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Sheets 5,6 Solution
Sheets 5,6 Solution
Sheets 5,6 Solution
1- In the below water transport system, determine the total static head ( Hs ).
a- If the water is pumped with a rate of 68.0 liter/sec from the suction tank
(A) to the delivery (discharge) tank (B), calculate the friction (major) head
losses ( hf ) in suction and delivery pipes.
b- Calculate the local (minor) head losses ( hlocal ) in suction and delivery
pipes.
c- Calculate the head losses in suction pipe ( hls )
d- Calculate the head losses in delivery pipe ( hld ).
e- Calculate the required pumping head ( Hreq ).
f- Draw the hydraulic and total energy grade lines
Ld = 750.0 m
dd = 250 mm
G. Steel ( 22.90)
( 14.70)
Q = 68.0 liter /sec
(13.80)
-------
Ls = 6.0 m
ds = 200 mm Pump Motor
G. Steel
( 50.00)
( 14.00)
( 12.90)
( 50.00)
( 18.00)
( 14.00)
2- In the above two water transport systems, water is pumped at a rate 0.28
m3/sec from the suction tank to the delivery tank through a 500 mm diameter
galvanized steel pipeline. In the above two cases, the local losses include: the
inlet, two bends ( r/d = 2) , and the exit.
For each system, calculate the following :
a- The total static head .
b- The required pumping head if the length of suction pipe is 6.00 m. and
the length of delivery pipe equals 800 m.
c- Draw the hydraulic and total energy grade lines for each system.
15 m
r/d = 1
( 22.00 )
dd = 400 mm
Cast Iron pipe
75 m
( 17.00 )
Ls = 4.50 m
ds = 350 mm
G. Steel pipe
3- Water is pumped at a rate 0.185 m3/sec from the suction tank to the delivery
tank as shown in the above water transport system.
a- Determine the total static head.
b- Calculate the head losses in suction pipe and delivery pipe.
c- Determine the required pumping head, the water power, and the pump shaft
power ( pump efficiency η1= 0.80 ).
d- Estimate the annual cost of running electrical input power.
. Motor efficiency η2 = 0.86.
. Daily working hours = 10 hours
. Cost of 1 KW-hour = 0.20 L.E.
e- Draw the hydraulic and total energy grade lines
( 36.00 )
( r/d = 2 ; 60o )
( 23.70)
( 19.50) Ld = 35.0 m
Ls = 6.5 m
( k = 30 )
4- In the above water transport system, water is pumped at a rate 224.0 L/sec
from the canal (19.50) to the delivery tank (36.60) through a 450 mm diameter
galvanized steel pipeline. In the above system, consider the local head losses as
the following items : the inlet losses, three bend ( r/d = 2 ; 60o) , gate valve, and
the exit losses :
r/d = 2
54.0 m
dd = 200 mm
Length = 75 m
r/d = 2
r/d = 4
4.50 m
ds = 250 mm
Length = 6.0 m
( k = 20 )
5- In the above water transport system, water is pumped at a rate 72.50 liter/sec
from the sump (suction tank) to the delivery tank through a galvanized steel
pipeline.
6- Water is pumped at a rate 480 m3/hr from the suction tank (A) to the
delivery tank (B) through a 300 mm diameter G.R.P. pipeline. In this water
transport system, the local head losses include the following items: the inlet
losses, check (non-return) valve, gate valve, four bends ( r/d = 2) , and the exit
losses.
a- Determine the required pumping head.
b- Calculate the pressure heads at points (a), (b), (c), and (d) in terms of
atmosphere (bar). Note : 1 atmosphere (bar) = 10.33 m
c- Estimate the annual cost of running electrical input power.
. Overall efficiency ηt = 0.72.
. Daily working hours = 14 hours
. Cost of 1 KW-hour = 0.20 L.E.
Check Valve
Gate Valve
L1 = 6 m 2.0 m
Tank A L2 = 120 m
a
L4 = 110 m
b
c
L 5 = 270 m
G.L.@ a = ( 33.20 )
G.L.@ b = ( 36.10 )
G.L.@ c = ( 38.80 ) Tank B
G.L.@ d = ( 40.70 ) ( 42.30)
d
L6 = 130 m
7- The below figure shows a residential tower building in Cairo city. The water
supply system for this building consists of Pump, 50 mm galvanized steel
pipeline, two gate valves, check valve, two 90o-bends ( r/d = 1.5 ), and 8.0
cubic meters roof tank. This building is feeding from the city main pipe which
has a pressure head of about 15.0 m.
a- Determine the required pumping head and the electrical input power
(overall efficiency of the pump system ηt= 0.70 ) such that the selected
pump should be capable of filling the roof tank in no more than 10
minutes.
b- Estimate the monthly cost of electrical input power.
. Daily working hours = 6 hours
. Cost of 1 KW-hour = 0.20 L.E.
Roof tank
(48.70)
( 48.40 )
Ld = 34 m
Ls = 15 m Pump
(18.90)
Delivery
Q = 280.0 Liter/sec
( 64.50)
Intake P.S. L = 12.50 km
Suction
P
( 42.80 )
8- It is proposed to pump water from the intake pumping station to the delivery
tank through a Galvanized Steel pipeline, as shown in the above figure.
a- Compute the velocity of flow through the pipeline for the pipe sizes
(diameters): 400, 450, 500, 550, 600, ….. mm.
Plot the total annual cost of water transport system ( pipeline + pump &
motor + running electrical power ) verses pipe sizes.
c- Calculate the cost of transporting 1.0 M3 of water for each pipe size, and
hence select the suitable water transport design.
Hs
hd 200 mm
hs
( 24.30 )
250 mm
10- A water treatment plant (WTP) is supplied with raw water from a canal by
the intake pumping station (PS) as shown in the below figure.
It is proposed to pump the raw water at a rate of 1230 m3/hr using a Centrifugal
pump from the sump of pumping station (A) to the tank (B) through a G.R.P.
pipeline of 10.50 km long.
a- Find the pipe size, such that V ( velocity of flow ) ≤ 1.5 m/sec.
( available pipe diameters are : 350, 400, 450, 500, 550, 600 mm,… )
b- Determine the required pumping head.
c- Determine the electrical input power if overall efficiency of the pump
system ηt= 0.72 .
d- Estimate the annual running cost of electrical input power.
. Daily working hours = 10 hours
. Cost of 1 KW-hour = 0.20 L.E.
G.L.
2.0 m WTP
( 21.90)
Tank B
Canal (14.45)
Sump A
Intake pipe
11- The below figure shows the water supply pipeline system feeding a city
with treated water. The treaded water is pumped to the city from the clear water
tank of WPT by a Propeller pump. The design water demand is about 2600
m3/hr. It is proposed to use Cast Iron pipeline, which is laid at an average
depth of 2.5 m below the ground.
a- Select the pipe size ( available pipe sizes are: 500, 550, 600, 650
mm,…).
b- Determine the required pumping head if the minimum required pressure
head at the pipeline outlet (p/γ ) > 25 m.
c- Determine the electrical input power if ηt= 0.74
d- Estimate the monthly cost of electrical input power.
. Daily working hours = 16 hours
. Cost of 1 KW-hour = 0.20 L.E.
G.L. ( 54.75)
2.50 m
City
WTP
pipeline = 11.20 km
Canal
( 36.45 )
Intake P.S.
Q = 82.0 m3/hr
( 14.65) L = 4.555 km
12- The above figure shows the raw water supply pipeline system feeding a
small town with treated water by the intake pumping station. The required
water discharge is 82.0 m3/hr with mean operating time equals 16 hours per
day.
a- Design the pipeline ( available pipe sizes are: 100, 150, 200 mm, …)
b- Calculate the required pumping head, if the pipes are :
i- Cast Iron (C.I.)
ii- Galvanized Steel (G.S.)
iii- Reinforced Concrete (R.C.)
iv- G.R.P.
c- Draw the system curve for both type of pipes and hence; select the
proper pump Type SP 77 ( pump number, operating pumping discharge
Qo, operating pumping head Ho, electric power ).
d- For all type of pipes, estimate the annual cost of water transport system
( pipeline + pump & motor + running electrical power ).
- Capital cost and life time of pipes are as follows:
- Capital cost of pump & motor = 45000 + 4000 x (pump number) L.E.
- life time of pump & motor = 12 years
- Interest rate (I) = 10 %
- Cost of 1 KW-hour = 0.20 L.E.
- O & M of pipeline = 1.0 % of its capital cost
- O & M of pump & motor = 5.0 % of its capital cost
13- Two pumping stations are proposed to pump raw water from a canal to a
Water Treatment Plant, as shown in the below figure. The required daily water
discharge is 1350 m3/day and with mean daily working hours equals 12 hours.
a- Design the pipeline ( use Galvanized steel pipe : 100, 150, 200, 250, 300
mm…).
b- Determine the required pumping head of both two pumping stations.
c- If we replace the two pumping stations with only one powerful intake
pumping station, determine the required pumping head in this case.
d- For both the above cases:
I - Determine the appropriate pumps Type SP 95 ( pump number,
operating pumping discharge Qo, operating pumping head Ho, electrical
power).
II - Calculate the annual cost of water transport system ( pipeline +
pump & motor + running electrical power ).
- Capital cost of pipe/meter = 1.20 x d L.E. (d : pipe size in mm)
- Capital cost of fittings = 15 % of capital cost of pipe
- Capital cost of pump & motor =70000 + 5500 x (pump number)
L.E. , and life time of pump & motor = 10 years.
- Life time of pipeline = 20 years
- O & M of pipeline = 1.0 % of its capital cost
- O & M of pump & motor = 5.0 % of its capital cost
- Interest rate (I) = 10 %
- Cost of 1 KW-hour = 0.20 L.E.
e- Select the suitable water transport system.
P.S. # 2
Canal
P.S. # 1
( 41. 35 )
( 21.43 )
L1 = 7.43 km L2 =8.27 km
City
( 69.00)
WTP
pipeline WTP
14 - The figure below shows the water supply pipeline system which is feeding
a city with treated water. The treated water is pumped to the city from the clear
water tank of WTP.
Due to increase in the city water demand, the water treatment plant will be
upgraded to about double its capacity. It is proposed to use the same supply
pipeline, but to replace the existing pump (NM4 150/400 – C) with more
powerful pump.
WTP
(41.50)
pipeline
( 28.40)
Q = 88 l /sec
L = 4.5 km
G. Steel pipe
15- The above figure shows the raw water supply pipeline system feeding a
small town with treated water by the intake pumping station.
a- Design the pipeline (available pipe sizes are: 200, 250, 300, 350
mm, …)
c- Draw the system curve and hence select the proper pump (pump
number, operating pumping discharge Qo, operating pumping head Ho).
d- For the selected design, calculate the annual cost of electrical input
power.
e- For the selected pipeline diameter, What is the raw water flow rate
between tanks (A) and (B) without using any pump ? ( Use the System
Curve) .
River City
Intake P.S.
( 32.60)
pipeline (C. I .)
L = 12.50 km
WTP ( 38.80 )
pipeline
16- The above figure shows the raw water supply pipeline system feeding a city
water treatment plant (WTP) by the intake pumping station. it is proposed to
pump the raw water at a rate of 140 liter/sec through a cast iron pipeline of
12.50 km long. Pumping system consists of two equal Centrifugal pumps
arranged in parallel; two units are in operation.
a- Design the proposed pipeline ( available pipe sizes are: 300, 350,
400 mm, …).
b- Calculate the required pumping head.
c- Select the proper pump.
d- Draw the system curve and pumps curve (two units are in operation) ;
and hence determine for each pump operating pumping discharge Qo,
operating pumping head Ho .
f- For the above both pumping system, calculate the annual cost of
electrical input power.
17- It is required to pump 900 m3 water in no more than 10 hours per day
from Tank A (water level = 122.80 ) to Tank B (water level = 102.80 ),
through a PVC pipeline (total length = 11,800 m ). A plan view of the system is
shown above. A constant speed submersible pump (N = 1450 r.p.m.) shall be
used. Characteristic curves of the available pumps are shown in the next page.
i) Design the pipeline. Available diameters are 100, 150, 200, 250, 300 …
mm.
ii) Determine the required pumping head (neglect local (minor) losses).
iii) On the provided pump characteristic curve sheet, draw the system curve.
iv) Select the most suitable pump, and determine operating pumping
discharge, operating pumping head, overall pump efficiency, and actual
daily operating hours.
v) For the selected design, calculate the annual cost of the water transport
system .
Cost of pipe & fittings / m’ = 1.2 d L.E. (d : pipe size in mm)
Life time of pump and motor = 8 years
Life time of pipes & fittings = 15 years
O & M of pipeline = 1.0 % of its capital cost
O & M of pump & motor = 5.0 % of its capital cost
Cost of 1 KW-hour = 0.20 LE
Interest rate ( I ) = 10 %
Capital cost of pump and motor is as follows:
Pump Number Cost (LE)
I 400 000
II 500 000
III 580 000
IV 650 000
vi) What is the suitable pipe diameter shall be used in order to pass the same
water flow condition ( 900 m3 water in no more than 10 hours per day)
between tanks (A) and (B) without using any pump (neglect local
losses), and hence determine the following : actual water discharge, actual
daily operating hours, and the annual cost of the pipeline.
vii) Select the suitable water transport design.
18- A water treatment plant (WTP) is supplied with raw water from a canal by
intake pumping station, as shown in the below figure. it is proposed to pump
the raw water at a rate of 200 liter/sec through a cast iron pipeline of 3.50 km
long using a single submerged pump of high constant speed 2900 r.p.m..
a- Design the pipeline ( available pipe sizes are: 300, 350, 400, 450
mm, …).
b- Draw the system curves in case of HWL and LWL inside the
suction tank .
c- Select the proper pump; and hence determine the maximum and
minimum operating pumping discharges .
Canal WTP
Q = 200 l/sec
L = 3.50 km
Cast iron pipe
HWL ( 16.00)
LWL (14.00)
Canal WTP
19- The above figure shows the raw water supply pipeline system feeding a
water treatment plant (WTP) by an intake pumping station. it is proposed to
pump the raw water at a rate of 390 liter/sec through a G.S. pipeline. Suction
and delivery water levels as well as pipeline length are shown in the figure.
a- Design the proposed pipeline ( available pipe sizes are: 400, 450,
500 mm, …).
d- Draw the system curve and pumps curve ;and hence determine for each
pump operating pumping discharge Qo, operating pumping head Ho .
Canal
Pumping System
WTP
Q = 270 L/sec
L = 6.20 km
G.S. pipe
( 68.50)
City Storage Tank
pipeline
20- The above figure shows the raw water supply pipeline system, which is
feeding a city with treated water. it is proposed to pump the water from WTP
clear tank at a rate of 270 liter/sec through a G.S. pipeline.
a- Design the proposed pipeline ( available pipe sizes are: 400, 450,
500 mm, …).
d- Draw the system curve and pumps curve; and hence determine for each
pump operating pumping discharge Qo, operating pumping head Ho .
e- If the pipeline becomes old such that its equivalent roughness height
becomes equal to 2.0 mm, while the pump type remains unchanged,
draw the system curve for this case and determine operating pumping
discharge Qo, operating pumping head Ho .
f- For the above two cases, if one of the pumping units fails (stop
operating), find operating pumping discharge, operating pumping head.
Q (lit/sec) 0 40 50 60 70
21- The pump is used to pump water from tank A (28.00) to tank B (46.00).
The total length of pipe is 6.20 km and consists of two reaches as shown above.
Reach A-C is 1.80 km long of 250 mm diameter Galvanized Steel pipe. Reach
C-B is 4.40 km long of 200 mm diameter Glass fiber Reinforced Plastic
(G.R.P.) pipe.
a- Draw the system curve and pump curve; and hence determine operating
pumping discharge Qo, operating pumping head Ho .
d- Draw the energy line along the whole length of the pipe for the case of
one pump in operation.
Assume the pipe has a constant slope between tanks A and B .
22- It is required to pump 15,000 m3 water per day from Tank A (water level =
128.60) to Tank B (water level = 142.80), through a reinforced concrete
pipeline (total length = 12,600m). Average daily hours of operation = 16 hours.
A plan view of the system is shown above.
A constant speed submersible pump shall be used. Pump characteristic curves
of the available pumps are shown in the following figure..
a) Design the pipeline. Available diameters are 400, 450, 500, 550…
mm.
b) Determine the required pumping head (you may neglect local (minor)
losses).
c) On the provided pump characteristic curve sheet, draw the system
curve.
d) Select the most suitable pump (which satisfies minimum annual cost),
and determine operating pumping discharge, operating pumping head,
actual operating hours, annual cost of operation, and annual cost of
pump and motor.
e) Draw a longitudinal profile of the pipe and the total energy line along
the full length of the pipe.
f) Determine the minimum pressure rating in terms of atmosphere (bar)
for each of the four reaches (A-C), (C-D) and (D-E) and (E-B).
Note: Minimum pressure rating = 1.5 * maximum pressure
head in reach
1 atmosphere = 10.33 m
g) For the selected design, calculate the annual cost of the water
transport system .
Capital cost of fittings = 15 % of capital cost of pipe
O & M of pipeline = 1.0 % of its capital cost
Life time of pipe = 20 years
Interest rate = 10 %
The cost of reinforced concrete pipes for different sizes and pressure
rating is given in the following table:
p p
A
p p
A A
Case 1 Case 2
23- It is required to pump 240 m3/hr water (average daily operating hours = 6
hrs ) from Tank A (water level = 22.40 ) to Tank B (water level = 32.40 )
through a galvanized steel pipeline with a total length of 4200 meters. Four
equal constant speed pumps shall be used. A plan view of the system is
shown above. Each Pump characteristic curves are given as follows:
ηt (%) 0 42 79 84 0
a- Design the pipeline. Available pipe diameters are 150, 200, 250, 300,
… mm.
b- Determine the required pumping head (neglect local losses).
c- Draw the (H-Q) curve of the above pumping system, while the four
pumps are in operation.
d- Draw the system curve and determine the operating pumping discharge,
operating pumping head, daily operating hours, and the required daily
operating cost.
e- If two of the pumping units fail (stop operating), draw the (H-Q)
curves for the pumping system in case 1 and case 2 , and hence find for
each case the following:
i- operating pumping discharge.
ii- operating pumping head.
iii- expected daily operating hours in order to keep the same
daily water demand unchanged.
iv- daily operating cost.
Water Pumps & Pipelines 37
Hydraulics - for third year civil engineering students
Suction 7.1 km
tank Delivery tank
( 48.00 )
( 38.00 )
Qt = 750 m3/hr
24- In the above Water Transport System, it is required to pump a total water
discharge of 750 m3/hr (average daily operating hours = 6 hrs ) through a GRP
pipeline with a total length of 7.10 km connecting the two tanks A and B. Three
equal constant speed pumps shall be used. Each pump characteristic curves are
given as follows:
H (m) 45 40 32 20 0
ηt (%) 0 77 81 55 0
Tee (K=1.5)
8m 4m
P Bend (r/d = 4)
River
3m
L1= 4.45 km = 60o
P
City
Intake Pipe Gate Valve L2= 3 km
Clear Water Tank Bend (r/d = 2)
(12.80)
City Elevated
Tank
Bend (60o, r/d = 2) Delivery Pipe
K=10
Clear Water Tank Pipeline
Bend (r/d = 2)
25- The above figure shows a water supply pipeline system feeding a city with
treated water. The treated water is pumped to the city elevated tank (28.20)
from the clear water tank (12.80) of WTP. It is proposed to pump the treated
water at a rate of 85 liter/sec through a galvanized steel pipeline. Pumping
system consists of two centrifugal pumps arranged in parallel; one unit in
operation and one unit standby. Lengths of pipeline and detail of pump setting
are shown in the above figure.
a- Design the pipeline (available pipe sizes are 250, 300, 350, 400 mm, …).
b- Determine the required pumping head.
c- Select the proper pumps and then find the operating pumping discharge Qo
and the operating pumping head Ho.
d- Calculate the available NPSH, and then check the setting of the pump.
Table of Contents
Question No.1..............................................................................................................................................................2
Question No.2.............................................................................................................................................................5
Question No.3.............................................................................................................................................................8
Question No.4............................................................................................................................................................12
Question No.5............................................................................................................................................................15
Question No.6...........................................................................................................................................................19
Question No.7..........................................................................................................................................................25
Question No.8..........................................................................................................................................................28
Question No.9..........................................................................................................................................................32
Question No.10........................................................................................................................................................36
Question No.11..........................................................................................................................................................38
Question No.12...........................................................................................................................................................41
Question No.13.........................................................................................................................................................46
Question No.14.........................................................................................................................................................53
Question No.15.........................................................................................................................................................56
Question No.16..........................................................................................................................................................61
Question No.17.........................................................................................................................................................67
Question No.18..........................................................................................................................................................74
Question No.19.........................................................................................................................................................78
Question No.20.......................................................................................................................................................82
Question No.21.........................................................................................................................................................87
Question No.22.......................................................................................................................................................90
Question No.23.....................................................................................................................................................100
Question No.25.....................................................................................................................................................108
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IHD-S06-Solutions Page 2 of 111
Question No.1
Solution :
H s= Delivery level−Suction level
H s=22.90−14.70=8.2 m
a-
−3 3
Q=68 lit / sec=68×10 m / sec
For the suction pipe :
d s=200 mm=0.2 m
−3
Q 68×10
vs= v =
→ s π 2 =2.16 m/ sec
As ×0.2
4
ν=1.011×10−6 m 2 /sec
vs d s 2.16×0.2
Rn = ν → R n= −6
=428,191 ( Turbulent flow )
1.011×10
Material used is ' Galvanized steel ' → ϵ=0.15 mm
ϵ = 0.15 =0.00075
d 200
0.25
f=
R n=428,191 , ϵ =0.00075 2
d →
[ ( log ϵ + 5.74
3.7 d R0.9
n
)]
f s=0.019
f s L s v 2s 0.019×6×2.16
2
h f s= → h f s= =0.138 m
2 g ds 2×9.81×0.2
For the delivery pipe :
d d =250 mm=0.25 m
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IHD-S06-Solutions Page 3 of 111
Q 68×10−3
vd = → v d = π ×0.252 =1.39 m/ sec
Ad
4
vd dd 1.39×0.25
Rn = ν → R n= −6
=342,553 ( Turbulent flow )
1.011×10
ϵ = 0.15 =0.0006
d 250
0.25
f=
R n =342,553 , ϵ =0.0006 2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f d =0.0187
f d L d v 2d 0.0187×750×1.39
2
hf d= → h f d= =5.494 m
2g dd 2×9.81×0.25
Friction ( major ) head losses in both suction and delivery pipes :
h f =h f s+h f d
h f =0.138+5.494=5.632 m
b- Minor ( secondary losses ) :
• Inlet losses :
v 2s 2
h i =k i × → h i =0.5× 2.16 =0.12 m
2g 2×9.81
• Exit losses :
v 2d 1.39 2
h e=k e × → h e =1× =0.1 m
2g 2×9.81
• Losses through the bend :
θ=90o
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IHD-S06-Solutions Page 4 of 111
r
Assume that =2 → k bend =0.27
d
2 2
vd
h bend =k bend × → h bend =0.27× 1.39 =0.027 m
2g 2×9.81
Total secondary losses through the suction pipe :
h sec s=hi =0.12 m
Total secondary losses through the delivery pipe :
h sec d =hbend +h e=0.027+0.1=0.127 m
Total secondary losses through the whole system :
h sec=0.12+0.127=0.247 m
c- Total losses through the suction pipe :
hl s =h f s+h sec s
h l s=0.138+0.12=0.258 m
d- Total losses through the delivery pipe :
hl d =h f d +h sec d
h l d =5.494+0.127=5.621 m
e- Required pumping head :
H req =H s +h f +h sec
H req=8.2+5.632+0.247=14.079 m
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IHD-S06-Solutions Page 5 of 111
Question No.2
Solution :
For the first system :
a-
H s= Delivery level−Suction level → H s=50−12.90=37.1 m
b-
Q=0.28 m3 / sec
d s=d d =d =500 mm=0.5 m
Q 0.28
v= → v = π ×0.52 =1.43 m/ sec
A 4
ν=1.011×10−6 m2 /sec
vd 1.43×0.5
Rn = ν → R n= −6
=705,256 ( Turbulent flow )
1.011×10
Material used is ' Galvanized steel ' → ϵ=0.15 mm
ϵ = 0.15 =0.0003
d 500
0.25
f=
R n =705,256 , ϵ =0.0003 → 2
d
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f =0.016
2 2
hf=
f Lv → h f = 0.016×(6+800)×1.43 =2.677 m
2g d 2×9.81×0.5
Minor ( secondary losses ) :
• Inlet losses :
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IHD-S06-Solutions Page 6 of 111
2 2
v → h i =0.5× 1.43 =0.05 m
h i =k i ×
2g 2×9.81
• Exit losses :
v2 → h e =1× 1.43 2
h e=k e × =0.1 m
2g 2×9.81
• Losses through the 2 bends :
r
θ=90 & o
=2 → k bend =0.27
d
v 2d 2
h bend =k bend × → h bends=2×0.27× 1.43 =0.06 m
2g 2×9.81
Total secondary losses through the whole system :
h sec =0.05+0.1+0.06=0.21 m
Required pumping head :
H req =H s +h f +h sec
H req=37.1+2.677+0.21=39.98 m≈40 m
For the second system :
a-
H s= Delivery level−Suction level → H s=50−18=32 m
b-
Q=0.28 m3 / sec , v =1.43 m/ sec → R n =705,256 ( Turbulent flow )
ϵ =0.0003
d , f =0.016 → h f =2.677 m
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h sec =0.21m
Required pumping head :
H req =H s +h f +h sec → H req=32+2.677+0.21=34.88 m
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IHD-S06-Solutions Page 8 of 111
Question No.3
Solution :
H s= Delivery level−Suction level → H s=(17+75)−22=70 m
a-
3
Q=0.185 m / sec
For the suction pipe :
d s=350 mm=0.35 m
Q 0.185
vs= → s π ×0.352 =1.92 m/ sec
v =
As 4
ν=1.011×10−6 m2 /sec
vs ds 1.92×0.35
Rn = ν → R n= −6
=665,676 ( Turbulent flow )
1.011×10
Material used is ' Galvanized steel ' → ϵ=0.15 mm
ϵ = 0.15 =0.00043
d 350
0.25
f=
R n =665,676 , ϵ =0.00043 2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f s =0.0171
2
f L v 2
h f s= s s s → h f s = 0.0171×4.5×1.92 =0.041 m
2 g ds 2×9.81×0.35
For the delivery pipe :
d d =400 mm=0.4 m
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Q 0.185
vd= → d π ×0.4 2 =1.47 m / sec
v =
Ad 4
vd dd 1.47×0.4
Rn = ν → R n= −6
=582,466 ( Turbulent flow )
1.011×10
ϵ = 0.25 =0.000625
d 400
0.25
f=
R n =582,466 , ϵ =0.000625 2
d →
[ (
log ϵ + 5.74
3.7 d R0.9
n
)]
f d =0.0184
2 2
f d Ld v d
hf d= → h f d = 0.0184×(75+15)×1.47 =0.457 m
2 g dd 2×9.81×0.4
Friction ( major ) head losses in both suction and delivery pipes :
h f =h f s+h f d → h f =0.041+0.457=0.498 m
b- Minor ( secondary losses ) :
• Inlet losses :
v 2s 2
h i =k i × → h i =0.5× 1.92 =0.1 m
2g 2×9.81
• Exit losses :
2 2
vd
h e=k e × → h e=1× 1.47 =0.11 m
2g 2×9.81
• Losses through the bend :
r
θ=90o & =1 → k bend =0.33
d
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2 2
vd
h bend =k bend × → h bend =0.33× 1.47 =0.04 m
2g 2×9.81
Total secondary losses through the suction pipe :
h sec s=hi =0.1 m
Total secondary losses through the delivery pipe :
h sec d =hbend +h e=0.04+0.11=0.15 m
Total secondary losses through the whole system :
h sec=0.1+0.15=0.25 m
Total losses through the suction pipe :
hl s =h f s+h sec s → h l s=0.041+0.1=0.141 m
Total losses through the delivery pipe :
hl d =h f d +h sec d → h l d =0.457+0.15=0.607 m
c- Required pumping head :
H req =H s +h f +h sec → H req=70+0.141+0.607=70.74 m
γ Q H req
Water Horse Power : W.H.P=
746
9810×0.185×70.74
W.H.P= =172.1 HP
746
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Question No.4
Solution :
H s= Delivery level−Suction level → H s=36.60−19.50=17.1 m
a-
Q=0.224 m / sec & d s =d d =d =450 mm=0.45m
3
Q 0.224
v= → v= π ×0.452 =1.41 m/ sec
A 4
−6 2
ν=1.011×10 m /sec
vd 1.41×0.45
Rn = ν → R n= −6
=626,895 ( Turbulent flow )
1.011×10
Material used is ' Galvanized steel ' → ϵ=0.15 mm
ϵ = 0.15 =0.00033
d 450
0.25
f=
R n =626,895 , ϵ =0.00033 2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f =0.0164
2 2
hf=
f Lv → h f = 0.0164×(6.5+35)×1.41 =0.153 m
2g d 2×9.81×0.45
Minor ( secondary losses ) :
• Inlet losses :
2 2
v 1.41
h i =k i × & k i =30 ( given ) → h i =30× =3.04 m
2g 2×9.81
• Exit losses :
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2 2
v → h e =1× 1.41 =0.1 m
h e=k e ×
2g 2×9.81
• Losses through the 3 bends :
r
θ=60o & =2 → k bend =0.21
d
2 2
v → h bends=3×0.21× 1.41 =0.06 m
h bend =k bend ×
2g 2×9.81
• Gate valve :
2 2
k gate=0.25 & h gate=k gate× v → h gate=0.25× 1.41
=0.03 m
2g 2×9.81
Total secondary losses through the whole system :
h sec =3.04+0.1+0.06+0.03=3.23 m
Required pumping head :
H req =H s +h f +h sec → H req =17.1+0.15+3.23=20.48 m
γ Q H req
Water Horse Power : W.H.P=
746
9810×0.224×20.48
W.H.P= =60.33 HP
746
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Question No.5
Solution :
a-
H s= Delivery level−Suction level → H s=54+4.5=58.5 m
b-
Q=72.5 l / sec=0.0725m3 / sec
For the suction pipe :
d s=250 mm=0.25 m
Q 0.0725
vs= → s π ×0.252 =1.48 m / sec
v =
As 4
ν=1.011×10−6 m2 /sec
vs ds 1.48×0.25
Rn = ν → R n= −6
=365,222 ( Turbulent flow )
1.011×10
Material used is ' Galvanized steel ' → ϵ=0.15 mm
ϵ = 0.15 =0.0006
d 250
0.25
f=
R n =365,222 , ϵ =0.0006 2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f s =0.0187
2
f L v 2
h f s= s s s → h f s = 0.0187×10.5×1.48 =0.087 m
2 g ds 2×9.81×0.25
For the delivery pipe :
d d =200 mm=0.2 m
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Q 0.0725
vd = → d π ×0.2 2 =2.31 m/ sec
v =
Ad 4
vd dd 2.31×0.2
Rn = ν → R n= −6
=456,528 ( Turbulent flow )
1.011×10
ϵ = 0.15 =0.00075
d 200
0.25
f=
R n =456,528 , ϵ =0.00075 2
d →
[ (
log ϵ + 5.74
3.7 d R0.9
n
)]
f d =0.0192
2
f L v 2
hf d= d d d → h f d = 0.0192×75×2.31 =1.959 m
2 g dd 2×9.81×0.2
Friction ( major ) head losses in both suction and delivery pipes :
h f =h f s+h f d → h f =0.087+1.959=2.04 m
Minor ( secondary losses ) :
• Inlet losses :
v 2s 2
h i =k i × → h i =0.5× 1.48 =0.06 m
2g 2×9.81
• Exit losses :
2 2
vd
h e =k e× → h e=1× 2.31 =0.27 m
2g 2×9.81
• Losses through the foot valve :
2
vs
h foot =k foot ×
2g
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2
k foot =20 → h foot =20× 1.48 =2.23 m
2×9.81
• Losses through the bends :
r
θ=90o & =4 → k bend =0.26
d
r
θ=90o & =2 → k bend =0.27
d
2
v
h bend =k bend ×
2g
1.482 2.312
h bends=1×0.26× +2×0.27× =0.18m
2×9.81 2×9.81
Total secondary losses through the whole system :
h sec =0.06+0.27+2.23+0.18=2.74 m
c- Required pumping head :
H req =H s +h f +h sec → H req =58.5+2.04+2.74=63.28 m
d-
γ Q H req
Water Horse Power : W.H.P=
746
9810×0.0725×63.28
W.H.P= =60.33 HP
746
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Question No.6
a-
1
Q=480 m 3 /hr× =0.133 m 3 / sec
3600
d=300 mm=0.3 m
Q 0.133
v= → v = π ×0.32 =1.88 m/ sec
A 4
ν=1.011×10−6 m 2 /sec
vd 1.88×0.3
Rn = ν → R n= −6
=559,727 ( Turbulent flow )
1.011×10
Material used is ' G.R.P ' → ϵ=0.03 mm
ϵ = 0.03 =0.0001
d 300
0.25
f=
R n=559,727 , ϵ =0.0001 2
d →
[ (
log ϵ + 5.74
3.7 d R0.9
n
)]
f =0.0143
Friction ( major ) head losses :
L=6+120+420+110+270+130=1056 m
2
f L v2 → h f = 0.0143×1056×1.88 =9.115 m
hf=
2gd 2×9.81×0.3
Minor ( secondary losses ) :
• Inlet losses :
v2 → h i =0.5× 1.88 2
h i =k i × =0.09 m
2g 2×9.81
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• Bends losses :
There are 4 bends in the pipeline system !
r
=2 & θ=90o → k bend =0.27
d
2 2
v → h bend =4×0.27× 1.88 =0.19 m
h bend =k bend ×
2g 2×9.81
• Exit losses :
v2 → h e=1× 1.88 2
h e=k e × =0.18 m
2g 2×9.81
• Gate valve losses :
There are 2 gate valves used in the pipeline system.
2 2
v → h gate=2×0.25× 1.88 =0.09 m
h gate=k gate×
2g 2×9.81
• Check valve losses :
v2 → 1.882
h che =k che × h che =3× =0.54 m
2g 2×9.81
h sec=hi +h gate+hche +hbend +he
h sec =0.09+0.19+0.18+0.09+0.54=1.09 m
Required pumping head :
H req =H s +h f +h sec
H s= Delivery level−Suction level → H s=42.30−27.10=15.2 m
لن هذة الحالــة تمثــل الحالــة الكــثر حرجـا فـي عمليــةSuction tank عند الـL.W.L استخدم الـ
! التصميم
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IHD-S06-Solutions Page 21 of 111
γ Q H req
=Water Horse Power : W.H.P
746
9810×0.133×25.41
=W.H.P =44.44 HP
746
b- By applying Bernoulli equation between a known point and the unknown point :
1- Between a point at tank A 1 and point a :
2 2
P 1 v1 Pa va
z1+ γ + +H req = z a + γ + +h L1 → a
2g 2g
P v 21
z1 =27.1 m , 1 , & H req=25.41 m
γ =0 2 g =0
P 1 v12
z1+ γ + +H req =27.1+0+0+25.41=52.51 m
2g
2
P a va
z a+ γ + +h L1 → a =52.51 m
2g
z a=33.2−2=31.2 m
الراجل في المسألة قايلك علي مكان منســوب الرض عنــد نقطــة Aو فيـه رسـمه موضـح فيهــا ان
مـش هاخـد معايــا قيمــة الـ lossesاللـي بتحصـل فـي الـ bendو لـو النقطــة بعــده ,يبقــي هاخــد الـ
lossesمعايا ) هنا احنا حلينا علي اســاس ان النقطــة بعــد الـ bendلكــن فـي المتحــان الــدكتور
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2
0.0143×(6+120 )×1.88
h L 1 → a= +0.09+0.54+0.045+0.048=1.79 m
2×9.81×0.3
Pa
31.2+ γ +0.18+1.79=52.51
Pa 19.34
γ =19.34 m= =1.87 bars
10.33
2- Between a point at tank A 1 and point b :
P 1 v12 P b v 2b
z1+ γ + +H req = zb + γ + +h L 1 →b
2g 2g
P b v 2b
zb+ γ + +h L 1 →b =52.51 m
2g
2
v
zb =36.1−2=34.1 m & b =0.18 m
2g
f L v2 h gate h bend
h L 1 →b = +hi +hche + +
2gd 2 2
2
0.0143×(6+120+420)×1.88
h L 1→ b = +0.09+0.54+0.045+0.095=5.39 m
2×9.81×0.3
Pb
34.1+ γ +0.18+5.39=52.51
Pb 12.84
γ =12.84 m= =1.24 bars
10.33
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v 2c
z c=38.80−2=36.8 m & =0.18 m
2g
f L v2 h 3
h L 1 →c= +hi +h che + gate + hbend
2gd 2 4
2
0.0143×(546+110)×1.88
h L 1→c = +0.09+0.54+0.045+0.14=6.37 m
2×9.81×0.3
Pc
36.8+ γ +0.18+6.37=52.51
Pc 9.16
γ =9.16 m= =0.89 bars
10.33
P 1 v12 P d v 2d
z1+ γ + +H req = z d + γ + +h L 1 → d
2g 2g
P d v 2d
zd+ γ + +h L 1 →d =52.51 m
2g
2
v
z d =40.70−2=38.70 m & b =0.18 m
2g
f Lv2 h
h L 1 →d = +hi +h che + gate +hbend
2gd 2
2
0.0141×(926)×1.88
h L 1→ d = +0.09+0.54+0.045+0.19=8.71 m
2×9.81×0.3
Pd
38.7+ γ +0.18+8.71=52.51
Pd 4.92
γ =4.92 m= =0.48 bars
10.33
c- ηt =0.72 , Daily working hours = 14 hours , cost of 1 kW.hour = 0.2 L.E
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Question No.7
Given :
• d=50 mm
• Material used : Galvanized steel
• Valves and fittings used in the pipeline system :
◦ Two gate valves
◦ One check valve
o r
◦ One bend θ=90 , =1.5
d
3
• V tank =8 m
P city main pipe
•
γ =15 m
Solution :
a-
Filling time : t =10 minutes
V tank 8 3
Q= = =0.0133 m / sec
t 10×60
Q 0.0133
v= → v= π ×0.052 =6.79 m/ sec
A 4
ν=1.011×10−6 m 2 /sec
vd 6.79×0.05
Rn = ν → R n= −6
=335,836 ( Turbulent flow )
1.011×10
Material used is ' Galvanized steel ' → ϵ=0.15 mm
ϵ = 0.15 =0.003
d 50
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0.25
f=
R n=335,836 , ϵ =0.003 → 2
d
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f =0.0267
Friction ( major ) head losses :
L=L1 +L 2 =34+15=49 m
2 2
f Lv → h f = 0.0267×49×6.79 =61.49 m
hf=
2g d 2×9.81×0.05
Minor ( secondary losses ) :
• Inlet losses :
2 2
v → h i =0.5× 6.79 =1.175 m
h i =k i ×
2g 2×9.81
• Bends losses :
r
=1.5 & θ=90o → k bend =0.29
d
2 2
v → h bend =0.29× 6.79 =0.682 m
h bend =k bend ×
2g 2×9.81
h bends=2×0.682=1.363 m
• Exit losses :
2 2
v → h e=1× 6.79 =2.35 m
h e=k e ×
2g 2×9.81
• Gate valve losses :
There are 2 gate valves used in the pipeline system.
v2 → h gates =2×0.25× 6.79 2
h gate=k gate× =1.175 m
2g 2×9.81
• Check valve losses :
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IHD-S06-Solutions Page 27 of 111
2 2
v → h che =3× 6.79 =7.051 m
h che =k che ×
2g 2×9.81
h sec=hi +h gates +hche +hbends+h e
h sec =1.175+1.363+2.35+1.175+7.051=13.114 m
H req =H s +h f +h sec −H city main pipe
H s= Delivery level−Suction level
H s=48.70−18.90=29.8 m
H req=29.8+61.49+13.114−15=89.404 m
γ Q H req
Water Horse Power : W.H.P=
746
9810×0.0133×89.404
W.H.P= =15.64 HP
746
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Question No.8
Given :
3
• Q=280 lit / sec=0.28 m / sec
• Material used : Galvanized steel
• L=12.5 km=12,500 m
• Suction level = ( 42.80 )
• Delivery level = ( 64.50 )
• h sec =0.1 h f
• ηt =0.75
• Cost of pipe / m' = 1.8 d
• Capital cost of fittings = 0.15 x Capital cost of pipe
• Cost of pump & motor = 6000 P
• Daily working hours = 16 hrs
• Cost of 1 kw.hour = 0.2 L.E
• O & M of pipeline = 1 % of its capital cost
• 0 & M of pump and motor = 5 % of its capital cost
• Lifetime of pipeline = 15 years
• Life time of pump and motor = 10 years
• Interest rate = 10 %
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IHD-S06-Solutions Page 29 of 111
Solution :
d 400 450 500 550 600 650 700
A 0.1257 0.1590 0.1963 0.2376 0.2827 0.3318 0.3848
v 2.23 1.76 1.43 1.18 0.99 0.84 0.73
ϵ
d 0.000375 0.000333333 0.0003 0.000272727 0.00025 0.00023 0.000214286
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IHD-S06-Solutions Page 31 of 111
3000000
2750000
2500000
Total annual cost
2250000
2000000
1750000
1500000
1250000
1000000
750000
500000
350 400 450 500 550 600 650 700 750
Diameter
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IHD-S06-Solutions Page 32 of 111
Question No.9
Solution :
a-
H s= Delivery level−Suction level → H s=41.40−27.30=14.1 m
b-
1450 3
Q= =0.034 m / sec
12×3600
For the suction pipe :
d s=250 mm=0.25 m
Q 0.034
vs= → v s = π ×0.252 =0.69 m/ sec
As
4
−6 2
ν=1.011×10 m /sec
vs ds 0.69×0.25
Rn = ν → R n= −6
=169,084 ( Turbulent flow )
1.011×10
Material used is ' Galvanized steel ' → ϵ=0.15 mm
ϵ = 0.15 =0.0006
d 250
0.25
f=
R n=169,084 , ϵ =0.0006 2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f s =0.02
f s L s v 2s 2
h f s= → h f s = 0.02×5×0.69 =0.01 m
2 g ds 2×9.81×0.25
For the delivery pipe :
d d =200 mm=0.2 m
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Q 0.034
vd= → d π ×0.2 2 =1.07 m /sec
v =
Ad 4
vd dd 1.07×0.2
Rn = ν → R n= −6
=211,355 ( Turbulent flow )
1.011×10
ϵ = 0.15 =0.00075
d 200
0.25
f=
R n =211,355 , ϵ =0.00075 2
d →
[ (
log ϵ + 5.74
3.7 d R0.9
n
)]
f d =0.02
2
f L v 2
hf d= d d d → h f d = 0.02×70×1.07 =0.41 m
2 g dd 2×9.81×0.2
Friction ( major ) head losses in both suction and delivery pipes :
h f =h f s+h f d → h f =0.01+0.41=0.42 m
Minor ( secondary losses ) :
• Inlet losses :
v 2s 2
h i =k i × → h i =0.5× 0.69 =0.01 m
2g 2×9.81
• Exit losses :
2 2
vd
h e=k e × → h e=1× 1.07 =0.06 m
2g 2×9.81
• Gate valve losses :
There are 2 gate valves used in the pipeline system.
2
v
h gate=k gate×
2g
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2 2
0.69 1.07
h gates=0.25× +0.25× =0.02 m
2×9.81 2×9.81
• Check valve losses :
There are 2 check valves used in the pipeline system.
2 2 2
v → h che =3× 0.69 +3× 1.07 =0.25 m
h che =k che ×
2g 2×9.81 2×9.81
Losses through the bends :
r
o
θ=90 & =2.5 → k bend =0.265
d
2 2
v → h bends=3×0.265× 1.07 =0.05 m
h bend =k bend ×
2g 2×9.81
Total secondary losses through the whole system :
h sec =0.01+0.06+0.02+0.25+0.05=0.39 m
Required pumping head :
H req =H s +h f +h sec
H req =14.1+0.42+0.39=14.91 m
γ Q H req
Water Horse Power : W.H.P=
746
9810×0.034×14.91
W.H.P= =6.67 HP
746
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IHD-S06-Solutions Page 35 of 111
I (1+I )n
Recovery factor = n
(1+I ) −1
0.1(1+0.1)15
Recovery factor for pipeline = 15
=0.1315
(1+0.1) −1
Annual cost of pipeline = 66,030×0.1315=8,683 L.E
Capital cost of pump & motor = 4500×P
= 4500×6.2=27,900 L.E
0.1(1+0.1)8
Recovery factor for pump & motor = 8
=0.1874
(1+0.1) −1
Annual cost of pump & motor = 27,900×0.1874=5,228 L.E
Annual running cost :
Annual cost= E.P×Daily working hours×365×Unit cost
Annual cost=6.06×12×365×0.2=5,309 L.E
Total annual cost = 8,683+5,228+5,309=19,220 L.E
Each year , the water volume transported is :
3
1450×365=529,250 m which cost 19,220 L.E
19,220
To transport 1 m 3 , it costs : =0.036 L.E
529,250
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IHD-S06-Solutions Page 36 of 111
Question No.10
Given :
1230
• Q= =0.342 m3 / sec
3600
• Material used for the pipeline : G.R.P
• L=10.5 km=10,500 m
Solution :
a- v ≤1.5 m/ sec
Assume v=1.5 m/ sec
Q 0.342 π d 2 =0.228
A= = =0.228 ⇒ → d=538.8 mm
v 1.5 4
Choose d =550 mm
Q 0.342
v act = =π =1.438 m/ sec<1.5
Aact ×0.55 2
4
b-
ν=1.011×10−6 m 2 /sec
vd 1.438×0.55
Rn = ν → R n= −6
=782,346 ( Turbulent flow )
1.011×10
Material used is ' G.R.P ' → ϵ=0.03 mm
ϵ = 0.03 =0.000055
d 600
0.25
f=
R n=782,346 , ϵ =0.000055 → 2
d
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f =0.0131
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Question No.11
Given :
2600
• Q= =0.722 m 3 / sec ' Water demand '
3600
• Material used for the pipeline : Cast iron.
• L=11.2 km=11,200 m
Solution :
a-Assume v =1.5 m/ sec
Q 0.722 π d 2 =0.481
A= = =0.481 ⇒
v 1.5 4
d=782.8 mm → Choose d=800 mm
Q 0.722
v act = =π =1.44 m / sec
Aact ×0.8 2
4
b-
−6 2
ν=1.011×10 m /sec
vd 1.44×0.8
Rn = ν → R n= −6
=1,136,946 ( Turbulent flow )
1.011×10
Material used is ' C.I ' → ϵ=0.25 mm
ϵ = 0.25 =0.0003125
d 800
0.25
f=
R n =1,136,946 , ϵ =0.0003125 2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f =0.0158
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2
v
z1 =19.85m , 1 =0 , P 1 =0 m
2g γ
h L1 → 2 =h f +h sec =23.246+0=23.246 m
52.25+25+0.11+23.246=19.85+0+0+H req
H req=80.756 m
c- ηt =0.74
γ Q H req
Water Horse Power : W.H.P=
746
9810×0.722×80.756
W.H.P= =766.73 HP
746
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Question No.12
Solution :
82
Q=82 m 3 / hr= =0.0228 m 3 / sec
3600
W.hr given=16 hr / day
a- d available=100 ,150 , 200 , 250 , ....... mm
Assume that v =1.5 m/ sec
Q
A=
v
0.0228 π 2
A= =0.0152 ⇒ 4 d =0.0152
1.5
d=0.139 m=139 mm → Choose d=150 mm
Q 0.0228
v act = → act π ×0.152 =1.29 m/ sec
v =
Aact 4
b-
H req =H s +h f
We will neglect the secondary ( minor ) head losses.
H s= Delivery level−Suction level → H s=36.45−14.65=21.8 m
H req =21.8+h f
ν=1.011×10−6 m2 /sec
vd 1.29×0.15
Rn = ν → R n= −6
=191,240 ( Turbulent flow )
1.011×10
Friction ( major ) head losses :
2 2
f Lv → h f = f ×4,555×1.29 =2571.44 f
hf=
2gd 2×9.81×0.15
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0.25
f=
R n=191,240 , ϵ 2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )] → f
! هتختلف من ماسورة لماسورة H req وh f وf و بالتالي قيمة الـϵ كل نوع ماسورة ليه
ϵ
Pipe type ϵ d f hf H req
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System curves :
cast iron
galvanized steel
reinforced
concrete
System curve
g.r.p
140
120
100
Required pumping head
80
60
40
20
0
0 20 40 60 80 100 120
Discharge
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IHD-S06-Solutions Page 45 of 111
Pump selection :
Galvanized Reinforced
Type Cast Iron G.R.P
Steel Concrete
Pump number 8 7 8 6
Qo 84 83 83.5 83
Ho 85.3 77.7 87.1 67.1
W.H.P 26.54 23.89 26.94 20.63
ηt 75 76 75.5 75
E.H.P 35.38 31.43 35.68 27.5
E.P 26.36 23.41 26.58 20.49
Actual working hours 15.62 15.81 15.71 15.81
Cost/m 270 165 120 195
Capital cost pipe 1,229,850 751,575 546,600 888,225
Capital cost pump 77,000 73,000 77,000 69,000
Lifetime of pipeline 25 15 25 10
Lifetime of pump 12 12 12 12
Recovery factor pipeline 0.1102 0.1315 0.1102 0.1627
Recovery factor pump 0.1468 0.1468 0.1468 0.1468
Annual cost pipe C 1 135,490 98,812 60,218 144,555
Annual cost pump C 2 11,301 10,714 11,301 10,127
Annual cost electricity 30,056 27,018 30,487 23,643
Annual O & M cost
12,299 7,516 5,466 8,882
pipeline
Annual O & M cost pump 3,850 3,650 3,850 3,450
Annual running cost C 3 46,205 38,184 39,803 35,976
Total annual cost C 192,996 147,710 111,322 190,657
e- The most suitable design is using Reinforced concrete pipeline with pump number 8
as this design achieves the minimum total annual cost.
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IHD-S06-Solutions Page 46 of 111
Question No.13
Solution :
1350 hr
Q=1350 m 3 / day= =0.03125 m 3 / sec & W.hr given=12
12×3600 day
Material used for pipes : Galvanized steel.
a- d available=100 ,150 , 200 , 250 , ....... mm
Assume that v =1.5 m/ sec
Q
A=
v
0.03125 π 2
A= =0.0208 ⇒ 4 d =0.0208
1.5
d=0.163 m=163 mm → Choose d=200 mm
Q 0.03125
v act = → act π ×0.2 2 =0.99 m /sec
v =
Aact 4
b-
H req =H s +h f
We will neglect the secondary ( minor ) head losses.
H s= Delivery level−Suction level
Note : There are two pumping stations.
! كأنهم مسألتين و هنحل كل مسألة لوحدها خالص
H s1 =41.35−21.43=19.92 m
H s 2 =69−41.35=27.65m
−6 2
ν=1.011×10 m /sec
vd 0.99×0.2
Rn = ν → R n= −6
=196,779 ( Turbulent flow )
1.011×10
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For P.S 2 :
H req 2 =27.65+h f 2
f (8270) v 2 2
→ 2
h f 2= =2107.54 f v H req 2 =27.65+2107.54 f v
2(9.81)(0.2)
Q (m3 / hr ) v (m/ sec) Rn f H req (m)
0 0 0 0 27.65
40 0.35 69,966 0.0224 33.54
80 0.71 139,932 0.0207 49.5
112.5 0.99 196,779 0.0202 69.69
160 1.41 279,864 0.0197 110.76
For the powerful intake pumping station replacing the two above stations :
2
H req =H req 1+ H req 2 → H req =47.57+4001.02 f v
Q (m3 / hr ) v (m/ sec) Rn f H req (m)
0 0 0 0 47.57
40 0.35 69,966 0.0224 58.76
80 0.71 139,932 0.0207 89.06
112.5 0.99 196,779 0.0202 127.38
160 1.41 279,864 0.0197 205.36
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System curve
160
140
120
100
P.S #1
P.S #2
Head
80 Powerful P.S
60
40
20
0
0 20 40 60 80 100 120 140
Discharge
Pump selection :
For the 1st pump station : Use pump number 7
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IHD-S06-Solutions Page 50 of 111
160
140
120
100
Head (Meters)
80
60
40
20
0
0 20 40 60 80 100 120 140 160 180
180
160
140
120
100
Head (Meters)
80
60
40
20
0
0 20 40 60 80 100 120 140 160 180
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450
400
350
300
250
Head (Meters)
200
150
100
50
0
0 20 40 60 80 100 120 140 160 180
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Lifetime of pipeline 20
Lifetime of pump 10
Recovery factor pipeline 0.1175
Recovery factor pump 0.1627
Annual cost pipe 209,454 233,134 442,588
Annual cost pump 17,658 18,553 28,399
Annual cost power 23,330 27,508 50,641
Annual O & M cost
20,507 22,825 43,332
pipeline
Annual O & M cost pump 5,425 5,700 8,725
Annual running cost 49,262 56,033 102,698
Total annual cost 276,374 307,720 573,685
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Question No.14
Solution :
The water treatment plant will be upgraded to about double its capacity.
Existing pump : NM4 150/400-C
d=0.25 m=250 mm
L=5.6 km=5,600 m
Material used : Galvanized steel
a- To draw the system curve :
H req =H s +h f
We will neglect the secondary ( minor ) head losses.
H s= Delivery level−Suction level
H s=41.50−25.70=15.8 m
H req =15.8+h f
−6 2
ν=1.011×10 m /sec
vd v×0.25
Rn = ν → R n=
1.011×10−6
Friction ( major ) head losses :
2
f L v2 f (5,600)v
hf= → hf= =1141.692 f v 2
2gd 2(9.81)(0.25)
H req =15.8+1141.692 f v 2
Material used for pipes : Galvanized steel → ϵ=0.15 mm
ϵ = 0.15 =0.0006
d 250
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0.25
f=
Rn , ϵ =0.0006 2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )] → f
m3 v
m
Rn H req m
Q f
hr sec
0 0 0 0 15.8
90 0.509 142580 0.020 21.73
180 1.019 285160 0.019 38.23
265 1.500 419818.89 0.019 63.35
360 2.037 570320 0.018 102.35
System curve
120
100
80
Head
60
40
20
0
0 50 100 150 200 250 300 350 400
Discharge
b- By plotting the performance curve of the existing pump on the same graph of the
system curve , the point of intersection between both curves represents the operation
point.
Therefore :
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3
Operating pumping discharge : Q o =200 m / hr
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Question No.15
Solution :
3
• Q=88 lit / sec=88×3.6=316.8 m / hr
• L=4.5 km=4,500 m
• Material used : Galvanized steel
a- d available =200 , 250 ,....... mm
Assume that v =1.5 m/ sec
Q
A=
v
0.088 π 2
A= =0.059 ⇒ 4 d =0.059
1.5
d=0.27331 m=273.31 mm → Choose d=300 mm
Q 0.088
v act = → v act = π ×0.32 =1.245 m/ sec
Aact
4
b-
H req =H s +h f
We will neglect the secondary ( minor ) head losses.
H s= Delivery level−Suctionlevel → H s=22.65−28.40=−5.75 m
−6 2
ν=1.011×10 m /sec
vd 1.245×0.3
Rn = ν → R n= −6
=369,420 ( Turbulent flow )
1.011×10
Material used : Galvanized steel → ϵ=0.15 mm
ϵ = 0.15 =0.0005
d 300
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0.25
f=
R n =369,420 , ϵ =0.0005 → 2
d
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f =0.0181
Friction ( major ) head losses :
2 2
f Lv → h f = 0.0181×4,500×1.245 =21.41 m
hf=
2gd 2×9.81×0.3
H req=−5.75+21.41=15.66 m
c- To draw the system curve :
H req =−5.75+h f
f (4,500) v 2 2
hf= =764.53 f v → H req =−5.75+764.53 f v 2
2(9.81)(0.3)
Q (m3 / hr ) v (m/ sec) Rn f H req (m)
0 0 0 0 -5.75
100 0.39 116,610 0.0200 -3.39
200 0.79 233,220 0.0187 3.07
300 1.18 349,830 0.0181 13.52
316.8 1.24 369,420 0.0181 15.66
400 1.57 466,439 0.0178 27.94
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System Curve :
System curve
30
25
20
15
Head
10
0
0 50 100 150 200 250 300 350 400 450
-5
-10
Discharge
Pump Selection :
From family curve → N4 150-315
The following graph shows the operating point of the system as the intersection
between the system curve and the performance curve :
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40
35
30
25
20
Head
15
10
0
0 100 200 300 400 500 600
-5
-10
Discharge
Therefore :
! هنستخدم الطلمبة اللي تحت خالص
e- Without using any pump , the raw water flow rate between the two tanks is
represented by the intersection point between the system curve and the x-axis.
كميــة الميـة اللـي هتمشـي فـي المواســير بنجبهــا مـن, في حالـة عــدم وجـود طلمبــة علـي الخـط
! مع المحور الفقيsystem curve عند نقطة تقاطع الـsystem curve منحني الـ
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Question No. 16
Solution :
3
• Q=140 lit / sec=0.14 m / sec
• L=12.50 km=12,500 m
• Material used for pipeline : Cast iron
a- d available=300 , 350 , 400 , 450 ,....... mm
Assume that v =1.5 m/ sec
Q
A=
v
0.14 π 2
A= =0.0933 ⇒ 4 d =0.0933
1.5
d=0.345 m=345 mm → Choose d=350 mm
Q 0.14
v act = → v act = π ×0.352 =1.46 m/ sec
Aact
4
b-
H req =H s +h f
We will neglect the secondary ( minor ) head losses.
H s= Delivery level−Suctionlevel → H s=38.80−32.60=6.2 m
H req =6.2+h f
−6 2
ν=1.011×10 m /sec
vd 1.46×0.35
Rn = ν → R n= −6
=572,228 ( Turbulent flow )
1.011×10
Material used : Cast iron → ϵ=0.25
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0.25
f=
R n=572,228 , ϵ =0.00071 2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f =0.0189
Friction ( major ) head losses :
f L v2 2
→ hf= 0.0189×12,500×1.46
hf= =73.33 m
2gd 2×9.81×0.35
H req =6.2+73.33=79.53 m
3
Q req=0.14×3600=504 m /hr
Two parallel pumps → Use 2 equal pumps
For one pump :
Q req 504 3
Q p= = =252 m / hr
n 2
H p =H req =79.53 m
Use NM4 pumps !
Since H p >H given
Increase the pipe diameter !
Use d=400 mm
Q 0.14
v act = → act π ×0.42 =1.114 m/ sec
v =
Aact 4
vd 1.114×0.4
Rn = ν → R n= −6
=498,992 ( Turbulent flow )
1.011×10
Material used : Cast iron → ϵ=0.25
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0.25
f=
R n =498,992 , ϵ =0.000625 2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f =0.0185
Friction ( major ) head losses :
f L v2 2
→ hf= 0.0185×12,500×1.114
hf= =36.57 m
2g d 2×9.81×0.4
H req =6.2+36.57=42.77 m
For one pump :
Q req 504 3
Q p= = =252 m / hr
n 2
H p =H req =42.77 m
Use NM4 125/400-B pumps !
d- To draw the system curve :
H req =6.2+h f
f (12,500)v 2
hf= =1592.76 f v 2 → H req =6.2+1592.76 f v 2
2(9.81)(0.4)
m3 Q
lit
Rn H req
Q v f
hr sec
0 0 0 0 0 6.2
252 70 0.557 249515 0.0192 15.71
504 140 1.114 499030 0.0185 42.79
756 210 1.671 748545 0.0182 87.31
1008 280 2.228 998060 0.0181 149.23
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System Curve :
System curve
160
140
120
100
Head
80
60
40
20
0
0 200 400 600 800 1000 1200
Discharge
System curve
160
140
120
100
System curve
Head
80 Pump curve
60
40
20
0
0 200 400 600 800 1000 1200
Discharge
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e- In case of using one powerful pump instead of using two pumps in parallel :
Use NM4 150/400-A !
Intersection between the pump curve and the system curve :
System curve
160
140
120
100
System curve
Head
80 Pump curve
60
40
20
0
0 200 400 600 800 1000 1200
Discharge
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f-
In case of using 2 parallel pumps :
γQ p H p
For one pump : W.H.P=
746
252
9810× ×43
3600
W.H.P= =40.13 HP
746
W.H.P
E.P = η ×0.746
40.13
E.P = ×0.746=40.46 kW
0.74
Annual cost of electrical input power for the whole system :
Annual cost= E.P×Working hours×365×Unit cost×n
Annual cost=40.46×12×365×0.2×2=70,886 L.E
In case of using one powerful pump :
γQ p H p
W.H.P=
746
459.4
9810× ×38.4
3600
W.H.P= =65.34 HP
746
W.H.P
E.P = η ×0.746
65.34
E.P = ×0.746=65.87 kW
0.74
Annual cost of electrical input power for the whole system :
Annual cost= E.P×Working hours×365×Unit cost
Annual cost=65.87×13.16×365×0.2=63,280 L.E
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Question No.17
Solution :
900 3
• Q= m /hr =90 m3 / hr
10
• W.hr given=10 hours /day ( maximum )
• L=11,800 m
• Material used : PVC
i- d available=100,150 , 200 , 250 ,....... mm
Assume v=1.5 m/ sec
Q
A=
v
90
⇒ π d 2 =0.017
3600 4
A= =0.017
1.5
d=0.14567 m=145.67 mm → Choose d=150 mm
90
Q
v act = → v = 3600 =1.415 m / sec
Aact act π ×0.152
4
ii-
H req =H s +h f
We will neglect the secondary ( minor ) head losses.
H s= Delivery level−Suction level → H s=102.8−122.8=−20 m
−6 2
ν=1.011×10 m /sec
vd 1.415×0.15
Rn = ν → R n= −6
=209,898 ( Turbulent flow )
1.011×10
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f L v2 2
→ hf= 0.0156×11,800×1.415
hf= =124.94 m
2g d 2×9.81×0.15
H req=−20+124.94=104.94 m
iii- To draw the system curve :
H req =−20+h f
f (11,800)v 2
hf= =4009.51 f v 2 → H req=−20+4009.51 f v 2
2(9.81)(0.15)
Q (m3 / hr ) Q (lit / sec ) v (m/ sec) Rn f H req (m)
0 0 0 0 0 -20
18 5 0.28 41,980 0.0217 -13.04
36 10 0.57 83,959 0.0186 3.93
54 15 0.85 125,939 0.0172 29.59
72 20 1.13 167,918 0.0162 63.37
90 25 1.41 209,898 0.0156 104.94
108 30 1.70 251,877 0.0151 154.04
126 35 1.98 293,857 0.0147 210.49
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System Curve :
System curve
250
200
150
Head
100
50
0
0 5 10 15 20 25 30 35 40
-50
Discharge
250
200
150
Head (Meters)
100
50
0
0 5 10 15 20 25 30 35 40 45
-50
Discharg e (Liter/Sec)
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, مرتيــنpumps بتــاع الـperformance curves بيقــاطع الـsystem curve الــ, Q demanded عنــد الـ
فـيQ demanded و المرة التانيــة بقيمــة أكــبر مـنpump II في حالةQ demanded مرة بقيمة أقل من
10 الكــبر علشــان أضــمن ان زمــن التشــغيل ميــزدش عــن الـ ـQ لزم نختــار الـ, فــي المســألة دي
10 زمــن التشــغيل هيزيــد عــن, القــلQ ســاعات اللــي قــال عليهــم ) لــو حضــرتك اســتخدمت الـ
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Q Q Q
v= = π 2= π =20.372 Q
A d ×0.25 2
4 4
2
f (20.372 Q) → 2
30.0714× =1 49920.735 f Q −1=0
0.25
Q (m3 / hr ) Q (lit / sec ) v Rn f L.H.S
108 30 0.61 151,126 0.0165 -0.26
144 40 0.81 201,502 0.0156 0.25
129.6 36 0.73 181,352 0.0159 0.03
127.45 35.4 0.72 178,345 0.0160 0
3
Q o =35.4 lit / sec=127.45 m /hr
90
Actual working hours : ×10=7.06 hrs
127.45
To get the annual cost of this system :
It is equal only to the annual cost of the pipes and fittings !
Case Without Pump
Cost/m 300
Capital cost pipeline 3,540,000
Lifetime of pipeline 15
Recovery factor pipeline 0.1315
Annual cost pipe 465,417
Annual O & M cost pipeline 35,400
Total annual cost 465,417
vii-
Using a pump in the system is more economical !
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IHD-S06-Solutions Page 74 of 111
Question No.18
Solution :
3
• Q=200 lit / sec×3.6=720 m /hr
• L=3,500 m
Material used : Cast iron
a- d available=300 , 350 , 400 ,....... mm
Assume that v =1.5 m/ sec
Q
A=
v
0.2 π 2
=0.133 m ⇒ 4 d =0.133
2
A=
1.5
d=0.412 m=412 mm → Choose d=450 mm
Q 0.2
v act = → act π ×0.452 =1.258 m / sec
v =
Aact 4
b-
H req =H s +h f
We will neglect the secondary ( minor ) head losses.
H s= Delivery level−Suction level
• In case of ' LWL ' :
Suction level = 14.00 m
H s=20−14=6 m
• In case of ' HWL ' :
Suction level = 16.00 m
H s=20−16=4 m
−6 2
ν=1.011×10 m /sec
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vd 1.258×0.45
Rn = ν → R n= −6
=633,931 ( Turbulent flow )
1.011×10
Material used : Cast iron → ϵ=0.25 mm
ϵ = 0.25 =0.000556
d 450
0.25
f=
R n =633,931 , ϵ =0.000556
2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f =0.0179
Friction ( major ) head losses :
2
f L v2 → h f = 0.0179×3,500×1.258 =11.23 m
hf=
2gd 2×9.81×0.45
In case of ' LWL ' :
H req =6+11.23=17.23 m
In case of ' HWL ' :
H req =4+11.23=15.23 m
To draw the system curve :
H req =H s +h f
f (3,500)v 2 2
hf= =396.42 f v
2(9.81)(0.45)
2
H req =H s +396.42 f v
Q H req H req
v Rn f
( Liter / sec ) LWL HWL
0 0 0 0 6 4
100 0.63 316844.45 0.0186 8.91 6.91
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Q H req H req
v Rn f
( Liter / sec ) LWL HWL
200 1.26 633688.89 0.0179 17.24 15.24
300 1.89 950533.34 0.0177 30.94 28.94
400 2.52 1267377.78 0.0176 50.02 48.02
500 3.14 1584222.23 0.0175 74.46 72.46
System Curve :
System curve
80
70
60
50
H.W.L
Head
40 L.W.L
30
20
10
0
0 100 200 300 400 500 600
Discharge
c- Pump selection :
Use two pumps NM4 150/315-C in parallel.
In case of L.W.L :
Q o =707 m 3 /hr , H o=16.8 m
707 3
Discharge per pump = =353.5 m / hr
2
In case of H.W.L :
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Q o =733 m 3 / hr , H o=15 m
733
Discharge per pump = =366.5 m3 / hr
2
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Question No. 19
Solution :
3
• Q=390 lit / sec=0.39 m / sec
• L=11.60 km=11,600 m
• Material used for pipeline : Galvanized steel
a- d available=400 , 450 ,500 , ....... mm
Assume that v =1.5 m/ sec
Q
A=
v
0.39 π 2
A= =0.26 ⇒ 4 d =0.26
1.5
d=0.575 m=575 mm → Choose d=600 mm
Q 0.39
v act = → v act = π ×0.62 =1.3793 m/ sec
Aact
4
b-
H req =H s +h f
We will neglect the secondary ( minor ) head losses.
H s= Delivery level−Suction level → H s=19.40−13.60=5.8 m
H req =5.8+h f
−6 2
ν=1.011×10 m /sec
vd 1.3793×0.6
Rn = ν → R n= −6
=926,741 ( Turbulent flow )
1.011×10
Material used : Galvanized steel → ϵ=0.15
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0.25
f=
R n=926,741 , ϵ =0.00025 2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f =0.0153
Friction ( major ) head losses :
2
f L v2 → h f = 0.0153×11,600×1.3793 =28.68 m
hf=
2g d 2×9.81×0.6
H req =5.8+28.68=34.48 m
3
Q req=0.39×3600=1404 m / hr
Use NM4 pumps !
Since Q req >Q given
Use 4 pumps in parallel ! ( NM4 150/400 )
m3 Q
lit
Rn H req
Q v f
hr sec
0 0 0 0 0 5.8
702 195 0.690 463385 0.0160 13.32
1404 390 1.379 926770 0.0153 34.56
2106 585 2.069 1390155 0.0151 69.35
2808 780 2.759 1853540 0.0149 117.66
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System Curve :
System curve
140
120
100
80
Head
60
40
20
0
0 500 1000 1500 2000 2500 3000
Discharge
System curve
140
120
100
80
Head
60
40
20
0
0 500 1000 1500 2000 2500 3000
Discharge
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Question No. 20
Solution :
3
• Q=270 lit / sec=0.27 m / sec
• L=6.20 km=6,200 m
• Material used for pipeline : Galvanized steel
a- d available=400 , 450 ,500 , ....... mm
Assume that v =1.5 m/ sec
Q
A=
v
0.27 π 2
A= =0.18 ⇒ 4 d =0.18
1.5
d=0.479 m=479 mm → Choose d=500 mm
Q 0.27
v act = → v act = π ×0.52 =1.3751m / sec
Aact
4
b-
H req =H s +h f
We will neglect the secondary ( minor ) head losses.
H s= Delivery level−Suction level → H s=68.50−20.30=48.2 m
H req =48.2+h f
−6 2
ν=1.011×10 m /sec
vd 1.3751×0.5
Rn = ν → R n= −6
=769,933 ( Turbulent flow )
1.011×10
Material used : Galvanized steel → ϵ=0.15
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0.25
f=
R n=769,933 , ϵ =0.0003 2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f =0.0159
Friction ( major ) head losses :
f L v2 2
→ hf= 0.0159×6200×1.3751
hf= =19 m
2g d 2×9.81×0.5
H req =48.2+19=67.2 m
3
Q req=0.27×3600=972 m /hr
c-
Use NM4 150/400 pumps !
Use three pumps in parallel , each line has two pumps in series !
d- To draw the system curve :
H req =48.2+h f
2
f (6,200)v 2
→ 2
hf= =632 f v H req =48.2+632 f v
2(9.81)(0.5)
m3 Q
lit
Rn H req
Q v f
hr sec
0 0 0 0 0 48.2
324 90 0.458 256644 0.0173 50.5
648 180 0.917 513288 0.0163 56.88
972 270 1.375 769932 0.0159 67.26
1296 360 1.833 1026576 0.0157 81.63
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System Curve :
System curve
90
80
70
60
50
Head
40
30
20
10
0
0 200 400 600 800 1000 1200 1400
Discharge
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0.25
f=
R n =769,933 , ϵ =0.004 2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f =0.0286
Friction ( major ) head losses :
f L v2 2
→ hf= 0.0286×6200×1.3751
hf= =34.18 m
2gd 2×9.81×0.5
H req =48.2+34.18=82.38 m
3
Q req=0.27×3600=972 m /hr
To draw the system curve :
2
H req =48.2+632 f v
m3 Q
lit
Rn H req
Q v f
hr sec
0 0 0 0 0 48.2
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System Curve :
System curve
120
100
80
Head
60
40
20
0
0 200 400 600 800 1000 1200 1400
Discharge
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Question No. 21
Solution :
L=6.2 km=6,200 m
Reach 1 : A – C : L1=1800 m & d 1=250 mm ( G.S )
Reach 2 : C – B : L2 =4400 m & d 2=200 mm ( G.R.P )
a-
H req =H s +h f
We will neglect the secondary ( minor ) head losses.
H s= Delivery level−Suction level → H s=46−28=18 m
H req =18+h f
2 2
f L v2 f 1 L1 v 1 f 2 L2 v 2
hf = → hf= +
2gd 2 g d1 2 g d2
2 2
f 1 (1800)v 1 f 2 (4400)v 2
hf= +
2×9.81×0.25 2×9.81×0.2
h f =366.97 f 1 v 21 +1121.3 f 2 v 22
2 2
H req =18+366.97 f 1 v 1 +1121.3 f 2 v 2
lit
Q v1 v2 Rn 1 Rn 2 f1 f2 H req
sec
0 0 0 0 0 0 0 18
40 0.815 1.27 228128 285160 0.0192 0.0160 51.75
50 1.019 1.59 285160 356450 0.0189 0.0156 69.41
60 1.222 1.91 342192 427740 0.0187 0.0153 90.65
70 1.426 2.23 399224 499030 0.0186 0.0150 115.45
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System Curve :
System curve
140
120
100
80 System curve
Head
Pump curve
60
40
20
0
0 10 20 30 40 50 60 70 80
Discharge
From the intersection between the pump curve and the system curve :
Q o =52.5lit / sec & H o=74 m
b- When a second pump is attached to the first pump :
System curve
140
120
100
80 System curve
Head
Pump curve
60
40
20
0
0 20 40 60 80 100 120 140 160
Discharge
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Question No.22
Solution :
3
• Water volume per day = 15,000 m
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vd 1.326×0.5
Rn = ν → R n= −6
=655,930 ( Turbulent flow )
1.011×10
Material used : Reinforced concrete → ϵ=0.3 mm
ϵ = 0.3 =0.0006
d 500
0.25
f=
R n =655,930 , ϵ =0.0006
2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f =0.0182
Friction ( major ) head losses :
f L v2 2
→ hf= 0.0182×12,600×1.326
hf = =41.05 m
2gd 2×9.81×0.5
H req=14.2+41.05=55.25 m
c- To draw the system curve :
H req =14.2+h f
f (12,600)v 2
=1284.4 f v 2 → 2
hf= H req =14.2+1284.4 f v
2(9.81)(0.5)
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System Curve :
100
90
80
70
60
Head (m)
50
40
30
20
10
0
0 50 100 150 200 250 300 350 400
Discharge (Liter/Second)
d- Pump selection :
Operation Point Operation Point
Pump III Pump IV
100
90
80
70
60
Head (m)
50
40
30
20
10
0
0 50 100 150 200 250 300 350 400
Discharge (Liter/Second)
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We will select the pump which achieves the minimal annual cost !
Pumps III and IV can be used in this system.
• In case of using Pump III :
100
90
80
70
60
Head (m)
50
40
30
20
10
0
0 50 100 150 200 250 300 350 400
Discharge (Liter/Second)
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100
90
80
70
60
Head (m)
50
40
30
20
10
0
0 50 100 150 200 250 300 350 400
Discharge (Liter/Second)
Ho 49 59
η 82 88
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Lifetime of pump 8 8
The total annual cost of Pump III is minimum , so we will select the pump III.
Therefore :
Qo =239 lit /sec , H o =49 m , η=82 % & W.hr actual =17.43 hrs
f-
• At point A :
By applying Bernoulli equation between points 1 & A :
1 → Point on the water surface inside the suction tank
2 2
P1 v1 P A vA
Z 1+ γ + +H o =Z A+ γ + +h L1 → A
2g 2g
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P v 21
Z 1=128.60 m , 1 , & H o =49 m
γ =0 2 g =0
P 1 v 21
Z 1+ γ + +H o =128.6+0+0+49=177.6 m
2g
860.4
Qo
v= → v = 3600 =1.22 m/ sec
A act π ×0.52
4
v 2A v 2C v 2D v 2B 1.22
2
= = = = =0.076 m
2 g 2 g 2 g 2 g 2×9.81
ν=1.011×10−6 m 2 /sec
vd 1.22×0.5
Rn = ν → R n= −6
=601,987 ( Turbulent flow )
1.011×10
Material used : Reinforced concrete → ϵ=0.3 mm
ϵ = 0.3 =0.0006
d 500
0.25
f=
R n =601,987 , ϵ =0.0006 2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f =0.0182
2
f L v2 0.0182×(0)×1.22
h L1 → A= → h L1 → A= =0 m
2gd 2×9.81×0.5
2
P A vA P
Z A+ γ + +h L 1 → A =177.6 m → 128.6+ A +0.076+0=177.6
2g γ
PA 48.924
γ =48.924 m= =4.74 bars
10.33
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• At point C :
By applying Bernoulli equation between points 1 & C :
2 2
P1 v1 PC vC
Z 1+ γ + +H o =Z C + γ + +h L1 → C
2g 2g
2
0.0182×(2,000)×1.22
h L1 → C = =5.51 m
2×9.81×0.5
P C v 2C
Z C+ γ + +h L 1 →C =177.6 m
2g
PC
136.7+ γ +0.076+5.51=177.6
PC 35.314
γ =35.314 m= =3.42 bars
10.33
• At point D :
By applying Bernoulli equation between points 1 & D :
P 1 v 21 P D v 2D
Z 1+ γ + +H o =Z D + γ + +h L 1 → D
2g 2g
0.0182×(2,000+6,100)×1.222
h L1 → D= =22.3 m
2×9.81×0.5
2
PD vD
Z D+ γ + +h L1 → D =177.6 m
2g
PD
130.4+ γ +0.076+22.3=177.6
PD 24.824
γ =24.824 m= =2.40 bars
10.33
• At point B :
PB
γ =0
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و قيمــة الـ annual cost of pipe و بالتــالي نــاقص نحســب قيمــةworking electric power
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IHD-S06-Solutions Page 99 of 111
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Question No.23
Solution :
3
Q=240 m /hr
L=4,200 m
Material used for pipeline : Galvanized steel
a- d available=150 , 200 , 250 ,....... mm
Assume that v =1.5 m/ sec
Q
A=
v
240
π d 2 =0.0444
3600 →
A= =0.0444 4
1.5
d=0.238 m=238 mm → Choose d=250 mm
Q
v act =
Aact
240
3600
v act = π 2
=1.358 m / sec
×0.25
4
b-
H req =H s +h f
We will neglect the secondary ( minor ) head losses.
H s= Delivery level−Suction level
H s=32.40−22.40=10 m
H req =10+h f
ν=1.011×10−6 m2 /sec
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vd 1.3581×0.25
Rn = ν → R n= −6
=380,207
1.011×10
The flow is turbulent !
Material used : Galvanized steel → ϵ=0.15
0.25
f=
Rn =380207 , ϵ =0.0006 2
d →
[ ( 5.74
log ϵ + 0.9
3.7 d Rn )]
f =0.0186
Friction ( major ) head losses :
f L v2
hf=
2gd
2
0.0186×4,200×1.358
hf= =29.38 m
2×9.81×0.25
H req =10+29.38=39.38 m
c- To draw the pump curve for the given system ( 4 pumps in operation ) :
Single pump 2 pumps in parallel 2 pumps in series 4 pumps
m3 Hp m3 Hp m3 Hp m3 Hp
Q Q Q Q
hr hr hr hr
0 30 0 30 0 60 0 60
40 27 80 27 40 54 80 54
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Pump Curve :
Pump curve
70.000
60.000
50.000
Single pump
40.000 2 pumps in parallel
Head
2 pumps in series
4 pumps
30.000
20.000
10.000
0.000
0 50 100 150 200 250 300 350
Discharge
m3 Rn H req
Q v f
hr
0 0 0 0 10
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System Curve :
System curve
25
20
15
System curve
Head
10
0
0 20 40 60 80 100 120 140 160 180
Discharge
System curve
70
60
50
40 System curve
Head
4 pumps
30
20
10
0
0 50 100 150 200 250 300 350
Discharge
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160 0 320 0
System curve
35
30
25
20 System curve
Head
2 pumps in parallel
15
10
0
0 50 100 150 200 250 300 350
Discharge
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6.25
E.P = ×0.746=6.1 kW
0.77
240×6
Actual working hours = =9.6 hrs
150
Daily cost of input electrical power = E.P ×Working hours×Unit cost ×2
= 6.1×9.6×0.2×2=23.4 L.E
For case 2 :
Single pump 2 pumps in series
3 3
m Hp m Hp
Q Q
hr hr
0 30 0 60
40 27 40 54
80 21.5 80 43
120 13.5 120 27
160 0 160 0
System curve
70
60
50
40 System curve
Head
2 pumps in series
30
20
10
0
0 20 40 60 80 100 120 140 160 180
Discharge
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3 Ho
Q o p =Q o=132 m / hr & H o p = =10 m
2
γ Qo p H o p
W.H.P=
746
132
9810× ×10
3600
W.H.P= =4.89 HP
746
W.H.P
E.P = η ×0.746
4.89
E.P = ×0.746=5.36 kW
0.68
240×6
Actual working hours = =10.9 hrs
132
Daily cost of input electrical power = E.P ×Working hours×Unit cost ×2
= 5.36×10.9×0.2×2=23.4 L.E
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Question No. 25
Solution :
3
Q=85 lit / sec=0.085 m / sec
Material used for pipeline : Galvanized steel
a- d available=250 ,300 , 350 , 400 , 450 ,....... mm
Assume that v =1.5 m/ sec
Q
A=
v
0.085 π d 2 =0.0567
A= =0.0567 →
4
1.5
d=0.269 m=269 mm → Choose d=300 mm
Q
v act =
Aact
0.085
v act = π 2
=1.203 m/ sec
×0.3
4
b-
H req =H s +h f +Σ h sec
H s= Delivery level−Suction level
H s=28.20−12.80=15.4 m
H req =15.4+h f +Σ h sec
v2
Σ h sec =(0.5+10+0.21+0.27+1.5+0.25+0.19+0.27+1)
2g
2
1.2025
Σ h sec=14.19× =1.05 m
2×9.81
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vd
Rn = ν
1.2025×0.3
R n= −6
=403,975
1.011×10
The flow is turbulent !
Material used : Galvanized steel → ϵ=0.15
R n=403,975 , ϵ =0.0005 → f =0.018
d
Friction ( major ) head losses :
2
f Lv
hf=
2gd
L=8+4+3+4450+3000=7465 m
2
0.018×7,465×1.2025
hf= =33 m
2×9.81×0.3
H req =15.4+33+1.05=49.45 m
3
Q req=0.085×3600=306 m / hr
3
Q p =Q req =306 m / hr
H p =H req =49.45 m
Use NM4 pumps !
To draw the system curve :
H req =H s +h f +Σ h sec
H req =15.4+h f +Σ h sec
2
v 2
Σ h sec=14.19× =0.723 v
2g
f (7,465)v 2 2
hf= =1268.26 f v
2(9.81)(0.3)
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m3 Q
lit
Rn H req
Q v f
hr sec
0 0 0 0 0 15.4
306 85 1.203 403977 0.0180 49.41
612 170 2.405 807953 0.0174 147.33
810 225 3.183 1069350 0.0173 244.53
1224 340 4.810 1615907 0.0171 533.61
System Curve :
System curve
600
500
400
Head
300
200
100
0
0 200 400 600 800 1000 1200 1400
Discharge
c-
P atm P vapor
( )( )
2
v
@ NPSH = γ − γ − h s +hi +h f 1 +h b +h f 2 +
2g
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IHD-S06-Solutions Page 111 of 111
@ NPSH = 10.33−(23.83
100 )( (
− 15.4+ 0.5+10+0.21+
0.018×8
0.3
+1 × ) )
v2
2g
@ NSPH =7.19 m
From the pump curves :
NPSH req =3.2 m
Since @ NPSH > NPSH req ( O.K )
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