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Appendix - 7 Blasting Assessment
Appendix - 7 Blasting Assessment
Appendix - 7 Blasting Assessment
Assessment
APPENDIX 7
REPORT 30-1646-R1
Revision 0
PREPARED FOR
Umwelt Australia Pty Ltd
PO Box 838
Toronto NSW 2283
4 JULY 2007
Blasting Noise and Vibration Assessment
Glendell Mine
Modification to Development Consent
PREPARED BY:
Heggies Pty Ltd
ABN 29 001 584 612
Level 1, 14 Watt Street Newcastle NSW 2300 Australia
(PO Box 1768 Newcastle NSW 2300 Australia)
Telephone 61 2 4908 4500 Facsimile 61 2 4908 4501
Email newcastle@heggies.com Web www.heggies.com
DISCLAIMER
Reports produced by Heggies Pty Ltd are prepared for a particular Client’s objective and are based on a specific scope, conditions and limitations, as agreed
between Heggies and the Client. Information and/or report(s) prepared by Heggies may not be suitable for uses other than the original intended objective. No
parties other than the Client should use any information and/or report(s) without first conferring with Heggies.
The information and/or report(s) prepared by Heggies should not be reproduced, presented or reviewed except in full. Before passing on to a third party any
information and/or report(s) prepared by Heggies, the Client is to fully inform the third party of the objective and scope and any limitations and conditions, including
any other relevant information which applies to the material prepared by Heggies. It is the responsibility of any third party to confirm whether information and/or
report(s) prepared for others by Heggies are suitable for their specific objectives.
DOCUMENT CONTROL
Heggies Pty Ltd Blasting Noise and Vibration Assessment Glendell Mine
Report Number 30-1646-R1 Modification to Development Consent
Revision 0 Umwelt Australia Pty Ltd
(30-1646R1.doc) 4 July 2007 Page 2
TABLE OF CONTENTS
1 INTRODUCTION 1
1.1 Project Description 1
1.2 Project Area 2
6 CONCLUSION 12
Heggies Pty Ltd Blasting Noise and Vibration Assessment Glendell Mine
Report Number 30-1646-R1 Modification to Development Consent
Revision 0 Umwelt Australia Pty Ltd
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1 INTRODUCTION
Heggies Pty Ltd (Heggies) has been commissioned by Umwelt Australia Pty Ltd (Umwelt), on
behalf of Xstrata Mt Owen Pty Limited (XMO), to conduct an assessment of potential noise and
vibration impacts from blasting associated with the proposed modification of the Glendell Mine
development consent.
XMO proposes to modify the Glendell Mine development consent to enable the integration of
Glendell into the Mt Owen Complex Operations whilst enabling the implementation of a revised
conceptual mine plan. The revised conceptual mine plan includes:
y Undertaking mining in a north to south direction.
y Increasing the rate of ROM coal production from up to 3.6Mtpa to 4.5Mtpa.
y Undertaking mining through the use of excavator and truck operations.
y Alteration to the location of the approved out-of-pit overburden emplacement areas.
Integration of Glendell mine into the approved Mt Owen complex will include the use of existing
and approved infrastructure for coal processing and product coal transportation, life of mine
rejects and tailing management, water management and environmental management systems.
Other aspects of the proposed modification include:
y Relocating and rationalisation of site infrastructure.
y Relocating the mine access road.
y Extending the current development consent by 10 years.
y Reducing the approved diversion of Swamp Creek.
y Constructing a mine water transfer dam.
The proposed staged mine plan was provided to Heggies by XMO. Potential impacts from
blasting were assessed for each stage of the proposed conceptual mine plan; years 1.5, 3, 6, 9
and 12.
Blasting will typically be conducted four (4) times per week over the life of the mine and typically
between the hours of 9.00 am and 5.00 pm (EST) and 9.00 am an 6.00 pm (DST) Monday to
Saturday. It is proposed to extend the permissible time of blasting from 7.00 am to 9.00 am as an
emergency measure to ensure continuation of mining only; it would not be routine practice to
blast at this time. Blasting would only occur prior to 9.00 am where wind conditions are
favourable and temperature inversions are not present.
The average depth of drill holes is approximately 15 metres, with holes generally spaced between
six (6) and seven (7) metres apart. An average blast pattern will have approximately 390 drill holes
covering a surface area of approximately 16,000 m2. Ammonium nitrate based explosives will be
used and these can be either loose poured or pumped products depending upon the ground
conditions (including water make) and the surrounding rock type and strength. The blast is
initiated with the aid of primers and detonators with the detonation of each hole delayed in a pre-
designed sequence to optimise fragmentation within the environmental constraints.
Heggies Pty Ltd Blasting Noise and Vibration Assessment Glendell Mine
Report Number 30-1646-R1 Modification to Development Consent
Revision 0 Umwelt Australia Pty Ltd
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1.2 Project Area
Glendell Mine is located in the Hunter Coalfields at Hebden in the Upper Hunter Valley of New
South Wales (NSW), approximately 25 kilometres northwest of Singleton, 26 kilometres southeast
of Muswellbrook and 2km north of Camberwell village. The closest privately owned residences
surrounding the Glendell DA area are located approximately 1.3km to the south and
approximately 2.7km to the east of Glendell Mine during the proposed Year 9 of operations.
Camberwell Church has also been considered as part of this assessment.
A 132kV Energy Australia power line crosses the eastern extent of the Glendell DA area in a north
to south direction. The main northern railway forms the southern and south-western boundary of
the Glendell DA area and separates the Glendell DA area from the neighbouring Ashton coal mine.
The Mt Owen Rail loop forms the eastern boundary of the Glendell DA area.
A site location map has been provided by Umwelt and is included here as Figure 1.
Heggies Pty Ltd Blasting Noise and Vibration Assessment Glendell Mine
Report Number 30-1646-R1 Modification to Development Consent
Revision 0 Umwelt Australia Pty Ltd
(30-1646R1.doc) 4 July 2007 Page 2
Figure 1 Site Location Map
Heggies Pty Ltd Blasting Noise and Vibration Assessment Glendell Mine
Report Number 30-1646-R1 Modification to Development Consent
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2 BLAST NOISE AND VIBRATION CRITERIA
The NSW Department of Environment and Conservation (DEC) advocates the use of ANZECC
guidelines for assessing potential blast emissions impacts at residential and other noise and/or
vibration sensitive receivers. The ANZECC guidelines are based on human comfort levels and are
much more stringent than those based on the potential for damage to structures. The ANZECC
guidelines are summarised as follows:
y The recommended maximum level for airblast is 115 dB Linear.
y The level of 115 dB Linear may be exceeded on up to 5% of the total number of blasts
over a period of 12 months. The level should not exceed 120 dB Linear at any time.
y The recommended maximum for ground vibration is 5 mm/s, Peak Vector Sum (PVS)
vibration velocity.
y The PVS level of 5 mm/s may be exceeded on up to 5% of the total number of blasts over
a period of 12 months. The level should not exceed 10 mm/s at any time.
y Blasting should generally only be permitted during the hours of 0900 hrs to 1700 hrs
Monday to Saturday. Blasting should not take place on Sundays and public holidays.
y Blasting should generally take place no more than once per day.
As outlined in Section 1.1, XMO proposes to undertake blasting from 7.00 am to 9.00 am as an
emergency measure to ensure continuation of mining only; it would not be routine practice to
blast during this time. Blasting would only occur prior to 9.00 am where wind conditions are
favourable and temperature inversions are not present. It should be noted that several blasts may
be initiated within the one blasting period on a particular day.
The vibration criteria presented in Table 1 are proposed for the purpose of assessing blast
emissions from the proposed modifications to the Glendell mine development consent at railway
culverts and bridges along the Main Northern Rail Line and electricity transmission lines crossing
the Glendell DA area.
The criteria have been confirmed as being applicable to the proposed modifications by the
relevant service providers; ARTC and Energy Australia. These criteria may alter in the future
through further consultation with the infrastructure owners.
The German standard DIN 4150.3-1999 provides criteria that have been specifically derived for
structures such as reinforced concrete engineered structures that are inherently much more
resistant to vibration effects. DIN 4150.3 provides a vibration velocity guideline value of 80 mm/s
for evaluating the effects of short-term vibration on buried pipe-work made from ‘clay, concrete,
reinforced concrete, pre-stressed concrete and metal (with or without flange)’.
Heggies Pty Ltd Blasting Noise and Vibration Assessment Glendell Mine
Report Number 30-1646-R1 Modification to Development Consent
Revision 0 Umwelt Australia Pty Ltd
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In this context, the 25 mm/s criterion for culverts and bridges along the Main Northern Rail Line
can be considered as being overly conservative and it is recommended that this vibration criterion
at the Glendell site should be 80 mm/s. Notwithstanding this, a vibration limit of 25 mm/s for rail
culverts and bridges along the Main Northern Rail Line has been utilised for the assessment of
impacts from surrounding mining operations and has been utilised for the purposes of this
assessment.
Heggies Pty Ltd Blasting Noise and Vibration Assessment Glendell Mine
Report Number 30-1646-R1 Modification to Development Consent
Revision 0 Umwelt Australia Pty Ltd
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3 BLAST EMISSION PREDICTION
Measured airblast and ground vibration data recorded at Mt Owen mine (located adjacent to
Glendell in the Hunter Valley NSW) between January 2002 and June 2003 were analysed for the
purpose of blast emission prediction from Glendell. The proposed blast design at Glendell will be
similar to that undertaken at Mt Owen Mine. The measured emission data from Mt Owen have
been used to develop prediction site laws for ground vibration and airblast to form the basis of
future blast designs at Glendell.
Site specific relationships between the level of blast emissions and scaled distance (SD) have
been developed. The scaled distance is determined from the following equation:
D
SD = 3 where D is the distance from the blast site to the monitoring location and MIC is
MIC the maximum explosive charge mass (kg) detonated in any 10ms interval.
The site law for ground vibration is provided in Figure 2 together with the measured data utilised
in developing the site law.
The line labelled 50% is based on the median of the measured data set. However, the criteria
advocated by the ANZECC cater for the inherent variation in emission levels from a given blast
design by allowing a five per cent exceedance of a general criterion. Correspondingly, the “5%
exceedance” line has also been included in the blast emission site law.
0.1
100 1000
Scaled Distance [m/kg^(1/3)]
Review of Figure 2 (and the statistical analysis involved in producing it) indicates that the 5%
exceedance line, developed in relation to measured ground vibration data from Mt Owen, is likely
to predict potential levels of vibration with a reasonable level of confidence.
Heggies Pty Ltd Blasting Noise and Vibration Assessment Glendell Mine
Report Number 30-1646-R1 Modification to Development Consent
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The site law for airblast (blue lines) and the measured data is provided in Figure 3. The line based
on the median of the measured data set and the “5% exceedance” line has again been included.
For comparison, the corresponding exceedance lines based on the airblast prediction formula
provided in the ICI Blasting Guide (now Orica) are also shown in Figure 3 (black lines).
125
120
115
Airblast (dB Linear)
ICI(95%): SPL(95%)=174.1-24log(SD)
105
100
95
90
100 1000
Scaled Distance [m/kg^(1/3)]
Review of Figure 3, and comparison with the ICI equations, indicates that airblast cannot be
predicted using the site laws generated from measured data with a reasonable level of
confidence. Hence, an adjusted form of the median ICI formula has been utilised for the
purposes of airblast prediction (line shown in red).
The 5% exceedance site laws for airblast and ground vibration utilised for the purpose of
predicting blast emissions from Glendell are:
where SPL(95%) and PVS(95%) are the levels of airblast (dB Linear) and ground vibration (Peak
Vector Sum, mm/s) respectively, above which 5% of the total population of data points will lie,
assuming that the population has the same statistical distribution as the underlying measured
sample.
Heggies Pty Ltd Blasting Noise and Vibration Assessment Glendell Mine
Report Number 30-1646-R1 Modification to Development Consent
Revision 0 Umwelt Australia Pty Ltd
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4 FUTURE BLAST DESIGNS
The approach of this assessment was to determine the limiting factors to blast design at Glendell
with the aim of achieving the relevant criteria outlined in Section 2. Calculations were conducted
using the equations developed in Section 3.1 to determine allowable Maximum Instantaneous
Charge (MIC) and potential impacts at surrounding sensitive receivers including the closest
private residences and infrastructure to the Glendell DA area.
Table 2 contains the results of airblast and ground vibration predictions. The distance quoted in
Table 2 is the potential nearest distance that blasting could occur to the receivers. Actual
airblast/vibration levels will depend highly on the blast location within the active mining area in
relation to the nearest noise/vibration-sensitive receivers.
The results of the allowable MIC calculations are presented in graphical format in Appendices A1,
A2 and A3. Results are also presented in tabular format in Appendices B1, B2 and B3.
Appendix B does not contain a table regarding allowable MIC based on ground vibration at the
nearest private residence since airblast will always be the limiting criteria at any private residential
location. Notwithstanding this, a graph with this information is contained in Appendix A.
Heggies Pty Ltd Blasting Noise and Vibration Assessment Glendell Mine
Report Number 30-1646-R1 Modification to Development Consent
Revision 0 Umwelt Australia Pty Ltd
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As can be seen from the results contained in Table 2, the proposed standard blast design is not
restricted during the initial stages of mining operations.
The most restrictive characteristics, in terms of allowable MIC (kg), is either airblast at the nearest
private residential location (Year 9) or ground vibration at an electricity transmission pole
(Year 12). The values provided here are the most restrictive of those likely to be encountered
while blasting on site. To determine the actual limiting MIC for a specific blast location the graphs
and/or tables provided in Appendices A and B can be utilised.
As the initial blasting in the proposed mine stage plan will be conducted at the furthest point from
the nearest privately owned residences and infrastructure, the opportunity exists to monitor the
blasting as mining advances to progressively update the blast emissions site laws (ground
vibration and airblast) and optimise future blast designs based on actual site conditions.
By adopting this approach, in conjunction with the inevitable future introduction of improved
blasting products and/or methods, it is anticipated that the blast emissions criteria can be met
without imposing any significant constraints on blast designs throughout the life of the mine.
In addition, XMO will undertake detailed designs for each blast, in consultation with relevant
service providers and authorities, in order to maximise blast efficiency whilst minimising dust,
fumes, ground vibration and airblast impacts on surrounding residences and infrastructure over
the life of the mine.
Heggies Pty Ltd Blasting Noise and Vibration Assessment Glendell Mine
Report Number 30-1646-R1 Modification to Development Consent
Revision 0 Umwelt Australia Pty Ltd
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5 BLAST MONITORING PROTOCOL
All blasting at Glendell should be monitored at a minimum of two locations; a reference location
and another location representative of the nearest noise and/or vibration-sensitive receiver.
Vibration velocity geophones should be coupled to the ground via a “star stake” embedded in the
consolidated surface approximately 25 m from the subject building or structure, with the
microphone positioned in the free-field.
All blast monitoring should be accompanied by both qualitative description (including cloud cover)
and quantitative measurements of prevailing local weather conditions at the time of each blast.
Heggies Pty Ltd Blasting Noise and Vibration Assessment Glendell Mine
Report Number 30-1646-R1 Modification to Development Consent
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5.3 Blast Design Records and Predicted Emission Levels
Blast design records should be maintained for all individual blast events. The purpose of the
record is to assist in the design and optimisation of future blast events, planning and control of
blast emissions and to provide a traceable system of documentation in case of an exceedance or
a complaint.
The blasting coordinator should record the blast parameters for each blast event including
y Blast identification number
y Date of blast
y Location of blast (East, North, RL)
y Time of blast initiation
y Maximum Instantaneous Charge (MIC). [maximum explosive mass to be detonated in any
8ms interval]
y Plan distance from blast location to monitoring station
y Peak Vector Sum(PVS) resultant ground vibration level (mm/s)
y Peak Linear airblast level (dB Linear)
y Burden, spacing and powder factor
y Meteorological conditions (eg wind speed, direction, cloud cover, rainfall)
Heggies Pty Ltd Blasting Noise and Vibration Assessment Glendell Mine
Report Number 30-1646-R1 Modification to Development Consent
Revision 0 Umwelt Australia Pty Ltd
(30-1646R1.doc) 4 July 2007 Page 11
6 CONCLUSION
Heggies Pty Ltd (Heggies) has conducted an assessment of potential noise and vibration impacts
from blasting from the proposed modifications to the Glendell Mine development consent.
Historical blast emission data from Mt Owen, a coal mine adjacent to Glendell, were utilised for
the purpose of blast emission prediction from Glendell as the proposed blast design will be similar
to that used at Mt Owen. The measured emission data from Mt Owen were used to develop
prediction site laws for ground vibration and airblast to form the basis of future blast designs at
Glendell.
Calculations were conducted to estimate allowable MIC’s for compliance with the relevant airblast
and vibration criteria at the nearest potentially affected noise and vibration-sensitive receivers
including private residential locations, electricity transmission poles and railway infrastructure.
The results of these calculations are provided in Table 2, Appendix A and Appendix B. To
determine the limiting MIC for a specific blast location the graphs and/or tables provided in
Appendices A and B can be utilised.
As the initial blasting in the proposed mine stage plan will be conducted at the furthest point from
the nearest non-mine owned residences, the opportunity exists to monitor the blasting as
extraction gradually advances towards the residences and to progressively update the blast
emissions site laws (ground vibration and airblast) in order to optimise future blast designs based
on actual site conditions.
The approach of this assessment was to determine the limiting factors to blast design at Glendell,
with the aim of achieving the relevant criteria outlined in Section 2, and to provide guidance for
the future detailed design of blasting practices at Glendell. Where potential impacts on
surrounding private receivers and infrastructure within the vicinity of the Glendell DA area limit the
proposed standard blast design during operations, XMO will undertake detailed design for blasts
in consultation with relevant service providers and authorities.
Heggies Pty Ltd Blasting Noise and Vibration Assessment Glendell Mine
Report Number 30-1646-R1 Modification to Development Consent
Revision 0 Umwelt Australia Pty Ltd
(30-1646R1.doc) 4 July 2007 Page 12
Appendix A1
Report 30-1646R1
Page 1 of 1
Glendell Blast Emission Predictions - Limiting MIC based on Airblast at Nearest Residences
200
190
180
170
Overpressure (dB Linear)
160
150
140
130
120
110
100
0 500 1000 1500 2000 2500 3000 3500
Distance from blast (m)
MIC 115kg MIC 335kg MIC 1000kg MIC 5000kg Residential Airblast Criteria (115 dB Linear)
(30-1646R1 Appendix A1 20070222.doc) Heggies Pty Ltd
Appendix A2
Report 30-1646R1
Page 1 of 1
Glendell Blast Emission Predictions - Limiting MIC based on Ground Vibration at Nearest Residences
15
Peak Vector Sum Vibration (mm/s)
10
0
0 500 1000 1500 2000 2500 3000
Distance from blast (m)
MIC 20000kg MIC 10000kg MIC 5000kg MIC 1000kg Residential Vibration Criteria (5mm/s)
(30-1646R1 Appendix A2 20070222.doc) Heggies Pty Ltd
Appendix A3
Report 30-1646R1
Page 1 of 1
Glendell Blast Emission Predictions - Limiting MIC based on Ground Vibration at Nearest Infrastructure
200
180
160
Peak Vector Sum Vibration Velocity (mm/s)
140
120
100
80
60
40
20
0
0 100 200 300 400 500 600 700 800 900 1000
Distance from blast (m)
MIC 134kg MIC 510kg MIC 1000kg MIC 5000kg MIC 10000kg Rail Vibration Criteria Electricity Transmission Poles Vibration Criteria
(30-1646R1 Appendix A3 20070222.doc) Heggies Pty Ltd
Appendix B1
Report 30-1646R1
Page 1 of 4
Distance vs Allowable MIC for Residences (Airblast Overpressure = 115 dB Linear)
Distance (m) Allowable MIC (kg) Distance (m) Allowable MIC (kg) Distance (m) Allowable MIC (kg)
10 0.0 430 11.6 850 89.3
20 0.0 440 12.4 860 92.5
30 0.0 450 13.2 870 95.7
40 0.0 460 14.2 880 99.1
50 0.0 470 15.1 890 102.5
60 0.0 480 16.1 900 106.0
70 0.0 490 17.1 910 109.6
80 0.1 500 18.2 920 113.2
90 0.1 510 19.3 930 116.9
100 0.1 520 20.4 940 120.7
110 0.2 530 21.6 950 124.6
120 0.3 540 22.9 960 128.6
130 0.3 550 24.2 970 132.7
140 0.4 560 25.5 980 136.8
150 0.5 570 26.9 990 141.1
160 0.6 580 28.4 1000 145.4
170 0.7 590 29.9 1010 149.8
180 0.8 600 31.4 1020 154.3
190 1.0 610 33.0 1030 158.9
200 1.2 620 34.6 1040 163.5
210 1.3 630 36.4 1050 168.3
220 1.5 640 38.1 1060 173.1
230 1.8 650 39.9 1070 178.1
240 2.0 660 41.8 1080 183.1
250 2.3 670 43.7 1090 188.3
260 2.6 680 45.7 1100 193.5
270 2.9 690 47.8 1110 198.8
280 3.2 700 49.9 1120 204.2
290 3.5 710 52.0 1130 209.8
300 3.9 720 54.3 1140 215.4
310 4.3 730 56.6 1150 221.1
320 4.8 740 58.9 1160 226.9
330 5.2 750 61.3 1170 232.8
340 5.7 760 63.8 1180 238.9
350 6.2 770 66.4 1190 245.0
360 6.8 780 69.0 1200 251.2
370 7.4 790 71.7 1210 257.5
380 8.0 800 74.4 1220 264.0
390 8.6 810 77.3 1230 270.5
400 9.3 820 80.2 1240 277.2
410 10.0 830 83.1 1250 283.9
420 10.8 840 86.2 1260 290.8