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Theeffectofsilicafumeby Reni Suryanita 2022
Theeffectofsilicafumeby Reni Suryanita 2022
net/publication/360649833
The effect of silica fume admixture on the compressive strength of the cellular
lightweight concrete
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Results in Engineering
journal homepage: www.sciencedirect.com/journal/results-in-engineering
A R T I C L E I N F O A B S T R A C T
Keywords: Foam concrete has practical and economic advantages in construction, including reducing the structure’s weight
Cellular lightweight concrete by building foundations. The market demand for foam concrete such as Cellular Lightweight Concrete (CLC)
Compressive strength block has increased recently. One way to reduce the density of CLC is to add air pores to the cement paste or
Foam concrete
mortar mixture. However, the addition of pores can reduce the strength of lightweight bricks. Therefore, there is
Silica fume
a need for innovation to improve the quality of CLC block by replacing some of the cement with other added
LUSAS
materials. This study aims to obtain a good quality CLC block using silica fume to replace partial cement in a
mortar mixture. The specimens are a CLC block measuring 10 cm wide, 20 cm high and 60 cm long. Variation of
mortar mixture using silica fume percentage of 0%, 0.5%, 1%, 5%, 10% and 15% of cement weight. The output
data generated from this sample are compressive strength, displacement, stress, strain and the modulus of
elasticity. The test results obtained the optimum CLC compressive strength of 1.03 MPa at 10% silica fume
composition. This optimum compressive strength of CLC was simulated using the LUSAS finite element analysis
to obtain the displacement and stress-strain patterns. Based on the LUSAS numerical analysis, the optimum
compressive strength of the CLC block was 1.06 MPa. This study shows that adding 10% silica to the CLC mortar
mixture can increase the compressive strength by 81.25% compared to mortar without silica fume.
1. Introduction the CLC has a lower density than conventional clay bricks. The use of
CLC blocks in buildings can reduce the load on the building. CLC is
The building consists of components of the foundation, columns, lighter than normal concrete and has low density, low cement and
beams, walls and roof. Walls are an essential part of a building. Most aggregate content in the mixture, thermal insulation, and sound sup
urban infrastructure in developing countries uses clay bricks as the pression. Therefore, the CLC blocks have the advantage of saving time in
primary material for building walls [1–4]. The development of building installing building walls. In general, CLC has a larger size than clay
materials science is overgrowing with the discovery of various kinds of bricks. The comparison of conventional clay brick and CLC blocks’ size
mixed materials to increase the strength of these materials. Nowadays, and shape is shown in Fig. 1 [9,10].
the development of materials science for building construction is start The previous foam concrete studies with different addictive mixtures
ing to be made with lightweight foam concrete [4–7]. used recycled waste materials such as plastic wastes [11] and glass
The need for foam concrete blocks encourages the emergence of in powder [12]. The researchers studied foam concrete with recycled glass
novations in brick making, one of which is the Cellular Lightweight powder as a substitute for some cement to increase compressive
Concrete (CLC) block. CLC block is made from cement, sand, water and strength. The glass particle size must be smaller than 45 millimicrons to
foam. The mixture design of CLC mortar has many cavities, which cause fill the pores of the foam concrete and increase adhesion to the foam
the strength of the bonds between molecules to weaken [8]. Hence, CLC concrete. The development of foam concrete research is growing
requires other additives to strengthen the molecular bonds. because foam concrete’s matrix structure is more substantial than
Engineers used the CLC blocks for building wall materials because lightweight concrete. The addition of materials to the mix design can
* Corresponding author.
E-mail address: reni.suryanita@eng.unri.ac.id (R. Suryanita).
https://doi.org/10.1016/j.rineng.2022.100445
Received 27 February 2022; Received in revised form 10 May 2022; Accepted 12 May 2022
Available online 17 May 2022
2590-1230/© 2022 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-
nc-nd/4.0/).
R. Suryanita et al. Results in Engineering 14 (2022) 100445
Fig. 1. Cellular Lightweight Concrete blocks (a) size comparison with conventional clay brick (b) set of hardened CLC.
reduce the porosity of the CLC and increase the density of the material. than synthetic foam. The ratio of foam and water is 1:33 to 1:39 [31,32].
The addition of ground calcium carbonate (GCC) and glass fibre (GF) to Process curing of CLC has two methods, namely wet curing and
the mortar mix increases the compressive strength and flexural strength steam curing at atmospheric pressure. CLC is usually given a short wet
of the concrete [13]. curing period in the curing process, which is watered down, generally
The development of building materials science is overgrowing with about 1–7 days and then allowed to dry on its own. Meanwhile, steam
the discovery of various kinds of additives in concrete mixtures to in curing at atmospheric pressure of 50–80◦ Celsius accelerates the hard
crease the strength of building structures. Efforts to increase the strength ening of CLC, shrinkage drying and movement of concrete moisture after
of concrete materials have been carried out by Ref. [14] by replacing drying atmospheric pressure steam for a maximum of 24 h. Water in a
some cement with Granite Pulver (GP) of 5%, 10%, 15%, and 20% of the concrete mixture has two functions, the first to allow chemical reactions
cement weight into the concrete mixture. The results showed an increase that cause binding and hardening, and the second as a gravel, sand and
in concrete compressive strength of 1.6% and flexural strength of 6.8% cement mixture to make moulding easier. The water used must be free of
due to a 15% Granite Pulver (GP) in the mixture. A mixture of foam harmful substances such as mud, clay, organic matter and organic acids,
concrete with polypropylene fibres [15] fly ash and silica fume [16] can alkalis and other salts.
produce high-strength lightweight concrete in building structures. Foam This study used silica fume as additional material for cellular-
concrete with a density of 1000–1900 kg/m3 can increase the lightweight concrete. Silica fume is a densified dry powder micro sil
compressive strength by 10–70 MPa [17]. ica admixture for portland cement concrete and mortars. Silica fume
The smallest particle of regular concrete is cement. Portland cement contains high levels of SiO2 and is a very smooth, round shape, which
is a hydraulic cement produced by smoothing clinkers consisting of has a diameter of 1/100 times the diameter of a cement [19,23]. In use,
calcium silicates which are hydraulic additives in gypsum. The function silica fume is a partial replacement for cement in a concrete mixture,
of cement is to bind aggregate grains into a compact or dense mass and 5%–15% of the total cement weight. Silica fume fills cavities between
fill air cavities between aggregate grains by 10% of the volume of con cement materials. The filling of holes in concrete has a significant impact
crete [18]. Pozzolanic additives and very-fine particles can be used to on the compressive strength of the concrete. Silica fume is a pozzolan
reduce cement porosity. One of these additives is silica fume, a that can react with Ca(OH)2 to produce C3S2H3 as a source of concrete
byproduct of combustion ash from making silicon metal or silicon alloy strength [33,34].
in an electric furnace [19]. In this study, the additional materials used Previous researchers have attempted to increase the strength of
were silica fume. According to previous studies, silica fume contains concrete with the addition of silica in the mix design [35–38]. However,
Silica (Si) elements. Silica (Si) can increase the strength of intermolec only a few studies discuss the addition of silica fume to increase light
ular bonds in foam concrete [20–23]. weight bricks, especially cellular lightweight concrete (CLC), experi
Foaming agents are foam admixtures using a foam generator, pro mentally and numerically analysed using LUSAS finite element software
ducing a stable pre-foam in alkaline conditions [24]. Therefore it is [39]. Therefore, this study aims to identify the mechanical behaviour of
suitable for making foam-containing mortars. The pre-foam added to the CLC based on the proportion of silica fume substitution in the CLC
premixed mortar should be controlled to achieve the desired density. mortar mixture. CLC is a porous concrete formed mechanically by
The mixture used is two parts of aggregate compared to 1 part of cement adding a foaming agent. Many pores in the concrete can limit its
if the density is below 1000 kg/m3. The foaming agent is a concentrated strength, making CLC blocks more brittle than clay bricks. Therefore, it
surfactant solution; hence, it should be dissolved with water before use. is necessary to add alternative materials so that the presence of these
The mixing of air bubbles from the foaming agent into the mortar can pores does not reduce the compressive strength of foam concrete.
cause air pores in the mortar. The use of the foaming agent in the foam
concrete mixture could affect the stability of the foam, bulk density, 2. Materials and methods
microstructure and the resulting compressive strength [25–28]. The
reduction in pore size can affect the compressive strength of foam con The research method examines aggregate properties consisting of
crete [29,30]. several tests such as water content, volume weight, specific gravity,
There are two foam agents for concrete admixture: synthetic and sieve analysis, silt content, and organic content. The research was
protein-based. The synthetic-based foam density is about 40 kg/m3 and initiated by testing the properties of fine aggregates at the Materials
can expand to 25 times the initial volume. This foaming agent is very Testing Laboratory, Faculty of Engineering, University of Riau,
stable for density foam concrete above 1000 kg/m3, with the ratio of Indonesia. The materials used in this study are Portland Composite
foam and water being 1:19 [9]. Meanwhile, foam made from natural Cement (PCC) cement type CEM I 42.5 N, fine aggregate (sand), water,
protein weights about 80 kg/m3 can expand about 12.5 times its initial foaming agent and silica fume.
volume. This foam is relatively more stable and has a higher strength In this study, PCC cement from Semen Padang Company, Indonesia.
2
R. Suryanita et al. Results in Engineering 14 (2022) 100445
Table 1
Sieve analysis of fine aggregate.
Size No. Sieve Size (mm) Weight retained (g) Weight retained (%) Cumulative % retained Cumulative % passed
Fig. 2. Sieve Analysis Results of Fine Aggregate based on ASTM C33/C33 M Standard limit.
Fig. 3. CLC design mix material (a) foam (b) silica fume.
According to Indonesian Standard [18], PCC cement consists of lime mass of composite portland cement.
stone containing calcium oxide (CaO), clay containing silica oxide The fine aggregate in this study used the natural river sand from the
(SiO2), aluminium oxide (Al2O3), iron oxide (Fe2O3) and gypsum, which Kampar River, Riau Province, Indonesia. This research carried out is
serves to control hardening. Composite Portland cement is the result of sieve analysis to determine the fine aggregate size that meets ASTM
mixing Portland cement powder with other inorganic powders. The standards [40]. Table 1 shows the fine aggregate’s physical properties
inorganic materials include blast furnace slag, pozzolan, silicate com and sieves analysis. Fig. 2 shows the grain size distribution of the fine
pounds, and limestone, with a total inorganic content of 6%–35% of the aggregates. According to Ref. [40], determining the gradation area and
3
R. Suryanita et al. Results in Engineering 14 (2022) 100445
Table 2
Product Information of Sika Fume produced by Sika Indonesia Company [41].
Chemical Name Silica Fume
Table 3
Composition of foam concrete CLC.
Composition (SF % by Cement Sand Foaming Silica
weight of cement) (kg) (kg) Agent (kg) Fume (SF)
(kg)
4
R. Suryanita et al. Results in Engineering 14 (2022) 100445
Table 5
Compressive strength of CLC until 28 days.
Design mix Weight Maximum loading Compressive strength Design mix Weight Maximum loading Compressive strength
(kg) (kN) (MPa) (kg) (kN) (MPa)
5
R. Suryanita et al. Results in Engineering 14 (2022) 100445
on the label SF-D3-P0-S01, is explained as follows: Load Displacement Stress Strain Displacement Stress Strain
2 2
“SF-D3′′ shows a silica fume mixture in CLC three days after curing. kN mm N/mm Mm N/mm
Fig. 6. The CLC compressive strength test was after 28 days of curing (a) with silica fume 10% (b) without silica fume.
6
R. Suryanita et al. Results in Engineering 14 (2022) 100445
Fig. 7. The nodes displacement due to uniform load at the upper surface of the CLC model.
Fig. 8. The stress contour on the surface of the CLC model due to uniform load.
Fig. 9. The strain contour on the surface of the CLC model due to uniform load.
colour represents a different displacement value, as shown in Fig. 7. The significant stress and stress value so that the area shows an initial crack
smallest displacement value is dark blue 1.02 mm, while the most sig [49,50].
nificant displacement value is 9.20 mm, shown in orange. The most The uniform load applied to the top of the CLC model results in a
considerable displacement occurs at the top of the CLC surface, and the strain represented by coloured contours. Each contour colour represents
slightest settlement occurs at the bottom. This condition occurs because a different strain value, as shown in Fig. 9. In the picture, the shape at
the upper part of the specimen receives the most significant load than the bottom of the CLC model is blue-black, indicating that this part is the
the lower part. area with the smallest strain value of 0.032. The most considerable
The numerical analysis results due to the loading of the CLC sample strain value is shown in reddish yellow (orange) with a maximum strain
caused stress indicated by a coloured contour image on the surface of the value of 0.036. The light blue and yellow values, which are between
CLC. Each colour represents a different stress value. Fig. 8 shows the 0.033 and 0.034, have been a transition between the most significant
stress value on the CLC specimen. Based on Fig. 8, the lower part of the strain and strain so that the area shows an early crack [49,50].
CLC specimen is blue. This condition indicates that the area has the least
stress. The slightest pressure value shown in blue-black is 0.955 N/mm2, 4. Conclusions
and the most significant stress value shown in orange is 1.06 MPa. The
light green and yellow colour range values are 0.978 MPa–1.011 MPa. This study tested the CLC model specimen using an experimental
This colour indicates that there has been a transition between the most program and numerical analysis using the finite element LUSAS V19
7
R. Suryanita et al. Results in Engineering 14 (2022) 100445
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