Nuvoco Vistas Corp Limited

Nimbol Cement Plant

Specifications cum technical datasheet for replacement chain for Deep P
S. No. Specification Unit of Measurement
A Equipment Technical Data
1 Conveyor type
2 Material Handled
3 Equipment make and model no
4 Operating Capacity t/h
5 Design Capacity t/h
6 Filling rate (%) %
7 Particle size mm
8 Material Temperature Deg cel
9 Bulk densidty of material T / m3
10 Nature of material
B Chain Data
1 Type of Chain
2 No. of strands
3 Chain Speed m/minute
4 OEM Chain Model
5 Pitch mm
6 Chain CC mm
7 Inner width mm
8 Bush diameter mm
9 Pin (bolt) dimater mm
10 Roller Dia mm
11 Roller distance mm
12 Chain Traction force at drive shaft kN
13 Chain traction force at tension shaft kN
Weight of bulk material based on max
14 filling rate during process related kN/m
failure
15 Factor of safety
16 Breaking load for complete chain KN
Chain Components - material of construction and hardness requirements

17 Bush
18 Pin

19 Link Plates

20 Roller

Friction liner for drive Rings ( Head

21
Wheel)

Friction liners for Tension Rings ( Tail

22
Wheel)

Other requirements
23 Warranty

24 Equipment GA drawing

25 Inspection and test plan

26 Scope of work and supply

 Nuvoco Vistas Corp Limited
Nimbol Cement Plant
al datasheet for replacement chain for Deep Pan Conveyor 491PC1
Required Value / Design Instruction for vendor

Deep Pan Conveyor Vendor to take note of it

Hot Cement Clinker transport (200 Deg Celsius) Vendor to take note of it
Aumund KZB 250-1000/350/5 Vendor to take note of it
300 Vendor to take note of it
375 Vendor to take note of it
73.21 (Max 90) Vendor to take note of it
50 Vendor to take note of it
200 Vendor to take note of it
1.2 T/m3 Vendor to take note of it
Not corrosive but abrasive & high temperature Vendor to take note of it

Plate link - Pin Bush chain with roller bracketed to pan Vendor to take note of it
Double Strand Vendor to take note of it
0.292 m/s Vendor to take note of it
AU5544.2 Vendor to take note of it
250 Vendor to take note of it
63872 mm Vendor to take note of it
55 Vendor to take note of it
44 Vendor to take note of it
30 Vendor to take note of it
140 Vendor to take note of it
1500 Vendor to take note of it
211 Vendor to take note of it
30 Vendor to take note of it

5.8 Vendor to take note of it

Vendor to indicate
Vendor to indicate
ness requirements

Vendor to confirm
Material Grade : AISI / SAE 8620H
Case Hardeness : 58-62 HRC
Case Hardening Depth ( CHD) : 1.0 mm
Vendor to indicate /confirm
Core Hardness : 36-40 HRC
Hardening on inside surfaces :
Case hardening - Carburising process - Low pressure carubrising
Quenching Method : High pressure Gas quenching
Material EN10083-3 42CrMo4/1.7225or BS970-1955 Grade EN19
Surface Hardness : 60 +-2 HRC ( induction hardening) Vendor to indicate /confirm
Core Hardness : 38-42 HRC ( Quenching and tempering)
Surface Hardness depth : 5.5 mm

The link plates shall be laser cut from from high alloy steel. These
shall be hot bent and normalised after that. The cams on inner
links and and noses on outer links shall be provided to achieve
stiffness to prevent deflection. There shall be tight press fit
Vendor to indicate /confirm
between the link plates & the bush / pins.
The outer link plates are bent links on one side.
Link Hardness : 38-42 HRC Through hardened.
Link material : 41Cr4

Roller diamter = 140 mm

Roller flange diameter = 200 mm
Inner bearing diameter = 35 mm
Roller Stub shaft : C45
Roller Body : Forged C60 inductively hardened at running surface
diameter and 2/3 of the flange circumference; Surface hardness Vendor to indicate /confirm
600-700 HV with hardness depth of 4 to 5 mm
Bearings : Deep Groove ball bearing - 2 Noss - FAG / SKF make
Seals : Lamella seal and Nilo LSTO seal

Material - EN10083-3 42CrMo4/1.7225

or BS970-1955 Grade EN19
Induction hardened 58-62 HRC with 5 mm case depth. Vendor to indicate /confirm
Washer Bolts Nuts for the traction wheel segment mounting shall
be provided along with supply of segments.

Material - EN10083-3 42CrMo4/1.7225

or BS970-1955 Grade EN19
Induction hardened 50-55 HRC with 5 mm case depth. Vendor to indicate /confirm
Washer Bolts Nuts for the traction wheel segment mounting shall
be provided along with supply of segments.
The warranty shall be for minimum 24 months from installation /
30 months from despatch whichever is later

Vendor shall replace the complete chain FOC if chain fail during
the period of 12 months since installation / 18 months since
despatch whchever is later
Vendor to indicate /confirm
If the chain fail in the period from 12 to 24 months since
installation or 18 to 30 months since despatch then, vendor shall
reimburse prorata balance value of the chain calculated on the
basis of 24 months life.

PBG of 10% is required

Vendor to review the attached GA

drawings of the deep pan conveyor to
E:\1 Manish
get more understanding of the
Rathore\NCP\0 Cap E:\1 Manish requirements. Presently installed
Rathore\NCP\0 Cap chain is of M/s Aumund AU5544.2.
Vendors should offer chain suitable
for one to one replacement

Vendor to to go through the

inspection and test requirements and
Inspection and test plan is prescribed in the separate worksheet
mention their confirmation /
titled "ITP" of this excel file
comments in the column "J" of the
"ITP" worksheet

Vendor to to go through the scopr of

supply and work requirements and
"Scope of supply and work" is prescribed in the separate
mention their confirmation /
worksheet titled "Scope of supply" of this excel file
comments in the column "E" of the
"Scope of supply" worksheet
Vendor response
S. No. Inspection stage Inspection method
A. Raw materials - Pin, Bush, Link plates, bucket mounting bracket

Chemical compostion
1 Chemical composition
test

Tensile Test
Mechanical propoerties ( UTS, Yield
Izod / Charpy impact
Strength / 0.2 % proof stress, %
2 test @ room
Elongation, % area reduction, Imapct
temperature
Energy

3 Grain size EN ISO 643

ISO 4967 ( For link plates

and pins)
Degree of purity - Non metallic
4
inclusions
For bushes EN10247

5 Ultrasonic test EN10228-3

B. In process - Pin, Bush, Link plates, Roller. Roller stube shafts

MPT of pins , bushes and rollers after

6 final machining and heat treament DIN EN 10228-1
but before assembly

UT of pins, bushes and rollers after

7 final machining and heat treament EN10228-3
but before assembly

Dimensional measurement of pins,

8 bush, rollers and link plates before
assembly of chain
 Non dstructive test for
Surface hardness of pins, bushes, link hardness
9
plates , and rollers Destructive test for case
depth

C. Final inspection in assembled condtion

Physical measurement
10 Final Dimesnional check of critical dimensions
only

11 Breaking load Chain Breaking load test

 DPC Chain - Inspection &
Quantum of check Acceptance standard

As per agreed material grade standard

one no. test piece per heat / batch of pins, bushes,
mentioned in the agreed technical
link plates, bucket mounting bracket, sprocket hubs
datasheet or apporved drawing
and sprocket segments

As per agreed material grade standards

one no. test piece per heat / batch
mentioned in apporved drawing

one no. test piece per heat of pin, bush, link plates Austenite grain size of 7 or finer

For Link plates and pins : EN 10083-1 :

2006 Annex E Table E.2
Inclusion type
B (fine <2.5, thick <1.0),
one no. test piece for each heat of pin, bush, link
C (fine <2.5, thick <1.5),
plates and rollers
D (fine <1.5, thick <1.0)
For Bushes
As per table C.1 of EN10084

one no. test piece per heat of pin and bushes' stock
EN10228-3 quality class 2
bar

1. 100% of total qunatity for pins , bushes and rollers

by vendor
2. 10 Nos or 5% of total quantity ( whichever is DIN EN 10228-1 Quality Class -2
lower) of pins, bushes and rollers shall be randomly
selected by Third party inspector for witnessing
magnetic particle examniation
10 Nos or 5% of total quantity ( whichever is lower)
of pins and bushes shall be randomly selected by
EN10228-3 Quality Class 2
Third party inspector for witnessing Ultrasonic
examniation

10 pieces or 5% each of pins, bushes , rollers, stube

shafts, inner link plates and outer link plates
( randomly selected by third party inspector) will be Tolerances as per vendor's
dimensionally checked manufacturing drawing
Critical dimesnions for fitment such as holes in link
plates, outside diameter of pins and bushes etc.
1. 5 nos of each of the components ( pins, bushes ,
rollers, inner link plates, outer link plates)
2. Each of sprocket segments ( if included in scope of
supply) Hardenss as agreed in specifications
3. In case of surface hardned parts (pins , bushes and
rollers) destructive testing will be done on one piece
each for case hardness depth

All critical dimensions As per approved drawing

One link As per approved drawing

DPC Chain - Inspection & Test Plan
NVCL/ Third party inspection
Inspection record Inspection record submission
scope (Review / Witness)

Test certificate as per EN 10204 MTC ( EN10204 type 3.1) shall be

Review
type 3.1 submitted as part of quality data book

Test certificate as per EN 10204 MTC ( EN10204 type 3.1) shall be

Review
type 3.1 submitted as part of quality data book

Grain sixe report shall be submitted as

Test report Review
part of quality data book

Microstructure test report shall be

Test report Review
submitted as part of quality data book

UT test report shall be submitted as part

UT report Review
of quality data book

Witness during in process Inspection report generated by third

MPT report
inspections visit party inspector

Witness during inprocess Inspection report generated by third

UT report
inspections visit party inspector

Witness during inprocess Inspection report generated by third

Measurement report
inspections visit party inspector
 Witness during inprocess Inspection report generated by third
Hardness testing report
inspections visit party inspector

Inspection report generated by third

dimensional Inspection record Witness during final inspection
party inspector

Inspection report shall be submitted as

Chain breaking load report Witness during final inspection
part of quality data book
 NVCL comment Vendor response

Vendor to confirm

Vendor to confirm

Vendor to confirm

Vendor to confirm

NVCL shall depute third party inspector on their own cost.

Vendor to notify NVCL about the witness & test atleast 5Days
before the proposed date.
Vendor to confirm

NVCL shall depute third party inspector on their own cost.

Vendor to notify NVCL about the witness & test atleast 5
working days days before the proposed date.
Vendor to confirm

NVCL shall depute third party inspector on their own cost.

Vendor to notify NVCL about the witness & test atleast 5
working days days before the proposed date.
Vendor to confirm

NVCL shall depute third party inspector on their own cost.

Vendor to notify NVCL about the witness & test atleast 5
working days days before the proposed date.
Vendor to confirm
NVCL shall depute third party inspector on their own cost.
Vendor to notify NVCL about the witness & test atleast 5
working days days before the proposed date.
Vendor to confirm

NVCL shall depute third party inspector on their own cost.

Vendor to notify NVCL about the witness & test atleast 5Days
before the proposed date.
Vendor to confirm

NVCL shall depute third party inspector on their own cost.

Vendor to notify NVCL about the witness & test atleast 5Days
before the proposed date.
Vendor to confirm
Sl No Description UOM Quantity

Chain ,AU5544.2, Right side (Single sided angular

bracket) Roller spacing : 1500 mm considered as one
1 EA 88
pitch qunatity, including roller mounting bolts and nuts
Article code : 30131285 HS code : 7315

Chain ,AU5544.2, Left side (Single sided angular

bracket) Roller spacing : 1500 mm considered as one
2 EA 88
pitch qunatity, including roller mounting bolts and nuts
Article code : 30131285 HS code : 7315

2 sets ( Each set consisiting of 4

3 Head sprocket segments with fastening bolts and nuts Set segments with required bolts
and nuts
2 sets ( Each set consisiting of 4
4 Tail sprocket segments with fastening bolts and nuts Set segments with required bolts
and nuts
Deputation of service engineer supervision of erection
5 Required for 7 working days
& Commissioning

6 To & Fro Charges for service engineer upto nearest To be in Vendors scope
Airport / Railway Station
7 Local travel from nearest Airport / Railway Station to To be in NVCL scope
plant
8 Accomodation , lodging and boarding To be in NVCL scope
Vendor Reply