DESIGN, CONSTRUCTION AND PERFORMANCE TEST ON

JIGSAW MACHINE

By

Sukanta Paul

A thesis submitted in partial fulfillment of the requirements for the degree of

“Bachelor of Science” in Mechanical Engineering

Khulna University of Engineering & Technology

Khulna 9203, Bangladesh

February 2018

Page 1
 DESIGN, CONSTRUCTION AND PERFORMANCE TEST ON
JIGSAW MACHINE
This thesis is submitted to the department of Mechanical Engineering, KUET, Khulna, in partial
fulfillment for the degree of

B.Sc. in Engineering (Mechanical)

Supervised By: Submitted By:

Dr. Zahir Uddin Ahmed Sukanta paul

Assistant Professor, Roll: 1305058

Department of Mechanical Engineering,

Khulna University of Engineering &Technology.

Department of Mechanical Engineering

Khulna University of Engineering & Technology, Khulna-9203, Bangladesh

20/02/2018

Page 2
 ABSTRACT

Hand tools play a major role in machining and manufacturing processes. Jigsaw is the widely
used portable power tool useful to cut straight or curved slots or parting off soft material
effectively. It can also make bevel cuts. In addition to wood cutting, jigsaws can cut steel,
fiberglass and aluminum etc. which make jigsaws very versatile tool and valuable tool in
workshop. Purpose of the whole study is to evaluate the performance of jigsaw machine in
different conditions on the basis of power requirement analysis and the stress analysis. Here
three criteria have been considered to solve this problem. 1. Maximum power criterion
2.Maximum von misses stress criterion in slotted bar 3.Maximum von misses stress criterion in
cutting saw. The present investigation evaluates performance of a jigsaw machine using
kinematic and stress analysis for cutting metals as well as different types of wood of different
thicknesses. It is essential to analyze the mechanism with respect to the rotation of motor while
designing, as the velocity, acceleration, active and constraint forces and torque tend to change
with respect to angular position of rotating crank, which in turn changes inertia forces and
stresses in the mechanism. The findings of the present investigation indicate the maximum von
misses stress values and maximum input power requirement which are compared with the
material properties and specifications of the jigsaw machine respectively and performance of the
machine has been evaluated.

A jigsaw, sometimes called a sabre saw, is an extremely versatile and delicate type of powered
saw. With the appropriate blade, it is capable of making a number of different precision cuts in a
range of materials. Jigsaws consist of a handle, a motor and a straight, narrow blade which
moves up and down to enable the tool to make curved and intricate cuts. Although they are
primarily woodworking tools, jigsaws can also be used to cut other materials such as plastic,
metal and ceramic tile. The versatility of a jigsaw is a result of the large selection of blades it can
accommodate. Jigsaw blades are designed to make different types of cut and to be used with
specific materials. A jigsaw is ideal for power tool novices as it is less intimidating and, as it can
be held with one hand, is easier to handle than other, more heavy-duty, machines.
Most jigsaws are powered by mains electricity, although there are also cordless jigsaws that run

Page 3
on lithium ion or nickel cadmium batteries. A very skilled labor is required for cutting preferred
profile especially for a long straight line. Even though a skillful operator is used, it is very
difficult to get a precise straight cutting line. Another disadvantage of using the jigsaw is that the
blade deflects when cutting a hard or thick wooden plank. As a result, an uneven surface of the
edge of the cutting wooden plank is obtained. Hence the aim of this project is to reduce the
uneven cutting edge problem by introducing a second guided roller for the jigsaw blade. The
report also includes the setup of the jigsaw table with adjustable fence in order to get a straight
line cut. The jig saw cutting or stroke rate required depends on the material being cut, the type of
blade used, and the feed rate preferred by the operator. The best speed for a particular application
is largely determined by experience, though as a general rule, slower speeds are for denser
materials and faster speeds for soft materials. When the jig saw is used at low speed setting for
any length of time, the motor temperature will rise due to the slower speed of the internal cooling
fan. In such cases, it is necessary to occasionally run the tool at full speed for a few minutes to
keep the motor operating at high efficiency.

Jigsaw machines are common cutting tools and used in a large scale in wood working industries.
The main problem with jigsaw usage is imprecision cutting due to blade deflection and human
handling method. In this paper, a new design of second guided roller for the jigsaw to avoid
blade deflection is introduced. A steel arm which holding the second guided roller and a platform
with a guided fence are also presented. The cutting finding with and without using this tool is
compared and reported. It is found that the jigsaw paired with this tool is able to cut a better
straight line with a smooth cutting surface.

Keywords: jigsaw, blade deflection, precision cut, double guided roller, Damper Design,
Power Tool, Wood cutting machine.

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 DECLARATION

I hereby certify that this thesis does not, to the best of my knowledge and belief:

i. Incorporate without acknowledgement any material previously submitted for a degree

or diploma in any institution of higher education;
ii. Contain any material previously published or written by another person except where
due reference is made in the text of this thesis;
iii. Contain any defamatory material;

Sukanta Paul

20/02/2018

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 ACKNOWLEDGEMENT

It is with a great sense of pleasure that I acknowledge the help and guidance I have received from
during the thesis course of my stay at Khulna University of Engineering &Technology. My
supervisor Dr. Zahir Uddin Ahmed, Assistant Professor department of Mechanical
Engineering, Khulna University of Engineering & Technology provided me with energy,
enthusiasm and insight to work on this interesting third year special studies project .I am very
much thankful to him for all their support in conducting and writing up my studies. Moreover, I
would like to express my heartfelt and sincere for their priceless guidance and support during my
fourth year 1st term. Thanks to the almighty Allah for give me the life and hope to finish this
project without any major problems. I would like to express his sincere gratitude to professor
Md. Golam kader. Head, department of Mechanical Engineering, Khulna University of
Engineering & Technology who gave me the permission to work with supervisor.

I would like to express his sincere gratitude to Professor Dr. Muhammed Alamgir. Vice-
chancellor, Khulna University of Engineering & Technology.

Last but not least, special thanks go to my beloved parents who supported me to reach my goals
and sacrificed much in their life for my well-being. I am indebted to their painstaking attitude,
which always kept me on the right track.

Author

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 TABLE OF CONTENTS
PAGE

Title Page II

Abstract III

Declaration V

Acknowledgement VI

Table of contents VII

List of Tables IX

List of Figure X

Nomenclature XI

CHAPTER I INTRODUCTION 1

1.1 Introduction 1
1.1.1 Applications of Jigsaw machine 5
1.2 Project Motivation 6
1.3 Objectives 6

CHAPTER II LITERATURE REVIEW 7

CHAPTER III EXPERIMENTAL METHODOLOGY

3.1 Experimental Methodology 14

3.2 Components of Jigsaw machine 17
3.2.1 Shoe 17
3.2.2 Blade 17
3.2.3 Blade Clamp 19
3.2.4 Blade Roller Guide 19
3.3 Cutting Depth 20

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 3.3.1 Wood 20
3.3.2 Non-Ferrous Metal 20
3.3.3 Mild Steel 20
3.4 Details of Jigsaw 21
3.4.1 Jigsaw Size 21
3.4.2 Jigsaw Weight 21
3.4.3 Stroke Length 21
3.4.4 Speed 22
3.4.5 Power 22
3.4.6 Voltage 23
3.5 Specifications of Jigsaw 24

CHAPTER IV RESULTS AND DISCUSSION

4.1 Result 37
4.2 Discussion 39

CHAPTER V CONCLUSION AND FUTURE WORK RECOMMENDATIONS

5.1 Conclusions 41
5.2 Future Works Recommendation 41

References 43

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 LIST OF TABLES

Table No. Description Page No

3.2.2 The measurement of jigsaw machine 19

3.5.1 Manufacturer’s specification for jigsaw 24

3.5.2 Material selection of input shaft 25

3.5.3 Material selection for crank 26

3.5.4 Material selection for link 28

3.5.5 Material selection for blade holder 31

3.5.6 Design of the spring for Damper 36

4.1.1 Speed for various workpiece diameter 38

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 LIST OF FIGURES

Figure No Description Page No

1.1.1 Corded Jigsaw machine 3

1.1.2 Cordless jigsaw machine 4

2.1 Buhl Saw, from Diderot’s Encyclopédie, 1751 9

2.2 Portable Jig-Saw, 1884 10

2.3 Gig-Saw machine, 1884 11

2.4 Scroll saw machine,1884 12

3.1.1 Jigsaw machine for cutting operation in wood 15

3.1.2 Scotch-Yoke mechanism 16

3.2.2 Blade made of high carbon steel for cutting wood 18

3.4.5 AC motor for power supply 23

3.5.1 Design of crank 27

3.5.2 Detailed geometry of crank 28

3.5.3 Reciprocating cam 29

3.5.4 Reciprocating cam details 30

3.5.5 Blade holder 32

3.5.6 Blade holder details 33

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 NOMENCLATURE
Symbol Meaning

Fsall Overall Shear Stress

Fsact Actual Shear Stress

Sut Ultimate Tensile Strength N/mm²

Syt Yield Strength N/mm²

ω Angular speed

Fo Force transmitted to machine handle

Keq Equivalent stiffness of the damper is given by,

δ Maximum displacement

a Acceleration transmitted to the machine m/sec2

z Displacement of the machine relative to its base and is equal to the total
displacement of the isolator.

D Mean coil diameter

d Rod diameter

C Spring index

G Modulus of rigidity

C Damping co-efficient of the Damper

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 CHAPTER I

INTRODUCTION

1.1 Introduction

A jigsaw is defined as a vertically reciprocating saw driven by a crank, mounted in

various different ways to move up and down or to and fro with a rapid jerky motion. This power
tool is a jigsaw made up of an electric motor and a linear saw blade. A jigsaw with a scotch-yoke
function on the sole plate allows cutting angles of typically relative to the normal vertical stroke
for cutting miter joints. In the past, what are now usually called scroll saw were often referred to
as jigsaw. A power jigsaw may also be referred to, by some manufacturers, as a "bayonet saw"
or sabre saw. In this mechanism reciprocating motion is converted into linear motion where a
motor, crank, crank-pin, a gear is used. When a motor is in reciprocating motion then a crank is
attached to motor through a wheel and a crank-pin is attached to a yoke which is connected to the
linear saw blade. While crank is rotating then yoke works up and down. Thus reciprocating
motion is converted into linear motion.

A jigsaw is a handy tool. It is low cost cutting machine used rapidly worldwide. However Jig
saw machine is a saw machine with a narrow, vertically reciprocating saw which is applied to cut
curved and irregular lines in open work. A jigsaw can be used to do variety tasks and it can cut
everything from wood to cardboard and from aluminum to alloy by changing a proper blade suits
to its task. In small cutting project a jigsaw is perfect such as to cut a thin layer of wooden plank.
The cutting operation is done manually. Moving the jigsaw on the wooden plank in any desired
direction the operation is completed. As cutting operation is done by manually so a skilled labor
is needed for cutting the preferred profile especially along straight line. Sometimes it is difficult
to get a precise straight cutting line though a skillful operator is used. There is a disadvantage of
using jigsaw machine is that sometimes the blade deflects its own space when cutting a hard or
thick wooden plank. As a result an uneven surface of the edge of the cutting wooden plank is

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created. This is the main problem of using this kind of jigsaw machine. So the purpose of this
project is to reduce the uneven cutting edge problem using a second guided roller for the jigsaw
blade. By using a second guided roller the blade is attached to tightly and this problem will be
reduced. [1]

A jigsaw, sometime called a saber saw, is an extremely versatile and delicate type of powered
saw. With the appropriate blade, different precision cuts in a range of materials can be obtained
by using this. A Jigsaw consists of a handle, a motor, and a straight narrow blade which moves
up and down. The necessity of the blade is to enable the tool to make curved and intricate cuts.
Although they are primarily wood working tools, other materials such as plastic, metal, or
ceramic tile can also be cut by jigsaw. The adaptability of a jigsaw is a result of blade selection. it
can accommodate the jigsaw and cutting operation. Different types of blades are designed to cut
and to be used with specific materials. A jigsaw is ideal for power tool novices. As it is less
intimidating and it can be held with one hand. It is easier to handle this kind of jigsaw with this
blade than others. There are many jigsaws which are powered by mains electricity. There are
also cordless jigsaws which are also used in many works. But this kind of jigsaws has many
disadvantages and these are high cost cutting machine. [2]

Speed control may be important in your work, and jigsaws may come with multiple speeds,
variable speeds, and single speed functions. Variable speed saws are best for cutting different
materials, particularly metal, where a lower blade speed will increase blade life, and plastics,
where very low cutting speeds will prevent the material from melting, rather than cutting. Blade
locking mechanisms can either use a quick change, tool-less type, or an Allen or machine screw
clamping system. For obvious reasons, the quick change blades are especially useful when
performing different types of cuts frequently.

The speed is varied at what kind of cutting objects will be used for cutting. This is an effective
way of cutting through plastic, including fiberglass and Perspex, by using a jigsaw at a slow
speed setting. A jigsaw can be used as a powered alternative to the drywall saw to make cut outs
in plaster boards usually for electrical. The speed of a jigsaw can be controlled. To control the
speed a regulator is used which can control the speed variation. This kind of feature is added
when a jigsaw is used to cut high metal. Variable speed saws are best for cutting different
materials, particularly metal. But if a lower blade speed is used, it will increase blade life which

Page 13
 is also important, and plastics, where very low cutting speeds will protect the material from
melting, rather than cutting. [3]
có dây
Mainly there are two types of jigsaw machine. One is corded jigsaw machine and another is
không dây cordless jigsaw machine. Both are effective. In corded jigsaw machine an electricity supply is
needed continuously. Without the power supply it cannot work. The used motor will be the AC
motor. On the other hand cordless jigsaw machine can perform without electricity supply. This
type of jigsaw can store power by charging method. In this type DC motor is used.

Figure 1.1.1 Corded Jigsaw machine

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 Figure 1.1.2 Cordless jigsaw machine

Jigsaw is commonly used in woodworking. Different types of wood from plywood to

construction timber like oak or pine can be cut by jigsaw. A new laminated kitchen worktop, cut-
outs usually need to be made for the installation appliances and sinks. There are blades that can
effectively cut through hard and thick materials like laminate. Jigsaw is often used for this kind
of tasks. Broad curves or straight lines are cut in sheet metals such as steel, aluminum, or iron by
using a jigsaw. It can also cut through wood with embedded nails as well as non-ferrous piping.
Thicker metals are cut thoroughly with the help of models with more powerful motors. As the
motors are more powerful, a lot of cutting operation can be done by the power of motors. The
narrow blades of a jigsaw have some advantages such that these can be enable it to make more

Page 15
intricate cuts in ceramic tiles that are possible using alternative tile cutting tools like a tile cutter,
which can only make straight cuts. If it is possible for making cut outs for metal pipe work, this
will be useful. Now there has something which is related to speed of a jigsaw. The cutting
depends on the speed. The speed of a jigsaw is variable.

Actually there are a lot of cutting machine that can perform a long straight line cut with
accurately and even such as both table saw and circular saw. However the cost of this kind of
cutting machine is more as compared to jigsaw. Even though circular saw is not too expensive
relative to jigsaw, it has its own downside. The main dark side of circular saw is that it cannot
perform curvy cut. Therefore a jigsaw is still applicable and to avoid uneven edge cutting, the
recent technique is imported and described in this report. In spite of some difficulties there is a
good number of advantages using jigsaw machine. [4]

1.1.1 Application

(I) It is used to cut through a number of different types of wood, from plywood to construction
timbers.
(II) Jigsaws are often used for this task as there are blades that can effectively cut through hard
and thick materials like laminate.
(III) A jigsaw can be used as a powered alternative to the drywall saw to make cut outs in
plasterboard, usually for electrical outlets.
(IV) A jigsaw can be used to cut broad curves or straight lines in sheet metals such as steel,
aluminum, or iron.
(V) It is used for a small cutting project such as to cut a thin layer of a wooden plank.
(VI) Jigsaw blades are designed to make different types of cut and to be used with specific
materials.
(VII) It can also cut through wood with embedded nails.
(VIII) Using a jigsaw at a slow speed setting is an effective way of cutting through plastic,
including fiber glass and Perspex
(IX) It helps to give the object proper dimension
(X) It is widely used to get the desired shape of object

Page 16
1.2. Project Motivation

Wood working jig saw machine is a high speed wood working machine used to cut wood
work-piece in furniture making, Casting pattern making, wooden seat design, wood prototyping
các rung động
etc. Subsequent vibrations makes it difficult to operate the machine for longer time and so also
power consumption per unit cut has been found to be very high, and vibrations lead to
inaccuracy in cutting and error in profile shape. Thus methodology used in vibration Isolate the
vibrations in the tool from the grip surfaces by introducing a viscous fluid damper in between the
cutter body and the grip handle. The damper selected for the purpose is a semi-active one where
in the damping coefficient of device is adjustable. Project work comprises of design and
development of wood jig saw machine with 350 watt power where in the handle mounting will
be designed to operate with and without fluid damper. Mathematical modelling of semi-active
fluid damper to isolate vibrations produced during cutting process fluid damper where in
damping coefficient is varied by use of modified damper orifice design.

1.3. Objectives
 To design a jigsaw machine.
 To construct a jigsaw machine.
 To take performance test of a jigsaw machine.

Page 17
 CHAPTER II

LITERATURE REVIEW

About 60 years ago, Albert Kaufmann, who worked for the Swiss company Scintilla AG,
invested the principle of the electric jigsaw. The inspiration for this came from his wife’s sewing
machine the very fast up and down action of the needle. By clamping a saw blade in this sewing
machine, the inventor was able to produce extremely attractive curved cuts in wood. This
represented the birth of a completely new tool. In 1947, Scintilla began series production of what
was called the “Lesto jigsaw”, the first electric handled jigsaw in world. [5]

There is a great historical background of jigsaw machine. The modern machine don come in a
day. After a long year there is a modern jigsaw. In past many people worked on this and as a
result we have got a new jigsaw machine which is broadly used in cutting. In the year of 1946,
Albert Kauffman who works for the Swiss power tool manufacturer Scintilla AG, identified the
woodworking potential of the rapid up-and-down motion of the needle in his wife's sewing
machine. After that he decided to experiment and the needle was replaced with a hacksaw blade.
With the help of adapted machine, he was able to make curved cuts in wood. This signaled the
introduction of the electric jigsaw’s 1947, the 'lest jigsaw’ was begun as a production by
Scintilla. The tool was rapidly considered as a much safer and easier-to-handle alternative to the
circular saw. These factors, in addition to its adaptability, led to many other manufacturers
producing the jigsaw. In the 1950s, the jigsaw was popular all over and became one of the best-
selling power tools and a workshop essential. In order to build upon this success, manufacturers
continued to develop the tool by introducing key features such as orbital action and variable
speed. More recently there are many features added in the jigsaw and developments include the
integration of an LED light and dust extraction. Now Cordless jigsaws became available in the
late 20th century. Enhancing the portability of the machine and enabling users to operate their
saw out on the worksite. Since they were first invented, more ergonomic are applied to the
jigsaw and comfortable to use. Most significantly, they have become smaller and lighter so can
be easily held with one hand. There is also another type of jigsaw named Barrel grip jigsaws.

Page 18
This alternative to the traditional top-handled tool brings the user closer to the work piece,
making it easier to control and use a jigsaw accurately. The blades selection of jigsaw has also
vastly expanded over the decades to further improve the saw's resourcefulness. Blades are made
of different types of metals with different tooth configurations which are designed to cut specific
materials and create certain finishes. Like the majority of power tools, a jigsaw usually contains
a pair of carbon brushes which transfer current from the mains or battery to the motor. However,
one of the latest innovations in power tool technology is the introduction of jigsaws with
brushless motors. In a brushless motor, instead of brushes and a rotating switch, small circuit
board delivers electricity to the armature, which then powers the motor. These jigsaws are
smaller and lighter, so are easier to handle for extended periods of time. In addition, because
brushless motors are enough efficient and do not lose energy through friction and heat, the tools
are more efficient and have a longer runtime. [6]

As a matter of fact, Fret, Scroll and jig saws are very similar, and are used for practically the
same purpose. The Fret Saw is used almost always by hand. The Scroll Saw, the blades of which
are somewhat wider, is used on heavier work, and although frequently worked by hand is also
used in a machine run by foot or other power. The Jig Saw, though often confused with the Fret
and Scroll Saws, is distinctly a machine saw, and is used on all heavy work. The Jigsaw
resembles Fret and Scroll Saws mainly in the purposes for which it is used. It is a sewing
machine with a narrow, vertical, reciprocating saw blade, on which curved and irregular lines
and patterns in open work are cut. A species of Fret Saw is the Buhl Saw. The name of this saw
is derived from Andre Buhl, an Italian. He was celebrated throughout France, in the region of
Louis XIV, for inlaid work in wood. The Buhl saw, characterized by its long, thin blade held on
either end in tension, is the ancestor of the fret saw. The earliest illustration of one is in Diderot’s
famed encyclopedia, first published in 1751. There, in volume 2, on page 96, in the second plate
for Boissellier, is a small drawing. [7]

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 Figure 2.1 Buhl Saw, from Diderot’s Encyclopédie, 1751

Knight’s American Mechanical Dictionary provides some of the earliest descriptions and
illustrations of jig and scroll saws. A jig saw is a vertical reciprocating saw, moved by vibrating
lever or crank rod. It is readily attached to a carpenter’s bench or an ordinary table by means of a
screw clamp. [8]

Page 20
 Figure 2.2 Portable Jig-Saw, 1884

The same book also had a definition for a tool known as a “gig-saw”. This machine is a thin saw
to which a rapid vertical reciprocation is imparted, and which is adapted for sawing scrolls, frets,
etc. [9]

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 Figure 2.3 Gig-Saw machine, 1884

There is another which is known as scroll saw in which a relatively thin and narrow bladed
reciprocating-saw, which passes through a hole in the work-table and saws a kerf in the work,
which is moved about in any required direction on the table. The saw follows a scroll or other
ornament, according to a pattern or traced figure upon the work.

Page 22
 Figure 2.4 Scroll saw machine,1884

Sometimes there is also another historical background. People invented when they face problems
and for the solution they invented. Still now many things are invented in the recent years. In the
past time people were not able to cut the wood or other metals in a proper shape. So it was
necessary to construct a machine which can solve the problems. As a result we have got the
jigsaw machine consequently. The Swiss company, Scintilla AG, was primarily in the business
of making magnetos. In fact, the magneto used in Lindbergh's famous "Spirit of St. Louis" flight
was made by Scintilla. Sill Argentina, former Marketing Communications Manager of Skill-
Bosch Power Tool Company, shared with me a telegram to Scintilla from the Wright
Aeronautical Corporation that read "Captain Lindbergh's Ryan Monoplane could never have
reached Paris without the unfailing spark delivered by Scintilla Aircraft Magnetos to his Wright
whirl wind engine your splendid magneto is playing a prominent part in making history. " It is
totally incredible to actually hold a copy of a telegram sent the day after this exciting historical
event took place! Unfortunately, Scintilla was unable to market the jigsaw under the Scintilla or

Page 23
Bosch names. Both were blacklisted by allied powers for supplying wartime magnetos to
Germany, among others. So from 1947 to 1964, the unit was marketed in the U.S. under the
brand name "Lesto," Latin for "easy to handle," "maneuverable." After that, it was named
"Bosch." The jigsaw is one of the most popular power tools on the market today. In fact, Bosch
has sold approximately 20 million jigsaws since it gained a majority share of Scintilla AG in
1954 and is the leading supplier of jigsaw blades in the world. Other notable jigsaw
developments from Bosch include the introduction of adjustable pendulum action in 1966, the
Bosch Click system technology for tool-less jigsaw blade changing in 1989 (using a specially
designed T-shank blade), and the in-line jigsaw, an all-purpose tool that reaches into tight spots
and can be used as a power rasp for shaping wood or as a high-speed brush with available
accessories. To celebrate this event in 1997, Bosch introduced their 50th Anniversary Edition
Jigsaw. It featured the 1587VS with a gold front gear housing and cover, black aluminum
footplate, 50th anniversary gold leaf label, and a white carrying case. [10]

So in conclusion, the history of the jig saw is a fascinating and complex history and is part of the
general evolution of tools over the centuries. I do not mean to knock Bosch (I believe they still
make some of the best jig saws in the world; it’s the brand I own), but for all the other websites
presenting the “history” of the jig saw.

Page 24
 CHAPTER III

EXPERIMENTAL METHODOLOGY

3.1 Experimental Methodology

This chapter provides a detailed methodology for a jigsaw machine and includes the mechanism
how it works.

A jigsaw is a type of powered saw consisting of a motor that drives a narrow blade in a rapid up-
and-down motion. The reciprocating movement of the blade is very similar to that of the needle
in a sewing machine. Within the housing of a jigsaw, the motor is connected to the blade by a set
of eccentric gears. These gears convert the rotary motion of the motor into the reciprocating
vertical movement of the blade holder, causing the blade to move quickly up and down. The răng hướng lên
trên
blade of a jigsaw usually cuts on the upstroke as a result of its teeth pointing upwards. If a clean
cut is important, you should turn your work piece over so that you cut from the back of the
material to prevent splintering on the front. During use, the shoe of the tool is placed against the
work piece. The work is pulled against the shoe as the blade cuts up and through the material.
The speed of most machines can be altered using a variable speed dial.

Page 25
 Figure 3.1.1 Jigsaw machine for cutting operation in wood

The mechanism which is used in jigsaw machine is scotch-yoke mechanism. The Scotch yoke
mechanism is a reciprocating motion mechanism, converting the rotational motion of a slider
into linear motion, or vice versa. The piston or other reciprocating part is directly coupled to a
sliding yoke with a slot that engages a pin on the rotating part. In many internal combustion
engines, rotational motion is converted into linear motion by means of a crankshaft, a piston and
a rod that connects them. The Scotch yoke is considered to be a more efficient means of
producing the rotational motion as it spends more time at the high point of its rotation than a
piston and it has fewer parts. This feature, along with the orbital action function, enables the user
to control the cut and work with different materials. High speeds are used for wood, with slower
settings employed for plastic and metal.

Page 26
 Figure 3.1.2 Scotch-Yoke mechanism

Scotch Yoke mechanism is a simple type of mechanism which converts circular motion into
reciprocating motion as discussed in construction part above. The power is supplied to the
AC motor, shaft and crank attached to the shaft start rotating. As the crank rotates the pin
slides inside the yoke and also moves the yoke forward. When the crank rotates through in
clockwise direction the yoke will get a displacement in the forward direction. The
maximum displacement will be equal to the length of the crank. When the crank completes
the next of rotation the yoke comes back to its initial position. For the next of rotation, yoke
moves in the backward direction. When the crank completes a full rotation the yoke moves
back to the initial position. For a complete rotation of crank the yoke moves through a
length equal to double the length of the crank. The displacement of the yoke can be
controlled by varying the length of the crank.

Page 27
3.2. Components of Jigsaw Machine

3.2.1 Shoe
đế cưa

The shoe of a jigsaw is the metal base of the tool. It is sometimes called a base plate or
sole. The shoe rests on the material to be cut and helps to make sure that blade is at a fixed angle
to the work piece. The shoes of most jigsaws can be set at an angle to allow the tool to make a
bevel cut. The angle of the shoe can be altered either by loosening the screw holding it in place
or, if your tool has tool-less shoe adjustment, by releasing the shoe adjustment lever. The shoe
needs to be very strong in order to withstand the vibration produced by the blade during
operation. It is usually made out either pressed or cast steel, aluminum or magnesium.

3.2.2 Blade
lắp
There are 2 main types of blade fitting in use. The older type uses a screw to hold the blade; the
newer type slots in.

A wide variety of blade types are used, including:

 various numbers of TPI (Teeth Per Inch)

 blade edge for cutting soft materials
 cranked blades to overcome the setback of the blade and allow flush cutting
 thin blades to allow tighter curves to be cut
 push stroke cutting blades to avoid damage to the top surface

Page 28
 Figure 3.2.2 Blade made of high carbon steel for cutting wood

thò ra
The blade of the jigsaw protrudes from, and is square to, the shoe and performs the cutting
action of the tool. The teeth of most blades are angled upwards so they cut on the upstroke.
Blades are available with varying numbers of teeth to produce different finishes. The types
of blade installed in a jigsaw will determine the materials it can be used to cut. There are
chân cắm
different types of blades. The types of blades depend on the types of the shank they have, the
number of teeth they have, by the type of metal they are made of and by the materials they
can be used to cut. For this machine I have selected blade which is made from high carbon
steel and which is used to cut wood. High carbon steel blade is perfect because its body has
long life in wood and ideal for clean, curved cuts in wood and wood products. There are
some benefits to use this type of blade. [11]

They are-
tróc cả 2 mặt
 Pointed teeth reduce splintering on both sides of the work piece.
 For use on double-sided laminated substrates, hard and soft woods, and plywood.
 20 TPI pointed tooth profile and narrow blade body optimized for clean, curved cuts
and scrolling.

Page 29
 Blade Height 0.17 inch 4,32 mm
Blade Length 3.25 inch
Blade Thickness 0.5 inch 12,7 mm
Jig Saw Blade Type Jigsaw T-Shank
Material High Carbon Steel
Overall Length 3.25 inch
Teeth Per Inch 20
Tooth Design Pointed teeth and ground
Type Clean for wood
Type of Cut Curved cuts and splinter free on both sides of
the surface
Working Length 2 inch-5/16 inch

Table 3.2.2 the measurement of jigsaw machine

3.2.3 Blade Clamp

A jigsaw's blade clamp holds the blade in position. The blade clamps of some jigsaws
consist of one or two screws that are loosened and tightened with an Allen key to hold the blade
and lock it in place. However, keyless blade clamping systems are becoming more common,
which make changing the blade of the jigsaw much quicker and easier. Instead of being held in
place by screws, the blade is secured by a spring-loaded lever which is engaged or disengaged to
hold or release it.

3.2.4 Blade roller guide

Above the shoe of a jigsaw is the blade roller guide which supports the blade during
rãnh
cutting. The blade is slotted between the guide to ensure that it is kept square to the work piece
and to prevent it from bending.

Page 30
Handle: The handle of a jigsaw is held by the user and allows them to guide the tool through the
cut. The type of handle a jigsaw has is one of the primary distinguishing features of the tool.
There are two types: barrel grip and top handle.

On-Off switch: The on-off trigger of a jigsaw is usually found underneath the handle and is
employed to operate the tool. Applying pressure to the trigger increases the tool's cutting speed,
until it reaches the maximum speed set on the variable speed dial.

3.3. Cutting Depth

3.3.1 Wood
The depth a jigsaw can cut to in wood ranges from 40mm (1½") to as much as 150mm
linh hoạt
(6").Saws with a greater cutting depth are much more versatile as they are able to cut through a
wider variety of work pieces. Whilst a greater cutting depth is certainly advantageous in terms of
adaptability, a deeper cutting action does increase the chance of the blade deflecting which will
affect the accuracy of your cut.

3.3.2 Non-Ferrous Metals kim loại màu

25,4 x 3/8 = 9,525 mm
Jigsaws are capable of cutting to a depth of between 10mm (⅜") and 40mm (approx.
1½") in work pieces made of non-ferrous metal.

3.3.3 Mild Steel thép nhẹ

As steel is harder than wood and metals like aluminum, the cutting depth of jigsaws for
steel is considerably less. The capacity of a jigsaw for steel is usually between 5mm (approx.
¼") and 15mm (approx. ⅝"). However, the cutting capacity of a jigsaw does not necessarily
determine the materials it can cut. The thickness and density of the material that can be worked
on is dictated by the power of the tool's motor.

Page 31
 3.4. Details of Jigsaw

3.4.1 Jigsaw Size

Jigsaws are considerably smaller than other types of powered saw. Whilst jigsaws aren't
manufactured in specific sizes, they do vary in length. The tools are usually between 200mm (8")
25.4 x [13+ 3/4] =349 and 350mm (13 ¾") long. Although the capabilities of power tools were once directly correlated
to their size, nowadays, smaller models can be equally as powerful as larger jigsaws.
Manufacturers are working hard to reduce the size of their tools to make them easier and more
comfortable to use. The size of a jigsaw will not affect its cutting ability.

However, it will determine where and how easily it can be used. For instance, more compact
jigsaws can fit into confined spaces so can be used to cut hard-to-reach work pieces. The size of
the tool can also have an effect on its maneuverability; larger jigsaws may be difficult to
negotiate around tight corners, while smaller models will be easier to handle and
control. However, it is the width of the blade that truly dictates the tool's ability to cut out
complex shapes or narrow curves. [12]

3.4.2 Jigsaw Weight

The weight of a jigsaw can have an effect on how easy it is to use. Lighter jigsaws are much
more manageable and are easier to handle than heavier models. This is true when using your tool
for an extended period of time. Compared with circular saws, jigsaws tend to be lighter and more
user-friendly. This is one of the main reasons why they are a popular power tool with Dyers.

3.4.3 Stroke Length

The cutting capacity of a jigsaw is determined by two factors: stroke length and stroke
rate. A jigsaw's stroke length is the distance the blade travels up and down while cutting. It can
range from 18mm (¾") to 26mm (1"). The longer the stroke length of a jigsaw, the faster it is
able to cut. This is because a greater number of the blade's teeth come into contact with the work
piece per stroke. Jigsaws with a longer stroke are more capable of cutting thicker materials. A
longer stroke allows any sawdust or sward produced to more effectively escape from the cut. As

Page 32
a result, less stress is put on the blade so it is likely to last longer before it needs to be
replaced. The most efficient jigsaws have a stroke length of 25-26mm (1").

On the other hand, jigsaws with a shorter stroke (of around 18mm or ¾") produce a slightly
smoother but slower cut. Because they are less efficient than saws with a longer stroke, these
jigsaws are more likely to be forced by the user which may overwork the tool's motor.However,
saws with a slightly shorter stroke length offer the user more control because, as it travels a
shorter distance, the blade produces less vibration. This makes these jigsaws able to more
effectively cut sheet metal which can be tricky to cut accurately if the blade is vibrating a great
deal. Although jigsaws with a shorter stroke length are adequate for one-off DIY tasks, if you
will be using your power tool regularly, a jigsaw with a longer stroke will be better able to meet
your cutting needs. [13]

3.4.4 Speed
The speed of a jigsaw is equal to the stroke rate of the blade. It is measured in strokes per
minute (or spm).The stroke rate is the number of times the blade of the tool moves up and down
each minute. Together with the stroke length, the speed of the tool determines its cutting
efficiency. Jigsaws usually operate at between 500 and 3500spm. The speed of a jigsaw is either
fixed or variable. Some jigsaws operate at a single, fixed speed. A fixed speed jigsaw is
sufficient if you are planning on using your tool for a single cutting task. However, in order to
maximize the potential of your tool, choose a jigsaw capable of running at least two different
stroke rates. Different materials and blades require different cutting speeds, with slower speeds
more effective when cutting denser materials and faster speeds better for cutting soft woods. As a
result, the majority of modern jigsaws have three or more speed settings.

3.4.5 Power
có dây
The power of a corded jigsaw is reflected by the wattage of its motor. The larger the
wattage of a jigsaw, the more powerful its motor will be. Jigsaws usually have a power rating of
between 400 and 900 watts. The power of a corded jigsaw is directly related to both the stroke
rate and stroke length of the tool. Tools with a greater power rating are able to cut both more

Page 33
effectively and more efficiently through a wider range of materials. Jigsaws with wattage of
700W or more are usually capable of cutting through thicker and harder materials.

For the majority of cutting tasks, a jigsaw with a power rating of around 500W will be
sufficient. These saws are suitable for occasional light-duty tasks such as making cuts in
softwood.

Figure 3.4.5 Ac motor for power supply

As a result, these tools are more suitable for heavy-duty cutting tasks, compared with models
with a lower power rating.

3.4.6 Voltage

Voltage (or electrical potential energy) is the strength of an electric current. Whereas the
power of a corded jigsaw is determined by the wattage of the machine, the power of a cordless
không dây
model is indicated by its voltage.

Page 34
 có dây
However, when thinking about main-operated jigsaws, voltage is still important. Corded jigsaws
are available with a voltage of either 110 volts or 240 volts, however this difference in voltage
does not result in a difference of power. Instead, the voltage of a corded jigsaw specifies whether
the tool can be plugged straight into the mains electricity supply or whether it will require a step-
down transformer in order to run safely.

3.5 Specification of Jigsaw

Parameters Value

Voltage 230 V

Power 500W

Speed Variable

Strokes 0-3000 rpm

Bevel Cut 0-45 degrees

Depth of Cut - Wood 30mm

Depth of Cut - Steel 5mm

Depth of Cut - Aluminum 10mm

Table 3.5.1 manufacturer’s specification for jigsaw

 Design Input Data: For electric motor details

Power= 500 watt
Speed = 0-3000 rpm

Operating speed = 3000 rpm.

Page 35
Now, Power

[14]

500=2*3.1416*3000*T /60

T = 1.6 N-m

The power from the motor is delivered the input shaft i.e., the shaft on which crank is mounted
with a set of gear with speed ratio of 1:5 reduction hence
So, T design = 5T = 5*1.6= 8 N-m momen sau khi qua bộ truyền bánh răng

Design of Input Shaft

T design = 8*103 N-mm

Selection of input shaft material:

Designation Ultimate Tensile Yield Strength N/mm²

Strength N/mm²
EN 24(40N; 2Cr 720 600
1Mo 28)

Table 3.5.2 Material selection of input shaft

Using ASME code of design,

Allowable shear stress; Fsall is given stress

Fsall= 0.30*Syt

Fsall= 0.30*600=180 N/mm2

Fsall = 0.18*Sult

Fsall = 0.18*720=130 N/mm2

Now considering minimum of the above values,

Page 36
Fsall = 130 N/mm2

As we providing dimples for locking on shaft;

Reducing above value by 25%

Fsall = 0.75*130=97.5 N/mm2

Considering pure torsional load;

Tdesign = Fsall*d3

d3 =

So, d = 7.48 mm

Selecting minimum diameter of spindle = 10 mm from ease of construction because the standard
pulley bearing has a pilot bore of 10mm.

Design of Crank
Eccentric crank can be considered to be a hollow shaft subjected to torsional load.

Designation Ultimate Tensile Yield Strength N/mm²

Strength N/mm²
EN 24 800 680

Table 3.5.3 Material selection for crank

According to ASME;

Fsmax = 108 N/mm2

Check for torsional shear failure;

Page 37
Tdesign = *Fsact* [15]

Fsact= 7.72 N/mm2

Where,
Do=18 mm

Di=10 mm
3
Tdesign = 8*10 N-mm

As, Fsact < Fsall; crank is safe for torsional load.

Figure 3.5.1 Design of crank

Page 38
 Figure 3.5.2 Detailed geometry of crank

Design of Reciprocating Cam

Designation Ultimate Tensile Strength Yield Strength N/mm²
N/mm²
EN 9 600 380

Table 3.5.4 MATERIAL SELECTION FOR LINK

Check for failure of cross link-1 direct tensile load at eye end. This is the portion where the lever
pin fits, the cross sectional area at this point is (10 x4) mm²

Page 39
Now,

Ftact =

Here, load= Torque / eccentricity = =534N

So, Ftact = 13.35 N/mm2
As Ftact < Ftall; the link is safe under tensile load.

Figure 3.5.3 Reciprocating cam

Page 40
 Figure 3.5.4 Reciprocating cam details

Design of Blade Holder

The blade holder is a link that is subjected to direct compressive load in the form of push =
Torque / eccentricity = 8 x 103 /15 = 534 N

Page 41
 Designation Ultimate Tensile Yield Strength
Strength N/mm² N/mm²
EN 9 600 380

Table 3.5.5 Material selection for blade holder

This is the portion where the lever pin fits, the cross sectional area at this point is (12x6 – 4x4)
=56 mm2

Now,

Ftact = = 9.54 N/mm2

As Ftact < Ftall ; the blade holder is safe under compressive load.

Page 42
Figure 3.5.5 Blade holder

Page 43
 Figure 3.5.6 Blade holder details

Design of Damper

Damping is a critical tool in shock and vibration isolation. Dampers aim to continuously remove
energy from a moving system to control its response through the reduction of velocity, relative
motion and/or mechanical strain. Most dampers react with a force that is a function of velocity.
Some dampers react with a force that is a function of position as well as velocity.

Input Data:-
Weight of machine = 1.9 kg
Maximum depth of cut = 60 mm ----for wood
Speed = 3000 rpm

Page 44
Power input = 450 watt
Maximum acceleration = 7.7 m/sec²
Angular speed (ω) = 2 π N/ 60
(ω) = 2 π x 3000 / 60 =314.16 rad/sec
Let Fo =Force transmitted to machine handle / foundation

Fo = mo e ω2

mo e = Rotating imbalance owing to the cutting action

500=2*3.1416*3000*T /60

T = 1.6 N-m

T = 0.16kg-m

Modelling of Equivalent Stiffness of Damper

2
F0 = m0e
F0 = 0.15 x 314.22
F0 = 2385.165 N
Now, considering the maximum transmitted ratio as
T = FT / F0

The maximum permissible amplitude of force transmitted not to exceed value 3500 N
T = 3500 / 2385.16
T= 1.46
Now as T>1,
T = 1/ (r2-1)
r = Sq. rt (1 +1/1.46) = 1.29

Now, Natural frequency (ωn)

(ωn) = ω /r
(ωn) = 52.36/ 1.29 = 40.33 rad /sec
Now Equivalent stiffness of the damper is given by,

Page 45
 2
Keq = m ωn
Keq = 1.9 x 40.332

Keq= 3090.36 N/m

Determination of Maximum Theoretical Displacement of System

Keq = W/ δ
δ = W / Keq
δ = (1.9X 9.81 X 1000) / 3090.36
δ = 6.031 mm
Thus maximum displacement of the system
δ =6.031mm

Determination of Maximum Theoretical Acceleration of System

Determination of Damping Coefficient of Damper
If the machine is subject to an excitation F(t) which induces a displacement x(t) the force
transmitted to the foundation through isolator is given by,
Ft = kx + cx
Cx = Ft – kx
= (1.9 +0.15) x 6.031 – (3090.36 /9.81) x 6.031
=0.8744
C= 0.8744/6.031 =0.1454
Thus damping co-efficient of the Damper is = 0.1454

Determination Of Maximum Theoretical Acceleration Imparted To Machine:

If the base of the system is subject to displacement y (t). Then the acceleration transmitted to the
machine of mass m is determined as
ǟ = (c z + k z) / m
Where,
ǟ = acceleration transmitted to the machine m/sec2
z = displacement of the machine relative to its base and is equal to the total displacement of the
isolator.
Ǟ = (0.1454 X 6.032) + (3090.3 X6.032)/9810 = 0.23002 m/

Page 46
Thus maximum acceleration of the machine at no load condition is 3.27 m/sec2

Design of the spring for Damper

As per geometry of damper the maximum size of spring is not to exceed 20mm outside diameter,
hence selecting following dimensions of spring as input data:

Mean coil diameter (D) = 16.4 mm

Rod diameter (d) = 1.6 mm
Spring index (C) = D /d = 18.4 /1.6 = 11.5
Material of spring –Spring steel
Modulus of rigidity (G) = 85 x 105 N/mm2
We know that the maximum displacement of the machine is 0.46
The maximum deflection of spring (δ) = 0.5 mm--- rounded off value
The maximum load on spring = M x FOS = (1.9 +0.15) x9.81 x4 = 80 N
Now deflection of spring is given by the relation;

δ= 8 W C3 n/ Gd
n = Gd δ /8 W C3

n = 85 x 105x 0.5x1.6/ 8 x 80 x 11.53

n= 6.99 = 7 turns
Free length of spring = Lf = nd +δmax +0.15 δmax
Lf = 7 x 1.6 +0.5 + (0.15x 0.5) =11.78 = 12mm

Spring rod diameter (d) 1.6mm

Mean coil diameter (D) 16.4mm
Outside diameter (Do) 18mm
No. of turns (n) 7mm
Free length ( ) 12mm
Pitch (p) 2mm

Table 3.5.6 Design of the spring for Damper

Page 47
 CHAPTER IV

RESULTS AND DISCUSSION

4.1 Result

In this testing, a single type of solid wood is used to check the quality of cutting. Shore a wood
also known as ‘Meranti’ by local people is considered a hard wood with a density of 415-885
kg/m3 air dry. This wood is used for cutting test because it is easily available and has a good
strength property. Seven feet long with 17 mm thick Meranti wood piece is cut parallel to the
wood line using a jigsaw manually controlled by a semi-skilled carpenter. The machine is set at
the same speed. The feeding is retained at the same rate, which is approximately 0.28 m/min.
This was then compared using a jigsaw with a double guided roller as proposed. It can be seen
that cutting using a jigsaw with a second guided roller produces much better quality cut. It
produces straight line cutting with smooth and even cutting surface. To make the cutting effect
clearer, the cut wooden stick was placed on a flat surface. It shows that the wooden stick is
unable to lay down on the flat table properly due to uneven cutting surface. It shows that the
blade does deflect during the cutting process. On the other hand, when double guided roller is
used, the cutting surface is more even and smoother that reduces the gap between them. The
wooden guided fence helps in improving the straight line cutting and produce better quality
cutting surface. In another experiment, only a guided fence is used without the double guided
roller. The result shows that the jigsaw can cut in a straight line. Nevertheless, the cutting surface
shows a few sets of wrinkles. It proves that the jigsaw blade was deflecting during the cutting
process. These wrinkles can be eliminated if the second guided roller was used and a better
smooth cutting surface can be obtained.

Here,

Cutting Speed, V =

Now, = constant = 3.1416

Page 48
 t = Thickness of workpiece

N = 3000 rpm

Thickness of workpiece, t mm Speed, v m/sec

5.08 0.79797*
10.16 1.5959*
12.17 1.9117*
20.32 3.1919*
25.4 3.9898*

Table 4.1.1 Speed for various workpiece diameter

For experiment number 1

D = 5.08 mm or 0.00508 m

So, cutting speed =

= 0.0479 m/min

= 0.79797* m/sec

For experiment number 2

D = 10.16 mm or 0.01016 m

So, cutting speed =

= 0.09576 m/min

= 1.5959* m/sec

For experiment number 3

D = 12.17 mm or 0.01217 m

Page 49
So, cutting speed =

= 0.1147 m/min

= 1.9117* m/sec

For experiment number 4,

D = 20.32 mm or 0.02032 m

So, cutting speed =

= 0.19151 m/min

= 3.1919* m/sec

For experiment number 5,

D = 25.4 mm or 0.0254 m

So, cutting speed =

= 0.23939 m/min

= 3.9898* m/sec

4.2 Discussion

A jigsaw is a handy and low cost cutting machine used by most carpenters worldwide. A jigsaw
can do variety tasks and could cut everything from wood to cardboard and from aluminum to
alloys by changing a proper blade suit to its task. Usually, it is used for a small cutting project
such as to cut a thin layer of a wooden plank. The cutting operation is done manually by moving
the jigsaw on wooden plank in any desired direction. A jigsaw, sometimes called a saber saw, is
an extremely versatile and delicate type of powered saw. With the appropriate blade, it is capable
of making a number of different precision cuts in a range of materials. Jigsaws consist of a
handle, a motor and a straight, narrow blade which moves up and down (reciprocates) to enable

Page 50
the tool to make curved and intricate cuts. Although they are primarily woodworking tools,
jigsaws can also be used to cut other materials such as plastic, metal, and ceramic tile. The
versatility of a jigsaw is a result of the large selection of blades it can accommodate. A jigsaw is
ideal for power tool novices as it is less intimidating and, as it can be held with one hand, is
easier to handle than other, more heavy-duty, machines.

There is a relation between cutting speed and workpiece diameter. When the diameter is
increased there creates a friction for which cutting speed is required more. Besides this there is
an extreme limit up to that the machine works smoothly. When the load is increased after a
certain time the blade becomes fail to cut. Because there is a certain limit of cutting depth. After
that the blade becomes weak and hard to do work. That means, cutting speed is proportional to
the diameter of workpiece. When the diameter is increased more speed is required to cut. By
using this machine 25.4 mm diameter of wood is possible to cut. After that it is hard to do work.
It can be worked adding some more diameter. The result shows that the jigsaw can cut in a
straight line. Nevertheless, the cutting surface shows a few sets of wrinkles. It proves that the
jigsaw blade was deflecting during the cutting process. These wrinkles can be eliminated if the
second guided roller was used and a better smooth cutting surface can be obtained.

Page 51
 CHAPTER V

CONCLUSION AND FUTURE WORK RECOMMENDATIONS

5.1 Conclusion

Jigsaws are most commonly employed in woodworking. They can be used to cut through a
number of different types of wood, from plywood to construction timbers, like oak or pine.
When installing a new laminate kitchen worktop, cut-outs usually need to be made to allow for
the installation of appliances and sinks. Jigsaws are often used for this task as there are blades
that can effectively cut through hard and thick materials like laminate. Most jigsaws are powered
by mains electricity, although there are also cordless jigsaws that run on lithium ion (Li-ion) or
nickel cadmium (NiCad) batteries. A new technique to avoid cutting problems using jigsaw
especially blade deflection has been described. The usage of the second guided roller for the
jigsaw shows every good cutting result. The quality in term of straight line cutting of the wooden
piece is enhanced further by adding the guided fence on the platform. The second guided roller
also increases overall performance of the jigsaw and can extend the blade life span. Based on this
promising result, it has a big potential that this new tool can be commercialized in the near
future. Therefore, prototyping this kit and reliability testing are our next steps to produce a
reliable cutting tool.

5.2 Future Work Recommendation

Mainly there are two types of jigsaw machines. One is corded and other is cordless. I have
designed, constructed and take performance test of a corded jigsaw machine. In future if again
this will be done then cordless jigsaw machine will be a good choice. By using a pulley belt
mechanism efficiency will be increase. In production a large and heavy machines may be
produced in order to product vast production. A new technique to avoid cutting problems using

Page 52
jigsaw especially blade deflection has been described. The usage of the second guided roller for
the jigsaw shows very good cutting result. The quality in term of straight line cutting of the
wooden piece is enhanced further by adding the guided fence on the platform. The second guided
roller also increases overall performance of the jigsaw and can extend the blade life span. Based
on this promising result, it has a big potential that this new tool can be commercialized in the
near future. Therefore, prototyping this kit and reliability testing are our next steps to produce a
reliable cutting tool.

Page 53
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[8] Design and analysis of jigsaw and damper for effect of vibration reduction in hand held
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