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  • JIS D 0201 - 1976 - Regeln Für Die Galvanische Beschichtung Von KFZ Teilen

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    JIS D 0201_1976_Regeln für die galvanische Beschichtung von KFZ Teilen

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    JIS D 0201 - 1976 - Regeln Für Die Galvanische Beschichtung Von KFZ Teilen

    Uploaded by

    Oliver Steinrötter

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    © All Rights Reserved
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    UOC 669.058.7 : 629.119.08 JAPANESE INDUSTRIAL STANDARD General Rules of Electroplating for Automobile Parts JIS D O20 1-% Translated and Published by Japanese Standards Association + 16s UDC 669, 058.7:629. 113.01 JAPANESE INDUSTRIAL STANDARD «JIS General Rules of Electroplating g201.1976 for Automobile Ports (Reafirmed: 1983) 4. Scope : 4 ‘This Japanese Industrial Standard specifies general rules of electroplating, hereinafter referred to as “plating”, metal base for automobile parts, hereinafter referred to as “parts”, mainly for the purpose of corrosion prevention, rust prevention, and ornamentation, except for the purpose of wear resistance. 2. Definitions For the purpose of this standard the definitions given in JIS 1.0400 apply, together with the following definitions. (1) vehicle interior Place of usage of part installed within the automobile and not + exposed directly or indirectly to the weather. Where indirectly exposed to the weather, the place shatl be deemed vehicle exterior. : {2} vehicle exterior Place of usage of part installed outside of automobile body and exposed directly or indirectly to the weather,-except even when within vehicle interior, if partially exposed to the weather, the place shall be deemed vehicle ex terior. (3) interior ~The portion of object made by combination oF collection of two or more parts that cannot be directly viewed 14) exterior The portion of single part or object made by:combination or collection i ‘s ; of two or more parts that can be viewed directly or depending on usage state. {5) significant area Important surface from sonication yandpoine and shall be ° either ofthe following cases: (a) Surface that can be seen from normal direction when in usage state. (b) Surface subject easily to wear or damage. : (©) Surface subject to change in performance by formation of cortosion or rust. ‘ (@) Surface ordinarily touched by hand. (6) glossiness The glossiness shall be classified by specular glossiness measured by Method 2 of JIS Z 8741, as follows: ‘i (@) Gloss: 80% and Bver, 7 (b)_ Semigloss: 20% and over to 80% excl, (©) Plat: Under 20% Koplicable Standards: See pase 27. 2 Do2011976 (7) roughness ‘The roughness shall be classified by surface unevenness degree as fol- lows: : (a) Smooth surface: Smooth and free from unevenness condition (&) Semismoath surface: Small amount of unevenness condition ot (Rough surface: Large amount of unevenness condition. {8) Dazzling Prevention Treatment Treatment applicable to specially designated parts for the purpose of preventing dazzling. OQ | 3. Types and Symbols of Plating Platings used shall be classified into base types and plating types as indicated in Table 1, ! ‘Table 1 Base ype [Pating yee (| Pang npesymbal [we | Chromium Fr 7 sass feet Copper MFCu ise Za ' Cadmium MFCa : Nickel MBNi Choma Mace . | eohecatoy Zine MBZa OE a ) ‘iver MBAR. Zinc and zine Nickel MZNi fe ‘Chromium wzce | ‘Alumna and Neel Mani \y eee Chvomium [Mace Remarks 1. Plating type indicates the final plating. 2. MBZn and MBCd shall, as a rule, be used when required to make appear- : ance match with other parts. * 3. Method of indicating symbo! for plating type shall be in accordance JS #0404, ks 4. Usage Conditions and Symbols eee 0283-1976 Usage conditions shall be classified by combination of usage place, usage part, and plat- ing purpose, and be as listed in Table 2. Table2 Usage place Usage part Plating purpose Syabol Velicle nerior, | tnterior, | Corrodon prevention, rut prevention, | A vehicle exterior exterior ‘omamentaton (providing ot soldetablity, adhesive property, electrical characteristics, and others) Vehicle faterior, ‘Corrosion prevention, rust prevention, B veliele exterior Interior ‘ornamentation (providing of teflecabity (laps) snd the lke) Vehicle interior Therion ‘Ommamentation c Vehicle interior Exterior ‘Ormamentation| D Velicle interior Teri Corrosion prevention, rest prevention E Vehicle exterior Tntetior Corrosion prevention, rst prevention F Vehicle interior Exterior Corrosion prevention ust prevention rH Vehicle exterior Exterior Corsosion prevention ust prevention in Velie intecior Exterior Corrosion prevention, rust prevention, 1 ‘ormamentation Vehicle exterior s| Exterior Corrosion prevention, rust prevention, 1 ‘omamentation 5. Symbols for Surface Condition ‘Symbols for plated surface condition shall be classified into gloss, semigloss. and Mat 4 designated in Table 3. Glossiness class (Smooth suclace) Tabled j 1 3 smooth (Roh ‘uelaes) surface) a(Gios) b (Semigioss) BL oH ‘3 cel el 2 3 ¥ + 4 * Do201.1976 6. Application Reference 4 Application reference for plating shall, as a rule, be in accordance with Table 4, rons Hee [das | ag Vase Applsbie part symbol Tort | NE od ee. Mlnformative telerence examples) 20 s MENI10 DEG ‘Small cases, mall shats iH a cc ree 2 10 MFCr 20, WAT Hom frames, lamp bodies, lamp rims, meter Frings raya uc ceed pe, i or Wa | arene | WT tpn ac ae SES ea | 2 MFCe 204 ao | ay MECr 40, 1 ‘Lamp sim, bumpers tips, gules, wheel [30 20 MECr 30-4 Set [3s as MECe 254 wzcr 10 ¥ MZ 10 CD ‘Meter omament, key eytinders, decorative EEE as 6 MZCe ts DBD Preertcoate ea eh ae meen [oe be co Lar car] 7 See ae = [were ; =e [wean \ ieee meas rae win | [=p wie | BEE gece T [> | ie] Sethe | Gee mestecreas | IMechagl 2d feecen patina een aera [ame [eRe] cere kara Cpe ree | ears) ce emma seria asses jenn aaron ait pets ri tT 5 f 0 0201-1976 Table (continued) rate [Pe | rg ae Appicate pr sob Fa symbai | conf (intone reference exomles) “rent [2 [= ome Sina wee aes SP =P mms [abe | sang tits tye soe wee | os | - | was | ape Screws net Sister omanenal ats wo | = | macro [ur wees | 2 [| mame | ab Screws all mechan prs mace {2 | =f mocar [aD ‘Sev eile, sll mesic 4 pene won | s | - | wons [a “Teoria cone pint vo | - | wont | a [come pis Remarks 1. Plating symbol number indicates the plating minimum total thickness, however, for chrome-plated parts, chromium thickness is not included In this case, chromium plating thickness shall be 0.15 gm or greater. Those enclosed by parentheses should, preferably, not be used unless specially required. 2. Minimum total thickness of MFNi, MFCr, MZNi, MACr, and MZCr platings shall be Cu # Ni, but total thickness may be made Ni 3. Oh the plating symbol suffix d and t, d signifies double plating and t tiiple plating 4. On zine plating and cadmium plating, chromate treatment shall be made, asa rule, and on the plating symbol, K shall be suffixed for black treat- ment, B for gloss chromate treatment (neutralized after treatment), and C for coloured chromate treatment (not neutralized). B shall, as arule, be used where conditions for use are B or, However, it is recommended that use of black treatment be avoided on parts constantly touched by hand. 5. In the case where the plated surface is to be painted, or bent or caulked after plating, the thickness of the plating shall be made as agreed be- tween the parties concerned. : 6. MFCr30, MZCr25, and the double and triple plating may be substituted by micco-cracked chromium piating or micro-porous chromiuin plating. In such case, plating thickness shall be in accordance with agreement between the parties concerned. 7. On heat-treated steel parts such as spring parts and bolts, as a.rule, after MFCr, MFZn and MFCd plating, hydrogen embrittlement removal treat- ment shall be performed, and chromate treatment shail be carried out afler hydrogen embrittlement removal treatm 6 0201-1978 f 7. Test Methods 4 7.1 Appearance Test Method On a black background and using standard light C con- forming to JIS Z 8701, about 300 Ix or stronger illuminance shall be applied uniformly on the effective surface, and from a distance of about 50 cm, examination shall be carried out with naked eye under natural stance for base metal exposure, blister, peeling, pinholes, pits, rough deposit, stain spots, specks, burnt deposit, cloudy surface, bath wrinkles, unevenness, srinding marks, deformation by grinding, base metal flaws, punching flaws, scratches, colour unevenness, and glossiness. However, on the grinding marks, flaws, colour unevenness, and + slossiness, as occasion demands, comparison may be made with limit sumple at about 25 em distance depending upon agreement between the parties concerned. 7.2 Test Method for Dazzling Prevention On the surface executed with dazzling prevention treatment the reflectance shall be checked by testing in accordance with JIS Z 8741 Method 2 optical conditions. 7.3 Corrosion Resistance Test Method Salt spray test conforming to JIS Z 2371, corrodkote test, oF CASS test shall be performed for the time prescribed in Table § and the formation of corresion or rust on effective surface shalt be examined. The method for corrodkote shall be in accordance with Appendix 1, and the method for CASS test, with Appendix 2, Pating symbol 7 tote 1D 0201-1976 Unit: ‘Type of test Salt speay test Corrodkote test CASS test MENIIO m4 = = MFCr 10 4 7 [ MFCr 20 NEC 30 MECr 25-4 ( MFCr 204 | NFCr 40 NFCr30< MFCr 35-1 - 16x 2eyeles 2 MFZn 5 as) | 72¢) = ~ | MEZa8 6) | 7209_| 5 = MFZa 13, 44) NECA S 40) | nC) | = = ‘MECE 8 96) [| 720°) a MCA 13 mQ | 2c) a = MZCe 15 a4 a = MZCr 20 NZCr 25 ZC 5-4 “Cy NZCr 2041 NZCe40 NZCr30-4 MZCe 25-1 - 16x Deyeles n MACE 20 Remarks 1. 48 Application of test type shall be in accordance With agreement between the parties concerned. In the MFZn and MFCd test time, (") hours indicates the time for per- forming the colour chromate and black treatment. Only the white prod- uct shall be checked in colour chromate and the red rust in black treat- ment. The () hours indicates the time for performing test on gloss chromate treated product where investigation is made for red rust. As the occasion demands, test piece taken from significant surface may be utilized for the test. The shape, dimensions, and the number of the test pieces in such case shall be in accordance with agreement between the parties concerned. ’ 7.4 Thickness Test Method The minimum value at the significant surface shall be checked with microscope of other thickness meter. However, the plate to be measured shall be in accordance with agreement between the parties concerned, 8 0 0201-1976 8. Criteria 4 8.1 Appesrance Criteria The permissible range of appearance state shall be divided into Grade|, Grade 2, and Grade 3 23 indicated in Table 6. However, the application of grades shall be in accordance with agreement between the parties concerned, Tables [————— Grae Sia Grade 1 Grade 2 Grades at appenrance Exposed bas ‘Shall nor be ‘Shall not be Shall not be ee present eet resent Blister - 7 ‘ Peeling Finholes Shall not be ‘Sha not be Shall aot be readily enifble | conpleuons steed Pi Rough deposits ‘Not specified rm plating may exist. Burnt deposit Cloudy surface Bath weinkles ‘Unevenness Geindiog marks Shall not be ste . close together Grinding Noticeable deforma deformation tion shall not exist ‘Base metal laws ‘Stall not be eon- Punching flaws . Seratches Colour Glossiness Shall be uniformly | Stall not be con- 3A spiewous —_——___eeem Remarks 1. Corners, sharp protrusions, stepped parts, screw threads and other parts that are difficult to finish and surfaces where 12 mm diameter spheres eannot contact need not conform to Table 6, and as occasion demands, comparison with limit sample shall be made upon agreement between the parties concerned, 2. Colour unevenness and interference strips of coloured chromate may exist. 3. Uneven gloss of zine plating and cadm 4, Standard for flaw timit sample shail, asa rule, conform to Table 7. ‘Appearance state Grade 1 jury Not more than one of ! mm to 2mm Int in length per 3 cm square Base metal Punching flaw | Not more than twe of 0.5 mim max. diameter per 3 cz squace ° 0201-1978 Grade 2 [Not move than two of Imm to-4 men Inet. in length per 3 em square [Not more than two of 0,5 mmm to 1mm Ing. snax. diameter per 3 ern square ‘Abrasion ‘Not mare than one of Imm to $mm | Not more than two of 3 mi 10 am inc. in length, 0.08 mm mas, width | incl-te length, at 20 mm anda, interval, and pee Sem square of O.1 mm max, width per 3 em square 8.2 Dazzling Prevention Criteria Reflectance shall not exceed 40%. 8.3 Corrosion Resistance Criteria Corrosion or rust formation state depending on the type of plating shall conform to Table 8 Plating eymbol [Type oftest MENG 10, MFC 10 Salt spray MZCe 15, MAC 20, Table 8 teria ‘Not more than 3 definite corrsion formations in 100 MFCr 20, MZCr 20 Corrockote (2) Local corrosion factor 155% max. (2) Overall catrosion factor 15% max. cass Rating No.7 minimum MECr30,MFCr 25-4 | Corodkote MFCr 2014, M2Cr 25 MZCe 25-d, MZCt 204 (U) Local corrosion factor 15% max. (2) Overall corrosion factor 10% max. CASS Rating No, 8 minimums MECr 40, MECE 304 | Corsodkote |(1) Local corrosion factor 10% max. MEGr 25:4, Mzce40 (2) Overall corrosion factor 5% max MZCe 30-4, MZcr 25.4 CASS Rating No, 9 minimom MEZn 5, MFZn 8 Salt spray | Shall be feee from following defect of cotating 5 MEZa 13, MECA§ MPC 8, MECA 13 Remark : Corners, sharp dents, stepped parts. screw threads, sa ‘or more fn 100m? (I) Definite white products irkcolored chromate (2) Red rust in plots chronmmié and black treatment finish, and-others where plating does not adhere readily, and parts where corrosion and rust prevention treatments are performed after plating need mot conform to Table 8, and shall be in accordance cerned, as required. agreement between the parties con, 2 0 0201.1976 9, Inspection Inspection items shall, as a rule, conform to Table 9, be inspected in accordance with {est methods in 7., and shall conform to criteria in 8, except for dazalement profess, which shall be as agreed between the parties concerned. rae STTR=NUTPEU eet fe Ute : cna | ‘epee | piciees | Settee | ages } to EEE eraree Eee pore EE Eee eer ee ee eeeeer ae See B oO - THeH o | ¢ 3 c 7 3 7 2 3 3 | E = cS 3 | 7 = = s 3 Gc °o °o ° o wpe o 5 3 1 3 3 : 3 J °o Oo” oO oO Remarks 1. The ‘O* marks in the table indicate inspection itenis on usage conditions, 2 On spring washers, spring ports, and other functional parts, bend test : and other tésts shall be performed on agreement between the parties : concerned, | 3. On usage conditions E and F, thickness inspection may be performed in place of corrosion resistance inspection, : 4. On usage conditions G and H, appearance inspection may be partially abbreviated. tl 5. On parts specially exposed to high temperature and on aluminum base performed with plating, prescribed adhesion test shall be erormed on agreement between the parties concerned, as required. 10. Designation he Designation shall be as follows (1) Designation shall be carried out by plating symbol and surface condition symbol. Examples 1. MFCr 3021 ‘Sutface condition symbol Plating symbol f " : 0201-1076 2. MFCd 13-2 T_

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