Zoje ZJ9610, ZJ9620 & ZJ9625

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3.02 #fo~ .................................................................................... 5
3.03 ~mmll'9m~&~m~······························································· 6
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7.02 1±ZJ9620:IJL!I'IJ:!\t:fMt ... ... ... ... ... ......... ... ...... ... ... ......... ... ... ... ......... 18
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9.03.01 tEZJ9625;fllZJ96IO;flli!X'J._t,)!JJ!m:!JitJ_tt[;fll~ti¥Jffl:j[·················· ··· ··· ··· 30
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9.03.03 1m Zf7iJlil'flHti¥J r~JJ'!( · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·· · · · · · · · ·· · · · · · · · · · · · · · ·· · · · · · · · · · · 32
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9.03.23 MHJ!ff ········· ··· ············ ··· ····················· ··· ·················· ··············· 55
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From the library of: Superior Sewing Machine & Supply LLC
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9.03.28 m~ffJl!1Ja{]ffniJlll~ ... ... ... .. .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 61
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!' From the library of: Superior Sewing Machine & Supply LLC
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1 Safety ...................................................................................... J
1.01 Safety symbols .......................................................................... J
1.02 Important points for the user ........................................................... J
1.03 D,anger ............................................................... ····················2
2 Proper use ............................................................................. 4
3 Specifications .......................................................................... 5
3.01 ZJ9625, ZJ9620, ZJ9610 .................................................................... 5
3.02 Needles and threads .................................................................... 5
3.D3 Possible models and subclasses ..................................................... 6
4 Explanation of symbols .............................................................. 6
5 Controls ........................ ·' ................... , .................................. 'I

5.01 Keys on the machine head (only for machines with -D3 ) ..................... .. ':/
5.02 Bobbin thread monitoring with stitch counting ................................... 'I
5.03 Pedal ...................................................................................... 8
5.04 Lever for lifting roller presser ........................................................ 8
5.05 Knee lever ................................................................................ 8
5.06 Key for setting stitch length ........................................................... 9
5.07 Swing out roller presser .............................................................. 9
6 Installation and commissioning ................................................. -10

6.01 Installation ............................................................................... ·10
6.01.01 Adusting the table height ..................................... '........................ ·10
6.02 Fitting the reel stand .............................. , .....................................lJ
6.02.02 Fitting the tilt lock .......................................................................lJ
6.02.03 Fitting th.e machine cover ............................................................. -l2
6.02.04 Mounting the flange motor to the bearing plate .................................. ·12
6.02.05 Mounting the flange motor to the machine ............................................lJ
6.02.06 Mounting the toothed belt and adjusting the tension ................................lJ
'i 6.02.07
! ,!'i Mounting the belt guard of the flange motor ........................................ -14
6.02.08 Connecting the safety switch .......................................................... -14
6.03 Commissioning ...... ................................................................... ·15
6.04 Tilted work base ...................................................................... ·15
6.05 Table top cutout ......................................................................... -16
6.06 Mounting the table top ................................................................ -16
7 Preparation ........................................................................... ··17

7.01 Inserting needle on model ZJ9625 and ZJ9610 ......................................17
7.02 Inserting the needle on model ZJ9620 ............................................. ··18
7.03 Winding the bobbin thread; adjusting the primary thread tension ................ -19
7.04 Removing/Inserting the bobbin case ................................................ ··20
'i From the library of: Superior Sewing Machine & Supply LLC
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i' i 7.05 Threading the bobbin case/Adjusting the bobbin thread tension .. .. .. .. .. .. .. .. .. 20
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7.06 Threading the needle thread and regulating its tension on model ZJ9625 and
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ZJ9610 ....................................................................................... 21
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7.07 Threading the needle thread and regulating its tension on model ZJ9620......... 22
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7.08 Setting the stitch length .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 23
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8 Care and •naintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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8.01 Checking f-\,ljusting the air pressure ...... ... ... ... ... ... ... ... ...... ... ... ......... 24
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8.02 Cleaning the air filter of the air-filter/lubricator.................................... 25
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8.03 Cleaning.. . .. .. .. .. .. .. .. . .. . .. . .. . .. . .. .. .. .. .. .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. .. 25
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8.04 Oiling the hook .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. . .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . 26
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8.05
8.06
Oil bowl for hook lubrication.................. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .
Filling the oil reservoir of the thread lubrication unit..............................
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8.07 Lubricating the bevel gears.. . .. . .. . .. . .. . .. .. .. .. . .. .. .. .. . .. . .. . .. .. .. .. . .. .. .. .. .. .. 28
9 Adjustment .. . .. . .. .. .. .. . .. .. .. .. . .. . .. . .. . .. . .. . .. . .. . .. .. .. .. . .. . .. . .. .. .. .. . .. .. .. 29
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9.01 Notes on adjustment......... .. .. .. .. . .. . .. . .. . .. . .. . .. .. .. .. . .. . .. . .. . .. . .. .. .. .. . .. . 29
I, Tools, gauges and other accessories................................................ 29

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9.02
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I 9.03 Adjusting the basic machine...... .. .. .. .. . .. . .. . .. . .. . .. .. .. .. . .. . .. . .. .. .. .. . .. . .. . 30
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9.03.01 Needle position in sewing direction on the ZJ9625 and ZJ961 0 .. . .. .... .. .. .. 30
9.03.02 Needle position in sewing direction on the ZJ9620.............................. 31
I 9.03.03 Preliminary adjustment of the needle height .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 32
9.03.04 Needle rise, hook clearance, needle height and needle guard on the ZJ9625...... 33
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9.03.05 Needle rise, hook clearance, needle height and needle guard on the ZJ9620 . . . . . . 35
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1'·: 9.03.06 Needle rise, hook clearance, needle height and needle guard on the ZJ9610 .. .. .. 37
':;J 9.03.07
1''·, Needle position crosswise to sewing direction on the ZJ9625.. .. . . . . . . . . . . . . . . . . . . . . 39
1: ! ~ 9.03.08 Needle position crosswise to sewing direction on the ZJ9620..................... 40
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::.1 9.03.09 Needle position crosswise to sewing direction on the ZJ9610........................ 41
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.. I, 9.03.10 Height and stroke of the bobbin case opener .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 42
I ,;ll 9.03.11 Height of the feed wheel on the ZJ9625...... .... .. .. .. .... .. .. .... .. .... .. ............ 43
H 9.03.12 Height of the feed wheel on the ZJ9620 .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 44
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9.03.14
Height of the feed wheel on the ZJ9610 .. ...... .. .... .. .... .. .... .. .. .. .. .... ...... .. ..
Stitch length control eccentric .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .
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jl 9.03.15 Stitch length scale disk .. .. .. .... .. ...... .. .... .. .. .. .... .. .. .... .. .. .. .... .. .. .. .. .. .. .. 47
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9.03.16 Shaft crank to feed wheel drive .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 48
: 9.03.17 Shaft crank to roller presser drive...................................................... 49
I 9.03.18 Clearnce between roller presser and feed wheel .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 50
I 9.03.19
9.03.20
9.03.21
Roller presser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stitch length on stitch length scale .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..
Synchronization of roller presser and feed wheel .. ... .. .. .... . .. . .. . ... . . .. ... . ... ..
51
52
53
9.03.22 Retainer(only on ZJ9620)... ...... ...... ...... ...... ... ...... ... ...... ...... ... ...... 54
9.03.23 Knee lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
9.03.24 Needle thread tension release . . . . . . .. .. . . . .. . . .. . .. . . .. . . . .. .. . . . . . . . . . . . .. .. .. .. . . .. . . . . 56
9.03.25 Thread check spring (ZJ9625 and ZJ9610) .... .. .... .. .. .. .. .. .... ...... .. .... .... .. 57
9.03.26 Thread check springs (ZJ9620) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 58
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9.03.27 Bobbin winder ............................................................................. . 60,

9.03.28 Pressure of roller presser ................................................................. . 61
9.03.29 Lubrication ................................................................................ . 62
9.03.30 Re-engage safety coupling .............................................................. . 63
9.04 Adjusting the thread trimmer-0 ........................................................ . 64
9.04.01 Resting position of the roller lever/radial position of the control cam ........ . 64
9.04.02 Position of the thread catcher holder ............................................... . 65
9.04.03 Distance between thread catcher and need!e plate ................................... . 65
9.04.04 Position of the thread catcher .................................................. , ..... . 67
9.04.05 Knife position and knife pressure ..................................................... . 68
9.04.06 Bobbin thread retaining spring ....................................................... .. 69 '
9.04.07 Manual cutting test .................................................................... . 70
9.04.08 Releasing the tension ............................................................ , ....... . 71
9.04.09 Linkage rod (only for ZJ9620) ........................................................ . 72
9.05 Adjustinent backtacking mechanism-03 ............................................... . 73
9.05.01 Needle in needle hole(only for ZJ9625 and ZJ9610) ............................... .. 73
9.05.02 Coupling for roller presser drive ........................................................ . 74
9.05.03 Bever gears for feed wheel drive (on the ZJ9625 and ZJ9620) .................... . 75
9.05.04 Bevel gear play(on the ZJ9625 and ZJ9620) ......................................... . 76
9.05.05 Bevel gears for feed wheel drive (on the ZJ9610) .................................. .. 77
9.0SM• Bevel gear play(on the ZJ9610) .......................................................... . 78
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I' ~1t Safety
d
'i i ~
1. 't7:1t Safety
i 1.01 ¥=t~'t7:1t00~ Safety symbols.
:: ' ~
: i 'I
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A
fe;llfr{;L'i"[! Danger!
; ~ ~ '1\f:llUi'l:~.l':lo Points to be observed
il'I
xt!l\idt A filA 1< !il'A 9Hf ~131 ie; llfr !
Danger of injury for operating and
specialist personnel!
i~ !I
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II
:I1,!!
! II
Do not operate without finger guard

:i;l and safety devices.
, 'I Before threading, changing bobbin
! '
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''·I and needle, cleaning etcs witch off
:!! main switch.
,,'
:1
I 1. 02 I 1'1" 'F ff.J *fJ?!<¥=1:: iilHJ:I:JJii

~
"I Important points for the user
j '~
I e 1!ffl tll, aJJ 4> Jill -f-tJlA/5-,'f~:Jl-. 12'1 Jitl*1t A.W '16~~Jil !illHt"f ~llii.ffl o
,I • i'E tll'IJ\1-J.\$ i/ffJ ~JJ:z lltr. '16, Xl)i I)IJ v11tffl ill, fl}j ts
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e '16~~Jil.M!l¥!1t A 9'! A -'7 !il'AJJU!t1fl'f::X:tJL R~ Ef.J IIIJJ'?'t!El!i'A3C:'i'.I1t"1JOO Ef.J:I'ifiJII o

~ ~ e tiL~ ff<J flffl ~1'1 P, 1±1!iH!EtJL *i:tl: IE 'Ill' I¥J 7G 1'01~~i:k i&i TiE 11' o
• i'JL 1m il'-J 1:leffl1lf '16, ;m +IHJE :rv'F ~ fHnr 1<'-i:':\iltlll'l!IGitt: 1fl 'X);:!I: o
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'I
:l e t!L ~ il''l 1!ffl1lf '16, 50 ii it, JUt it11H1t\C 8'J A 9'! i±t!Ll*...ti1t o
I '! e This Instruction Manual is a component of the machine and must be available to
,!!
the operating personnel at all times.
I '
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,I
e The Instruction Manual must be read before operating the machine for the first
I ! time.
I: e The operating and specialist personnel must to be instructed in the safeguards of

the machine and safe work methods.
'
i e It is the duty of the user to operate the machine in perfect running order.
I e It is the obligation of the user to ensure that none of the safety mechanisms are
I e
removed or deactivated. ·•
It is the obligation of the user to ensure that only authorized persons operate and
work on the machine.
1
Safety
1.03
tJLn@i'i1~'i1 'P, ~·~iili'E:ffll*ft'Jlltr IB ~{!¥; l1ii 1mfi<J § EI3I fi'm l'lll, ~ i'f:ilEA
!i:\Mfa•J±J!!., ::f'lt~ll.J.J!!.~:i.t!:tfLi!~o
A working area of 1 meter is to be kept free both in front of and behind
the machine in operation so that the machine is always easily accessible.
:tE£i~JM~'il'P. ::fiif1:E£ii'Jlti!R~xill\l{!( f:EfoJE<illi! 1HEi~HLfE89fitllfr!

Never reach into the sewing area while sewing! Danger of injury by the
needle!
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'1:·1 iJlilli!~::Cfti1~'P, ::fiif:tEIftil' J:$:fff"J4t!J~~! 4t!lo"off;)}!(-Fft:Dt;)}!(:f!i'JE(J{_JO]"
::1 fi~! ctr;)}!(IJYTi5L 'i.894t!l~fjji'i;:8{]fit~il!
'
Never leave objects on the table while adjusting the machine settings!
'I Objects can become trapped or be slung away! Danger of injury!
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'I ::fi:'f:ffz;/J~'A3!i:iM4 18{]tJ1Am! lt'Jf,):ffl*~~·ij\":!!l:. 31nJJ§f~*411t. tJLlmfl"lnJ
II : •:I)
)§Ill il'~ 89 fit llfr !
i Do not operate the machine without support 1! Danger due to topheavy
I '
'
:' I sewing head! Machine can tip over backwards when tilted!
I i
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I i '
2
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I
'~
:,:I
I i
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J
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I
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2
t<~ Safety
1:Ert.JJ§fijjj;J<4HL~~iJIJ:Jtf.dl,@Tf:A!
'fHltrt!LilUi!:>'Hi!lil'!lfJJi9Ji'i81~1l&!
Switch the machine off before tilting it backwards!
Danger of injury if the machine is started accidentally!
71'i'r7f?,}]~ '!lt!E~#JP 'i::L281f!L<l~ !

11r&ti~~Mf1Y~?,}]itfnilia<Httll&!
Do not operate the machine without its take-up lever guard 2!
Danger of injury due to the motion of the take-up lever!
'Iff fi t~ niJ ll'H* 81 f) L@ 71' i'f-i± HIR~E' 3t!CFlltr Tf?,}] ! 1? H& ~:1!3-f*JP H&lll1i :!ll
'll=* El ~il'iJtetEJ'>Jii!IV'iJ[t!i.iJJi'f 0
On machines with thread lubricator, only operate the machine with the eye
guard 3 lowered! The eye guard 3 protects the eyes from oil particles
from the thread lubrication!
!±
7Gi!f7fr}J~tr wlliHP~4(J{JtJLllt'!
W1BiEkt?' 81 ~!Zi;JJ &Jll'f% 1!.' (J{J~ I!& !
Do not operate the machine without belt guard 4!
Danger of injury by rotating drive belt!
.'fit7f41J ~IFF! li'MtiJl? !Jtl5 81 tiL~ !

B' :tEtJL :\l;~uttrlkz l'fiJ 'IMJ\'iJJ Ei<J 58; I!& !
Do not operate the machine without tilt lock 5!
Danger of crushing between sewing head and table top!
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• 3
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: I~
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'I MJIHJ\!~ Proper use
~ I
I I 2 ii\ZJ'fHli\JE Proper use

!l"
ZJ9625 Mlf'-#, r~J!l. 'ffi'1HJ!i$J:iS*'I-1t, m1tJJ'Il!ill'fP IEJZJ'ifi·ErtJttJ't!i(l';:flii~i'JJ

,f}l (ttj'\;/i(l';:fliii'E#Li:Jll)
0
Is a single needle, high-speed post bed sewing machine (post to

the left of the needle) with driven feed wheel and roller presser
and synchronized needle.
ZJ9620 :li!:Xltit, iflil£, 11Hl:fi!U;IJJ2<t41t, m1tEEJl!1JErtitt:r~r~:flii#iii'Jl:fJL"

Is a double-needle, high-speed post bed sewing machine with driven
feed wheel and roller presser.
ZJ9610 M.>¥'-~1, ;%)![, w1'fil!i$J:iSi'4$t, m1tEEJl!1l;fPIEJ~~I·ErtJttJ't!i(l';:flii~i'Jl

tJL cttJ'tl~ t& 1'E # ;h J!l) "
Is a single needle, high-speed post bed sewing machine (post to the
right of the needle) with driven feed wheel and roller presser and syn-
chronized needle.
J! !t~tJl~ Rlr Slif ill~ Rn ;fP ~i'IH 'IV. 'I' ~nlHJJiJ'\;fcl!i2Hiii'Jl"

The machines are used for sewing lockstitch seams in the leather and upholste-
ry industries.
,,'.i Any use of these machines which is not approved by the manufacturer shall be
1
I considered as improper use! The manufacturer shall not be liable for any dama-
.I
,: ~
ge arising out of improper use! Proper use shall also be considered to include
compliance with the operation, adjustment, service and repair measures specifi-
!
ed by the manufacturer!
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tJul~~tm Specifications
3 15Uf~~W. Specifications
3.01 ZJ9625, ZJ9620, ZJ9610&
&l<iiE:!IJ!* Stitch type··· .. · ........ · ........ · .. · .. · .. · .. · .. · .. · .. · .. · .. · 30 I (%1*&1<~/lockstitch)
t£1-#$tffi/l!ill'iB!:i::tii:il.t Clearacne under roller presser .. · .. · .............. · .. · .. · .. · .. · 7 mm
'£fa] :lt.!lt Clearance width ........ · .... · ............ · .. · .. · .. · .............. ; ............ 245 mm
"i':fBlii'iiJt Clearance height ........................... ··· ................................. 115 mm
.f±:>\;!l'!::~ii'ii JJt Post height ...... · .... · .............. · ........ · .. · .. · .................... · 180 mm
fJi&JltJUfl/k.R. >t Sewing head dimensions

-K:l.lt Length .. · .. · .. · ............ · ............. · .. · .. · .. · .. · .. · .. · .. · .. · .. · )d"Jiapprox. 615 mm
:00:/t Width · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · :;ld"J/approx. 240 mm
?.1IJ /t( E'tlit:LI:) Height (above table) .. · .. · .............. · .. · · .... · .. · *t"J/approx. 500 mm
Jlttlit.R./t Bedplatc dimensions" .... · .......... · · .... · .. · .............. · ........ · 518 x 177 mm
~ii'ii:iai!t Max.speed
ZJ9625, ZJ9620, ZJ9610 A+ Bi\~!/Model ...... · ......................... · 3000 &\i;~/5}/spm+
ZJ9620, ZJ961 0 C:!IJ!/Modcl .. · .. · .. · .. · .. · .. · .. · .. · .. · .. · · .... · .. · ........ · 2000 ~~/7}/spm•
Nli&l<~li.S Connection data

I f'F ~ffi Operating voltage .... · ............ · .............. · ........ · 230 V ± 10%, 50/60 Hz
JIJt**EJfJJJJ¥ Max.power consumption .............. · .............. · .................. 1.2 kVA
fliH"r H Fuse protection .. · .. · .. · .. · .. · .. · ........ · .. · .. · .. · ...... · ........ 1 x 16 A, pg J;Uinsert
3.02 Needles and threads
f<!Hffit/!-""" (Nm) q~Jll*lt ZJ9620 ZJ9610

ZJ9625
tJLil'J :®:*:•
A.:iili:HtiE!ili\ t(i.{iL 1/1 OOmrn tfltl ~!:IE t!WI~Ut t!ltt~!:IE
A 60/3 70 134 134
II i B 40/3 90 134 134-35 134
I II c 15/3 120 134-35 134
II
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Thread thickness
Model (Nm) max.
Synthetics
"""Needle
thickness
1/100mm
ZJ9625
Needle system
ZJ9620 ZJ9610
Needle system Needle system
A 60/3 70 134 134
B 40/3 90 134 134-35 134
c 15/3 120 134-35 134
5
tt71tficfm Specifications
.A. .t!lG ftffl Jl.'lf IPl :W5ii\JJ't (lfJ :Jt 'to f'i'"R IY-1 ~x •
.A. or similar strengths of other types of thread
itllJI: A ll¥1'4 Note: A lightweight materials
B 't'i$*4 B Medium-weight materials
C W:¥4 C Medium-heavy materials
3.03 "TfJ!ifft~tJLM&7tVLM Possible models and subclasses
ZJ9625, ZJ9610
A 11'1 ·· · ··· · ·· · ·· ·· · ·· · ··· · ·· · ·· ·· · ·· · ·· · ··· ·· · ··· ·· · ·· · ·· · ·· · ··· ·· · ·· · · ·· ··· ···mffl +~~JJ~lifl:11'!;f.H.il
ModelA····························································For sewing lightweight materials
ZJ9625, ZJ961 0
B M .............................. ··· ............... ··· .................. mffl+§JUJJ'i''1!iWI'l!t.t1'4
Model B·· · · · · ·· · ·· · · · · ·· · ·· · ··· · · · · · · ·· · · · · ·· · ·· · · · · · · · · · · · · · For sewing medium-weight materials
ZJ9620, ZJ9610
c 11'1 ································· ··· ··· ········· ··· ··· ··· ··· ··· ··· ··· ········· mfflr;~iiJJJ'H.tt4
Model C · · · ·· · ·· · · · · · ·· · · · · · · ·· · · · · · ·· · · · · · · ·· · · · · · · · · · · · · · ·· · For sewing medium-heavy materials
flitiJQi!it ~Additional equipment
71- t!l11'! -D ·· · ··· ··· · ·· ·· · ·· · ··· · ·· · ·· ·· · ·· · ··· ·· · ... .. . ... .. . ... .. . .. . ... .. . ... .. . ... .. . § Z9J !Jj !3t '1!11:
Subclass-D·· · · ·· · · · · · · ·· · · · · · · · · · · · · · · · · ·· · · · · · · · ·· · ·· · ·· · · · · · · · · · · · ········Automatic edge trimmer
?1-mmm····································§ZlJ:JM!'X'\!1•. §~~ffi••~·•~••
Subclass-D3 ······Automatic edge trimmer, automatic presser foot lifter, backtacking device.
4 I -ft.~~ Explanation of symbols
~*1tffl*~~op. m~mfi(lfJI~~-~MA$~~~(1fJE5-~.
J!!f1~ffl (lfJ E t.ii'~WT:ftl1l';8::
In this Instruction Manual, work to be carried out or important information
is accentuated by symbols which have the following meanings:
[I] flt;ij:;. -r;:r .m Note, information
~ mii!i. 1~~ Cleaning, care
Lubrication
rit?. 1t:*.l'l!. i.!ll~. r1i'1t:* c.Rilb!J1f\[Jc.A.V'\%Ji'Z(IfJI1tl

Maintenance, repairs, adjustment, service work (only to be carried
out by technical staff)
6
1*1'Fnflf Controls
5 Controls
5.01 tJldld'li:i'M! ( -&Jfl -T~~ '8 -D3i'J(J1'JL~)
Keys on the machine head (only for machines with-03)
;lm I (\) \ • :tt~l'JJu1'1l'P. JUl~ti.rrjg;'m1. m~i¥J;ii i'JJ

7fli'iJ,Sf}tJX~o
• jg<mam*i&:jf.~g&i¥J, iWWJI\Efi.t£iJIJlJlflo
~- : e As long as key 1 is pressed during sewing,
=~-. ~-
the machine sews in reverse direction.
L e Keys 2 can be used for parameter settings,
Instruction Manual of Electronic Control.
5.02 1f ~:i!mi.H& J1Jfil3 1'8 ~ •C.• ~ t5! lliiJ ~

Bobbin thread monitoring with stitch counting
\ 'ti:~:fl-03/ .. [){Jt!L~
Machines without-03/..
e :tfiis:jUJ'N i&: iiJbi'£ g&:i:frr:k~'-1 1oo-t-~JiE, :&7't
=- ;j,!Z',§l' 1 7fftili:Y t'l< 0
e tE~~J§'lP'l'i:J~;j)H,•J§', ~J1Eitg&llli]!l:ili1f7f
~ilrl g&o
e About 100 stitches before reaching the pre-
set number of stitches, LED 1 Flashes.
e After the thread has been trimmed and the
bobbin changed, The stitch counting begins
anew.
:' i
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fmi&:~J1Eg&~' w
Jl\ Efi.t£iJI.IlJlll0
Presetting the number of stitches, see Instruction Manual of

i', i
Eleatric Control.
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~1'Fnft!: Controls
5.03 ll;!il& Pedal
0= ilttll:{iL:li Neutral position
1= !Jii?JJ Sewing
2= tilililiff~tlliH!IJ C{:[ji:~i'f -D3 .. 1¥JVl<tLU
Raiser roller presser( on machines with-03 .. )
3= ~~- ({:E'JO<~i'f-D .. Il{];l)li!i'iJ:)

,, ' / -:;:--' ~ - ,, = Trim sewing threads (on machines with-D .. )
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!:;zG,~,:p;,o,-;;!}
'[' 2 3 .
5.04 Lever for lifting roller presser
• OJ (!..(Jmjj:~i9.JJJR¥ 1J"ili!fl!:R$&Jli)jj;jJ 0
e The roller presser can be raised by

turning lever 1.
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·•. · ·.
: ' i
5.05 JJ;fJHf Knee lever
e PJ (!..( JillJ::tloJ ll1i ~J!Jf7k1:f loJ fiHtJm'j;'jl,;ff1,
~~~ I ~~ :li<:J"ilii9!:R$& lliH!IJ0
f--"1/ e The roller presser can be raised by

pressing the knee lever 1 in the direction
of the arrow.
~Y, ~
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8
!fd'J:::JC14 Controls
5.06 ~~*11ri5tll~i@
Key for setting stitch length
-
i e ) e JmiiitCFtl<m 1# PJE~-'l'-!i!i*11!:JI[~J11¥:.
IJf. ( 1$ }Jil.~7.08~ "\!!:JI~~*!Jf'' ) 0
'\ e The stitch length is set by pressing key 1

and turning the balance wheel (see
Chapter 7.08 Setting the stitch length).
I--
I=
~ ~~
/ =::>
5.07 ~~ lliJl!l! rliJ 7H~ z;JJ

Swing out roller presser
e ~ ~ !iii Jli HtiJ 1il /t9 ,If, , PJ [;.( JHi li lnJ T ~

fi 't:: , f~ Jt lnJ 7H1ll $1 o
e When the roller presser is raised, it

. can be swung out by pulling it lightly
downwards.
9
~~;fiJiA$ Installation and commissioning
6 -.t: ~ ;to iA :$
Installation and commissioning
Rfei'f~~f!\8(]AJJ:ixtiJL4l~Jtt1r'ii:':\i!itn\Jct$! !
Lh 13:!1'!. &:, {il! :ilt 'if PIT 1fl'l :X: R'JJ 3l: .!£ ~Jll JE !
The machine must only be installed and commissioned by qualified
personnel!
All relevant safety regulations must be strictly adhered to!
· !zp !iiHiit~Jl tJVf 'lll'ifi' fJj( #tilt • mn 1'P a1 J'JI ffl a<J tJl.~lll a f.lj(&;,~91 1!lHIU~i!t ffi
~:fJL#'fP >t\tJl. B(];ll!jl: o
~~~~fi~B(]J§l~~~~~$~W~~JEo
If the machine is delivered without a table, be sure to use a otand and
table top that can hold the weight of the machine with its motor.
It is very important to ensure that the stand of the machine is firm and
steady, also during sewing.
6.01 '.t: ~ Installation

~i'Jl.#'ll:~Ji!Jr.\1:, &;'§l)j~ ~tJl.#t§:(q:B(] >t\i1Jii:J3:! Q 0
~:tn.M'll:&Ji!Jr.\1:, ~-~~-.-~B(]Ji!JOO, ~&~*B(]R~.

The site where the machine is installed must be provided with suitable
connections for electric current.
It must be ensured that the standing surface of the machine site is
firm and horizontal. and that sufficient lighting is provided for.
~~~-lll~-8(]-~. J§lf.lj(f~. J§lf.lj( • • B(] • • ~TPIT~o

For packing and transportation reasons the table top is in the lowered
position. The table height is adjusted as described below.
··'i
.•. :1
' ' 6' 0 1 . 0 1 €1' 1:& m; 13£ 1¥1 iffill!I1E
:::;'j
: I 'I
Adjusting the table height
'
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LJ) u ,--,--J--J I Jl_
•
tc7t'i!l'HHn2.
]WB(]i@JJJ[ 0
:ltr~H1$1'1ij±i!!fi'~.
:Ji'~41§lf.lj(•m£PJT
·-- I
'')-,
!,...-'
e
e
i%-Jil'l\f.lj(.'i'f!TlmB(]NJC.
H2tT~.
Loosen screws 1 and 2 and set the
:lf.A.i%-t~
table height as required.

e Firmly tighten screw 1.
I .•.
I .,_, e Set the required pedal position and
L_)
' tighten screw 2.
10
:'''
~~:flli:tt$ Installation and commissioning
6.02 $:~~~ Fitting the reel stand
• l!n OOJ'JT71'1<~!%~ o
' :·:i e i'!.\ JB :11fi%~1ill A ~ ;j;i EfHL 'I' ;!i ffl JlJ1i 1lJ 1¥1 t'lUIJ: l'iJ
Ji'Ht!!fliJJEo
,· :i_
e Fit the reel stand as shown in Fig.
e Afterwards insert the stand in the hole of the
table top and secure it with the nuts provided.
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lj 6.02.02 'ti:~llill$1d%1l&
; :j
I '' 'I Fitting the tilt lock
.1
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:
I
' '','( e ffl~ii2[]I;IiEliJJH'1Jtl~'V:l <00flft141.!Uii l o
, "I
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a ::nt3fz;JJi:~t'fJ'llllH'1%~1fi<J;fJL~! l'fi'±f!l.
~ :Y-: ;fU Jfl;j;il: fBJ 1JliF'f{t 8<J :r.; Pif !
~
a Switch of the machine!
Danger of injury if the machine
'I
I is the started accidentally!
: ;1:
;i i
e Screw on the tilt lock 1 provided
'l_li
: 1 in accessories, using screw 2.
~
a Do not operate the machine without
tilt lock 1.Danger of crushing between
sewing head and table top!
11
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~~~iJ\$ Installation and commissioning
l! ( ,.
I··~~~ 6.02.03 ~'IU1L~1P"'ii-

I ,: 'I Fitting the machine cover
I • :tEt~n2 &g *l1~ sl!li <t~ H2rw5ttr:tE {! L3'C

J:), :ltrt? ~1;'{} Tll1Jff(Jfi!!fll'f AJH!l~H31IT!
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e Slide the slots of the lower section of the
4 cover 1 behind the heads of screws 2 and
attach with screws 3, then tighten screws
2 through the holes.
e Attach right and left cover sections with
i screws 4.
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6.02.04 ~~m'¥*-"-1¥1 Ff:!.7i!JfJL~IJ'm:fil:

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Mounting the flange motor to the bearing plate
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e J!nOOJ'JT7J', FH~fi3¥l'-:t/':W11IT!J.€3i~EI'.4J
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e }y\ ltlziMJUill4_t;f$1;1$111to
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• ¥J-!I!!#srr A3i~~Wl "P,
e Attach bearing plate 1 to motor2 with screws3 as shown in Fig.

e Remove the wedge from motor shaft 4.
e Attach angle bracket 5 with screws 6.
e Fit toothed belt wheel 7 to the motor shaft 4, so that the point of the screw is
located in the the groove of motor shaft.
e Screw threaded stud 8 into the bearing plate 1.
12
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I :i Mounting the flange motor to the machine
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Attach bearing Plate 1 of motor 2

to the machine case with screws 3.
(Onely tighten screws 3 lightly ).
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6. 02.06 ~~itO~ E!e:W ;fo iffil i!llf Et {fHIUJ
],, ! :1 Mounting the toothed belt and adjusting the tension
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e In this position fit toothed belt 1.

e Swing the bearing plate 2 of the motor,so that the toothed belt is tensioned.
e In this position tighten screws 3.
13
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~~::fllit\:$ Installation and commissioning
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6.02.07 'ti:~**u. ftl.~:f!Lff.Jlli:'lffi!Jit?~
Mounting the belt guard of the flange motor
e F!l~H2li13[1!JJEE'l'lil'il1JJP"ll 1o
e Attach belt guard 1 with screws 2 and '3.
~i!!H3JVlfJL.'k !OJJ§'i~~4at, :ff,fJL~,ffi,lf~t'll'Jl!HJiJ·tl'flJI. r, ~:i:lf~;J{r-llif 11:

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When the sewing head is tilted back, the safety switch prevents the
machine starting when the main switch is on.
14
' :l From the library of: Superior Sewing Machine & Supply LLC
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II ~ e Check the machine, particularly the electrical wiring for any damage.
:: . : I e Clean the machine thoroughly and then oil it or fill oil in (see Chapter 11 Care
I e
and maintenance).
Have a mechanic check whether the motor of the machine can be operated with
'.';I. I the available power supply, and that the motor is correctly connected in the junc-
'i' ~ l tion box. If there are any discrepancies. the machine must not be operated
under any circumstances.
~ tJL~.RftiifWtEWJ~±l!l~I¥J.Jill)'ji;..t!
~ The machine only be connected to an earthed socket!
• tJ1AllilE1rllt, ¥~t-G,;911<iJ1*fFJ\9.\::-?I<DiiJE~ Jrn.ll1)f'X>J, 83~\[]t_J\!J.\~fti.>i!rtfl.'Wctli!o
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;!;] 6 bar o Jrp :ll<:tffi~, urmtm:itt1TiWJ'li11( t~* Jlii.Ul" s.o1 1> "1\\'zi!l'/~l>~"\ffin" ),
i e When the machine is running, the balance wheel must turn towards the operator.
:I'.'JI If it does not, the motor connection must be changed by a mechanic.
~ :~
i! e Machines with pneumatic equipment must be connected to the compressed air
II supply. The pressure gauge should indicate a pressure of 6 bar. If necessary,
'· ''l!I adjust to the correct setting (see Chapter 8.01 Checking Adjusting the air pre-
ssure).
6.04 ftm~H8x~~
Tilted work base
113 3±0 1 339.6±0 3
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'; Tilted work base
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Mounting the table top
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:j From the library of: Superior Sewing Machine & Supply LLC
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rJL~fliT Preparation
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7 fJL~(f£~ Preparation
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i}I!I '.IZ,cl!Ji:iJ:'il" :<$:i.lliJil""' 'I" PJT 11· Ef1~!\!Jt:.fnm7J'"
!1\J!JliJ %Hi:;\!!; FIT 1J 81 ~:'E:~.m'iE !
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All instructions and regulations in this lnstrution Manual must be
': I! observed.
Special attention must be paid to all safety regulations!
J'Mf1Jl*lif!E.Ji'r I fe Jl. ft. i'F El3 'll:uffiJ!IZJ\'fiJII 81 A !JlJ'G!iJZ o
:f:EM irA'~ m*!ill£ .Ji'r I it at. 16· ~m:illiu~ 10JJ .~. :JT~!l't1!r JA <11 iJJ:tili mLt tltl'lji
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All setting-up work must only be carried out by personnel with the
appropriate training. For all setting-up work the machine must be
~ ;
disconnected from its power supply by turning off the on/off switch, or
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I removing the plug from the electric power socket.
7.01 ,f:EZJ9625 ;fll ZJ961 O,j:JLlli!J:~fJL'ft

Inserting needle on model ZJ9625 and ZJ9610
~ffit!l*li<fliJJ! ~*B<rfl*li£7HI!!jlj)z;IJ1JJ'lll'Ef1:f0;1t\Z!
& Switch the machine off! Danger of injury if the machine is started
accidentally!
.R ~ffl134~mB1:mtt o
Only use needles of system 134
• Jil'jlj)~!fj);Jlijjlijl 1 ;)l'~;l't luJ 7'H1lz;/Jo
e t£H*fr2;)!'~ "fli~i**l!!:tiliA:f!L# o
xtZJ9625:1Jl'tl'i, *
#;fl!!i '.IZ·~Nl!illul :ti:iil,
xt'fZJ961 Otflll'i, *#;fl!!i '.IZ·~j)jl!i]luJ Li:::iilo
e tf~*H2;1l'~~~tllii!Jii!~@!~Uffii:i\rji'o
e Raise the roller presser 1 and swing it out.

e Loosen screw 2 and insert the needles as far
as possible. The long groove must face to
the right on model ZJ9625 and to left on
(-:_ 111111111~ e
model ZJ9610.
Tighten screw 2 and swing roller presser 1
back to position.
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! '·'i The Choice of needle depends on the model of the machine and the
:i thread and material used (see Chapter 3.02 Needles and threads).
'
17
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:1 ;t;JL~ft-il- Preparation
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1 7.02 :B:ZJ9620;t]L~J:~;t]L#
Inserting the needle on model ZJ9620
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!J ~ Switch the machine off! Danger of injury if the machine is started
!
accidentally!
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il Only use needles of system 134-35.
I e Jiliti:\~$&£&1!!11 1 :Jf:mJt.: l'il YH~M o

e ;f',{Jf~H2f\'jjlj.AtfWI> f~E::illtiL#i¥J-jj;;#:ft\llli'i l'il ;t;:lll, ;t':lll;fJL#I¥J -jj;;#:ft\lilii l'iJ E::ill
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:J e Raise the roller presser 1 and swing it out.
e Loosen screws 2 and insert the needles so that the long groove of the left needle
is facing right, and that of the right needle is facing left.
!I e Tighten screws 2 and swing roller presser 1 back into position.
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,j 18
:I From the library of: Superior Sewing Machine & Supply LLC
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:i ;tJL~<l~ Preparation
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' :,! 7.03 ~.r,,~; lJili-'P~·L.,~f8MIJil'J~1J
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Winding the bobbin thread; adjusting the primary thread tension
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• "3 ~ 1!1lli r m~:l!*!i1lli25fllt_[ff3, !il Z)l)~tl!*li 0
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e Place an empty bobbin 1 into bobbin winder spindle 2.
. ' .i e Thread the bobbin as shown in Fig. And wind it clockwise around
bobbin 1 a few times
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e Switch on the bobbin winder while pressing bobbin winder spindle
, Ill 2 and lever 3.
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!: 'i! The bobbin is filled up during sewing.
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• ~~·C.·~iii!it\!J§f, t~t\!~HJZ)I)f-$rl::,
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e The thread tension of bobbin 1 can be adjusted by knurled screw 4.
'I e The bobbin winder stops automatically when bobbin 1 is full.
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11 If the thread is wound unevenly:.
illi !,,
• t::JH.!\ El5o Loosen nut 5.
e ;ffifS\Ztlll±i!!~Z)I).\'J't\!{R6o Turn thread guide 6 accordingly.
1: ,,i.'l' • :JT'l!U~U5, Tighten nut 5.
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19
;ffl~£~ Preparation
7.04 lliU±! /~A.t!t ~
Removing/Inserting the bobbin case
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Switch the machine off! Danger of injury if the machine is started
accidentally!
J{)( til :!& :]\\ '
Removing the bobbin case:
• tr:Jf:l±:i~Jti:j;R~\jl 0
• 1i't/E9:!& 1'11"'1 1 Jl'l!lC tll:!&%2 0
e Open the post cap.

e Raise latch 1 and remove bobbin case 2.
511lA:!& J'L'
Inserting bobbin case:
• ~Af&%2o
e ~I'll:!& I'J j'=J ::If llHn il\Lt.f:l'J'\:Jl\'Oj;R ~ o
e Insert bobbin case 2.
e Close the latch and close the post
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'' X1ZJ9620i'!l1l'!li"JW1fi:'Jm ~ 1'7f71' o
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,.1 ZJ9620 is shown in Fig.
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;,i lj e Insert the bobbin into the bobbin case 1.
I'
,,' e Pass the thread through the slot under
spring 2.
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e Pass the thread through the notch.
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e Adjust the thread tension by turning
screw 3.
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:i ' 20
il From the library of: Superior Sewing Machine & Supply LLC
II
rJL~at-11i Preparation
7.06 ZJ9625,&ZJ961 O:!'JLlli'J::l"iftt~:.ff: im! iHt~91UJ
Threading the needle thread and regulating its tension on
model ZJ9625 and ZJ961 0.
:k PJ:i til ili\ It\ iUlt !
f!f:Mitn. l!li :& 5'Ht!l~r)J1JJ § il'~ m; I!& !
Switch the machine off!
e rt:J.L;f~z;!JJI'§IR"!l.J o
• izp l'!l Jifr 71' v 1t ~ 0
e 1'EZJ9625W1U:.. 'ft~Jl!,hl,:brt:Jli:V, ililtEZJ9610tfl.gli_t,

#~M/Atcr~J:tl'!¥ 0
e Jl!ii:t~i9J~1tt!l\fi2iiW'iHH2lHi<J~lt:iJ o
e Tilt up the eye guard 1.
e Thread the needle thread as shown in Fig.
e On model ZJ9625 the needle is threaded from the right to the
left, and on model ZJ961 0 from left to the right.
e Adjust the needle thread tension by turning milled screw 2.
21
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i: ·,·II tJL~<l~ Preparation
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'1'.1.11 7.07 ;fEZJ9620:t1L'M l:tf'tt~Ji'iJiii1Ht·;~'*:1J
,':!I Threading the needle thread and regulating its tension on
·'I• ,.'·[·
model ZJ9620
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If, il i • :ii!irl~$Jl~rlt~~2i)I;J'ilti"t{li{]1!(:)J 0
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e Tilt up the eye guard 1.
I. !.·II· e Thread both needle threads as shown in Fig,
' '' e The left needle is threaded from right to the left, and the right
I: 1:1 needle from the left to right.
11 •
11 e Adjust the needle thread tension by turning milled screw 2.
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;f:JL~fl~ Preparation
7.08 !9::E':~~*~
Setting the stitch length
e W Hl!D Jf' roJ lft#'il!J ¥~ ][$U ~Jll:i/lf\'i imr&J ifilXAJE ffL ffLjt o
e iliH'JiliT ill! 1:Jt:lk @I ±i!!#Z>iJ ¥~. 1i¥U:tciiUIt l1!2J:JiJ! i\W~ i&i'il ll'1 ~
Jll:K/tg&'¥ EJ &: 'IIJJP "'I ['lJ ;fill WJ T ift~3k!:xt 1r o
e Press key 1 and at the same time turn the balance wheel until the
stitch setter clicks into position.
e Hold down key 1 and turn the balance wheel to and fro until the
stitch length required is shown on the scale 2 opposite the bottom
edge 3 of the belt guard recess.
'':1 23
''I
"·I From the library of: Superior Sewing Machine & Supply LLC
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Care and Maintenance
8 Care and Maintenance
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>1ft J'l'iiJiil il 'i'"lJE .1J ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ·· · ·· · ·· · ··· ii-72., 3f tn.:t. iltr •
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Clean .. ···························· ···daily, more frequently if in continuo~o,; operation

Oil level {thread lubrication/hook lubrication) .................... · daily, before use
Oil the hook ................................................................... daily, before use
Lubricate the bevel gears ...................................................... once a year
Check/adjust air pressure ................................................daily, before use
Clean air filter of air filter/lubricator .. · ........ · ........ · ........ · .. · .. · when required
l::i£ ~ 1!¥:# i"BJ ~ Ro ~ :Jm'&:R_Jj).:f)I fto~ I¥J -'!":~$] tn.~J.E 1Til1 i"BJ i!i1: :IE~ :tEtn. 0
Jtl'fJ.Errll1riiJ:lili:l.lu l¥rt11fi'Jl. T. Y!i.JC~m f!f:~rBJ '~ o

These maintenance intervals are caculated for the average running time
of a single shift operation. If the machine is operated more than this,
shorter intervals are recommended.
8.01 ~ 1fI iJilJTi ~ Et..ffi 1J

Checking Adjusting the air pressure
e :tE4l)' IJ:3f:fJL 1lrJ, ili~'l:! 7t >1ft J'l'-9, Jli~1l:~:ii'

~ 'i'""' ffi jJ 0
e "t.lli~11:16·~iJiJik:ii'6 bar~'Y'"'l,ffijJ o
e !lP!ll!fm~ll1, 0Jii'J~Jit11L
• ,l;]Jll:;, it.Jl:tHfJifE~Ji(Ecffi2, HLI:"'l,ffi~Jlk
71'6 bar~ 'i' -9, !lifJ 71 .¥ o
e Before operating the machine, always

check the air presure on gauge 1.
e Gauge 1 must show a pressure of 6 bar.
e If necessary adjust to this reading.
e To do so, pull knob 2 upwards and turn it
so that the gauge shows a pressure of 6
bar.
1:
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24
I', From the library of: Superior Sewing Machine & Supply LLC
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8.02 mm~ "''.ilttfr!I~ /ifEint~at~:i:!iltt ~
Clean the air filter of the air-filter/lubricator
=* m1'JHl~ ltl.imi '

hA.~ "'\il!iii!l'~iiliJ ffi'~ J: tJl; T Bim; ~"'\ tt ~ o
Disconnect the air hose at the air-filter/lubricator.
~ 7.klf 1 'P (!<] 1.k tiF~,

Draining water bowl 1:
e :tEhA.~ "'\ ~ii!l'~iiliJtlf i!Hi'i' T E!im;~ "'\
tt~ !§', 7.ktf1 <P (J<JJJ'i1l i9Jtlr~ 0
e Water bowl 1 drains itself automatically

when the compressed-air hose is
disconnected from the air-filter/lubricator.
ii!fiS tt~ 1"'12'

Cleaning filter 2:
e JTT7.ktf1 o
• Jf)C :±! J1 il!i 1"'12 0
• ffl E!i;m~ "'\J"il(;='lf!F p;j ~~ 1'I'J

e JT Attil!i 1"'12#~1.ktf1~§I $U ~ "'\ il!iif!l
~/~'Jtlf~J:o
e Unscrew water bowl1.
e Take out filter 2.
e Clean filter 2 with compressed air or
isopropyl alcohol.
e Screw in filter 2 and screw on water
bowl1.
8.03 fr!Im Cleaning

-cy7i:if!l~i'flifE'*, lifE'*~fol6i·$&3, J£o:l!tl'f~JE1fl!>t, -cy7i:ii!J~a$ixo
Clean the hook; hook compartment and toothed wheel 3 every day,
several times if in continuous use
* m1'M~ ltl.imi '

i'Jtjj(tJL i1U"::~Ht!l!l]i9J 195 ilf (!<] ie; ~ !
25
• ~#;JfJtl\IJ:!l\!'i1'1j{j'[J!l'o
• rr 7f tt 'rtmo:I!Hill. I!Jul:J i31 :Jt'fll1* .c,. 0
• JT;f'~pgftl:!J<j§-1 fi<Jt~~ 0
e #z;!J'f-1'&, J[3'1J1*%2E8~;lifflnrA!ifE1*E8~
j1'l 1*1 /\:t<J5mm o
• If)( :±l1* J'E2 0
• ffl;piJ!lljj!fjj!j)iJE1*j>!'l 0
• ~ Jjj(/'..1*:J';:21lt' ~lil!i t'ri31J'E2 E8 "" :±l4;liffl$

?tlll!i il- A #:tJi( E811fl j1'l 'f! o
• JT~I*J:jgt:!J<i511¥Jt~~:Jt~ffitt'ftmo;j)j(rjl1l 0
e Bring I he needle bar to its highest position. '

e Open the post cap and removP 'he bobbin
case cap and the bobbin.
e Unscrew hook gib 1.
e Turn the hand wheel until the point of bobbin
case 2 penetrates into the groove of the
hook race approx. 5mm.
e Remove bobbin case 2.
e Clean th hook race with paraffin.
e When inserting the bobbin case 2, ensure
that the horn of the bobbin case 2 engages
in the groove of the needle plate.
e Screw hook gib 1 back on and close the
post cap.
8.04 ~nfE~:tmllll Oiling the hook

~ fjj :l!l ~ Efl. iJ]i !
~:A. :fl111im~ii:>'r:l-t!!JI!\Z9Jijj~8'"m;!lfr'
L.J::!l. Switch the machine off!
e 4l$7'.:8:1-2 i!llii!lll'IJ I*Ji31:!1<"i§"E8:JL 1 'f! o
e 1t;fJL~UJ::$lltr.&tE*l!llf-'J<;fJLJi§', il:AJLi!lli
illi3'1J!iiE1*1¥Jj>!'l 'fl ( ~ Jll, llif:!I<!Yf:>F) 0
e Pour 1-2 drops of oil into hole 1 of the

hook gib daily.
e Before commissioning the machine, and
after long periods out of operation, pour a
few drops of oil into the hook race
(see arrow).
II
'i
26
8.05 me~ lf'fl milll :;\[
Oil bowl for hook lubrication
A_, i'E 1Jf i:X.If 1:Jl lltr~ 1'l: ill! :li!:o :J6,;_m~ i*~
~ ftirfl i[1 <P tr iJ]J 0
I-- Check the oil level before each use.

There must always be oil in reservoir
1.
Jm 511:/lii 'll! PJ il!U:i!.JP illHL:!m 1llJ o
'~ If required refill oil through hole.
'
n" .Rfti/ff<J:'FH:tE40't 111-'JLJ:!JJ!iliffl' j,J
""' 22.0 mm 2/s ;f!li'~15'tlltffi'ffl'j,J
::3 0.865 g/cm3 Ef.Jifil?i'rilll o
_, _,
(£:".,;;/" Use only oil with a mean viscosity of
~ 22.0mm 2/s at 40't and a density of
0.865g/cm3 at 15't.
8.06 ~ ~~rl'ij i'IUWfl'f.J nil :;1[:1Jo ill!

Filling the oil reservoir of the thread lubrication unit
i'£4Jti:J;:7f;fJL l1tr1\H'f.illl ~rL

16,}!iliJIU<l'illl t:\:1 't' ~i;t-11 iJlJ o
Control the oil level before each use.
There must always be oil in the reservoir 1.
e izp 5I!: ilif'lfoJ"Jii11.JPilll'J'L!.JP illi i~t>FiiH£ o
e If necessary, fill oil up to mark through

hole.
JQii'HfHf'~FH ~ifilfitil!l o
We recommend thread lubricating oil .
27
8.07 ~~1fl'I!J~liiiJ7fql'l'f
Lubricating the bevel gears
~ l'dl ,jj Lll!i Ell im !
~ tit ;fJL ~ l'i't 71- it!! iEf, ii!J {J]
*
1¥1 fit llfr !
• J'Jr 1J ~ llieti': mrJ 1l):if:•J6· %i!Jn ~JJZ!lsli i!ll ~~,
e (n]J§'JIJJ~t!lc'k:t~3'UJ!dtf J:,
e All bevel gears must be supplied with new grease once a year. '
e Tilt the sewing head back onto the support.
Jm OOJiil.:if-:1 \ZJ 962D.tll1\'!i¥Jojl: lli~tlii~,

Fig. shows the bevel gears of the ZOJE 9620.
e ~111! Mi:l.t~ il;ieti': 1¥1:1:$ ttfjlj!UJlD <!\1, il1i:c'k:Ji!r7J') ,

e i'E:JiHJL:c'k:1JJc@l J!i'1l: iiL 'i'!i'll1. 7t (n] Fnt:iilllJtl<f!l(llfr 1. # mxX:'f-:Jt-1'Jl:c'k:ilJI:f0
'l!l;1[ ftr~ 0
e Apply grease to all the tooth flanks and the rack (see arrows).
e To set the sewing head upright, press tilt lock 1 backwards and set the
sewing head upright using both hands.
16· jjij ffl )\)( 'f- of1l. til. .4- liJ(_ IPJ @; fi 1"!7: lll'
tri'E;fJL:c'k:iMtrluz fsH&:tfftn ll'Jfitllfr 1
Use both hands to set the sewing head upright!
Danger of crushing between the sewing head and the table top!
~~ '!Jtfi'Jf!E#-f'effl *'I F.! :Ai:'1 7\J 1SO"C~l'i*J i1lJ Hi'l,

~ We recommend sodium grease with a dripping point of approx.150C.
'::
i i 28
I
I'
'
i !
ill.
II:
It
II
Adjustment
Iill~ . I.
II 9 Adjustment
! I
I ' ilt ~~'# '1\'f'i!H!G ljlj, i"i ijjrJ:tEJ!IT'il if.lJ ~I 11' cf' ~·~9! ¥-HJL~ ,1,\ rtiliR'fO IEJ11i ~k'\ f:,Jt
~ ~ii!E...tffl!i:lf!
I 'Htl!ttJLMi~&Hi!!.ili:\Zif.J{jjfiif fi'Jfe:l>fr!
Unless slcled otherwise, during all adjustment work the machine must
be disconnected from electric-and pneumatic power supply!
9. o1 xtoo ~ r f'F tr.J tJelf'

Notes on adjustment
e l<# cfl i!ITJ:t a<J J'JT~ "if.lJ Ji<:I fi'W ~ 1Wil-:l :3':'1.4l3C'lt1G Lf 8'J t!Lil~ JLE:LR fc it El3 'll::ct
o
tMZJ:fHJIIB'J~\[]<A.ffl *:fc)jj(;o
e ;ll~ llJ;;:J±:fil'i"f ..fU "if.lJ 'II!< I 1'~ rp mf:'l.Hfl; T jj :lli:l'#iil!t...t fi<J tiL~ ffi tJii i'£)1:-r;t cp ¥.f--F :pj:J!ilR o
e J§~:ijt"Pa<JJr[!l!!fJY:MtJL~i\'illir:i:l'fl.lii'J'ilHEIJZ~lU fi'Jii!Jiff.tfr3itl :tzu*DH!:'H § li'J o
J:i!l'iG)jj(;*1l~ijl..riJ!A'U f'F!:V!JliL IJ!U,'l:!B.:~Riltr, JB.li'i:"P o

e ~t£:J%.!i3" 0 I*JI¥Jt~lfJ, t~JJJ::!ll:ffl-*'IBI:>Et!Lil~li''l~ll1l1'F. 'f::{I'J~·@11:r:"if.ll:lli':Ift
Ziltr~:Jf, #1:r:"if.ll~I11'2J5N~l'#irr~o
e All following adjustment are based on a fully assembled machine and may
only be carried out by expert staff trained for this purpose.
e Machine covers, which have to be removed and replaced to carry out checks
and adjustments, are not mentioned in the text.
e The order of the following chapters corresponds to the most logical work
sequence for machines which have to be completely adjusted. If only specific
individual work steps are carried out, both the preceding and following
chapters must be observed.
e Screws, nuts indicated in brackets ( ) are fastenings for machine parts, which
must be loosened before adjustment and tightened again afterwards.
9.02 T!\l-, liBJ11."¥1l:Jt'l?:!flllfiJrl't:¥4

Tools, gauges and other accessories
e 1 1!''kllll'!\l:l:lr2 ¥:1 0 mm B'Jijl "" 7J
e 1 ~JFJ:l.R-j-7 .3': 13 mmi¥J71Tij)j('fo
e 1 '!l'1.5 'E 6 mm 1¥J I*J;'\:i!it~Hj)j( '¥-o
e 1 1'-3/Ht IJl; o
•
•
1 te~!lii.R
1 1"-:;!:'lm 0
r 0
e ~f'Jl!il<'fOm~tt'l'4o
e 1 set of screwdrivers with blade widths from 2 to 10 mm
e 1 set of open ended wrenches with opening sizes from 7 to 13 mm
e 1 set of allen keys from 1.5 to 6mm
e 1 clamp
e 1 metal ruler
e 1 gauge
e Sewing thread and lest material
!. '•
., I
:!, I
I
,, 1,,
' ' 29
li. :
:i'.';I
iffijfl Adjustment
9.03 iffil m~ liiilm&
Adjusting the basic machine
9.03.01 ;£EZJ9625 ';fn ZJ9610mm!J::lM.iUJJ1fiPJ_r.~mtt-IY-Jffr~

Needle position in sewing direction on the ZJ9625 and ZJ9610
nll!J!U
~¥f~l2E1f:l'ttll::'i!3itlllt 11'1§:, JArla~iiiJ:;5"rlal!-. Vl#ISY:~i!l:'Fttt!Y...ttt:rL
i¥:1 <P .c,, 0
'
Requirement
With the stitch length set at its minimum, the needle should be positioned
in the centre of the needle hole, as seen in the direction of sewing .
• iJ!:}UU:/iuJ'i¥J~J2f1f:[!!'o
• f!imi~!\!!Jlui);Jmttff c~nD "
e Set the minimum stitch length.
e Adjust needle bar (screw 1) according to the Requirement.
30
I ;I
Adjustment
9.03.02 ;fEZJ96201:1LMJ::Y.~m:n (ri] #tiLtf-f(.Jti::li
Needle position in sewing direction on the ZJ9620
!;lj!JJ!Ij
MJiiWJJJ loJ '~if. ;fJL# !§Z ~1fl:'f-#;j)j(J: tflUt<J 'P •C.' o
I I
;I •• Requirement
li The needle should be positioned in the centre of the needle hole as seen
i! I
i
in the direction of sewing.
•I
e ti<AAi'JllJJ!IJiJI,HI!!'#ff C~<ITHU2) o
e Adjust needle bar (screws 1 and 2) according to the Requirement.
31
'
111 J
i i
I·'
r:l·!
""
,[ i
i
I
!.!
! !
Adjustment
I i:
i !'I
I"-•!
I ',
" 9.03.03 mtv ifni Ifl't Jr.J l@i m:
Preliminary adjustment of the needle height
I' !il
11.
~~:
: [I
II li!l'.JI!IJ
: ~
1
i
~'li ;ff{j'['f _t:fEr.':Ort, :tHtOid~tl~~zjfiJ 1Hm1'i:A~'J2I mmftil~l'!i'A'i o
1I i
I 11
ii" t I
·f;
I
1 ·i
i 1-! Requirement
i [: When the needle bar is at top dead centre, there must be a clearance of
l; [I approx. 21 mm between the needle point and the needle plate.
I !'!
ii
, , I
I i,:~ ~
I
• JY:J\\UlllJi!tliJlillll'l:~;ff1 (~n2) , /G'll!1'tz;IJ~Ho
I
"
'I' '
e Adjust needle bar 1 (screw 2). without turning it according to the
Requirement.
11 :.'
• ,II
1
'"
' h
:I !:! 0
I I!
I !.1
' !I
II i
I, I,,
' 'I
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I., i:l
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II 1:.I'
I
2
li
1
1
i!:ii
i ~' i
11
li !i
li !:1
1: i 1
I I.
ill
I i.!
lli
i
1
; 1'
\ i
r,
II :,:\
1: -'
!I
32
Adjustment
9.03.04 :tEZJ9625;j:JL:MJ::'iH i'!tll:7L tifE~i'Utti'!tJl!l!l!\, ttl'l''.li'ili!Jt:fu~tt~
Needle rise, hook clearance, needle height and needle guard
on the ZJ9625
nll!JIU
~iY:E:~n!'~tlO\J "0.8" , i4J#l'FJ'ii' 'f·:tETYEJ!:\Z.J§ ..t:JT2.0 mm &±:
1. JilitJt:J;;&:·~Nfl'i.f#l¥irr,c,,, Jili~3'1H·IIY'l~Ji:l'\\~0.05 3?: 0.1 mm,
2. mHLI¥J..t:ltii!lt&:·;.m:tt!ifit&g;; rjjijo.a 3":1.0 mm,
3. J?<ti·~6&:·;.!Jj!j£1£±t!rl'l;.ff-IJL#,
I',, I!
Requirement
i
With the needle bar positioned 2.0 mm after bottom dead centre and the
i I
stitch length set at "0.8" :

I '
I 1. the hook point must be at needle centre with a hook-to-needle clearance

! i'· of 0.05 to 0.1 mm ..
n, 2. the top of the needle eye must be 0.8 to 1.0 mm below the hook point.
3. The needle guard 6 must touch the needle lightly.
I. I
33
' From the library of: Superior Sewing Machine & Supply LLC
I·
I' I'
,,
I'
,,
II
.
I, '.'I
"'
' '.1
'
l ; Adjustment
'' ~' :r
; i !!
!
'
i:
I e W:lll'i11G~*Nt1 "0.8".
I ;.;
'
i,i
/ • JTtct!!m. 2. 3, 4;fi:l5o
I e '*#;ff:~ crF 7E A Ji'i ...t7'1-2.0 mm 91:,
e '* li!Eott~~f.'Ei~JH:Il/ft<F ,c,,. lif!!f~JP#*~6¥51:1'lm!llGtfL#ili!*lo
e W:J!iii*2~Ji.!ll!J!tli/lll'llHliY~ ,:;:,£ o
• :!riftl\~1 ~JJ\l!iltl~lll1':1iJEott Eltt#JT~!IJSl<fJ4'.f'D5o
e lif!!ffi~&#:i!iitl:Z.fBJ'f'f-]EfBJ!l1i!#@~ §ftD, JT~t!!H1 o
e f!Hl'!{f[ll!7;ii;{±~ti:f1f;8, JT~~H2'fP3o
e JriJKUil3~l<J\lJI!tliJlil1111JP#~6 C~H9) '
e Set stitch length at "0.8" .
e Loosen screws 1, 2, 3, 4 and 5.
e Bring needle bar to 2.0 mm past bottom dead centre.
e Set hook point at needle centre, making sure that the needle is not
deflected by needle guard 6.
e Adjust needle height according to Requirement 2.
e Adjust hook post according to Requirement 1 and tighten screws 4
and 5.
e Making sure that there is some play in the bever gear, tighten screws1,
e With retaining collar 7 touching bevel gear 8 tighten screws 2 and 3.
e Adjust needle guard 6 (screw 9) according to Requirement 3.
:a
'!§ £ =PJ<:IiJE ott 111 ' lif!! fj1[ Wl1' ti1<1C 10 ;fi:l11 fi'J -:ill
0
When the hook is changed, make sure that the markings 10 and 11are
both on one side:
lii :!I '1

I : ,j
' 'I'
i'
'
I '
34
Adjustment
9.03.05 ~ZJ9620tJL'!Wl:ttfttll:fl-, lilHUIJ'ttfttl~el!\, ftfttl)'i:jJtlf:I1Nt~
Needle rise, hook clearance, needle height and needle guard on
the ZJ9620
li!ll!il'J
1'£jl.lj-1' litfi8LL *-l-HH~T-i'Er~r.'I:Z.J§ J:.7T2.0 mm Jd::
1. liJE;/8t:'R'.IZ• @l i!I:T# li~ 9" •I), ;UJE;/8t'EU#~JIE~~o.o5 35. 0.1 mmo
2. #ilHL~J::iil!;lt'.IZ•{Yli'£;UJt;/8t:'Rril!i0.8 35.1.0 mmo
3. 1?~1 ~916•J9l!i'1:1'llfi!l;i'i<J!l';tiLit o
II
Requirement
With the needle bar positioned 2.0 mm after bottom dead centre on both
hooks,
1. the hook point must be at need_le centre with a hook-to-needle clearance
of 0.05 to 0.1 mm.
2. the top of the needle eye must be 0.8 to 1.0 mm below the hook points.
'
!;II
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I,
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I 35
I I
!.I
I
I Adjustment
I
: !: • trf'~t~ff1, 2. 3, 4, 5, 6i'Q7
• I;
0
I I • t}.jllHI!!tff'~t~ff8o
i !I ' e iiftttrllt-T T?iEr.':i!§i J::Jt2.0 mm Jtb
;! • iif f!!i -t- !iiE~~m i)liJ~3itl mil· '1' 'L' • lil!lf~J? tt4lll9'ill1l& 1lii!tJJJZ11t tt-{.lil#4 o
l
I
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e :!!! .J!li m2%:!1!l!iitl i)liJ >liHMl D'>J ,:J, !'to
e ti<Mm1 %:!1!!JiitliJ;J~fl!l-t-liiE~ E; tt#l'T~~HB o
1: e tf'l;U~ffHU6,
.I e li1!11Jlf.£1Jcti;J*B"/ll'JZfilJ1'i'lll'l-JtfaHJJ!:#JE!ft 13 J!Q, 1':f:J;"U;H3~5o
. I.
:I !I e fiH~{f[IIJ10:!i'l:fifJZ.-®~11, tr~!Ji!lH2o
.I e !iH~{f[li'll12~fifJZ."t\J~13, tr~t~tJ4,
e tEJiJE~ttfJ{Jf!!iiZrtr~!Ji!lH7,
i! e t!i'ft'R~3;;H\ll!iitl, i'tf!!i-1'-liiE~~t i}I;J#JJ"tt~9 C!Ji!lH14)
I :.
I
e Loosen screws 1, 2, 3, 4, 5, 6 and 7.
e
I
I 1· Loosen screws 8 slightly.
I e Bring needle bar to 2.0 mm past bottom dead centre.
I e Set both hook points at needle centre, making sure that the needles
are not deflected by needle guard 9.
I:
( e Adjust needle height according to Requirement 2.
I e Adjust both hook posts according to Requirement 1 and tighten
I
I. e
screws 8.
Tighten screws 1 and 6.
I e Making sure that there is some play in the bevel gear, tighten screws
3 and 5.
"
I
I I
II
I
!l.
i
e
e
e
e
With retaining collar 10 touching bevel gear 11 tighten screws 2.
With retainting collar 12 touching bevel gear 13 tighten screw 4.
Tighten screws 7 on both sides of the post.
Adjust needle guard 9 (screw 14) on both hooks according to
Requirement 3.
I' ~'!!!¥Hfi'~O;J , lilfl{~j!Jj"-1'-tiFic 15;fQ16t£Fiil-i2Lo

When a hook is changed, make sure that the markings 15 and 16 are
both on one side.
iI
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I
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I
, I
I
l
! I··
I j,
I l1
36
Adjustment
9.03.06 a~oo1oma~~~~*· ••~~~~•. #~--~~~•

Needle rise, hook clearance, needle height and needle guard
on the ZJ961 0
ml.D!U
~i!iUi[~Jll:1s(tt1-J "0.8" , ;J4Htffil'rtET7E.9:Z.JJ'i ..tft-2.0 mm Jtl::
1. Jili~~>JZ·~llffflHts<Jcp.t), Jili~'Elitts<J~E[~~o.os It 0.1 mm o
2. mULs<J..t:itl~>JZ·~N:tfliii~~Tiii0.8 £1.0 mmo
3. t".fi.M61Z·~llf~~±t!ri'MiftJl i't o
I! i
I.
: I!
Requirement
II'.
I •
With the needle bar positioned 2.0mm after bottom dead centre and the
stitch length set at "0.8" :
I '
1. the hook point must be at needle centre with a hook-to-needle clearance
I of 0.05 to 0.1mm.
I, 2. the top of the needle eye must be 0.8 to 1.0 mm below the hook point.
I
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' I!'
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37
I' From the library of: Superior Sewing Machine & Supply LLC
Adjustment
• i&tllt!3!:l1E*!'l!'7:1 "0.8".
~ e JT;f',;~n1. 2, 3. 4i'U5o
/"' e ¥J"-H:ff'if'fTl'Ek\J§J·Jl2.0 mm kb
e ¥f !liE'*~ i);J ~ l'Uf!Ht if' •C.' • liftim:t? H<Wi6N1l:G!t!ilGtfl HiliU#il o
e t!iJ11Ufl2~~.ffi!i!Ui);J'!ll:;f!l#ii<Ji'11i!'l!'o
• tiill\Ufl1 ~~.lil!i!Ui);Jl!I@:JiiE~E!t±;f!'JT~~H 4o
e liiHmii>tM~ili'J:<::.fOJil- J.EfOJilllt;f!'JE~ El :!zp. J'J·~~H2o
e Jtl ~R ffi: III7!1Hl: ii>I:IH~B, tT ~'I.IHJ 1 o
e ti<Jl\Ufl3~~.lil!i!Ui);Jll'f.:tf'#~6 <!i'~H9 l
e Set stitch length at "0.8" .
e Loosen screw 1, 2, 3, 4 and 5.
e Bring needle bar to 2.0 mm past bottom dead centre.
e Set hook point at needle centre, making sure that the needle is not
deflected by needle guard 6.
,, e Adjust needle height according to Requirement 2.
,, I e Adjust hook post according to Requirement 1 and tighten screw 4.
e Making sure that there is some play in the bevel gear, tighten screws 2.
e With retaining collar 7 touching bevel gear 8 lighten screws 1.
e Adjust needle guard 6 (screw 9) according to Requirement 3.
~~~llfE~I!>J". liftiffijJJJ·N~dC.10.fP11:tf f'i.l-:iiio

When the hook is changed, make sure that the markings 10 and 11 are
both on one side.
I !
'
; J
38
Adjustment
9.03.07 1:EZJ9625ID.~l::l>A'!Jii ][ =f~~JJ 1f 1oJ ~ID.# l'f.Jfil:~
Needle position crosswise to sewing direction on the ZJ9625
I I'
• I,I.
Requirement
:"
I
1
I l,
'~1
1i
When the stitch length is set at its maximum, the needle must be positioned
in the centre of the needle hole when entering and coming out of the needle
1 I! plate.
' i
t l
e fli!l\UJiliJ!~JmJ:1~z;JJ~"J1 (~l'i:2tEt±xtli%:1JiiWJJii) *ittffi,lll.llil':o

e Turn Screws 1 (screws 2, on both sides of the post) according to
the Requirement.
I
I '
,' i
I I
i !··
Ii I
,I .I...
.: I:
II
• I!"·
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39
I
I
'
'
I]''
i.i iffij~ Adjustment
~ '
I'
I
' I 9.03.08 m
;££ZJ 96201'JL ru!J:M 'ifi! 11: T-fii ~JJ :1J rfiJ 'l'l· 'tt f8 Ur~
,I 'I Needle position crosswise to sewing direnction on the ZJ9620
I
I J;\l\JJ!tl
'
'
1 :'13M"'i;1l T~~Jl Ji lnl~IN, f!L # \lll1Z,1lJJ t'L 'T#;flji 1¥1 il· :J'L 'F •C.' o
'
~
I'
'I ' Requirement
!'i As seen crosswise to the sewing direction, the needles must
I
penetrate in the centre of their needle holes.
I
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II
e
e
fi<~:M!JJ!tlliJi;f$z;IJ3t,if(;flj(l ( ~;fi2:tEtt>'\:~;flj{i¥JPIJ":i2l)
Shift bearing plate 1 (screws 2, on both sides of the post)
*~!i!!<:o
I, according to the Requirement.

I,,,
II
!
II
I
,,
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40
i
I
I
iJlilm Adjustment
,I
'
9.03.09 ,ftZJ961 O;f=JL·J~LI::hA'ilii:K }'-~~JJ1J JfiJ lif;f=JLtli¥Jffti't
I I Needle position crosswise to sewing direnction on the ZJ9610
I I
I
Requirement
As seen crosswise to the sewing direction, the needle must penetrate in
the centre of the needle hole.
e jg(J!!H!l'.Ji!U:iilii:l:iJ.l!'!l'f:iltt.Hl':Fit.t1 (~t1':2, 3fl:l4) *i!tfiU~~o

e Adjust feed wheel post 1 (screws 2, 3 and 4) according to the
Requirement.
I i
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I
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41
Adjustment
'''
I
1 9.03.1 o Jf;f£~ff.J~Wi !Jefiorrm
Height and stroke of the bobbin case opener
AA\Jillj
1. 7f '* ~ 1jfj] '*Xlll!3 i¥J J::.Jii~Jj\1 ~&1 'f l<iJ -J.k '!"l!il o
I 2. !!37f-lt~1 ~'*%~!f!i'3!tl:Jt!R:@i<\l 111' '* X 8"J 8 :±lJI. jjiij ll1l:5t Jj\1 B\ li'E ll\llt
I ;!R[!']fi!!fi¥JJ§'Ji2~0.3 ~ 0.5 mm
I o
Requirement
1. The top edges of the bobbin case opener 1 and bobbin case 3 should
be on one level.
2. when the bobbin case opener 1 has deflected the bobbin case to its
furthest point, the catch of the bobbin case should be from 0.3 to
0.5 mm from the back edge of the needle plate recess.
• n<mUil14k'l.ffillltli!lllil¥.7f'*iffi1 c!I!;U2l 0
e liJi'!f!i''f.~][§iUJf'*~iJ~c;'*X flii'I'Utl:Jtli'ldliir.':\ o
e n<!l\Ull;24k:iill!l!IJiJiillil¥.7f'*~1 C!l<,!lf]"2) o
e Adjust bobbin case opener 1 (screw 2) in accordance with ·Requir-
ement 1.
e Turn the balance wheel until the bobbin case opener has deflected
the bobbin case to its furthest point.
I e Adjust bobbin case opener 1 (screw 2) in accordance with Requir-
I ement 2.
I On the ZJ9620 these Adjust-

i ment must be repeated on the
right post.
Depending on the thread size, a
variation of the setting in
Requirement 2 is permitted.
42
I
Adjustment
9. 03.11 :(:EZJ9625tJL ~J:: ;i~H~~ i'ifi l~U8 WJ 1f!lf
Height of the feed wheel on the ZJ9625
!Jil!Jllj
1. !:'3i!E:i1Hit~4.l..M!i1lWJE:fJ lit; ~J.;\21:'1 tl:!#lJii 'jZjjij-1-ti,J ?ill C~'-1 0.8 mm) o
2. !:'3 &11 rtJ Jlt~~ 4..t..M!i)loJE:fJ llt, ;!'f;i!£¥1!1J rtJ J:J.;\2110.3 mm fnfBJ lliJt o
Requirement
1. when pressure is applied to the feed wheel 4, it should protrude from
the needle plate by tooth height (approx. 0.8 mm).
2. when no pressure is applied to the feed wheel 4, it should have aver-
tical play of approx. 0.3 mm.
• rtJJ>~:j!z;i)~~JEJJ!Ilo
• rrtl~H1f!l2,
e tt<Jffi~ 1q.~Jil!JlrJiJ!J~.llgz;i:J~3, I±Ail:~z;i:J~3f!lJlt~!ffi4fnti,J !JI!ffi::!i.iHI!i
J,&llj)j li; 0
e rr~~U1o
• W!ffitf!2q.J<urJiJ!J~-\l'rtlf'tS:Ifrr~~n2,
e Swing out the roller presser.
e Loosen screws 1 and 2.
I e Adjust drive wheel 3 according to Requirement 1, taking care to see
that the teeth of drive wheel 3 and feed wheel 4 lock into each other
I properly.
e Tighten screws 1.
I e Adjust guide 5 according to Requiremnet 2 and tighten screws 2.
·er·
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•
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•
II' (! 2
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i J
I
i
I
i! 43
i From the library of: Superior Sewing Machine & Supply LLC
I
!
I
Adjustment
9 .03. 12 t£ZJ9620:t/L'rul.l::ilH€'i ~ ifiJ Jjt (Jf.J Wl ~
I
I'· Height of the feed wheel on the ZJ9620
!
I tw,Jillj
1. !!3:tEJtt~~4_tnfil!Jnlli:hllt, 't':JsiZ8:±1#fli"!"llii--t-JNji\lj C~'-10.8 mm) o
2. !!3l1t'llrtlJtt~$t4J:ni!l1lnlli:hllt, ;lt::{E~J![::tJrtJJ:IsiZ'IJ0.3 mmi¥11"8Jil1l!o

I
•
Requirement
1. when pressure is applied to the feed wheel 4, it should protrude from the
' •
needle plate by tooth height (approx. 0.8 mm).
I 2. when no pressure is applied to the feed wheel 4, it should hav" a vertical
play of approx. 0.3 mm.
I
I
I'
• rtl5'r'l!i0m1tlli!l!Po
I • tl'f0~1(]"1 'f!l2 ( 4J;I-;pj>~I(J"'Ifj!lj-t-)
I e 11< JRUI11 ~:M!Jil~ iJilJ 'ill'OO:i01t3, &~00: i9J ~3'f!l Jtt~1t41¥1-& Ji til !LiE
,I lilfll"l!!l!l!l15-
0
I • tl'~~i(J"1o
• r~<mHi~2~:M\!JliJi);j~.\'J\ rtJ 1'1'scJto:tr~~n2 o
i'
I e Swing out the roller presser
.I e Loosen screws 1 and 2 (two screws each).
e Adjust drive wheel 3 according to Requirement 1, taking care to
., I see that the teeth of drive wheel 3 and feed wheel 4 lock into each
I other properly.
e Tighten screws 1.
e Adjust guide 5 according to Requirement 2 and tighten screws 2.
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I
I
I
I
! I
II
'I
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44
Adjustment
9.03.13 :(:EZJ961 O:fiLjc\'/J::.:il!;~~ll'ij ~i'8i}!i]lfi!E
Height of the feed wheel on the ZJ9610
mlli!U
:i!E#i~JSIZ8 :±l#tf'f'llif~1'/£f!lli C~{)0.8 mm) 0
Requirement
Feed wheel should protrude from the needle plate by tooth height (appro.
0.8 mm) .
•• rP.J )lrJ'!Z>!Ji%1~ ffiJJ!I! 0
l'N'lifl.~H1 o
• ~J¥.UffiJI!1JiJill~iliii't.'m3 Ci!J1JL2'6:&\l'i'i;IJ~IJIJ~H >
• rr~~<IT1o
e Swing out the roller presser
e Loosen screws 1.
e Adjust eccentric 3 (fastening screw accessible through hole 2)
according to Requirement.
e Tighten screws 1.
I
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I
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i
Il'
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45
II
ifiij~ Adjustment
9.03.14 ~ .& *I!t t~ ffjfj (I(] {lj,j;i) I!t i),\j ~
Stitch length control eccentric
I.
I m\JiliJ
:tE~~~:ll'lckr~~*i3tEt<rtif~ T. ~:fJL~ !AJ::JiE8T~3iiJUQ~;tR_l:ili]3 mmil't.
il!I :fiJi316• @l3iiJ JE TI IY.:nltr & ~ 1?.:. "
Requirement
When the needle (with maximum stitch length set), coming from top dead
centre, is 3 mm above the needle plate, the crank 3 must have reached its
front point of reversal.
I
I • ~~~A!3/:~~/3to
e n:J!1Ull!JiliJ~Zif.J!oll:~tf;:J3t~i!JIJ~~1 C!lm$J2l *iJilllfl'!:o
e Set the maximum stitch length.
e Turn stitch length control device 1 (screws 2) according to
Requirement.
I
I 0
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, II
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II
46
II From the library of: Superior Sewing Machine & Supply LLC
I
I'
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I Adjustment
,, 9.03.15 ~~*It~IJil:lliti)li]ifllf
., I'·' Stitch length scale disk
,,
II
I
Requirement
When the stitch length control device is locked in position, and the maximum
stitch length is set, the marking line of the highest number on the scale disk
1 must be opposite the lower edge 3 of the belt guard recess.
I
II • 1lt~:lock~J1tt::&"
e =!limt1UO$~z;JJ~O&ff.l:1 C~H2l *ifitlt!"
e Turn the scale disk 1 (screw 2) according to the Requirement.
II
I
I
i
i'
I
0
'
I 3
'
' I 0
I\
47
iJJ~ Adjustment
9.03.16 tf :tJ\ iliJ W'ifljjlj;gfr~ f8 ~ii!Ji)lij iflif
Shaft crank to feed wheel drive
t!.il!JliJ
~~~j2£i)1:Jii!E:li7:ffi, i!E!ft'M¥!ffilltlttf3 <xtZJ 9625 ;fO 961 OVl.:'ll';Jll:lttf
3;fP4) 16'~UgJEi;i) § :tzu o
Requirement
When the maximum length is set, the linkage rod 3, or lingkage rods 3 and 4
on the model 9625 and 961 0, must be able to move freely when the balance
wheel is turned.
• tl!:'ii:li7:i'tJIJ:tf:i3r 0
e WH\U.l\!IJliJJll.4'~;f!lf$M;fft'Cil!l1o/i1 C~H2) *illl'lll'o

e Twist or shift the shaft crank 1 ( screw 2) according to the
Requirement.
: !.'
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I.
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. 1:
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I
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'·.
i 48
. Ild
1.:
Adjustment
9.o3.17 tt :tR (llj .fl~H~iJ m4tJ:fi.»!iii3f.J ftt 4'Ji!lil ~
Shaft crank to roller presser drive
mllllU
~ ¥!-~i21: lll: J![:t£JK *iii, :t£ 1't'29J 'f· it 1!1~ff3;f1l4:t£1i::tl1'# ff;J ,9, $16• ~i)! ~t:i6
i9J Fl Pu o
Requirement
When the maximum stitch length is set, the linkage rods 3 and 4 must be
able to move freely at their left and right point of reversal when the balance
wheel is turned.
• lll: '!![ ilit::k:~i21:15<& 0
e ti<!l1Um!JlU.fTI$~1lr~!kff'l*lllrlill1 C~H2l *00~.

I
e Set the maximum stitch length
1: e Twist or shift the shaft crank 1 (screw 2) according to the
I I Requirement.
·. I
I
I
!I
II
! 3
i!
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1 2
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I 49
·.,' I·
iJJ ~ Adjustment
9.03.18 1-l~ff!l!P;ft:l:ilHf'i~Z.IEil a9~1!~
Clearance between roller presser and feed wheel
~Jill)!I]
~ IEIJ!i!JJZ '¥til~ ll1, :tE~!ffi IEIJ!I! ;tu J!J:§Il-!ffi::t 1'8J I¥J ~1'11\l.\ £:' ~iiLIH mm o
Requirement
When the presser bar lifter is raised, the clearance between the
roller presser and the feed wheel must be 7 mm.
I •
e tilm\IEIJ!i!'l& '¥ o
e n<'ffiUlllJiltli!ilJ!Jil!:IEIJ!i!ff1 Ct~trr 2) iif!J{Jil~!ft:IEIJ!i!-'3J!1§1l-!ffi'F1T

o o
e Raise the presser bar lifter.

I. e Adjust the presser bar 1· (screws 2) according to the Requirement.
Make sure that the roller presser is parallel to the feed wheel.
··I.
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50
1:
Adjustment
9.03.19 *~ff)jl;pi)jljifl!f
Roller presser
~Jil!Jllj
~ /'&~ lli!JRP 1 Ei :ittr&i ~5J~IM! 111, t&::·~N¥1WJE:
1. hJ.-ili tJJ :1J IP.i ;g. ' Eiittr&-~5-'Fir 0
2. J,IJI~ 1i: f tii i'Jl :1J IP.i 1il". {.\Lftt(J{J'P•L.' C:(EZJ 9620tM'LtffL'fft:~l a'J.L.') 0
I 3. hi\¥1i:T!riii'JJ:1JIP.i~. ~~ na~tfu:!i'H'itt <tEZJ 9620:IJLll'1.l.'lJ.'~oa~tfu:l'J';

:i5:'f:tc#) 0
Requirement
When the roller presser 1 is touching the feed wheel 5 it must:
1. be parallel to feed wheel 5, as seen in the direction of sewing.
2. be in the centre of the needle (on model 9620 the left needle), as seen
in the direnction of sewing.
3. be as near as possible to the needle (on model 9620 the left needle),
as seen crosswise to the direction of sewing.
e Jftil'Q*~KIJ!Ii o
• :tE 8m a<JlJliJ'il!' 1i'' '!l!~a§t-1!!"1'1141 *'-:t.miJ!IJ 0
e 11.iffi\~2~;t.%1J!iJ\Iil~ft1~lliiJ!Ii1 Ct!l\/ff2)
e lli1' Ti'&~KIJ!Ii1, :iltEittrfr~5L
e i1.<Jl(Ull3~;t_mi)!1JlJliJ'il!fiU'ft£EIJ!!I3t~3 C~U4)
e Raise the roller presser.
I e Always observe Requirement 1 for subsequent adjustments.
e Adjust roller presser 1 (screw 2) according to Requirement 2.
I e Lower roller presser 1 to rest on feed wheel 5.
e Adjust roller presser bracket 3 (screw 4) according to Requirement 3.
~ i.iHJJ tii :<\ JJ ll!l $ -'J'o 1£ 1l'H'

B<J rtlJ ~ 111, ~'&~ KIJ!Ii16,~lllln.J
~ fi' 1"f :1J 1P.i tl; i\IJ -- t.i, o
When sewing very tight

curves, the roller presser 1
must be moved a little
towards the operator.
I
I
i II
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I I 51
I
:I
I
I
I ifti1 ~ Adjustment
III 9.03.20 tlc~:im:*J.!t~JJ.!t.lla9tllt:>r>fRiJiil~~:im:*m:
I!
I Stitch length on stitch length scale
II is!illl!U
~1#-I&J!l:i:f:I'!!:D!:it:;f;J "3" , 'l'Hr'!r .A -A'< Bi::11£J:: 11 l'XJB, JA~--t-~U~JB-
1'-~JLI'BJii"J,@ K:J'!!:&:·~il!Jl!:30 mm o
Requirement
I When the stitch length is set at "3" , and after the needle has entered a strip
of leather 11 times, the total length from the first to last needle penetration
I' must be 30 mm.
I,
I
I
• W:~i&:i!ti:f:l:l!':;f;J "3" 0
e iirl~z;IJ'f-'1(:;, {•Ht!J'":!lnJu l'XcltlllU:lil&~.(,!. tf:it

o
e J1.i'J!\\JillJi!Uif,iJ'il!'*'=:¥t141 (t!1H2l
o
e Set stitch length "3" .

e By turning the balance wheel, let the needle enter 11 times and
measure the total length.
e Adjust clamp 1 (screw 2) according to the Requirement.
*'=:¥tf't1 /f fltfiJl!!f-4 ±1!!1<: 9tl~1j 1fll'flll _to
Clamp 1 must not be positioned diagonally to the rock shaft!
I
' /,
I
III
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II 52
iii
Adjustment
9.ro.21 •~lli~~-~~~~~-•
Synchronization of roller presser and feed wheel
j;!ji.Jillj
I ~tr~iliU T 30/}ZJ§', tEr ~'fUJ:~ &:1i'iJ:hUi~-1-!EU:IiltJ§'-1-#iliHLI'Eil (!(J
I
I I
*
l!J. /ljj\Z ~ ~ :ffi fiij (j(J
0
I
Requirement
After 30 needle penetrations in a strip of leather the total length from the
first the the last penetration should be the same, both in the lower and the
upper leather layer.
• i!i!~~nl:*ll};) "3" 0
e mi:ct¥ii9J'f-$&:, 1l!!tr~WU3Dl'Xo
e ~~~J:, -F~E<1i'iJ:PJf!'iii'Jl(!{J,~,*Ilo
e JJ;Jl\UJiliJ!Uil!l!lil<:~~141 ct~H2) o
e Set stitch length "3" .

e By turning the balance wheel. _let the needle enter 30 times.
e Compare the total sewn length of the lower and upper leather layer.
e Adjust clamp 1 (screw 2) according to the Requirement.
I ~ ~~141 H~fijijif.fitll:t<'{;!l!EUtlil~IU o
I
~ Clamp 1 must not be positioned diagonally to the rock shaft.
I
I +
I: [[]t
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I
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• I, I"
I,
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I 53
II' From the library of: Superior Sewing Machine & Supply LLC
I
ijj~ Adjustment
9.03.22 ( {l(ZJ 9620t/Lru.:ot:fl)
lli!fSI-~
Retainer( only on ZJ 9620)
:\JilJI!Ij
Kf'-J.g1&,@l,
1. M~#JJ:1J r"1 'ii, !l!Z~ i'iJ~~±t!rll:i!i<tL
2.MaK~~m:1Jr"J •. &~~~~~.
3. ~U!!ffiKJl;liJ""fflil!llt, :tEJ±:fCI.gno~JIBI-fl'iJ~l'~l&l&·~])l~0.2. 0.3 mm.
•
Requiement
The retainer 1 must:
1. be as close as possible to the needle, as seen in the direction of sewing .
2. be in the centre of the needle, as seen crosswise to the directior, of sewing.
3. when the roller presser is lowered, the distance between the retainer 1 and
the workpiece must be 0.2·0.3 mm.
I
I • n<mUI~34i\-ismlll'JiJ;lJ~KJIBI-11~<~~1 c@n2) •
• n<lffi~14i\-:fo~24k~~_mmuiJ;ll#X:!!Jg3 c@n 4)
e Adjust retainer 1 (screw 2) according to Requirement 3.
e Adjust bracket 3 (screw 4) according to Requirement 1 and 2.
I
I
II
I 54
I
iI. Adjustment
"I
' j.
I
I 9.03.23 MHJi'off
r Knee lever
I mlJJ!U
I,.,. 1. tE!'l'<~ffJltiltil~Jltr' ~j;l'o;jf.J!:•)jiJff -1-VJI:/NJ<J"t,f!!lo
2. ~~t,'jl,tf111rm ff3SiJ:IilJ&!iifflat, !'l'<~EEJltllJ~Jt~.f!:·5iil @I iiiJM!~r"
I; F
I 3. ~j;'j!,mll.148<Jtf145.f!:·5iil£3m:lN.Ift:A£'-l75" ill"
Requirement
1. before the roller presser rises, the knee lever must still have a slight play.
2. when the knee lever is raised as far as possible, the lever for the roller
presser must drop automatically.
3. knee lever bar 5 must be at an angle of approx. 75" to the bedplate.
e J?.iffl<~3#t~UUilll.#*~1 C*£:1:2)
e J?.iffl<~2#t'\ffi!J!iJiJillll!<*~3 C*£J:4)
I • J?.im\~3*'\!l!!J!tliJI.J.'ll);;ff145 (*~6)
I'· e
e
Adjust screw 1 (nut 2) according to Requirement 3.
Adjust screw 3 (nut 4) according to Requirement 2.
I e Set bar 5 (screws 6) according to Requirement 3.
I
I
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'.I
li . 6
I
I
iI. From the library of: Superior Sewing Machine & Supply LLC
55
I
I
I,
iffij m Adjustment
9.03.24 ¥HlH'~~i)liJ!l!lf
Needle thread tension release
o\W.JJliJ
1. ~JliJl!iiii!.ii.'f-lililllll1, ~ie.lHR31SiZ~flliJ1fJf:IR!J>0.5 mm o
2. ~~$tlliJl!iiir~ll1, ~~~&·;m7'G:i:f!!!illlJ}JilMtrn o
•
Requirement
1. when the presser bar lifter is raised, the tension discs 3 should be
; l' pressed at least 0.5 mm apart.
2. When the roller presser is lowered, the tension must be fully effective.
e J9' J!€U.ffiJJ!U-!Sl.iF., if,';! .li!<:~i;I!M'li:!\l'l:IR Ho Jli.tJ :IR2 o

e Align tension mounting plate 1 and pressure plate 2 according to
,I Reqirement.
I,.
.
1i
'i II
i
56
Adjustment
9.03.25 ffl\~ltiffi!~(ZJ9625 fn
ZJ961 Of)L:ru!)
Thread check spring (ZJ9625 and ZJ961 0)
Requirement
1. the movement of thread check spring 7 should be completed when
the needle point penetrate the fabric (spring stroke approx. 7 mm).
2. when the largest thread loop is formed while the thread is passed
around the hook, the thread check spring 7 should rise slightly from
its support.
e f!<:ll\U~1*'~UUi/I!Jl1.1UM't1 C~'IJ2) o
e ~Zii.Jt!J\'ITJ C~4'J4) 1;!. i/I!Jllli:>!iijiif!UJ o

• f!<: 1!\1 ~ 2 *' ~Jll!J! ui);j llli:-""' ~ttl 5 ( t!ll 'IT 6 ) 0
e Adjust support 1 (screw 2) arcording to Requirement 1.

e Adjust the spring tension by turning screw 3 (screw 4).
e Adjust the thread regulator 5 (screw 6) according to Requirement 2.
Ell 'f·'ls\:;j(:~G§' DJIJ~:ff16·~~"l~'j/j!~'i'ff.'i!;f!l1JijJ-ft:ltiliii%1i'!JEffio In:! "+"

/JinJ'f§;Zi!.J-""'~tiJ5 C~~H6) Cf#~:!i:ftl¥) , lilGinJ "-" /JrnJ'f§;z;/J Cf#~:!ll:
~y) 0
For technical reasons it may be necessary to deviate from the specified

spring stroke or spring tension. Move the thread regulator 5 (screw 6)
!·' towards "+" (=more thread) or "-" (=less thread).
~
,I
57
i)i!iJ IE Adjustment
9.03.26 ;J#~~UtiJ.!J~(ZJ 9620;f!Lru!)
Thread check springs (ZJ 9620)
ni\JJ!tl
1. ~ tr9C~J!<tlfiU41l1 ,£1t~~3;f06Jil'1Giil<;;ltjgz;IJZ9Jit(jlj\ ~fr'I'E:kr>l7 mm),
2. :atr~t':<::'lii"tfE~%1ix:llk:k~:£Fil1, Yt~jl'3-fosJS'Zh\;tt3'UM'F1 'fii9J:$?o
tlt:li!!J::JT 0
Requirement
1. The movement of thread check springs 3 and 6 should be completed
when the needle points penetrate the fabric (spring stroke approx 7 mm).
2. when the largest thread loop is formed while the thread is passed around
the hook, the thread check springs 3 and 6 should rise slightly from
supports 1 and 9.
i :
I
! ,.
!· -,
, I
, L •
,I
l
I
II,
1'
' i ~
' II
iI 58
I
I '
I ,
Adjustment
e t!ill\UI!14l<r!1l!il'Ji)I;Jl'3'UJl:f'i'1 ct~H2) o
e ~z;!Jifl!1H4 Cifl!1H5) l!JiJilJ'ili:<~Kii!l'lii'3W:l~lt1Jo
e 4tz;!J.cg:j\'ij7 ct~H8l l!J i)I;J'il!':~t&::l:'ll16W:l~IUJ o
e t!im\~14J<~!1l!iltli)I;Jl')'D~{'i'9 Cifl!1.fJ2) o CJm!f!iJlil'liJ!ffi[jjj;,t{l£,
5UJ!: f49PJ l!J~-1-t~~HL:'li:~ o
e t!im\~2!l\:!sffi!i!Uili\l!il<:~ii\l~11 Cifl!1H12) o
e Adjust support 1 (screw 2) according to Requirement 1.

e Adjust the spring tension of thread check spring 3 by turning
screw 4 (screw 5).
e Adjust the spring tension of thread by checking spring 6 and 7
(screw 8).
e Adjust support 9 (screw 10) according to Requirement 1.
(If the adjustment range is too low, support 9 can be screwed
into another hole).
e Adjust the thread regulator 11 (screw 12) according to
Requirement 2.
Ell -Tt;li71':®: 1!1, llJII~i'f &'"*~~5ilt 'll11T,ffi!;fll£E.1J f!;ll;flm ilaHJiili: 111:
[[
o
I"J "+" :1JI"J:f$4Ji/.ll~.im11 Ct'l\H12l CWii'&:llll'ii!Jo) , ll~ZitJ "-"

:1J I"J :f$ z;iJ c#H.~ f! ~& ) o
',
For technical reasons it may be necessary to deviate from the

specified spring stroke or spring tension.
Move the thread regulator 11 (screw 12) towards "+"
(=more thread ) or "-" (= less thread).
59
!:
i)i]ff Adjustment
9.03.27 ~~~
Bobbin winder
!;lilljltl
1 _ ':"! ~ ~ ~ 61!: -T-Ilfli 1'< i*1& ll•L ~$iii£· 'i.WOJ r1< :1'1!! t1t !Jii\ I;IJ o ':"! ~ ~ ~ Jd: -T JUl.
~i*i&ll>t, !JJ2<:i)IJ~1 I!Y::ffl~Ji!tpJG~~~S]EI;I] o
2. ':"i::tE~•C.•J:/'JT~i¥.1~~1":,~tli•L.•:iii~1 mm 1!1, ~~~!£' § I;IJ{¥ li:#I;IJ o
•
Requirement
1. when the bobbin winder is engaged, the winding spindle must be
driven relilably. When the bobbin winder is disengaged, the friction
wheel 5 must not be moved by drive wheel 1.
2. the bobbin winder must switch itself off, when the filled thread is about
1 mm from the edge of the bobbin.
~ • J'i<ffi\:ll\1 ~~_ffi!J!Ij-ij\\J~~J2<:I;/]~1 i¥.Jfj'[j[ ( ~'iJ2) o
/"" e WRIUil2*'-H\!IjiU-ij\\J~'fl'l~3i¥.Jt1:ll[ C~H4) o
e Position drive wheel 1 (screws 2) according to Requirement 1.

e Position bolt 3 (screw 4) according to Requirement 2.
0 0
5
2
0
~
0
•
I
I'
I
I
I
I
I
I
l 60
ifiiJ~ Adjustment
9.o3.2a m~J.li!l!llff.Jffiniml~
Pressure of roller presser
m\Jillj
§ii1'4&,~Yl-'f:!@!i!l:i£~ o :tE~ii0¥4 J:::fii'I'il"PJ !A!.Km o
Requirement
The material must be fed smoothly. No pressure marks should be visible
I
I
on the material.
e ~!KUJil!i!iJii!fi:t~HHiti/lil"'l':i~Jf':J±IJ!i!JI¥J&;tJ o
e Adjust roller pressure with screw 1 according to the Requirement.
~' ®'
~
~/
0
(~+ 0
1
/
"\. //
11§
.I d._], LJ, -'\
I
I'
I,
I
I
61
i)liJ If Adjustment
9.03.29 llijilt
Lubrication
Requirement
After a running time of 10 seconds a fine line of oil should form on a strip
of paper held next to the hook.
,,
I I
e t1/.~:!ll:i'i'1.JPT i111.&:1Ei'.i'i1ll~'f1E~-9:"
• i[tJL~)g~{2~3?H'f'o
e Check whether oil has been filled in and that there is no air in the
oil lines.
e Let the machine run for 2-3 min ..
:tE;fJLHiH~Ji;f¥9", ;;y;~,I~Ff1ljl!fiJfJL#.:fll!ifti~!R:I)£!
=fl*l!@z;IJ (JI,J;fJL i'tfJJ'lll' a<J:fe; lift !
While the machine is running do not place hands in the needle or hook
area!
Danger of injury from moving parts!
e "3;fJL*1liE$1illt, f;f--li:iflAR·~i'Eii!E>tl1...t#tli!!\U!1l!J!IJi'!trrt1/.ilt"
e J!P:.lll:=fl&·~. iSJilJ;lJ"'\'ftll{lfJHt~i!Ol~i1li;lJfi."
e With the machine running hold a strip of paper on the hook and
check according to the Requirement.
e If necessary, adjust the oil flow on screw 1.
I
I
I
I
62
Adjustment
9.03.30 't<~~~~~Htr
Re-engage safety coupling
~±J!X$iliM1~~m·~--~-~. ~R~--M~. ~~~1lliB1a

*'
7f ~ ~ tJil J;;F 1iiE i3Z 0
roo i#.llf! Jzu w~ :t: ~• •• £ii 9:1fl: !lfll1;- 0
The coupling 1 is set by the manufacturer. When the thread jams, the
coupling 1 disengages in order to avoid damage to the hooks.
A description of how to engage the coupling follows .
• ~ll.:litJ!i':~~-0
e ffl t~fr 2ifll 1E 1± ~~ J!X1lli 81 . 'I{Z9r¥ ~t ][ 3iU ill!? 'lit '£U ~ ± l!)($ili81 :Z
?!.\ 11!i ;I[ i!t A J!lHiz: o
e Remove jammed thread.

e Hold coupling 1 with screw 2 and turn the balance wheel, until you
feel coupling 1 snap back into place again.
'.
63
lffij~ Adjustment
9.04 jj~~DI'(.Ji)lij~ ·
Adjusting the thread trimmer -D
9.04.01 il "ftrfftf{JD ll:: 1fl::it/~fll!J 8~1'(.]~ loJ tkWi)liJ~

Resting position of the roller lever/ radial position of the
control cam
m\IJ!U
1. ~~~Hi±fltitfflll'til't. trHSS.5;m .... 6ffi~l!!l!. rru £L uHttrH i¥JuHt
5;£l11lU8!ffi3:Z.I'i'ill'l0.3 mmlY>JNelllo
2. ~J1~~H:tLI:~~.'<':\ a-t. J'i' illU 8 !ffi3S. ~ IEH1t~!ffitr ¥f7lll: ri'IJ!lt ffLli o
Requirement
1. when the thread trimmer is in resting positon, lever 5 should be touching
piston 6 and the roller of roller lever 7 should be 0.3 mm away from
control cam 3.
2. when the take-up lever is at top dead centre, control cam 3 should just
have placed roller lever 7 in its resting position.
e ~ liffl fflm .£6 JE ffL :tEft:ltr.':i il't. W ffiUl~ L~H!il!JlU i!ill~ ItmtH
CWJ-i'til!Hl o
e WJUU~24/dlll!JlUi!ill~:rl11lUM&:3 c~H4l o
e Having made sure that piston 6 is positioned against the left stop,
adjust magnet 1 (2 screws) in accordance with Requirement 1.
e Adjust control cam 3 (screw 4) in accordance with Requirement 2.
Ii
1.
64
Adjustment
9. 04.02 1ii ~~ ~ ff.J ffi::'J!: iJliJ 1!ff
Position of the thread catcher holder
ll\l]JliJ
1. i'EIMt3'fPti:tOJl\filt1JI:1tf4ZJfiJ,l"Z# -:!!Jd' 8(]['8Jil!R1%:Jt€Z91 ~ )!p o
2. i'Etli~@B(]"f.J''WL:!IVJ'OJI'it~J1fz:ll[, tr m'llllfilt *1'1'4'fn tli~~!J,g 1 a<J :>-r :i.!l~
~~8(]~~8S~A~~B(]C•£8~lo
Requirement
1. there should be a minimum amount of play between toothed wheel 3
and toothed segment 4.
2. both in the neutral position and the foremost position of the catcher,
the distance between the toothed segment 4 and the outer edge of the
thread catcher holder 1 should be the same (see arrow).
e ~Jffill\\IJ!Iji)lij~1Ji~*'l!J,g1 C~U2l o
e Adjust the thread catcher holder 1 (screws 2) according to

Requirements.
Jzn !f!:'iJ.'il1!i!'l'ifb!.;3iU~2>lH.l\liJ!Ij (8~*, :fT:f'L}~fJ2;)t'/4fti:/'ll\lJ?,i: '¥{tf41$
Z91-·1'ti:/~[!)i;- 0
If Requirement 2 cannot be fulfilled, loosen screw 2 and move the

toothed segment 4 by one tooth.
Ii
65
I'
I j
iffij~ Adjustment
9.o4.oa :flli~~!':J~f!ililli¥JIJ!elti
Distance between thread catcher and needle plate
Requirement
During its swivel movement thread catcher 1 should not pass the edge of the
needle plate (see arrow).
e ti<.lffi~JiliJ!Ut$zt!Jllll~ll~1 Ct!IHJ2, j!!J·H!\iff) , 1~~Jffl~~111Pf':ff"

e Move thread catcher 1 (screws 2, two screws) parallel to the thread
catcher holder in accordance with the Requirement.
'
I
66
: i
Adjustment
9.04.04 ffli~!~flt:Wi'-Jlf\!!:
Position of the thread catcher
!!llliliJ
1. tEJ!Ilitll.\\1 fi<:J Jl%Jll.bj* J'CJE"{f[t~5Z.I'SJ$'1J0.1 mm fi<:JRE>:~,
2. ~~i1ltMi!!.H'""i"t'11fL11[1lt, Jlll i1lt ~ fl<l ffl J:!I !$; !"Z 1E -trL :tE 7J iJJ I§ li!T
:k¥12.5- 3 mm ,
Requirement
1. the bottom edge of the thread catcher 1 should be at a distance
of 0.1 mm from the positioning finger of the bobbin case 5.
2. when the thread trimmer is in its neutral position, the rear edge
of thread cather should be positioned approx. 2.5~3 mm behind
the edge of the knife.
• :tt!l\Ul'~1~~.mmu,f,!;i9JJmi1lt~1 c~lfJ2. f\!i1'~m ,

e 'ltlKUfl2~~UiJ~i9Jtmi1lt~l C!l.~fl3l ,
e Move thread catcher 1 (screw 2, two screws) in accordance with
Requirement 1.
e Turn thread cather 1 (screw 3) in accordance with Requirement 2.
lllli1l< ~1 :Q:·~j)j-"" lllli1l< ~~4 1¥1 ~ iliPfrr,

Thread catcher 1 must be parallel to the surface of the thread catcher
holder 4.
67
i)i'iJ ~ Adjustment
9.04.05 WJJ ff[i~Lfl:l-!JJJJ lli:1J
Knife position and knife pressure
'!!l!IJ!IJ
1. trJ 7J1 B 1:§ #;!!Ul<ln!l! o
2. lj\zt9:JI~ DJ~M~ i¥JtrJ 7J J±JJ, {§iJii~:L;b ~g"* nJ:I'J!;±i!l3\';!ilt o
Requirement
1. the knife 1 should be touching the needle plate.
2. the knife pressure should be set as low as possible but the
cutting operation should still be carried out reliably.
• n:muf\1~~JiliJl~-l'$z;JJtJJJJ1 cmu2J , l'ill:1\tn<:AAm2~!i!lliJl~f.!li9JtrJJJ

1*i/llJl\!!:o
e Move knife 1 (screw 2) in accordance with Requirement 1 or
swivel it in accordance with Requirement 2.
f '
68
I l
;' J
Adjustment
9.04.06 :m•L.'~:~IH'f'W.
Bobbin thread retaining spring
*Jil!lW
1. ~,C.,AAx J'#'lil'J"L:tEJfflf'lt im3f~J i::lltl'li 'P OJ ;IT;±!!!.\'\\ r"l o
2. :f'tH~' AA x M''lil' 8"1 I.E :1:1 ~ff. OJ i'J~{I£ • 1!'1. :fr ~ AA z;tJ ft J§ ~ ,c,, AA~"iiJ :1'1; ±!!!1!Jtx J\f-t£ o
Requiement
1. The bobbin thread clamp spring should be guided reliably in the thread
groove of the thread catcher 3.
2. the tension of the bobbin thread spring clamp should be as low as possible,
' but the bobbin thread should be reliably after the cutting operation.
e J'I<J!IU~HHJ\l!J!IJi/liJ~~
,c,,AAxllf'lll'1 c~-H2) 0
• wlffim2~~uL Jlliu
J&~'G'f'\txM' ~18"11Uitl
tiz4*i/iil~:JtJ±:1J 0
e Adjust bobbin thread

clamp spring 1 (screw
2) in accordance with
Requirement 1.
e Adjust the tension in
accordance with
Requirement2 by
bending side 4 of the
bobbin thread clamp
spring 1.
e 'fz;IJ 1UltU~3illA.fQ Jlll.ll'i I{")' {IJ:ll[,#fl<~ 1~tJ\lliltlt:ft'l' o :fiQ 'if £,:'<l'{!it:ll!il"#ii!ll 'II!: o
Control requirement 1
e Switch off the machine and bring the take-up lever to its bottom dead centre.
e Engage and disengage the thread cather 3 by hand and check Requirement
1. Adjust if necessary.
wm2~1J\l!l!1Ji};ljl'f
• :a~ t:ll J§ , :iiliu1#z;tJ-¥ 1'k ~j;JJ JL 1- AA i2f, f£tt'l' :a= 5Jl; 11-.fQ ~ 31"- ~ i2EZ.I'BJ :11F5' ~
~AAMMxllf•'P~W.~~e:'<l'~illllf.'lil'J±:1:1o
Control requirement 2
e After the thread has been cut, sew a few stitches by turning the balance wheel,
checking whether the bobbin thread is drawn out of the bobbin thread clamp
spring between the 1"' and 3rn stitches, if necessary, correct the tension.
69
(
..
I o
' '
''
iffil~ Adjustment
9.04.07 -¥~9H~~~
Manual cutting test
;!lj!I))U
1. ~ Jm~~1 :t£:)'1; rtJ ~u WJ 1H.'Eil1. 'f:: /!' ~~1Ji'J!ifj21!1)~3t!!. rtJ lltr 0
2. ~ Jm ~# 1:tE :)'!; lliJ~'iHli: ii' B1. 'llJ.ftf-4·36· ~iJl OJ ;\'I; Jill-&: M'f± ~ •C.· ~:!! 3 o
3. :t£ljj~z;Jjfj;J0' #~.fll~·C.·~ili1l£:·~!1iti!i%1':l)!Tl£1i' :t!'¥f~·C.·~3Y<:#f± 0
Requirement
I, 1. when thread catcher 1 is on its forward stroke, it must not carry bobbin
thread 3 forward too.
I
l 2. when thread catcher 1 is in its front position, bobbin thread 3 must be
held reliably by hook 4.
3. After the trimming action, both the needle thread and the bobbin thread
must be perfectly cut and bobbin thread 3 retained .
• ~~]JL-1'-i'tJ!:Eo
• *flJ,~ JtliJl'Jf*o
• 'f-qj'}'Gp)(;l)!T!:HikfFo
e ~~I.fl]~2~%il!ilU
:1& 1't ' frp * fj "'' ,\1:!
I
I
OJ~ffil:9.04.05l1
trtl~#f.\L.i[i}lij~
I, e
£lf,f[i!liJ~J!Il~#lo
~~3%.-~UU:f&Jff,
*
Jm fj ,g, '!!!OJ~ !ffi
j¥!9.04.06"'\\" ~.c,,
~
~ Y<: M' 51f! 'lit .1ll: lf,fi
lJiii!I!':~·C.·~Y<:#~
'lif2o
3 4
I I
I
e Sew a few stitiches.
e Turn off the on/off switch.
I e
e
Carry out the cutting operation manually.
Check Requirement 1 and 2, and if necessary readjust thread cather 1 in
accordance with Chapter 9.04.05 Position of the thread catcher.
e Check Requirement 3, and if necessary readjust the bobbin thread
retaining spring 2 in accordance with Chapter 9.04.06 Bobbin thread
retaining spring.
70
I'!
Adjustment
9.04.08 :~IH%®f'H%
Releasing the tension
~!1\#\li)!IJ
1 . ."] Eg ~ ',;)( Jl!j '!'liM . ')(; it ilit 3$ i;'< :lEi lff 7f :lll'd> 0. 5 m m o
Requirement
When the magnet is activated, tension discs 3 must be at least 0.5 mm
I. apart.
• j'l)i)Jli q, ~ 1!-t 0
e ~.!ffi~.llllJlUili' 7f'kti7.!i 3'0fi:W 1 JFiJlJI!:EE.1J ilit2 o

e Activate the magnet.
e Detach the tension bearing plate 1 and adjust pressure plate 2.
71
!"
iftiJ m Adjustment
9.04.09 l!*~ffiJ;IJ~ <fJ< ZJ962omm~1!)
Linkage rod (only for the ZJ9620)
~Jil!)!lj
:;!3m~ r&ll~JI!:ri!'l> ll:iiL'if 111. ;Jt~l':'i9ri'IH1 z fEil 16·}9\ J%-'1'-11' li9"
Requirement
When the thread trimmer is in its resting position, the drive levers 1 must be •
parallel.
I
I ,
~
Oi 2
----------1 /______________________
e ti<J!1\!sffiiJ1~i!lii>I!HI;ff1 Ct!l\4J2J "

e Adjust drive levers 1 (screw 2) in accordance with the Requirement.
72
' '
' '
iJJ ~ Adjustment
9.05 iJiillJ\i!:filj~;f'JL~J--D3
Adjusting backtacking mechanism --03
9.05.01 ;f'JL~l£~:fL<Pi¥Jffr:li: Ci£X>JrZJ9625 '¥0 ZJ9610;t;l.lJ'l)

Needle in needle hole (only for ZJ9625 and ZJ9610)
Requirement
When the maximum stitch length is set, the needle must be the same
distance from the inside edge of the needle hole, both for forward and
reverse stitch.
0 0
• ~Jl~:l!ll!J!IJ~$.1 ill!fpj1 cw.mn2) *i]l,j~o

e Turn crank 1 (screw 2) according to the Requirement.
73
iJJ ~ Adjustment
9.os.o2 m~ lliJJI1l~i;JJ~:~t ®JI¥;~~lJiil~
Coupling for roller presser drive
ol!UW
:tE f.ll*il<~1.'fll ~I&ZliJ~JtEMJIHE: @I !t3:Z. fBI 16, cjj)j ~3 mm i¥J 111! /ll!i o
Requirement
There must be a distance of 3 mm between coupling half 1 and locking disc
3 of the drive mechanism. ·
e ~IRUlilV!Ui!lil'li!:f.lf*}~~1 c~H2) o
e Adjust coupling half 1 (screw 2) according to the Requirement.
74
I !
Adjustment
9.05.03 :i1!;~~Glii9J~H:ff.Jijl::Jtr~ (:(:E ZJ9625 ;f~ ZJ9620f.JL~JJ
Bevel gears for feed wheel drive (on the ZJ9625 and ZJ9620)
~.ffi!i.!IJ
1 . 1jl; itt 316• ~N iE liJH :Etl! ~ 'lt 1:E 6:: :iii o
2. :(:E:<jl;1.1"f$&3;fO:<jl;~~5:Z.fiiJ16·~jjj:fl14 mm liiJNI'!~ o
Requirement
1. bevel gear 3 must fit well on the left side.
2. there must be a distance of 14 mm between bevel gear 3 and bever gear 5.
'I
..• ~ • ;J$$:1~11l1Jif'.7C1 (~t]"2) 0
/' e ~Jffl:li'\1*-~UIJiJiilllll<::<jl;tl;j$&3 C~/ff4) "

• ~ AA:li'\2*-~J\l!i.!IJ ililJ~:<jl;i.tf~-(>;5 ( ~/ff6)
0
e Remove control unit1 (screws 2).

e Adjust bevel gear 3 (screw 4) according to Requirement 1.
e Adjust beve gear 5 (screw 6) according to Requirement 2.
75
(
''
i l
'
iffijlf Adjustment
I 9.05.04 dp:tlHtliiU 1a1 ~Jl(i)li] ~<tt:ZJ962sofl:i zJ962otJLmiJ:>
I Bevel gear play (on the ZJ9625 and ZJ9620)
II
! ~U!J
I 1. ~Ji[i)j§)iiJ1, :tE;'jl:iE'\tlli'16'i'07z f8J 1}~)1[1!"11& /J' i¥J foJ JlJJt o
iI ' 2. ~{jjJ§Jil!1. :a *iE'ItlliU 6;fllsz fEiJ 1H)l[ tl"t'& /J, 1¥1 f8J ~ 0
Requirement
1. when sewing forwards, there must be a slight play between bevel gears
6 and 7.
2. when sewing backwards, there must be a slight play between bevel
gears 6 and 8.
j
2
I 4
e ,I,\. 'i' "'\, Miili imi~lJ ?1\' im J:JJ!T 7f ffiJiil 'i' 4: i!t J§L
• .'ll¥¥fl'J'-5C1 ~ OJfj~fiJ!ItJ :tiftz;JJ 0
• rt:!!1\~14k'i.mmulJiil'lltx!¥!2 c~H3l 0
• ffl ¥:Hfl¥'- 5C 1~OJ fl~fiJ!IP.! h:: ft z;!] 0
e U:!!1\~24k'!!Xl!ilM~~'fJ2 c~Jll:sl o
e Disconnect air supply of the air filter/ lubricator.

e Move unit 1 by hand as far as possible to the right.
e Adjust bracket 2 (screws 3) according to Requirement 1.
e Move unit 1 by hand as far as possible to the left.
e Adjust screw 4 (nut 5) according to Requirement 2.
76
, 'I
Adjustment
9.05.05 :i11~~!llil;JJ~iHf.J1fl:tbt~iJilllll!!: (1£ ZJ9610f!Lll!!l:)
Bevel gears for feed wheel drive (on the ZJ9610)
:\ffili!V
1. *ttl $& 1 il<J ;5" ~ iiD -.>H1Jl .!;; ;l't;il!R z;iJ ~ il<J ~ mPF 11' CJlil. il1i !:1-: P.JT ;j< )
2. :tE*ttl*&3l'D*ttlr&1 :<: fB] '.16' ~])i:fr13 mm il<J Jill'!~ o
Requirement
1. the right side of bevel gear 1 must be flush with its drive shaft (see arrow).
2. there must be a distance of 13 mm between bevel gear 3 and bevel gear 1.
• n<mt!ll1~rJ\lli!ViJIJ#*ttt1f;1 c~'iJ2) o
e n<'!l\U~2#crJ\lli!Viflil#fJ<IE$&3 C~J'iJ4) o
e Adjust bevel gear 1 (screws 2) according to Requirement 1.

e Adjust bevel gear 3 (screws 4) according to Requirement 2.
77
iffiJ ~ Adjustment
9.05.06 1'=1tl~iiill 1BJ llJJ(i)liJ 1\IE(l'EZJ961 om~ JJ
Bevel gear play (on the ZJ9610)
~!ll!J!tl .
1. §JriiJ!~B1. l'Eiil:trr'relilrJ6i'U7Z.i'EiJ&·~9ifl'tiH' W:i i'BJ ~ o
2. §JliU~I!1, :{Eijl:tiT'iQ:,'iltl6i'08Z['il]&;•~9jfj'~'j\W:J['<iJ~o
Requirement
1. when sewing forwards, there must be a slight play between bevel gear 6
and 7.
2. When sewing backwards, there must be a slight play between bevel
gear 6 and B.
e M."i'"'\.~lj!g iml~'iJtrf~ _l~.lfi7f EEJiiEi:·'l:fJtli'Z o
e .FIFf'¥f.IJ'.7f;1 ~ llfi'I~J'I!i JfiJ ${!;$] CB5 !A\ il\f:'k:WT:lJ' l

e t:ii !!IU~ 1 ~;i'J!IJ1tl il~ 'liU.'UT2 C~ £t3 l o
e ffl-'¥ ¥f. .If! :7C Wllf figJ'IB JfiJ ft.{!; iliJ C~!A\ W:'!-: WT:lJ' l
e iiii!\\:1fl2~~UUi)liJ'II;<~$J4 Ct!l(tfi:Sl o
e Disconnect air supply of the air filter/lubricator.

e Move unit 1 by hand as far as possible to the right (see arrow).
e Move unit 1 by hand as far as possible to the left (see arrow) ..
78
I. 01 #L5J''if!lf4 .. · ·· · ·· · · · · · ·· ·· · · · · ·· · ·· · ·· · · ·· ·· · · · · · · · ··· ·· · · · · ·· · · · · ··· ·· · · ·· ··· ·· · ··· ·· · ·· · · · · ··· 1-1
1.02 #L:R~f4······················································································· 1-2
1.03 m~~f4······················································································· 1-1
1.04 JtE:tli:${4························································:······························ 1-10
2.01 :tm~1Cx~(ZJ9620, ZJ9625)··· ··· ······ ··· ··· ··· ··· ··· ······ ··· ··· ········· ······ ··· ··· 2-2
2. 02 :tm~:tix~(ZJ9610, ZJ9620)· · · · · · · · · ·· · ·· · ·· · ··· ·· · · · · · · · ·· · ··· · ·· · · · ·· · ·· · · ·· ·· · ·· · ··· 2-3
2.03 ~M1Cx~(ZJ9610)··· ············ ··· ··· ··············· ··· ········· ··· ········· ········· ··· 2-5
2. 04 ~M¥tof:E:tli(ZJ9625)· ·· · · · · · · ·· · ·· · ·· · ··· ··· · · · · · · ·· · ·· · · · · · · · ·· · ·· · · · · · ·· ·· · ·· · · ·· ·· · ·· · · · · 2-6
3 lj!j~l*(-D)···················································································· 3-1
4 §Jll:rtal±!<ll(-D3)·············································································· 4-1
s.o1 m¥to&!<ll(-m)················································································· 5-1

5.02 1litl~~li(-D3)················································································· 5-2
5. 03 1litl~~li(ZJ9625-D3, ZJ9620-D3)·· · ·· · ·· · ·· · ··· ·· · · · · ·· · ·· · ··· ··· · · · ·· · ·· · ·· · · · · ·· · ··· 5-3
5.04 fli1JtJi~li(ZJ9610-D3)········································································ 5-4
6 'l:i;ilil!:il'r··· ... ... ... ... ... .. . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 6-1
7 .::Oftl&:'lf'i··· ... .. . ... ... ... .. . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 7-1
8 !<lli!HEIIE!<P$f4·············································································· 7-1
9 ~~····························································································· 9-1
10 fflrEI:tli~f4··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ··· ... ... ... ... ... ... ... ... ... ... ... ... ...... ... ... 9-1
11.01 ~itl*;f~~ffjljiffj(EI!,~-)·································································· 11-1

11.02 f!!~(-)l'icf4················································································· 11-2
11.03 EI!#Ll'ief4(f!!~-)··········································································· 11-3
11.04 lli:lif~~l*(EI!~- ):i!J;!iiZJf4(ZJ9620)· ·· ··· ·· · ·· · · · · ··· ··· ·· · ··· ·· · ·· · · · · · · · · · · · · · · · · · · · 11-4
' I
' 12.01 ~it~U~ts"lllUiffi(EI!~=l·································································· 12-1

12.02 El!ts"(=)l'ief4··· .............................................................................. 12-2
12.03 I*J.li'i'\:EI!#L'if!lf4(f!!~=)········· ......................................................... 12-3
,,
13.01 ~MJIJI..······················································································· 13-1
13.02 lit-JJIJ!..······················································································· 13-2
13.03 i)l!;t-]JIJ!..······················································································· 13-3
Contents
Parts list
1.01 Housing sections ............................................................................. . 1-1
1.02 Needle head parts ............................................................................. . 1-2
1.03 Arm parts ...................................................................................... . 1-7
1.04 Bedplate parts ................................................................................ . 1-10
2.01 Hook post, left ................................................................................ . 2-2

2.02 Hook post, right ................................................................................ . 2-3
2.03 Feed wheel post, left .......................................................................... . 2-5
2.04 Feed wheel mounting plate .................. : .............................................. . 2-6 •
3 Thread trimmer(-D) .......................................................................... . 3-1
4 Automatic presser foot lifter(-D3) ......... ............................................... . 4-1
5.01 Presser foot(-D3) ............................................................................. . 5-1

5.02 Backtacking mechanism(-D3) .............................................................. . 5-2
5.03 Backtacking mechanism ...................................................................... . 5-3
5.04 Backtacking mechanism(ZJ9610-D3) ..................................................... . 5-4
6 Pneumatic equipment ....................................................................... . 6-1
7 V-belt ......................................................................................... . 7-1
8 Knee lifter parts ............................................................................. . 7-1
9 Reel stands ................................................................................... . 9-1
10 Parts for table top ............................................................................. . 9-1
11.01 Set-point generator and control box (Electric control 1) ................................ . 11-1
11.02 Cable tree to sewing head (Electric control 1) ............................................ . 11-2
11.03 Built-in motor (Electric control 1) ........................................................ . 11-3
11.04 Synchronizer (Electric control 1) ........................................................ . 11-4
12.01 Set-point generator and control box (Electric control 2) ................................ . 12-1
12.02 Electric control 2 ............................................................................. . 12-2
12.03 Built-in motor (Electric control 2) ........................................................ . 12-3
13.01 Gauge parts ................................................................................... . 13Cl

13.02 Gauge parts ................................................................................... . 13-2
13.03 Gauge parts ................................................................................... . 13-3
f !I
I.
I. 01 tiL!tll'IH'f·· .. " ...... ". ". " .......... " .. " ... ". " .... " .... " .... " ....... " ....... ". ... ... 1-1
I. 02 tfL:R'iJi:{'f .. ··.......... · ..... · ........... · .. · ........ · ..... · ..... · .. ·........... · ........ · .. · .. · 1-2
1. o3 m w~14 ..... · ........ ·...... ... ... ... .. . ... ... ... .. . ... .. . ... .. . .. .... ... ... .. . ... .. . .. . .. . ... 1-7
1. o4 riH&~f'F ..... · ........... · .. · .. · ........ · .. · ........ · ..... · ..... : .. · .. · ..... · .. · ........ · ...... 1-10
2. 01 :ii!H~ft.30~(ZJ9620, ZJ9625) .................... · ............................. · ........ · 2-2

2. 02 jjfH~:t'x~(ZJ9610, ZJ9620) ..... · .. · .. · .. · .............. · .. · ........ · .. · ..... · .. · ..... · 2-3
2. 03 ~:fSI-1c.3<:~(ZJ9610) .. · ..... · .. · .. · ........ · ..... · .. · ........ · .. · .. · ..... · .. · ..... · .. · ..... · 2-5
2. 04 ~:!Sf~fE;f&(ZJ9625) .. · ..... · .. · .. · ........ · .. · .. · ........... · .. · ........ · .. · ..... · · ....... · 2-6
3 lJ1T~~( -D)· .... · ..... · ..... · .. · .. · ..... · .. · .. · .. · ........ · ... · ........ · .... · ... · .... · ..... · .. · 3-1
4 § ii!Jt1'11±H!Il( -D3)·" " .... ". " .... "." .... ". " .. " ". " ................... " ....... ". ". ". 4-1
5. o1 m~J±H!IIC -m)......... ... .. . ... ... .. . ... ... ... ... ... . .. .. . .. . .. . .. . ... ... . .. .. . .. . .. . .. . ... .. .5-I
5.02 {!JJ!ii~li(-D3) ................................................................................. 5-2
5. 03 {!JJ!ii~:'it(ZJ9625-D3, ZJ9620-D3) .. · .. · .. · · .... · .. · .. · .. · ........ · .. · ...... · .......... · 5-3
5. 04 1l~!ii~'li(ZJ9610-D3) .. · .. · .. · ..... · · · · · .. · · · · · · .. · .. · ..... · · · · .. · .. · ...... · · · .. · ... · · · .. · .. · 5-4
6 "Cii!Ji9:~ ... " .... ". ". ".". " ....... ". ". " .. " ...... " ..... "" .. " ... " .. " ... ". ". ". ... 6-1
7 =. i!J B;: 11\' .. · .. · .. · · .... · .. · .. · · .... · ·.... · .. · .. · ·.... · ·.... · .. · ·.... · .. · .. · .. · · .. ·.. ·.. · .. · .... · 7- I
8 H!ll~t1'1 ffiH!Ililll14'." " .... " .. " " .. " " .... " .... " ..... " " .... ". " .. " ". " .. " ". " .. " ". 7-1
9 ~"¥'······ ............ ...... ...... ...... ............ ......... ...... ......... ......... ......... ... 9-1
10 JIFfiS't&~i'i'· .... · .. · ... · .... · .. · .. · · ....... · .. · ........ · .. · .............. · ...... · .... · .. · ... 9-1
11.01 'J)bJllllUo~i!JU'!ll(El'!,~- ) .. · .. · .. · ..... · .. · ... · .......... · .. · ........ · ........ · ........... ·
11-1
11.02 El'!,~(- )ifd'F". " .......... ". ". " .... ". " ....... " .... " .......... " ........ " ............ 11-2
11.03 El'!,;fJU!c{ti'(E£!,~- ) .. · ........ · · ............. · .............. · ......... · ........ · ....... · ...... II-3
II. 04 {ll:ji it~~(J1!.1~- )jzj;!il<J{'f(ZJ9620) .. · ........... · .. · ........... · .. · .. · .. · ..... · .. · .. · 11-4
12.01 'J£;Jll~'fll~i!JU'f.1l(El'!,~=l .. · ........ · .. · · ....... · .. · .. · ........ · .............. · .. · ..... · .. · 12-1

12.02 El'!,~(=)i!e{lf ... ". ". " .... ". " .... " .......... ". ". " ....... " ....... " ....... " .... " .... 12-2
12.03 I*J :lltr.\:fE!.tiL illl14'CfE!.~=) .. · .. · ................. · .. · .. · ..... · .. · ..... · .. · ..... · ........ · ... 12-3
13.01 !jig>JJIJ\c .. · ........ · ........... · ..... · ......... · ................ · .. · .. · .. · ..... · ........ · .. · ... 13-1
13.02 !jig>JJIJ\c· .... · .. · .. · ........... · ..... · ........ · · ....... · .. · ..... · .. · ..... · ..... · .. · ..... · .. · ... 13-2
13.03 !jig>JJIJ'(... · .. · ..... · ........ · .. · ..... · ........ · ........... · ..... · ........ · ..... · .. · ............ 13-3
II
' ~
II
1.01 ~Jl.~'tf!Wt=
I Housing sections
91-164 836-71/893
(-D)
ZJ91-10-12
(4xj 11-108258-15
ZJ91-10-11
I
2]91-10-13
91-263 285-751895
11-1 BO 223-25 \4X)
I.
ZJ91-10-09 -
2]91-10-27
ZJ91-10-37
y---
: ,.wsh2-15
: (2xi
I
2]91-10-16
J
11-108 258-15
2]91-10-10
91-229 143-70)895
11-462 154-55 \6xl
1-1
! j
1.02 *ll~~1!f
Needle head parts
91-119150-91
c:::»--12-664 290-45 (2x)
~91-119158-15
r
11-108294-15
f9\-14-756 901.()1
~_/
91·119 502-91
1-2
I ~
'"
I!
1.02 *IL~~f!f
Needle head parts
1-3
1.02 ~Jl.~~1!f
Needle head parts
91-165 440-91
91-164902-01
91-1~ 315-05 it
I
cr,.
11..330 166-15
61!
91-118 518-05
91-118 520-05 (2xl
~
91-118 596-05
91-164 903-91
~ 91-118 521-15
91-118504-92~
91-119940-01 Ji r~~~~1·
11-108219-15
CJ
11-330964-15
91-173 029-05 llim-----f"o...l
;~-::·~~~ .'U
iZJ9610;9625 i
. ~....-..
~ 91-119014-0S!ml
(\~
j
~6)
91-118600-91 i2Xi
14.:215124-43(2X)[m:J
? 91-119015-15(3xi
91-701 344-15 (2x)
&9-133 283-15 i2xl
(/!
•
i ~91-118196-12
1 ~tt-174173-ts
J~
System 134 (ZJ9610;9625)
System 134-35 liD ( ZJ9620 )
Systeme 134 (ZJ9610;9625)
Systeme 134-35 [[] ( ZJ9620 )
Sistema 134-35 I]] ( ZJ9620 J [.. / ~~ Sistema 134
Jli;!Jt 134
(ZJ9610;9625)
[[] (ZJ9610;9625)
ffi ~ 135-35 [[] ( ZJ9620 )
1-4
1.02 *llg,~ftj:
Needle head parts
-~
,.,........... "--- ....
91~164384-92
·-.._.
,.,..,.-
t<...._ ,..~
"'
.,..""
:>\ I
·~>-.........
. .......... fr--'~->-;. .~--~--~.:;--\il
1 I -'!,1 1
/. ......_, ~~...... ~ ... ,,, I ll ~ 9
91-1MOB&-9~iZJ9610,9625l _.,...... 11 0962-ls'·-...... '(l\)(1\11'1f 'I' •i)J;, 1-nassJ..05
,-----_j_____""?'.,:/::..__.., ·-.....~~._, u,L.~~ ~~~ ~_...,... Fc.r-D~eepy~S-1
(-r
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91-263381.()5 / ; ; , \~~tj> '-.~ J1!S·lili
91-164~08_~:.-.'o"' 91.()10115.()5 < ~

. 191-01011&05 ~ ..............
[...... , 91-004005-05 91-118430-25 ~ / ;.,":>
91-7003$8-15 11-180223-25~---------/
/
91-010 039-05 ~ I- 91-164 201-91 ! ZJ9620 i _,.. . .....--·_.,..
91-164090-25 @ tiij 91-010038-05 _/ .......
1./"-,~tS:f 91.010 116-05 ----
~- 1 91-004 oos-as / ........./
i 91-004006-05 ................. ......
L__~·~1-~70~0~3="="~-1~5~_ _ _ _ _ __j/_/ .....
,------~c---~~=-,~/~-----·~/~·~~~~-z_J_9_!-_IJOL-_4_1_~_~_~_-_iz_J_9_6_J_o_,9_6_2_5_i_ _ _ _ ___,
/_....- ~ -.............. 91-266 443-91
,...... 91-014346-05
r/~~91-266410-251::6414.()5,2x~ .///'-.·-@~:r 193-25(2x;

12-640130-551 'r:z, ~~~\./ / 'J!J® 91-056760-05
'-,,
~.,..,.
/----~if.. ~-....__
,. . , > .
0
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~~91.()58192-25
<.._ ·
91-176464-051
13-003
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1~ '" ,
....
j'' "-. @ 11...:330169-.15
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91.002 065.05 i2xi
11-180223-25
'f{j! ....... , .......
r.·'l I
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' .....,
'-
1
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'5/. (1@, 91-002 262-25
91-174396-051!1
11-330217-15 ,........ . .....- .....<...._ I . .,...8 ~91-010183-051[1
lt,-""'·-....... __,. -.. . . I~ ~ 91-010215-0510
_/./ . . . ._:. . . . l. 11-180169.25 91-105447-25~ ~
,.......
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91-176337-15
,.,... ....-- .......
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<2 f l '-' <-. I -~ .-- /-' 91-176378.05 .::@~
~I ZJ9!-!0-!8
~ 91-1763~ ~
91-176324-25....§~ 91~112r-
91-176373-21
91-701522-25
f
12-315090-25 1 - -::.
11-172 127-25
1-5
1.02 ~JL~~ft!= (ZJ9620)
Needle head parts
-
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... / ' ""--- ....

__ ...... :> .......
...... .....-"'
,
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91-176464-05 '·, "'1r /
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<:::::,..._, "'"""·...,_ 91-266 445-91 L____'_·"_:;·,/~·<O"";;;:;;;"'------''---I

I I 12-640 150-55
,----~--! ~ -~ 91.()56 193-25 {4x)
......_ ......_ ......... ......_ I,...._ .. _o __, .. r ' / ~r24 91-056 760-05 (2X)
....... ....... ~ 1 (J!.) ,_j
91-26641 -25 ·" ' - ,?:;, (),, I ~~ ~ ___.. / __.-"-, "@ '<'<'®@_
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11-180 223-25 -,~<
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11-..330 217-15 ..._
,-;-~-033 103-05 ..:.s::,' 1 i

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j11-180169~-2-255-
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: C(K1j176326-15 i '·- 91.()02065.05i4xl ~
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91.002 262-25 i2xl
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91-176329-05 I _;;....., (!!) 91-105447-25{2)()
r
91-266411-25 L....
' </
-~11-172127-25
12-315 090-25
L- ~
91-176378.()5 .:.@~ 91.010 183.()5 i2xl l!lJ · .
91-174 396-05 (2>:.) I!]
. . 91-010215-05(2x)!D
91-176373-21 12XJ ~ z;g!-10-18i2x)
91-176377-25 {{_~ A--"91-113 027-15
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91-176321-05 ----s::::.-_~ 1::,-.@~91-113023-92
0 ·•
• 11-314 946-15
91-176327-25__:v !D)"" .
~~1-130089-15
12-305 0114-25
1-6
I-:
I
' '
1.03 *JL~~f!j:
Arm parts
I
I
91-165444-91
i
For connection see page 1-9 I
i
p)i
11-210288-15 I
//~ :
.!ll.1-4:ai 91-168480-15
-ZJ91-10-15
91-700~10-15
91-175049-1211D
11-335 902-15 ........
91-119705-12-
14-016151-91
"""
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i
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11-335280-15 -~ ,. 11-341905-15 I
91-700 388-15 i2Xi l ' i
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/
v.-
_"\\--~I -, _- ·-.....--· 11-130227-15
12-305144-15---;%~
16--409 972-05
11-330280-15 /
I ,..,.. ........ _.,.,.· ...--
9:::5~2/' 91-263120-11-~
.M!.1-12:ai
'-~ ~
seepage 1-12
91-263 248-91- ~\<:;)..:::': 12-610 230-45
~~14-016 080-01
'~V91-164364-15
1-7
! !
1.03 *JJ;~~11f
Arm parts
"·""""~'''~~
12-640200-55(2~)
91-119(•4!":.-91-
-91-164037-al
see page 1-3 13·052 247-lS (2x) _

m1-3!J\
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...
l3-030 31 0-05 -
~..t·--..... I
r~ '·..J
J\!.4-fi!(~~
see page 4 _1 ~-l
lgi
1-8
1.03 fll-g~f!j:
Arm parts
91~166 452-21
91-056 578-91-
91-056 193-25---@
91-174979-0~
91-055 192-25---®
•
12-024 191-15---e
"'' ""'"i
12-024191-15-®
91-118099-91
1-9
1.04 Ji:£ .Ji~ 1!f
Bedplate parts
1-10
........
....I
~
1\
' l :~;
LO
/ \
~
;;:; LO
g
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3 1,2 2.4 91-150 732-24/001 2,4 3,2 91-150 728-931007
1.4 2,4 91-150 732-24/002 2,8 3,2 91-150 728-93/008

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11-039 360-15 9-1 11-180169-25 1-5.1-6.2-2
11-130179-25 1-13.11-2 2-4.2-5 11-330283-15 12-3
11-106 104-55 11-3.12-3
11-130191-25 11-2 11-180223-25 1-1.1-5.1-6 11-330292-15 5-4
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11-130197-15 2-1.2-3 11-330952-15 1-3.1-9.1-11
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12-005 901-15 4-1
12-610 250-45 1-8 14-016 080-01 1-7 26-536 301-59 1-1
12-024151-25 1-1,3-1
12-610 280-45 1-10 14-016 100-01 2-2,2-4,2-5 71-120 006-31 11-3,12-3
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12-315110-15 4-1 12-664 290-45 1-1,5-1
14-650 251-05 1-11 71-770000-63 11-2
12-315 170-15 2-5,2-6,2-7 12-664 350-45 2-2,5-3
14-756 901-01 1-2,5-1 91-000 390-05 2-1,2-3
12-325 210-15 11-3,12-3 12-664 410-45 2-2,2-4,2-5,2-6
15-032 006-45 4-1 91-000452-15 2-1,2-3
12-335 151-15 1-3 13-030 244-05 5-4
15-120 013-05 3-1 91-000 529-15 2-1,2-3
12-335 171-15 5-4 13-030 272-05 1-13
15-120 902-05 2-1,2-3
12-360 064-05 1-8 13-030 310-05 1-8
16-041 035-21 5-4
12-360 173-05 2-1 13-033 091-05 1-5
16-409 972-05 I· 7
12-360 181-05 2-4 13-033 103-05 1-6
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91-002 262-25 1-5,1-6 91-069 335-72 7-1 91-118 610-02 1-8,5-2 91-119158-15 1-2,5-1
91-004 005-05 1-5 91-100205-15 2-1,2-3 91-118 612-05 1-12 91-119159-05 1-2,5-1
91-004 006-05 1-5 . 91-100 281-25 1-9 91-118 681-05 1-9 91-119162-11 1-2,1-10,5-1
91-010038-05 1-5 91-100 296-25 2-8,2-9 91-118 683-05 1-9 91-119163-12 1-2,1-10,5-1
91-010 039-05 1-5 91-100 331-15 1-8 91-118 722-12 I -12 91-119164-12 1-2,1-10,5-1
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91-010 183-05 1-5,1-6 91-105 447-25 1-5,1-6 91-119 016-05 1-3 91-119 269-91 1-12
91-010 215-05 1-5,1-6 91-113 023-92 1-6 91-119 018-02 1-3 91-119 390-05 2-2
91-011391-05 1- I 91-113 027-15 1-6 91-119 019-05 1-3 91-119494-92 2-1
91-014 346-05 1-5 91-118 099-91 1-9 91-119 026-25 1-9 91-119 502-91 1-2
91-018 293-05 2-1,2-3 91-118 105-05 1-3 91-119 042-91 1-8 91-119 503-05 1-2
91-020490-15 1-8 91-liR 137-91 1-12 91-119 045-91 1-8 91-119 506-01 1-2,5-1
91-021 123-05 4-1 91-118196-12 1-4 91-119 056-05 1-12 91-119 507-91 1-2,5-1
91-022 I 08-05 1-8 91-118 308-05 2-1,2-3 91-119 059-05 I -12 91-119509-11 1-8
91-025 874-05 1-3 91-118430-25 1-5 91-119 084-05 1-10 91-119 521-92 1-10
91-027 289-15 7-1 91-118 504-92 1-4,1-8 91-119 085-05 1-2,1-10,5-1 91-119 532-05 2-5
91-027 370-05 7-1 91-118 518-05 1-4 91-119 087-05 1-2,1-10,5-1 91-119 533-04 2-5
91-027 371-12 7-1 91-118 520-05 1-4 91-119 103-05 2-2,2-4 91-119 534-05 2-5
91-028 036-25 3-1 91-118 521-15 1-4 91-119 107-92 2-2,2-4 91-119 535-92 2-5
91-029 692-75 7-1 91-118 530-92 1-3 91-119109-90 2-2 91-119 544-05 2-5
91-032 087-45 1-1 91-118 535-05 I -8 91-119111-05 2-2,2-5,5-3 91-119 546-05 2-5
91-054 876-15 1-3 91-118 539-05 1-3 91-119112-01 2-2,2-5,5-3 91-119 670-11 2-5
91-056 192-25 1-5,1-6,1-9 91-118 553-05 1-5 91-119 115-01 2-2,2-5,5-3 91-119 681-91 1-2
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91-056 578-91 1-9 91-118 570-92 1-7 91-119 121-12 1-12 91-119 705-12 1-7
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91-119 961-05 1-2,5-1 91-164 637-05 5-4 91-166 552-02 1-I I 91-175 049-12 1-7
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91-162 526-05 1-11 91-164903-91 1-4 91-168 351-05 2-2,2-5 91-175 311-05 2-1
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91-176 302-05 1-4 91-262385-75/893 11-1 91-263162-15 3-2 91-263219-71/895 2-5
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,1. I

Zoje ZJ9610, ZJ9620 & ZJ9625

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Zoje ZJ9610, ZJ9620 & ZJ9625

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~~..........................................................................................

2 Proper use ............................................................................. 4

4 Explanation of symbols .............................................................. 6

5 Controls ........................ ·' ................... , .................................. 'I

6 Installation and commissioning ................................................. -10

7 Preparation ........................................................................... ··17

I, Tools, gauges and other accessories................................................ 29

9.03.27 Bobbin winder ............................................................................. . 60,

Do not operate without finger guard

I 1. 02 I 1'1" 'F ff.J *fJ?!<¥=1:: iilHJ:I:JJii

e '16~~Jil.M!l¥!1t A 9'! A -'7 !il'AJJU!t1fl'f::X:tJL R~ Ef.J IIIJJ'?'t!El!i'A3C:'i'.I1t"1JOO Ef.J:I'ifiJII o

I: e The operating and specialist personnel must to be instructed in the safeguards of

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71'i'r7f?,}]~ '!lt!E~#JP 'i::L281f!L<l~ !

.'fit7f41J ~IFF! li'MtiJl? !Jtl5 81 tiL~ !

I I 2 ii\ZJ'fHli\JE Proper use

ZJ9625 Mlf'-#, r~J!l. 'ffi'1HJ!i$J:iS*'I-1t, m1tJJ'Il!ill'fP IEJZJ'ifi·ErtJttJ't!i(l';:flii~i'JJ

Is a single needle, high-speed post bed sewing machine (post to

ZJ9620 :li!:Xltit, iflil£, 11Hl:fi!U;IJJ2<t41t, m1tEEJl!1JErtitt:r~r~:flii#iii'Jl:fJL"

ZJ9610 M.>¥'-~1, ;%)![, w1'fil!i$J:iSi'4$t, m1tEEJl!1l;fPIEJ~~I·ErtJttJ't!i(l';:flii~i'Jl

J! !t~tJl~ Rlr Slif ill~ Rn ;fP ~i'IH 'IV. 'I' ~nlHJJiJ'\;fcl!i2Hiii'Jl"

fJi&JltJUfl/k.R. >t Sewing head dimensions

Nli&l<~li.S Connection data

3.02 Needles and threads

f<!Hffit/!-""" (Nm) q~Jll*lt ZJ9620 ZJ9610

A 60/3 70 134 134

II i B 40/3 90 134 134-35 134

I II c 15/3 120 134-35 134

A 60/3 70 134 134

B 40/3 90 134 134-35 134

c 15/3 120 134-35 134

4 I -ft.~~ Explanation of symbols

[I] flt;ij:;. -r;:r .m Note, information

~ mii!i. 1~~ Cleaning, care

rit?. 1t:*.l'l!. i.!ll~. r1i'1t:* c.Rilb!J1f\[Jc.A.V'\%Ji'Z(IfJI1tl

;lm I (\) \ • :tt~l'JJu1'1l'P. JUl~ti.rrjg;'m1. m~i¥J;ii i'JJ

5.02 1f ~:i!mi.H& J1Jfil3 1'8 ~ •C.• ~ t5! lliiJ ~

Presetting the number of stitches, see Instruction Manual of

0= ilttll:{iL:li Neutral position

3= ~~- ({:E'JO<~i'f-D .. Il{];l)li!i'iJ:)

5.04 Lever for lifting roller presser

e The roller presser can be raised by

5.05 JJ;fJHf Knee lever

e PJ (!..( JillJ::tloJ ll1i ~J!Jf7k1:f loJ fiHtJm'j;'jl,;ff1,

~~~ I ~~ :li<:J"ilii9!:R$& lliH!IJ0

f--"1/ e The roller presser can be raised by

'\ e The stitch length is set by pressing key 1

5.07 ~~ lliJl!l! rliJ 7H~ z;JJ

e ~ ~ !iii Jli HtiJ 1il /t9 ,If, , PJ [;.( JHi li lnJ T ~

e When the roller presser is raised, it

6.01 '.t: ~ Installation

~:tn.M'll:&Ji!Jr.\1:, ~-~~-.-~B(]Ji!JOO, ~&~*B(]R~.

~~~-lll~-8(]-~. J§lf.lj(f~. J§lf.lj( • • B(] • • ~TPIT~o

table height as required.

6.02 $:~~~ Fitting the reel stand

I··~~~ 6.02.03 ~'IU1L~1P"'ii-

I • :tEt~n2 &g *l1~ sl!li <t~ H2rw5ttr:tE {! L3'C

6.02.04 ~~m'¥*-"-1¥1 Ff:!.7i!JfJL~IJ'm:fil:

e Attach bearing plate 1 to motor2 with screws3 as shown in Fig.

Attach bearing Plate 1 of motor 2

e In this position fit toothed belt 1.

e Attach belt guard 1 with screws 2 and '3.

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9.03.06 a~oo1oma*· •••. #~--~~~•

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