of attribution
for the vibration
• ISO 2041, "Vibration and shock - Vocabulary"
2.1 Measurements
• ISO 6954, "Mechanical vibration and shock - Guidelines
for the overall evaluation of vibration in merchant ships" 2.1.1 Measurements aiming at giving the comfort class
• ISO 2631, "Mechanical vibration and shock- Evaluation notation have to be performed under the conditions speci-
of human exposure to whole-body vibration" fied in [3].
• ISO 8041, "Human response to vibration - Measuring
instrumentation". 2.1.2 Measurement and calibrator equipments have to
comply with ISO 2923, IEC 61672, IEC 61260 and IEC
1.5 Definitions 60942 for the noise, and ISO 6954 and ISO 8041 for vibra-
tion.
1.5.1 In addition to the definitions given by IMO for the
standard spaces on ordinary merchant ships. The following 2.2 Determination of comfort rating number
definitions are used, in the present Chapter, for passenger
ships: 2.2.1 The notation is completed by a grade 1, 2 or 3 which
• Passenger public rooms represents the merit level achieved for the assignment of the
• Public room type A: closed rooms normally manned notation, the grade 1 corresponding to the most comforta-
at sea or recreational spaces where noise is gener- ble (highest) class notation.
ally high (discotheques)
• Public room type B: closed rooms permanently 2.2.2 Measurements are to be carried out by or under
manned at sea where noise may be moderately high supervision of the society.
(restaurants, bars, cinemas, casinos, lounges)
2.2.3 When is it not possible for the Society to follow or to
• Public room type C: closed rooms permanently do all measurements required, spot-check measurements (at
manned at sea requiring relatively low background
least 30% of measuring points) will be performed by, or
noise (lecture rooms, libraries, theatres)
under the supervision, of the Society. This spot check is to
• Public room type D: closed rooms intermittently be compared to corresponding measurements done by the
used at sea or passages which do not require very shipyard (see Note 1 in order to assess the validity of the
low background noise (halls, atriums, shops, corri- entire set of measurements carried out by the shipyard.
dors, staircases, sport rooms, gymnasiums)
Note 1: The maximum deviation allowed between these measure-
• Passenger cabins ments is 2dB for noise and 0.2mm/s for vibration, to validate the set
• Cabins are dealt with separately. Distinction of measurements.
between passenger cabins categories is to be made
on the basis of Owner's specifications. 2.2.4 Comfort grade is estimated for each room. If, for all
the rooms, levels are lower or equal to those corresponding
1.6 Document to be submitted to a given grade, then the granted grade is that grade.
Excessive noise level may be accepted but shall not exceed
1.6.1 Documents to be submitted are listed in Tab 1. the following maximum values:
Table 1 : Documents to be submitted • Tolerance of 3 dB(A) for 18% of all cabins and tolerance
of 5 dB(A) for 2% of all cabins (with a minimum of 1
N0 A/I Document cabin).
1 A List of measuring points • Tolerance of 3 dB(A) for 25% of measuring points and
• Noise level at harbour conditions (yacht tolerance of 5 dB(A) for 5% of measuring points, in
only) other spaces.
• Noise level at sea conditions
• Vibration level at sea conditions Excessive vibration level may be accepted but shall not
• Insulation measurements exceed the following maximum values:
• Impact measurements • 0.3mm/s for 20% of measuring points in all passenger
• Intermittent noise source (COMF+ only) and crew spaces.
2 I General arrangements
3 A Measurement program 2.3 Measuring locations
• loading conditions
• propulsion operating conditions 2.3.1 Measurements have to be carried out in the following
locations, according to the ship type (see [1.2.3]). Measure-
• other equipment to be run
ments may be performed in locations such as gangways,
• weather conditions
sanitary spaces, when noise and vibration levels subjec-
• measuring instruments
tively seem excessive. The list of measuring points is to be
A = to be submitted for approval prepared prior to the tests. This list has to be approved by
I = to be submitted for information the society and may be adjusted during the tests.

20 Bureau Veritas April 2005


Pt E, Ch 6, Sec 1

2.3.2 Ships of less than 65 m in length 3.1.2 Possible divergence on the required conditions may
Noise and vibrations have to be measured in all accommo- be accepted by the Society and is to be clearly mentioned
dation spaces (cabins, mess rooms, offices) in the naviga- in the report.
tion bridge and in the engine control room, if any. On
passenger ships having relatively large public rooms (salons 3.1.3 The measurement program, has to be approved
or restaurants), noise measurements have to be carried out before the trials (see [1.6.1]). During the tests, some addi-
in different locations (to get a representative description of tional measurements may be decided upon request of the
the noise), each measuring points covering less than 15 m 2. Society.

2.3.3 Passenger ships 3.1.4 During measurements, especially noise measure-


Measurements have to be taken in all locations correspond- ments, rooms have to be preferably fully completed (outfit-
ing to “Navigation spaces”, “Service spaces”, “Accommo- ting, furniture, covering...). Measurements may be
dation spaces” and “Work spaces” as described in IMO performed even in an unfinished state, which generally sup-
Resolution A.468 (XII), and in all passenger areas. The poses better final results.
measurements location are to be chosen to have a good
representation of the overall noise and vibration environ- 3.2 Harbour test conditions
ment on board of the ship and distributed within each aft,
mid and fore part of the ship. 3.2.1 Part of the noise measurement tests is to be con-
For the location and number of measuring points, the length ducted at quay or at anchorage (impact noises, determina-
of the ship is divided in two parts: tion of insulation indexes between rooms, intermittent noise
• Aft part of the ship to front part of casing source). For these specific tests, no particular conditions
• Minimum of 60% of cabins concerning output, loading conditions, water depth,
weather conditions are required.
• All public spaces and open decks
• The front bulkhead of the casing to the fore end 3.2.2 For the noise level measurements in harbour condi-
• Minimum of 20% of cabins tions, applicable to yacht, the machinery and chiller must
• All public spaces and open decks. be at normal power needed at quay. Hvac and machinery
ventilation must be in operation all over the ship at the
In cabins, the measurements will be carried out at the cen- nominal rate.
tre of the cabin. For large public rooms (lounges, restau-
rants…) measurements are to be carried out in different
3.3 Sea trial conditions
locations, each measuring point covering less than 30 m 2.

2.3.4 Cargo ships 3.3.1 During the sea trials, propeller output has to corre-
spond to the normal operating conditions of the ship i.e. at
In the areas corresponding to “Navigation spaces”, “Service
NCR of the engine or at least 85% of the MCR available on
spaces” and “Work spaces” as described in IMO Resolution
propeller shaft(s).
A.468 (XII), measurements have to be taken on each deck,
with three measuring points in the navigation bridge deck
3.3.2 Any other frequently used equipment (more than 1/3
(centre line and both sides). In addition, measurements
of the time at sea) is to be run at its normal operating condi-
have to be carried out in a minimum of 60% of the rooms
tions (If practicable). For passenger ships, the list of machine
on each cabins deck (including hospital). When the engine
and equipment to be run during the tests is, at least, to
casing is included in the accommodation area, noise levels
include (if present) the following:
have to be measured in each adjacent room. For large
rooms exceeding 20 m2 (mess rooms, recreation rooms ...), • generators
noise and vibration measurements are to be performed
• air conditioning and machinery ventilation
every 15 m 2, at both sides (if breadth exceeds 5 m), at both
ends (if length exceeds 5 m) and in the centre line. • evaporators
• anti rolling devices
2.3.5 Yacht
The noise measurements are to be measured in all passen- • compressors, chillers
ger spaces, each measuring point covering less than 15 m2. • cold rooms
• waste treatment units
3 Testing conditions
• swimming pool with pumps
3.1 General • jacuzzi and thalassotherapy equipment

3.1.1 This Article gives the conditions to be fulfilled during • laundry with the entire equipment running: drying (spin
measurements. Additional details of these conditions may dryer or tumble dryer) and washing machines (for meas-
be taken from International Standards, respectively: urements inside laundry, equipment is to be stopped).
• IMO Resolution A.468 (XII), ISO 2923 for noise For some specific equipment, operated intermittently, some
• ISO 6954 for vibrations. additional tests may be required, (see Ch 6, Sec 4, [3.4]).

April 2005 Bureau Veritas 21


Pt E, Ch 6, Sec 1

3.3.3 Standard test conditions correspond to the loading 3.3.5 The tests have to be performed in deep water, with a
conditions defined for sea trials. For cargo ships which may water depth greater than 5 times the mean draft. However,
be operated over a large range of drafts, if the behaviour for ships usually operating in coastal waters, measurements
observed for conditions which differ from the test condition may be taken with conditions corresponding to normal
is different from the measured one, additional measure- service conditions.
ments may be required.

3.3.4 Tests have to be conducted in sea and weather condi- 3.3.6 Ship course has to be kept constant, with rudder angle
tion 3 or less. Measurements carried out with worst weather less than 2 degrees portside or starboard, for the duration of
conditions could be accepted, in comparison with the the measurement. If ship manoeuvring is needed, then
results. measurements must be stopped until recovery of heading.

22 Bureau Veritas April 2005


Pt E, Ch 6, Sec 2

SECTION 2 ADDITIONAL REQUIREMENTS FOR NOTATION


COMF-NOISE

1 General 2.4 Measuring positions

1.1 Application 2.4.1 Measurement have to be taken at a height between


1,2 and 1,6 m from the deck and at a distance above 1,0 m
1.1.1 The requirements of this Section are applicable to the from any boundary surface of the room. In the cabins and
assignment of the additional class notation COMF-NOISE. offices, measurement has to be taken at 2,0 m at least from
They are additional to the applicable requirements of Ch 6, the existing noise sources (e.g. inlet/outlet of air condition-
Sec 1. ing openings).
The selection of Noise level measuring locations is indi-
2 Measurement procedure cated in Ch 6, Sec 1, [2.3].

2.1 Instrumentation 2.4.2 Insulation measurement has to be carried out accord-


ing to ISO 140-4 and impact measurement has to be carried
2.1.1 The instrumentation has to be calibrated in situ, out according ISO 140-7. Both measurements have to fulfil
before and after the tests, and must include one third octave the recommendations of ISO 140-13.
band filters. (see Ch 6, Sec 1, [2.1.2]). The selection of impact measuring locations have to be rep-
resentative of the different deck covering available on the
2.2 Data processing - Analysis ship (a minimum of three measurements of each deck cov-
ering is required).
2.2.1 Results have to be given on a table in global values
(dB(A)). Upon request of the Society, they may have to be The selection of insulation measuring locations have to be
presented on a table giving the third octave band analysis representative of the different type of insulation provided in
(case of emergence). Pt F, Ch 6, Sec 2, Tab 5 and Pt F, Ch 6, Sec 2, Tab 6 (a mini-
mum of two measurements of each is required).
2.3 Measuring conditions
3 Noise levels
2.3.1 Tests have to be conducted in the conditions described
in Ch 6, Sec 1, [3.2] and Ch 6, Sec 1, [3.3]. Air conditioning
is to be in normal operation. Doors and windows have to be 3.1 Noise levels in standard spaces
shut, unless they have to be kept open in normal use.
If during sea trials the measurements could not be per- 3.1.1 Noise levels in standard spaces defined in Ch 6, Sec
formed with machinery equipments, Hvac and machinery 1, [1.4] and corresponding to the noise grade g are pro-
ventilation in normal operation ( Ch 6, Sec 1, [3.3]), the vided in Pt F, Ch 6, Sec 2, Tab 1 to Pt F, Ch 6, Sec 2, Tab 4.
noise spectra of the unmeasured equipments must be added Noise levels described in IMO Resolution A.468 (XII) are
with the values carried out on sea trials for affected areas applicable for all locations unlisted in Pt F, Ch 6, Sec 2, Tab
(additional measurements done at quay). 1 to Pt F, Ch 6, Sec 2, Tab 4.

Table 1 : Ships with length below 65 m

Noise levels, in dB (A)


Locations (1) Ng = 1 Ng = 2 Ng = 3
Wheelhouse 63 66 66
Passenger Cabins 50 54 58
Crew Cabins 55 58 60
Public spaces (type B), mess rooms 60 63 66
Passages and type D spaces 65 68 72
Engine control room 74 77 80
Open public areas 70 73 76
Other workspaces IMO resolution A 468 (XII)
(1) For the meaning of public room type A to type D, refer to Ch 6, Sec 1, [1.4.1]

April 2005 Bureau Veritas 23


Pt E, Ch 6, Sec 2

Table 2 : Passenger ships - (ships of 65 m in length and upward, except high speed crafts)

Noise levels, in dB (A)


Locations (1) Ng = 1 Ng = 2 Ng = 3
Passenger top level cabins 45 47 50
Passenger standard cabins 49 53 56
Restaurants, cafeterias and type B spaces (1) 55 58 62
Public shop, passages (type D) (1) 60 63 65
Passenger rooms (type A) (1) 65 68 72
Passenger rooms (type C) (1) 53 56 59
Outside installations (swimming pools, sport decks...) (2) (4) 65 70 75
Whellhouse 60 63 65
Radio room (3) 55 57 60
Crew Cabins 52 55 60
Offices 57 60 63
Crew public spaces, mess rooms 57 60 63
Hospital 55 57 60
Engine control room (3) 70 73 75
Crew open recreation areas (2) 70 73 75
Galleys (2) 70 73 76
Workshops (2) 85 85 85
Gangways, staircases and passages in crew areas 70 73 75
(1) For the meaning of public rooms type A to type D, refer to Ch 6, Sec 1, [1.4.1].
(2) A tolerance of 5 dB (A) may be accepted for measurements at less than 3 m from ventilation inlet/outlet.
(3) Equipment switched on but not processing.
(4) Measurement carried out with 3 Beaufort or less, with a windscreen microphone protection.

Table 3 : Cargo ships

Noise levels, in dB (A)


Locations Ng = 1 Ng = 2 Ng = 3
Wheelhouse 60 63 65
Radio room (1) 55 57 60
Cabins 52 55 60
Offices 57 60 65
Public spaces, mess rooms 57 60 65
Hospital 55 58 60
Engine control room (2) 70 73 75
Open recreation areas (3) 70 73 75
Galleys (2) 70 73 76
Workshops (2) 85 85 85
Gangways, staircases and passages in crew areas 70 73 75
(1) Equipment switched on but not emitting.
(2) Equipment switched on but not processing.
(3) Measurement carried out with 3 Beaufort or less, with a windscreen microphone protection

Table 4 : Yacht - Owner & Guest area

Noise levels, in dB (A)


Harbour Sea
Locations
Ng = 1 Ng = 2 Ng = 3 Ng = 1 Ng = 2 Ng = 3
Whellhouse - - - 65 65 65
Cabins 40 45 50 50 (1) 55 (1) 60 (1)
Lounges 45 50 55 55 58 62
Open recreation areas (2) 55 60 65 75 80 85
(1) Requirement for overnight cruising (otherwise IMO Resolution A.468 (XII) levels must be apply).
(2) Measurement carried out with 3 Beaufort or less, with a windscreen microphone protection

24 Bureau Veritas April 2005


Pt E, Ch 6, Sec 2

Table 5 : Sound insulation indexes R’w for passenger areas

Between Ng = 1 Ng = 2 Ng = 3
Cabin to Cabin (top level) 45 42 40
Cabin to Cabin (standard) 41 38 36
Cabin to Corridor (top level) 42 40 37
Cabin to Corridor 38 36 34
Cabin to Stairs 48 45 45
Cabin to Public spaces 53 50 48
Cabin to Discotheques and show rooms 65 63 60

Table 6 : Sound insulation indexes R’w for crew areas

Between Ng = 1 Ng = 2 Ng = 3
Cabin to Cabin 37 33 30
Cabin to Corridor 35 32 30
Cabin to Stairs 35 32 30
Cabin to Public spaces, mess 45 45 45

3.2 Sound insulation measurement 3.2.3 In addition to the requirement of sound indexes insu-
lation R'w, the mean noise levels in some type of rooms are
3.2.1 Between two adjacent accommodation spaces, assumed to be limited as listed in Pt F, Ch 6, Sec 2, Tab 8.
acoustic insulation has to satisfy the sound insulation
indexes given in Tab 5 and Tab 6. Measurements are to be 3.3 Impact noise
performed in situ, ship at quay or at anchorage.
3.3.1 In general, a normalised impact sound pressure level
These measurements are applicable to passenger ship and is to be kept below 50 dB for the cabins. This value is to be
yacht. increased to 60 dB for cabins below decks covered with
hard materials (wood, marble, tiles,.) and lowered to 45 dB
3.2.2 For other type of ships, walls, decks and ceiling for cabins located below sport rooms or dance floors.
delimiting spaces for passenger and crew stay or transit
These measurements are only mandatory for passenger
have to be such as sound insulation properties have to com-
ships.
ply with the minimum sound insulation airborne noise
index (Rw) as per Pt F, Ch 6, Sec 2, Tab 7.
Table 8 : Limit of expected maximum mean noise lev-
The compliance to these criteria will be pronounced by els for different room types (for information)
means of justification files (datasheets of materials or calcu-
lation report). Mean noise level,
Type of room
in dB (A)
Table 7 : Sound insulation indexes Rw Cabins 80
Type A rooms 105
Rw
Type B rooms 90
Cabin to Cabin 30
Type C rooms 60
Cabin to Corridor 25
Type D rooms 90
Cabin to Stairs 35
Rooms including machinery (other
Machinery rooms 45 100
than engine room)
Engine room, engine casing 50
Engine room with internal combus-
110
Cabin to Public spaces, mess 42 tion engines

April 2005 Bureau Veritas 25


Pt E, Ch 6, Sec 3

SECTION 3 ADDITIONAL REQUIREMENTS FOR NOTATION


COMF-VIB

1 General 2.4 Measuring positions


2.4.1 The location of the measuring positions is selected in
1.1 Application accordance with Ch 6, Sec 1, [2.3]. Except for measuring
points specified in Pt F, Ch 6, Sec 3, [2.4.2], measurements
1.1.1 The requirements of this Section are applicable to the are to be taken in the vertical direction. In cabins, offices or
assignment of the additional class notation COMF-VIB. other small size rooms, measurements are to be taken on
They are additional to the applicable requirements of Ch 6, the floor in the centre of the room. For larger rooms, several
Sec 1. measuring points may be required and are to be chosen
according to the local structure (measurements of the differ-
2 Measurement procedure ent existing types of stiffened panels).

2.4.2 In addition to measurements in vertical direction,


2.1 Instrumentation horizontal vibration measuring points are to be chosen
according to the ship category:
2.1.1 The instrumentation has to be calibrated in situ,
• On ships of less than 65 m in length and yacht, trans-
before and after the tests, and must include one third octave
verse and longitudinal vibrations are to be measured on
band filters. (See Ch 6, Sec 1, [2.1.2]).
one point on each deck.
2.1.2 The instrumentation has to include at least a trans- • On passenger ships, transverse vibrations are to be
ducer (accelerometer or velocity transducer) with an appro- measured on each 3rd deck, with one measuring point
priate amplifier, and a FFT analyser. Signals may possibly be in the fore part of the ship, one in the middle part and
tape-recorded. one in the aft part.
• On ships, with high superstructures, horizontal vibra-
2.2 Data processing, presentation of results tion measurements are to be taken at least on each deck
(in both directions).
and analysis

2.2.1 The criteria of vibration level is expressed in terms of 3 Vibration levels


overall frequency-weighted r.m.s. velocity (mm/s) from 1 to
80Hz as defined by ISO 6954. 3.1 Vibration limits

2.3 Measuring conditions 3.1.1 Vibration levels corresponding to the vibration grade
g are provided in Pt F, Ch 6, Sec 3, Tab 1 to Pt F, Ch 6, Sec
2.3.1 Tests are to be conducted under the conditions 3, Tab 4 .according to the ISO 6954.
described in Ch 6, Sec 1, [3.3]. The limits listed below are applicable for any directions.

Table 1 : Ships of less than 65 m in length

Overall frequency-weighted r.m.s. velocity (mm/s) values from 1Hz to 80 Hz


Locations (1) Vg = 1 Vg = 2 Vg = 3
Wheelhouse 3,5 4 4,5
Passenger Cabins
3 3,5 4
Crew Cabins
Public spaces (type B), mess rooms
3 4 5
Passages and type D spaces
Engine control room 4 6 8
Open public areas 4 6 8
Other workspaces 4 6 8
(1) For the meaning of public room type A to type D, refer to Ch 6, Sec 1, [1.4.1]

26 Bureau Veritas April 2005


Pt E, Ch 6, Sec 3

Table 2 : Passenger ships

Overall frequency-weighted r.m.s. velocity (mm/s) values from 1Hz to 80 Hz


Locations Vg = 1 Vg = 2 Vg = 3
Passenger top level cabins 1,7 2 2,2
Passenger standard cabins 2 2,5 3
Restaurants, cafeterias and type B spaces (1) 2,2 2,5 3
Public shops, passages (type D) (1)
4 4,5 5
Passenger rooms (type A) (1)
Passenger rooms (type C) (1) 2 2,5 3
Outside installations (swimming pools, sport decks ...) 3 3,5 4
Wheelhouse
3,5 3,8 4
Radio room
Crew Cabins 3 3,2 3,5
Offices 3,5 4 5
Crew public spaces, mess rooms 3,5 4 5
Hospital 3 3,2 3,5
Engine control room 4 5 6
Crew open recreation areas - - -
Galleys
5 6 6,5
Workshops
Gangways, staircases and passages in crew areas 5 6 7
(1) For the meaning of public room type A to type D, refer to Ch 6, Sec 1, [1.4.1]

Table 3 : Cargo ships

Overall frequency-weighted r.m.s. velocity (mm/s) values from 1Hz to 80Hz


Locations Vg = 1 Vg = 2 Vg = 3
Wheelhouse
3,5 3,8 4
Radio room
Cabins 3 3,2 3,5
Offices 3,5 4 5
Public spaces, mess rooms 3,5 4 5
Hospital 3 3,2 3,5
Engine control room 4 5 6
Open recreation areas - - -
Galleys
5 6 7
Workshops
Gangways, staircases and passages in crew areas 5 6 7

Table 4 : Yacht - Owner & Guest area

Overall frequency-weighted r.m.s. velocity (mm/s) values from 1Hz to 80Hz


Harbour Sea
Locations
Ng = 1 Ng = 2 Ng = 3 Ng = 1 Ng = 2 Ng = 3
Wheelhouse 2,5 3,5 4,5
Cabins 1 1,5 2 2 (1) 2,5 (1) 3 (1)
Lounges 1 1,5 2 2 2,5 3
Open recreation areas 2 3 3,5 3 4 4,5
(1) Requirement for overnight cruising

April 2005 Bureau Veritas 27


Pt E, Ch 6, Sec 4

SECTION 4 ADDITIONAL REQUIREMENTS FOR NOTATION


COMF+

1 General 2.3 Measuring conditions

2.3.1 Tests have to be conducted in the conditions


1.1 Application
described in Ch 6, Sec 1, [3.2], Ch 6, Sec 1, [3.3] and Ch 6,
Sec 2, [2.3].
1.1.1 Optional COMF+ notation represent an increase of
the comfort rating with additional performance index
requirements. 2.4 Measuring positions

1.1.2 The requirements of this Section are applicable to the 2.4.1 The location of the measuring positions is selected in
assignment of the additional class notation COMF+. They accordance with Ch 6, Sec 2, [2.4] and Ch 6, Sec 3, [2.4].
are additional to the applicable requirements given in Sec 2
or Sec 3.
3 Noise levels
1.1.3 Prior to granting of the COMF+ notation, COMF-
NOISE & COMF-VIB notations have to be obtained. 3.1 Sound insulation index
1.1.4 Following COMF+ performance index can be granted
3.1.1 Sound insulation indexes R'w
separately:
Between two adjacent accommodation spaces, acoustic
• COMF+ Insulation index +
insulation has to satisfy the sound insulation indexes given
• COMF+ Impact index + in Pt F, Ch 6, Sec 4, Tab 1. Measurements are to be per-
• COMF+ Emergence formed in situ, ship at quay or at anchorage.

• COMF+ Intermittent noise


Table 1 : Sound insulation indexes R’w
• COMF+ Intelligibility Only for passenger areas
• COMF+ Vibration level +
R’w
2 Measurement procedure Cabin to Standard cabin 42
Cabin to Public spaces 55
2.1 Instrumentation Cabin to Corridor 40

2.1.1 The instrumentation has to be calibrated in situ, 3.1.2 Sound insulation index between
before and after the tests (See Ch 6, Sec 1, [2.1.2]). discotheques, show lounge and passenger
cabins
2.1.2 The instrumentation has to include at least a trans-
Due to the potential low frequency noise, transmitted
ducer (accelerometer or velocity or sound pressure trans-
through floors or bulkheads, the sound index requirement is
ducer) with an appropriate amplifier, and a FFT analyse or a
to be considered as the sum of this R'w index + the adapta-
sound level meter. Signals may possibly be tape-recorded.
tion term C as described in ISO 717-1.

2.2 Data processing - Analysis The adaptation term C added to the R'w index have to be
below the noise grade considered listed in Pt F, Ch 6, Sec 4,
2.2.1 For Noise: Results have to be given on a table in glo- Tab 2.
bal values (dB(A) or dB for insulation measurements). Upon
request of the Society, they may have to be presented on a Table 2 : Sound insulation indexes R'w+C
table giving the third octave band analysis (case of emer- for discotheques and show lounge
gence).
Between Ng = 1 Ng = 2 Ng = 3
2.2.2 For vibration: The criteria of vibration level is
expressed in terms of Overall frequency weighted rms Cabin to Discotheques
65 63 60
acceleration as defined by ISO 2631-1. and show rooms

28 Bureau Veritas April 2005


Pt E, Ch 6, Sec 4

3.2 Impact index program have to include measurement in all critical cabins
located close to the noise sources listed in [3.4.1].
3.2.1 Due to the potential low frequency noise, transmitted
through the floor, the impact noise index requirement is to
3.5 Intelligibility
be considered as the sum of this L'nw index + the adapta-
tion term CI as described in ISO 717-2: 3.5.1 Intelligibility
The adaptation term CI added to the L'n index have to be In public spaces like theatres, dancing rooms, cinemas,
above any impact comfort class requirements listed in Ch 6, conference rooms, restaurants, the architectural design have
Sec 2, [3.3.1]. to take into account the speech or music intelligibility. In
order to maintain a sufficient quality, the RASTI index must
3.3 Emergence be above 0.60. (for each public space, measurements are to
be carried out in different locations, each measuring point
3.3.1 In the measured spectrum, no component in terms of covering less than 20 m2).
third octave band has to emerge of more than 8 dB(A) from
Note 1: The evaluation of the Rapid Speech Transmission Index
the two adjacent components, except if the amplitude of
(RASTI) have been standardised in IEC 60268-16.
the corresponding component is more than 5 dB(A) below
the general global sound pressure level, as the emergence
can be considered as drowned in the global noise. 4 Vibration levels

3.4 Intermittent noise 4.1


3.4.1 Machinery and systems having an intermittent opera- 4.1.1 The overall frequency weighted acceleration level av
tion, such as dishwasher/pulper, swimming pool… are not in range of 1Hz to 80Hz, has to be below 0.3 m/s2 in
to increase the noise level with regard to ambient noise, by accommodations.
more than 2 dB(A) in passenger cabins and 3 dB(A) in crew
The acceleration value av is giving by the following formula:
cabins.
Anchoring, mooring, thrusters, alarms, emergency equip- av = ( awx2+ awy2 + awz2)½
ments are excluded of this list of machinery systems. Where awx, awy and awz are the frequency weighted r.m.s.
Note 1: A minimum noise level of 39dB(A) is recommended in acceleration in each orthogonal direction.
cabins to avoid intermittent noise problems.
As described in ISO 2631-1 for comfort, the frequency
3.4.2 An Intermittent noise measuring program has to be weighted curve Wd is used for horizontal axis (x and y axis)
submitted to the society, prior to measurement test. This and Wk for vertical axis (z axis).

April 2005 Bureau Veritas 29


Pt E, Ch 6, Sec 4

30 Bureau Veritas April 2005


Part E
Additional Class Notations

Chapter 7

REFRIGERATING INSTALLATION (REEFER)

SECTION 1 GENERAL REQUIREMENTS

SECTION 2 ADDITIONAL REQUIREMENTS FOR THE NOTATION REF-


CARGO

SECTION 3 ADDITIONAL REQUIREMENTS FOR NOTATION REF-CONT

SECTION 4 ADDITIONAL REQUIREMENTS FOR NOTATION REF-STORE

April 2005 Bureau Veritas 31


32 Bureau Veritas April 2005
Pt E, Ch 7, Sec 1

SECTION 1 GENERAL REQUIREMENTS

1 General 1.2.2 Container conditions


For refrigerating plants on board container ships complying
1.1 Application with the provisions of Ch 7, Sec 3, in addition to the data
listed in [1.2.1], the notation is to specify the maximum
1.1.1 The following additional class notations are assigned, number of containers liable to be served, and the value of
in accordance with Pt A, Ch 1, Sec 2, [6.9], to ships with their heat transfer coefficient
refrigerating installations complying with the applicable k : in W/(m2 °C), or
requirement of this Chapter: U : k S, in W/°C,
• REF-CARGO for installations related to carriage of cargo where S is the surface through which the heat is transferred,
• REF-CONT for installations related to carriage of con- in m2, as determined by type tests.
tainers
• REF-STORE for installations related to preservation of 1.3 Definitions
ship’s domestic supplies
1.3.1 Direct cooling system
1.1.2 The requirements of this Chapter apply to refrigerat-
Direct cooling system is the system by which the refrigera-
ing installations on ships, and include the fixed plants for
tion is obtained by direct expansion of the refrigerant in
refrigerating holds of cargo ships, fishing and factory ships,
coils fitted on the walls and ceilings of the refrigerated
fruit and juice carrier ships, etc., refrigerated containers,
chambers.
various ship’s services, such as air conditioning, galleys, etc.
These requirements are specific to permanently installed 1.3.2 Indirect cooling system
refrigerating installations and associated arrangements and
Indirect cooling system is the system by which the refrigera-
are to be considered additional to those specified in Pt C,
tion is obtained by brine or other secondary refrigerant,
Ch 1, Sec 13, which are mandatory for all ships with refrig-
which is refrigerated by a primary refrigerant, circulated
erating installations.
through pipe grids or coils fitted on the walls and ceilings of
1.1.3 The notations given in [1.1.1] may be completed by the refrigerated chambers.
the following:
1.3.3 Air cooling system
• AIRCONT for ships fitted with a controlled atmosphere
Direct air cooling system is the system by which the refrig-
plant on board
eration is obtained by circulation of air refrigerated by an air
• PRECOOLING for refrigerating plants designed for cooler.
ensuring within a suitable time interval the cooling
down of a complete cargo of fruit or vegetables to the 1.3.4 Refrigerant
required temperature of transportation Refrigerant is a cooling medium which is used to transmit
• QUICKFREEZE for refrigerating plants of fishing vessels and maintain the cool in the refrigerated chamber.
and fish factory ships where the design and equipment
of such plants have been recognised as suitable to per- 1.3.5 Brine
mit quick-freezing of fish in specified conditions. Brine is a refrigerant constituted by a solution of industrial
salts, which is normally used to cool the chambers in the
However, in general, these notations may be only granted to indirect cooling systems, as secondary refrigerant. In gen-
ships with the notation REF-CARGO. eral, in this Chapter, the word brine is also used to cover
other types of secondary refrigerants, as for instance refrig-
1.2 Temperature conditions erants based on glycol.

1.2.1 Cargo space conditions 1.3.6 Refrigerating unit


The minimum internal temperature or the temperature A refrigerating unit includes one or more compressors
range for which the notation is granted is to be mentioned driven by one or more prime movers, one condenser and all
in the notation. For design temperatures to be considered the associated ancillary equipment necessary to form an
for designing the plant, see [2.1.1] and [2.1.2]. independent gas-liquid system capable of cooling refriger-
ated chambers.
This indication is to be completed by the mention of any
operational restriction such as maximum sea water temper- When the installation includes a secondary refrigerant
ature, geographical or seasonal limitations, etc., as applica- (brine), the refrigerating unit is also to include a brine cooler
ble. (evaporator) and a pump.

April 2005 Bureau Veritas 33


Pt E, Ch 7, Sec 1

1.3.7 Refrigerated chamber 3.1.2 Calculations to be submitted


A chamber is any space which is refrigerated by a refrigerat- The calculations listed in Tab 3 are to be carried out in
ing unit. A chamber may be a cargo space or any other ship accordance with criteria agreed with the Society and are to
service space, such as for instance the galley. be submitted.

2 Design criteria 3.2 Controlled atmosphere installations

2.1 Reference conditions 3.2.1 The plans listed in Tab 4 are to be submitted.

2.1.1 Design temperature 4 General technical requirements


Unless otherwise indicated in the specification, refrigerating
plants are to be designed for the following design tempera-
4.1 Refrigeration of chambers
tures:
• Frozen cargo: minus 20°C 4.1.1 Refrigerating systems
• Fish: minus 20°C Refrigeration of the chambers may be achieved by one of
• Fruit: 0°C the following systems:
• Bananas: 12°C. • direct cooling system
2.1.2 Environmental conditions • indirect cooling system
Unless otherwise indicated in the ship specification, the fol- • air cooling system.
lowing environmental conditions are to be considered for
the heat transfer and balance calculations and for the run- 4.1.2 Cold distribution
ning rate of the refrigerating machinery: a) The chambers may be refrigerated either by means of
• Sea water temperature: 32°C grids distributed on their walls or by means of air circu-
lation on air coolers.
• Outside air temperature: 35°C
• Relative humidity of air at 35°C: 80%. b) Grids and/or air coolers may be supplied either by brine
or by a direct expansion system depending on the type
For the determination of heat transfer through outside walls of refrigerating system.
liable to be exposed to sun radiation, the outside air tem-
perature is to be taken as equal to 45°C.
4.2 Defrosting
2.1.3 Operating conditions
4.2.1 Availability
The refrigerating plant inclusive of all machinery, equip-
ment and accessories is to operate satisfactorily under the a) Means are to be provided for defrosting air cooler coils,
conditions indicated in Tab 1. even when the refrigerated chambers are loaded to their
maximum. Air coolers are to be fitted with trays and gut-
Table 1 : Operating conditions terways for gathering condensed water.
b) The defrosting system is to be designed so that defrost-
Length of ship (m) < 100 < 200 ≤ 300 > 300 ing remains possible even in the case of failure of an
essential component such as a compressor, a circulation
Permanent list 15° 15° 15° 15°
pump, a brine heater or a heating resistance.
Roll ± 22,5° ± 22,5° ± 22,5° ± 22,5°
4.2.2 Draining
Pitch ± 10° ± 7,5° ± 5° ± 3°
Arrangements are to be made to drain away the condensate
Trim Aft 5° 2,5° 1,5° 1°
even when the refrigerated chambers are loaded to their
Forward 2° 1° 0,5° 0,3° maximum. See [5.8] for specific requirements.

3 Documentation 4.3 Prime movers and sources of power

3.1 Refrigerating installations 4.3.1 Number of power sources


a) The motive power for each refrigerating unit is to be
3.1.1 Plans to be submitted provided by at least two distinct sources. Each source is
The plans listed in Tab 2 are to be submitted as applicable. to be capable of ensuring the service of the plant under
The listed plans are to be constructional plans complete the conditions stated in [2.1.1], [2.1.2] and [2.1.3],
with all dimensions and are to contain full indication of without interfering with other essential services of the
types of materials employed. ship. For small plants, see also [4.7].
Plans of equipment which are type approved by the Society b) Where the refrigerating units are driven by internal com-
need not be submitted, provided the types and model num- bustion engines, one power source for each refrigerating
bers are made available. unit may be accepted.

34 Bureau Veritas April 2005


Pt E, Ch 7, Sec 1

Table 2 : Documents to be submitted

Nr A/I Document
1 I Detailed specification of the plant (refrigerating machinery and insulation) including the reference design and ambient
conditions
2 I General arrangement of refrigerated spaces including:
• the intended purpose of spaces adjacent to refrigerated spaces
• the arrangement of air ducts passing through refrigerated spaces
• the arrangement of steelwork located in refrigerated spaces or in insulated walls
• the arrangement of the draining system
• the individual volume and the total volume of the refrigerated spaces
3 A Drawings showing the thickness and methods of fastening of insulation on all surfaces in refrigerated spaces, including:
• insulation material specification
• hatch covers
• doors
• steel framing (pillars, girders, deck beams)
• bulkhead penetrations
• etc.
4 A Cooling appliances in refrigerated spaces (coil grids, air coolers with air ducts and fans, etc.)
5 I Characteristic curves of fans (capacity, pressure, power consumption)
6 A Distribution of the thermometers and description of remote thermometer installation, if any, including:
• detailed description of the apparatus with indication of the method and instruments adopted, measuring range, degree
of accuracy and data regarding the influence of temperature variations on connection cables
• electrical diagram of apparatus, with indication of power sources installed, characteristics of connection cables and
all data concerning circuit resistance
• drawings of sensing elements and their protective coverings and indicators, with specification of type of connections
used
7 A General arrangement and functional drawings of piping (refrigerant system, brine system if any, sea water system, defrost-
ing system, etc.)
8 I Characteristic curves of circulating pumps for refrigerant or brine (capacity, pressure, power consumption, etc.)
9 I General arrangement of refrigerating machinery spaces (main data regarding prime movers for compressors and pumps,
including source of power, are to be included in this drawing)
10 A Electrical wiring diagram
11 A Compressor main drawings (sections and crankshaft or rotors) with characteristic curves giving the refrigerating capacity
12 A Drawings of main items of refrigerant system and pressure vessels, such as condensers, receivers, oil separators, evapora-
tors, gas containers, etc.
13 A Remote control, monitoring and alarm system (if any)
14 A Air refreshing and heating arrangement for fruit cargo
15 I Number of insulated cargo containers to be individually cooled by the shipboard plant and their heat transfer rates
16 I Operation manual for the refrigerating plant and for refrigerated containers, as applicable
Note 1: Symbol A means for Approval, symbol I means for Information.

Table 4 : Documents to be submitted


Table 3 : Calculations to be submitted
Nr A/I Item
Nr A/I Item 1 I Description of the installation
2 I Location of spaces covered and gas-tight subdivi-
1 A Detailed calculation of the heat balance of the
sions
plant. The calculation is to take into account the
minimum internal temperatures for which the 3 I Design overpressure
classification is requested and the most unfavoura- 4 A Details and arrangement of inert gas generating
ble foreseen ambient conditions. equipment
5 A Piping diagrams, including installation details
2 A Capacity calculations for pressure relief valves
and/or bursting disc 6 A Ventilation and gas-freeing system
7 A Instrumentation and automation plans
3 A Duct air flow calculations
8 I Instruction manual
Note 1: Symbol A means for Approval. 9 I Cargo space sealing arrangement
Note 1: Symbol A means for Approval, symbol I means for
Information.

April 2005 Bureau Veritas 35


Pt E, Ch 7, Sec 1

4.3.2 Electric motors wise allowed by the Society, are to be separated from the
Where the prime movers of refrigerating units are electric refrigerated spaces by means of gas-tight bulkheads.
motors, the electrical power is to be provided by at least Ample space is to be provided around the refrigerating
two distinct generating sets. machinery to permit easy access for routine maintenance
and to facilitate overhauls, particularly in the case of con-
4.3.3 Steam prime movers densers and evaporators.
Where steam prime movers are used in refrigerating units
they are to be connected to at least two different boilers. 4.6.2 Dangerous refrigerants in machinery spaces
Use of dangerous refrigerants in machinery spaces may be
Furthermore, the exhaust steam is to be led to the main and
permitted in accordance with Pt C, Ch 1, Sec 13, [2.2.3].
auxiliary condensers.

4.7 Exemptions for small plants


4.4 Pumps
4.7.1 Consideration may be given to waiving the require-
4.4.1 Minimum number of condenser pumps
ments in [4.3.1], [4.3.2] and [4.3.3] above on power source
a) At least one standby condenser circulating pump is to duplication for refrigerating plants serving spaces having a
be provided; this pump is to be ready for use and its volume below 400 m3.
capacity is not to be less than that of the largest pump
that it may be necessary to replace.
4.8 Personnel safety
b) One of the condenser circulating pumps may be one of
the ship's auxiliary pumps, provided its capacity is suffi- 4.8.1 Means are to be provided to monitor the presence of
cient to serve the refrigerating plant working at maxi- personnel in refrigerated cargo spaces and to promptly
mum power without interfering with essential services detect any possible need for help from outside the space.
of the ship.
5 Refrigerated chambers
4.4.2 Plants with intermediate cooling media
a) Where an intermediate cooling medium is used, at least
5.1 Construction of refrigerated chambers
one standby brine circulating pump is to be provided;
this pump is to be ready for use and its capacity is not to 5.1.1 Bulkheads surrounding refrigerated chambers
be less than that of the largest pump that it may be nec-
essary to replace. a) Generally, the bulkheads of refrigerated chambers are to
be of metallic construction; however, the bulkheads
b) The same provision applies to any other type of plants in between two refrigerated spaces intended to contain
which the circulation of refrigerant is ensured by pumps. cargoes of the same nature or having no contaminating
effect need not be metallic.
4.5 Sea connections b) The bulkheads are to be gas-tight.

4.5.1 Number and location of sea connections c) Steels intended to be used for the construction of refrig-
erated chambers are to comply with the applicable pro-
a) The cooling water is normally to be taken from the sea visions of Pt B, Ch 4, Sec 1 for low temperature steels.
by means of at least two separate sea connections.
b) The sea connections for the refrigerating plant are to be 5.1.2 Closing devices
distributed, as far as practicable, on both sides of the ship. a) The closing devices of the accesses to refrigerated
chambers, such as doors, hatch covers and plugs for
4.5.2 Connections to other plants loading or surveying are to be as far as possible gas-
Where the circulating pump(s) of the refrigerating plant tight.
is/are connected to the same circuit as other pumps, pre- b) The ventilators of refrigerated chambers, if any, are to be
cautions are to be taken in the design and arrangement of fitted with gas-tight closing devices.
piping so that the working of one pump does not interfere
with another.
5.2 Penetrations
4.5.3 Dry dock conditions
5.2.1 Penetration of pipes and ducts
In order to keep the refrigerating plant running when the
Penetrations of pipes through watertight, gas-tight or fire-
ship is in dry dock, means are to be provided to supply
resistant decks and bulkheads are to be achieved by fitting
cooling water either from a tank or from a shore connection.
glands suitable for maintaining the tightness and fire-resist-
ing characteristics of the pierced structures.
4.6 Refrigerating machinery spaces
5.2.2 Penetration of electrical cables
4.6.1 Arrangement Where electrical wiring passes through refrigerated cham-
Refrigerating machinery spaces are to be provided with effi- bers, the relevant requirements of Part C, Chapter 2 are to
cient means of ventilation and drainage and, unless other- be complied with.

36 Bureau Veritas April 2005


Pt E, Ch 7, Sec 1

5.3 Access to refrigerated spaces vent and sounding pipes of tanks, tops of shaft tunnels
and other structures and arrangements covered by the
5.3.1 Doors and hatches insulation.

a) Refrigerated chambers are to be provided with emer- b) Where the insulation is covered with a protective lining,
gency escape ways enabling the evacuation of stretcher- certain panels of this lining are to be provided with a
borne personnel. The escape ways are to be provided suitable number of inspection openings fitted with
with emergency lights. watertight means of closing.
b) Access doors and hatches to refrigerated chambers are
to be provided with means of opening from inside even 5.6 Miscellaneous requirements
where they have been shut from outside.
5.6.1 Refrigerated chambers adjacent to oil or fuel
5.3.2 Manholes tanks
Manholes on the tank top of refrigerated chambers are to be
a) An air space of at least 50 mm is to be provided
surrounded by an oil-tight steel coaming of at least 100 mm
between the top of fuel and lubricating oil tanks and the
height.
insulation, so designed as to allow leaks to drain to the
bilges. Such air space may be omitted provided multiple
5.4 Insulation of refrigerated chambers sheaths of an odourless oil-resisting material are applied
to the upper surface of tank tops. The total required
5.4.1 thickness of sheathing depends on the tank construc-
tion, on the composition used and on the method of
a) The insulating material is to be non-hygroscopic. The
application.
insulating boards are to have satisfactory mechanical
strength. Insulating materials and binders, if any, are to b) In general, the sides of fuel and lubricating oil tanks are
be odourless and so selected as not to absorb any of the to be separated from refrigerated spaces by means of
odours of the goods contained in refrigerated chambers. cofferdams. The cofferdams are to be vented, the air
The materials used for linings are to comply with the vents fitted for this purpose are to be led to the open and
same provisions. their outlets are to be fitted with wire gauze which is
b) Polyurethane and other plastic foams used for insulation easily removable for cleaning or renewal. The coffer-
are to be of a self-extinguishing type according to a dams may be omitted provided that multiple sheaths of
standard acceptable by the Society. In general, these an odourless oil-resisting material are applied on the
foams are not to be used without a suitable protective tank side surface facing the refrigerated chambers. The
coating. total required thickness of this sheathing depends on the
composition used and on the method of application.
c) The insulation together with its coating is normally to
have low flame spread properties according to an 5.6.2 Refrigerated chambers adjacent to high
accepted standard. temperature spaces
d) Plastic foams of a self-extinguishing type, suitably lined, The insulation of the walls adjacent to coalbunkers or to
may also be used for insulation of piping and air ducts. any space where an excessive temperature may arise, by
e) When it is proposed to use foam prepared in situ, the accident or otherwise, is to be made of mineral wool or any
detail of the process is to be submitted for examination equivalent material; wood chips, if any, are to be fireproof
before the beginning of the work. and separated from the plates on which they are fitted by
means of insulating sheets.

5.5 Protection of insulation 5.6.3 Wooden structures

5.5.1 Insulation extension Wooden beams and stiffeners are to be insulated and strips
of suitable insulating material are to be fitted between them
The insulation and the lining are to be carefully protected
and the metallic structures.
from all damage likely to be caused by the goods contained
in the chamber or by their handling.
5.6.4 Metal fittings
5.5.2 Insulation strength All metal fittings (bolts, nuts, hooks, hangers, etc.) necessary
The insulation lining and the air screens with their supports for fitting of the insulation are to be galvanised or made in a
are to be of sufficient strength to withstand the loads due to corrosion-resistant material.
the goods liable to be carried in the refrigerated chambers.
5.6.5 Equipment below the insulation
5.5.3 Removable panels
Arrangements are to be made whilst building in order to
a) A sufficient number of removable panels are to be pro- facilitate the examination in service of parts such as bilge
vided in the insulation, where necessary, to allow suctions, scuppers, air and sounding pipes and electrical
inspection of the bilges, bilge suctions, bases of pillars, wiring which are within or hidden by the insulation.

April 2005 Bureau Veritas 37


Pt E, Ch 7, Sec 1

5.7 Installation of the insulation b) Drain tanks are to be provided with appropriate venting
and sounding arrangements.
5.7.1
c) When two or more refrigerated spaces are connected to
a) Before laying the insulation, steel surfaces are to be suit- the same drain tank, the common lines are to be fitted
ably cleaned and covered with a protective coating of with check valves to prevent the possibility of passage of
appropriate composition and thickness. water from one refrigerated space to another.
b) The thickness of the insulation on all surfaces together
with the laying process are to be in accordance with the 5.8.4 Scuppers
approved drawings. a) Scuppers from the lower holds and from trays of air
c) The insulating materials are to be carefully and perma- coolers installed on the inner bottom are to be fitted
nently installed; where they are of slab form, the joints with liquid seals and non-return devices.
are to be as tight as possible and the unavoidable crev- b) Scuppers from ‘tweendeck refrigerated spaces and from
ices between slabs are to be filled with insulating mate- trays of air coolers installed above the inner bottom are
rial. Bitumen is not to be used for this purpose. to be fitted with liquid seals, but not necessarily with
d) Joints of multiple layer insulations are to be staggered. non-return devices.
e) In applying the insulation to the metallic structures, any c) Where scuppers from more than one refrigerated space
paths of heat leakage are to be carefully avoided. or tray are led to a common header or common tank, in
addition to the liquid seal on each pipe, a sufficient
5.8 Drainage of refrigerated spaces number of non-return devices are to be provided, so
arranged as to prevent lower compartments from being
5.8.1 General flooded by drains from higher compartments.
All refrigerated cargo spaces and trays under air coolers are d) Water seals are to be of sufficient height and readily
to be fitted with means suitable for their continuous and accessible for maintenance and filling with anti-freezing
efficient drainage. liquid.

5.8.2 Drain pipes e) Valves, scuppers and drain pipes from other non-refrig-
erated compartments are not to be led to the bilges of
a) Drain pipes from refrigerating space cooler trays are to
refrigerated spaces.
be fitted with liquid sealed traps provided with non-
return valves which are easily accessble, even when the
chamber is fully loaded. 6 Refrigerants
b) Threaded plugs, blank flanges and similar means of
closing of drain pipes from refrigerated spaces and trays 6.1 General
of air coolers are not permitted.
c) Where means of closing of drain pipes are required by 6.1.1 Refrigerants used in direct refrigerating
the Owner, these are to be easily checked and the con- systems
trols are to be located in an accessible position on a Some commonly employed refrigerants considered accept-
deck above the full load waterline. able for use with primary (direct expansion) systems are
listed in Tab 5.
5.8.3 Drain tanks
a) Where the draining from cargo spaces is led to a closed 6.1.2 Refrigerants used in indirect refrigerating
drain tank, the size of the tank is to be such as to be able systems
to collect all the waters produced during defrosting Ammonia (R717) may be used only in indirect system refrig-
operations. erating plants.

Table 5 : Refrigerants for use in direct refrigerating systems

Refrigerant Number Refrigerant commercial name Chemical Formula


R12 Dichlorodifluoromethane C Cl2 F2
R21 Dichlorofluoromethane CH Cl2 F
R22 Chlorodifluoromethane CH Cl F2
R113 Trichlorotrifluoroethane C Cl2 F C Cl F2
R114 Dichlorotetrafluoroethane C Cl F2 C Cl F2
R134a Tetrafluororthane CH2 F C F3
R500 Refrigerant 12/152a 73.8/26.2 wt% C Cl2 F2 / CH3 CH F2
R502 Refrigerant 12/115 48.8/51.2 wt% CH Cl F2 / C Cl F2 C F3

38 Bureau Veritas April 2005


Pt E, Ch 7, Sec 1

6.1.3 Other permissible refrigerants Table 6 : Design working pressure


The use of refrigerants other than those listed in Tab 5 may
be authorised by the Society on a case-by-case basis, pro- Refrigerant
vided that the physical properties and chemical analysis are High pressure side Low pressure side
number
clearly stated and the appropriate safety measures are fore-
seen in the installation design. R12 1,6 MPa 1,0 MPa
R21 0,3 MPa 0,2 MPa
6.1.4 Prohibited refrigerants
R22 2,2 MPa 1,3 MPa
For restrictions on the selection of refrigerants, see Pt C, Ch
1, Sec 13, [2.2.1] and Pt C, Ch 1, Sec 13, [2.2.2]. R113 0,2 MPa 0,2 MPa
R114 0,4 MPa 0,4 MPa
6.1.5 Use of ammonia as refrigerant
R134a 1,3 MPa 1,1 MPa
For specific requirements relative to the use of ammonia as
refrigerant, see Pt C, Ch 1, Sec 13, [2.3]. R500 2,0 MPa 1,2 MPa
R502 2,3 MPa 1,6 MPa
6.2 Rated working pressures R717 2,2 MPa 1,5 MPa

6.2.1 Pressure parts design pressure R744 1,1 MPa 0,7 MPa

a) The refrigerant design pressure is not to be less than the


7.2.2 Cooling
maximum working pressure of the installation or its
parts, either in operation or at rest, whichever is the a) Air-cooled compressors are to be designed for an air
greater. No safety valve is to be set at a pressure higher temperature of 45°C.
than the maximum working pressure. b) For sea water cooling, a minimum inlet temperature of
b) In general, the design pressure of the low pressure side 32°C is to be applied. Unless provided with a free out-
of the system is to be at least the saturated vapour pres- let, the cooling water spaces are to be protected against
sure of the refrigerants at 40°C. Due regard is to be paid excessive overpressure by safety valves or rupture safety
to the defrosting arrangement which may increase the devices.
pressure on the low pressure system. 7.2.3 Safety devices
c) The design pressure of the high pressure side of the a) Stop valves are to be provided on the compressor suc-
installation is to be based on the condenser working tion and discharge sides.
pressure while it operates with water cooling in tropical
b) A safety valve or rupture disc is to be arranged between
zones. In general, the rated working pressure is to be
the compressor and the delivery stop valve.
taken not less than the effective saturated vapour pres-
sure at 50°C. c) When the power exceeds 10 kW, the protection may
consist of a pressure control device which automatically
6.2.2 Refrigerants listed in Table 5 stops the machine in the event of overpressure. Details
In general, the design pressure for high and low pressure of the design of this device are to be submitted to the
parts of systems using refrigerants listed in Tab 5 is to be Society.
taken not less than the values indicated in Tab 6. d) Compressors arranged in parallel are to be provided with
check valves in the discharge line of each compressor.
7 Refrigerating machinery and equip- e) Means are to be provided to indicate the correct direc-
ment tion of rotation.

7.1 General requirements for prime movers 7.3 Reciprocating compressors

7.1.1 7.3.1 Crankcase

a) The diesel engines driving the compressors are to satisfy a) When subjected to refrigerant pressure, compressor
the relevant requirements of Pt C, Ch 1, Sec 2. crankcases are to be either:
• designed to withstand the rated working pressure of
b) The electric motors driving the compressors, pumps or
the LP side; or
fans are to satisfy the relevant requirements of Pt C, Ch
1, Sec 4. • fitted with safety valves designed to lift at a pressure
not exceeding 0,8 times the crankcase test pressure;
in this case, arrangements are to be made for the
7.2 Common requirements for compressors refrigerant to discharge to a safe place; or
7.2.1 Casings • protected against overpressures by means of devices
The casings of rotary compressors are to be designed for the likely to ensure a similar protection.
design pressure of the high pressure side of the system indi- b) An oil level sight glass is to be fitted in the crankcase.
cated in Tab 6. c) Means are to be provided to heat the crankcase when
the compressor is stopped.

April 2005 Bureau Veritas 39


Pt E, Ch 7, Sec 1

7.3.2 Hydraulic lock 7.5.5 Air coolers


Reciprocating compressors having cylinder bores of 50 mm a) Where finned-tube or multi-plate type air coolers are
and above are to be provided with means to relieve high used, the distance between the fins or plates is not to be
pressure due to hydraulic lock. Alternatively means to pre- less than 10 mm, at least on the air inlet side. For the
vent the possibility of refrigerants entering the cylinders may purpose of this requirement, the air inlet side means 1/4
be considered. of the length of the cooler measured in the direction of
the air flow.
7.4 Screw compressor bearings b) Air coolers are to be made of corrosion-resistant mate-
rial or protected against corrosion by galvanising.
7.4.1 Whenever the bearing surfaces are locally hardened,
details of the process are to be submitted to the Society. In c) Air coolers are to be provided with drip trays and ade-
any case, the process is to be limited to the bearing area quate drains.
and is not to be extended to the fillets.
7.5.6 Insulation
7.5 Pressure vessels Pressure vessels are to be thermally insulated to minimise
the condensation of moisture from the ambient atmosphere.
7.5.1 General The insulation is to be provided with an efficient vapour
The general requirements of Pt C, Ch 1, Sec 13, [2.1.2] are barrier and is to be protected from mechanical damage.
applicable.
7.6 General requirements for piping
7.5.2 Refrigerant receivers
a) The receivers are to have sufficient capacity to accumu- 7.6.1 General
late liquid refrigerant during changes in working condi- The general requirements of Pt C, Ch 1, Sec 13, [2.1.3] are
tions, maintenance and repairing. applicable.
b) Each receiver is to be fitted with suitable level indica-
7.6.2 Piping arrangement
tors. Glass gauges, if any, are to be of the flat plate type
and are to be heat resistant. All level indicators are to be a) Pipelines are to be adequately supported and secured so
provided with shut-off devices. as to prevent vibrations. Approved type flexible hoses
may be used where necessary to prevent vibrations.
c) Each receiver that may be isolated from the system is to
be provided with an adequate overpressure safety b) Provision is to be made for allowing thermal expansion
device. and contraction of the piping system under all operating
conditions. Approved type flexible hoses may be used
7.5.3 Evaporators and condensers where necessary for this purpose.
a) All parts of evaporators and condensers are to be acces- c) Pipe insulation is to be protected from mechanical dam-
sible for routine maintenance; where deemed necessary, age and is to be provided with an efficient vapour bar-
efficient means of corrosion control are to be provided. rier which is not to be interrupted in way of supports,
b) When condensers and evaporators of the "coil-in-cas- valves, fittings, etc.
ing" type cannot be readily dismantled owing to their
dimensions, a suitable number of inspection openings 7.7 Accessories
not smaller than 230x150 mm2 are to be provided on
their shells. 7.7.1 Oil separators
c) Safety valves are to be fitted on the shells of evaporators Oil separators with drains are to be fitted on the refrigerant
and condensers when the pressure from any connected lines. When a wire gauze is fitted, this is to be of material
pump may exceed their anticipated working pressure. which cannot be corroded by the refrigerant.

7.5.4 Brine tanks 7.7.2 Filters


a) Brine tanks which can be shut off are to be protected a) Efficient filters are to be fitted at the suction of compres-
against excessive pressure due to thermal expansion of sors and on the high pressure side of reducing valves.
the brine by safety valves or by an interlocking device The filters of compressors may be incorporated in the
blocking the shut-off valves in open position. crankcases, provided their filtering area is sufficient.
b) In general, brine tanks are not to be galvanised at their b) Filters are to be fitted with a wire gauze strainer which
side in contact with brine. Where they are galvanised cannot be corroded by the refrigerant and allowing a
and are of a closed type, they are to be provided with a sufficient flow area for the fluid. Small filters such as
suitable vent arrangement led to the open for toxic those of reducing valves are to be such that they can be
gases. The vents are to be fitted with easily removable easily removed without any disassembling of the pipes.
wire gauze diaphragms and their outlets are to be
located in positions where no hazard for the personnel 7.7.3 Dehydrators
may arise from the gases. Where brine tanks are not of a An efficient dehydrator is to be fitted on systems using
closed type, the compartments in which they are refrigerant types R12, R21, R22 or R502. The dehydrator is
located are to be provided with efficient ventilation to be so designed and arranged that the drying product can
arrangements. be replaced without any disassembling of the pipes.

40 Bureau Veritas April 2005


Pt E, Ch 7, Sec 1

7.8 Refrigerating plant overpressure protec- • the effective protection of chamber cooling coils
tion within the chambers from shocks and external
mechanical damage.
7.8.1 General c) Coils within each refrigerated space are to be arranged
a) The refrigerant circuits and associated pressure vessels in at least two sections, and the number of sections in
are to be protected against overpressure by safety each refrigerated space is to be clearly indicated on the
valves, rupture discs or equivalent arrangement. How- plan to be submitted for approval. Each section is to be
ever, inadvertent discharge of refrigerant to the atmos- fitted with valves or cocks so that it can be shut off.
phere is to be prevented.
8.1.2 Brine systems
b) The safety devices are to be in such number and so a) Each brine pump is to be connected to the brine tanks
located that there is no possibility that any part of the and to the valve manifolds controlling the brine pipes.
system may be isolated from a safety device. Where it is Each brine pipe is to be fitted with a stop valve on the
necessary to be able to isolate one of these devices from delivery, and a regulating valve is to be fitted on the
the system for maintenance purposes, the valves may be return pipe.
duplicated provided a change-over valve is arranged in
b) All regulating valves are to be located in positions
such a way that when one device is isolated it is not
accessible at any time.
possible to shut off the other.
c) Brine pipes are not to be galvanised on the inside.
c) Pressure vessels connected by pieces of pipe without
valves may be considered as a single pressure vessel d) The thickness of the brine pipes is to be not less than 2,5
from the point of view of overpressure protection, pro- mm; in the case of pipes with threaded joints, the thick-
vided that the interconnecting pipe does not prevent ness at the bottom of the thread is not to be less than the
effective venting of the vessels. above value.
e) Steel pipe cooling coils and their associated fittings are
7.8.2 Safety valves to be externally protected against corrosion by galvanis-
a) Safety valve discharges are to be led to a safe place ing or other equivalent method.
above the deck. Discharge pipes are to be designed in f) For brine tanks, see [7.5.4].
such a way that the ingress of water, snow, dirt or debris
affecting the operation of the system can be prevented. 8.2 Specific requirements for air cooling
In the case of the refrigerant R717 (ammonia), the dis- systems and distribution and renewal of
charge pipe outlet is to be as high as possible on the
air in cargo spaces
ship.
b) Refrigerant pumps are to be fitted with safety valves at 8.2.1 Rated circulation
the discharge side. The valves may discharge at the The air circulation system is to be so designed as to ensure
pump suction side or at another suitable location. as uniform as possible a distribution of air in refrigerated
spaces.
c) After setting, safety valves are to be suitably protected
against the possibility of inadvertent change of setting. 8.2.2 Refrigerated air circulation systems
d) Safety valves are to lift at a pressure not more than 0,80 a) For air coolers, see [7.5.5].
times the test pressure of the parts concerned. b) Air coolers are to be designed for a maximum tempera-
ture difference between cooling medium and cooling
8 Specific requirements for direct and air at the air cooler inlet of about 5°C for fruit cargoes
and about 10°C for deep frozen cargoes.
indirect refrigerating systems
c) Air coolers may be operated either by brine circulation
or by direct expansion of the refrigerant.
8.1 Specific requirements for refrigerating
d) The coils are to be divided into two sections, each capa-
systems
ble of being easily shut off (see Ch 7, Sec 2, [1.2.1]).
8.1.1 Direct expansion system e) Means for defrosting the coils of the air coolers are to be
provided. Defrosting by means of spraying with water is
a) Refrigerating systems where the refrigerant expands
to be avoided.
directly in the coils within the refrigerated chambers
may be considered by the Society only for application in f) Provision is to be made for heating the drains. In auto-
chambers of small capacity and at the specific request mated plants, the heating equipment is to be controlled
of the Owner. by the defrosting program.
b) For the acceptance of such a system by the Society, spe- g) Fans and their motors are to be arranged so as to allow
cial consideration is to be given to the following: easy access for inspection and repair and/or removal of
the fans and motors themselves when the chambers are
• the proposed refrigerant loaded with refrigerated cargo. Where duplicate fans
• the use of coil pipes having butts welded circumfer- and motors are fitted and each fan is capable of supply-
entially within refrigerated chambers, to prevent ing the quantity of air required, it is sufficient that easy
leakages of gas within the chambers themselves access for inspection is provided.

April 2005 Bureau Veritas 41


Pt E, Ch 7, Sec 1

h) The air circulation is to be such that delivery and suc- 9 Instrumentation, alarm, monitoring
tion of air from all parts of the refrigerated chambers are
ensured. 9.1 General
i) The air capacity and the power of the fans are to be in 9.1.1 Automation safety equipment
proportion to the total heat to be extracted from the The automation safety equipment is to be of the fail-safe
refrigerated chambers, due regard being given to the type and is to be so designed and installed as to permit
nature of the service. manual operation. In particular, manual operation of the
compressors is to be ensured in the event that any of the
j) When excess cooling capacity is required in order to
equipment is inoperable.
cool or freeze all or part of the cargo from the ambient
temperature to the minimum anticipated temperature, 9.1.2 Regulation devices
the air capacity is to be in proportion to the increased Regulation devices such as motor-operated valves or ther-
heat to be extracted, in accordance with the specifica- mostatic expansion valves are to be such that they can be
tions approved by the Owner. isolated, thus allowing the plant to be manually operated
should the need arise.
8.2.3 Air refreshing
9.2 Instrumentation, alarm and monitoring
a) When refrigerated cargoes include goods which, under arrangement
certain conditions, emit gases, odours or humidity, an
efficient system is to be provided for air refreshing in the 9.2.1 Compressors
space concerned. Air inlets and outlets in such systems Tab 7 summarises the minimum control and monitoring
are to be provided with closing devices. requirements for refrigerating compressors.

b) The position of air inlets is to be such as to reduce to a 9.2.2 Refrigerating systems


minimum the possibility of contaminated air entering Tab 8 summarises the minimum control and monitoring
the refrigerated spaces. requirements for refrigerating systems.

Table 7 : Refrigerating compressors

Function
Item Indicator Comments
Alarm Automatic shutdown
Refrigerant suction pressure low X At saturated temperature and including inter-
mediate stages
Refrigerant discharge pressure high X
Refrigerant suction temperature For installations over 25 kW only
Refrigerant discharge temperature
Lubricating oil pressure low X
Lubricating oil temperature For installations over 25 kW only
Cooling water temperature For installations over 25 kW only
Cumulative running hours hours All screw compressors and installations over
25 kW only
Note 1: Shut-off is also to activate an audible and visual alarm.

Table 8 : Refrigerating systems

Function
Item Indicator Comments
Alarm Automatic shutdown
Air in refrigerated space temperature high X
Air fan failure X
Chamber temperature temperature X
Secondary refrigerant suction pressure low X
Secondary refrigerant discharge pressure high X
Lubricating oil pressure low X
Bilge level in refrigerated space high X
Note 1: Shut-off is also to activate an audible and visual alarm.

42 Bureau Veritas April 2005


Pt E, Ch 7, Sec 1

10 Material tests, inspection and test- Table 9 :


ing, certification
Test pressure
10.1 Material testing Component Strength Leak
test test
10.1.1 The materials for the construction of the parts listed
Compressor cylinder blocks, cylinder
below are to be tested in compliance with the requirements
covers, stop valves, pipes and other com-
of Part D of the Rules: 1,5 p1 p1
ponents (condensers, receivers, etc.) of
• compressor crankshafts, couplings, connecting rods and the high pressure part of the circuit.
piston rods
Compressor crankcases subjected to
• compressor liners, cylinder heads and other parts sub- refrigerant pressure, stop valves, pipes
1,5 p2 p2
jected to pressure and other components of the low pres-
• steel and copper tubing for evaporator and condenser sure part of the circuit.
coils and for pressure piping in general Where p1 and p2 are the design pressures indicated in [6.2]
• oil separators, intermediate receivers and other pressure for high pressure and low pressure parts.
vessels included in the gas circuit
• condensers and evaporators of shell type (tube or 10.3.3 Brine system
welded plate). a) Brine coils of air coolers are to be subjected to a hydro-
static test at a pressure equal to 1,5 times the design
10.2 Shop tests pressure, but in no case less than 0,7 N/mm2.
b) Cast iron casings for brine evaporators are to be sub-
10.2.1 Individual pieces of equipment jected to a hydrostatic test at a pressure equal to 1,5
Shop tests are to be carried out on pumps, fans, electric times the design pressure, but in no case less than 0,1
motors and internal combustion engines forming parts of N/mm 2.
refrigerating installations, following procedures in accord-
c) Steel casings for brine evaporators fitted on the suction
ance with the requirements applicable to each type of
side of the pumps are to be subjected to a hydrostatic
machinery. The relevant running data (capacity, pressure
test at a pressure not less than 0,2 N/mm2.
head, power and rotational speed, etc.) are to be recorded
for each item. d) Steel casings for brine evaporators fitted on the delivery
side of the pumps are to be subjected to a hydrostatic
10.2.2 Refrigerating unit test at a pressure equal to 1,5 times the design pressure,
a) At least one refrigerating unit of each type installed on but in no case less than 0,35 N/mm2.
board is to be subjected to shop tests in order to ascer- e) Open brine tanks are to be tested by filling them com-
tain its refrigerating capacity in the most unfavourable pletely with water.
temperature conditions expected, or in other tempera-
ture conditions established by the Society.
10.4 Thermometers and manometers
b) Where the complete unit cannot be shop tested (for
instance, in the case of direct expansion installations), 10.4.1
only the compressors are to be tested according to pro- a) All thermometers recording the temperature of refriger-
cedures approved by the Society. ated spaces, the air temperature at the inlet and outlet of
air coolers and the temperature at various points in the
10.3 Pressure tests at the workshop refrigerant circuit or in the brine circuit are to be care-
fully calibrated by the Manufacturer. The Society
10.3.1 Strength and leak tests reserves the right to require random checks of the cali-
Upon completion, all parts included in the suction and bration.
delivery branches of the refrigerant circuit are to be sub- b) The accuracy of manometers and other measuring
jected to a strength and leak test. instruments is also to be checked before the commence-
The strength test is a hydraulic test carried out with water or ment of the tests required in [10.5].
other suitable liquid. The leak test is a test carried out with
air or other suitable gas while the component is submerged 10.5 Shipboard tests
in water at a temperature of approximately 30°C.
The components to be tested and the test pressure are indi- 10.5.1 Pressure tests
cated in Tab 9. After installation on board, and before operating, the plant
is to be subjected to a test at the maximum working pres-
10.3.2 Condensers sure determined as indicated in [6.2.1].
Circulating water sides of condensers are to be subjected to However, all pressure piping portions which have welded
a hydrostatic test at a pressure equal to 1,5 times the design joints made on board are to be subjected to a strength test at
pressure, but in no case less than 0,1 N/mm2. a pressure equal to 1,5 times the rated working pressure
before being insulated.

April 2005 Bureau Veritas 43


Pt E, Ch 7, Sec 1

10.5.2 Tests of the ventilation system • Absorbed power and speed of the compressors and
a) After installation, the ventilation system is to be tested the temperatures and pressures which determine the
and the pressure, air capacity in cubic metres per running of the refrigerating machinery. The recorded
minute, maximum rotational speed and power absorbed data, through comparison with the thermodynamic
by the fans are to be recorded. cycle considered for the preparation of the cold pro-
duction curves of the compressors, are to enable the
b) The distribution of air in the various refrigerated spaces
corrections (superheating, undercooling) necessary
is to be checked.
for determination of the actual refrigerating capacity
10.5.3 Operational tests F.
a) Upon completion of the installation, each refrigerating • Absorbed power of the motors driving the fans FV
plant is to be subjected to an operational test on board and brine pumps FP
in order to check the proper operation of the machinery • The overall heat transfer coefficient k for the extreme
and the refrigerating capacity of the plant by means of a climatic conditions considered may be obtained by
heat balance test. the following formula:
b) Before starting the actual test, the Surveyor will check at F = k Σ(S . ∆T) + FV + FP + FC
random that thermometers, pressure gauges and other
where FC is a correcting term (normally small) which
instruments are in working order, calibrated and
arranged as directed in each case by the Society. is to be introduced for other heat exchanges
between the tested plant and the environment. The
c) All the refrigerating machinery is to be put into service calculation of the coefficient k is required when the
and all chambers, closed and empty, are to be simulta-
total volume of the holds exceeds 400 m3.
neously cooled to the minimum expected temperature,
i.e. the temperature required to be entered in the nota- h) Temperatures and pressures at various locations along
tion, or a lower temperature determined so that a differ- the refrigerant and brine circuits.
ence of at least 20°C can be maintained between the i) Air temperatures at the inlet and outlet of air coolers.
average external temperature and the temperature in the
j) In the course of the heat balance test, the above data is
refrigerated spaces. The expected temperature is to be
to be recorded at one-hour intervals. Prior to this test,
maintained for a period of time sufficient to remove all
the data may be recorded at 4-hour intervals, except for
the heat from the insulation.
the external air and sea water temperatures, which are
d) Following this, the heat balance test may be com- to be recorded at one-hour intervals at least for the last
menced. The duration of the test may be 6 hours or, twelve hours of the test.
where necessary, even longer. Air cooler fans are to run
at their normal output throughout the test. k) Special cases, e.g. when the test is carried out with very
low external atmospheric temperatures which would
e) The regulation of the refrigerating capacity of the plant require the temperature within the refrigerated cargo
may be effected by reducing the number of running spaces to be brought down below the above specified
compressors, by varying their rotational speed or even values, or where the compressors are driven by constant
by running them intermittently. speed prime movers, or where refrigerating plants of
f) Means of control where the load in the cylinders is var- banana and fruit carriers are tested in winter time, or the
ied or the gas is returned from the delivery side to the minimum temperature required for classification is not
suction side are not permitted. the same for all the spaces will be specially considered
g) The following data are to be recorded in the course of by the Society.
the test:
• Temperatures in the refrigerated spaces, external air 10.6 Defrosting system
temperature and sea water temperature (in particu-
lar, at the outlet and inlet of the condensers). The 10.6.1 The defrosting arrangements are also to be sub-
external surfaces S of the walls corresponding to the jected to an operational test.
temperature differences DT measured between the Instructions regarding the procedure to be followed for the
inside and outside of the refrigerated spaces are to operational test of the refrigerating plant on board will be
be detailed as well as the products S²DT. given by the Society in each case.

44 Bureau Veritas April 2005


Pt E, Ch 7, Sec 2

SECTION 2 ADDITIONAL REQUIREMENTS FOR THE NOTATION


REF-CARGO

1 General 2.1.3 Cargo battens


a) Cargo battens of 50x50 mm, spaced at approximately
1.1 Application 400 mm, are to be fitted to the vertical boundaries of
refrigerated cargo spaces.
1.1.1 The requirements of this Section are applicable for b) Floors of refrigerated cargo spaces are to be similarly fit-
the assignment of the additional class notation REF- ted with battens of 75x75 mm spaced at approximately
CARGO. They are additional to the applicable requirements 400 mm; over the insulation of the top of shaft tunnels,
of Ch 7, Sec 1. cargo battens are to be of hard wood.
1.1.2 These requirements are applicable independently of c) The arrangement of the cargo battens is to be such that
the number of refrigerated holds. Where only certain holds free circulation of air is not impaired and cargo cannot
are fitted with a refrigerating plant for which the notation is come in contact with the insulation or with the brine
requested, the number and the location of these holds will coils, if any.
be indicated in an annex to the Certificate of Classification.
d) Battens on the floors of refrigerated spaces may be omit-
ted in the case of hanging cargoes.
1.2 Refrigeration of cargo spaces

1.2.1 Cooling appliances, including brine coils, if any, are 3 Instrumentation


to be divided into two distinct systems capable of working
separately in each refrigerated space; each of them is to be 3.1 Thermometers in cargo spaces
able to keep the cargo in a satisfactory cold condition. Each
section is to be fitted with valves or cocks or similar devices 3.1.1 Number of thermometers
so that it can be shut off.
Each refrigerated space with a volume not exceeding 400
1.2.2 Consideration may be given to waiving the require- m3 is to be fitted with at least 2 thermometers or tempera-
ments in [1.2.1] on cooling system duplication for refriger- ture sensors. Where the volume exceeds 400 m3, this
ating plants serving spaces having volume below 200 m3. number is to be increased by one for each additional
400 m3.

1.3 Heating 3.1.2 Direct reading thermometers

1.3.1 Where it is intended to carry cargoes which may be The tubes intended to contain thermometers are to have a
adversely affected by low temperatures during cold seasons diameter not less than 50 mm and are to be carefully iso-
or in certain geographical areas, efficient means are to be lated from the ship's structure. If they pass through spaces
provided for heating the spaces concerned. other than those they serve, they are to be insulated when
passing through those spaces. Joints and covers of such
tubes are to be insulated from the plating to which they are
2 Refrigerated cargo spaces attached and installed on open decks so that water will not
collect and freeze in them when measuring temperatures.
2.1 Insulation
3.1.3 Electric thermometer apparatus for remote
2.1.1 Protection of insulation reading
In addition to the requirement in Ch 7, Sec 1, [5.5.1], the The apparatus is to provide the temperature indications with
floors of refrigerated spaces to about 600 mm beyond the the accuracy required in Pt F, Ch 7, Sec 2, [3.1.5] in condi-
projection of the hatchway outline are to be covered with a tions of vibrations and inclinations expected on board and
hard wood sheathing about 50 mm thick, or with a protec- for all ambient temperatures, up to 50°C, to which indicat-
tion of similar efficiency. ing instruments and connection cables may be exposed.

2.1.2 Insulation strength 3.1.4 Distant electric thermometer sensors


In addition to the requirement in Ch 7, Sec 1, [5.5.2], where a) Sensing elements are to be placed in refrigerated spaces
insulations are to support fork-lift trucks, they are to be sub- where they are not liable to be exposed to damage dur-
mitted to a strength test performed on a sample in condi- ing loading and unloading operations and well clear of
tions representative of the service conditions. heat sources such as, for instance, electric lamps, etc.

April 2005 Bureau Veritas 45


Pt E, Ch 7, Sec 2

b) Sensing elements in air coolers are to be placed at a dis- 4 Additional requirements for AIR-CONT
tance of at least 900 mm from coils or fan motors.
notation
c) When arranged in ducts, they are to be placed at the
centre of the air duct section, as far as possible. 4.1 General
d) Sensing elements are to be protected by a corrosion- 4.1.1 Applicability
resistant impervious covering. Conductors are to be per-
manently secured to sensing elements and to indicating a) The following requirements apply to ships with perma-
instruments and connected accessories. Plug-and-socket nently installed equipment capable of generating and
connections are allowed only if they are of a type controlling an oxygen poor atmosphere in cargo holds
deemed suitable by the Society. in order to slow down the ripening process of fruit or
other cargo, for which the notation AIRCONT is
e) All sensing elements are to be easily accessible. requested.
b) The following requirements are additional to those of
3.1.5 Accuracy Ch 7, Sec 1.
a) Direct reading thermometers are to permit reading with c) The AIRCONT notation will be not granted to ships
an accuracy of 0,1°C for temperatures between 0°C and using portable apparatus for the generation of the con-
15°C. Temperatures given by remote reading are to have trolled atmosphere or to ships with permanently
an accuracy of: installed apparatus serving less than 50% of the allowa-
ble cargo space.
• ± 0,3°C (at 0°C) for the carriage of fruit and vegeta-
bles, and 4.1.2 Operational performance
• ± 0,5°C (at 0°C) for the carriage of frozen products. a) Normally, the displacement of the oxygen from the
spaces which are intended to operate under controlled
b) The instrumental error, to be ascertained by means of atmosphere is obtained by an inert gas. The most com-
calibration by comparison with a master-thermometer monly used inert gases are:
with officially certified calibration, is not to exceed the
• carbon dioxide (CO2)
following values:
• nitrogen (N2)
• ± 0,15°C, in the range - 3°C to + 3°C
b) The oxygen content in air controlled spaces is to be
• ± 0,25°C, in all other ranges of the scale. maintained between 10% and 2% of the volume, with
an accuracy of at least 0,2%.
c) In general, the scale range is to be within -30°C and
+20°C; in any case it is to be ±5°C greater than the c) Where carbon dioxide is used for controlling the atmos-
range of application of the instrument. phere, the plant is to be capable of controlling and
maintaining a concentration of CO2 in all or in any of
d) In the graduated scale, the space between each degree the controlled spaces between 10% and 0,2% in vol-
centigrade is not to be less than 5 mm. ume. The selected CO2 content is to be maintained with
an accuracy of at least 0,2%.
3.1.6 Data-logger d) Where nitrogen (N2) is used to control the atmosphere,
a) When a data-logger is installed, at least one sensing ele- the generating plant is to be capable of supplying at
ment for each refrigerated space, both in the space itself least:
and in its air circulating system, is to be connected to • 0,05 m3/h of nitrogen with 4% oxygen content for
another independent indicating instrument, approved by each cubic meter of the total cargo space which is
the Society. The data-logger is to register to 0,1 of a intended for controlled atmosphere, at normal oper-
degree. Indicating instruments are to be fed by two inde- ating temperature
pendent power sources. If they are fed by the network
• 0,025 m3/h of nitrogen with 2% oxygen content for
on board through a transformer and rectifier unit, a
each cubic meter of the total cargo space which is
spare unit is also to be provided and is to be easily
intended for controlled atmosphere, at normal oper-
replaceable aboard. If they are fed by storage batteries, it
ating temperature
will be sufficient to arrange easily changeable batteries.
• For different oxygen content, intermediate values
b) A prototype apparatus is to be checked and tested by a may be interpolated.
Surveyors at an independent recognised laboratory, or at
the Manufacturer’s facilities, to verify by means of suita- 4.1.3 Operating and safety manual
ble tests that the degree of accuracy corresponds to the An operating and safety manual covering at least the items
above provisions. listed below is to be provided on board:
c) The capacity of the apparatus to withstand stipulated • principal information on the use of controlled atmos-
vibrations, impacts and temperature variations and its phere
non-liability to alterations due to the salt mist atmos- • complete description of the controlled atmosphere
phere, typical of conditions on board, are to be verified. installation on board

46 Bureau Veritas April 2005


Pt E, Ch 7, Sec 2

• hazards of low oxygen atmospheres and consequential 4.2.3 Gas freeing


effects on human life a) The arrangements for gas freeing of controlled atmos-
• countermeasures when exposed to low oxygen atmos- phere zones are to be capable of purging all parts of the
pheres zone to ensure a safe atmosphere.
• instructions for operation, maintenance and calibration b) Cargo air cooling fans and the air refreshing arrange-
of all gas detectors ments may be used for gas freeing operations.
• instructions for use of portable oxygen analysers with c) Gas freeing outlets are to be led to a safe place in the
alarm for personal protection atmosphere 2 m above the open deck and 10 m away
• prohibition of entry to spaces under controlled atmos- from air inlets and openings to accommodation spaces,
pheres service spaces, machinery spaces and similar manned
• loading instructions prior to injection of gas spaces.
• procedure for checking security of controlled atmosphere
4.2.4 Ventilation of adjacent zones
zones, doors and access hatches prior to injection of gas
a) Deckhouses and other adjacent spaces, or other spaces
• gas-freeing procedure for all controlled atmosphere zones
containing gas piping where gas leakage may create an
• procedure for checking atmosphere of controlled atmos- oxygen deficient atmosphere, which need to be entered
phere zones before entry. regularly, are to be fitted with a positive pressure type
mechanical ventilation system with a capacity of at least
4.2 Controlled atmosphere cargo spaces 10 air changes per hour capable of being controlled
and adjacent spaces from outside these spaces.
b) Adjacent spaces not normally entered are to be pro-
4.2.1 Air-tightness of controlled atmosphere
vided with a mechanical ventilation system which can
a) The controlled atmosphere zones are to be made air-tight. be permanent or portable to free the gas space prior to
Particular attention is to be paid to sealing of hatches, entry. Where portable ventilators are used, at least two
plugs and access doors in each controlled atmosphere units capable of ensuring at least 2 air changes per hour
zone. Double seals are to be fitted to each opening. in the largest of such spaces are to be kept on board.
b) Openings for pipes, ducts, cables, sensors, sampling c) Ventilation inlets are to be arranged so as to avoid re-
lines and other fittings passing through the decks and cycling any gas.
bulkheads are to be suitably sealed and made air-tight.
d) For container carriers with containers under controlled
c) The liquid sealed traps from bilges and drains from the atmosphere which have arrangements to vent low oxy-
cooler trays are to be deep enough, when filled with liq- gen air from each container under controlled atmos-
uid which will not evaporate or freeze, to withstand the phere into the cargo space, venting arrangements are to
design pressure in each controlled atmosphere zone be in accordance with the applicable requirements of
taking account of the ship motion. these Rules.
d) Air refreshing inlets and outlets are to be provided with
isolating arrangements. 4.3 Gas systems
4.2.2 Controlled atmosphere zone protection
4.3.1 General requirements
a) Means are to be provided to protect controlled atmos-
a) Means are be provided to reach and maintain the
phere zones against the effect of overpressure or vacuum.
required oxygen and/or carbon dioxide levels in the
b) One pressure/vacuum valve is to be fitted in each con- controlled atmosphere zones. This may be accom-
trolled atmosphere zone, set for the design conditions of plished by use of stored gas, portable or fixed gas gener-
the zone. ating equipment or other equivalent arrangements.
c) The proposed pressure/vacuum valves for the various b) The gas system is to have sufficient capacity to compen-
zones are to be of adequate size to release any excess sate for any gas loss from the controlled atmosphere
pressure when the gas generating unit is delivering at its zones and to maintain a positive pressure in all such
maximum capacity to a single cargo space or compart- zones.
ment and to relieve the vacuum at maximum cooling rate.
c) Gas systems utilising compressors are to be provided
d) Pressure/vacuum valve discharges are to be located at with two or more compressors and prime movers which
least 2 m above the open deck and 10 m away from any together are capable of delivering the rated capacity.
ventilation inlets and openings to accommodation Each compressor is to be sized so that, with one com-
spaces, service spaces, machinery spaces and other sim- pressor out of operation, the system is able to maintain
ilar manned spaces. Discharge piping is to be arranged the O2 content in all designated cargo spaces within the
to preclude ingress of water, dirt or debris which may specified range. Alternatively, one compressor and
cause the equipment to malfunction. prime mover may be accepted if the compressor is
e) Arrangements for the protection of cargo spaces or com- capable of delivering the rated capacity and provided
partments against over or under pressure other than that spares for the compressor and prime mover are car-
those referred to above will be the subject of special ried to enable any failure of the compressor and prime
consideration. mover to be rectified on board.

April 2005 Bureau Veritas 47


Pt E, Ch 7, Sec 2

d) Air inlets are to be located such as to ensure that con- • a vent valve, connected to the inlet valve, ensuring
taminated air is not drawn into the compressors. that the inlet of nitrogen is allowed when the vent
e) Where it is intended to supply gas by means of stored valve is open.
gas bottles, the arrangements are to be such that b) Nitrogen outlets to the atmosphere are to be directed
depleted bottles may be readily and safely disconnected vertically upward and are to be located in segregated
and charged bottles readily connected. positions which are not likely to discharge into manned
areas.
4.3.2 Carbon dioxide generation
Carbon dioxide generating equipment is the subject of spe- 4.3.7 Ventilation
cial consideration by the Society. a) The gas supply compartment is to be fitted with an inde-
pendent mechanical extraction ventilation system pro-
4.3.3 Passive type nitrogen generation viding a rate of at least 20 air changes per hour based on
Passive type nitrogen generators such as gas separators and the total empty volume of the compartment.
absorbtion units need not be duplicated.
b) Ventilation ducts from the gas generator/supply com-
4.3.4 Gas supply partment are not to be led through accommodation,
service and machinery spaces or control stations.
a) Gas systems are to be designed so that the pressure
which they can exert on any controlled atmosphere c) The air exhaust ducts are to be led to a safe location on
zone will not exceed the design pressure of the zone. the open deck.
b) During initial operation, arrangements are to be made to
vent the gas outlets from each generator to the atmos- 4.4 Miscellaneous equipment
phere. All vents from gas generators are to be led to a
safe location on the open deck. 4.4.1 Humidification equipment
c) Where gas generators use positive displacement com- Where a humidification system is fitted, the following
pressors, a pressure relief device is to be provided to requirements are to be complied with:
prevent excess pressure being developed on the dis- a) the supply of fresh water for humidification is to be such
charge side of the compressor. as to minimise the risk of corrosion and contamination
d) Suitable arrangements are to be provided to enable the of the cargo
supply mains to be connected to an external supply b) in order to prevent damage or blockage in the humidifi-
e) Where nitrogen (N 2) is used: cation system caused by water freezing, the air, steam or
water pipelines in the cargo chambers are to be
• means of controlling inadvertent release of nitrogen installed so as to facilitate drainage and to be provided
into controlled atmosphere zones, such as lockable with suitable heating arrangements.
non-return valves, are to be provided.
• the nitrogen delivery line is to be fitted with a safety 4.4.2 Electrical equipment
valve capable of discharging the maximum nitrogen In addition to the applicable requirements of Part C, Chap-
delivery. ter 2 of the Rules, the following are to be complied with:
• filters are to be fitted in the delivery line. a) the electrical power for the controlled atmosphere plant
• oxygen and nitrogen exhaust lines are to be led to is to be provided from a separate feeder circuit from the
discharge in safe locations on open deck. main switchboard

4.3.5 Segregation b) under seagoing conditions, the number and rating of


service generators are to be sufficient to supply the
a) Fixed gas generating equipment, gas bottles or portable cargo refrigeration machinery and controlled atmos-
gas generators are to be located in a compartment phere equipment in addition to the ship’s essential serv-
reserved solely for their use. Such compartments are to ices, when any one generating set is out of action.
be separated by a gas-tight bulkhead and/or deck from
accommodation, machinery, service and control spaces.
Access to such compartments is only to be from the 4.5 Gas detection and monitoring equipment
open deck.
4.5.1 General
b) Gas piping systems are not to be led through accommo-
a) The indicators and alarms required in this Section are all
dation, service and machinery spaces or control sta-
to be given at a suitable refrigerated cargo control sta-
tions.
tion.
4.3.6 Protection of cargo spaces b) The pressure in each controlled atmosphere zone is to
a) Means to protect the cargo spaces from overpressure are be monitored and an alarm initiated when the pressure
to be provided. These means may be: is too high or too low.
• in the case of external gas supply, a shut-off valve c) Direct read-out of the gas quality within any controlled
automatically operated in the event of overpressure atmosphere zone is to be available to the operating staff
fitted at the connection with the external supply on demand.

48 Bureau Veritas April 2005


Pt E, Ch 7, Sec 2

4.5.2 Oxygen and carbon dioxide detection e) Where gas is extracted from the controlled atmosphere
a) All cargo spaces intended for controlled atmosphere are zones via a sampling tube to analysers outside the
to be fitted with means for measuring the oxygen and space, the sample gas is to be discharged safely to the
carbon dioxide content. The values are to be automati- open deck.
cally logged at regular intervals (generally every hour) f) Sampling by means of portable equipment will be the
for the entire period in which the cargo space is kept subject of special consideration.
under controlled atmosphere.
g) The sampling frequency is to be at least once per hour.
b) Gas analysers are to be calibrated automatically once
every 24 hours. An alarm is to be initiated if accuracy is 4.5.4 Alarm for gas release
outside tolerance limits.
An audible and visual alarm is to be automatically operated
c) Each normally manned space adjacent to cargo spaces, for at least 60 seconds before the gas release in the cargo
intended to be operated under controlled atmosphere, is spaces is initiated. The alarm is to be interlocked with the
to be fitted with at least one means to measure the oxy- gas inlet valve, in such a way that the valve cannot be
gen content. opened until the alarm has been given.
d) When humidification equipment is installed in each of
the controlled atmosphere zones, an alarm is to be initi- 4.6 Instrumentation, alarm and monitoring
ated when the relative humidity falls below or exceeds arrangement
the predetermined set values.
4.6.1 Pt F, Ch 7, Sec 2, Tab 1 summarises the minimum
4.5.3 Sampling and analysing system
control and monitoring requirements for controlled atmos-
a) At least two analysers for oxygen and carbon dioxide
phere plants.
having a tolerance of ± 0,1 per cent by volume are to be
provided to determine the content of the circulated gas
within the controlled atmosphere zones. 4.7 Safety
b) When a sampling system with sequential analysing is 4.7.1 Access to controlled atmosphere zones
fitted, the sampling lines are to be able to operate at any
value of pressure or vacuum at which the controlled air a) Controlled atmosphere zones are to be clearly labelled
system may operate in the cargo space. Common sam- with "Caution" and "Danger" signs to alert personnel.
pling lines for different media (oxygen, carbon dioxide, b) Entry hatch and manhole covers and doors leading to
etc.) are allowed. controlled atmosphere zones and adjacent spaces are to
c) Two separate sampling points are to be located in each be fitted with acceptable security type locks and warn-
controlled atmosphere zone and one sampling point in ing notices informing about the low oxygen atmos-
each of the adjacent spaces. The arrangements are to be phere. Warning notices are to be posted at all openings
such as to prevent water condensing and freezing in the to spaces under controlled atmosphere to prevent inad-
sampling lines under normal operating conditions. Fil- vertent opening while the space is under the controlled
ters are to be provided at the inlet to sampling point atmosphere.
lines. c) All doors and access hatches to controlled atmosphere
d) Arrangements of the gas sampling points are to be such zones which may be under pressure are to open out-
as to facilitate representative sampling of the gas in the wards and are to be fitted with means to prevent injury
space. or damage during opening.

Table 1 :

Function
Item Indicator Automatic Comments
Alarm
shut-down
Oxygen content percentage low X Cargo spaces
high X
< 21% X Manned spaces adjacent to cargo spaces
Carbon dioxide content percentage X Cargo spaces
Atmospheric pressure pressure high X X (1)
Gas generation failure X Failure of any one of the generating equipment
Gas release release X To be operated for at least 60 seconds before release
Liquid seal level low X Where installed
Ventilation failure X
Sampling line flow failure X
Logging failure X
(1) Automatic closing of inlet valve of externally supplied gas.

April 2005 Bureau Veritas 49


Pt E, Ch 7, Sec 2

4.7.2 Safety equipment 5) During this test, the adjacent zones are to be kept at
a) At least 10 portable oxygen monitors with alarms are to atmospheric pressure.
be provided on board.
4.8.3 Gas system performance
b) At least two portable oxygen sensors are to be provided
The capability of the gas system to supply gas according to
to sample the oxygen level in all controlled atmosphere
the specified flow rate and conditions is to be verified by
zones and adjacent spaces for use prior to entry into
tests.
such zones or spaces.
c) A means of two-way communication is to be provided 4.8.4 Gas freeing
between the cargo spaces under controlled atmosphere The gas freeing arrangements are to be tested to demon-
and the gas release control station. If portable radiotele- strate that they are effective.
phone apparatus is adopted to comply with this require-
ment, at least three sets are to be provided on board. 4.8.5 Safety, alarms and instrumentation
This equipment is to be in addition to that required by a) The control, alarm and safety systems are to be tested to
SOLAS Chapter III, Regulation 6. demonstrate overall satisfactory performance of the con-
d) Two self-contained breathing apparatuses equipped trol engineering installation. Testing is also to take
with built-in radio communication and a lifeline with a account of the electrical power supply arrangements.
belt are to be provided on board together with fully
b) Locking arrangements of all controlled atmosphere
charged spare air bottles with a total free air capacity of
zones and adjacent spaces where gas may accumulate,
3600 litres for each breathing apparatus. This equip-
provision of warning notices at all entrances to such
ment is to be in addition to that required by SOLAS
spaces, communication arrangements and operation of
Chapter II-2, Regulation 17.
alarms, controls, etc. are to be examined.

4.8 Tests and trials c) The provision of portable gas detectors and personnel
oxygen monitors is to be verified. Suitable calibrated
4.8.1 General instruments to measure the levels of O2, CO 2 and
Controlled atmosphere system trials are to be carried out on humidity, gas pressure and gas flow to the controlled
board before the system is put into service, as indicated below. atmosphere zones are to be provided for testing. Their
accuracy is to be verified.
4.8.2 Tightness tests
a) Piping 5 Additional requirements for notations
1) The gas supply mains and branches are to be pres- PRECOOLING and QUICKFREEZE
sure and leak tested. The test pressures are to be 1,5
and 1,0 times the design pressure, respectively. 5.1 General
2) All gas sampling lines are to be leak tested using a
vacuum or overpressure method. 5.1.1 Applicability
b) Air-tightness in controlled atmosphere The folowing requirements apply to ships for which either
the PRECOOLING or QUICKFREEZE notation is requested.
1) Air-tightness of each controlled atmosphere zone is
The requirements of this Section are additional to those in
to be tested and the results entered on the certifi-
Ch 7, Sec 1.
cate. The measured leakage rate of each zone is to
be compared with the specified value. 5.1.2 Conditions of assignment
2) Either a constant pressure method or a pressure The notations PRECOOLING and QUICKFREEZE are
decay method is to be used to determine the degree assigned in connection with the maximum time necessary
of air-tightness. to cool the cells from the ambient temperature to the serv-
3) If the constant pressure method is used, the test is to ice temperature with the cargo loaded at the ambient tem-
be carried out at the design pressure of the control- perature. This time is to be indicated in the contract
led atmosphere zones. specification together with the specified temperatures and,
upon verification, to be entered in the notation.
4) If the pressure decay method is used, the time for the
pressure to drop from 350 Pa to 150 Pa is to be 5.1.3 Additional requirements for PRECOOLING
measured and the leakage is to be calculated using notation
the following formula:
a) Unless otherwise specified for special cargoes, the rate
V of cold air circulation within each space is not normally
Q = 7 ,095 ⋅ ----
t to be less than 70 changes per hour. Lower values may
where: be accepted locally for zones with lesser ventilation.
Q : Air leakage, in m 3/h However, for any zone, in any right parallelepiped hav-
ing 1 m2 of ceiling surface as a base and the height of
V : Volume of zone, in m 3
the space, the rate of circulation is not to be less than 40
t : Time, in seconds changes per hour; moreover, the average rate of circula-
7,095 : Constant for 200 Pa pressure decay. tion is not to be less than 60 changes per hour in any

50 Bureau Veritas April 2005


Pt E, Ch 7, Sec 2

parallelepiped with the same height and based on 50 m 2 5.2 Shipboard tests
of ceiling surface.
b) For a system with horizontal air circulation, the average 5.2.1 Additional requirement for PRECOOLING
and local rates of circulation are not to be less than notation
those mentioned above for vertical circulation.
For the notation PRECOOLING , during the ventilation sys-
c) Unless duly justified, the local and average rates of cir- tem tests the conditions stated in [5.1.3] are to be verified.
culation of refrigerated air are to be checked for the The detailed procedure of the test is to be previously sub-
empty spaces. mitted to the Society.

April 2005 Bureau Veritas 51


Pt E, Ch 7, Sec 3

SECTION 3 ADDITIONAL REQUIREMENTS FOR NOTATION


REF-CONT

1 General not be complied with where the air cooler serves no more
than 7 standard 40 ft containers (or 14 standard 20 ft con-
tainers).
1.1 Application
2.2.2 Decentralised refrigerating plants
1.1.1 The requirements of this Section are applicable for
the assignment of the additional class notation REF-CONT. Fully decentralised fixed refrigerating plants are normally to
They are additional to the applicable requirements of Ch 7, comply with the same provisions as foreseen for centralised
Sec 1. plants. However, while a standby refrigerating unit is not
required in this case, at least two compressors, each one
1.1.2 Where the containers are cooled by a permanently able to supply two thirds of the necessary refrigerating
installed refrigerating plant designed to supply refrigerated capacity (or an equivalent arrangement), are to be provided.
air to insulated containers carried in holds of container
ships, the suffix (A) will be added to the notation REF- 2.2.3 Regulation valves
CONT. The regulation valves for supply of brine to air coolers are to
Where the ship is intended only to supply electrical power be so arranged that they can be isolated, unless it is possible
to self-refrigerated containers, the suffix (E) will be added to to operate them manually in the case of damage to their
the notation REF-CONT. automatic control device. However, the manual operation
of these valves is not required where it is possible to arrange
1.1.3 Where air conditioning or insulation of the holds is for their quick replacement while the containers are on
necessary for the carriage of refrigerated containers, the cor- board. In such case, the proposed list of spare valves is to be
responding items are also to be considered for granting the submitted to the Society.
appropriate class notation.
2.2.4 Air cooler fans
1.1.4 Containers Where a single fan is provided for each air cooler, the
Refrigerated containers are not covered by the class nota- arrangement is to be such that it is possible to proceed with
tion and accordingly no specific requirements for the con- the disassembling of the fan and/or the associated motor of
tainers are contained in these Rules. each air cooler while the containers are on board. In this
However, the heat transfer coefficient of the containers is to case, at least one spare fan and one motor of each type are
comply with the value appearing in the notation; see also to be available on board.
Ch 7, Sec 1, [1.2.2].
2.3 Equipment and systems
2 Refrigerating plants supplying refrig-
2.3.1 Couplings
erated air to containers
The couplings for connection to containers are to be of an
approved type.
2.1 Definitions
2.3.2 Compressors
2.1.1 Batch of containers
In addition to the compressors which are necessary for the
A batch of containers or simply a batch is a set of containers
compressed air production system used for the operation of
served by the same duct and the same air cooler.
couplings, at least one standby air compressor or equivalent
2.1.2 Decentralised refrigerating plant is to be provided. This compressor is to be arranged to be
A decentralised refrigerating plant is a plant in which each immediately available and its capacity is to be at least equal
container is connected on board to a separate unit for cold to that of the largest compressor it is to replace.
production and distribution.
2.3.3 Air ducts
a) Ducts for discharge and suction of refrigerated air are to
2.2 Cold distribution
be suitably insulated; they are to be air-tight in order to
2.2.1 Systems serving batches of containers avoid an abnormal increase in the cold demand and an
The system of cold distribution of each air cooler serving a abnormal decrease in the temperature of air in the
batch of containers is to be divided into two distinct parts holds.
capable of working separately, each of them being able to b) The insulating materials and linings used for the ducts
ensure the requested cold supply. This requirement need are to comply with the provisions of Ch 7, Sec 1, [7.4].

52 Bureau Veritas April 2005


Pt E, Ch 7, Sec 3

2.3.4 Other ducts and piping 2.5 Workshop and shipboard inspections
a) Ducts for entry of fresh air and exhaust of stale air which and tests
serve a batch of containers are to be arranged so that
2.5.1 Circulating pumps
they can be segregated from the ducts serving other
batches in order to avoid contamination by odour of the The characteristics (capacity, pressure and absorbed power)
remains of the cargo in case of damage. of circulating pumps for cooling media (sea water, brine,
refrigerant) are to be checked at the works where the prime
b) Similar provision is to be made in respect of the piping movers have an output exceeding 50 kW. The test is to be
for drainage of defrosting water and condensation prod- performed for each type of pump and attended by a Sur-
ucts from air coolers. Each drainage pipe is to be fitted veyor; at least 3 points suitably distributed over each curve
with a hydraulic scupper or equivalent. are to be considered.

c) Ducts for exhaust of stale air are to be led to the open. 2.5.2 Motors of air cooler fans
However, where the holds are sufficiently ventilated Where the Manufacturer cannot indicate the efficiency for
(rate of air renewal per hour not normally less than 4), each type of motor and for a resisting torque varying from
these ducts may be led to the holds.
20% to 100% of the rated couple of this motor, the corre-
sponding measurement may be required during inspection
2.3.5 Containers with controlled atmosphere at the works of the motors.
For containers with controlled atmosphere, see Ch 7, Sec 2,
2.5.3 Compressors
[4.2.4] d).
a) A check of the refrigerating power of each type of com-
pressor is to be performed for various running condi-
2.4 Thermometers tions. The latter are to correspond, at least, to those
foreseen in the heat balance for the extreme operating
2.4.1 Temperature sensors conditions.
a) At least two temperature sensors are to be provided for b) Tests are normally to be performed at the works of the
each container. One is to be arranged at the air suction, makers. When tests are carried out on board, the pro-
the other at the air supply. The latter may, however, be posed procedure is to be approved by the Society.
common to several containers if the arrangements are c) For identical plants made by the same maker and
such that the same air temperature is ensured at all the intended for ships of the same series, tests are only
air supply outlets. In this case, the sensor is to be required for the first ship provided that their results are
located at the air cooler exhaust in the air stream com- satisfactory.
mon to all these outlets.
d) Direct checking of the refrigerating power is not
b) The sensors and thermometers are to be of an approved required where it is intended to perform a test, with all
type. the containers on board, at the lowest temperature and
in the extreme operating conditions specified.
2.4.2 Temperature recording
2.5.4 Air coolers
a) The system for recording the temperature measurements Where considered necessary taking into account the char-
is to be completely duplicated. Where this is not feasi- acteristics of the plant, the Society may require that the dis-
ble, it is to be possible, in case of failure of the main sys- tribution of the brine flow to the various air coolers is
tem or of a main cable, to intervene with the necessary checked on board.
instrument in way of each hold in order to record the
temperatures of supply and suction air for each con- 2.5.5 Air ducts
tainer. In this case, arrangements are to be such that the
a) Air-tightness of ducts together with their connections
staff in charge of these measurements can operate from
and couplings is to be achieved to the Surveyor's satis-
an easily accessible location.
faction. Each duct is to be tested for air-tightness.
b) For fully decentralised plants, the duplication is not b) Air-tightness of each duct is to be checked after closing
required provided that a temperature regulator-indicator of all pipes such as drains and stale air exhausts which
is provided for the air supply to each container. These are not a source of leakage in normal operation. Two
devices are to be located together in one or several eas- tests are to be performed, the first with all the couplings
ily accessible positions. sealed by tight plugs, the second without such plugs.
c) For plants with more than 200 containers, the tempera- c) The leakage rate Q0 is to be measured with an overpres-
ture monitoring system is to be automated and is to sure not appreciably less than 25 mm of water; for a dif-
include alarms for low and high temperatures. Proposed ferent overpressure ∆P (mm water), the measured
arrangements are to be submitted to the Society. leakage rate Q is to be corrected to obtain Q0 by the for-
mula:
d) At least 2% of the number of temperature sensors of
each type (with a minimum of 5 per type) are to be pro- 25 1 / 2
Q 0 = Q æ -------ö
è ∆Pø
vided as spares.

April 2005 Bureau Veritas 53


Pt E, Ch 7, Sec 3

The leakage rate Q0 is not to exceed by more than 5% ships) and is to be attended by the Surveyor. However, for
the values given in Pt F, Ch 7, Sec 3, Tab 1 multiplied by small plants equivalent tests may be performed on board.
the number of containers served by the tested duct.
d) One duct of each type is to be submitted to a test for air 2.7 Shipboard tests
distribution to containers. This test includes measure-
ment of the air flow at the various couplings; during the 2.7.1 Temperature sensors
test, the fans run at full speed and at the rated pressure. a) The correct operation of all temperature sensors for the
The air flow at each coupling is not normally to be whole plant is be checked on board. Installation of sen-
lower than the specified value, with a minus tolerance sors, together with their connecting cables, is to be
of 5%. checked for accuracy.
e) The overall heat exchange coefficient is to be deter- b) The zero of the sensors located on the air supplies and
mined for at least two different types of ducts; the result suctions in the ducts is to be randomly checked. The
is not to exceed by more than 10% the value considered checking is to be effected by comparison with pure
in the heat balance. For large series (at least 50), 2% of water ice (0°C). At least one sensor for supply and one
the ducts are to be subjected to this test. sensor at the air flow suction side are to be checked.
f) In the case of ducts fabricated on board, tests for air- c) It is also to be checked that the regulation sensor for
tightness, air distribution, and heat leakage as defined supply air gives the same value as the reading sensor,
above are to be performed on board after assembly. In and that there are no abnormal differences for the read-
this case, after special examination and where there is a ing sensors that have not been checked in accordance
large excess of refrigerating capacity, the Society may with this requirement.
agree to waive the test mentioned in e).
2.7.2 Ducts
g) Testing procedure is to be submitted for approval.
a) Before checking the correct operation of the ducts and
their fittings, it is to be verified that their air-tightness has
Table 1 :
not been impaired during their handling or their instal-
lation on board. The Surveyor may require that tests
Type of container 40’ 30’ 20’ 10’
(smoke tests or equivalent) are performed at random.
Q0 in m /h3 30 23 16 9
b) The two leakage tests defined in [2.5.5] are to be per-
(at 15°C, 760 mm Hg) (60) (46) (32) (18) formed for ducts which have been dismantled in more
than two parts for transportation or which have been
Note 1:The lower value corresponds to the first test, the assembled on board from prefabricated parts. In this
larger one to the second test performed without the plugs.
case, and except for one duct of each type, these tests
need not be carried out at the works. Where, however,
2.6 Temperature measuring and recording they have been already performed at the works, one is
devices to be repeated on board.
c) The Surveyor may require that the air-tightness is
2.6.1 Temperature sensors checked at the junction between the couplings and the
a) For plants comprising more than 200 temperature sen- containers installed on board for the test. This may be
sors for air supply and suction, including those used for done with soapy water or by a similar procedure.
regulation of the supply air temperature, the following d) Where fitted in the ducts at the works, electric motors of
checks are to be performed: duct fans are subjected to insulation measurements; this
• checking of the tightness of the sealings after immer- is to be done at random and as agreed with the Sur-
sion during 30 minutes under 1 m of water or after veyor.
an equivalent test
2.7.3 Running tests
• checking of the calibration for at least 3 tempera-
tures suitably distributed over the measuring range; a) The running of the major components of the fluid sys-
to be done immediately after completion of the pre- tems (refrigerant, cold and hot brine, sea water, air for
vious test. couplings) and of the regulation, monitoring and alarm
systems is to be checked.
b) These checks are to be carried out from 2 batches of
sensors chosen at different periods (the middle and end b) The correct running of the plant in automatic operation
of fabrication). At least 1% (with a minimum of 10) of is to be checked for the specified conditions. Tests are to
the number of sensors are chosen by the Surveyor to be be performed for the various operating conditions and
checked. for at least three ducts of different types which are to be
fully fitted up with containers. The satisfactory operation
2.6.2 Temperature monitoring system of the whole plant is also to be verified by means of a
suitable test.
A test of the complete temperature monitoring system is to
be performed at the Manufacturer’s workshop (for each c) When there is a plant for air conditioning of the holds, it
ship, even in the case of identical plants installed in sister is to be tested in accordance with Ch 7, Sec 2.

54 Bureau Veritas April 2005


Pt E, Ch 7, Sec 3

3 Ships supplying electrical power to b) under seagoing conditions, the number and rating of
service generators are to be sufficient to supply the
self-refrigerated containers cargo refrigeration machinery and controlled atmos-
phere equipment in addition to the ship’s essential serv-
3.1 Electrical equipment ices, when any one generating set is out of action.
3.1.1 In addition to the applicable requirements of Part C,
Chapter 2 of the Rules, the following are to be complied 3.2 Installation of containers
with:
a) the electrical power for the controlled atmosphere plant 3.2.1 The loading of refrigerated containers is to be
is to be provided from a separate feeder circuit from the restricted to locations where proper ventilation and cooling
main switchboard of the refrigerating equipment may be ensured.

April 2005 Bureau Veritas 55


Pt E, Ch 7, Sec 4

SECTION 4 ADDITIONAL REQUIREMENTS FOR NOTATION


REF-STORE

1 General

1.1 Application
1.1.1 For the assignment of the additional class notation
REF-STORE, and in addition to the applicable requirements
of Ch 7, Sec 1, the additional requirements of Ch 7, Sec 2
are to be complied with, with the exception of those of Ch
7, Sec 2, [1.3] and Ch 7, Sec 2, [2.1].

56 Bureau Veritas April 2005


Part E
Additional Class Notations

Chapter 8

ICE CLASS (ICE)

SECTION 1 GENERAL

SECTION 2 HULL AND STABILITY

SECTION 3 MACHINERY
58 Bureau Veritas April 2005
Pt E, Ch 8, Sec 1

SECTION 1 GENERAL

1 General the ship has a timber load line, the Fresh Water Timber Load
Line in Summer is to be used.

1.1 Application 2.1.2 Load and ballast waterlines

1.1.1 The following additional class notations are assigned a) The line defined by the maximum draughts fore, amid-
in accordance with Pt A, Ch 1, Sec 2, [6.10] to ships ships and aft (which may be a broken line) is referred to
strengthened for navigation in ice and complying with the as Load Waterline (LWL).
relevant requirements of this Chapter: b) The line defined by the minimum draughts fore, amid-
• ICE CLASS IA SUPER ships and aft is referred to as Ballast Waterline (BWL).

• ICE CLASS IA 2.1.3 Ice belt


• ICE CLASS IB The ice belt is that portion of the side shell which is to be
• ICE CLASS IC strengthened. Its vertical extension is equal to the required
extension of strengthenings.
• ICE CLASS ID.

1.1.2 The ice strengthening requirements in this Chapter, 2.2 Draught limitations
excepting those for ships with the additional class notation
ICE CLASS ID are equivalent to those stated in the "Finnish- 2.2.1 Maximum draught
Swedish Ice Class Rules 1985 as amended on 1 October The draught and trim limited by the LWL are not to be
2002" applicable to ships trading in the Northern Baltic Sea exceeded when the ship is navigating in ice.
in winter.
2.2.2 Minimum draught
1.1.3 For the purpose of this Chapter, the notations men- The ship is always to be loaded down to at least the BWL
tioned in [1.1.1] may be indicated using the following when navigating in ice. Any ballast tank situated above the
abbreviations: BWL and needed to load down the ship to this waterline is
• IAS for ICE CLASS IA SUPER to be equipped with devices to prevent the water from
freezing.
• IA for ICE CLASS IA
• IB for ICE CLASS IB 2.2.3 Minimum forward draught
• IC for ICE CLASS IC In determining the BWL, due regard is to be paid to the
need to ensure a reasonable degree of ice going capability
• IC for ICE CLASS ID.
in ballast. The propeller is to be fully submerged, if possible
entirely below the ice. The minimum forward draught is to
1.2 Owner’s responsibility be at least equal to the value TAV, in m, given by the follow-
ing formula:
1.2.1 It is the responsibility of the Owner to decide which
ice class notation is the most suitable in relation to the T AV = ( 2 + 0 ,00025 ∆ 1 )h G
expected service conditions of the ship. where:
Nevertheless, it is to be noted that a ship assigned with the ∆1 : Displacement of the ship, in t, on the maximum
ice class notation IAS is not to be considered as a ship suit- ice class draught amidships, as defined in
able for navigation in ice in any environmental condition, [2.2.1]
such as an icebreaker.
hG : Ice thickness, in m, as defined in Pt F, Ch 8, Sec
1, [2.3].
2 Ice class draughts and ice thickness
The draught TAV need not, however, exceed 4 hG.

2.1 Definitions 2.2.4 Indication of maximum and minimum


draughts
2.1.1 Maximum draught amidships The maximum and minimum ice class draughts fore and aft
The maximum ice class draught amidships is the draught are to be specified in the plans submitted for approval to the
corresponding to the Fresh Water Load Line in Summer. If Society and stated on the Certificate of Classification.

April 2005 Bureau Veritas 59


Pt E, Ch 8, Sec 1

2.3 Ice thickness LPAR : Length of the parallel midship body, in m

2.3.1 B : Maximum breadth of the ship, in m


a) An ice strengthened ship is assumed to operate in open T : Maximum ice class draught of the ship, in m,
sea conditions corresponding to an ice level with a according to [2.2.1]
thickness not exceeding the value hG.
Awf : Area of the waterline of the bow, in m 2
b) The design height of the area actually under ice pressure
at any time is, however, assumed to be only a fraction h, α : Angle of the waterline at B/4, in deg
of the ice thickness hG. φ1 : Rake of the stem at the centreline, in deg
c) The values for hG and h, in m, are given in Pt F, Ch 8,
φ2 : Rake of the bow at B/4, in deg
Sec 1, Tab 1.
DP : Diameter of the propeller, in m
Table 1 :
HM : Thickness of the brash ice in mid-channel, in m
Ice class notation hG (m) h (m) HB : Thickness of the brash ice layer displaced by the
IAS 1,0 0,35 bow, in m.
IA 0,8 0,30
3.1.3 Minimum required power
IB 0,6 0,25
The engine output requirement P is to be calculated for two
IC 0,4 0,22
draughts. Draughts to be used are the maximum draught
amidship referred to as LWL and the minimum draught
3 Output of propulsion machinery referred to as BWL, as defined in [2.2]. In the calculation
the ship’s parameters which depend on the draught are to
3.1 Required engine output for classes IAS, be determined at the appropriate draught, but L and B are to
IA, IB, IC be determined only at the LWL. The engine output is to be
not less than the greater of these two outputs. These two
3.1.1 The engine output, P, is the maximum output the pro- outputs , in kW, are to be determined by the following for-
pulsion machinery can continuously deliver to the propel- mula:
ler(s). If the output of the machinery is restricted by
technical means or by any regulations applicable to the RC H ö
æ ------------
3/2
-
ship, P is to be taken as the restricted output. è 1000ø
P = K C -------------------------
The engine output is to be not less than that determined DP
according to Pt F, Ch 8, Sec 1, [3.1.3] and in no case less
than 1000 kW for ice class IA, IB and IC, and not less than where:
2800kW for IAS. KC : to be taken from Pt F, Ch 8, Sec 1, Tab 3
3.1.2 Definitions RCH : Resistance of the ship in a channel with brash
The dimensions of the ship, defined below, are measured ice and a consolidated layer, in N, equal to:
on the maximum ice class draught of the ship as defined in
[2.2.1]. For the symbol definitions, see also Pt F, Ch 8, Sec R CH = C 1 + C 2
1, Fig 1. +C 3 ( H F +H M ) 2 ( B+ Cψ H F ) C µ
L : Length of the ship on the waterline, in m LT 3 A w f
+C 4 L P AR H F2 + C5 æ ------2 ö -------
-
èB ø L
LBOW : Length of the bow, in m

60 Bureau Veritas April 2005


Pt E, Ch 8, Sec 1

Figure 1 :

LBOW

B/4
Awf

B
a

L
PAR

Vertical

of B/4

f2 f1

T
with: C3 : 845 kg/m2s2
HF : 0,26 + (HMB) 0,5 C4 : 42 kg/m2s2
HM : Coefficient defined in Pt F, Ch 8, Sec 1, Tab 2 C5 : 825 kg/s2
Cψ : Coefficient equal to:
Table 2 : Values of H M • if ψ ≤ 45°
Ice classes HM Cψ = 0
• otherwise
ice class IA and IAS 1,0
Cψ = 0,047 ψ − 2,115
ice class IB 0,8
Cµ : Coefficient equal to:
ice class IC 0,6
Cµ = 0,15 cos φ2 + sin ψ sin α
C1 : Coefficient taking into account a consolidated without being less than 0,45
upper layer of the brash ice and to be taken: ψ = arctan (tan φ2 / sin α)
• for ice class IA, IB and IC: The following condition is to be satisfied:
C1 = 0 LT 3
20 ≥ æ ------2 ö ≥ 5
• for ice class IAS: èB ø

BL PA R
- + ( 1 +0 ,021φ 1 ) ( f 2 B +f 3 L B O W +f 4 BL BO W )
C 1 =f 1 ---------------- Table 3 : Values of K C
2T
------- + 1
B
CP propellers or electric or
C2 : Coefficient taking into account a consolidated Number of
hydraulic propulsion FP propellers
upper layer of the brash ice and to be taken: propellers
machinery
• for ice class IA, IB and IC:
1 propeller 2,03 2,26
C2 = 0
2 propellers 1,44 1,60
• for ice class IAS:
3 propellers 1,18 1,31
T B2 ö
C 2 = æè ( 1+0 ,063 φ1 ) ( g 1 + g 2 B )+ g3 æè 1 +1 ,2 ---öø -------
-
B L 0 ,5ø 3.1.4 Other methods of determining KC or RCH
where: The Society may for an individual ship, in lieu of the KC or
φ1 : to be taken equal to 90° for ships RCH values defined above, approve the use of KC values
with bulbous bow based on more exact calculations or RCH values based on
f1 : 23 N/m 2 model tests. Such approval will be given on the understand-
ing that it can be revoked if experience of the ship’s per-
f2 : 45,8 N/m
formance in practice warrants this.
f3 : 14,7 N/m
The design requirement for ice classes is a minimum speed
f4 : 29 N/m 2 of 5 knots in the following brash ice channels.
g1 : 1530 N The values of HM are those defined in Tab 2. A 0,1 m thick
g2 : 170 N/m consolidated layer of ice for ice class IAS is to be consid-
g3 : 400 N/m1,5 ered.

April 2005 Bureau Veritas 61


Pt E, Ch 8, Sec 2

SECTION 2 HULL AND STABILITY

Symbols
LWL : Load waterline, defined in Ch 8, Sec 1, [2.1.2] 1.2.2 Midship region
BWL : Ballast waterline, defined in Ch 8, Sec 1, [2.1.2] The midship region is the region from the aft boundary of
the fore region to a line parallel to and 0,04 L aft of the aft
s : Spacing, in m, of ordinary stiffeners or primary borderline of the part of the hull where the waterlines run
supporting members, as applicable parallel to the centerline.
l : Span, in m, of ordinary stiffeners or primary The overlap with the borderline need not exceed:
supporting members, as applicable • 6 m for the notations ICE CLASS IA SUPER and ICE
ReH : Minimum yield stress, in N/mm2, of the material CLASS IA
as defined in Pt B, Ch 4, Sec 1, [2]. • 5 m for the notations ICE CLASS IB and ICE CLASS IC.

1.2.3 Aft region


1 General The aft region is the region from the aft boundary of the
midship region to the stern.
1.1 Application
1.3 Ice strengthened area
1.1.1 For the purpose of the assignment of the notations
ICE CLASS IA SUPER, ICE CLASS IA, ICE CLASS IB, ICE 1.3.1 General
CLASS IC and ICE CLASS ID , the ship is divided into three The vertical extension of the ice strengthened area (see Pt F,
regions defined in Pt F, Ch 8, Sec 2, [1.2]. Ch 8, Sec 2, Fig 1) is defined in:
• Pt F, Ch 8, Sec 2, Tab 1 for plating
1.1.2 The area to be strengthened are defined in Pt F, Ch 8,
• Pt F, Ch 8, Sec 2, Tab 2 for ordinary stiffeners and pri-
Sec 2, [1.3] depending on the ice notation.
mary supporting members.

1.2 Regions Table 1 : Vertical extension of ice strengthened area


for plating
1.2.1 Fore region
The fore region is the region from the stem to a line parallel Vertical extension of ice
to and 0,04L aft of the forward borderline of the part of the Notation strengthened area, in m
hull where the waterlines run parallel to the centerline. above LWL below BWL
The overlap with the borderline need not exceed: ICE CLASS IA SUPER 0,6 0,75
• 6 m for the notations ICE CLASS IA SUPER and ICE ICE CLASS IA 0,5 0,6
CLASS IA ICE CLASS IB 0,4 0,5
• 5 m for the notations ICE CLASS IB, ICE CLASS IC and ICE CLASS IC
0,4 0,5
ICE CLASS ID. ICE CLASS ID

Figure 1 : Ice strengthened area and regions

Upper fore ice strengthened area


0,2 L
2m

See 1.1.1 See 1.2.2

LWL
Aft region LWL
BWL Midship region
Fore region

BWL
See 1.2.3
Fore foot
Border of part of side where
waterline are parallel to centreline 5 ordinary stiffener spacings

62 Bureau Veritas April 2005


Pt E, Ch 8, Sec 2

Table 2 : Vertical extension of ice strengthening for ordinary stiffeners and primary supporting members

Vertical extension of ice strengthened area, in m,


Notation Region
above LWL below BWL
ICE CLASS IA SUPER From stem to 0,3L abaft 1,2 to double bottom or below top of floors
Aft of 0,3L from stem to the aft limit 1,2 1,6
of fore region
Midship region 1,2 1,6
Aft region 1,2 1,2
ICE CLASS IA From stem to 0,3L abaft 1,0 1,6
ICE CLASS IB Aft of 0,3L from stem to the aft limit 1,0 1,3
ICE CLASS IC of the fore region
Midship region 1,0 1,3
Aft region 1,0 1,0
ICE CLASS ID From stem to 0,3L abaft 1,0 1,6
Aft of 0,3L from stem to the aft limit 1,0 1,3
of the fore region
Note 1: Where an upper forward ice belt is required (see Pt F, Ch 8, Sec 2, [4.1.1]), the ice-strengthened part of the framing is to be
extended at least to the top of this ice belt.
Note 2: Where the ice strengthened area extends beyond a deck or tank top by not more than 250 mm, it may be terminated at that
deck or tank top.

1.3.2 Fore foot welding or collar plate, see example in Pt F, Ch 8, Sec 2, Fig
The fore foot is the area below the ice strengthened area 2).
extending from the stem to a position five ordinary stiffeners
spaces aft of the point where the bow profile departs from Figure 2 : End connection of ordinary stiffener
the keel line (see Fig 1). Two collar plates

1.3.3 Upper fore ice strengthened area


The upper fore is the area extending from the upper limit of
the ice strengthened area to 2 m above and from the stem
to a position at least 0,2 L aft of the forward perpendicular
(see Fig 1).

2 Structure design principles

2.1 General framing arrangement 2.1.3 For the following regions of ice strengthened area:
2.1.1 The frame spacings and spans in this Section are nor- • all regions of ships with the notation ICE CLASS IA
mally assumed to be measured in a vertical plane parallel to SUPER
the centreline of the ship. However, if the ship’s side devi- • fore and midship regions of ships with the notation ICE
ates more than 20° from this plane, the frame distances and CLASS IA
spans shall be measured along the side of the ship. • fore region of ships with the notations ICE CLASS IB,
ICE CLASS IC and ICE CLASS ID,
2.1.2 Within the ice-strengthened area defined in [1.3], all
ordinary stiffeners are to be effectively attached to all the the following requirements are to be complied with:
supporting structures. A longitudinal ordinary stiffener is to • ordinary stiffeners which are not at a right angle to the
be attached to all the supporting web frames and bulkheads shell are to be supported to prevent tripping by means of
by brackets. When a transverse ordinary stiffener terminates brackets, intercostals, stringers or similar at a distance
at a stringer or a deck, a bracket or a similar construction is not exceeding 1300 mm
to be fitted. Brackets are to have at least the same thickness • ordinary stiffeners are to be attached to the shell by dou-
as the web plate of the ordinary stiffener and the edge is to ble continuous welds; no scalloping is allowed (except
be appropriately stiffened against buckling. when crossing shell plate butts)
When an ordinary stiffener is running through the support- • the web thickness of ordinary stiffeners is to be at least
ing structure, both sides of the web plate of the ordinary half that of the shell plating and in any case not less
stiffener are to be connected to the structure (by direct than 9 mm; where there is a deck, tank top or bulkhead

April 2005 Bureau Veritas 63


Pt E, Ch 8, Sec 2

in lieu of an ordinary stiffener, the plate thickness is to Figure 3 : Ice load distribution on ship side
be complied with to a depth corresponding to the height
of adjacent ordinary stiffeners. p

2.2 Transverse framing arrangement 0.75 p

2.2.1 Upper end of transverse framing


The upper end of the strengthened part of a main ordinary
stiffener and intermediate ice ordinary stiffener is to be 3.1.3 If scantlings obtained from the requirements of this
Section are less than those required for the unstrengthened
attached to a deck or an ice side girder as required in Pt F,
ship, the latter are to be used.
Ch 8, Sec 2, [4.3.1] and Pt F, Ch 8, Sec 2, [4.3.2].
Where an intermediate ordinary stiffener terminates above a 3.2 Ice loads
deck or an ice side girder which is situated at or above the
upper limit of the ice strengthened area, the part above the 3.2.1 Height of load area
deck or side girder may have the scantlings required for an The height of the area under ice pressure at any particular
unstrengthened ship and the upper end may be connected to point of time is to be obtained, in m, from Pt F, Ch 8, Sec 2,
the adjacent main ordinary stiffeners by a horizontal mem- Tab 3 depending on the additional class notation assigned
ber of the same scantlings as the main ordinary stiffener. to the ship.
Such intermediate ordinary stiffener may also be extended
to the deck above and, where the latter is situated more Table 3 : Height of load area
than 1,8 m above the ice strengthened area, the intermedi-
Notation h, in m
ate ordinary stiffener need not be attached to the deck in
question, except in the fore region. ICE CLASS IA SUPER 0,35
ICE CLASS IA 0,30
2.2.2 Lower end of transverse framing
ICE CLASS IB 0,25
The lower end of the strengthened part of a main ordinary
stiffener and intermediate ice ordinary stiffener is to be ICE CLASS IC 0,22
attached to a deck, a tank top or an ice side girder as ICE CLASS ID
required in Pt F, Ch 8, Sec 2, [4.3.1] and Pt F, Ch 8, Sec 2,
[4.3.2]. 3.2.2 Design ice pressure
The value of the design ice pressure p, in N/mm2, to be con-
Where an intermediate ordinary stiffener terminates below sidered for the scantling check, is obtained from the follow-
a deck, a tank top or an ice side girder which is situated at ing formula:
or below the lower limit of the ice strengthened area, the
lower end may be connected to the adjacent main ordinary p = cd c1 ca po
stiffeners by a horizontal member of the same scantlings as where:
the ordinary stiffeners. cd : Coefficient taking account of the influence of
the size and engine output of the ship, to be
2.3 Bilge keels obtained from the following formula:
a f+b
c d = ----------------
2.3.1 The connection of bilge keels to the hull is to be so 1000
designed that the risk of damage to the hull, in the event of a, b : Coefficients defined in Pt F, Ch 8, Sec 2, Tab 4
a bilge keel being ripped off, is minimised.
For this purpose, it is recommended that bilge keels are cut Table 4 : Coefficients a, b
up into several shorter independent lengths.
Region
Condition a b
(see [1.2])
3 Design loads
Fore region f ≤12 30 230
f > 12 6 518
3.1 General
Midship and aft f ≤ 12 8 214
3.1.1 Because of the different flexural stiffness of plating, regions
f > 12 2 286
ordinary stiffeners and primary supporting members, the ice
load distribution is to be assumed to be as shown in Pt F, Ch f : Coefficient to be obtained from the following
8, Sec 2, Fig 3. formula:

3.1.2 For the formulae and values given in this Section for ∆ P
f = -------------
the determination of the hull scantling, more sophisticated 1000
methods may be substituted subject to the agreement of the ∆ : Displacement, in t, at the maximum ice class
Society on a case-by-case basis. draught (see Ch 8, Sec 1, [2.1.1])

64 Bureau Veritas April 2005


Pt E, Ch 8, Sec 2

P : Actual continuous output of propulsion machin- region of the hull for the additional class nota-
ery, in kW (see Ch 8, Sec 1, [3]) tion considered, defined in Pt F, Ch 8, Sec 2,
c1 : Coefficient taking account of the probability of Tab 5
the design ice pressure occurring in a particular

Table 5 : Coefficient c1

Region Notation
(see [1.2]) ICE CLASS IA SUPER ICE CLASS IA ICE CLASS IB ICE CLASS IC ICE CLASS ID
Fore region 1,0 1,0 1,0 1,0 1,0
Midship region 1,0 0,85 0,70 0,50 not applicable
Aft region 0,75 0,65 0,45 0,25 not applicable

ca : Coefficient taking account of the probability exceeding 18 knots, the thickness of plating within the
that the full length of the area under considera- upper fore ice strengthened area is to be not less than
tion will be under pressure at the same time, to that required for the ice strengthened area in the mid-
be obtained from the following formula: ship region. A similar strengthening of the bow region is
47 – 5 l to be considered for a ship with a lower service speed,
c a = --------------------a- when it is, e.g. on the basis of the model tests, evident
44
that the ship will have a high bow wave.
without being taken less than 0,6 or greater than
1,0 4.1.2 Plating thickness in the ice strengthened area
la : Distance, in m, defined in Pt F, Ch 8, Sec 2, Tab The thickness of the shell plating is to be not less than the
6 value obtained, in mm, from the following formulae:
po : Nominal ice pressure, in N/mm2, to be taken • for transverse framing:
equal to 5,6. F 1 p PL
t = 667s ------------
- + tc
ReH
Table 6 : Distance la
• for longitudinal framing:

Structure Type of framing la p PL


t = 667s -------------
- + tc
F2 Re H
Shell Transverse Spacing of ordinary
plating stiffeners where:
Longitudinal Two spacings of pPL : Ice pressure on the shell plating to be obtained,
ordinary stiffeners in N/mm2, from the following formula:
Ordinary Transverse Spacing of ordinary pPL = 0,75 p
stiffeners stiffeners
p : Design ice pressure, in N/mm2, defined in
Longitudinal Span of ordinary [3.2.2]
stiffeners
F1 : Coefficient to be obtained from the following
Vertical primary Two spaces of vertical formula:
supporting primary supporting
members members 4 ,2
F 1 = 1 ,3 – --------------------------2
h
Ice side girders Span of side girders --- + 1 ,8
s

4 Hull scantlings without being taken greater than 1,0


F2 : Coefficient to be obtained from the following
4.1 Plating formulae:
• for h/s ≤ 1,0:
4.1.1 General
s
The plating thickness is to be strengthened according to Pt F, F 2 = 0 ,6 + 0 ,4 ---
h
Ch 8, Sec 2, [4.1.2] within the strengthened area for plating
defined in [1.3]. • for 1,0 < h/s < 1,8:
In addition, the plating thickness is to be strengthened in the h
F 2 = 1 ,4 – 0 ,4 ---
following cases: s
• For the notation ICE CLASS IA SUPER, the thickness h : Height, in m, of load area defined in [3.2.1]
within the fore foot is to be not less than that required tc : Abrasion and corrosion addition, in mm, to be
for the ice strengthened area in the midship region taken equal to 2 mm; where a special surface
• For the notations ICE CLASS IA SUPER or ICE CLASS IA, coating, shown by experience to be capable of
on ships with an open water service speed equal to or withstanding the abrasion of ice, is applied, a

April 2005 Bureau Veritas 65


Pt E, Ch 8, Sec 2

lower value may be accepted by the Society on Boundary condition Example m0


a case-by-case basis.
Type 3 Continuous ordinary 5,7
stiffeners between
4.2 Ordinary stiffeners several decks or side
girders
4.2.1 General
h
Ordinary stiffeners are to be strengthened according to Pt F,
Ch 8, Sec 2, [4.2.2] within the strengthened area for ordi-
nary stiffeners defined in [1.3].

Where less than 15% of the span l of the ordinary stiffener
is situated within the ice-strengthening zone for ordinary
stiffeners as defined in Tab 2, their scantlings may be deter-
mined according to Pt B, Ch 7, Sec 2 or Pt B, Ch 8, Sec 4, as Type 4 Ordinary stiffeners 5,0
applicable. extending between
two decks only
4.2.2 Scantlings of transverse ordinary stiffeners
The section modulus of transverse ordinary stiffeners is to
be not less than the value obtained, in cm3, from the follow-
ing formula:  h

7 – 5 ( h ⁄ l ) sh l
w = --------------------------- p
6
------------- 10
7m 0 ReH
where:
Note 1: The boundary conditions are those for the main
and intermediate ordinary stiffeners.
Table 7 : Coefficient m0
Note 2: Load is applied at mid-span.
Boundary condition Example m0
Type 1 Frames in a bulk car- 7,0 p : Design ice pressure, in N/mm2, defined in
rier with top wing [3.2.2]
tanks h : Height, in m, of load area defined in [3.2.1]
m0 : Coefficient defined in Tab 7.

 h
4.2.3 Scantlings of longitudinal ordinary stiffeners
The section modulus w, in cm3 and the shear area ASh , in
cm2, of longitudinal ordinary stiffeners are to be not less
than the values obtained from the following formulae:
2
F3 F4 p h l
Type 2 Ordinary stiffeners 6,0 - 106
z = ----------------------
m1 ReH
extending from the
tank top to a single 0 ,87 F 3 p h l 4
A S h = ---------------------------
- 10
deck ReH
where:
 h F3 : Coefficient, taking account of the load distribu-
tion on adjacent ordinary stiffeners, to be
obtained from the following formula:
h
F 3 = æè 1 – 0 ,2 --- öø
s
Note 1: The boundary conditions are those for the main
and intermediate ordinary stiffeners. h : Height, in m, of load area defined in [3.2.1]
Note 2: Load is applied at mid-span. F4 : Coefficient taking account of the concentration
of load on the point of support, to be taken
equal to 0,6
p : Design ice pressure, in N/mm2, defined in
[3.2.2]
s : Spacing, in m, of longitudinal ordinary stiffeners.
The spacing is not to exceed the following values:
• 0,35m for the notations ICE CLASS IA
SUPER and ICE CLASS IA
• 0,45m for the notations ICE CLASS IB, ICE
CLASS IC and ICE CLASS ID

66 Bureau Veritas April 2005


Pt E, Ch 8, Sec 2

m1 : Boundary condition coefficient for the ordinary where:


stiffener considered, to be taken equal to 13,3 p : Design ice pressure, in N/mm2, defined in
for a continuous beam; where the boundary [3.2.2]
conditions deviate significantly from those of a
h : Height, in m, of load area defined in [3.2.1],
continuous beam, e.g. in an end field, a smaller
without the product ph being taken less than
boundary condition coefficient may be
0,3
required.
mS : Coefficient defined in [4.3.1]
4.3 Primary supporting members F6 : Factor which takes account of load to the trans-
verse frames; to be taken as 0,95
4.3.1 Ice side girders within the ice strengthened hS : Distance to the ice strengthened area, in m
area
lS : Distance to the adjacent ice side girder, in m.
The section modulus w, in cm3 and the section area ASh , in
cm2, of a side girder located within the ice strengthened 4.3.3 Vertical primary supporting member checked
area defined in [1.3] are to be not less than the values through simplified model
obtained from the following formulae: For vertical primary supporting members which may be rep-
2 resented by the structure model represented in Pt F, Ch 8,
F 5 ph l
- 106
w = ----------------- Sec 2, Fig 4, the section modulus w, in cm3, and the shear
mS ReH
area ASh, in cm2, are to be not less than the values obtained
0 ,87 F 5 p h l 4
A S h = ---------------------------
- 10 from the following formulae:
ReH
1
---
where: k2 F l æ 1 ö
2
3
- ----------------------------------------
w = ---------- 10
R e H è 1 – ( υA S h 1 ⁄ A a ) 2ø
p : Design ice pressure, in N/mm2, defined in
[3.2.2] 17 ,3 αk 1 F
A S h = ------------------------
-
ReH
h : Height, in m, of load area defined in [3.2.1],
without the product ph being taken less than where:
0,3 k2 : Coefficient to be obtained from the following
mS : Boundary condition coefficient for the ordinary formula:
stiffener considered, to be taken equal to 13,3 3 2
1 l 3 l l
for a continuous beam k 2 = --- æ ----Fö – --- æ ----Fö + ----F
2è l ø 2è l ø l
F5 : Factor which takes account of the distribution of
F : Load transferred to a vertical primary supporting
load to the transverse frames; to be taken as 0,9
member from a side girder or from longitudinal
kF : Coefficient to be obtained from the following ordinary stiffeners, to be obtained, in kN, from
formula: the following formula:
3
l æ l ö æ J Fö F = p h s 103
k F = æ ----ö ---- ---
è l F ø è s Fø è J ø
In the case the supported stringer is outside the
ice belt, the force F is to be multiplied by:
lF : Span of ordinary stiffeners, in m
(1 − hS / lS) , where hS and lS are to be taken as
sF : Ordinary stiffeners spacing, in m
defined in [4.3.2]
JF : Moment of inertia of ordinary stiffeners, in cm4
p : Design ice pressure, in N/mm2, defined in
J : Moment of inertia of the side girder, in cm 4 [3.2.2], where the value of ca is to be calculated
n : Number of ordinary stiffeners crossing the ice assuming la equal to 2s
side girder. h : Height, in m, of load area defined in [3.2.1],
without the product ph being taken less than
4.3.2 Ice side girders outside the ice strengthened 0,3
area
ν : Coefficient defined in Pt F, Ch 8, Sec 2, Tab 8
The section modulus w, in cm3 and the section area ASh, in
cm2, of a side girder located outside the ice strengthened ASh1 : Shear area, in cm2, to be calculated as specified
area, defined in [1.3], but supporting ice strengthened ordi- for ASh , taking:
nary stiffeners are to be not less than the values obtained 1 l 3 l
3 2

from the following formulae: k 1 = 1 + --- æ ----Fö – --- æ ----Fö


2è l ø 2è l ø

F 6 ph l æ
2
h 6 Aa : Actual cross-sectional area of the vertical pri-
- 1 – -----Sö 10
w = -----------------
mary supporting member
mS ReH è lSø
α : Coefficient defined in Pt F, Ch 8, Sec 2, Tab 8
ASh = 0 ,87 F 6 ph l æ h 4
- 1 – -----Sö 10
--------------------------- k1 : Coefficient to be taken as the greater of the val-
ReH è lSø
ues obtained from the following formulae:

April 2005 Bureau Veritas 67


Pt E, Ch 8, Sec 2

1 l
3
3 l
2
σ ≤ ReH
k 1 = 1 + --- æ ----Fö – --- æ ----Fö
2è l ø 2è l ø ReH
τ ≤ -------
-
2 3
3 l 1 l 3
k 1 = --- æ ----Fö – --- æ ----Fö
2è l ø 2è l ø σVM ≤ R e H

lF : Distance, in m, as indicated in Pt F, Ch 8, Sec 2, where:


Fig 4; for the lower part of the vertical primary σ : Calculated normal stress, in N/mm2
supporting member the smallest lF within the
τ : Calculated shear stress, in N/mm2
ice strengthened area is to be used and for the
upper part of the vertical primary supporting σVM : Calculated combined stress to be obtained, in
member the largest lF within the ice strength- N/mm2, from the following formula:
ened area is to be used. 2 2
σVM = σ + 3τ

Figure 4 : Reference structure model


5 Other structures

5.1 Application

5.1.1 The requirements in Pt F, Ch 8, Sec 2, [5.3] and Pt F,


Ch 8, Sec 2, [5.4] do not apply for the assignment of the ICE
F  CLASS ID .
F
5.2 Fore part

5.2.1 Stem
The stem may be made of rolled, cast or forged steel or of
Table 8 : Coefficients α,ν
shaped steel plates.
AF/AW α ν
Figure 5 : Sharp edged stem - Example
0,20 1,23 0,44
0,40 1,16 0,62
0,60 1,11 0,71
0,80 1,09 0,76
1,00 1,07 0,80
1,20 1,06 0,83
1,40 1,05 0,85
1,60 1,05 0,87
A sharp edged stem (see Fig 5) improves the manoeuvrabil-
1,80 1,04 0,88
ity of the ship in ice and is particularly recommended for
2,00 1,04 0,89 smaller ships under 150 m in length.
Note 1: The plate thickness of a shaped plate stem and, in the case
AF : Cross-sectional area of the face plate, of a blunt bow, any part of the shell which forms an angle of
AW : Cross-sectional area of the web. 30° or more to the centreline in a horizontal plane, is to be
not less than that calculated in [4.1.2] assuming that:
4.3.4 Vertical primary supporting member checked • s is the spacing of elements supporting the plate, in m
through direct calculations
• pPL , in N/mm2, is taken equal to p, defined in [3.2.2],
For vertical primary supporting member configurations and
with la being the spacing of vertical supporting ele-
boundary conditions other than those indicated in [4.3.3], a
ments, in m.
direct stress calculation is to be performed where:
• the concentrated load F on the vertical primary support- The stem and the part of a blunt bow defined above are to
ing member is to be taken as defined in [4.3.3] be supported by floors or brackets spaced not more than
600 mm apart and having a thickness at least half that of the
• the point of application is to be taken so as to obtain the plate.
maximum shear and bending moment, according to the
arrangement of side girders and longitudinal ordinary The reinforcement of the stem is to be extended from the
stiffeners. keel to a point 0,75 m above the LWL or, where an upper
fore ice strengthened area is required (see [1.3]), to the
For all types of models, it is to be checked that: upper limit of the latter.

68 Bureau Veritas April 2005


Pt E, Ch 8, Sec 2

5.2.2 Arrangements for towing the case of very long hatches, the product ph is to be taken
less than 0,30 but in no case less than 0,20.
A mooring pipe with an opening not less than 250 mm by
300 mm, a length of at least 150 mm and an inner surface Special attention is to be paid when designing weather deck
radius of at least 100 mm is to be fitted in the bow bulwark hatch covers and their fittings to the deflection of the ship
on the centreline. sides due to ice pressure in way of very long hatch open-
ings.
A bit or other means of securing a towline, dimensioned to
withstand the breaking strength of the ship’s towline, is to
be fitted. 5.5 Sidescuttles and freeing ports
On ships with a displacement less than 30000 t, the part of
5.5.1 Sidescuttles are not to be located in the ice strength-
the bow extending to a height of at least 5 m above the LWL
ened area.
and at least 3 m back from the stem is to be strengthened to
withstand the stresses caused by fork towing. For this pur-
pose, intermediate ordinary stiffeners are be fitted and the 5.5.2 Freeing ports are to be given at least the same
framing is to be supported by stringers or decks. strength as is required for the shell in the ice belt.

Note 1: It is to be noted that for ships of moderate size (displace-


ment less than 30000 t), fork towing is, in many situations, the most 6 Hull outfitting
efficient way of assisting in ice. Ships with a bulb protruding more
than 2,5 m forward of the forward perpendicular are often difficult
to tow in this way. The Administrations reserve the right to deny 6.1 Rudders and steering arrangements
assistance to such ships if the situation warrants such a decision.
6.1.1 The scantlings of the rudder post, rudder stock, pint-
5.3 Aft part les, steering gear, etc. as well as the capacity of the steering
gear are to be determined according to Pt B, Ch 10, Sec 1.
5.3.1 An extremely narrow clearance between the propel- The speed to be used in these calculations is the greater of
ler blade tip and the sternframe is to be avoided so as not to the maximum ahead service speed and the speed indicated
generate very high loads on the blade tip. in Pt F, Ch 8, Sec 2, Tab 9. When using the speed indicated
in Pt F, Ch 8, Sec 2, Tab 9, the coefficient r2, defined in Pt B,
5.3.2 On twin and triple screw ships, the ice strengthening Ch 10, Sec 1, [2.1.2] is to be taken not greater than 1,1 irre-
of the shell and framing is to be extended to the double bot- spective of the rudder type profile.
tom for at least 1,5 m forward and aft of the side propellers.
Within the ice strengthened zone, the thickness of rudder-
5.3.3 Shafting and sterntubes of side propellers are gener- plating and diaphragms is to be not less than that required
ally to be enclosed within plated bossings. If detached struts for the shell plating of the aft region.
are used, their design, strength and attachment to the hull
are to be examined by the Society on a case-by-case basis.
Table 9 : Minimum speed

5.3.4 A wide transom stern extending below the LWL seri-


Maximum ahead service
ously impedes the capability of the ship to run astern in ice, Notation
speed (knots)
which is of paramount importance.
ICE CLASS IA SUPER 20
Consequently, a transom stern is not normally to be
extended below the LWL. Where this cannot be avoided, ICE CLASS IA 18
the part of the transom below the LWL is to be kept as nar- ICE CLASS IB 16
row as possible. ICE CLASS IC 14
The part of a transom stern situated within the ice strength- ICE CLASS ID
ened area is to be strengthened as required for the midship
region. 6.1.2 For the notations ICE CLASS IA SUPER or ICE CLASS
IA, the rudder stock and the upper edge of the rudder are to
5.3.5 Where azimuth propulsion systems are fitted, the be protected against ice pressure by an ice knife or equiva-
increase in ice loading of the aft region and the stern area is lent means.
to be considered in the design of the aft/stern structure, on a
case-by-case basis by the Society.
6.2 Bulwarks

5.4 Deck strips and hatch covers 6.2.1 If the weather deck in any part of the ship is situated
below the upper limit of the ice strengthened area (e.g. in
5.4.1 Narrow deck strips abreast of hatches and serving as way of the well of a raised quarter deck), the bulwark is to
ice side girders are to comply with the section modulus and be reinforced at least to the standard required for the shell
shear area calculated in [4.3.1] and [4.3.2], respectively. In in the ice strengthened area.

April 2005 Bureau Veritas 69


Pt E, Ch 8, Sec 3

SECTION 3 MACHINERY

1 Propulsion 1.4 Propellers


1.4.1 Material
1.1 Propulsion machinery performance The elongation of the material used for propellers, meas-
ured on 5 diameter gauge length, is not to be less than 19%
1.1.1 The engine output P is the maximum output that the and preferably not less than 22%; its Charpy V-notch
propulsion machinery can continuously deliver. If the out- impact strength is to be not less than 21 J at a temperature
put of the machinery is restricted by technical means or by of −10°C.
any regulations applicable to the ship, P is to be taken as
the restricted output. In no case may P be less than the val- 1.4.2 Scantlings
ues calculated in accordance with Ch 8, Sec 1, [3.1] or Ch When one of the notations IAS, IA, IB, IC or ID is
8, Sec 1, [3.1], as applicable. requested, the width l and the maximum thickness t of the
cylindrical sections of the propeller blades are to be such as
1.2 Ice torque to satisfy the conditions stated in a), b) and c) below.
a) CYLINDRICAL SECTIONS AT THE RADIUS OF 0,125D,
1.2.1 For the scantlings of propellers, shafting and reverse for fixed pitch propellers:
and/or reduction gearing, the effect of the impact of the pro- 26 ,5 2 ,85M T
l ⋅ t ≥ ------------------------------------------------- ⋅ æ ------------------- + 2 ,24M Gö
2
peller blades against ice is also to be taken into account. è z ø
0 ,7
R m ⋅ 0 ,65 + æ --------ö
The ensuing torque, hereafter defined as ice torque, is to be è ρ ø

taken equal to the value MG, in N m, calculated by the fol- b) CYLINDRICAL SECTIONS AT THE RADIUS OF 0,175D,
lowing formula: for controllable pitch propellers:
MG = m D 2 21 ,1 2 ,85M T
l ⋅ t ≥ ------------------------------------------------- ⋅ æ ------------------- + 2 ,35M Gö
2

0 ,7 è z ø
where: R m ⋅ 0 ,65 + æ --------ö
è ρ ø
m : Coefficient whose value is given in Pt F, Ch 8,
Sec 3, Tab 1, depending upon the class notation c) CYLINDRICAL SECTIONS AT THE RADIUS OF 0,3D,
requested both for fixed and controllable pitch propellers:
9 ,3 2 ,85M T
l ⋅ t ≥ ------------------------------------------------- ⋅ æ ------------------- + 2 ,83M Gö
2
D : Propeller diameter, in m.
0 ,7 è z ø
In cases of propellers with nozzles or of considerably sub- R m ⋅ 0 ,65 + æ --------ö
è ρ ø
merged propellers, the value of the ice torque may be taken
equal to that corresponding to the next lower ice class nota- where:
tion than that requested for the ship, at the discretion of the l : Width of the expanded cylindrical section of the
Society. blade at the radius in question, in cm
Note 1: In the case of ships with class notation Ice class ID, this t : Corresponding maximum blade thickness, in cm
requirement does not apply to reduction gears. ρ : D/H
D : Propeller diameter, in m
Table 1 : Coefficient m H : Blade pitch of propeller, in m, to be taken equal
to:
Ice class • the pitch at the radius considered, for fixed
IAS IA IB IC ID
notation pitch propellers
m 21000 15700 13000 12000 10000 (1) • 70% of the nominal pitch, for controllable
pitch propellers
(1) Except for reduction gears, for which m = 0.
P : Maximum continuous power of propulsion
machinery for which the classification has been
1.3 Starting arrangements for propulsion requested, in kW
machinery n : Speed of rotation of propeller, in rev/min, corre-
sponding to the power P
1.3.1 In addition to complying with the provisions of Pt C,
MT : Value, in N⋅m, of torque corresponding to the
Ch 1, Sec 10, [17.3], ships with the ice class notation IAS
are to have air starting compressors capable of charging the above power P and speed n, calculated as follows:
air receivers in half an hour, where their propulsion engines P
MT = 9550 ⋅ ---
need to be reversed in order to go astern. n

70 Bureau Veritas April 2005


Pt E, Ch 8, Sec 3

z : Number of propeller blades KE : • KE = 10,8 for propellers having hub


MG : Value, in N⋅m, of the ice torque, calculated diameter not greater than 0,25 D
according to the formula given in [1.2] • KE = 11,5 for propellers having hub
Rm : Value, in N/mm2, of the minimum tensile diameter greater than 0,25 D
strength of the blade material. W : Value, in cm3, equal to l t2, proposed for the
section at the radius:
1.4.3 Minimum thickness of blades
• 0,125 D for propellers having the hub
When the blade thicknesses, calculated by the formulae diameter not greater than 0,25 D
given in Pt C, Ch 1, Sec 8, [2.2.1] and Pt C, Ch 1, Sec 8,
• 0,175 D for propellers having the hub
[2.3.1], are higher than those calculated on the basis of the
diameter greater than 0,25 D
formulae given in [1.4.2], the higher values are to be taken
as rule blade thickness. Rm : Value, in N/mm2, of the minimum tensile
strength of the blade material
1.4.4 Minimum thickness at top of blade RS,MIN : Value, in N/mm2, of the minimum yield
The maximum thickness of the cylindrical blade section at strength (ReH) or 0,2% proof stress (Rp 0,2) of
the radius 0,475 D is not to be less than the value t1, in mm, the propeller shaft material.
obtained by the following formulae:
b) Where the diameter of the propeller shaft, as calculated
a) for ships with the ice class notation IAS: by the formula given in Pt C, Ch 1, Sec 7, [2.4], is
greater than that calculated according to the formula
490 0 ,5
t 1 = ( 20 + 2 D ) ⋅ æè ----------öø given in a) above, the former value is to be adopted.
Rm
c) Where a cone-shaped length is provided in the propel-
b) For ships with the ice class notations IA, IB, IC or ID: ler shaft, it is to be designed and arranged in accordance
490 0 ,5 with the applicable requirements of Pt C, Ch 1, Sec 7.
t 1 = ( 15 + 2 D ) ⋅ æ ----------ö
è Rm ø
d) Propeller shafts are to be of steel having impact strength
In the formulae above, D and Rm have the same meaning as as specified in Part D of the Rules.
specified in [1.4.2].

1.4.5 Blade thickness at intermediate sections 1.5.2 Intermediate shafts


The thickness of the other sections of the blade is to be a) The diameter of intermediate shafts and thrust shafts
determined by means of a smooth curve connecting the outside bearings is not to be less than 1,1 d for ships
points defined by the blade thicknesses calculated by the with the ice class notation IAS, d being the rule diame-
formulae given in [1.4.2] and [1.4.4]. ter as calculated by the formula given in Pt C, Ch 1, Sec
7, [2.2.3].
1.4.6 Thickness of blade edge
b) In the case of ships for which one of the other notations
The thickness of the whole blade edge, measured at a dis- IA, IB, IC or ID is requested, no rule diameter increase
tance from the edge itself equal to 1,25 t1 (t1 being the blade of intermediate and thrust shafts is generally required.
thickness as calculated by the appropriate formula given in
[1.4.4]), is to be not less than 0,5 t1.
1.6 Reverse and reduction gearing
For controllable pitch propellers, this requirement is appli-
cable to the leading edge only. 1.6.1 Where a reduction gear is provided between the pro-
pelling machinery and the propeller, it is to be in accord-
1.4.7 Controllable pitch propeller actuating ance with the provisions of Pt C, Ch 1, Sec 6, and designed
mechanism to transmit the torque M’, in Nm, given by the following for-
The strength of the blade-actuating mechanism located mula:
inside the controllable pitch propeller hub is to be not less 2
M G Ih u
than 1,5 times that of the blade when a force is applied at M′ = M T + ------------------
-2
the radius 0,45 D in the weakest direction of the blade. Il + Ih u
where:
1.5 Shafting MT : Nominal torque, in Nm, as determined in
[1.4.2]
1.5.1 Propeller shafts
MG : Ice torque, in Nm, as determined in [1.2]
a) When one of the notations IAS, IA, IB, IC or ID is
u : Gear ratio (pinion speed / wheel speed)
requested, the diameter of the propeller shaft at its aft
bearing is not to be less than the value dP , in mm, calcu- Ih : Mass moment of inertia of machinery compo-
lated by the following formula: nents rotating at higher speed
1
---
Il : Mass moment of inertia of machinery compo-
æW ⋅R 3
nents rotating at lower speed, including propel-
dP = KE ⋅ ----------------m-ö
è R S ,M I N ø
ler with an addition of 30% for entrained water.
where: Ih and Il are to be expressed in the same units.

April 2005 Bureau Veritas 71


Pt E, Ch 8, Sec 3

2 Miscellaneous requirements d) Heating coils may be installed in the upper part of the
chests.
2.1 Sea inlets and cooling water systems of e) Arrangements for using ballast water for cooling pur-
machinery poses may be accepted as a reserve in ballast conditions
but are not acceptable as a substitute for the sea inlet
2.1.1 chests as described above.
a) The cooling water system is to be designed to ensure the
supply of cooling water also when navigating in ice. 2.2 Steering gear
b) For this purpose, for ships with the notation IA SUPER, 2.2.1
IA, IB, IC or ID, at least one sea water inlet chest is to be
arranged and constructed as indicated hereafter: a) In the case of ships with the ice class notations IAS and
IA, due regard is to be paid to the excessive loads
1) The sea inlet is to be situated near the centreline of
caused by the rudder being forced out of the centreline
the ship and as aft as possible.
position when backing into an ice ridge.
2) As guidance for design, the volume of the chest is to
b) Effective relief valves are to be provided to protect the
be about one cubic metre for every 750 kW of the
steering gear against hydraulic overpressure.
aggregate output of the engines installed on board,
for both main propulsion and essential auxiliary c) The scantlings of steering gear components are to be
services. such as to withstand the yield torque of the rudder
stock.
3) The chest is to be sufficiently high to allow ice to
accumulate above the inlet pipe. d) Where possible, rudder stoppers working on the blade
or rudder head are to be fitted.
4) A pipe for discharging the cooling water, having the
same diameter as the main overboard discharge
line, is to be connected to the inlet chest. 2.3 Fire pumps
5) The area of the strum holes is to be not less than 4 2.3.1 The suction of at least one fire pump is to be con-
times the inlet pipe sectional area. nected to a sea inlet protected against icing.
c) Where there are difficulties in satisfying the require-
ments of items b) 2) and b) 3) above, alternatively two 2.4 Transverse thrusters
smaller chests may be accepted, provided that they are
located and arranged as stated in the other provisions 2.4.1 Tunnels of transverse thrusters are to be fitted with
above. grids for protection against ice impacts.

72 Bureau Veritas April 2005


Part E
Additional Class Notations

Chapter 9

POLLUTION PREVENTION (CLEAN)

SECTION 1 GENERAL REQUIREMENTS

SECTION 2 DESIGN REQUIREMENTS FOR THE NOTATION CLEANSHIP

SECTION 3 ADDITIONAL DESIGN REQUIREMENTS FOR THE NOTATION


CLEANSHIP SUPER

SECTION 4 ADDITIONAL DESIGN REQUIREMENTS FOR THE ADDITIONAL


NOTATION AWT

SECTION 5 ONBOARD SURVEYS (CLEANSHIP AND CLEANSHIP


SUPER)

APPENDIX 1 GUIDELINES FOR PERFORMANCE TESTS FOR SEWAGE


TREATMENT PLANTS

APPENDIX 2 GUIDELINES FOR THE DEVELOPMENT OF GARBAGE


MANAGEMENT PLANS

APPENDIX 3 STANDARD SPECIFICATIONS FOR SHIPBOARD INCINERATORS


(IMO RESOLUTION MEPC.76(40) ADOPTED ON 25
SEPTEMBER 1997, AS AMENDED BY RESOLUTION
MEPC.93(45) ADOPTED ON 5 OCTOBER 2000)

APPENDIX 4 GUIDELINES FOR PERFORMANCE TESTS FOR ADVANCED


WASTEWATER TREATMENT

April 2005 Bureau Veritas 73


74 Bureau Veritas April 2005
Pt E, Ch 9, Sec 1

SECTION 1 GENERAL REQUIREMENTS

1 Application h) International Convention on the control of harmful anti-


fouling systems, 2001
1.1 General i) IMO Resolution MEPC 76(40) : Standard Specification
for Shipboard Incinerators.
1.1.1 Class notations CLEANSHIP and CLEANSHIP Note 1: Compliance of tankers with IMO Circular MSC/Circ.585
SUPER “Standards for Vapour Emission Control Systems” is covered by
additional class notation VCS. See Part F, Chapter 9, Section 7.
Class notations CLEANSHIP and CLEANSHIP SUPER are
assigned to ships so designed and equipped as to control 1.1.5 Compliance with national regulations
and limit the emission of polluting substances in the sea and
The attention is drawn to certain local port authorities or
the air.
governmental regulations which may impose additional
requirements, e.g. with respect to:
1.1.2 No discharge period
• exhaust gas smoke (particulate emissions, smoke opac-
Class notations CLEANSHIP and CLEANSHIP SUPER are
ity)
followed by the number of consecutive days the ships is
able to operate with the full complement of on-board per- • fuel oil sulphur content
sonnel, including crew and passengers, without the need • bilge water oil content,
for discharging any substances into the sea. This number • incinerator ashes.
cannot be less than one day (24 hours). If this period is
longer than seven days, the mention 7+ is appended to the 1.2 Notation CLEANSHIP
notation CLEANSHIP or CLEANSHIP SUPER , as follows:
CLEANSHIP 7+ or CLEANSHIP SUPER 7+ 1.2.1
Ships with the class notation CLEANSHIP are to satisfy the
1.1.3 Additional notation AWT requirements of Section 2:
The class notations CLEANSHIP and CLEANSHIP SUPER a) related to the release of the following substances into
may be completed with the additional notation AWT when the sea:
the ship is fitted with an Advanced Wastewater Treatment • oil or oily effluents, including those involved in case
installation. of accidental spillage
• hazardous substances
1.1.4 Compliance with MARPOL 73/78 Convention,
and other IMO documents • waste waters
Ships of 400 tons gross tonnage and above having the class • garbage
notation CLEANSHIP or CLEANSHIP SUPER are to comply • antifouling agents
with the following Conventions, resolutions and guidelines: • contaminated ballast water,
a) MARPOL 73/78 Annex I: Regulations for the Prevention b) related to the release of the following substances into
of Pollution by Oil the air:
b) MARPOL 73/78 Annex II : Regulations for the Control of • ozone depleting substances
Pollution by Noxious Liquid Substances in Bulk, where • nitrogen oxides (NOx) from diesel engines
applicable • sulphur oxides (SOx) from the ship
c) MARPOL Annex III : Regulations for the Prevention of • flue gas from shipboard incinerators.
Pollution by Harmful Substances Carried by Sea in Pack- In order for the class notation CLEANSHIP to be granted,
aged Form, where applicable the ship is to be fitted with means to simultaneously prevent
d) MARPOL Annex IV : Regulations for the Prevention of all the possible polluting sources listed above, which may
Pollution by Sewage from Ships be present on board.
e) MARPOL Annex V : Regulations for the Prevention of
Pollution by Garbage from Ships 1.3 Notation CLEANSHIP SUPER
f) MARPOL ANNEX VI : Regulations for the Prevention of 1.3.1
Air Pollution from Ships and NOx Technical Code Ships with the class notation CLEANSHIP SUPER are to sat-
g) IMO Resolution A.868(20) : Guidelines for the Control isfy:
and Management of Ship’s Ballast Water to Minimize a) the requirements applicable to the class notation
the Transfer of Harmful Aquatic Organisms and Patho- CLEANSHIP mentioned in [1.2] above, with, in some
gens cases, more stringent limits

April 2005 Bureau Veritas 75


Pt E, Ch 9, Sec 1

b) additional requirements, regarding in particular: • drainage from spaces containing live animals, or
• the garbage source reduction, minimization and • other waste waters when mixed with the drainages
recycling defined above.
• the arrangements for the ballast water sediment han-
2.1.4 Grey water
dling
Grey water includes drainage from dishwashers, showers,
• the arrangement of the fuel oil and sludge tanks to
sinks, baths and washbasins, laundry and galleys.
minimize the pollution in case of structural damage
• the installation of an on-board direct NOx measure- 2.1.5 Garbage
ment and monitoring equipment. Garbage means all kinds of victual, domestic and opera-
tional waste excluding fresh fish and parts thereof, gener-
1.4 Additional notation AWT ated during the normal operation of the ship and liable to
be disposed of continuously or periodically, except those
1.4.1 substances which are defined or listed in Annexes I, II, III
Ships with the additional notation AWT are to comply with and IV to MARPOL 73/78.
the relevant provisions of Sec 4. Garbage includes all kinds of solid wastes like plastics,
paper, oily rags, glass, metal, bottles, and incinerator ash.
2 Definitions Food wastes are considered as garbage.

2.1.6 Oily wastes


2.1 Definitions related to sea pollution
Oily wastes means oil residues (sludge) and oily bilge water.
2.1.1 Hazardous wastes
2.1.7 Oil residue (sludge)
Hazardous wastes are those wastes composed of substances
which are identified as marine pollutants in the Interna- Oil residue (sludge) means:
tional Maritime Dangerous Goods Code (IMDG Code). • separated sludge, which means sludge resulting from
purification of fuel and lubricating oil;
In this Rule Note, empty packagings, which have been used
previously for the carriage of hazardous substances, are • drain and leakage oil, which means oil resulting from
considered themselves as hazardous substances. drainages and leakages in machinery spaces; and
Note 1: Substances identified by any one of the following criteria • exhausted oils, which means exhausted lubricating oil,
are considered hazardous substances: hydraulic oil or other hydrocarbon-based liquid which
• bioaccumulated to a significant extent and known to produce a are not suitable for use in machinery due to deteriora-
hazard to aquatic life or to human health (Hazard Rating "+" in tion and contamination.
column A [see note 2]), or
• bioaccumulated with attendant risk to aquatic organisms or to 2.1.8 Advanced Wastewater Treatment (AWT)
human health with a short retention of the order of one week Any treatment of wastewater that goes beyond the second-
or less (Hazard Rating "Z" in column A [see note 2]), or ary or biological water treatment stage and includes the
• liable to produce tainting of seafood (Hazard Rating "T" in col- removal of nutrients such as phosphorus and nitrogen and a
umn A [see note 2]), or high percentage of suspended solids. AWT water effluent
• highly toxic to aquatic life, defined by an LC50/96 [see note 3] standard corresponds to the best technology currently avail-
hour less than 1 ppm (Hazard Rating "4" in column B [see note able for municipal wastewater treatment plants.
2]).
2.1.9 Accidental discharge
Note 2: For hazard rating, refer to the Composite List of Hazard Pro-
files prepared by the IMO/FAO/UNESCO/WMO/WHO/IAEA/UN/ All discharge to sea caused by unforeseen or accidental
UNEP Joint Group of Experts on the Scientific Aspects of Marine events, such as damage to the ship or its equipment, and
Pollution (GESAMP), which is circulated annually by the organisa- including discharge necessary for the purpose of protection
tion by means of BLG circulars to all IMO Member States. of the ship or saving life at sea.
Note 3: The concentration of a substance which will, within the
specified time (generally 96 hours), kill 50% of the exposed group 2.1.10 No discharge condition
of test organisms. LC50 is often specified in milligrams per litre Condition without discharge of hazardous wastes, wastewa-
(mg/l) or parts per million (ppm). ter, oily wastes or garbage into the sea. In this condition,
only the effluents treated in an Advanced Water Treatment
2.1.2 Wastewater (AWT) plant could be released into the sea as indicated in
Wastewater includes both grey water and sewage defined Sec 3. Wastes and waste treatment residues are stored
hereunder. onboard. No discharge condition does not take into
account accidental discharge as defined here above.
2.1.3 Sewage
Sewage means:
2.2 Definitions related to air pollution
• drainage and other wastes from any form of toilets, uri-
nals, and WC scuppers, here designated as black waters 2.2.1 Emission
• drainage from medical premises (dispensary, sick bay, Emission means any release of substances, subject to con-
etc.) via wash basins, wash tubs and scuppers located in trol by Annex VI of MARPOL 73/78, from ships into the
such premises atmosphere or sea.

76 Bureau Veritas April 2005


Pt E, Ch 9, Sec 1

2.2.2 Ozone depleting substances and sea areas. SOx emission control areas are to include
Ozone-depleting substances means controlled substances those listed in regulation 14 of Annex VI to MARPOL 73/78.
defined in paragraph 4 of article 1 of the Montreal Protocol
on Substances that Deplete the Ozone Layer, 1987, listed in 2.2.5 Shipboard incineration
Annexes A, B, C or E to the said protocol in force at the time Shipboard incineration means the incineration of wastes or
of application or interpretation of Annex VI of MARPOL other matter on board a ship, if such wastes or other matter
73/78. were generated during normal operation of the ship.
Ozone-depleting substances that may be found on board 2.2.6 Shipboard incinerator
ship include, but are not limited to:
Shipboard incinerator means a shipboard facility designed
• Halon 1211 Bromochlorodifluoromethane for the primary purpose of incineration.
• Halon 1301 Bromotrifluoromethane
• Halon 2402 1,2-Dibromo-1,1,2,2-tetrafluoroethane (also 2.2.7 Exhaust gas smoke
known as Halon 114B2) Exhaust gas smoke is a visible suspension of solid and/or
• CFC-11 Trichlorofluoromethane liquid particles in gases resulting from combustion or pyrol-
ysis.
• CFC-12 Dichlorodifluoromethane
Note 1: Black smoke (soot) is mainly comprised of carbon parti-
• CFC-113 Trichloro-1,2,2-trifluoroethane cles; blue smoke is usually due to droplets resulting from the
• CFC-114 1,2-Dichloro-1,1,2,2-tetrafluoroethane incomplete combustion of fuel or lubricating oil; white smoke is
• CFC-115 Chloropentafluoroethane. usually due to condensed water and/or liquid fuel; yellow smoke is
caused by NO2.
2.2.3 NOx technical code
NOx Technical Code means the Technical Code on Control 3 Documents to be submitted and
of Emission of Nitrogen Oxides from Marine Diesel Engines
adopted by IMO Conference MP/CONF.3/35 - Resolution 2,
applicable standards
as may be amended by IMO.
3.1 Documents to be submitted
2.2.4 SOx emission control area (SECA)
SOx emission control area means an area where the adop- 3.1.1 Certificates
tion of special mandatory measures for SOx emissions from The certificates to be submitted prior to the delivery of the
ships is required to prevent, reduce and control air pollu- additional class notation CLEANSHIP and CLEANSHIP
tion from SOx and its attendant adverse impacts on land SUPER are listed in Tab 1.

Table 1 : Required certificates

CLEANSHIP CLEANSHIP
Certificates In accordance with: AWT (1)
(1) SUPER (1)
IOPP certificate Annex I of MARPOL 73/78, Appendix II R R -
Certificates of type approval for: IMO Resolution MEPC.107(49):
• 15 ppm bilge separator • Appendix 1 R R -
• 15 ppm bilge alarm • Appendix 2 R R -
ISPP certificate Appendix to Annex IV of MARPOL 73/78 R R -
Type approval certificate of the sewage IMO Resolution MEPC.2(VI) or USCG 33 R R -
system CFR 159
Type approval certificate of the AWT plant Appendix 4 - - R
Incinerator type approval certificate IMO Resolution MEPC.76(40) as R (2) R -
amended by resolution MEPC.93(45)
Annex VI of MARPOL 73/78, Appendix IV
IAPP certificate Annex VI of MARPOL 73/78, Appendix I R R -
Engine international air pollution preven- NOx Technical Code, Appendix I R R -
tion certificate
Statement of compliance with the Ballast Appendix I of the International Conven- - R -
Water Convention tion for the Control and Management of
Ship’s Ballast Water and Sediments, 2004
Statement of compliance with the Anti- International Convention on the control of R R -
Fouling Systems Convention harmful anti-fouling systems, 2001
(1) “R” means that a certificate is required.
(2) Shipboard incinerator is not required. However, when fitted onboard, it is to be type-approved.

April 2005 Bureau Veritas 77


Pt E, Ch 9, Sec 1

3.1.2 Operational procedures MARPOL 73/78 is the IMO “International Convention for
The operational procedures to be submitted are listed in Tab 2. the Prevention of Pollution from Ships, 1973/78”, including
the Annexes from I to VI.
3.1.3 Plans and documents
The plans and documents to be submitted are listed in Tab 3. 3.2.2 Standards for pollution-related items not
involving any type-approved equipment
3.2 Applicable standards The standards for pollution-related items not involving any
type-approved equipment are listed in Tab 5.
3.2.1 International and national standards
The international and national standards referred to in the
present Section are listed in Tab 4.

Table 2 : Required operational procedures

Description of the procedure in accordance with


Shipboard Oil Pollution Emergency Plan IMO Resolutions MEPC.54(32) andMEPC.86(44)
Bunkering procedure Annex VI of MARPOL 73/78, Regulation 18
For reference, California Code of federal regulations, title 14,
Subdivision 4, Chapter 3, Subchapter 6, Sections 840 - 845.2
Ballast water management plan, with procedures to prepare and • IMO Resolution A.868(20), for the class notation CLEAN-
maintain a Ballast Water Record Book SHIP
• Water Ballast Convention, for the class notation CLEANSHIP
SUPER

Procedure to prepare and maintain an Oil Record Book for ships Annex I of MARPOL 73/78, Appendix III
of 400 gross tonnage and above
Garbage management plan including procedures to prepare and IMO Resolution MEPC.70(38)
maintain a Garbage Record Book and hazardous waste proce- IMO Circular MEPC/Circ.317
dures Appendix to Annex V of MARPOL 73/78
Sewage and Grey water management plan and discharge con-
trol plan
Operating procedure to be followed to minimise the risk and the
consequences of ozone-depleting refrigerant leakage, under
normal and emergency conditions, including:
• checking of the piping tightness
• detection of leakage
• repair of defects

78 Bureau Veritas April 2005


Pt E, Ch 9, Sec 1

Table 3 : Required plans and documents

CLEANSHIP CLEANSHIP
Documents AWT (1)
(1) SUPER (1)
General:
• General arrangement plan with indication of the waste collection and conveying cir- I I -
cuits, storage means and treatment installations intended for the prevention of pollu-
tion by oil, sewage, grey waters, garbage and hazardous packaged substances
• Capacity plan
• Calculation note of the “No discharge period” I I -
• Program for a waste source reduction, minimization and recycling A A -
- I -
Prevention of pollution by oil:
• Diagram of the oil residue (sludge) system (2), I I -
• Diagram of the independent clean drain system, where provided I I -
• Diagram of the oily bilge system (pumping, treatment, discharge) I I -
• Details of the bilge water holding tank A A -
• Calculation of the bilge water holding tank capacity A A -
Prevention of pollution by sewage and wasterwater:
• Diagram of the grey water system (collection, treatment, discharge) I I -
• Diagram of the sewage system (collection, treatment, discharge) I I -
• Details of the sewage holding tank and grey water holding tank A A -
• Calculation of the sewage holding tank and grey water holding tank capacity A A -
• Description of the sewage treatment plant or comminuting / disinfecting system I I -
• Description of the Advanced Wastewater Treatment (AWT) plant and relevant oper- - - I
ating principles
Prevention of pollution by garbage:
• General information on the equipment intended for collecting, storing, processing I I -
and disposing of garbage (except where type-approved)
• Calculation of the necessary storing, processing and disposing capacities A A -
• Diagram of control and monitoring systems for garbage handling equipment A A -
Prevention of pollution by ballast water and sediments:
• Diagram of the ballast piping system A A -
• Diagram of the ballast tank venting system A A -
• Calculation of the effective water ballast volumetric exchange (in the case of the - A -
pumping-through method with less than three times of the tank volume pumped
through)
• Drawing showing the arrangements made for the sediment handling (sampling, - A -
removal, disposal)
• Diagram of the ballast water treatment system, where provided - A -
Prevention of pollution by oil spillage and leakage:
• Diagram of the fuel oil and lubricating oil overflow systems A A -
• Diagram of the fuel oil and lubricating oil filling, transfer and venting systems I I -
• Arrangement of the fuel oil and lubricating oil spillage containment systems A A -
• Diagram of the control and monitoring system for fuel oil filling, transfer and over- - A -
flow systems
• Diagram of the stern tube lubricating oil system A A -
Prevention of oil pollution in case of collision or stranding:
• Arrangement of the fuel oil tanks and sludge tanks with indication of the volume and - A -
of the distance between the tank and the ship base line / ship shell side
Prevention of pollution by anti-fouling systems:
Specification of antifouling paint A A -
Prevention of pollution by ozone-depleting substances
• Arrangement of retention facilities including material specifications, structural draw- A A -
ings, welding details and procedures, as applicable
• Means to isolate portions of the plant so as to avoid release of medium A A -
(1) I : to be submitted for information
A : to be submitted for approval
(2) Oil residue (sludge) is defined in [2.1.7]

April 2005 Bureau Veritas 79


Pt E, Ch 9, Sec 1

Table 4 : List of international and national standards

Reference to: International or national standard


Hazardous wastes Annex III of MARPOL 73/78
US Resource Conservation and Recovery Act (RCRA)
Oily wastes Annex I of MARPOL 73/78 or USCG 33 CFR 151
IMO Circular MEPC/Circ.235
IMO Circular MEPC/Circ.406 for FSO/FPSO
Sewage Annex IV of MARPOL 73/78 or USCG 33 CFR 159
EPA 40 CFR 133
Garbage Annex V of MARPOL 73/78 or USCG 33 CFR 151
Ballast water IMO Resolution A 868(20) Guidelines for the control and management of ships ballast water to minimize
the transfer of harmful organisms and pathogens
International Convention for the Control and Management of Ship’s Ballast Water and Sediments, 2004
Hull antifouling MEPC 46(30) Measures to control potential adverse impacts associated with use of tributyl tin compounds
antifouling paints
International Convention on the control of harmful anti-fouling systems, 2001
Oil spillage containment USCG 33 CFR §155.320
Ozone-depleting sub- Annex VI of MARPOL 73/78, Regulation 12
stances SOLAS Chapter II-2, Regulation 10.4.1.3

Table 5 : List of standards for pollution-related items not involving any type-approved equipment

Pollution item Standard


Hazardous metals Texas Natural Resource Conservation Commission, Chapter 319 - General regulations
incorporated into permits, Subchapter B : Hazardous metals
Garbage management U.S. Public Health Service, CDC Construction guidelines, August 2001, paragraphs 20.1 to
20.4

80 Bureau Veritas April 2005


Pt E, Ch 9, Sec 2

SECTION 2 DESIGN REQUIREMENTS FOR THE NOTATION


CLEANSHIP

1 General Generally, this implies that the following categories of


wastes are separated before any treatment or storage:
• products containing hazardous substance, as defined in
1.1 Application
[1.1.1])
1.1.1 • machinery spaces bilge water
This Section provides the design requirements applicable to • plastics are separated from wastes ultimately discharged
ships having the class notation CLEANSHIP. to sea (sewage or food wastes for instance)
• sewage, including drainage from medical premises, is
Requirements for additional class notation AWT are given
collected separately from grey water if a common treat-
in Sec 4.
ment system is not installed on board.
Requirements for onboard surveys are given in Sec 5.
Note 1: This does not preclude the mixing of effluents after treat-
ment (e.g. treated sewage mixed with grey water).
1.2 Documents to be submitted Note 2: When sea water is mixed with wastewater (e.g. for the pur-
pose of washing the holding tanks), the discharge requirements for
1.2.1 Certificates the wastewater apply to the resulting mixture.
The certificates to be submitted prior to the delivery of the Note 3: When categories of wastewater having different discharge
additional class notation CLEANSHIP are listed in Sec 1, requirements are mixed together, the most stringent requirements
Tab 1. apply to the resulting mixture.

1.2.2 Operational procedures 2.1.3 Discharge to sea and emissions in air during
the ship operation
The operational procedures to be submitted are listed in Sec Conditions for solid and liquid waste discharge and for gas-
1, Tab 2. eous emissions within and outside special areas are summa-
rized in Tab 1 and Tab 2.
1.2.3 Plans and documents
Note 1: The requirements in Tab 1 and Tab 2 are equivalent to or
The plans and documents to be submitted are listed in Sec more restrictive than the regulations of MARPOL 73/78 Annexes II,
1, Tab 3. IV, V and VI.

2.1.4 Computation of no discharge period


2 Design requirements
The computation of the no discharge period is to be done
separately for each of the waste streams identified in the
2.1 Waste streams first column of Tab 1, by dividing the storage capacity by
the total daily production calculated as per [2.1.1].
2.1.1 Waste generation
The global discharge period appended to the notation
The waste quantities to be considered for the calculation of: CLEANSHIP is the lowest of the computed figures.
• the volume of the holding tanks
• the capacity of the waste treatment and storage equip- 2.2 Oily wastes
ment
2.2.1 Compliance with MARPOL 73/78
• the no discharge period appended to the notations Ships granted with the additional class notation CLEAN-
CLEANSHIP (see Section 1, [1.1.2]) SHIP have to comply with the relevant requirements of
are to be derived from the experience gained on similar MARPOL 73/78, Annex I:
types of ships operated in similar conditions. Where no data • Reg. 9, 10 and 11 for discharge criteria
are available, the figures listed in Tab 1are to be used. • Reg. 16 for oil discharge monitoring and control system
and oil filtering equipment
2.1.2 Separation of waste streams • Reg. 17 for arrangement and capacity of sludge tanks
Design of ship waste collecting networks and collecting • Reg. 19 for standard discharge connection
procedures for garbage and harmful substances are to be
• Reg. 20 for Oil Record Book.
such that the discharge or discharge prohibition require-
ments in annexes I, IV and V of MARPOL 73/78 can be In addition, the requirements in [2.2.2] and [2.2.3] are also
complied with. to be complied with.

April 2005 Bureau Veritas 81


Pt E, Ch 9, Sec 2

Table 1 : Waste generation quantities

Quantities for

No Type of Waste Unit Ro-ro passenger Ro-ro passenger


Cruise vessel vessel designed vessel designed Cargo ships
for night voyages for day voyages
1 Plastics kg/person/day 0,1 0,1 0,1 0,1
2 Paper and cardboard kg/person/day 1,0 1,0 1,0 1,0
3 Glass and tins kg/person/day 1,0 1,0 1,0 1,0
4 Food wastes kg/person/day 0,7 0,7 0,7 0,7
5 Total garbage (1 + 2 + 3 + 4) kg/person/day 2,8 2,8 2,8 2,8
6 Black water litres/person/day 12 for a vacuum system
100 for a conventional flushing system
7 Grey water (excluding laundry litres/person/day 160 150 50 100
and galley)
8 Laundry litres/person/day 80 20 20 40
9 Galley litres/person/day 90 30 30 60
10 Total grey water (7 + 8 + 9) litres/person/day 330 200 100 200

Table 2 : Summary of wastes disposal

Requirements for discharge Requirements for discharge


N° Waste or collected fluid category
outside special areas (1) within special areas (1)
1 Oily waters Oil content < 15 ppm Discharge prohibited.
The wastes are to be stored on board and
discharged ashore.
2 Products containing harmful sub- Discharge prohibited Discharge prohibited.
stances Stored on board and disposed ashore The wastes are to be stored on board and
discharged ashore.
3 Galley grey water Grease removed Grey waters are to be:
4 Other grey water (laundry, show- Unrestricted • Stored on board and discharged
ers, sinks) ashore,
or
• treated in an AWT plant.
5 Sewage The sewage is to be stored on board and dis- Sewage is to be:
charged ashore. • stored on board and discharged
It may also be discharged into the sea in the ashore,
following conditions: or
• the sewage is stored in a holding tank then • treated in an AWT plant.
discharged at a distance of more than 12
nautical miles from the nearest land,
or
• the sewage is stored in a holding tank, then
comminuted and disinfected in an
approved equipment and discharged at a
distance of more than 4 nautical miles
from the nearest land,
or
• the sewage is treated in an approved plant
and the effluent does not produce visible
floating solids nor cause discoloration of
the surrounding water,
(1) Special areas are defined in the relevant Annexes of MARPOL 73/78. The attention is drawn to possible more stringent restric-
tions which may be imposed by National Flag Authorities in certain areas.
(2) Disposal into the Wider Caribbean Region of comminuted or ground food wastes is permitted at a distance more than 3 nauti-
cal miles from the nearest land provided such wastes are capable of passing through a screen with openings no greater than 25
mm.

82 Bureau Veritas April 2005


Pt E, Ch 9, Sec 2

Requirements for discharge Requirements for discharge


N° Waste or collected fluid category
outside special areas (1) within special areas (1)
6 Plastics Disposal into the sea prohibited. Disposal into the sea prohibited.
Garbage is to be stored on board and disposed Garbage is to be stored on board and dis-
ashore, or incinerated. posed ashore, or incinerated.
7 Food wastes Disposal into the sea is permitted provided Disposal into the sea is permitted pro-
that: vided that the wastes are disposed at
• the wastes are disposed at least 12 nautical least 12 nautical miles from the nearest
miles from the nearest land land (2)
or Otherwise, the wastes are to be stored on
• the wastes are comminuted or ground to board and disposed ashore or inciner-
less than 25 mm and disposed at least 3 ated.
nautical miles from the nearest land.
8 Glass and tins Disposal into the sea is permitted when the Disposal into the sea is prohibited.
distance from the nearest land is more than 12 Garbage is to be stored on board and dis-
nautic miles. posed ashore.
9 Paper and cardboard, other non- Disposal into the sea is permitted when the Disposal into the sea is prohibited.
hazardous burnable solid wastes distance from the nearest land is more than 12 Garbage is to be stored on board and dis-
nautic miles. posed ashore or incinerated.
10 Incinerator ashes Only incinerator ashes free from toxic and Disposal is prohibited.
heavy metal residues may be disposed into the All incinerator ashes are to be stored on
sea, when the distance from the nearest land is board and disposed ashore.
more than 12 nautic miles.
11 Ballast water According to Port State Authorities According to Port State Authorities
12 Deck run-off and swimming pool No restriction No restriction
treated water
(1) Special areas are defined in the relevant Annexes of MARPOL 73/78. The attention is drawn to possible more stringent restric-
tions which may be imposed by National Flag Authorities in certain areas.
(2) Disposal into the Wider Caribbean Region of comminuted or ground food wastes is permitted at a distance more than 3 nauti-
cal miles from the nearest land provided such wastes are capable of passing through a screen with openings no greater than 25
mm.

Table 3 : Summary of emissions to air

Requirements for emissions Requirements for emissions


N° Air pollutant
outside SECAs (1) within SECAs (1)
1 Refrigerants and fire-fighting sub- Ozone-depleting substances, including CFCs and halons, are prohibited
stances HCFC permitted until 1 January 2020
2 Nitrogen oxides (NOx) NOx emissions levels from engines with a power output > 130 kW are to comply with the
limits stated in MARPOL 73/78, Annex VI, Regulation 13. See [2.9.3] hereafter.
Not applicable to engines used solely in case of emergency
3 Sulphur oxides No fuel oil with sulphur content > 3,0% m/m No fuel oil with sulphur content > 1,5%
may be used. m/m may be used, or
SOx emission level < 6,0 g/kWh
4 Shipboard incinerator No restriction provided that the incinerator is type-approved in accordance with IMO Res-
olution MEPC.76(40) and Appendix IV of MARPOL 73/78, Annex VI and operated within
the limits specified in paragraph (2) of that Appendix.
(1) SECA : SOx Emission Control Area as defined in Sec 1, [2.2.4].

April 2005 Bureau Veritas 83


Pt E, Ch 9, Sec 2

2.2.2 Bilge water holding tank facilities are to be provided, after and adjacent to the
All machinery space bilges and spaces containing hydraulic overboard outlet of the stopping device to enable
equipment have to be drained into a bilge holding tank the 15 ppm Bilge Separator system, including the 15
before separation and oil filtration or discharge ashore. This ppm Bilge Alarm and the automatic stopping
bilge holding tank is to be separate and independent from device, to be tested with the overboard discharge
the sludge tanks. closed.
Sea or freshwater drains not contaminated by oil may be The recirculation facility is to be so configured as to
discharged overboard. prevent under all operating conditions any by-pass
of the oily water separator.
The volume V of the bilge holding tank, in m3, is not to be
• The capacity of the supply pump is not to exceed
less than the greater of the two following values:
110% of the rated capacity of the 15 ppm Bilge Sep-
• 0,075 S, where: arator.
S : Surface of the vertical projection, in m2, of • Piping to and from sludge tanks are not to have any
the largest machinery space drained into the direct connection overboard, other than the stand-
bilge holding tank ards discharge connection referred to in MARPOL
• N C (1 + 5,5 P 10−4 ), where: 73/78, Annex I, Reg. 19.
P : Power of the propulsion engine plant, in kW • The 15 ppm Bilge Separator is to be fitted with a per-
N : Number of days of the no discharge period manently attached plate giving any operational or
installation limits considered necessary by the man-
C : Equal to 0,5 when the oil filtering equip-
ufacturer or the Flag Authorities.
ment is duplicated and 1,0 otherwise.
b) The 15 ppm Bilge Alarm is to be installed in accordance
For ships operating with heavy fuel oil having a relative with the following provisions:
density, at 15°C, greater than 940 kg/m3 and viscosity, at • The layout of the installation should be arranged so
50°C, greater than 110 centistokes, the bilge holding tank is that the overall response time (including the
to be fitted with heating facilities. response time of the 15 ppm Bilge Alarm) between
The bilge holding tank is to be arranged so as to facilitate an effluent discharge from the 15 ppm Bilge Separa-
the separation of any oil (or oil emulsions resulting from the tor exceeding 15 ppm, and the operation of the
use of bilge cleaning agents) from the bilge water and the Automatic Stopping Device preventing overboard
removal of accumulated sediments. discharge, should be as short as possible and in any
The shore discharge piping system from the bilge holding case not more than 20 s.
tank is to be terminated by the standard discharge connec- • The arrangement on board ship for the extraction of
tion specified in MARPOL 73/78, Annex I, Reg. 19. samples from the 15 ppm Bilge Separator discharge
line to the 15 ppm Bilge Alarm should give a truly
2.2.3 Oil water separating equipment representative sample of the effluent with an ade-
The following approved equipment is to be provided in quate pressure and flow.
accordance with IMO Resolution MEPC.107(49):
2.2.5 Segregation of oil and water ballast
• 15 ppm Bilge Separator
No ballast water is to be carried in any fuel oil or lubricat-
• 15 ppm bilge alarm
ing oil tank.
• automatic stopping device
2.2.6 Discharge records
The capacity of the bilge separator is to take into account
Provisions are to be made to record the following parame-
the route of the vessel, the volume of the bilge water hold-
ters related to the oily water discharge:
ing tanks and the separating technology. It should not be
less than: • date and time of the discharge
• ship location
• 0,5 m3/h for a gross tonnage of 400 and above but less
• quantity and oil content of oily water discharged.
than 1600
• 1,0 m3/h for a gross tonnage of 1600 and above but less 2.3 Wastewaters
than 4000
• 2,5 m3/h for a gross tonnage of 4000 and above but less 2.3.1 Compliance with MARPOL 73/78
than 15000 Ships granted with the additional class notation CLEAN-
SHIP and CLEANSHIP SUPER have to comply with the rele-
• 5,0 m3/h for a gross tonnage of 15000 and above vant requirements of MARPOL 73/78, Annex IV, revised
according to IMO Resolution MEPC.115(51):
2.2.4 Installation requirements
• Reg. 10 for standard discharge connection
a) The 15 ppm Bilge Separator is to be installed in accord-
ance with the following provisions: • Reg. 11 for discharge criteria
• For future inspection purposes on board ship, a sam- Discharge of grey water is not regulated in MARPOL 73/78.
pling point is to be provided in a vertical section of However, attention is drawn to the fact that a number of
the water effluent piping as close as is practicable to national regulations prohibit the discharge of grey water
the 15 ppm Bilge Separator outlet. Re-circulating while in port or within other designated areas.

84 Bureau Veritas April 2005


Pt E, Ch 9, Sec 2

2.3.2 Design and arrangement of the sewage and The sewage piping system is to be designed taking into con-
grey water systems sideration the possible generation of toxic and flammable
The ship is to be fitted with a sewage and grey water system gases (such as hydrogen sulfide, methane, ammonia) during
designed and arranged in accordance with paragraph a) or the sewage treatment.
b) below: Air pipes from the sewage and grey water systems are to be
a) Collected sewage is to be stored in an untreated sewage independent of all other air pipes and to be led to the out-
holding tank then: side of the ship, away from any air intake.
• treated in an approved sewage treatment plant or 2.3.5 Sewage sludges
sewage comminuting and disinfecting system, then
Sludges from sewage treatment are to be collected and
discharged to sea when authorised, or
stored then discharged ashore or incinerated onboard.
• discharged ashore.
Incineration devices are to completely burn the sludges to a
Collected grey waters are to be led to a grey water hold- dry and inert ash and not to discharge fly ash, malodors or
ing tank then: toxic substances.
• discharged to sea when authorized, or Ashes from sludge incineration are be disposed ashore
• discharged ashore. except where permitted under [2.4.7].
Galley grey water is to be collected separately from
2.3.6 Discharge records
other grey water and led through a grease trap prior to
storage or discharge. Provisions are to be made to record the following parame-
ters related to the sewage and grey water discharge:
The sewage and grey water collecting and discharge
• date and time of discharge
lines and tanks are to be separated.
• position of the ship (latitude and longitude)
b) Collected sewage is to be treated in an approved sew-
age treatment plant or sewage comminuting and disin- • quantity of sewage or grey water discharged
fecting system then: • quantity of sludges discharged ashore.
• stored in a treated sewage holding tank, or
• discharged to sea when authorized, or 2.4 Garbage and hazardous wastes
• discharged ashore. 2.4.1 Compliance with MARPOL 73/78
Collected grey waters are to be led to a grey water hold- Ships granted with the additional class notation CLEAN-
ing tank then: SHIP have to comply with the requirements of MARPOL
• discharged to sea when authorized, or 73/78, Annex V:
• discharged ashore. Reg. 3, 4, 5 and 6 for disposal into the sea criteria
Galley grey water is to be collected separately from Reg. 9 for placards, garbage management plans and gar-
other grey water and led through a grease trap prior to bage record-keeping.
storage or discharge.
2.4.2 Garbage management plan
Treated sewage and grey water holding tanks may be
Procedures for collection, sorting, processing and disposal
combined together.
of garbage are to be available in the garbage management
2.3.3 Holding tanks plan required by MARPOL 73/78, Annex V, Reg. 9. This
plan is to be in accordance with the guidelines in App 2.
Holding tanks for sewage and grey water are to be of suffi-
cient capacity to allow storage during the number of days of The garbage management plan is to include procedures in
the no discharge period, having regard to the operation of order to make sure that the following hazardous wastes are
the ship, the maximum number of persons on board, the not discharged at sea nor mixed with other waste streams:
daily production of wastewater given in Tab 1 and other rel- • photo processing residues containing more than 5 ppm
evant factors. silver content
The holding tanks are to be efficiently protected against cor- • chlorinated dry cleaning fluids, containing in particular
rosion and fitted with a level indicator and a high level tetrachloroethylene or perchloroethylene (PERC)
alarm. • printing materials, like inks, except soy based, non chlo-
rinated hydrocarbon based ink products
2.3.4 Sewage treatment plants and piping
• laser printer toner cartridges
Sewage treatment plants are to be of a type approved in
accordance with the effluent standards provided in App 1. • unused and outdated pharmaceuticals
• mercury containing products
Provisions are to be made in the design for easy access
points for the purpose of obtaining representative influent • batteries
and effluent samples. • paints and varnishes
Plastic garbage is to be separated from sewage and/or grey • products containing metals such as lead, chromium,
water before entering the treatment unit. copper, cadmium and mercury.

April 2005 Bureau Veritas 85


Pt E, Ch 9, Sec 2

2.4.3 Handling of hazardous waste Ashes containing toxic or heavy metals are to be kept on
board and landed ashore for disposal.
Hazardous wastes are to be collected and stored in separate
containers prior to disposal ashore. The storage capacity is Other ashes may be discharged at sea where permitted.
to be sufficient for the average production of 30 days. The Note 1: Ashes are considered as free from toxic or heavy metals
contents of all containers are to be clearly marked. when metal analysis are carried out in accordance with the provi-
sions of Sec 5, Tab 1 and that the concentration limits mentioned in
However, waste fluids associated with photo processing, Sec 5, Tab 5 are not exceeded.
including X-ray development, may be treated to remove sil-
ver for recycling. The effluent from the recovery unit may be 2.4.8 Discharge records
led to the grey water provided it contains less than 5 part
Provisions are to be made to record the following parame-
per million (ppm). The residues from the recovery unit are
ters related to the garbage discharge:
to be landed ashore for disposal or recycling.
• date and time of discharge
2.4.4 Collection of garbage • ship location (latitude and longitude) or location of
ashore discharge facilities
Garbage bins are to be placed at suitable places and within
a suitable distance in accommodation spaces and open • estimated amounts discharged for each category, includ-
decks. ing incinerator ash (in cubic meters).

Hazardous wastes, plastics and food contaminated wastes


are to be collected separately from other wastes. 2.5 Ballast water control and management

2.5.1 Compliance with IMO Resolution A.868(20)


2.4.5 Storage of garbage
Ships granted with the additional class notation CLEAN-
The ship is to have sufficient capacity to store all kinds of SHIP have to comply with the relevant requirements of IMO
garbage in no discharge conditions, taking into account a Resolution A.868(20) “Guidelines for the control and man-
compacted volume of 1600kg/m3 for glass and tin and agement of ships’ ballast water to minimize the transfer of
410kg/m3 for paper, cardboard and plastics and the daily harmful aquatic organisms and pathogens”, in particular
waste generation data’s of Tab 1. If an incinerator is used, with the safety aspects given in Appendix 2 to the Resolu-
the needed capacity for wastes other than glass and tins tion.
may be reduced by 40%, without being less than the
needed volume corresponding to one day. Capacity needed 2.5.2 Design of the pumping and piping systems
for uncompacted material is to be multiplied by a factor 10. The pumping and piping system involved in the ballast
water exchange are to comply with the provisions of Pt C,
2.4.6 Food wastes Ch 1, Sec 10, requirement [10.7.3].
Food wastes where all plastic materials have been removed
2.5.3 Discharge records
may be comminuted or ground to a particle size capable of
passing through a screen with openings of 25 mm and be Provisions are to be made to get and record the following
discharged into the sea in limited discharge condition. Pre- parameters related to the ballast water discharge:
cautions are to be taken to ensure that plastics contami- • date and time of discharge
nated by food wastes, like plastic food wrappers, are not
• ship location (latitude and longitude)
discharged to sea (when permitted) with other food wastes.
• amounts of water exchanged.
Food wastes and wastes contaminated with food are to be
stored in high integrity sealed packaging, refrigerated to 5°C
and properly disinfected according to CDC construction 2.6 Hull antifouling systems
guidelines, August 2001.
2.6.1 Compliance with IMO Resolution A.895(21)
2.4.7 Incinerators Ships granted with the additional class notation CLEAN-
SHIP have to comply with the relevant requirements of IMO
Where fitted, incinerators are to be type-approved by the Resolution MEPC 46(30) “anti-fouling systems used on
Society, designed and constructed according to the require- ships”, requiring the complete prohibition of organotin
ments of: compounds which act as biocides in anti-fouling systems.
• MEPC.76(40) given under App 3, as amended by
2.6.2 Type-approval of anti-fouling systems
MEPC.93(45)
Anti-fouling paints are to be of a type approved by the Soci-
• MARPOL Annex VI, Appendix IV ety, on the basis of the following criteria:

Proper hazardous waste management procedures including • the product is to be TBT-free,


segregating hazardous wastes should be instituted onboard • small quantities of organotin compounds acting as a
each ship to assure hazardous wastes are not introduced chemical catalyst are allowed provided their concentra-
into the incinerator. In particular, batteries should be tion does not exceed 2500 mg total tin per kg of dry
removed from any waste that will be incinerated onboard. paint.

86 Bureau Veritas April 2005


Pt E, Ch 9, Sec 2

2.7 Prevention of pollution by oil spillage ditioning plants for limited parts of the ship, such as the
and leakage control rooms and the wheelhouse.

2.7.1 Overflow systems 2.8.2 Acceptable refrigerants and fire-fighting


All fuel and lubricating oil tanks the capacity of which mediums
exceeds 10 m 3 are to be fitted with an overflow system and a) Refrigerants
a high level alarm or a flow alarm in the overflow system.
The use of halogenated substances as refrigerant is pro-
The alarm signal is to be given where the person in charge
hibited, with the exception of hydrochlorofluorocarbons
of the bunkering or transfer operation will normally be
(HCFCs), which are permitted until 1 January 2020.
located.
Note 1: The overflow system is to comply with the provisions of the Refrigerants having a Global Warming Potential (GWP)
Rules, Pt C, Ch 1, Sec 10, [9.3]. exceeding 3000 are not permitted.

2.7.2 Containment systems b) Fire-fighting media


On the weather and superstructure decks, each fuel or The use of halon and halocarbons media in the fixed
lubricating oil tank vent, overflow and fill pipe connection and portable fire fighting equipment is prohibited.
and each other area where oil spillage may occur is to be
fitted with a fixed deck container or enclosed deck area Fire-fighting media having a GWP exceeding 4000 are
with a capacity of: not permitted.
• 80 litres if the gross tonnage of the ship is between 300
2.8.3 Retention facilities for refrigeration systems
and 1600
• 160 litres if the gross tonnage of the ship is greater than Refrigeration systems are to be fitted with retention facilities
1600. having the capability to retain all the refrigerants, should the
necessity to evacuate the whole plant arise in an emer-
A seven-barrel spill kit containing the following is to be gency. The retention facilities may be tanks for liquid media
available on board, ready to be used during bunkering and/or bottles for gaseous media. If only tanks for liquid are
operation: used as retention facilities, one or more compressors having
• sorbents sufficient to absorb seven barrels of oil the combined capacity to discharge completely the
• non-sparking hand scoops, shovels and buckets medium from the system into the tanks are to be installed.
• portable containers suitable for holding seven barrels of
2.8.4 Maintenance and servicing
recovered solid waste and seven barrels of recovered
liquid waste Refrigeration systems are to be designed in such a way as to
• a minimum of 60 litres of a deck cleaning agent minimise the risk of medium release in the case of mainte-
nance, repair or servicing. Arrangements are to be to isolate
• appropriate protective clothing to protect personnel
those sections which are to be serviced by a system of
from inhalation hazards, eye exposure and skin contact
valves and by-passes, in such a way as not to stop the oper-
• non-sparking portable pumps with appropriate hoses. ation of the plant, while in service, preventing the risk of
release of the medium outside of the plant.
2.7.3 Oil pollution emergency plan
A shipboard oil pollution emergency plan is to be available A warning instruction plate stating that deliberate emissions
in accordance with Regulation 26 of Annex I of MARPOL of halogenated substances is prohibited is to be displayed in
73/78. the vicinity of the vessels and of the releasing devices.

2.7.4 Stern tube leakage 2.8.5 Leak detection


Tailshafts provided with oil lubricated bearings are to be fit-
The spaces where the medium might be likely to leak are to
ted with type approved oil sealing glands.
be continuously monitored by appropriate leak detectors
The oil tanks are to be fitted with a level sensor giving an which are to be of a type approved by the Society.
alarm in case of low level. Arrangements are to be made to
record the level of those tanks. 2.8.6 Alarm
All oil filling or topping up operations are to be recorded. Any detection of medium leak is to activate an audible and
visible alarm in a normally manned location. The alarm is
2.8 Ozone depleting substances to be activated when the concentration of refrigerating or
fire extinguishing medium reaches a value agreed with the
2.8.1 General Society on a case by case basis.
a) The following requirements apply to the ship central-
ized refrigerating plants, centralized air conditioning 2.8.7 Prevention of leakage
plants and gas reliquefaction plants.
Means are to be provided on board of ships which use halo-
b) They also apply to fixed fire-fighting systems, using genated refrigerants to avoid the possibility of leak to the
halon as extinguishing medium. atmosphere of the refrigerants or its vapours in any case of
c) They do not apply to the refrigeration facilities intended failure of the plant, as well as in the case of discharge of
for the storage of the galley supplies and to the air con- refrigerant to an onshore reception facility.

April 2005 Bureau Veritas 87


Pt E, Ch 9, Sec 2

2.9 Emission of nitrogen oxides (NOx) from 2.10 Emission of sulphur oxides (SOx) from
diesel engines the ship
2.9.1 Applicability 2.10.1 Compliance with MARPOL Annex VI
a) The following requirements apply to all diesel engines, The following requirements are to be applied in addition to
independently of the service, with a rated power of Regulations 14 and 18 of MARPOL 73/78, Annex VI.
more than 130 kW, installed on board of the ship, with
the exceptions indicated in b). 2.10.2 Sulphur content of fuel oils
b) They do not apply to: The sulphur content of any fuel oil used onboard ships is
• emergency diesel engines, diesel engines installed not to exceed 3% m/m.
in lifeboats and any other diesel engines intended to
be used solely in an emergency situation, independ- 2.10.3 Additional requirements for ships intended to
ently of their rated power; operate in SOx emission control areas
(SECAs)
• engines which are subject to alternative measures
for limiting NOx emission, under special considera- a) Ships intended to operate in SECAs are to comply with
tion of the Society. one of the following requirements:
c) The following provisions of MARPOL 73/78, Annex VI, 1) The sulphur content of the fuel oil used while the
apply: ship is within the SECA is not to exceed 1,5% m/m,
• regulation 13 or
• NOx Technical Code. 2) The ship is fitted with an approved exhaust gas
cleaning system allowing to reduce the total SOx
2.9.2 NOx certification of engines
emission of the ship to 6 g/kWh.
Prior to installation onboard the ship, engines have to be
NOx-certified in accordance with the relevant provisions of b) Waste streams from the use of exhaust gas cleaning sys-
the NOx Technical Code for the intended application. A tem are to be discharged to ashore reception facilities.
valid EIAPP certificate (or statement of compliance) is nor- However, where it is demonstrated that they have no
mally to be issued by the Society. adverse impact on the ecosystems of the concerned
SECA, such waste streams may be discharged into the
2.9.3 Maximum allowable NOx emission limits SECA waters.
The emission of nitrogen oxides (calculated as the total
c) Where several types of fuel are used in pursuance of
weighted emission of NO2 ) from the engine is to be within
paragraph a) 1) above, arrangements are to be made to
the following limits:
allow the complete flushing of the high sulphur fuel
• 17 g/kWh, when n < 130 rpm supply system before entering the SECA.
• 45 n−0,2 g/kWh, when 130 rpm ≤ n < 2000 rpm
d) Arrangements are to be made to record the following
• 9,8 g/kWh, when n ≥ 2000 rpm, parameters:
where n is the rated engine speed (crankshaft revolutions • volume of fuel oil in each tank,
per minute).
• date, time and position of the ship when the fuel
2.9.4 NOx reduction methods change-over operation is completed.
Where NOx reduction methods (such as water injection,
fuel oil emulsification, charge air humidification, exhaust 2.11 Shipboard incinerators
gas after-treatment) are used, they are to be approved by the
Society. 2.11.1 See requirement 2.4.7 above.

88 Bureau Veritas April 2005


Pt E, Ch 9, Sec 3

SECTION 3 ADDITIONAL DESIGN REQUIREMENTS FOR THE


NOTATION CLEANSHIP SUPER

1 General Sec 2, Tab 1 are to be implemented. Such programs are to


cover the influence of measures such as:
1.1 Application • use of technical water (e.g. air conditioning condensate)
where possible,
1.1.1
• use of water recovery systems (e.g. filtering and reuse of
Ships having the class notation CLEANSHIP SUPER are to laundry water - last rinse use for first wash),
comply with all the provisions related to the class notation
CLEANSHIP and to the additional provisions of the present • reclamation and reuse of properly treated and filtered
Section. wastewaters as technical water (e.g. in toilet flushing,
laundry, open deck washing),
Requirements for additional class notation AWT are given
in Sec 4. • active water conservation (e.g. use of reduced flow
shower heads, vacuum systems for toilets, laundry
Requirements for onboard surveys are given in Sec 5.
equipment that utilizes less water),
• use of reusable packaging and bulk packaging,
1.2 Documents to be submitted
• replacement of plastic packaging by containers built in
1.2.1 Certificates other material.
The certificates to be submitted prior to the delivery of the
additional class notation CLEANSHIP SUPER are listed in The above programs are to include the figures of the waste
Sec 1, Tab 1. production of the ship per day, with proper justifications if
the figures are less than the ones given in Sec 2, Tab 1.
1.2.2 Operational procedures
The operational procedures to be submitted are listed in Sec 2.1.3 Discharge to sea and emissions in air during
1, Tab 2. the ship operation
Conditions for solid and liquid waste discharge and for gas-
1.2.3 Plans and documents eous emissions within and outside special areas are summa-
The plans and documents to be submitted are listed in Sec rized in Tab 1 and Tab 2.
1, Tab 3. Note 1: The requirements in Tab 1 and Tab 2 are equivalent to or
more restrictive than the regulations of MARPOL 73/78 Annexes II,
2 Design requirements IV, V and VI.

2.1.4 Computation of no discharge period


2.1 Waste streams and air emissions
The computation of the no discharge period is to be done
2.1.1 Waste generation separately for each of the waste streams identified in the
The waste quantities to be considered for the calculation of: first column of Sec 2, Tab 1, by dividing the storage capacity
by the total daily production based on the figures derived
• the volume of the holding tanks
from [2.1.1], taking into account the waste minimization
• the capacity of the waste treatment and storage equip- and recycling programs.
ment
The global discharge period appended to the notation
• the no discharge period appended to the notation
CLEANSHIP SUPER is the lowest of the computed figures.
CLEANSHIP SUPER (see Section 1, [1.1.2])

are to be derived from the experience gained on similar 2.1.5 Remote transmission of the parameters
types of ships operated in similar conditions and from the related to waste discharge and air emissions
values of waste production considered in the waste minimi- All the parameters required to be monitored and recorded
zation and recycling programs. See [2.1.2] below. as per the requirements of Sec 2 and Sec 3 are to be trans-
mitted on a regular basis (e.g. every hours) via a satellite
2.1.2 Waste minimization and recycling program communication system to a shipowner facility ashore. Such
Direct waste minimization and recycling programs involv- information is to be made available to the BV Surveyor
ing significant reduction of the waste amounts mentioned in upon request.

April 2005 Bureau Veritas 89


Pt E, Ch 9, Sec 3

Table 1 : Summary of wastes disposal

Waste or collected Requirements for discharge Requirements for discharge



fluid category outside special areas (1) within special areas (1)
1 Oily waters Oil content < 15 ppm. Discharge prohibited
The wastes are to be stored on board and
discharged ashore.
2 Products containing harmful Discharge prohibited Discharge prohibited
substances The wastes are to be stored on board and dis- The wastes are to be stored on board and
charged ashore. discharged ashore.
3 Galley grey water Grease removed Grey waters are to be:
4 Other grey water (laundry, Unrestricted • Stored on board and discharged ashore
showers, sinks) or
• treated in an AWT plant.
5 Sewage The sewage is to be stored on board and dis- Sewage is to be:
charged ashore. • stored on board and discharged ashore
It may also be discharged into the sea in the fol- or
lowing conditions: • treated in an AWT plant.
• the sewage is stored in a holding tank then
discharged at a distance of more than 12
nautical miles from the nearest land,
or
• the sewage is stored in a holding tank, then
comminuted and disinfected in an
approved equipment and discharged at a
distance of more than 4 nautical miles from
the nearest land,
or
• the sewage is treated in an approved plant
and the effluent does not produce visible
floating solids nor cause discoloration of
the surrounding water,
6 Plastics Disposal into the sea prohibited Disposal into the sea prohibited
Garbage is to be stored on board and disposed Garbage is to be stored on board and dis-
ashore, or incinerated. posed ashore, or incinerated.
7 Food wastes Disposal into the sea is permitted provided that: Disposal into the sea is permitted provided
• the wastes are disposed at least 12 nautical that the wastes are disposed at least 12
miles from the nearest land nautical miles from the nearest land (2)
or Otherwise, the wastes are to be stored on
• the wastes are comminuted or ground to board and disposed ashore or incinerated.
less than 25 mm and disposed at least 3
nautical miles from the nearest land.
8 Glass and tins Disposal into the sea is permitted when the dis- Disposal into the sea is prohibited.
tance from the nearest land is more than 12 Garbage is to be stored on board and dis-
nautic miles. posed ashore.
9 Paper and cardboard, other Disposal into the sea is permitted when the dis- Disposal into the sea is prohibited.
non-hazardous burnable solid tance from the nearest land is more than 12 Garbage is to be stored on board and dis-
wastes nautic miles. posed ashore or incinerated.
10 Incinerator ashes Only incinerator ashes free from toxic and Disposal is prohibited.
heavy metal residues may be disposed into the All incinerator ashes are to be stored on
sea, when the distance from the nearest land is board and disposed ashore.
more than 12 nautic miles.
11 Ballast water According to Port State Authorities According to Port State Authorities
12 Deck run-off and swimming No restriction No restriction
pool treated water
(1) Special areas are defined in the relevant Annexes of MARPOL 73/78. The attention is drawn to possible more stringent restric-
tions which may be imposed by National Flag Authorities in certain areas.
(2) Disposal into the Wider Caribbean Region of comminuted or ground food wastes is permitted at a distance more than 3 nautical
miles from the nearest land provided such wastes are capable of passing through a screen with openings no greater than 25 mm.

90 Bureau Veritas April 2005


Pt E, Ch 9, Sec 3

Table 2 : Summary of emissions in air

Requirements for emissions Requirements for emissions


N° Air pollutant
outside of SECAs (1) within SECAs (1)
1 Refrigerants and fire-fighting Ozone-depleting substances, including CFCs and halons, are prohibited.
substances HCFCs are permitted until 1 January 2020.
2 Nitrogen oxides (NOx) NOx emissions levels from engines with a power output > 130 kW are not to exceed 80% of
the limits stated in MARPOL 73/78, Annex VI, Regulation 13. See Sec 2, [2.9.1].
Not applicable to engines used solely in case of emergency.
3 Sulphur oxides No fuel oil with sulphur content > 3,0% m/m No fuel oil with sulphur content > 1,5% m/m
may be used. may be used, or
SOx emission level < 6,0 g/kWh
4 Shipboard incinerator Emission levels acceptable provided that the incinerator is type-approved in accordance with
IMO Resolution MEPC.76(40) and Appendix IV of MARPOL 73/78, Annex VI
(1) SECA : SOx Emission Control Area as defined in Sec 1, [2.2.4].

2.2 Garbage and hazardous wastes 2.4 Prevention of oil pollution in the event of
collision or stranding in way of fuel
2.2.1 Garbage minimization plan tanks
In addition to the procedures required in Sec 1, [2.4.2], the 2.4.1 Double-walled tanks
procedures for garbage source reduction, minimization and
Tanks for fuel oil including sludge tanks of capacity greater
recycling are to be available in the garbage management
than the maximum value between:
plan.
• 20 m3
2.2.2 Incinerators • V/100, where V is the total aggregate volume of such
tanks
The ship is to be fitted with an incinerator complying with
the provisions of Sec 2, [2.4.7]. are to comply with the following requirements:
a) The distance h between the bottom of the tanks consid-
The incinerator is to be used primarily for solid galley ered here, irrespective of their location, and the base
waste, food waste, paper, cardboard, wood and plastics not line is not to be less than, in m:
recommended for recycling.
B/15, 2T/11 or 2,0
whichever is the lesser, with a minimum of 0,7 m,
2.3 Ballast water control and management where:
B : Maximum breadth of the ship, in m
2.3.1 Compliance with IMO Convention
T : Moulded draught of the ship, in m.
Ships granted with the additional class notation CLEAN- b) Suction wells may protrude into the double bottom
SHIP SUPER have to comply with the relevant requirements below the boundary line defined by the distance h pro-
of the International Convention for the control and manage- vided that such wells are as small as practicable and the
ment of ship’s ballast water and sediments, 2001. distance between the well bottom and the bottom shell
plating is not less than 0,5 h.
The safety aspects referred to in Sec 2, [2.5.1] are to be con-
sidered. c) The minimum distance w from the side and bottom shell
plating, measured at any cross-section at right angles, to
2.3.2 Sediments handling the outer shell is not to be less than, in m:
• for tanks of a volume V between 20 and 2000 m 3:
Arrangements are to be made for the sediment handling, in
0,01 (68,69 + 0,0657 V)
particular for:
• for tanks of a volume greater than 2000 m3:
• the sampling taking 2,0 m.
• the removal and disposal of the sediments. Note 1: Sludge is defined in Sec 1, [2.1.7].

2.4.2 Overflow tanks


2.3.3 Discharge records
Overflow tanks are to comply with the provisions of [2.4.1]
In addition to the discharge records mentioned in Sec 1, unless they are provided with an alarm for detection of liq-
[2.5.3] for the ballast water, the parameters related to the uids and they are kept empty according to the operational
sediments disposal are to be recorded. procedures.

April 2005 Bureau Veritas 91


Pt E, Ch 9, Sec 3

2.5 Prevention of air pollution 2.5.2 NOx emission limits


The limits applicable to nitrogen oxides (NOx) emissions
2.5.1 General onboard ships having the additional notation CLEANSHIP
Ships having the additional notation CLEANSHIP SUPER SUPER are to be taken as 80% of the emission limits given
are to comply with the following provisions of Sec 1: in Sec 1, [2.9.3].
• [2.8] related to ozone depleting substances,
2.5.3 On-board direct NOx measurement and
• [2.10] related to sulphur oxide (SOx) emissions
monitoring equipment
• [2.11] related to incinerators. Ships having the additional notation CLEANSHIP SUPER
as well as the additional requirements given hereunder. are to provided with a NOx direct measurement and moni-
toring equipment, which is to be type-approved by the Soci-
ety in accordance with the IMO Resolution MEPC.103(49) :
“Guidelines for on-board NOx verification procedure -
Direct measurement and monitoring method”.

92 Bureau Veritas April 2005


Pt E, Ch 9, Sec 4

SECTION 4 ADDITIONAL DESIGN REQUIREMENTS FOR THE


ADDITIONAL NOTATION AWT

1 General a) BOD5
1) The 30-day average is not to exceed 30 mg/l.
1.1 Application
2) The 7-day average is not to exceed 45 mg/l.
1.1.1 Ships having the additional class notation AWT are to 3) The 30-day average percent removal is not to be less
comply with the provisions of the present Section. than 85 percent.
b) SS
1.2 Standards
1) The 30-day average is not to exceed 30 mg/l.
1.2.1 The following standards are applicable: 2) The 7-day average is not to exceed 45 mg/l.
• Code of Federal Regulations 33 CFR § 159.309
3) The 30-day average percent removal is not to be less
• Code of Federal Regulations 40 CFR § 133.02
than 85 percent.

1.3 Documents to be submitted c) pH


The effluent values for pH are to be maintained within
1.3.1 The plans and documents of the AWT plant are to be the limits of 6.0 to 9.0.
submitted in accordance with the provisions of Sec 1, Tab
d) Fecal coliform
3.
The geometric mean of the samples from the discharge
1.4 Definitions and abbreviations during any 30-day period is not to exceed 20 fecal colif-
orm / 100 milliliters (ml) and not more than 10 percent
1.4.1 7-day average of the samples may exceed 40 fecal coliform / 100 ml.
The 7-day average is the arithmetic mean of pollutant e) Total residual chlorine
parameter values for samples collected in a period of 7 con-
Concentrations of total residual chlorine is not to
secutive days.
exceed 10.0 miligrams per liter (mg/l).
1.4.2 30-day average
The 30-day average is the arithmetic mean of pollutant 2.1.2 Type tests
parameter values for samples collected in a period of 30 Advanced Wastewater Treatment plants are to be of a type
consecutive days. approved in accordance with the effluent standards pro-
vided in App 4.
1.4.3 BOD5
BOD5 is the five day measure of the pollutant parameter 2.2 Parameters to be recorded
biochemical oxygen demand.
2.2.1 The following parameters are to be recorded in the
1.4.4 Percent removal sewage and grey water discharge record book:
The percent removal is a percentage expression of the
• Name and location of each discharge port
removal efficiency across a treatment plant for a given pol-
lutant parameter, as determined from the 30-day average • Date the start of discharge occurred
values of the raw wastewater influent pollutant concentra- • Whether the effluent is treated or untreated sewage,
tions to the AWT plant and the 30-day average values of the grey water or a sewage and grey water mixture and type
effluent pollutant concentrations for a given time period. of treatment used

1.4.5 SS • Time discharge port is opened


SS is the pollutant parameter total suspended solids. • Vessel’s latitude and longitude at the time the discharge
port is opened
2 Design requirements • Volume discharged in cubic meters
• Flow rate at discharge in liters per minute
2.1 Design of the AWT plant • Time discharge port is secured
2.1.1 Effluent quality • Vessel’s latitude and longitude at the time the discharge
The AWT plant is to be so designed that the minimum level port is secured
of effluent quality complies with the following limits: • Vessel’s minimum speed during discharge.

April 2005 Bureau Veritas 93


Pt E, Ch 9, Sec 5

SECTION 5 ONBOARD SURVEYS (CLEANSHIP AND


CLEANSHIP SUPER)

1 Prevention of sea pollution: periodi- 1.3 Periodical tests after first year of service
cal tests and measurements done by 1.3.1 General
the Shipowner The effluents and wastes usually discharged to sea are to be
periodically sampled and analyzed by a qualified labora-
1.1 General tory. The frequency of these tests in a five-year term period
is specified in Tab 2.

1.1.1 Purpose
Table 2 : Frequency of analyses of waste streams
The following tests and measurements, done under the after the first year of service
responsibility of the Shipowner, are intended to demon-
strate the effective implementation of the waste manage- Number of analyses
Waste stream
ment procedures and the constant level over time kept by in a 5-year period
the quality of the effluents discharged at sea. Metals analyses in incinerator ash (1) 2
Metals analyses in gray water 2
Except otherwise stated, the requirements of this secvtion
apply to the ships having the additional notation CLEAN- Effluent analyses sewage treatment 2
SHIP or CLEANSHIP SUPER. plan
Effluent analyses for Advanced 20
Wastewater Treament
1.2 Initial period
Oil content analyses of machinery 2
bilge water
1.2.1 Initial tests
(1) If the ship is equipped to dump incinerator ash over-
During the first year of commercial operation, the Ship- board
owner is to proceed with the following measurements and
analyses: Tab 3 lists the number of occurrences where the pollutant
maximum concentration may exceed the limit concentra-
• collection of actual shipboard data’s concerning the vol-
tion specified in [1.2] and [1.3], without exceeding the
ume of wastes generation, using the waste streams as
reject value.
defined in Sec 2, Tab 1
Test results of the measurements are to be recorded in the
• analyses of the eflluent and waste streams for pollutant wastewater and garbage logbooks and made available to
concentration, according to the periodicity defined in the surveyor during the periodical surveys.
Tab 1.
Table 3 : Permissible number of analyses
exceeding limit values
Table 1 : Frequency of analyses of waste streams
during the first year of service Number of analyses in a 5-year Maximum number of
period (see Tab 9) analyses above limit
2-5 0
Frequency of
Waste stream 20 3
analyses
Metals analyses in incinerator ash (1) quarterly
1.3.2 Water effluent standard
Metals analyses in gray water quarterly The effluent standard for biological analyses of waters are
Effluent analyses sewage treatment plan yearly given in Tab 4.
Effluent analyses for Advanced Wastewater quarterly 1.3.3 Metals analyses
Treament
The analyses given in Tab 5 are to qualify the incinerator
(1) If the ship is equipped to dump incinerator ash over- ash and gray water as free from hazardous wastes. The met-
board als listed in Tab 5 are considered as indicators of toxicity.

94 Bureau Veritas April 2005


Pt E, Ch 9, Sec 5

Table 4 : Biological analyses standard for waters

Water to be tested Pollutant Limit concentration Reject value


Effluent of oil filtering equipment Oil 15 ppm −
Effluent of sewage treatment plant Faecal coliform 250 coli / 100 ml −
Total suspended solids (TSS) 100 mg/l −
5-day Biochemical Oxygen Demand (BOD5) 50 mg/l −
Effluent of AWT unit Faecal coliform 14 coli / 100 ml 43 coli / 100 ml
TSS 10 mg/l 25 mg/l
BOD5 20 mg/l 30 mg/l
Total Nitrogen (TN) 10 mg/l 25 mg/l
Total phosphorus (TP) 1 mg/l 5 mg/l

3 Prevention of air pollution : on board


Table 5 : Detection of heavy metals surveys
in ashes and water
3.1 On board surveys for ozone depleting
Metal Limit concentration (ppm) substances
Arsenic 0,3
3.1.1 Annual and weekly verifications are to be carried out
Barium 4,0
in accordance with the provisions of Part A, Ch 5, Sec 7,
Cadmium 0,3 [3.1.1]
Chromium 5,0
3.2 On board surveys for NOx emission
Lead 1,5
Mercury 0,01 3.2.1 General
Selenium 0,3 The procedures for demonstrating compliance with NOx
emission limits on board are given in the NOx Technical
Silver 0,2 Code. Requirements for the annual survey are given in Pt
A, Ch 5, Sec 7, [3.1.2].
2 Prevention of sea pollution : periodi- 3.2.2 Initial certification surveys
cal surveys a) An initial certification survey is to be conducted on
board a ship after the engine is installed but before it is
placed in service. This survey is to be such as to ensure
2.1 Initial survey
that the engine, as installed on board the ship, including
any modifications and/or adjustments since the pre-cer-
2.1.1 Tests tification, if applicable, complies with the NOx emis-
After installation on board the equipment and systems rele- sion limits stated in Sec 2, [2.9.3] for CLEANSHIP
vant to the requirements of this Rule Note are to be tested in notation and in Sec 3, [2.5.2] for CLEANSHIP SUPER
the presence of the Surveyor under operating conditions. notation.
The control, monitoring and alarm systems are also to be b) An initial engine's certification survey is to be con-
tested in the presence of the Surveyor or their functioning is ducted on board a ship every time a substantial modifi-
to be simulated according to a procedure agreed with the cation is made to an engine to ensure that the modified
Society. engine complies with the NOx emission limits referred
to in paragraph a) above.

2.2 Periodical survey


3.3 Other surveys
2.2.1 The annual and class renewal surveys are to be car- 3.3.1 Requirements for other surveys (SOx emission, ship-
ried out in accordance with the provisions of Pt A, Ch 5, board incineration, class renewal surveys) are given in Pt A,
Sec 7, [2]. Ch 5, Sec 7, [3].

April 2005 Bureau Veritas 95


Pt E, Ch 9, App 1

APPENDIX 1 GUIDELINES FOR PERFORMANCE TESTS FOR


SEWAGE TREATMENT PLANTS

1 International effluent standards for 2 Guidelines for performance tests for


sewage treatment plants sewage treatment plants with respect
to effluent standards
1.1 General
2.1 General
1.1.1 For the purpose of Sec 1, [2.4.4], a sewage treatment 2.1.1 Difference between tests on shore and tests
plant should satisfy the following effluent standards when on board
tested for its certificate of type test by the Society.
It is acknowledged that the performance of sewage treat-
ment plants may vary considerably when the system is
1.2 Faecal coliform standard tested on shore under shipboard simulated conditions or
aboard ship under actual operating conditions. A review of
actual test data showing this difference could be as high as
1.2.1 The geometric mean of the faecal coliform count of a factor of two.
the samples of effluent taken during the test period is not to
exceed 250 faecal coliforms/100 ml M.P.N. (most probable 2.1.2 Exemptions
number) as determined by a multiple tube fermentation The Society reserves the right to modify the specific details
analysis or an equivalent analytical procedure. outlined in these guidelines to take account of very large or
unique sewage treatment plants.
1.3 Suspended solid standards
2.2 Testing considerations
1.3.1 Equipment tested on shore 2.2.1 General
Where the equipment is tested on shore, the geometric A test for operational performance of a sewage treatment
mean of the total suspended solids content of the samples of plant (hereafter referred to as "equipment") is to be con-
effluent taken during the test period is not to exceed 50 mg/l. ducted in accordance with the following requirements.
Unless otherwise noted, the requirements apply to both
1.3.2 Equipment tested on board ashore and on board testings.

Where the equipment is tested aboard ship, the geometric 2.2.2 Raw sewage quality
mean of the total suspended solids content of the samples of a) For equipment tested ashore, the effluent is to be fresh
effluent taken during the test period is to be not more than sewage consisting of faecal matter, urine, toilet paper
100 mg/l above the suspended solids content of ambient and flush water to which, for testing purposes, primary
water used for flushing purposes. Analysis for suspended sewage sludge has been added as necessary to attain a
solids is to be conducted in accordance with gravimetric minimum concentration of 500 mg/l of suspended solids.
methods approved by the Society.
b) For equipment tested aboard ship, the effluent may con-
sist of the sewage generated aboard ship under normal
1.4 Additional requirements operational conditions.

2.2.3 Duration of test


1.4.1 Biochemical oxygen demand
The duration of the test period is to be ten (10) days after
In addition to the above conditions, the plant is to be so steady-state conditions have been reached by the equip-
designed that the geometric mean of 5-day Biochemical ment under test.
Oxygen Demand (BOD5) of the samples of effluent taken
during the test period does not exceed 50 mg/l. 2.2.4 Loading factors
The equipment is to be tested under conditions of average,
1.4.2 Plant design minimum and maximum volumetric loadings, as laid down
in the manufacturer's specification. The Society is to under-
The Society is to be satisfied that the plant is designed to take to assess the capability of the equipment to produce an
reduce both soluble and insoluble organic substances to effluent in accordance with the standards prescribed in [1]
meet this requirement. following zero, maximum, minimum and average volumet-

96 Bureau Veritas April 2005


Pt E, Ch 9, App 1

ric loadings. The range of conditions under which the efflu- 2.2.8 Scale-up considerations
ent standards are met is to be recorded on the certificate. Only full-scale marine equipment are to be accepted for
test purposes. The Society may certify a range of the manu-
2.2.5 Sampling methods and frequency
facturer's equipment sizes employing the same principles
The Society is to be ensured that the equipment is installed
and technology, but due consideration are to be given to
in a manner which facilitates the collection of samples.
limitations on performance which might arise from scaling
Sampling is to be carried out in a manner and at a fre-
up. In the case of large or unique equipment, certification
quency which is representative of effluent quality. Sampling
may be based on results of prototype equipment tests.
frequency is to take account of the residence time of the
Where possible, confirmatory tests are to be performed on
effluent in the equipment. A minimum of 40 effluent sam-
the final installation of such equipment.
ples are to be collected to permit a statistical analysis of the
data (geometric mean, maximum, minimum, variance, 2.2.9 Salinity and temperature
etc.,). An adequate number of effluent samples are to be
Tests for certification are to be carried out over the range of
collected to ensure compliance with [2.2.2]. Any disinfect-
temperature and salinity specified by the manufacturers,
ant residual in samples is to be neutralized when the sam-
and the Society is to be satisfied that such specifications are
ple is collected to prevent unrealistic bacteria kill or
adequate for the conditions under which the equipment has
chemical oxidation of organic matter by the disinfectant
to operate. Any limitation on the conditions of operation is
brought about by artificially extended contact times.
to be recorded on the certificate.
2.2.6 Analytical testing of effluent
2.2.10 Tilt and vibration
The Society is to give consideration to recording of other
parameters in addition to those required (faecal coliform, The Society is to be satisfied that the equipment can operate
suspended solids and BOD5) with a view to future techno- under conditions of tilt consistent with internationally
logical development. Parameters which might be consid- acceptable shipboard practice. It may be necessary to sub-
ered include total solids, volatile solids, settleable solids, ject control and sensor components to shock and vibration
volatile suspended solids, chemical oxygen demand, tur- testing to verify their suitability for marine use.
bidity, total phosphorous, pH, total organic carbon and total
coliforms, faecal streptococci. 2.2.11 Other considerations
a) The type and model of the sewage treatment plant and
2.2.7 Disinfectant residuals the name of the manufacturer are to be noted by means
The potential adverse environmental effects of many dis- of a durable label firmly affixed directly to the unit.
infectant residuals and by-products, such as those associ-
b) The Society will examine the manufacturer's installation
ated with the use of chlorine or its compounds, are well
and the operating and maintenance manuals for ade-
recognized. It is, therefore, recommended the use of ozone,
quacy and completeness.
ultra-violet irradiation or any other disinfectant, which min-
imizes the adverse environmental effects, whilst pursuing c) Qualifications of testing facilities are to be carefully
the faecal coliform standard. When chlorine is used as a examined by the Society as a prerequisite to their par-
disinfectant, the Society is to be satisfied that the best tech- ticipation in the testing programme. Every attempt is to
nical means are used to keep the disinfectant residual in the be made to assure uniformity among the various facili-
effluent as low as practicable. ties.

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APPENDIX 2 GUIDELINES FOR THE DEVELOPMENT OF GAR-


BAGE MANAGEMENT PLANS

1 b) This person is to be assisted by departmental staff to


ensure that the collection, separation and processing of
garbage are efficient in all areas of the ship, and that the
1.1 Introduction
procedures aboard are carried out in accordance with
1.1.1 IMO Resolution Guidelines the garbage management plan.
These Guidelines, which are an abstract of IMO MEPC
71(38) (adopted on 10 July 1996) “Guidelines for the devel- 1.3.2 Procedures for collecting garbage
opment of garbage management plan”, provide direction a) to identify suitable receptacles for collection and
on complying with the mandatory requirements for the separation
development of a ship's garbage management plan.
b) to identify locations of receptacles and of collection and
1.1.2 Content of the garbage management plan separation stations
A ship's garbage management plan is to contain a list of the c) to describe the process of how garbage is transported
particular ship's equipment and arrangements for the han- from the source of generation to the collection and sep-
dling of garbage, and may contain extracts from and/or ref- aration stations
erences to existing company instructions.
d) to describe how garbage will be handled between pri-
mary collection and separation stations and other han-
1.2 Prevention of pollution by garbage dling methods commensurate with the following:
1.2.1 Techniques combination 1) needs of reception facilities, taking into account
To achieve cost-effective and environmentally sound possible local recycling arrangements
results, many garbage management planners use a com-
2) on board processing
bination of three complementary techniques to manage gar-
bage: 3) storage
• source reduction 4) disposal at sea
• recycling
e) to describe the training or education programmes to
• disposal. facilitate collection of garbage.
1.2.2 Prevention of generation of garbage on board Note 1: Separation of garbage for the purpose of these Guidelines
ships is considered as a part of the collection process. Separation may
When requisitioning stores and provisions, shipping com- take place at the source or at a separate designated station.
panies should encourage their suppliers to apply the sub-
stitutionary principle in order to reduce, to the greatest 1.3.3 Procedures for processing garbage
possible extent and at an early stage, the generation of gar- a) to identify personnel responsible for the operation of the
bage on board ships. equipment
1.2.3 Evaluation of garbage components b) to identify available processing devices and their
The ship's garbage is made up of distinct components, some capacities
of which are addressed in MARPOL 73/78, whilst others c) to identify location of processing devices and stations
may be addressed locally, nationally or regionally, e.g.
domestic, operational, cargo-associated, food and mainte- d) to identify the categories of garbage that will be proc-
nance wastes. Each component is to be evaluated sepa- essed by each of the available processing devices
rately to determine the best waste management practice for e) to describe how garbage will be handled between pri-
that waste. mary processing stations and the storage or disposal sta-
tions
1.3 Matters to be addressed in the garbage
f) to describe processing procedures used, commensurate
management plan with the following:
1.3.1 Designated person in charge of carrying out 1) needs of reception facilities, taking into account
the plan possible local recycling arrangements
a) In accordance with the regulation, a person is to be des-
2) storage
ignated in the garbage management plan to be responsi-
ble for implementing the procedures within the plan. 3) disposal at sea

98 Bureau Veritas April 2005


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g) to describe the training or education programmes to b) to describe how garbage will be handled between storage
facilitate the processing of garbage stations and disposal commensurate with the following:
1) discharge to reception facilities, taking into account
h) to identify available operating and maintenance proce- possible local recycling arrangements
dures (this may be done by reference to documents
2) disposal at sea
available on board).
c) to describe the training or education programmes to
facilitate the storing of garbage.
1.3.4 Procedures for storing garbage
1.3.5 Procedures for disposing of garbage
a) to identify the location, the intended use and the capac- to describe the ship's procedures to ensure compliance with
ity of available storage stations for each category of gar- the requirements of Annex V of MARPOL 73/78 for disposal
bage of garbage.

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APPENDIX 3 STANDARD SPECIFICATIONS FOR SHIPBOARD


INCINERATORS (IMO RESOLUTION MEPC.76(40)
ADOPTED ON 25 SEPTEMBER 1997, AS
AMENDED BY RESOLUTION MEPC.93(45)
ADOPTED ON 5 OCTOBER 2000)

1 General 1.2.2 Incinerator


Incinerator means shipboard facilities for incinerating solid
1.1 Scope wastes approximating in composition to household waste
and liquid wastes arising from the operation of the ship,
1.1.1 Coverage e.g., domestic waste, cargo-associated waste, maintenance
This Appendix covers the design, manufacture, perform- waste, operational waste, cargo residues, fishing gear, etc.
ance, operation and testing of incinerators intended to These facilities may be designed to use or not to use the
incinerate garbage and other shipboard wastes generated heat energy produced.
during the ship's normal service.
1.2.3 Garbage
1.1.2 Application
Garbage means all kinds of victual, domestic and opera-
This Appendix applies to those incinerator plants with tional waste excluding fresh fish and parts thereof, gener-
capacities up to 1500 kW per unit. ated during normal operation of the ship as defined in
Annex V to MARPOL 73/78.
1.1.3 Industrial systems
This Appendix does not apply to systems on special inciner- 1.2.4 Waste
ator ships, e.g., for burning industrial wastes such as chemi-
cals, manufacturing residues, etc. Waste means useless, unneeded or superfluous matter
which is to be discarded.
1.1.4 Items not addressed by the specification
This Appendix does not address the electrical supply to the 1.2.5 Food wastes
unit, nor the foundation connections and stack connec- Food wastes are any spoiled or unspoiled victual sub-
tions. stances, such as fruits, vegetables, dairy products, poultry,
meat products, food scraps, food particles, and all other
1.1.5 Emission requirements
materials contaminated by such wastes, generated aboard
This Appendix provides emission requirements in article [4] ship, principally in the galley and dining areas.
and fire protection requirements in article [5]. Provisions for
incinerators integrated with heat recovery units and provi- 1.2.6 Plastic
sions for flue gas temperature are given in article [6] and
article [7], respectively. Plastic means a solid material which contains as an essen-
tial ingredient one or more synthetic organic high polymers
1.1.6 Hazardous materials and which is formed (shaped) during either manufacture of
This Appendix may involve hazardous materials, operations the polymer or the fabrication into a finished product by
and equipment. This standard does not purport to address heat and/or pressure. Plastics have material properties rang-
all of the safety problems associated with its use. It is the ing from hard and brittle to soft and elastic. Plastics are used
responsibility of the user of this standard to establish appro- for a variety of marine purposes including, but not limited
priate safety and health practices and determine the appli- to, packaging (vapour-proof barriers, bottles, containers, lin-
cability of regulatory limitations prior to use, including ers), ship construction (fibreglass and laminated structures,
possible port State limitations. siding, piping, insulation, flooring, carpets, fabrics, paints
and finishes, adhesives, electrical and electronic compo-
nents), disposable eating utensils and cups, bags, sheeting,
1.2 Definitions
floats, fishing nets, strapping bands, rope and line.
1.2.1 Ship
1.2.7 Domestic waste
Ship means a vessel of any type whatsoever operating in the
marine environment and includes hydrofoil boats, air-cush- Domestic waste means all types of food wastes, sewage and
ioned vehicles, submersibles, floating craft and fixed or wastes generated in the living spaces on board the ship for
floating platforms. the purpose of this specification.

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1.2.8 Cargo-associated waste Short lengths of steel, or annealed copper nickel, nickel
Cargo-associated waste means all materials which have copper, or copper pipe and tubing may be used at the burn-
become wastes as a result of use on board a ship for cargo ers. The use of nonmetallic materials for fuel lines is prohib-
stowage and handling. Cargo-associated waste includes but ited. Valves and fittings may be threaded in sizes up to and
is not limited to dunnage, shoring pallets, lining and pack- including 60 mm O.D. (outside diameter), but threaded
ing materials, plywood, paper, cardboard, wire, and steel unions are not to be used on pressure lines in sizes 33 mm
strapping. O.D. (outside diameter) and over.

1.2.9 Maintenance waste 2.1.3 Rotating parts protection


Maintenance waste means materials collected by the All rotating or moving mechanical and exposed electrical
engine department and the deck department while main- parts should be protected against accidental contact.
taining and operating the vessel, such as soot, machinery
deposits, scraped paint, deck sweeping, wiping wastes, oily 2.1.4 Incinerator walls protection
rags, etc. Incinerator walls are to be protected with insulated fire
bricks/refractory and a cooling system. Outside surface tem-
1.2.10 Operational waste perature of the incinerator casing being touched during nor-
Operational wastes means all cargo-associated wastes and mal operations should not exceed 20°C above ambient
maintenance waste (including ash and clinkers), and cargo temperature.
residues defined as garbage in [1.2.13].
2.1.5 Refractory design and material
1.2.11 Sludge
Refractory should be resistant to thermal shocks and resist-
Sludge oil means sludge from fuel and lubricating oil sepa- ant to normal ship's vibration. The refractory design temper-
rators, waste lubricating oil from main and auxiliary ature should be equal to the combustion chamber design
machinery, waste oil from bilge water separators, drip trays, temperature plus 20% (see [4.1]).
etc.
2.1.6 Corrosion minimization
1.2.12 Oil rags
Incinerating systems should be designed such that corrosion
Oily rags are rags which have been saturated with oil as will be minimized on the inside of the systems.
controlled in Annex I to MARPOL 73/78. Contaminated
rags are rags which have been saturated with a substance 2.1.7 Incinerators equipped to incinerate liquid
defined as a harmful substance in the other Annexes to waste
MARPOL 73/78. In systems equipped for incinerating liquid wastes, safe
ignition and maintenance of combustion are to be ensured,
1.2.13 Cargo residues
e.g., by a supplementary burner using gas oil/diesel oil or
Cargo residues for the purposes of this standard are defined
equivalent.
as the remnants of any cargo material on board that cannot
be placed in proper cargo holds (loading excess and spill- 2.1.8 Combustion chamber design
age) or which remains in cargo holds and elsewhere after
The combustion chamber(s) should be designed for easy
unloading procedures are completed (unloading residual
maintenance of all internal parts including the refractory
and spillage). However, cargo residues are expected to be
and insulation.
in small quantities.
2.1.9 Means to assure negative pressure in the
1.2.14 Fishing gear
furnace
Fishing gear is defined as any physical device or part thereof
The combustion process should take place under negative
or combination of items that may be placed on or in the
pressure which means that the pressure in the furnace under
water with the intended purpose of capturing, or controlling
all circumstances should be lower than the ambient pres-
for subsequent capture, living marine or freshwater organ-
sure in the room where the incinerator is installed. A flue
isms.
gas fan may be fitted to secure negative pressure.

2 Design 2.1.10 Incinerator furnace charging


The incinerating furnace may be charged with solid waste
2.1 Materials and manufacture either by hand or automatically. In every case, fire dangers
should be avoided and charging should be possible without
2.1.1 Materials danger to the operating personnel. For instance, where
The materials used in the individual parts of the incinerator charging is carried out by hand, a charging lock may be
are to be suitable for the intended application with respect provided which ensures that the charging space is isolated
to heat resistance, mechanical properties, oxidation, corro- from the fire box as long as the filling hatch is open. Where
sion, etc., as in other auxiliary marine equipment. charging is not effected through a charging lock, an inter-
lock should be installed to prevent the charging door from
2.1.2 Piping opening while the incinerator is in operation with burning
Piping for fuel and sludge oil should be seamless steel of of garbage in progress or while the furnace temperature is
adequate strength and to the satisfaction of the Society. above 220°C.

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2.1.11 Incinerators equipped with feeding sluice b) Overcurrent protection


Incinerators equipped with a feeding sluice or system 1) Conductors for interconnecting wiring that is smaller
should ensure that the material charged will move to the than the supply conductors should be provided with
combustion chamber. Such system should be designed such overcurrent protection based on the size of the
that both operator and environment are protected from haz- smallest interconnecting conductors external to any
ardous exposure. control box, in accordance with the requirements of
international standards acceptable to the IMO.
2.1.12 Interlocks
2) Overcurrent protection for interconnecting wiring
Interlocks should be installed to prevent ash removal doors should be located at the point where the smaller
from opening while burning is in progress or while the fur- conductors connect to the larger conductors. How-
nace temperature is above 220°C. ever, overall overcurrent protection is acceptable if it
is sized on the basis of the smallest conductors of
2.1.13 Observation ports the interconnecting wiring, or in accordance with
The incinerator should be provided with a safe observation the requirements of international standards accepta-
port of the combustion chamber in order to provide visual ble to the IMO.
control of the burning process and waste accumulation in 3) Overcurrent protection devices should be accessible
the combustion chamber. Neither heat, flame, nor particles and their function should be identified.
should be able to pass through the observation port. An
example of a safe observation port is high-temperature glass c) Motors
with a metal closure. 1) All electric motors should have enclosures corre-
sponding to the environment where they are
2.1.14 Electrical requirements located, at least IP 44, in accordance with the
a) Electrical installation requirements should apply to all requirements of international standards acceptable
electrical equipment, including controls, safety devices, to the IMO.
cables, and to burners and incinerators. 2) Motors should be provided with a corrosion-resist-
ant nameplate specifying information in accordance
1) A disconnecting means capable of being locked in
with the requirements of international standards
the open position should be installed at an accessi-
acceptable to the IMO.
ble location at the incinerator so that the incinerator
can be disconnected from all sources of potential. 3) Motors should be provided with running protection
This disconnecting means should be an integral part by means of integral thermal protection, by overcur-
of the incinerator or adjacent to it (see [2.3.1]). rent devices, or a combination of both in accord-
ance with manufacturer’s instruction that should
2) All uninsulated live metal parts should be guarded
meet the requirements of international standards
to avoid accidental contact.
acceptable to the IMO.
3) The electrical equipment should be so arranged that
4) Motors should be rated for continuous duty and
failure of this equipment will cause the fuel supply
should be designed for an ambient temperature of
to be shut off.
45°C or higher.
4) All electrical contacts of every safety device 5) All motors should be provided with terminal leads
installed in the control circuit should be electrically or terminal screws in terminal boxes integral with,
connected in series. However, special consideration or secured to, the motor frames.
should be given to arrangements when certain
devices are wired in parallel. d) Ignition system

5) All electrical components and devices should have a 1) When automatic electric ignition is provided, it
voltage rating commensurate with the supply volt- should be accomplished by means of either a high-
age of the control system. voltage electric spark, a high-energy electric spark,
or a glow coil.
6) All electrical devices and electric equipment
exposed to the weather should meet the require- 2) Ignition transformers should have an enclosure cor-
ments of international standards acceptable to the responding to the environment where they are
IMO. located, at least IP 44, in accordance with the
requirements of international standards acceptable
7) All electrical and mechanical control devices should to the IMO.
be of a type tested and accepted by a nationally rec-
3) Ignition cable should meet the requirements of inter-
ognized testing agency, according to international
national standards acceptable to the IMO.
standards.
e) Wiring
8) The design of the control circuits should be such that
limit and primary safety controls should directly 1) All wiring for incinerators should be rated and
open a circuit that functions to interrupt the supply selected in accordance with the requirements of
of fuel to combustion units. international standards acceptable to the IMO.

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f) Bonding and grounding 2.2.3 Operating pressure


1) Means should be provided for grounding the major Incinerating systems are to be operated with underpressure
metallic frame or assembly of the incinerators. (negative pressure) in the combustion chamber such that no
gases or smoke can leak out to the surrounding areas.
2) Non-current carrying enclosures, frames and similar
parts of all electrical components and devices 2.2.4 Warning plates
should be bonded to the main frame or assembly of
The incinerator should have warning plates attached in a
the incinerator. Electrical components that are
prominent location on the unit, warning against unauthor-
bonded by their installation do not require a sepa-
ized opening of doors to combustion chamber(s) during
rate bonding conductor.
operation and against overloading of the incinerator with
3) When an insulated conductor is used to bond elec- garbage.
trical components and devices, it should show a
continuous green colour, with or without a yellow 2.2.5 Instruction plate
stripe. The incinerator should have instruction plate(s), attached in
a prominent location on the unit, that clearly addresses the
2.2 Operating requirements following:
a) Cleaning ashes and slag from the combustion cham-
2.2.1 Design operating conditions ber(s) and cleaning of combustion air openings before
The incinerator system should be designed and constructed starting the incinerator (where applicable).
for operation with the conditions indicated in Tab 1 and b) Operating procedures and instructions. These should
Tab 2. include proper start-up procedures, normal shut-down
procedures, emergency shut-down procedures, and pro-
Table 1 : cedures for loading garbage (where applicable).

Item Temperature 2.2.6 Dioxin building up prevention


Maximum combustion chamber flue gas 1200°C To avoid building up of dioxins, the flue gas should be
outlet temperature shock-cooled to a maximum of 350°C within 2,5 metres
from the combustion chamber flue gas outlet.
Minimum combustion chamber flue gas out- 850°C
let temperature
Preheat temperature of combustion chamber 650°C
2.3 Operating controls

2.3.1 Disconnecting switch


Table 2 : The entire unit should be capable of being disconnected
from all sources of electricity by means of one disconnect
switch located near the incinerator (see [2.1.14], item a) 1).
Operation Mode
Prepurge, before ignition at least 4 air changes in the 2.3.2 Emergency stop
chamber(s) and stack, but not There should be an emergency stop switch located outside
less than 15 seconds the compartment which stops all power to the equipment.
Time between restarts at least 4 air changes in the The emergency stop switch should also be able to stop all
chamber(s) and stack, but not power to the fuel pumps. If the incinerator is equipped with
less than 15 seconds a flue gas fan, the fan should be capable of being restarted
independently of the other equipment on the incinerator.
Postpurge, after shut-off not less than 15 seconds after
fuel oil the closing of the fuel oil valve 2.3.3 Control equipment design
Incinerator discharge minimum 6% O2 (measured in The control equipment should be so designed that any fail-
gases dry flue gas) ure of the following equipment will prevent continued
For Batch Loaded Incinerators, there are no preheating operations and cause the fuel supply to be cut off.
requirements. However, the incinerator should be so a) Safety thermostat/draft failure
designed that the temperature in the actual combustion
space should reach 600°C within 5 minutes after start. 1) A flue gas temperature controller, with a sensor
placed in the flue gas duct, should be provided that
2.2.2 Shielding of combustion chamber surfaces will shut down the burner if the flue gas temperature
exceeds the temperature set by the manufacturer for
Outside surface of combustion chamber(s) should be
the specific design.
shielded from contact such that people in normal work situ-
ations will not be exposed to extreme heat (20°C above 2) A combustion temperature controller, with a sensor
ambient temperature) or direct contact of surface tempera- placed in the combustion chamber, should be pro-
tures exceeding 60°C. Examples for alternatives to accom- vided that will shut down the burner if the combus-
plish this are a double jacket with an air flow in between or tion chamber temperature exceeds the maximum
an expanded metal jacket. temperature.

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3) A negative pressure switch should be provided to should show what caused the failure (the indicator may
monitor the draft and the negative pressure in the cover more than one fault condition).
combustion chamber. The purpose of this negative
b) The visible indicators should be so designed that, where
pressure switch is to ensure that there is sufficient
failure is a safety related shutdown, manual reset is
draft/negative pressure in the incinerator during
required.
operations. The circuit to the program relay for the
burner will be opened and an alarm activated before 2.3.6 Cooling after shutdown
the negative pressure rises to atmospheric pressure.
After shutdown of the oil burner, provision should be made
b) Flame failure/fuel oil pressure for the fire box to cool sufficiently (as an example of how
this may be accomplished, the exhaust fan or ejector could
1) The incinerator should have a flame safeguard con-
be designed to continue to operate; this would not apply in
trol consisting of a flame sensing element and asso-
the case of an emergency manual trip).
ciated equipment for shut down of the unit in the
event of ignition failure and flame failure during the
firing cycle. The flame safeguard control should be 2.4 Other requirements
so designed that the failure of any component will
cause a safety shut down. 2.4.1 Documentation
2) The flame safeguard control should be capable of A complete instruction and maintenance manual with
closing the fuel valves in no more than 4 seconds drawings, electric diagrams, spare parts list, etc., should be
after a flame failure. furnished with each incinerator.

3) The flame safeguard control should provide a trial- 2.4.2 Installation


for-ignition period of no more than 10 seconds dur- All devices and components should, as fitted in the ship, be
ing which fuel may be supplied to establish flame. If designed to operate when the ship is upright and when
flame is not established within 10 seconds, the fuel inclined at any angle of list up to and including 15° either
supply to the burners should be immediately shut off way under static conditions and 22,5° under dynamic con-
automatically. ditions (rolling) either way and simultaneously inclined
4) Whenever the flame safeguard control has operated dynamically (pitching) 7,5° by bow or stern.
because of failure of ignition, flame failure, or failure
of any component, only one automatic restart may 2.4.3 Incinerator
be provided. If this is not successful, then manual a) Incinerators are to be fitted with an energy source with
reset of the flame safeguard control should be sufficient energy to ensure a safe ignition and complete
required for restart. combustion. The combustion is to take place at suffi-
cient negative pressure in the combustion chamber(s) to
5) Flame safeguard controls of the thermostatic type,
ensure no gases or smoke leaking out to the surrounding
such as stack switches and pyrostats operated by
areas (see [2.3.3], item a) 3).
means of an open bimetallic helix, are prohibited.
b) A driptray is to be fitted under each burner and under
6) If fuel oil pressure drops below that set by the manu-
any pumps, strainers, etc., that require occasional
facturer, a failure and lock out of the program relay
examination.
should result. This also applies to a sludge oil burner
(applies where pressure is important for the combus-
tion process or a pump is not an integral part of the 3 Tests and certification
burner.)
c) Loss of power 3.1 Tests
1) If there is a loss of power to the incinerator con- 3.1.1 Prototype tests
trol/alarm panel (not remote alarm panel), the sys-
An operating test for the prototype of each design should be
tem should shut down.
conducted, with a test report completed indicating results of
all tests. The tests should be conducted to ensure that all the
2.3.4 Fuel control solenoid valves
control components have been properly installed and that
Two fuel control solenoid valves should be provided in all parts of the incinerator, including controls and safety
series in the fuel supply line to each burner. On multiple devices, are in satisfactory operating condition. Tests should
burner units, a valve on the main fuel supply line and a include those described in [3.1.3].
valve at each burner will satisfy this requirement. The valves
should be connected electrically in parallel so that both 3.1.2 Factory tests
operate simultaneously.
For each unit, if preassembled, an operating test should be
conducted to ensure that all the control components have
2.3.5 Alarms
been properly installed and that all parts of the incinerator,
a) An outlet for an audible alarm should be provided for including controls and safety devices, are in satisfactory
connection to a local alarm system or a central alarm operating condition. Tests should include those described in
system. When a failure occurs, a visible indicator [3.1.3].

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3.1.3 On board tests b) Style, type, model or other manufacturer's designation


An operating test after installation should be conducted to for the incinerator
ensure that all the control components have been properly c) Capacity - to be indicated by net designed heat release
installed and that all parts of the incinerator, including con- of the incinerator in heat units per timed period; for
trols and safety devices, are in satisfactory operating condi- example, British Thermal Units per hour, megajoules
tion. The requirements for prepurge and time between per hour, kilocalories per hour.
restarts referred to in [2.2.1] should be verified at the time
of the installation test. 3.4 Quality assurance
a) Flame safeguard
3.4.1 Incinerators should be designed, manufactured and
The operation of the flame safeguard system should be
tested in a manner that ensures they meet the requirements
verified by causing flame and ignition failures. Opera-
of this standard.
tion of the audible alarm (where applicable) and visible
indicator should be verified. The shutdown times should
be verified. 4 Emission standard for shipboard
b) Limit controls incinerators with capacity of up to
Shutdown due to the operation of the limit controls 1500 kW - Minimum information to be
should be verified. provided
1) Oil pressure limit control
The lowering of the fuel oil pressure below the value 4.1 IMO type approval certificate
required for safe combustion should initiate a safety
4.1.1 An IMO type approval certificate should be required
shutdown.
for each shipboard incinerator. In order to obtain such a
2) Other interlocks certificate, the incinerator should be designed and built to
Other interlocks provided should be tested for an IMO approved standard. Each model should go through
proper operation as specified by the manufacturer of a specified type approval test operation at the factory or an
the unit. approved test facility, and under the responsibility of the
c) Combustion controls Society.
The combustion controls should be stable and operate Note 1: The incinerator is to be of a type approved or
smoothly. accepted by the Society.

d) Programming controls 4.1.2 Type approval tests should include measuring of the
Programming controls should be verified as controlling parameters listed in Tab 3.
and cycling the unit in the intended manner. Proper pre-
4.1.3 Tab 4 indicates the duration of test operations.
purge, ignition, postpurge, and modulation should be
verified. A stopwatch should be used for verifying inter-
Table 3 : Parameters to be measured
vals of time.
e) Fuel supply controls
Item Measure
The satisfactory operation of the two fuel control sole-
Max Capacity kW or kcal/h
noid valves for all conditions of operation and shut-
down should be verified. kg/h of specified waste
kg/h per burner
f) Low voltage test
Pilot fuel consumption kg/h per burner
A low voltage test should be conducted on the incinera-
tor unit to satisfactorily demonstrate that the fuel supply O2 average in combustion %
to the burners will be automatically shut off before an chamber/zone
incinerator malfunction results from the reduced voltage. CO average in flue gas mg/MJ
g) Switches Soot number average Bacharach or Ringelman
All switches should be tested to verify proper operation. scale
Combustion chamber flue gas °C
3.2 Certification outlet temperature average
Amount of unburned compo- % by weight
3.2.1 Manufacturer's certification that an incinerator has
nents in ashes
been constructed in accordance with this standard should be
provided (by letter, certificate, or in the instruction manual).
Table 4 : Duration of test operations
3.3 Marking
Operation Time
3.3.1 Each incinerator should be permanently marked
indicating: For sludge oil burning 6 - 8 hours

a) Manufacturer's name or trademark For solid waste burning 6 - 8 hours

April 2005 Bureau Veritas 105


Pt E, Ch 9, App 3

4.1.4 Fuel test specifications for type approval tests (% by Table 7 :


weight) are indicated in Tab 5 and Tab 6.
Emission Standard
Table 5 : O2 in combustion chamber 6 − 12%
Sludge/waste Specification CO in flue gas maximum 200 mg/MJ
average
Sludge oil 75% sludge oil from heavy fuel oil
consisting of 5% waste lubricating oil Soot number maximum Bacharach 3 or Ringelman 1
20% emulsified water average (a higher soot number is
acceptable only during very
Solid waste (class 2) 50% food waste short periods such as start-
consisting of 50% rubbish containing: ing up)
• approx 30% paper
Unburned components in ash Max 10% by weight
• approx 40% cardboard
residues
• approx 10% rags
• approx 20% plastic Combustion chamber flue gas 850 − 1200 °C
The mixture will have up to 50% outlet temperature range
moisture and 7% incombustible solids
A high temperature in the actual combustion chamber/zone
Note 1: Reference for Classes of waste: Waste Classification is an absolute requirement in order to obtain a complete
from Incinerator Institute of America (information for type and smoke free incineration, including that of plastic and
approval tests only) .
other synthetic materials while minimizing dioxine, VOC
Note 2: Class 2: refuse, consisting of approximately even (Volatile Organic Compounds), and emissions.
mixture of rubbish and garbage by weight. This type of waste
is common to passenger ships occupancy, consisting of up to
50% moisture, 7% incombustible solids, and has a heating 4.2 Fuel related emission
value of about 10000 kJ/kg as fired.
4.2.1
a) Even with good incineration technology, the emission
Table 6 : from an incinerator will depend on the type of material
being incinerated. If, for instance, a ship has bunkered a
Calorific values
fuel with high sulphur content, then sludge oil from sep-
Sludge kJ/kg kcal/kg arators which is burned in the incinerator will lead to
Vegetables and putrescibles 5700 1360 emission of SOx. But again, the SOx emission from the
incinerator would only amount to less than one per cent
Paper 14300 3415 of the SOx discharged with the exhaust from main and
Rag 15500 3700 auxiliary engines.
Plastics 36000 8600 b) Principal organic constituents (POC) cannot be meas-
ured on a continuous basis. Specifically, there are no
Oil sludge 36000 8600
instruments with provision for continuous time teleme-
Sewage sludge 3000 716 try that measures POC, HC1, or waste destruction effi-
ciency, to date. These measurements can only be made
using grab sample approaches where the sample is
Densities
returned to a laboratory for analysis. In the case of
Sludge kg/m3 organic constituents (undestroyed wastes), the labora-
Paper (loose) 50 tory work requires considerable time to complete. Thus,
continuous emission control can only be assured by
Refuse (75% wet) 720 secondary measurements.
Dry rubbish 110 c) On board operation/emission control
Scrap wood 190 For a shipboard incinerator with IMO type approval,
Wood sawdust 220 emission control/monitoring should be limited to the
following:
Note 1: Density of loose general waste generated on board
ship will be about 130 kg/m3. 1) Control/monitor O2 content in combustion chamber
(spot checks only; an O2 content analyser is not
4.1.5 Tab 7 indicates the required emission standard to be required to be kept on board).
verified by type approval test. 2) Control/monitor temperature in combustion cham-
Flue gas outlet temperature and O2 content should be meas- ber flue gas outlet.
ured during the combustion period, and not during the pre- Continuous (auto) control of the incineration process
heating or cooling periods. For a batch loaded incinerator, it should ensure that the above mentioned parameters are
is acceptable to carry out the type approval test by means of both kept within the prescribed limits. This mode of
a single batch. operation will ensure that particulates and ash residue
contain only traces of organic constituents.

106 Bureau Veritas April 2005


Pt E, Ch 9, App 3

4.3 Passenger/cruise ships with incinerator c) Annex A2.3 - Incinerators and waste stowage spaces
installations having a total capacity of Incinerators and waste stowage spaces located on
more than 1500 kW weather decks (regulation II-2/3.(17)) need not meet the
above requirements but should be located:
4.3.1 1) as far aft on the ship as possible
a) On board this type of ships, the following conditions 2) not less than 3 m from entrances, air inlets and
will probably exist: openings to accommodations, service spaces and
1) Generation of huge amounts of burnable waste with control stations
a high content of plastic and synthetic materials 3) not less than 5 m measured horizontally from the
2) Incinerating plant with a high capacity operating nearest hazardous area, or vent outlet from a haz-
continuously over long periods ardous area; and

3) This type of ships will often be operating in very sen- 4) not less than 2 m should separate the incinerator
sitive coastal areas. and the waste material storage area, unless physi-
cally separated by a structural fire barrier.
b) In view of the fuel related emission from a plant with
d) Annex A2.4 - Fixed fire extinguishing and fire detection
such a high capacity, installation of a flue gas sea water
system
scrubber should be considered. This installation can
perform an efficient after-cleaning of the flue gases, thus A fixed fire detection and fire-extinguishing system
minimizing the content of: should be installed in enclosed spaces containing incin-
erators, in combined incinerator/waste storage spaces
• HC1
and in any waste storage space, in accordance with Tab
• SOx 8.
• Particulate matter. e) Annex A2.5 - Incinerator and waste storage spaces on
c) Any restriction on nitrogen oxide (NOx) should only be weather decks
considered in connection with possible future regula- Where an incinerator or a waste storage space is located
tions on pollution from the ship's total pollution, i.e., on weather decks, it is to be accessible with two means
main and auxiliary machinery, boilers, etc. of fire extinguishment; either fire hoses, semi-portable
fire extinguishers, fire monitors or combination of any
two of these extinguishing devices. A fixed fire-extin-
5 Fire protection requirements for guishing system is acceptable as one means of extin-
incinerators and waste stowage guishment.
spaces f) Annex A2.6 - Flue uptakes
Flue uptake piping/ducting should be led independently
5.1 SOLAS requirements to be applied to an appropriate terminus via a continuous funnel or
trunk.
5.1.1 For the purpose of construction, arrangement and
insulation, incinerator spaces and waste stowage spaces Table 8 :
should be treated as category A machinery spaces (SOLAS
II-2/3.19) and service spaces, (SOLAS II-2/3.12), respec-
tively. To minimize the fire hazards these spaces represent, Automatic Fixed fire- Fixed fire
the following SOLAS requirements in chapter II-2 should be sprinkler extinguishing detection
applied: system system system
Combined incin- X
a) Annex A2.1 - Passenger ships
erator and waste
For passenger ships carrying more than 36 passengers: storage space
1) regulation 26.2.2(12) should apply to incinerator Incinerator space X X
and combined incinerator/waste storage spaces, and
Waste storage X
the flue uptakes from such spaces; and space
2) regulation 26.2.2(13) should apply to waste storage
spaces and garbage chutes connected thereto. 6 Incinerators integrated with heat
b) Annex A2.2 - Other ships recovery units
For all other ships including passenger ships carrying
not more than 36 passengers: 6.1 Flue gas system
1) regulation 44.2.2(6) should apply to incinerator and
6.1.1 The flue gas system, for incinerators where the flue
combined incinerator/waste spaces, and the flue
gas is led through a heat recovery device, should be
uptakes from such spaces; and
designed so that the incinerator can continue operation
2) regulation 44.2.2(9) should apply to waste storage with the economizer coils dry. This may be accomplished
spaces and garbage chutes connected thereto. with bypass dampers, if needed.

April 2005 Bureau Veritas 107


Pt E, Ch 9, App 3

6.2 Alarms 7 Flue gas temperature


6.2.1 The incinerator unit should be equipped with a visual
7.1 General
and an audible alarm in case of loss of feed-water.
7.1.1 When deciding upon the type of incinerator, consid-
6.3 Cleaning devices eration should be given as to what the flue gas temperature
will be. The flue gas temperature can be a determining fac-
6.3.1 The gas-side of the heat recovery device should have tor in the selection of materials for fabricating the stack.
equipment for proper cleaning. Sufficient access should be Special high temperature material may be required for use
provided for adequate inspection of external heating sur- in fabricating the stack when the flue gas temperature
faces. exceed 430°C.

108 Bureau Veritas April 2005


Pt E, Ch 9, App 4

APPENDIX 4 GUIDELINES FOR PERFORMANCE TESTS FOR


ADVANCED WASTEWATER TREATMENT

1 Effluent standards for advanced b) Total suspended solids standard:


wastewater treatment plants the geometrical mean of total suspended solids is not to
exceed 10 mg / l
c) 5-day biochemical oxygen demand (BOD5) standard:
1.1 General
the geometrical mean of BOD5 is not to exceed 20 mg /
l
1.1.1 When tested for type approval by the Society, an
d) Total nitrogen (TN) standard:
Advanced Wastewater Treatment (AWT) plant is to satisfy
the following effluent standards: the geometrical mean of TN is not to exceed 10 mg / l
e) Total phosphorus (TP) standard:
a) Faecal coliform standard: the geometrical mean of TP is not to exceed 1 mg / l.
the geometrical mean of the faecal coliform count of the
samples of the effluent taken during the test period 2 Guidelines for performance tests
should not exceed 14 coliforms / 100 ml M.P.N. (most
probable number) as determined by a 5 tube fermenta- 2.1 Testing conditions
tion analysis or an equivalent analytical procedure. In
addition no more than 10% of the number of samples 2.1.1 The testing conditions are to be in accordance with
exceed an M.P.N. of 43 coliforms /100 ml. App 2, [2.2].

April 2005 Bureau Veritas 109


Pt E, Ch 9, App 4

110 Bureau Veritas April 2005


Part E
Additional Class Notations

Chapter 10

OTHER ADDITIONAL CLASS NOTATIONS

SECTION 1 STRENGTHENED BOTTOM (STRENGTHBOTTOM)

SECTION 2 GRAB LOADING (GRABLOADING)

SECTION 3 IN-WATER SURVEY ARRANGEMENTS (INWATERSURVEY)

SECTION 4 SINGLE POINT MOORING (SPM)

SECTION 5 CONTAINER LASHING EQUIPMENT (LASHING)

SECTION 6 DYNAMIC POSITIONING (DYNAPOS)

SECTION 7 VAPOUR CONTROL SYSTEM (VCS)

SECTION 8 COFFERDAM VENTILATION (COVENT)

SECTION 9 CENTRALISED CARGO AND BALLAST WATER HANDLING


INSTALLATIONS (CARGOCONTROL)

SECTION 10 SHIP MANOEUVRABILITY (MANOVR)

SECTION 11 COLD WEATHER CONDITIONS (COLD)


112 Bureau Veritas April 2005
Pt E, Ch 10, Sec 1

SECTION 1 STRENGTHENED BOTTOM (STRENGTHBOTTOM)

1 General 2.2 Ships with L < 90 m and transversely


framed double bottom
1.1 Application 2.2.1 Plating
RINAnet
The 8.2.2
thickness of the bottom plating within 0,4 L amid-
1.1.1 The additional class notation STRENGTHBOTTOM is ships, obtained from the formulae in Pt B, Ch 7, Sec 1 or Pt
assigned, in accordance with Pt A, Ch 1, Sec 2, [6.12.1], to B, Ch 8, Sec 3, as applicable, is to be increased by 20%. In
ships built with specially strengthened bottom structures so any case, the net thickness is to be larger than 8 mm.
as to be able to be loaded and/or unloaded when properly
stranded and complying with the requirements of this Sec- 2.2.2 Ordinary stiffeners
tion. Intercostal ordinary stiffeners are to be fitted for the whole
flat bottom area when the actual spacing between girders is
RINA Section A, Ch 2
equal to or greater than two thirds of the maximum spacing
2 Double bottom specified in Pt B, Ch 4, Sec 4, [5.3]. Their scantlings are to
be considered by the Society on a case-by-case basis.

2.1 Ships with L < 90 m and longitudinally 2.2.3 Primary supporting members
framed double bottom Solid floors are to be fitted at every frame and are to be rein-
forced with vertical stiffeners spaced not more than 1,2 m
2.1.1 Plating apart.
A side girder is to be fitted on each side of the ship, in addi-
RINA 8.2.2
The net thickness of the bottom plating within 0,4 L amid- tion to those obtained by applying the requirements in Pt B,
ships, obtained from the formulae in Pt B, Ch 7, Sec 1 or Pt Ch 4, Sec 4, [5.3] for maximum spacing.
B, Ch 8, Sec 3, as applicable, is to be increased by 20% and
The number and size of holes on floors and girders are to be
in no case is to be less than 8 mm.
kept as small as possible, but are to be such as to allow
complete inspection of double bottom structures.
2.1.2 Ordinary stiffeners
RINA
The net10.10
scantlings of bottom and bilge ordinary stiffeners 2.3 Ships with L ≥ 90 m
are to be in accordance with Pt B, Ch 7, Sec 2 or Pt B, Ch 8,
2.3.1 Plating, ordinary stiffeners and primary
Sec 4, as applicable, where the hull girder stress is to be supporting members
taken equal to 195/k and the span is to be taken not less
The net scantlings of plating, ordinary stiffeners and primary
than 1,5 m.
supporting members are to be considered by the Society on
a case-by-case basis.
2.1.3 Primary supporting members
Solid floors are to be spaced not more than the lesser of the 3 Single bottom
values 0,025 L and 1,9 m.

A side girder is to be fitted on each side of the ship, in addi- 3.1 Scantlings
tion to those obtained by applying the requirements in Pt B,
Ch 4, Sec 4, [4.1] for maximum spacing. 3.1.1 Plating, ordinary stiffeners and primary
supporting members
The number and size of holes on floors and girders are to be RINAnet
The 14.5
scantlings of plating, ordinary stiffeners and primary
kept as small as possible, but are to be such as to allow supporting members are to be considered by the Society on
complete inspection of double bottom structures. a case-by-case basis.

April 2005 Bureau Veritas 113


Pt E, Ch 10, Sec 2

SECTION 2 GRAB LOADING (GRABLOADING)

1 General RINA
• inner
10.5.4,
bottom
10.5.5.
plating,
11.1.3.2
where no continuous wooden
ceiling is fitted
• hopper tank sloped plate and transverse stools, if any,
1.1 Application up to 1,5 m from the inner bottom
• bulkhead plating, if no stool is fitted, up to 1,5 m from
1.1.1 The additional class notation GRABLOADING is
the inner bottom,
assigned, in accordance with Pt A, Ch 1, Sec 2, [6.12.2], to
ships with holds specially reinforced for loading/unloading obtained from the formulae in Pt B, Ch 7, Sec 1 or Pt B, Ch
cargoes by means of buckets or grabs and complying with 8, Sec 3, as applicable, are to be increased by 5 mm.
the requirements of this Section. The increase of 5 mm of the net thickness of the inner bot-
RINA Part A, Ch 2 tom plating, where no continuous wooden ceiling is fitted,
includes the 2 mm required in Pt B, Ch 7, Sec 1, [2.4.1] or
2 Scantlings Pt B, Ch 8, Sec 3, [2.4.1], as applicable.
Above 1,5 m from the inner bottom, the net thicknesses of
2.1 Inner bottom plating the above plating may be tapered to those obtained from
the formulae in Pt B, Ch 7, Sec 1 or Pt B, Ch 8, Sec 3, as
2.1.1 The net thicknesses of: applicable. The tapering is to be gradual.

114 Bureau Veritas April 2005


Pt E, Ch 10, Sec 3

SECTION 3 IN-WATER SURVEY ARRANGEMENTS (INWA-


TERSURVEY)

1 General 1.2.2 Photographs


As far as practicable, photographic documentation of the
following hull parts, used as a reference during the in-water
1.1 Application
surveys, is to be submitted to the Society:
1.1.1 The additional class notation INWATERSURVEY is • the propeller boss
assigned in accordance with Pt A, Ch 1, Sec 2, [6.12.3]. • rudder pintles, where slack is measured
• typical connections to the sea
1.2 Documentation to be submitted • directional propellers, if any
• other details, as deemed necessary by the Society on a
1.2.1 Plans
case-by-case basis.
Detailed plans of the hull and hull attachments below the
waterline are to be submitted to the Society in triplicate for 1.2.3 Documentation to be kept on board
approval. These plans are to indicate the location and/or the The Owner is to keep on board the ship the plans and doc-
general arrangement of: uments listed in [1.2.1] and [1.2.2], and they are to be
• all shell openings made available to the Surveyor and the divers when an in-
water survey is carried out.
• the stem
• rudder and fittings
2 Structure design principles
• the sternpost
• the propeller, including the means used for identifying 2.1
each blade
• anodes, including securing arrangements 2.1.1 Marking
• bilge keels Identification marks and systems are to be supplied to facil-
itate the in-water survey. In particular, the positions of trans-
• welded seams and butts. verse watertight bulkheads are to be marked on the hull.
The plans are also to include the necessary instructions to
2.1.2 Rudder arrangements
facilitate the divers’ work, especially for taking clearance
Rudder arrangements are to be such that rudder pintle
measurements.
clearances and fastening arrangements can be checked.
Moreover, a specific detailed plan showing the systems to
be adopted when the ship is floating in order to assess the 2.1.3 Tailshaft arrangements
slack between pintles and gudgeons is to be submitted to Tailshaft arrangements are to be such that clearances (or
the Society in triplicate for approval. wear down by poker gauge) can be checked.

April 2005 Bureau Veritas 115


Pt E, Ch 10, Sec 4

SECTION 4 SINGLE POINT MOORING (SPM)

1 General 2.2 Documentation for information

2.2.1 The following documentation is to be submitted to


1.1 Application the Society for information (see Pt B, Ch 1, Sec 3):
1.1.1 The additional class notation SPM is assigned in • specifications of winches or capstans giving the contin-
accordance with Pt A, Ch 1, Sec 2, [6.12.4] to ships fitted uous duty pull and brake holding force
forward with equipment for mooring at single point moor- • DWT, in t, of the ship at summer load line defined in Pt
ing or single buoy mooring terminals, using standardised B, Ch 1, Sec 2, [3.8.1].
equipment complying with the recommendations of the Oil
Companies International Marine Forum (OCIMF), according
to the requirements of this Section.
3 General arrangement

1.1.2 These requirements comply with and supplement the 3.1 General provision
Recommendations for Equipment Employed in the Mooring
of Ships at Single Point Moorings of the OCIMF (3rd edition 3.1.1 For mooring at SPM terminals ships are to be pro-
- 1993). vided forward with equipment to allow for heaving on
Note 1: Subject to the Owner's agreement, applications for certifi- board a standardised chafing chain of 76 mm in diameter
cation in compliance with the following previous editions of the by means of a pick-up rope and to allow the chafing chain
OCIMF recommendations are examined by the Society on a case- to be secured to a strongpoint.
by-case basis:
• 1st edition (1978): Standards for Equipment Employed in the 3.1.2 The strongpoint is to be a chain cable stopper.
Mooring of Ships at Single Point Moorings
• 2nd edition (1988): Recommendations for Equipment 3.2 Typical layout
Employed in the Mooring of Ships at Single Point Moorings.
Note 2: The edition considered is specified in the certificate relat-
3.2.1 Fig 1 shows the forecastle schematic layout of the
ing to the SPM notation. ship which may be used as reference.

1.1.3 Some components of the equipment used for moor- 3.3 Equipment
ing at single point moorings may be common with the bow
emergency towing arrangements specified in Pt B, Ch 10, 3.3.1 The components of the ship’s equipment required for
Sec 4, [4], provided that the requirements of this Section mooring at single point moorings are the following:
and of Pt B, Ch 10, Sec 4, [4] are complied with. • bow chain stopper, according to [5.1]
1.1.4 The relevant requirements of this Section may also be • bow fairlead, according to [5.2]
applied to ships fitted aftward with equipment for mooring • pedestal roller fairlead, according to [5.3]
at single point mooring or single buoy mooring terminals. In
• winch or capstan, according to [5.4].
such a case, the aditional class notation SPM is assigned by
the Society on a case by case basis.
4 Number and safe working load of
2 Documentation chain stoppers

2.1 Documentation for approval 4.1 General

2.1.1 In addition to the documents in Pt B, Ch 1, Sec 3, the 4.1.1 The number of chain stoppers and their safe working
following are to be submitted to the Society for approval: load (SWL), in kN, depending on the DWT of the ship, are
defined in Tab 1.
• general layout of the forecastle arrangements and asso-
ciated equipment 4.1.2 Although the required safe working load (SWL) is
• constructional drawing of the bow chain stoppers, bow generally agreed by the SPM terminal operators, Owners
fairleads and pedestal roller fairleads, together with and shipyards are advised that increased safe working load
material specifications and relevant calculations may be requested by terminal operators to take account of
• drawings of the local ship structures supporting the local environmental conditions.
loads applied to chain stoppers, fairleads, roller pedes- In such case the Society is to be duly informed of the spe-
tals and winches or capstans. cial safe working load to be considered.

116 Bureau Veritas April 2005


Pt E, Ch 10, Sec 4

Figure 1 : Forecastle schematic layout

DWT < 150000 t DWT > 150000 t

600x450 fairlead
Tow capstan

on centreline Two 600x450


Not less than 4,5 m Chafing bow fairleads
ards
or

Not less than 4,5 m Chafing chain


winc

chain
Pick-up rope
h

Between
2&3m
Pedestal Bow
roller stoppers
fairleads

Pedestal Between Mooring


Bow stopper
roller fairlead 2,7 & 3,7 m hawser
Pick-up rope Between Mooring
hawser
2,7 & 3,7 m

5.1.4 The stopping device (chain engaging pawl or bar) of


Table 1 : Number and SWL of chain stoppers the chain stopper is to be arranged, when in the closed
position, to prevent it from gradually working to the open
Chain stoppers position, which would release the chafing chain and allow
Deadweight, in t it to pay out.
Safe working
Number
load (SWL), in kN Stopping devices are to be easy and safe to operate and, in
DWT ≤ 150000 1 2000
the open position, are to be properly secured.

150000 < DWT ≤ 350000 2 2000 5.1.5 Chain stoppers are to be located between 2,7 m and
DWT > 350000 2 2500 3,7 m inboard from the bow fairleads (see Fig 2).

When positioning, due consideration is to be given to the


5 Mooring components correct alignment of the stopper relative to the direct lead
between bow fairlead and pedestal roller fairlead.
5.1 Bow chain stopper
5.1.6 Stopper support structures are to be trimmed to com-
5.1.1 The ship is to be equipped with bow chain cable pensate for any camber and/or sheer of the deck. The lead-
stoppers complying with the requirements in Tab 1 and ing edge of the stopper base plate is to be faired to allow for
designed to accept standard chafing chain of 76 mm in the unimpeded entry of the chafing chain into the stopper.
diameter.
5.1.7 Where the chain stopper is bolted to a seating
Note 1: The chafing chains are made of:
welded to the deck, the bolts are to be relieved from shear
• grade Q3 steel for ships of less than 350000 t DWT force by efficient thrust chocks capable of withstanding a
• grade Q4 steel for ships of equal to or greater than 350000 t horizontal force equal to 1,3 times the required working
DWT. strength and, in such condition, meeting the strength crite-
ria specified in [7].
However, chafing chains are supplied by the SPM terminal opera-
tors and are not required to be part of the ship’s equipment.
The steel quality of bolts is to be not less than grade 8.8 as
defined by ISO standard No. 898/1 (Grade 10.9 is recom-
5.1.2 The stoppers are to be capable of securing the 76 mm mended).
common stud links of the chain cable when the stopping
device (chain engaging pawl or bar) is in the closed position Bolts are to be pre-stressed in compliance with appropriate
and freely passing the chain cable and its associated fittings standards and their tightening is to be suitably checked.
when the stopping device is in the open position.
5.1.8 The chain stopper is to be made of fabricated steel
5.1.3 Chain stoppers may be of the hinged bar or pawl
(see Pt D, Ch 2, Sec 1) or other ductile material such as steel
(tongue) type or of other equivalent design.
forging or steel casting complying with the requirements of
Typical arrangements of chain stoppers are shown in Fig 2. Pt D, Ch 2, Sec 3 or Pt D, Ch 2, Sec 4, respectively.

April 2005 Bureau Veritas 117


Pt E, Ch 10, Sec 4

Figure 2 : Typical bow chain stoppers

Pawl type chain stopper


Stopping device
(tongue)
Securing pin
in open position
Securing pin 76 mm chafing chain
in closed position
Sliding track
165 mm approx.

Towards
Bow fairlead

Thrust chock

Horizontal part of
sliding track ³ 1000 mm

Bar hinged type chain stopper


Stopping device
(hinged bar)
76 mm chafing chain
Sliding track
265 mm approx.

165 mm approx.

Towards
Bow fairlead

Horizontal part of
sliding track ³ 1000 mm

5.1.9 Use of spheroidal graphite (SG) iron casting (see Pt D, 5.2.3 Fairleads are normally of a closed type (such as Pan-
Ch 2, Sec 5) may be accepted for the main framing of the ama chocks) and are to have an opening large enough to
chain stopper provided that: pass the largest portion of the chafing gear, pick-up rope
• the part concerned is not intended to be a component and associated fittings.
part of a welded assembly
For this purpose, the inner dimensions of the bow fairlead
• the SG iron casting is of ferritic structure with an elonga-
opening are to be at least 600 mm in width and 450 mm in
tion not less than 12%
height.
• the yield stress at 0,2% is measured and certified
• the internal structure of the component is inspected by 5.2.4 Fairleads are to be oval or round in shape.
means of non-destructive examinations.
The lips of the fairleads are to be suitably faired in order to
5.1.10 The material used for the stopping device (pawl or prevent the chafing chain from fouling on the lower lip
hinged bar) of chain stoppers is to have mechanical proper- when heaving inboard.
ties similar to grade Q3 chain cable defined in Pt D, Ch 4,
Sec 1. The bending ratio (bearing surface diameter of the fairlead
to chafing chain diameter) is to be not less than 7 to 1.
5.2 Bow fairleads
5.2.5 The fairleads are to be located as close as possible to
5.2.1 One bow fairlead is to be fitted for each bow chain
the deck and, in any case, in such a position that the chaf-
stopper (see Fig 1).
ing chain is approximately parallel to the deck when it is
5.2.2 For ships of more than 150000 t DWT, where two under strain between the chain stopper and the fairlead.
bow fairleads are required, the fairleads are to be spaced
2,0 m centre to centre apart, if practicable, and in no case 5.2.6 Fairleads are to be made of fabricated steel plates (see
more than 3,0 m apart. Pt D, Ch 2, Sec 1) or other ductile material such as weldable
For ships of 150000 t DWT or less, for which only one bow steel forging or steel casting complying with the require-
fairlead is required (see Tab 1), it is generally to be fitted on ments of Pt D, Ch 2, Sec 3 and Pt D, Ch 2, Sec 4, respec-
the centreline. tively.

118 Bureau Veritas April 2005


Pt E, Ch 10, Sec 4

5.3 Pedestal roller fairleads 6.1.2 Deck structures in way of bow chain stoppers,
including deck seatings and deck connections, are to be
5.3.1 Pedestal roller fairleads are to be positioned to enable suitably reinforced to resist a horizontal load equal to 1,3
a direct pull to be achieved on the continuation of the direct times the required working strength and, in such condition,
lead line between the bow fairlead and bow chain stopper to meet the strength criteria specified in [7].
(see Fig 1).
As guidance, the local deck thickness is to be at least equal
They are to be fitted not less than 4,5 m behind the bow to:
chain stopper.
• 15 mm for working strength 2 000 kN
5.3.2 The pedestal roller fairleads are to be capable of • 18 mm for working strength 2 500 kN.
withstanding a horizontal force equal to the greater of the
values: For deck bolted chain stoppers, reinforcements are to com-
• 225 kN ply with [5.1.7].
• the resultant force due to an assumed pull of 225 kN in
6.1.3 The deck structures in way of the pedestal roller fair-
the pick-up rope.
leads and in way of winches or capstans as well as the deck
Stresses generated by this horizontal force are to comply connections are to be reinforced to withstand, respectively,
with the strength criteria indicated in [7]. the horizontal force defined in [5.3.2] or the braking pull
defined in [5.4.1] and to meet the strength criteria specified
5.3.3 It is recommended that the fairlead roller should have in [7].
a diameter not less than 7 times the diameter of the pick-up
rope. Where the diameter of the pick-up rope is unknown it 6.1.4 Main welds of the bow chain stoppers with the hull
is recommended that the roller diameter should be at least structure are to be 100% inspected by means of non-
400 mm. destructive examinations.

5.4 Winches or capstans 7 Strength criteria


5.4.1 Winches or capstans used to handle the mooring gear
are to be capable of heaving inboard a load of at least15 t. 7.1 General
For this purpose winches or capstans are to be capable of
exerting a continuous duty pull of not less than 150 kN and 7.1.1 The equivalent stress σVM induced by the loads in the
withstanding a braking pull of not less than 225 kN. equipment components (see [3.3]) is to be in compliance
with the following formula:
5.4.2 If a winch storage drum is used to stow the pick-up
σVM≤σa
rope, it is to be of sufficient size to accommodate 150 m of
rope of 80 mm diameter. where:
σa : Permissible stress, to be taken, in N/mm2, as the
6 Supporting hull structures lower of 0,67 ReH and 0,4 Rm
ReH : Minimum yield stress, in N/mm2, of the compo-
6.1 General nent material
6.1.1 The bulwark plating and stays are to be suitably rein- Rm : Tensile strength, in N/mm2, of the component
forced in the region of the fairleads. material.

April 2005 Bureau Veritas 119


Pt E, Ch 10, Sec 5

SECTION 5 CONTAINER LASHING EQUIPMENT (LASHING)

1 General 1.3.5 Other materials


The use of nodular cast iron or materials other than steel
1.1 Application will be specially considered by the Society on a case-by-
case basis.
1.1.1 The additional class notation LASHING is assigned,
in accordance with Pt A, Ch 1, Sec 2, [6.12.5], to mobile
lashing equipment and removable cell guides complying 2 Arrangement of containers
with the requirements of this Section.

1.1.2 The procedure for the assignment of the additional 2.1 General
class notation LASHING includes:
• approval of the lashing plans and mobile lashing equip- 2.1.1 Containers are generally aligned in the fore and aft
ment (see [3.1]) direction and are secured to each other and to the ship
structures so as to prevent sliding or tipping under defined
• type tests of the mobile lashing equipment and the issu-
conditions. However, alternative arrangements may be con-
ance of Type Approval Certificates for the equipment
sidered.
concerned (see [3.2])
• inspection at the works during manufacture of the 2.1.2 Containers are to be secured or shored in way of cor-
mobile lashing equipment and the issuance of Inspec- ner fittings. Uniform load line stowage is to be considered
tion Certificates for the equipment concerned (see [3.3]) by the Society on a case-by-case basis.
• general survey on board of mobile lashing equipment
and sample test of mounting of equipment (see [3.4]). 2.1.3 One or more of the following methods for securing
containers may be accepted:
1.2 Documents to be kept on board
• corner locking devices
1.2.1 The following plans and documents are to be kept on • steel wire ropes or chain lashing
board the ship:
• loading plan and plan of arrangement of stowage and • steel rods
lashing equipment • buttresses or shores permanently connected to the hull
• testing documents relevant to the different mobile lash-
• cell guides.
ing devices and parts employed for securing and locking
containers.
2.1.4 In ships with the service notation container ship,
containers in holds are generally stowed within cell guides
1.3 Materials (see Fig 1).
1.3.1 Steel wires and chains
Materials for steel wires and chains are to comply with the 2.1.5 In ships with the additional service feature equipped
applicable requirements of Part D. for the carriage of containers, containers in holds are gen-
erally mutually restrained to form blocks which are shored,
1.3.2 Lashing rods transversely and longitudinally, by hull structures, or
Lashing rods are generally required to be of Grade A or AH restrained by lashings or lashing rods (see Fig 2).
hull steel, or steel having equivalent mechanical properties.
Figure 1 : Containers in holds
1.3.3 Securing and locking devices within removable cell guides
Securing and locking devices may be made of the following
materials:
• Grade A or AH hull steel or equivalent
• cast or forged steel having characteristics complying
with the requirements of Part D, with particular regard
to weldability, where required.

1.3.4 Plates and profiles


Plates and profiles for cells in holds or for frameworks on
deck, or on hatch covers, are to comply with the applicable
requirements of Part D.

120 Bureau Veritas April 2005


Pt E, Ch 10, Sec 5

Figure 2 : Container in holds arranged in blocks

2.2 Stowage in holds using removable cell Such restraints may be constituted by longitudinal mem-
guides bers, steel stay wire ropes or equivalent arrangements.

2.2.1 Cell guides of removable type are to form a system as 2.2.4 In stowing containers within the guides, the clear-
independent as possible of hull structure. They are generally ance between container and guide is not to exceed 25 mm
bolted to hull structures. in the transverse direction and 38 mm in the longitudinal
direction.
2.2.2 Vertical guides generally consist of sections with
equal sides, not less than 12 mm in thickness, extended for 2.2.5 The upper end of the guides is to be fitted with an
a height sufficient to give uniform support to containers. appliance to facilitate entry of the containers. Such appli-
ance is to be of robust construction with regard to impact
2.2.3 Guides are to be connected to each other and to the and chafing.
supporting structures of the hull by means of cross-ties and
longitudinal members such as to prevent deformation or 2.2.6 When it is intended to carry 20' containers within 40'
misalignment due to the action of forces transmitted by con- cells, removable vertical guides forming a stop for the side
tainers. ends of the 20' container block may be fitted at mid-cell
In general, the spacing between cross-ties connecting the length.
guides may not exceed 5 metres, and their position is to When such removable vertical guides are not fitted, the fol-
coincide as nearly as possible with that of the container cor- lowing is to be complied with:
ners (see Fig 3). a) In case of 20’ containers topped at least by one 40’ con-
Cross-ties are to be longitudinally restrained at one or more tainer on single cones:
points so that their elastic deformation due to the action of • 20’ containers are to be of the closed type
the longitudinal thrust of containers does not exceed 20
• containers are to be secured by single stacking
mm at any point.
cones, or automatic stackers, at each tier. Cones or
Figure 3 : Typical structure of cell guides stackers are to have a sufficient vertical contact area
with the container corner casting

Cell guides
• the average weight of each 20’ container is to be less
than the value obtained, in t, from the following for-
mula:
590
Q = ----------------------
1, 4a Y 2 N
Maximum 5 m

Brackets
Cross ties b) In case of 20’ containers connected with single cones:
• 20’ containers are to be of the closed type
A A • containers are to be secured by single stacking
cones, or automatic stacker, at each tier
• the average weight of each 20’ container is to be less
than the value obtained, in t, from the following for-
mula:
500
Q = ----------------------
1, 4a Y 2 N
Section A A where:

April 2005 Bureau Veritas 121


Pt E, Ch 10, Sec 5

aY2 : Transverse acceleration, in m/s2, determined Figure 4 : Stowage of containers on exposed deck
according to Tab 4
N : Number of 20’ containers in the stack consid-
ered.
Equivalent arrangements may be accepted by the Society on
a case-by-case basis.

2.3 Stowage under deck without cell guides


2.3.1 Containers are stowed side by side in one or more
tiers and are secured to each other at each corner at the
base of the stack and at all intermediate levels.

2.3.2 Securing arrangements may be either centring or


stacking cones or, if calculations indicate that separation 2.4.3 Containers are to be secured by locking devices fitted
forces may occur, locking devices. at their lower corners at each tier, and capable of preventing
horizontal and vertical movements. Bridge fittings are to be
2.3.3 Each container block is to be shored transversely, by
used to connect the tops of the rows in the transverse direc-
means of buttresses acting in way of corners, supported by
tion.
structural elements of sufficient strength, such as web
frames or side stringers or decks. Alternatively, lashings fitted diagonally or vertically on con-
tainer corners may be used to prevent vertical movements
2.3.4 The number of buttresses is to be determined taking in addition to centring and stacking cones fitted between
into account the maximum load that can be supported by the tiers and in way of the base of the stack to prevent hori-
the corners and end frames of containers (see [6]). zontal movements.
The hull structures in way of buttresses of container blocks The upper tier containers are to be secured to the under tier
are to be adequately reinforced. containers by means of locking devices fitted at their cor-
Side buttresses are to be capable of withstanding both ten- ners and located between the two tiers.
sion and compression loads and may be either fixed or
removable. They are to be fitted with means to adjust ten- 2.4.4 Locking devices are to be used every time the calcu-
sion or compression and their position is to be easily acces- lations indicate that separation forces may occur.
sible to allow such adjustment. Where the calculations indicate that separation forces will
not occur, double stacking cones may be fitted instead of
2.3.5 Each row of containers is to be connected to that locking devices at all internal corners of the stack and
adjacent by means of double stacking cones or equivalent bridge fittings are to be used to connect the tops of the rows
arrangements and, if containers are subdivided into sepa- in the transverse direction.
rate blocks, connection devices of sufficient strength to
transmit the loads applied are to be fitted at shoring points. 2.4.5 The external containers are not to extend beyond the
ship side, but they may overhang beyond hatch covers or
2.3.6 If hull structural elements of sufficient strength to sup-
other ship structures, on condition that adequate support is
port buttresses are not available, as an alternative to the
provided for the overhanging part.
above, containers may be secured by means of lashings or
lashing rods, similarly to the arrangements for containers
2.4.6 Securing of containers stowed at ship side is to be
stowed on deck or on hatch covers.
arranged taking account of the possibility of water ingress
and consequent buoyancy depending on container volume.
2.4 Stowage on exposed deck
In small ships such buoyancy is to be taken equal to that
2.4.1 The arrangement and number of containers stowed corresponding to the total volume of the container con-
on exposed deck (see Fig 4) may be accepted after assess- cerned.
ment of the following elements:
2.4.7 The arrangement of containers forward of 0,75 L from
• actual mass of containers the aft end is to be considered by the Society on a case-by-
• exposure to sea and wind case basis.
• stresses induced in the lashing system, in the container The Society reserves the right to require a limitation in the
structure and in hull structures or hatch covers number of tiers and the fitting of additional securing
• ship’s stability conditions. devices.

2.4.2 Containers are generally arranged in several rows and 2.4.8 The maximum stack height is to be such as to leave a
tiers so as to constitute blocks. The arrangement of contain- sufficient sightline from the navigating bridge.
ers is to be such as to provide sufficient access to spaces on
deck for operation and inspection of the lashing devices 2.4.9 When it is intended to carry 20' containers within 40'
and for the normal operation of personnel. cells on exposed deck, the following is to be complied with:

122 Bureau Veritas April 2005


Pt E, Ch 10, Sec 5

a) In case of 20’ containers topped at least by one 40’ con- 3 Procedure for the assignment of the
tainer on single cones:
notation
• 20’ containers are to be of the closed type

• containers are to be secured by single stacking


3.1 Approval of the mobile lashing equipment
cones, or automatic stackers, at each tier. Cones or
3.1.1 Each type of mobile lashing equipment is to be
stackers are to have a sufficient vertical contact area
approved by the Society on the basis of:
with the container corner casting
• the submitted documents (see Pt B, Ch 1, Sec 3, [2.3])
• the average weight of each 20’ container is to be less
than the value obtained, in t, from the following for- • the determination of loads
mula: • the checking of the strength criteria

590 • the conditions of manufacturing


Q = ----------------------
1, 4a Y 2 N • the Manufacturer’s control during manufacturing
• the identification of the piece
b) In case of 20’ containers connected with single cones:
• the results of the type tests.
• 20’ containers are to be of the closed type

• containers are to be secured by single stacking 3.2 Type tests


cones, or automatic stacker, at each tier
3.2.1 Type tests are to be carried out as indicated in the fol-
• the average weight of each 20’ container is to be less lowing procedure, or by a procedure considered equivalent
than the value obtained, in t, from the following for- by the Society:
mula:
• a breaking test is to be carried out on two pieces for
500 each type of mobile lashing equipment
Q = ----------------------
1, 4a Y 2 N
• samples and dimensions of the tested pieces are to be
identical to those given in the detailed drawing of the
where:
equipment
aY2 : Transverse acceleration, in m/s2, determined • load conditions of the test (i.e. tensile, shear, compres-
according to Tab 4 sion or tangential load) are to be as close as possible to
the actual conditions of loading in operation.
N : Number of 20’ containers in the stack consid-
ered. Supplementary tests may be requested by the Society on a
case-by-case basis, depending on the actual conditions of
2.5 Uniform line load stowage on deck or operation.
hatch covers Tests to be carried out on the most common types of secur-
ing and lashing elements are indicated in Tab 1 to Tab 3.
2.5.1 Instead of resting on their four lower corners, con-
tainers may be arranged on deck or on hatch covers with 3.2.2 When a lashing element consists of several compo-
their bases in uniform contact with the supporting structure. nents, the test is to be carried out on the complete element.
This can be done, for example, by fitting wood planks or
3.2.3 The breaking load corresponds to the load reached at
continuous metal beams under the lower longitudinal sides
the moment where the first cracks appear on the test piece.
(chocks are not allowed), or by inserting the lower corners
into special recesses provided on deck or on hatch covers.
3.2.4 The breaking load obtained from tests is to be at least
A clearance not less than 5 mm is to be left between corners equal to the breaking load foreseen by the Manufacturer
and deck structure, or hatch cover structure underneath and indicated on the detailed drawing.
(according to ISO Standards, the maximum protrusion of When one of the breaking loads obtained from tests on the
the corner fitting beyond the lower side longitudinal is 17,5 two pieces is lower than the value foreseen by the Manufac-
mm). turer by a value not exceeding 5%, a third piece is to be
tested. In such case, the mean breaking load over the three
2.5.2 Such arrangement is, in general, permitted only for a tests is to be not lower than the theoretical value foreseen
single container or containers in one tier. by the Manufacturer.

For containers in more than one tier, such arrangement may 3.2.5 The breaking test may be stopped when the piece
only be accepted if the total mass of the containers above does not break with an applied load exceeding the breaking
the first tier does not exceed 24 t. load declared by the Manufacturer.

2.5.3 Containers are to be adequately secured to avoid 3.2.6 The breaking load is to be equal to at least twice the
transverse sliding and tipping. safe working load (SWL) indicated by the Manufacturer.

April 2005 Bureau Veritas 123


Pt E, Ch 10, Sec 5

3.2.7 A test report is to be issued with the following infor- It is also to be checked that the identification number and
mation: the safe working load (SWL) declared by the Manufacturer
• identification of the Manufacturer and of the manufac- are indicated on the pieces examined.
turing factory
3.3.6 The Surveyor from the Society may require tests to be
• type of piece and quantity of tested pieces repeated or carried out on a greater number of samples, if
• identification number of the piece considered necessary.
• materials, with mechanical characteristics
3.3.7 If the test proves satisfactory and after examination of
• measured breaking loads and comments on the tests, if the documents describing the batch, an Inspection Certifi-
any cate is issued, the equipment is identified by the Manufac-
• safe working load. turer and each piece is stamped by the Surveyor. The
reference to the Type Approval Certificate and the quantity
3.2.8 When the tests are considered satisfactory, a Type of tested pieces are indicated on the Inspection Certificate.
Approval Certificate is issued by the Society.
The following information is to be indicated on the Type 3.4 Reception on board of the mobile lashing
Approval Certificate: equipment
• identification of the Manufacturer and of the manufac-
turing factory 3.4.1 The mobile lashing equipment on board is to have an
• type of piece Inspection Certificate (see [3.3]).

• identification number of the piece Tests of mounting of mobile lashing equipment in accord-
ance with the conditions of operation and the lashing plan
• breaking load and safe working load arrangement are to be carried out.
• reference to the test report (see [3.2.7]), which is to be
attached to the Type Approval Certificate.
4 Forces applied to containers
3.2.9 Each sample is to be clearly identified in the docu-
ments kept on board, as required in [1.2.1]. 4.1 General

3.3 Inspection at works of the mobile lash- 4.1.1 The devices constituting the lashing system are to be
capable of withstanding the specified loading condition
ing equipment
declared for the ship.
3.3.1 Lashing equipment is to be tested and inspected at
4.1.2 The loads to be considered in lashing system calcula-
the production works with the attendance of a Surveyor
tions are the following:
from the Society.
• still water and inertial forces (see [4.3])
3.3.2 Tests are to be carried out under load conditions (i.e. • wind loads (see [4.4])
tensile, shear, compression or tangential load) as close as
• forces imposed by lashing and securing arrangements
possible to the actual conditions of loading in operation.
(see [4.5])
Test to be carried out on the most common types of secur-
• buoyancy force (see [4.6]).
ing and lashing elements are indicated in Tab 1 to Tab 3.

3.3.3 It is to be checked that a valid Type Approval Certifi- 4.2 Definitions


cate has been issued for the inspected pieces, and that the
specifications are identical to those described on the Type 4.2.1 Stack of containers
Approval Certificate. A stack of containers consists of “N” containers connected
vertically by securing devices.
3.3.4 Equipment is to be batch-surveyed. The batch
includes a maximum of 50 pieces. The container located at the level “i” within a stack is indi-
cated in Fig 5.
Two pieces per batch (three in the case of wire ropes with
their ends) are to be tested under a load equal to 1,3 times 4.2.2 Block of containers
the safe working load. If mass production does not exceed A block of containers consists of “M” stacks connected
50 pieces, the test is to be carried out on at least one piece. transversely by corner fittings.
When a lashing element consists of several components,
the test is to be carried out on the complete element. 4.3 Still water and inertial forces
The tested pieces are not to show cracks or permanent
deformation. 4.3.1 The still water and inertial forces applied to one con-
tainer located at the level “i”, as defined in [4.2.1], are to be
3.3.5 At least 10% of the pieces are to be examined visu- determined on the basis of the forces obtained, in kN, as
ally. specified in Tab 4.

124 Bureau Veritas April 2005


Pt E, Ch 10, Sec 5

Table 1 : Test modes for lashing pieces

Test modes for lashing pieces

Lashing rod, chain and steel wire rope Penguin hook

Tensile load Tangential load


Turnbuckle Hook

Tensile load Tensile load

Table 2 : Test modes for connecting pieces between containers

Test modes of connecting pieces between containers


Twistlock Double twistlock Bridge fitting

Shear and tensile loads Shear and tensile loads Tensile load
Single stacker Double stacker Buttress

Shear load Shear and tensile loads Tensile load

Table 3 : Test modes for mobile securing pieces

Test modes for mobile securing pieces


Bottom twistlock Stacking cone Stacking cone with pin

Shear and tensile load Shear load Shear and tensile load
Pillar on deck Intermediate pillar

Compression load Shear, compression and tensile load

April 2005 Bureau Veritas 125


Pt E, Ch 10, Sec 5

Figure 5 : Container level in a stack


Table 4 : Container at level “i”
Lashing at level N Still water and inertial forces

Still water force FS and


Level N container Ship condition
inertial force FW , in kN
Still water condition FS,i = Mi g
Upright condition FW, X, i = 1,4 β Mi
in x direction
aX1
in z direction
Lashing at level i FW, Z, i = 1,4 Mi aZ1
Inclined condition FW, Y, i = 1,4 Mi aY2 in y direction
Level i container
(negative roll angle) FW, Z, i = 1,4 Mi aZ2 in z direction
Note 1:
Lashing at level i - 1 g : Gravity acceleration, in m/s2:
g = 9,81 m/s2
Mi : Mass, in t, of the container considered at the
level “i” (see also [4.3.3])
Lashing at level 2 aX1, aZ1 : Accelerations, in m/s2, for the upright ship con-
dition, determined according to Pt B, Ch 5, Sec
3, [3.4] at the centre of gravity of the stack (see
Level 2 container [4.3.2])
aY2, aZ2 : Accelerations, in m/s2, for the inclined ship con-
Lashing at level 1
dition, determined according to Pt B, Ch 5, Sec
3, [3.4] at the centre of gravity of the stack (see
[4.3.2]) for GM of to the loading considered,
and without taking aY2 less than 0,35 g.
Level 1 container
When GM is not known, it may be taken equal
to 0,07B
β : Coefficient equal to:
• β = 1,2 for containers of the foreward block,
when this block has its centre of gravity
4.3.2 The distance from the base line of the ship to the cen-
located forward of 0,75L from the aft end
tre of gravity of a stack may be obtained, in m, from the fol- and is not protected by wave-screening
lowing formula: structures deemed effective by the Society
z = zL + dCG • β = 1,0 in other cases.
where:
zL : Z co-ordinate, in m, at the stack bottom, with 4.4 Wind forces
respect to the reference co-ordinate system
4.4.1 The forces due to the effect of the wind, applied to
defined in Pt B, Ch 1, Sec 2, [4]
one container stowed on deck at the level “i”, is to be
dCG : Distance, in m, between the stack bottom and obtained, in kN, from the following formulae:
the centre of gravity of the stack, to be taken not
• in x direction:
greater than:
Fx, wind, i = 1,2 hC bC
d CG = 0, 305α å Ni H0 i
-------------
2
- • in y direction:
α : Coefficient to be taken equal to: Fy, wind, i = 1,2 hC lC

• α = 1,0 for a stack in the hold where:


• α = 0,8 for a stack on deck hC : Height, in m, of a container
Ni : Number of containers in the stack, having the l C, bC : Dimension, in m, of the container stack in the
same height H0i ship longitudinal and transverse direction,
H0i : Height of a container, in feet. respectively.
This force only acts on a stack exposed to wind. In the case
4.3.3 Where empty containers are stowed at the top of a
stack, the still water and inertial forces are to be calculated of M juxtaposed and connected stacks of the same height,
considering the mass of an empty container equal to: the wind forces are to be distributed over the M stacks.
• 0,14 times the mass of a loaded container, in the case of 4.4.2 In the case of juxtaposed and connected stacks of dif-
steel containers ferent heights, the wind forces are to be distributed taking
• 0,08 times the mass of a loaded container, in the case of into account the number of stacks at the level considered
steel aluminium containers. (see example in Fig 6).

126 Bureau Veritas April 2005


Pt E, Ch 10, Sec 5

Figure 6 : Distribution of wind forces in the case of stacks of different heights

F distributed over 3 stacks


y, wind

F distributed over 4 stacks


y, wind

F distributed over 5 stacks


y, wind

F distributed over 5 stacks


y, wind

4.5 Forces imposed by lashing and securing 5 Determination of loads in lashing


arrangements equipment and in container frames
4.5.1 The forces due to locking and/or pretensioning of
lashing and securing devices are only to be considered 5.1 Calculation hypothesis
where, in a single element, they exceed 5 kN, or where they
are necessary for the correct operation of the lashing sys- 5.1.1 The forces to be considered are the following:
tem. • for the check of lashing and securing devices and of
racking of containers: transverse forces determined
4.6 Buoyancy force according to [5.2.3] in the case of containers stowed
longitudinally and longitudinal forces determined
4.6.1 For a container stack having its centre of gravity according to [5.2.2] in the case of containers stowed
located at a distance from the ship side, measured along Y transversely
axis, less than 3,5 m, the lashing is to be checked by consid-
ering the additionnal vertical buoyancy force due to waves • for the check of vertical loads in container frames: verti-
FB, obtained, in kN, from the following formula: cal forces determined according to [5.2.4] for the
upright condition
FB = 10 kVVC
• for the check of tipping of containers: transverse and
where: vertical forces for the inclined condition, determined
kV : Coefficient defined inTab 5 according to [5.2.3] and [5.2.4], respectively.
VC : Volume of the lowest container of the stack, in
m3. 5.1.2 The calculations are based on the following assump-
tions:
Table 5 : Coefficient kV for buoyancy force • the loads due to ship motions (see [4.3]) are applied
only on one stack
Location of the lowest container kV
• the wind loads are applied on one stack, taking account
z ≤ DFB + hS 1 of the number of containers exposed to wind and the
z – DF B
number of stacks constituting the block (see [4.4])
x ≤ 0,75 L DFB + hS < z < DFB + 2hS 2 – -----------------
-
hS • the lashing of the block is schematised on one stack tak-
ing account of the number of stacks and the type and
z ≥ DFB + 2hS 0
quantity of lashing devices at each securing level.
z ≤ DFB + 2hS 1
5.1.3 If the “M” stacks of containers are connected trans-
z – DF B
x > 0,75 L DFB + 2hS < z < DFB + 3hS 3 – -----------------
- versely at each securing level, the determination of forces is
hS
to be carried out considering the block of containers.
z ≥ DFB + 3hS 0
5.1.4 If the “M” stacks of containers are not connected
Note 1:
transversely at each securing level, the determination of
x : X co-ordinate, in m, of the container centre of
forces is to be carried out stack by stack.
gravity, with respect to the reference co-ordinate
system defined in Pt B, Ch 1, Sec 2, [4] In such case, the gaps between stacks are to be large
z : Z co-ordinate, in m, at the container bottom, enough to avoid contacts between container corners after
with respect to the reference co-ordinate system deformation.
defined in Pt B, Ch 1, Sec 2, [4]
DFB : Depth, in m, measured vertically from the base 5.1.5 Interaction between closed-end and door-end frames
line to the freeboard deck at side of the same container is not taken into account.
hS : Standard height of superstructure, in m, defined Pretensioning of lashing equipment, when applicable, is
in Pt B, Ch 1, Sec 2, [3.17]. also not taken into account.

April 2005 Bureau Veritas 127


Pt E, Ch 10, Sec 5

5.2 Distribution of forces 5.4 Containers secured by means of lash-


ings or buttresses
5.2.1 General
For the purpose of the calculation of the lashing and secur- 5.4.1 When securing of containers of a stack is carried out
ing devices, longitudinal, transverse and vertical forces are by means of lashings, the stiffness both of the lashings (see
considered as uniformly distributed on the container walls. [5.5.1]) and of the container (see [5.5.2]) are to be taken
into account.
5.2.2 Longitudinal force
The longitudinal force applied to one container is to be 5.4.2 The tension in each lashing may be calculated by
obtained, in kN, from the following formula: imposing the equality of the displacement of the corner of
FXi = FW, X, i + Fx, wind ,i the container to which the lashing end is secured and the
lashing elongation.
where:
FW, X, i : Inertial force defined in [4.3.1] for the upright 5.4.3 The loads resulting on containers and securing
condition. devices are not to exceed the permissible loads defined in
The longitudinal force is considered as subdivided on the [6].
four side longitudinal frames of the container.
5.5 Stiffnesses
5.2.3 Transverse force
The transverse force applied to one container is to be 5.5.1 Lashing stiffness
obtained, in kN, from the following formula: The stiffness of a lashing is to be obtained, in kN/mm, from
FYi = FW, Y, i + Fy, wind, i the following formula:
where: Al E –4
K = -----------a 10
FW, Y, i : Inertial force defined in [4.3.1] for the inclined l
condition where:
Fy, wind : Wind force, if any, defined in [4.4]. Al : Cross-section of the lashing, in cm2
The transverse force is considered as subdivided on the four Ea : Modulus of elasticity of the lashing, in N/mm2,
end transverse frames of the container.
which may be obtained from Tab 6 in the
5.2.4 Vertical forces absence of data on the actual value
The vertical force applied to one container is to be l : Total length of the lashing including tensioning
obtained, in kN, from the following formula: devices, in m.
Fzi =FS, i + FW, Z, i
5.5.2 Stiffness of containers
where: For the purpose of the calculation, in the absence of data on
FS, i : Still water force defined in [4.3.1] the actual values, the stiffness of containers may be
FW, Z, i : Inertial force defined in [4.3.1], for the ship in obtained, in kN/mm, from Tab 7.
the upright or inclined condition, as applicable.
The vertical force is considered as subdivided on the four Table 6 : Modulus of elasticity of lashing
corners of the container.
Type Ea , in N/mm2

5.3 Containers only secured by locking Steel wire rope 90000


devices Steel chain 40000
Steel rod:
5.3.1 Where the containers of a stack are secured to each
other and to the base only by using locking devices fitted at • length < 4 m 140000
their corners, the reactions on the different supports are to • length ≥ 4 m 180000
be determined by applying the equilibrium equations of
rigid bodies, equalling to zero the sum of the forces and
moments applied to the system. Table 7 : Stiffness of containers

5.3.2 In particular, a calculation is to be carried out by con- Racking stiffness, in kN/mm


sidering the combination of vertical forces with vertical
reactions induced by transverse forces, to determine Closed end Door end Side
whether, on some supports, reactions have a negative sign, 128 / H0 32 / H0 320 / L0 (1)
which indicates the possibility of separation and tipping of
(1) The racking stiffness is given for only one container
containers. side.
5.3.3 The loads resulting on containers and securing Note 1:
devices are not to exceed the permissible loads defined in H0 : Height of the container, in feet,
[6]. L0 : Length of the container, in feet.

128 Bureau Veritas April 2005


Pt E, Ch 10, Sec 5

6 Strength criteria 6.1.3 For containers other than 20 and 40 foot containers,
the lashing arrangement is to be such that maximum loads
on each container frame, in kN, are less than:
6.1 Permissible loads on containers
• 2,25 R for the vertical compression
6.1.1 For 20 and 40 foot containers, the lashing arrange-
ment is to be such that maximum loads on each container • 0,50 R for the vertical traction,
frame, in kN, are less than the values indicated in:
where R is equal to the sum of maximum load in the con-
• Fig 7 for transverse and longitudinal racking tainer and own mass of container.
• Fig 8 for transverse and vertical compression (in this fig-
ure, ISO containers are identified with reference to ISO
6.2 Permissible loads induced by lashing on
1496-1)
container corners
• Fig 9 for transverse and vertical tension.

6.1.2 For open containers the permissible load in longitudi- 6.2.1 The maximum forces induced by lashing equipment
nal frames is to be less than 75 kN in the case of racking. and applied on container corner pieces are to be less than
the values indicated, in kN, in Fig 10.
Figure 7 : Permissible transverse and longitudinal
racking loads on frames of 20’ and 40’ containers 6.2.2 In the case of a combination of forces applied on
container corners, the resultant force is to be less than the
100 value obtained, in kN, from Fig 11.
150

6.3 Permissible loads on lashing equipment

100
6.3.1 The forces applied to each piece of lashing equip-
150 ment are to be less than the safe working load (SWL) indi-
cated by the Manufacturer.

Figure 8 : Permissible transverse and vertical compressions on frames of 20’ and 40’ containers

200 200
200

848 (ISO containers)


450 (20'non-ISO containers) 675 (40'non-ISO containers)

300
300 300

Figure 9 : Permissible transverse and vertical Figure 11 : Resultant permissible load


tensions on frames of 20’ and 40’ containers on container corners

150

200

250
300
250

300 6.4 Permissible stresses on cell guides

6.4.1 The local stresses in the elements of cell guides,


Figure 10 : Permissible loads induced
transverse and longitudinal cross-ties, and connections with
by lashing on container corners
the hull structure are to be less than the following values:
• normal stress: 150/k N/mm2
150 150 • shear stress: 100/k N/mm2
• Von Mises equivalent stress: 175/k N/mm2,

300 300 where k is the material factor defined in Pt B, Ch 4, Sec 1,


[2.3].

April 2005 Bureau Veritas 129


Pt E, Ch 10, Sec 6

SECTION 6 DYNAMIC POSITIONING (DYNAPOS)

1 General 1.2.6 Redundancy: the ability of a component or system to


maintain or restore its function, when a single failure has
occurred. Redundancy can be achieved, for instance, by
1.1 Application installation of multiple components, systems or alternative
means of performing a function.
1.1.1 The additional class notation DYNAPOS is assigned,
in accordance with Pt A, Ch 1, Sec 2, [6.12.6], to ships fit- 1.2.7 Environment: environmental conditions include
ted with dynamic positioning installations complying with wind, current and waves. Ice loads are not taken into
the requirements of this Section. account.

This notation is completed by additional symbols defined in 1.2.8 Alarm devices: visual and audible signals enabling
[1.4], according to the operational mode of the installation. the operator to immediately identify any failure of the posi-
tioning system.
1.1.2 These requirements are additional to those applicable
1.2.9 Computer based system: system of one or more com-
to the classification of the corresponding ships or mobile
puters, associated software, peripherals and interfaces, and
offshore units. Attention is drawn to the fact that dynamic
a computer network with its protocol.
positioning installations may be required to comply with
existing national regulations.
1.3 Dynamic positioning sub-systems
1.1.3 With reference to the Rules for the Classification of 1.3.1 The installation necessary for dynamically position-
Ships, the following requirements apply: ing a vessel comprises the following sub-systems:
• Pt C, Ch 1, Sec 2 when the thruster is driven by an • power system, i.e. all components and systems neces-
internal combustion engine sary to supply the DP-system with power
• Pt C, Ch 1, Sec 12 for azimuthal and transverse thrust- • thruster system, i.e. all components and systems neces-
ers. sary to supply the DP-system with thrust force and
direction
• DP-control system, i.e. all control components and sys-
1.2 Definitions tems, hardware and software necessary to dynamically
position the vessel.
1.2.1 Dynamically positioned vessel (DP-vessel): a unit or a
vessel which automatically maintains its position (fixed 1.3.2 The power system includes:
location or predetermined track) exclusively by the action • prime movers with necessary auxiliary systems includ-
of its thrusters (including shaft lines); the dynamic position- ing piping,
ing system (DP-system) comprises all means necessary for • generators
this purpose.
• switchboards
• the distributing system (cabling and cable routing).
1.2.2 Active failure concerns all failures which have an
immediate effect either on the operation of the installations 1.3.3 The thruster system includes:
or on the monitoring circuits.
• thrusters with drive units and necessary auxiliary sys-
tems including piping
1.2.3 Passive failure has no immediate effect on the operat-
• main propellers and rudders if these are under the con-
ing conditions of the installations and is not detected by the
trol of the DP-system
monitoring circuits but could lead, in certain conditions, to
a failure of the system. • thruster control electronics
• manual thruster controls
1.2.4 Position reference system: a system measuring the • associated cabling and cable routing.
position and heading of the unit.
1.3.4 The DP-control system consists of the following:
1.2.5 Position keeping: maintaining a desired position • computer system/joystick system, sensor system
within the normal operating range of the control system and • display system (operator panels)
the environmental conditions. • autopilot
Therefore, active compensation of the dynamic effects of • position reference system
environment (waves, wind, current) is considered. • associated cabling and cable routing.

130 Bureau Veritas April 2005


Pt E, Ch 10, Sec 6

1.4 Additional and optional class notation 1.4.5 The above-mentioned notations may be supple-
mented with an environmental station keeping number ESKI
1.4.1 The notation DYNAPOS is completed by one or more which indicates the station keeping capability of the vessel
of the following optional additional symbols according to (as a percentage of time) under given environmental condi-
the operational mode of the installation: tions.

• SAM (semi-automatic mode). The operator's manual 1.4.6 Association of DP system with position
intervention is necessary for position keeping. mooring system
These Rules do not cover the association of the dynamic
- The control system of installations receiving the system with a position mooring system; in such case a spe-
notation SAM is to achieve automatic conversion of cial examination of the installations is to be carried out by
the instructions issued by the operator in thruster the Society. Technical considerations concerning this type
commands. of installation are given in [4.1.4] for information.
- The control system is to indicate the position and
1.4.7 The practical choice of the dynamic positioning clas-
heading of the unit to the operator. Control settings
sification notation is governed by the following guidelines:
are to be displayed.
• The notation DYNAPOS SAM is not granted to the fol-
- The control device handle is to have a well-defined lowing types of units:
neutral position (no thrust).
- diving support vessel
- Any dynamic positioning installation provided with - cable and pipe laying ship.
an automatic control is to be additionally fitted with • Supply vessels fitted with installations intended for posi-
a manual manoeuvring control complying with the tion keeping alongside offshore work units may be
requirements of the SAM notation. granted the notation DYNAPOS SAM or DYNAPOS
• AM (automatic mode): position keeping is automatically AM/AT.
achieved.
1.5 Installation survey during construction
• AT (automatic tracking): the unit is maintained along a
predetermined path. 1.5.1 Installations built under special survey are subject to:
• examination of documents with consideration of those
Note 1: The notation AM/AT used in the rest of this Section corre-
specified in [1.6]
sponds to AM or AT.
• surveys during fabrication and component testing car-
1.4.2 Installations intended to be assigned the notation ried out at the supplier's works and at the yard
DYNAPOS AM/AT are to be provided with a calculation • dock and sea trials with a Surveyor from the Society in
unit including, in addition to the computer, a reference attendance.
clock and peripheral equipment for visualisation and print-
ing. 1.6 List of documents to be submitted
The computer type and features are to comply with the
1.6.1 In addition to the drawings and specifications
requirements regarding performance in environmental con-
required by the Rules for the Classification of Ships, the fol-
ditions to the satisfaction of the Society.
lowing documents are to be submitted.
Calculation cycle fulfilment is to be automatically moni-
1.6.2 For approval:
tored. Any failure of the computer is to activate a visual and
audible alarm. • diagram of the environmental limit conditions (foot
print) for the conditions defined in the specification
1.4.3 For the DYNAPOS AM/AT notation, the ship is to be (wind speed, current and waves)
fitted with an automatic control and a standby manual con- • functional block diagram of the sensor and reference
trol, the latter being equivalent to the control system systems (position/environmental conditions)
required for the SAM notation. • functional block diagram of the control unit
• one line diagram and specification of the cables
1.4.4 The optional additional notation DYNAPOS AM/AT between the different equipment units (power, control,
may be completed by the following symbols: display)
• R, when the dynamic positioning is provided with • balance of power
redundancy means, as defined in [1.2.6]. In this case, • list of the equipment units with, for each one, Manufac-
class 2 equipment as per [3] is to be used. turer's identification, type and model
• RS, when in addition to symbol R, the redundancy is • type test reports of the sensors of the measurement sys-
achieved by using two systems or alternative means of tems, or equivalent
performing a function physically separated as defined in • test report of the computer units; check of the behaviour
[4.8.6] below. Equipment class 3 as per [3] is to be used of the installation when submitted to radiated and con-
for installations to be granted symbol RS. ducted electromagnetic interference

April 2005 Bureau Veritas 131


Pt E, Ch 10, Sec 6

• estimation of reliability figures when required by the 2.2 Condition of analysis


DYNAPOS classifications, especially for symbols R and
RS (see [2]). The document to be submitted is to demon- 2.2.1 The environmental conditions to be taken into
strate the reliability of the system. This is to be achieved account in the analysis are normally defined by the Owner
with appropriate analysis such as: for the intended service of the unit. However, for symbol R
- a failure mode analysis describing the effects due to assignment, the following situations are to be considered:
failures leading to the destruction of the automation • normal environmental conditions: those environmental
system. In addition, this document is to show the conditions in which nominal position holding perform-
consequences on other systems, if any. It is to be ances are attained, while the unit is in the normal work-
detailed up to a level which allows the Society to ing situation
evaluate the necessity of redundancy. This analysis is
• safety environmental conditions: environmental condi-
to be presented in accordance with IEC Standard
tions such that any single failure of a thruster or genera-
812, or any other recognised standard
tor unit occurring in service does not impair position
- test report/life test keeping or operational safety
- MTBF calculation
• limiting environmental conditions: those environmental
- any other document which proves to the Society the conditions in which position keeping is possible with all
reliability of the system thrusters running, only installations essential for safety
• for approval of propulsion, based on rotary azimuth being in service.
thrusters:
When symbol R assignment is not required, the analysis
- layout drawings of thrust units, thrust shafts and
may be limited to normal environmental conditions, in any
blocks
event considering single failure of a generating set. The
- arrangement of hull passages required analysis may be performed either:
- thrust curves of each propulsion unit
• by a mathematical model of the behaviour of the unit,
• electrical power management layout drawings and possibly associated with tank test results, or
specification if provided on board
• on the basis of previous operational experience gained
• internal communication system description
on similar installations.
• description of the control stations (layout on board,
descriptive diagrams of the display consoles)
2.3 Modelling and simulations
• alarm list and parameter values displayed on the consoles
• program of tests alongside quay and at sea. 2.3.1 A simulation of the unit displacements in relation to
And, for symbols R and RS only: applied environmental forces is normally required for sym-
bol R assignment.
• simulation report of the behaviour of the unit
• failure mode effect analysis using, as far as possible, the 2.3.2 The simulation required in [2.3.1] is notably to
fault tree method include suitable modelling of the following:
• study of possible interaction between thrusters. • environmental forces, wind
1.6.3 For information: • hydrodynamic behaviour of the unit
• technical specification of the positioning system • dynamic action of thrusters
• operator’s manual of the positioning system including: • control loop.
- description of the equipment
Simulation results are to include displacements of the unit
- maintenance guide
as well as power determination for each case under consid-
- emergency procedures. eration.
Note 1: The simulation is to take account of the response of the unit
2 Performance analysis to oscillating forces of positive average (waves, wind, possible
external links) likely to have a resonant action upon the dynamic
2.1 General system composed of the unit together with its DP-system.

2.1.1 A performance analysis of the dynamic positioning 2.4 Risk analysis


installation is normally required in order to justify design
options and limit allowable environmental conditions. This 2.4.1 A qualitative risk analysis of the DP installation may
analysis is to consider the main features of the DP installa- be required for symbol R or RS assignment. Analysis is to be
tion: carried out according to the fault-tree method, the FMECA
• characteristics of control laws (failure mode effect critical analysis), the RBD (reliability
• installed power block diagram) or a similar method.
• sizing and location of thrusters,
2.4.2 The risk analysis required for symbol R and RS assign-
with regard to the required station keeping stability and ment is to take into account the frequency and duration of
accuracy in the specified environmental conditions. planned maintenance tasks.

132 Bureau Veritas April 2005


Pt E, Ch 10, Sec 6

2.4.3 The analysis is to show the level of redundancy of 4.1.2 In order to meet the single failure criteria given in
each sub-system as well as the consequences of possible [3.2], redundancy of components will normally be neces-
common mode failures. sary as follows:
• for equipment class 2 (for symbol R), redundancy of all
3 Equipment class active components
• for equipment class 3 (for symbol RS), redundancy of all
3.1 General components and physical separation of the compo-
nents.
3.1.1 The DP-vessel is to be operated in such a way that the For equipment class 3, full redundancy may not always be
worst case failure, as determined in [3.2], can occur at any possible (e.g., there may be a need for a single change-over
time without causing a significant loss of position. system from the main computer system to the backup com-
puter system). Non-redundant connections between other-
3.1.2 Based on the single failure definitions in [3.2], the
wise redundant and separated systems may be accepted
worst case failure is to be determined and used as the crite-
provided that it is documented that they give clear safety
rion for the consequence analysis; see [4.8.4].
advantages, and that their reliability can be demonstrated
3.1.3 When a DP-vessel is assigned an equipment class, and documented to the satisfaction of the Society. Such
this means that the DP-vessel is suitable for all types of DP- connections are to be kept to the absolute minimum and
operations within the assigned and lower equipment made to fail to the safest condition. Failure in one system is
classes. in no case to be transferred to the other redundant system.

4.1.3 Redundant components and systems are to be imme-


3.2 Equipment class according to single diately available and with such capacity that the DP opera-
failure tion can be continued for such a period that the work in
progress can be terminated safely. The transfer to redundant
3.2.1 For DYNAPOS AM/AT, equipment class 1 is component or system is to be automatic, as far as possible,
required. In this case loss of position may occur in the event and operator intervention is to be kept to a minimum. The
of a single failure. transfer is to be smooth and within acceptable limitations of
operation.
3.2.2 For DYNAPOS AM/AT R, equipment class 2 is
required. A loss of position is not to occur in the event of a 4.1.4 When associated with position mooring equipment
single failure in any active component or system. Single fail- and used to assist the main dynamic positioning in special
ure criteria include: circumstances of operation, for instance in the vicinity of an
• any active component or system (generators, thrusters, offshore platform, this system is to be designed in such a
switchboards, remote control valves, etc.) way as to remote control the length and tension of individ-
ual anchor lines.
• any normally static component (cables, pipes, manual
valves, etc.) which is not properly documented with The analysis of the consequences of anchor line breaks or
respect to protection and reliability. thruster failure is to be carried out according to the opera-
tional situation.
3.2.3 For DYNAPOS AM/AT RS, equipment class 3 is
required. A loss of position is not to occur in the event of a 4.2 Power system
single failure in any active component or system, as speci-
fied above for class 2. In this case a single failure includes: 4.2.1 The electrical installations are to comply with the
applicable requirements of the Rules for the Classification
• items listed above for class 2, and any normally static
of Ships, in particular for the following items:
component is assumed to fail
• general conditions
• all components in any one watertight compartment,
• power supply systems
from fire or flooding
• rotating electrical machinery
• all components in any one fire subdivision, from fire or
flooding. For cables, see [6.1.3]. • transformers
• switchboards
3.2.4 For equipment classes 2 and 3, a single inadvertent • electrical cables
act is to be considered as a single failure if such an act is • electrical batteries
reasonably probable.
• rectifiers
• electronic equipment
4 Functional requirements • electromagnetic clutches and brakes, with special con-
sideration for the Rules applicable to the electric pro-
4.1 General pulsion system, see Pt C, Ch 2, Sec 14.

4.1.1 All components in a DP-system are to comply with 4.2.2 The power system is to have an adequate response
the relevant Rules for the Classification of Ships. time to power demand changes.

April 2005 Bureau Veritas 133


Pt E, Ch 10, Sec 6

Table 1 : System configuration for main power supply and propulsion systems

Equipment class No requirement 1 2 3


Class Notation DYNAPOS SAM AM/AT AM/AT R AM/AT RS
Distribution system non-redundant non-redundant redundant redundant in separate rooms
Electic generators minimum number of minimum number of redundant redundant in separate rooms
generators see (1) generators; see (1)
Main switchboard 1 1 1 with bus tie 2 busbar circuit-breakers
2 circuits equally normally open located in
distributed separate rooms
Electric propulsion at least 1 azimuthal at least 1 thruster redundant redundant in separate rooms
thruster driven by driven by 1 electric
1 electric motor motor
Thruster driven by diesel engines at least one thruster at least one thruster redundant redundant in separate rooms
Power management system non-redundant non-redundant redundant redundant in separate rooms
(1) Concerning the electrical production for the minimum number of generators, it is to be considered that a spare generator is to
be provided in order to maintain the electrical supply continuity in the event of failure of the generator on duty.

4.2.3 For equipment class 1, the power system need not be - limitation of absorbed power; appropriate devices
redundant. are to allow for automatic reduction of power
demands in case of emergency.
4.2.4 For equipment class 2, the power system (generators,
main busbars, etc.) is to be divisible into two or more sys- • For symbols R or RS, adequate redundancy or suitable
tems such that, in the event of failure of one system, at least reliability of the power management system is to be pro-
one other system will remain in operation. The power sys- vided.
tem may be run as one system during operation, but is to be • In addition, the following may be required:
arranged with bus tie breakers to separate the systems auto-
- assessment of priority criteria as regards load shedding
matically upon failures, to prevent the transfer of failure of
one system to the other. - suitable automatic power limitations. For instance,
gradation may be required to allow safe achieve-
4.2.5 For equipment class 3, the power system (generators, ment of essential functions before circuit-breaker
main busbars, etc.) is to be divisible into two or more sys- opening. Proportional cutbacks may be adequately
tems such that in the event of failure of one system, at least implemented: static rectifier tripping, thrust com-
one other system will remain in operation. The divided mand limits, etc.
power system is to be located in different spaces separated
- Proportional limitation is to activate warning
by A-60 class divisions, or equivalent. Where the power
devices. Override arrangements are to be fitted at
systems are located below the operational waterline, the
the operator's disposal.
separation is also to be watertight. Bus tie breakers are to be
open during equipment class 3 operations unless equivalent - Implementation of suitable delays in connecting
integrity of power operation can be accepted according to load consumers so as to enable switching on of
Ch 3, Sec 2, [1.1.2]. additional power sources or load shedding.

4.2.6 For equipment classes 2 and 3, the following applies:


4.3 Monitoring of the electricity production
• The power available for position keeping is to be suffi-
cient to maintain the vessel in position after worst case and propulsion
failure as per [3.2.1].The automatic management system
is to be capable of: 4.3.1 As a general rule, the monitoring level of electric gen-
erators, their prime movers and power supply equipment,
- enabling quick supply of active power to consumers
main propulsion diesel engines and electric propulsion are
in all operating conditions including generator fail-
to be in accordance at least with the requirements of the
ure or change of thruster configuration
additional classification notation AUT CCS. For installations
- monitoring power sources and informing the opera- assigned the DYNAPOS AM/AT RS class notation, the
tor about desirable configuration changes such as requirements of AUT UMS or AUT IMS may be considered.
starting or stopping of generators
- providing automatic change-over of a generating set 4.3.2 The possibility of integrating the dynamic positioning
in case of detected failure; this required capability system and the automation system could be considered; the
mainly applies to normal operating conditions. It is computerised system configuration used in such case is to
to be possible to maintain a proper balance between be submitted to the Society. In addition, the consequences
power demand and power generating configuration, of a failure of the communication network and programma-
in view of achieving efficient operation with suffi- ble controller units included in the systems are to be docu-
cient reserve to avoid blackout mented and included in the FMEA analysis.

134 Bureau Veritas April 2005


Pt E, Ch 10, Sec 6

4.4 Thruster system • thruster load level


• electric motor stator winding temperature
4.4.1 The thruster design and construction are to comply
with the applicable requirements of the Rules for the Classi- • temperature of main bearings (except roller type)
fication of Ships. • lube oil and hydraulic fluid pressure and temperature.

4.4.2 The provisions of this Section apply to fixed axis or 4.6.2 Failure of thruster system including pitch, azimuth or
orientable thrusters using fixed or orientable pitch propel- speed control is to trigger an alarm, and is not to make the
lers installed below the hull and tunnel thrusters. The use of thruster rotate or go to uncontrolled full pitch and speed.
other thruster types (for example cycloidal propellers) is
subject to a special examination. 4.6.3 Provision for automatic stop of a thruster is to be
restricted to circumstances liable to bring about immediate
4.4.3 The electric motors driving the thrusters are to be plant damage and is to be submitted for approval.
approved. The use of other types of thruster prime mover
such as direct coupling to diesel engines or hydraulic 4.7 DP Control system
motors is specially examined by the Society.
4.7.1 In general, the DP-control system is to be arranged in
4.4.4 Electric propulsion installations are to comply with
a DP-control station where the operator has a good view of
the requirements of Pt C, Ch 2, Sec 14.
the vessel's exterior limits and the surrounding area.
4.4.5 For symbol R assigment, attention is drawn to the
4.7.2 The DP-control station is to display information from
requirements stated in [3.2.1].
the power system, thruster system and DP-control system to
ensure that these systems are functioning correctly. Informa-
4.4.6 Uninterruptible power supply (U.P.S.)
tion necessary to operate the DP-system safely is to be visi-
For DYNAPOS SAM and DYNAPOS AM/AT, a U.P.S. is to ble at all times. Other information is to be available at the
be provided for the control of power and propulsion system request of the operator.
defined above. To this end, for a system granted symbols R
and RS, the number of U.P.S.s is to be in accordance with 4.7.3 Display systems, and the DP-control station in partic-
the result of the FMEA analysis. Unless otherwise justified, 2 ular, are to be based on sound ergonomic principles. The
U.P.S.s are to be provided for symbol R . For symbol RS, 2 DP-control system is to arranged for easy selection of con-
U.P.S.s are to be installed, one being located in a separate trol mode, i.e. manual, joystick, or computer control of
room. thrusters, and the active mode is to be clearly displayed.
The following principles apply to the display system:
4.5 Thruster control • segregation of redundant equipment to reduce the pos-
sibility of common mode failure occurrence
4.5.1 General
• ease of access for maintenance purposes
The following requirements apply to the thruster control.
• protection against adverse effects from environment and
4.5.2 Closed loop command of thruster pitch, azimuth and from electrical and electromagnetic disturbances.
RPM is to be provided from the controller. Feedback signals
are to be provided by independent sensors connected to the 4.7.4 For equipment classes 2 and 3, operator controls are
controlled device. to be designed so that no single inadvertent act on the oper-
ator's panel can lead to a critical condition.
4.5.3 Controllers are to incorporate features for avoiding
commands likely to overload mechanical gearing or prime 4.7.5 Alarms and warnings for failures in systems inter-
movers. Control is preferably to be performed using active faced to and/or controlled by the DP-control system are to
power measurements. be audible and visual. A permanent record of their occur-
rence and of status changes is to be provided together with
4.5.4 Thrusters are to be capable of being easily stopped. any necessary explanations. The alarm list is given for infor-
mation in Tab 3.

4.6 Thruster monitoring and protection 4.7.6 The DP-control system is to prevent failures being
transferred from one system to another. The redundant com-
4.6.1 Thruster monitoring is to be provided by the control- ponents are to be so arranged that a failure of one compo-
ler unit. Thruster monitoring is to enable: nent can be isolated, and the other component activated.
• detection of equipment failures
4.7.7 It is to be possible to control the thrusters manually,
• monitoring of the correlation between set and achieved
by individual joysticks and by a common joystick, in the
values of control parameters.
event of failure of the DP-control system.
The following parameters are to be regularly monitored:
4.7.8 The software is to be produced in accordance with an
• status of thrusters (on-line/off-line) appropriate international quality standard recognised by the
• pitch, RPM, azimuth Society.

April 2005 Bureau Veritas 135


Pt E, Ch 10, Sec 6

4.7.9 As far as concerns control stations, the following of the computer systems. The automatic transfer of control
requirements are to be met: from one computer system to another is to be smooth and
within the acceptable limitations of the operation.
• Where several control stations are provided, control is
only to be possible from one station at a time, adequate
4.8.6 For equipment class 3 (symbol RS), the backup DP-
interlocking devices are to be fitted and indication of
control system is to be in a room, separated by an A-60
the station in control is to be displayed at each control
class division from the main DP-control station. During DP-
station.
operation, this backup control system is to be continuously
• Alarm and control systems concerning the same func- updated by input from the sensors, position reference sys-
tion are to be grouped together (position reference sys- tem, thruster feedback, etc., and to be ready to take over
tem, propulsion, power generation). control. The switch-over of control to the backup system is
to be manual, and may be operated from either the main or
• Where inadvertent activation of commands may jeop-
backup systems. This occurs when the main system is
ardise the unit's safety, these commands are to be pro-
affected by failure, fire or explosion at the main DP-control
tected (light cover, double triggering or other equivalent
system.
devices or procedures).
• A two-way voice communication facility, independent 4.8.7 An uninterruptible power supply (U.P.S.) is to be pro-
of the unit’s general system, is to be provided between vided for each DP-computer system to ensure that any
the main control station and the following spaces: navi- power failure will not affect more than one computer.
gating bridge, engine room and engine control station, U.P.S. battery capacity is to provide a minimum of 30 min-
other control stations, responsible officer's accommoda- utes’ operation following a main supply failure.
tion, other control locations specific to the task of the
unit. 4.8.8 For dynamic positioning control systems based on
computer, it is to be demonstrated that the control systems
work properly in the environmental conditions prevailing
4.8 Computers
on board ships and offshore platforms. To this end, the DP-
control systems are to be submitted to the environmental
4.8.1 For equipment class 1, the DP-control system need
tests defined in Pt C, Ch 3, Sec 6, with special considera-
not be redundant.
tion for E.M.I. (Electromagnetic interference).
4.8.2 For equipment class 2 (symbol R), the DP-control sys-
tem is to consist of at least two independent computer sys- 5 Position reference system
tems. Common facilities such as self-checking routines,
data transfer arrangements and plant interfaces are not to be
5.1 General
capable of causing the failure of both/all systems.
5.1.1 As a general rule, a dynamic positioning installation
4.8.3 For equipment class 3 (symbol RS), the DP-control
is to include at least two independent reference systems.
system is to consist of at least two independent computer
systems with self-checking and alignment facilities. Com- • For SAM notation assignment, one reference system is
mon facilities such as self-checking routines, data transfer required.
arrangements and plant interfaces are not to be capable of • For equipment classes 2 and 3, at least three position
causing failure of both/all systems. In addition, one backup reference systems are to be installed and simultaneously
DP-control system should be arranged. An alarm should be available to the DP-control system during operation.
initiated if any computer fails or is not ready to take control.
• Position reference systems are to be selected with due
4.8.4 For equipment classes 2 (symbol R) and 3 (symbol regard to operational requirements, in relation both to
RS), the DP-control system is to include a software function, restrictions caused by the manner of deployment and
normally known as "consequence analysis", which continu- expected performance in the working situation.
ously verifies that the vessel will remain in position even if • When two or more position reference systems are
the worst case failure occurs. This analysis is to verify that required, they are not both/all to be of the same type,
the thrusters remaining in operation after the worst case fail- but based on different principles and suitable for the
ure can generate the same resultant thruster force and operating conditions.
moment as required before the failure. The consequence
analysis is to provide an alarm if the occurrence of a worst 5.1.2 As a general rule, the system is to allow for smooth-
case failure would lead to a loss of position due to insuffi- ing and mutual adjustment of the inputs originating from
cient thrust for the prevailing environmental conditions. For various position reference systems and transfer between ref-
operations which will take a long time to safely terminate, erence is to be bumpless. Other arrangements are subject to
the consequence analysis is to include a function which special examination by the Society. Change-over is prefera-
simulates the thrust and power remaining after the worst bly to take place automatically in the event of failure of the
case failure, based on manual input of weather trend. reference system in use.

4.8.5 Redundant computer systems are to be arranged with 5.1.3 Meteorological reports suitable for the operation of
automatic transfer of control after a detected failure in one the unit are to be made available to the personel on board.

136 Bureau Veritas April 2005


Pt E, Ch 10, Sec 6

5.2 Arrangement and performance of refer- 5.4.2 The list of the reference systems is not exhaustive. It
ence systems is possible to interface the DP-system with Syledis,
Arthemis, Loran, GPS, DGPS, etc...
5.2.1 The position reference systems are to produce data
with adequate accuracy for the intended DP-operation. 5.4.3 When a GPS or DGPS is used, interested parties are
reminded that this equipment is to be designed in accord-
5.2.2 Visual and audible alarms are to be activated when ance with IMO Resolutions A525 (13), A 694 (17) and A
the unit deviates from the set heading or from the working 813 (19). Such equipment is to be approved, at least by a
area determined by the operator. The performance of posi- competent national authority, and the relevant certificate is
tion reference systems is to be monitored and warnings pro- to be submitted to the Society. For other reference systems
vided when the signals from such systems are either the same procedure is to be applied as when the system is
incorrect or substantially degraded. covered by an IMO resolution and this document is to be
considered.
5.2.3 Indication of the reference system in operation is to
be given to the operator. 5.4.4 Systems needing periodical updating such as those
based upon inertial navigation, Doppler effect and deep
5.2.4 For equipment class 3, at least one of the position ref- taut-wire with riser angle detection are to be integrated with
erence systems is to be connected directly to the backup another reference system giving continuous output without
control system and separated by an A-60 class division from appreciable offset. These systems are subject to a special
other position reference systems. examination by the Society, and are normally not taken into
consideration for compliance with [5.1.1], unless otherwise
5.3 Type of position reference system justified.

5.3.1 When an acoustical reference system is used, a 5.4.5 The location of the receiving equipment is to be cho-
hydrophone is to be chosen to minimise the influence of sen so as to minimise as far as practicable masking effects
mechanical and acoustical disturbance on the transmission and interference.
channels, such as propeller noise, spurious reflection on the
hull, interference of riser, bubble or mud cluster on the 5.5 Vessel sensors
acoustic path.
The directivity of transponders and hydrophones is to be 5.5.1 Vessel sensors are to measure at least vessel heading,
compatible with the availability of the transmission chan- vessel motion, wind speed and direction.
nels in all foreseeable operational conditions. It is to be pos-
sible to select the frequency range and the rate of 5.5.2 Arrangement of sensors and monitoring
interrogation according to prevailing acoustical conditions, Sensors are to be as far as possible provided with failure
including other acoustical systems possibly in service in the monitors (overheating, power loss).
area. • Inputs from sensors are to be monitored in order to
detect possible faults, notably relative to temporal evo-
5.3.2 When a taut wire system is used, materials used for
lution of the signal. As regards the analogue sensors, an
wire rope, tensioning and auxiliary equipment are to be
alarm is to be triggered in the event of connecting line
appropriate for marine service. The anchor weight is to be
wire break, short-circuit or low insulation.
designed to avoid dragging on the sea floor and is not to
induce, on recovery, a wire tension exceeding 60% of its • Inputs from sensors simultaneously in use are to be
breaking strength. The capacity of the tensioner is to be compared in order to detect significant discrepancy
adapted to the expected movement amplitude of the unit. between them.
• Any failure of automatic change-over between sensors is
5.3.3 When the signals from the position reference system to activate visual and audible alarms at the control
are likely to be altered by the movement of the unit (rolling, room.
pitching), a correction of the position is to be made. For this
• Sensors for equipment classes 2 and 3 and sensors used
purpose, a vertical reference unit of appropriate characteris-
for the same purpose connected to redundant systems
tics with regard to the expected accuracy of position meas-
are to be arranged independently so that failure of one
urement is to be provided. The VRS is to be duplicated for
does not affect the others.
symbol R assignment.
• For equipment class 3 (symbol RS), one of each type of
sensor is to be connected directly to the backup control
5.4 Other reference systems
system and separated by an A-60 class division from the
5.4.1 Other reference systems such as short to medium other sensors.
range radio positioning systems and global positioning sys- • When an equipment class 2 or 3 (for symbols R and RS),
tems may be used. Whatever the chosen principle (for DP-control system is fully dependent on correct signals
example, hyperbolic or polar determination), the accuracy from vessel sensors, then such signals are to be based on
of the position measurement is to be satisfactory in the three systems serving the same purpose (i.e., this will
whole operational area. result in at least three gyrocompasses being installed).

April 2005 Bureau Veritas 137


Pt E, Ch 10, Sec 6

Table 2 : Configuration for reference systems, vessel sensors and computers

Equipment class No requirement 1 2 3


DYNAPOS class notations SAM AM/AT AM/AT R AM/AT RS
Number of control computers 1 1 2 3, 1 of them connected to backup control station
Manual control: joystick, with may be fitted Yes Yes Yes
automatic heading
One man operating the DP system Yes Yes Yes Yes
Position reference system 1 2 3 3, 1 of them connected to backup control station
Vertical reference system 1 2 2 2, 1 of them connected to backup control station
Wind sensor 1 2 2 2, 1 of them connected to backup control station
Gyro 1 2 3 3, 1 of them connected to backup control station

5.5.3 For equipment class 3 (symbol RS), one of each type cuits etc...) are not to be routed together through the
of sensor is to be connected directly to the backup control same compartments. Where this is unavoidable, such
system and separated by an A-60 class division from the pipes may run together in ducts of A-60 class.
other sensors. • Cables for redundant equipment or systems are not to
be routed together through the same compartments.
5.5.4 When an equipment class 2 or 3 (for symbols R and
Where this is unavoidable, such cables may run
RS), DP-control system is fully dependent on correct signals
together in cable ducts of A-60 class. Cable connection
from vessel sensors, then such signals are to be based on
boxes are not allowed in such ducts.
three systems serving the same purpose (i.e., this will result
in at least three gyrocompasses being installed). 6.1.4 For equipment classes 2 and 3, systems not directly
5.5.5 Heading part of the DP-system but which, in the event of failure,
could cause failure of the DP-system (common fire suppres-
For DYNAPOS SAM, one gyrocompass or another heading
sion systems, engine ventilation systems, shutdown systems,
measurement unit of equivalent accuracy is to be provided.
etc.) are also to comply with the relevant requirements of
For the assignment of the notation DYNAPOS AM/AT, two
these Rules.
gyrocompasses or other sensors of equivalent accuracy are
required. For DYNAPOS AM/AT R or RS, see [5.5.4] and
Tab 2. 6.2 Thruster location

5.5.6 Wind speed and direction are to be recorded by suit- 6.2.1 The thruster location, operational modes and design
ably located wind sensors, due consideration being given to are to comply with the following requirements.
superstructure influence.
6.2.2 The thruster location and operational modes are to be
5.5.7 The alarms to be triggered and indication to be dis- chosen so as to minimise interference between thrusters as
played are detailed in Tab 3. This list is given for informa- well as disturbance caused to the proper operation of sen-
tion and can be completed by taking into consideration the sor systems or specific equipment the unit is provided with.
installation configuration. This list does not include the
alarms which are required by the automated notation 6.2.3 Thruster intake depth is to be sufficient to reduce the
assigned to the unit. probability of ingesting floating debris and of vortex forma-
tion.
6 Installation requirements 6.2.4 The integrity of the hull is not to be adversly affected
by thruster installation, particularly where retractable or
6.1 Cables and piping systems tunnel thrusters are provided.

6.1.1 The following requirements are to be applied to 6.2.5 The thruster system is to provide adequate thust in
hydraulic pneumatic and electric circuits. longitudinal and lateral directions and provide yawing
moment for heading control.
6.1.2 For equipment class 2, the piping systems for fuel,
lubrication, hydraulic oil, cooling water and pneumatic cir- 6.2.6 As regards the notation AM/AT, transverse fixed axis
cuits and the cabling of the electric circuits essential for the thrusters, if used, are to be capable of providing sufficient
proper running of the DP-system are to be located with due thrust in the contemplated range of speed of the unit.
regard to fire hazards and mechanical damages.
6.2.7 The values of the thruster forces used in the conse-
6.1.3 For equipment class 3: quence analysis (see [4.8.4]) are to be corrected for interfer-
• Redundant piping systems (i.e., piping for fuel, cooling ence between thrusters and other effects which will reduce
water, lubrication oil, hydraulic oil and pneumatic cir- the effective force.

138 Bureau Veritas April 2005


Pt E, Ch 10, Sec 6

Table 3 : Alarm and warning system

Parameters and equipment Alarms or group of alarms Signalling


Ship co-odinates and desired position x
Actual position x
Maximum deviation required x
Deviation from the desired operating area outside the a.m. x
limits
Thruster availability ready for operation x
Thruster in operation x
Thruster failure x
Vectorial thrust ouput outside limit x
Total output of all thrusters x
for class 2 and class 3 equipment
Thrust limitation by available power x
Power supply failure x
for group of alarms
Power management failure x
for class 2 and class 3 equipment
Desired heading x
Actual heading x
Deviation from desired heading outside limit x
Status of heading reference system connected or not x
Failure of any heading reference system x
Automatic switching to standby heading reference system x
Failure of the vertical reference sensor measuring the pitch- x
ing and rolling of the unit
Operational status of each vertical reference sensor x
Automatic switching to vertical standby reference sensor x
Indication of wind speed and direction sensor x
Operational status of wind sensors, speed and direction x
Wind sensor failure, speed and direction x
Automatic switching of wind speed and direction sensor x
Computer failures x
for group of alarms
Automatic switching to standby computer x
Abnormal input signals to the computer, analogue input fail- x
ures
Number of generators available x
Sea state conditions x
for class 2 and class 3 equipment
Note 1: Depending on the DP classification notation required, the above-mentioned list may be simplified.
Note 2: Instead of an individual alarm, when it is possible to discriminate the cause of the alarm on the unit which is concerned, it is
possible to display an alarm group.

April 2005 Bureau Veritas 139


Pt E, Ch 10, Sec 6

6.2.8 For equipment classes 2 and 3, the thruster system is 8.2 Trials
to be connected to the power system in such way that the
requirement in [6.2.5] can be complied with, even after 8.2.1 Before a new installation is put into service and after
failure of one of the constituent power systems and one of modification of an existing installation, port and sea trials
the thrusters connected to that system. are to be carried out to check the proper functioning and
performances of the DP-system.
7 Operational requirements
8.2.2 The program of these trials is to be submitted in
advance to the Society.
7.1 General
8.2.3 Such trials are to verify:
7.1.1 The following operational conditions are to be ful-
filled. • functioning of equipment
• shielding efficiency of sources of electrical and electro-
7.1.2 Before every DP-operation, the DP-system is to be magnetic interference
checked according to a vessel specific "location" checklist
• functioning of alarms
to make sure that the system is functioning correctly and
that it has been set up for the appropriate equipment class. • functioning of change-over arrangements.

7.1.3 During DP-operations, the system should be checked 8.2.4 Tests are to be performed in order to assess the appro-
at regular intervals according to a vessel specific watch- priate functioning of the system in the event of single failure
keeping checklist. (controller, position reference system, gyrocompass, alter-
nator, thruster, etc) and in the event of worst case failure.
7.1.4 DP-operations necessitating equipment classes 2 or 3
should be terminated when the environmental conditions 8.2.5 Sea trials are to be of sufficient duration to confirm
are such that the DP-vessel would no longer be able to keep satisfactory operation.
position if the single failure criterion applicable to the
equipment class occurred. In this context, deterioration of 8.2.6 The final report of dock and sea trials is to be submit-
environmental conditions and the necessary time to safely ted for information.
terminate the operation are also to be taken into considera-
tion. This should be checked by way of environmental 9 Environmental station keeping index
envelopes if operating in equipment class 1 and by way of
an automatic consequence analysis if operating with equip-
ESKI
ment classes 2 or 3. The necessary operating instructions,
etc., are to be placed on board as far as practicable. 9.1 Definition
7.1.5 The following checklist, test procedures and instruc- 9.1.1 An environmental station keeping index (ESKI) may
tions are to be incorporated into the DP-operating manuals be associated with each of the class notations defined in
for the vessel: [1.4.2] and [1.4.4].
• location checklist; see [7.1.2]
• watch-keeping checklist; see [7.1.3] 9.1.2 The ESKI indicates the station keeping capability of
the vessel (as a percentage of time) under given environ-
• DP-operation instructions; see [5.3]
mental conditions.
• initial and periodical (5-year) tests and procedures; see
[9.1.1]
9.2 Environmental conditions
• annual tests and procedures; see [9.1.1]
• example of tests and procedures after modifications and 9.2.1 The ESKI is based on environmental conditions con-
non-conformities; see [9.1.1]. sistent with the geographical area of vessel operation.

7.1.6 Reports of tests and records of modifications or 9.2.2 For unlimited service, a set of standard North Sea
equivalent are to be kept on board and made available dur- Environmental Conditions is to be used.
ing periodical inspections.
9.2.3 For restricted service, a long-term distribution of envi-
8 Tests and trials ronmental conditions prevailing where the vessel is in oper-
ation is to be considered.

8.1 Inspection at works


9.3 Condition of ESKI estimation
8.1.1 Inspections at the works of items subject to classifica-
tion are to be carried out to the attending Surveyor's satis- 9.3.1 The ESKI indicates the allowable environmental con-
faction, in accordance with a previously agreed program. ditions for three system configurations:
• with all thrusters operating
8.1.2 Thruster and electrical installation tests are to be con-
ducted in accordance with the requirements for electric • with one single failure
propulsion in Pt C, Ch 2, Sec 14. • with the most critical single failure.

140 Bureau Veritas April 2005


Pt E, Ch 10, Sec 6

9.3.2 The ESKI reflects the capability to maintain position • documentation of environmental condition long-term
with the most unfavourable heading. distribution (restrictive service)

9.3.3 Environmental forces (wind, wave drift and current • basin and tunnel test results
loads) and thrust are to be evaluated through tunnel and • details of wave drift loads on ship or unit
tank model tests or other recognised methods. • details of current load on ship or unit
• details of thruster layout
9.4 Documentation to be submitted
• details of thrust power (including polar distribution of
9.4.1 The following documentation is to be submitted in thrust as a function of heading for both intact and one
order to derive the ESKI: thruster failure mode). This should take into considera-
• general arrangement (including deck superstructure) tion the interaction between thrusters, thrusters and
• line diagram hull, thrusters and current.
• design environmental conditions • Thruster management logic.

April 2005 Bureau Veritas 141


Pt E, Ch 10, Sec 7

SECTION 7 VAPOUR CONTROL SYSTEM (VCS)

1 General 1.2.6 Maximum allowable transfer rate


Maximum allowable transfer rate is the maximum volumet-
1.1 Application ric rate at which a ship may receive cargo or ballast.

1.1.1 The additional class notation VCS is assigned, in 1.2.7 Service ship
accordance with Pt A, Ch 1, Sec 2, [6.12.7], to ships fitted
with systems for control of vapour emission from cargo Service ship is a ship which receives and transports liquid
tanks complying with the requirements of this Section. cargoes between a facility and another ship and vice versa.

The notation TRANSFER is added to the notation VCS for


1.2.8 Ship vapour connection
ships fitted with systems for control of vapour emission from
cargo tanks to another ship and vice versa. Additional The ship vapour connection is the point of interface
requirements for the additional notation TRANSFER are between the ship’s fixed vapour collection system and the
given in Article [6]. collection system of a facility or another ship. Hoses or
loading arms on board, carried for the purpose of these
1.1.2 As a rule, this notation is applicable to ships which Rules, are considered part of the vapour control system of
are assigned one or more of the following class notations: the ship.
• oil tanker
• chemical tanker 1.2.9 Terminal vapour connection

• FLS tanker The terminal vapour connection is that point at which the
terminal vapour collection system is connected to a vapour
• liquefied gas carrier collection hose or arm.
• combination carrier/OOC
• combination carrier/OBO. 1.2.10 Topping-off operation
Topping-off is the operation of transfer of liquid cargo from
1.2 Definitions a service ship to another ship in order to load the receiving
ship at a deeper draft.
1.2.1 Diluted
A flammable gas or mixture is defined as diluted when its 1.2.11 Vapour balancing
concentration in air is less than 50% of its lower explosive
Vapour balancing is the transfer of vapour displaced by
limit.
incoming cargo from the tank of a ship receiving cargo into
a tank of a facility delivering cargo via a vapour collection
1.2.2 Flammable cargoes
system.
Flammable cargoes are crude oils, petroleum products and
chemicals having a flashpoint not exceeding 60 °C (closed
1.2.12 Vapour collection system
cup test) and other substances having equivalent fire risk.
The vapour collection system is an arrangement of piping
1.2.3 Inerted and hoses used to collect vapour emitted from a ship’s
Inerted is the condition in which the oxygen content in a cargo tank and to transport the vapour to a vapour process-
flammable gas/air mixture is 8% or less by volume. ing unit.

1.2.4 Independent 1.2.13 Vapour processing unit


Two electrical systems are considered independent when Vapour processing unit is that component of a vapour con-
any one system may continue to operate with a failure of trol system that recovers or destroys vapour collected from a
any part of the other system, except the power source and ship.
electrical feeder panels.

1.2.5 Lightering operation 1.3 Documentation to be submitted


Lightering operation is the operation of transferring liquid
cargo from one ship to one service ship. 1.3.1 Tab 1 lists the documents which are to be submitted.

142 Bureau Veritas April 2005


Pt E, Ch 10, Sec 7

Table 1 : Documents to be submitted

No A/I Document
1 A Diagrammatic plan of the vapour piping system including:
• material specifications
• dimensions, scantlings and sizes
• ratings (temperature/pressure)
• joining details
• fittings and standards used
2 A Diagrammatic drawing of the gauging system and overfill protection including:
• Manufacturer and type of the instruments
• plan of hazardous area locations
• location of electrical equipment in gas-dangerous spaces and safe certificates of the electrical instruments
intended to be used in hazardous locations
• electrical schemes concerning the alarm system supply
• electrical schemes concerning the intrinsically safe circuits
3 A Diagrammatic drawings of the venting system, including necessary data for verifying the venting capacity of the
pressure/vacuum valves
4 I Pressure drop calculations comparing cargo transfer rates versus pressure drops from the farthest tanks to the
vapour connection, including any possible hoses
5 I Calculations showing the time available between alarm setting and overfill at maximum loading rate for each tank
6 A Instruction manual
7 I Information on the anti-detonation devices, including Manufacturer and type of the device employed as well as
documentation on any acceptance tests carried out, only for ships for which the notation TRANSFER is requested
A = to be submitted for approval in four copies;
I = to be submitted for information in duplicate.

2 Vapour system main isolating valve required in Pt D, Ch 7, Sec 6, [5.4.2] or


Pt D, Ch 8, Sec 9, [2.3.1] may be used to satisfy this require-
ment.
2.1 General
2.1.6 Prevention of interference between vapour
2.1.1 Installation of vapour collection system collection and inert gas systems
a) Each ship is to have vapour collection piping perma- The vapour collection system is not to interfere with the
nently installed, with the tanker vapour connection proper operation of the cargo tank venting system. How-
located as close as practical to the loading manifolds. ever, vapour collection piping may be partly common with
b) In lieu of permanent piping, chemical tankers may have the vent piping and/or the inert gas system piping.
vapour connections located in the vicinity of each cargo
2.1.7 Flanges
tank in order to preserve segregation of the cargo sys-
tems. a) Bolt hole arrangement of vapour connection flanges to
the terminal is to be in accordance with Tab 2.
2.1.2 Incompatible cargoes b) Each vapour connection flange is to have permanently
If a tanker simultaneously collects vapour from incompati- attached 12,7 mm diameter studs protruding out of the
ble cargoes, it is to keep these incompatible vapours sepa- flange face for at least 25,4 mm.
rate throughout the entire vapour collection system. c) The studs are to be located at the top of the flange, mid-
way between bolt holes and in line with bolt hole pat-
2.1.3 Liquid condensate disposal
terns.
Means are to be provided to eliminate liquid condensate
which may collect in the system.
2.2 Vapour manifold
2.1.4 Electrical bonding
2.2.1 Isolation valve
Vapour collection piping is to be electrically bonded to the
hull and is to be electrically continuous. a) An isolation valve capable of manual operation is to be
provided at the ship vapour connection.
2.1.5 Inert gas supply isolation b) The valve is to have an indictor to show clearly whether
When inert gas distribution piping is used for vapour collec- the valve is in the open or closed position, unless the
tion piping, means to isolate the inert gas supply from the valve position can be readily determined from the valve
vapour collection system are to be provided. The inert gas handle or valve stem.

April 2005 Bureau Veritas 143


Pt E, Ch 10, Sec 7

Table 2 : Bolting arrangement of connecting flanges

Pipe nominal Outside diameter Bolt circle Bolt hole diameter Bolt diameter
Number of bolts
diameter (mm) of flange (mm) diameter (mm) (mm) (mm)
≤ 12,70 88,90 60,45 15,75 12,70 4
≤ 19,05 98,55 69,85 15,75 12,70 4
≤ 25,40 107,95 79,25 15,75 12,70 4
≤ 31,75 117,35 88,90 15,75 12,70 4
≤ 38,10 127,00 98,55 15,75 12,70 4
≤ 50,80 152,40 120,65 19,05 15,87 4
≤ 63,50 177,80 139,70 19,05 15,87 4
≤ 76,20 190,50 152,40 19,05 15,87 4
≤ 88,90 215,90 177,80 19,05 15,87 8
≤ 101,60 228,60 190,50 19,05 15,87 8
≤ 127,00 254,00 215,90 22,35 19,05 8
≤ 152,40 279,40 241,30 22,35 19,05 8
≤ 203,20 342,90 298,45 22,35 19,05 8
≤ 254,00 406,40 361,95 25,40 22,22 12
≤ 304,80 482,60 431,80 25,40 22,22 12
≤ 355,60 533,40 476,25 28,45 25,40 12
≤ 406,40 596,90 539,75 28,45 25,40 16
≤ 457,20 635,00 577,85 31,75 28,54 16
≤ 508,00 698,50 635,00 31,75 28,57 20
≤ 609,60 749,30 749,30 35,05 31,75 20

2.2.2 Labelling 2.4 Vapour overpressure and vacuum pro-


The vapour manifold is to be: tection
• for the last 1 m painted red/yellow/red, with the red
bands 0,1 m wide and the yellow band 0,8 m wide 2.4.1 General
• labelled “VAPOUR” in black letters at least 50 mm high.
The cargo tank venting system is:

2.3 Vapour hoses a) to be capable of discharging cargo vapour at 1,25 times


the maximum transfer rate in such a way that the pres-
2.3.1 Hoses
sure in the vapour space of each tank connected to the
Each hose used for transferring vapour is to have:
vapour collection system does not exceed:
• a design burst pressure of at least 0,175 MPa
• a maximum working pressure of at least 0,035 MPa 1) the maximum working pressure of the tank
• the capability of withstanding at least 0,014 MPa vac- 2) the operating pressure of a safety valve or rupture
uum without collapsing or constricting disk, if fitted
• electrical continuity with a maximum resistance of
10000 Ω b) not to relieve at a pressure corresponding to a pressure
• resistance to abrasion and kinking in the cargo tank vapour space of less than 0,007 MPa
• the last 1 m of each end of the hose marked in accord- c) to prevent a vacuum in the cargo tank vapour space that
ance with [2.2.2].
exceeds the maximum design vacuum for any tank
For hose flanges see [2.1.7]. which is connected to the vapour collection system,
when the tank is discharged at the maximum rate
2.3.2 Handling equipment
Vapour hose handling equipment is to be provided with d) not to relieve at a vacuum corresponding to a vacuum
hose saddles which provide adequate support to prevent in the cargo tank vapour space less than 0,0035 MPa
kinking or collapse of hoses. below the atmospheric pressure.

144 Bureau Veritas April 2005


Pt E, Ch 10, Sec 7

2.4.2 Pressure/vacuum safety valves b) The overfill alarm is to be identified with the legend
a) Pressure/vacuum safety valves are to be fitted with “OVERFILL ALARM” and have audible and visible alarm
means to check that the device operates freely and does indications that can be seen and heard where the cargo
not remain in the open position. transfer is controlled and in the deck cargo area.

b) Pressure relief valves are to be fitted with a flame screen 3.3.2 Alarm characteristics
at their outlets, unless the valves are designed in such a The overfill alarm is:
way as to ensure a vapour discharge velocity of not less
• to be independent of both the high level alarm (see
than 30 m/second.
[3.2.1]) and the cargo gauging system (see [3.1])
• to alarm in the event of loss of power to the alarm sys-
3 Instrumentation tem or failure of the electric circuits to the tank level
sensors
3.1 Cargo tank gauging equipment • to be able to be checked at the tank for proper operation
prior to each transfer or contain an electronic self-test-
3.1.1 Each cargo tank that is connected to a vapour collec- ing feature which monitors the condition of the alarm
tion system is to be equipped with a cargo gauging device circuits and sensors.
which:
• provides a closed gauging arrangement which does not 3.4 High and low vapour pressure alarms
require opening the tank to the atmosphere during
cargo transfer 3.4.1 Pressure alarms
• allows the operator to determine the liquid level in the Each vapour collection system is to be fitted with one or
tank for the full range of liquid levels in the tank more pressure sensing devices that sense the pressure in the
main collection line, and which:
• indicates the liquid level in the tank, at the position
where cargo transfer is located • have a pressure indicator located where the cargo trans-
fer is controlled
• if portable, is installed on tank during the entire transfer
operation. • alarm the high pressure at not more than 90% of the
lowest relief valve setting in the tank venting system

3.2 Cargo tank high level alarms • alarm at a low pressure of not less than 100 mm WG for
an inerted tank, or the lowest vacuum relief valve setting
3.2.1 General in the cargo venting system for a non-inerted tank.
a) Each cargo tank that is connected to a vapour collection 3.4.2 Equivalence
system is to be equipped with an intrinsically safe high Pressure sensors fitted in each cargo tank are acceptable as
level alarm system which alarms before the tank overfill equivalent to pressure sensors fitted in each main vapour
alarm, but not lower than 95% of the tank capacity. collection line.
b) The high level alarm is to be identified with the legend
“HIGH LEVEL ALARM” and have audible and visible 4 Instruction manual
alarm indications that can be seen and heard where the
cargo transfer is controlled.
4.1 General
3.2.2 Alarm characteristics
4.1.1
The high level alarm is:
a) Each ship utilising a vapour emission control system is
• to be independent of the overfill alarm
to be provided with written operational instructions
• to alarm in the event of loss of power to the alarm sys- covering the specific system installed on the ship.
tem or failure of the electric circuits to the tank level
b) Instructions are to encompass the purpose and principles
sensors
of operation of the vapour emission control system and
• to be able to be checked at the tank for proper operation provide an understanding of the equipment involved and
prior to each transfer or contain an electronic self-test- associated hazards. In addition, the instructions are to
ing feature which monitors the condition of the alarm provide an understanding of the operating procedures,
circuits and sensors. piping connection sequence, start-up procedures, nor-
mal operations and emergency procedures.
3.3 Cargo tank overfill alarms
4.2 Content
3.3.1 General
a) Each cargo tank that is connected to a vapour collection 4.2.1 The instructions are to contain:
system is to be equipped with an intrinsically safe over- a) a line diagram of the tanker’s vapour collection piping
fill alarm which alarms early enough to allow the person including the location of all valves, control devices,
in charge of transfer operation to stop such operation pressure-vacuum safety valves, pressure indicators,
before the cargo tank overflows. flame arresters and detonation arresters, if fitted

April 2005 Bureau Veritas 145


Pt E, Ch 10, Sec 7

b) the maximum allowable transfer rate for each group of 5.1.3 Pressure/vacuum valves
cargo tanks having the same venting line, determined as Pressure/vacuum valves are to be tested for venting capac-
the lowest of the following: ity. The test is to be carried out with the flame screen
installed if contemplated in accordance with [2.4.2].
1) 80% of the total venting capacity of the pressure
relief valves in the cargo tank venting system
5.2 Shipboard trials
2) the total vacuum relieving capacity of the vacuum
relief valves in the cargo tank venting system 5.2.1 Upon completion of construction, in addition to con-
ventional sea trials, specific tests may be required at the
3) the rate based on pressure drop calculations at Society’s discretion in relation to the characteristics of the
which, for a given pressure at the facility vapour plant fitted on board.
connection, or, if lightering, at the vapour connec-
tion of the service ship, the pressure in any cargo
tank connected to the vapour collection system
6 Additional requirements for the nota-
exceeds 80% of the setting of any pressure relief tion “TRANSFER”
valve in the cargo tank venting system
6.1 Application
c) the initial loading rate for each cargo tank, to be deter-
mined in such a way as to minimise the development of 6.1.1 These requirements are applicable to service ships.
a static electrical charge, when applicable
d) tables or graphs of transfer rates (and corresponding 6.2 Equipment
vapour collection system pressure drops through the
vapour hoses, if foreseen) determined from the most 6.2.1 Ships with inerted cargo tanks
remote cargo tanks to the ship vapour connection as fol- If the cargo tanks on a ship discharging cargo and a ship
lows: receiving cargo are inerted, the service ship is to have
means to inert the vapour transfer hose prior to transferring
1) for each cargo handled by the vapour collection sys- cargo vapour and an oxygen analyser with a sensor or sam-
tem at the maximum and the lowest transfer rates pling connection fitted within 3 m of the ship vapour con-
nection which:
2) based on 50% cargo vapour and air mixture, and a
vapour growth rate appropriate for the cargo being • activates an audible and visual alarm at a location on
loaded the service ship where cargo transfer is controlled when
the oxygen content in the vapour collection system
e) the safety valve setting at each pressure-vacuum safety exceeds 8% by volume
valve. • has an oxygen concentration indicator located on the
service ship where the cargo transfer is controlled
5 Testing and trials • has a connection for injecting a span gas of known con-
centration for calibration and testing of the oxygen ana-
lyser.
5.1
6.2.2 Ships with cargo tanks not inerted
5.1.1 General If the cargo tanks on a ship discharging cargo are not
Machinery and equipment which are part of the vapour col- inerted, the vapour collection line on the service ship is to
lection system are to be tested in compliance with the be fitted with a detonation arrester located within 3 m of the
applicable requirements of the various Sections of the ship vapour connection.
Rules. 6.2.3 Electrical insulating flange
An electrical insulating flange or one length of non-electri-
5.1.2 Hydrostatic tests
cally conductive hose is to be provided between the ship
Pressure parts are to be subjected to hydrostatic tests in vapour connection on the service ship and the vapour con-
accordance with the applicable requirements. nection on the ship being lightered.

146 Bureau Veritas April 2005


Pt E, Ch 10, Sec 8

SECTION 8 COFFERDAM VENTILATION (COVENT)

1 General riers, chemical carriers and gas carriers, the minimum


number of air changes per hour is to be increased to 8.

1.1 Application 2.1.2 Type of ventilation


The ventilation is to be of the negative pressure type for cof-
1.1.1 The additional class notation COVENT is assigned, in ferdams adjacent to dangerous spaces, as indicated in
accordance with Pt A, Ch 1, Sec 2, [6.12.8], to ships having [2.1.1] b). Other cofferdams may have ventilation of the
all cofferdams in the cargo area provided with fixed ventila- positive pressure type.
tion systems complying with the requirements of this Sec-
tion. 2.1.3 Avoidance of stagnation zones
In order to avoid air stagnation zones, air exhaust ports
1.1.2 For the purpose of this Section, the cargo area is that inside the cofferdam are to be adequately distributed and
portion of the ship included between the forward bulkhead the various landings are to consist of grates or perforated
of the machinery space and the collision bulkhead. flats; inlet ducts are generally to end at the top of the coffer-
In the case of ships with machinery spaces located amid- dam and outlet ducts are to extend below the floor plates,
ships, the cargo area is also to include that portion of the with suction ports at the level of the upper edge of ordinary
ship between the aft bulkhead of the engine space and the floors or bottom longitudinals.
after peak bulkhead, excluding the shafting tunnel. Particular attention is to be paid to the arrangement of inlet
and outlet ducts in cofferdams surrounding cargo tanks of
1.2 Documents to be submitted double hull tankers, where, due to the particular shape of
the cofferdams and the presence of stiffening inside, the for-
1.2.1 The documents listed in Tab 1 are to be submitted to mation of stagnant zones is likely.
the Society for approval.
2.1.4 Cofferdams that may be used as ballast tanks
The Society reserves the right to require additional plans or
Provision is to be made to blank the inlet and outlet ventila-
information in relation to the specific characteristics of the
tion ducts when cofferdams are used for the carriage of bal-
installations.
last.

2 Design and construction 2.2 Other technical requirements


2.2.1 Ventilation inlets and outlets
2.1 Arrangement
Ventilation inlets and outlets leading to the open air from
2.1.1 Number of air changes cofferdams adjacent to dangerous spaces are to be fitted
with wire net flame arresters and protective screens recog-
a) The ventilation system is be capable of supplying at
nised as suitable by the Society. The spacing between them
least 4 complete air changes per hour, based on the cof-
and from ignition sources, openings into spaces where igni-
ferdam gross volume.
tion sources are present, openings into cargo tanks and air
b) For cofferdams adjacent to spaces where dangerous inlets and outlets of different spaces is to be not less than
mixtures may be present, such as cargo tanks of oil car- 3m.

Table 1 : Documents to be submitted

No. A/I (1) Item


1 I Schematic drawing of the installations
2 A Calculation of number of air changes per hour for each cofferdam in cargo area
3 A Line diagram of power supply circuits of control and monitoring systems, including circuit table
4 A List and type of equipment and in particular type of fans and their arrangement in ducts
3 I Plan of the location and arrangement of the control station, if any
3 A List of remote control devices, if any
4 A List of alarms
(1) A = to be submitted for approval in four copies;
I = to be submitted for information in duplicate.

April 2005 Bureau Veritas 147


Pt E, Ch 10, Sec 8

2.2.2 Fans 2.2.5 Additional requirements


For chemical tankers and gas carriers the requirements in Pt
a) Ventilation fans are to be of non-sparking construction D, Ch 8, Sec 12 and Pt D, Ch 9, Sec 12, respectively, are
of a type approved by the Society. also to be applied.
b) Where ventilated cofferdams are adjacent to a danger-
ous space, the electric motors driving the ventilation 3 Inspection and testing
fans are not to be located in the ventilation ducts.
3.1 Equipment and systems
2.2.3 Lighting
3.1.1 Equipment and systems are to be inspected and
Where cofferdams are provided with electric lighting appli- tested in accordance with the applicable requirements of
ances, the ventilation system is to be interlocked with the the Rules relative to each piece of equipment of the system
lighting such that the ventilation needs to be in operation to used for the ventilation of the cofferdams.
energise the lighting.
3.2 Testing on board
2.2.4 Alarms
3.2.1 Following installation on board, the ventilation sys-
An audible and visual alarm is to be activated in the event tems are to be subjected to operational tests in the presence
of failure of the ventilation. of the Surveyor.

148 Bureau Veritas April 2005


Pt E, Ch 10, Sec 9

SECTION 9 CENTRALISED CARGO AND BALLAST WATER


HANDLING INSTALLATIONS (CARGOCONTROL)

1 General station is to be bounded by A-60 class fire-resisting


bulkheads and provided with two escapes.
1.1 Application
2.1.2 Communications
1.1.1 The additional class notation CARGOCONTROL is It is be possible from the control station to convey orders to
assigned, in accordance with Pt A, Ch 1, Sec 2, [6.12.9], to crew members on deck and to communicate with the navi-
ships carrying liquid cargo in bulk fitted with a centralised gating bridge, with cargo handling spaces, with the engine
system for handling liquid cargo and ballast and complying room and with the propulsion control room, where the lat-
with the requirements of this Section. ter is foreseen.

1.1.2 Compliance with these Rules does not exempt the 2.1.3 Safety equipment
Owner from the obligation of fulfilling any additional
requirements issued by the Administration of the State Where the control station is located in the cargo area, two
whose flag the ship is entitled to fly. complete sets of protective clothing in order to protect the
skin from the heat radiating from a fire are always to be
readily available together with three breathing apparatuses.
1.2 Documents to be submitted
1.2.1 The documents listed in Tab 1 are to be submitted to 2.2 Remote control, indication and alarm
the Society for approval. systems
The Society reserves the right to require additional plans or
information in relation to the specific characteristics of the 2.2.1 Remote control system
installations.
It is to be possible to carry out the following operations
from the control station:
2 Design and construction require-
a) opening and closing of valves normally required to be
ments operated for loading, unloading and transfer of cargo
and ballast (however, the opening and closing of valves
2.1 Control station is not required for the ends of cargo loading and
unloading arrangements)
2.1.1 Location of control station
a) The control station is to be located such as to allow visi- b) starting and stopping of cargo pumps, stripping pumps
bility of the cargo tank deck area, and in particular of and ballast pumps (alternative solutions may be consid-
the cargo loading and unloading ramps. ered in the case of pumps powered by turbines)
b) The station is preferably to be situated in the accommo- c) regulation, if foreseen, of the number of revolutions of
dation area; should this be impracticable, the control cargo pumps, stripping pumps and ballast pumps.

Table 1 : Documents to be submitted

No. A/I (1) Item


1 I Schematic drawing of the installation
2 I Plan of the location and arrangement of the control station
3 A List of remote control devices
4 A List of alarms
5 I List of the equipment (sensors, transducers, etc.) and automation systems (alarm systems, etc.)
envisaged with indication of the Manufacturer and of the type of equipment or system
6 A Line diagram of power supply circuits of control and monitoring systems, including:
• circuit table, in the case of electrical power supply
• specification of service pressures, diameter and thickness of piping, materials used, etc. in the
case of hydraulic or pneumatic power supply
(1) A = to be submitted for approval in four copies;
I = to be submitted for information in duplicate.

April 2005 Bureau Veritas 149


Pt E, Ch 10, Sec 9

2.2.2 Indication system • low delivery pressure of the hydraulic plant for the oper-
The control station is to be fitted with indicators showing: ation of pumps and valves
• (open/closed) position of valves operated by remote • high vacuum in cargo tanks, if required by the Rules
control • high pressure in the cargo and ballast lines
• state (off/on) of cargo pumps, stripping pumps and bal- • high and low temperature for cargo tanks fitted with
last pumps heating and refrigerating systems
• number of revolutions of cargo pumps, stripping pumps • high oxygen level, high temperature, and high and low
and ballast pumps where they may be operated at pressure of inert gas, if foreseen
adjustable speeds • high level in a bilge well in cargo and ballast pump
rooms
• delivery pressure of the hydraulic plant for the operation
of cargo pumps, stripping pumps and ballast pumps • high concentration of explosive vapours (exceeding
30% of the lower flammable limit) in spaces where
• delivery and suction pressure of cargo pumps, stripping cargo is handled
pumps and ballast pumps
• high temperature of gas-tight seals with oil glands for
• pressure of the ends of cargo loading and unloading runs of shafts, where these are foreseen through bulk-
arrangements heads or decks, for the operation of cargo and ballast
• oxygen level, temperature and pressure of the inert gas, pumps.
where the operation of the inert gas system is required
or envisaged at the same time as loading/unloading 3 Inspection and testing
• level in cargo and ballast tanks (relaxation of this
requirement may be permitted for double bottom ballast 3.1 Equipment and systems
tanks of reduced capacity and limited depth)
• temperature in cargo tanks provided with heating or 3.1.1 Equipment and systems are to be inspected and
refrigeration. tested in accordance with the applicable requirements of
the Rules relative to each piece of equipment of the system
2.2.3 Alarm systems used for the centralised control.
The cargo control station is to be fitted with visual and audi-
ble alarms signalling the following: 3.2 Testing on board
• high level, and where requested very high level, in 3.2.1 Following installation on board, remote control, indi-
cargo tanks cation and alarm systems are to be subjected to operational
• high pressure in cargo tanks, if required by the Rules tests in the presence of the Surveyor.

150 Bureau Veritas April 2005


Pt E, Ch 10, Sec 10

SECTION 10 SHIP MANOEUVRABILITY (MANOVR)

1 General 2.1.5 Mean draught TM


The mean draught TM is defined as TM = (TA + TF)/2.
1.1 Application
2.2 Standard manoeuvres and associated
1.1.1 The additional class notation MANOVR is assigned, terminology
in accordance with Pt A, Ch 1, Sec 2, [6.12.10], to ships
whose manoeuvring capability standards comply with the 2.2.1 Test speed
requirements of this Section. The test speed (V) used in the requirements is a speed of at
1.1.2 The requirements of this Section reproduce the provi- least 90% of the ship’s speed corresponding to 85% of the
maximum engine output.
sions of IMO Resolution A751(18) “Interim Standards for
Ship Manoeuvrability”.
2.2.2 Turning circle manoeuvre
Note 1: According to circular MSC/644, these provisions are appli-
The turning circle manoeuvre is the manoeuvre to be per-
cable to ships of all rudder and propulsion types, of 100m in length
and over, and to chemical tankers and gas carriers regardless of
formed to both starboard and port with 35° rudder angle or
their length, which were constructed on or after 1 July 1994. the maximum rudder angle permissible at the test speed,
following a steady approach with zero yaw rate.
1.2 Manoeuvre evaluation 2.2.3 Advance
1.2.1 Conventional trials Advance is the distance travelled in the direction of the
original course by the midship point of a ship from the posi-
The requirements in this Section are based on the under-
tion at which the rudder order is given to the position at
standing that the manoeuvrability of ships can be evaluated
which the heading has changed 90° from the original
from the characteristics of conventional trial manoeuvres.
course.
1.2.2 Compliance with the requirements
2.2.4 Tactical diameter
The following two methods can be used to demonstrate
Tactical diameter is the distance travelled by the midship
compliance with these requirements:
point of a ship from the position at which the rudder order
a) Scale model tests and/or predictions using computer is given to the position at which the heading has changed
programs with mathematical models can be performed 180° from the original course. It is measured in a direction
to predict compliance at the design stage. perpendicular to the original heading of the ship.
Results of the models test and/or computer simulations
will be confirmed by full scale trials, as necessary. 2.2.5 Zig-zag test
b) Compliance can be demonstrated based on the results Zig-zag test is the manoeuvre where a known amount of
of full scale trials conducted in accordance with these helm is applied alternately to either side when a known
requirements. heading deviation from the original heading is reached.

2.2.6 10°/10° zig-zag test


2 Definitions 10°/10° zig-zag test is performed by turning the rudder
alternately by 10° either side following a heading deviation
2.1 Geometry of the ship of 10° from the original heading in accordance with the fol-
lowing procedure.
2.1.1 Length (L)
a) after a steady approach with zero yaw rate, the rudder is
Length (L) is the length measured between the aft and for- put over 10° to starboard/port (first run)
ward perpendiculars.
b) when the heading has changed to 10° off the original
2.1.2 Midship point heading, the rudder is reversed to 10° to port/starboard
Midship point is the point on the centreline of a ship mid- (second run)
way between the aft and forward perpendiculars. c) after the rudder has been turned to port/starboard, the
ship will continue turning in the original direction with
2.1.3 Draught TA decreasing turning rate. In response to the rudder, the
The draught TA is the draught at the aft perpendicular. ship is then to turn to port/starboard. When the ship has
reached a heading of 10° to port/starboard off the origi-
2.1.4 Draught TF nal course, the rudder is again reversed to 10° to star-
The draught TF is the draught at the forward perpendicular. board/port (third run).

April 2005 Bureau Veritas 151


Pt E, Ch 10, Sec 10

2.2.7 First overshoot angle 3.3 Criteria for manoeuvrability evaluation


The first overshoot angle is the additional heading deviation
3.3.1 Turning ability
experienced in the zig-zag test following the second run.
The advance is not to exceed 4,5 ship lengths (L) and the
tactical diameter is not to exceed 5 ship lengths in the turn-
2.2.8 Second overshoot angle
ing circle manoeuvre.
The second overshoot angle is the additional heading devia-
tion experienced in the zig-zag test following the third run. 3.3.2 Initial turning ability
With the application of 10° rudder angle to port/starboard,
2.2.9 20°/20° zig-zag test the ship is not to have travelled more than 2,5 ship lengths
by the time the heading has changed by 10° from the origi-
20°/20° zig-zag test is performed using the same procedure
nal heading.
given in [2.2.6] above using 20° rudder angle and 20°
change of heading, instead of 10° rudder angle and 10° 3.3.3 Yaw checking and course keeping ability
change of heading, respectively. a) The value of the first overshoot angle in the 10°/10° zig-
zag test is not to exceed:
2.2.10 Full astern stopping test
1) 10°, if L/V is less than 10 seconds,
Full astern stopping test determines the track reach of ship
2) 20°, if L/V is 30 seconds or more, and
from the time an order for full astern is given until the ship
stops in water. 3) (5 + 1/2 (L/V)) degrees, if L/V is 10 seconds or more,
but less than 30seconds,
2.2.11 Track reach where L and V are expressed in m and m/second,
respectively.
Track reach is the distance along the path described by the
midship point of a ship measured from the position at b) The value of the second overshoot angle in the 10°/10°
which an order for full astern is given to the position at zig-zag test is not to exceed the above criterion values
which the ship stops in the water. for the first overshoot by more than 15°.
c) The value of the first overshoot angle in the 20°/20° zig-
zag test is not to exceed 25°.
3 Requirements
3.3.4 Stopping ability
The track reach in the full astern stopping test is not to
3.1 Foreword
exceed 15 ship lengths. However, this value may be
increased at the discretion of the Society for large ships.
3.1.1 The standard manoeuvres are to be performed with-
out the use of any manoeuvring aids which are not continu-
ously and readily available in normal operations. 4 Additional considerations

4.1 Trials in different conditions


3.2 Conditions in which the requirements
apply 4.1.1 Where the standard trials are conducted in condi-
tions different from those specified in [3.2.1]c, the correc-
3.2.1 In order to evaluate the performance of a ship, tions deemed necessary by the Society are to be made in
manoeuvring trials are to be conducted to both port and each case.
starboard and in the conditions specified below:
• deep, unrestricted water 4.2 Dynamic instability
• calm environment 4.2.1 Where standard manoeuvres indicate dynamic insta-
bility, the Society may require additional tests to be con-
• full load, even keel condition
ducted to define the degree of instability, such as spiral tests
• steady approach at test speed. or the pull out manoeuvre.

152 Bureau Veritas April 2005


Pt E, Ch 10, Sec 11

SECTION 11 COLD WEATHER CONDITIONS (COLD)

1 General Table 1 : Plans and documents


to be submitted for approval
1.1 Application Plan or document
1.1.1 The additional class notation COLD is assigned, in Distribution of steel qualities in structures exposed to low air
accordance with Pt A, Ch 1, Sec 2, [6.12.12], to ships oper- temperatures
ating in cold weather conditions, as defined in [1.1.2], built Trim and stability booklet including the additional loading
and fitted with systems and equipment for de-icing comply- conditions with ice accretion
ing with the requirements of this Section.
Damage stability calculations when applicable for the
1.1.2 Cold weather conditions loading conditions with ice accretion
The requirements of this Section apply to ships intended for Compartments containing internal combustion engines,
operation in conditions normally not below: auxiliary systems, HVAC systems:
• air temperature: −29°C • heat balance for ventilation / air supply to engine
turbo-blowers
• sea water temperature: −2°C • heat balance for sea water / fresh water cooling circuits
• wind speed: 30 knots. • minimum temperatures required for ambient air to ensure
satisfactory operation of the concerned equipment
1.1.3 The requirements for the additional class notation
COLD concern mainly the following functions of the ship De-icing systems including heating systems:
and its equipments under cold weather conditions: • diagrams of the steam, hot water, thermal oil piping or
other systems used for de-icing purposes
• decks and superstructures
• arrangement of the heat tracing systems
• stability • de-icing arrangements of ballast tanks, sea chests,
• propulsion overboard discharges
• other essential services, as defined in [3] • de-icing arrangements for air intakes
• electricity production De-icing devices distribution board
• navigation Wheelhouse and cargo control room de-icing system
• crew protection. arrangement
Deck machinery arrangement( windlasses, winches and deck
They cover also: cranes) including their remote control system
• the elimination of ice where necessary for safe access.

1.2 Documentation to be submitted Table 2 : Plans and documents


to be submitted for information
1.2.1 Plans and documents to be submitted for
approval Plan or document
The plans and documents listed in Tab 1 are to be submitted Plan showing the detail of the location of the accumulated
to the Society for approval. ice, the detail of the area calculation and the total weight of
ice for each area
1.2.2 Plans and documents to be submitted for
information De-icing arrangements for gangways, access, working areas,
etc.
The plans and documents listed in Tab 2 are to be submitted
to the Society for information. List of tools for ice removal
Electrical load balance, including "de-icing case"
1.2.3 Plans and documents to be kept on board
The Owner is to keep on board the ship the plans and doc- De-icing system layout (electrical heat tracing)
uments listed here-after and they are to be made available Procedure for de-icing the sea chests
to the Surveyor:
• stability manual including loading conditions with ice 1.3 Testing
accretion,
• manual for de-icing procedures. 1.3.1 Following installation on board, the systems are to be
subjected to operational tests to the satisfaction of the Sur-
veyor.

April 2005 Bureau Veritas 153


Pt E, Ch 10, Sec 11

2 Hull and stability to the propulsion plant, the electricity generation plant,
the emergency generating set, the emergency fire pump
and their auxiliary systems (such as fuel oil transfer, sup-
2.1 Hull ply and return piping systems, lubricating oil systems,
cooling systems, etc.) and to other essential systems as
2.1.1 Grades of steel
defined in Pt C, Ch 2, Sec 1.
The grades of steel for structures exposed to low air temper-
atures are given in Pt B, Ch 4, Sec 1. b) The ventilation capacity can be adjusted so as to limit
the heat losses. It should however satisfy the engine
2.1.2 Large lugs are to be avoided. needs of combustion air while avoiding excessive vac-
Shell plating and bow area are to be as smooth as possible uum in the compartment.
to prevent the formation of spray. Note 1: The attention is drawn to any requirements which may
impose a minimum number of air changes in the compartment,
Bow anchors are to be recessed as far as possible or in
in particular to avoid flammable oil or gas accumulation.
pockets, with provision to ensure that they cannot freeze in
place. c) Arrangements are to be made to ensure that the machin-
ery can be brought into operation from the dead ship
2.2 Stability condition assuming an air temperature as specified in
[1.1.2].
2.2.1 General d) A partial reduction in propulsion capability may be
The requirements of Pt B, Ch 3, Sec 2, [2] and Pt B, Ch 3, accepted in cold weather conditions provided that the
Sec 2, [3] and the applicable requirements of Part E for ships safety of the ship is not impaired.
with the notation SDS are to be complied with for the load- Note 2: The reduced power is not to be lower than the minimum
ing conditions described in Pt B, Ch 3, App 2, taking into power required by the ice class notation, where applicable.
account the additional weight of ice indicated in [2.2.2].
3.2.2 Sea inlet and overboard discharge de-icing
2.2.2 Weight of ice accretion
Arrangements are to be made to avoid any blockage by ice
The weight distribution of the ice is to be considered as fol-
of:
lows:
• the sea inlets
• 140 kg/m 2 for the horizontal exposed areas
• the overboard discharges situated above the water line
• 70 kg/m2 for the vertical or oblique exposed areas.
as well as up to 1 m below the ballast water line.

3 Machinery installations 3.2.3 Ballast tank de-icing


a) Arrangements are to be provided to prevent water bal-
3.1 General last freezing in tanks adjacent to the shell and located
totally or partly above the ballast water line.
3.1.1 Application
b) The following systems will be accepted to prevent water
The requirements contained in the present Article cover:
ballast freezing:
• the ship propulsion system and other essential systems,
• heating systems
which are to remain in operation in the temperature
conditions defined in [1.1.2] • internal circulating / pumping systems
• the prevention of ice formation which could be detri- • bubbling systems
mental to the safety of the ship or of the passengers and • steam injection systems.
crew.
c) This also applies to other tanks subject to freezing (such
3.1.2 Materials as fresh water, fuel oil).
The material of pipes located on open deck and not insu-
lated are to be suitable for the temperature mentioned in 3.2.4 Prevention of ice build-up inside pipes and
associated fittings
[1.1.2].
a) Arrangements are to be made to avoid the build-up of
3.1.3 Prevention of cold bridge are to be considered for all ice inside air pipes (in particular those connected to sea
pipe or duct penetration from exposed decks or bulkheads. chests, cooling water recirculation tanks and ballast
tanks) and inside their automatic closing devices, where
3.2 Principles fitted.
b) It also applies to:
3.2.1 Operation of the propulsion system and other
essential system • sounding pipes and overflow pipes serving cooling
a) As a general rule, the temperature inside the machinery water recirculation tanks and water ballast tanks
compartments is to be kept above a minimum value • piping systems located in exposed areas, including
allowing the equipment located in those compartments RO-RO spaces, such as compressed air lines, steam
to operate without restrictions. This applies in particular lines or steam drain lines when not in use

154 Bureau Veritas April 2005


Pt E, Ch 10, Sec 11

• spray water lines 3.3.2 Arrangement of pipes subject to ice build-up


• exposed deck scuppers, washing lines and discharge a) The pipes subject to ice build-up (see [3.2.4]) are to be
lines. placed in unexposed locations, or protected by screen-
ing, heat tracing or other suitable arrangement.
Note 1: The above mentioned systems are to be drained when not
in use b) Where provided, the insulation material is to be pro-
tected by a suitable sheath so designed as to withstand
3.2.5 Prevention of ice build-up in air intakes possible sea impacts.
Arrangements are to be made to avoid ice accretion on the c) Exposed scuppers and discharge pipes are to be
fresh air intake components (ventilators, louvers, casings, arranged with heat tracing.
scuppers, etc.), in particular on those serving the machinery
spaces, emergency generating set room and HVAC rooms. 3.3.3 Design of heating systems intended for
ballast tanks
This may be accomplished by means of closed-circuit venti-
lation sequences or by electric or steam tracing of the said a) Onboard ships where flammable cargo vapours may
components. enter the ballast tanks in case of structural damage, the
temperature of any part of the heating system is not to
3.2.6 Fire main exceed the maximum temperature allowed for the
cargo.
At least one of the fire pumps is to be connected to the sea
inlet referred to in [3.3.1]. b) The heating lines including the return lines are to be
independent from those serving the cargo tanks.
Refer also to Pt C, Ch 4, Sec 6, [1.2.1].
c) Heating coils which are not in use are to be drained.
3.2.7 Air vents heads are to be fitted with de-icing device. 3.3.4 Bubbling systems
a) Bubbling systems are to be so designed as to avoid any
3.3 Design requirements ice formation in the tank which may be detrimental to
the tank structure.
3.3.1 Design of the sea inlets
b) The bubbling system is to include a sufficient number of
a) The ship is to be provided with at least one sea bay from air nozzles distributed throughout the tank bottom.
which pumps supplying cooling water to essential c) The maximum pressure induced in the tank by the air
machinery draw. supply system is not to exceed the design pressure of the
b) The sea bay is to: tank.
d) The bubbling system may be served:
1) be supplied with water from at least two sea chests,
and • either by a dedicated compressed air plant, or
• by the general service air system provided its capac-
2) be connected to the sea chests by pipes, valves and
ity takes into account the air consumption of the
strainers with a cross sectional area equal to the total
bubbling system.
area of the suctions served by the sea bay.
c) The sea chests are to: 3.3.5 Prevention of tank over-pressurisation
Provisions are to be made to prevent over-pressurising the
1) be fitted on each side of the ship tanks and sea chests when the air or steam injection system
2) be as deeply submerged as possible is operating. Pressure reduction devices are to be fitted
where deemed necessary.
3) have an open area to the sea of at least five times the
total area of the pump suctions served by the sea bay 3.3.6 Instrumentation
4) be fitted with a strainer plate at the ship's side hav- a) Provisions are to be made to ensure a satisfactory opera-
ing perforations approximately 20 mm diameter to tion of the level sensors and remote gauging indicators
prevent ingestion of large ice particles in ballast tanks.
b) Temperature sensors are to be provided in each ballast
5) be fitted with a steam or compressed air connection
tank, giving an alarm in case of low temperature in the
for clearing the strainer complying with Pt C, Ch 1,
tank.
Sec 10, [2.8.4], item e).
Note 1: The temperature alarms are to be inhibited when the ballast
d) Diversion valves and piping are to be provided at over- capacities are not used.
board cooling water discharges to permit warm water to c) Temperature and pressure sensors are to be fitted in sea
be returned to the sea chests to prevent blockage. bay, so as to generate an alarm.
e) Suction pipes are to be connected as low as possible to d) Ballast pumps are to be fitted with alarm and shutdown,
the sea chest. in case of low pressure at the pump suction.
Note 1: Other arrangements affording equivalent availability of the
cooling water supply can also be considered. Engine cooling sys- 3.3.7 Supporting of pipes
tems served by water ballasts may be accepted subject to special The design and arrangement of the pipe supports and col-
consideration. lars are to take into account the weight of ice accretion,

April 2005 Bureau Veritas 155


Pt E, Ch 10, Sec 11

which is calculated in accordance with the provisions of inform the personnel that the de-icing system is to be put
[2.2.2]. into service.

3.3.8 P/V valves


4.3 Protection
Specific heating is to be provided for the cargo P/V valves,
so as to maintain their proper operation. 4.3.1 The heating cables or electrical heating system are to
be protected against overload and short circuit.
4 Electrical installations
4.3.2 When heating cables are of the self regulated type,
the overload protection may be omitted.
4.1 General
4.3.3 The distribution boards dedicated to the de-icing
4.1.1 The permanent electrical de-icing devices are to
devices are to be arranged with indication of the devices in
comply with the rules indicated in Part C, Chapter 2.
service.
4.1.2 Cableways supports
4.3.4 The distribution boards dedicated to the de-icing
Cableways supports are to be designed so as to take into
devices are to be arranged with insulation monitoring. A
consideration the ice load.
specific alarm dedicated to this service is to be provided.
4.1.3 Prevention of cold bridge is to be considered for all
4.3.5 Where electrical heat tracing is provided in danger-
cable or cableduct penetration from exposed decks or bulk-
ous area, the temperature surface of the cable is not to
heads.
exceed the maximum temperature allowed for the type of
cargo, the ship is entitled to carry.
4.2 System design
4.2.1 The electrical power necessary to supply the de-icing 5 Additional requirements
devices is to be considered as a permanent load. A specific
case of load balance taking into account the load of these 5.1 Special equipment
de-icing devices is to be submitted.
5.1.1 De-icing of deck areas
4.2.2 Following services are to be considered for de-icing
arrangement: A steam, high pressure hot water, or electrical heating sys-
tem is to be provided on the exposed deck to allow the de-
• heated bridge windows and heated cargo control room
icing of the ship areas to which the crew may have access
windows, including arrangement for heating/isolating
during the normal operation of the ship, in particular:
the windows washing water system, which will avoid
formation of ice, or mist reducing the visibility through • manoeuvring area
the windows • loading / unloading area
• installation of electrical de-icing system for all escape • area around the access to the deckhouses
doors and all main doors giving access to the deck area.
• passageways, gangways, walkways.
The system is to be arranged so as to avoid formation of
ice, which could block the door The circulation on exposed decks is to be facilitated by the
• heating of bunker lines on deck, when electrical heat use of appropriate gratings and stairs (including escapes,
tracing is provided together with insulation access to lifeboats, to winching areas). Where necessary,
• heating of scupper lines when electrical heat tracing is safety lines are to be provided on the exposed deck.
provided
5.1.2 De-icing tools
• sequence of ventilation in loop in the air inlet compart-
ment so as to avoid ice formation on air intakes for De-icing tools, such as scrapers, lances, showels, etc., are
HVAC, machinery room, and emergency generator to be provided on board to allow manual de-icing.
room They are to be kept in stores of the main deck and at loca-
tions protected from accumulation of ice.
• heating of wistle
• a socket outlet is to be provided close to each lifeboat so The quantity of equipment is to be sufficient for manual de-
as to supply the heating system of lifeboat engine. icing operation.

4.2.3 The electrical services as indicated in [4.2.2] are con- 5.1.3 Specific arrangement for protection of deck machin-
sidered as essential services. They may be activated manu- ery (foam monitors, davits, lifeboats, lifejackets lockers,
ally, when the outside temperature alarm is activated. winches, windlasses, cranes), helideck and its access, sup-
pressing the risk of ice formation, such as machinery
4.2.4 The heating power capacity for sizing the de-icing located in protected spaces, or specific protection arrange-
system is to be based on a minimum of 300 W/m2. ment is to be provided.

4.2.5 When the outside temperature is below −10°C during 5.1.4 Specific protection, such as tarpaulins is to be fitted
more than 5 hours, an alarm is to be triggered, so as to for cargo valves and associated instrumentation.

156 Bureau Veritas April 2005


Pt E, Ch 10, Sec 11

5.1.5 Operation of deck machinery 5.1.6 HVAC


The deck machinery is to be arranged so as to operate in the The HVAC plant is to be designed so as to ensure 20°C in
condition defined in [1.1.2]. Where necessary, hydraulic oil the accomodation with outside temperature mentioned in
system is to be provided with heating arrangement [1.1.2]. Arrangement is made to control humidity.

April 2005 Bureau Veritas 157


Pt E, Ch 10, Sec 11

158 Bureau Veritas April 2005

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