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Nissan Livina L11 - Engine Control System
Nissan Livina L11 - Engine Control System
E
CONTENTS
HR15DE, HR16DE EVAP Canister Purge Volume Control Solenoid F
Valve ........................................................................26
HOW TO USE THIS MANUAL ..................... 11 Exhaust Valve Timing Control Position Sensor .......26
Exhaust Valve Timing Control Solenoid Valve ........26 G
APPLICATION NOTICE .....................................11 Fuel Injector .............................................................26
How to Check Vehicle Type .................................... 11 Fuel Pump ...............................................................27
Heated Oxygen Sensor 2 ........................................27
PRECAUTION .............................................. 12 Ignition Coil With Power Transistor .........................28
H
EC-1
EVAPORATIVE EMISSION SYSTEM : System DIAGNOSIS DESCRIPTION (TYPE 2) : Counter
Description .............................................................. 42 System .................................................................... 56
DIAGNOSIS DESCRIPTION (TYPE 2) : Driving
INTAKE VALVE TIMING CONTROL ........................ 42 Pattern .................................................................... 59
INTAKE VALVE TIMING CONTROL : System De- DIAGNOSIS DESCRIPTION (TYPE 2) : Malfunc-
scription .................................................................. 43 tion Indicator Lamp (MIL) ........................................ 60
EXHAUST VALVE TIMING CONTROL .................... 43 TYPE 1 ....................................................................... 60
EXHAUST VALVE TIMING CONTROL : System TYPE 1 : On Board Diagnosis Function .................. 60
Description .............................................................. 44
TYPE 2 ....................................................................... 64
STARTER MOTOR DRIVE CONTROL ..................... 44 TYPE 2 : On Board Diagnosis Function .................. 64
STARTER MOTOR DRIVE CONTROL : System CONSULT Function ................................................ 67
Description .............................................................. 45
ECU DIAGNOSIS INFORMATION ............. 76
ENGINE PROTECTION CONTROL AT LOW EN-
GINE OIL PRESSURE .............................................. 45 ECM ................................................................... 76
ENGINE PROTECTION CONTROL AT LOW EN- Reference Value ..................................................... 76
GINE OIL PRESSURE : System Description ......... 45 Fail Safe ................................................................. 87
DTC Inspection Priority Chart ............................... 89
ALTERNATOR POWER GENERATION VOLT-
DTC Index .............................................................. 90
AGE VARIABLE CONTROL SYSTEM ..................... 46
Test Value and Test Limit ....................................... 93
ALTERNATOR POWER GENERATION VOLT-
AGE VARIABLE CONTROL SYSTEM : System WIRING DIAGRAM ................................... 101
Description .............................................................. 46
ENGINE CONTROL SYSTEM .......................... 101
CAN COMMUNICATION ........................................... 46
Wiring Diagram ..................................................... 101
CAN COMMUNICATION : System Description ...... 46
EC-2
BASIC INSPECTION ........................................ 131 P0075 IVT CONTROL SOLENOID VALVE .... 172
Work Procedure .................................................... 131 DTC Description .................................................... 172 A
Diagnosis Procedure ............................................. 172
FUEL PRESSURE CHECK .............................. 135 Component Inspection (Intake Valve Timing Con-
Work Procedure .................................................... 135 trol Solenoid Valve) ............................................... 173 EC
HOW TO SET SRT CODE ................................ 137 P0078 EVT CONTROL SOLENOID VALVE ... 175
Description ............................................................ 137 DTC Description .................................................... 175
SRT Set Driving Pattern ........................................ 138 Diagnosis Procedure ............................................. 175 C
Work Procedure .................................................... 140 Component Inspection (Exhaust Valve Timing
Control Solenoid Valve) ......................................... 176
DTC/CIRCUIT DIAGNOSIS ....................... 142
D
P0102, P0103 MAF SENSOR ......................... 178
TROUBLE DIAGNOSIS - SPECIFICATION DTC Description .................................................... 178
VALUE .............................................................. 142 Diagnosis Procedure ............................................. 179
Description ............................................................ 142 Component Inspection (Mass Air Flow Sensor) .... 180 E
Component Function Check .................................. 142
Diagnosis Procedure ............................................. 143 P0112, P0113 IAT SENSOR ........................... 183
DTC Description .................................................... 183 F
POWER SUPPLY AND GROUND CIRCUIT .... 150 Diagnosis Procedure ............................................. 183
Diagnosis Procedure ............................................. 150 Component Inspection (Intake Air Temperature
U0101 CAN COMM CIRCUIT ........................... 154 Sensor) .................................................................. 184
G
DTC Description .................................................... 154 P0117, P0118 ECT SENSOR .......................... 185
Diagnosis Procedure ............................................. 154 DTC Description .................................................... 185
U1001 CAN COMM CIRCUIT ........................... 155 Diagnosis Procedure ............................................. 185 H
DTC Description .................................................... 155 Component Inspection (Engine Coolant Tempera-
ture Sensor) ........................................................... 187
Diagnosis Procedure ............................................. 155
P0122, P0123 TP SENSOR ............................ 188 I
P0011 IVT CONTROL ...................................... 156
DTC Description .................................................... 156 DTC Description .................................................... 188
Diagnosis Procedure ............................................. 157 Diagnosis Procedure ............................................. 188
Component Inspection (Throttle Position Sensor).. 190 J
Component Inspection (Crankshaft Position Sen-
sor) ........................................................................ 158 P0130 A/F SENSOR 1 .................................... 192
Component Inspection (Camshaft Position Sen- DTC Description .................................................... 192
sor) ........................................................................ 159 K
Diagnosis Procedure ............................................. 194
Component Inspection (Intake Valve Timing Con-
trol Solenoid Valve) ............................................... 160 P0131 A/F SENSOR 1 .................................... 196
DTC Description .................................................... 196 L
P0014 EVT CONTROL ..................................... 161 Diagnosis Procedure ............................................. 197
DTC Description .................................................... 161
Diagnosis Procedure ............................................. 162 P0132 A/F SENSOR 1 .................................... 199
Component Inspection (Exhaust Valve Timing DTC Description .................................................... 199 M
Control Solenoid Valve) ........................................ 163 Diagnosis Procedure ............................................. 200
Component Inspection (Crankshaft Position Sen-
sor) ........................................................................ 164 P0133 A/F SENSOR 1 .................................... 202 N
Component Inspection (Exhaust Valve Timing DTC Description .................................................... 202
Control Position Sensor) ....................................... 165 Diagnosis Procedure ............................................. 203
Component Inspection (A/F Sensor 1 Heater) ...... 206
P0031, P0032 A/F SENSOR 1 HEATER ......... 166 O
Component Inspection (Mass Air Flow Sensor) .... 206
DTC Description .................................................... 166
Diagnosis Procedure ............................................. 166 P0137 HO2S2 .................................................. 209
Component Inspection (A/F Sensor 1 Heater) ...... 167 DTC Description .................................................... 209 P
Diagnosis Procedure ............................................. 211
P0037, P0038 HO2S2 HEATER ....................... 169 Component Inspection (Heated Oxygen Sensor 2)
DTC Description .................................................... 169 .. 212
Diagnosis Procedure ............................................. 170
Component Inspection (Heated Oxygen Sensor 2 P0138 HO2S2 .................................................. 214
Heater) .................................................................. 171 DTC Description .................................................... 214
Diagnosis Procedure ............................................. 218
EC-3
Component Inspection (Heated Oxygen Sensor 2) Diagnosis Procedure ............................................. 265
..220
P0444 EVAP CANISTER PURGE VOLUME
P0139 HO2S2 .................................................. 223 CONTROL SOLENOID VALVE ........................ 268
DTC Description ....................................................223 DTC Description .................................................... 268
Diagnosis Procedure .............................................225 Diagnosis Procedure ............................................. 268
Component Inspection (Heated Oxygen Sensor 2) Component Inspection (EVAP Canister Purge
..226 Volume Control Solenoid Valve) ........................... 270
P0171 FUEL INJECTION SYSTEM FUNC- P0500 VSS ........................................................ 271
TION ................................................................. 229 DTC Description .................................................... 271
DTC Description ....................................................229 Diagnosis Procedure ............................................. 273
Diagnosis Procedure .............................................230
P0520 EOP SENSOR ....................................... 274
P0172 FUEL INJECTION SYSTEM FUNC- DTC Description .................................................... 274
TION ................................................................. 233 Diagnosis Procedure ............................................. 274
DTC Description ....................................................233 Component Inspection (Engine Oil Pressure Sen-
Diagnosis Procedure .............................................234 sor) ........................................................................ 276
P0196 EOT SENSOR ...................................... 237 P0524 ENGINE OIL PRESSURE ..................... 277
DTC Description ....................................................237 DTC Description .................................................... 277
Diagnosis Procedure .............................................238 Diagnosis Procedure ............................................. 279
Component Inspection (Engine Oil Temperature Component Inspection (Engine Oil Pressure Sen-
Sensor) ..................................................................238 sor) ........................................................................ 280
P0197, P0198 EOT SENSOR .......................... 240 P0603 ECM POWER SUPPLY ......................... 282
DTC Description ....................................................240 DTC Description .................................................... 282
Diagnosis Procedure .............................................240 Diagnosis Procedure ............................................. 282
Component Inspection (Engine Oil Temperature
Sensor) ..................................................................241 P0605 ECM ....................................................... 284
DTC Description .................................................... 284
P0222, P0223 TP SENSOR ............................. 243 Diagnosis Procedure ............................................. 285
DTC Description ....................................................243
Diagnosis Procedure .............................................243 P0607 ECM ....................................................... 286
Component Inspection (Throttle Position Sensor)..245 DTC Description .................................................... 286
Diagnosis Procedure ............................................. 286
P0300, P0301, P0302, P0303, P0304 MIS-
FIRE ................................................................. 247 P0643 SENSOR POWER SUPPLY .................. 287
DTC Description .................................................... 287
DTC Description ....................................................247
Diagnosis Procedure ............................................. 288
Diagnosis Procedure .............................................248
Component Inspection (A/F Sensor 1 Heater) ......252 P0850 PNP SWITCH ........................................ 290
P0327, P0328 KS ............................................. 253 CVT .......................................................................... 290
DTC Description ....................................................253 CVT : DTC Description ......................................... 290
Diagnosis Procedure .............................................253 CVT : Diagnosis Procedure .................................. 291
Component Inspection (Knock Sensor) .................254
M/T ........................................................................... 292
P0335 CKP SENSOR (POS) ........................... 255 M/T : DTC Description .......................................... 292
DTC Description ....................................................255 M/T : Diagnosis Procedure ................................... 294
Diagnosis Procedure .............................................255
Component Inspection (Crankshaft Position Sen- P1078 EVT CONTROL POSITION SENSOR .. 296
sor) ........................................................................257 DTC Description .................................................... 296
Diagnosis Procedure ............................................. 296
P0340 CMP SENSOR (PHASE) ...................... 259 Component Inspection (Exhaust Valve Timing
DTC Description ....................................................259 Control Position Sensor) ....................................... 298
Diagnosis Procedure .............................................260
Component Inspection (Camshaft Position Sen- P1217 ENGINE OVER TEMPERATURE ......... 300
sor) ........................................................................262 DTC Description .................................................... 300
Diagnosis Procedure ............................................. 301
P0420 THREE WAY CATALYST FUNCTION . 263 Component Inspection (Engine Coolant Tempera-
DTC Description ....................................................263 ture Sensor) .......................................................... 302
EC-4
P1225 TP SENSOR .......................................... 304 P2100, P2103 THROTTLE CONTROL MO-
DTC Description .................................................... 304 TOR RELAY .................................................... 335 A
Diagnosis Procedure ............................................. 304 DTC Description .................................................... 335
Diagnosis Procedure ............................................. 336
P1226 TP SENSOR .......................................... 305
EC
DTC Description .................................................... 305 P2101 ELECTRIC THROTTLE CONTROL
Diagnosis Procedure ............................................. 305 FUNCTION ...................................................... 338
DTC Description .................................................... 338
P1550 BATTERY CURRENT SENSOR ........... 306 Diagnosis Procedure ............................................. 338 C
DTC Description .................................................... 306
Component Inspection (Throttle Control Motor) .... 341
Diagnosis Procedure ............................................. 306
Component Inspection (Battery Current Sensor) .. 308 P2118 THROTTLE CONTROL MOTOR ......... 342 D
DTC Description .................................................... 342
P1551, P1552 BATTERY CURRENT SEN- Diagnosis Procedure ............................................. 342
SOR .................................................................. 309 Component Inspection (Throttle Control Motor) .... 343
DTC Description .................................................... 309 E
Diagnosis Procedure ............................................. 309 P2119 ELECTRIC THROTTLE CONTROL
Component Inspection (Battery Current Sensor) .. 311 ACTUATOR ..................................................... 344
DTC Description .................................................... 344 F
P1553 BATTERY CURRENT SENSOR ........... 312 Diagnosis Procedure ............................................. 345
DTC Description .................................................... 312
Diagnosis Procedure ............................................. 312 P2122, P2123 APP SENSOR ......................... 346
Component Inspection (Battery Current Sensor) .. 314 DTC Description .................................................... 346 G
Diagnosis Procedure ............................................. 346
P1554 BATTERY CURRENT SENSOR ........... 315 Component Inspection (Accelerator Pedal Posi-
DTC Description .................................................... 315 H
tion Sensor) ........................................................... 348
Diagnosis Procedure ............................................. 316
Component Inspection (Battery Current Sensor) .. 317 P2127, P2128 APP SENSOR ......................... 349
DTC Description .................................................... 349
P1556, P1557 BATTERY TEMPERATURE I
Diagnosis Procedure ............................................. 349
SENSOR ........................................................... 318 Component Inspection (Accelerator Pedal Posi-
DTC Description .................................................... 318 tion Sensor) ........................................................... 351
Diagnosis Procedure ............................................. 318 J
Component Inspection (Battery Temperature P2135 TP SENSOR ......................................... 352
Sensor) .................................................................. 319 DTC Description .................................................... 352
Diagnosis Procedure ............................................. 352 K
P1650 STARTER MOTOR RELAY 2 ............... 321 Component Inspection (Throttle Position Sensor).. 354
DTC Description .................................................... 321
Diagnosis Procedure ............................................. 322 P2138 APP SENSOR ...................................... 356
DTC Description .................................................... 356 L
P1651 STARTER MOTOR RELAY .................. 324 Diagnosis Procedure ............................................. 356
DTC Description .................................................... 324 Component Inspection (Accelerator Pedal Posi-
Diagnosis Procedure ............................................. 325 tion Sensor) ........................................................... 359 M
P1652 STARTER MOTOR SYSTEM COMM .. 326 COOLING FAN ................................................ 360
DTC Description .................................................... 326
Diagnosis Procedure ............................................. 326 TYPE 1 ..................................................................... 360 N
TYPE 1 : Component Function Check ................... 360
P1715 INPUT SPEED SENSOR ...................... 328 TYPE 1 : Diagnosis Procedure .............................. 360
DTC Description .................................................... 328 TYPE 1 : Component Inspection (Cooling Fan) .... 361
Diagnosis Procedure ............................................. 328 O
TYPE 2 ..................................................................... 361
P1720 VSS ....................................................... 330 TYPE 2 : Component Function Check ................... 361
DTC Description .................................................... 330 TYPE 2 : Diagnosis Procedure .............................. 361 P
Diagnosis Procedure ............................................. 331 TYPE 2 : Component Inspection (Coolng Fan Mo-
tor) ......................................................................... 363
P1805 BRAKE SWITCH ................................... 332 TYPE 2 : Component Inspection (Cooling Fan Re-
DTC Description .................................................... 332
sistor) ..................................................................... 363
Diagnosis Procedure ............................................. 332
Component Inspection (Stop Lamp Switch) .......... 334 ELECTRICAL LOAD SIGNAL ........................ 364
Description ............................................................. 364
EC-5
Component Function Check ..................................364 SYMPTOM DIAGNOSIS ........................... 395
Diagnosis Procedure .............................................364
ENGINE CONTROL SYSTEM SYMPTOMS .... 395
EVAP CANISTER PURGE VOLUME CON- Symptom Table ..................................................... 395
TROL SOLENOID VALVE ............................... 366
Component Function Check ..................................366 NORMAL OPERATING CONDITION ............... 399
Diagnosis Procedure .............................................366 Description ............................................................ 399
Component Inspection (EVAP Canister Purge
Volume Control Solenoid Valve) ............................367 PERIODIC MAINTENANCE ...................... 400
EC-6
ENGINE CONTROL SYSTEM : WARNING/INDICATOR/CHIME LIST : Warning
Component Parts Location .................................. 412 lamps/Indicator lamps ............................................ 436 A
ECM ...................................................................... 415
Accelerator Pedal Position Sensor ........................ 416 ON BOARD DIAGNOSTIC (OBD) SYSTEM .. 437
Camshaft Position Sensor (PHASE) ..................... 416 Diagnosis Description ............................................ 437
EC
Cooling Fan ........................................................... 416
DIAGNOSIS SYSTEM (ECM) ......................... 438
Crankshaft Position Sensor (POS) ........................ 416
Electric Throttle Control Actuator .......................... 417 DIAGNOSIS DESCRIPTION .................................... 438
Engine Coolant Temperature Sensor .................... 418 C
DIAGNOSIS DESCRIPTION : 1st Trip Detection
EVAP Canister Purge Volume Control Solenoid Logic and Two Trip Detection Logic ...................... 438
Valve ..................................................................... 418 DIAGNOSIS DESCRIPTION : DTC and Freeze
Fuel Injector .......................................................... 418 Frame Data ............................................................ 438 D
Fuel Pump ............................................................. 419 DIAGNOSIS DESCRIPTION : Counter System .... 439
Heated Oxygen Sensor 1 ...................................... 419 DIAGNOSIS DESCRIPTION : Driving Pattern ...... 442
Heated Oxygen Sensor 2 ...................................... 420 DIAGNOSIS DESCRIPTION : Malfunction Indica- E
Ignition Coil With Power Transistor ....................... 420 tor Lamp (MIL) ....................................................... 443
Intake Air Temperature Sensor ............................. 421 On Board Diagnosis Function ................................ 443
Intake Valve Timing Control Solenoid Valve ......... 421 CONSULT Function ............................................... 446
Knock Sensor ........................................................ 421 F
Mass Air Flow Sensor ........................................... 422 ECU DIAGNOSIS INFORMATION ............ 452
Refrigerant Pressure Sensor ................................. 422
Stop Lamp Switch ................................................. 422 ECM ................................................................. 452 G
Reference Value .................................................... 452
STRUCTURE AND OPERATION ..................... 423 Fail Safe ................................................................ 461
Positive Crankcase Ventilation .............................. 423 DTC Inspection Priority Chart ............................. 462
H
DTC Index ............................................................. 463
SYSTEM ........................................................... 424
WIRING DIAGRAM .................................... 465
ENGINE CONTROL SYSTEM ................................. 424 I
ENGINE CONTROL SYSTEM : System Descrip- ENGINE CONTROL SYSTEM ........................ 465
tion ........................................................................ 424 Wiring Diagram ...................................................... 465
ENGINE CONTROL SYSTEM : Circuit Diagram .. 426
ENGINE CONTROL SYSTEM : Fail Safe ............ 427 BASIC INSPECTION ................................. 479 J
MULTIPORT FUEL INJECTION SYSTEM .............. 429 DIAGNOSIS AND REPAIR WORKFLOW ...... 479
MULTIPORT FUEL INJECTION SYSTEM : Sys- Work Flow .............................................................. 479 K
tem Description ..................................................... 429 Diagnostic Work Sheet .......................................... 481
ELECTRIC IGNITION SYSTEM .............................. 431 SERVICE AFTER REPLACING OR REMOV-
ELECTRIC IGNITION SYSTEM : System De- ING ENGINE PARTS ...................................... 483 L
scription ................................................................. 431 Description ............................................................. 483
AIR CONDITIONING CUT CONTROL .................... 432 ADDITIONAL SERVICE WHEN REPLACING
AIR CONDITIONING CUT CONTROL : System M
ECM ................................................................. 484
Description ............................................................ 432
Description ............................................................. 484
COOLING FAN CONTROL ..................................... 432 Work Procedure ..................................................... 484
N
COOLING FAN CONTROL : System Description.. 433
ACCELERATOR PEDAL RELEASED POSI-
EVAPORATIVE EMISSION SYSTEM ..................... 433 TION LEARNING ............................................ 486
EVAPORATIVE EMISSION SYSTEM : System Description ............................................................. 486 O
Description ............................................................ 434 Work Procedure ..................................................... 486
INTAKE VALVE TIMING CONTROL ....................... 434 THROTTLE VALVE CLOSED POSITION
P
INTAKE VALVE TIMING CONTROL : System De- LEARNING ...................................................... 487
scription ................................................................. 435 Description ............................................................. 487
Work Procedure ..................................................... 487
CAN COMMUNICATION ......................................... 435
CAN COMMUNICATION : System Description .... 435 IDLE AIR VOLUME LEARNING ..................... 488
Description ............................................................. 488
WARNING/INDICATOR/CHIME LIST ..................... 435
Work Procedure ..................................................... 488
EC-7
MIXTURE RATIO SELF-LEARNING VALUE P0141 HO2S2 HEATER ................................... 530
CLEAR ............................................................. 490 DTC Description .................................................... 530
Description .............................................................490 Diagnosis Procedure ............................................. 530
Work Procedure .....................................................490 Component Inspection (Heated Oxygen Sensor 2
Heater) .................................................................. 531
BASIC INSPECTION ....................................... 491
Work Procedure .....................................................491 P0222, P0223 TP SENSOR .............................. 533
DTC Description .................................................... 533
FUEL PRESSURE CHECK ............................. 495 Diagnosis Procedure ............................................. 533
Work Procedure .....................................................495 Component Inspection (Throttle Position Sensor). 535
DTC/CIRCUIT DIAGNOSIS ........................ 497 P0327, P0328 KS ............................................. 537
DTC Description .................................................... 537
TROUBLE DIAGNOSIS - SPECIFICATION Diagnosis Procedure ............................................. 537
VALUE ............................................................. 497 Component Inspection (Knock Sensor) ................ 538
Description .............................................................497
Component Function Check ..................................497 P0335 CKP SENSOR (POS) ............................ 539
Diagnosis Procedure .............................................498 DTC Description .................................................... 539
Diagnosis Procedure ............................................. 539
POWER SUPPLY AND GROUND CIRCUIT ... 505 Component Inspection (Crankshaft Position Sen-
Diagnosis Procedure .............................................505 sor) ........................................................................ 541
U1000 CAN COMM CIRCUIT .......................... 508 P0340 CMP SENSOR (PHASE) ....................... 542
DTC Description ....................................................508 DTC Description .................................................... 542
Diagnosis Procedure .............................................508 Diagnosis Procedure ............................................. 543
Component Inspection (Camshaft Position Sen-
U1001 CAN COMM CIRCUIT .......................... 509
sor) ........................................................................ 544
DTC Description ....................................................509
Diagnosis Procedure .............................................509 P0444 EVAP CANISTER PURGE VOLUME
U1010 CONTROL UNIT (CAN) ....................... 510 CONTROL SOLENOID VALVE ........................ 546
DTC Description .................................................... 546
DTC Description ....................................................510
Diagnosis Procedure ............................................. 546
Diagnosis Procedure .............................................510
Component Inspection (EVAP Canister Purge
P0102, P0103 MAF SENSOR .......................... 511 Volume Control Solenoid Valve) ........................... 548
DTC Description ....................................................511
Diagnosis Procedure .............................................512
P0500 VSS ........................................................ 549
DTC Description .................................................... 549
Component Inspection (Mass Air Flow Sensor) ....513
Diagnosis Procedure ............................................. 550
P0117, P0118 ECT SENSOR .......................... 516
DTC Description ....................................................516
P0605 ECM ....................................................... 552
DTC Description .................................................... 552
Diagnosis Procedure .............................................516
Diagnosis Procedure ............................................. 552
Component Inspection (Engine Coolant Tempera-
ture Sensor) ...........................................................517 P1111 IVT CONTROL SOLENOID VALVE ...... 554
P0122, P0123 TP SENSOR ............................. 519 DTC Description .................................................... 554
Diagnosis Procedure ............................................. 554
DTC Description ....................................................519
Component Inspection (Intake Valve Timing Con-
Diagnosis Procedure .............................................519
trol Solenoid Valve) ............................................... 555
Component Inspection (Throttle Position Sensor)..521
EC-8
P1124, P1126 THROTTLE CONTROL MO- Component Inspection (Accelerator Pedal Posi-
TOR RELAY ..................................................... 563 tion Sensor) ........................................................... 597 A
DTC Description .................................................... 563
Diagnosis Procedure ............................................. 564
COOLING FAN ................................................ 598
Component Function Check .................................. 598
Diagnosis Procedure ............................................. 598 EC
P1128 THROTTLE CONTROL MOTOR .......... 566
DTC Description .................................................... 566 Component Inspection (Cooling Fan) .................... 599
Diagnosis Procedure ............................................. 566 Component Inspection (Cooling Fan Resistor) ...... 599
Component Inspection (Throttle Control Motor) .... 567 C
ELECTRICAL LOAD SIGNAL ........................ 601
P1217 ENGINE OVER TEMPERATURE ......... 568 Description ............................................................. 601
DTC Description .................................................... 568 Component Function Check .................................. 601
D
Diagnosis Procedure ............................................. 569 Diagnosis Procedure ............................................. 601
Component Inspection (Engine Coolant Tempera-
ture Sensor) .......................................................... 570
FUEL INJECTOR ............................................ 603
Component Function Check .................................. 603 E
P1225 TP SENSOR .......................................... 572 Diagnosis Procedure ............................................. 603
DTC Description .................................................... 572 Component Inspection (Fuel Injector) ................... 604
Diagnosis Procedure ............................................. 572 F
FUEL PUMP .................................................... 606
P1226 TP SENSOR .......................................... 573 Component Function Check .................................. 606
DTC Description .................................................... 573 Diagnosis Procedure ............................................. 606
Diagnosis Procedure ............................................. 573 Component Inspection (Fuel Pump) ...................... 608 G
P1229 SENSOR POWER SUPPLY ................. 574 IGNITION SIGNAL .......................................... 609
DTC Description .................................................... 574 Component Function Check .................................. 609
H
Diagnosis Procedure ............................................. 575 Diagnosis Procedure ............................................. 609
Component Inspection (Condenser) ...................... 612
P1706 PNP SWITCH ........................................ 576 Component Inspection (Ignition Coil with Power
DTC Description .................................................... 576 Transistor) ............................................................. 612 I
Diagnosis Procedure ............................................. 577
MALFUNCTION INDICATOR LAMP .............. 614
P1715 INPUT SPEED SENSOR ...................... 579 Component Function Check .................................. 614 J
DTC Description .................................................... 579 Diagnosis Procedure ............................................. 614
Diagnosis Procedure ............................................. 579
REFRIGERANT PRESSURE SENSOR .......... 615
P1805 BRAKE SWITCH ................................... 581 Component Function Check .................................. 615 K
DTC Description .................................................... 581 Diagnosis Procedure ............................................. 615
Diagnosis Procedure ............................................. 581
Component Inspection (Stop Lamp Switch) .......... 582 SENSOR POWER SUPPLY 2 CIRCUIT ......... 617 L
Description ............................................................. 617
P2122, P2123 APP SENSOR ........................... 584 Diagnosis Procedure ............................................. 617
DTC Description .................................................... 584
Diagnosis Procedure ............................................. 584 SYMPTOM DIAGNOSIS ............................ 619 M
Component Inspection (Accelerator Pedal Posi-
tion Sensor) ........................................................... 586 ENGINE CONTROL SYSTEM SYMPTOMS ... 619
Symptom Table ..................................................... 619
N
P2127, P2128 APP SENSOR ........................... 587
DTC Description .................................................... 587 NORMAL OPERATING CONDITION ............. 623
Diagnosis Procedure ............................................. 587 Description ............................................................. 623
Component Inspection (Accelerator Pedal Posi- O
PERIODIC MAINTENANCE ...................... 624
tion Sensor) ........................................................... 589
IDLE SPEED ................................................... 624
P2135 TP SENSOR .......................................... 590 P
Inspection .............................................................. 624
DTC Description .................................................... 590
Diagnosis Procedure ............................................. 590 IGNITION TIMING ........................................... 625
Component Inspection (Throttle Position Sensor).. 592 Inspection .............................................................. 625
P2138 APP SENSOR ....................................... 594 EVAPORATIVE EMISSION SYSTEM ............. 626
DTC Description .................................................... 594 Inspection .............................................................. 626
Diagnosis Procedure ............................................. 594
POSITIVE CRANKCASE VENTILATION ....... 627
EC-9
Inspection ..............................................................627 SERVICE DATA AND SPECIFICATIONS
(SDS) ......................................................... 629
REMOVAL AND INSTALLATION .............. 628
SERVICE DATA AND SPECIFICATIONS
ECM ................................................................. 628
Exploded View .......................................................628
(SDS) ................................................................ 629
Removal and Installation .......................................628 Idle Speed ............................................................. 629
Ignition Timing ....................................................... 629
EC-10
APPLICATION NOTICE
< HOW TO USE THIS MANUAL > [HR15DE, HR16DE]
Vehicle type C
Service information
Destination Emission control Engine
For China With OBD HR16DE TYPE 1
D
For Indonesia Without OBD HR15DE TYPE 2
EC-11
PRECAUTIONS
< PRECAUTION > [HR15DE, HR16DE]
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000009822215
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution for Procedure without Cowl Top Cover INFOID:0000000009822222
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
PIIB3706J
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION:
• Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any repair
or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will
cause the MIL to light up.
• Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Certain systems and components, especially those related to OBD, may use a new style slide-lock-
ing type harness connector. For description and how to disconnect, refer to GI-3, "Contents".
EC-12
PRECAUTIONS
< PRECAUTION > [HR15DE, HR16DE]
• Be sure to route and secure the harnesses properly after work. The interference of the harness with
a bracket, etc. may cause the MIL to light up due to the short circuit. A
• Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the fuel injection system, etc.
• Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
EC
TCM (Transmission control module) before returning the vehicle to the customer.
General Precautions INFOID:0000000008778082
C
• Always use a 12 volt battery as power source.
• Do not attempt to disconnect battery cables while engine is
running.
• Before connecting or disconnecting the ECM harness con- D
nector, turn ignition switch OFF and disconnect negative bat-
tery cable. Failure to do so may damage the ECM because
battery voltage is applied to ECM even if ignition switch is E
turned OFF.
• Before removing parts, turn ignition switch OFF and then dis-
connect battery ground cable.
F
SEF289H
EC-13
PRECAUTIONS
< PRECAUTION > [HR15DE, HR16DE]
• Before replacing ECM, perform ECM Terminals and Reference
Value inspection and make sure ECM functions properly.
Refer to EC-76, "Reference Value".
• Handle mass air flow sensor carefully to avoid damage.
• Do not clean mass air flow sensor with any type of detergent.
• Do not disassemble electric throttle control actuator.
• Even a slight leak in the air intake system can cause serious
incidents.
• Do not shock or jar the camshaft position sensor (PHASE),
crankshaft position sensor (POS).
MEF040D
JSBIA1315ZZ
SEF348N
EC-14
PRECAUTIONS
< PRECAUTION > [HR15DE, HR16DE]
• Do not depress accelerator pedal when starting.
• Immediately after starting, do not rev up engine unnecessar- A
ily.
• Do not rev up engine just prior to shutdown.
EC
SEF709Y
D
• When installing C.B. ham radio or a mobile phone, be sure to
observe the following as it may adversely affect electronic
control systems depending on installation location. E
- Keep the antenna as far as possible from the electronic con-
trol units.
- Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls. F
Do not let them run parallel for a long distance.
- Adjust the antenna and feeder line so that the standing-wave
ratio can be kept smaller. G
- Be sure to ground the radio to vehicle body.
SEF708Y
EC-15
PREPARATION
< PREPARATION > [HR15DE, HR16DE]
PREPARATION
PREPARATION
Special Service Tools INFOID:0000000008778083
Tool number
Description
Tool name
KV10118400 Measuring fuel pressure
Fuel tube adapter
PBIB3043E
KV10120000
Fuel tube adapter
JSBIA0410ZZ
EC-16
COMPONENT PARTS
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
SYSTEM DESCRIPTION A
COMPONENT PARTS
ENGINE CONTROL SYSTEM
EC
ENGINE CONTROL SYSTEM : Component Parts Location INFOID:0000000008778085
JSBIA3087ZZ
K
No. Component Function
IPDM E/R control the internal relays and the actuators.
When CAN communication with ECM is impossible, IPDM E/R L
IPDM E/R
performs fail-safe control.
PCS-3, "Component Parts Location".
Battery current sensor (with battery temperature sensor)* EC-22, "Battery Current Sensor" M
ECM EC-21, "ECM"
Mass air flow sensor (with intake air temperature sensor) EC-29, "Mass Air Flow Sensor"
N
Electric throttle control actuator (with built in throttle position
EC-23, "Electric Throttle Control Actuator"
sensor and throttle control motor)
EVAP canister purge volume control solenoid valve EC-26, "EVAP Canister Purge Volume Control Solenoid Valve" O
*: For China models
ENGINE COMPARTMENT P
EC-17
COMPONENT PARTS
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
JSBIA0592ZZ
Engine front right side Left view of the engine Engine rear right side
Exhaust valve timing control position sensor EC-26, "Exhaust Valve Timing Control Position Sensor"
Exhaust valve timing control solenoid valve EC-26, "Exhaust Valve Timing Control Solenoid Valve"
EC-18
COMPONENT PARTS
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
No. Component Function
A
Fuel injector No.1 (Rear) EC-26, "Fuel Injector"
EXHAUST COMPARTMENT
E
JSBIA0593ZZ
M
No. Component Function
A/F sensor 1 EC-21, "Air Fuel Ratio Sensor 1"
BODY COMPARTMENT
O
EC-19
COMPONENT PARTS
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
JSBIA3088ZZ
Inside of fuel tank Periphery of pedals Under of left side fuel tank
Fuel level sensor unit, fuel filter and fuel pump assembly EC-27, "Fuel Pump"
EC-20
COMPONENT PARTS
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
ECM INFOID:0000000008778087
A
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The ECM controls the engine.
EC
D
PBIA9222J
DESCRIPTION
The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen- J
sor. The sensor element of the A/F sensor 1 is composed an elec-
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the K
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at L
the sensor cell. An electrode layer is applied voltage, and this current
relative oxygen density in lean. Also this current relative hydrocar-
bon density in rich.
JMBIA0112GB
M
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this
electrode layer of current. In addition, a heater is integrated in the N
sensor to ensure the required operating temperature of about 800°C
(1,472°F).
O
JPBIA5446GB
EC-21
COMPONENT PARTS
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
OUTLINE
The battery current sensor is installed to the battery negative cable. The sensor measures the charging/dis-
charging current of the battery.
The power generation voltage variable control enables fuel con-
sumption to be decreased by reducing the engine load which is
caused by the power generation of the generator.
Based on sensor signals, ECM judges whether or not the power
generation voltage variable control is performed. When performing
the power generation voltage variable control, ECM calculates the
target power generation voltage based on the sensor signal. And
ECM sends the calculated value as the power generation command
value to IPDM E/R. For the details of the power generation voltage
variable control, refer to CHG-8, "POWER GENERATION VOLTAGE
VARIABLE CONTROL SYSTEM : System Description".
JPBIA3262ZZ
CAUTION:
Never connect the electrical component or the ground wire directly to the battery terminal. The con-
nection causes the malfunction of the power generation voltage variable control, and then the battery
discharge may occur.
BATTERY CURRENT SENSOR
The battery current sensor is installed to the battery negative cable. The sensor measures the charging/dis-
charging current of the battery.
BATTERY TEMPERATURE SENSOR
Battery temperature sensor is integrated in battery current sensor.
The sensor measures temperature around the battery.
The electrical resistance of the thermistor decreases as temperature
increases.
<Reference data>
EC-22
COMPONENT PARTS
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
The changing gap causes the magnetic field near the sensor to change.
Due to the changing magnetic field, the voltage from the sensor changes. A
ECM receives the signals as shown in the figure.
EC
D
JPBIA5503GB
M
JPBIA5503GB
DESCRIPTION
O
EC-23
COMPONENT PARTS
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Electric throttle control actuator consists of throttle body, throttle valve, throttle control motor and throttle posi-
tion sensor.
JSBIA0270GB
PBIB0145E
SEF594K
EC-24
COMPONENT PARTS
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
<Reference data>
A
Engine coolant temperature [°C (°F)] Voltage* (V) Resistance (kΩ)
–10 (14) 4.4 7.0 - 11.4
EC
20 (68) 3.5 2.10 - 2.90
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260 C
*: These data are reference values and are measured between ECM terminals.
SEF012P
D
Engine Oil Pressure Sensor INFOID:0000000008778098
The engine oil pressure (EOP) sensor is detects engine oil pressure
and transmits a voltage signal to the ECM. E
JSBIA0292ZZ
H
Engine Oil Temperature Sensor INFOID:0000000008778099
The engine oil temperature sensor is used to detect the engine oil I
temperature. The sensor modifies a voltage signal from the ECM.
The modified signal returns to the ECM as the engine oil tempera-
ture input. The sensor uses a thermistor which is sensitive to the
change in temperature. The electrical resistance of the thermistor J
decreases as temperature increases.
JPBIA5280ZZ
L
<Reference data>
M
Engine oil temperature [°C (°F)] Voltage* (V) Resistance (kΩ)
–10 (14) 4.4 7.0 - 11.4
N
20 (68) 3.5 2.10 - 2.90
50 (122) 2.2 0.68 - 1.00
90 (194) 0.9 0.236 - 0.260 O
110 (230) 0.6 0.143 - 0.153
SEF012P
*: These data are reference values and are measured between ECM terminals.
P
EC-25
COMPONENT PARTS
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
EVAP Canister Purge Volume Control Solenoid Valve INFOID:0000000008778100
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
JSBIA0651ZZ
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec-
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains
open. The ECM controls the injection pulse duration based on
engine fuel needs.
JSBIA0742ZZ
EC-26
COMPONENT PARTS
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Fuel Pump INFOID:0000000008778104
*: ECM determines the start signal status by the signals of engine speed and battery voltage. C
The ECM activates the fuel pump for a few seconds after the ignition switch is turned ON to improve engine
start ability. If the ECM receives a engine speed signal from the crankshaft position sensor (POS) and cam-
shaft position sensor (PHASE), it knows that the engine is rotating, and causes the pump to operate. If the D
engine speed signal is not received when the ignition switch is ON, the engine stalls. The ECM stops pump
operation and prevents battery discharging, thereby improving safety. The ECM does not directly drive the fuel
pump. It controls the ON/OFF fuel pump relay, which in turn controls the fuel pump.
E
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 1 second.
F
Engine running and cranking Operates.
When engine is stopped Stops in 1.5 seconds.
Except as shown above Stops. G
H
DESCRIPTION
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas.
Even if switching characteristics of the air fuel ratio (A/F) sensor 1 I
are shifted, the air-fuel ratio is controlled to stoichiometric, by the sig-
nal from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt- J
age from approximately 1 V in richer conditions to 0 V in leaner con-
ditions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation. K
SEF327R
EC-27
COMPONENT PARTS
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Ignition Coil With Power Transistor INFOID:0000000008778107
The ignition signal from the ECM is sent to and amplified by the power transistor. The power transistor turns
ON and OFF the ignition coil primary circuit. This ON/OFF operation induces the proper high voltage in the coil
secondary circuit.
Intake Air Temperature Sensor INFOID:0000000008778108
The intake air temperature sensor is built-into mass air flow sensor
. The sensor detects intake air temperature and transmits a signal
to the ECM.
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.
PBIA9559J
<Reference data>
SEF012P
JSBIA0284ZZ
EC-28
COMPONENT PARTS
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Mass Air Flow Sensor INFOID:0000000008778112
A
The mass air flow sensor is placed in the stream of intake air. It
measures the intake flow rate by measuring a part of the entire
intake flow. The mass air flow sensor controls the temperature of the EC
hot wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater
the heat loss.
Therefore, the electric current supplied to hot wire is changed to C
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change.
D
PBIA9559J
PBIB2657E
I
J
Stop lamp switch are installed to brake pedal bracket.
ECM detects the state of the brake pedal by those two types of input (ON/OFF signal).
Released OFF
Depressed ON L
EC-29
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
STRUCTURE AND OPERATION
Positive Crankcase Ventilation INFOID:0000000008778119
PBIB2962E
PBIB1588E
EC-30
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
SYSTEM
A
ENGINE CONTROL SYSTEM
ENGINE CONTROL SYSTEM : System Description INFOID:0000000008778121
EC
SYSTEM DIAGRAM
C
JPBIA5483GB
NOTE:
Battery current sensor is not used for Indonesia.
EC-31
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
SYSTEM DESCRIPTION
ECM controls the engine by various functions.
Function Reference
EC-37, "MULTIPORT FUEL INJECTION SYSTEM : System De-
Fuel injection control
scription"
Electric ignition control EC-39, "ELECTRIC IGNITION SYSTEM : System Description"
Intake valve timing control EC-43, "INTAKE VALVE TIMING CONTROL : System Description"
EC-44, "EXHAUST VALVE TIMING CONTROL : System Descrip-
Exhaust valve timing control
tion"
EC-45, "ENGINE PROTECTION CONTROL AT LOW ENGINE
Engine protection control (Low engine oil pressure)
OIL PRESSURE : System Description"
EC-40, "AIR CONDITIONING CUT CONTROL : System Descrip-
Air conditioning cut control
tion"
Cooling fan control EC-41, "COOLING FAN CONTROL : System Description"
EC-45, "STARTER MOTOR DRIVE CONTROL : System Descrip-
Starter motor drive control
tion"
EC-42, "EVAPORATIVE EMISSION SYSTEM : System Descrip-
Evaporative emission
tion"
EC-46, "ALTERNATOR POWER GENERATION VOLTAGE VARI-
Alternator power generation voltage variable control* ABLE CONTROL SYSTEM : System Description"
EC-46, "WARNING/INDICATOR/CHIME LIST : Warning lamps/In-
Warning/Indicator/Chime control
dicator lamps"
CAN communication EC-46, "CAN COMMUNICATION : System Description"
*: For China models.
EC-32
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
ENGINE CONTROL SYSTEM : Circuit Diagram INFOID:0000000008942309
EC
JSBIA4108GB
P
EC-33
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
JSBIA4109GB
EC-34
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
ENGINE CONTROL SYSTEM : Fail Safe INFOID:0000000008931286
A
NON DTC RELATED ITEM
DTC No. Detected items Engine operating condition in fail safe mode F
P0011 Intake valve timing control The signal is not energized to the intake valve timing control solenoid valve and the valve
control does not function.
P0014 Exhaust valve timing control The signal is not energized to the exhaust valve timing control solenoid valve and the valve G
control does not function.
P0102 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0103 H
P0117 Engine coolant temperature Engine coolant temperature will be determined by ECM based on the following conditions.
P0118 sensor circuit CONSULT displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided I
Condition
(CONSULT display)
Just as ignition switch is turned ON or START 40°C (104°F)
Approx. 4 minutes or more after engine starting 80°C (176°F) J
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail safe system for engine coolant temperature sensor is activated, the cooling K
fan operates while engine is running.
P0122 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
P0123 order for the idle position to be within +10 degrees. L
P0222 The ECM regulates the opening speed of the throttle valve to be slower than the normal
P0223 condition.
P2135 So, the acceleration will be poor.
M
P0197 Engine oil temperature sensor Exhaust valve timing control does not function.
P0198
P0500 Vehicle speed sensor The cooling fan operates (Highest) while engine is running.
N
P0524 Engine oil pressure ECM illuminates oil pressure warning lamp on the combination meter.
Engine speed will not rise more than 4,000rpm due to the fuel cut. (Fail-safe is canceled
when ignition switch OFF → ON.)
P0605 ECM (When ECM calculation function is malfunctioning:) O
ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P0643 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a P
fixed opening (approx. 5 degrees) by the return spring.
EC-35
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
DTC No. Detected items Engine operating condition in fail safe mode
P1805 Brake switch ECM controls the electric throttle control actuator by regulating the throttle opening to a
small range.
Therefore, acceleration will be poor.
Vehicle condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration
P2100 Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
P2103 fixed opening (approx. 5 degrees) by the return spring.
P2101 Electric throttle control function ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2118 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2119 Electric throttle control actuator (When electric throttle control actuator does not function properly due to the return spring
malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to 20
degrees or less.
(When ECM detects the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the
engine stalls.
The engine can restart in the Neutral position, and engine speed will not exceed 1,000 rpm
or more.
P2122 Accelerator pedal position sen- The ECM controls the electric throttle control actuator in regulating the throttle opening in
P2123 sor order for the idle position to be within +10 degrees.
P2127 The ECM regulates the opening speed of the throttle valve to be slower than the normal
P2128 condition.
P2138 So, the acceleration will be poor.
EC-36
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
MULTIPORT FUEL INJECTION SYSTEM : System Description INFOID:0000000008778123
A
SYSTEM DIAGRAM
EC
JSBIA3075GB J
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This sensor is not used to control the engine system under normal conditions.
SYSTEM DESCRIPTION K
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined L
by input signals (for engine speed and intake air) from the crankshaft position sensor, camshaft position sen-
sor and the mass air flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION M
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase> N
• During warm-up
• When starting the engine
• During acceleration O
• Hot-engine operation
• When selector lever position is changed from N to D (CVT models)
• High-load, high-speed operation
P
<Fuel decrease>
• During deceleration
• During high engine speed operation
EC-37
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)
PBIB2793E
The mixture ratio feedback system provides the best air-fuel mixture ratio for drive ability and emission control.
The three way catalyst (manifold) can better reduce CO, HC and NOx emissions. This system uses A/F sen-
sor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The ECM adjusts the
injection pulse width according to the sensor voltage signal. For more information about A/F sensor 1, refer to
EC-21, "Air Fuel Ratio Sensor 1". This maintains the mixture ratio within the range of stoichiometric (ideal air-
fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of A/F sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal from heated
oxygen sensor 2.
• Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
- Deceleration and acceleration
- High-load, high-speed operation
- Malfunction of A/F sensor 1 or its circuit
- Insufficient activation of heated sensor 1 at low engine coolant temperature
- High engine coolant temperature
- During warm-up
- After shifting from N to D (CVT models)
- When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from A/F sensor 1.
This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to the theoret-
ical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as originally
designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic changes dur-
ing operation (i.e., fuel injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes “short-term fuel trim” and “long-term fuel trim”.
“Short-term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from A/F sensor 1 indicates whether the mixture ratio is RICH or LEAN compared to the the-
oretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an increase in
fuel volume if it is lean.
“Long-term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the “short-term fuel trim” from the central value. Such deviation will occur due to individual engine differ-
ences, wear over time and changes in the usage environment.
EC-38
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
FUEL INJECTION TIMING
A
EC
SEF337W
SYSTEM DIAGRAM I
N
JSBIA3076GB
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION O
Firing order: 1 - 3 - 4 - 2
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the
engine. The ignition timing data is stored in the ECM.
P
The ECM receives information such as the injection pulse width and camshaft position sensor signal. Comput-
ing this information, ignition signals are transmitted to the power transistor.
During the following conditions, the ignition timing is revised by the ECM according to the other data stored in
the ECM.
• At starting
• During warm-up
• At idle
• At low battery voltage
EC-39
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
• During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
AIR CONDITIONING CUT CONTROL
AIR CONDITIONING CUT CONTROL : System Description INFOID:0000000008778127
SYSTEM DIAGRAM
JSBIA3077GB
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
• When the accelerator pedal is fully depressed.
• When cranking the engine.
• At high engine speeds.
• When the engine coolant temperature becomes excessively high.
• When operating power steering during low engine speed or low vehicle speed.
• When engine speed is excessively low.
• When refrigerant pressure is excessively low or high.
COOLING FAN CONTROL
EC-40
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
COOLING FAN CONTROL : System Description INFOID:0000000008778132
A
SYSTEM DIAGRAM
EC
JSBIA3078GB
*: The ECM determines the start signal status by the signals of engine speed and battery voltage. G
SYSTEM DESCRIPTION
ECM controls cooling fan speed corresponding to vehicle speed, engine coolant temperature, refrigerant pres-
sure, air conditioner ON signal. Then control system has 3-step control [HIGH/LOW/OFF]. H
Cooling Fan Operation
PBIB2483E
N
Cooling Fan Relay Operation
The ECM controls cooling fan relays through CAN communication line.
EC-41
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
EVAPORATIVE EMISSION SYSTEM : System Description INFOID:0000000008778134
SYSTEM DIAGRAM
JSBIA0114GB
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
PBIB3039E
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.
INTAKE VALVE TIMING CONTROL
EC-42
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
INTAKE VALVE TIMING CONTROL : System Description INFOID:0000000008778136
A
SYSTEM DIAGRAM
EC
JSBIA3079GB F
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
G
JPBIA4884GB
L
This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, engine oil tempera- M
ture and engine coolant temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve
timing (IVT) control solenoid valve depending on driving status. This makes it possible to control the shut/open
timing of the intake valve to increase engine torque in low/mid speed range and output in high-speed range.
N
EXHAUST VALVE TIMING CONTROL
EC-43
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
EXHAUST VALVE TIMING CONTROL : System Description INFOID:0000000008778138
SYSTEM DIAGRAM
JSBIA3080GB
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
JPBIA4886GB
This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the exhaust
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed and engine oil tem-
perature. Then, the ECM sends ON/OFF pulse duty signals to the exhaust valve timing (EVT) control solenoid
valve depending on driving status. This makes it possible to control the shut/open timing of the exhaust valve
to increase engine torque and output in a range of high engine speed.
STARTER MOTOR DRIVE CONTROL
EC-44
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
STARTER MOTOR DRIVE CONTROL : System Description INFOID:0000000008778140
A
SYSTEM DIAGRAM
EC
JSBIA3081GB
*: ECM determines the start signal status by the signals of engine speed and battery voltage. G
SYSTEM DESCRIPTION
When rapid deceleration occurs during engine runs or idle speed decreases due to heavy load conditions,
ECM detects a decrease in idle speed and restarts the engine to secure reliability in handleability by transmit- H
ting a cranking request signal to IPDM E/R for activating the starter motor under the following conditions:
• Selector lever: P or any position other than N
• Idle switch: ON (Accelerator pedal not depressed) I
• Stop lamp switch: ON (Brake pedal depressed)
ECM transmit a control signal directly to IPDM E/R.
IPDM E/R detects an operating state of the starter motor relay and the starter motor control relay and trans-
mits a feed back signal to ECM via CAN Communication. J
ENGINE PROTECTION CONTROL AT LOW ENGINE OIL PRESSURE
ENGINE PROTECTION CONTROL AT LOW ENGINE OIL PRESSURE : System De- K
scription INFOID:0000000008778142
SYSTEM DIAGRAM L
JSBIA0704GB O
SYSTEM DESCRIPTION
• The engine protection control at low engine oil pressure warns the driver of a decrease in engine oil pres-
sure by the oil pressure warning lamp before the engine becomes damaged. P
• When detecting a decrease in engine oil pressure at an engine speed less than 1,000 rpm, ECM transmits
an oil pressure warning lamp signal to the combination meter. The combination meter turns ON the oil pres-
sure warning lamp, according to the signal.
• When detecting a decrease in engine oil pressure at an engine speed 1,000 rpm or more, ECM transmits an
oil pressure warning lamp signal to the combination meter. The combination meter turns ON the oil pressure
warning lamp, according to the signals. When detecting a decrease in engine oil pressure, ECM cuts fuel if
the engine speed exceeds the specified value.
EC-45
SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Combination meter
Decrease in engine oil
Engine speed Oil pressure warning Fuel cut
pressure
lamp
Less than 1,000 rpm ON* NO
Detection
1,000 rpm or more ON YES
*: When detecting a normal engine oil pressure, ECM turns OFF the oil pressure warning lamp.
ALTERNATOR POWER GENERATION VOLTAGE VARIABLE CONTROL SYS-
TEM
ALTERNATOR POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM :
System Description INFOID:0000000008893954
The alternator power generation voltage variable control system controls the amount of power generation,
according to a battery loaded condition. ECM judges a battery condition, according to a signal received from
the battery current sensor which detects a charge/discharge current. ECM then transmits a signal to IPDM E/
R to command power generation via CAN communication. IPDM E/R transmits a power generation control sig-
nal to the alternator so that the system can control the amount of power generation. The voltage of power gen-
eration is lowered during battery low-load conditions and boosted under heavy load conditions. In this way, the
system reduces the engine load through the adequate power generation control.
For details, refer to CHG-8, "POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM : System
Description".
CAN COMMUNICATION
CAN COMMUNICATION : System Description INFOID:0000000008778130
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
Refer to LAN-32, "CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart", about CAN com-
munication for detail.
WARNING/INDICATOR/CHIME LIST
WARNING/INDICATOR/CHIME LIST : Warning lamps/Indicator lamps INFOID:0000000008815226
EC-46
ON BOARD DIAGNOSTIC (OBD) SYSTEM
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
A
TYPE 1
TYPE 1 : Diagnosis Description INFOID:0000000008778144
EC
This system is an on board diagnostic system that records exhaust emission-related diagnostic information
and detects a sensors/actuator-related malfunction. A malfunction is indicated by the malfunction indicator
lamp (MIL) and stored in ECU memory as a DTC. The diagnostic information can be obtained with the diag- C
nostic tool (GST: Generic Scan Tool).
TYPE 1 : GST (Generic Scan Tool) INFOID:0000000008778145
D
When GST is connected with a data link connector equipped on the vehicle side, it will communicate with the
control unit equipped in the vehicle and then enable various kinds of diagnostic tests. Refer to EC-47, "TYPE
1 : Diagnosis Description".
E
NOTE:
Service $0A is not applied for regions where it is not mandated.
TYPE 2
F
TYPE 2 : Diagnosis Description INFOID:0000000009816731
This system is an on board diagnostic system that records exhaust emission-related diagnostic information G
and detects a sensors/actuator-related malfunction. A malfunction is indicated by the malfunction indicator
lamp (MIL) and stored in ECU memory as a DTC.
H
EC-47
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
DIAGNOSIS SYSTEM (ECM)
DIAGNOSIS DESCRIPTION (TYPE 1)
DIAGNOSIS DESCRIPTION (TYPE 1) : 1st Trip Detection Logic and Two Trip Detec-
tion Logic INFOID:0000000008778146
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not illuminate at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL illuminates. The MIL illuminates at the same time when the DTC is stored.
<2nd trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is per-
formed during vehicle operation. Specific on board diagnostic items will cause the ECM to illuminate or blink
the MIL, and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable
EC-48
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority A
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
EC
lowing priorities to update the data.
Priority Items
C
Freeze frame data Misfire — DTC: P0300 – P0304
1
Fuel Injection System Function — DTC: P0171, P0172
2 Except the above items
D
3 1st trip freeze frame data
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was saved in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated E
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze F
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem- G
ory is erased.
DIAGNOSIS DESCRIPTION (TYPE 1) : Counter System INFOID:0000000008778148
H
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
• When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory. I
• When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on.
• The MIL will turn OFF after the vehicle is driven 3 times (driving pattern B) with no malfunction. The drive is
J
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs
while counting, the counter will reset.
• The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) with-
out the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injec- K
tion System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times (driving pattern
C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC RESULTS” mode of CON-
SULT will count the number of times the vehicle is driven. L
• The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
COUNTER SYSTEM CHART
M
Items Fuel Injection System Misfire Other
MIL (turns OFF) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no display) 80 (pattern C) 80 (pattern C) 40 (pattern A) N
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B)
1st Trip Freeze Frame Data (clear) *1, *2 *1, *2 1 (pattern B)
O
For details about patterns B and C under “Fuel Injection System” and “Misfire”, see “EXPLANATION FOR
DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYS-
TEM”.
For details about patterns A and B under Other, see “EXPLANATION FOR DRIVING PATTERNS FOR “MIS- P
FIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”.
• *1: Clear timing is at the moment OK is detected.
• *2: Clear timing is when the same malfunction is detected in the 2nd trip.
Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns for “Misfire <Exhaust Quality De-
terioration>”, “Fuel Injection System”
EC-49
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
JMBIA1417GB
*1: When the same malfunction is de- *2: MIL will turn OFF after vehicle is driv- *3: When the same malfunction is de-
tected in two consecutive trips, MIL en 3 times (pattern B) without any tected in two consecutive trips, the
will light up. malfunctions. DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and the freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The stored in ECM.
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is de- *8: 1st trip DTC will be cleared when ve-
tected in the 2nd trip, the 1st trip hicle is driven once (pattern C) with-
freeze frame data will be cleared. out the same malfunction after DTC
is stored in ECM.
Explanation for Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”
Driving Pattern B
Refer to EC-52, "DIAGNOSIS DESCRIPTION (TYPE 1) : Driving Pattern".
Driving Pattern C
EC-50
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Refer to EC-52, "DIAGNOSIS DESCRIPTION (TYPE 1) : Driving Pattern".
Example: A
If the stored freeze frame data is as per the following:
Engine speed: 850 rpm, Calculated load value: 30%, Engine coolant temperature: 80°C (176°F)
To be satisfied with driving pattern C, the vehicle should run under the following conditions:
EC
Engine speed: 475 – 1,225 rpm, Calculated load value: 27 – 33%, Engine coolant temperature: more than
70°C (158°F)
Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns Except For “Misfire <Exhaust C
Quality Deterioration>”, “Fuel Injection System”
JMBIA1418GB
EC-51
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
*1: When the same malfunction is de- *2: MIL will turn OFF after vehicle is driv- *3: When the same malfunction is de-
tected in two consecutive trips, MIL en 3 times (pattern B) without any tected in two consecutive trips, the
will light up. malfunctions. DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after vehi-
will not be displayed any longer after the first time, the 1st trip DTC and the cle is driven once (pattern B) without
vehicle is driven 40 times (pattern A) 1st trip freeze frame data will be the same malfunction.
without the same malfunction. stored in ECM.
(The DTC and the freeze frame data
still remain in ECM.)
*7: When the same malfunction is de-
tected in the 2nd trip, the 1st trip
freeze frame data will be cleared.
Explanation for Driving Patterns Except for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection
System”
Driving Pattern A
Refer to EC-52, "DIAGNOSIS DESCRIPTION (TYPE 1) : Driving Pattern".
Driving Pattern B
Refer to EC-52, "DIAGNOSIS DESCRIPTION (TYPE 1) : Driving Pattern".
DIAGNOSIS DESCRIPTION (TYPE 1) : Driving Pattern INFOID:0000000008778149
DRIVING PATTERN A
Driving pattern A means a trip satisfying the following conditions.
• Engine speed reaches 400 rpm or more.
• Engine coolant temperature rises by 20°C (36°F) or more after starting the engine.
• Engine coolant temperature reaches 70°C (158°F) or more.
• The ignition switch is turned from ON to OFF.
NOTE:
• When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern
A.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern A.
DRIVING PATTERN B
Driving pattern B means a trip satisfying the following conditions.
• Engine speed reaches 400 rpm or more.
• Engine coolant temperature reaches 70°C (158°F) or more.
• Vehicle speed of 70 – 120 km/h (44 – 75 MPH) is maintained for 60 seconds or more under the control of
closed loop.
• Vehicle speed of 30 – 60 km/h (19 – 37 MPH) is maintained for 10 seconds or more under the control of
closed loop.
• Under the closed loop control condition, the following state reaches 12 seconds or more in total: Vehicle
speed of 4 km/h (2 MPH) or less with idling condition.
• The state of driving at 10 km/h (7 MPH) or more reaches 10 minutes or more in total.
• A lapse of 22 minutes or more after engine start.
NOTE:
• Drive the vehicle at a constant velocity.
• When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern
B.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern B.
DRIVING PATTERN C
Driving pattern C means operating vehicle as per the following:
The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ±375 rpm
Calculated load value: (Calculated load value in the freeze frame data) x (1±0.1) [%]
Engine coolant temperature condition:
EC-52
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
• When the freeze frame data shows lower than 70°C (158°F), engine coolant temperature should be lower
than 70°C (158°F). A
• When the freeze frame data shows higher than or equal to 70°C (158°F), engine coolant temperature should
be higher than or equal to 70°C (158°F).
NOTE:
EC
• When the same malfunction is detected regardless of the above vehicle conditions, reset the counter of driv-
ing pattern C.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern C. C
• The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC is
stored in ECM.
DIAGNOSIS DESCRIPTION (TYPE 1) : System Readiness Test (SRT) Code D
INFOID:0000000008778150
System Readiness Test (SRT) code is specified in Service $01 of SAE J1979/ISO 15031-5.
E
As part of an enhanced emissions test for Inspection & Maintenance (I/M), certain states require the status of
SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and com-
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”, use F
the information in this Service Manual to set the SRT to “CMPLT”.
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
G
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE: H
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem-
ory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con- I
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items the
vehicle is returned to the customer untested.
NOTE:
If MIL is ON during the state emissions inspection, the vehicle is also returned to the customer untested even J
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
DTC (No DTCs) before the inspection.
SRT SET TIMING K
SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and
is shown in the table below. L
Example
Self-diagnosis result Ignition cycle M
Diagnosis
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
All OK Case 1 P0400 OK (1) — (1) OK (2) — (2)
P0402 OK (1) — (1) — (1) OK (2) N
P1402 OK (1) OK (2) — (2) — (2)
SRT of EGR “CMPLT” “CMPLT” “CMPLT” “CMPLT”
O
Case 2 P0400 OK (1) — (1) — (1) — (1)
P0402 — (0) — (0) OK (1) — (1)
P1402 OK (1) OK (2) — (2) — (2) P
SRT of EGR “INCMP” “INCMP” “CMPLT” “CMPLT”
EC-53
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Example
Self-diagnosis result Ignition cycle
Diagnosis
← ON → OFF ← ON → OFF ← ON → OFF ← ON →
NG exists Case 3 P0400 OK OK — —
P0402 — — — —
NG
P1402 NG — NG
(Consecutive NG)
(1st trip) DTC
1st trip DTC — 1st trip DTC
DTC (= MIL ON)
SRT of EGR “INCMP” “INCMP” “INCMP” “CMPLT”
OK: Self-diagnosis is carried out and the result is OK.
NG: Self-diagnosis is carried out and the result is NG.
—: Self-diagnosis is not carried out.
When all SRT related self-diagnoses show OK results in a single cycle (Ignition OFF-ON-OFF), the SRT will
indicate “CMPLT”. → Case 1 above
When all SRT related self-diagnoses show OK results through several different cycles, the SRT will indicate
“CMPLT” at the time the respective self-diagnoses have at least one OK result. → Case 2 above
If one or more SRT related self-diagnoses show NG results in 2 consecutive cycles, the SRT will also indicate
“CMPLT”. → Case 3 above
The table above shows that the minimum number of cycles for setting SRT as “INCMP” is the number one (1)
for each self-diagnosis (Case 1 & 2) or the number two (2) for one of self-diagnoses (Case 3). However, in
preparation for the state emissions inspection, it is unnecessary for each self-diagnosis to be executed twice
(Case 3) for the following reasons:
• The SRT will indicate “CMPLT” at the time the respective self-diagnoses have one (1) OK result.
• The emissions inspection requires “CMPLT” of the SRT only with OK self-diagnosis results.
• During SRT driving pattern, the 1st trip DTC (NG) is detected prior to “CMPLT” of SRT and the self-diagnosis
memory must be erased from the ECM after repair.
• If the 1st trip DTC is erased, all the SRT will indicate “INCMP”.
NOTE:
SRT can be set as “CMPLT” together with the DTC(s). Therefore, DTC check must always be carried out
prior to the state emission inspection even though the SRT indicates “CMPLT”.
DIAGNOSIS DESCRIPTION (TYPE 1) : Malfunction Indicator Lamp (MIL) INFOID:0000000008778151
• When detecting a DTC that affects exhaust gas, the exhaust emis-
sion-related control module transmits a malfunction indicator lamp
signal to ECM via CAN communication line.
ECM prioritizes (MIL: ON/blink) the signal received from the
exhaust emission-related control module and the ECM-stored DTC
that affects exhaust gas and transmits a malfunction indicator lamp
signal to the combination meter via CAN communication line.
The combination meter turns ON or blinks the MIL, according to
the signal transmitted from ECM, and alerts the driver of malfunc-
tion detection.
• Control modules that a DTC of MIL ON/Blink is stored (Control
JSBIA1315ZZ
module varies among DTCs.):
- ECM
- TCM
1. The MIL illuminates when ignition switch is turned ON (engine is not running).
NOTE:
Check the MIL circuit if MIL does not illuminate. Refer to EC-389, "Component Function Check".
2. When the engine is started, the MIL should go off.
NOTE:
If MIL remains ON or continues blinking, a DTC(s) that affects exhaust gas is detected. In this case, Self
diagnosis is required for performing inspection and repair.
DIAGNOSIS DESCRIPTION (TYPE 2)
DIAGNOSIS DESCRIPTION (TYPE 2) : 1st Trip Detection Logic and Two Trip Detec-
EC-54
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
tion Logic INFOID:0000000009816733
A
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not illuminate at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in EC
the ECM memory, and the MIL illuminates. The MIL illuminates at the same time when the DTC is stored.
<2nd trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is per-
formed during vehicle operation. Specific on board diagnostic items will cause the ECM to illuminate or blink
the MIL, and store DTC and Freeze Frame data, even in the 1st trip, as shown below. C
×: Applicable —: Not applicable
MIL DTC 1st trip DTC
Items 1st trip 2nd trip 1st trip 2nd trip 1st trip 2nd trip
D
Blinking Illuminated Blinking Illuminated displaying displaying displaying displaying
EC-55
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Priority Items
Freeze frame data Misfire — DTC: P0300 - P0304
1
Fuel Injection System Function — DTC: P0171, P0172
2 Except the above items
3 1st trip freeze frame data
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was saved in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem-
ory is erased.
DIAGNOSIS DESCRIPTION (TYPE 2) : Counter System INFOID:0000000009816735
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
• When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
• When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on.
• The MIL will turn OFF after the vehicle is driven 3 times (driving pattern B) with no malfunction. The drive is
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs
while counting, the counter will reset.
• The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) with-
out the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injec-
tion System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times (driving pattern
C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC RESULTS” mode of CON-
SULT will count the number of times the vehicle is driven.
• The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
COUNTER SYSTEM CHART
EC-56
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
EC
L
JMBIA1417GB
*1: When the same malfunction is de- *2: MIL will turn OFF after vehicle is driv- *3: When the same malfunction is de- M
tected in two consecutive trips, MIL en 3 times (pattern B) without any tected in two consecutive trips, the
will light up. malfunctions. DTC and the freeze frame data will be
stored in ECM.
N
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and the freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The stored in ECM. O
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is de- *8: 1st trip DTC will be cleared when ve-
tected in the 2nd trip, the 1st trip hicle is driven once (pattern C) with- P
freeze frame data will be cleared. out the same malfunction after DTC
is stored in ECM.
Explanation for Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”
Driving Pattern B
Refer to EC-59, "DIAGNOSIS DESCRIPTION (TYPE 2) : Driving Pattern".
EC-57
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Driving Pattern C
Refer to EC-59, "DIAGNOSIS DESCRIPTION (TYPE 2) : Driving Pattern".
Example:
If the stored freeze frame data is as per the following:
Engine speed: 850 rpm, Calculated load value: 30%, Engine coolant temperature: 80°C (176°F)
To be satisfied with driving pattern C, the vehicle should run under the following conditions:
Engine speed: 475 – 1,225 rpm, Calculated load value: 27 – 33%, Engine coolant temperature: more than
70°C (158°F)
Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns Except For “Misfire <Exhaust
Quality Deterioration>”, “Fuel Injection System”
JMBIA1418GB
EC-58
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
*1: When the same malfunction is de- *2: MIL will turn OFF after vehicle is driv- *3: When the same malfunction is de- A
tected in two consecutive trips, MIL en 3 times (pattern B) without any tected in two consecutive trips, the
will light up. malfunctions. DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after vehi- EC
will not be displayed any longer after the first time, the 1st trip DTC and the cle is driven once (pattern B) without
vehicle is driven 40 times (pattern A) 1st trip freeze frame data will be the same malfunction.
without the same malfunction. stored in ECM.
(The DTC and the freeze frame data
C
still remain in ECM.)
*7: When the same malfunction is de-
tected in the 2nd trip, the 1st trip D
freeze frame data will be cleared.
Explanation for Driving Patterns Except for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection
System” E
Driving Pattern A
Refer to EC-59, "DIAGNOSIS DESCRIPTION (TYPE 2) : Driving Pattern".
F
Driving Pattern B
Refer to EC-59, "DIAGNOSIS DESCRIPTION (TYPE 2) : Driving Pattern".
DIAGNOSIS DESCRIPTION (TYPE 2) : Driving Pattern INFOID:0000000009816736
G
DRIVING PATTERN A
Driving pattern A means a trip satisfying the following conditions. H
• Engine speed reaches 400 rpm or more.
• Engine coolant temperature rises by 20°C (68°F) or more after starting the engine.
• Engine coolant temperature reaches 70°C (158°F) or more. I
• The ignition switch is turned from ON to OFF.
NOTE:
• When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern
J
A.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern A.
K
DRIVING PATTERN B
Driving pattern B means a trip satisfying the following conditions.
• Engine speed reaches 400 rpm or more.
• Engine coolant temperature reaches 70°C (158°F) or more. L
• Vehicle speed of 70 – 120 km/h (44 – 75 MPH) is maintained for 60 seconds or more under the control of
closed loop.
• Vehicle speed of 30 – 60 km/h (19 – 37 MPH) is maintained for 10 seconds or more under the control of M
closed loop.
• Under the closed loop control condition, the following state reaches 12 seconds or more in total: Vehicle
speed of 4 km/h (2 MPH) or less with idling condition.
• The state of driving at 10 km/h (7 MPH) or more reaches 10 minutes or more in total. N
• A lapse of 22 minutes or more after engine start.
NOTE:
• Drive the vehicle at a constant velocity. O
• When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern
B.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern B. P
DRIVING PATTERN C
Driving pattern C means operating vehicle as per the following:
The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ± 375 rpm
Calculated load value: (Calculated load value in the freeze frame data) x (1 ±0.1) [%]
Engine coolant temperature condition:
EC-59
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
• When the freeze frame data shows lower than 70°C (158°F), engine coolant temperature should be lower
than 70°C (158°F).
• When the freeze frame data shows higher than or equal to 70°C (158°F), engine coolant temperature should
be higher than or equal to 70°C (158°F).
NOTE:
• When the same malfunction is detected regardless of the above vehicle conditions, reset the counter of driv-
ing pattern C.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern C.
• The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC is
stored in ECM.
DIAGNOSIS DESCRIPTION (TYPE 2) : Malfunction Indicator Lamp (MIL) INFOID:0000000009816737
• When detecting a DTC that affects exhaust gas, the exhaust emis-
sion-related control module transmits a malfunction indicator lamp
signal to ECM via CAN communication line.
ECM prioritizes (MIL: ON/blink) the signal received from the
exhaust emission-related control module and the ECM-stored DTC
that affects exhaust gas and transmits a malfunction indicator lamp
signal to the combination meter via CAN communication line.
The combination meter turns ON or blinks the MIL, according to
the signal transmitted from ECM, and alerts the driver of malfunc-
tion detection.
• Control modules that a DTC of MIL ON/Blink is stored (Control
JSBIA1315ZZ
module varies among DTCs.):
- ECM
- TCM
1. The MIL illuminates when ignition switch is turned ON (engine is not running).
NOTE:
Check the MIL circuit if MIL does not illuminate. Refer to EC-389, "Component Function Check".
2. When the engine is started, the MIL should go off.
NOTE:
If MIL remains ON or continues blinking, a DTC(s) that affects exhaust gas is detected. In this case, Self
diagnosis is required for performing inspection and repair.
TYPE 1
TYPE 1 : On Board Diagnosis Function INFOID:0000000008778152
EC-60
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
1. Turn ignition switch ON.
2. The MIL on the instrument panel should stay ON. A
If it remains OFF, check MIL circuit. Refer to EC-389, "Component Function Check".
SRT STATUS MODE
EC
Description
This function allows to read if ECM has completed the self-diagnoses of major emission control systems and
components. For SRT, refer to EC-53, "DIAGNOSIS DESCRIPTION (TYPE 1) : System Readiness Test (SRT)
C
Code".
Operation Procedure
1. Turn ignition switch ON and wait 20 seconds. D
2. SRT status is indicated as shown blow.
• ECM continues to illuminate MIL if all SRT codes are set.
• ECM blinks MIL for about 10 seconds if all SRT codes are not set. E
J
JMBIA1515GB
EC-61
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has a mal-
function.
• After ignition switch is turned off, ECM is always released from the “self-diagnostic results” mode.
1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
• Fully depress the accelerator pedal.
• Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it depressed for approx. 10 seconds until the
MIL starts blinking.
NOTE:
Do not release the accelerator pedal for 10 seconds if MIL starts blinking during this period. This blinking
is displaying SRT status and is continued for another 10 seconds.
4. Fully release the accelerator pedal.
ECM has entered to “Self-diagnostic results” mode.
NOTE:
Wait until the same DTC (or 1st trip DTC) appears to completely confirm all DTCs.
PBIB0092E
EC-62
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These unidentified codes can be identified by
using the CONSULT or GST. A DTC will be used as an example for how to read a code. A
EC
PBIB3005E
A particular trouble code can be identified by the number of four-digit numeral flashes per the following.
J
Number 0 1 2 3 4 5 6 7 8 9 A B C D E F
Flashes 10 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16
K
The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-sec-
onds) - OFF (0.6-seconds) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-seconds ON and 0.3-seconds OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later L
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-seconds OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal- M
function. Refer to EC-90, "DTC Index".
How to Erase Self-diagnostic Results
By performing this procedure, ECM memory is erased and the following diagnostic information is erased as N
well.
• Diagnostic trouble codes
• 1st trip diagnostic trouble codes
O
• Freeze frame data
• 1st trip freeze frame data
• System readiness test (SRT) codes
• Test values P
NOTE:
Also, if a battery terminal is disconnected, ECM memory is erased and the diagnostic information as listed
above is erased. (The amount of time required for erasing may vary from a few seconds to several hours.)
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
EC-63
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
4. Turn ignition switch ON.
5. Set ECM in “self-diagnostic results” mode.
6. The diagnostic information has been erased from the backup memory in the ECM.
Fully depress the accelerator pedal and keep it depressed for more than 10 seconds.
7. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
TYPE 2
TYPE 2 : On Board Diagnosis Function INFOID:0000000009816742
EC-64
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
• It is better to count the time accurately with a clock.
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has a mal- A
function.
• After ignition switch is turned off, ECM is always released from the “self-diagnostic results” mode.
1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds. EC
2. Repeat the following procedure quickly five times within 5 seconds.
• Fully depress the accelerator pedal.
• Fully release the accelerator pedal.
C
3. Wait 7 seconds, fully depress the accelerator pedal and keep it depressed for approx. 10 seconds until the
MIL starts blinking.
4. Fully release the accelerator pedal. D
ECM has entered to “Self-diagnostic results” mode.
NOTE:
Wait until the same DTC (or 1st trip DTC) appears to completely confirm all DTCs.
E
PBIB0092E
H
How to Read Self-diagnostic Results
The DTC and 1st trip DTC are indicated by the number of blinks of the MIL as shown below.
The DTC and 1st trip DTC are displayed at the same time. If the MIL does not illuminate in diagnostic test
mode I (Malfunction warning), all displayed items are 1st trip DTCs. If only one code is displayed when the MIL I
illuminates in “malfunction warning” mode, it is a DTC; if two or more codes are displayed, they may be either
EC-65
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These unidentified codes can be identified by
using the CONSULT. A DTC will be used as an example for how to read a code.
PBIB3005E
A particular trouble code can be identified by the number of four-digit numeral flashes per the following.
Number 0 1 2 3 4 5 6 7 8 9 A B C D E F
Flashes 10 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16
The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-sec-
onds) - OFF (0.6-seconds) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-seconds ON and 0.3-seconds OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-seconds OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal-
function. Refer to EC-90, "DTC Index".
How to Erase Self-diagnostic Results
By performing this procedure, ECM memory is erased and the following diagnostic information is erased as
well.
• Diagnostic trouble codes
• 1st trip diagnostic trouble codes
• Freeze frame data
• 1st trip freeze frame data
NOTE:
Also, if a battery terminal is disconnected, ECM memory is erased and the diagnostic information as listed
above is erased. (The amount of time required for erasing may vary from a few seconds to several hours.)
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Set ECM in “self-diagnostic results” mode.
EC-66
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
6. The diagnostic information has been erased from the backup memory in the ECM.
Fully depress the accelerator pedal and keep it depressed for more than 10 seconds. A
7. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
CONSULT Function INFOID:0000000008778153
EC
FUNCTION
C
Diagnostic test mode Function
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
Self Diagnostic Result
can be read and erased quickly.*1
D
Data Monitor Input/Output data in the ECM can be read.
This mode enables a technician to adjust some devices faster and more accurately by following the
Work support
indications on the CONSULT unit. E
Diagnostic Test Mode in which CONSULT drives some actuators apart from the ECMs and also shifts
Active Test
some parameters in a specified range.
ECU Identification ECM part number can be read. F
DTC Work Support*2 The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
*1: The following emission-related diagnostic information is cleared when the ECM memory is erased.
*2: TYPE 1 only G
• Diagnostic trouble codes
• 1st trip diagnostic trouble codes
• Freeze frame data H
• 1st trip freeze frame data
• System readiness test (SRT) codes
• Test values
I
SELF DIAGNOSTIC RESULT MODE
Self Diagnostic Item
Regarding items of DTC and 1st trip DTC, refer to EC-90, "DTC Index". J
EC-67
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Freeze frame data item* Description
INT/A TEMP SE [°C] or [°F] The intake air temperature at the moment a malfunction is detected is displayed.
• “Fuel injection system status” at the moment a malfunction is detected is displayed.
• One mode in the following is displayed.
Mode2: Open loop due to detected system malfunction
FUEL SYS-B1
Mode3: Open loop due to driving conditions (power enrichment, deceleration enleanment)
Mode4: Closed loop - using oxygen sensor(s) as feedback for fuel control
Mode5: Open loop - has not yet satisfied condition to go to closed loop
COMBUST CONDITION These items are displayed but are not applicable to this model.
*: The items are the same as those of 1st trip freeze frame data.
DATA MONITOR MODE
NOTE:
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items.
Monitored Item
For reference values of the following items, refer to EC-76, "Reference Value".
×: Applicable
EC-68
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Monitor Item Selection Remarks
Monitored item Unit Description A
MAIN ECU INPUT
SIGNALS SIGNALS
The signal voltage of the heat-
HO2S2 (B1) V × × ed oxygen sensor 2 is dis- EC
played.
Display of heated oxygen sen-
sor 2 signal: C
RICH: means the amount of
oxygen after three way cata- When the engine is stopped, a
HO2S2 MNTR(B1) RICH/LEAN ×
lyst is relatively small. certain value is indicated.
LEAN: means the amount of D
oxygen after three way cata-
lyst is relatively large.
The vehicle speed computed E
from the vehicle speed signal
VHCL SPEED SE km/h or mph × ×
sent from combination meter
is displayed.
The power supply voltage of
F
BATTERY VOLT V
ECM is displayed.
ACCEL SEN 1 ACCEL SEN 2 signal is con-
The accelerator pedal position G
verted by ECM internally.
V sensor signal voltage is dis-
ACCEL SEN 2 Thus, it differs from ECM ter-
played.
minal voltage signal.
TP SEN 1-B1 × × TP SEN 2-B1 signal is con- H
The throttle position sensor verted by ECM internally.
V
TP SEN 2-B1 × × signal voltage is displayed. Thus, it differs from ECM ter-
minal voltage signal.
I
Indicates start signal status
[On/Off] computed by the After starting the engine, [Off]
START SIGNAL On/Off ECM according to the signals is displayed regardless of the
of engine speed and battery starter signal. J
voltage.
Indicates idle position [On/Off]
computed by ECM according
CLSD THL POS On/Off × × K
to the accelerator pedal posi-
tion sensor signal.
Indicates [On/Off] condition of
the air conditioner switch as L
AIR COND SIG On/Off × ×
determined by the air condi-
tioner signal.
[On/Off] condition of the pow- M
er steering system (deter-
PW/ST SIGNAL On/Off × ×
mined by the signal sent from
EPS control unit) is indicated.
N
Indicates [On/Off] condition of
the electrical lode signal.
ON: Rear window defogger
switch is ON and/or lighting O
LOAD SIGNAL On/Off × ×
switch is 2nd position.
Off: Both rear window defog-
ger switch and lighting switch
are OFF. P
Indicates [On/Off] condition
IGNITION SW On/Off × ×
from ignition switch signal.
Indicates [On/Off] condition
HEATER FAN SW On/Off × from the heater fan switch sig-
nal.
EC-69
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Monitor Item Selection Remarks
Monitored item Unit MAIN ECU INPUT Description
SIGNALS SIGNALS
Indicates [On/Off] condition
BRAKE SW On/Off from the stop lamp switch sig-
nal.
Indicates the actual fuel injec-
When the engine is stopped, a
tion pulse width compensated
INJ PULSE-B1 msec certain computed value is indi-
by ECM according to the input
cated.
signals.
Indicates the ignition timing
When the engine is stopped, a
IGN TIMING BTDC computed by ECM according
certain value is indicated.
to the input signals.
“Calculated load value” indi-
cates the value of the current
CAL/LD VALUE %
air flow divided by peak air
flow.
Indicates the mass air flow
computed by ECM according
MASS AIRFLOW g/s
to the signal voltage of the
mass air flow sensor.
• Indicates the EVAP canister
purge volume control sole-
noid valve control value
PURG VOL C/V % computed by the ECM ac-
cording to the input signals.
• The opening becomes larg-
er as the value increases.
Indicates [°CA] of intake cam-
INT/V TIM(B1) °CA
shaft advance angle.
Indicates [°CA] of exhaust
EXH/V TIM B1 °CA
camshaft retard angle.
• The control value of the in-
take valve timing control so-
lenoid valve (determined by
ECM according to the input
INT/V SOL(B1)
% signals) is indicated.
• The advance angle be-
comes larger as the value
increases.
The air conditioner relay con-
trol condition (determined by
AIR COND RLY On/Off
ECM according to the input
signals) is indicated.
Indicates the fuel pump relay
control condition determined
FUEL PUMP RLY On/Off
by ECM according to the input
signals.
Indicates the throttle control
motor relay control condition
THRTL RELAY On/Off
determined by the ECM ac-
cording to the input signals.
Indicates the condition of the
cooling fan (determined by
ECM according to the input
COOLING FAN HI/LOW/Off signals).
HI: High speed operation
LOW: Low speed operation
Off: Stop
EC-70
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Monitor Item Selection Remarks
Monitored item Unit Description A
MAIN ECU INPUT
SIGNALS SIGNALS
Indicates [On/Off] condition of
heated oxygen sensor 2 heat- EC
HO2S2 HTR (B1) On/Off
er determined by ECM ac-
cording to the input signals.
The control condition of the C
power generation voltage
variable control (determined
by ECM according to the input
ALT DUTY SIG On/Off signals) is indicated. D
On: Power generation voltage
variable control is active.
Off: Power generation voltage
variable control is inactive. E
The vehicle speed computed
VEHICLE SPEED km/h or mph from the vehicle speed signal
sent from TCM is displayed. F
Displays the condition of Idle
Air Volume Learning
YET: Idle air volume learning G
IDL A/V LEARN YET/CMPLT has not been performed yet.
CMPLT: Idle air volume learn-
ing has already been per-
formed successfully. H
Distance traveled while MIL is
TRVL AFTER MIL km or mile
activated.
The engine oil temperature I
(determined by the signal volt-
ENG OIL TEMP °C or °F
age of the engine oil tempera-
ture sensor) is indicated.
J
• Air fuel ratio (A/F) sensor 1
heater control value com-
puted by ECM according to
A/F S1 HTR(B1) % the input signals. K
• The current flow to the heat-
er becomes larger as the
value increases.
L
Indicates the duty ratio of the
power generation command
ALT DUTY % value. The ratio is calculated
by ECM based on the battery M
current sensor signal.
The signal voltage of battery
BAT CUR SEN mV
current sensor is displayed.
N
Indicates the correction of a
factor stored in ECM.
The factor is calculated from
the difference between the O
A/F ADJ-B1 —
target air-fuel ratio stored in
ECM and the air-fuel ratio cal-
culated from A/F sensor 1 sig-
nal.
P
EC-71
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Monitor Item Selection Remarks
Monitored item Unit MAIN ECU INPUT Description
SIGNALS SIGNALS
The intake air temperature
(determined by the signal volt-
INT/A TEMP SE °C or °F × ×
age of the intake air tempera-
ture sensor) is indicated.
The signal voltage from the re-
AC PRESS SEN V frigerant pressure sensor is
displayed.
• The control value of the ex-
haust valve timing control
solenoid valve (determined
by ECM according to the in-
VTC DTY EX B1 %
put signals) is indicated.
• The advance angle be-
comes larger as the value
increases.
The signal voltage of battery
BAT TEMP SEN V temperature sensor is dis-
played.
THRTL STK CNT B1 — Not used.
NOTE:
HO2 S2 DIAG2(B1) INCMP/CMPLT The item is indicated, but not
used.
The signal voltage of EOP
EOP SENSOR mV
sensor is displayed.
The preset vehicle speed is
SET VHCL SPD km/h or mph
displayed.
Indicates [On/Off] condition
MAIN SW On/Off
from MAIN switch signal.
Indicates [On/Off] condition
CANCEL SW On/Off
from CANCEL switch signal.
Indicates [On/Off] condition
RESUME/ACC SW On/Off from RESUME/ACCELER-
ATE switch signal.
Indicates [On/Off] condition
SET SW On/Off from SET/COAST switch sig-
nal.
Indicates [On/Off] condition
BRAKE SW1 On/Off from brake pedal position
switch signal.
Indicates [On/Off] condition of
BRAKE SW2 On/Off
stop lamp switch signal.
Indicates the vehicle cruise
condition.
NON: Vehicle speed is main-
tained at the ASCD set speed.
VHCL SPD CUT NON/CUT CUT: Vehicle speed de-
creased to excessively low
compared with the ASCD set
speed, and ASCD operation is
cut off.
EC-72
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Monitor Item Selection Remarks
Monitored item Unit Description A
MAIN ECU INPUT
SIGNALS SIGNALS
Indicates the vehicle cruise
condition. EC
NON: Vehicle speed is main-
LO SPEED CUT NON/CUT tained at the ASCD set speed.
CUT: Vehicle speed de-
creased to excessively low,
C
and ASCD operation is cut off.
Indicates [On/Off] condition of
CRUISE lamp determined by D
CRUISE LAMP On/Off
the ECM according to the in-
put signals.
Indicates [On/Off] condition of E
SET lamp determined by the
SET LAMP On/Off
ECM according to the input
signals.
Indicates [On/Off] condition of
F
kickdown determined by the
KICKDOWN POS On/Off
ECM according to the input
signals. G
Indicates [On/Off] condition
Models other than M/T mod-
CLUTCH P/P SW On/Off clutch pedal position switch
els always display OFF.
signals.
H
Indicates DTC P0139 self-di-
agnosis (delayed response)
condition.
HO2 S2 DIAG1(B1) INCMP/CMPLT • INCMP: Self-diagnosis is I
incomplete.
• CMPLT: Self-diagnosis is
complete.
J
NOTE:
A/F SEN1 DIAG2(B1) INCMP/CMPLT The item is indicated, but not
used.
Displays a determined value
K
of atmospheric correction fac-
tor necessary for correcting
an A/F sensor signal input to L
A/F-S ATMSPHRC
— ECM. The signal used for the
CRCT B1
correction is an A/F sensor
signal transmitted while driv-
ing under atmospheric pres- M
sure.
Displays a determined value
of atmospheric correction fac-
N
tor necessary for correcting
an A/F sensor signal input to
A/F-S ATMSPHRC
— ECM. The signal used for the
CRCT B2
correction is an A/F sensor O
signal transmitted while driv-
ing under atmospheric pres-
sure.
Displays the number of up-
P
A/F-S ATMSPHRC
count dates of the A/F sensor atmo-
CRCT UP B1
spheric correction factor.
Displays the number of up-
A/F-S ATMSPHRC
count dates of the A/F sensor atmo-
CRCT UP B2
spheric correction factor.
NOTE:
EC-73
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
WORK SUPPORT MODE
Work Item
EC-74
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [HR15DE, HR16DE]
TEST ITEM CONDITION JUDGMENT CHECK ITEM (REMEDY)
A
• Engine: Return to the original non-stan-
If malfunctioning symptom • Harness and connectors
INT V/T ASSIGN dard condition
disappears, see CHECK • Intake valve timing control so-
ANGLE • Change intake valve timing using CON-
ITEM. lenoid valve
SULT. EC
• Engine: Return to the original non-stan-
If malfunctioning symptom • Harness and connectors
EXH V/T ASSIGN dard condition
disappears, see CHECK • Exhaust valve timing control
ANGLE • Change exhaust valve timing using CON-
SULT.
ITEM. solenoid valve C
*: Leaving cooling fan OFF with CONSULT while engine is running may cause the engine to overheat.
DTC WORK SUPPORT MODE D
Test Item
EC-75
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
• Engine: After warming up, idle Steering wheel: Not being turned Off
PW/ST SIGNAL
the engine Steering wheel: Being turned On
EC-76
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Monitor Item Condition Values/Status
A
Rear window defogger switch: ON
and/or On
LOAD SIGNAL • Ignition switch: ON Lighting switch: 2nd position
Rear window defogger switch and lighting EC
Off
switch: OFF
IGNITION SW • Ignition switch: ON → OFF → ON On → Off → On
Heater fan switch: ON On C
• Engine: After warming up, idle
HEATER FAN SW
the engine Heater fan switch: OFF Off
Brake pedal: Fully released Off
BRAKE SW • Ignition switch: ON D
Brake pedal: Slightly depressed On
• Engine: After warming up Idle 2.0 - 3.0 msec
• Selector lever position: P or N E
INJ PULSE-B1 (CVT) or Neutral (M/T)
• Air conditioner switch: OFF 2,000 rpm 1.9 - 2.9 msec
• No load
• Engine: After warming up 9°BTDC (CVT) F
Idle
• Selector lever position: P or N 10°BTDC (M/T)
IGN TIMING (CVT) or Neutral (M/T)
• Air conditioner switch: OFF 2,000 rpm 25° - 45°BTDC G
• No load
• Engine: After warming up Idle 10% - 35%
• Selector lever position: P or N
CAL/LD VALUE (CVT) or Neutral (M/T) H
• Air conditioner switch: OFF 2,500 rpm 10% - 35%
• No load
• Engine: After warming up Idle 0.8 - 4.0 g/s I
• Selector lever position: P or N
MASS AIRFLOW (CVT) or Neutral (M/T)
• Air conditioner switch: OFF 2,500 rpm 2.0 - 10.0 g/s
• No load J
• Engine: After warming up Idle 0%
• Selector lever position: P or N
PURG VOL C/V (CVT) or Neutral (M/T) K
• Air conditioner switch: OFF 2,000 rpm 0% - 50%
• No load
• Engine: After warming up Idle −5° - 5°CA L
• Selector lever position: P or N
INT/V TIM(B1) (CVT) or Neutral (M/T) When revving engine up to 2,000rpm
• Air conditioner switch: OFF Approx. 0° - 40°CA
Quickly
• No load M
• Engine: After warming up Idle −5)° - (+5)°CA
• Selector lever position: P or N
EXH/V TIM B1 (CVT) or Neutral (M/T) When revving engine up to 2,000rpm
Approx. 0° - 40°CA N
• Air conditioner switch: OFF Quickly
• No load
• Engine: After warming up Idle 0% - 2%
• Selector lever position: P or N O
INT/V SOL(B1) (CVT) or Neutral (M/T) When revving engine up to 2,000rpm
• Air conditioner switch: OFF Approx. 0% - 90%
Quickly
• No load
P
Air conditioner switch: OFF Off
• Engine: After warming up, idle
AIR COND RLY Air conditioner switch: ON
the engine On
(Compressor operates.)
• For 1 seconds after turning ignition switch: ON
On
FUEL PUMP RLY • Engine running or cranking
• Except above Off
EC-77
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Monitor Item Condition Values/Status
THRTL RELAY • Ignition switch: ON On
Engine coolant temperature is 98°C
Off
(208°F) or less
• Engine: After warning up, idle the
Engine coolant temperature is between
COOLING FAN engine LOW
98°C (208°F) and 99°C (210°F)
• Air conditioner switch: OFF
Engine coolant temperature is 100°C
HIGH
(212°F) or more
• Engine speed: Below 3,600 rpm (for China) or 3,200 rpm (for Indonesia) after
the following conditions are met.
HO2S2 HTR (B1) - Engine: After warming up On
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load
• Power generation voltage variable control: Operating On
ALT DUTY SIG
• Power generation voltage variable control: Not operating Off
• Turn drive wheels and compare CONSULT value with the speedometer indi- Almost the same speed as
VEHICLE SPEED
cation. speedometer indication
Idle air volume learning has not been per-
YET
formed yet.
IDL A/V LEARN • Engine: running
Idle air volume learning has already been
CMPLT
performed successfully.
Vehicle has traveled after MIL has turned 0 - 65,535 km
TRVL AFTER MIL • Ignition switch: ON
ON. (0 - 40,723 miles)
ENG OIL TEMP • Engine: After warming up More than 70°C (158F)
• Engine: After warming up, idle the engine
A/F S1 HTR (B1) 4 - 100%
(More than 140 seconds after starting engine)
ALT DUTY • Engine: Idle 0 - 80%
• Engine speed: Idle
• Battery: Fully charged*
BAT CUR SEN • Selector lever position: P or N (CVT) or Neutral (M/T) Approx 2,500 - 3,500 mV
• Air conditioner switch: OFF
• No load
A/F ADJ-B1 • Engine running −0.330) - (+0.330)
Selector lever position: P or N (CVT) or
On
P/N POSI SW • Ignition switch: ON Neutral (M/T)
Shift lever: Except above Off
Indicates intake air tempera-
INT/A TEMP SE • Ignition switch: ON
ture
• Engine: Idle
AC PRESS SEN 1.0 - 4.0 V
• Both A/C switch and blower fan switch: ON (Compressor operates.)
• Engine: After warming up Idle 0 - 2%
• Selector lever: P or N
VTC DTY EX B1
• Air conditioner switch: OFF 2,000 rpm Approx. 0- 90%
• No load
• Engine: After warming up, idle the engine
• Selector lever: P or N Indicates the temperature
BAT TEMP SEN
• Air conditioner switch: OFF around the battery.
• No load
THRTL STK CNT B1 Not used. —
DTC P0139 self-diagnosis (slow response) has not been performed yet. INCMP
HO2 S2 DIAG2(B1) DTC P0139 self-diagnosis (slow response) has already been performed suc-
CMPLT
cessfully.
EC-78
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Monitor Item Condition Values/Status
A
• Engine: After warming up Idle Approx 1,000 - 2,000 mV
• Selector lever position: P or N
EOP SENSOR (CVT) or Neutral (M/T)
• Air conditioner switch: OFF 2,000 rpm Approx 1,500 - 3,500 mV
EC
• No load
The preset vehicle speed is
SET VHCL SPD • Engine: Running ASCD: Operating
displayed
C
MAIN switch: Pressed On
MAIN SW • Ignition switch: ON
MAIN switch: Released Off
CANCEL switch: Pressed On D
CANCEL SW • Ignition switch: ON
CANCEL switch: Released Off
ACCEL/RES switch: Pressed On
RESUME/ACC SW • Ignition switch: ON E
ACCEL/RES switch: Released Off
COAST/SET switch: Pressed On
SET SW • Ignition switch: ON
COAST/SET switch: Released Off F
BRAKE SW1 • Brake pedal: Fully released On
(Brake pedal posi- • Ignition switch: ON
tion switch) • Brake pedal: Slightly depressed Off
G
BRAKE SW2 Brake pedal: Fully released Off
• Ignition switch: ON
(Stop lamp switch) Brake pedal: Slightly depressed On
VHCL SPD CUT • Ignition switch: ON NON H
LO SPEED CUT • Ignition switch: ON NON
MAIN switch: Pressed at the 1st time → at
CRUISE LAMP • Ignition switch: ON On → Off I
the 2nd time
• MAIN switch: ON ASCD: Operating On
• When vehicle speed: Between
SET LAMP J
38 km/h (24 MPH) and 160 km/h ASCD: Not operating Off
(100 MPH)
Accelerator pedal: Fully released Off
KICKDOWN POS • Ignition switch: ON
Accelerator pedal: Fully depressed On K
Clutch pedal: Fully released Off
CLUTCH P/P SW • Ignition switch: ON
Clutch pedal: Fully depressed On
L
DTC P0139 self-diagnosis (delayed response) has not been performed yet. INCMP
HO2 S2 DIAG1 (B1) DTC P0139 self-diagnosis (delayed response) has already been performed suc-
CMPLT
cessfully.
M
A/F SEN1 NOTE:
—
DIAG2(B1) The item is indicated, but not used.
A/F-S ATMSPHRC Varies depending on vehicle N
Engine: After warming up, idle the enngine
CRCT B1 environment.
A/F-S ATMSPHRC Varies depending on vehicle
Engine: After warming up, idle the enngine
CRCT B2 environment.
O
A/F-S ATMSPHRC Varies depending on the
Engine: Running
CRCT UP B1 number of updates.
A/F-S ATMSPHRC Varies depending on the
Engine: Running P
CRCT UP B2 number of updates.
*: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM inter-
nally. Thus, they differ from ECM terminals voltage signal.
EC-79
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
TERMINAL LAYOUT
PBIA9221J
PHYSICAL VALUES
NOTE:
• Connect a break-out box and harness adapter between the ECM and ECM harness connector.
- Use extreme care not to touch 2 pins at one time.
- Data is for comparison and may not be exact.
• Specification data are reference values and are measured between each terminals.
• Pulse signal is measured by CONSULT.
2.6 V
1 [Engine is running]
108 Throttle control motor
(BR)*1 Output • Shift lever: D (CVT), 1st (M/T)
(B) (Open)
(L)*2 • Accelerator pedal: Fully depressed
JMBIA0213GB
2
108 Throttle control motor power BATTERY VOLTAGE
(GR)*1 Input [Ignition switch: ON]
(B) supply (11 - 14 V)
(SB)*2
2.9 - 8.8 V
[Engine is running]
• Warm-up condition
3 108
A/F sensor 1 heater Output • Idle speed
(L) (B)
(More than 140 seconds after start-
ing engine)
JSBIA0714GB
1.8 V
JMBIA0215GB
EC-80
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Terminal No. Description
Value A
Input/ Condition
+ – Signal name (Approx.)
Output
[Engine is running]
• Engine speed: Below 3,600 rpm (for 10 V EC
China) or 3,200 rpm (for Indonesia)
after the following conditions are
met
- Engine: after warming up
C
- Keeping the engine speed between
5 59 Heated oxygen sensor 2 3,500 and 4,000 rpm for 1 minute
Output
(G) (GR) heater and at idle for 1 minute under no
JMBIA0214GB D
load
[Ignition switch: ON]
• Engine stopped
BATTERY VOLTAGE E
[Engine is running]
(11 - 14 V)
• Engine speed: Above 3,600 rpm (for
China) or 3,200 rpm (for Indonesia)
BATTERY VOLTAGE F
(11 - 14 V)
[Engine is running] G
• Idle speed
H
9
108 EVAP canister purge volume JMBIA0039GB
(L)*1 Output
*2
(B) control solenoid valve BATTERY VOLTAGE
(P)
(11 - 14 V) I
[Engine is running]
• Engine speed: About 2,000 rpm
(More than 100 seconds after start- J
ing engine.)
JMBIA0216GB
K
10
— ECM ground — — —
(B)
11
L
(B/Y)*1 — ECM ground — — —
(B)*2
M
12 BATTERY VOLTAGE
Fuel injector No. 1 (Rear)
(G) (11 - 14 V)
[Engine is running]
16
Fuel injector No. 3 (Rear) • Warm-up condition N
(LG)
• Idle speed
20 NOTE:
Fuel injector No. 2 (Rear)
(P) The pulse cycle changes depending
on rpm at idle O
24
Fuel injector No. 4 (Rear)
(L) JMBIA0221GB
108
Output
25 (B) BATTERY VOLTAGE
(SB)
Fuel injector No. 4 (Front) P
(11 - 14 V)
29
Fuel injector No. 3 (Front)
(V) [Engine is running]
• Warm-up condition
30
Fuel injector No. 2 (Front) • Engine speed: 2,000 rpm
(R)
31
Fuel injector No. 1 (Front)
(L) JMBIA0222GB
EC-81
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Terminal No. Description
Value
Input/ Condition
+ – Signal name (Approx.)
Output
BATTERY VOLTAGE
15 108 [Ignition switch: OFF]
Throttle control motor relay Output (11 - 14 V)
(Y) (B)
[Ignition switch: ON] 0 - 1.0 V
17 0 - 0.3 V
(V)*1 Ignition signal No. 1 [Engine is running]
(R)*2 • Warm-up condition
• Idle speed
NOTE:
18 The pulse cycle changes depending
Ignition signal No. 2
(LG) on rpm at idle
108 JMBIA0219GB
Output
21 (B)
0.2 - 0.5 V
(W)*1 Ignition signal No. 4
(G)*2
[Engine is running]
• Warm-up condition
22 • Engine speed: 2,500 rpm
(L)*1 Ignition signal No. 3
(SB)*2
JMBIA0220GB
EC-82
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Terminal No. Description
Value A
Input/ Condition
+ – Signal name (Approx.)
Output
38 44 0 - 4.8 V
(LG) *1
(V)*1
Engine coolant temperature
Input [Engine is running] Output voltage varies with engine
EC
sensor
(P)*2 (B)*2 coolant temperature.
0 - 4.8 V
39 68 C
Battery temperature sensor Input [Engine is running] Output voltage varies with battery
(GR) (BR)
temperature.
40 Sensor ground
— — — —
(—) (Knock sensor shield circuit) D
44 Sensor ground
(V)*1 — (Engine coolant temperature — — —
(B) *2 sensor) E
[Ignition switch ON]
0.4 V
• Engine stopped
[Engine is running] F
• Warm-up condition 0.8 - 1.3 V
45 52
Mass air flow sensor Input • Idle speed
(G) (W)
[Engine is running] 0.8 - 1.3 to 2.4 V G
• Warm-up condition (Check for linear voltage rise in
• Engine is revving from idle to about response to engine being in-
4,000 rpm creased to about 4,000 rpm.)
H
46 0 - 4.8 V
52 Intake air temperature sen-
(SB)*1 Input [Engine is running] Output voltage varies with intake
(W) sor
(V) *2 air temperature.
I
[Engine is running]
• Warm-up condition 1.0 - 2.0 V
47 60 • Idle speed
Engine oil pressure sensor Input J
(G) (W) [Engine is running]
• Warm-up condition 1.5 - 3.5 V
• Engine speed: 2,000 rpm
4.3 V
K
[Engine is running]
• Warm-up condition
• Idle speed L
NOTE:
The pulse cycle changes depending
on rpm at idle
M
JSBIA0716GB
48 63 Exhaust valve timing control
Input
(Y) (L) position sensor
4.3 V
N
[Engine is running]
• Engine speed: 2,000 rpm
O
JSBIA0717GB
49 108 P
A/F sensor 1 Input [Ignition switch: ON] 2.2 V
(W) (B)
EC-83
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Terminal No. Description
Value
Input/ Condition
+ – Signal name (Approx.)
Output
[Engine is running]
• Revving engine from idle to 3,000
rpm quickly after the following condi-
tions are met
50 59
Heated oxygen sensor 2 Input - Engine: after warming up 0 - 1.0 V
(O) (GR)
- Keeping the engine speed between
3,500 and 4,000 rpm for 1 minute
and at idle for 1 minute under no
load
Sensor ground
52
— (Mass air flow sensor/Intake — — —
(W)
air temperature sensor)
[Engine is running] 1.8 V
53 108
A/F sensor 1 Input • Warm-up condition Output voltage varies with air fuel
(B) (B)
• Engine speed: 2,500 rpm ratio.
Sensor ground
54
— (Engine oil temperature sen- — — —
(GR)
sor)
0 - 4.8 V
57 54 Engine oil temperature sen-
Input [Engine is running] Output voltage varies with engine
(P) (GR) sor
oil temperature.
[Engine is running]
58 68
(G) (BR)
Battery current sensor Input • Battery: Fully charged*3 2.5 - 3.5 V
• Idle speed
59 Sensor ground
— — — —
(GR) (Heated oxygen sensor 2)
60 Sensor ground
— — — —
(W) (Engine oil pressure sensor)
4.0 V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending
on rpm at idle
[Engine is running]
• Engine speed: 2,000 rpm
JMBIA2186GB
Sensor ground
62
— [Crankshaft position sensor — — —
(W)
(POS)]
Sensor ground
63 [Camshaft position sensor
— — — —
(L) (PHASE), exhaust valve tim-
ing control position sensor]
EC-84
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Terminal No. Description
Value A
Input/ Condition
+ – Signal name (Approx.)
Output
4.3 V
EC
[Engine is running]
• Warm-up condition
• Idle speed
NOTE: C
The pulse cycle changes depending
on rpm at idle
JSBIA0718GB
65 63 Camshaft position sensor D
Input
(Y) (L) (PHASE)
4.3 V
E
[Engine is running]
• Engine speed is 2,000 rpm
F
JSBIA0719GB
68 Sensor ground
— — — —
(BR) (Battery current sensor) G
[Ignition switch: ON]
BATTERY VOLTAGE
69 • Shift lever: P or N (CVT), Neutral (M/
108 (11 - 14 V)
(BR)*1 Park/Neutral position signal Input T) H
(B)
(L)*2 [Ignition switch: ON]
0V
• Shift lever: Except above position
71 68 Sensor power supply I
— [Ignition switch: ON] 5V
(V) (BR) (Battery current sensor)
72
36 Sensor power supply
(L)*1 — [Ignition switch: ON] 5V J
*2
(R) (Throttle position sensor)
(B)
[Engine is running]
BATTERY VOLTAGE
• Warm-up condition
(11 - 14 V) K
• Idle speed
7 - 10 V
73 108 Intake valve timing control L
Output [Engine is running]
(Y) (B) solenoid valve
• Warm-up condition
• When revving engine up to
2,000rpm quickly M
JSBIA3042GB
EC-85
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Terminal No. Description
Value
Input/ Condition
+ – Signal name (Approx.)
Output
[Engine is running]
BATTERY VOLTAGE
• Warm-up condition
(11 - 14 V)
• Idle speed
7 - 10 V
77 108 Exhaust valve timing control
Output [Engine is running]
(G) (B) solenoid valve
• Warm-up condition
• When revving engine up to
2,000rpm quickly
JSBIA3042GB
85 98 [Engine is running]
• Warm-up condition
(P)*1 (V)*1 Refrigerant pressure sensor Input 1.0 - 4.0 V
*2 *2
• Both A/C switch and blower fan
(GR) (BR) switch: ON (Compressor operates)
[Engine is running]
• Warm-up condition
• Idle speed
• Selector lever: D 0V
• Engine speed: Below 1,500 rpm (While operating the starter mo-
87 108 Starter motor relay control NOTE: tor)
Output To decrease engine speed, refer to
(V) (B) signal
the DTC detection condition B of
P1650.
[Engine is running]
BATTERY VOLTAGE
• Warm-up condition
(11 - 14 V)
• Idle speed
88 Input/
— Data link connector — —
(W) Output
93 [Ignition switch: OFF] 0V
108
(O)*1 Ignition switch Input BATTERY VOLTAGE
(B) [Ignition switch: ON]
(Y)*2 (11 - 14 V)
98 Sensor ground
(V)*1 — (Refrigerant pressure sen- — — —
(BR)*2 sor)
EC-86
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Terminal No. Description
Value A
Input/ Condition
+ – Signal name (Approx.)
Output
101 98 Sensor power supply
(L) *1
(V)*1 (Refrigerant pressure sen- — [Ignition switch: ON] 5V
EC
(W)*2 (BR)*2 sor)
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) L
*1: LHD models
*2: RHD models
*3: Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-159, "How to
Handle Battery". M
N
NON DTC RELATED ITEM
EC-87
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
DTC No. Detected items Engine operating condition in fail safe mode
P0011 Intake valve timing control The signal is not energized to the intake valve timing control solenoid valve and the valve
control does not function.
P0014 Exhaust valve timing control The signal is not energized to the exhaust valve timing control solenoid valve and the valve
control does not function.
P0102 Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0103
P0117 Engine coolant temperature Engine coolant temperature will be determined by ECM based on the following conditions.
P0118 sensor circuit CONSULT displays the engine coolant temperature decided by ECM.
Engine coolant temperature decided
Condition
(CONSULT display)
Just as ignition switch is turned ON or START 40°C (104°F)
Approx. 4 minutes or more after engine starting 80°C (176°F)
40 - 80°C (104 - 176°F)
Except as shown above
(Depends on the time)
When the fail safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122 Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
P0123 order for the idle position to be within +10 degrees.
P0222 The ECM regulates the opening speed of the throttle valve to be slower than the normal
P0223 condition.
P2135 So, the acceleration will be poor.
P0197 Engine oil temperature sensor Exhaust valve timing control does not function.
P0198
P0500 Vehicle speed sensor The cooling fan operates (Highest) while engine is running.
P0524 Engine oil pressure ECM illuminates oil pressure warning lamp on the combination meter.
Engine speed will not rise more than 4,000rpm due to the fuel cut. (Fail-safe is canceled
when ignition switch OFF → ON.)
P0605 ECM (When ECM calculation function is malfunctioning:)
ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P0643 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1805 Brake switch ECM controls the electric throttle control actuator by regulating the throttle opening to a
small range.
Therefore, acceleration will be poor.
Vehicle condition Driving condition
When engine is idling Normal
When accelerating Poor acceleration
P2100 Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
P2103 fixed opening (approx. 5 degrees) by the return spring.
P2101 Electric throttle control function ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2118 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
EC-88
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
DTC No. Detected items Engine operating condition in fail safe mode
A
P2119 Electric throttle control actuator (When electric throttle control actuator does not function properly due to the return spring
malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm. EC
(When throttle valve opening angle in fail safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to 20
degrees or less.
C
(When ECM detects the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the
engine stalls.
The engine can restart in the Neutral position, and engine speed will not exceed 1,000 rpm D
or more.
P2122 Accelerator pedal position sen- The ECM controls the electric throttle control actuator in regulating the throttle opening in
P2123 sor order for the idle position to be within +10 degrees. E
P2127 The ECM regulates the opening speed of the throttle valve to be slower than the normal
P2128 condition.
P2138 So, the acceleration will be poor.
F
DTC Inspection Priority Chart INFOID:0000000008778156
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart. G
EC-89
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Priority DTC Detected items
P0031, P0032 Air fuel ratio (A/F) sensor 1 heater
P0037, P0038 Heated oxygen sensor 2 heater
P0075 Intake valve timing control solenoid valve
P0078 Exhaust valve timing control solenoid valve
P0130, P0131, P0132, P0133 Air fuel ratio (A/F) sensor 1
P0137, P0138, P0139 Heated oxygen sensor 2
P0444 EVAP canister purge volume control solenoid valve
P0603 ECM
2
P0710, P0715, P0720, P0740, P0744, P0745, P0746,
CVT related sensors, solenoid valves and switches
P0776, P0778, P0840, P1740, P1777, P1778
P1078 Exhaust camshaft position sensor
P1217 Engine over temperature (OVERHEAT)
P1805 Brake switch
P2100, P2103 Throttle control motor relay
P2101 Electric throttle control function
P2118 Throttle control motor
P0011 Intake valve timing control
P0014 Exhaust valve timing control
P0171, P0172 Fuel injection system function
P0300 - P0304 Misfire
3 P0420 Three way catalyst function
P0524 Engine oil pressure
P1715 Input speed sensor
P1720 Vehicle speed sensor
P2119 Electric throttle control actuator
DTC*1
Items
CONSULT SRT code Trip MIL Reference page
(CONSULT screen terms)
2 ECM*3
GST*
U0101 0101*4 LOST COMM (TCM) — 1 or 2 × or — EC-154
EC-90
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
DTC*1 A
Items
CONSULT SRT code Trip MIL Reference page
(CONSULT screen terms)
ECM*3
GST*2
P0112 0112 IAT SEN/CIRCUIT-B1 — 2 × or — EC-183
EC
EC-91
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
DTC*1
Items
CONSULT SRT code Trip MIL Reference page
(CONSULT screen terms)
2 ECM*3
GST*
P1225 1225 CTP LEARNING-B1 — 2 — EC-304
P1226 1226 CTP LEARNING-B1 — 2 — EC-305
P1550 1550 BAT CURRENT SENSOR — 2 — EC-306
P1551 1551 BAT CURRENT SENSOR — 2 — EC-309
P1552 1552 BAT CURRENT SENSOR — 2 — EC-309
P1553 1553 BAT CURRENT SENSOR — 2 — EC-312
P1554 1554 BAT CURRENT SENSOR — 2 — EC-315
P1556 1556 BAT TMP SEN/CIRC — 2 — EC-318
P1557 1557 BAT TMP SEN/CIRC — 2 — EC-318
SEC-40
P1610 1610 LOCK MODE — 2 — SEC-93
SEC-154
SEC-42
P1611 1611 ID DISCORD, IMMU-ECM — 2 — SEC-95
SEC-156
SEC-43
P1612 1612 CHAIN OF ECM-IMMU — 2 — SEC-96
SEC-157
SEC-45
P1614 1614 CHAIN_OF_IMMU-KEY — 2 — SEC-98
SEC-159
SEC-48
P1615 1615 DIFFERENCE OF KEY — 2 — SEC-101
SEC-162
P1650 1650 STR MTR RELAY2 — 2 × or — EC-321
P1651 1651 STR MTR RELAY — 2 × EC-324
P1652 1652 STR MTR SYS COMM — 1 × EC-326
P1715 1715 IN PULY SPEED — 2 — EC-328
P1720 1720 V/SP SEN (A/T OUT) — 2 — EC-330
P1805 1805 BRAKE SW/CIRCUIT — 1 or 2 × or — EC-332
P2100 2100 ETC MOT PWR-B1 — 1 × or — EC-335
P2101 2101 ETC FNCTN/CIRC-B1 — 1 × or — EC-338
P2103 2103 ETC MOT PWR — 1 × or — EC-335
P2118 2118 ETC MOT-B1 — 1 × or — EC-342
P2119 2119 ETC ACTR-B1 — 1 × or — EC-344
P2122 2122 APP SEN 1/CIRC — 1 × or — EC-346
P2123 2123 APP SEN 1/CIRC — 1 × or — EC-346
P2127 2127 APP SEN 2/CIRC — 1 × or — EC-349
P2128 2128 APP SEN 2/CIRC — 1 × or — EC-349
P2135 2135 TP SENSOR-B1 — 1 × or — EC-352
P2138 2138 APP SENSOR — 1 × or — EC-356
*1: 1st trip DTC No. is the same as DTC No.
*2: This number is prescribed by SAE J1979/ ISO 15031-5.
*3: In Diagnostic Test Mode II (Self-diagnostic results), this number is controlled by NISSAN.
*4: The troubleshooting for this DTC needs CONSULT.
*5: When the fail-safe operations for both self-diagnoses occur, the MIL illuminates.
EC-92
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
*6: This self-diagnosis is not for ECM power supply circuit, even though “ECM BACK UP/CIRCUIT” is displayed on CONSULT screen.
A
Test Value and Test Limit INFOID:0000000009821917
The following is the information specified in Service $06 of SAE J1979/ISO 15031-5.
The test value is a parameter used to determine whether a system/circuit diagnostic test is OK or NG while EC
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by On Board Monitor ID (OBDMID), Test ID (TID), Unit and C
Scaling ID and can be displayed on the GST screen.
The items of the test value and test limit will be displayed with GST screen which items are provided by the
ECM. (e.g., if bank 2 is not applied on this vehicle, only the items of bank 1 are displayed)
D
EC-93
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
EC-94
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Test value and Test
limit A
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling EC
ID
Minimum sensor output voltage for test
P0138 07H 0CH
cycle
C
Maximum sensor output voltage for
P0137 08H 0CH
test cycle
Heated oxygen sensor 2
02H
(Bank 1) P0138 80H 0CH Sensor output voltage D
P0139 81H 0CH Difference in sensor output voltage
Rear O2 sensor delay response diag-
P0139 82H 11H
nosis E
Minimum sensor output voltage for test
P0143 07H 0CH
cycle
EC-95
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Test value and Test
limit
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling
ID
O2 sensor delayed response - Lean to
P015D 94H 01H
rich bank 2 sensor 1
Air fuel ratio (A/F) sensor 1 Response rate: Response ratio (lean
05H P0153 95H 04H
(Bank 2) to rich)
Response rate: Response ratio (rich to
P0153 96H 84H
lean)
Minimum sensor output voltage for test
P0158 07H 0CH
cycle
Maximum sensor output voltage for
P0157 08H 0CH
test cycle
Heated oxygen sensor 2
HO2S 06H
(Bank 2) P0158 80H 0CH Sensor output voltage
P0159 81H 0CH Difference in sensor output voltage
Rear O2 sensor delay response diag-
P0159 82H 11H
nosis
Minimum sensor output voltage for test
P0163 07H 0CH
cycle
EC-96
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Test value and Test
limit A
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling EC
ID
VTC intake function diagnosis (VTC
P0011 80H 9DH
alignment check diagnosis)
C
VTC exhaust function diagnosis (VTC
P0014 81H 9DH
alignment check diagnosis)
VTC intake function diagnosis (VTC D
P0011 82H 9DH
drive failure diagnosis)
VTC exhaust function diagnosis (VTC
P0014 83H 9DH
drive failure diagnosis)
35H VVT Monitor (Bank1) E
P100A 84H 10H VEL slow response diagnosis
P1090 85H 10H VEL servo system diagnosis
VTC intake intermediate lock function F
P0011 86H 9DH diagnosis (VTC intermediate position
alignment check diagnosis)
VTC intake intermediate lock system
Advanced: P052A G
87H 9DH diagnosis (VTC intermediate lock posi-
Retarded: P052B
VVT tion check diagnosis)
SYSTEM VTC intake function diagnosis (VTC
P0021 80H 9DH H
alignment check diagnosis)
VTC exhaust function diagnosis (VTC
P0024 81H 9DH
alignment check diagnosis)
VTC intake function diagnosis (VTC
I
P0021 82H 9DH
drive failure diagnosis)
VTC exhaust function diagnosis (VTC
P0024 83H 9DH J
drive failure diagnosis)
36H VVT Monitor (Bank2)
P100B 84H 10H VEL slow response diagnosis
P1093 85H 10H VEL servo system diagnosis
K
VTC intake intermediate lock function
P0021 86H 9DH diagnosis (VTC intermediate position
alignment check diagnosis)
L
VTC intake intermediate lock system
Advanced: P052C
87H 9DH diagnosis (VTC intermediate lock posi-
Retarded: P052D
tion check diagnosis)
EVAP control system leak Difference in pressure sensor output M
39H P0455 80H 0CH
(Cap Off) voltage before and after pull down
EVAP control system leak Leak area index (for more than 0.04
3BH P0442 80H 05H
(Small leak) inch) N
Leak area index (for more than 0.02
P0456 80H 05H
inch)
EVAP
SYSTEM EVAP control system leak Maximum internal pressure of EVAP O
3CH P0456 81H FDH
(Very small leak) system during monitoring
Internal pressure of EVAP system at
P0456 82H FDH
the end of monitoring P
Difference in pressure sensor output
3DH Purge flow system P0441 83H 0CH voltage before and after vent control
valve close
EC-97
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Test value and Test
limit
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling
ID
Low Input: P0031 Converted value of heater electric cur-
41H A/F sensor 1 heater (Bank 1) 81H 0BH
High Input: P0032 rent to voltage
Heated oxygen sensor 2 heat- Low Input: P0037 Converted value of heater electric cur-
42H 80H 0CH
er (Bank 1) High Input: P0038 rent to voltage
Heated oxygen sensor 3 heat- Converted value of heater electric cur-
O2 SEN- 43H P0043 80H 0CH
er (Bank 1) rent to voltage
SOR
HEATER Low Input: P0051 Converted value of heater electric cur-
45H A/F sensor 1 heater (Bank 2) 81H 0BH
High Input: P0052 rent to voltage
Heated oxygen sensor 2 heat- Low Input: P0057 Converted value of heater electric cur-
46H 80H 0CH
er (Bank 2) High Input: P0058 rent to voltage
Heated oxygen sensor 3 heat- Converted value of heater electric cur-
47H P0063 80H 0CH
er (Bank 2) rent to voltage
Secondary air injection system incor-
P0411 80H 01H
rect flow detected
Bank1: P0491 Secondary air injection system insuffi-
81H 01H
Bank2: P0492 cient flow
Secondary air injection system pump
P2445 82H 01H
stuck off
SEC-
Secondary air injection system high
OND- 71H Secondary air system P2448 83H 01H
airflow
ARY AIR
Bank1: P2440 Secondary air injection system switch-
84H 01H
Bank2: P2442 ing valve stuck open
Secondary air injection system switch-
P2440 85H 01H
ing valve stuck open
Secondary air injection system pump
P2444 86H 01H
stuck on
P0171 or P0172 80H 2FH Long term fuel trim
Fuel injection system function The number of lambda control
81H P0171 or P0172 81H 24H
(Bank 1) clamped
EC-98
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Test value and Test
limit A
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling EC
ID
Misfiring counter at 1000 revolution of
P0301 80H 24H
the first cylinder
C
Misfiring counter at 1000 revolution of
P0302 81H 24H
the second cylinder
Misfiring counter at 1000 revolution of D
P0303 82H 24H
the third cylinder
Misfiring counter at 1000 revolution of
P0304 83H 24H
the fourth cylinder
E
Misfiring counter at 1000 revolution of
P0305 84H 24H
the fifth cylinder
Misfiring counter at 1000 revolution of
P0306 85H 24H
the sixth cylinder
F
Misfiring counter at 1000 revolution of
P0307 86H 24H
the seventh cylinder
G
Misfiring counter at 1000 revolution of
P0308 87H 24H
the eighth cylinder
Misfiring counter at 1000 revolution of
P0300 88H 24H H
the multiple cylinders
Misfiring counter at 200 revolution of
P0301 89H 24H
the first cylinder
MISFIRE A1H Multiple cylinder misfires I
Misfiring counter at 200 revolution of
P0302 8AH 24H
the second cylinder
Misfiring counter at 200 revolution of
P0303 8BH 24H J
the third cylinder
Misfiring counter at 200 revolution of
P0304 8CH 24H
the fourth cylinder
Misfiring counter at 200 revolution of K
P0305 8DH 24H
the fifth cylinder
Misfiring counter at 200 revolution of
P0306 8EH 24H
the sixth cylinder L
Misfiring counter at 200 revolution of
P0307 8FH 24H
the seventh cylinder
Misfiring counter at 200 revolution of M
P0308 90H 24H
the eighth cylinder
Misfiring counter at 1000 revolution of
P0300 91H 24H
the single cylinder N
Misfiring counter at 200 revolution of
P0300 92H 24H
the single cylinder
Misfiring counter at 200 revolution of O
P0300 93H 24H
the multiple cylinders
EC-99
ECM
< ECU DIAGNOSIS INFORMATION > [HR15DE, HR16DE]
Test value and Test
limit
OBD- (GST display)
Item Self-diagnostic test item DTC Description
MID Unit and
TID Scaling
ID
EWMA (Exponential Weighted Moving
P0301 0BH 24H Average) misfire counts for last 10 driv-
A2H No. 1 cylinder misfire ing cycles
Misfire counts for last/current driving
P0301 0CH 24H
cycles
EWMA (Exponential Weighted Moving
P0302 0BH 24H Average) misfire counts for last 10 driv-
A3H No. 2 cylinder misfire ing cycles
Misfire counts for last/current driving
P0302 0CH 24H
cycles
EWMA (Exponential Weighted Moving
P0303 0BH 24H Average) misfire counts for last 10 driv-
A4H No. 3 cylinder misfire ing cycles
Misfire counts for last/current driving
P0303 0CH 24H
cycles
EWMA (Exponential Weighted Moving
P0304 0BH 24H Average) misfire counts for last 10 driv-
A5H No. 4 cylinder misfire ing cycles
Misfire counts for last/current driving
P0304 0CH 24H
cycles
MISFIRE
EWMA (Exponential Weighted Moving
P0305 0BH 24H Average) misfire counts for last 10 driv-
A6H No. 5 cylinder misfire ing cycles
Misfire counts for last/current driving
P0305 0CH 24H
cycles
EWMA (Exponential Weighted Moving
P0306 0BH 24H Average) misfire counts for last 10 driv-
A7H No. 6 cylinder misfire ing cycles
Misfire counts for last/current driving
P0306 0CH 24H
cycles
EWMA (Exponential Weighted Moving
P0307 0BH 24H Average) misfire counts for last 10 driv-
A8H No. 7 cylinder misfire ing cycles
Misfire counts for last/current driving
P0307 0CH 24H
cycles
EWMA (Exponential Weighted Moving
P0308 0BH 24H Average) misfire counts for last 10 driv-
A9H No. 8 cylinder misfire ing cycles
Misfire counts for last/current driving
P0308 0CH 24H
cycles
EC-100
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
WIRING DIAGRAM A
ENGINE CONTROL SYSTEM
Wiring Diagram INFOID:0000000008778159
EC
C
D
E
F
G
H
I
J
K
L
M
N
O
P
JRBWC3416GB
EC-101
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
JRBWC3417GB
EC-102
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
A
EC
C
D
E
F
G
H
I
J
K
L
M
N
O
JRBWC3418GB
P
EC-103
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
JRBWC3419GB
EC-104
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
A
EC
C
D
E
F
G
H
I
J
K
L
M
N
O
JRBWC3420GB
P
EC-105
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
JRBWC3421GB
EC-106
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
A
EC
C
D
E
F
G
H
I
J
K
L
M
N
O
JRBWC3430GB
P
EC-107
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
JRBWC3431GB
EC-108
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
A
EC
C
D
E
F
G
H
I
J
K
L
M
N
O
JRBWC3432GB
P
EC-109
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
JRBWC3433GB
EC-110
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
A
EC
C
D
E
F
G
H
I
J
K
L
M
N
O
JRBWC3434GB
P
EC-111
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
JRBWC3435GB
EC-112
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
A
EC
C
D
E
F
G
H
I
J
K
L
M
N
O
JRBWC3436GB
P
EC-113
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
JRBWC3437GB
EC-114
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
A
EC
C
D
E
F
G
H
I
J
K
L
M
N
O
JRBWC3438GB
P
EC-115
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
JRBWC3439GB
EC-116
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
A
EC
C
D
E
F
G
H
I
J
K
L
M
N
O
JRBWC3440GB
P
EC-117
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [HR15DE, HR16DE]
JRBWC3441GB
EC-118
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [HR15DE, HR16DE]
BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow INFOID:0000000008778160
EC
OVERALL SEQUENCE
C
JSBIA1228GB
DETAILED FLOW
EC-119
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [HR15DE, HR16DE]
>> GO TO 2.
2.CHECK DTC
1. Check DTC.
2. Perform the following procedure if DTC is displayed.
- Record DTC and freeze frame data. (Print them out with CONSULT or GST.)
- Erase DTC.
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
(Symptom Table is useful. Refer to EC-395, "Symptom Table".)
3. Check related service bulletins for information.
Is any symptom described and is any DTC detected?
Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4.
Symptom is not described, DTC is detected>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MIL ON).
Also study the normal operation and fail safe related to the symptom. Refer to EC-399, "Description" and EC-
87, "Fail Safe".
Diagnostic Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
Also study the normal operation and fail safe related to the symptom. Refer to EC-399, "Description" and EC-
87, "Fail Safe".
Diagnostic Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC CONFIRMATION PROCEDURE for the displayed DTC, and then make sure that DTC is
detected again.
If two or more DTCs are detected, refer to EC-89, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.
NOTE:
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service
Manual. This simplified check procedure is an effective alternative though DTC cannot be detected during
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR-
MATION PROCEDURE.
Is DTC detected?
YES >> GO TO 10.
NO >> Check according to GI-40, "Intermittent Incident".
6.PERFORM BASIC INSPECTION
Perform EC-131, "Work Procedure".
Do you have CONSULT?
EC-120
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [HR15DE, HR16DE]
YES >> GO TO 7.
NO >> GO TO 9. A
7.PERFORM “SPEC” IN DATA MONITOR MODE
With CONSULT EC
Make sure that “MAS A/F SE-B1”, “B/FUEL SCHDL” and “A/F ALPHA-B1” are within the SP value in “SPEC”
of “DATA MONITOR” mode with CONSULT. Refer to EC-142, "Component Function Check".
Is the measurement value within the SP value?
C
YES >> GO TO 9.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART BY TROUBLE DIAGNOSIS - SPECIFICATION VALUE D
Detect malfunctioning part according to EC-143, "Diagnosis Procedure".
Is malfunctioning part detected?
YES >> GO TO 11. E
NO >> GO TO 9.
9.DETECT MALFUNCTIONING SYSTEM BY SYMPTOM TABLE
F
Detect malfunctioning system according to EC-395, "Symptom Table" based on the confirmed symptom in
step 4, and determine the trouble diagnosis order based on possible causes and symptom.
G
>> GO TO 10.
10.DETECT MALFUNCTIONING PART BY DIAGNOSIS PROCEDURE
Inspect according to Diagnosis Procedure of the system. H
NOTE:
The Diagnosis Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnosis Procedure. For details, refer to GI-42, "Circuit Inspec- I
tion".
Is malfunctioning part detected?
YES >> GO TO 11. J
NO >> Monitor input data from related sensors or check the voltage of related ECM terminals using CON-
SULT. Refer to EC-76, "Reference Value".
11.REPAIR OR REPLACE THE MALFUNCTIONING PART K
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replace-
ment. L
3. Check DTC. If DTC is displayed, erase it.
>> GO TO 12. M
12.FINAL CHECK
When DTC was detected in step 2, perform DTC CONFIRMATION PROCEDURE or Component Function N
Check again, and then make sure that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
O
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 10.
YES-2 >> Symptom remains: GO TO 6.
NO >> Before returning the vehicle to the customer, make sure to erase unnecessary DTC in ECM. If the P
completion of SRT is needed, drive vehicle under the specific “DRIVING PATTERN” in EC-138,
"SRT Set Driving Pattern".
Diagnostic Work Sheet INFOID:0000000008778161
DESCRIPTION
EC-121
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [HR15DE, HR16DE]
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the WORKSHEET SAMPLE
below in order to organize all the information for troubleshooting.
Some conditions may cause the MIL to come on steady or blink and
DTC to be detected. Examples:
Vehicle ran out of fuel, which caused the engine to misfire.
SEF907L
WORKSHEET SAMPLE
MTBL0017
EC-122
SERVICE AFTER REPLACING OR REMOVING ENGINE PARTS
< BASIC INSPECTION > [HR15DE, HR16DE]
SERVICE AFTER REPLACING OR REMOVING ENGINE PARTS
A
Description INFOID:0000000008931491
EC-123
ADDITIONAL SERVICE WHEN REPLACING ECM
< BASIC INSPECTION > [HR15DE, HR16DE]
ADDITIONAL SERVICE WHEN REPLACING ECM
Description INFOID:0000000008778162
When replacing ECM, the following procedure must be performed. (For details, refer to EC-124, "Work Proce-
dure".)
PROGRAMMING OPERATION
NOTE:
After replacing with a blank ECM, programming is required to write ECM information. Be sure to follow the pro-
cedure to perform the programming.
Work Procedure INFOID:0000000008778163
>> GO TO 3.
3.PERFORM ECM PROGRAMMING
After replacing ECM, perform the ECM programming. Refer to CONSULT Operation Manual.
NOTE:
• Refer to EC-404, "Removal and Installation" for replacement of ECM.
• During programming, maintain the following conditions:
- Ignition switch: ON
- Electric load: OFF
- Brake pedal: Not depressed
- Battery voltage: 12 – 13.5 V (Be sure to check the value of battery voltage by selecting “BATTERY VOLT” in
“Data monitor” of CONSULT.)
>> GO TO 5.
4.REPLACE ECM
Replace ECM. Refer to EC-404, "Removal and Installation".
>> GO TO 5.
5.PERFORM INITIALIZATION OF NATS SYSTEM AND REGISTRATION OF ALL NATS IGNITION KEY IDS
Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to the following.
• SEC-38, "Work Procedure" (for China models with intelligent key)
• SEC-92, "Work Procedure" (for China models without intelligent key)
• SEC-152, "Work Procedure" (for Indonesia models with intelligent key)
>> GO TO 6.
EC-124
ADDITIONAL SERVICE WHEN REPLACING ECM
< BASIC INSPECTION > [HR15DE, HR16DE]
>> GO TO 7. EC
7.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Refer to EC-127, "Work Procedure".
C
>> GO TO 8.
8.PERFORM IDLE AIR VOLUME LEARNING D
Refer to EC-128, "Work Procedure".
E
>> END
EC-125
ACCELERATOR PEDAL RELEASED POSITION LEARNING
< BASIC INSPECTION > [HR15DE, HR16DE]
ACCELERATOR PEDAL RELEASED POSITION LEARNING
Description INFOID:0000000008778164
Accelerator Pedal Released Position Learning is a function of ECM to learn the fully released position of the
accelerator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each
time harness connector of accelerator pedal position sensor or ECM is disconnected.
Work Procedure INFOID:0000000008778165
1.START
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
>> END
EC-126
THROTTLE VALVE CLOSED POSITION LEARNING
< BASIC INSPECTION > [HR15DE, HR16DE]
THROTTLE VALVE CLOSED POSITION LEARNING
A
Description INFOID:0000000008778166
Throttle Valve Closed Position Learning is a function of ECM to learn the fully closed position of the throttle EC
valve by monitoring the throttle position sensor output signal. It must be performed each time harness connec-
tor of electric throttle control actuator or ECM is disconnected or electric throttle control actuator inside is
cleaned.
C
Work Procedure INFOID:0000000008778167
1.START D
With CONSULT
1. Turn ignition switch ON.
2. Select “CLSD THL POS LEARN” in “WORK SUPPORT” mode. E
3. Follow the instructions on the CONSULT display.
4. Turn ignition switch OFF and wait at least 10 seconds.
Check that throttle valve moves during the above 10 seconds by confirming the operating sound.
F
Without CONSULT
1. Start the engine.
NOTE:
Engine coolant temperature is 25°C (77°F) or less before engine starts. G
2. Warm up the engine.
NOTE:
Raise engine coolant temperature until it reaches 65°C (149°F) or more. H
3. Turn ignition switch OFF and wait at least 10 seconds.
Check that throttle valve moves during the above 10 seconds by confirming the operating sound.
I
>> END
EC-127
IDLE AIR VOLUME LEARNING
< BASIC INSPECTION > [HR15DE, HR16DE]
IDLE AIR VOLUME LEARNING
Description INFOID:0000000008778168
Idle Air Volume Learning is a function of ECM to learn the idle air volume that keeps each engine idle speed
within the specific range. It must be performed under any of the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
Work Procedure INFOID:0000000008778169
1.PRECONDITIONING
Make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
• Battery voltage: More than 12.9 V (At idle)
• Engine coolant temperature: 70 - 100°C (158 - 212°F)
• Selector lever: P or N (CVT), Neutral (M/T)
• Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
- For vehicles equipped with daytime light systems, perform one of the following procedures before
starting engine not to illuminate headlamps.
• Apply parking brake
• Set lighting switch to the 1st position
• Steering wheel: Neutral (Straight-ahead position) position
• Vehicle speed: Stopped
• Transmission: Warmed-up
- CVT models
• With CONSULT: Drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “TRANSMISSION” sys-
tem indicates less than 0.9 V.
• Without CONSULT: Drive vehicle for 10 minutes.
- M/T models
• Drive vehicle for 10 minutes.
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.IDLE AIR VOLUME LEARNING
With CONSULT
1. Perform ACCELERATOR PEDAL RELEASED POSITION LEARNING. Refer to EC-126, "Work Proce-
dure".
2. Perform THROTTLE VALVE CLOSED POSITION LEARNING. Refer to EC-127, "Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode with CONSULT.
5. Touch “START” and wait 20 seconds.
Is “CMPLT” displayed on CONSULT screen?
YES >> GO TO 4.
NO >> GO TO 5.
3.IDLE AIR VOLUME LEARNING
Without CONSULT
NOTE:
• It is better to count the time accurately with a clock.
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform ACCELERATOR PEDAL RELEASED POSITION LEARNING. Refer to EC-126, "Work Proce-
dure".
2. Perform THROTTLE VALVE CLOSED POSITION LEARNING. Refer to EC-127, "Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
EC-128
IDLE AIR VOLUME LEARNING
< BASIC INSPECTION > [HR15DE, HR16DE]
5. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
6. Repeat the following procedure quickly five times within 5 seconds. A
- Fully depress the accelerator pedal.
- Fully release the accelerator pedal.
7. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops
EC
blinking and turned ON.
8. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
9. Start engine and let it idle.
10. Wait 20 seconds. C
SEC897C F
>> GO TO 4.
4.CHECK IDLE SPEED AND IGNITION TIMING G
Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifi-
cations.
H
For specification, refer to EC-405, "Idle Speed" and EC-405, "Ignition Timing".
Is the inspection result normal?
YES >> INSPECTION END
I
NO >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following J
• Check that throttle valve is fully closed.
• Check PCV valve operation.
• Check that downstream of throttle valve is free from air leakage. K
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace malfunctioning part. L
6.DETECT MALFUNCTIONING PART
Engine component parts and their installation condition are questionable. Check and eliminate the cause of
the incident. M
It is useful to perform “TROUBLE DIAGNOSIS - SPECIFICATION VALUE”. Refer to EC-142, "Description".
If any of the following conditions occur after the engine has started, eliminate the cause of the incident and
perform Idle Air Volume Learning all over again: N
• Engine stalls.
• Erroneous idle.
O
>> INSPECTION END
EC-129
MIXTURE RATIO SELF-LEARNING VALUE CLEAR
< BASIC INSPECTION > [HR15DE, HR16DE]
MIXTURE RATIO SELF-LEARNING VALUE CLEAR
Description INFOID:0000000008778170
This describes how to erase the mixture ratio self-learning value. For the actual procedure, follow the instruc-
tions in “Diagnosis Procedure”.
Work Procedure INFOID:0000000008778171
1.START
With CONSULT
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT.
3. Clear mixture ratio self-learning value by touching “CLEAR”.
With GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness connector.
6. Select Service $03 with GST. Make sure DTC P0102 is detected.
7. Select Service $04 with GST to erase the DTC P0102.
>> END
EC-130
BASIC INSPECTION
< BASIC INSPECTION > [HR15DE, HR16DE]
BASIC INSPECTION
A
Work Procedure INFOID:0000000008778172
1.INSPECTION START EC
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following: C
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
D
- Hoses and ducts for leaks
- Air cleaner clogging
- Gasket
3. Confirm that electrical or mechanical loads are not applied. E
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF. F
SEF983U
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm. G
I
SEF976U
J
5. Run engine at about 2,000 rpm for about 2 minutes under no
load.
6. Make sure that no DTC is displayed with CONSULT or GST.
Is any DTC detected? K
YES >> GO TO 2.
NO >> GO TO 3.
L
M
SEF977U
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure. N
>> GO TO 3
O
3.CHECK TARGET IDLE SPEED
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
P
EC-131
BASIC INSPECTION
< BASIC INSPECTION > [HR15DE, HR16DE]
2. Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute.
3. Check idle speed.
For procedure, refer to EC-400, "Inspection".
For specification, refer to EC-405, "Idle Speed".
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 4.
PBIA8513J
>> GO TO 5.
5.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-127, "Work Procedure".
>> GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-128, "Work Procedure".
Is Idle Air Volume Learning carried out successfully?
YES >> GO TO 7.
NO >> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4.
7.CHECK TARGET IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
For procedure, refer to EC-400, "Inspection".
For specification, refer to EC-405, "Idle Speed".
>> GO TO 4.
10.CHECK IGNITION TIMING
EC-132
BASIC INSPECTION
< BASIC INSPECTION > [HR15DE, HR16DE]
1. Run engine at idle.
2. Check ignition timing with a timing light. A
: Timing indicator
MBIB1331E D
11.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
E
2. Perform EC-126, "Work Procedure".
>> GO TO 12.
F
12.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-127, "Work Procedure".
G
>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING H
Perform EC-128, "Work Procedure".
Is idle air volume learning carried out successfully?
YES >> GO TO 14. I
NO >> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4.
14.CHECK TARGET IDLE SPEED AGAIN J
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
For procedure, refer to EC-400, "Inspection".
For specification, refer to EC-405, "Idle Speed". K
Is the inspection result normal?
YES >> GO TO 15.
L
NO >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle. M
2. Check ignition timing with a timing light.
: Timing indicator
N
For procedure, refer to EC-401, "Inspection".
For specification, refer to EC-405, "Ignition Timing".
Is the inspection result normal? O
YES >> GO TO 19.
NO >> GO TO 16.
P
MBIB1331E
EC-133
BASIC INSPECTION
< BASIC INSPECTION > [HR15DE, HR16DE]
>> GO TO 4.
19.INSPECTION END
If ECM is replaced during this BASIC INSPECTION procedure, perform EC-124, "Work Procedure".
EC-134
FUEL PRESSURE CHECK
< BASIC INSPECTION > [HR15DE, HR16DE]
FUEL PRESSURE CHECK
A
Work Procedure INFOID:0000000008778173
CAUTION:
• Use suitable fuel hose for fuel pressure check (genuine
NISSAN fuel hose without quick connector). PBIB2982E O
• To avoid unnecessary force or tension to hose, use mod-
erately long fuel hose for fuel pressure check.
• Do not use the fuel hose for checking fuel pressure with damage or cracks on it. P
• Use Pressure Gauge to check fuel pressure.
3. Remove fuel hose.
CAUTION:
Do not twist or kink fuel hose because it is plastic hose.
EC-135
FUEL PRESSURE CHECK
< BASIC INSPECTION > [HR15DE, HR16DE]
4. Connect fuel hose for fuel pressure check to fuel tube (engine
side) with clamp as shown in the figure.
: No.2 spool
CAUTION:
• Wipe off oil or dirt from hose insertion part using cloth
moistened with gasoline.
• Apply proper amount of gasoline between top of the fuel
tube and No.1 spool .
• Insert fuel hose for fuel pressure check until it touches
PBIB2983E
the No.1 spool on fuel tube.
• Use NISSAN genuine hose clamp (part number: 16439 N4710 or 16439 40U00).
• When reconnecting fuel line, always use new clamps.
• Use a torque driver to tighten clamps.
• Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08 in).
EC-136
HOW TO SET SRT CODE
< BASIC INSPECTION > [HR15DE, HR16DE]
HOW TO SET SRT CODE
A
Description INFOID:0000000008778174
OUTLINE EC
In order to set all SRTs, the self-diagnoses as in the “SRT ITEM” table must have been performed at least
once. Each diagnosis may require actual driving for a long period of time under various conditions.
SRT ITEM C
The table below shows required self-diagnostic items to set the SRT to “CMPLT”.
SRT item* D
Required self-diagnostic items to set the SRT to “CMPLT” Corresponding DTC No.
(CONSULT indication)
CATALYST Three way catalyst function P0420
HO2S Air fuel ratio (A/F) sensor 1 P0130, P0133
E
EC-137
HOW TO SET SRT CODE
< BASIC INSPECTION > [HR15DE, HR16DE]
JSBIA0399GB
CAUTION:
EC-138
HOW TO SET SRT CODE
< BASIC INSPECTION > [HR15DE, HR16DE]
Always drive the vehicle in safe manner according to traffic conditions and obey all traffic laws.
A
EC
JSBIA1318GB
NOTE: P
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again.
*2: Checking the vehicle speed with GST is advised.
• The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driving
habits, etc.
EC-139
HOW TO SET SRT CODE
< BASIC INSPECTION > [HR15DE, HR16DE]
Zone A refers to the range where the time, required for the diagnosis under normal conditions*, is the short-
est.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed within
zone A.
*: Normal conditions refer to the following:
• Sea level
• Flat road
• Ambient air temperature: 20 - 30°C (68 - 86°F)
• Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diagno-
sis may also be performed.
Work Procedure INFOID:0000000008778176
1.CHECK DTC
Check DTC.
Is any DTC detected?
YES >> Repair malfunction(s) and erase DTC. Refer to EC-90, "DTC Index".
NO >> GO TO 2.
2.CHECK SRT STATUS
With CONSULT
Select “SRT STATUS” in “DTC & SRT CONFIRMATION” mode of “ENGINE” using CONSULT.
Without CONSULT
Perform “SRT status” mode with EC-60, "TYPE 1 : On Board Diagnosis Function".
With GST
Select Service $01 with GST.
Is SRT code(s) set?
YES >> END
NO-1 >> With CONSULT: GO TO 3.
NO-2 >> Without CONSULT: GO TO 4.
3.DTC CONFIRMATION PROCEDURE
1. Select “SRT WORK SUPPORT” in “DTC & SRT CONFIRMATION” mode of “ENGINE” using CONSULT.
2. For SRT(s) that is not set, perform the corresponding “DTC CONFIRMATION PROCEDURE” according to
the “Performance Priority” in the “SRT ITEM” table. Refer to EC-53, "DIAGNOSIS DESCRIPTION (TYPE
1) : System Readiness Test (SRT) Code".
3. Check DTC.
Is any DTC detected?
YES >> Repair malfunction(s) and erase DTC. Refer to EC-90, "DTC Index".
NO >> GO TO 7.
4.PERFORM ROAD TEST
• Check the “Performance Priority” in the “SRT ITEM” table. Refer to EC-53, "DIAGNOSIS DESCRIPTION
(TYPE 1) : System Readiness Test (SRT) Code".
• Perform the most efficient SRT set driving pattern to set the SRT properly. Refer to EC-138, "SRT Set Driv-
ing Pattern".
In order to set all SRTs, the SRT set driving pattern must be performed at least once.
>> GO TO 5.
5.PATTERN 1
1. Check the vehicle condition;
- Engine coolant temperature is −10 to 35°C (14 to 95°F).
- Fuel tank temperature is more than 0°C (32°F).
2. Start the engine.
3. Keep engine idling until the engine coolant temperature is greater than 70°C (158°F)
NOTE:
EC-140
HOW TO SET SRT CODE
< BASIC INSPECTION > [HR15DE, HR16DE]
ECM terminal voltage is follows;
• Engine coolant temperature A
- −10 to 35°C (14 to 95°F): 3.0 - 4.3 V
- 70°(158°F): Less than 1.4 V
• Fuel tank temperature: Less than 4.1 V
EC
Refer to EC-76, "Reference Value".
>> GO TO 6.
C
6.PATTERN 2
1. Drive the vehicle. And depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then
release the accelerator pedal and keep it released for more than 10 seconds. D
2. Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH) again
NOTE:
• Checking the vehicle speed with GST is advised. E
• When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended.
F
>> GO TO 7.
7.CHECK SRT STATUS
With CONSULT G
Select “SRT STATUS” in “DTC & SRT CONFIRMATION” mode of “ENGINE” using CONSULT.
Without CONSULT
Perform “SRT status” mode with EC-60, "TYPE 1 : On Board Diagnosis Function". H
With GST
Select Service $01 with GST.
Is SRT(s) set? I
YES >> END
NO >> Call TECH LINE or take appropriate action.
J
EC-141
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
DTC/CIRCUIT DIAGNOSIS
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Description INFOID:0000000008778177
The specification (SP) value indicates the tolerance of the value that is displayed in “SPEC” of “DATA MONI-
TOR” mode of CONSULT during normal operation of the Engine Control System. When the value in “SPEC” of
“DATA MONITOR” mode is within the SP value, the Engine Control System is confirmed OK. When the value
in “SPEC” of “DATA MONITOR” mode is NOT within the SP value, the Engine Control System may have one
or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
• B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc-
tion)
• A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
• MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Component Function Check INFOID:0000000008778178
1.START
Make sure that all of the following conditions are satisfied.
• Vehicle driven distance: More than 5,000 km (3,107 miles)
• Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2, 14.25 - 15.12 psi)
• Atmospheric temperature: 20 - 30°C (68 - 86°F)
• Engine coolant temperature: 75 - 95°C (167 - 203°F)
• Transmission: Warmed-up
- CVT models: After the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (CVT fluid temperature sensor signal) indicates more than 60°C (140°F).
- M/T models: After the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
• Electrical load: Not applied
- Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
• Engine speed: Idle
>> GO TO 2.
2.PERFORM “SPEC” OF “DATA MONITOR” MODE
With CONSULT
NOTE:
Perform “SPEC” in “DATA MONITOR” mode in maximum scale display.
1. Perform EC-131, "Work Procedure".
2. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode
with CONSULT.
3. Make sure that monitor items are within the SP value.
Is the inspection result normal?
YES >> END
NO >> Proceed to EC-143, "Diagnosis Procedure".
EC-142
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Diagnosis Procedure INFOID:0000000008778179
A
OVERALL SEQUENCE
EC
P
PBIB2318E
EC-143
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
PBIB3213E
DETAILED PROCEDURE
1.CHECK “A/F ALPHA-B1”
With CONSULT
1. Start engine.
2. Confirm that the testing conditions are met. Refer to EC-142, "Component Function Check".
3. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
EC-144
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
NOTE:
Check “A/F ALPHA-B1” for approximately 1 minute because it may fluctuate. It is NG if the indication is A
out of the SP value even a little.
Is the measurement value within the SP value?
YES >> GO TO 17. EC
NO-1 >> Less than the SP value: GO TO 2.
NO-2 >> More than the SP value: GO TO 3.
2.CHECK “B/FUEL SCHDL” C
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value? D
YES >> GO TO 4.
NO >> More than the SP value: GO TO 19.
E
3.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value. F
Is the measurement value within the SP value?
YES >> GO TO 6.
NO-1 >> More than the SP value: GO TO 6. G
NO-2 >> Less than the SP value: GO TO 25.
4.CHECK “A/F ALPHA-B1”
1. Stop the engine. H
2. Disconnect PCV hose, and then plug it.
3. Start engine.
4. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within I
the SP value.
Is the measurement value within the SP value?
YES >> GO TO 5. J
NO >> GO TO 6.
5.CHANGE ENGINE OIL
1. Stop the engine. K
2. Change engine oil.
NOTE:
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving L
conditions (such as when engine oil temperature does not rise enough since a journey distance is too
short during winter). The symptom will not be detected after changing engine oil or changing driving con-
dition.
M
EC-145
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
>> GO TO 14.
14.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> GO TO 15.
EC-146
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
>> GO TO 16.
16.CHECK “A/F ALPHA-B1” C
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value. D
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-395, "Symptom Table". E
17.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the F
SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END G
NO-1 >> More than the SP value: GO TO 18.
NO-2 >> Less than the SP value: GO TO 25.
18.DETECT MALFUNCTIONING PART H
1. Check for the cause of large engine friction. Refer to the following.
- Engine oil level is too high
- Engine oil viscosity I
- Belt tension of power steering, alternator, A/C compressor, etc. is excessive
- Noise from engine
- Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following. J
- Valve clearance malfunction
- Intake valve timing control function malfunction
- Camshaft sprocket installation malfunction, etc. K
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
• Crushed air ducts
M
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element
• Improper specification of intake air system
Is the inspection result normal? N
YES >> GO TO 21.
NO >> Repair or replace malfunctioning part, and then GO TO 20.
O
20.CHECK “A/F ALPHA-B1”, AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1” and “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that
each indication is within the SP value. P
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> “B/FUEL SCHDL” is more, “A/F ALPHA-B1” is less than the SP value: GO TO 21.
21.DISCONNECT AND RECONNECT MASS AIR FLOW SENSOR HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect mass air flow sensor harness connector.
EC-147
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
3. Check pin terminal and connector for damage and then reconnect it again.
>> GO TO 22.
22.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> Detect malfunctioning part of mass air flow sensor circuit and repair it. Refer to EC-178, "DTC
Description". Then GO TO 29.
NO >> GO TO 23.
23.CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> GO TO 24.
NO >> More than the SP value: Replace mass air flow sensor [Refer to EM-28, "Removal and Installa-
tion" (HR15DE) or EM-155, "Removal and Installation" (HR16DE)], and then GO TO 29.
24.REPLACE ECM
1. Replace ECM. Refer to EC-404, "Removal and Installation".
2. Perform EC-124, "Work Procedure".
>> GO TO 29.
25.CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
• Crushed air ducts
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element
• Improper specification of intake air system
Is the inspection result normal?
YES >> GO TO 27.
NO >> Repair or replace malfunctioning part, and then GO TO 26.
26.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Less than the SP value: GO TO 27.
27.CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> GO TO 28.
NO >> Less than the SP value: Replace mass air flow sensor [Refer to EM-28, "Removal and Installa-
tion" (HR15DE) or EM-155, "Removal and Installation" (HR16DE)], and then GO TO 30.
28.CHECK INTAKE SYSTEM
Check for the cause of air leak after the mass air flow sensor. Refer to the following.
• Disconnection, looseness, and cracks in air duct
• Looseness of oil filler cap
• Disconnection of oil level gauge
• Open stuck, breakage, hose disconnection, or cracks of PCV valve
EC-148
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
• Disconnection or cracks of EVAP purge hose, open stuck of EVAP canister purge volume control solenoid
valve A
• Malfunctioning seal of rocker cover gasket
• Disconnection, looseness, or cracks of hoses, such as vacuum hose, connecting to intake air system parts
• Malfunctioning seal of intake air system, etc.
EC
>> GO TO 30.
29.CHECK “A/F ALPHA-B1” AND “B/FUEL SCHDL” C
Select “A/F ALPHA-B1” and “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that
each indication is within the SP value.
Is the measurement value within the SP value? D
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-395, "Symptom Table".
E
30.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and then make sure that the indication is
within the SP value. F
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-395, "Symptom Table". G
EC-149
POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
POWER SUPPLY AND GROUND CIRCUIT
Diagnosis Procedure INFOID:0000000008778180
+
ECM − Continuity
Connector Terminal
F23*1 10
F21*2 11
Ground Existed
E16*1
108
E18*2
*1: LHD models
*2: RHD models
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Check the following.
• Harness connectors E8, F1
• Harness for open or short between ECM and ground
3.CHECK ECM POWER SUPPLY CIRCUIT - 1
1. Reconnect ECM harness connectors.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Check the voltage between ECM harness connectors as follows.
ECM
+ − Condition Voltage
Connector Terminal Connector Terminal
• Ignition switch: OFF
• A few seconds after turning igni- 0 − 1.0 V
F23*1 E16*1 tion switch OFF
32 108
F21*2 E18*2 • Ignition switch: OFF
• More than a few seconds after Battery voltage
turning ignition switch OFF
*1: LHD models
*2: RHD models
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 8.
4.CHECK ECM POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
EC-150
POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
2. Check the voltage between ECM harness connectors as follows.
A
ECM
+ − Condition Voltage
Connector EC
Terminal
E16*1
81 108 Ignition switch: OFF Battery voltage
E18*2 C
*1: LHD models
*2: RHD models
Is the inspection result normal? D
YES >> GO TO 5.
NO >> GO TO 10.
5.CHECK ECM POWER SUPPLY CIRCUIT - 3 E
ECM
K
+ − Condition Voltage
Connector
Terminal L
*1
E16
105 108 Ignition switch: ON Battery voltage
E18*2
*1: LHD models M
*2: RHD models
Is the inspection result normal?
YES >> GO TO 7. N
NO >> GO TO 13.
7.CHECK INTERMITTENT INCIDENT O
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation". P
NO >> Repair or replace error-detected parts.
8.CHECK FUSE
1. Turn ignition switch OFF.
2. Disconnect 20A fuse (No. 43) from IPDM E/R.
3. Check the fuse.
Is the inspection result normal?
EC-151
POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
YES >> GO TO 9.
NO >> Replace the fuse.
9.CHECK ECM POWER SUPPLY CIRCUIT - 2
1. Disconnect ECM harness connectors.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and ECM harness connector.
+ −
IPDM E/R ECM Continuity
Connector Terminal Connector Terminal
F23*1
E14 41 32 Existed
F21*2
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for IPDM E/R.
NO >> Repair or replace error-detected parts.
10.CHECK ECM POWER SUPPLY CIRCUIT - 3
1. Disconnect ECM harness connectors.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and ECM harness connector.
+ −
IPDM E/R ECM Continuity
Connector Terminal Connector Terminal
E16*1
E14 42 81 Existed
E18*2
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for IPDM E/R.
NO >> Repair or replace error-detected parts.
11.CHECK FUSE
1. Turn ignition switch OFF.
2. Disconnect 15A fuse (No. 62) from IPDM E/R.
3. Check the fuse.
Is the inspection result normal?
YES >> GO TO 12.
NO >> Replace the fuse.
12.CHECK ECM POWER SUPPLY CIRCUIT - 4
1. Disconnect ECM harness connectors.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and ECM harness connector.
EC-152
POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ − A
IPDM E/R ECM Continuity
Connector Terminal Connector Terminal
EC
E16*1
E15 62 93 Existed
E18*2
*1: LHD models C
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal? D
YES >> Perform the trouble diagnosis for IPDM E/R.
NO >> Repair or replace error-detected parts.
13.CHECK ECM POWER SUPPLY CIRCUIT - 5 E
1. Disconnect ECM harness connectors.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and ECM harness connector. F
+ −
G
IPDM E/R ECM Continuity
Connector Terminal Connector Terminal
E16*1 H
E14 35 105 Existed
E18*2
*1: LHD models
*2: RHD models I
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for IPDM E/R. J
NO >> Repair or replace error-detected parts.
EC-153
U0101 CAN COMM CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
U0101 CAN COMM CIRCUIT
DTC Description INFOID:0000000008842849
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
DTC DETECTION LOGIC
POSSIBLE CAUSE
CAN communication line between TCM and ECM
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 3 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-154, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008842850
Perform the trouble diagnosis for CAN communication system. Refer to LAN-17, "Trouble Diagnosis Flow
Chart".
EC-154
U1001 CAN COMM CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
U1001 CAN COMM CIRCUIT
A
DTC Description INFOID:0000000008778182
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- EC
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. C
Each control unit transmits/receives data but selectively reads required data only.
DTC DETECTION LOGIC
D
CONSULT screen terms
DTC No. DTC detecting condition
(Trouble diagnosis content)
CAN COMM CIRCUIT When ECM is not transmitting or receiving CAN communication signal oth-
E
U1001
(CAN communication circuit) er than OBD (emission related diagnosis) for 2 seconds or more.
POSSIBLE CAUSE F
Harness or connectors (CAN communication line is open or shorted)
FAIL-SAFE
Not applicable G
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE H
1. Turn ignition switch ON and wait at least 3 seconds.
2. Check DTC.
Is DTC detected? I
YES >> Proceed to EC-155, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END J
Diagnosis Procedure INFOID:0000000008778183
Perform the trouble diagnosis for CAN communication system. Refer to LAN-17, "Trouble Diagnosis Flow K
Chart".
EC-155
P0011 IVT CONTROL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0011 IVT CONTROL
DTC Description INFOID:0000000008778184
POSSIBLE CAUSE
• Crankshaft position sensor
• Camshaft position sensor
• Intake valve timing control solenoid valve
• Accumulation of debris to the signal pick-up portion of the camshaft
• Timing chain installation
• Foreign matter caught in the oil groove for intake valve timing control
FAIL-SAFE
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE - 1
With CONSULT
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
3. Start engine and warm it up to the normal operating temperature.
4. Maintain the following conditions for at least 6 consecutive seconds. Hold the accelerator pedal as steady
as possible.
EC-156
P0011 IVT CONTROL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
5. Let engine idle for 10 seconds.
6. Check 1st trip DTC. A
With GST
Follow the procedure “With CONSULT” above.
Is 1st trip DTC detected? EC
YES >> Proceed to EC-157, "Diagnosis Procedure"
NO >> GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE - 2 C
With CONSULT
1. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
2. Maintain the following conditions for at least 20 consecutive seconds. D
If DTC P0011 is displayed with DTC P0075, first perform the confirmation procedure (trouble diagnosis) for
DTC P0075.
L
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to EC-172, "DTC Description".
NO >> GO TO 2.
M
2.CHECK OIL PRESSURE WARNING LAMP
1. Start engine.
2. Check oil pressure warning lamp and confirm it is not illumi- N
nated.
Is oil pressure warning lamp illuminated?
YES >> Proceed to LU-7, "Inspection" (HR15DE) or LU-19, O
"Inspection" (HR16DE).
NO >> GO TO 3.
P
PBIA8559J
EC-157
P0011 IVT CONTROL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace intake valve timing control solenoid valve. Refer to EM-59, "Exploded View" (HR15DE) or
EM-186, "Exploded View" (HR16DE).
4.CHECK CRANKSHAFT POSITION SENSOR
Check crankshaft position sensor. Refer to EC-158, "Component Inspection (Crankshaft Position Sensor)".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace crankshaft position sensor. Refer to EM-100, "Exploded View" (HR15DE) or EM-228,
"Exploded View" (HR16DE).
5.CHECK CAMSHAFT POSITION SENSOR
Check camshaft position sensor. Refer to EC-159, "Component Inspection (Camshaft Position Sensor)".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace camshaft position sensor. Refer to EM-46, "Exploded View" (HR15DE) or EM-173,
"Exploded View" (HR16DE).
6.CHECK CAMSHAFT (INT)
Check the following.
• Accumulation of debris to the signal plate of camshaft rear end
• Chipping signal plate of camshaft rear end
Is the inspection result normal?
YES >> GO TO 7.
NO >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft. Refer to EM-59, "Removal
and Installation" (HR15DE) or EM-187, "Removal and
Installation" (HR16DE).
JSBIA0599ZZ
EC-158
P0011 IVT CONTROL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
4. Visually check the sensor for chipping.
Is the inspection result normal? A
YES >> GO TO 2.
NO >> Replace crankshaft position sensor. Refer to EM-100,
"Exploded View" (HR15DE) or EM-228, "Exploded EC
View" (HR16DE).
PBIA9210J
N
PBIA9210J
EC-159
P0011 IVT CONTROL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace camshaft position sensor. Refer to EM-46, "Exploded View" (HR15DE) or EM-173,
"Exploded View" (HR16DE).
Component Inspection (Intake Valve Timing Control Solenoid Valve) INFOID:0000000008778186
EC-160
P0014 EVT CONTROL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0014 EVT CONTROL
A
DTC Description INFOID:0000000008778187
If DTC P0014 is displayed with DTC P0078, first perform the confirmation procedure (trouble diagnosis) for
DTC P0078.
J
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to EC-175, "DTC Description".
NO >> GO TO 2. K
2.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test. L
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds. M
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10 V and 16 V at idle.
N
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE - 1
With CONSULT O
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
3. Start engine and warm it up to the normal operating temperature. P
4. Maintain the following conditions for at least 6 consecutive seconds. Hold the accelerator pedal as steady
as possible.
EC-161
P0014 EVT CONTROL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
COOLANT TEMP/S More than 60°C (140°F)
P or N position (CVT)
Selector lever
Neutral position (M/T)
5. Let engine idle for 10 seconds.
6. Check 1st trip DTC.
With GST
Follow the procedure “With CONSULT” above.
Is 1st trip DTC detected?
YES >> Proceed to EC-162, "Diagnosis Procedure"
NO >> GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE - 2
With CONSULT
1. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
2. Maintain the following conditions for at least 20 consecutive seconds.
PBIA8559J
EC-162
P0014 EVT CONTROL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
JSBIA0600ZZ
Check service records for any recent repairs that may cause timing chain misaligned.
Is the inspection result normal? M
YES >> GO TO 8.
NO >> Check timing chain installation. Refer to EM-49, "Exploded View" (HR15DE) or EM-176,
"Exploded View" (HR16DE).
N
8.CHECK LUBRICATION CIRCUIT
Check lubrication circuit. Refer to “INSPECTION AFTER INSTALLATION” in EM-68, "Inspection" (HR15DE) or
EM-195, "Inspection" (HR16DE). O
Is the inspection result normal?
YES >> INSPECTION END
NO >> Clean lubrication line. P
Component Inspection (Exhaust Valve Timing Control Solenoid Valve) INFOID:0000000008778189
EC-163
P0014 EVT CONTROL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
PBIA9210J
EC-164
P0014 EVT CONTROL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
J
JMBIA0065ZZ
EC-165
P0031, P0032 A/F SENSOR 1 HEATER
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0031, P0032 A/F SENSOR 1 HEATER
DTC Description INFOID:0000000008778190
POSSIBLE CAUSE
DTC P0031
• Harness or connectors (A/F sensor 1 heater circuit is open or shorted.)
• A/F sensor 1 heater
DTC P0032
• Harness or connectors (A/F sensor 1 heater circuit is shorted.)
• A/F sensor 1 heater
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10 V and 16 V at idle.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-166, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778191
1.CHECK AIR FUEL RATIO SENSOR 1 (A/F SENSOR 1) POWER SUPPLY CIRCUIT - 1
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector.
3. Turn ignition switch ON.
4. Check the voltage between A/F sensor 1 harness connector and ground.
EC-166
P0031, P0032 A/F SENSOR 1 HEATER
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ A
A/F sensor 1 − Voltage
Connector Terminal
EC
F72 4 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2. C
NO >> GO TO 4.
2.CHECK A/F SENSOR 1 HEATER OUTPUT SIGNAL CIRCUIT
D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
E
+ −
A/F sensor 1 ECM Continuity
F
Connector Terminal Connector Terminal
F23*1
F72 3 3 Existed
F21*2 G
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power. H
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit, short to ground or short to power in harness or connectors. I
3.CHECK A/F SENSOR 1 HEATER
Check A/F sensor 1 heater. Refer to EC-167, "Component Inspection (A/F Sensor 1 Heater)". J
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace A/F sensor 1. Refer to EM-33, "Exploded View" (HR15DE) or EM-161, "Exploded View" K
(HR16DE).
4.CHECK AIR FUEL RATIO SENSOR 1 (A/F SENSOR 1) POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF. L
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and A/F sensor 1 harness connector.
M
+ −
IPDM E/R A/F sensor 1 Continuity
N
Connector Terminal Connector Terminal
E14 36 F72 4 Existed
4. Also check harness for short to ground. O
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts. P
Component Inspection (A/F Sensor 1 Heater) INFOID:0000000008778192
EC-167
P0031, P0032 A/F SENSOR 1 HEATER
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
A/F sensor 1
+ − Condition Resistance
Terminal
4 1.88 – 2.44 Ω
3 1
2 Temperature 25°C (77°F) ∞Ω
(Continuity
1 should not exist)
4
2
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace A/F sensor 1. Refer to EM-33, "Exploded View" (HR15DE) or EM-161, "Exploded View"
(HR16DE).
EC-168
P0037, P0038 HO2S2 HEATER
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0037, P0038 HO2S2 HEATER
A
DTC Description INFOID:0000000008778193
POSSIBLE CAUSE
F
DTC P0037
• Harness or connectors (Heated oxygen sensor 2 heater circuit is open or shorted.)
• Heated oxygen sensor 2 heater G
DTC P0038
• Harness or connectors (Heated oxygen sensor 2 heater circuit is shorted.)
• Heated oxygen sensor 2 heater H
FAIL-SAFE
Not applicable
I
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure J
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. K
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11 V at idle.
L
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE M
With CONSULT
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode of “ENGINE” using CONSULT. N
3. Start engine and warm it up to normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. O
6. Let engine idle for 1 minute.
7. Check 1st trip DTC.
With GST
Follow the procedure “With CONSULT” above. P
Is 1st trip DTC detected?
YES >> Proceed to EC-170, "Diagnosis Procedure".
NO-2 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
EC-169
P0037, P0038 HO2S2 HEATER
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Diagnosis Procedure INFOID:0000000008778194
+
heated oxygen sensor 2 − Voltage
Connector Terminal
F71 2 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK HEATED OXGEN SENSOR 2 OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between heated oxygen sensor 2 harness connector and ECM harness connector.
+ −
heated oxygen sensor 2 ECM Continuity
Connector Terminal Connector Terminal
F71 3 F23 5 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK HEATED OXGEN SENSOR 2 HEATER
Check heated oxygen sensor 2 heater. Refer to EC-171, "Component Inspection (Heated Oxygen Sensor 2
Heater)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
4.CHECK HEATED OXGEN SENSOR 2 POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and heated oxygen sensor 2 harness connec-
tor.
+ −
IPDM E/R Heated oxygen sensor 2 Continuity
Connector Terminal Connector Terminal
E14 36 F71 2 Existed
4. Also check harness for short to ground.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
EC-170
P0037, P0038 HO2S2 HEATER
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Component Inspection (Heated Oxygen Sensor 2 Heater) INFOID:0000000008778195
A
1.CHECK HEATED OXYGEN SENSOR 2 HEATER
1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 2 harness connector. EC
3. Check resistance between heated oxygen sensor 2 terminals as follows.
EC-171
P0075 IVT CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0075 IVT CONTROL SOLENOID VALVE
DTC Description INFOID:0000000008778196
POSSIBLE CAUSE
• Harness or connectors (Intake valve timing control solenoid valve circuit is open or shorted.)
• Intake valve timing control solenoid valve
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-172, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778197
1.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT - 1
1. Turn ignition switch OFF.
2. Disconnect intake valve timing control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between intake valve timing control solenoid valve harness connector and ground.
+
Intake valve timing control solenoid
− Voltage
valve
Connector Terminal
F41 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN
AND SHORT
1. Turn ignition switch OFF.
EC-172
P0075 IVT CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
2. Disconnect ECM harness connector.
3. Check the continuity between intake valve timing control solenoid valve harness connector and ECM har- A
ness connector.
+ − EC
Intake valve timing control
ECM Continuity
solenoid valve
Connector Terminal Connector Terminal C
F24*1
F41 2 73 Existed
F22*2
D
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
E
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
F
3.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Check intake valve timing control solenoid valve. Refer to EC-173, "Component Inspection (Intake Valve Tim-
ing Control Solenoid Valve)". G
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace intake valve timing control solenoid valve. Refer to EM-59, "Exploded View" (HR15DE) or H
EM-186, "Exploded View" (HR16DE).
4.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT - 2
I
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and intake valve timing control solenoid valve
harness connector. J
+ −
Intake valve timing control K
IPDM E/R Continuity
solenoid valve
Connector Terminal Connector Terminal
L
E14 36 F41 1 Existed
4. Also check harness for short to ground.
Is the inspection result normal? M
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
Component Inspection (Intake Valve Timing Control Solenoid Valve) INFOID:0000000008936184
N
EC-173
P0075 IVT CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
EC-174
P0078 EVT CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0078 EVT CONTROL SOLENOID VALVE
A
DTC Description INFOID:0000000008778199
>> GO TO 2. I
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 5 seconds. J
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-175, "Diagnosis Procedure". K
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778200 L
1.CHECK EXHAUST VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT - 1
1. Turn ignition switch OFF. M
2. Disconnect exhaust valve timing control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between exhaust valve timing control solenoid valve harness connector and ground. N
+
Exhaust valve timing control sole-
− Voltage
O
noid valve
Connector Terminal
F100 1 Ground Battery voltage P
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK EXHAUST VALVE TIMING CONTROL SOLENOID VALVE GROUND CIRCUIT
1. Turn ignition switch OFF.
EC-175
P0078 EVT CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
2. Disconnect ECM harness connector.
3. Check the continuity between exhaust valve timing control solenoid valve harness connector and ECM
harness connector.
+ −
Exhaust valve timing control
ECM Continuity
solenoid valve
Connector Terminal Connector Terminal
F24*1
F100 2 77 Existed
F22*2
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK EXHAUST VALVE TIMING CONTROL SOLENOID VALVE
Check exhaust valve timing control solenoid valve. Refer to EC-176, "Component Inspection (Exhaust Valve
Timing Control Solenoid Valve)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace exhaust valve timing control solenoid valve. Refer to EM-59, "Exploded View" (HR15DE)
or EM-186, "Exploded View" (HR16DE).
4.CHECK EXHAUST VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and exhaust valve timing control solenoid
valve harness connector.
+ −
Exhaust valve timing control
IPDM E/R Continuity
solenoid valve
Connector Terminal Connector Terminal
E14 36 F100 1 Existed
4. Also check harness for short to ground.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
Component Inspection (Exhaust Valve Timing Control Solenoid Valve) INFOID:0000000008936185
EC-176
P0078 EVT CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
EC-177
P0102, P0103 MAF SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0102, P0103 MAF SENSOR
DTC Description INFOID:0000000008778202
POSSIBLE CAUSE
DTC P0102
• Harness or connectors (Mass air flow sensor circuit is open or shorted.)
• Intake air leakage
• Mass air flow sensor
DTC P0103
• Harness or connectors (Mass air flow sensor circuit is open or shorted.)
• Mass air flow sensor
FAIL-SAFE
+ J
Mass air flow sensor − Voltage
Connector Terminal
K
F4 5 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 4. L
NO >> GO TO 7.
4.CHECK MASS AIR FLOW SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between mass air flow sensor harness connector and ECM harness connector.
N
+ −
Mass air flow sensor ECM Continuity
O
Connector Terminal Connector Terminal
F24*1
F4 4 52 Existed
F22*2 P
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
EC-179
P0102, P0103 MAF SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
5.CHECK MASS AIR FLOW SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between mass air flow sensor harness connector and ECM harness connector.
+ −
Mass air flow sensor ECM Continuity
Connector Terminal Connector Terminal
*1
F24
F4 3 45 Existed
F22*2
*1: LHD models
*2: RHD models
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-180, "Component Inspection (Mass Air Flow Sensor)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace mass air flow sensor. Refer to EM-28, "Exploded View" (HR15DE) or EM-155, "Exploded
View" (HR16DE).
7.CHECK MASS AIR FLOW SENSOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and mass air flow sensor harness connector.
+ −
IPDM E/R Mass air flow sensor Continuity
Connector Terminal Connector Terminal
E14 35 F4 5 Existed
4. Also check harness for short to ground.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
Component Inspection (Mass Air Flow Sensor) INFOID:0000000008778204
EC-180
P0102, P0103 MAF SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected. A
3. Start engine and warm it up to normal operating temperature.
4. Check the voltage between ECM harness connector and ground as follows.
EC
ECM
Terminal Condition Voltage
Connector
+ − C
Ignition switch ON (Engine stopped.) Approx. 0.4 V
*1 Idle (Engine is warmed-up to normal operating temperature.) 0.8 – 1.3 V
F24
45 52
F22*2 0.8 – 1.3 V to Approx. 2.4
D
Idle to about 4,000 rpm
V*3
*1: LHD models
E
*2: RHD models
*3: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
F
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK FOR THE CAUSE OF UNEVEN AIR FLOW THROUGH MASS AIR FLOW SENSOR G
1. Turn ignition switch OFF.
2. Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
- Crushed air ducts H
- Malfunctioning seal of air cleaner element
- Uneven dirt of air cleaner element
- Improper specification of intake air system parts
I
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
J
3.CHECK MASS AIR FLOW SENSOR - 2
With CONSULT
1. Repair or replace malfunctioning part. K
2. Start engine and warm it up to normal operating temperature.
3. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
4. Check “MAS A/F SE-B1” indication as follows.
L
Monitor item Condition Values
Ignition switch ON (Engine stopped.) Approx. 0.4 V
M
MAS A/F SE-B1 Idle (Engine is warmed-up to normal operating temperature.) 0.8 – 1.3 V
Idle to about 4,000 rpm 0.8 – 1.3 V to Approx. 2.4 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm. N
Without CONSULT
1. Repair or replace malfunctioning part.
2. Start engine and warm it up to normal operating temperature. O
3. Check the voltage between ECM harness connector and ground as follows.
ECM P
Terminal Condition Voltage
Connector
+ −
Ignition switch ON (Engine stopped.) Approx. 0.4 V
F24*1 Idle (Engine is warmed-up to normal operating temperature.) 0.8 – 1.3 V
*2
45 52
F22 0.8 – 1.3 V to Approx. 2.4
Idle to about 4,000 rpm
V*3
EC-181
P0102, P0103 MAF SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
*1: LHD models
*2: RHD models
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4.
4.CHECK MASS AIR FLOW SENSOR - 3
With CONSULT
1. Turn ignition switch OFF.
2. Disconnect mass air flow sensor harness connector and reconnect it again.
3. Start engine and warm it up to normal operating temperature.
4. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
5. Check “MAS A/F SE-B1” indication as follows.
ECM
Terminal Condition Voltage
Connector
+ −
Ignition switch ON (Engine stopped.) Approx. 0.4 V
F24*1 Idle (Engine is warmed-up to normal operating temperature.) 0.8 – 1.3 V
*2
45 52
F22 0.8 – 1.3 V to Approx. 2.4
Idle to about 4,000 rpm
V*3
*1: LHD models
*2: RHD models
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Clean or replace mass air flow sensor. Refer to EM-28, "Exploded View" (HR15DE) or EM-155,
"Exploded View" (HR16DE).
EC-182
P0112, P0113 IAT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0112, P0113 IAT SENSOR
A
DTC Description INFOID:0000000008778205
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure H
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. I
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 2. J
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check 1st trip DTC. K
Is 1st trip DTC detected?
YES >> Proceed to EC-183, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident". L
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778206
M
+
Voltage
Mass air flow sensor − P
(Approx.)
Connector Terminal
F4 2 Ground 5V
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
EC-183
P0112, P0113 IAT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ −
Mass air flow sensor ECM Continuity
Connector Terminal Connector Terminal
F4 1 F24 52 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK INTAKE AIR TEMPERATURE SENSOR
Check intake air temperature sensor. Refer to EC-184, "Component Inspection (Intake Air Temperature Sen-
sor)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace mass air flow sensor (with intake air temperature sensor). Refer to EM-28, "Exploded
View" (HR15DE) or EM-155, "Exploded View" (HR16DE).
4.CHECK INTAKE AIR TEMPERATURE SENSOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and mass air flow sensor harness connector.
+ −
IPDM E/R Mass air flow sensor Continuity
Connector Terminal Connector Terminal
E14 35 F4 5 Existed
4. Also check harness for short to ground.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
Component Inspection (Intake Air Temperature Sensor) INFOID:0000000008778207
EC-184
P0117, P0118 ECT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0117, P0118 ECT SENSOR
A
DTC Description INFOID:0000000008778208
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE N
EC-185
P0117, P0118 ECT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
3. Turn ignition switch ON.
4. Check the voltage between ECT sensor harness connector and ground.
+
Voltage
Engine coolant temperature sensor −
(Approx.)
Connector Terminal
F28 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK ENGINE COOLANT TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between engine coolant temperature sensor harness connector and ECM harness
connector.
+ −
Engine coolant temperature
ECM Continuity
sensor
Connector Terminal Connector Terminal
F24*1
F28 2 44 Existed
F22*2
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK ECT SENSOR
Check engine coolant temperature sensor. Refer to EC-187, "Component Inspection (Engine Coolant Temper-
ature Sensor)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace engine coolant temperature sensor. Refer to CO-28, "Exploded View" (HR15DE) or CO-
54, "Exploded View" (HR16DE).
4.CHECK ENGINE COOLANT TEMPERATURE SENSOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and engine coolant temperature sensor harness
connector.
+ −
Engine coolant temperature
ECM Continuity
sensor
Connector Terminal Connector Terminal
F24*1
38 F28 1 Existed
F22*2
*1: LHD models
*2: RHD models
Is the inspection result normal?
EC-186
P0117, P0118 ECT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts. A
Component Inspection (Engine Coolant Temperature Sensor) INFOID:0000000008778210
EC-187
P0122, P0123 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0122, P0123 TP SENSOR
DTC Description INFOID:0000000008778211
POSSIBLE CAUSE
• Harness or connectors (Throttle position sensor 2 circuit is open or shorted.)
• Throttle position sensor 2
FAIL-SAFE
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-188, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778212
F31*1
2 Ground 5V
F37*2 F
*1: LHD models
*2: RHD models
Is the inspection result normal? G
YES >> GO TO 3.
NO >> GO TO 6.
3.CHECK THROTTLE POSITION SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT H
J
+ −
Electric throttle control actu-
ECM Continuity
ator
K
Connector Terminal Connector Terminal
F24*1 F31*1
36 4 Existed
F22*2 F37*2 L
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power. M
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts. N
4.CHECK THROTTLE POSITION SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between ECM harness connector and electric throttle control actuator harness con-
O
nector.
+ −
P
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
F24*1 F31*1
*2
34 3 Existed
F22 F37*2
*1: LHD models
EC-189
P0122, P0123 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
*2: RHD models
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK THROTTLE POSITION SENSOR
Check throttle position sensor. Refer to EC-190, "Component Inspection (Throttle Position Sensor)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace electric throttle control actuator. Refer to EM-30, "Exploded View" (HR15DE) or EM-157,
"Exploded View" (HR16DE).
6.CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between electric throttle control actuator harness connector and ECM harness con-
nector.
+ −
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
*1 *1
F31 F24
2 72 Existed
F37*2 F22*2
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Perform the diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
Component Inspection (Throttle Position Sensor) INFOID:0000000008778213
ECM
Sensor Terminal Condition Voltage
Connector
+ −
EC-190
P0122, P0123 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected. A
3. Perform “THROTTLE VALVE CLOSED POSITION LEARNING”. Refer to EC-127, "Work Procedure".
4. Turn ignition switch ON.
5. Set selector lever to 1st position.
EC
6. Check the voltage between ECM harness connector terminals as follows.
ECM
C
Sensor Terminal Condition Voltage
Connector
+ −
EC-191
P0130 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0130 A/F SENSOR 1
DTC Description INFOID:0000000008778214
POSSIBLE CAUSE
• Harness or connectors (A/F sensor 1 circuit is open or shorted.)
• A/F sensor 1
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11 V at idle.
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 6.
2.CHECK AIR FUEL RATIO SENSOR 1 (A/F SENSOR 1) FUNCTION
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” in “DATA MONITOR” mode of “ENGINE” using CONSULT.
3. Check “A/F SEN1 (B1)” indication.
Does the indication fluctuate around 2.2 V?
YES >> GO TO 3.
NO >> Proceed to EC-194, "Diagnosis Procedure".
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION - 1
1. Select “A/F SEN1 (B1) P1276” (for DTC P0130) in “A/F SEN1” in “DTC WORK SUPPORT” mode of
“ENGINE” using CONSULT.
2. Touch “START”.
3. When the following conditions are met, “TESTING” will be displayed on the CONSULT screen.
EC-192
P0130 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Always drive vehicle at a safe speed.
Is “TESTING” displayed on CONSULT screen? A
YES >> GO TO 4.
NO >> Check A/F sensor 1 function again. GO TO 2.
4.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION - 2 EC
EC-193
P0130 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
10. Check DTC. Refer to “How to Set Self-diagnostic Results Mode” in EC-60, "TYPE 1 : On Board Diagnosis
Function".
Is DTC detected?
YES >> Proceed to EC-194, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778216
1.CHECK AIR FUEL RATIO SENSOR 1 (A/F SENSOR 1) POWER SUPPLY CIRCUIT - 1
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector.
3. Turn ignition switch ON.
4. Check the voltage between A/F sensor 1 harness connector and ground.
+
A/F sensor 1 − Voltage
Connector Terminal
F72 4 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
+ −
A/F sensor 1 ECM Continuity
Connector Terminal Connector Terminal
1 F24*1 49
F72 *2
Existed
2 F22 53
*1: LHD models
*2: RHD models
4. Check the continuity between A/F sensor 1 harness connector and ground or ECM harness connector
and ground.
+
A/F sensor 1 − Continuity
Connector Terminal
1
F72 Ground Not existed
2
+
ECM − Continuity
Connector Terminal
F24 *1 49
Ground Not existed
F22*2 53
*1: LHD models
*2: RHD models
EC-194
P0130 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
5. Also check harness for short to power.
Is the inspection result normal? A
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK INTERMITTENT INCIDENT EC
+ − F
IPDM E/R A/F sensor 1 Continuity
Connector Terminal Connector Terminal
G
E14 36 F72 4 Existed
4. Also check harness for short to ground.
Is the inspection result normal? H
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
I
EC-195
P0131 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0131 A/F SENSOR 1
DTC Description INFOID:0000000008778217
POSSIBLE CAUSE
• Harness or connectors (A/F sensor 1 circuit is open or shorted.)
• A/F sensor 1
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5 V at idle.
>> GO TO 2.
2.CHECK A/F SENSOR FUNCTION
1. Start engine and warm it up to normal operating temperature.
2. Select “ENGINE” using CONSULT.
3. Select “A/F SEN1 (B1)” in “DATA MONITOR” mode of “ENGINE” using CONSULT.
4. Check “A/F SEN1 (B1)” indication.
Is the indication constantly approx. 0 V?
YES >> Proceed to EC-197, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch OFF and wait at least 10 seconds and then restart engine.
2. Drive and accelerate vehicle to more than 40 km/h (25 MPH) within 20 seconds after restarting engine.
CAUTION:
Always drive vehicle at a safe speed.
3. Maintain the following conditions for about 20 consecutive seconds.
EC-196
P0131 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is 1st trip DTC detected?
YES >> Proceed to EC-197, "Diagnosis Procedure". A
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008942624
EC
1.CHECK AIR FUEL RATIO SENSOR 1 (A/F SENSOR 1) POWER SUPPLY CIRCUIT - 1
C
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector.
3. Turn ignition switch ON.
4. Check the voltage between A/F sensor 1 harness connector and ground. D
+
E
A/F sensor 1 − Voltage
Connector Terminal
F72 4 Ground Battery voltage F
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4. G
2.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. H
2. Disconnect ECM harness connector.
3. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
I
+ −
A/F sensor 1 ECM Continuity
Connector Terminal Connector Terminal J
1 F24*1 49
F72 Existed
2 F22*2 53
K
*1: LHD models
*2: RHD models
4. Check the continuity between A/F sensor 1 harness connector and ground or ECM harness connector
and ground. L
+
M
A/F sensor 1 − Continuity
Connector Terminal
1 N
F72 Ground Not existed
2
+ O
ECM − Continuity
Connector Terminal
P
F24*1 49
Ground Not existed
F22*2 53
*1: LHD models
*2: RHD models
5. Also check harness for short to power.
Is the inspection result normal?
EC-197
P0131 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace A/F sensor 1. Refer to EM-33, "Exploded View" (HR15DE) or EM-161, "Exploded View"
(HR16DE).
NO >> Repair or replace error-detected parts.
4.CHECK A/F SENSOR 1 POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and A/F sensor 1 harness connector.
+ −
IPDM E/R A/F sensor 1 Continuity
Connector Terminal Connector Terminal
E14 36 F72 4 Existed
4. Also check harness for short to ground.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
EC-198
P0132 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0132 A/F SENSOR 1
A
DTC Description INFOID:0000000008778219
POSSIBLE CAUSE E
• Harness or connectors (A/F sensor 1 circuit is open or shorted.)
• A/F sensor 1
FAIL-SAFE F
Not applicable
DTC CONFIRMATION PROCEDURE
G
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test. H
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
I
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5 V at idle.
J
>> GO TO 2.
2.CHECK A/F SENSOR FUNCTION
1. Start engine and warm it up to normal operating temperature. K
2. Select “ENGINE” using CONSULT.
3. Select “A/F SEN1 (B1)” in “DATA MONITOR” mode of “ENGINE” using CONSULT.
4. Check “A/F SEN1 (B1)” indication. L
Is the indication constantly approx. 5 V?
YES >> Proceed to EC-200, "Diagnosis Procedure".
NO >> GO TO 3. M
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch OFF and wait at least 10 seconds and then restart engine.
2. Drive and accelerate vehicle to more than 40 km/h (25 MPH) within 20 seconds after restarting engine. N
CAUTION:
Always drive vehicle at a safe speed.
3. Maintain the following conditions for about 20 consecutive seconds. O
EC-199
P0132 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is 1st trip DTC detected?
YES >> Proceed to EC-200, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008942625
1.CHECK AIR FUEL RATIO SENSOR 1 (A/F SENSOR 1) POWER SUPPLY CIRCUIT - 1
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector.
3. Turn ignition switch ON.
4. Check the voltage between A/F sensor 1 harness connector and ground.
+
A/F sensor 1 − Voltage
Connector Terminal
F72 4 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
+ −
A/F sensor 1 ECM Continuity
Connector Terminal Connector Terminal
1 F24*1 49
F72 Existed
2 F22*2 53
*1: LHD models
*2: RHD models
4. Check the continuity between A/F sensor 1 harness connector and ground or ECM harness connector
and ground.
+
A/F sensor 1 − Continuity
Connector Terminal
1
F72 Ground Not existed
2
+
ECM − Continuity
Connector Terminal
F24*1 49
*2
Ground Not existed
F22 53
*1: LHD models
*2: RHD models
5. Also check harness for short to power.
Is the inspection result normal?
EC-200
P0132 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
YES >> GO TO 3.
NO >> Repair or replace error-detected parts. A
3.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
EC
Is the inspection result normal?
YES >> Replace A/F sensor 1. Refer to EM-33, "Exploded View" (HR15DE) or EM-161, "Exploded View"
(HR16DE).
C
NO >> Repair or replace error-detected parts.
4.CHECK A/F SENSOR 1 POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF. D
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and A/F sensor 1 harness connector.
E
+ −
IPDM E/R A/F sensor 1 Continuity
Connector Terminal Connector Terminal F
E14 36 F72 4 Existed
4. Also check harness for short to ground. G
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts. H
EC-201
P0133 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0133 A/F SENSOR 1
DTC Description INFOID:0000000008778221
POSSIBLE CAUSE
• Harness or connectors (A/F sensor 1 circuit is open or shorted.)
• A/F sensor 1
• A/F sensor 1 heater
• Fuel pressure
• Fuel injector
• Intake air leaks
• Exhaust gas leaks
• PCV
• Mass air flow sensor
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11 V at idle.
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 5.
2.PERFORM DTC CONFIRMATION PROCEDURE - 1
With CONSULT
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Restart engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1minute under no
load.
4. Let engine idle for 1 minute.
5. Select “A/F SEN1(B1) P1278/P1279” (for DTC P0133) of “A/F SEN1” in “DTC WORK SUPPORT” mode
of “ENGINE” using CONSULT.
6. Touch “START”.
Is “COMPLETED” displayed on CONSULT screen?
YES >> GO TO 3
NO >> GO TO 4.
3.PERFORM DTC CONFIRMATION PROCEDURE - 2
Touch “SELF-DIAG RESULT”.
EC-202
P0133 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is “OK” displayed on CONSULT screen?
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident". A
YES-2 >> Confirmation after repair: INSPECTION END
NO >> Proceed to EC-203, "Diagnosis Procedure".
4.PERFORM DTC CONFIRMATION PROCEDURE - 3 EC
1. After perform the following procedure, “TESTING” will be displayed on the CONSULT screen.
- Increase the engine speed up to between 4,000 and 5,000 rpm and maintain that speed for 10 seconds.
- Fully release accelerator pedal and then let engine idle for about 10 seconds. C
If “TESTING” is not displayed after 10 seconds, refer to EC-142, "Component Function Check".
2. Wait for about 20 seconds at idle under the condition that “TESTING” is displayed on the CONSULT
screen. D
3. Make sure that “TESTING” changes to “COMPLETED”.
If “TESTING” changed to “OUT OF CONDITION”, refer to EC-142, "Component Function Check".
4. Touch “SELF-DIAG RESULT”.
E
Is “OK” displayed on CONSULT screen?
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
YES-2 >> Confirmation after repair: INSPECTION END
NO >> Proceed to EC-203, "Diagnosis Procedure". F
>> GO TO 2.
2.CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst 1.
PBIB1216E
+
A/F sensor 1 − Voltage
Connector Terminal
F72 4 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 11.
6.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
EC-204
P0133 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ − A
A/F sensor 1 ECM Continuity
Connector Terminal Connector Terminal
EC
1 F24*1 49
F72 Existed
2 F22*2 53
*1: LHD models C
*2: RHD models
4. Check the continuity between A/F sensor 1 harness connector and ground or ECM harness connector
and ground. D
+
A/F sensor 1 − Continuity E
Connector Terminal
1
F72 Ground Not existed F
2
+ G
ECM − Continuity
Connector Terminal
H
F24 *1 49
Ground Not existed
F22*2 53
*1: LHD models I
*2: RHD models
5. Also check harness for short to power.
Is the inspection result normal? J
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
7.CHECK A/F SENSOR 1 HEATER K
Check A/F sensor 1 heater. Refer to EC-206, "Component Inspection (A/F Sensor 1 Heater)".
Is the inspection result normal?
L
YES >> GO TO 8.
NO >> Replace A/F sensor 1. Refer to EM-33, "Exploded View" (HR15DE) or EM-161, "Exploded View"
(HR16DE).
8.CHECK MASS AIR FLOW SENSOR M
Check mass air flow sensor. Refer to EC-206, "Component Inspection (Mass Air Flow Sensor)".
Is the inspection result normal? N
YES >> GO TO 9.
NO >> Replace mass air flow sensor. Refer to EM-28, "Exploded View" (HR15DE) or EM-155, "Exploded
View" (HR16DE). O
9.CHECK PCV VALVE
Check PCV valve. Refer to EC-403, "Inspection".
Is the inspection result normal? P
YES >> GO TO 10.
NO >> Repair or replace PCV valve. Refer to EM-46, "Exploded View" (HR15DE) or EM-173, "Exploded
View" (HR16DE).
10.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
EC-205
P0133 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is the inspection result normal?
YES >> Replace A/F sensor 1. Refer to EM-33, "Exploded View" (HR15DE) or EM-161, "Exploded View"
(HR16DE).
NO >> Repair or replace error-detected parts.
11.CHECK A/F SENSOR 1 POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and A/F sensor 1 harness connector.
+ −
IPDM E/R A/F sensor 1 Continuity
Connector Terminal Connector Terminal
E14 36 F72 4 Existed
4. Also check harness for short to ground.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
Component Inspection (A/F Sensor 1 Heater) INFOID:0000000008949876
A/F sensor 1
+ − Condition Resistance
Terminal
4 1.88 – 2.44 Ω
3 1
2 Temperature 25°C (77°F) ∞Ω
(Continuity
1 should not exist)
4
2
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace A/F sensor 1. Refer to EM-33, "Exploded View" (HR15DE) or EM-161, "Exploded View"
(HR16DE).
Component Inspection (Mass Air Flow Sensor) INFOID:0000000008949878
EC-206
P0133 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
ECM
Terminal Condition Voltage E
Connector
+ −
Ignition switch ON (Engine stopped.) Approx. 0.4 V
F
F24*1 Idle (Engine is warmed-up to normal operating temperature.) 0.8 – 1.3 V
45 52
F22*2 0.8 – 1.3 V to Approx. 2.4
Idle to about 4,000 rpm
V*3 G
*1: LHD models
*2: RHD models
*3: Check for linear voltage rise in response to engine being increased to about 4,000 rpm. H
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2. I
2.CHECK FOR THE CAUSE OF UNEVEN AIR FLOW THROUGH MASS AIR FLOW SENSOR
1. Turn ignition switch OFF.
J
2. Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
- Crushed air ducts
- Malfunctioning seal of air cleaner element
- Uneven dirt of air cleaner element K
- Improper specification of intake air system parts
Is the inspection result normal?
YES >> GO TO 4. L
NO >> GO TO 3.
3.CHECK MASS AIR FLOW SENSOR - 2
M
With CONSULT
1. Repair or replace malfunctioning part.
2. Start engine and warm it up to normal operating temperature.
3. Select “DATA MONITOR” mode of “ENGINE” using CONSULT. N
4. Check “MAS A/F SE-B1” indication as follows.
EC-207
P0133 A/F SENSOR 1
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
ECM
Terminal Condition Voltage
Connector
+ −
Ignition switch ON (Engine stopped.) Approx. 0.4 V
*1 Idle (Engine is warmed-up to normal operating temperature.) 0.8 – 1.3 V
F24
45 52
F22*2 0.8 – 1.3 V to Approx. 2.4
Idle to about 4,000 rpm
V*3
*1: LHD models
*2: RHD models
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4.
4.CHECK MASS AIR FLOW SENSOR - 3
With CONSULT
1. Turn ignition switch OFF.
2. Disconnect mass air flow sensor harness connector and reconnect it again.
3. Start engine and warm it up to normal operating temperature.
4. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
5. Check “MAS A/F SE-B1” indication as follows.
ECM
Terminal Condition Voltage
Connector
+ −
Ignition switch ON (Engine stopped.) Approx. 0.4 V
F24*1 Idle (Engine is warmed-up to normal operating temperature.) 0.8 – 1.3 V
45 52
F22*2 0.8 – 1.3 V to Approx. 2.4
Idle to about 4,000 rpm
V*3
*1: LHD models
*2: RHD models
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Clean or replace mass air flow sensor. Refer to EM-28, "Exploded View" (HR15DE) or EM-155,
"Exploded View" (HR16DE).
EC-208
P0137 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0137 HO2S2
A
DTC Description INFOID:0000000008778223
E
JSBIA0243GB
F
CONSULT screen terms
DTC No. DTC detecting condition
(Trouble diagnosis content)
HO2S2 (B1) G
The maximum voltage from the heated oxygen sensor 2 does not reach the
P0137 (O2 sensor circuit low voltage bank 1 sen-
specified voltage.
sor 2)
POSSIBLE CAUSE H
• Harness or connectors (Heated oxygen sensor 2 circuit is open or shorted.)
• Heated oxygen sensor 2
• Fuel pressure I
• Fuel injector
• Intake air leaks
FAIL-SAFE J
Not applicable
DTC CONFIRMATION PROCEDURE
K
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT? L
YES >> GO TO 2.
NO >> GO TO 5.
2.PRECONDITIONING M
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. N
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: O
For better results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30°C (32 to 86°F).
>> GO TO 3. P
3.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn ignition switch ON and select “DATA MONITOR” mode of “ENGINE” using CONSULT.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
EC-209
P0137 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
5. Let engine idle for 1 minute.
6. Make sure that “COOLANT TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLANT TEMP/S” indication reaches 70°C (158°F).
7. Open engine hood.
8. Select “HO2S2 (B1) P1147” of “HO2S2” in “DTC WORK SUPPORT” mode of “ENGINE” using CONSULT.
9. Follow the instruction of CONSULT.
NOTE:
It will take at most 10 minutes until “COMPLETED” is displayed.
10. Touch “SELF-DIAG RESULT”.
Is “OK” displayed on CONSULT screen?
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
YES-2 >> Confirmation after repair: INSPECTION END
NO-1 (NG)>>Proceed to EC-211, "Diagnosis Procedure".
NO-2 (CAN NOT BE DIAGNOSED)>>GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE AGAIN
1. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
2. Perform DTC CONFIRMATION PROCEDURE again.
>> GO TO 3.
5.PERFORM COMPONENT FUNCTION CHECK - 1
NOTE:
• Perform component function check because the reproduction of a symptom is difficult.
• Use component function check to check the overall function of the heated oxygen sensor 2 circuit. During
this check, a 1st trip DTC might not be confirmed.
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Restart engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector terminals as follows.
ECM
+ – Condition Voltage
Connector
Terminal
The voltage should be above 0.78 V
F24 50 59 Revving up to 4,000 rpm under no load at least 10 times
at least once during this procedure.
Is the inspection result normal?
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
YES-2 >> Confirmation after repair: INSPECTION END
NO >> GO TO 6.
6.PERFORM COMPONENT FUNCTION CHECK - 2
Check the voltage between ECM harness connector terminals as follows.
ECM
+ – Condition Voltage
Connector
Terminal
The voltage should be above 0.78 V
F24 50 59 Keeping engine at idle for 10 minutes
at least once during this procedure.
Is the inspection result normal?
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
YES-2 >> Confirmation after repair: INSPECTION END
NO >> GO TO 7.
EC-210
P0137 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
ECM EC
+ – Condition Voltage
Connector
Terminal
C
Coasting from 80 km/h (50 MPH) in D position (CVT), 4th The voltage should be above 0.78 V
F24 50 59
gear position (M/T) at least once during this procedure.
Is the inspection result normal?
D
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
YES-2 >> Confirmation after repair: INSPECTION END
NO >> Proceed to EC-211, "Diagnosis Procedure".
E
Diagnosis Procedure INFOID:0000000008778225
+ − J
Heated oxygen sensor 2 ECM Continuity
Connector Terminal Connector Terminal
K
F71 1 F24 59 Existed
5. Also check harness for short to ground and short to power.
Is the inspection result normal? L
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK HEATED OXYGEN SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT M
1. Check the continuity between heated oxygen sensor 2 harness connector and ECM harness connector.
N
+ −
Heated oxygen sensor 2 ECM Continuity
Connector Terminal Connector Terminal O
F71 4 F24 50 Existed
2. Check the continuity between heated oxygen sensor 2 harness connector ground or ECM harness con-
P
nector and ground.
+
Heated oxygen sensor 2 − Continuity
Connector Terminal
F71 4 Ground Not existed
EC-211
P0137 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+
ECM − Continuity
Connector Terminal
F24 50 Ground Not existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK HEATED OXYGEN SENSOR 2
Check heated oxygen sensor 2. Refer to EC-212, "Component Inspection (Heated Oxygen Sensor 2)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
Component Inspection (Heated Oxygen Sensor 2) INFOID:0000000008778226
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2
With CONSULT
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
3. Start engine and warm it up to the normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 1 minute.
7. Select “FUEL INJECTION” in “ACTIVE TEST” mode of “ENGINE” using CONSULT.
8. Select “HO2S2 (B1)” as the monitor item with CONSULT.
9. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
JSBIA3451ZZ
: “HO2S2 (B1)” should be above 0.78 V at least once when the “FUEL INJECTION” is +25%.
: “HO2S2 (B1)” should be below 0.50 V at least once when the “FUEL INJECTION” is −25%.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
3.CHECK HEATED OXYGEN SENSOR 2 - 1
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
EC-212
P0137 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector terminals as follows. A
ECM
+ − Condition Voltage EC
Connector
Terminal
The voltage should be above 0.78 V
at least once during this procedure. C
F24 50 59 Revving up to 4,000 rpm under no load at least 10 times
The voltage should be below 0.50 V
at least once during this procedure.
Is the inspection result normal? D
YES >> INSPECTION END
NO >> GO TO 4.
4.CHECK HEATED OXYGEN SENSOR 2 - 2 E
Check the voltage between ECM harness connector terminals as follows.
ECM F
+ – Condition Voltage
Connector
Terminal
G
The voltage should be above 0.78 V
at least once during this procedure.
F24 50 59 Keeping engine at idle for 10 minutes
The voltage should be below 0.50 V
at least once during this procedure. H
Is the inspection result normal?
YES >> INSPECTION END
I
NO >> GO TO 5.
5.CHECK HEATED OXYGEN SENSOR 2 - 3
Check the voltage between ECM harness connector terminals as follows. J
ECM
+ – Condition Voltage K
Connector
Terminal
The voltage should be above 0.78 V
Coasting from 80 km/h (50 MPH) in D position (CVT), 4th at least once during this procedure. L
F24 50 59
gear position (M/T) The voltage should be below 0.50 V
at least once during this procedure.
Is the inspection result normal? M
YES >> INSPECTION END
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
N
EC-213
P0138 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0138 HO2S2
DTC Description INFOID:0000000008778227
PBIB1848E
JSBIA3141GB
HO2S2 (B1) A An excessively high voltage from the sensor is sent to ECM.
P0138 (O2 sensor circuit high voltage bank 1 sen- The minimum voltage from the sensor is not reached to the specified
sor 2) B
voltage.
POSSIBLE CAUSE
DTC P0138 - A
• Harness or connectors (Heated oxygen sensor 2 circuit is open or shorted)
• Heated oxygen sensor 2
DTC P0138 - B
• Harness or connectors (Heated oxygen sensor 2 circuit is open or shorted)
• Heated oxygen sensor 2
• Fuel pressure
• Fuel injector
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING OF DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
EC-214
P0138 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. A
3. Turn ignition switch OFF and wait at least 10 seconds.
TYPE 1>> GO TO 2. EC
TYPE 2>> GO TO 15.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A
C
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Check 1st trip DTC. D
Is 1st trip DTC detected?
YES >> Proceed to EC-218, "Diagnosis Procedure".
NO-1 >> With CONSULT: GO TO 3. E
NO-2 >> Without CONSULT: GO TO 12.
3.PRECONDITIONING OF DTC CONFIRMATION PROCEDURE FOR MALFUNCTION B
F
“COMPLETED” will appear on CONSULT screen when all tests “COND1”, “COND2” and “COND3” are com-
pleted.
TESTING CONDITION:
• For the best results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30 °C (32 to 86 °F). G
• Never stop engine during this procedure. If the engine is stopped, retry procedure from PERFORM
PROCEDURE FOR COND1-II.
H
>> GO TO 4.
4.PERFORM PROCEDURE FOR COND1 - 1 I
Start engine and warm it up to the normal operating temperature.
>> GO TO 5. J
5.PERFORM PROCEDURE FOR COND1 - 2
Turn ignition switch OFF and wait at least 10 seconds.
K
>> GO TO 6.
6.PERFORM PROCEDURE FOR COND1 - 3 L
1. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
2. Let engine idle for 1 minute.
3. Select “ENGINE” using CONSULT. M
4. Select “HO2S2 (B1) P1146” of “HO2S2” in “DTC WORK SUPPORT” mode.
5. Touch “START”.
6. Let engine idle for at least 30 seconds. N
7. Rev engine up to 2,000 rpm two or three times quickly under no load.
Is “COMPLETED” appears on CONSULT screen?
YES >> GO TO 8. O
NO >> GO TO 7.
7.PERFORM PROCEDURE FOR COND1 - 4
When the following conditions are met, “TESTING” will be displayed at “COND1” on the CONSULT screen. P
Maintain the conditions continuously until “TESTING” changes to “COMPLETED”
EC-215
P0138 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
COOLANT TEMP/S 70 - 105°C
Selector lever Suitable position
CAUTION:
Always drive vehicle at a safe speed.
Which displayed on CONSULT screen?
“COND1: OUT OF CONDITION”>>GO TO 5.
“COND1: COMPLETED”, “COND2: INCOMPLETE”>>GO TO 8.
“COND1: COMPLETED”, “COND2: COMPLETED”>>GO TO 9.
8.PERFORM PROCEDURE FOR COND2
While driving, release accelerator pedal completed from the above condition (PERFORM PROCEDURE FOR
COND1-III) until “INCOMPLETE” at “COND2” on CONSULT screen has turned to “COMPLETED” (It will take
approximately 4 seconds).
CAUTION:
Always drive vehicle at a safe speed.
Which displayed on CONSULT screen?
“COND2: COMPLETED”, “COND3: INCOMPLETE”>>GO TO 9.
“COND2: COMPLETED”, “COND3: COMPLETED”>>GO TO 10.
9.PERFORM PROCEDURE FOR COND3 - 1
Stop vehicle and let it idle until “INCOMPLETE” of “COND3” on CONSULT screen has turned to “COM-
PLETED”
>> GO TO 10.
10.PERFORM PROCEDURE FOR COND3 - 2
Touch SELF-DIAG RESULTS”.
Which displayed on CONSULT screen?
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
YES-2 >> Confirmation after repair: INSPECTION END
NO-1 (NG)>>Proceed to EC-218, "Diagnosis Procedure".
NO-2 (CAN NOT BE DIAGNOSED)>>GO TO 11.
11.PERFORM PROCEDURE FOR COND3 - 3
1. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
2. Turn ignition switch ON and select ENGINE using CONSULT.
3. Select “COOLANT TEMP/S” in “DATA MONITOR” mode with CONSULT
4. Start engine and warm it up while monitoring “COOLANT TEMP/S” indication on CONSULT.
5. When “COOLANT TEMP/S” indication reaches 70°C (158°F).
>> GO TO 6.
12.PERFORM COMPONENT FUNCTION CHECK FOR MALFUNCTION B - 1
NOTE:
Perform component function check because the reproduction of a symptom is difficult.
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 1 minute.
7. Check the voltage between ECM harness connector terminals under the following condition.
EC-216
P0138 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
ECM A
+ – Condition Voltage
Connector
Terminal
EC
F24*1 The voltage should be below 0.50 V
50 59 Revving up to 4,000 rpm under no load at least 10 times
F22*2 at least once during this procedure.
F24*1 Coasting from 80 km/h (50 MPH) in D position (CVT), 4th The voltage should be below 0.50 V
50 59
F22*2 gear position (M/T) at least once during this procedure.
M
*1: LHD models
*2: RHD models
Is the inspection result normal? N
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
YES-2 >> Confirmation after repair: INSPECTION END
NO >> Proceed to EC-218, "Diagnosis Procedure". O
15.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. P
3. Restart engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
YES-2 >> Confirmation after repair: INSPECTION END
NO >> Proceed to EC-218, "Diagnosis Procedure".
EC-217
P0138 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Diagnosis Procedure INFOID:0000000008778229
1.INSPECTION START
Confirm the detected malfunction (A or B). Refer to EC-214, "DTC Description".
Which malfunction is detected?
A >> GO TO 2.
B >> GO TO 6.
2.CHECK HEATED OXYGEN SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Disconnect heated oxygen sensor 2 harness connector.
2. Disconnect ECM harness connector.
3. Check the continuity between heated oxygen sensor 2 harness connector and ECM harness connector.
+ −
Heated oxygen sensor 2 ECM Continuity
Connector Terminal Connector Terminal
F24*1
F71 1 59 Existed
F22*2
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK HEATED OXYGEN SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between heated oxygen sensor 2 harness connector and ECM harness connector.
+ −
Heated oxygen sensor 2 ECM Continuity
Connector Terminal Connector Terminal
*1
F24
F71 4 50 Existed
F22*2
*1: LHD models
*2: RHD models
2. Check the continuity between heated oxygen sensor 2 harness connector and ground or ECM harness
connector and ground.
+
Heated oxygen sensor 2 − Continuity
Connector Terminal
F71 4 Ground Not existed
+
ECM − Continuity
Connector Terminal
F24*1
50 Ground Not existed
F22*2
*1: LHD models
*2: RHD models
3. Also check harness for short to power.
EC-218
P0138 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is the inspection result normal?
YES >> GO TO 4. A
NO >> Repair or replace error-detected parts.
4.CHECK HEATED OXYGEN SENSOR 2 CONNECTOR FOR WATER
EC
Check connectors for water.
F24*1
F71 1 59 Existed
F22*2 L
*1: LHD models
*2: RHD models
5. Also check harness for short to ground and short to power. M
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace error-detected parts. N
8.CHECK HEATED OXYGEN SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between Heated oxygen sensor 2 harness connector and ECM harness connector.
O
+ −
Heated oxygen sensor 2 ECM Continuity P
Connector Terminal Connector Terminal
F24*1
F71 4 50 Existed
F22*2
*1: LHD models
*2: RHD models
EC-219
P0138 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
2. Check the continuity between Heated oxygen sensor 2 harness connector or ECM harness connector and
ground.
+
Heated oxygen sensor 2 − Continuity
Connector Terminal
F71 4 Ground Not existed
+
ECM − Continuity
Connector Terminal
*1
F24
50 Ground Not existed
F22*2
*1: LHD models
*2: RHD models
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace error-detected parts.
9.CHECK HEATED OXYGEN SENSOR 2
Check heated oxygen sensor 2. Refer to EC-220, "Component Inspection (Heated Oxygen Sensor 2)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
Component Inspection (Heated Oxygen Sensor 2) INFOID:0000000008936217
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2
With CONSULT
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
3. Start engine and warm it up to the normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 1 minute.
7. Select “FUEL INJECTION” in “ACTIVE TEST” mode of “ENGINE” using CONSULT.
8. Select “HO2S2 (B1)” as the monitor item with CONSULT.
9. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
JSBIA3451ZZ
EC-220
P0138 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
: “HO2S2 (B1)” should be above 0.78 V (except for Indonesia with M/T models) or 0.73 V (for Indonesia
with M/T models) at least once when the “FUEL INJECTION” is +25%. A
: “HO2S2 (B1)” should be below 0.50 V at least once when the “FUEL INJECTION” is −25%.
Is the inspection result normal?
YES >> INSPECTION END EC
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
3.CHECK HEATED OXYGEN SENSOR 2 - 1
C
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. D
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector terminals as follows.
E
ECM
+ − Condition Voltage
Connector
Terminal F
The voltage should be above 0.78 V
(except for Indonesia with M/T mod-
F24*1
els) or 0.73 V (for Indonesia with M/ G
50 59 Revving up to 4,000 rpm under no load at least 10 times T models) at least once during this
F22*2 procedure.
The voltage should be below 0.50 V
at least once during this procedure. H
*1: LHD models
*2: RHD models
Is the inspection result normal? I
YES >> INSPECTION END
NO >> GO TO 4.
J
4.CHECK HEATED OXYGEN SENSOR 2 - 2
Check the voltage between ECM harness connector terminals as follows.
K
ECM
+ – Condition Voltage
Connector
Terminal L
The voltage should be above 0.78 V
(except for Indonesia with M/T mod-
els) or 0.73 V (for Indonesia with M/ M
F24*1
50 59 Keeping engine at idle for 10 minutes T models) at least once during this
F22*2 procedure.
The voltage should be below 0.50 V
at least once during this procedure. N
*1: LHD models
*2: RHD models
Is the inspection result normal? O
YES >> INSPECTION END
NO >> GO TO 5.
5.CHECK HEATED OXYGEN SENSOR 2 - 3 P
EC-221
P0138 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
ECM
+ – Condition Voltage
Connector
Terminal
The voltage should be above 0.78 V
(except for Indonesia with M/T mod-
els) or 0.73 V (for Indonesia with M/
F24*1 Coasting from 80 km/h (50 MPH) in D position (CVT), 4th
50 59 T models) at least once during this
F22*2 gear position (M/T)
procedure.
The voltage should be below 0.50 V
at least once during this procedure.
*1: LHD models
*2: RHD models
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
EC-222
P0139 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0139 HO2S2
A
DTC Description INFOID:0000000008778231
E
SEF302U
F
CONSULT screen terms
DTC No. DTC detecting condition
(Trouble diagnosis content)
HO2S2 (B1) G
It takes more time for the heated oxygen sensor 2 to respond between rich
P0139 (O2 sensor circuit slow response bank 1
and lean than the specified time.
sensor 2)
POSSIBLE CAUSE H
• Harness or connectors (The heated oxygen sensor 2 circuit is open or shorted.)
• Heated oxygen sensor 2
• Fuel pressure I
• Fuel injector
• Intake air leaks
FAIL-SAFE J
Not applicable
DTC CONFIRMATION PROCEDURE
K
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT? L
YES >> GO TO 2.
NO >> GO TO 6.
2.PRECONDITIONING M
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. N
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: O
For better results, perform “DTC WORK SUPPORT” at a temperature of 0 to 30°C (32 to 86°F).
>> GO TO 3. P
3.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Turn ignition switch OFF and wait at least 10 seconds.
EC-223
P0139 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 1 minute.
7. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
8. Make sure that “COOLANT TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLANT TEMP/S” indication reaches to 70°C
(158°F).
9. Open engine hood.
10. Select “HO2S2 (B1) P0139” in “DTC WORK SUPPORT” mode of “ENGINE” using CONSULT.
11. Start engine and follow the instruction of CONSULT display.
NOTE:
It will take at most 10 minutes until “COMPLETED” is displayed.
Is “COMPLETED” displayed on CONSULT screen?
YES >> GO TO 5.
NO >> GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE AGAIN
1. Turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle).
2. Perform DTC confirmation procedure again.
>> GO TO 3.
5.PERFORM SELF-DIAGNOSIS
With CONSULT
Perform ECM self-diagnosis.
Is DTC “P0139” detected?
YES >> Proceed to EC-225, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
6.PERFORM COMPONENT FUNCTION CHECK - 1
NOTE:
• Perform component function check because the reproduction of a symptom is difficult.
• Use component function check to check the overall function of the heated oxygen sensor 2 circuit. During
this check, a 1st trip DTC might not be confirmed.
Without CONSULT
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector terminals as follows.
ECM
+ – Condition Voltage
Connector
Terminal
A change of voltage should be more
F24 50 59 Revving up to 4,000 rpm under no load at least 10 times than 0.12 V for 1 second during this
procedure.
Is the inspection result normal?
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
YES-2 >> Confirmation after repair: INSPECTION END
NO >> GO TO 7.
7.PERFORM COMPONENT FUNCTION CHECK - 2
Check the voltage between ECM harness connector terminals as follows.
EC-224
P0139 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
ECM A
+ – Condition Voltage
Connector
Terminal
EC
A change of voltage should be more
F24 50 59 Keeping engine speed at idle for 10 minutes than 0.12 V for 1 second during this
procedure.
C
Is the inspection result normal?
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
YES-2 >> Confirmation after repair: INSPECTION END
NO >> GO TO 8. D
ECM
+ – Condition Voltage F
Connector
Terminal
A change of voltage should be more
F24 50 59
Coasting from 80 km/h (50 MPH) in D position (CVT), 4th
than 0.12 V for 1 second during this
G
gear position (M/T)
procedure.
Is the inspection result normal?
H
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
YES-2 >> Confirmation after repair: INSPECTION END
NO >> Proceed to EC-225, "Diagnosis Procedure".
I
Diagnosis Procedure INFOID:0000000008778233
+ −
Heated oxygen sensor 2 ECM Continuity O
Connector Terminal Connector Terminal
F71 1 F24 59 Existed
P
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK HEATED OXYGEN SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between heated oxygen sensor 2 harness connector and ECM harness connector.
EC-225
P0139 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ −
Heated oxygen sensor 2 ECM Continuity
Connector Terminal Connector Terminal
F71 4 F24 50 Existed
2. Check the continuity between heated oxygen sensor 2 harness connector ground or ECM harness con-
nector and ground.
+
Heated oxygen sensor 2 − Continuity
Connector Terminal
F71 4 Ground Not existed
+
ECM − Continuity
Connector Terminal
F24 50 Ground Not existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK HEATED OXYGEN SENSOR 2
Check heated oxygen sensor 2. Refer to EC-226, "Component Inspection (Heated Oxygen Sensor 2)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
Component Inspection (Heated Oxygen Sensor 2) INFOID:0000000008936296
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2
With CONSULT
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
3. Start engine and warm it up to the normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 1 minute.
7. Select “FUEL INJECTION” in “ACTIVE TEST” mode of “ENGINE” using CONSULT.
8. Select “HO2S2 (B1)” as the monitor item with CONSULT.
EC-226
P0139 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
9. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%.
A
EC
JSBIA3451ZZ
: “HO2S2 (B1)” should be above 0.78 V at least once when the “FUEL INJECTION” is +25%. D
: “HO2S2 (B1)” should be below 0.50 V at least once when the “FUEL INJECTION” is −25%.
Is the inspection result normal?
YES >> INSPECTION END E
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
3.CHECK HEATED OXYGEN SENSOR 2 - 1
F
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load. G
4. Let engine idle for 1 minute.
5. Check the voltage between ECM harness connector terminals as follows.
H
ECM
+ − Condition Voltage
Connector
Terminal I
The voltage should be above 0.78 V
at least once during this procedure.
F24 50 59 Revving up to 4,000 rpm under no load at least 10 times
The voltage should be below 0.50 V J
at least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END K
NO >> GO TO 4.
4.CHECK HEATED OXYGEN SENSOR 2 - 2
L
Check the voltage between ECM harness connector terminals as follows.
ECM
M
+ – Condition Voltage
Connector
Terminal
The voltage should be above 0.78 V N
at least once during this procedure.
F24 50 59 Keeping engine at idle for 10 minutes
The voltage should be below 0.50 V
at least once during this procedure.
O
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5.
P
5.CHECK HEATED OXYGEN SENSOR 2 - 3
Check the voltage between ECM harness connector terminals as follows.
EC-227
P0139 HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
ECM
+ – Condition Voltage
Connector
Terminal
The voltage should be above 0.78 V
Coasting from 80 km/h (50 MPH) in D position (CVT), 4th at least once during this procedure.
F24 50 59
gear position (M/T) The voltage should be below 0.50 V
at least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
EC-228
P0171 FUEL INJECTION SYSTEM FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0171 FUEL INJECTION SYSTEM FUNCTION
A
DTC Description INFOID:0000000008778235
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE - 1 N
1. Perform “MIXTURE RATIO SELF-LEARNING VALUE CLEAR”. Refer to EC-130, "Work Procedure".
2. Start engine.
Is it difficult to start engine? O
YES >> GO TO 3.
NO >> GO TO 4.
3.RESTART ENGINE P
If it is difficult to start engine, the fuel injection system has a malfunction, too.
Crank engine while depressing accelerator pedal.
NOTE:
When depressing accelerator pedal three-fourths (3/4) or more, the control system may not start the engine.
Do not depress accelerator pedal too much.
Does engine start?
EC-229
P0171 FUEL INJECTION SYSTEM FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
YES >> Proceed to EC-230, "Diagnosis Procedure".
NO >> Check exhaust and intake air leak visually.
4.PERFORM DTC CONFIRMATION PROCEDURE - 2
1. Start engine and let it idle for at least 5 minutes.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-230, "Diagnosis Procedure".
NO >> GO TO 5.
5.PERFORM DTC CONFIRMATION PROCEDURE - 3
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Start engine.
3. Maintain the following conditions for at least 10 consecutive minutes.
Hold the accelerator pedal as steady as possible.
PBIB1216E
EC-230
P0171 FUEL INJECTION SYSTEM FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ − A
A/F sensor 1 ECM Continuity
Connector Terminal Connector Terminal
EC
1 F24*1 49
F72 Existed
2 F22*2 53
*1: LHD models C
*2: RHD models
5. Check the continuity between A/F sensor 1 harness connector or ECM harness connector and ground.
D
+
A/F sensor 1 − Continuity
Connector Terminal
E
1
F72 Ground Not existed
2
F
+
ECM − Continuity G
Connector Terminal
F24*1 49
Ground Not existed H
F22*2 53
*1: LHD models
*2: RHD models I
6. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4. J
NO >> Repair or replace error-detected parts.
4.CHECK FUEL PRESSURE
Check fuel pressure. Refer to EC-135, "Work Procedure". K
Is the inspection result normal?
YES >> GO TO 5. L
NO >> GO TO 8.
5.CHECK MASS AIR FLOW SENSOR
With CONSULT M
1. Install all removed parts.
2. Check “MASS AIRFLOW” in “DATA MONITOR” mode with CONSULT.
N
Specification : EC-405, "Mass Air Flow Sensor"
With GST O
1. Install all removed parts.
2. Check mass air flow sensor signal in Service $01 with GST.
P
Specification : EC-405, "Mass Air Flow Sensor"
Is the measurement value within the specification?
YES >> GO TO 6.
NO >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-178, "DTC Description".
6.CHECK FUNCTION OF FUEL INJECTOR
EC-231
P0171 FUEL INJECTION SYSTEM FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
With CONSULT
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT.
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT
1. Let engine idle.
2. Listen to each fuel injector operating sound.
PBIB3332E
PBIA9666J
EC-232
P0172 FUEL INJECTION SYSTEM FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0172 FUEL INJECTION SYSTEM FUNCTION
A
DTC Description INFOID:0000000008778237
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE - 1 M
1. Perform “MIXTURE RATIO SELF-LEARNING VALUE CLEAR”. Refer to EC-130, "Work Procedure".
2. Start engine.
N
Is it difficult to start engine?
YES >> GO TO 3.
NO >> GO TO 4.
O
3.RESTART ENGINE
If it is difficult to start engine, the fuel injection system has a malfunction, too.
Crank engine while depressing accelerator pedal. P
NOTE:
When depressing accelerator pedal three-fourths (3/4) or more, the control system may not start the engine.
Do not depress accelerator pedal too much.
Does engine start?
YES >> Proceed to EC-234, "Diagnosis Procedure".
NO >> Remove spark plugs and check for fouling, etc.
EC-233
P0172 FUEL INJECTION SYSTEM FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
PBIB1216E
EC-234
P0172 FUEL INJECTION SYSTEM FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ − A
A/F sensor 1 ECM Continuity
Connector Terminal Connector Terminal
EC
1 F24*1 49
F72 Existed
2 F22*2 53
*1: LHD models C
*2: RHD models
5. Check the continuity between A/F sensor 1 harness connector or ECM harness connector and ground.
D
+
A/F sensor 1 − Continuity
Connector Terminal
E
1
F72 Ground Not existed
2
F
+
ECM − Continuity G
Connector Terminal
F24*1 49
Ground Not existed H
F22*2 53
*1: LHD models
*2: RHD models I
6. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4. J
NO >> Repair or replace error-detected parts.
4.CHECK FUEL PRESSURE
Check fuel pressure. Refer to EC-135, "Work Procedure". K
Is the inspection result normal?
YES >> GO TO 5. L
NO >> GO TO 8.
5.CHECK MASS AIR FLOW SENSOR
With CONSULT M
1. Install all removed parts.
2. Check “MASS AIRFLOW” in “DATA MONITOR” mode with CONSULT.
N
Specification : EC-405, "Mass Air Flow Sensor"
With GST O
1. Install all removed parts.
2. Check mass air flow sensor signal in Service $01 with GST.
P
Specification : EC-405, "Mass Air Flow Sensor"
Is the measurement value within the specification?
YES >> GO TO 6.
NO >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-178, "DTC Description".
6.CHECK FUNCTION OF FUEL INJECTOR
EC-235
P0172 FUEL INJECTION SYSTEM FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
With CONSULT
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with CONSULT.
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT
1. Let engine idle.
2. Listen to each fuel injector operating sound.
PBIB3332E
EC-236
P0196 EOT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0196 EOT SENSOR
A
DTC Description INFOID:0000000008842851
With CONSULT
1. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
2. Check that “COOLANT TEMP/S” indicates above 70°C (158°F).
If it is above 70°C (158°F), go to the following steps.
If it is below 70°C (158°F), warm engine up until “COOLANT TEMP/S” indicates more than 70°C (158°F).
Then perform the following steps.
EC-237
P0196 EOT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
3. Turn ignition switch OFF and soak the vehicle in a cool place.
4. Turn ignition switch ON.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Turn ignition switch ON.
NOTE:
Do not turn ignition switch OFF until step 10.
7. Select “DATA MONITOR” mode with CONSULT.
8. Check the following.
EC-238
P0196 EOT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
4. Check resistance between engine oil temperature sensor termi-
nals by heating with hot water as shown in the figure. A
EC-239
P0197, P0198 EOT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0197, P0198 EOT SENSOR
DTC Description INFOID:0000000008778239
POSSIBLE CAUSE
• Harness or connectors (Engine oil temperature sensor circuit is open or shorted)
• Engine oil temperature sensor
FAIL-SAFE
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and wait at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-240, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778240
+
Voltage
Engine oil temperature sensor −
(Approx.)
Connector Terminal
F48 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
EC-240
P0197, P0198 EOT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ −
C
Engine oil temperature sen-
ECM Continuity
sor
Connector Terminal Connector Terminal
D
*1
F24
F48 2 54 Existed
F22*2
*1: LHD models E
*2: RHD models
4. Also check harness for short to power.
Is the inspection result normal? F
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK ENGINE OIL TEMPERATURE SENSOR G
Check engine oil temperature sensor. Refer to EC-241, "Component Inspection (Engine Oil Temperature Sen-
sor)".
H
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace engine oil temperature sensor. Refer to EM-100, "Exploded View" (HR15DE) or EM-228,
I
"Exploded View" (HR16DE).
4.CHECK ENGINE OIL TEMPERATURE SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF. J
2. Disconnect ECM harness connector.
3. Check the continuity between engine oil temperature sensor harness connector and ECM harness con-
nector. K
+ −
Engine oil temperature sen-
ECM Continuity
L
sor
Connector Terminal Connector Terminal
F24*1 M
F48 1 *2
57 Existed
F22
*1: LHD models
*2: RHD models N
4. Also check harness for short to ground.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit. O
NO >> Repair or replace error-detected parts.
Component Inspection (Engine Oil Temperature Sensor) INFOID:0000000008778241
P
EC-241
P0197, P0198 EOT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
4. Check resistance between engine oil temperature sensor termi-
nals by heating with hot water as shown in the figure.
EC-242
P0222, P0223 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0222, P0223 TP SENSOR
A
DTC Description INFOID:0000000008778242
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE N
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected? O
YES >> Proceed to EC-243, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END P
EC-243
P0222, P0223 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to EC-287, "DTC Description".
NO >> GO TO 2.
2.CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT - 1
1. Turn ignition switch OFF.
2. Disconnect electric throttle control actuator harness connector.
3. Turn ignition switch ON.
4. Check the voltage between electric throttle control actuator harness connector and ground.
+
Voltage
Electric throttle control actuator −
(Approx.)
Connector Terminal
*1
F31
2 Ground 5V
F37*2
*1: LHD models
*2: RHD models
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 6.
3.CHECK THROTTLE POSITION SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ECM harness connector and electric throttle control actuator harness con-
nector.
+ −
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
F24*1 F31*1
*2
36 4 Existed
F22 F37*2
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK THROTTLE POSITION SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between ECM harness connector and electric throttle control actuator harness con-
nector.
+ −
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
F24*1 F31*1
33 1 Existed
F22*2 F37*2
*1: LHD models
*2: RHD models
2. Also check harness for short to ground and short to power.
EC-244
P0222, P0223 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is the inspection result normal?
YES >> GO TO 5. A
NO >> Repair or replace error-detected parts.
5.CHECK THROTTLE POSITION SENSOR
EC
Check throttle position sensor. Refer to EC-245, "Component Inspection (Throttle Position Sensor)".
Is the inspection result normal?
YES >> INSPECTION END C
NO >> Replace electric throttle control actuator. Refer to EM-30, "Exploded View" (HR15DE) or EM-157,
"Exploded View" (HR16DE).
6.CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT - 2 D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ECM harness connector and electric throttle control actuator harness con- E
nector.
+ − F
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal G
F24*1 F31*1
*2
72 2 Existed
F22 F37*2
H
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
I
Is the inspection result normal?
YES >> Perform the diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
J
Component Inspection (Throttle Position Sensor) INFOID:0000000008937402
CVT models
1. Turn ignition switch OFF.
L
2. Reconnect all harness connectors disconnected.
3. Perform “THROTTLE VALVE CLOSED POSITION LEARNING”. Refer to EC-127, "Work Procedure".
4. Turn ignition switch ON.
5. Set selector lever to D position. M
6. Check the voltage between ECM harness connector terminals as follows.
ECM N
Sensor Terminal Condition Voltage
Connector
+ −
O
Throttle position Fully released More than 0.36 V
33
sensor 1 Fully depressed Less than 4.75 V
F24*1
36 Accelerator pedal
Throttle position F22*2 Fully released Less than 4.75 V P
34
sensor 2 Fully depressed More than 0.36 V
*1: LHD models
*2: RHD models
M/T models
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
EC-245
P0222, P0223 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
3. Perform “THROTTLE VALVE CLOSED POSITION LEARNING”. Refer to EC-127, "Work Procedure".
4. Turn ignition switch ON.
5. Set selector lever to 1st position.
6. Check the voltage between ECM harness connector terminals as follows.
ECM
Sensor Terminal Condition Voltage
Connector
+ −
EC-246
P0300, P0301, P0302, P0303, P0304 MISFIRE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0300, P0301, P0302, P0303, P0304 MISFIRE
A
DTC Description INFOID:0000000008778245
POSSIBLE CAUSE M
• Improper spark plug
• Insufficient compression
• Incorrect fuel pressure
N
• The fuel injector circuit is open or shorted
• Fuel injector*
• Intake air leak
• The ignition signal circuit is open or shorted O
• Lack of fuel
• Signal plate
• A/F sensor 1 P
• Incorrect PCV hose connection
*: DTC is detected even where a malfunction occurs one side of the dual injector.
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
EC-247
P0300, P0301, P0302, P0303, P0304 MISFIRE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE - 1
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Restart engine and let it idle for about 15 minutes.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-248, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE - 2
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Start engine and drive the vehicle under the similar conditions to (1st trip) Freeze Frame Data for a certain
time. Refer to the table below.
Hold the accelerator pedal as steady as possible.
The similar conditions to (1st trip) Freeze Frame Data means the vehicle operation that the following con-
ditions should be satisfied at the same time.
CAUTION:
Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws when
driving.
Engine speed Engine speed in the freeze frame data ±400 rpm
Vehicle speed Vehicle speed in the freeze frame data ±10 km/h (6 MPH)
When the freeze frame data shows lower than 70°C (158°F),
T should be lower than 70°C (158°F).
Engine coolant temperature (T) condition
When the freeze frame data shows higher than or equal to 70°C (158°F),
T should be higher than or equal to 70°C (158°F).
The time to driving varies according to the engine speed in the freeze frame data.
EC-248
P0300, P0301, P0302, P0303, P0304 MISFIRE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
YES >> GO TO 2.
NO >> Repair or replace error-detected parts. A
2.CHECK FOR EXHAUST SYSTEM CLOGGING
Stop engine and visually check exhaust tube, three way catalyst and muffler for dents.
EC
Is the inspection result normal?
YES-1 >> With CONSULT: GO TO 3.
YES-2 >> Without CONSULT: GO TO 12.
C
NO >> Repair or replace error-detected parts.
3.PERFORM POWER BALANCE TEST
With CONSULT D
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode of “ENGINE” using CONSULT.
3. Make sure that each circuit produces a momentary engine speed drop. E
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 11. F
4.CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-17, "Inspection" (HR15DE) or EM-144, "Inspection" (HR16DE).
G
Is the inspection result normal?
YES >> GO TO 5.
NO >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
H
5.CHECK FUEL PRESSURE
1. Install all removed parts.
2. Check fuel pressure. Refer to EC-135, "Work Procedure". I
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 16. J
6.CHECK IGNITION TIMING
Check ignition timing. Refer to EC-401, "Inspection".
K
Is the inspection result normal?
YES >> GO TO 7.
NO >> Perform “BASIC INSPECTION”. Refer to EC-131, "Work Procedure". L
7.CHECK A/F SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect A/F sensor 1 harness connector. M
3. Disconnect ECM harness connector.
4. Check the continuity between A/F sensor 1 harness connector and ECM harness connector.
N
+ −
A/F sensor 1 ECM Continuity
Connector Terminal Connector Terminal O
1 F24*1 49
F72 *2
Existed
2 F22 53
P
*1: LHD models
*2: RHD models
5. Check the continuity between A/F sensor 1 harness connector or ECM harness connector and ground.
EC-249
P0300, P0301, P0302, P0303, P0304 MISFIRE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+
A/F sensor 1 − Continuity
Connector Terminal
1
F72 Ground Not existed
2
+
ECM − Continuity
Connector Terminal
F24*1 49
Ground Not existed
F22*2 53
*1: LHD models
*2: RHD models
6. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace error-detected parts.
8.CHECK A/F SENSOR 1 HEATER
Check A/F sensor 1 heater. Refer to EC-252, "Component Inspection (A/F Sensor 1 Heater)".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace A/F sensor 1. Refer to EM-33, "Exploded View" (HR15DE) or EM-161, "Exploded View"
(HR16DE).
9.CHECK MASS AIR FLOW SENSOR
With CONSULT
1. Install all removed parts.
2. Check “MASS AIRFLOW” in “DATA MONITOR” mode of “ENGINE” using CONSULT.
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in Service $01 with GST.
EC-250
P0300, P0301, P0302, P0303, P0304 MISFIRE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
PBIB3332E
EC-251
P0300, P0301, P0302, P0303, P0304 MISFIRE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
NO >> Check ignition coil, power transistor and their circuits. Refer to EC-383, "Component Function
Check".
14.CHECK SPARK PLUG
Check the initial spark plug. Refer to EM-25, "Inspection" (HR15DE)
or EM-152, "Inspection" (HR16DE).
Is the inspection result normal?
YES >> Replace spark plug(s) with standard type one(s). Refer
to EM-123, "Spark Plug" (HR15DE) or EM-251, "Spark
Plug" (HR16DE) for spark plug type.
NO >> 1. Repair or clean spark plug.
2. GO TO 15.
SEF156I
A/F sensor 1
+ − Condition Resistance
Terminal
4 1.88 – 2.44 Ω
3 1
2 Temperature 25°C (77°F) ∞Ω
(Continuity
1 should not exist)
4
2
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace A/F sensor 1. Refer to EM-33, "Exploded View" (HR15DE) or EM-161, "Exploded View"
(HR16DE).
EC-252
P0327, P0328 KS
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0327, P0328 KS
A
DTC Description INFOID:0000000008778247
POSSIBLE CAUSE
• Harness or connectors (Knock sensor circuit is open or shorted) E
• Knock sensor
FAIL-SAFE
F
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING G
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. H
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: I
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle.
>> GO TO 2. J
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
K
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-253, "Diagnosis Procedure". L
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778248
M
+ −
Knock sensor ECM Continuity P
Connector Terminal Connector Terminal
F24*1
F12 2 40 Existed
F22*2
*1: LHD models
*2: RHD models
5. Also check harness for short to ground and short to power.
EC-253
P0327, P0328 KS
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between knock sensor harness connector and ECM harness connector.
+ −
Knock sensor ECM Continuity
Connector Terminal Connector Terminal
F24*1
F12 1 37 Existed
F22*2
*1: LHD models
*2: RHD models
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK KNOCK SENSOR
Check knock sensor. Refer to EC-254, "Component Inspection (Knock Sensor)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace knock sensor. Refer to EM-100, "Exploded View" (HR15DE) or EM-228, "Exploded View"
(HR16DE).
Component Inspection (Knock Sensor) INFOID:0000000008778249
Knock sensor
Resistance
+ − Condition
(Approx.)
Terminal
1 2 Temperature 20°C (68°F) 532 – 588 kΩ
CAUTION:
Do not use any knock sensors that have been dropped or physically damaged. Use only new ones.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace knock sensor. Refer to EM-100, "Exploded View" (HR15DE) or EM-228, "Exploded View"
(HR16DE).
EC-254
P0335 CKP SENSOR (POS)
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0335 CKP SENSOR (POS)
A
DTC Description INFOID:0000000008778250
>> GO TO 2.
L
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
If engine does not start, crank engine for at least 2 seconds. M
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-255, "Diagnosis Procedure". N
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778251 O
EC-255
P0335 CKP SENSOR (POS)
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+
Voltage
Crankshaft position sensor −
(Approx.)
Connector Terminal
F107 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 6.
2.CHECK CRANKSHAFT POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check the continuity between crankshaft position sensor harness connector and ECM harness connector.
+ −
Crankshaft position sensor ECM Continuity
Connector Terminal Connector Terminal
F24*1
F107 2 62 Existed
F22*2
*1: LHD models
*2: RHD models
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK CRANKSHAFT POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check the continuity between crankshaft position sensor harness connector and ECM harness connector.
+ −
Crankshaft position sensor ECM Continuity
Connector Terminal Connector Terminal
F24*1
F107 3 61 Existed
F22*2
*1: LHD models
*2: RHD models
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK CRANKSHAFT POSITION SENSOR
Check crankshaft position sensor. Refer to EC-257, "Component Inspection (Crankshaft Position Sensor)".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace crankshaft position sensor. Refer to EM-100, "Exploded View" (HR15DE) or EM-228,
"Exploded View" (HR16DE).
5.CHECK GEAR TOOTH
Visually check for chipping signal plate gear tooth.
Is the inspection result normal?
YES >> INSPECTION END
EC-256
P0335 CKP SENSOR (POS)
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
NO >> Replace signal plate. Refer to EM-100, "Exploded View" (HR15DE) or EM-228, "Exploded View"
(HR16DE). A
6.CHECK CRANKSHAFT POSITION SENSOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
EC
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and crankshaft position sensor harness connector.
+ −
C
PBIA9210J N
2.CHECK CRANKSHAFT POSITION SENSOR - 2
Check resistance between crankshaft position sensor terminals as follows. O
EC-257
P0335 CKP SENSOR (POS)
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
YES >> INSPECTION END
NO >> Replace crankshaft position sensor. Refer to EM-100, "Exploded View" (HR15DE) or EM-228,
"Exploded View" (HR16DE).
EC-258
P0340 CMP SENSOR (PHASE)
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0340 CMP SENSOR (PHASE)
A
DTC Description INFOID:0000000008778253
POSSIBLE CAUSE
• Harness or connectors (Camshaft position sensor circuit is open or shorted.) E
• Camshaft position sensor
• Exhaust valve timing control position sensor
• Intake camshaft
• Exhaust camshaft F
• Starter motor
• Starting system circuit
• Dead (Weak) battery G
FAIL-SAFE
Not applicable
H
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC P0340 is displayed with DTC P0643, first perform the confirmation procedure (trouble diagnosis) for I
DTC P0643.
Is applicable DTC detected?
J
YES >> Perform diagnosis of applicable. Refer to EC-287, "DTC Description".
NO >> GO TO 2.
2.PRECONDITIONING K
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. L
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5 V with ignition switch M
ON.
>> GO TO 3. N
3.PERFORM DTC CONFIRMATION PROCEDURE - 1
1. Start engine and let it idle for at least 5 seconds. O
If engine does not start, crank engine for at least 2 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
P
YES >> Proceed to EC-260, "Diagnosis Procedure".
NO >> GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE - 2
1. Keep engine speed at more than 800 rpm for at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
EC-259
P0340 CMP SENSOR (PHASE)
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
YES >> Proceed to EC-260, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778254
+
Voltage
Camshaft position sensor −
(Approx.)
Camshaft Connector Terminal
Intake F109 1
Ground 5V
Exhaust F110 1
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 9.
4.CHECK CAMSHAFT POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between camshaft position sensor harness connector and ECM harness connector.
+ −
Camshaft position sensor ECM Continuity
Camshaft Connector Terminal Connector Terminal
Intake F109 2 F24*1
63 Existed
Exhaust F110 2 F22*2
EC-260
P0340 CMP SENSOR (PHASE)
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ − A
Camshaft position sensor ECM Continuity
Camshaft Connector Terminal Connector Terminal
EC
Intake F109 3 F24*1 65
Existed
Exhaust F110 3 F22*2 48
*1: LHD models C
*2: RHD models
2. Also check harness for short to ground and short to power.
Is the inspection result normal? D
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK CAMSHAFT POSITION SENSOR E
Check camshaft position sensor. Refer to EC-262, "Component Inspection (Camshaft Position Sensor)".
Is the inspection result normal?
F
YES >> GO TO 7.
NO >> Replace camshaft position sensor. Refer to EM-46, "Exploded View" (HR15DE) or EM-173,
"Exploded View" (HR16DE).
G
7.CHECK CAMSHAFT (INT)
Check the following.
• Accumulation of debris to the signal plate of camshaft rear end H
• Chipping signal plate of camshaft rear end
Is the inspection result normal?
YES >> GO TO 8. I
NO >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft. Refer to EM-59, "Removal
and Installation" (HR15DE) or EM-187, "Removal and
J
Installation" (HR16DE).
JSBIA0599ZZ K
8.CHECK CAMSHAFT (EXH)
Check the following.
L
• Accumulation of debris to the signal plate of camshaft rear end
• Chipping signal plate of camshaft rear end
Is the inspection result normal?
M
YES >> INSPECTION END
NO >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft. Refer to EM-59, "Removal
and Installation" (HR15DE) or EM-187, "Removal and N
Installation" (HR16DE).
O
JSBIA0600ZZ
EC-261
P0340 CMP SENSOR (PHASE)
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ −
ECM Camshaft position sensor Continuity
Connector Terminal Connector Terminal
F24*1
78 F107 1 Existed
F22*2
*1: LHD models
*2: RHD models
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
Component Inspection (Camshaft Position Sensor) INFOID:0000000008778255
PBIA9210J
EC-262
P0420 THREE WAY CATALYST FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0420 THREE WAY CATALYST FUNCTION
A
DTC Description INFOID:0000000008778256
F
CONSULT screen terms
DTC No. DTC detecting condition
(Trouble diagnosis content)
TW CATALYST SYS-B1 • Three way catalyst (manifold) does not operate properly. G
P0420 (Catalyst system efficiency below threshold • Three way catalyst (manifold) does not have enough oxygen storage ca-
bank 1) pacity.
POSSIBLE CAUSE H
• Three way catalyst (manifold)
• Exhaust tube
• Intake air leaks I
• Fuel injector
• Fuel injector leaks
• Spark plug
• Improper ignition timing J
FAIL-SAFE
Not applicable K
DTC CONFIRMATION PROCEDURE
1.INSPECTION START L
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2. M
NO >> GO TO 7.
2.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure N
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. O
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Do not hold engine speed for more than the specified minutes below.
P
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE - 1
With CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
EC-263
P0420 THREE WAY CATALYST FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Select “COOLANT TEMP/S” in “DATA MONITOR” mode of “ENGINE” CONSULT.
6. Make sure that “COOLANT TEMP/S” indicates more than 70°C (158°F).
If not, warm up engine and go to next step when “COOLANT TEMP/S” indication reaches to 70°C
(158°F).
7. Open engine hood.
8. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUPPORT” mode with CONSULT.
9. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecutive minutes then release the accelerator
pedal completely.
10. Check the indication of “CATALYST”.
Does the indication change to “CMPLT”?
YES >> GO TO 4.
NO >> GO TO 5.
4.PERFORM DTC CONFIRMATION PROCEDURE - 2
Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-265, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
5.PERFORM DTC CONFIRMATION PROCEDURE - 3
1. Wait 5 seconds at idle.
2. Rev engine up to 2,000 to 3,000 rpm and maintain it until “INCMP” of “CATALYST” changes to “CMPLT” (It
will take approximately 5 minutes).
Does the indication change to “CMPLT”?
YES >> GO TO 4.
NO >> GO TO 6.
6.PERFORM DTC CONFIRMATION PROCEDURE AGAIN
1. Stop engine and cool it down to less than 70°C (158°F).
2. Perform DTC CONFIRMATION PROCEDURE again.
>> GO TO 3.
7.PERFORM COMPONENT FUNCTION CHECK
NOTE:
• Perform component function check because the reproduction of a symptom is difficult.
• Use component function check to check the overall function of the three way catalyst (manifold). During this
check, a 1st trip DTC might not be confirmed.
Without CONSULT
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Restart engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no
load.
4. Let engine idle for 1 minute.
5. Open engine hood.
6. Check the voltage between ECM harness connector terminals as follows.
ECM
+ – Condition Voltage (V)
Connector
Terminal
The voltage fluctuation cycle takes
F24*1 Keeping engine speed at 2500 rpm constant under no more than 5 seconds.
50 59
F22*2 load • 1 cycle: 0.6 – 1.0 → 0 – 0.3 → 0.6
– 1.0
EC-264
P0420 THREE WAY CATALYST FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
*1: LHD models
*2: RHD models A
Is the inspection result normal?
YES >> Proceed to EC-265, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident". EC
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778258
C
1.CHECK EXHAUST SYSTEM
Visually check exhaust tubes and muffler for dent.
D
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts. E
2.CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before the three way catalyst (manifold). F
PBIB1216E I
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts. J
3.CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
K
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts. L
4.CHECK IGNITION TIMING
Check ignition timing. Refer to EC-401, "Inspection".
Is the inspection result normal? M
YES >> GO TO 5.
NO >> Perform “BASIC INSPECTION”EC-131, "Work Procedure".
N
5.CHECK IDLE SPEED
Check idle speed. Refer to EC-400, "Inspection".
Is the inspection result normal? O
YES >> GO TO 6.
NO >> Perform “BASIC INSPECTION”EC-131, "Work Procedure".
6.CHECK FUEL INJECTOR P
Check the initial spark plugs. Refer to EM-25, "Inspection" (HR15DE) or EM-152, "Inspection" (HR16DE).
Is the inspection result normal? D
YES >> Replace spark plug(s) with standard type one(s). Refer to EM-123, "Spark Plug" (HR15DE) or
EM-251, "Spark Plug" (HR16DE) for spark plug type.
NO >> 1. Repair or clean spark plug. E
2. GO TO 12.
12.CHECK FUNCTION OF IGNITION COIL - 3
1. Reconnect the initial spark plugs. F
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded portion.
G
Spark should be generated.
Is the inspection result normal?
YES >> INSPECTION END H
NO >> Replace spark plug(s) with standard type one(s). Refer to EM-123, "Spark Plug" (HR15DE) or
EM-251, "Spark Plug" (HR16DE) for spark plug type.
I
EC-267
P0444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
DTC Description INFOID:0000000008778259
POSSIBLE CAUSE
• Harness or connectors (EVAP canister purge volume control solenoid valve circuit is open or shorted.)
• EVAP canister purge volume control solenoid valve
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.CONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11 V at idle.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 13 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-268, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778260
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT -
1
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between EVAP canister purge volume control solenoid valve harness connector and
ground.
+
EVAP canister purge volume control
− Voltage
solenoid valve
Connector Terminal
F106 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
EC-268
P0444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
NO >> GO TO 4.
2.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT A
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
EC
2. Disconnect ECM harness connector.
3. Check the continuity between EVAP canister purge volume control solenoid valve harness connector and
ECM harness connector.
C
+ −
EVAP canister purge vol-
ECM Continuity D
ume control solenoid valve
Connector Terminal Connector Terminal
F106 2 F23 9 Existed
E
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES-1 >> With CONSULT: GO TO 3. F
YES-2 >> Without CONSULT: GO TO 5.
NO >> Repair or replace error-detected parts.
3.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION G
With CONSULT
1. Reconnect all harness connectors disconnected.
2. Start engine. H
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode of “ENGINE” using CONSULT.
4. Check that engine speed varies according to the valve opening.
Is the inspection result normal? I
YES >> INSPECTION END
NO >> GO TO 5.
4.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT - J
2
1. Turn ignition switch OFF. K
2. Disconnect IPDM E/R harness connectors.
3. Check the continuity between IPDM E/R harness connector and EVAP canister purge volume control
solenoid valve harness connector.
L
+ −
EVAP canister purge vol-
IPDM E/R
ume control solenoid valve
Continuity M
Connector Terminal Connector Terminal
E14 35 F106 1 Existed
N
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts. O
5.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Check EVAP canister purge volume control solenoid valve. Refer to EC-270, "Component Inspection (EVAP
Canister Purge Volume Control Solenoid Valve)". P
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace EVAP canister purge volume control solenoid valve. Refer to EM-30, "Exploded View"
(HR15DE) or EM-157, "Exploded View" (HR16DE).
EC-269
P0444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Component Inspection (EVAP Canister Purge Volume Control Solenoid Valve)
INFOID:0000000008778261
JSBIA0653ZZ
Without CONSULT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Disconnect EVAP purge hoses connected to EVAP canister purge volume control solenoid valve.
4. Check air passage continuity of EVAP canister purge volume
control solenoid valve as follows.
Terminal
12 V direct current supply be-
Existed
1 2 tween terminals 1 and 2 JSBIA0653ZZ
EC-270
P0500 VSS
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0500 VSS
A
DTC Description INFOID:0000000008778263
The vehicle speed signal is sent to the combination meter from the “ABS actuator and electric unit (control EC
unit)” by CAN communication line. The combination meter then sends a signal to the ECM by CAN communi-
cation line.
DTC DETECTION LOGIC C
POSSIBLE CAUSE E
• Harness or connectors
- CAN communication line is open or shorted
- Vehicle speed signal circuit is open or shorted F
• ABS actuator and electric unit (control unit)
• Combination meter
FAIL-SAFE G
>> GO TO 4. P
4.CHECK VEHICLE SPEED SENSOR FUNCTION
NOTE:
This procedure may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road
test is expected to be easier, it is unnecessary to lift the vehicle.
With CONSULT
1. Start engine.
EC-271
P0500 VSS
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
2. Select “VHCL SPEED SE” in “DATA MONITOR” mode of “ENGINE” using CONSULT.
3. The vehicle speed on CONSULT should exceed 10 km/h (6 mph) when rotating wheels with suitable gear
position.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Proceed to EC-273, "Diagnosis Procedure".
5.PERFORM DTC CONFIRMATION PROCEDURE
CVT models
1. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
2. Warm engine up to normal operating temperature.
3. Maintain the following conditions for at least 60 consecutive seconds.
CAUTION:
Always drive vehicle at a safe speed.
EC-272
P0500 VSS
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Diagnosis Procedure INFOID:0000000008778265
A
1.CHECK DTC PRIORITY
If DTC P0500 is displayed with DTC UXXXX or P0607, first perform the confirmation procedure (trouble diag-
nosis) for DTC UXXXX or P0607. EC
Is applicable DTC detected?
YES >> Perform diagnosis of applicable.
• DTC UXXXX: Refer to EC-90, "DTC Index". C
• DTC P0607: Refer to EC-286, "DTC Description".
NO >> GO TO 2.
2. CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) D
Check DTC with ABS actuator and electric unit (control unit). Refer to BRC-46, "DTC Index".
Is the inspection result normal? E
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK DTC WITH COMBINATION METER F
Check DTC with combination meter. Refer to MWI-71, "DTC Index".
Is the inspection result normal?
G
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
EC-273
P0520 EOP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0520 EOP SENSOR
DTC Description INFOID:0000000008778266
POSSIBLE CAUSE
• Harness or connectors (Engine oil pressure sensor circuit is open or shorted.)
• Engine oil pressure sensor
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC P0520 is displayed with DTC P0643, first perform the confirmation procedure (trouble diagnosis) for
DTC P0643.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to EC-287, "DTC Description".
NO >> GO TO 2.
2.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 3.
3.CHECK ENGINE OIL LEVEL
Check engine oil level. Refer to LU-7, "Inspection" (HR15DE) or LU-19, "Inspection" (HR16DE).
Is inspection result normal?
YES >> GO TO 4.
NO >> Check engine oil leak. Refer to LU-7, "Inspection" (HR15DE) or LU-19, "Inspection" (HR16DE).
4.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-274, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778267
EC-274
P0520 EOP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to EC-287, "DTC Description". A
NO >> GO TO 2.
2.CHECK ENGINE OIL PRESSURE SENSOR POWER SUPPLY CIRCUIT - 1
EC
1. Turn ignition switch OFF.
2. Disconnect engine oil pressure sensor harness connector.
3. Turn ignition switch ON.
4. Check the voltage between engine oil pressure sensor harness connector terminals. C
+
Voltage D
Engine oil pressure sensor −
(Approx.)
Connector Terminal
3*1 E
F43 Ground 5V
1*2
*1: LHD models
*2: RHD models F
Is inspection result normal?
YES >> GO TO 3.
NO >> GO TO 6. G
3.CHECK ENGINE OIL PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between engine oil pressure sensor harness connector and ECM harness connector. H
+ −
Engine oil pressure sensor ECM Continuity I
Connector Terminal Connector Terminal
1*1 F24*1
F43 *2
60 Existed J
3 F22*2
*1: LHD models
*2: RHD models K
2. Also check harness for short to ground and short to power.
Is inspection result normal?
YES >> GO TO 4. L
NO >> Repair or replace error-detected parts.
4.CHECK ENGINE OIL PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between engine oil pressure sensor harness connector and ECM harness connector. M
+ −
N
Engine oil pressure sensor ECM Continuity
Connector Terminal Connector Terminal
F24*1 O
F43 2 47 Existed
F22*2
*1: LHD models
*2: RHD models P
2. Also check harness for short to ground and short to power.
Is inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK ENGINE OIL PRESSURE SENSOR
Check engine oil pressure sensor. Refer to EC-276, "Component Inspection (Engine Oil Pressure Sensor)".
EC-275
P0520 EOP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is inspection result normal?
YES >> INSPECTION END
NO >> Replace engine oil pressure sensor. Refer to EM-100, "Exploded View" (HR15DE) or EM-228,
"Exploded View" (HR16DE).
6.CHECK ENGINE OIL PRESSURE SENSOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between engine oil pressure sensor harness connector and ECM harness connector.
+ −
Engine oil pressure sensor ECM Continuity
Connector Terminal Connector Terminal
*1 *1
3 F24
F43 74 Existed
1*2 F22*2
*1: LHD models
*2: RHD models
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
Component Inspection (Engine Oil Pressure Sensor) INFOID:0000000008778268
EC-276
P0524 ENGINE OIL PRESSURE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0524 ENGINE OIL PRESSURE
A
DTC Description INFOID:0000000008778269
>> GO TO 3. O
3.PRECONDITIONING - 2
P
Is “Diagnosis Procedure” of DTC P0524 finished?
YES >> GO TO 6.
NO >> GO TO 4.
4.CHECK ENGINE OIL LEVEL
Check engine oil level. Refer to LU-7, "Inspection" (HR15DE) or LU-19, "Inspection" (HR16DE).
Is the inspection result normal?
EC-277
P0524 ENGINE OIL PRESSURE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
YES >> GO TO 5.
NO >> Proceed to EC-279, "Diagnosis Procedure"
5.CHECK ENGINE OIL PRESSURE
With CONSULT
CVT models
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
3. Start the engine and check that “EOP SENSOR” changes, according to engine speeds.
Value
Monitor item Condition
(Approx.)
M/T models
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
3. Start the engine and check that “EOP SENSOR” changes, according to engine speeds.
Value
Monitor item Condition
(Approx.)
Without CONSULT
Check engine oil pressure. Refer to LU-7, "Inspection" (HR15DE) or LU-19, "Inspection" (HR16DE).
Is the inspection result normal?
YES >> GO TO 6.
NO >> Proceed to EC-279, "Diagnosis Procedure"
6.PERFORM DTC CONFIRMATION PROCEDURE
CVT models
1. Start engine and warm it up to normal operating temperature.
2. Maintain the following conditions for about 10 consecutive seconds.
EC-278
P0524 ENGINE OIL PRESSURE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
With engine speed set around 4,000 rpm, the phenomenon can be reproduced more easily.
3. Check DTC. A
Is 1st trip DTC detected?
YES >> Proceed to EC-279, "Diagnosis Procedure"
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident". EC
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778270
C
1.CHECK DTC PRIORITY
If DTC P0524 is displayed with DTC P0520 or P0075, first perform the confirmation procedure (trouble diagno-
D
sis) for DTC P0520 or P0075.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. E
• DTC P0075: Refer to EC-172, "DTC Description".
• DTC P0520: Refer to EC-274, "DTC Description".
NO >> GO TO 2.
2.CHECK ENGINE OIL LEVEL F
Value
Monitor item Condition K
(Approx.)
CVT models M
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
3. Start the engine and check that “EOP SENSOR” changes, according to engine speeds.
N
Value
Monitor item Condition
(Approx.)
O
• Engine oil temperature: 80°C (176°F) Engine speed: 1,053 mV or
• Selector lever: Neutral position 600 rpm more
EOP SENSOR
• Air conditioner switch: OFF Engine speed: 1,802 mV or
• No load 2,000 rpm more P
Without CONSULT
Check engine oil pressure. Refer to LU-7, "Inspection" (HR15DE) or LU-19, "Inspection" (HR16DE).
Is the inspection result normal?
YES >> GO TO 4.
NO >> Check oil pressure. Refer to LU-7, "Inspection" (HR15DE) or LU-19, "Inspection" (HR16DE).
EC-279
P0524 ENGINE OIL PRESSURE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
EC-280
P0524 ENGINE OIL PRESSURE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
NO >> Replace engine oil pressure sensor. Refer to EM-100, "Exploded View" (HR15DE) or EM-228,
"Exploded View" (HR16DE). A
EC
EC-281
P0603 ECM POWER SUPPLY
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0603 ECM POWER SUPPLY
DTC Description INFOID:0000000008778273
ECM has the memory function of the DTC memory, the air-fuel ratio
feedback compensation value memory, the Idle Air Volume Learning
value memory, etc. even when the ignition switch is turned OFF.
PBIA9222J
POSSIBLE CAUSE
• Harness or connectors [ECM power supply (back up) circuit is open or shorted.]
• ECM
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON wait at least 10 seconds.
2. Turn ignition switch OFF and wait at least 5 minutes
3. Turn ignition switch ON, wait at least 10 seconds.
4. Repeat step 2 and 3 for five times.
5. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-282, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778274
EC-282
P0603 ECM POWER SUPPLY
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
ECM A
+ − Voltage
Connector
Terminal
EC
E16*1
81 108 Battery voltage
E18*2
*1: LHD models C
*2: RHD models
Is the inspection result normal?
YES >> GO TO 2. D
NO >> GO TO 4.
2.CHECK INTERMITTENT INCIDENT
E
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> GO TO 3. F
NO >> Repair or replace error-detected parts.
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON. G
2. Erase DTC.
- With CONSULT: Refer to EC-67, "CONSULT Function".
- Without CONSULT: Refer to “How to Erase Self-diagnostic Results”. Refer to EC-60, "TYPE 1 : On H
Board Diagnosis Function".
3. Perform “DTC CONFIRMATION PROCEDURE”. Refer to EC-282, "DTC Description".
4. Check 1st trip DTC. I
Is the 1st trip DTC P0603 displayed again?
YES >> Replace ECM. Refer to EC-404, "Removal and Installation"
NO >> INSPECTION END J
4.CHECK ECM POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector. K
3. Check the continuity between IPDM E/R harness connector and ECM harness connector.
+ − L
IPDM E/R ECM Continuity
Connector Terminal Connector Terminal
M
E16*1
E14 42 81 Existed
E18*2
*1: LHD models N
*2: RHD models
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit. O
NO >> Repair or replace error-detected parts.
EC-283
P0605 ECM
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0605 ECM
DTC Description INFOID:0000000008778275
POSSIBLE CAUSE
ECM
FAIL-SAFE
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A
1. Turn ignition switch ON.
2. Check 1st trip DTC and DTC.
Is 1st trip DTC or DTC detected?
YES >> Proceed to EC-285, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION B
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
3. Check 1st trip DTC and DTC.
Is 1st trip DTC or DTC detected?
YES >> Proceed to EC-285, "Diagnosis Procedure".
NO >> GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION C
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
3. Repeat step 2 for 32 times.
4. Check 1st trip DTC and DTC.
Is 1st trip DTC or DTC detected?
YES >> Proceed to EC-285, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
EC-284
P0605 ECM
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Diagnosis Procedure INFOID:0000000008947328
A
1.INSPECTION START
1. Turn ignition switch ON.
2. Erase DTC. EC
- With CONSULT: Refer to EC-67, "CONSULT Function".
- Without CONSULT: Refer to “How to Erase Self-diagnostic Results”. Refer to EC-60, "TYPE 1 : On
Board Diagnosis Function". C
3. Perform “DTC CONFIRMATION PROCEDURE”. Refer to EC-284, "DTC Description".
4. Check 1st trip DTC and DTC.
Is the 1st trip DTC or DTC P0605 displayed again? D
YES >> Replace ECM. Refer to EC-404, "Removal and Installation"
NO >> INSPECTION END
E
EC-285
P0607 ECM
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0607 ECM
DTC Description INFOID:0000000008778277
POSSIBLE CAUSE
ECM
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Check 1st trip DTC and DTC.
Is 1st trip DTC or DTC detected?
YES >> Proceed to EC-286, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008947329
1.INSPECTION START
1. Turn ignition switch ON.
2. Erase DTC.
- With CONSULT: Refer to EC-67, "CONSULT Function".
- Without CONSULT: Refer to “How to Erase Self-diagnostic Results”. Refer to EC-60, "TYPE 1 : On
Board Diagnosis Function".
3. Perform “DTC CONFIRMATION PROCEDURE”. Refer to EC-286, "DTC Description".
4. Check 1st trip DTC and DTC.
Is the 1st trip DTC or DTC P0607 displayed again?
YES >> Replace ECM. Refer to EC-404, "Removal and Installation"
NO >> INSPECTION END
EC-286
P0643 SENSOR POWER SUPPLY
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0643 SENSOR POWER SUPPLY
A
DTC Description INFOID:0000000008778279
ECM supplies a voltage of 5 V to some of the sensors systematically divided into 2 groups, respectively. EC
Accordingly, when a short circuit develops in a sensor power source, a malfunction may occur simultaneously
in the sensors belonging to the same group as the short-circuited sensor.
Sensor power supply 1 C
• Accelerator pedal position sensor 1
• Camshaft position sensor
• Engine oil position sensor
• Exhaust valve timing control solenoid valve D
• Throttle position sensor 1
NOTE:
If sensor power supply 1 circuit is malfunctioning, DTC P0643 is displayed. E
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. P
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle.
>> GO TO 2.
EC-287
P0643 SENSOR POWER SUPPLY
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+
Voltage
ECM −
(Approx.)
Connector Terminal
72
F24*1
74
F22*2
78 Ground 5V
E16*1
106
E18*2
*1: LHD models
*2: RHD models
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect following sensors harness connector.
3. Check harness for short to power and short to ground, between the following terminals.
ECM Sensor
Connector Terminal Item Connector Terminal
E16*1 E101*1
106 Accelerator pedal position sensor 1 4
E18*2 M119*2
F31*1
72 Throttle position sensor 1 2
F37*2
3*1
F24*1 74 Engine oil pressure sensor F43
1*2
F22*2
Camshaft position sensor (PHASE) F109
78 Exhaust valve timing control posi- 1
F110
tion sensor
*1: LHD models
*2: RHD models
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
EC-288
P0643 SENSOR POWER SUPPLY
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
3.CHECK COMPONENTS A
Check the following.
Sensor Reference EC
EC-348, "Component Inspection
Accelerator pedal position sensor 1 (Accelerator Pedal Position Sen-
sor)"
C
EC-262, "Component Inspection
Camshaft position sensor (PHASE)
(Camshaft Position Sensor)"
EC-276, "Component Inspection D
Engine oil pressure sensor
(Engine Oil Pressure Sensor)"
EC-298, "Component Inspection
Exhaust valve timing control posi-
(Exhaust Valve Timing Control Posi-
tion sensor
tion Sensor)"
E
EC-289
P0850 PNP SWITCH
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P0850 PNP SWITCH
CVT
CVT : DTC Description INFOID:0000000008778282
When the selector lever position is P or N position, park/neutral position (PNP) signal is ON.
DTC DETECTION LOGIC
POSSIBLE CAUSE
• Harness or connectors (Transmission range switch circuit is open or shorted.)
• Transmission range switch
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 5.
2.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 3.
3.CHECK PNP SIGNAL FUNCTION
With CONSULT
1. Turn ignition switch ON.
2. Select “P/N POSI SW” in “DATA MONITOR” mode of “ENGINE” using CONSULT.
3. Check “P/N POSI SW” indication as follows.
EC-290
P0850 PNP SWITCH
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
ECM
+ − Condition Voltage H
Connector Terminal Connector Terminal
L
1.CHECK TRANSMISSION RANGE SWITCH POWER SUPPLY CIRCUIT - 1
1. Turn ignition switch OFF.
2. Disconnect transmission range switch harness connector. M
3. Turn ignition switch ON.
4. Check the voltage between transmission range switch harness connector and ground.
N
+
Transmission range switch − Voltage
O
Connector Terminal
F30 1 Ground Battery voltage
Is the inspection result normal? P
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK TRANSMISSION RANGE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between transmission range switch harness connector and ECM harness connector.
EC-291
P0850 PNP SWITCH
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ −
Transmission range switch ECM Continuity
Connector Terminal Connector Terminal
F24*1
F30 2 69 Existed
F22*2
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK TRANSMISSION RANGE SWITCH
Check transmission range switch. Refer to TM-514, "Component Inspection (Transmission Range Switch)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace transmission assembly. Refer to TM-639, "Removal and Installation".
4.CHECK TRANSMISSION RANGE SWITCH POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and transmission range switch harness con-
nector.
+ −
IPDM E/R Transmission range switch Continuity
Connector Terminal Connector Terminal
E15 57 F30 1 Existed
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
M/T
M/T : DTC Description INFOID:0000000008947359
When the selector lever position is neutral position, park/neutral position (PNP) signal is ON.
DTC DETECTION LOGIC
POSSIBLE CAUSE
• Harness or connectors (Park/neutral position (PNP) switch circuit is open or shorted.)
• Park/neutral position (PNP) switch
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.INSPECTION START
Do you have CONSULT?
EC-292
P0850 PNP SWITCH
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Do you have CONSULT?
YES >> GO TO 2. A
NO >> GO TO 5.
2.PRECONDITIONING
EC
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON. C
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 3. D
K
ENG SPEED 1,500 – 6,375 rpm
COOLANT TEMP/S More than 70°C (158°F)
2.8 – 31.8 msec (for China) L
B/FUEL SCHDL
2.0 – 31.8 msec (for Indonesia)
VHCL SPEED SE More than 64 km/h (40 mph)
Shift lever Suitable position M
4. Check 1st trip DTC.
Is 1st trip DTC detected?
N
YES >> Proceed to EC-294, "M/T : Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
5.PERFORM COMPONENT FUNCTION CHECK O
NOTE:
• Perform component function check because the reproduction of a symptom is difficult.
P
• Use component function check the overall function of the park/neutral position (PNP) signal circuit. During
this check, a 1st trip DTC might not be confirmed.
1. Turn ignition switch ON.
2. Check the voltage between ECM harness connector terminals as follows.
EC-293
P0850 PNP SWITCH
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
ECM
+ − Condition Voltage
Connector Terminal Connector Terminal
+
Park/neutral position switch − Voltage
Connector Terminal
F49 2 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK PARK/NEUTRAL POSITION SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between park/neutral position switch harness connector and ECM harness connec-
tor.
+ −
Park/neutral position switch ECM Continuity
Connector Terminal Connector Terminal
F24*1
F49 3 69 Existed
F22*2
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK PARK/NEUTRAL POSITION SWITCH
Check park/neutral position switch. Refer to TM-19, "PARK/NEUTRAL POSITION (PNP) SWITCH : Compo-
nent Inspection".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace park/neutral position switch. Refer to TM-23, "Removal and Installation".
EC-294
P0850 PNP SWITCH
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ −
C
IPDM E/R Park/neutral position switch Continuity
Connector Terminal Connector Terminal
E15 58 F49 2 Existed D
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts. E
EC-295
P1078 EVT CONTROL POSITION SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P1078 EVT CONTROL POSITION SENSOR
DTC Description INFOID:0000000008842854
POSSIBLE CAUSE
• Harness or connectors
- Exhaust valve timing control position sensor circuit is open or shorted
- Sensor power supply 1 circuit is shorted.
• Accumulation of debris to the signal pick-up portion of the camshaft
• Exhaust valve timing control position sensor
• One (or more) sensor in sensor power supply 1 circuit
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-296, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008842855
1.CHECK EXHAUST VALVE TIMING CONTROL POSITION SENSOR POWER SUPPLY CIRCUIT - 1
1. Turn ignition switch OFF.
2. Disconnect exhaust valve timing control position sensor harness connector.
3. Turn ignition switch ON.
4. Check the voltage between exhaust valve timing control position sensor harness connector and ground.
+
Exhaust valve timing control posi- Voltage
−
tion sensor (Approx.)
Connector Terminal
F110 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 2.
EC-296
P1078 EVT CONTROL POSITION SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
NO >> GO TO 6.
2.CHECK EXHAUST VALVE TIMING CONTROL POSITION SENSOR GROUND CIRCUIT A
+ −
C
F24*1
F110 2 63 Existed
F22*2 E
*1: LHD models
*2: RHD models
4. Also check harness for short to power. F
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts. G
3.CHECK EXHAUST VALVE TIMING CONTROL POSITION SENSOR INPUT SIGNAL CIRCUIT
1. Check the continuity between exhaust valve timing control position sensor harness connector and ECM
H
harness connector.
+ −
I
Exhaust valve timing control
ECM Continuity
position sensor
Connector Terminal Connector Terminal
J
*1
F24
F110 3 48 Existed
F22*2
*1: LHD models K
*2: RHD models
2. Also check harness for short to ground and to power.
Is the inspection result normal? L
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK EXHAUST VALVE TIMING CONTROL POSITION SENSOR M
Check exhaust valve timing control position sensor. Refer to EC-298, "Component Inspection (Exhaust Valve
Timing Control Position Sensor)".
N
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace exhaust valve timing control position sensor. Refer to EM-46, "Exploded View"
(HR15DE) or EM-173, "Exploded View" (HR16DE). O
EC-297
P1078 EVT CONTROL POSITION SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
• Accumulation of debris to the signal plate of camshaft rear end
• Chipping signal plate of camshaft rear end
Is the inspection result normal?
YES >> INSPECTION END
NO >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft. Refer to EM-59, "Removal
and Installation" (HR15DE) or EM-187, "Removal and
Installation" (HR16DE).
JSBIA0600ZZ
6.CHECK EXHAUST VALVE TIMING CONTROL POSITION SENSOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between exhaust valve timing control position sensor harness connector and ECM
harness connector.
+ −
Exhaust valve timing control
ECM Continuity
position sensor
Connector Terminal Connector Terminal
F24*1
F110 1 78 Existed
F22*2
*1: LHD models
*2: RHD models
4. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
7.CHECK SENSOR POWER SUPPLY 1 CIRCUIT
Check sensor power supply 1 circuit. Refer to EC-392, "Diagnosis Procedure".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
Component Inspection (Exhaust Valve Timing Control Position Sensor) INFOID:0000000008842856
JMBIA0065ZZ
EC-299
P1217 ENGINE OVER TEMPERATURE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P1217 ENGINE OVER TEMPERATURE
DTC Description INFOID:0000000008778285
EC-300
P1217 ENGINE OVER TEMPERATURE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level. A
Is the coolant level in the reservoir tank and/or radiator below the
proper range?
YES >> Proceed to EC-301, "Diagnosis Procedure". EC
NO >> GO TO 3.
SEF621W
With CONSULT
1. Turn ignition switch ON.
G
2. Select “COOLING FAN” in “ACTIVE TEST” mode of “ENGINE” using CONSULT.
3. Touch “LOW” on the CONSULT screen.
4. Make sure that cooling fan operates at low speed.
Without CONSULT H
1. Start engine and let it idle.
2. Turn air conditioner switch and blower fan switch ON.
3. Make sure that cooling fan operates at low speed. I
Is the inspection result normal?
YES >> GO TO 5.
NO >> Proceed to EC-301, "Diagnosis Procedure". J
5.PERFORM COMPONENT FUNCTION CHECK - 4
With CONSULT K
1. Touch “HI” on the CONSULT screen.
2. Make sure that cooling fan operates at higher speed than low speed.
Without CONSULT L
1. Turn ignition switch OFF.
2. Turn air conditioner switch and blower fan switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect 150 Ω resistor to engine coolant temperature sensor harness connector. M
5. Restart engine and make sure that cooling fan operates at higher speed than low speed.
Is the inspection result normal?
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident". N
YES-2 >> Confirmation after repair: INSPECTION END
NO >> Proceed to EC-301, "Diagnosis Procedure".
O
Diagnosis Procedure INFOID:0000000008778287
EC-301
P1217 ENGINE OVER TEMPERATURE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
EC-302
P1217 ENGINE OVER TEMPERATURE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
3. Remove engine coolant temperature sensor. Refer to CO-28, "Exploded View" (HR15DE) or CO-54,
"Exploded View" (HR16DE). A
4. Check resistance between engine coolant temperature sensor
terminals by heating with hot water as shown in the figure.
EC
Engine coolant temper-
ature sensor
Condition Resistance
+ − C
Terminals
20°C (68°F) 2.10 – 2.90 kΩ
1 2 Temperature 50°C (122°F) 0.68 – 1.00 kΩ D
JMBIA0080ZZ
90°C (194°F) 0.236 – 0.260 kΩ
Is the inspection result normal? E
YES >> INSPECTION END
NO >> Replace engine coolant temperature sensor. Refer to CO-28, "Exploded View" (HR15DE) or CO-
54, "Exploded View" (HR16DE).
F
EC-303
P1225 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P1225 TP SENSOR
DTC Description INFOID:0000000008778288
POSSIBLE CAUSE
Electric throttle control actuator (Throttle position sensor 1 and 2)
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-304, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778289
EC-304
P1226 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P1226 TP SENSOR
A
DTC Description INFOID:0000000008778290
EC-305
P1550 BATTERY CURRENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P1550 BATTERY CURRENT SENSOR
DTC Description INFOID:0000000008778292
POSSIBLE CAUSE
• Harness or connectors
- Battery current sensor circuit is open or shorted.
- Sensor power supply 2 circuit is shorted.
• Battery current sensor
• Crankshaft position sensor
• Crankshaft
• Starter motor
• Starting system circuit
• Dead (Weak) battery
• One (or more) sensor in sensor power supply 2 circuit
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8 V at idle.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and wait at least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-306, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778293
EC-306
P1550 BATTERY CURRENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ A
Voltage
Battery current sensor −
(Approx.)
Connector Terminal
EC
F52 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 2. C
NO >> GO TO 5.
2.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT
D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between battery current sensor harness connector and ECM harness connector.
E
+ −
Battery current sensor ECM Continuity
F
Connector Terminal Connector Terminal
F52 3 F24 68 Existed
4. Also check harness for short to power. G
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts. H
3.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT
1. Check the continuity between battery current sensor harness connector and ECM harness connector. I
+ −
Battery current sensor ECM Continuity J
Connector Terminal Connector Terminal
F52 4 F24 58 Existed
K
2. Also check harness for short to ground and to power.
Is the inspection result normal?
YES >> GO TO 4. L
NO >> Repair or replace error-detected parts
4.CHECK BATTERY CURRENT SENSOR
M
Check battery current sensor. Refer to EC-308, "Component Inspection (Battery Current Sensor)".
Is the inspection result normal?
YES >> INSPECTION END
N
NO >> Replace battery current sensor. Refer to PG-177, "Removal and Installation".
5.CHECK BATTERY CURRENT SENSOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF. O
2. Disconnect ECM harness connector.
3. Check the continuity between battery current sensor harness connector and ECM harness connector.
P
+ −
Battery current sensor ECM Continuity
Connector Terminal Connector Terminal
F52 1 F24 71 Existed
Is the inspection result normal?
YES >> GO TO 6.
EC-307
P1550 BATTERY CURRENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
NO >> Repair or replace error-detected parts.
6.CHECK SENSOR POWER SUPPLY 2 CIRCUIT
Check sensor power supply 2 circuit. Refer to EC-392, "Diagnosis Procedure".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
Component Inspection (Battery Current Sensor) INFOID:0000000008778294
ECM
Voltage
+ −
Connector (Approx.)
Terminal
F24 58 68 2.5 V JPBIA3286ZZ
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-159, "How to Handle Battery".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace battery current sensor. Refer to PG-177, "Removal and Installation".
EC-308
P1551, P1552 BATTERY CURRENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P1551, P1552 BATTERY CURRENT SENSOR
A
DTC Description INFOID:0000000008778295
POSSIBLE CAUSE
• Harness or connectors E
- Battery current sensor circuit is open or shorted.
- Sensor power supply 2 circuit is shorted.
• Battery current sensor F
• Crankshaft position sensor
• Crankshaft
• Starter motor
• Starting system circuit G
• Dead (Weak) battery
• One (or more) sensor in sensor power supply 2 circuit
H
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE I
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next test. J
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds. K
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8 V with ignition switch
ON
L
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE M
1. Turn ignition switch ON and wait at least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected? N
YES >> Proceed to EC-309, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END O
EC-309
P1551, P1552 BATTERY CURRENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+
Voltage
Battery current sensor −
(Approx.)
Connector Terminal
F52 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 5.
2.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between battery current sensor harness connector and ECM harness connector.
+ −
Battery current sensor ECM Continuity
Connector Terminal Connector Terminal
F52 3 F24 68 Existed
4. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT
1. Check the continuity between battery current sensor harness connector and ECM harness connector.
+ −
Battery current sensor ECM Continuity
Connector Terminal Connector Terminal
F52 4 F24 58 Existed
2. Also check harness for short to ground and to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts
4.CHECK BATTERY CURRENT SENSOR
Check battery current sensor. Refer to EC-317, "Component Inspection (Battery Current Sensor)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace battery current sensor. Refer to PG-177, "Removal and Installation".
5.CHECK BATTERY CURRENT SENSOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between battery current sensor harness connector and ECM harness connector.
+ −
Battery current sensor ECM Continuity
Connector Terminal Connector Terminal
F52 1 F24 71 Existed
Is the inspection result normal?
YES >> GO TO 6.
EC-310
P1551, P1552 BATTERY CURRENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
NO >> Repair or replace error-detected parts.
6.CHECK SENSOR POWER SUPPLY 2 CIRCUIT A
ECM
Voltage
G
+ −
Connector (Approx.)
Terminal
F24 58 68 2.5 V JPBIA3286ZZ H
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-159, "How to Handle Battery".
Is the inspection result normal?
I
YES >> INSPECTION END
NO >> Replace battery current sensor. Refer to PG-177, "Removal and Installation".
J
EC-311
P1553 BATTERY CURRENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P1553 BATTERY CURRENT SENSOR
DTC Description INFOID:0000000008778298
POSSIBLE CAUSE
• Harness or connectors
- Battery current sensor circuit is open or shorted.
- Sensor power supply 2 circuit is shorted.
• Battery current sensor
• Crankshaft position sensor
• Crankshaft
• Starter motor
• Starting system circuit
• Dead (Weak) battery
• One (or more) sensor in sensor power supply 2 circuit
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8 V at idle.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and wait at least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-312, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008946074
EC-312
P1553 BATTERY CURRENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ A
Voltage
Battery current sensor −
(Approx.)
Connector Terminal
EC
F52 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 2. C
NO >> GO TO 5.
2.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT
D
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between battery current sensor harness connector and ECM harness connector.
E
+ −
Battery current sensor ECM Continuity
F
Connector Terminal Connector Terminal
F52 3 F24 68 Existed
4. Also check harness for short to power. G
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts. H
3.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT
1. Check the continuity between battery current sensor harness connector and ECM harness connector. I
+ −
Battery current sensor ECM Continuity J
Connector Terminal Connector Terminal
F52 4 F24 58 Existed
K
2. Also check harness for short to ground and to power.
Is the inspection result normal?
YES >> GO TO 4. L
NO >> Repair or replace error-detected parts
4.CHECK BATTERY CURRENT SENSOR
M
Check battery current sensor. Refer to EC-317, "Component Inspection (Battery Current Sensor)".
Is the inspection result normal?
YES >> INSPECTION END
N
NO >> Replace battery current sensor. Refer to PG-177, "Removal and Installation".
5.CHECK BATTERY CURRENT SENSOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF. O
2. Disconnect ECM harness connector.
3. Check the continuity between battery current sensor harness connector and ECM harness connector.
P
+ −
Battery current sensor ECM Continuity
Connector Terminal Connector Terminal
F52 1 F24 71 Existed
Is the inspection result normal?
YES >> GO TO 6.
EC-313
P1553 BATTERY CURRENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
NO >> Repair or replace error-detected parts.
6.CHECK SENSOR POWER SUPPLY 2 CIRCUIT
Check sensor power supply 2 circuit. Refer to EC-392, "Diagnosis Procedure".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
Component Inspection (Battery Current Sensor) INFOID:0000000008946075
ECM
Voltage
+ −
Connector (Approx.)
Terminal
F24 58 68 2.5 V JPBIA3286ZZ
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-159, "How to Handle Battery".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace battery current sensor. Refer to PG-177, "Removal and Installation".
EC-314
P1554 BATTERY CURRENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P1554 BATTERY CURRENT SENSOR
A
DTC Description INFOID:0000000008778301
POSSIBLE CAUSE D
• Harness or connectors
- Battery current sensor circuit is open or shorted.
- Sensor power supply 2 circuit is shorted. E
• Battery current sensor
• Crankshaft position sensor
• Crankshaft
F
• Starter motor
• Starting system circuit
• Dead (Weak) battery
• One (or more) sensor in sensor power supply 2 circuit G
FAIL-SAFE
Not applicable
H
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
I
TESTING CONDITION:
• Before performing the following procedure, confirm that battery voltage is more than 12.8 V at idle.
• Before performing the following procedure, confirm that all load switches and A/C switch are turned OFF.
J
>> GO TO 2.
2.PERFORM COMPONENT FUNCTION CHECK K
NOTE:
• Perform component function check because the reproduction of a symptom is difficult.
• Use component function check to check the overall function of the battery current sensor circuit. During this L
check, a 1st trip DTC might not be confirmed.
With CONSULT
1. Start engine and let it idle.
2. Select “BAT CUR SEN” in “DATA MONITOR” mode with CONSULT. M
3. Check “BAT CUR SEN” indication for 10 seconds.
“BAT CUR SEN” should be above 2,300 mV at least once.
N
Without CONSULT
1. Start engine and let it idle.
2. Check the voltage between ECM harness connector terminals. O
ECM
+ − Voltage P
Connector
Terminal
Above 2.3 V at
F24 58 68
least once
Is the inspection result normal?
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
YES-2 >> Confirmation after repair: INSPECTION END
EC-315
P1554 BATTERY CURRENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
NO >> Proceed to EC-316, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000008946076
+
Voltage
Battery current sensor −
(Approx.)
Connector Terminal
F52 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 5.
2.CHECK BATTERY CURRENT SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between battery current sensor harness connector and ECM harness connector.
+ −
Battery current sensor ECM Continuity
Connector Terminal Connector Terminal
F52 3 F24 68 Existed
4. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK BATTERY CURRENT SENSOR INPUT SIGNAL CIRCUIT
1. Check the continuity between battery current sensor harness connector and ECM harness connector.
+ −
Battery current sensor ECM Continuity
Connector Terminal Connector Terminal
F52 4 F24 58 Existed
2. Also check harness for short to ground and to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts
4.CHECK BATTERY CURRENT SENSOR
Check battery current sensor. Refer to EC-317, "Component Inspection (Battery Current Sensor)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace battery current sensor. Refer to PG-177, "Removal and Installation".
5.CHECK BATTERY CURRENT SENSOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
EC-316
P1554 BATTERY CURRENT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
3. Check the continuity between battery current sensor harness connector and ECM harness connector.
A
+ −
Battery current sensor ECM Continuity
EC
Connector Terminal Connector Terminal
F52 1 F24 71 Existed
Is the inspection result normal? C
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK SENSOR POWER SUPPLY 2 CIRCUIT D
ECM
Voltage J
+ −
Connector (Approx.)
Terminal
F24 58 68 2.5 V JPBIA3286ZZ K
Before measuring the terminal voltage, confirm that the battery is fully charged. Refer to PG-159, "How to Handle Battery".
Is the inspection result normal?
L
YES >> INSPECTION END
NO >> Replace battery current sensor. Refer to PG-177, "Removal and Installation".
EC-317
P1556, P1557 BATTERY TEMPERATURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P1556, P1557 BATTERY TEMPERATURE SENSOR
DTC Description INFOID:0000000008817839
POSSIBLE CAUSE
• Harness or connectors
- Battery current sensor (Battery temperature sensor) circuit is shorted.
- Sensor power supply 2 circuit is shorted.
• Battery current sensor (Battery temperature sensor)
• One (or more) sensor in sensor power supply 2 circuit
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is 10 V or more at idle.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine and let it idle at least 10 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-318, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008817840
+
Voltage
Battery current sensor −
(Approx.)
Connector Terminal
F52 2 Ground 5V
Is the inspection result normal?
EC-318
P1556, P1557 BATTERY TEMPERATURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
YES >> GO TO 2.
NO >> GO TO 4. A
2.CHECK BATTERY TEMPERATURE SENSOR GROUND CIRCUIT
1. Turn ignition switch OFF.
EC
2. Disconnect ECM harness connector.
3. Check the continuity between battery current sensor harness connector and ECM harness connector.
+ −
C
Check battery temperature sensor. Refer to EC-319, "Component Inspection (Battery Temperature Sensor)".
Is the inspection result normal? G
YES >> INSPECTION END
NO >> Replace battery current sensor. Refer to PG-177, "Removal and Installation".
4.CHECK BATTERY TEMPERATURE SENSOR INPUT SIGNAL CIRCUIT - 1 H
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between battery current sensor harness connector and ECM harness connector. I
+ −
J
Battery current sensor ECM Continuity
Connector Terminal Connector Terminal
F52 2 F24 39 Existed K
4. Also check harness for short to ground.
Is the inspection result normal?
YES >> GO TO 5. L
NO >> Repair or replace error-detected parts.
5.CHECK SENSOR POWER SUPPLY 2 CIRCUIT M
Check sensor power supply 2 circuit. Refer to EC-392, "Diagnosis Procedure".
Is the inspection result normal?
YES >> INSPECTION END N
NO >> Repair or replace error-detected parts.
Component Inspection (Battery Temperature Sensor) INFOID:0000000008817841
O
1.CHECK BATTERY TEMPERATURE SENSOR
1. Turn ignition switch OFF.
2. Disconnect battery current sensor harness connector. P
3. Check the resistance between battery current sensor connector terminals.
EC-319
P1556, P1557 BATTERY TEMPERATURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
EC-320
P1650 STARTER MOTOR RELAY 2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P1650 STARTER MOTOR RELAY 2
A
DTC Description INFOID:0000000008778316
ECM controls ON/OFF state of the starter relay, according to the engine and vehicle condition. ECM transmit a EC
control signal directly to IPDM E/R.
Under normal conditions, ECM controls and maintains the starter relay in OFF state during engine running or
“D” position.
When detecting a decrease in engine speed due to rapid deceleration or heavy load condition, ECM controls C
and reactivates the starter relay.
IPDM E/R detects a control state of starter relay and starter control relay and transmits a feedback signal to
ECM via CAN communication. D
DTC DETECTION LOGIC
POSSIBLE CAUSE G
DTC P1650 - A
• Harness and connectors (Between IPDM E/R harness connector and ECM harness connector is shorted to
ground.) H
• IPDM E/R
DTC P1650 - B
• Harness and connectors I
- Between IPDM E/R harness connector and ECM harness is open or shorted to power.
- Between IPDM E/R harness connector and battery is open.
• IPDM E/R J
DTC P1650 - C
• Harness and connectors (Starter relay circuit is open or shorted.)
• IPDM E/R K
FAIL-SAFE
Not applicable
L
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
M
If DTC P1650 is displayed with DTC U1001 or P0607, first perform the confirmation procedure (trouble diag-
nosis) for DTC U1001 or P0607.
Is applicable DTC detected?
N
YES >> Perform diagnosis of applicable.
• DTC U1001: Refer to EC-155, "DTC Description".
• DTC P0607: Refer to EC-286, "DTC Description".
NO >> GO TO 2. O
2.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure P
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 3.
EC-321
P1650 STARTER MOTOR RELAY 2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Without CONSULT
CAUTION:
Always drive at a safe speed.
1. Start the engine.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Start the engine and warm it up to normal operating temperature.
5. Turn ignition switch OFF.
6. Lift up drive wheels.
7. Restart the engine and let it idle at least 10 seconds.
8. Shift the selector lever to D position while depressing fully the brake pedal.
9. Remove vacuum hoses from intake manifold. Refer to EM-30, "Exploded View" (HR15DE) or EM-157,
"Exploded View" (HR16DE).
10. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-322, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778317
+ −
D
IPDM E/R ECM Continuity
Connector Terminal Connector Terminal
*1 E
E16
E13 30 87 Existed
E18*2
*1: LHD models
*2: RHD models F
5. Also check harness for short to ground to power.
Is the inspection result normal?
YES >> GO TO 4. G
NO >> Repair or replace error-detected parts.
4.CHECK INTERMITTENT INCIDENT H
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation". I
NO >> Repair or replace error-detected parts.
EC-323
P1651 STARTER MOTOR RELAY
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P1651 STARTER MOTOR RELAY
DTC Description INFOID:0000000008778319
ECM controls ON/OFF state of the starter relay, according to the engine and vehicle condition. ECM transmit a
control signal directly to IPDM E/R.
Under normal conditions, ECM controls and maintains the starter relay in OFF state during engine running or
“D” position.
When detecting a decrease in engine speed due to rapid deceleration or heavy load condition, ECM controls
and reactivates the starter relay.
IPDM E/R detects a control state of starter relay and starter control relay and transmits a feedback signal to
ECM via CAN communication.
DTC DETECTION LOGIC
POSSIBLE CAUSE
• Harness or connectors (Between ECM harness connector and IPDM E/R harness connector is shorted to
power.)
• IPDM E/R
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC P1651 is displayed with DTC U1001 or P0607, first perform the confirmation procedure (trouble diag-
nosis) for DTC U1001 or P0607.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable.
• DTC U1001: Refer to EC-155, "DTC Description".
• DTC P0607: Refer to EC-286, "DTC Description".
NO >> GO TO 2.
2.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Start the engine and let it idle at least 30 seconds.
3. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-325, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
EC-324
P1651 STARTER MOTOR RELAY
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Diagnosis Procedure INFOID:0000000008778320
A
1.CHECK DTC PRIORITY
If DTC P1651 is displayed with DTC U1001 or P0607, first perform the confirmation procedure (trouble diag-
nosis) for DTC U1001 or P0607. EC
Is applicable DTC detected?
YES >> Perform diagnosis of applicable.
• DTC U1001: Refer to EC-155, "DTC Description". C
• DTC P0607: Refer to EC-286, "DTC Description".
NO >> GO TO 2.
2. INSPECTION START D
+ −
L
IPDM E/R ECM Continuity
Connector Terminal Connector Terminal
E16*1 M
E13 23 82 Existed
E18*2
*1: LHD models
*2: RHD models N
5. Also check harness for short to ground to power.
Is the inspection result normal?
YES >> GO TO 6. O
NO >> Repair or replace error-detected parts.
6.CHECK INTERMITTENT INCIDENT
P
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation".
NO >> Repair or replace error-detected parts.
EC-325
P1652 STARTER MOTOR SYSTEM COMM
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P1652 STARTER MOTOR SYSTEM COMM
DTC Description INFOID:0000000008778322
ECM controls ON/OFF state of the starter relay, according to the engine and vehicle condition. ECM transmit a
control signal directly to IPDM E/R.
Under normal conditions, ECM controls and maintains the starter relay in OFF state during engine running or
“D” position.
When detecting a decrease in engine speed due to rapid deceleration or heavy load condition, ECM controls
and reactivates the starter relay.
IPDM E/R detects a control state of starter relay and starter control relay and transmits a feedback signal to
ECM via CAN communication.
DTC DETECTION LOGIC
POSSIBLE CAUSE
IPDM E/R
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC P1652 is displayed with DTC U1001 or P0607, first perform the confirmation procedure (trouble diag-
nosis) for DTC U1001 or P0607.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable.
• DTC U1001: Refer to EC-155, "DTC Description".
• DTC P0607: Refer to EC-286, "DTC Description".
NO >> GO TO 2.
2.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON and wait at least 5 minutes.
3. Check DTC.
Is DTC detected?
YES >> Proceed to EC-326, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778323
EC-326
P1652 STARTER MOTOR SYSTEM COMM
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. A
• DTC U1001: Refer to EC-155, "DTC Description".
• DTC P0607: Refer to EC-286, "DTC Description".
NO >> GO TO 2. EC
2.INSPECTION START
1. Turn ignition switch ON.
2. Erase DTC. C
- With CONSULT: Refer to EC-67, "CONSULT Function".
- Without CONSULT: Refer to “How to Erase Self-diagnostic Results”. Refer to EC-60, "TYPE 1 : On
Board Diagnosis Function". D
3. Perform “DTC CONFIRMATION PROCEDURE”. Refer to EC-326, "DTC Description".
4. Check DTC.
Is the P1652 displayed again? E
YES >> GO TO 3.
NO >> INSPECTION END
3.CHECK INTERMITTENT INCIDENT F
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
G
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation".
NO >> Repair or replace error-detected parts.
H
EC-327
P1715 INPUT SPEED SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P1715 INPUT SPEED SENSOR
DTC Description INFOID:0000000008778325
ECM receives input speed sensor signal from TCM via the CAN communication line. ECM uses this signal for
engine control.
DTC DETECTION LOGIC
POSSIBLE CAUSE
• Harness or connectors
- CAN communication line is open or shorted
- Input speed sensor circuit is open or shorted
• TCM
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC P1715 is displayed with DTC UXXXX, P0335, P0340 or P0605, first perform the confirmation proce-
dure (trouble diagnosis) for DTC UXXXX, P0335, P0340 or P0605.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable.
• DTC UXXXX: Refer to EC-90, "DTC Index".
• DTC P0335: Refer to EC-255, "DTC Description".
• DTC P0340: Refer to EC-259, "DTC Description".
• DTC P0605: Refer to EC-284, "DTC Description".
NO >> GO TO 2.
2.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and drive the vehicle at more than 50 km/h (31 MPH) for at least 5 seconds.
CAUTION:
Always drive vehicle at a safe speed.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-328, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778326
EC-328
P1715 INPUT SPEED SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. A
• DTC UXXXX: Refer to EC-90, "DTC Index".
• DTC P0335: Refer to EC-255, "DTC Description".
• DTC P0340: Refer to EC-259, "DTC Description". EC
• DTC P0605: Refer to EC-284, "DTC Description".
NO >> GO TO 2.
2.CHECK DTC WITH TCM C
Check DTC with TCM. Refer to TM-458, "CONSULT Function".
Is the inspection result normal?
YES >> Replace TCM. Refer to TM-612, "Removal and Installation" D
NO >> Perform the trouble diagnosis for DTC indicated.
EC-329
P1720 VSS
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P1720 VSS
DTC Description INFOID:0000000008778328
ECM receives two vehicle speed signals via the CAN communication line. One is sent from “ABS actuator and
electric unit (control unit)” via combination meter, and the other is from TCM (Transmission control module).
ECM uses these signals for engine control.
DTC DETECTION LOGIC
POSSIBLE CAUSE
• Harness or connectors
- Secondary speed sensor circuit is open or shorted.
- Wheel sensor circuit is open or shorted.
• TCM
• Secondary speed sensor
• ABS actuator and electric unit (control unit)
• Wheel sensor
• Combination meter
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC P1720 is displayed with DTC UXXXX, P0605 or P0607, first perform the confirmation procedure (trou-
ble diagnosis) for DTC UXXXX, P0605 or P0607.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable.
• DTC UXXXX: Refer to EC-90, "DTC Index".
• DTC P0605: Refer to EC-284, "DTC Description".
• DTC P0607: Refer to EC-286, "DTC Description".
NO >> GO TO 2.
2.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine.
2. Drive vehicle at a speed of 20 km/h (12 MPH) or more for at least 5 seconds without depressing the brake
pedal.
3. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-331, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
EC-330
P1720 VSS
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Diagnosis Procedure INFOID:0000000008778329
A
1.CHECK DTC PRIORITY
If DTC P1720 is displayed with DTC UXXXX, P0605 or P0607, first perform the confirmation procedure (trou-
ble diagnosis) for DTC UXXXX, P0605 or P0607. EC
Is applicable DTC detected?
YES >> Perform diagnosis of applicable.
• DTC UXXXX: Refer to EC-90, "DTC Index". C
• DTC P0605: Refer to EC-284, "DTC Description".
• DTC P0607: Refer to EC-286, "DTC Description".
NO >> GO TO 2. D
2.CHECK DTC WITH TCM
Check DTC with TCM. Refer to TM-458, "CONSULT Function".
E
Is the inspection result normal?
YES >> GO TO 3.
NO >> Perform the trouble diagnosis for DTC indicated.
F
3.CHECK DTC WITH “ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)”
Check DTC with “ABS actuator and electric unit (control unit)”. Refer to BRC-40, "CONSULT Function".
Is the inspection result normal? G
YES >> GO TO 4.
NO >> Perform the trouble diagnosis for DTC indicated.
H
4.CHECK DTC WITH COMBINATION METER
Check DTC with combination meter. Refer to MWI-63, "CONSULT Function".
Is the inspection result normal? I
YES >> INSPECTION END
NO >> Perform the trouble diagnosis for DTC indicated.
J
EC-331
P1805 BRAKE SWITCH
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P1805 BRAKE SWITCH
DTC Description INFOID:0000000008778330
POSSIBLE CAUSE
• Harness or connectors (Stop lamp switch circuit is open or shorted.)
• Stop lamp switch
FAIL-SAFE
EC-332
P1805 BRAKE SWITCH
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
CVT models
+ A
Stop lamp switch − Voltage
Connector Terminal
EC
E102*1
1 Ground Battery voltage
M120*2
*1: LHD models C
*2: RHD models
M/T models
+
D
E102*1 E16*1
*2
2 99 Existed
M120 E18*2 J
*1: LHD models
*2: RHD models
M/T models K
+ −
Stop lamp switch ECM Continuity
L
Connector Terminal Connector Terminal
E16*1
E103 2 99 Existed
E18*2 M
*1: LHD models
*2: RHD models
3. Also check harness for short to ground and short to power. N
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts. O
4.CHECK STOP LAMP SWITCH
Check stop lamp switch. Refer to EC-334, "Component Inspection (Stop Lamp Switch)".
P
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace stop lamp switch. Refer to BR-22, "Exploded View" (LHD) or BR-87, "Exploded View"
(RHD).
5.DETECT MALFUNCTIONING PART
Check the following.
EC-333
P1805 BRAKE SWITCH
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
• Harness for open or short between stop lamp switch and battery.
• 10A fuse (No. 7)
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
Component Inspection (Stop Lamp Switch) INFOID:0000000008778332
EC-334
P2100, P2103 THROTTLE CONTROL MOTOR RELAY
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P2100, P2103 THROTTLE CONTROL MOTOR RELAY
A
DTC Description INFOID:0000000008778333
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next test.
K
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: L
Before performing the following procedure, confirm that battery voltage is more than 8 V.
Witch DTC is detected?
P2100 >> GO TO 2. M
P2103 >> GO TO 3.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR DTC P2100
N
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
O
Is DTC detected?
YES >> Proceed to EC-336, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END P
3.PERFORM DTC CONFIRMATION PROCEDURE FOR DTC P2103
1. Turn ignition switch ON and wait at least 1 second.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-336, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
EC-335
P2100, P2103 THROTTLE CONTROL MOTOR RELAY
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778334
ECM
+ − Voltage
Connector Terminal Connector Terminal
*1 *1
F23 E16 Battery volt-
15 108
F21*2 E18*2 age
ECM
+ − Conditions Voltage
Connector Terminal Connector Terminal
F23*1
E16 *1 Ignition switch: OFF Battery voltage
2 108
F21*2 E18*2 Ignition switch: ON Approx. 0 V
*1: LHD models
*2: RHD models
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 7.
3.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation".
NO >> Repair or replace error-detected parts.
4.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT - 2
1. Disconnect IPDM E/R harness connector.
2. Disconnect ECM harness connectors.
3. Check the continuity between IPDM E/R harness connector and ECM harness connector.
+ −
IPDM E/R ECM Continuity
Connector Terminal Connector Terminal
F23*1
E15 60 15 Existed
F21*2
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
EC-336
P2100, P2103 THROTTLE CONTROL MOTOR RELAY
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is the inspection result normal?
YES >> GO TO 5. A
NO >> Repair or replace error-detected parts.
5.CHECK FUSE
EC
1. Disconnect 15A fuse (No. 64) from IPDM E/R.
2. Check 15A fuse.
Is the inspection result normal?
C
YES >> GO TO 6.
NO >> Replace the fuse.
6.CHECK INTERMITTENT INCIDENT D
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation". E
NO >> Repair or replace error-detected parts.
7.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT - 2 F
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Disconnect ECM harness connectors.
4. Check the continuity between IPDM E/R harness connector and ECM harness connector. G
+ −
H
IPDM E/R ECM Continuity
Connector Terminal Connector Terminal
F23*1 I
E15 55 *2
2 Existed
F21
*1: LHD models
*2: RHD models J
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 8. K
NO >> Repair or replace error-detected parts.
8.CHECK INTERMITTENT INCIDENT L
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation". M
NO >> Repair or replace error-detected parts.
EC-337
P2101 ELECTRIC THROTTLE CONTROL FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P2101 ELECTRIC THROTTLE CONTROL FUNCTION
DTC Description INFOID:0000000008778335
POSSIBLE CAUSE
• Harness or connectors (Throttle control motor circuit is open or shorted)
• Electric throttle control actuator
FAIL-SAFE
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
Is DTC detected?
YES >> Proceed to EC-338, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778336
ECM
D
+ − Condition Voltage
Connector Terminal Connector Terminal
+ −
J
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
K
F23*1 1 F31*1 Not existed
5
F21*2 4 F37*2 Existed
EC-339
P2101 ELECTRIC THROTTLE CONTROL FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
2. Check if foreign matter is caught between the throttle valve and
the housing.
Is the inspection result normal?
YES >> GO TO 5.
NO >> 1. Remove the foreign matter and clean the electric
throttle control actuator inside.
2. Perform “THROTTLE VALVE CLOSED POSITION
LEARNING”. Refer to EC-127, "Work Procedure".
JSBIA2864ZZ
ECM
+ − Voltage
Connector Terminal Connector Terminal
+ −
IPDM E/R ECM Continuity
Connector Terminal Connector Terminal
F23*1
E15 55 2 Existed
F21*2
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace error-detected parts.
8.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
EC-340
P2101 ELECTRIC THROTTLE CONTROL FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation".
NO >> Repair or replace error-detected parts. A
9.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT - 2
1. Disconnect IPDM E/R harness connector.
EC
2. Disconnect ECM harness connectors.
3. Check the continuity between IPDM E/R harness connector and ECM harness connector.
+ −
C
EC-341
P2118 THROTTLE CONTROL MOTOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P2118 THROTTLE CONTROL MOTOR
DTC Description INFOID:0000000008778338
POSSIBLE CAUSE
• Harness or connectors (Throttle control motor circuit is shorted.)
• Electric throttle control actuator (Throttle control motor)
FAIL-SAFE
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
Is DTC detected?
YES >> Proceed to EC-342, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778339
1.CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect electric throttle control actuator harness connector.
4. Check the continuity between ECM harness connector and electric throttle control actuator harness con-
nector.
+ −
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
EC-342
P2118 THROTTLE CONTROL MOTOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ −
A
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
EC
F23*1 1 F31*1 Existed
6
F21*2 4 F37*2 Not existed
*1: LHD models C
*2: RHD models
5. Also check harness for short to ground and short to power.
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair or replace harness or connectors.
2.CHECK THROTTLE CONTROL MOTOR E
Check throttle control motor. Refer to EC-343, "Component Inspection (Throttle Control Motor)".
Is the inspection result normal?
F
YES >> INSPECTION END
NO >> Replace electric throttle control actuator. Refer to EM-30, "Exploded View" (HR15DE) or EM-157,
"Exploded View" (HR16DE).
G
Component Inspection (Throttle Control Motor) INFOID:0000000008950703
EC-343
P2119 ELECTRIC THROTTLE CONTROL ACTUATOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P2119 ELECTRIC THROTTLE CONTROL ACTUATOR
DTC Description INFOID:0000000008778341
POSSIBLE CAUSE
Electric throttle control actuator
FAIL-SAFE
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A AND B
CVT models
1. Turn ignition switch ON and wait at least 1 second.
2. Set selector lever to D position and wait at least 3 seconds.
3. Set selector lever to P position.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON and wait at least 1 second.
6. Set selector lever to D position and wait at least 3 seconds.
7. Set selector lever to P position.
8. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
9. Check DTC.
M/T models
1. Turn ignition switch ON and wait at least 1 second.
2. Set selector lever to 1st position and wait at least 3 seconds.
EC-344
P2119 ELECTRIC THROTTLE CONTROL ACTUATOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
3. Set selector lever to Neutral position.
4. Turn ignition switch OFF and wait at least 10 seconds. A
5. Turn ignition switch ON and wait at least 1 second.
6. Set selector lever to 1st position and wait at least 3 seconds.
7. Set selector lever to Neutral position.
EC
8. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
9. Check DTC.
Is DTC detected?
C
YES >> Proceed to EC-345, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION C D
CVT models
1. Turn ignition switch ON and wait at least 1 second.
2. Set selector lever to D position and wait at least 3 seconds. E
3. Set selector lever to P position.
4. Start engine and let it idle for 3 seconds.
5. Check DTC. F
M/T models
1. Turn ignition switch ON and wait at least 1 second. G
2. Set selector lever to 1st position and wait at least 3 seconds.
3. Set selector lever to Neutral position.
4. Start engine and let it idle for 3 seconds.
5. Check DTC. H
Is DTC detected?
YES >> Proceed to EC-345, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident". I
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008950748
J
EC-345
P2122, P2123 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P2122, P2123 APP SENSOR
DTC Description INFOID:0000000008778343
POSSIBLE CAUSE
• Harness or connectors (Accelerator pedal position sensor 1 circuit is open or shorted.)
• Accelerator pedal position sensor (Accelerator pedal position sensor 1)
FAIL-SAFE
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-346, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778344
E101*1
4 Ground 5V
M119*2 F
*1: LHD models
*2: RHD models
Is the inspection result normal? G
YES >> GO TO 3.
NO >> GO TO 6.
3.CHECK ACCELERATOR PEDAL POSITION SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT H
J
+ −
Accelerator pedal position
ECM Continuity
sensor
K
Connector Terminal Connector Terminal
E16*1 E101*1
111 2 Existed
E18*2 M119*2 L
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power. M
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts. N
4.CHECK ACCELERATOR PEDAL POSITION SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
O
1. Check the continuity between ECM harness connector and accelerator pedal position sensor harness
connector.
P
+ −
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal
E16*1 E101*1
110 3 Existed
E18*2 M119*2
EC-347
P2122, P2123 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
*1: LHD models
*2: RHD models
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-348, "Component Inspection (Accelerator Pedal Posi-
tion Sensor)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace accelerator pedal assembly. Refer to ACC-4, "Removal and Installation".
6.CHECK ACCELERATOR PEDAL POSITION SENSOR 1 POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and accelerator pedal position sensor harness
connector.
+ −
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal
E16*1 E101*1
*2
106 4 Existed
E18 M119*2
*1: LHD models
*2: RHD models
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
Component Inspection (Accelerator Pedal Position Sensor) INFOID:0000000008942124
ECM
Sensor Terminal Condition Voltage
Connector
+ −
Accelerator ped- Fully released 0.6 – 0.9 V
al position sen- 110 111
sor 1 Fully depressed 3.9 – 4.7 V
E16*1
*2
Accelerator pedal
Accelerator ped- E18 Fully released 0.3 – 0.6 V
al position sen- 103 104
sor 2 Fully depressed 1.95 – 2.4 V
EC-348
P2127, P2128 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P2127, P2128 APP SENSOR
A
DTC Description INFOID:0000000008778346
M
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second. N
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-349, "Diagnosis Procedure". O
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778347
P
EC-349
P2127, P2128 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+
Voltage
Accelerator pedal position sensor −
(Approx.)
Connector Terminal
E101*1
5 Ground 5V
M119*2
*1: LHD models
*2: RHD models
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 5.
2.CHECK ACCELERATOR PEDAL POSITION SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and accelerator pedal position sensor harness
connector.
+ −
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal
E16*1 E101*1
104 1 Existed
E18*2 M119*2
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK ACCELERATOR PEDAL POSITION SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Check the continuity between ECM harness connector and accelerator pedal position sensor harness
connector.
+ −
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal
E16*1 E101*1
*2
103 6 Existed
E18 M119*2
*1: LHD models
*2: RHD models
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-351, "Component Inspection (Accelerator Pedal Posi-
tion Sensor)".
Is the inspection result normal?
EC-350
P2127, P2128 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
YES >> INSPECTION END
NO >> Replace accelerator pedal assembly. Refer to ACC-4, "Removal and Installation". A
5.CHECK ACCELERATOR PEDAL POSITION SENSOR 2 POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
EC
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and accelerator pedal position sensor harness
connector.
C
+ −
Accelerator pedal position
ECM Continuity D
sensor
Connector Terminal Connector Terminal
*1 *1
E16 E101 E
102 5 Existed
E18*2 M119*2
*1: LHD models
*2: RHD models F
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace error-detected parts. G
6.CHECK SENSOR POWER SUPPLY 2 CIRCUIT
Check sensor power supply 2 circuit. Refer to EC-392, "Diagnosis Procedure".
H
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
I
Component Inspection (Accelerator Pedal Position Sensor) INFOID:0000000008778348
ECM L
Sensor Terminal Condition Voltage
Connector
+ −
M
Accelerator ped- Fully released 0.6 – 0.9 V
al position sen- 110 111
sor 1 Fully depressed 3.9 – 4.7 V
E16*1
Accelerator pedal
Accelerator ped- E18*2 Fully released 0.3 – 0.6 V N
al position sen- 103 104
sor 2 Fully depressed 1.95 – 2.4 V
EC-351
P2135 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P2135 TP SENSOR
DTC Description INFOID:0000000008778349
POSSIBLE CAUSE
• Harness or connector (Throttle position sensor 1 and 2 circuit is open or shorted.)
• Electric throttle control actuator (Throttle position sensor 1 and 2)
FAIL-SAFE
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-352, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778350
F31*1
2 Ground 5V
F37*2 E
*1: LHD models
*2: RHD models
Is the inspection result normal? F
YES >> GO TO 3.
NO >> GO TO 6.
3.CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT G
I
+ −
Electric throttle control actu-
ECM Continuity
ator
J
Connector Terminal Connector Terminal
F24*1 F31*1
36 4 Existed
F22*2 F37*2 K
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power. L
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts. M
4.CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between ECM harness connector and electric throttle control actuator harness con-
N
nector.
+ −
O
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
P
F24*1 33 F31*1 1
Existed
F22*2 34 F37*2 3
*1: LHD models
*2: RHD models
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
EC-353
P2135 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK THROTTLE POSITION SENSOR
Check throttle position sensor. Refer to EC-354, "Component Inspection (Throttle Position Sensor)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace electric throttle control actuator. Refer to EM-30, "Exploded View" (HR15DE) or EM-157,
"Exploded View" (HR16DE).
6.CHECK THROTTLE POSITION SENSOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ECM harness connector and electric throttle control actuator harness con-
nector.
+ −
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
F24*1 F31*1
72 2 Existed
F22*2 F37*2
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Perform the diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
Component Inspection (Throttle Position Sensor) INFOID:0000000008942123
ECM
Sensor Terminal Condition Voltage
Connector
+ −
EC-354
P2135 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
4. Turn ignition switch ON.
5. Set selector lever to 1st position. A
6. Check the voltage between ECM harness connector terminals as follows.
ECM EC
Sensor Terminal Condition Voltage
Connector
+ −
C
Throttle position Fully released More than 0.36 V
33
sensor 1 Fully depressed Less than 4.75 V
F24*1
*2
36 Accelerator pedal
Throttle position F22 Fully released Less than 4.75 V D
34
sensor 2 Fully depressed More than 0.36 V
*1: LHD models
*2: RHD models E
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace electric throttle control actuator. Refer to EM-30, "Exploded View" (HR15DE) or EM-157, F
"Exploded View" (HR16DE).
EC-355
P2138 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
P2138 APP SENSOR
DTC Description INFOID:0000000008778352
POSSIBLE CAUSE
• Harness or connector
- APP sensor 1 and 2 circuit is open or shorted.
- Sensor power supply 2 circuit is shorted.
• Accelerator pedal position sensor (Accelerator pedal position sensor 1 and 2)
• One (or more) sensor in sensor power supply 2 circuit
FAIL-SAFE
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-356, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000008778353
E101*1
4 Ground 5V
M119*2 F
*1: LHD models
*2: RHD models
Is the inspection result normal? G
YES >> GO TO 3.
NO >> GO TO 7.
3.CHECK ACCELERATOR PEDAL POSITION SENSOR 2 POWER SUPPLY CIRCUIT - 1 H
Check the voltage between accelerator pedal position sensor harness connector and ground.
I
+
Voltage
Accelerator pedal position sensor −
(Approx.)
Connector Terminal J
E101*1
5 Ground 5V
M119*2
K
*1: LHD models
*2: RHD models
Is the inspection result normal? L
YES >> GO TO 4.
NO >> GO TO 8.
4.CHECK ACCELERATOR PEDAL POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT M
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and accelerator pedal position sensor harness N
connector.
+ − O
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal P
E16*1 104 E101*1 1
*2 *2
Existed
E18 111 M119 2
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
EC-357
P2138 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK ACCELERATOR PEDAL POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between ECM harness connector and accelerator pedal position sensor harness
connector.
+ −
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal
+ −
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal
E16*1 E101*1
*2
106 4 Existed
E18 M119*2
*1: LHD models
*2: RHD models
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
8.CHECK ACCELERATOR PEDAL POSITION SENSOR 2 POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and accelerator pedal position sensor harness
connector.
EC-358
P2138 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ − A
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal EC
E16*1 E101*1
102 5 Existed
E18*2 M119*2
C
*1: LHD models
*2: RHD models
Is the inspection result normal? D
YES >> GO TO 9.
NO >> Repair or replace error-detected parts.
9.CHECK SENSOR POWER SUPPLY 2 CIRCUIT E
Check sensor power supply 2 circuit. Refer to EC-392, "Diagnosis Procedure".
Is the inspection result normal?
F
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
Component Inspection (Accelerator Pedal Position Sensor) INFOID:0000000008942339 G
ECM
Sensor Terminal Condition Voltage J
Connector
+ −
Accelerator ped- Fully released 0.6 – 0.9 V
al position sen- 110 111 K
sor 1 Fully depressed 3.9 – 4.7 V
E16*1
Accelerator pedal
Accelerator ped- E18*2 Fully released 0.3 – 0.6 V
al position sen- 103 104 L
sor 2 Fully depressed 1.95 – 2.4 V
EC-359
COOLING FAN
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
COOLING FAN
TYPE 1
TYPE 1 : Component Function Check INFOID:0000000008778360
+ −
IPDM E/R Cooling fan motor Continuity
Connector Terminal Connector Terminal
5 2
E10
7 E52 1 Existed
E11 10 4
5. Check the continuity between cooling fan motor harness connector and ground.
+
Cooling fan motor − Continuity
Connector Terminal
E52 3 Ground Existed
6. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK COOLING FAN MOTOR
Check cooling fan motor. Refer to EC-361, "TYPE 1 : Component Inspection (Cooling Fan)".
YES or NO
YES >> GO TO 3.
NO >> Replace cooling fan motor. Refer to CO-48, "Removal and Installation".
3.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
EC-360
COOLING FAN
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation". A
NO >> Repair or replace error-detected parts.
TYPE 1 : Component Inspection (Cooling Fan) INFOID:0000000008778362
EC
1.CHECK COOLING FAN MOTOR
1. Turn ignition switch OFF. C
2. Disconnect cooling fan motor harness connector.
3. Check cooling fan motor under the following conditions.
D
Cooling fan motor
+ − Condition Operation
Terminal E
12 V direct current supply be-
1 4
tween terminals 1 and 4 Cooling fan mo-
12 V direct current supply be- tor operates F
2 3
tween terminals 1 and 4
Is the inspection result normal?
YES >> INSPECTION END G
NO >> Replace cooling fan motor. Refer to CO-48, "Removal and Installation".
TYPE 2
H
TYPE 2 : Component Function Check INFOID:0000000009817304
+
Cooling fan motor − Continuity
P
Connector Terminal
E53 2 Ground Existed
4. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 2.
EC-361
COOLING FAN
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
NO >> Repair or replace error-detected parts.
2.CHECK COOLING FAN LOW SPEED CONTROL CIRCUIT
1. Disconnect IPDM E/R harness connector.
2. Check the continuity between IPDM E/R harness connector and cooling fan motor harness connector.
+ −
IPDM E/R Cooling fan motor Continuity
Connector Terminal Connector Terminal
E10 5 E53 1 Existed
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 3.
3.CHECK COOLING FAN MOTOR CIRCUIT-II
1. Disconnect cooling fan resistor.
2. Check the continuity between cooling fan resistor harness connector and cooling fan motor harness con-
nector.
+ −
Cooling fan resistor Cooling fan motor Continuity
Connector Terminal Connector Terminal
E42 2 E53 1 Existed
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK COOLING FAN MOTOR CIRCUIT-III
1. Check the continuity between IPDM E/R harness connector and cooling fan resistor harness connector.
+ −
IPDM E/R Cooling fan resistor Continuity
Connector Terminal Connector Terminal
E10 5 E42 1 Existed
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK COOLING FAN RESISTOR
Check cooling fan resistor. Refer to EC-363, "TYPE 2 : Component Inspection (Cooling Fan Resistor)".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-40, "Intermittent Incident".
NO >> Replace cooling fan resistor. Refer to CO-22, "Exploded View".
6.CHECK COOLING FAN HIGH SPEED CONTROL CIRCUIT
1. Check the continuity between IPDM E/R harness connector and cooling fan motor harness connector.
EC-362
COOLING FAN
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ − A
IPDM E/R Cooling fan motor Continuity
Connector Terminal Connector Terminal
EC
E10 7 E53 1 Existed
2. Also check harness for short to ground and short to power.
Is the inspection result normal? C
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
7.CHECK COOLING FAN MOTOR D
Check cooling fan motor. Refer to EC-363, "TYPE 2 : Component Inspection (Coolng Fan Motor)".
Is the inspection result normal? E
YES >> GO TO 8.
NO >> Replace cooling fan motor. Refer to CO-22, "Exploded View".
8.CHECK INTERMITTENT INCIDENT F
Check intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
G
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation".
NO >> Repair or replace error-detected parts.
TYPE 2 : Component Inspection (Coolng Fan Motor) INFOID:0000000009817306 H
EC-363
ELECTRICAL LOAD SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
ELECTRICAL LOAD SIGNAL
Description INFOID:0000000008778363
The electrical load signal (Headlamp switch signal, rear window defogger switch signal, etc.) is transferred to
ECM through the CAN communication line.
Component Function Check INFOID:0000000008778364
1.INSPECTION START
Confirm the malfunctioning circuit. Refer to EC-364, "Component Function Check".
Which circuit is related to the incident?
Rear window defogger>>GO TO 2
Headlamp>>GO TO 3.
Heater fan>>GO TO 4.
2.CHECK REAR WINDOW DEFOGGER SYSTEM
EC-364
ELECTRICAL LOAD SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Perform the trouble diagnosis for rear window defogger system. Refer to DEF-21, "Work Flow" (FOR CHINA)
or DEF-49, "Work Flow" (EXCEPT FOR CHINA). A
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts. EC
3. CHECK HEADLAMP SYSTEM
Perform the trouble diagnosis for headlamp system. Refer to EXL-89, "Work Flow".
C
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts. D
4.CHECK AIR CONDITIONING SYSTEM
Perform the trouble diagnosis for air conditioning system. Refer to HAC-21, "Work Flow" (MANUAL AIR CON-
DITIONING) or HAC-74, "Work Flow" (MANUAL COOLER). E
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts. F
EC-365
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Component Function Check INFOID:0000000009817280
Without CONSULT
1. Turn ignition switch OFF.
2. Disconnect the EVAP purge hose from EVAP canister purge volume control solenoid valve (EVAP canis-
ter side).
3. Start engine and let it idle for at least 100 seconds.
4. Check vacuum existence under the following conditions.
Condition Vacuum
At idle Not existed
About 2,000 rpm Existed
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-366, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000009817281
JSBIA0653ZZ
Without CONSULT
1. Turn ignition switch OFF.
EC-367
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Disconnect EVAP purge hoses connected to EVAP canister purge volume control solenoid valve.
4. Check air passage continuity of EVAP canister purge volume
control solenoid valve as follows.
Terminal
12 V direct current supply be-
Existed
1 2 tween terminals 1 and 2 JSBIA0653ZZ
EC-368
FUEL INJECTOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
FUEL INJECTOR
A
Component Function Check INFOID:0000000008778366
1.INSPECTION START EC
Turn ignition switch to START.
Is any cylinder ignited?
C
YES >> GO TO 2.
NO >> Proceed to EC-369, "Diagnosis Procedure".
2.CHECK FUEL INJECTOR FUNCTION D
With CONSULT
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode of “ENGINE” using CONSULT. E
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT F
1. Let engine idle.
2. Listen to each fuel injector operating sound.
PBIB3332E
+
Fuel injector − Voltage M
Cylinder Front / Rear Connector Terminal
Front F57
1 1 N
Rear F61
Front F58
2 1
Rear F62 O
Ground Battery voltage
Front F59
3 1
Rear F63
P
Front F60
4 1
Rear F64
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 5.
2.CHECK FUEL INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
EC-369
FUEL INJECTOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and fuel injector harness connector.
+ −
ECM Fuel injector Continuity
Connector Terminal Cylinder Connector Front / Rear Terminal
31 F57 Front
1 2
12 F61 Rear
30 F58 Front
2 2
F23*1 20 F62 Rear
Existed
F21*2 29 F59 Front
3 2
16 F63 Rear
25 F60 Front
4 2
24 F64 Rear
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK FUEL INJECTOR
Check fuel injector. Refer to EC-371, "Component Inspection (Fuel Injector)".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace malfunctioning fuel injector. Refer to EM-39, "Removal and Installation" (HR15DE) or
EM-167, "Removal and Installation" (HR16DE).
4.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation".
NO >> Repair or replace error-detected parts.
5.CHECK FUSE
1. Turn ignition switch OFF.
2. Disconnect 15A fuse (No. 62) from IPDM E/R.
3. Check the fuse.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace the fuse.
6.CHECK FUEL INJECTOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connectors.
3. Check the continuity between IPDM E/R harness connector and fuel injector harness connectors.
EC-370
FUEL INJECTOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ − A
IPDM E/R Fuel injector Continuity
Connector Terminal Cylinder Connector Front / Rear Terminal
EC
F57 Front
1 1
F61 Rear
F58 Front C
2 1
F62 Rear
E15 62 Existed
F59 Front
3 1 D
F63 Rear
F60 Front
4 1
F64 Rear E
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts. F
Fuel injector
I
+ − Condition Resistance
Terminal
10 – 60°C J
1 2 Temperature 11.1 – 14.5 Ω
(50 – 140°F)
Is the inspection result normal?
YES >> INSPECTION END K
NO >> Replace malfunctioning fuel injector. Refer to EM-39, "Removal and Installation" (HR15DE) or
EM-167, "Removal and Installation" (HR16DE).
L
EC-371
FUEL PUMP
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
FUEL PUMP
Component Function Check INFOID:0000000008778369
JSBIA0601ZZ
ECM
+ − Voltage
Connector Terminal Connector Terminal
F23*1 E16*1
23 108 Battery voltage
F21*2 E18*2
*1: LHD models
*2: RHD models
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 6.
2.CHECK FUEL PUMP POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect fuel level sensor unit and fuel pump harness connector.
4. Turn ignition switch ON.
5. Check the voltage between fuel level sensor unit and fuel pump harness connector and ground.
+
Fuel level sensor unit and
− Voltage
fuel pump
Connector Terminal
Battery voltage should for exist 1
B40 1 Ground second after ignition switch is turn
ON.
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 8.
EC-372
FUEL PUMP
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ −
K
IPDM E/R ECM Continuity
Connector Terminal Connector Terminal
F23*1 L
E13 31 23 Existed
F21*2
*1: LHD models
*2: RHD models M
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace error-detected parts. N
7.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident". O
Is the inspection result normal?
YES >> Perform the trouble diagnosis for IPDM E/R.
NO >> Repair or replace error-detected parts. P
8.CHECK FUSE
1. Turn ignition switch OFF.
2. Disconnect 15A fuse (No. 60) from IPDM E/R.
3. Check the fuse.
Is the inspection result normal?
YES >> GO TO 9.
EC-373
FUEL PUMP
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
NO >> Replace the fuse.
9.CHECK FUEL PUMP POWER SUPPLY CIRCUIT - 3
1. Disconnect IPDM E/R harness connectors.
2. Check the continuity between IPDM E/R harness connector and ECM harness connector.
+ −
Fuel level sensor unit and
IPDM E/R Continuity
fuel pump
Connector Terminal Connector Terminal
E15 54 B40 1 Existed
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair or replace error-detected parts.
10.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Perform the trouble diagnosis for IPDM E/R.
NO >> Repair or replace error-detected parts.
Component Inspection (Fuel Pump) INFOID:0000000008778371
EC-374
HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
HO2S2
A
Component Function Check INFOID:0000000009817283
1.CHECK HEATED OXYGEN SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT P
EC-375
HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
ECM
Ground Continuity
Connector Terminal
F22 50 Ground Not existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK HEATED OXYGEN SENSOR 2
Check heated oxygen sensor 2. Refer to EC-376, "Component Inspection (Heated Oxygen Sensor 2)".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-40, "Intermittent Incident".
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
Component Inspection (Heated Oxygen Sensor 2) INFOID:0000000009817488
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK HEATED OXYGEN SENSOR 2
With CONSULT
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
3. Start engine and warm it up to the normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
6. Let engine idle for 1 minute.
7. Select “FUEL INJECTION” in “ACTIVE TEST” mode of “ENGINE” using CONSULT.
EC-376
HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
8. Select “HO2S2 (B1)” as the monitor item with CONSULT.
9. Check “HO2S2 (B1)” at idle speed when adjusting “FUEL INJECTION” to ±25%. A
EC
JSBIA3451ZZ D
: “HO2S2 (B1)” should be above 0.78 V (CVT models) or 0.73 V (M/T models) at least once when the
“FUEL INJECTION” is +25%.
: “HO2S2 (B1)” should be below 0.50 V at least once when the “FUEL INJECTION” is −25%.
E
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
F
3.CHECK HEATED OXYGEN SENSOR 2 - 1
Without CONSULT
1. Start engine and warm it up to the normal operating temperature. G
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute. H
5. Check the voltage between ECM harness connector terminals as follows.
ECM
I
+ − Condition Voltage
Connector
Terminal
The voltage should be above 0.78 V J
(CVT models) or 0.73 V (M/T mod-
els) at least once during this proce-
F22 50 59 Revving up to 4,000 rpm under no load at least 10 times
dure.
The voltage should be below 0.50 V K
at least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END L
NO >> GO TO 4.
4.CHECK HEATED OXYGEN SENSOR 2 - 2 M
Check the voltage between ECM harness connector terminals as follows.
ECM
N
+ – Condition Voltage
Connector
Terminal
The voltage should be above 0.78 V O
(CVT models) or 0.73 V (M/T mod-
els) at least once during this proce-
F22 50 59 Keeping engine at idle for 10 minutes
dure.
The voltage should be below 0.50 V P
at least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 5.
5.CHECK HEATED OXYGEN SENSOR 2 - 3
EC-377
HO2S2
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Check the voltage between ECM harness connector terminals as follows.
ECM
+ – Condition Voltage
Connector
Terminal
The voltage should be above 0.78 V
(CVT models) or 0.73 V (M/T mod-
Coasting from 80 km/h (50 MPH) in D position (CVT), 4th els) at least once during this proce-
F22 50 59
gear position (M/T) dure.
The voltage should be below 0.50 V
at least once during this procedure.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
EC-378
HO2S2 HEATER
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
HO2S2 HEATER
A
Component Function Check INFOID:0000000009817286
ECM D
+ − Condition Voltage signal
Connector Terminal Connector Terminal
E
Approx. 10V
F
At idle
F21 5 F22 59
G
JMBIA0214GB
BATTERY VOLTAGE
Engine speed: Above 3,200 rpm
(11 - 14V)
H
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Is the inspection result normal?
YES >> INSPECTION END I
NO >> Proceed to EC-379, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000009817287
J
2.CHECK HEATED OXYGEN SENSOR 2 HEATER OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. O
2. Disconnect ECM harness connector.
3. Check the continuity between heated oxygen sensor 2 harness connector and ECM harness connector.
P
Heated oxygen sensor 2 ECM
Continuity
Connector Terminal Connector Terminal
F71 3 F21 5 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
EC-379
HO2S2 HEATER
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
NO >> Repair or replace error-detected parts.
3.CHECK HEATED OXYGEN SENSOR 2 HEATER
Check heated oxygen sensor 2 heater. Refer to EC-380, "Component Inspection (Heated Oxygen Sensor 2
Heater)".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-40, "Intermittent Incident"
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
Component Inspection (Heated Oxygen Sensor 2 Heater) INFOID:0000000009817489
EC-380
IAT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
IAT SENSOR
A
Component Function Check INFOID:0000000009817289
EC-381
IAT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Component Inspection (Intake Air Temperature Sensor) INFOID:0000000009817490
EC-382
IGNITION SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
IGNITION SIGNAL
A
Component Function Check INFOID:0000000008778372
1.INSPECTION START EC
1. Turn ignition switch OFF.
2. Restart engine.
Does the engine start? C
YES-1 >> With CONSULT: GO TO 2.
YES-2 >> Without CONSULT: GO TO 3.
NO >> Proceed to EC-383, "Diagnosis Procedure". D
2.IGNITION SIGNAL FUNCTION
With CONSULT E
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode of “ENGINE” using CONSULT.
2. Make sure that each circuit produces a momentary engine speed drop.
Is the inspection result normal?
F
YES >> INSPECTION END
NO >> Proceed to EC-383, "Diagnosis Procedure".
3.IGNITION SIGNAL FUNCTION G
Without CONSULT
1. Let engine idle.
2. Check the voltage signal between ECM harness connectors with an oscilloscope. H
ECM
I
Voltage signal
+ −
Connector Terminal Connector Terminal
J
17
18
F23*1 21 E16*1 K
108
F21*2 E18*2
22
L
JMBIA0219GB
EC-383
IGNITION SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
ECM
Terminal Voltage
Connector
+ −
E16*1
105 108 Battery voltage
E18*2
*1: LHD models
*2: RHD models
Is the inspection result normal?
YES >> GO TO 2.
NO >> Perform the trouble diagnosis for ECM power supply circuit. Refer to EC-150, "Diagnosis Proce-
dure".
2.CHECK IGNITION COIL POWER SUPPLY CIRCUIT - 1
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Turn ignition switch ON.
4. Check the voltage between condenser harness connector and ground.
+
Condenser − Voltage
Connector Terminal
F13 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 10.
3.CHECK CONDENSER GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check the continuity between condenser harness connector and ground.
+
Condenser − Continuity
Connector Terminal
F13 2 Ground Existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK CONDENSER
Check condenser. Refer to EC-387, "Component Inspection (Condenser)"
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace condenser.
5.CHECK IGNITION COIL POWER SUPPLY CIRCUIT - 3
1. Reconnect all harness connectors disconnected.
2. Disconnect ignition coil harness connectors.
3. Turn ignition switch ON.
4. Check the voltage between ignition coil harness connector and ground.
EC-384
IGNITION SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ A
Ignition coil − Voltage
Cylinder Connector Terminal
EC
F33*1
1 3
F74*2
F34*1 C
2 *2
3
F75 Battery volt-
Ground
age
F35*1
3 3 D
F76*2
F36*1
4 3
F77*2 E
*1: LHD models
*2: RHD models
Is the inspection result normal? F
YES >> GO TO 6.
NO >> GO TO 12.
6.CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT G
1. Turn ignition switch OFF.
2. Check the continuity between Ignition coil harness connector and ground.
H
+
Ignition coil − Voltage
I
Cylinder Connector Terminal
F33*1
1 2
F74*2 J
F34*1
2 2
F75*2
Ground Existed K
F35*1
3 2
F76*2
F36*1 L
4 2
F77*2
*1: LHD models
*2: RHD models M
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 7. N
NO >> Repair or replace error-detected parts.
7.CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT O
1. Disconnect ECM harness connectors.
2. Check the continuity between ECM harness connector and ignition coil harness connector.
P
EC-385
IGNITION SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ −
ECM Ignition coil Continuity
Connector Terminal Cylinder Connector Terminal
F33*1
17 1 1
F74*2
F34*1
18 2 1
F23*1 F75*2
Existed
F21*2 F35*1
22 3 1
F76*2
F36*1
21 4 1
F77*2
*1: LHD models
*2: RHD models
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK IGNITION COIL WITH POWER TRANSISTOR
Check ignition coil with power transistor. Refer to EC-387, "Component Inspection (Ignition Coil with Power
Transistor)".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Replace malfunctioning ignition coil with power transistor. Refer to EM-47, "Removal and Installa-
tion" (HR15DE) or EM-174, "Removal and Installation" (HR16DE).
9.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
10.CHECK FUSE
1. Turn ignition switch OFF.
2. Disconnect 15A fuse (No. 61) from IPDM E/R.
3. Check the fuse.
Is the inspection result normal?
YES >> GO TO 11.
NO >> Replace the fuse.
11.CHECK IGNITION COIL POWER SUPPLY CIRCUIT - 3
1. Disconnect IPDM E/R harness connector.
2. Check the continuity between IPDM E/R harness connector and condenser harness connector.
+ −
IPDM E/R Condenser Continuity
Connector Terminal Connector Terminal
E15 61 F13 1 Existed
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for IPDM E/R.
NO >> Repair or replace error-detected parts.
EC-386
IGNITION SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
+ −
IPDM E/R Ignition coil Continuity C
Connector Terminal Cylinder Connector Terminal
F33*1
1 3 D
F74*2
F34*1
2 3
F75*2
E15 61 Existed E
F35*1
3 3
F76*2
F36*1 F
4 *2
3
F77
*1: LHD models
*2: RHD models G
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
H
YES >> Perform the trouble diagnosis for IPDM E/R.
NO >> Repair or replace error-detected parts.
Component Inspection (Condenser) INFOID:0000000008778375
I
1.CHECK CONDENSER
1. Turn ignition switch OFF. J
2. Disconnect condenser harness connector.
3. Check the resistance between condenser terminals as follows.
K
Condenser
+ − Condition Resistance
Terminal L
1 2 Temperature 25°C (77°F) Above 1 MΩ
Is the inspection result normal? M
YES >> INSPECTION END
NO >> Replace condenser.
Component Inspection (Ignition Coil with Power Transistor) INFOID:0000000008778374 N
EC-387
IGNITION SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
Ignition coil
+ − Condition Resistance
Terminal
1 2 Except 0 or ∞ Ω
1 3 Temperature 25°C (77°F)
Except 0 Ω
2 3
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace malfunctioning ignition coil. Refer to EM-47, "Removal and Installation" (HR15DE) or
EM-174, "Removal and Installation" (HR16DE).
2.CHECK IGNITION COIL - 2
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE:
Do not use CONSULT to release fuel pressure, or fuel pressure applies again during the following proce-
dure.
4. Start engine.
5. After engine stalls, crank it two or three times to release all fuel pressure.
6. Turn ignition switch OFF.
7. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
8. Remove ignition coil and spark plug of the cylinder to be checked.
9. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
10. Connect spark plug and harness connector to ignition coil.
11. Fix ignition coil using a rope etc. with gap of 13 – 17 mm (0.52 –
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
12. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded metal
portion.
EC-388
MALFUNCTION INDICATOR LAMP
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
MALFUNCTION INDICATOR LAMP
A
Component Function Check INFOID:0000000008778376
1.CHECK DTC E
Check that DTC UXXXX is not displayed.
Is the inspection result normal?
YES >> GO TO 2. F
NO >> Perform the trouble diagnosis for DTC UXXXX.
2.CHECK COMBINATION METER
G
Check DTC with combination meter. Refer to MWI-63, "CONSULT Function".
Is the inspection result normal?
YES >> GO TO 3. H
NO >> Perform the trouble diagnosis for DTC indicated.
3.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident". I
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-113, "Removal and Installation".
NO >> Repair or replace error-detected parts. J
EC-389
REFRIGERANT PRESSURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
REFRIGERANT PRESSURE SENSOR
Component Function Check INFOID:0000000008778378
ECM
Terminal Voltage
Connector
+ −
E16*1
101 98 1.0 – 4.0 V
E18*2
*1: LHD models
*2: RHD models
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-390, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000008778379
+
Voltage
Refrigerant pressure sensor −
(Approx.)
Connector Terminal
E49 3 Ground 5V
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 5.
2.CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and refrigerant pressure sensor harness connec-
tor.
+ −
ECM Refrigerant pressure sensor Continuity
Connector Terminal Connector Terminal
E16*1
98 E49 1 Existed
E18*2
*1: LHD models
*2: RHD models
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
EC-390
REFRIGERANT PRESSURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
NO >> Repair or replace error-detected parts.
3.CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT A
1. Check the continuity between ECM harness connector and refrigerant pressure sensor harness connec-
tor.
EC
+ −
ECM Refrigerant pressure sensor Continuity C
Connector Terminal Connector Terminal
E16*1
85 E49 2 Existed D
E18*2
*1: LHD models
*2: RHD models
2. Also check harness for short to ground and short to power. E
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts. F
+ −
K
ECM Refrigerant pressure sensor Continuity
Connector Terminal Connector Terminal
E16*1 L
101 E49 3 Existed
E18*2
*1: LHD models
*2: RHD models M
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts. N
EC-391
SENSOR POWER SUPPLY 2 CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
SENSOR POWER SUPPLY 2 CIRCUIT
Description INFOID:0000000008942131
ECM supplies a voltage of 5 V to some of the sensors systematically divided into 2 groups, respectively.
Accordingly, when a short circuit develops in a sensor power source, a malfunction may occur simultaneously
in the sensors belonging to the same group as the short-circuited sensor.
Sensor power supply 1
• Accelerator pedal position sensor 1
• Camshaft position sensor
• Engine oil position sensor
• Exhaust valve timing control solenoid valve
• Throttle position sensor 1
NOTE:
If sensor power supply 1 circuit is malfunctioning, DTC P0643 is displayed.
Sensor power supply 2
• Accelerator pedal position sensor 2
• Battery current sensor (for China models)
• Crankshaft position sensor
• Refrigerant pressure sensor
Diagnosis Procedure INFOID:0000000008942132
+
Voltage
Accelerator pedal position sensor −
(Approx.)
Connector Terminal
101
E5
102
Ground 5V
71*
F5
75
*: For China models
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
3.CHECK SENSOR POWER SUPPLY 2 CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect following sensors harness connector.
3. Check harness for short to power and short to ground, between the following terminals.
EC-392
SENSOR POWER SUPPLY 2 CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
ECM Sensor A
Connector Terminal Name Connector Terminal
101 Refrigerant pressure sensor E49 3
E16*1 EC
E101*1
E18*2 102 Accelerator pedal position sensor 2 5
M119*2
Sensor Reference G
EC-348, "Component Inspection
Accelerator pedal position sensor 2 (Accelerator Pedal Position Sen-
sor)" H
EC-308, "Component Inspection
Battery current sensor* (Battery Current Sensor)"
EC-393
VSS
< DTC/CIRCUIT DIAGNOSIS > [HR15DE, HR16DE]
VSS
Description INFOID:0000000009817293
The vehicle speed signal is sent to the combination meter from the “ABS actuator and electric unit (control
unit)” by CAN communication line. The combination meter then sends a signal to the ECM by CAN communi-
cation line.
Component Function Check INFOID:0000000009817294
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK VEHICLE SPEED FUNCTION
With CONSULT
1. Turn ignition switch OFF.
2. Lift up the vehicle.
3. Start engine and let it idle.
4. Select “VHCL SPEED SE” in “DATA MONITOR” mode with CONSULT.
5. Check “VHCL SPEED SE” indication when rotating wheels with suitable gear position.
1.CHECK DTC WITH “ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)”
Check DTC with “ABS actuator and electric unit (control unit)”. Refer to BRC-40, "CONSULT Function".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace.
2.CHECK COMBINATION METER FUNCTION
Check combination meter function. Refer to MWI-63, "CONSULT Function".
EC-394
ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [HR15DE, HR16DE]
SYMPTOM DIAGNOSIS A
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom Table INFOID:0000000008778380
EC
SPARK KNOCK/DETONATION
IDLING VIBRATION
ENGINE STALL
H
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2 EC-372
Fuel pressure regulator sys- I
3 3 4 4 4 4 4 4 4 4 EC-135
tem
Fuel injector circuit 1 1 2 3 2 2 2 2 EC-369
Evaporative emission sys- J
3 3 4 4 4 4 4 4 4 4 EC-42
tem
Air Positive crankcase ventila-
4 4 4 4 4 4 4 4 1 EC-403
tion system K
3 3
Incorrect idle speed adjust-
1 1 1 1 1 EC-131
ment
EC-338 L
Electric throttle control actua-
1 1 2 3 3 2 2 2 2 2 2 EC-342
tor
EC-344
Igni- Incorrect ignition timing ad- M
3 3 1 1 1 1 1 1 EC-401
tion justment
Ignition signal circuit 1 1 2 2 2 2 2 2 EC-383
Main power supply and ground circuit 2 2 3 3 3 3 3 2 3 EC-150 N
EC-395
ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [HR15DE, HR16DE]
SYMPTOM
IDLING VIBRATION
ENGINE STALL
3 EC-192
EC-196
Air fuel ratio (A/F) sensor 1 circuit
1 2 2 2 2 2 EC-199
EC-202
EC-188
EC-243
Throttle position sensor circuit EC-304
EC-305
2 2 EC-352
EC-346
Accelerator pedal position sensor cir-
3 2 1 EC-349
cuit
EC-356
Knock sensor circuit 2 3 EC-253
Engine oil pressure sensor circuit 4 2 3 EC-274
Crankshaft position sensor circuit 2 2 EC-255
Camshaft position sensor circuit 3 2 EC-259
Vehicle speed signal circuit 2 3 3 3 EC-271
EC-282
ECM 2 2 3 3 3 3 3 3 3 3 3
EC-284
Intake valve timing control solenoid
3 2 1 3 2 2 3 3 EC-156
valve circuit
Exhaust valve timing control solenoid
3 2 1 3 2 2 3 3 EC-161
valve circuit
PNP signal circuit 3 3 3 3 3 EC-290
Refrigerant pressure sensor circuit 2 3 3 4 EC-390
Electrical load signal circuit 3 EC-364
Starter motor relay 2 circuit 3 EC-321
Starter motor relay circuit 3 EC-326
HAC-21
Air conditioner circuit 2 2 3 3 3 3 3 3 3 3 2
HAC-74
ABS actuator and electric unit (con-
4 BRC-58
trol unit)
1 - 6: The numbers refer to the order of inspection.
EC-396
ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [HR15DE, HR16DE]
(continued on next table)
A
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM
EC
HESITATION/SURGING/FLAT SPOT
ROUGH IDLE/HUNTING
Reference page
IDLING VIBRATION
ENGINE STALL
E
Bearing
Crankshaft
EC-397
ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [HR15DE, HR16DE]
SYMPTOM
IDLING VIBRATION
ENGINE STALL
EC-398
NORMAL OPERATING CONDITION
< SYMPTOM DIAGNOSIS > [HR15DE, HR16DE]
NORMAL OPERATING CONDITION
A
Description INFOID:0000000008778381
EC-399
IDLE SPEED
< PERIODIC MAINTENANCE > [HR15DE, HR16DE]
PERIODIC MAINTENANCE
IDLE SPEED
Inspection INFOID:0000000008778382
EC-400
IGNITION TIMING
< PERIODIC MAINTENANCE > [HR15DE, HR16DE]
IGNITION TIMING
A
Inspection INFOID:0000000008778383
JSBIA0603ZZ
F
Loop wire
A. Timing light B. Timing indicator
G
2. Check ignition timing.
EC-401
EVAPORATIVE EMISSION SYSTEM
< PERIODIC MAINTENANCE > [HR15DE, HR16DE]
EVAPORATIVE EMISSION SYSTEM
Inspection INFOID:0000000008778384
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Check EVAP canister as follows:
a. Block port . Orally blow air through port .
Check that air flows freely through port .
b. Block port. Orally blow air through port.
Check that air flows freely through port.
3. Visually inspect the fuel check valve for cracks, damage, loose
connections chafing and deterioration.
JMBIA0443ZZ
JSBIA0080GB
5. Inspect fuel tank filler cap vacuum relief valve for clogging, stick-
ing, etc.
a. Wipe clean valve housing.
SEF989X
SEF943S
EC-402
POSITIVE CRANKCASE VENTILATION
< PERIODIC MAINTENANCE > [HR15DE, HR16DE]
POSITIVE CRANKCASE VENTILATION
A
Inspection INFOID:0000000008778385
EC-403
ECM
< REMOVAL AND INSTALLATION > [HR15DE, HR16DE]
JSBIA3082GB
CAUTION:
Perform ADDITIONAL SERVICE WHEN REPLACING ECM. Refer to EC-124, "Work Procedure".
REMOVAL
1. Remove battery. Refer to PG-175, "Removal and Installation".
2. Remove air cleaner case. Refer to EM-28, "Removal and Installation" (HR15DE) or EM-155, "Removal
and Installation" (HR16DE).
3. Disconnect ECM harness connectors. Refer to PG-5, "Harness Connector".
4. Remove ECM mounting nuts, and then remove ECM.
INSTALLATION
Install in the reverse order of removal.
EC-404
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR15DE, HR16DE]
F
Transmission Condition Specification
9 ± 5°BTDC (for China)
CVT No load* (in P or N position)
7 ± 5°BTDC (for Indonesia) G
M/T No load* (in Neutral position) 10 ± 5°BTDC
*: Under the following conditions
H
• A/C switch: OFF
• Electric load: OFF (Lights, heater fan & rear window defogger)
• Steering wheel: Kept in straight-ahead position
I
Calculated Load Value INFOID:0000000008778389
J
Condition Specification (Using CONSULT or GST)
At idle 10 – 35%
At 2,500 rpm 10 – 35% K
Mass Air Flow Sensor INFOID:0000000008778390
L
Supply voltage Battery voltage (11 – 14 V)
Output voltage at idle 0.8 – 1.3 V*
M
0.8 – 4.0 g/s at idle*
Mass air flow (Using CONSULT or GST)
2.0 – 10.0 g/s at 2,500 rpm*
*: Engine is warmed up to normal operating temperature and running under no load.
N
EC-405
PRECAUTIONS
< PRECAUTION > [MR18DE]
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000009800362
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution for Procedure without Cowl Top Cover INFOID:0000000009800363
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
PIIB3706J
WARNING:
Comply with the following warnings to prevent any serious accident.
• Disconnect the battery cable (negative terminal) or the power supply fuse before installing, remov-
ing, or touching the xenon headlamp (bulb included). The xenon headlamp contains high-voltage
generated parts.
• Never work with wet hands.
• Check the xenon headlamp ON-OFF status after assembling it to the vehicle. Never turn the xenon
headlamp ON in other conditions. Connect the power supply to the vehicle-side connector.
(Turning it ON outside the lamp case may cause fire or visual impairments.)
• Never touch the bulb glass immediately after turning it OFF. It is extremely hot.
CAUTION:
EC-406
PRECAUTIONS
< PRECAUTION > [MR18DE]
Comply with the following cautions to prevent any error and malfunction.
• Install the xenon bulb securely. (Insufficient bulb socket installation may melt the bulb, the connec- A
tor, the housing, etc. by high-voltage leakage or corona discharge.)
• Never perform HID circuit inspection with a tester.
• Never touch the xenon bulb glass with hands. Never put oil and grease on it.
EC
• Dispose of the used xenon bulb after packing it in thick vinyl without breaking it.
• Never wipe out dirt and contamination with organic solvent (thinner, gasoline, etc.).
On Board Diagnostic (OBD) System of Engine and A/T INFOID:0000000009800365
C
The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.
CAUTION: D
• Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any repair
or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will
cause the MIL to light up. E
• Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will
cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)
• Certain systems and components, especially those related to OBD, may use a new style slide-lock- F
ing type harness connector. For description and how to disconnect, refer to GI-3, "Contents".
• Be sure to route and secure the harnesses properly after work. The interference of the harness with
a bracket, etc. may cause the MIL to light up due to the short circuit. G
• Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube
may cause the MIL to light up due to the malfunction of the fuel injection system, etc.
• Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and
TCM (Transmission control module) before returning the vehicle to the customer. H
I
• Always use a 12 volt battery as power source.
• Do not attempt to disconnect battery cables while engine is
running.
• Before connecting or disconnecting the ECM harness con- J
nector, turn ignition switch OFF and disconnect negative bat-
tery cable. Failure to do so may damage the ECM because
battery voltage is applied to ECM even if ignition switch is K
turned OFF.
• Before removing parts, turn ignition switch OFF and then dis-
connect battery ground cable.
L
SEF289H
EC-407
PRECAUTIONS
< PRECAUTION > [MR18DE]
• When connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM pin
terminal, when connecting pin connectors.
• Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge) volt-
age to develop in coil and condenser, thus resulting in dam-
age to ICs.
• Keep engine control system harness at least 10 cm (4 in) away
from adjacent harness, to prevent engine control system mal-
PBIB0090E
functions due to receiving external noise, degraded operation
of ICs, etc.
• Keep engine control system parts and harness dry.
• Before replacing ECM, perform ECM Terminals and Reference
Value inspection and make sure ECM functions properly.
Refer to EC-452, "Reference Value".
• Handle mass air flow sensor carefully to avoid damage.
• Do not clean mass air flow sensor with any type of detergent.
• Do not disassemble electric throttle control actuator.
• Even a slight leak in the air intake system can cause serious
incidents.
• Do not shock or jar the camshaft position sensor (PHASE),
crankshaft position sensor (POS).
MEF040D
SAT652J
EC-408
PRECAUTIONS
< PRECAUTION > [MR18DE]
• When measuring ECM signals with a circuit tester, never allow
the two tester probes to contact. A
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
EC
G
SEF348N
SEF709Y
L
EC-409
PREPARATION
< PREPARATION > [MR18DE]
PREPARATION
PREPARATION
Special Service Tools INFOID:0000000009800367
Tool number
Description
Tool name
EG17550000 Measuring ECM signals with a circuit tester
Break-out box
ZZA1194D
PBIA9379J
PBIB3043E
PBIC0198E
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
S-NT653
EC-410
PREPARATION
< PREPARATION > [MR18DE]
Tool name Description
A
Oxygen sensor thread Reconditioning the exhaust system threads before
cleaner installing a new oxygen sensor. Use with anti-
seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for Zirco- EC
nia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for Tita-
nia Oxygen Sensor
C
AEM488
S-NT779
EC-411
COMPONENT PARTS
< SYSTEM DESCRIPTION > [MR18DE]
SYSTEM DESCRIPTION
COMPONENT PARTS
ENGINE CONTROL SYSTEM
ENGINE CONTROL SYSTEM : Component Parts Location INFOID:0000000009800368
PBIB3448E
EC-412
COMPONENT PARTS
< SYSTEM DESCRIPTION > [MR18DE]
No. Component Function
A
Camshaft position sensor (PHASE) EC-416, "Camshaft Position Sensor (PHASE)"
ENGINE COMPARTMENT F
JSBIA3464ZZ
O
Engine front side
: Engine front
P
EC-413
COMPONENT PARTS
< SYSTEM DESCRIPTION > [MR18DE]
No. Component Function
Fuel injector EC-418, "Fuel Injector"
Not applicable —
Not applicable —
Intake valve timing control solenoid valve EC-421, "Intake Valve Timing Control Solenoid Valve"
EXHAUST COMPARTMENT
JSBIA4094ZZ
BODY COMPARTMENT
EC-414
COMPONENT PARTS
< SYSTEM DESCRIPTION > [MR18DE]
EC
H
JSBIA4095ZZ
Inside of fuel tank Periphery of pedals Under of left side fuel tank
I
Fuel level sensor unit, fuel filter and fuel pump assembly EC-419, "Fuel Pump"
L
Stop lamp switch EC-422, "Stop Lamp Switch"
PBIA9222J
EC-415
COMPONENT PARTS
< SYSTEM DESCRIPTION > [MR18DE]
Accelerator Pedal Position Sensor INFOID:0000000009800370
JPBIA5503GB
Cooling fan operates at low and high speed when the current flows in the cooling fan motor.
Refer to EC-433, "COOLING FAN CONTROL : System Description" for cooling fan operation.
Crankshaft Position Sensor (POS) INFOID:0000000009800375
EC-416
COMPONENT PARTS
< SYSTEM DESCRIPTION > [MR18DE]
ECM receives the signals as shown in the figure.
A
EC
JPBIA5503GB
D
Electric Throttle Control Actuator INFOID:0000000009800376
DESCRIPTION
E
Electric throttle control actuator consists of throttle body, throttle valve, throttle control motor and throttle posi-
tion sensor.
JSBIA0270GB
J
PBIB0145E
EC-417
COMPONENT PARTS
< SYSTEM DESCRIPTION > [MR18DE]
Engine Coolant Temperature Sensor INFOID:0000000009800377
SEF594K
<Reference data>
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
PBIA9215J
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec-
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains
open. The ECM controls the injection pulse duration based on
engine fuel needs.
PBIA9664J
EC-418
COMPONENT PARTS
< SYSTEM DESCRIPTION > [MR18DE]
Fuel Pump INFOID:0000000009800384
*: ECM determines the start signal status by the signals of engine speed and battery voltage. C
The ECM activates the fuel pump for a few seconds after the ignition switch is turned ON to improve engine
start ability. If the ECM receives a engine speed signal from the crankshaft position sensor (POS) and cam-
shaft position sensor (PHASE), it knows that the engine is rotating, and causes the pump to operate. If the D
engine speed signal is not received when the ignition switch is ON, the engine stalls. The ECM stops pump
operation and prevents battery discharging, thereby improving safety. The ECM does not directly drive the fuel
pump. It controls the ON/OFF fuel pump relay, which in turn controls the fuel pump.
E
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 1 second.
F
Engine running and cranking Operates.
When engine is stopped Stops in 1.5 seconds.
Except as shown above Stops. G
H
DESCRIPTION
The heated oxygen sensor 1 is placed into the exhaust manifold. It
detects the amount of oxygen in the exhaust gas compared to the
outside air. The heated oxygen sensor 1 has a closed-end tube I
made of ceramic zirconia. The zirconia generates voltage from
approximately 1 V in richer conditions to 0 V in leaner conditions.
The heated oxygen sensor 1 signal is sent to the ECM. The ECM J
adjusts the injection pulse duration to achieve the ideal air-fuel ratio.
The ideal air-fuel ratio occurs near the radical change from 1 V to 0
V.
K
SEF463R
O
SEF288D
EC-419
COMPONENT PARTS
< SYSTEM DESCRIPTION > [MR18DE]
The ECM performs ON/OFF control of the heated oxygen sensor 1 heater corresponding to the engine speed,
amount of intake air and engine coolant temperature.
DESCRIPTION
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas.
Even if switching characteristics of the heated oxygen sensor 2 are
shifted, the air-fuel ratio is controlled to stoichiometric, by the signal
from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1 V in richer conditions to 0 V in leaner con-
ditions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
SEF327R
The ignition signal from the ECM is sent to and amplified by the power transistor. The power transistor turns
ON and OFF the ignition coil primary circuit. This ON/OFF operation induces the proper high voltage in the coil
secondary circuit.
EC-420
COMPONENT PARTS
< SYSTEM DESCRIPTION > [MR18DE]
Intake Air Temperature Sensor INFOID:0000000009800387
A
The intake air temperature sensor is built-into mass air flow sensor
. The sensor detects intake air temperature and transmits a signal
to the ECM. EC
The temperature sensing unit uses a thermistor which is sensitive to
the change in temperature. Electrical resistance of the thermistor
decreases in response to the temperature rise.
C
D
PBIA9559J
<Reference data> E
SEF012P H
M
The knock sensor is attached to the cylinder block. It senses engine
knocking using a piezoelectric element. A knocking vibration from
the cylinder block is sensed as vibrational pressure. This pressure is
converted into a voltage signal and sent to the ECM. N
P
JSBIA0284ZZ
EC-421
COMPONENT PARTS
< SYSTEM DESCRIPTION > [MR18DE]
Mass Air Flow Sensor INFOID:0000000009800391
The mass air flow sensor is placed in the stream of intake air. It
measures the intake flow rate by measuring a part of the entire
intake flow. The mass air flow sensor controls the temperature of the
hot wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater
the heat loss.
Therefore, the electric current supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change.
PBIA9559J
The refrigerant pressure sensor is installed at the condenser of the air conditioner system. The sensor uses an
electrostatic volume pressure transducer to convert refrigerant pressure to voltage. The voltage signal is sent
to ECM, and ECM controls cooling fan system.
PBIB2657E
EC-422
STRUCTURE AND OPERATION
< SYSTEM DESCRIPTION > [MR18DE]
STRUCTURE AND OPERATION
A
Positive Crankcase Ventilation INFOID:0000000009800395
EC
G
PBIB2962E
M
PBIB1588E
EC-423
SYSTEM
< SYSTEM DESCRIPTION > [MR18DE]
SYSTEM
ENGINE CONTROL SYSTEM
ENGINE CONTROL SYSTEM : System Description INFOID:0000000009800396
SYSTEM DIAGRAM
PBIB3300E
EC-424
SYSTEM
< SYSTEM DESCRIPTION > [MR18DE]
SYSTEM DESCRIPTION
ECM controls the engine by various functions. A
Function Reference
EC-429, "MULTIPORT FUEL INJECTION SYSTEM : System De- EC
Fuel injection control
scription"
Electric ignition control EC-431, "ELECTRIC IGNITION SYSTEM : System Description"
EC-435, "INTAKE VALVE TIMING CONTROL : System Descrip- C
Intake valve timing control
tion"
EC-432, "AIR CONDITIONING CUT CONTROL : System Descrip-
Air conditioning cut control
tion" D
Cooling fan control EC-433, "COOLING FAN CONTROL : System Description"
EC-434, "EVAPORATIVE EMISSION SYSTEM : System Descrip-
Evaporative emission E
tion"
EC-436, "WARNING/INDICATOR/CHIME LIST : Warning lamps/
Warning/Indicator/Chime control
Indicator lamps"
CAN communication EC-435, "CAN COMMUNICATION : System Description" F
EC-425
SYSTEM
< SYSTEM DESCRIPTION > [MR18DE]
ENGINE CONTROL SYSTEM : Circuit Diagram INFOID:0000000009800397
JSBIA4099GB
EC-426
SYSTEM
< SYSTEM DESCRIPTION > [MR18DE]
EC
JSBIA4100GB
EC-427
SYSTEM
< SYSTEM DESCRIPTION > [MR18DE]
EC-428
SYSTEM
< SYSTEM DESCRIPTION > [MR18DE]
DTC No. Detected items Engine operating condition in fail-safe mode
A
P1229 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2122 Accelerator pedal position The ECM controls the electric throttle control actuator in regulating the throttle opening
P2123 sensor in order for the idle position to be within +10 degrees. EC
P2127 The ECM regulates the opening speed of the throttle valve to be slower than the normal
P2128 condition.
P2138 So, the acceleration will be poor.
C
MULTIPORT FUEL INJECTION SYSTEM
MULTIPORT FUEL INJECTION SYSTEM : System Description INFOID:0000000009800399
D
SYSTEM DIAGRAM
E
M
JSBIA0607GB
NOTE:
• MAP sensor is not used.
• ECM determines the start signal status by the signals of engine speed and battery voltage. N
• Heated oxygen sensor 2 is not used to control the engine system under normal conditions.
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of O
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from the crankshaft position sensor, camshaft position sen- P
sor and the mass air flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
<Fuel increase>
• During warm-up
EC-429
SYSTEM
< SYSTEM DESCRIPTION > [MR18DE]
• When starting the engine
• During acceleration
• Hot-engine operation
• When selector lever position is changed from N to D (A/T models)
• High-load, high-speed operation
<Fuel decrease>
• During deceleration
• During high engine speed operation
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)
PBIB2953E
The mixture ratio feedback system provides the best air-fuel mixture ratio for drivability and emission control.
The three way catalyst (manifold) can better reduce CO, HC and NOx emissions. This system uses heated
oxygen sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The ECM
adjusts the injection pulse width according to the sensor voltage signal. For more information about heated
oxygen sensor 1, refer to EC-419, "Heated Oxygen Sensor 1". This maintains the mixture ratio within the
range of stoichiometric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching
characteristics of heated oxygen sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
• Open Loop Control
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
- Deceleration and acceleration
- High-load, high-speed operation
- Malfunction of heated oxygen sensor 1 or its circuit
- Insufficient activation of heated sensor 1 at low engine coolant temperature
- High engine coolant temperature
- During warm-up
- After shifting from N to D (A/T models)
- When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from heated oxygen
sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to
the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as orig-
inally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic
changes during operation (i.e., fuel injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes “short-term fuel trim” and “long-term fuel trim”.
“Short-term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from heated oxygen sensor 1 indicates whether the mixture ratio is RICH or LEAN compared
to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an
increase in fuel volume if it is lean.
“Long-term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the “short-term fuel trim” from the central value. Such deviation will occur due to individual engine differ-
ences, wear over time and changes in the usage environment.
EC-430
SYSTEM
< SYSTEM DESCRIPTION > [MR18DE]
FUEL INJECTION TIMING
A
EC
SEF337W
SYSTEM DIAGRAM I
N
JSBIA0608GB
NOTE:
• MAP sensor is not used.
• ECM determines the start signal status by the signals of engine speed and battery voltage. O
SYSTEM DESCRIPTION
Firing order: 1 - 3 - 4 - 2
P
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the
engine. The ignition timing data is stored in the ECM.
The ECM receives information such as the injection pulse width and camshaft position sensor signal. Comput-
ing this information, ignition signals are transmitted to the power transistor.
During the following conditions, the ignition timing is revised by the ECM according to the other data stored in
the ECM.
• At starting
• During warm-up
EC-431
SYSTEM
< SYSTEM DESCRIPTION > [MR18DE]
• At idle
• At low battery voltage
• During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
AIR CONDITIONING CUT CONTROL
AIR CONDITIONING CUT CONTROL : System Description INFOID:0000000009800401
SYSTEM DIAGRAM
JSBIA4110GB
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
This system improves engine operation when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
• When the accelerator pedal is fully depressed.
• When cranking the engine.
• At high engine speeds.
• When the engine coolant temperature becomes excessively high.
• When operating power steering during low engine speed or low vehicle speed.
• When engine speed is excessively low.
• When refrigerant pressure is excessively low or high.
COOLING FAN CONTROL
EC-432
SYSTEM
< SYSTEM DESCRIPTION > [MR18DE]
COOLING FAN CONTROL : System Description INFOID:0000000009800402
A
SYSTEM DIAGRAM
EC
JSBIA3078GB
*: The ECM determines the start signal status by the signals of engine speed and battery voltage. G
SYSTEM DESCRIPTION
ECM controls cooling fan speed corresponding to vehicle speed, engine coolant temperature, refrigerant pres-
sure, air conditioner ON signal. Then control system has 3-step control [HIGH/LOW/OFF]. H
Cooling Fan Operation
PBIB2483E
N
Cooling Fan Relay Operation
The ECM controls cooling fan relays through CAN communication line.
EC-433
SYSTEM
< SYSTEM DESCRIPTION > [MR18DE]
EVAPORATIVE EMISSION SYSTEM : System Description INFOID:0000000009800403
SYSTEM DIAGRAM
JSBIA0611GB
NOTE:
• MAP sensor is not used.
• ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
PBIB3039E
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the
engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is
proportionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.
INTAKE VALVE TIMING CONTROL
EC-434
SYSTEM
< SYSTEM DESCRIPTION > [MR18DE]
INTAKE VALVE TIMING CONTROL : System Description INFOID:0000000009800404
A
SYSTEM DIAGRAM
EC
JSBIA0079GB F
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
G
PBIB3333E
L
This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, engine oil tempera- M
ture and engine coolant temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve
timing (IVT) control solenoid valve depending on driving status. This makes it possible to control the shut/open
timing of the intake valve to increase engine torque in low/mid speed range and output in high-speed range.
N
CAN COMMUNICATION
CAN COMMUNICATION : System Description INFOID:0000000009800409
O
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
P
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
Refer to LAN-32, "CAN COMMUNICATION SYSTEM : CAN Communication Signal Chart", about CAN com-
munication for detail.
WARNING/INDICATOR/CHIME LIST
EC-435
SYSTEM
< SYSTEM DESCRIPTION > [MR18DE]
WARNING/INDICATOR/CHIME LIST : Warning lamps/Indicator lamps INFOID:0000000009800410
EC-436
ON BOARD DIAGNOSTIC (OBD) SYSTEM
< SYSTEM DESCRIPTION > [MR18DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
A
Diagnosis Description INFOID:0000000009800411
This system is an on board diagnostic system that records exhaust emission-related diagnostic information EC
and detects a sensors/actuator-related malfunction. A malfunction is indicated by the malfunction indicator
lamp (MIL) and stored in ECU memory as a DTC.
C
EC-437
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [MR18DE]
DIAGNOSIS SYSTEM (ECM)
DIAGNOSIS DESCRIPTION
DIAGNOSIS DESCRIPTION : 1st Trip Detection Logic and Two Trip Detection Logic
INFOID:0000000009800413
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not illuminate at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL illuminates. The MIL illuminates at the same time when the DTC is stored.
<2nd trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is per-
formed during vehicle operation. Specific on board diagnostic items will cause the ECM to illuminate or blink
the MIL, and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable
EC-438
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [MR18DE]
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority A
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
EC
lowing priorities to update the data.
Priority Items
C
Freeze frame data Misfire — DTC: P0300 – P0304
1
Fuel Injection System Function — DTC: P0171, P0172
2 Except the above items
D
3 1st trip freeze frame data
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was saved in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated E
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st
trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze F
frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the
ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM mem- G
ory is erased.
DIAGNOSIS DESCRIPTION : Counter System INFOID:0000000009800415
H
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
• When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory. I
• When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on.
• The MIL will turn OFF after the vehicle is driven 3 times (driving pattern B) with no malfunction. The drive is
J
counted only when the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs
while counting, the counter will reset.
• The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A) with-
out the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel Injec- K
tion System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times (driving pattern
C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC RESULTS” mode of CON-
SULT will count the number of times the vehicle is driven. L
• The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
COUNTER SYSTEM CHART
M
Items Fuel Injection System Misfire Other
MIL (turns OFF) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no display) 80 (pattern C) 80 (pattern C) 40 (pattern A) N
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B)
1st Trip Freeze Frame Data (clear) *1, *2 *1, *2 1 (pattern B)
O
For details about patterns B and C under “Fuel Injection System” and “Misfire”, see “EXPLANATION FOR
DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYS-
TEM”.
For details about patterns A and B under Other, see “EXPLANATION FOR DRIVING PATTERNS FOR “MIS- P
FIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”.
• *1: Clear timing is at the moment OK is detected.
• *2: Clear timing is when the same malfunction is detected in the 2nd trip.
Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns for “Misfire <Exhaust Quality De-
terioration>”, “Fuel Injection System”
EC-439
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [MR18DE]
JMBIA1417GB
*1: When the same malfunction is de- *2: MIL will turn OFF after vehicle is driv- *3: When the same malfunction is de-
tected in two consecutive trips, MIL en 3 times (pattern B) without any tected in two consecutive trips, the
will light up. malfunctions. DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: The 1st trip DTC and the 1st trip
will not be displayed any longer after the first time, the 1st trip DTC and the freeze frame data will be cleared at
vehicle is driven 80 times (pattern C) 1st trip freeze frame data will be the moment OK is detected.
without the same malfunction. (The stored in ECM.
DTC and the freeze frame data still
remain in ECM.)
*7: When the same malfunction is de- *8: 1st trip DTC will be cleared when ve-
tected in the 2nd trip, the 1st trip hicle is driven once (pattern C) with-
freeze frame data will be cleared. out the same malfunction after DTC
is stored in ECM.
Explanation for Driving Patterns for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection System”
Driving Pattern B
Refer to EC-442, "DIAGNOSIS DESCRIPTION : Driving Pattern".
Driving Pattern C
EC-440
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [MR18DE]
Refer to EC-442, "DIAGNOSIS DESCRIPTION : Driving Pattern".
Example: A
If the stored freeze frame data is as per the following:
Engine speed: 850 rpm, Calculated load value: 30%, Engine coolant temperature: 80°C (176°F)
To be satisfied with driving pattern C, the vehicle should run under the following conditions:
EC
Engine speed: 475 – 1,225 rpm, Calculated load value: 27 – 33%, Engine coolant temperature: more than
70°C (158°F)
Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns Except For “Misfire <Exhaust C
Quality Deterioration>”, “Fuel Injection System”
JMBIA1418GB
EC-441
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [MR18DE]
*1: When the same malfunction is de- *2: MIL will turn OFF after vehicle is driv- *3: When the same malfunction is de-
tected in two consecutive trips, MIL en 3 times (pattern B) without any tected in two consecutive trips, the
will light up. malfunctions. DTC and the freeze frame data will be
stored in ECM.
*4: The DTC and the freeze frame data *5: When a malfunction is detected for *6: 1st trip DTC will be cleared after vehi-
will not be displayed any longer after the first time, the 1st trip DTC and the cle is driven once (pattern B) without
vehicle is driven 40 times (pattern A) 1st trip freeze frame data will be the same malfunction.
without the same malfunction. stored in ECM.
(The DTC and the freeze frame data
still remain in ECM.)
*7: When the same malfunction is de-
tected in the 2nd trip, the 1st trip
freeze frame data will be cleared.
Explanation for Driving Patterns Except for “Misfire <Exhaust Quality Deterioration>”, “Fuel Injection
System”
Driving Pattern A
Refer to EC-442, "DIAGNOSIS DESCRIPTION : Driving Pattern".
Driving Pattern B
Refer to EC-442, "DIAGNOSIS DESCRIPTION : Driving Pattern".
DIAGNOSIS DESCRIPTION : Driving Pattern INFOID:0000000009800416
DRIVING PATTERN A
Driving pattern A means a trip satisfying the following conditions.
• Engine speed reaches 400 rpm or more.
• Engine coolant temperature rises by 20°C (36°F) or more after starting the engine.
• Engine coolant temperature reaches 70°C (158°F) or more.
• The ignition switch is turned from ON to OFF.
NOTE:
• When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern
A.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern A.
DRIVING PATTERN B
Driving pattern B means a trip satisfying the following conditions.
• Engine speed reaches 400 rpm or more.
• Engine coolant temperature reaches 70°C (158°F) or more.
• Vehicle speed of 70 – 120 km/h (44 – 75 MPH) is maintained for 60 seconds or more under the control of
closed loop.
• Vehicle speed of 30 – 60 km/h (19 – 37 MPH) is maintained for 10 seconds or more under the control of
closed loop.
• Under the closed loop control condition, the following state reaches 12 seconds or more in total: Vehicle
speed of 4 km/h (2 MPH) or less with idling condition.
• The state of driving at 10 km/h (7 MPH) or more reaches 10 minutes or more in total.
• A lapse of 22 minutes or more after engine start.
NOTE:
• Drive the vehicle at a constant velocity.
• When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern
B.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern B.
DRIVING PATTERN C
Driving pattern C means operating vehicle as per the following:
The following conditions should be satisfied at the same time:
Engine speed: (Engine speed in the freeze frame data) ±375 rpm
Calculated load value: (Calculated load value in the freeze frame data) x (1±0.1) [%]
Engine coolant temperature condition:
EC-442
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [MR18DE]
• When the freeze frame data shows lower than 70°C (158°F), engine coolant temperature should be lower
than 70°C (158°F). A
• When the freeze frame data shows higher than or equal to 70°C (158°F), engine coolant temperature should
be higher than or equal to 70°C (158°F).
NOTE:
EC
• When the same malfunction is detected regardless of the above vehicle conditions, reset the counter of driv-
ing pattern C.
• When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving
pattern C. C
• The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC is
stored in ECM.
DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL) INFOID:0000000009800418
D
• When detecting a DTC that affects exhaust gas, the exhaust emis-
sion-related control module transmits a malfunction indicator lamp E
signal to ECM via CAN communication line.
ECM prioritizes (MIL: ON/blink) the signal received from the
exhaust emission-related control module and the ECM-stored DTC
that affects exhaust gas and transmits a malfunction indicator lamp F
signal to the combination meter via CAN communication line.
The combination meter turns ON or blinks the MIL, according to
the signal transmitted from ECM, and alerts the driver of malfunc- G
tion detection.
• Control modules that a DTC of MIL ON/Blink is stored (Control
SAT652J
module varies among DTCs.):
- ECM H
- TCM
1. The MIL illuminates when ignition switch is turned ON (engine is not running).
NOTE: I
Check the MIL circuit if MIL does not illuminate. Refer to EC-614, "Component Function Check".
2. When the engine is started, the MIL should go off.
NOTE:
J
If MIL remains ON or continues blinking, a DTC(s) that affects exhaust gas is detected. In this case, Self
diagnosis is required for performing inspection and repair.
On Board Diagnosis Function INFOID:0000000009800419
K
Mixture ratio self-learning value clear Mixture ratio self-learning value can be erased. Refer to EC-490, "Description".
PBIB0092E
EC-444
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [MR18DE]
DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These unidentified codes can be identified by
using the CONSULT or GST. A DTC will be used as an example for how to read a code. A
EC
PBIB3005E
A particular trouble code can be identified by the number of four-digit numeral flashes per the following.
J
Number 0 1 2 3 4 5 6 7 8 9 A B C D E F
Flashes 10 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16
K
The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-sec-
onds) - OFF (0.6-seconds) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-seconds ON and 0.3-seconds OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later L
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-seconds OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal- M
function. Refer to EC-463, "DTC Index".
How to Erase Self-diagnostic Results
By performing this procedure, ECM memory is erased and the following diagnostic information is erased as N
well.
• Diagnostic trouble codes
• 1st trip diagnostic trouble codes
O
• Freeze frame data
• 1st trip freeze frame data
NOTE:
Also, if a battery terminal is disconnected, ECM memory is erased and the diagnostic information as listed P
above is erased. (The amount of time required for erasing may vary from a few seconds to several hours.)
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Set ECM in “self-diagnostic results” mode.
EC-445
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [MR18DE]
6. The diagnostic information has been erased from the backup memory in the ECM.
Fully depress the accelerator pedal and keep it depressed for more than 10 seconds.
7. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
CONSULT Function INFOID:0000000009800420
FUNCTION
EC-446
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [MR18DE]
Freeze frame data
Description
item* A
INT/A TEMP SE [°C]
• The intake air temperature at the moment a malfunction is detected is displayed.
or [°F]
• “Fuel injection system status” at the moment a malfunction is detected is displayed. EC
• One mode in the following is displayed.
Mode2: Open loop due to detected system malfunction
FUEL SYS-B1
Mode3: Open loop due to driving conditions (power enrichment, deceleration enleanment)
Mode4: Closed loop - using oxygen sensor(s) as feedback for fuel control
C
Mode5: Open loop - has not yet satisfied condition to go to closed loop
*: The items are the same as those of 1st trip freeze frame data.
*: The items are the same as those of 1st trip freeze frame data. D
EC-447
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [MR18DE]
Monitor Item Selection
Monitored item Unit MAIN ECU INPUT Description Remarks
SIGNALS SIGNALS
• The signal voltage of the heat-
HO2S2 (B1) V × × ed oxygen sensor 2 is dis-
played.
• Display of heated oxygen
sensor 1 signal during air-fuel
• After turning ON the ignition
ratio feedback control:
switch, “RICH” is displayed
RICH: means the mixture be-
until air-fuel mixture ratio
came “rich”, and control is be-
feedback control begins.
HO2S1 MNTR(B1) RICH/LEAN ing affected toward a leaner
• When the air-fuel ratio feed-
mixture.
back is clamped, the value
LEAN: means the mixture be-
just before the clamping is
came “lean”, and control is
displayed continuously.
being affected toward a rich
mixture.
• Display of heated oxygen
sensor 2 signal:
RICH: means the amount of
• When the engine is
oxygen after three way cata-
HO2S2 MNTR(B1) RICH/LEAN × stopped, a certain value is
lyst is relatively small.
indicated.
LEAN: means the amount of
oxygen after three way cata-
lyst is relatively large.
• The vehicle speed computed
from the vehicle speed signal
VHCL SPEED SE km/h or mph × ×
sent from combination meter
is displayed.
• The power supply voltage of
BATTERY VOLT V
ECM is displayed.
ACCEL SEN 1 • ACCEL SEN 2 signal is con-
• The accelerator pedal posi-
verted by ECM internally.
V tion sensor signal voltage is
ACCEL SEN 2 Thus, it differs from ECM
displayed.
terminal voltage signal.
TP SEN 1-B1 × × • TP SEN 2-B1 signal is con-
• The throttle position sensor verted by ECM internally.
V
TP SEN 2-B1 × × signal voltage is displayed. Thus, it differs from ECM
terminal voltage signal.
• The intake air temperature
(determined by the signal volt-
INT/A TEMP SE °C or °F × ×
age of the intake air tempera-
ture sensor) is displayed.
• Indicates start signal status
[ON/OFF] computed by the • After starting the engine,
START SIGNAL ON/OFF ECM according to the signals [OFF] is displayed regard-
of engine speed and battery less of the starter signal.
voltage.
• Indicates idle position [ON/
OFF] computed by ECM ac-
CLSD THL POS ON/OFF × ×
cording to the accelerator
pedal position sensor signal.
• Indicates [ON/OFF] condition
of the air conditioner switch as
AIR COND SIG ON/OFF × ×
determined by the air condi-
tioner signal.
• Indicates [ON/OFF] condition
P/N POSI SW ON/OFF × × from the park/neutral position
(PNP) switch signal.
EC-448
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [MR18DE]
Monitor Item Selection
Monitored item Unit Description Remarks A
MAIN ECU INPUT
SIGNALS SIGNALS
• [ON/OFF] condition of the
power steering system (deter- EC
PW/ST SIGNAL ON/OFF × ×
mined by the signal sent from
EPS control unit) is indicated.
• Indicates [ON/OFF] condition C
from the electrical load signal.
ON: Rear window defogger
switch is ON and/or lighting
LOAD SIGNAL ON/OFF × × D
switch is in 2nd position.
OFF: Both rear window defog-
ger switch and lighting switch
are OFF.
E
• Indicates [ON/OFF] condition
IGNITION SW ON/OFF × ×
from ignition switch signal.
• Indicates [ON/OFF] condition
HEATER FAN SW ON/OFF × from the heater fan switch sig-
F
nal.
• Indicates [ON/OFF] condition
BRAKE SW ON/OFF from the stop lamp switch sig- G
nal.
• Indicates the actual fuel injec-
• When the engine is
INJ PULSE-B1 msec
tion pulse width compensated
stopped, a certain comput-
H
by ECM according to the input
ed value is indicated.
signals.
• Indicates the ignition timing • When the engine is
I
IGN TIMING BTDC computed by ECM according stopped, a certain value is
to the input signals. indicated.
• Indicates the EVAP canister
purge volume control solenoid J
valve control value computed
PURG VOL C/V % by the ECM according to the
input signals.
• The opening becomes larger
K
as the value increases.
• Indicates [°CA] of intake cam-
INT/V TIM (B1) °CA L
shaft advance angle.
• The control value of the intake
valve timing control solenoid
valve (determined by ECM M
INT/V SOL-B1 according to the input signals)
%
is indicated.
• The advance angle becomes
larger as the value increases. N
• The air conditioner relay con-
trol condition (determined by
AIR COND RLY ON/OFF
ECM according to the input O
signals) is indicated.
• Indicates the fuel pump relay
control condition determined
FUEL PUMP RLY ON/OFF P
by ECM according to the input
signals.
• Indicates the throttle control
motor relay control condition
THRTL RELAY ON/OFF
determined by the ECM ac-
cording to the input signals.
EC-449
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [MR18DE]
Monitor Item Selection
Monitored item Unit MAIN ECU INPUT Description Remarks
SIGNALS SIGNALS
• Indicates the condition of the
cooling fan (determined by
ECM according to the input
COOLING FAN HI/LOW/OFF signals).
HI: High speed operation
LOW: Low speed operation
OFF: Stop
• Indicates [ON/OFF] condition
of heated oxygen sensor 1
HO2S1 HTR (B1) ON/OFF
heater determined by ECM
according to the input signals.
• Indicates [ON/OFF] condition
of heated oxygen sensor 2
HO2S2 HTR (B1) ON/OFF
heater determined by ECM
according to the input signals.
• Indicates the engine speed
I/P PULLY SPD rpm computed from the turbine
revolution sensor signal.
• The vehicle speed computed
VEHICLE SPEED km/h or mph from the vehicle speed signal
sent from TCM is displayed.
• Displays the condition of Idle
Air Volume Learning
YET: Idle air volume learning
IDL A/V LEARN YET/CMPLT has not been performed yet.
CMPLT: Idle air volume learn-
ing has already been per-
formed successfully.
• Indicates the heated oxygen
sensor 1 heater control value
O2SEN HTR DTY %
computed by the ECM ac-
cording to the input signals.
• The signal voltage from the
AC PRESS SEN V refrigerant pressure sensor is
displayed.
THRTL STK CNT B1 — Not used.
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
WORK SUPPORT MODE
Work Item
EC-450
DIAGNOSIS SYSTEM (ECM)
< SYSTEM DESCRIPTION > [MR18DE]
*: This function is not necessary in the usual service procedure.
A
ACTIVE TEST MODE
Test Item
EC
Test item Condition Judgement Check Item (Remedy)
• Engine: Return to the original
• Harness and connectors
trouble condition If trouble symptom disappears, see
FUEL INJECTION • Fuel injector C
• Change the amount of fuel injec- CHECK ITEM.
• Heated oxygen sensor 1
tion using CONSULT.
• Engine: Return to the original
trouble condition D
If trouble symptom disappears, see
IGNITION TIMING • Timing light: Set • Perform Idle Air Volume Learning.
CHECK ITEM.
• Retard the ignition timing using
CONSULT.
E
• Engine: After warming up, idle
• Harness and connectors
the engine.
• Compression
• A/C switch OFF
• Fuel injector F
POWER BALANCE • Shift lever: P or N (A/T), Neutral Engine runs rough or dies.
• Power transistor
(M/T)
• Spark plug
• Cut off each fuel injector signal
• Ignition coil
one at a time using CONSULT.
G
• Ignition switch: ON • Harness and connectors
COOLING FAN* • Turn the cooling fan “LOW”, “HI” Cooling fan moves and stops. • IPDM E/R (Cooling fan relay)
and “OFF” CONSULT. • Cooling fan motor
H
• Engine: Return to the original • Harness and connectors
ENG COOLANT trouble condition If trouble symptom disappears, see • Engine coolant temperature sen-
TEMP • Change the engine coolant tem- CHECK ITEM. sor
perature using CONSULT. • Fuel injector I
• Ignition switch: ON (Engine
stopped)
Fuel pump relay makes the operat- • Harness and connectors
FUEL PUMP RELAY • Turn the fuel pump relay “ON”
ing sound. • Fuel pump relay J
and “OFF” using CONSULT and
listen to operating sound.
• Engine: After warming up, run
engine at 1,500 rpm. K
• Change the EVAP canister Engine speed changes according • Harness and connectors
PURG VOL CONT/V
purge volume control solenoid to the opening percent. • Solenoid valve
valve opening percent using
CONSULT.
L
• Engine: Return to the original
• Harness and connectors
trouble condition If trouble symptom disappears, see
V/T ASSIGN ANGLE • Intake valve timing control sole-
• Change intake valve timing us- CHECK ITEM. M
noid valve
ing CONSULT.
*: Leaving cooling fan OFF with CONSULT while engine is running may cause the engine to overheat.
N
EC-451
ECM
< ECU DIAGNOSIS INFORMATION > [MR18DE]
EC-452
ECM
< ECU DIAGNOSIS INFORMATION > [MR18DE]
MONITOR ITEM CONDITION SPECIFICATION
A
Accelerator pedal: Fully released ON
CLSD THL POS • Ignition switch: ON
Accelerator pedal: Slightly depressed OFF
Air conditioner switch: OFF OFF EC
• Engine: After warming up, idle the
AIR COND SIG Air conditioner switch: ON
engine ON
(Compressor operates.)
Shift lever: P or N (A/T), Neutral (M/T) ON C
P/N POSI SW • Ignition switch: ON
Shift lever: Except above OFF
• Engine: After warming up, idle the Steering wheel: Not being turned OFF
PW/ST SIGNAL D
engine Steering wheel: Being turned ON
Rear window defogger switch: ON
ON
and/or Lighting switch: 2nd
LOAD SIGNAL • Ignition switch: ON E
Rear window defogger switch and light-
OFF
ing switch: OFF
IGNITION SW • Ignition switch: ON → OFF → ON ON → OFF → ON
F
Heater fan: Operating. ON
HEATER FAN SW • Ignition switch: ON
Heater fan: Not operating OFF
Brake pedal: Fully released OFF G
BRAKE SW • Ignition switch: ON
Brake pedal: Slightly depressed ON
• Engine: After warming up Idle 2.0 - 3.0 msec
• Air conditioner switch: OFF H
INJ PULSE-B1 • Shift lever: P or N (A/T), Neutral
(M/T) 2,000 rpm 1.9 - 2.9 msec
• No load
I
• Engine: After warming up Idle 8° - 18° BTDC
• Air conditioner switch: OFF
IGN TIMING • Shift lever: P or N (A/T), Neutral
(M/T) 2,000 rpm 25° - 45° BTDC J
• No load
• Engine: After warming up Idle 0%
• Air conditioner switch: OFF K
PURG VOL C/V • Shift lever: P or N (A/T), Neutral
(M/T) 2,000 rpm 0 - 50%
• No load
L
• Engine: After warming up Idle −5° - 5°CA
• Air conditioner switch: OFF
INT/V TIM (B1) • Shift lever: P or N (A/T), Neutral When revving engine up to 2,000 rpm
(M/T) Approx. 0° - 40°CA
quickly M
• No load
• Engine: After warming up Idle 0% - 2%
• Air conditioner switch: OFF
INT/V SOL (B1) • Shift lever: P or N (A/T), Neutral N
When revving engine up to 2,000 rpm
(M/T) Approx. 0% - 90%
quickly
• No load
Air conditioner switch: OFF OFF O
• Engine: After warming up, idle the
AIR COND RLY Air conditioner switch: ON
engine ON
(Compressor operates)
• For 1 second after turning ignition switch ON P
ON
FUEL PUMP RLY • Engine running or cranking
• Except above conditions OFF
THRTL RELAY • Ignition switch: ON ON
EC-453
ECM
< ECU DIAGNOSIS INFORMATION > [MR18DE]
MONITOR ITEM CONDITION SPECIFICATION
Engine coolant temperature is 97°C
OFF
(207°F) or less
• Engine: After warming up, idle the
Engine coolant temperature is between
COOLING FAN engine LOW
98°C (208°F) and 99°C (210°F)
• Air conditioner switch: OFF
Engine coolant temperature is 100°C
HIGH
(212°F) or more
• Engine: After warming up
ON
HO2S1 HTR (B1) • Engine speed: Below 3,400 rpm
• Engine speed: Above 3,400 rpm OFF
• Below 3,600 rpm after the following conditions are met.
- Engine: After warming up
ON
HO2S2 HTR (B1) - Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under no load
• Engine speed: Above 3,600 rpm OFF
Almost the same speed as the
I/P PULLY SPD • Vehicle speed: More than 20 km/h (12 MPH)
tachometer indication
• Turn drive wheels and compare CONSULT value with the speedometer in- Almost the same speed as the
VEHICLE SPEED
dication. speedometer indication
Idle air volume learning has not been
YET
performed yet.
IDL A/V LEARN • Engine: running
Idle air volume learning has already
CMPLT
been performed successfully.
• Engine coolant temperature when engine started: More than 80°C (176°F)
O2SEN HTR DTY Approx. 30%
• Engine speed: below 3,400 rpm
• Engine: Idle
AC PRESS SEN 1.0 - 4.0V
• Both A/C switch and blower fan switch: ON (Compressor operates)
*: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, they differ from
ECM terminals voltage signal.
*: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM inter-
nally. Thus, they differ from ECM terminals voltage signal.
TERMINAL LAYOUT
PBIA9221J
EC-454
ECM
< ECU DIAGNOSIS INFORMATION > [MR18DE]
Terminal A
Description
No.
CONDITION Value (Approx.)
Input/
+ – Signal name
Output
EC
Approximately 3.2V
F
[Engine is running]
• Warm-up condition
• Engine speed: Below 3,400 rpm.
3 108 Heated oxygen sensor 1
(G) (B) heater
Output G
PBIA8148J
Approximately 1.8V I
PBIA8149J
K
Approximately 10V
[Engine is running]
• Below 3,600 rpm after the following con- L
ditions are met.
- Engine: After warming up
- Keeping the engine speed between
5 59 Heated oxygen sensor 2
Output 3,500 and 4,000 rpm for 1 minute and at M
(G) (O) heater idle for 1 minute under no load
PBIA8148J
EC-455
ECM
< ECU DIAGNOSIS INFORMATION > [MR18DE]
Terminal
Description
No.
CONDITION Value (Approx.)
Input/
+ – Signal name
Output
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
• Idle speed
[Engine is running]
• Engine speed: About 2,000 rpm (More
than 100 seconds after starting engine)
NOTE:
Voltage and Duty percent may vary.
PBIB0520E
10
(B) [Engine is running]
— ECM ground — Body ground
11 • Idle speed
(B)
3 - 5V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on
rpm at idle.
PBIA8164J
13 108
Tachometer signal Input
(L) (B)
3 - 5V
[Engine is running]
• Warm-up condition
• Engine speed: 2,000 rpm.
PBIA8165J
BATTERY VOLTAGE
15 108 [Ignition switch: OFF]
Throttle control motor relay Output (11 - 14V)
(Y) (B)
[Ignition switch: ON] 0 - 1.0V
EC-456
ECM
< ECU DIAGNOSIS INFORMATION > [MR18DE]
Terminal
Description
No. A
CONDITION Value (Approx.)
Input/
+ – Signal name
Output
EC
0 - 0.3V
[Engine is running]
• Warm-up condition
• Idle speed C
NOTE:
17 The pulse cycle changes depending on
(R) rpm at idle.
18 Ignition signal No. 1 D
(LG) 108 Ignition signal No. 2 PBIA9265J
Output
21 (B) Ignition signal No. 4
0.2 - 0.5V
(G) Ignition signal No. 3
22 E
(SB) [Engine is running]
• Warm-up condition
• Engine speed: 2,500 rpm.
F
PBIA9266J
N
PBIA4943J
[Engine is running]
[Ignition switch: OFF]
0 - 1.0V O
• For a few seconds after turning ignition
32 108 ECM relay switch OFF
Output
(P) (B) (Self shut-off)
[Ignition switch: OFF]
BATTERY VOLTAGE
• More than a few seconds after turning
(11 - 14V)
P
ignition switch OFF
EC-457
ECM
< ECU DIAGNOSIS INFORMATION > [MR18DE]
Terminal
Description
No.
CONDITION Value (Approx.)
Input/
+ – Signal name
Output
[Ignition switch: ON]
• Engine stopped
More than 0.36V
• Shift lever: D (A/T), 1st (M/T)
33 36 • Accelerator pedal: Fully released
Throttle position sensor 1 Input
(LG) (Y) [Ignition switch: ON]
• Engine stopped
Less than 4.75V
• Shift lever: D (A/T), 1st (M/T)
• Accelerator pedal: Fully depressed
[Ignition switch: ON]
• Engine stopped
Less than 4.75V
• Shift lever: D (A/T), 1st (M/T)
34 36 • Accelerator pedal: Fully released
Throttle position sensor 2 Input
(O) (Y) [Ignition switch: ON]
• Engine stopped
More than 0.36V
• Shift lever: D (A/T), 1st (M/T)
• Accelerator pedal: Fully depressed
36 Sensor ground
— — — —
(Y) (Throttle position sensor)
37 40 [Engine is running]
Knock sensor Input Approximately 2.5V
(W) (—) • Idle speed
Approximately 0 - 4.8V
38 44 Engine coolant temperature
Input [Engine is running] Output voltage varies with engine
(P) (B) sensor
coolant temperature.
40 Sensor ground
— — — —
(—) (Knock sensor)
[Engine is running]
• Warm-up condition
41 48
Refrigerant pressure sensor Input • Both A/C switch and blower fan switch: 1.0 - 4.0V
(GR) (BR)
ON
(Compressor operates.)
Sensor ground
44
— (Engine coolant temperature — — —
(B)
sensor)
[Ignition switch: ON]
Approximately 0.4V
• Engine stopped
[Engine is running]
• Warm-up condition 0.8 - 1.1V
45 52
Mass air flow sensor Input • Idle speed
(G) (LG)
[Engine is running] 0.8 - 1.1 to Approximately 2.4V
• Warm-up condition (Check for linear voltage rise in re-
• Engine is revving from idle to about sponse to engine being increased
4,000 rpm to about 4,000 rpm.)
Approximately 0 - 4.8V
46 52 Intake air temperature
Input [Engine is running] Output voltage varies with intake
(V) (LG) sensor
air temperature.
Sensor ground
48
— (Refrigerant pressure sen- — — —
(BR)
sor)
[Engine is running]
49 56 0 - Approximately 1.0V
Heated oxygen sensor 1 Input • Warm-up condition
(SB) (P) (Periodically change)
• Engine speed: 2,000 rpm
EC-458
ECM
< ECU DIAGNOSIS INFORMATION > [MR18DE]
Terminal
Description
No. A
CONDITION Value (Approx.)
Input/
+ – Signal name
Output
[Engine is running] EC
• Revving engine from idle to 3,000 rpm
quickly after the following conditions are
50 59 met.
(W) (O)
Heated oxygen sensor 2 Input
- Engine: After warming up
0 - Approximately 1.0V C
- Keeping the engine speed between
3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load D
52 Sensor ground
— — — —
(LG) (Mass air flow sensor)
Sensor ground E
55
— (Intake air temperature sen- — — —
(O)
sor)
56 Sensor ground
(P)
—
(Heated oxygen sensor 1)
— — — F
59 Sensor ground
— — — —
(O) (Heated oxygen sensor 2)
G
Approximately 4.0V
[Engine is running]
• Warm-up condition
• Idle speed H
NOTE:
The pulse cycle changes depending on
rpm at idle.
I
PBIB2998E
61 62 Crankshaft position sensor
Input
(W) (R) (POS)
Approximately 4.0V
J
[Engine is running]
• Engine speed: 2,000 rpm
K
PBIB2999E
Sensor ground
L
62
— [Crankshaft position sensor — — —
(R)
(POS)]
Sensor ground M
63
— [Camshaft position sensor — — —
(BR)
(PHASE)]
EC-459
ECM
< ECU DIAGNOSIS INFORMATION > [MR18DE]
Terminal
Description
No.
CONDITION Value (Approx.)
Input/
+ – Signal name
Output
1.0 - 2.0V
[Engine is running]
• Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on
rpm at idle.
[Engine is running]
• Engine speed: 2,000 rpm.
PBIB2987E
7 - 10V
73 108 Intake valve timing control
Output [Engine is running]
(P) (B) solenoid valve
• Warm-up condition
• When revving engine up to 2,000 rpm
quickly
PBIA4937J
EC-460
ECM
< ECU DIAGNOSIS INFORMATION > [MR18DE]
Terminal
Description
No. A
CONDITION Value (Approx.)
Input/
+ – Signal name
Output
[Ignition switch: OFF] EC
Approximately 0V
99 108 • Brake pedal: Fully released
Stop lamp switch Input
(R) (B) [Ignition switch: OFF] BATTERY VOLTAGE
• Brake pedal: Slightly depressed (11 - 14V) C
Sensor power supply
102 104
(Accelerator pedal position — [Ignition switch: ON] Approximately 5V
(V) (Y)
sensor 2) D
[Ignition switch: ON]
• Engine stopped 0.3 - 0.6V
103 104 Accelerator pedal position • Accelerator pedal: Fully released
Input E
(GR) (Y) sensor 2 [Ignition switch: ON]
• Engine stopped 1.95 - 2.4V
• Accelerator pedal: Fully depressed
Sensor ground
F
104
— (Accelerator pedal position — — —
(Y)
sensor 2)
105 108 BATTERY VOLTAGE G
Power supply for ECM Input [Ignition switch: ON]
(G) (B) (11 - 14V)
Sensor power supply
106 111
(Accelerator pedal position — [Ignition switch: ON] Approximately 5V H
(BR) (SB)
sensor 1)
108 [Engine is running]
— ECM ground — Body ground
(B) • Idle speed
I
[Ignition switch: ON]
• Engine stopped 0.6 - 0.9V
110 111 Accelerator pedal position • Accelerator pedal: Fully released
Input J
(G) (SB) sensor 1 [Ignition switch: ON]
• Engine stopped 3.9 - 4.7V
• Accelerator pedal: Fully depressed
Sensor ground K
111
— (Accelerator pedal position — — —
(SB)
sensor 1)
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
L
M
NON DTC RELATED ITEM
EC-461
ECM
< ECU DIAGNOSIS INFORMATION > [MR18DE]
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
EC-462
ECM
< ECU DIAGNOSIS INFORMATION > [MR18DE]
L
×:Applicable —: Not applicable
EC-463
ECM
< ECU DIAGNOSIS INFORMATION > [MR18DE]
×:Applicable —: Not applicable
EC-464
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [MR18DE]
WIRING DIAGRAM A
ENGINE CONTROL SYSTEM
Wiring Diagram INFOID:0000000009800426
EC
JRBWC3422GB
EC-465
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [MR18DE]
JRBWC3423GB
EC-466
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [MR18DE]
EC
JRBWC3424GB
EC-467
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [MR18DE]
JRBWC3425GB
EC-468
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [MR18DE]
EC
JRBWC3426GB
EC-469
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [MR18DE]
JRBWC3427GB
EC-470
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [MR18DE]
EC
JRBWC3442GB
EC-471
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [MR18DE]
JRBWC3443GB
EC-472
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [MR18DE]
EC
JRBWC3444GB
EC-473
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [MR18DE]
JRBWC3445GB
EC-474
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [MR18DE]
EC
JRBWC3446GB
EC-475
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [MR18DE]
JRBWC3447GB
EC-476
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [MR18DE]
EC
JRBWC3448GB
EC-477
ENGINE CONTROL SYSTEM
< WIRING DIAGRAM > [MR18DE]
JRBWC3457GB
EC-478
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [MR18DE]
BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORKFLOW
Work Flow INFOID:0000000009800427
EC
OVERALL SEQUENCE
C
JSBIA1228GB
DETAILED FLOW
EC-479
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [MR18DE]
>> GO TO 2.
2.CHECK DTC
1. Check DTC.
2. Perform the following procedure if DTC is displayed.
- Record DTC and freeze frame data. (Print them out with CONSULT or GST.)
- Erase DTC.
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
(Symptom Table is useful. Refer to EC-619, "Symptom Table".)
3. Check related service bulletins for information.
Is any symptom described and is any DTC detected?
Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4.
Symptom is not described, DTC is detected>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MIL ON).
Also study the normal operation and fail safe related to the symptom. Refer to EC-623, "Description" and EC-
461, "Fail Safe".
Diagnostic Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
Also study the normal operation and fail safe related to the symptom. Refer to EC-623, "Description" and EC-
461, "Fail Safe".
Diagnostic Work Sheet is useful to verify the incident.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC CONFIRMATION PROCEDURE for the displayed DTC, and then make sure that DTC is
detected again.
If two or more DTCs are detected, refer to EC-462, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.
NOTE:
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service
Manual. This simplified check procedure is an effective alternative though DTC cannot be detected during
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR-
MATION PROCEDURE.
Is DTC detected?
YES >> GO TO 10.
NO >> Check according to GI-40, "Intermittent Incident".
6.PERFORM BASIC INSPECTION
Perform EC-491, "Work Procedure".
Do you have CONSULT?
EC-480
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [MR18DE]
YES >> GO TO 7.
NO >> GO TO 9. A
7.PERFORM “SPEC” IN DATA MONITOR MODE
With CONSULT EC
Make sure that “MAS A/F SE-B1”, “B/FUEL SCHDL” and “A/F ALPHA-B1” are within the SP value in “SPEC”
of “DATA MONITOR” mode with CONSULT. Refer to EC-497, "Component Function Check".
Is the measurement value within the SP value?
C
YES >> GO TO 9.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART BY TROUBLE DIAGNOSIS - SPECIFICATION VALUE D
Detect malfunctioning part according to EC-498, "Diagnosis Procedure".
Is malfunctioning part detected?
YES >> GO TO 11. E
NO >> GO TO 9.
9.DETECT MALFUNCTIONING SYSTEM BY SYMPTOM TABLE
F
Detect malfunctioning system according to EC-619, "Symptom Table" based on the confirmed symptom in
step 4, and determine the trouble diagnosis order based on possible causes and symptom.
G
>> GO TO 10.
10.DETECT MALFUNCTIONING PART BY DIAGNOSIS PROCEDURE
Inspect according to Diagnosis Procedure of the system. H
NOTE:
The Diagnosis Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnosis Procedure. For details, refer to GI-42, "Circuit Inspec- I
tion".
Is malfunctioning part detected?
YES >> GO TO 11. J
NO >> Monitor input data from related sensors or check the voltage of related ECM terminals using CON-
SULT. Refer to EC-452, "Reference Value".
11.REPAIR OR REPLACE THE MALFUNCTIONING PART K
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replace-
ment. L
3. Check DTC. If DTC is displayed, erase it.
>> GO TO 12. M
12.FINAL CHECK
When DTC was detected in step 2, perform DTC CONFIRMATION PROCEDURE or Component Function N
Check again, and then make sure that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
O
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 10.
YES-2 >> Symptom remains: GO TO 6.
NO >> Before returning the vehicle to the customer, make sure to erase unnecessary DTC in ECM. Refer P
to EC-446, "CONSULT Function".
Diagnostic Work Sheet INFOID:0000000009800428
DESCRIPTION
EC-481
DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION > [MR18DE]
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the WORKSHEET SAMPLE
below in order to organize all the information for troubleshooting.
Some conditions may cause the MIL to come on steady or blink and
DTC to be detected. Examples:
Vehicle ran out of fuel, which caused the engine to misfire.
SEF907L
WORKSHEET SAMPLE
MTBL0017
EC-482
SERVICE AFTER REPLACING OR REMOVING ENGINE PARTS
< BASIC INSPECTION > [MR18DE]
SERVICE AFTER REPLACING OR REMOVING ENGINE PARTS
A
Description INFOID:0000000009800429
EC-483
ADDITIONAL SERVICE WHEN REPLACING ECM
< BASIC INSPECTION > [MR18DE]
ADDITIONAL SERVICE WHEN REPLACING ECM
Description INFOID:0000000009800430
When replacing ECM, the following procedure must be performed. (For details, refer to EC-484, "Work Proce-
dure".)
PROGRAMMING OPERATION
NOTE:
After replacing with a blank ECM, programming is required to write ECM information. Be sure to follow the pro-
cedure to perform the programming.
Work Procedure INFOID:0000000009800431
>> GO TO 3.
3.PERFORM ECM PROGRAMMING
After replacing ECM, perform the ECM programming. Refer to CONSULT Operation Manual.
NOTE:
• Refer to EC-628, "Removal and Installation" for replacement of ECM.
• During programming, maintain the following conditions:
- Ignition switch: ON
- Electric load: OFF
- Brake pedal: Not depressed
- Battery voltage: 12 – 13.5 V (Be sure to check the value of battery voltage by selecting “BATTERY VOLT” in
“Data monitor” of CONSULT.)
>> GO TO 5.
4.REPLACE ECM
Replace ECM. Refer to EC-628, "Removal and Installation".
>> GO TO 5.
5.PERFORM INITIALIZATION OF NATS SYSTEM AND REGISTRATION OF ALL NATS IGNITION KEY IDS
Refer to SEC-38, "Work Procedure" (With intelligent key system), SEC-92, "Work Procedure" (Without intelli-
gent key system).
>> GO TO 6.
6.PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
Refer to EC-486, "Work Procedure".
EC-484
ADDITIONAL SERVICE WHEN REPLACING ECM
< BASIC INSPECTION > [MR18DE]
>> GO TO 7. A
7.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Refer to EC-487, "Work Procedure". EC
>> GO TO 8.
8.PERFORM IDLE AIR VOLUME LEARNING C
EC-485
ACCELERATOR PEDAL RELEASED POSITION LEARNING
< BASIC INSPECTION > [MR18DE]
ACCELERATOR PEDAL RELEASED POSITION LEARNING
Description INFOID:0000000009800432
Accelerator Pedal Released Position Learning is a function of ECM to learn the fully released position of the
accelerator pedal by monitoring the accelerator pedal position sensor output signal. It must be performed each
time harness connector of accelerator pedal position sensor or ECM is disconnected.
Work Procedure INFOID:0000000009800433
1.START
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
>> END
EC-486
THROTTLE VALVE CLOSED POSITION LEARNING
< BASIC INSPECTION > [MR18DE]
THROTTLE VALVE CLOSED POSITION LEARNING
A
Description INFOID:0000000009800434
Throttle Valve Closed Position Learning is a function of ECM to learn the fully closed position of the throttle EC
valve by monitoring the throttle position sensor output signal. It must be performed each time harness connec-
tor of electric throttle control actuator or ECM is disconnected or electric throttle control actuator inside is
cleaned.
C
Work Procedure INFOID:0000000009800435
1.START D
With CONSULT
1. Turn ignition switch ON.
2. Select “CLSD THL POS LEARN” in “WORK SUPPORT” mode. E
3. Follow the instructions on the CONSULT display.
4. Turn ignition switch OFF and wait at least 10 seconds.
Check that throttle valve moves during the above 10 seconds by confirming the operating sound.
F
Without CONSULT
1. Start the engine.
NOTE:
Engine coolant temperature is 25°C (77°F) or less before engine starts. G
2. Warm up the engine.
NOTE:
Raise engine coolant temperature until it reaches 65°C (149°F) or more. H
3. Turn ignition switch OFF and wait at least 10 seconds.
Check that throttle valve moves during the above 10 seconds by confirming the operating sound.
I
>> END
EC-487
IDLE AIR VOLUME LEARNING
< BASIC INSPECTION > [MR18DE]
IDLE AIR VOLUME LEARNING
Description INFOID:0000000009800436
Idle Air Volume Learning is a function of ECM to learn the idle air volume that keeps each engine idle speed
within the specific range. It must be performed under any of the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
Work Procedure INFOID:0000000009800437
1.PRECONDITIONING
Make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
• Battery voltage: More than 12.9 V (At idle)
• Engine coolant temperature: 70 - 100°C (158 - 212°F)
• Selector lever: P or N (A/T), Neutral (M/T)
• Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
- For vehicles equipped with daytime light systems, perform one of the following procedures before
starting engine not to illuminate headlamps.
• Apply parking brake
• Set lighting switch to the 1st position
• Steering wheel: Neutral (Straight-ahead position) position
• Vehicle speed: Stopped
• Transmission: Warmed-up
- A/T models
• With CONSULT: Drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “TRANSMISSION” sys-
tem indicates less than 0.9 V.
• Without CONSULT: Drive vehicle for 10 minutes.
- M/T models
• Drive vehicle for 10 minutes.
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.IDLE AIR VOLUME LEARNING
With CONSULT
1. Perform ACCELERATOR PEDAL RELEASED POSITION LEARNING. Refer to EC-486, "Work Proce-
dure".
2. Perform THROTTLE VALVE CLOSED POSITION LEARNING. Refer to EC-487, "Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode with CONSULT.
5. Touch “START” and wait 20 seconds.
Is “CMPLT” displayed on CONSULT screen?
YES >> GO TO 4.
NO >> GO TO 5.
3.IDLE AIR VOLUME LEARNING
Without CONSULT
NOTE:
• It is better to count the time accurately with a clock.
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform ACCELERATOR PEDAL RELEASED POSITION LEARNING. Refer to EC-486, "Work Proce-
dure".
2. Perform THROTTLE VALVE CLOSED POSITION LEARNING. Refer to EC-487, "Work Procedure".
3. Start engine and warm it up to normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
EC-488
IDLE AIR VOLUME LEARNING
< BASIC INSPECTION > [MR18DE]
5. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
6. Repeat the following procedure quickly five times within 5 seconds. A
- Fully depress the accelerator pedal.
- Fully release the accelerator pedal.
7. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops
EC
blinking and turned ON.
8. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
9. Start engine and let it idle.
10. Wait 20 seconds. C
SEC897C F
>> GO TO 4.
4.CHECK IDLE SPEED AND IGNITION TIMING G
Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifi-
cations.
H
For specification, refer to EC-629, "Idle Speed" and EC-629, "Ignition Timing".
Is the inspection result normal?
YES >> INSPECTION END
I
NO >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following J
• Check that throttle valve is fully closed.
• Check PCV valve operation.
• Check that downstream of throttle valve is free from air leakage. K
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace malfunctioning part. L
6.DETECT MALFUNCTIONING PART
Engine component parts and their installation condition are questionable. Check and eliminate the cause of
the incident. M
It is useful to perform “TROUBLE DIAGNOSIS - SPECIFICATION VALUE”. Refer to EC-497, "Description".
If any of the following conditions occur after the engine has started, eliminate the cause of the incident and
perform Idle Air Volume Learning all over again: N
• Engine stalls.
• Erroneous idle.
O
>> INSPECTION END
EC-489
MIXTURE RATIO SELF-LEARNING VALUE CLEAR
< BASIC INSPECTION > [MR18DE]
MIXTURE RATIO SELF-LEARNING VALUE CLEAR
Description INFOID:0000000009800438
This describes how to erase the mixture ratio self-learning value. For the actual procedure, follow the instruc-
tions in “Diagnosis Procedure”.
Work Procedure INFOID:0000000009800439
1.START
With CONSULT
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT.
3. Clear mixture ratio self-learning value by touching “CLEAR”.
With GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector.
4. Restart engine and let it idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness connector.
6. Select Service $03 with GST. Make sure DTC P0102 is detected.
7. Select Service $04 with GST to erase the DTC P0102.
>> END
EC-490
BASIC INSPECTION
< BASIC INSPECTION > [MR18DE]
BASIC INSPECTION
A
Work Procedure INFOID:0000000009800440
1.INSPECTION START EC
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following: C
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
D
- Hoses and ducts for leaks
- Air cleaner clogging
- Gasket
3. Confirm that electrical or mechanical loads are not applied. E
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF. F
SEF983U
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm. G
I
SEF976U
J
5. Run engine at about 2,000 rpm for about 2 minutes under no
load.
6. Make sure that no DTC is displayed with CONSULT or GST.
Is any DTC detected? K
YES >> GO TO 2.
NO >> GO TO 3.
L
M
SEF977U
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure. N
>> GO TO 3
O
3.CHECK TARGET IDLE SPEED
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
P
EC-491
BASIC INSPECTION
< BASIC INSPECTION > [MR18DE]
2. Rev engine (2,000 to 3,000 rpm) two or three times under no
load, then run engine at idle speed for about 1 minute.
3. Check idle speed.
For procedure, refer to EC-624, "Inspection".
For specification, refer to EC-629, "Idle Speed".
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 4.
PBIA8513J
>> GO TO 5.
5.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-487, "Work Procedure".
>> GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-488, "Work Procedure".
Is Idle Air Volume Learning carried out successfully?
YES >> GO TO 7.
NO >> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4.
7.CHECK TARGET IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
For procedure, refer to EC-624, "Inspection".
For specification, refer to EC-629, "Idle Speed".
>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
EC-492
BASIC INSPECTION
< BASIC INSPECTION > [MR18DE]
2. Check ignition timing with a timing light.
A
: Timing indicator
PBIB3263E
1. Stop engine.
2. Perform EC-486, "Work Procedure".
E
>> GO TO 12.
12.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING F
Perform EC-487, "Work Procedure".
G
>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-488, "Work Procedure". H
Is idle air volume learning carried out successfully?
YES >> GO TO 14.
NO >> Follow the instruction of IDLE AIR VOLUME LEARNING. Then GO TO 4. I
14.CHECK TARGET IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature. J
2. Check idle speed.
For procedure, refer to EC-624, "Inspection".
For specification, refer to EC-629, "Idle Speed".
K
Is the inspection result normal?
YES >> GO TO 15.
NO >> GO TO 17.
L
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. M
: Timing indicator
PBIB3263E P
16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-184, "Inspection".
Is the inspection result normal?
YES >> GO TO 17.
NO >> Repair the timing chain installation. Then GO TO 4.
EC-493
BASIC INSPECTION
< BASIC INSPECTION > [MR18DE]
>> GO TO 4.
19.INSPECTION END
If ECM is replaced during this BASIC INSPECTION procedure, perform EC-484, "Work Procedure".
EC-494
FUEL PRESSURE CHECK
< BASIC INSPECTION > [MR18DE]
FUEL PRESSURE CHECK
A
Work Procedure INFOID:0000000009800441
CAUTION:
• Use suitable fuel hose for fuel pressure check (genuine
NISSAN fuel hose without quick connector). PBIB2982E O
• To avoid unnecessary force or tension to hose, use mod-
erately long fuel hose for fuel pressure check.
• Do not use the fuel hose for checking fuel pressure with damage or cracks on it. P
• Use Pressure Gauge to check fuel pressure.
3. Remove fuel hose.
CAUTION:
Do not twist or kink fuel hose because it is plastic hose.
EC-495
FUEL PRESSURE CHECK
< BASIC INSPECTION > [MR18DE]
4. Connect fuel hose for fuel pressure check to fuel tube (engine
side) with clamp as shown in the figure.
: No.2 spool
CAUTION:
• Wipe off oil or dirt from hose insertion part using cloth
moistened with gasoline.
• Apply proper amount of gasoline between top of the fuel
tube and No.1 spool .
• Insert fuel hose for fuel pressure check until it touches
PBIB2983E
the No.1 spool on fuel tube.
• Use NISSAN genuine hose clamp (part number: 16439 N4710 or 16439 40U00).
• When reconnecting fuel line, always use new clamps.
• Use a torque driver to tighten clamps.
• Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08 in).
EC-496
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
DTC/CIRCUIT DIAGNOSIS A
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Description INFOID:0000000009800445
EC
The specification (SP) value indicates the tolerance of the value that is displayed in “SPEC” of “DATA MONI-
TOR” mode of CONSULT during normal operation of the Engine Control System. When the value in “SPEC” of
“DATA MONITOR” mode is within the SP value, the Engine Control System is confirmed OK. When the value C
in “SPEC” of “DATA MONITOR” mode is NOT within the SP value, the Engine Control System may have one
or more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the D
MIL.
The SP value will be displayed for the following three items:
• B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc-
tion) E
• A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
• MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
F
Component Function Check INFOID:0000000009800446
1.START
G
Make sure that all of the following conditions are satisfied.
• Vehicle driven distance: More than 5,000 km (3,107 miles)
• Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2, 14.25 - 15.12 psi) H
• Atmospheric temperature: 20 - 30°C (68 - 86°F)
• Engine coolant temperature: 75 - 95°C (167 - 203°F)
• Transmission: Warmed-up
- A/T models: After the engine is warmed up to normal operating temperature, drive vehicle until “FLUID I
TEMP SE” (A/T fluid temperature sensor signal) indicates more than 60°C (140°F).
- M/T models: After the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
• Electrical load: Not applied J
- Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
• Engine speed: Idle
K
>> GO TO 2.
2.PERFORM “SPEC” OF “DATA MONITOR” MODE L
With CONSULT
NOTE:
Perform “SPEC” in “DATA MONITOR” mode in maximum scale display. M
1. Perform EC-491, "Work Procedure".
2. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode
with CONSULT.
N
3. Make sure that monitor items are within the SP value.
Is the inspection result normal?
YES >> END O
NO >> Proceed to EC-498, "Diagnosis Procedure".
EC-497
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
Diagnosis Procedure INFOID:0000000009800447
OVERALL SEQUENCE
PBIB2384E
EC-498
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
EC
PBIB3213E
DETAILED PROCEDURE P
1.CHECK “A/F ALPHA-B1”
With CONSULT
1. Start engine.
2. Confirm that the testing conditions are met. Refer to EC-497, "Component Function Check".
3. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
EC-499
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
NOTE:
Check “A/F ALPHA-B1” for approximately 1 minute because it may fluctuate. It is NG if the indication is
out of the SP value even a little.
Is the measurement value within the SP value?
YES >> GO TO 17.
NO-1 >> Less than the SP value: GO TO 2.
NO-2 >> More than the SP value: GO TO 3.
2.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> GO TO 4.
NO >> More than the SP value: GO TO 19.
3.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> GO TO 6.
NO-1 >> More than the SP value: GO TO 6.
NO-2 >> Less than the SP value: GO TO 25.
4.CHECK “A/F ALPHA-B1”
1. Stop the engine.
2. Disconnect PCV hose, and then plug it.
3. Start engine.
4. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> GO TO 5.
NO >> GO TO 6.
5.CHANGE ENGINE OIL
1. Stop the engine.
2. Change engine oil.
NOTE:
This symptom may occur when a large amount of gasoline is mixed with engine oil because of driving
conditions (such as when engine oil temperature does not rise enough since a journey distance is too
short during winter). The symptom will not be detected after changing engine oil or changing driving con-
dition.
EC-500
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
>> GO TO 14. P
14.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
EC-501
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
NO >> GO TO 15.
15.DISCONNECT AND RECONNECT ECM HARNESS CONNECTOR
1. Stop the engine.
2. Disconnect ECM harness connector.
3. Check pin terminal and connector for damage, and then reconnect it.
>> GO TO 16.
16.CHECK “A/F ALPHA-B1”
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-619, "Symptom Table".
17.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO-1 >> More than the SP value: GO TO 18.
NO-2 >> Less than the SP value: GO TO 25.
18.DETECT MALFUNCTIONING PART
1. Check for the cause of large engine friction. Refer to the following.
- Engine oil level is too high
- Engine oil viscosity
- Belt tension of power steering, alternator, A/C compressor, etc. is excessive
- Noise from engine
- Noise from transmission, etc.
2. Check for the cause of insufficient combustion. Refer to the following.
- Valve clearance malfunction
- Intake valve timing control function malfunction
- Camshaft sprocket installation malfunction, etc.
EC-502
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
2. Disconnect mass air flow sensor harness connector.
3. Check pin terminal and connector for damage and then reconnect it again. A
>> GO TO 22.
22.CHECK “A/F ALPHA-B1” EC
1. Start engine.
2. Select “A/F ALPHA-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within
C
the SP value.
Is the measurement value within the SP value?
YES >> Detect malfunctioning part of mass air flow sensor circuit and repair it. Refer to EC-511, "DTC D
Description". Then GO TO 29.
NO >> GO TO 23.
23.CHECK “MAS A/F SE-B1” E
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value.
Is the measurement value within the SP value? F
YES >> GO TO 24.
NO >> More than the SP value: Replace mass air flow sensor (Refer to EM-155, "Removal and Installa-
tion"), and then GO TO 29. G
24.REPLACE ECM
1. Replace ECM. Refer to EC-628, "Removal and Installation".
2. Perform EC-484, "Work Procedure". H
>> GO TO 29.
I
25.CHECK INTAKE SYSTEM
Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
• Crushed air ducts J
• Malfunctioning seal of air cleaner element
• Uneven dirt of air cleaner element
• Improper specification of intake air system
K
Is the inspection result normal?
YES >> GO TO 27.
NO >> Repair or replace malfunctioning part, and then GO TO 26.
L
26.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the
SP value. M
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Less than the SP value: GO TO 27. N
27.CHECK “MAS A/F SE-B1”
Select “MAS A/F SE-B1” in “SPEC” of “DATA MONITOR” mode, and make sure that the indication is within the O
SP value.
Is the measurement value within the SP value?
YES >> GO TO 28. P
NO >> Less than the SP value: Replace mass air flow sensor (Refer to EM-155, "Removal and Installa-
tion"), and then GO TO 30.
28.CHECK INTAKE SYSTEM
Check for the cause of air leak after the mass air flow sensor. Refer to the following.
• Disconnection, looseness, and cracks in air duct
• Looseness of oil filler cap
• Disconnection of oil level gauge
EC-503
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
• Open stuck, breakage, hose disconnection, or cracks of PCV valve
• Disconnection or cracks of EVAP purge hose, open stuck of EVAP canister purge volume control solenoid
valve
• Malfunctioning seal of rocker cover gasket
• Disconnection, looseness, or cracks of hoses, such as vacuum hose, connecting to intake air system parts
• Malfunctioning seal of intake air system, etc.
>> GO TO 30.
29.CHECK “A/F ALPHA-B1” AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1” and “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and make sure that
each indication is within the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-619, "Symptom Table".
30.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and then make sure that the indication is
within the SP value.
Is the measurement value within the SP value?
YES >> INSPECTION END
NO >> Detect malfunctioning part according to EC-619, "Symptom Table".
EC-504
POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
POWER SUPPLY AND GROUND CIRCUIT
A
Diagnosis Procedure INFOID:0000000009800448
+
ECM − Continuity F
Connector Terminal
10
F25 G
11 Ground Existed
E19 108
3. Also check harness for short to power. H
Is the inspection result normal?
YES >> GO TO 3.
NO >> Check the following. I
• Harness connectors E8, F1
• Harness for open or short between ECM and ground
3.CHECK ECM POWER SUPPLY CIRCUIT - 1 J
1. Reconnect ECM harness connectors.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON. K
4. Check the voltage between ECM harness connectors as follows.
ECM L
+ − Condition Voltage
Connector Terminal Connector Terminal
M
• Ignition switch: OFF
• A few seconds after turning igni- 0 − 1.0 V
tion switch OFF
F25 32 E19 108
• Ignition switch: OFF N
• More than a few seconds after Battery voltage
turning ignition switch OFF
Is the inspection result normal? O
YES >> GO TO 4.
NO >> GO TO 7.
4.CHECK ECM POWER SUPPLY CIRCUIT - 2 P
EC-505
POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
ECM
+ − Condition Voltage
Connector
Terminal
Ignition switch: ON Battery voltage
E19 93 108
Ignition switch: OFF 0V
Is the inspection result normal?
YES >> GO TO 5.
NO >> GO TO 9.
5.CHECK ECM POWER SUPPLY CIRCUIT - 3
Check the voltage between ECM harness connectors as follows.
ECM
+ − Condition Voltage
Connector
Terminal
E19 105 108 Ignition switch: ON Battery voltage
Is the inspection result normal?
YES >> GO TO 6.
NO >> GO TO 11.
6.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation".
NO >> Repair or replace error-detected parts.
7.CHECK FUSE
1. Turn ignition switch OFF.
2. Disconnect 20A fuse (No. 43) from IPDM E/R.
3. Check the fuse.
Is the inspection result normal?
YES >> GO TO 8.
NO >> Replace the fuse.
8.CHECK ECM POWER SUPPLY CIRCUIT - 2
1. Disconnect ECM harness connectors.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and ECM harness connector.
+ −
IPDM E/R ECM Continuity
Connector Terminal Connector Terminal
E15 51 F25 32 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for IPDM E/R.
NO >> Repair or replace error-detected parts.
9.CHECK FUSE
1. Turn ignition switch OFF.
2. Disconnect 10A fuse (No. 6) from fuse block.
3. Check the fuse.
EC-506
POWER SUPPLY AND GROUND CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
Is the inspection result normal?
YES >> GO TO 10. A
NO >> Replace the fuse.
10.CHECK ECM POWER SUPPLY CIRCUIT - 4
EC
1. Disconnect ECM harness connectors.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and ECM harness connector.
C
+ −
IPDM E/R ECM Continuity
D
Connector Terminal Connector Terminal
E15 56 E19 93 Existed
4. Also check harness for short to ground and short to power. E
Is the inspection result normal?
YES >> Perform the trouble diagnosis for IPDM E/R.
NO >> Repair or replace error-detected parts. F
EC-507
U1000 CAN COMM CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
U1000 CAN COMM CIRCUIT
DTC Description INFOID:0000000009800449
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
DTC DETECTION LOGIC
POSSIBLE CAUSE
Harness or connectors (CAN communication line is open or shorted)
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 3 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-508, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800450
Perform the trouble diagnosis for CAN communication system. Refer to LAN-17, "Trouble Diagnosis Flow
Chart".
EC-508
U1001 CAN COMM CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
U1001 CAN COMM CIRCUIT
A
DTC Description INFOID:0000000009800451
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul- EC
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring. C
Each control unit transmits/receives data but selectively reads required data only.
DTC DETECTION LOGIC
D
CONSULT screen terms
DTC No. DTC detecting condition
(Trouble diagnosis content)
CAN COMM CIRCUIT When ECM is not transmitting or receiving CAN communication signal oth-
E
U1001
(CAN communication circuit) er than OBD (emission related diagnosis) for 2 seconds or more.
POSSIBLE CAUSE F
Harness or connectors (CAN communication line is open or shorted)
FAIL-SAFE
Not applicable G
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE H
1. Turn ignition switch ON and wait at least 3 seconds.
2. Check DTC.
Is DTC detected? I
YES >> Proceed to EC-509, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END J
Diagnosis Procedure INFOID:0000000009800452
Perform the trouble diagnosis for CAN communication system. Refer to LAN-17, "Trouble Diagnosis Flow K
Chart".
EC-509
U1010 CONTROL UNIT (CAN)
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
U1010 CONTROL UNIT (CAN)
DTC Description INFOID:0000000009800668
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
DTC DETECTION LOGIC
POSSIBLE CAUSE
ECM
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-510, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800669
1.INSPECTION START
1. Erase DTC.
2. Perform DTC CONFIRMATION PROCEDURE.
See EC-510, "DTC Description".
3. Check DTC.
Is the DTC U1010 displayed again?
YES >> Replace ECM. Refer to EC-628, "Removal and Installation".
NO >> INSPECTION END
EC-510
P0102, P0103 MAF SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P0102, P0103 MAF SENSOR
A
DTC Description INFOID:0000000009800475
1.INSPECTION START
Confirm the detected DTC.
Which DTC is detected?
DTC P0102>>GO TO 2.
DTC P0103>>GO TO 3.
2.CHECK INTAKE SYSTEM
Check the following for connection.
• Air duct
• Vacuum hoses
• Intake air passage between air duct to intake manifold
Is the inspection result normal?
YES >> GO TO 3.
NO >> Reconnect the parts.
3.CHECK MASS AIR FLOW SENSOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect mass air flow sensor harness connector.
3. Turn ignition switch ON.
4. Check the voltage between mass air flow sensor harness connector and ground.
+
Mass air flow sensor − Voltage
Connector Terminal
F4 5 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 7.
4.CHECK MASS AIR FLOW SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between mass air flow sensor harness connector and ECM harness connector.
+ −
Mass air flow sensor ECM Continuity
Connector Terminal Connector Terminal
F4 4 F26 52 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK MASS AIR FLOW SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between mass air flow sensor harness connector and ECM harness connector.
EC-512
P0102, P0103 MAF SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
+ − A
Mass air flow sensor ECM Continuity
Connector Terminal Connector Terminal
EC
F4 3 F26 45 Existed
2. Also check harness for short to ground and short to power.
Is the inspection result normal? C
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK MASS AIR FLOW SENSOR D
Check mass air flow sensor. Refer to EC-513, "Component Inspection (Mass Air Flow Sensor)".
Is the inspection result normal? E
YES >> INSPECTION END
NO >> Replace mass air flow sensor. Refer to EM-155, "Removal and Installation".
7.CHECK MASS AIR FLOW SENSOR POWER SUPPLY CIRCUIT - 2 F
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and mass air flow sensor harness connector. G
+ −
IPDM E/R Mass air flow sensor Continuity H
Connector Terminal Connector Terminal
E15 48 F4 5 Existed
I
4. Also check harness for short to ground.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit. J
NO >> Repair or replace error-detected parts.
Component Inspection (Mass Air Flow Sensor) INFOID:0000000009800477
K
1.CHECK MASS AIR FLOW SENSOR - 1
With CONSULT L
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Start engine and warm it up to normal operating temperature.
4. Select “DATA MONITOR” mode of “ENGINE” using CONSULT. M
5. Check “MAS A/F SE-B1” indication as follows.
EC-513
P0102, P0103 MAF SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
ECM
Terminal Condition Voltage
Connector
+ −
Ignition switch ON (Engine stopped.) Approx. 0.4 V
F26 45 52 Idle (Engine is warmed-up to normal operating temperature.) 0.8 – 1.1 V
Idle to about 4,000 rpm 0.8 – 1.1 V to Approx. 2.4 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK FOR THE CAUSE OF UNEVEN AIR FLOW THROUGH MASS AIR FLOW SENSOR
1. Turn ignition switch OFF.
2. Check for the cause of uneven air flow through mass air flow sensor. Refer to the following.
- Crushed air ducts
- Malfunctioning seal of air cleaner element
- Uneven dirt of air cleaner element
- Intake valve deposits
- Improper specification of intake air system parts
Is the inspection result normal?
YES >> GO TO 4.
NO >> GO TO 3.
3.CHECK MASS AIR FLOW SENSOR - 2
With CONSULT
1. Repair or replace malfunctioning part.
2. Start engine and warm it up to normal operating temperature.
3. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
4. Check “MAS A/F SE-B1” indication as follows.
ECM
Terminal Condition Voltage
Connector
+ −
Ignition switch ON (Engine stopped.) Approx. 0.4 V
F26 45 52 Idle (Engine is warmed-up to normal operating temperature.) 0.8 – 1.1 V
Idle to about 4,000 rpm 0.8 – 1.1 V to Approx. 2.4 V*
*: Check for linear voltage rise in response to engine being increased to about 4,000 rpm.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4.
4.CHECK MASS AIR FLOW SENSOR - 3
EC-514
P0102, P0103 MAF SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
With CONSULT
1. Turn ignition switch OFF. A
2. Disconnect mass air flow sensor harness connector and reconnect it again.
3. Start engine and warm it up to normal operating temperature.
4. Select “DATA MONITOR” mode of “ENGINE” using CONSULT. EC
5. Check “MAS A/F SE-B1” indication as follows.
EC-515
P0117, P0118 ECT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P0117, P0118 ECT SENSOR
DTC Description INFOID:0000000009800481
POSSIBLE CAUSE
• Harness or connectors (Engine coolant temperature sensor circuit is open or shorted.)
• Engine coolant temperature sensor
FAIL-SAFE
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-516, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800482
EC-516
P0117, P0118 ECT SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
3. Turn ignition switch ON.
4. Check the voltage between ECT sensor harness connector and ground. A
+
Voltage EC
Engine coolant temperature sensor −
(Approx.)
Connector Terminal
F29 1 Ground 5V
C
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4. D
2.CHECK ENGINE COOLANT TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. E
3. Check the continuity between engine coolant temperature sensor harness connector and ECM harness
connector.
F
+ −
Engine coolant temperature
ECM Continuity
sensor G
Connector Terminal Connector Terminal
F29 2 F26 44 Existed
H
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3. I
NO >> Repair or replace error-detected parts.
3.CHECK ECT SENSOR
J
Check engine coolant temperature sensor. Refer to EC-517, "Component Inspection (Engine Coolant Temper-
ature Sensor)".
Is the inspection result normal?
K
YES >> INSPECTION END
NO >> Replace engine coolant temperature sensor. Refer to CO-54, "Exploded View".
4.CHECK ENGINE COOLANT TEMPERATURE SENSOR POWER SUPPLY CIRCUIT - 2 L
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and engine coolant temperature sensor harness M
connector.
+ −
N
Engine coolant temperature
ECM Continuity
sensor
Connector Terminal Connector Terminal O
F26 38 F29 1 Existed
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit. P
NO >> Repair or replace error-detected parts.
Component Inspection (Engine Coolant Temperature Sensor) INFOID:0000000009800483
EC-518
P0122, P0123 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P0122, P0123 TP SENSOR
A
DTC Description INFOID:0000000009800484
+
Voltage
Electric throttle control actuator −
(Approx.)
Connector Terminal
F39 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 6.
3.CHECK THROTTLE POSITION SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ECM harness connector and electric throttle control actuator harness con-
nector.
+ −
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
F26 36 F39 4 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK THROTTLE POSITION SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between ECM harness connector and electric throttle control actuator harness con-
nector.
+ −
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
F26 34 F39 3 Existed
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK THROTTLE POSITION SENSOR
Check throttle position sensor. Refer to EC-521, "Component Inspection (Throttle Position Sensor)".
Is the inspection result normal?
EC-520
P0122, P0123 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
YES >> INSPECTION END
NO >> Replace electric throttle control actuator. Refer to EM-157, "Removal and Installation". A
6.CHECK THROTTLE POSITION SENSOR 2 POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
EC
2. Disconnect ECM harness connector.
3. Check the continuity between electric throttle control actuator harness connector and ECM harness con-
nector.
C
+ −
Electric throttle control actu-
ECM Continuity D
ator
Connector Terminal Connector Terminal
F39 1 F26 72 Existed
E
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Perform the diagnosis for power supply circuit. F
NO >> Repair or replace error-detected parts.
Component Inspection (Throttle Position Sensor) INFOID:0000000009800486
G
1.CHECK THROTTLE POSITION SENSOR
A/T models H
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Perform “THROTTLE VALVE CLOSED POSITION LEARNING”. Refer to EC-487, "Work Procedure". I
4. Turn ignition switch ON.
5. Set selector lever to D position.
6. Check the voltage between ECM harness connector terminals as follows.
J
ECM
Sensor Terminal Condition Voltage
Connector K
+ −
M/T models
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected. N
3. Perform “THROTTLE VALVE CLOSED POSITION LEARNING”. Refer to EC-487, "Work Procedure".
4. Turn ignition switch ON.
5. Set selector lever to 1st position. O
6. Check the voltage between ECM harness connector terminals as follows.
EC-521
P0122, P0123 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
ECM
Sensor Terminal Condition Voltage
Connector
+ −
EC-522
P0132 HO2S1
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P0132 HO2S1
A
DTC Description INFOID:0000000009800491
E
SEF301U
F
CONSULT screen terms
DTC No. DTC detecting condition
(Trouble diagnosis content)
HO2S1 SENSOR1 (B1) G
P0132 (Heated oxygen sensor 1 circuit high volt- An excessively high voltage from the sensor is sent to ECM.
age bank 1 sensor 1)
POSSIBLE CAUSE H
• Harness or connectors (Heated oxygen sensor 1 circuit is open or shorted.)
• Heated oxygen sensor 1
FAIL-SAFE I
Not applicable
DTC CONFIRMATION PROCEDURE J
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test. K
>> GO TO 2.
L
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds. M
3. Restart engine and let it idle for 2 minutes.
4. Check 1st trip DTC.
Is 1st trip DTC detected? N
YES >> Proceed to EC-523, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
O
Diagnosis Procedure INFOID:0000000009800492
>> GO TO 2.
2.CHECK HEATED OXYGEN SENSOR 1 GROUND CIRCUIT
1. Turn ignition switch OFF.
EC-523
P0132 HO2S1
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
2. Disconnect HO2S1 harness connector.
3. Check the continuity between HO2S1 harness connector and ECM harness connector.
+ −
HO2S1 ECM Continuity
Connector Terminal Connector Terminal
F69 1 F26 56 Existed
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK HEATED OXYGEN SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between HO2S1 harness connector and ECM harness connector.
+ −
HO2S1 ECM Continuity
Connector Terminal Connector Terminal
F69 4 F26 49 Existed
4. Check the continuity between HO2S1 harness connector and ground or ECM harness connector and
ground.
+
HO2S1 − Continuity
Connector Terminal
F69 4 Ground Not existed
+
ECM − Continuity
Connector Terminal
F26 49 Ground Not existed
5. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK HO2S1 CONNECTOR FOR WATER
Check heated oxygen sensor 1 connector for water.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 1
Refer to EC-525, "Component Inspection (Heated Oxygen Sensor 1)".
Is the inspection result normal?
YES >> Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
NO >> Replace heated oxygen sensor 1. Refer to EM-288, "Exploded View".
EC-524
P0132 HO2S1
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
Component Inspection (Heated Oxygen Sensor 1) INFOID:0000000009804024
A
1.INSPECTION START
Do you have CONSULT?
EC
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
C
2.CHECK HEATED OXYGEN SENSOR 1
With CONSULT
1. Start engine and warm it up to normal operating temperature. D
2. Set “POST TRIGGER” to 100% in “DATA MONITOR” mode with CONSULT.
3. Select “HO2S1 (B1)” and “HO2S1 MNTR (B1)”.
4. Hold engine speed at 2,000 rpm under no load during the following steps. E
5. Touch “RECORD” on CONSULT screen.
6. Check the following.
- “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from
“RICH” to “LEAN” to “RICH” more than 5 times in 10 seconds. F
5 times (cycles) are counted as shown in the figure.
- “HO2S1 (B1)” voltage goes above 0.6 V at least once.
- “HO2S1 (B1)” voltage goes below 0.3 V at least once. G
- “HO2S1 (B1)” voltage never exceeds 1.0 V.
SEF217YA
JMBIA0352ZZ
ECM O
Terminal Condition Voltage
Connector
+ −
• The voltage fluctuates between 0 to 0.3 V and 0.6 to 1.0 V P
more than 5 times within 10 seconds.
• The maximum voltage is over 0.6 V at least 1 time.
49
Engine speed held at 2,000 • The minimum voltage is below 0.3 V at least 1 time.
F26 (HO2S1 56
rpm constant under no load. • The voltage never exceeds 1.0 V.
signal)
1 time: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V
2 times: 0 - 0.3 V → 0.6 - 1.0 V → 0 - 0.3 V → 0.6 - 1.0 V →
0 - 0.3 V
EC-525
P0132 HO2S1
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 4.
4.REPLACE HEATED OXYGEN SENSOR 1
Replace heated oxygen sensor 1. Refer to EM-288, "Exploded View".
CAUTION:
• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7
in) onto a hard surface such as a concrete floor; use a new one.
• Before installing new heated oxygen sensor, clean exhaust system threads using Oxygen Sensor
Thread Cleaner (commercial service tool) and approved Anti-seize Lubricant (commercial service
tool).
EC-526
P0135 HO2S1 HEATER
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P0135 HO2S1 HEATER
A
DTC Description INFOID:0000000009800466
POSSIBLE CAUSE
• Harness or connectors (Heated oxygen sensor 1 heater circuit is open or shorted.) E
• Heated oxygen sensor 1 heater
FAIL-SAFE
Not applicable F
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING G
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION: H
Before performing the following procedure, confirm that battery voltage is more than 11 V at idle.
>> GO TO 2. I
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 5 seconds.
J
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-527, "Diagnosis Procedure".
K
NO-2 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800467 L
+
Heated oxygen sensor 1 − Voltage O
Connector Terminal
F69 2 Ground Battery voltage
P
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK HEATED OXGEN SENSOR 1 HEATER OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
EC-527
P0135 HO2S1 HEATER
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
3. Check the continuity between heated oxygen sensor 1 harness connector and ECM harness connector.
+ −
Heated oxygen sensor 1 ECM Continuity
Connector Terminal Connector Terminal
F69 3 F25 3 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK HEATED OXGEN SENSOR 1 HEATER
Check heated oxygen sensor 1 heater. Refer to EC-528, "Component Inspection (Heated Oxygen Sensor 1
Heater)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace heated oxygen sensor 1. Refer to EM-288, "Exploded View".
4.CHECK HEATED OXGEN SENSOR 1 POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and heated oxygen sensor 1 harness connec-
tor.
+ −
IPDM E/R Heated oxygen sensor 1 Continuity
Connector Terminal Connector Terminal
E14 40 F69 2 Existed
4. Also check harness for short to ground.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
Component Inspection (Heated Oxygen Sensor 1 Heater) INFOID:0000000009800468
EC-528
P0135 HO2S1 HEATER
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
YES >> INSPECTION END
NO >> Replace heated oxygen sensor 1. Refer to EM-288, "Exploded View". A
EC
EC-529
P0141 HO2S2 HEATER
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P0141 HO2S2 HEATER
DTC Description INFOID:0000000009804013
POSSIBLE CAUSE
• Harness or connectors (Heated oxygen sensor 2 heater circuit is open or shorted.)
• Heated oxygen sensor 2 heater
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11 V at idle.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-530, "Diagnosis Procedure".
NO-2 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009804014
+
heated oxygen sensor 2 − Voltage
Connector Terminal
F70 2 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK HEATED OXGEN SENSOR 2 HEATER OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
EC-530
P0141 HO2S2 HEATER
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
3. Check the continuity between heated oxygen sensor 2 harness connector and ECM harness connector.
A
+ −
heated oxygen sensor 2 ECM Continuity
EC
Connector Terminal Connector Terminal
F70 3 F25 5 Existed
4. Also check harness for short to ground and short to power. C
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts. D
3.CHECK HEATED OXGEN SENSOR 2 HEATER
Check heated oxygen sensor 2 heater. Refer to EC-531, "Component Inspection (Heated Oxygen Sensor 2 E
Heater)".
Is the inspection result normal?
YES >> INSPECTION END F
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
4.CHECK HEATED OXGEN SENSOR 2 POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF. G
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and heated oxygen sensor 2 harness connec-
tor. H
+ −
IPDM E/R Heated oxygen sensor 2 Continuity I
Connector Terminal Connector Terminal
E14 40 F70 2 Existed
J
4. Also check harness for short to ground.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit. K
NO >> Repair or replace error-detected parts.
Component Inspection (Heated Oxygen Sensor 2 Heater) INFOID:0000000009804015
L
1.CHECK HEATED OXYGEN SENSOR 2 HEATER
1. Turn ignition switch OFF.
2. Disconnect heated oxygen sensor 2 harness connector. M
3. Check resistance between heated oxygen sensor 2 terminals as follows.
EC-531
P0141 HO2S2 HEATER
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
YES >> INSPECTION END
NO >> Replace heated oxygen sensor 2. Refer to EX-5, "Exploded View".
EC-532
P0222, P0223 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P0222, P0223 TP SENSOR
A
DTC Description INFOID:0000000009800516
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE N
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected? O
YES >> Proceed to EC-533, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END P
EC-533
P0222, P0223 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to EC-574, "DTC Description".
NO >> GO TO 2.
2.CHECK THROTTLE POSITION SENSOR 1 POWER SUPPLY CIRCUIT - 1
1. Turn ignition switch OFF.
2. Disconnect electric throttle control actuator harness connector.
3. Turn ignition switch ON.
4. Check the voltage between electric throttle control actuator harness connector and ground.
+
Voltage
Electric throttle control actuator −
(Approx.)
Connector Terminal
F39 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 6.
3.CHECK THROTTLE POSITION SENSOR 1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check the continuity between ECM harness connector and electric throttle control actuator harness con-
nector.
+ −
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
F26 36 F39 4 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK THROTTLE POSITION SENSOR 1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between ECM harness connector and electric throttle control actuator harness con-
nector.
+ −
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
F26 33 F39 2 Existed
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK THROTTLE POSITION SENSOR
Check throttle position sensor. Refer to EC-535, "Component Inspection (Throttle Position Sensor)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace electric throttle control actuator. Refer to EM-157, "Removal and Installation".
EC-534
P0222, P0223 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
+ −
C
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
D
F26 72 F39 1 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal? E
YES >> Perform the diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
F
Component Inspection (Throttle Position Sensor) INFOID:0000000009800518
ECM J
Sensor Terminal Condition Voltage
Connector
+ −
Fully released More than 0.36 V K
Throttle position
33
sensor 1 Fully depressed Less than 4.75 V
F26 36 Accelerator pedal
Throttle position Fully released Less than 4.75 V
34 L
sensor 2 Fully depressed More than 0.36 V
M/T models M
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Perform “THROTTLE VALVE CLOSED POSITION LEARNING”. Refer to EC-487, "Work Procedure".
4. Turn ignition switch ON. N
5. Set selector lever to 1st position.
6. Check the voltage between ECM harness connector terminals as follows.
O
ECM
Sensor Terminal Condition Voltage
Connector P
+ −
EC-535
P0222, P0223 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
YES >> INSPECTION END
NO >> Replace electric throttle control actuator. Refer to EM-157, "Removal and Installation".
EC-536
P0327, P0328 KS
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P0327, P0328 KS
A
DTC Description INFOID:0000000009800522
POSSIBLE CAUSE
• Harness or connectors (Knock sensor circuit is open or shorted) E
• Knock sensor
FAIL-SAFE
F
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING G
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. H
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: I
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle.
>> GO TO 2. J
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
K
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-537, "Diagnosis Procedure". L
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800523
M
+ −
Knock sensor ECM Continuity P
Connector Terminal Connector Terminal
F16 2 F26 40 Existed
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
EC-537
P0327, P0328 KS
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
2.CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between knock sensor harness connector and ECM harness connector.
+ −
Knock sensor ECM Continuity
Connector Terminal Connector Terminal
F16 1 F26 37 Existed
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK KNOCK SENSOR
Check knock sensor. Refer to EC-538, "Component Inspection (Knock Sensor)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace knock sensor. Refer to EM-228, "Exploded View".
Component Inspection (Knock Sensor) INFOID:0000000009800524
Knock sensor
Resistance
+ − Condition
(Approx.)
Terminal
1 2 Temperature 20°C (68°F) 532 – 588 kΩ
CAUTION:
Do not use any knock sensors that have been dropped or physically damaged. Use only new ones.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace knock sensor. Refer to EM-228, "Exploded View".
EC-538
P0335 CKP SENSOR (POS)
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P0335 CKP SENSOR (POS)
A
DTC Description INFOID:0000000009800525
>> GO TO 2.
L
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 5 seconds.
If engine does not start, crank engine for at least 2 seconds. M
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-539, "Diagnosis Procedure". N
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800526 O
EC-539
P0335 CKP SENSOR (POS)
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
+
Voltage
Crankshaft position sensor −
(Approx.)
Connector Terminal
F107 1 Ground 5V
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 6.
2.CHECK CRANKSHAFT POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check the continuity between crankshaft position sensor harness connector and ECM harness connector.
+ −
Crankshaft position sensor ECM Continuity
Connector Terminal Connector Terminal
F107 2 F26 62 Existed
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK CRANKSHAFT POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check the continuity between crankshaft position sensor harness connector and ECM harness connector.
+ −
Crankshaft position sensor ECM Continuity
Connector Terminal Connector Terminal
F107 3 F26 61 Existed
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK CRANKSHAFT POSITION SENSOR
Check crankshaft position sensor. Refer to EC-541, "Component Inspection (Crankshaft Position Sensor)".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace crankshaft position sensor. Refer to EM-228, "Exploded View".
5.CHECK GEAR TOOTH
Visually check for chipping signal plate gear tooth.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace signal plate. Refer to EM-228, "Exploded View".
6.CHECK CRANKSHAFT POSITION SENSOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and crankshaft position sensor harness connector.
EC-540
P0335 CKP SENSOR (POS)
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
+ − A
ECM Crankshaft position sensor Continuity
Connector Terminal Connector Terminal
EC
F26 75 F107 1 Existed
Is the inspection result normal?
YES >> GO TO 7. C
NO >> Repair or replace error-detected parts.
7.CHECK SENSOR POWER SUPPLY 2 CIRCUIT
D
Check sensor power supply 2 circuit. Refer to EC-617, "Diagnosis Procedure".
Is the inspection result normal?
YES >> INSPECTION END E
NO >> Repair or replace error-detected parts.
Component Inspection (Crankshaft Position Sensor) INFOID:0000000009800527
F
1.CHECK CRANKSHAFT POSITION SENSOR - 1
1. Turn ignition switch OFF.
2. Disconnect crankshaft position sensor harness connector. G
3. Remove crankshaft position sensor. Refer to EM-228, "Exploded View".
4. Visually check the sensor for chipping.
Is the inspection result normal? H
YES >> GO TO 2.
NO >> Replace crankshaft position sensor. Refer to EM-228,
"Exploded View". I
PBIA9210J
EC-541
P0340 CMP SENSOR (PHASE)
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P0340 CMP SENSOR (PHASE)
DTC Description INFOID:0000000009800528
POSSIBLE CAUSE
• Harness or connectors (Camshaft position sensor circuit is open or shorted.)
• Camshaft position sensor
• Intake camshaft
• Starter motor
• Starting system circuit
• Dead (Weak) battery
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC P0340 is displayed with DTC P1229, first perform the confirmation procedure (trouble diagnosis) for
DTC P1229.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. Refer to EC-574, "DTC Description".
NO >> GO TO 2.
2.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5 V with ignition switch
ON.
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE - 1
1. Start engine and let it idle for at least 5 seconds.
If engine does not start, crank engine for at least 2 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-543, "Diagnosis Procedure".
NO >> GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE - 2
1. Keep engine speed at more than 800 rpm for at least 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-543, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
EC-542
P0340 CMP SENSOR (PHASE)
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
NO-2 >> Confirmation after repair: INSPECTION END
A
Diagnosis Procedure INFOID:0000000009800529
+ H
Voltage
Camshaft position sensor −
(Approx.)
Connector Terminal
F109 1 Ground 5V I
Is the inspection result normal?
YES >> GO TO 4.
J
NO >> GO TO 8.
4.CHECK CAMSHAFT POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. K
2. Disconnect ECM harness connectors.
3. Check the continuity between camshaft position sensor harness connector and ECM harness connector.
L
+ −
Camshaft position sensor ECM Continuity
Connector Terminal Connector Terminal M
F109 2 F26 63 Existed
4. Also check harness for short to ground and short to power. N
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts. O
5.CHECK CAMSHAFT POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between camshaft position sensor harness connector and ECM harness connector.
P
+ −
Camshaft position sensor ECM Continuity
Connector Terminal Connector Terminal
F109 3 F26 65 Existed
2. Also check harness for short to ground and short to power.
EC-543
P0340 CMP SENSOR (PHASE)
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK CAMSHAFT POSITION SENSOR
Check camshaft position sensor. Refer to EC-544, "Component Inspection (Camshaft Position Sensor)".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace camshaft position sensor. Refer to EM-173, "Exploded View".
7.CHECK CAMSHAFT (INT)
Check the following.
• Accumulation of debris to the signal plate of camshaft rear end
• Chipping signal plate of camshaft rear end
Is the inspection result normal?
YES >> Perform intermittent incident. Refer to GI-40, "Intermit-
tent Incident".
NO >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft. Refer to EM-187,
"Removal and Installation".
JSBIA0599ZZ
+ −
ECM Camshaft position sensor Continuity
Connector Terminal Connector Terminal
F26 78 F109 1 Existed
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
Component Inspection (Camshaft Position Sensor) INFOID:0000000009800530
PBIA9876J
EC-544
P0340 CMP SENSOR (PHASE)
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
EC-545
P0444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P0444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
DTC Description INFOID:0000000009800533
POSSIBLE CAUSE
• Harness or connectors (EVAP canister purge volume control solenoid valve circuit is open or shorted.)
• EVAP canister purge volume control solenoid valve
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.CONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm battery voltage is more than 11 V at idle.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for at least 13 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-546, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800534
1.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT -
1
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between EVAP canister purge volume control solenoid valve harness connector and
ground.
+
EVAP canister purge volume control
− Voltage
solenoid valve
Connector Terminal
F106 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
EC-546
P0444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
NO >> GO TO 4.
2.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT A
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
EC
2. Disconnect ECM harness connector.
3. Check the continuity between EVAP canister purge volume control solenoid valve harness connector and
ECM harness connector.
C
+ −
EVAP canister purge vol-
ECM Continuity D
ume control solenoid valve
Connector Terminal Connector Terminal
F106 2 F25 9 Existed
E
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES-1 >> With CONSULT: GO TO 3. F
YES-2 >> Without CONSULT: GO TO 5.
NO >> Repair or replace error-detected parts.
3.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION G
With CONSULT
1. Reconnect all harness connectors disconnected.
2. Start engine. H
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode of “ENGINE” using CONSULT.
4. Check that engine speed varies according to the valve opening.
Is the inspection result normal? I
YES >> INSPECTION END
NO >> GO TO 5.
4.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT - J
2
1. Turn ignition switch OFF. K
2. Disconnect IPDM E/R harness connectors.
3. Check the continuity between IPDM E/R harness connector and EVAP canister purge volume control
solenoid valve harness connector.
L
+ −
EVAP canister purge vol-
IPDM E/R
ume control solenoid valve
Continuity M
Connector Terminal Connector Terminal
E15 48 F106 1 Existed
N
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts. O
5.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Check EVAP canister purge volume control solenoid valve. Refer to EC-548, "Component Inspection (EVAP
Canister Purge Volume Control Solenoid Valve)". P
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace EVAP canister purge volume control solenoid valve. Refer to EM-157, "Exploded View".
EC-547
P0444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
Component Inspection (EVAP Canister Purge Volume Control Solenoid Valve)
INFOID:0000000009800535
PBIA9668J
Without CONSULT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
3. Disconnect EVAP purge hoses connected to EVAP canister purge volume control solenoid valve.
4. Check air passage continuity of EVAP canister purge volume
control solenoid valve as follows.
Terminal
12 V direct current supply be-
Existed
1 2 tween terminals 1 and 2 PBIA9668J
EC-548
P0500 VSS
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P0500 VSS
A
DTC Description INFOID:0000000009800536
The vehicle speed signal is sent to the combination meter from the “ABS actuator and electric unit (control EC
unit)” by CAN communication line. The combination meter then sends a signal to the ECM by CAN communi-
cation line.
DTC DETECTION LOGIC C
POSSIBLE CAUSE E
• Harness or connectors
- CAN communication line is open or shorted
- Vehicle speed signal circuit is open or shorted F
• ABS actuator and electric unit (control unit)
• Combination meter
FAIL-SAFE G
Not applicable
DTC CONFIRMATION PROCEDURE
H
1.CHECK DTC PRIORITY
If DTC P0500 is displayed with DTC UXXXX, first perform the confirmation procedure (trouble diagnosis) for
DTC UXXXX. I
Is applicable DTC detected?
YES >> Perform diagnosis of DTC UXXXX. Refer to EC-463, "DTC Index".
NO >> GO TO 2. J
2.INSPECTION START
Do you have CONSULT?
K
Do you have CONSULT?
YES >> GO TO 3.
NO >> GO TO 6. L
3.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test. M
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds. N
>> GO TO 4.
4.CHECK VEHICLE SPEED SENSOR FUNCTION O
NOTE:
This procedure may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road
test is expected to be easier, it is unnecessary to lift the vehicle. P
With CONSULT
1. Start engine.
2. Select “VHCL SPEED SE” in “DATA MONITOR” mode of “ENGINE” using CONSULT.
3. The vehicle speed on CONSULT should exceed 10 km/h (6 mph) when rotating wheels with suitable gear
position.
Is the inspection result normal?
EC-549
P0500 VSS
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
YES >> GO TO 5.
NO >> Proceed to EC-550, "Diagnosis Procedure".
5.PERFORM DTC CONFIRMATION PROCEDURE
A/T models
1. Select “DATA MONITOR” mode of “ENGINE” using CONSULT.
2. Warm engine up to normal operating temperature.
3. Maintain the following conditions for at least 60 consecutive seconds.
CAUTION:
Always drive vehicle at a safe speed.
EC-550
P0500 VSS
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
If DTC P0500 is displayed with DTC UXXXX, first perform the confirmation procedure (trouble diagnosis) for
DTC UXXXX. A
Is applicable DTC detected?
YES >> Perform diagnosis of DTC UXXXX. Refer to EC-463, "DTC Index".
NO >> GO TO 2. EC
2. CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Check DTC with ABS actuator and electric unit (control unit). Refer to BRC-46, "DTC Index".
C
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts. D
3.CHECK DTC WITH COMBINATION METER
Check DTC with combination meter. Refer to MWI-71, "DTC Index".
Is the inspection result normal? E
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
F
EC-551
P0605 ECM
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P0605 ECM
DTC Description INFOID:0000000009800546
POSSIBLE CAUSE
ECM
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION A
1. Turn ignition switch ON.
2. Check 1st trip DTC and DTC.
Is 1st trip DTC or DTC detected?
YES >> Proceed to EC-552, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION B
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
3. Check 1st trip DTC and DTC.
Is 1st trip DTC or DTC detected?
YES >> Proceed to EC-552, "Diagnosis Procedure".
NO >> GO TO 4.
4.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION C
1. Turn ignition switch ON and wait at least 1 second.
2. Turn ignition switch OFF, wait at least 10 seconds, and then turn ON.
3. Repeat step 2 for 32 times.
4. Check 1st trip DTC and DTC.
Is 1st trip DTC or DTC detected?
YES >> Proceed to EC-552, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800547
1.INSPECTION START
1. Turn ignition switch ON.
EC-552
P0605 ECM
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
2. Erase DTC.
- With CONSULT: Refer to EC-446, "CONSULT Function". A
- Without CONSULT: Refer to “How to Erase Self-diagnostic Results”. Refer to EC-443, "On Board Diag-
nosis Function".
3. Perform “DTC CONFIRMATION PROCEDURE”. Refer to EC-552, "DTC Description". EC
4. Check 1st trip DTC and DTC.
Is the 1st trip DTC or DTC P0605 displayed again?
YES >> Replace ECM. Refer to EC-628, "Removal and Installation" C
NO >> INSPECTION END
EC-553
P1111 IVT CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P1111 IVT CONTROL SOLENOID VALVE
DTC Description INFOID:0000000009800469
POSSIBLE CAUSE
• Harness or connectors (Intake valve timing control solenoid valve circuit is open or shorted.)
• Intake valve timing control solenoid valve
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 5 seconds.
2. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-554, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800470
1.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT - 1
1. Turn ignition switch OFF.
2. Disconnect intake valve timing control solenoid valve harness connector.
3. Turn ignition switch ON.
4. Check the voltage between intake valve timing control solenoid valve harness connector and ground.
+
Intake valve timing control solenoid
− Voltage
valve
Connector Terminal
F40 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN
AND SHORT
1. Turn ignition switch OFF.
EC-554
P1111 IVT CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
2. Disconnect ECM harness connector.
3. Check the continuity between intake valve timing control solenoid valve harness connector and ECM har- A
ness connector.
+ − EC
Intake valve timing control
ECM Continuity
solenoid valve
Connector Terminal Connector Terminal C
F40 2 F26 73 Existed
4. Also check harness for short to ground and short to power.
D
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
E
3.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Check intake valve timing control solenoid valve. Refer to EC-555, "Component Inspection (Intake Valve Tim-
ing Control Solenoid Valve)". F
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace intake valve timing control solenoid valve. Refer to EM-186, "Exploded View". G
4.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF. H
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and intake valve timing control solenoid valve
harness connector.
I
+ −
Intake valve timing control
IPDM E/R Continuity J
solenoid valve
Connector Terminal Connector Terminal
E15 47 F40 1 Existed K
4. Also check harness for short to ground.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit. L
NO >> Repair or replace error-detected parts.
Component Inspection (Intake Valve Timing Control Solenoid Valve) INFOID:0000000009800471
M
1.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE - 1
1. Turn ignition switch OFF. N
2. Disconnect intake valve timing control solenoid valve harness connector.
3. Check resistance between intake valve timing control solenoid valve terminals as follows.
O
Intake valve timing control solenoid
valve
Condition Resistance
+ −
P
Terminal
1 2 7.0 – 7.7 Ω
1 Temperature 20°C (68°F) ∞Ω
Ground (Continuity
2 should not exist)
Is the inspection result normal?
EC-555
P1111 IVT CONTROL SOLENOID VALVE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
YES >> GO TO 2.
NO >> Replace intake valve timing control solenoid valve. Refer to EM-186, "Exploded View".
2.CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE - 2
1. Remove intake valve timing control solenoid valve. Refer to EM-186, "Exploded View".
2. Apply 12 V between intake valve timing control solenoid valve
terminals 1 and 2, and then interrupt it. Make sure that the
plunger moves as shown in the figure.
CAUTION:
Do not apply 12 V continuously for 5 seconds or more.
Doing so may result in damage to the coil in intake valve
timing control solenoid valve.
NOTE:
Always replace O-ring when intake valve timing control solenoid
valve is removed.
Is the inspection result normal? JMBIA2108ZZ
EC-556
P1121 ELECTRIC THROTTLE CONTROL ACTUATOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P1121 ELECTRIC THROTTLE CONTROL ACTUATOR
A
DTC Description INFOID:0000000009800602
POSSIBLE CAUSE E
Electric throttle control actuator
FAIL-SAFE F
M/T models
1. Turn ignition switch ON and wait at least 1 second.
2. Set selector lever to 1st position and wait at least 3 seconds.
EC-557
P1121 ELECTRIC THROTTLE CONTROL ACTUATOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
3. Set selector lever to Neutral position.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Turn ignition switch ON and wait at least 1 second.
6. Set selector lever to 1st position and wait at least 3 seconds.
7. Set selector lever to Neutral position.
8. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
9. Check DTC.
Is DTC detected?
YES >> Proceed to EC-558, "Diagnosis Procedure".
NO >> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE FOR MALFUNCTION C
A/T models
1. Turn ignition switch ON and wait at least 1 second.
2. Set selector lever to D position and wait at least 3 seconds.
3. Set selector lever to P position.
4. Start engine and let it idle for 3 seconds.
5. Check DTC.
M/T models
1. Turn ignition switch ON and wait at least 1 second.
2. Set selector lever to 1st position and wait at least 3 seconds.
3. Set selector lever to Neutral position.
4. Start engine and let it idle for 3 seconds.
5. Check DTC.
Is DTC detected?
YES >> Proceed to EC-558, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800603
JSBIA2864ZZ
EC-558
P1122 ELECTRIC THROTTLE CONTROL FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P1122 ELECTRIC THROTTLE CONTROL FUNCTION
A
DTC Description INFOID:0000000009800596
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE N
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC. O
Is DTC detected?
YES >> Proceed to EC-559, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident". P
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800597
ECM
+ − Condition Voltage
Connector Terminal Connector Terminal
Ignition switch: OFF Approx. 0 V
F25 2 E19 108
Ignition switch: ON Battery voltage
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 6.
3.CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Disconnect electric throttle control actuator harness connector.
4. Check the continuity between ECM harness connector and electric throttle control actuator harness con-
nector.
+ −
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
1 Not existed
F25 F39 5
4 Existed
1 Existed
F25 F39 6
4 Not existed
5. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Remove the intake air duct. Refer to EM-155, "Removal and Installation".
2. Check if foreign matter is caught between the throttle valve and
the housing.
Is the inspection result normal?
YES >> GO TO 5.
NO >> 1. Remove the foreign matter and clean the electric
throttle control actuator inside.
2. Perform “THROTTLE VALVE CLOSED POSITION
LEARNING”. Refer to EC-487, "Work Procedure".
JSBIA2864ZZ
+ −
H
IPDM E/R ECM Continuity
Connector Terminal Connector Terminal
E15 52 F25 2 Existed I
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
J
YES >> GO TO 8.
NO >> Repair or replace error-detected parts.
8.CHECK INTERMITTENT INCIDENT K
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation". L
NO >> Repair or replace error-detected parts.
9.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT - 2 M
1. Disconnect IPDM E/R harness connector.
2. Disconnect ECM harness connectors.
3. Check the continuity between IPDM E/R harness connector and ECM harness connector.
N
+ −
IPDM E/R ECM Continuity O
Connector Terminal Connector Terminal
E13 32 F25 15 Existed
4. Also check harness for short to ground and short to power. P
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair or replace error-detected parts.
10.CHECK FUSE
1. Disconnect 15A fuse (No. 64) from IPDM E/R.
EC-561
P1122 ELECTRIC THROTTLE CONTROL FUNCTION
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
2. Check 15A fuse.
Is the inspection result normal?
YES >> GO TO 11.
NO >> Replace the fuse.
11.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation".
NO >> Repair or replace error-detected parts.
Component Inspection (Throttle Control Motor) INFOID:0000000009800598
EC-562
P1124, P1126 THROTTLE CONTROL MOTOR RELAY
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P1124, P1126 THROTTLE CONTROL MOTOR RELAY
A
DTC Description INFOID:0000000009800594
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next test.
K
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION: L
Before performing the following procedure, confirm that battery voltage is more than 8 V.
Witch DTC is detected?
P1124 >> GO TO 2. M
P1126 >> GO TO 3.
2.PERFORM DTC CONFIRMATION PROCEDURE FOR DTC P1124
N
1. Turn ignition switch ON and wait at least 1 second.
2. Check DTC.
Is DTC detected?
O
YES >> Proceed to EC-564, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
P
3.PERFORM DTC CONFIRMATION PROCEDURE FOR DTC P1126
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
Is DTC detected?
YES >> Proceed to EC-564, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
EC-563
P1124, P1126 THROTTLE CONTROL MOTOR RELAY
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800595
ECM
+ − Voltage
Connector Terminal Connector Terminal
Battery volt-
F25 15 E19 108
age
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 4.
2.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT - 1
Check the voltage between ECM harness connectors under the following condition.
ECM
+ − Conditions Voltage
Connector Terminal Connector Terminal
Ignition switch: OFF Battery voltage
F25 2 E19 108
Ignition switch: ON Approx. 0 V
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 7.
3.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation".
NO >> Repair or replace error-detected parts.
4.CHECK THROTTLE CONTROL MOTOR RELAY POWER SUPPLY CIRCUIT - 2
1. Disconnect IPDM E/R harness connector.
2. Disconnect ECM harness connectors.
3. Check the continuity between IPDM E/R harness connector and ECM harness connector.
+ −
IPDM E/R ECM Continuity
Connector Terminal Connector Terminal
E13 32 F25 15 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK FUSE
1. Disconnect 15A fuse (No. 64) from IPDM E/R.
2. Check 15A fuse.
Is the inspection result normal?
EC-564
P1124, P1126 THROTTLE CONTROL MOTOR RELAY
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
YES >> GO TO 6.
NO >> Replace the fuse. A
6.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
EC
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation".
NO >> Repair or replace error-detected parts.
C
7.CHECK THROTTLE CONTROL MOTOR RELAY INPUT SIGNAL CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector. D
3. Disconnect ECM harness connectors.
4. Check the continuity between IPDM E/R harness connector and ECM harness connector.
E
+ −
IPDM E/R ECM Continuity
Connector Terminal Connector Terminal F
E15 52 F25 2 Existed
5. Also check harness for short to ground and short to power. G
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace error-detected parts. H
8.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
I
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation".
NO >> Repair or replace error-detected parts.
J
EC-565
P1128 THROTTLE CONTROL MOTOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P1128 THROTTLE CONTROL MOTOR
DTC Description INFOID:0000000009800599
POSSIBLE CAUSE
• Harness or connectors (Throttle control motor circuit is shorted.)
• Electric throttle control actuator (Throttle control motor)
FAIL-SAFE
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON and wait at least 2 seconds.
2. Start engine and let it idle for 5 seconds.
3. Check DTC.
Is DTC detected?
YES >> Proceed to EC-566, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800600
1.CHECK THROTTLE CONTROL MOTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect electric throttle control actuator harness connector.
4. Check the continuity between ECM harness connector and electric throttle control actuator harness con-
nector.
+ −
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
1 Not existed
F25 F39 5
4 Existed
EC-566
P1128 THROTTLE CONTROL MOTOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
+ −
A
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
EC
1 Existed
F25 F39 6
4 Not existed
5. Also check harness for short to ground and short to power. C
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace harness or connectors. D
2.CHECK THROTTLE CONTROL MOTOR
Check throttle control motor. Refer to EC-567, "Component Inspection (Throttle Control Motor)". E
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace electric throttle control actuator. Refer to EM-157, "Removal and Installation". F
Component Inspection (Throttle Control Motor) INFOID:0000000009800601
EC-567
P1217 ENGINE OVER TEMPERATURE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P1217 ENGINE OVER TEMPERATURE
DTC Description INFOID:0000000009800559
EC-568
P1217 ENGINE OVER TEMPERATURE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level. A
Is the coolant level in the reservoir tank and/or radiator below the
proper range?
YES >> Proceed to EC-569, "Diagnosis Procedure". EC
NO >> GO TO 3.
SEF621W
With CONSULT
1. Turn ignition switch ON.
G
2. Select “COOLING FAN” in “ACTIVE TEST” mode of “ENGINE” using CONSULT.
3. Touch “LOW” on the CONSULT screen.
4. Make sure that cooling fan operates at low speed.
Without CONSULT H
1. Start engine and let it idle.
2. Turn air conditioner switch and blower fan switch ON.
3. Make sure that cooling fan operates at low speed. I
Is the inspection result normal?
YES >> GO TO 5.
NO >> Proceed to EC-569, "Diagnosis Procedure". J
5.PERFORM COMPONENT FUNCTION CHECK - 4
With CONSULT K
1. Touch “HI” on the CONSULT screen.
2. Make sure that cooling fan operates at higher speed than low speed.
Without CONSULT L
1. Turn ignition switch OFF.
2. Turn air conditioner switch and blower fan switch OFF.
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect 150 Ω resistor to engine coolant temperature sensor harness connector. M
5. Restart engine and make sure that cooling fan operates at higher speed than low speed.
Is the inspection result normal?
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident". N
YES-2 >> Confirmation after repair: INSPECTION END
NO >> Proceed to EC-569, "Diagnosis Procedure".
O
Diagnosis Procedure INFOID:0000000009800560
With CONSULT
1. Turn ignition switch ON.
2. Select “COOLING FAN” in “ACTIVE TEST” mode of “ENGINE” using CONSULT.
3. Touch “LOW” and “HI” on the CONSULT screen.
4. Make sure that cooling fan motor operate at each speed (LOW/HI).
Without CONSULT
1. Perform IPDM E/R auto active test. Refer to PCS-11, "Diagnosis Description".
2. Check cooling fan motor operation.
3. Make sure that cooling fan operates at each speed (LOW/HI).
Is the inspection result normal?
YES >> GO TO 3.
NO >> Perform the trouble diagnosis for cooling fan circuit. Refer to EC-598, "Diagnosis Procedure".
3.CHECK COOLING SYSTEM FOR LEAK
Check cooling system for leak. Refer to CO-38, "Inspection".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK RADIATOR CAP
Check radiator cap. Refer to CO-42, "RADIATOR CAP : Inspection".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace radiator cap. Refer to CO-44, "Removal and Installation".
5.CHECK THERMOSTAT
Check thermostat. Refer to CO-53, "Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace thermostat. Refer to CO-52, "Removal and Installation".
6.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check engine coolant temperature sensor. Refer to EC-570, "Component Inspection (Engine Coolant Temper-
ature Sensor)".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Replace engine coolant temperature sensor. Refer to CO-54, "Exploded View".
7.OVERHEATING CAUSE ANALYSIS
If the cause cannot be isolated, check CO-36, "Troubleshooting Chart".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
Component Inspection (Engine Coolant Temperature Sensor) INFOID:0000000009800561
EC-570
P1217 ENGINE OVER TEMPERATURE
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
4. Check resistance between engine coolant temperature sensor
terminals by heating with hot water as shown in the figure. A
EC-571
P1225 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P1225 TP SENSOR
DTC Description INFOID:0000000009800562
POSSIBLE CAUSE
Electric throttle control actuator (Throttle position sensor 1 and 2)
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Check 1st trip DTC.
Is 1st trip DTC detected?
YES >> Proceed to EC-572, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800563
JSBIA2864ZZ
EC-572
P1226 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P1226 TP SENSOR
A
DTC Description INFOID:0000000009800564
JSBIA2864ZZ
EC-573
P1229 SENSOR POWER SUPPLY
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P1229 SENSOR POWER SUPPLY
DTC Description INFOID:0000000009800550
ECM supplies a voltage of 5 V to some of the sensors systematically divided into 2 groups, respectively.
Accordingly, when a short circuit develops in a sensor power source, a malfunction may occur simultaneously
in the sensors belonging to the same group as the short-circuited sensor.
Sensor power supply 1
• Accelerator pedal position sensor 1
• Camshaft position sensor
• Throttle position sensor
NOTE:
If sensor power supply 1 circuit is malfunctioning, DTC P1229 is displayed.
Sensor power supply 2
• Accelerator pedal position sensor 2
• Crankshaft position sensor
• Refrigerant pressure sensor
DTC DETECTION LOGIC
POSSIBLE CAUSE
• Harness or connectors
- Accelerator pedal position 1 circuit is shorted.
- Throttle position sensor 1 circuit is shorted.
- Camshaft position sensor circuit is shorted.
• Accelerator pedal position sensor
• Throttle position sensor
• Camshaft position sensor
FAIL-SAFE
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-575, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
EC-574
P1229 SENSOR POWER SUPPLY
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
NO-2 >> Confirmation after repair: INSPECTION END
A
Diagnosis Procedure INFOID:0000000009800551
+
Voltage D
ECM −
(Approx.)
Connector Terminal
72 E
F26
78 Ground 5V
E19 106
F
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
G
2.CHECK SENSOR POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect following sensors harness connector. H
3. Check harness for short to power and short to ground, between the following terminals.
ECM Sensor I
Connector Terminal Item Connector Terminal
E19 106 Accelerator pedal position sensor 1 M119 4
J
72 Throttle position sensor 1 F39 1
F26
78 Camshaft position sensor (PHASE) F109 1
Is the inspection result normal? K
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK COMPONENTS L
EC-575
P1706 PNP SWITCH
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P1706 PNP SWITCH
DTC Description INFOID:0000000009800554
When the selector lever position is neutral position, park/neutral position (PNP) signal is ON.
DTC DETECTION LOGIC
POSSIBLE CAUSE
• Harness or connectors [Park/neutral position (PNP) signal circuit is open or shorted.]
• Park/neutral position (PNP) switch (M/T)
• Transmission range switch (A/T)
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 4.
2.PRECONDITIONING
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next test.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
>> GO TO 3.
3.CHECK PNP SIGNAL FUNCTION
With CONSULT
1. Turn ignition switch ON.
2. Select “P/N POSI SW” in “DATA MONITOR” mode of “ENGINE” using CONSULT.
3. Check “P/N POSI SW” indication as follows.
EC-576
P1706 PNP SWITCH
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
2. Check the voltage between ECM harness connector terminals as follows.
A
ECM
+ − Condition Voltage
EC
Connector Terminal Connector Terminal
P or N position (A/T)
Battery voltage
F26 69 E19 108 Shift lever Neutral position (M/T)
C
Except above Approx. 0 V
Is the inspection result normal?
YES-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident". D
YES-2 >> Confirmation after repair: INSPECTION END
NO >> Proceed to EC-577, "Diagnosis Procedure".
Diagnosis Procedure INFOID:0000000009800555
E
1.CHECK TRANSMISSION RANGE SWITCH (A/T) OR PNP SWITCH (M/T) POWER SUPPLY CIRCUIT - 1
F
1. Turn ignition switch OFF.
2. Disconnect park/neutral position switch harness connector.
3. Turn ignition switch ON.
4. Check the voltage between PNP switch (M/T) or transmission range switch (A/T) harness connector and G
ground.
A/T models
+
H
M/T models
J
+
Park/neutral position switch − Voltage
Connector Terminal K
F49 2 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2. L
NO >> GO TO 4.
2.CHECK TRANSMISSION RANGE SWITCH (A/T) OR PNP SWITCH (M/T) INPUT SIGNAL CIRCUIT FOR M
OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
N
3. Check the continuity between PNP switch (M/T) or transmission range switch (A/T) harness connector
and ECM harness connector.
A/T models
O
+ −
Transmission range switch ECM Continuity
Connector Terminal Connector Terminal P
F81 2 F26 69 Existed
EC-577
P1706 PNP SWITCH
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
M/T models
+ −
Park/neutral position switch ECM Continuity
Connector Terminal Connector Terminal
F49 3 F26 69 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK TRANSMISSION RANGE SWITCH (A/T) OR PNP SWITCH (M/T)
• Check park/neutral position switch (M/T models). Refer to TM-19, "PARK/NEUTRAL POSITION (PNP)
SWITCH : Component Inspection".
• Check transmission range switch (A/T models). Refer to TM-191, "Component Inspection".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace park/neutral position switch. Refer to TM-23, "Removal and Installation".
4.CHECK TRANSMISSION RANGE SWITCH (A/T) OR PNP SWITCH (M/T) POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and PNP switch (M/T) or transmission range
switch (A/T) harness connector.
A/T models
+ −
IPDM E/R Park/neutral position switch Continuity
Connector Terminal Connector Terminal
E14 40 F81 1 Existed
M/T models
+ −
IPDM E/R Park/neutral position switch Continuity
Connector Terminal Connector Terminal
E15 60 F49 2 Existed
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
EC-578
P1715 INPUT SPEED SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P1715 INPUT SPEED SENSOR
A
DTC Description INFOID:0000000009800587
ECM receives input speed sensor signal from TCM via the CAN communication line. ECM uses this signal for EC
engine control.
DTC DETECTION LOGIC
C
CONSULT screen terms
DTC No. DTC detecting condition
(Trouble diagnosis content)
IN PULY SPEED Input speed sensor signal is different from the theoretical value calculated D
P1715
[Input speed sensor (TCM output)] by ECM from output speed sensor signal and engine rpm signal.
POSSIBLE CAUSE
• Harness or connectors E
- CAN communication line is open or shorted
- Input speed sensor circuit is open or shorted
• TCM F
FAIL-SAFE
Not applicable
G
DTC CONFIRMATION PROCEDURE
1.CHECK DTC PRIORITY
If DTC P1715 is displayed with DTC UXXXX, P0335, P0340 or P0605, first perform the confirmation proce- H
dure (trouble diagnosis) for DTC UXXXX, P0335, P0340 or P0605.
Is applicable DTC detected?
YES >> Perform diagnosis of applicable. I
• DTC UXXXX: Refer to EC-463, "DTC Index".
• DTC P0335: Refer to EC-539, "DTC Description".
• DTC P0340: Refer to EC-542, "DTC Description". J
• DTC P0605: Refer to EC-552, "DTC Description".
NO >> GO TO 2.
2.PRECONDITIONING K
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next test.
1. Turn ignition switch OFF and wait at least 10 seconds. L
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
M
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
N
1. Start engine and drive the vehicle at more than 50 km/h (31 MPH) for at least 5 seconds.
CAUTION:
Always drive vehicle at a safe speed.
2. Check 1st trip DTC. O
Is 1st trip DTC detected?
YES >> Proceed to EC-579, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident". P
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800588
EC-579
P1715 INPUT SPEED SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
Is applicable DTC detected?
YES >> Perform diagnosis of applicable.
• DTC UXXXX: Refer to EC-463, "DTC Index".
• DTC P0335: Refer to EC-539, "DTC Description".
• DTC P0340: Refer to EC-542, "DTC Description".
• DTC P0605: Refer to EC-552, "DTC Description".
NO >> GO TO 2.
2.CHECK DTC WITH TCM
Check DTC with TCM. Refer to TM-458, "CONSULT Function".
Is the inspection result normal?
YES >> Replace TCM. Refer to TM-612, "Removal and Installation"
NO >> Perform the trouble diagnosis for DTC indicated.
EC-580
P1805 BRAKE SWITCH
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P1805 BRAKE SWITCH
A
DTC Description INFOID:0000000009800591
POSSIBLE CAUSE D
• Harness or connectors (Stop lamp switch circuit is open or shorted.)
• Stop lamp switch
E
FAIL-SAFE
Not applicable
DTC CONFIRMATION PROCEDURE F
1.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
G
2. Fully depress the brake pedal for at least 5 seconds.
3. Erase DTC.
4. Check 1st trip DTC.
Is 1st trip DTC detected? H
YES >> Proceed to EC-581, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END I
J
1.CHECK STOP LAMP SWITCH CIRCUIT
1. Turn ignition switch OFF.
2. Check the stop lamp when depressing and releasing the brake pedal. K
+
Stop lamp switch − Voltage P
Connector Terminal
M120 1 Ground Battery voltage
EC-581
P1805 BRAKE SWITCH
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
M/T models
+
Stop lamp switch − Voltage
Connector Terminal
M122 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 5.
3.CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check the continuity between stop lamp switch harness connector and ECM harness connector.
A/T models
+ −
Stop lamp switch ECM Continuity
Connector Terminal Connector Terminal
M120 2 E19 99 Existed
M/T models
+ −
Stop lamp switch ECM Continuity
Connector Terminal Connector Terminal
M122 2 E19 99 Existed
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK STOP LAMP SWITCH
Check stop lamp switch. Refer to EC-582, "Component Inspection (Stop Lamp Switch)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace stop lamp switch. Refer to BR-22, "Removal and Installation".
5.DETECT MALFUNCTIONING PART
Check the following.
• Harness for open or short between stop lamp switch and battery.
• 10A fuse (No. 7)
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
Component Inspection (Stop Lamp Switch) INFOID:0000000009800593
EC-582
P1805 BRAKE SWITCH
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
1. Adjust stop lamp switch installation. Refer to BR-23, "Inspection and Adjustment".
2. Check the continuity between stop lamp switch terminals under the following conditions.
E
EC-583
P2122, P2123 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P2122, P2123 APP SENSOR
DTC Description INFOID:0000000009800604
POSSIBLE CAUSE
• Harness or connectors (Accelerator pedal position sensor 1 circuit is open or shorted.)
• Accelerator pedal position sensor (Accelerator pedal position sensor 1)
FAIL-SAFE
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-584, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800605
+ −
I
N
+ −
Accelerator pedal position
ECM Continuity
sensor
O
Connector Terminal Connector Terminal
E19 110 M119 3 Existed
2. Also check harness for short to ground and short to power. P
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-586, "Component Inspection (Accelerator Pedal Posi-
tion Sensor)".
EC-585
P2122, P2123 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace accelerator pedal assembly. Refer to ACC-4, "Removal and Installation".
6.CHECK ACCELERATOR PEDAL POSITION SENSOR 1 POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and accelerator pedal position sensor harness
connector.
+ −
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal
E19 106 M119 4 Existed
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
Component Inspection (Accelerator Pedal Position Sensor) INFOID:0000000009800606
ECM
Sensor Terminal Condition Voltage
Connector
+ −
Accelerator ped- Fully released 0.6 – 0.9 V
al position sen- 110 111
sor 1 Fully depressed 3.9 – 4.7 V
E19 Accelerator pedal
Accelerator ped- Fully released 0.3 – 0.6 V
al position sen- 103 104
sor 2 Fully depressed 1.95 – 2.4 V
EC-586
P2127, P2128 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P2127, P2128 APP SENSOR
A
DTC Description INFOID:0000000009800607
M
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second. N
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-587, "Diagnosis Procedure". O
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800608
P
EC-587
P2127, P2128 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
+
Voltage
Accelerator pedal position sensor −
(Approx.)
Connector Terminal
M119 5 Ground 5V
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 5.
2.CHECK ACCELERATOR PEDAL POSITION SENSOR 2 GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and accelerator pedal position sensor harness
connector.
+ −
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal
E19 104 M119 1 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace error-detected parts.
3.CHECK ACCELERATOR PEDAL POSITION SENSOR 2 INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Check the continuity between ECM harness connector and accelerator pedal position sensor harness
connector.
+ −
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal
E19 103 M119 6 Existed
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-589, "Component Inspection (Accelerator Pedal Posi-
tion Sensor)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace accelerator pedal assembly. Refer to ACC-4, "Removal and Installation".
5.CHECK ACCELERATOR PEDAL POSITION SENSOR 2 POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and accelerator pedal position sensor harness
connector.
EC-588
P2127, P2128 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
+ − A
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal EC
E19 102 M119 5 Existed
Is the inspection result normal? C
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK SENSOR POWER SUPPLY 2 CIRCUIT D
Check sensor power supply 2 circuit. Refer to EC-617, "Diagnosis Procedure".
Is the inspection result normal?
E
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
Component Inspection (Accelerator Pedal Position Sensor) INFOID:0000000009800609
F
ECM
Sensor Terminal Condition Voltage I
Connector
+ −
Accelerator ped- Fully released 0.6 – 0.9 V
al position sen- 110 111 J
sor 1 Fully depressed 3.9 – 4.7 V
E19 Accelerator pedal
Accelerator ped- Fully released 0.3 – 0.6 V
al position sen- 103 104 K
sor 2 Fully depressed 1.95 – 2.4 V
EC-589
P2135 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P2135 TP SENSOR
DTC Description INFOID:0000000009800610
POSSIBLE CAUSE
• Harness or connector (Throttle position sensor 1 and 2 circuit is open or shorted.)
• Electric throttle control actuator (Throttle position sensor 1 and 2)
FAIL-SAFE
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-590, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800611
+ −
H
+ −
M
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
N
33 2
F26 F39 Existed
34 3
2. Also check harness for short to ground and short to power. O
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts. P
EC-591
P2135 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
+ −
Electric throttle control actu-
ECM Continuity
ator
Connector Terminal Connector Terminal
F26 72 F39 1 Existed
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Perform the diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
Component Inspection (Throttle Position Sensor) INFOID:0000000009800612
ECM
Sensor Terminal Condition Voltage
Connector
+ −
M/T models
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Perform “THROTTLE VALVE CLOSED POSITION LEARNING”. Refer to EC-487, "Work Procedure".
4. Turn ignition switch ON.
5. Set selector lever to 1st position.
6. Check the voltage between ECM harness connector terminals as follows.
ECM
Sensor Terminal Condition Voltage
Connector
+ −
EC-592
P2135 TP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
YES >> INSPECTION END
NO >> Replace electric throttle control actuator. Refer to EM-157, "Removal and Installation". A
EC
EC-593
P2138 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
P2138 APP SENSOR
DTC Description INFOID:0000000009800613
POSSIBLE CAUSE
• Harness or connector
- APP sensor 1 and 2 circuit is open or shorted.
- Sensor power supply 2 circuit is shorted.
• Accelerator pedal position sensor (Accelerator pedal position sensor 1 and 2)
• One (or more) sensor in sensor power supply 2 circuit
FAIL-SAFE
>> GO TO 3.
3.PERFORM DTC CONFIRMATION PROCEDURE
1. Start engine and let it idle for 1 second.
2. Check DTC.
Is DTC detected?
YES >> Proceed to EC-594, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-40, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000009800614
Check the voltage between accelerator pedal position sensor harness connector and ground.
H
+
Voltage
Accelerator pedal position sensor −
(Approx.)
Connector Terminal I
M119 5 Ground 5V
Is the inspection result normal?
J
YES >> GO TO 4.
NO >> GO TO 8.
4.CHECK ACCELERATOR PEDAL POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT K
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and accelerator pedal position sensor harness L
connector.
+ − M
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal N
104 1
E19 M119 Existed
111 2
O
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 5. P
NO >> Repair or replace error-detected parts.
5.CHECK ACCELERATOR PEDAL POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between ECM harness connector and accelerator pedal position sensor harness
connector.
EC-595
P2138 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
+ −
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal
103 6
E19 M119 Existed
110 3
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace error-detected parts.
6.CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-597, "Component Inspection (Accelerator Pedal Posi-
tion Sensor)".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace accelerator pedal assembly. Refer to ACC-4, "Removal and Installation".
7.CHECK ACCELERATOR PEDAL POSITION SENSOR 1 POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and accelerator pedal position sensor harness
connector.
+ −
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal
E19 106 M119 4 Existed
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
8.CHECK ACCELERATOR PEDAL POSITION SENSOR 2 POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and accelerator pedal position sensor harness
connector.
+ −
Accelerator pedal position
ECM Continuity
sensor
Connector Terminal Connector Terminal
E19 102 M119 5 Existed
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace error-detected parts.
9.CHECK SENSOR POWER SUPPLY 2 CIRCUIT
Check sensor power supply 2 circuit. Refer to EC-617, "Diagnosis Procedure".
Is the inspection result normal?
YES >> INSPECTION END
EC-596
P2138 APP SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
NO >> Repair or replace error-detected parts.
A
Component Inspection (Accelerator Pedal Position Sensor) INFOID:0000000009800615
ECM
D
Sensor Terminal Condition Voltage
Connector
+ −
Accelerator ped- Fully released 0.6 – 0.9 V E
al position sen- 110 111
sor 1 Fully depressed 3.9 – 4.7 V
E19 Accelerator pedal
Accelerator ped- Fully released 0.3 – 0.6 V F
al position sen- 103 104
sor 2 Fully depressed 1.95 – 2.4 V
EC-597
COOLING FAN
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
COOLING FAN
Component Function Check INFOID:0000000009800616
+ −
IPDM E/R Cooling fan motor Continuity
Connector Terminal Connector Terminal
E10 8 E53 1 Existed
5. Check the continuity between cooling fan motor harness connector and ground.
+
Cooling fan motor − Continuity
Connector Terminal
E53 2 Ground Existed
6. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace error-detected parts.
2.CHECK COOLING FAN RESISTER CIRCUIT-1
1. Disconnect cooling fan resistor harness connector.
2. Check the continuity between cooling fan resistor harness connector and cooling fan motor harness con-
nector.
+ −
Cooling fan resistor Cooling fan motor Continuity
Connector Terminal Connector Terminal
E42 2 E53 1 Existed
3. Also check harness for short to ground.
Is the inspection result normal?
EC-598
COOLING FAN
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
YES >> GO TO 3.
NO >> Repair or replace error-detected parts. A
3.CHECK COOLING FAN RESISTER CIRCUIT-2
1. Disconnect cooling fan resistor harness connector.
EC
2. Check the continuity between IPDM E/R harness connector and cooling fan resistor harness connector.
+ −
C
IPDM E/R Cooling fan resistor Continuity
Connector Terminal Connector Terminal
E10 4 E42 1 Existed D
3. Also check harness for short to ground.
Is the inspection result normal?
E
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK COOLING FAN RESISTOR F
Check cooling fan resistor. Refer to EC-599, "Component Inspection (Cooling Fan Resistor)".
Is the inspection result normal?
YES >> GO TO 5. G
NO >> Replace cooling fan resistor.
5.CHECK COOLING FAN MOTOR
H
Check cooling fan motor. Refer to EC-599, "Component Inspection (Cooling Fan)".
YES or NO
YES >> GO TO 6. I
NO >> Replace cooling fan motor. Refer to CO-48, "Removal and Installation".
6.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident". J
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation".
NO >> Repair or replace error-detected parts. K
L
1.CHECK COOLING FAN MOTOR
1. Turn ignition switch OFF.
2. Disconnect cooling fan motor harness connector. M
3. Check cooling fan motor under the following conditions.
EC-599
COOLING FAN
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
EC-600
ELECTRICAL LOAD SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
ELECTRICAL LOAD SIGNAL
A
Description INFOID:0000000009800619
The electrical load signal (Headlamp switch signal, rear window defogger switch signal, etc.) is transferred to EC
ECM through the CAN communication line.
Component Function Check INFOID:0000000009800620
C
1.CHECK REAR WINDOW DEFOGGER SWITCH FUNCTION
1. Turn ignition switch ON.
2. Select “LOAD SIGNAL” in “DATA MONITOR” mode of “ENGINE” using CONSULT. D
3. Check “LOAD SIGNAL” indication under the following conditions.
EC-601
ELECTRICAL LOAD SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
3.CHECK HEADLAMP SYSTEM
Perform the trouble diagnosis for headlamp system. Refer to EXL-89, "Work Flow".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
4.CHECK AIR CONDITIONING SYSTEM
Perform the trouble diagnosis for air conditioning system. Refer to HAC-21, "Work Flow".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
EC-602
FUEL INJECTOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
FUEL INJECTOR
A
Component Function Check INFOID:0000000009800622
1.INSPECTION START EC
Turn ignition switch to START.
Is any cylinder ignited?
C
YES >> GO TO 2.
NO >> Proceed to EC-603, "Diagnosis Procedure".
2.CHECK FUEL INJECTOR FUNCTION D
With CONSULT
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode of “ENGINE” using CONSULT. E
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT F
1. Let engine idle.
2. Listen to each fuel injector operating sound.
PBIB3332E
+
Fuel injector − Voltage M
Cylinder Connector Terminal
1 F65 1
N
2 F66 1
Ground Battery voltage
3 F67 1
4 F68 1 O
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 5. P
2.CHECK FUEL INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and fuel injector harness connector.
EC-603
FUEL INJECTOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
+ −
ECM Fuel injector Continuity
Connector Terminal Cylinder Connector Terminal
31 1 F65 2
30 2 F66 2
F25 Existed
29 3 F67 2
25 4 F68 2
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK FUEL INJECTOR
Check fuel injector. Refer to EC-604, "Component Inspection (Fuel Injector)".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace malfunctioning fuel injector. Refer to EM-167, "Removal and Installation".
4.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace IPDM E/R. Refer to PCS-50, "Removal and Installation".
NO >> Repair or replace error-detected parts.
5.CHECK FUSE
1. Turn ignition switch OFF.
2. Disconnect 10A fuse (No. 57) from IPDM E/R.
3. Check the fuse.
Is the inspection result normal?
YES >> GO TO 6.
NO >> Replace the fuse.
6.CHECK FUEL INJECTOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connectors.
3. Check the continuity between IPDM E/R harness connector and fuel injector harness connectors.
+ −
IPDM E/R Fuel injector Continuity
Connector Terminal Cylinder Connector Terminal
1 F65 1
2 F66 1
E14 41 Existed
3 F67 1
4 F68 1
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
Component Inspection (Fuel Injector) INFOID:0000000009800624
Fuel injector
+ − Condition Resistance EC
Terminal
10 – 60°C
1 2 Temperature 11.1 – 14.5 Ω C
(50 – 140°F)
Is the inspection result normal?
YES >> INSPECTION END D
NO >> Replace malfunctioning fuel injector. Refer to EM-167, "Removal and Installation".
EC-605
FUEL PUMP
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
FUEL PUMP
Component Function Check INFOID:0000000009800625
JMBIA0351ZZ
ECM
+ − Voltage
Connector Terminal Connector Terminal
F25 23 E19 108 Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 6.
2.CHECK FUEL PUMP POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Disconnect fuel level sensor unit and fuel pump harness connector.
4. Turn ignition switch ON.
5. Check the voltage between fuel level sensor unit and fuel pump harness connector and ground.
+
Fuel level sensor unit and
− Voltage
fuel pump
Connector Terminal
Battery voltage should for exist 1
B40 1 Ground second after ignition switch is turn
ON.
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 8.
3.CHECK FUEL PUMP GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check the continuity between fuel level sensor unit and fuel pump harness connector and ground.
EC-606
FUEL PUMP
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
+ A
Fuel level sensor unit and fuel pump − Continuity
Connector Terminal
EC
B40 3 Ground Existed
3. Also check harness for short to power.
Is the inspection result normal? C
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK FUEL PUMP D
+ −
IPDM E/R ECM Continuity J
Connector Terminal Connector Terminal
E13 33 F25 23 Existed
K
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace error-detected parts.
L
7.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal? M
YES >> Perform the trouble diagnosis for IPDM E/R.
NO >> Repair or replace error-detected parts.
8.CHECK FUSE N
EC-607
FUEL PUMP
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
+ −
Fuel level sensor unit and
IPDM E/R Continuity
fuel pump
Connector Terminal Connector Terminal
E14 46 B40 1 Existed
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair or replace error-detected parts.
10.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Perform the trouble diagnosis for IPDM E/R.
NO >> Repair or replace error-detected parts.
Component Inspection (Fuel Pump) INFOID:0000000009800627
EC-608
IGNITION SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
IGNITION SIGNAL
A
Component Function Check INFOID:0000000009800628
1.INSPECTION START EC
1. Turn ignition switch OFF.
2. Restart engine.
Does the engine start? C
YES-1 >> With CONSULT: GO TO 2.
YES-2 >> Without CONSULT: GO TO 3.
NO >> Proceed to EC-609, "Diagnosis Procedure". D
2.IGNITION SIGNAL FUNCTION
With CONSULT E
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode of “ENGINE” using CONSULT.
2. Make sure that each circuit produces a momentary engine speed drop.
Is the inspection result normal?
F
YES >> INSPECTION END
NO >> Proceed to EC-609, "Diagnosis Procedure".
3.IGNITION SIGNAL FUNCTION G
Without CONSULT
1. Let engine idle.
2. Check the voltage signal between ECM harness connectors with an oscilloscope. H
ECM
I
Voltage signal
+ −
Connector Terminal Connector Terminal
J
17
18
21 K
F25 E19 108
22
L
JMBIA0219GB
NOTE:
The pulse cycle changes depending on rpm at idle.
M
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-609, "Diagnosis Procedure". N
Diagnosis Procedure INFOID:0000000009800629
ECM
Terminal Voltage
Connector
+ −
E19 105 108 Battery voltage
EC-609
IGNITION SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
Is the inspection result normal?
YES >> GO TO 2.
NO >> Perform the trouble diagnosis for ECM power supply circuit. Refer to EC-505, "Diagnosis Proce-
dure".
2.CHECK IGNITION COIL POWER SUPPLY CIRCUIT - 1
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Turn ignition switch ON.
4. Check the voltage between condenser harness connector and ground.
+
Condenser − Voltage
Connector Terminal
F13 1 Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 3.
NO >> GO TO 10.
3.CHECK CONDENSER GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check the continuity between condenser harness connector and ground.
+
Condenser − Continuity
Connector Terminal
F13 2 Ground Existed
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK CONDENSER
Check condenser. Refer to EC-612, "Component Inspection (Condenser)"
Is the inspection result normal?
YES >> GO TO 5.
NO >> Replace condenser.
5.CHECK IGNITION COIL POWER SUPPLY CIRCUIT - 3
1. Reconnect all harness connectors disconnected.
2. Disconnect ignition coil harness connectors.
3. Turn ignition switch ON.
4. Check the voltage between ignition coil harness connector and ground.
+
Ignition coil − Voltage
Cylinder Connector Terminal
1 F74 3
2 F75 3 Battery volt-
Ground
3 F76 3 age
4 F77 3
Is the inspection result normal?
YES >> GO TO 6.
EC-610
IGNITION SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
NO >> GO TO 12.
6.CHECK IGNITION COIL GROUND CIRCUIT FOR OPEN AND SHORT A
+
Ignition coil − Voltage C
Cylinder Connector Terminal
1 F74 2
2 F75 2
D
Ground Existed
3 F76 2
4 F77 2 E
3. Also check harness for short to power.
Is the inspection result normal?
YES >> GO TO 7. F
NO >> Repair or replace error-detected parts.
7.CHECK IGNITION COIL OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
G
1. Disconnect ECM harness connectors.
2. Check the continuity between ECM harness connector and ignition coil harness connector.
H
+ −
ECM Ignition coil Continuity
Connector Terminal Cylinder Connector Terminal I
17 1 F74 1
18 2 F75 1
F25 Existed J
22 3 F76 1
21 4 F77 1
3. Also check harness for short to ground and short to power. K
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair open circuit or short to ground or short to power in harness or connectors. L
8.CHECK IGNITION COIL WITH POWER TRANSISTOR
Check ignition coil with power transistor. Refer to EC-612, "Component Inspection (Ignition Coil with Power
M
Transistor)".
Is the inspection result normal?
YES >> GO TO 9.
N
NO >> Replace malfunctioning ignition coil with power transistor. Refer to EM-174, "Removal and Instal-
lation".
9.CHECK INTERMITTENT INCIDENT O
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> INSPECTION END P
NO >> Repair or replace error-detected parts.
10.CHECK FUSE
1. Turn ignition switch OFF.
2. Disconnect 20A fuse (No. 43) from IPDM E/R.
3. Check the fuse.
Is the inspection result normal?
EC-611
IGNITION SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
YES >> GO TO 11.
NO >> Replace the fuse.
11.CHECK IGNITION COIL POWER SUPPLY CIRCUIT - 3
1. Disconnect IPDM E/R harness connector.
2. Check the continuity between IPDM E/R harness connector and condenser harness connector.
+ −
IPDM E/R Condenser Continuity
Connector Terminal Connector Terminal
E15 47 F13 1 Existed
3. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for IPDM E/R.
NO >> Repair or replace error-detected parts.
12.CHECK IGNITION COIL POWER SUPPLY CIRCUIT - 4
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connector.
3. Check the continuity between IPDM E/R harness connector and condenser harness connector.
+ −
IPDM E/R Ignition coil Continuity
Connector Terminal Cylinder Connector Terminal
1 F74 3
2 F75 3
E15 47 Existed
3 F76 3
4 F77 3
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> Perform the trouble diagnosis for IPDM E/R.
NO >> Repair or replace error-detected parts.
Component Inspection (Condenser) INFOID:0000000009800630
1.CHECK CONDENSER
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Check the resistance between condenser terminals as follows.
Condenser
+ − Condition Resistance
Terminal
1 2 Temperature 25°C (77°F) Above 1 MΩ
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace condenser.
Component Inspection (Ignition Coil with Power Transistor) INFOID:0000000009800631
EC-612
IGNITION SIGNAL
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
2. Disconnect ignition coil harness connectors.
3. Check the resistance between ignition coil terminals as follows. A
Ignition coil
+ − Condition Resistance EC
Terminal
1 2 Except 0 or ∞ Ω
C
1 3 Temperature 25°C (77°F)
Except 0 Ω
2 3
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Replace malfunctioning ignition coil. Refer to EM-174, "Removal and Installation".
2.CHECK IGNITION COIL - 2 E
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
F
1. Turn ignition switch OFF.
2. Reconnect all harness connectors disconnected.
3. Remove fuel pump fuse in IPDM E/R to release fuel pressure.
NOTE: G
Do not use CONSULT to release fuel pressure, or fuel pressure applies again during the following proce-
dure.
4. Start engine. H
5. After engine stalls, crank it two or three times to release all fuel pressure.
6. Turn ignition switch OFF.
7. Remove all ignition coil harness connectors to avoid the electrical discharge from the ignition coils.
8. Remove ignition coil and spark plug of the cylinder to be checked. I
9. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
10. Connect spark plug and harness connector to ignition coil.
11. Fix ignition coil using a rope etc. with gap of 13 – 17 mm (0.52 – J
0.66 in) between the edge of the spark plug and grounded metal
portion as shown in the figure.
12. Crank engine for about three seconds, and check whether spark
is generated between the spark plug and the grounded metal K
portion.
EC-613
MALFUNCTION INDICATOR LAMP
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
MALFUNCTION INDICATOR LAMP
Component Function Check INFOID:0000000009800632
1.CHECK DTC
Check that DTC UXXXX is not displayed.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Perform the trouble diagnosis for DTC UXXXX.
2.CHECK COMBINATION METER
Check DTC with combination meter. Refer to MWI-63, "CONSULT Function".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Perform the trouble diagnosis for DTC indicated.
3.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace combination meter. Refer to MWI-113, "Removal and Installation".
NO >> Repair or replace error-detected parts.
EC-614
REFRIGERANT PRESSURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
REFRIGERANT PRESSURE SENSOR
A
Component Function Check INFOID:0000000009800634
ECM
Terminal Voltage D
Connector
+ −
F26 74 48 1.0 – 4.0 V
E
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to EC-615, "Diagnosis Procedure". F
Diagnosis Procedure INFOID:0000000009800635
+ I
Voltage
Refrigerant pressure sensor −
(Approx.)
Connector Terminal
J
E49 3 Ground 5V
Is the inspection result normal?
YES >> GO TO 2. K
NO >> GO TO 5.
2.CHECK REFRIGERANT PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
L
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and refrigerant pressure sensor harness connec-
tor. M
+ −
N
ECM Refrigerant pressure sensor Continuity
Connector Terminal Connector Terminal
F26 48 E49 1 Existed O
4. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 3. P
NO >> Repair or replace error-detected parts.
3.CHECK REFRIGERANT PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check the continuity between ECM harness connector and refrigerant pressure sensor harness connec-
tor.
EC-615
REFRIGERANT PRESSURE SENSOR
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
+ −
ECM Refrigerant pressure sensor Continuity
Connector Terminal Connector Terminal
F26 41 E49 2 Existed
2. Also check harness for short to ground and short to power.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> Replace refrigerant pressure sensor. refer to HAC-47, "Removal and Installation".
NO >> Repair or replace error-detected parts.
5.CHECK REFRIGERANT PRESSURE SENSOR POWER SUPPLY CIRCUIT - 2
1. Turn ignition switch OFF.
2. Disconnect ECM harness connectors.
3. Check the continuity between ECM harness connector and refrigerant pressure sensor harness connec-
tor.
+ −
ECM Refrigerant pressure sensor Continuity
Connector Terminal Connector Terminal
F26 74 E49 3 Existed
Is the inspection result normal?
YES >> Perform the trouble diagnosis for power supply circuit.
NO >> Repair or replace error-detected parts.
EC-616
SENSOR POWER SUPPLY 2 CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
SENSOR POWER SUPPLY 2 CIRCUIT
A
Description INFOID:0000000009800636
ECM supplies a voltage of 5 V to some of the sensors systematically divided into 2 groups, respectively. EC
Accordingly, when a short circuit develops in a sensor power source, a malfunction may occur simultaneously
in the sensors belonging to the same group as the short-circuited sensor.
Sensor power supply 1 C
• Accelerator pedal position sensor 1
• Camshaft position sensor
• Throttle position sensor
NOTE: D
If sensor power supply 1 circuit is malfunctioning, DTC P1229 is displayed.
Sensor power supply 2 E
• Accelerator pedal position sensor 2
• Crankshaft position sensor
• Refrigerant pressure sensor
F
Diagnosis Procedure INFOID:0000000009800637
+ I
Voltage
ECM −
(Approx.)
Connector Terminal
101 J
E19
102 Ground 5V
F26 75
K
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 3. L
2.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
M
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
N
3.CHECK SENSOR POWER SUPPLY 2 CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect following sensors harness connector. O
3. Check harness for short to power and short to ground, between the following terminals.
ECM Sensor P
Connector Terminal Name Connector Terminal
E19 102 Accelerator pedal position sensor 2 M119 5
74 Refrigerant pressure sensor E49 3
F26
75 Crankshaft position sensor F107 1
Is the inspection result normal?
EC-617
SENSOR POWER SUPPLY 2 CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [MR18DE]
YES >> GO TO 4.
NO >> Repair or replace error-detected parts.
4.CHECK COMPONENTS
Check the following.
Sensor Reference
EC-586, "Component Inspection
Accelerator pedal position sensor 2 (Accelerator Pedal Position Sen-
sor)"
EC-541, "Component Inspection
Crankshaft position sensor
(Crankshaft Position Sensor)"
Refrigerant pressure sensor EC-615, "Diagnosis Procedure"
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace error-detected parts.
5.CHECK INTERMITTENT INCIDENT
Perform intermittent incident. Refer to GI-40, "Intermittent Incident".
Is the inspection result normal?
YES >> INSPECTION END
NO >> Repair or replace error-detected parts.
EC-618
ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [MR18DE]
SYMPTOM DIAGNOSIS A
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom Table INFOID:0000000009800638
EC
SPARK KNOCK/DETONATION
IDLING VIBRATION
ENGINE STALL
H
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel pump circuit 1 1 2 3 2 2 2 3 2 EC-606
Fuel pressure regulator sys- I
3 3 4 4 4 4 4 4 4 4 EC-495
tem
Fuel injector circuit 1 1 2 3 2 2 2 2 EC-603
Evaporative emission sys- J
3 3 4 4 4 4 4 4 4 4 EC-434
tem
Air Positive crankcase ventila-
4 4 4 4 4 4 4 4 1 EC-627
tion system K
3 3
Incorrect idle speed adjust-
1 1 1 1 1 EC-491
ment
EC-559 L
Electric throttle control actua-
1 1 2 3 3 2 2 2 2 2 2 EC-566
tor
EC-557
Igni- Incorrect ignition timing ad- M
3 3 1 1 1 1 1 1 EC-625
tion justment
Ignition signal circuit 1 1 2 2 2 2 2 2 EC-609
Main power supply and ground circuit 2 2 3 3 3 3 3 2 3 EC-505 N
Mass air flow sensor circuit 2 EC-511
Engine coolant temperature sensor 1
3 3 EC-516
circuit 3 O
Heated oxygen sensor 1 circuit EC-523
1 2 2 2 2 2
EC-519
EC-533 P
Throttle position sensor circuit EC-572
EC-573
2 2 EC-590
EC-584
Accelerator pedal position sensor cir-
3 2 1 EC-587
cuit
EC-594
Knock sensor circuit 2 3 EC-537
EC-619
ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [MR18DE]
SYMPTOM
IDLING VIBRATION
ENGINE STALL
EC-620
ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [MR18DE]
SYMPTOM A
ROUGH IDLE/HUNTING
Reference page
IDLING VIBRATION
D
ENGINE STALL
E
EC-621
ENGINE CONTROL SYSTEM SYMPTOMS
< SYMPTOM DIAGNOSIS > [MR18DE]
SYMPTOM
IDLING VIBRATION
ENGINE STALL
EC-622
NORMAL OPERATING CONDITION
< SYMPTOM DIAGNOSIS > [MR18DE]
NORMAL OPERATING CONDITION
A
Description INFOID:0000000009800639
EC-623
IDLE SPEED
< PERIODIC MAINTENANCE > [MR18DE]
PERIODIC MAINTENANCE
IDLE SPEED
Inspection INFOID:0000000009800640
EC-624
IGNITION TIMING
< PERIODIC MAINTENANCE > [MR18DE]
IGNITION TIMING
A
Inspection INFOID:0000000009800641
Timing indicator C
E
PBIB3263E
EC-625
EVAPORATIVE EMISSION SYSTEM
< PERIODIC MAINTENANCE > [MR18DE]
EVAPORATIVE EMISSION SYSTEM
Inspection INFOID:0000000009800642
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration.
2. Check EVAP canister as follows:
a. Block port . Orally blow air through port .
Check that air flows freely through port .
b. Block port. Orally blow air through port.
Check that air flows freely through port.
3. Visually inspect the fuel check valve for cracks, damage, loose
connections chafing and deterioration.
JMBIA0443ZZ
SEF552Y
5. Inspect fuel tank filler cap vacuum relief valve for clogging, stick-
ing, etc.
a. Wipe clean valve housing.
SEF989X
SEF943S
EC-626
POSITIVE CRANKCASE VENTILATION
< PERIODIC MAINTENANCE > [MR18DE]
POSITIVE CRANKCASE VENTILATION
A
Inspection INFOID:0000000009800643
E
PBIB1589E
EC-627
ECM
< REMOVAL AND INSTALLATION > [MR18DE]
JSBIA3082GB
CAUTION:
Perform ADDITIONAL SERVICE WHEN REPLACING ECM. Refer to EC-484, "Work Procedure".
REMOVAL
1. Remove battery. Refer to PG-175, "Removal and Installation".
2. Remove air cleaner case. Refer to EM-155, "Removal and Installation".
3. Disconnect ECM harness connectors. Refer to PG-5, "Harness Connector".
4. Remove ECM mounting nuts, and then remove ECM.
INSTALLATION
Install in the reverse order of removal.
EC-628
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [MR18DE]
F
Transmission Condition Specification
A/T No load* (in P or N position)
13 ± 5°BTDC G
M/T No load* (in Neutral position)
*: Under the following conditions
• A/C switch: OFF
H
• Electric load: OFF (Lights, heater fan & rear window defogger)
• Steering wheel: Kept in straight-ahead position
EC-629