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JANGKRIK COMPLEX PROJECT

EPC EAST KALIMANTAN SYSTEM (EKS) MODIFICATION FOR


BADAK MANIFOLD EXPORT (BEM) AND KM 53

EPCI-2

LOOP TEST PROCEDURE

02 EX-CO 13 May 2020 Final Issue ABS BS JS


01 EX-CO 11 Apr 2020 Issued For Approval ABS BS JS
00 EX-CO 7/11/2018 Issued For Review ABS BS JS
Rev Validity
Number Status Prepared Checked Approved
Date Description
Revision Index
Company logo and business name Project name Company Document ID
220802DJPCME705
Jangkrik Complex Project Job N.
EniMuaraBakau B.V.
Contractor logo and business name Contractor Document ID
PT. MEINDO ELANG INDAH 220802DJPCME705

Contract N.

Facility Sub Facility Name Scale Sheet of Sheets


EPC EAST KALIMANTAN SYSTEM (EKS) MODIFICATION FOR
BADAK MANIFOLD EXPORT (BEM) AND KM 53 n.a. 1 of 15

Document Title Supersedes N.


LOOP TESTPROCEDURE
Superseded by N.
Plant Area Plant Unit
ONSHORE PHSS

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LOOP TEST PROCEDURE Page 2 of 20
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Jangkrik Complex Project/Document Title


Project / Initiative name LOOP TEST PROCEDURE
ABSTRACT

The purpose of this document is to provide general Loop Test procedure in Jangkrik new field
development. This procedure define the requirements for preparation and execution Loop Test
activities during commissioning work of Jangkrik new field developments.

Document Verification
Signature
Prepared by Date
Arief Bashori 13-May-2020
Vendor Prepared

Signature

Checked by Date
Basir Sinaga 13-May-2020

Signature
Approval by Date
Jakarias Haloho 13-May-2020

Checked by Unit Signature Date


Company
Checked

Checked by Unit Signature Date


Proj. Dev.

Approved by Unit Signature Date


Company
Approved

Proj. Dev.

Endorsed by Unit Signature Date


Proj. Dev.

This document is property of Eni Muara Bakau B.V.


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REVISION LIST

REV NUMBER REVISION DESCRIPTION

00 ISSUED FOR REVIEW


01 ISSUED FOR APPROVAL
02 FINAL ISSUE

RECORD OF AMENDMENT
No Section Para No Description of Changes

HOLD LIST
Section Description of Hold

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TABLE OF CONTENTS

1.0 INTRODUCTION ................................................................................................................................ 5


1.1 Project Overview ................................................................................................................................. 5
1.2 Document Scope ................................................................................................................................ 5

2.0 REFERENCES ................................................................................................................................... 5


2.1 Company Reference ........................................................................................................................... 5
2.2 Contractor Reference ......................................................................................................................... 6
2.3 Indonesian and International Standard ............................................................................................... 8

3.0 DEFINITIONS AND ABBREVIATIONS ............................................................................................. 8


3.1 Definition of Term ............................................................................................................................... 8
3.2 Abbreviation ........................................................................................................................................ 8

4.0 SCOPE OF WORK AND GENERAL REQUIREMENT...................................................................... 9


4.1 Man Power and Responsibilities......................................................................................................... 9
4.2. Tools ................................................................................................................................................. 10

5.0 MASTER DOCUMENT ATTACH LOOP TEST ............................................................................... 11

6.0 LOOP TEST METHODOLOGY ........................................................................................................11


6.1 General ............................................................................................................................................. 11
6.2 Inspection and Test .......................................................................................................................... 11
6.2.1 Pre-loop Test .................................................................................................................................... 11
6.2.2 Loop Test .......................................................................................................................................... 15

7.0 ATTACHMENT ...............................................................................................................................118


ATTACHMENT A LOOP CHECK ANALOG CHECK SHEET.................................................................... ..119

ATACHMENT A LOOP CHECK DIGITAL CHECK SHEET ........................................................................20

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1.0 INTRODUCTION
1.1 Project Overview
Jangkrik field is located about 70 km from the coast, in the MuaraBakau permit area,
Makassar Strait, offshore Kalimantan, at water depth ranging from 250 to 500 m. ENI
through its Indonesian subsidiary, operates the MuaraBakau PSC.
The treated gas and condensate from FPU are exported via 24 inch treated gas export
pipeline and 4 inch condensate export pipeline to shore at Sapi landfall. An onshore
receiving facility (ORF) fiscal metering system for gas and condensate is located
approximately 4 km downstream of Sapi Landfall. Gas and condensate pipelines are the
tie-in to existing East Kalimantan pipeline network. Another tie-in at KM 21.65 is required
for the gas line to allow the full capacity of jangkrik gas. For this purpose, a 15 km of new
pipelines is to be installed parallel to existing line with TEPI’s ROW from ORF to KM 21.65,
and will be tie-in to existing 20 inch Handil-Nilam pipeline and modification to be done at
Nilam, BEM, and KM 53 inside POMA area. Final destination of Jangkrik treated gas is to
the Bontang LNG Plant and domestic Bontang market; and the final destination of Jangkrik
condensate is to Senipah Plant.

1.2 Document Scope


The scope of this document is to define the CONTRACTOR procedure on performing the
Loop testactivities for the for the awarded project called “ EKS Modification at BEM and KM 53
Area“. This activities describes the risk assesment, preparation and execution.

2.0 REFERENCES
The following documents are referred to in this document.
2.1 Company Reference

No. Description EniDoc Number Rev

[A1] Scope of Work –EKS Modification at BEM and KM 53 Area 220802DLSCE0354 02

[A2] Badak Production Facility Single Line Diagram BDK-G-62A-006 29

[A3] Single Line Diagram for Tie in DP65000 BDK-G-62A-2002 0

[A4] Electrical Badak Prod. Cabling Block Diagram BDK-G-64A-268 22

[A5] Instrument Loop Diagram BDK-M-73E 0

This document is property of Eni Muara Bakau B.V.


It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
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No. Description EniDoc Number Rev

[A6] Instrument Hook Up Diagram BDK-M-74A 0

[A7] Work Permit System Procedure HSE-SAF-PRO-0004 0

2.2 Contractor Reference

No Description Doc Number Rev


Electrical Single Line Diagram DP-65000 Badak Gas
[B1] 220802DEFUME300 -
Production Facilities
Electrical Badak Gas Production Facilities Single Line
[B2] 220802DEFUME301 -
Diagram MCC - 6
Electrical Cable Schedule For Eni's Tie-In Power Badak
[B3] 220802DEEPME302 -
Gas Production Facilities
[B4] Electrical Bill Of Materials (BOM) 220802DEEZME303 -
[B5] Datasheet Distribution Panel 220802DEGAME304 -
Electrical Badak Production Facilities Layout Area 24
[B6] 220802DEDRME305 -
Grounding
Electrical Badak Production Facilities Layout Area 24
[B7] 220802DEDRME306 -
Area Classification
Electrical Badak Production Facilities Layout Area 24
[B8] 220802DEDRME307 -
Underground Cable Duct Layout
Instrumentation Hook-Up Diagram Badak Production
[B9] 220802DIDWME603 -
Facilities Flow Transmitter (Clamp-On)
Instrumentation Hook-Up Diagram Badak Production
[B10] 220802DIDWME604 -
Facilities Pressure Indicator
Instrumentation Hook-Up Diagram Badak Production
[B11] 220802DIDWME605 -
Facilities Pressure Switch
Instrumentation Hook-Up Diagram Badak Production
[B12] 220802DIDWME606 -
Facilities Shutdown Valve SDV-60000
Instrumentation Hook-Up Diagram Badak Production
[B13] 220802DIDWME607 -
Facilities GOV-62000 / 63000 / 64000 / 65000
Instrument Hook Up Diagram Shutdown Valve Bontang
[B14] 220802DIDWME608 -
KM-53
Instrumentation Badak Production Facilities Layout Area
[B15] 220802DIDRME609 -
24 Instrument Layout
Instrument Badak Gas Production Facilities Pipeline Gas
[B16] 220802DIDRME610 -
Meter Station Gas Plant Control Bldg. Cable Layout
Instrument Badak Production Facilities Layout Area 24
[B17] 220802DIDRME611 -
LV. Power & Control

This document is property of Eni Muara Bakau B.V.


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Instrument Overall Cable Layout Bontang Custody Meter


[B18] 220802DIDRME612 -
KM-53
Instrument Cabling Layout Pipeline At KM-53
[B19] 220802DIDRME613 -
Santan/Bontang
Instrument Badak Production Facilities Instrument Cable
[B20] 220802DIEPME001 -
Schedule (Digital)
Instrument Badak Production Facilities Instrument Cable
[B21] 220802DIEPME002 -
Schedule (Analog)
Instrument Custody Meter KM-53 Signal - Cable
[B22] 220802DIEPME003 -
Schedule
Instrument Loop Diagram FT-62000/63000/64000/65000
[B23] 220802DIFLME001 -
Badak Production Facilities
Instrument Loop Diagram FV-62000/63000/64000/65000
[B24] 220802DIFLME002 -
Badak Production Facilities
Instrument Loop Diagram PSLL-60000A/B/C, PSHH-
[B25] 220802DIFLME003 -
60000A/B/C, Badak Production Facilities
Instrument Loop Diagram SDV-60000 Badak Production
[B26] 220802DIFLME004 -
Facilities
Instrument Loop Diagram GOV-62000 Badak Production
[B27] 220802DIFLME005 -
Facilities
Instrument Loop Diagram GOV-63000 Badak Production
[B28] 220802DIFLME006 -
Facilities
Instrument Loop Diagram GOV-64000 Badak Production
[B29] 220802DIFLME007 -
Facilities
Instrument Loop Diagram GOV-65000 Badak Production
[B30] 220802DIFLME008 -
Facilities
[B31] Instrument Loop Diagram SDV-5410 KM-53 Bontang 220802DIFLME009 -
Instrument Badak Production Facilities Cable Block
[B32] 220802DIFPME001 -
Diagram
Instrumentation Connection Diagram IJB-60000 Badak
[B33] 220802DIFPME002 -
Export Manifold
Instrumentation Connection Diagram IJB-60001 Badak
[B34] 220802DIFPME003 -
Export Manifold
Instrument Badak Gas Production Facilities
[B35] Interconnection Diagram CUNV Control 220802DIFPME004 -
Desk&Communication
Instrument KM-53_PSV Station Valve Status Monitoring
[B36] 220802DIFPME005 -
Cable Block Diagram

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It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
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2.3 Indonesian and International Standard


No Description Doc Number
Recommended Practice for Classification of Locations for Electrical
[C1] Installation at Petroleum Facilities Classified as Class I, Zone 0, API RP 505
Zone1and Zone 2.
[C2] Cable Tray Installation Guidelines NEMA VE 2
[C3] IEC standard Voltage IEC 60038
[C4] Insulation Coordination IEC 60071
[C5] Conductor of Insulated Cables IEC 60288
[C6] Conduits for electrical installations IEC 60614
[C7] Conduit systems for electrical installations IEC 61386
[C8] Cable Tray System and Cable Ladders System for Cable Management IEC 61537
[C9] Process Instrumentation and Control. API RP 554
[C10] Instrument symbols and Identification. ISA S5.1
[C11] Instrument loop diagrams. ISA S5.4
[C12] Graphic symbols for process display. ISA S5.5
[C13] Quality standard for instrument air. ISA S7.0.01
Cables and wires for low frequency PVC Insulated and in Protective
[C14] sleeve.
IEC 60789-1

[C15] Standard color for insulation for low frequency cable wires. IEC 60304
[C16] Thermocouple. IEC 60584-1/2
[C17] RTD. IEC 60751
[C18] Size, units, symbols, conversion factors and conversion tables. ISO 31
Measurement of fluid flow by means of Orifice plates, nozzles and venturi
[C19] inserted in filled piping circular profile.
ISO 5167

3.0 DEFINITIONS AND ABBREVIATIONS


3.1 Definition of Term
COMPANY : EniMuaraBakau B.V
CONTRACTOR : Pt. MeindoElang Indah
MANUFACTURER : Party which manufactures equipment/materials specified and ordered
by CONTRACTOR (or COMPANY)

3.2 Abbreviation
Abbreviation Description
CPY Company (ENI Muara Bakau B.V)

CTR Contractor (PT. Meindo Elang Indah)

EMB Eni Muara Bakau B.V.

BEM Badak export Manifold

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FPU Floating Production Units

ORF Onshore Receiving Facility

KM 53 Kilometer 53 Location

LNG Liquefied Natural Gas

ERP Emergency Response Plan

PTW Permit To Work

JRA Job Risk Assessment

PPE Personal Protective Equipment

PSC Production Sharing Contract

SDV Shutdown Valve

MOV Motor Operation Valve

GOV Gas Operation Valve

FIT Flow Indicating Transmitter

E&I Electrical and Instrument

DP Distribution Panel

IJB Instrument Junction Box

4.0 SCOPE OF WORK AND GENERAL REQUIREMENT


This procedure is to describe Loop test Work Procedure of KLB Modification belong to EKS
Modification at BEM and KM 53 Area. In relation to precommissioning and commissioning
of Electrical and Instrument at BEM and KM 53 Area, the scope of this procedure is to:

1. Explaining the method test of Electrical and Instrument device.


2. Ensure that all phases of function test by CONTRACTOR are properly managed and
can meet all project requirement.

4.1 Man Power and Responsibilities


Man power is required to executed Electrical and Instrument Installation Work of EKS
Modification at BEM and KM 53 Area as per each responsibility.
E&IPrecomm and : Responsible for all instrument and electrical equipment
Comm Engineer pre-commissioning and commissioning engineering and
assist supervisor for work execution.

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E&IPrecomm and : Responsible for the operating and carry out loop testing
Comm Supervisor as per approved procedure, COMPANY specification and
HSSE requirements. He shall also responsible for
assessing to the work permit at site prior to start the loop
testing (drawing, risk assessment, etc).
E&I Technician :
Responsible for the protection, connection,
disconnection for all instrument required for testing
(Instrument Function Test)..

The minimum man power required in one small group shall be consist of but not limited to:
Qty
No Position
(Persons)
1 E&I Precomm and CommEngineer 1
2 E&I Precomm and CommSupervisor 1
3 E&I Precomm and Comm Technician 2
4 Safety Man 1
5 Medic 1

4.2. Tools
The following tools are commonly used for Electrical and Instrument Hook up:

No Tools Qty

1 Multitester 1
2 Insulation resistant tester 1
3 Hand pump 2
4 Digital test gauge 2
5 Hand Tools Kit 2 Set
6 Termination Tools 2 Set
7 Hart Comm 1
8 Current Injector 1
9 Gas Tester 1
10 RTD Loop Calibrator 1
11 Regulator for Nitrogen 1

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5.0 MASTER DOCUMENT ATTACH LOOP TEST


During loop test & function test, the following document below shall be provided :
 P&ID
 Instrument Index, I/O List and Alarm & Trip Schedule
 Loop Diagram & Interconnection Cable Diagram

6.0 LOOP TEST METHODOLOGY


6.1 General
‐ Factory Acceptance Test (FAT) and Site Acceptance Test (SAT).
‐ DCS shall completed Site Acceptance Test (SAT) prior loop Test.
‐ Instrument Receiving Checked and Shop Calibration has been completed and reported.
‐ Instrument installation has been completed and reported.
‐ Pressure and leakage test for instrument impulse line has been completed and reported.
‐ Continuity and insulation resistance test for cables have has been completed and reported.
‐ Leak test and pneumatic for piping has been completes and reported.
‐ The construction punch list item has been completed and reported.
‐ Functional Test shall be completed prior Loop Test.
‐ Construction Check list shall be signed by respective parties.

6.2 Inspection and Test


6.2.1 Pre-loop Test
Inspection and pre-test shall be performed for the following work item:

- Field-installed Instrument.

- Instrument impulse line and analyzer sampling tube.

- Instrument hydraulic signal line

- Instrument electrical cable.

- Pneumatic signal line

- Instrument air supply.

Inspection and test for equipment installed shall be performed in accordance with
manufacturer’s instruction.

1. Field-Installed Instrument

Field instrument installation shall be inspected visually. During visual inspection,


please ensure that :

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- Each instrument has the correct tag number.

- Each instrument has the related accessories.

- Each instrument is in correct location

- Each instrument is rigidly installed.

- Each instrument is properly earthed where necessary

- Each instrument is suitably protected against adverse environmental conditions.

- Each instrument is installed in the correct flow direction.

2. Instrument Cable

a) Visual Inspection.

Visual inspection shall ensure that:

- Each instrument cable is mechanically fixed to the cable tray.

- Each instrument cable is connected with the correct polarity.

- Each instrument cable is not close to hot tapping

- Each instrument cable is installed so that water cannot travel along the wiring in
to the connecting instrument.

- Each instrument cable has correct cable marker at each terminal.

b) Continuity test.

Continuity and identification test shall be performed for each wire and its shielding
between the terminal of field instruments and the terminal marshaling cabinet,
using a telephone or a buzzer and multi meter (Ω).

c) Insulation Resistance test.

Insulation resistance result shall be performed with a 100V or 500V megger, and
involve disconnecting the cable from the terminal both at the field instrument and
the marshaling cabinet or designated equipment.

The acceptable minimum resistance value shall be as follow:

‐ Line to cable shield : 10.0 megohm

‐ Line to line : 10.0 megohm

‐ Line to ground : 10.0 megohm

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Before reconnecting the cables, residual electrical current in the cable shall be
discharge to earth. The test result shall be record.

3. Instrument Pneumatic Lines

a) Visual Inspection.

Visual inspection shall ensure that :

- Pneumatic signal line is rigidly clamped to the support.

- Pneumatic signal line is correctly connected to the instrument.

- Pneumatic signal line is not close to hot taping

b) Continuity and Leak Test.

A continuity and leak test shall be performed on all air signal lines. Prior to the
test, the tubing shall be flushed with air. The tubing shall be pressurized to a
pressure of 1.0 kg/cm²G. All tubing connection shall be coated with soapy
water to detect leak. The test result shall be recorded.

4. Instrument Hydraulic Line

Instrument hydraulic signal line shall be treated same as pneumatic signal line, but
media for leak test shall be done by water filling which injected by portable
hydraulic pump.
No soapy water is required to confirm any leakage on hydraulic tubing line, it will be
showed by drop pressure on test gauge or appear visually in each connection. The
test result shall be recorded.

5. Instrument Impulse Line

a) Visual Inspection

Visual inspection shall ensure that :

- Each impulse line meets the requirement of the “Instrument Impulse Line”
drawing i.e. regarding material, rating, slope, etc.

- Each impulse line is rigidly installed and support.

- Each impulse line is connected correctly from process connection to


instrument connection.

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b) Pressure and Leakage test.

- Test Fluid

- Test pressure shall be 1.5 time the normal operating pressure or the
maximum allowable working pressure of the instrument (Whichever is
lower), with minimum test pressure of 1.0 kg/cm²G. If maximum allowable
working pressure of the instrument is lower than 1.0 kg/cm²G, instrument
shall be disconnected from the impulse line.

- Testing Procedure.

After closing the process isolation valve and the opening the equalizing
valve (If installed), test fluid shall be fed in to the impulse line from a vent
or drain plug. Use soapy water to confirm there are no leaking, and record
the test result.

6. Instrument Air Supply Lines


a) Visual Inspection.
During visual inspection, please ensure that air supply line is :
- Rigidly clamped to the support
- Correct size according the drawing.
- Correctly connected to the air set and related instrument.
b) Leak Test.
- Test fluid : Air or N2
- Test pressure
The test pressure for the air supply from the first take-off the valve at the
main air header to all valve individual shut-off valve be tested at the
standard pressure of the instrument air header or instrument or the set of
the air regulator.

- Test procedure

The system shall be blown through with air by disconnecting the pneumatic
tube at the inlet of the air regulator and opening of the shut-off valve
minimum of five time until the air system is confirmed to be cleaned.

The pneumatic tube shall be reconnected and the air supply pipe
pressurized to the test pressure. All joint and connection shall be coated
with soapy water and examined for leaks. After testing and depressurizing

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the air supply piping, instrument air shall be introduced carefully to the
system by opening the first take-off valve.

Then the shut-off valve shall be opened and testes in the same way as the
air supply piping.

6.2.2 Loop Test

Loops are basically divided into 3 categories;

 Local non-interactive, e.g. PI. This category does not require function testing;
calibration and installation are covered by the Check sheet as completed by
Construction.

 Local control and indication with no local/remote panel interaction, e.g FE-FIT/FQI.
This category requires loop and function testing.

 Control and Detection/Indication with local/remote interaction, no complex control


functions or shutdown interface, e.g. PSHH, PSLL, FIT, and alarm status from
electrical panel (XS). This category requires loop function testing.

General electronic loop test activities:

 Ensure devices are hooked up properly and wire connection has been installed
properly.

 Ensure devices are powered-up and tested in accordance with manufacturer’s


procedures.

 All individual devices shall be checked as part of the loop test. A check
calibration/performance test shall be carried out over the range of each loop
device.

 Check / set any trip / alarm in the loop, simulate process signal to initiate the
switch/ controller/ detector/ control valve traveling/ other devices and check the
action, check for correct zero-span readings, including displays, alarms etc. at
ESD/DCS depend on each device signal type. All trips shall be set to the value on
the data sheet.

 Check device at 'ZERO' reading and adjust if necessary.

 Raise the process input signal and record the corresponding output signal and/or
scale readings at 0-25-50-75-100% of the device range. Differential pressure
devices shall be subject to a static alignment check.
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Note: The readings should always be taken when the signals in the 'rising' state.

Lower the process input signal and record the corresponding output signal and/or
scale readings at 100-75-50-25-0%.

Note: The readings should always be taken when the signals in the 'falling' state.

Monitor the result in Engineering Work Station/HMI/Laptop.

 The percentage error calculated for the above tests should not exceed the
manufacturer's stated limits for accuracy and hysteresis.

 Check the action of the local gauge/annunciator/LED or other indication against


the specification i.e. fleeting or maintained. The correct sequence of operation and
all outputs shall be proven to work satisfactorily including visual alarms/indications.

 All signal inputs/outputs from Vendor packages interfaces shall be checked to


ensure system compatibility and correct function with the associated dept. in
question.

 Analytical and special installations shall be tested in accordance with the


manufacturers’ recommendations.

Switches

Alarm output for all switches (PSHH & PSLL) shall be tested as per approved
datasheet. This type is not require linearity test. Applied pressure source (for pressure
switch type) or water (for level switch type) to the devices and monitor switches output
at Engineering Work Station/HMI/Laptop, ensure alarm is appear at HMI.

GOV, MOV and SDV Function Test

Note the bench setting operating range of the diaphragm actuator from its data plate
or specification sheet, i.e. bench-set of actuator irrespective of positioner. Note the
operating range of the positioner input and output. Where the positioner is fitted with a
by-pass valve (omitted in split-range service) switch the valve to the signal input
connection. If a positioner by-pass is not fitted, disconnect the air connection from the
actuator case and connect the variable air supply, with test gauge, direct to the
diaphragm head.

The actuator should then be checked for travel, independent from positioner with
rising and falling signals at 0-25-50-75-100% of valve stroke.

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EniMuara Bakau B.V. 02 EX-CO

After checking the valve stroke without positioner, the stroke should be checked with
the positioner in service. Connect an air/gas supply to the Positioner 'supply'
connection and adjust to 0.4 bar above the maximum operating range of the
actuator. Switch the positioner by- pass valve to the ‘on’ position. If no by-pass is
fitted, re-connect the positioner output to the actuator and connect the variable
air supply to the positioner signal connection.

If necessary, adjust in accordance with manufacturers’ instruction and then re-test.

operation pressure (MOP). All valve accessories shall be checked for correct function,
this shall include limit switches, solenoid valves and any associated test over-ride
facilities.

Leak testing shall cover with piping leak test procedure. Valve function test shall carry
out with max

- Prepare N2/Air Supply to the Solenoid Valve input connection

- Open manual valve and make sure pressure indicated at pressure gauge Set
on min IA pressure, refer to data sheet.

- Check valve condition and local indication (3D Beacon) at closed position

- Inject N2/Air Supply for Solenoid Valve and make sure solenoid valve move
from close to open position (Record stroke time close to open/ Time to close
and time to open shall be recorded.)

- Check local indication is in Closed position

- Cut N2/Air Supply for Solenoid Valve and make sure solenoid valve move
from close to open position (Record stroke time close to open)

- Check local indication is in Open position. Limit switch (ZSC/ZSO) status shall
be checked during fully open, fully close, and travelling position.

- Partial Stroke Test shall be performed

- Functional test completed

Flow Meter

Flow meter in facility is only for flow measurement. It will be treated as common DP type
transmitter. Loop testing shall be performed as mentioned on general electronic loop test
activity.

This document is property of Eni Muara Bakau B.V.


It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
220802DJPCME705 Revision Index

Rev Validity
Number Status
JANGKRIK COMPLEX PROJECT
LOOP TEST PROCEDURE Page 18 of 20
EniMuara Bakau B.V. 02 EX-CO

Energize DC volt power supply, warm up the instrument for a few minutes, make sure
that Transmitter is in operable condition. Make sure local display show pressure is in
0 psig and no flow available.

Before perform loop testing, check field device and control system are successfully
communication handshake and signal from field able to be monitored at HMI Display
or laptop.

Loop testing will be performed by simulated input value from Laptop/Pressure Source
and monitor output at local display. Value on local display shall be monitored and
informedby Radio.

Inject pressure by applied hand pump to upscale range value 0%, 25%, 50%, 75%,
100% and downscale range values 100%, 75%, 50%, 25%, 0%. Monitor pressure
value and flow calculation on local display and HMI.

For more detail testing and flow calculation data shall refer to vendor document.

Where necessary, adjustments shall be carried out according to the manufacturer's


instructions and the tests repeated. Accuracy of reading shall be at least equal or
better than accuracy limits stated in the manufacturer's specification.

7.0 ATTACHMENT
ATACHMENT A LOOP CHECK ANALOG CHECK SHEET
ATACHMENT B LOOP CHECK DIGITAL CHECK SHEET

This document is property of Eni Muara Bakau B.V.


It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
220802DJPCME705 Revision Index

Rev Validity
Number Status
JANGKRIK COMPLEX PROJECT
LOOP TEST PROCEDURE Page 19 of 20
EniMuara Bakau B.V. 02 EX-CO

ATACHMENT A
LOOP CHECK ANALOG CHECK SHEET

This document is property of Eni Muara Bakau B.V.


It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
EKS MODIFICATION
INSPECTION TEST RECORD (ITR B)
INSTRUMENT COMMISSIONING
I-01B - LOOP CHECK ANALOG
Item No : Module :
Task Location : Dwg / PID :
Estimated Time (MH) : User Group :
System ID: Expended Time (MH) :
Sub-system :
Analogue (Open) Loop Close Control Loop

Tag No. Rising % Falling % Fault


Unit Remark
(Hardware) 0 25 50 75 100 100 75 50 25 0 Verification

Tag No. Rising % Falling % Alarm/Trip Face plate / Verify Override


Set Points graphics Function
(Software) 0 25 50 75 100 100 75 50 25 0 (Unit %/) Indication (MOS/POS)

VALVE RESPONSE
Valve Tag Failure Action Valve Function Valve Action Response Time in 'Sec' Acceptance
FC FO FL ON/OFF Modulating DIRECT RESERVE
Confirm the following details for the Test Equipment used to complete the test :

No. Test Equipment Description Model No. Serial No. Cal Cert No. Expiry Date

Remarks :
Punch List Y N

SUBCONTRACTOR CONTRACTOR THIRD PARTY COMPANY


Carried Out By Checked By

Signature

Name
Date

SHEET 1 OF 1
220802DJPCME705 Revision Index

Rev Validity
Number Status
JANGKRIK COMPLEX PROJECT
LOOP TEST PROCEDURE Page 20 of 20
EniMuara Bakau B.V. 02 EX-CO

ATACHMENT B
LOOP CHECK DIGITAL CHECK SHEET

This document is property of Eni Muara Bakau B.V.


It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
EKS MODIFICATION
INSPECTION TEST RECORD (ITR B)
INSTRUMENT COMMISSIONING
I-02B - LOOP CHECK DIGITAL
Task Number :

Item No : Module :
Task Location : Dwg / PID :
Estimated Time (MH) : User Group :
System ID: Expended Time (MH) :
Sub-system :
Type of Signal Push Button/Hand Switch Inter Panel Signal Switching Inputs
Pressure Temperature Flow

Function Vibration Electrical Level

Others (Specify)……….

Tag No. FUNCTIONS / VERIFICATIONS YES NO N/A Remarks

Normal Switch Configuration

Graphic Page Checked

Alarm Page Visualization Checked

Inhibit / Override Function Checked

Confirm the following details for the Test equipment used to complete the test :

No Test Equipment Description Model No Serial No Cal Cert No Expiry Date

SUBCONTRACTOR CONTRACTOR THIRD PARTY COMPANY


Carried Out By Checked By

Signature

Name
Date

SHEET 1 OF 1

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