KEY026 Samplefiltervessel Compress Calculations

Key Design Engineering
194-55 Northfield Dr. E
Waterloo, ON N2K 3T6
Canada
COMPRESS Pressure Vessel Design Calculations
Item: Split Stream Dearator

Vessel No: Sample Vessel 2
Customer: Sample Project
Contract: KEY-026
Designer: Michael Rodgers
Date: February 16, 2011
Hydrostatic Test
Shop test pressure determination for Chamber bounded by F&D Head #1 and Bolted Cover #1 based on
MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 195 psi at 70 °F (the chamber MAWP = 150 psi)
The shop test is performed with the vessel in the horizontal position.
Local test Test liquid UG-99 UG-99 Stress Allowable

Stress
Identifier pressure static head stress pressure during test test stress
excessive?
psi psi ratio factor psi psi
Cylinder #1 195.778 0.778 1.0256 1.30 9,299 27,000 No
Straight Flange on F&D Head #1 195.781 0.781 1.0256 1.30 13,998 27,000 No
F&D Head #1 195.781 0.781 1.0256 1.30 14,096 27,000 No
Bolted Cover #1 195.778 0.778 1.0256 1.30 11,104 40,500 No
Flange #1 195.785 0.785 1.0256 1.30 16,982 40,500 No
Copy of Nozzle #1 (N2) (1) 195.921 0.921 1 1.30 21,170 40,500 No
Nozzle #1 (N1) 195.308 0.308 1.0256 1.30 21,103 40,500 No
Nozzle #3 (N3) 195.318 0.318 1 1.30 9,180 40,500 No
Notes:
(1) Copy of Nozzle #1 (N2) limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Chamber bounded by F&D Head #1 and Bolted Cover #1.
The test temperature of 70 °F is warmer than the minimum recommended temperature of -25 °F so the brittle fracture
provision of UG-99(h) has been met.
1/78
Table Of Contents
1. Hydrostatic Test
2. Deficiencies Summary
3. Long Seam Summary
4. Settings Summary
5. Pressure Summary
6. Nozzle Summary
7. Nozzle Schedule
8. Thickness Summary
9. F&D Head #1
10. Bolted Cover #1
11. Cylinder #1
12. Legs #1
13. Flange #1
14. Nozzle #1 (N1)
15. Copy of Nozzle #1 (N2)
16. Nozzle #3 (N3)
17. Straight Flange on F&D Head #1
18. Weight Summary
2/78
Deficiencies Summary
No deficiencies found.
3/78
Long Seam Summary
Shell Long Seam

Angles
Component Seam 1
Cylinder #1 315°
Shell Plate Lengths
Starting
Component Plate 1
Angle
Cylinder #1 315° 55.9596"
*North is located at 0°
*Plate Lengths use the circumfrence of the vessel based on the mid diameter of the components
4/78
Shell Rollout
5/78
Settings Summary
COMPRESS Build 7110
Units: U.S. Customary
Datum Line Location: 0.00" from bottom seam
Design
ASME Section VIII Division 1, 2010 Edition
Design or Rating: Get Thickness from Pressure

Minimum thickness: 0.0625" per UG-16(b)
Design for cold shut down only: No
Design for lethal service (full radiography required): No
Design nozzles for: Design P, find nozzle MAWP and MAP
Corrosion weight loss: 100% of theoretical loss
UG-23 Stress Increase: 1.20
Skirt/legs stress increase: 1.0
Minimum nozzle projection: 0.01"
Juncture calculations for α > 30 only: Yes
Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick: No
UG-37(a) shell tr calculation considers longitudinal stress: No
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
1.3 times vessel

Shop Hydrotest Pressure:
MAWP
Test liquid specific gravity: 1.00
Maximum stress during test: 90% of yield
Required Marking - UG-116
UG-116(e) Radiography: RT4

UG-116(f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547: No

Apply interpretation VIII-1-83-66: No
Apply interpretation VIII-1-86-175: Yes
Apply interpretation VIII-1-83-115: No
Apply interpretation VIII-1-01-37: Yes
No UCS-66.1 MDMT reduction: No
No UCS-68(c) MDMT reduction: No
Disallow UG-20(f) exemptions: No
6/78
UG-22 Loadings
UG-22(a) Internal or External Design Pressure : Yes

UG-22(b) Weight of the vessel and normal contents under operating or test conditions: Yes
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads): No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: Yes
UG-22(f) Wind reactions: No
UG-22(f) Seismic reactions: No
UG-22(j) Test pressure and coincident static head acting during the test: Yes
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
7/78
Pressure Summary
Pressure Summary for Chamber bounded by F&D Head #1 and Bolted Cover #1
P T T
MAWP MAP MAEP e MDMT MDMT Impact
Identifier Design Design external
( psi) ( psi) ( psi) ( °F) Exemption Tested
( psi) ( °F) ( °F)
Bolted Cover #1 150 250 343.82 352.63 497.66 250 -320 Note 1 No
Cylinder #1 150 250 266.28 273.11 93.73 250 -320 Note 1 No
Straight Flange on F&D Head #1 150 250 231.49 237.43 46.41 250 -320 Note 1 No
F&D Head #1 150 250 177.2 181.75 50.44 250 -320 Note 2 No
Legs #1 150 250 150 N/A N/A N/A N/A N/A N/A
Flange #1 150 250 163.54 169.84 488.49 250 -55 Note 3 No
Nozzle #1 (N1) 150 250 245 257.44 68.55 250 -55 Note 4 No
Copy of Nozzle #1 (N2) 150 250 242.26 246.89 66.07 250 -55 Note 5 No
Nozzle #3 (N3) 150 250 409.67 420.17 93.73 250 -55 Note 5 No
Chamber design MDMT is -20 °F

Chamber rated MDMT is -55 °F @ 150 psi
Chamber MAWP was used in the MDMT determination
Chamber MAWP hot & corroded is 150 psi @ 250 °F
Chamber MAP cold & new is 169.84 psi @ 70 °F
Chamber MAEP is 46.41 psi @ 250 °F

Vacuum rings did not govern the external pressure rating.
Notes for MDMT Rating:
Note # Exemption Details
1. Rated MDMT per UHA-51(d)(1)(a) = -320 °F
2. Material Rated MDMT per UHA-51(d)(1)(a) = -320 °F
3. Flange Rated MDMT per UHA-51(d)(1)(a) = -320 °F Bolts rated MDMT per Fig UCS-66 note (c) = -55 °F
4. Flange rating governs: UCS-66(b)(1)(b)
Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -20 °F
5. Fig UCS-66.1 MDMT reduction = 130.8 °F, (coincident ratio = 0.35893) UCS-66 governing thickness = 0.1875 in.
Rated MDMT is governed by UCS-66(b)(2)
Design notes are available on the Settings Summary page.
8/78
Nozzle Summary
Reinforcement
Shell
Nozzle OD t Req t Pad Corr A /A
n n A1? A2? a r
mark (in) (in) (in) (in) (%)
Nom t Design t User t Width t
pad
(in) (in) (in) (in) (in)
N1 6.625 0.28 0.1318 Yes Yes 0.1875 0.1528 N/A N/A 0 100.0
N2 6.625 0.28 0.1272 Yes Yes 0.1875 0.1113 N/A N/A 0 100.0
N3 1.75 0.2175 0.0625 Yes Yes 0.1875 N/A N/A N/A 0 Exempt
tn: Nozzle thickness

Req tn: Nozzle thickness required per UG-45/UG-16
Nom t: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t: Local vessel wall thickness (near opening)
Aa: Area available per UG-37, governing condition
Ar: Area required per UG-37, governing condition
Corr: Corrosion allowance on nozzle wall
9/78
Nozzle Schedule
Materials
Nozzle Service Size
mark Fine Fine
Nozzle Impact Norm Pad Impact Norm Flange
Grain Grain
WN A105
SA-312 TP304 Wld &
N1 Nozzle #1 NPS 6 Sch 40S (Std) No No No N/A N/A N/A N/A Class
smls pipe
150
WN A105
Copy of Nozzle
N2 NPS 6 Sch 40 (Std) SA-106 B Smls pipe No No No N/A N/A N/A N/A Class
#1
300
NPS 1 Class 3000 -

N3 Nozzle #3 SA-105 No No No N/A N/A N/A N/A N/A
threaded
10/78
Thickness Summary
Component Material Diameter Length Nominal t Design t Total Corrosion Joint Load
Identifier (in) (in) (in) (in) (in) E
Bolted Cover #1 SA-240 304 21 OD 1.75 1.75* 1.1559 0 1.00 Internal
Cylinder #1 SA-240 304 18 OD 32 0.1875 0.1061 0 0.65 Internal
Straight Flange on F&D Head #1 SA-240 304 18 OD 2 0.125 0.0812 0 0.85 Internal
F&D Head #1 SA-240 304 18 OD 4.8285 0.125* 0.106 0 0.85 Internal
Nominal t: Vessel wall nominal thickness

Design t: Required vessel thickness due to governing loading + corrosion
Joint E: Longitudinal seam joint efficiency
* Head minimum thickness after forming
Load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs
11/78
F&D Head #1
ASME Section VIII, Division 1, 2010 Edition
Component: F&D Head

Material Specification: SA-240 304 (II-D p.86, ln. 25)
Material Rated MDMT per UHA-51(d)(1)(a) = -320 °F
Internal design pressure: P = 150 psi @ 250 °F

External design pressure: Pe = 15 psi @ 250 °F
Static liquid head:
Ps= 0 psi (SG=1, Hs=0" Operating head)

Pth= 0.7806 psi (SG=1, Hs=21.6259" Horizontal test head)
Corrosion allowance: Inner C = 0" Outer C = 0"
Design MDMT = -20°F No impact test performed

Rated MDMT = -320°F Material is not normalized
Material is not produced to fine grain practice
PWHT is not performed
Do not Optimize MDMT / Find MAWP
Radiography: Category A joints - Spot UW-11(b) Type 1

Head to shell seam - UserDefined (E = 0.5)
Estimated weight*: new = 17.5 lb corr = 17.5 lb

Capacity*: new = 5.7 US gal corr = 5.7 US gal
* includes straight flange
Outer diameter = 18"

Crown radius L = 18"
Knuckle radius r = 3.75"
Minimum head thickness = 0.125"
Straight flange length Lsf = 2"
Nominal straight flange thickness tsf = 0.125"
Results Summary
The governing condition is internal pressure.

Minimum thickness per UG-16 = 0.0625" + 0" = 0.0625"
Design thickness due to internal pressure (t) = 0.106"
Design thickness due to external pressure (te) = 0.0543"
Maximum allowable working pressure (MAWP) = 177.2 psi
Maximum allowable pressure (MAP) = 181.75 psi
Maximum allowable external pressure (MAEP) = 50.44 psi
Note: Appendix 1-4 footnote 1 used to determine allowable stress.
M (Corroded)
M=1/4*[3 + (L / r)1/2]=1/4*[3 + (18 / 3.75)1/2]=1.297723
12/78
M (New)
M=1/4*[3 + (L / r)1/2]=1/4*[3 + (18 / 3.75)1/2]=1.297723
Design thickness for internal pressure, (Corroded at 250 °F) Appendix 1-4(d)
t = P*Lo*M / (2*S*E + P*(M - 0.2)) + Corrosion

= 150*18.125*1.2977 / (2*19,500*0.85 + 150*(1.2977 - 0.2)) + 0
= 0.1059"
The head internal pressure design thickness is 0.106".
Maximum allowable working pressure, (Corroded at 250 °F) Appendix 1-4(d)
P = 2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps

= 2*19,500*0.85*0.125 / (1.2977*18.125 - 0.125*(1.2977 - 0.2)) - 0
= 177.2 psi
The maximum allowable working pressure (MAWP) is 177.2 psi.
Maximum allowable pressure, (New at 70 °F) Appendix 1-4(d)
P = 2*S*E*t / (M*Lo - t*(M - 0.2)) - Ps

= 2*20,000*0.85*0.125 / (1.2977*18.125 - 0.125*(1.2977 - 0.2)) - 0
= 181.75 psi
The maximum allowable pressure (MAP) is 181.75 psi.
Design thickness for external pressure, (Corroded at 250 °F) UG-33(e)
Equivalent outside spherical radius (Ro)

= Outside crown radius
= 18.125 in
A = 0.125 / (Ro / t)
= 0.125 / (18.125 / 0.054243)
= 0.000374
From Table 5,012.2065

B =
HA-1: psi
Pa = B / (Ro / t)
= 5,012.207 / (18.125 / 0.0542)
= 15 psi
t = 0.0542" + Corrosion = 0.0542" + 0" = 0.0542"

Check the external pressure per UG-33(a)(1) Appendix 1-4(d)
t = 1.67*Pe*Lo*M / (2*S*E + 1.67*Pe*(M - 0.2)) + Corrosion

= 1.67*15*18.125*1.2977 / (2*19,500*1 + 1.67*15*(1.2977 - 0.2)) + 0
= 0.0151"
The head external pressure design thickness (te) is 0.0542".
Maximum Allowable External Pressure, (Corroded at 250 °F) UG-33(e)
Equivalent outside spherical radius (Ro)
13/78
= Outside crown radius
= 18.125 in
A = 0.125 / (Ro / t)
= 0.125 / (18.125 / 0.125)
= 0.000862
From Table 7,313.6406

B =
HA-1: psi
Pa = B / (Ro / t)
= 7,313.641 / (18.125 / 0.125)
= 50.4389 psi
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(d)
P = 2*S*E*t / ((M*Lo - t*(M - 0.2))*1.67) - Ps2

= 2*19,500*1*0.125 / ((1.2977*18.125 - 0.125*(1.2977 - 0.2))*1.67) - 0
= 124.84 psi
The maximum allowable external pressure (MAEP) is 50.44 psi.
% Forming strain - UHA-44(a)(2)(b)
EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*0.125 / 3.8125)*(1 - 3.8125 / ∞)
= 2.459%
14/78
Bolted Cover #1
Component: Bolted Cover

Attached to: Flange #1
Material specification: SA-240 304 (II-D p. 86, ln. 25)
Rated MDMT per UHA-51(d)(1)(a) = -320 °F

Static liquid head:
(SG = 1, Hs = 21.7509", Horizontal test

Pth = 0.79 psi
head)
Corrosion allowance: Inner C = 0" Outer C = 0"
Design MDMT = -20 °F No impact test performed

Rated MDMT = -320 °F Material is not normalized
Material is not produced to Fine Grain Practice
Radiography: Category A joints - Seamless No RT
Estimated weight: New = 175.8 lb corr = 175.8 lb
Head diameter, d = 20"

Cover thickness, t = 1.75"
Design thickness, (at 250 °F) UG-34 (c)(2), flange operating
t = d*Sqr(C*P / (S*E) + 1.9*W*hG / (S*E*d3)) + Corrosion

= 20*Sqr(0.3*150 / (19,500*1) + 1.9*56,520*1.5 / (19,500*1*203)) + 0
= 1.1559 in
Design thickness, (at 70 °F) UG-34 (c)(2), gasket seating
t = d*Sqr(1.9*W*hG / (S*E*d3)) + Corrosion

= 20*Sqr(1.9*68,660*1.5 / (20,000*1*203)) + 0
= 0.6994 in
Maximum allowable working pressure, (at 250 °F )
P = (S*E / C)*((t / d)2 - (1.9*W*hG / (S*E*d3))) - Ps

= (19,500*1 / 0.3)*((1.75 / 20)2 - (1.9*129,550*1.5 / (19,500*1*203))) - 0
= 343.82 psi
Maximum allowable pressure, (At 70 °F )
P = (S*E / C)*((t / d)2 - (1.9*W*hG / (S*E*d3)))

= (20,000*1 / 0.3)*((1.75 / 20)2 - (1.9*132,871.7*1.5 / (20,000*1*203)))
= 352.63 psi
Design thickness for external pressure, (at 250 °F) U-2(g)
t = d*Sqr(C*Pa / (S*E)) + Corrosion
15/78
= 20*Sqr(0.3*15 / (19,500*1)) + 0
= 0.3038 in
Maximum allowable external pressure, (At 250 °F ) U-2(g)
Pa = (S*E / C)*(t / d)2

= (19,500*1 / 0.3)*(1.75 / 20)2
= 497.66 psi
16/78
Cylinder #1
Component: Cylinder

Static liquid head:

Pth = 0.78 psi
head)
Corrosion allowance Inner C = 0" Outer C = 0"

Radiography: Longitudinal joint - None UW-11(c) Type 2

Top circumferential joint - N/A
Bottom circumferential joint - UserDefined
E = 0.5
Estimated weight New = 93.5 lb corr = 93.5 lb

Capacity New = 33.8 US gal corr = 33.8 US gal
OD = 18"
Length
= 32"
Lc
t = 0.1875"
Design thickness, (at 250 °F) Appendix 1-1
t = P*Ro / (S*E + 0.40*P) + Corrosion

= 150*9 / (19,500*0.65 + 0.40*150) + 0
= 0.1061"
Maximum allowable working pressure, (at 250 °F) Appendix 1-1
P = S*E*t / (Ro - 0.40*t) - Ps

= 19,500*0.65*0.1875 / (9 - 0.40*0.1875) - 0
= 266.28 psi
Maximum allowable pressure, (at 70 °F) Appendix 1-1
P = S*E*t / (Ro - 0.40*t)

= 20,000*0.65*0.1875 / (9 - 0.40*0.1875)
= 273.11 psi
17/78
External Pressure, (Corroded & at 250 °F) UG-28(c)
L/ 36.1178
= = 2.0065
Do / 18
Do 18 /
= = 227.4320
/t 0.0791
From table G: A = 0.000191
From table 2,558.6055
B =
HA-1: psi
Pa = 4*B / (3*(Do / t))

4*2,558.61 / (3*(18 /
=
0.0791))
= 15 psi
Design thickness for external pressure Pa = 15 psi
t+ 0.0791
ta = = = 0.0791"
Corrosion +0
Maximum Allowable External Pressure, (Corroded & at 250 °F) UG-28(c)
L/ 36.1178
= = 2.0065
Do / 18
Do 18 /
= = 96.0000
/t 0.1875
B =
HA-1: psi
Pa = 4*B / (3*(Do / t))

4*6,748.78 / (3*(18 /
=
0.1875))
= 93.73 psi
% Forming strain - UHA-44(a)(2)(a)
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0.1875 / 8.9063)*(1 - 8.9063 / ∞)
= 1.0526%
External Pressure + Weight Check (Bergman, ASME paper 54-A-104)
Pv = W / (2*π*Rm) + M / (π*Rm2)
= 412.8 / (2*π*8.9063) + 261 / (π*8.90632)
= 8.4235 lb/in
α = Pv / (Pe*Do)
= 8.4235 / (15*18)
= 0.0312
n = 4
m = 1.23 / (L / Do)2
= 1.23 / (36.1178 / 18)2
= 0.3055
18/78
Ratio Pe = (n2 - 1 + m + m*α) / (n2 - 1 + m)
= (42 - 1 + 0.3055 + 0.3055*0.0312) / (42 - 1 + 0.3055)
= 1.0006
Ratio Pe * Pe ≤ MAEP design cylinder thickness is satisfactory.
External Pressure + Weight Check at Bottom Seam (Bergman, ASME paper 54-A-104)
Pv = W / (2*π*Rm) + M / (π*Rm2)
= -20.5 / (2*π*8.9063) + 0 / (π*8.90632)
= -0.3669 lb/in
α = Pv / (Pe*Do)
= -0.3669 / (15*18)
= -0.0014
n = 4
m = 1.23 / (L / Do)2
= 1.23 / (36.1178 / 18)2
= 0.3055
Ratio Pe = (n2 - 1 + m + m*α) / (n2 - 1 + m)
= (42 - 1 + 0.3055 + 0.3055*-0.0014) / (42 - 1 + 0.3055)
= 1.0000
Ratio Pe * Pe ≤ MAEP design cylinder thickness is satisfactory.
Design thickness = 0.1061"
The governing condition is due to internal pressure.
The cylinder thickness of 0.1875" is adequate.
Thickness Required Due to Pressure + External Loads
Allowable Stress
Req'd Thk Due
Before UG-23
Pressure P ( Temperature ( Corrosion C Req'd Thk Due to to
Condition Stress Increase ( Location Load
psi) °F) (in) Tension (in) Compression
psi)
(in)
St Sc
Top Weight 0.0335 0.0334

Operating, Hot & Corroded 150 19,500 10,322 250 0
Bottom Weight 0.0339 0.0339
Top Weight 0.0335 0.0334

Operating, Hot & New 150 19,500 10,322 250 0
Top Weight 0.0006 0.0008

Hot Shut Down, Corroded 0 19,500 10,322 250 0
Bottom Weight 0 0
Top Weight 0.0006 0.0008

Hot Shut Down, New 0 19,500 10,322 250 0
Bottom Weight 0 0
Top Weight 0.0005 0.0007

Empty, Corroded 0 20,000 12,142 70 0
Bottom Weight 0 0
Top Weight 0.0005 0.0007

Empty, New 0 20,000 12,142 70 0
Bottom Weight 0 0
Top Weight 0.007 0.0072

Vacuum -15 19,500 10,322 250 0
19/78
Hot Shut Down, Corroded, Top Weight 0.0006 0.0008

Weight & Eccentric Moments
0 19,500 10,322 250 0
Only
Bottom Weight 0 0
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-1)

A = 0.125 / (Ro / t)
= 0.125 / (9 / 0.1875)
= 0.002604
B = 10,322 psi
S = 19,500 / 1.00 = 19,500 psi
ScHC = min(B, S) = 10,322 psi
Allowable Compressive Stress, Hot and New- ScHN

ScHN = ScHC
= 10,322 psi
Allowable Compressive Stress, Cold and New- ScCN, (table HA-1)

A = 0.125 / (Ro / t)
= 0.125 / (9 / 0.1875)
= 0.002604
B = 12,142 psi
S = 20,000 / 1.00 = 20,000 psi
ScCN = min(B, S) = 12,142 psi
Allowable Compressive Stress, Cold and Corroded- ScCC

ScCC = ScCN
= 12,142 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-1)

A = 0.125 / (Ro / t)
= 0.125 / (9 / 0.1875)
= 0.002604
B = 10,322 psi
S = 19,500 / 1.00 = 19,500 psi
ScVC = min(B, S) = 10,322 psi
Operating, Hot & Corroded, Above Support Point
tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)

= 150*8.8125 / (2*19,500*1.00*1.00 + 0.40*|150|)
= 0.0338"
tm = M / (π*Rm2*St*Ks*Ec) (bending)
= 261 / (π*8.90632*19,500*1.00*1.00)
= 0.0001"
20/78
tw = W / (2*π*Rm*St*Ks*Ec) (Weight)
= 412.8 / (2*π*8.9063*19,500*1.00*1.00)
= 0.0004"
(total required,
tt = tp + tm - tw
tensile)
= 0.0338 + 0.0001 - (0.0004)
= 0.0335"
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0.0001 + (0.0004) - (0.0338)|
= 0.0334"
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))

= 2*19,500*1.00*1.00*(0.1875 - 0.0001 + (0.0004)) / (8.8125 - 0.40*(0.1875 - 0.0001 + (0.0004)))
= 838.37 psi
Operating, Hot & New, Above Support Point

= 150*8.8125 / (2*19,500*1.00*1.00 + 0.40*|150|)
= 0.0338"
= 261 / (π*8.90632*19,500*1.00*1.00)
= 0.0001"
= 412.8 / (2*π*8.9063*19,500*1.00*1.00)
= 0.0004"
(total required,
tt = tp + tm - tw
tensile)
= 0.0338 + 0.0001 - (0.0004)
= 0.0335"
(total, net
tensile)
= |0.0001 + (0.0004) - (0.0338)|
= 0.0334"

= 2*19,500*1.00*1.00*(0.1875 - 0.0001 + (0.0004)) / (8.8125 - 0.40*(0.1875 - 0.0001 + (0.0004)))
= 838.37 psi
Hot Shut Down, Corroded, Above Support Point
tp = 0" (Pressure)
tm = M / (π*Rm 2*S
c*Ks) (bending)
21/78
= 261 / (π*8.90632*10,322.04*1.00)
= 0.0001"
tw = W / (2*π*Rm*Sc*Ks) (Weight)
= 412.8 / (2*π*8.9063*10,322.04*1.00)
= 0.0007"
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.0001 - (0.0007)|
= 0.0006"
tc = tmc + twc - tpc (total required, compressive)
= 0.0001 + (0.0007) - (0)
= 0.0008"
Hot Shut Down, New, Above Support Point
tp = 0" (Pressure)
tm = M / (π*Rm 2*S
c*Ks) (bending)
= 261 / (π*8.90632*10,322.04*1.00)
= 0.0001"
= 412.8 / (2*π*8.9063*10,322.04*1.00)
= 0.0007"
= |0 + 0.0001 - (0.0007)|
= 0.0006"
= 0.0001 + (0.0007) - (0)
= 0.0008"
Empty, Corroded, Above Support Point
tp = 0" (Pressure)
tm = M / (π*Rm 2*S
c*Ks) (bending)
= 261 / (π*8.90632*12,141.51*1.00)
= 0.0001"
= 412.8 / (2*π*8.9063*12,141.51*1.00)
= 0.0006"
= |0 + 0.0001 - (0.0006)|
= 0.0005"
= 0.0001 + (0.0006) - (0)
= 0.0007"
22/78
Empty, New, Above Support Point
tp = 0" (Pressure)
tm = M / (π*Rm 2*S
c*Ks) (bending)
= 261 / (π*8.90632*12,141.51*1.00)
= 0.0001"
= 412.8 / (2*π*8.9063*12,141.51*1.00)
= 0.0006"
= |0 + 0.0001 - (0.0006)|
= 0.0005"
= 0.0001 + (0.0006) - (0)
= 0.0007"
Vacuum, Above Support Point
tp = P*R / (2*Sc*Ks + 0.40*|P|) (Pressure)

= -15*8.8125 / (2*10,322.04*1.00 + 0.40*|15|)
= -0.0064"
tm = M / (π*Rm2*Sc*Ks) (bending)
= 261 / (π*8.90632*10,322.04*1.00)
= 0.0001"
= 412.8 / (2*π*8.9063*10,322.04*1.00)
= 0.0007"
= |-0.0064 + 0.0001 - (0.0007)|
= 0.007"
= 0.0001 + (0.0007) - (-0.0064)
= 0.0072"
Maximum Allowable External Pressure, Longitudinal Stress
P = 2*Sc*Ks*(t - tmc - twc) / (R - 0.40*(t - tmc - twc))

= 2*10,322.04*1.00*(0.1875 - 0.0001 - 0.0007) / (8.8125 - 0.40*(0.1875 - 0.0001 - 0.0007))
= 441.06 psi
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point
tp = 0" (Pressure)
= 261 / (π*8.90632*10,322.04*1.00)
= 0.0001"
23/78
= 412.8 / (2*π*8.9063*10,322.04*1.00)
= 0.0007"
= |0 + 0.0001 - (0.0007)|
= 0.0006"
= 0.0001 + (0.0007) - (0)
= 0.0008"
Operating, Hot & Corroded, Below Support Point

= 150*8.8125 / (2*19,500*1.00*1.00 + 0.40*|150|)
= 0.0338"
= 0 / (π*8.90632*19,500*1.00*1.00)
= 0"
= -20.5 / (2*π*8.9063*19,500*1.00*1.00)
= 0"
(total required,
tt = tp + tm - tw
tensile)
= 0.0338 + 0 - (0)
= 0.0339"
(total, net
tensile)
= |0 + (0) - (0.0338)|
= 0.0339"

= 2*19,500*1.00*1.00*(0.1875 - 0 + (0)) / (8.8125 - 0.40*(0.1875 - 0 + (0)))
= 836.83 psi
Operating, Hot & New, Below Support Point

= 150*8.8125 / (2*19,500*1.00*1.00 + 0.40*|150|)
= 0.0338"
= 0 / (π*8.90632*19,500*1.00*1.00)
= 0"
= -20.5 / (2*π*8.9063*19,500*1.00*1.00)
24/78
= 0"
(total required,
tt = tp + tm - tw
tensile)
= 0.0338 + 0 - (0)
= 0.0339"
(total, net
tensile)
= |0 + (0) - (0.0338)|
= 0.0339"

= 2*19,500*1.00*1.00*(0.1875 - 0 + (0)) / (8.8125 - 0.40*(0.1875 - 0 + (0)))
= 836.83 psi
Hot Shut Down, Corroded, Below Support Point
tp = 0" (Pressure)
= 0/ (π*8.90632*19,500*1.00*1.00)
= 0"
= -20.5 / (2*π*8.9063*19,500*1.00*1.00)
= 0"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0"
(total, net
tensile)
= |0 + (0) - (0)|
= 0"
Hot Shut Down, New, Below Support Point
tp = 0" (Pressure)
= 0 / (π*8.90632*19,500*1.00*1.00)
= 0"
= -20.5 / (2*π*8.9063*19,500*1.00*1.00)
= 0"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0"
25/78
(total, net
tensile)
= |0 + (0) - (0)|
= 0"
Empty, Corroded, Below Support Point
tp = 0" (Pressure)
= 0 / (π*8.90632*20,000*1.00*1.00)
= 0"
= -20.5 / (2*π*8.9063*20,000*1.00*1.00)
= 0"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0"
(total, net
tensile)
= |0 + (0) - (0)|
= 0"
Empty, New, Below Support Point
tp = 0" (Pressure)
= 0 / (π*8.90632*20,000*1.00*1.00)
= 0"
= -20.5 / (2*π*8.9063*20,000*1.00*1.00)
= 0"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0"
(total, net
tensile)
= |0 + (0) - (0)|
= 0"
Vacuum, Below Support Point

= -15*8.8125 / (2*10,322.04*1.00 + 0.40*|15|)
= -0.0064"
26/78
= 0 / (π*8.90632*10,322.04*1.00)
= 0"
= -20.5 / (2*π*8.9063*10,322.04*1.00)
= 0"
= |-0.0064 + 0 - (0)|
= 0.0064"
= 0 + (0) - (-0.0064)
= 0.0064"

= 2*10,322.04*1.00*(0.1875 - 0 - 0) / (8.8125 - 0.40*(0.1875 - 0 - 0))
= 443.09 psi
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point
tp = 0" (Pressure)
= 0 / (π*8.90632*19,500*1.00*1.00)
= 0"
= -20.5 / (2*π*8.9063*19,500*1.00*1.00)
= 0"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0"
(total, net
tensile)
= |0 + (0) - (0)|
= 0"
27/78
Legs #1
Leg material:
2x2x1/8 Equal Angle
Leg description:
(Leg in)
Number of legs: N= 4
Overall length: 16 in
Base to girth seam length: 12.8 in
Bolt circle: 16 in
Anchor bolt size: 0.375 inch series 8 threaded
Anchor bolt material:
Anchor bolts/leg: 1
Anchor bolt allowable stress: Sb = 20,000 psi
Anchor bolt corrosion allowance: 0 in
Anchor bolt hole clearance: 0.375 in
Base plate width: 4 in
Base plate length: 4 in
Base plate thickness: 0.375 in (0.0517 in required)
Base plate allowable stress: 24,000 psi
Foundation allowable bearing stress: 1,658 psi
Effective length coefficient: K= 1.2
Coefficient: Cm = 0.85
Leg yield stress: Fy = 36,000 psi
Leg elastic modulus: E= 29,000,000 psi
Leg to shell fillet weld: 0.25 in (0.0014 in required)
Legs braced: No
28/78
Note: The support attachment point is assumed to be 1 in up from the cylinder circumferential seam.
Force Axial Shear Axial Bending Bending

Leg Ratio Ratio
Loading attack end load resisted fa fbx fby
position ° H1-1 H1-2
angle ° lbf lbf psi psi psi
Governing 0 97.7 0.0 202 526 0 0.0355 0.0370
Condition 90 112.2 0.0 232 604 0 0.0408 0.0425
180 126.7 0.0 262 682 0 0.0461 0.0480

Weight
operating
270 112.2 0.0 232 604 0 0.0408 0.0425
corroded
0
Moment =
21.7 lbf-ft

Leg Ratio Ratio
Weight 0 97.7 0.0 202 526 0 0.0355 0.0370
empty
corroded 90 112.2 0.0 232 604 0 0.0408 0.0425
0 180 126.7 0.0 262 682 0 0.0461 0.0480
Moment =
21.7 lbf-ft
270 112.2 0.0 232 604 0 0.0408 0.0425
29/78
Leg Ratio Ratio
Weight 0 97.7 0.0 202 526 0 0.0355 0.0370
vacuum
corroded 90 112.2 0.0 232 604 0 0.0408 0.0425
0 180 126.7 0.0 262 682 0 0.0461 0.0480
Moment =
21.7 lbf-ft
270 112.2 0.0 232 604 0 0.0408 0.0425
Leg Calculations (AISC manual ninth edition)
Axial end load, P1 (Based on vessel total bending moment acting at leg attachment elevation)
30/78
P1 = W / N + 48*Mt / (N*D)
= 448.89 / 4 + 48*21.7 / ( 4*18)
= 126.71 lbf
Allowable axial compressive stress, Fa (AISC chapter E)
Local buckling check (AISC 5-99)
Qs = 1.34 - 0.00447*(b / t)*Sqr(Fy)

= 1.34 - 0.00447*(2 / 0.125)*Sqr(36)
= 0.91088
Flexural-torsional buckling (AISC 5-317)
Shear center distance wo = 0.6838

ro2 = wo2 + (Iz + Iw) / A
= 0.68382 + (0.08 + 0.3) / 0.484
= 1.25 in2
Torsional constant J = 0 in4

Shear modulus G = 11,165 ksi
Fej = G*J / (A*ro2)

= 11,165,000*0 / (0.484*1.2527)
= 46 ksi
K*l / rw = 1.2*10.8 / 0.7917 = 16.3688
Few = π2*E / (K*l / rw)2

= π2*29,000 / (16.3688)2
= 1,068 ksi
H = 1 - (wo2 / ro2)
= 1 - (0.68382 / 1.2527)
= 0.6267569
Fe = ((Few + Fej) / (2*H))*(1 - Sqr(1 - (4*Few*Fej*H) / (Few + Fej)2))

= ((1,068 + 46) / (2*0.6268))*(1 - Sqr(1 - (4*1,068*46*0.6268) / (1,068 + 46)2))
= 46 ksi
Equivalent slenderness ratio
K*l / r = π*Sqr(E / Fe)

= π*Sqr(29,000 / 46)
= 79.17258
Cc = Sqr(2*π2*E / (Fy*Qs))
= Sqr(2*π2*29,000,000 / (36,000*0.9109))
= 132.1241
K*l / r = 1.2*10.8 / 0.3978 = 32.5795
Fa = 1 * (1 - (K*l / r)2 / (2*Cc2))*Fy / (5 / 3 + 3*(K*l / r) / (8*Cc)-(K*l / r)3 / (8*Cc3))

= 1 * (1 - (79.1726)2 / (2*132.12412))*36,000 / (5 / 3 + 3*(79.1726) / (8*132.1241)-(79.1726)3 / (8*132.12413))
= 15,842 psi
31/78
Allowable axial compression and bending (AISC chapter H)
Note: r is divided by 1.35 - See AISC 6.1.4, pg. 5-314
F'ex = 1*12*π2*E / (23*(K*l / r)2)

= 1*12*π2*29,000,000 / (23*(43.9823)2)
= 77,196 psi
F'ey = 1*12*π2*E / (23*(K*l / r)2)

= 1*12*π2*29,000,000 / (23*(22.0979)2)
= 305,808 psi
Fb = 1*0.6*Fy*Qs (local buckling governs)

= 1*0.6*36,000*0.91088 (local buckling governs)
= 19,675 psi
Compressive axial stress
fa = P1 / A
= 126.71 / 0.484
= 262 psi
Bending stresses
fbx = F*cos(α)*L / (Ix / Cx) + P1*Ecc / (Ix / Cx)

= 0*cos(0)*10.8 / (0.0766 / 0.642) + 126.71*0.642 / (0.0766 / 0.642)
= 682 psi
fby= F*sin(α)*L / (Iy / Cy)

= 0*sin(0)*10.8 / (0.3 / 1.41)
= 0 psi
AISC equation H1-1
H1-1 = fa / Fa + Cmx*fbx / ((1 - fa / F'ex)*Fbx) + Cmy*fby / ((1 - fa / F'ey)*Fby)

= 262 / 15,842 + 0.85*682 / ((1 - 262 / 77,196)*19,675) + 0.85*0 / ((1 - 262 / 305,808)*19,675)
= 0.0461
AISC equation H1-2
H1-2 = fa / (0.6*1*Fy) + fbx / Fbx + fby / Fby

= 262 / (0.6*1*36,000) + 682 / 19,675 + 0 / 19,675
= 0.048
4, 2x2x1/8 Equal Angle legs are adequate.
Anchor bolts - Weight operating corroded condition governs
Tensile loading per leg (1 bolt per leg)
R = 48*M / (N*BC) - W / N
= 48*21.7 / (4*16) - 448.89 / 4
= -95.92 lbf
There is no net uplift (R is negative).
0.375 inch series 8 threaded bolts are satisfactory.
32/78
Check the leg to vessel fillet weld, Bednar 10.3, Weight operating corroded governs
Note: continuous welding is assumed for all support leg fillet welds.
The following leg attachment weld analysis assumes the fillet weld is present on three sides (leg top closure plate is
used).
Zw = (2*b*d + d2) / 3
= (2*2.8284*5.2 + 5.22) / 3
= 18.8185 in2
Jw = (b + 2*d)3 / 12 - d2*(b + d)2 / (b + 2*d)

= (2.8284 + 2*5.2)3 / 12 - 5.22*(2.8284 + 5.2)2 / (2.8284 + 2*5.2)
= 61.1517 in3
E = d2 / (b + 2*d)
= 5.22 / (2.8284 + 2*5.2)
= 2.044087 in
Governing weld load fx = Cos(0)*0 = 0 lbf

Governing weld load fy = Sin(0)*0 = 0 lbf
f1 = P1 / Lweld
= 126.71 / 13.2284
= 9.58 lbf/in (VL direct shear)
f2= fy*Lleg*0.5*b / Jw
= 0*10.8*0.5*2.8284 / 61.1517
= 0 lbf/in (VL torsion shear)
f3 = fy / Lweld
= 0 / 13.2284
= 0 lbf/in (Vc direct shear)
f4 = fy*Lleg*E / Jw
= 0*10.8*2.0441 / 61.1517
= 0 lbf/in (Vc torsion shear)
f5 = (fx*Lleg + P1*Ecc) / Zw
= (0*10.8 + 126.71*0.642) / 18.8185
= 4.32 lbf/in (ML bending)
f6 = fx / Lweld
= 0 / 13.2284
= 0 lbf/in (Direct outward radial shear)
f = Sqr((f1 + f2)2 + (f3 + f4)2 + (f5 + f6)2)

= Sqr((9.58 + 0)2 + (0 + 0)2 + (4.32 + 0)2)
= 10.51 lbf/in (Resultant shear load)
Required leg to vessel fillet weld leg size (welded both sides + top)
tw = f / (0.707*0.55*Sa)
= 10.51 / (0.707*0.55*19,500)
= 0.0014 in
The 0.25 in leg to vessel attachment fillet weld size is adequate.
33/78
Base plate thickness check, AISC 3-106
fp = P / (B*N)
= 128.52 / (4*4)
= 8 psi
Required base plate thickness is the largest of the following: (0.0517 in)
tb = Sqr(0.5*P / Sb)
= Sqr(0.5*128.52 / 24,000)
= 0.0517 in
tb = 0.5*(N - d)*Sqr(3*fp / Sb)

= 0.5*(4 - 2)*Sqr(3*8 / 24,000)
= 0.0317 in
The base plate thickness is adequate.
Check the leg to vessel attachment stresses, WRC-107 (Weight operating corroded
governs)
Applied Loads
Radial load: Pr = 0 lbf

Circumferential moment: Mc = 0 lbf-in
Circumferential shear: Vc = 0 lbf
Longitudinal moment: ML = 81.35 lbf-in
Longitudinal shear: VL = 126.71 lbf
Torsion moment: Mt = 0 lbf-in
Internal pressure: P= 150 psi
Mean shell radius: Rm = 8.9063 in
Local shell thickness: t= 0.1875 in
Shell yield stress: Sy = 23,600 psi
34/78
Maximum stresses due to the applied loads at the leg edge (includes pressure)
Rm / t = 8.9063 / 0.1875 = 47.5
C1 = 1.4142, C2 = 4.1272 in
Local circumferential pressure stress = P*Ri / t =7,050 psi
Local longitudinal pressure stress = P*Ri / (2*t) =3,525 psi
Maximum combined stress (PL+Pb+Q) = 7,165 psi

Allowable combined stress (PL+Pb+Q) = +-3*S = +-58,500 psi
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 7,088 psi

Allowable local primary membrane (PL) = +-1.5*S = +-29,250 psi
The maximum local primary membrane stress (PL) is within allowable limits.
Stresses at the leg edge per WRC Bulletin 107
Figure value β Au Al Bu Bl Cu Cl Du Dl
3C* 1.604 0.3854 0 0 0 0 0 0 0 0
4C* 4.8136 0.3188 0 0 0 0 0 0 0 0
1C 0.0622 0.2427 0 0 0 0 0 0 0 0
2C-1 0.0219 0.2427 0 0 0 0 0 0 0 0
3A* 1.8994 0.2269 0 0 0 0 0 0 0 0
1A 0.0641 0.2687 0 0 0 0 0 0 0 0
3B* 3.0132 0.3243 -38 -38 38 38 0 0 0 0
1B-1 0.0143 0.2901 -77 77 77 -77 0 0 0 0
Pressure stress* 7,050 7,050 7,050 7,050 7,050 7,050 7,050 7,050
Total circumferential stress 6,935 7,089 7,165 7,011 7,050 7,050 7,050 7,050
Primary membrane
7,012 7,012 7,088 7,088 7,050 7,050 7,050 7,050
circumferential stress*
3C* 2.1622 0.3188 0 0 0 0 0 0 0 0
4C* 4.0033 0.3854 0 0 0 0 0 0 0 0
1C-1 0.0292 0.3307 0 0 0 0 0 0 0 0
2C 0.03 0.3307 0 0 0 0 0 0 0 0
4A* 4.2003 0.2269 0 0 0 0 0 0 0 0
2A 0.0247 0.3441 0 0 0 0 0 0 0 0
4B* 1.6357 0.3243 -33 -33 33 33 0 0 0 0
2B-1 0.0199 0.3709 -84 84 84 -84 0 0 0 0
Pressure stress* 3,525 3,525 3,525 3,525 3,525 3,525 3,525 3,525
Total longitudinal stress 3,408 3,576 3,642 3,474 3,525 3,525 3,525 3,525
Primary membrane
3,492 3,492 3,558 3,558 3,525 3,525 3,525 3,525
longitudinal stress*
Shear from M t 0 0 0 0 0 0 0 0
35/78
Circ shear from V c 0 0 0 0 0 0 0 0
Long shear from V L 0 0 0 0 -41 -41 41 41
Total Shear stress 0 0 0 0 -41 -41 41 41
Combined stress (P L+Pb+Q) 6,935 7,089 7,165 7,011 7,050 7,050 7,050 7,050
Note: * denotes primary stress.
36/78
Flange #1
ASME VIII-1, 2010 Edition, Appendix 2 Flange Calculations
Flange is attached to: Cylinder #1 (Top)

Flange type: Ring type loose
Flange material specification: SA-240 304 (II-D p. 86, ln. 25)
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334,
Bolt material specification:
ln. 32)
Bolt Description: 0.625 in Series 8 Thread
Internal design pressure, P: 150 psi @ 250 °F
Required flange thickness: tr= 2.5505 in
Maximum allowable working pressure,
163.54 psi @ 250 °F
MAWP:
Maximum allowable pressure, MAP: 169.84 psi @ 70 °F
External design pressure, Pe 15 psi @ 250 °F
Maximum allowable external pressure,
488.49 psi @ 250 °F
MAEP:
Corrosion allowance: Bore = 0 in Flange = 0 in
Bolt corrosion (root), Cbolt: 0 in
Design MDMT: -20 °F No impact test performed
Rated MDMT: -55 °F Flange material is normalized
Material is produced to fine grain
practice
Estimated weight: New = 70 lb corroded = 70 lb
Flange dimensions, new
flange OD A = 21 in
bolt circle C = 23 in
gasket OD = 20.5 in
gasket ID = 19.5 in
flange ID B = 18 in
thickness t = 2.625 in
bolting = 16- 0.625 in dia
lower fillet weld h = 0.1875 in
upper fillet weld h1 = 0.1875 in
length e = 0.375 in
gasket factor m =2
seating stress y = 2,500 psi
Gasket thickness T = 0.175 in
37/78
Note: this flange is calculated as a loose type.
Flange calculations for Internal Pressure + Weight Only
Longitudinal bending moment on flange
Pm = 16*Mb/(π*G3)
= 16*0/(π*203)
= 0 psi
Axial load on flange
Pr = -4*F/(π*G2)
= -4*175.78/(π*202)
= -0.5595 psi
Total design load on flange (used for H - ref. III-1 NC-3658.1)
= P + Ps + Pm + Pr
= 150 + 0 + 0 + -0.5595
= 150 psi
When the sum of equivalent pressures due to external loads (Pm + Pr) is a negative value, it is conservatively
ignored.
The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.
Gasket details from facing sketch 1(a) or (b), Column II
Gasket width N = 0.5 in
b0 = N/2 = 0.25 in
Effective gasket seating width, b = b0 = 0.25 in
G = (gasket OD + gasket ID) / 2 = (20.5 + 19.5) / 2 = 20 in
hG = (C - G)/2 = (23 - 20)/2 = 1.5 in
hD = (C - B)/2 = (23 - 18)/2 = 2.5 in
hT = (hD + hG)/2 = (2.5 + 1.5)/2 = 2 in
Hp = 2*b*3.14*G*m*P
= 2*0.25*3.14*20*2*150
= 9,420 lbf
H = 0.785*G2*P
= 0.785*202*150
= 47,100 lbf
HD = 0.785*B2*P
= 0.785*182*150
= 38,151 lbf
38/78
HT = H - HD
= 47,100 - 38,151
= 8,949 lbf
Wm1 = H + Hp
= 47,100 + 9,420
= 56,520 lbf
Wm2 = 3.14*b*G*y
= 3.14*0.25*20*2,500
= 39,250 lbf
Required bolt area, Am = greater of Am1, Am2 = 2.2608 in2
Am1 = Wm1/Sb = 56,520/25,000 = 2.2608 in2
Am2 = Wm2/Sa = 39,250/25,000 = 1.57 in2
Total area for 16- 0.625 in dia bolts, corroded, Ab = 3.232 in2
W = (Am + Ab)*Sa/2
= (2.2608 + 3.232)*25,000/2
= 68,660 lbf
MD = HD*hD = 38,151*2.5 = 95,377.5 lbf-in

MT = HT*hT = 8,949*2 = 17,898 lbf-in
HG = Wm1 - H = 56,520 - 47,100 = 9,420 lbf
MG = HG*hG = 9,420*1.5 = 14,130 lbf-in
Mo = MD + MT + MG = 95,377.5 + 17,898 + 14,130 = 127,405.5 lbf-in
Mg = W*hG = 68,660*1.5 = 102,990 lbf-in
From FIG. 2-7.1, where K = A/B = 21/18 = 1.1667, Y = 12.66625
Stresses at operating conditions - VIII-1, Appendix 2-7
SR = SH = 0
ST = Y*Mo/(t2*B)
= 12.6662*127,405.5/(2.6252*18)
= 13,011 psi
Allowable stress Sfo = 19,500 psi
ST does not exceed Sfo
Stresses at gasket seating - VIII-1, Appendix 2-7
ST = Y*Mg/(t2*B)
= 12.6662*102,990/(2.6252*18)
= 10,517 psi
Allowable stress Sfa = 20,000 psi
39/78
ST does not exceed Sfa
Flange rigidity per VIII-1, Appendix 2-14
J = 109.4*Mo/(E*t3*KL*ln(K))
= 109.4*127,405.5/(27,250,000*2.6253*0.2*ln(1.1667))
= 0.9172246
The flange rigidity index J does not exceed 1; satisfactory.
Flange calculations for External Pressure + Weight Only per VIII-1, Appendix 2-11
Longitudinal bending moment on flange
Pm = 16*Mb/(π*G3)
= 16*0/(π*203)
= 0 psi
Axial load on flange
Pr = 4*F/(π*G2)
= 4*175.78/(π*202)
= 0.5595 psi
Total design load on flange (used for H - ref. III-1 NC-3658.1)
= P + Ps + Pm + Pr
= 15 + 0 + 0 + 0.5595
= 15.5595 psi
The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.
Gasket details from facing sketch 1(a) or (b), Column II
Gasket width N = 0.5 in
b0 = N/2 = 0.25 in
Effective gasket seating width, b = b0 = 0.25 in
G = (gasket OD + gasket ID) / 2 = (20.5 + 19.5) / 2 = 20 in
hG = (C - G)/2 = (23 - 20)/2 = 1.5 in
hD = (C - B)/2 = (23 - 18)/2 = 2.5 in
hT = (hD + hG)/2 = (2.5 + 1.5)/2 = 2 in
Hp = 2*b*3.14*G*m*P
= 2*0.25*3.14*20*2*15
= 942 lbf
H = 0.785*G2*P
= 0.785*202*15.5595
= 4,885.68 lbf
40/78
HD = 0.785*B2*P
= 0.785*182*15
= 3,815.1 lbf
HT = H - HD
= 4,885.68 - 3,815.1
= 1,070.58 lbf
Wm1 = H + Hp
= 4,885.68 + 942
= 5,827.68 lbf
Wm2 = 3.14*b*G*y
= 3.14*0.25*20*2,500
= 39,250 lbf
Required bolt area, Am = greater of Am1, Am2 = 1.57 in2
Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/25,000 = 0 in2
Am2 = Wm2/Sa = 39,250/25,000 = 1.57 in2
Total area for 16- 0.625 in dia bolts, corroded, Ab = 3.232 in2
W = (Am2 + Ab)*Sa/2
= (1.57 + 3.232)*25,000/2
= 60,025 lbf
Mo = HD*(hD - hG) + HT*(hT - hG)

= 3,815.1*(2.5 - 1.5) + 1,070.58*(2 - 1.5)
= 4,350.4 lbf-in
Mg = W*hG = 60,025*1.5 = 90,037.5 lbf-in
From FIG. 2-7.1, where K = A/B = 21/18 = 1.1667, Y = 12.66625
Stresses at operating conditions - VIII-1, Appendix 2-7
SR = SH = 0
ST = Y*Mo/(t2*B)
= 12.6662*4,350.4/(2.6252*18)
= 444 psi
Allowable stress Sfo = 19,500 psi
ST does not exceed Sfo
Stresses at gasket seating - VIII-1, Appendix 2-7
ST = Y*Mg/(t2*B)
= 12.6662*90,037.5/(2.6252*18)
= 9,195 psi
Allowable stress Sfa = 20,000 psi
ST does not exceed Sfa
41/78
Flange rigidity per VIII-1, Appendix 2-14
J = 109.4*Mo/(E*t3*KL*ln(K))
= 109.4*90,037.5/(28,300,000*2.6253*0.2*ln(1.1667))
= 0.624153
The flange rigidity index J does not exceed 1; satisfactory.
42/78
Nozzle #1 (N1)
tw(lower) = 0.1875 in
Leg41 = 0.1875 in
Note: round inside edges per UG-76(c)
Located on: Cylinder #1

Liquid static head included: 0 psi
Nozzle material specification: SA-312 TP304 Wld & smls pipe (II-D p. 86, ln. 36)
Nozzle longitudinal joint efficiency: 1
Nozzle description: NPS 6 Sch 40S (Std)
Flange description: 6 inch Class 150 WN A105
Bolt Material: SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
Flange rated MDMT: -55°F
(UCS-66(b)(1)(b))
Liquid static head on flange: 0 psi
ASME B16.5 flange rating MAWP: 245 psi @ 250°F
ASME B16.5 flange rating MAP: 285 psi @ 70°F
ASME B16.5 flange hydro test: 450 psi @ 70°F
Gasket Description: Flexitallic Spiral Wound CGI 304 S.S.
PWHT performed: No
Circumferential joint radiography: Full UW-11(a) Type 1
Nozzle orientation: 45°
Local vessel minimum thickness: 0.1875 in
Nozzle center line offset to datum line: 5 in
End of nozzle to shell center: 15 in
Nozzle inside diameter, new: 6.065 in
Nozzle nominal wall thickness: 0.28 in
Nozzle corrosion allowance: 0 in
Projection available outside vessel, Lpr: 2.5 in
Projection available outside vessel to flange face, Lf: 6 in
43/78
Reinforcement Calculations for Internal Pressure
The attached ASME B16.5 flange limits the nozzle MAWP.
UG-45 Nozzle
UG-37 Area Calculation Summary (in2) Wall
For P = 245 psi @ 250 °F
Thickness
The opening is adequately reinforced Summary (in)
The nozzle passes
UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
0.6824 0.7165 0.4548 0.2265 -- -- 0.0352 0.1125 0.245
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(1)
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
throat size (in) throat size (in)
Nozzle to shell fillet (Leg 41) 0.1312 0.1312 weld size is adequate
Calculations for internal pressure 245 psi @ 250 °F
Nozzle rated MDMT per UHA-51(d)(1)(a) = -320 °F.
Parallel Limit of reinforcement per UG-40
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(6.065, 3.0325 + (0.28 - 0) + (0.1875 - 0))
= 6.065 in
Outer Normal Limit of reinforcement per UG-40
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.1875 - 0), 2.5*(0.28 - 0) + 0)
= 0.4688 in
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)

= 245*3.0325 / (19,500*1 - 0.6*245)
= 0.0384 in
Required thickness tr from UG-37(a)
tr = P*Ro / (S*E + 0.4*P)

= 245*9 / (19,500*1 + 0.4*245)
= 0.1125 in
44/78
Area required per UG-37(c)
Allowable stresses: Sn = 19,500, Sv = 19,500 psi
fr1 = lesser of 1 or Sn / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 6.065*0.1125*1 + 2*0.28*0.1125*1*(1 - 1)
= 0.6824 in2
Area available from FIG. UG-37.1
A1 = larger of the following= 0.4548 in2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 6.065*(1*0.1875 - 1*0.1125) - 2*0.28*(1*0.1875 - 1*0.1125)*(1 - 1)
= 0.4548 in2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 2*(0.1875 + 0.28)*(1*0.1875 - 1*0.1125) - 2*0.28*(1*0.1875 - 1*0.1125)*(1 - 1)
= 0.0701 in2
A2 = smaller of the following= 0.2265 in2
= 5*(tn - trn)*fr2*t
= 5*(0.28 - 0.0384)*1*0.1875
= 0.2265 in2
= 5*(tn - trn)*fr2*tn
= 5*(0.28 - 0.0384)*1*0.28
= 0.3382 in2
A41 = Leg2*fr2
= 0.18752*1
= 0.0352 in2
Area = A1 + A2 + A41
= 0.4548 + 0.2265 + 0.0352
= 0.7165 in2
As Area >= A the reinforcement is adequate.
45/78
UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0.75 or tn or t = 0.1875 in

tc(min) = lesser of 0.25 or 0.7*tmin = 0.1312 in
tc(actual) = 0.7*Leg = 0.7*0.1875 = 0.1313 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check
ta UG-27 = P*R / (S*E - 0.6*P) + Corrosion

= 245*3.0325 / (19,500*1 - 0.6*245) + 0
= 0.0384 in
ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0.0384 , 0 ]
= 0.0384 in
tb1 = P*Ro / (S*E + 0.4*P) + Corrosion

= 245*9 / (19,500*1 + 0.4*245) + 0
= 0.1125 in
tb1 = max[ tb1 , tb UG16 ]

= max[ 0.1125 , 0.0625 ]
= 0.1125 in
tb = min[ tb3 , tb1 ]

= min[ 0.245 , 0.1125 ]
= 0.1125 in
tUG-45 = max[ ta , tb ]
= max[ 0.0384 , 0.1125 ]
= 0.1125 in
46/78
Available nozzle wall thickness new, tn = 0.875*0.28 = 0.245 in
The nozzle neck thickness is adequate.
Reinforcement Calculations for MAP
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45 Nozzle
For P = 257.44 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
0.699 0.6991 0.4382 0.2257 -- -- 0.0352 0.1153 0.245

per UW-15(b)(1)

Calculations for internal pressure 257.44 psi @ 70 °F
Nozzle rated MDMT per UHA-51(d)(1)(a) = -320 °F.
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(6.065, 3.0325 + (0.28 - 0) + (0.1875 - 0))
= 6.065 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.1875 - 0), 2.5*(0.28 - 0) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 257.4357*3.0325 / (20,000*1 - 0.6*257.4357)
= 0.0393 in
47/78
tr = P*Ro / (S*E + 0.4*P)

= 257.4357*9 / (20,000*1 + 0.4*257.4357)
= 0.1153 in
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 6.065*0.1153*1 + 2*0.28*0.1153*1*(1 - 1)
= 0.699 in2

= 6.065*(1*0.1875 - 1*0.1153) - 2*0.28*(1*0.1875 - 1*0.1153)*(1 - 1)
= 0.4382 in2

= 2*(0.1875 + 0.28)*(1*0.1875 - 1*0.1153) - 2*0.28*(1*0.1875 - 1*0.1153)*(1 - 1)
= 0.0676 in2
= 5*(0.28 - 0.0393)*1*0.1875
= 0.2257 in2
= 5*(0.28 - 0.0393)*1*0.28
= 0.337 in2
A41 = Leg2*fr2
= 0.18752*1
= 0.0352 in2
Area = A1 + A2 + A41
= 0.4382 + 0.2257 + 0.0352
48/78
= 0.6991 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.1875 = 0.1313 in

= 257.4357*3.0325 / (20,000*1 - 0.6*257.4357) + 0
= 0.0393 in

= max[ 0.0393 , 0 ]
= 0.0393 in

= 257.4357*9 / (20,000*1 + 0.4*257.4357) + 0
= 0.1153 in

= max[ 0.1153 , 0.0625 ]
= 0.1153 in

= min[ 0.245 , 0.1153 ]
= 0.1153 in
= max[ 0.0393 , 0.1153 ]
= 0.1153 in
49/78
Reinforcement Calculations for External Pressure
UG-45 Nozzle
For Pe = 68.55 psi @ 250 °F
Thickness
The nozzle passes
UG-45
A A A
0.4635 0.4635 0.2103 0.218 -- -- 0.0352 0.0625 0.245

Weld strength calculations are not required for external
pressure

Calculations for external pressure 68.55 psi @ 250 °F
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(6.065, 3.0325 + (0.28 - 0) + (0.1875 - 0))
= 6.065 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.1875 - 0), 2.5*(0.28 - 0) + 0)
= 0.4688 in
Nozzle required thickness per UG-28 trn = 0.0474 in
From UG-37(d)(1) required thickness tr = 0.1528 in
Area required per UG-37(d)(1)
50/78
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
= 0.5*(6.065*0.1528*1 + 2*0.28*0.1528*1*(1 - 1))
= 0.4635 in2

= 6.065*(1*0.1875 - 1*0.1528) - 2*0.28*(1*0.1875 - 1*0.1528)*(1 - 1)
= 0.2103 in2

= 2*(0.1875 + 0.28)*(1*0.1875 - 1*0.1528) - 2*0.28*(1*0.1875 - 1*0.1528)*(1 - 1)
= 0.0324 in2
= 5*(0.28 - 0.0474)*1*0.1875
= 0.218 in2
= 5*(0.28 - 0.0474)*1*0.28
= 0.3256 in2
A41 = Leg2*fr2
= 0.18752*1
= 0.0352 in2
Area = A1 + A2 + A41
= 0.2103 + 0.218 + 0.0352
= 0.4635 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.1875 = 0.1313 in
51/78
ta UG-28 = 0.0474 in

= max[ 0.0474 , 0 ]
= 0.0474 in

= 68.549*9 / (19,500*1 + 0.4*68.549) + 0
= 0.0316 in

= max[ 0.0316 , 0.0625 ]
= 0.0625 in

= min[ 0.245 , 0.0625 ]
= 0.0625 in
= max[ 0.0474 , 0.0625 ]
= 0.0625 in
L/ 6.6318 /
= = 1.0010
Do 6.625
Do 6.625 /
= = 139.6917
/t 0.0474
B =
HA-1: psi
Pa = 4*B / (3*(Do / t))

4*7,181.8 / (3*(6.625 /
=
0.0474))
= 68.55 psi
Design thickness for external pressure Pa = 68.55 psi
t+ 0.0474
ta = = = 0.0474"
Corrosion +0
52/78
Copy of Nozzle #1 (N2)
tw(lower) = 0.1875 in
Leg41 = 0.1875 in

Nozzle material specification: SA-106 B Smls pipe (II-D p. 10, ln. 40)
Nozzle description: NPS 6 Sch 40 (Std)
Flange description: 6 inch Class 300 WN A105
Bolt Material: SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
Flange rated MDMT: -55°F
(UCS-66(b)(3): Coincident ratio = 0.2027027)
(Flange rated MDMT = -155 °F
Bolts rated MDMT per Fig UCS-66 note (c) = -55 °F)
Liquid static head on flange: 0 psi
ASME B16.5 flange rating MAWP: 667.5 psi @ 250°F
ASME B16.5 flange rating MAP: 740 psi @ 70°F
ASME B16.5 flange hydro test: 1125 psi @ 70°F
Gasket Description: Flexitallic Spiral Wound CGI 304 S.S.
PWHT performed: No
Circumferential joint radiography: Full UW-11(a) Type 1
Projection available outside vessel, Lpr: 2.12 in
Projection available outside vessel to flange face, Lf: 6 in
53/78
Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45 Nozzle
For P = 242.26 psi @ 250 °F
Thickness
The nozzle passes
UG-45
A A A
0.6825 0.6825 0.4571 0.1946 -- -- 0.0308 0.1113 0.245

per UW-15(b)(1)

Fig UCS-66.2 general note (1) applies.
Fig UCS-66.1 MDMT reduction = 130.8 °F, (coincident ratio = 0.35893)
Rated MDMT is governed by UCS-66(b)(2).
Nozzle UCS-66 governing thk: 0.1875 in

Nozzle rated MDMT: -55 °F
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(6.065, 3.0325 + (0.28 - 0) + (0.1875 - 0))
= 6.065 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.1875 - 0), 2.5*(0.28 - 0) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 242.2648*3.0325 / (17,100*1 - 0.6*242.2648)
54/78
= 0.0433 in
tr = P*Ro / (S*E + 0.4*P)

= 242.2648*9 / (19,500*1 + 0.4*242.2648)
= 0.1113 in
fr1 = lesser of 1 or Sn / Sv = 0.8769
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 6.065*0.1113*1 + 2*0.28*0.1113*1*(1 - 0.8769)
= 0.6825 in2

= 6.065*(1*0.1875 - 1*0.1113) - 2*0.28*(1*0.1875 - 1*0.1113)*(1 - 0.8769)
= 0.4571 in2

= 2*(0.1875 + 0.28)*(1*0.1875 - 1*0.1113) - 2*0.28*(1*0.1875 - 1*0.1113)*(1 - 0.8769)
= 0.066 in2
= 5*(0.28 - 0.0433)*0.8769*0.1875
= 0.1946 in2
= 5*(0.28 - 0.0433)*0.8769*0.28
= 0.2906 in2
A41 = Leg2*fr2
= 0.18752*0.8769
= 0.0308 in2
55/78
Area = A1 + A2 + A41
= 0.4571 + 0.1946 + 0.0308
= 0.6825 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.1875 = 0.1313 in

= 242.2648*3.0325 / (17,100*1 - 0.6*242.2648) + 0
= 0.0433 in

= max[ 0.0433 , 0 ]
= 0.0433 in

= 242.2648*9 / (19,500*1 + 0.4*242.2648) + 0
= 0.1113 in

= max[ 0.1113 , 0.0625 ]
= 0.1113 in

= min[ 0.245 , 0.1113 ]
= 0.1113 in
= max[ 0.0433 , 0.1113 ]
= 0.1113 in
56/78
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45 Nozzle
For P = 246.89 psi @ 70 °F
Thickness
The nozzle passes
UG-45
A A A
0.6795 0.6796 0.4605 0.189 -- -- 0.0301 0.1106 0.245

per UW-15(b)(1)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(6.065, 3.0325 + (0.28 - 0) + (0.1875 - 0))
= 6.065 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.1875 - 0), 2.5*(0.28 - 0) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 246.8865*3.0325 / (17,100*1 - 0.6*246.8865)
= 0.0442 in
tr = P*Ro / (S*E + 0.4*P)

= 246.8865*9 / (20,000*1 + 0.4*246.8865)
57/78
= 0.1106 in
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 6.065*0.1106*1 + 2*0.28*0.1106*1*(1 - 0.855)
= 0.6795 in2

= 6.065*(1*0.1875 - 1*0.1106) - 2*0.28*(1*0.1875 - 1*0.1106)*(1 - 0.855)
= 0.4605 in2

= 2*(0.1875 + 0.28)*(1*0.1875 - 1*0.1106) - 2*0.28*(1*0.1875 - 1*0.1106)*(1 - 0.855)
= 0.0657 in2
= 5*(0.28 - 0.0442)*0.855*0.1875
= 0.189 in2
= 5*(0.28 - 0.0442)*0.855*0.28
= 0.2823 in2
A41 = Leg2*fr2
= 0.18752*0.855
= 0.0301 in2
Area = A1 + A2 + A41
= 0.4605 + 0.189 + 0.0301
= 0.6796 in2
58/78
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.1875 = 0.1313 in

= 246.8865*3.0325 / (17,100*1 - 0.6*246.8865) + 0
= 0.0442 in

= max[ 0.0442 , 0 ]
= 0.0442 in

= 246.8865*9 / (20,000*1 + 0.4*246.8865) + 0
= 0.1106 in

= max[ 0.1106 , 0.0625 ]
= 0.1106 in

= min[ 0.245 , 0.1106 ]
= 0.1106 in
= max[ 0.0442 , 0.1106 ]
= 0.1106 in
59/78
UG-45 Nozzle
For Pe = 66.07 psi @ 250 °F
Thickness
The nozzle passes
UG-45
A A A
0.4582 0.4583 0.2285 0.199 -- -- 0.0308 0.0625 0.245

pressure

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(6.065, 3.0325 + (0.28 - 0) + (0.1875 - 0))
= 6.065 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.1875 - 0), 2.5*(0.28 - 0) + 0)
= 0.4688 in
Area required per UG-37(d)(1)
60/78
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))
= 0.5*(6.065*0.1494*1 + 2*0.28*0.1494*1*(1 - 0.8769))
= 0.4582 in2

= 6.065*(1*0.1875 - 1*0.1494) - 2*0.28*(1*0.1875 - 1*0.1494)*(1 - 0.8769)
= 0.2285 in2

= 2*(0.1875 + 0.28)*(1*0.1875 - 1*0.1494) - 2*0.28*(1*0.1875 - 1*0.1494)*(1 - 0.8769)
= 0.033 in2
= 5*(0.28 - 0.038)*0.8769*0.1875
= 0.199 in2
= 5*(0.28 - 0.038)*0.8769*0.28
= 0.2971 in2
A41 = Leg2*fr2
= 0.18752*0.8769
= 0.0308 in2
Area = A1 + A2 + A41
= 0.2285 + 0.199 + 0.0308
= 0.4583 in2
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.1875 = 0.1313 in
61/78
ta UG-28 = 0.038 in

= max[ 0.038 , 0 ]
= 0.038 in

= 66.0717*9 / (19,500*1 + 0.4*66.0717) + 0
= 0.0305 in

= max[ 0.0305 , 0.0625 ]
= 0.0625 in

= min[ 0.245 , 0.0625 ]
= 0.0625 in
= max[ 0.038 , 0.0625 ]
= 0.0625 in
L/ 6.6318 /
= = 1.0010
Do 6.625
Do / 6.625 /
= = 174.4501
t 0.038
B =
CS-2: psi
Pa = 4*B / (3*(Do / t))

4*8,644.77 / (3*(6.625 /
=
0.038))
= 66.07 psi
t+ 0.038
ta = = = 0.038"
Corrosion +0
62/78
Nozzle #3 (N3)
tw(lower) = 0 in
Leg41 = 0.3125 in

Nozzle material specification: SA-105 (II-D p. 18, ln. 5)
Nozzle description: NPS 1 Class 3000 - threaded
Projection available outside vessel, Lpr: 2 in
63/78
The vessel wall thickness governs the MAWP of this nozzle.
UG-45 Nozzle
UG-37 Area Calculation Summary Wall
(in2) Thickness
For P = 409.67 psi @ 250 °F Summary (in)
The nozzle passes
UG-45
A A A
This nozzle is exempt from area

0.0625 0.2175
calculations per UG-36(c)(3)(a)

per UW-15(b)(2)

Fig UCS-66.1 MDMT reduction = 130.8 °F, (coincident ratio = 0.35893)
Rated MDMT is governed by UCS-66(b)(2).
Nozzle UCS-66 governing thk: 0.1875 in

Nozzle rated MDMT: -55 °F
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.315, 0.6575 + (0.2175 - 0) + (0.1875 - 0))
= 1.315 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.1875 - 0), 2.5*(0.2175 - 0) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 409.6698*0.6575 / (20,000*1 - 0.6*409.6698)
= 0.0136 in
64/78
tr = P*Ro / (S*E + 0.4*P)

= 409.6698*9 / (19,500*1 + 0.4*409.6698)
= 0.1875 in
This opening does not require reinforcement per UG-36(c)(3)(a)
Check the weld - From UW-16(f)(3)(a)(3)(a)
Wall thickness per UG-45(a): tr1 = 0.0178 in (E =1)

Wall thickness per UG-45(b)(1): tr2 = 0.1875 in
Wall thickness per UG-16(b): tr3 = 0.0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0.1269 in
The greater of tr2 or tr3: tr5 = 0.1875 in
The lesser of tr4 or tr5: tr6 = 0.1269 in
Required per UG-45 is the larger of tr1 or tr6 = 0.1269 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in
ASME B16.11 Coupling Wall Thickness Check
Wall thickness req'd per ASME B16.11 2.1.1: tr1 = 0.0178 in (E =1)
65/78
Available nozzle wall thickness new, tn = 0.2175 in
The vessel wall thickness governs the MAP of this nozzle.
UG-45 Nozzle
(in2) Thickness
For P = 420.17 psi @ 70 °F Summary (in)
The nozzle passes
UG-45
A A A

0.0625 0.2175

per UW-15(b)(2)

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.315, 0.6575 + (0.2175 - 0) + (0.1875 - 0))
= 1.315 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.1875 - 0), 2.5*(0.2175 - 0) + 0)
= 0.4688 in
trn = P*Rn / (Sn*E - 0.6*P)

= 420.172*0.6575 / (20,000*1 - 0.6*420.172)
= 0.014 in
66/78
tr = P*Ro / (S*E + 0.4*P)

= 420.172*9 / (20,000*1 + 0.4*420.172)
= 0.1875 in
Wall thickness per UG-45(a): tr1 = 0.0182 in (E =1)

tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in
ASME B16.11 Coupling Wall Thickness Check
Wall thickness req'd per ASME B16.11 2.1.1: tr1 = 0.0182 in (E =1)
67/78
UG-45 Nozzle
(in2) Thickness
For Pe = 93.73 psi @ 250 °F Summary (in)
The nozzle passes
UG-45
A A A

0.0625 0.2175

pressure

LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.315, 0.6575 + (0.2175 - 0) + (0.1875 - 0))
= 1.315 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.1875 - 0), 2.5*(0.2175 - 0) + 0)
= 0.4688 in
68/78
Wall thickness per UG-45(a): tr1 = 0.0124 in

tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in
ta UG-28 = 0.0124 in

= max[ 0.0124 , 0 ]
= 0.0124 in

= 93.7331*9 / (19,500*1 + 0.4*93.7331) + 0
= 0.0432 in

= max[ 0.0432 , 0.0625 ]
= 0.0625 in

= min[ 0.1269 , 0.0625 ]
= 0.0625 in
= max[ 0.0124 , 0.0625 ]
= 0.0625 in
L/ 2.0426 /
= = 1.1672
Do 1.75
Do 1.75 /
= = 140.9503
/t 0.0124
B =
69/78
CS-2: psi
Pa = 4*B / (3*(Do / t))

4*9,908.33 / (3*(1.75 /
=
0.0124))
= 93.73 psi
t+ 0.0124
ta = = = 0.0124"
Corrosion +0
70/78
Straight Flange on F&D Head #1
Component: Straight Flange


Static liquid head:

Pth = 0.78 psi
head)
Corrosion allowance Inner C = 0" Outer C = 0"

Radiography: Longitudinal joint - Spot UW-11(b) Type 1

Circumferential joint - UserDefined
E = 0.5
Estimated weight New = 4.1 lb corr = 4.1 lb

Capacity New = 2.14 US gal corr = 2.14 US gal
OD = 18"
Length
= 2"
Lc
t = 0.125"
Design thickness, (at 250 °F) Appendix 1-1
t = P*Ro / (S*E + 0.40*P) + Corrosion

= 150*9 / (19,500*0.85 + 0.40*150) + 0
= 0.0812"
Maximum allowable working pressure, (at 250 °F) Appendix 1-1
P = S*E*t / (Ro - 0.40*t) - Ps

= 19,500*0.85*0.125 / (9 - 0.40*0.125) - 0
= 231.49 psi
Maximum allowable pressure, (at 70 °F) Appendix 1-1
P = S*E*t / (Ro - 0.40*t)

= 20,000*0.85*0.125 / (9 - 0.40*0.125)
= 237.43 psi
L/ 36.1178
= = 2.0065
Do / 18
71/78
Do 18 /
= = 227.4320
/t 0.0791
B =
HA-1: psi
Pa = 4*B / (3*(Do / t))

4*2,558.61 / (3*(18 /
=
0.0791))
= 15 psi
Design thickness for external pressure Pa = 15 psi
t+ 0.0791
ta = = = 0.0791"
Corrosion +0
Maximum Allowable External Pressure, (Corroded & at 250 °F) UG-28(c)
L/ 36.1178
= = 2.0065
Do / 18
Do 18 /
= = 144.0000
/t 0.125
B =
HA-1: psi
Pa = 4*B / (3*(Do / t))

4*5,012.46 / (3*(18 /
=
0.125))
= 46.41 psi
% Forming strain - UHA-44(a)(2)(a)
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0.125 / 8.9375)*(1 - 8.9375 / ∞)
= 0.6993%
Design thickness = 0.0812"
The governing condition is due to internal pressure.
The cylinder thickness of 0.125" is adequate.
Thickness Required Due to Pressure + External Loads
Allowable Stress
Req'd Thk Due
Before UG-23
Pressure P ( Temperature ( Corrosion C Req'd Thk Due to to
Condition Stress Increase ( Load
psi) °F) (in) Tension (in) Compression
psi)
(in)
St Sc
Operating, Hot & Corroded 150 19,500 9,316 250 0 Weight 0.0681 0.0681
Operating, Hot & New 150 19,500 9,316 250 0 Weight 0.0681 0.0681
Hot Shut Down, Corroded 0 19,500 9,316 250 0 Weight 0 0
Hot Shut Down, New 0 19,500 9,316 250 0 Weight 0 0
Empty, Corroded 0 20,000 11,048 70 0 Weight 0 0
72/78
Empty, New 0 20,000 11,048 70 0 Weight 0 0
Vacuum -15 19,500 9,316 250 0 Weight 0.0071 0.0071
Hot Shut Down, Corroded, Weight

0 19,500 9,316 250 0 Weight 0 0
& Eccentric Moments Only
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-1)

A = 0.125 / (Ro / t)
= 0.125 / (9 / 0.125)
= 0.001736
B = 9,316 psi
S = 19,500 / 1.00 = 19,500 psi
ScHC = min(B, S) = 9,316 psi
Allowable Compressive Stress, Hot and New- ScHN

ScHN = ScHC
= 9,316 psi
Allowable Compressive Stress, Cold and New- ScCN, (table HA-1)

A = 0.125 / (Ro / t)
= 0.125 / (9 / 0.125)
= 0.001736
B = 11,048 psi
S = 20,000 / 1.00 = 20,000 psi
ScCN = min(B, S) = 11,048 psi
Allowable Compressive Stress, Cold and Corroded- ScCC

ScCC = ScCN
= 11,048 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-1)

A = 0.125 / (Ro / t)
= 0.125 / (9 / 0.125)
= 0.001736
B = 9,316 psi
S = 19,500 / 1.00 = 19,500 psi
ScVC = min(B, S) = 9,316 psi
Operating, Hot & Corroded, Top Seam

= 150*8.875 / (2*19,500*1.00*0.50 + 0.40*|150|)
= 0.0681"
= 0 / (π*8.93752*19,500*1.00*0.50)
= 0"
73/78
= -17.5 / (2*π*8.9375*19,500*1.00*0.50)
= 0"
(total required,
tt = tp + tm - tw
tensile)
= 0.0681 + 0 - (0)
= 0.0681"
(total, net
tensile)
= |0 + (0) - (0.0681)|
= 0.0681"

= 2*19,500*1.00*0.50*(0.125 - 0 + (0)) / (8.875 - 0.40*(0.125 - 0 + (0)))
= 276.13 psi
Operating, Hot & New, Top Seam

= 150*8.875 / (2*19,500*1.00*0.50 + 0.40*|150|)
= 0.0681"
= 0/ (π*8.93752*19,500*1.00*0.50)
= 0"
= -17.5 / (2*π*8.9375*19,500*1.00*0.50)
= 0"
(total required,
tt = tp + tm - tw
tensile)
= 0.0681 + 0 - (0)
= 0.0681"
(total, net
tensile)
= |0 + (0) - (0.0681)|
= 0.0681"

= 2*19,500*1.00*0.50*(0.125 - 0 + (0)) / (8.875 - 0.40*(0.125 - 0 + (0)))
= 276.13 psi
Hot Shut Down, Corroded, Top Seam
tp = 0" (Pressure)
tm = M/ (π*Rm2*St*Ks*Ec) (bending)
74/78
= 0 / (π*8.93752*19,500*1.00*0.50)
= 0"
= -17.5 / (2*π*8.9375*19,500*1.00*0.50)
= 0"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0"
(total, net
tensile)
= |0 + (0) - (0)|
= 0"
Hot Shut Down, New, Top Seam
tp = 0" (Pressure)
= 0 / (π*8.93752*19,500*1.00*0.50)
= 0"
= -17.5 / (2*π*8.9375*19,500*1.00*0.50)
= 0"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0"
(total, net
tensile)
= |0 + (0) - (0)|
= 0"
Empty, Corroded, Top Seam
tp = 0" (Pressure)
= 0 / (π*8.93752*20,000*1.00*0.50)
= 0"
= -17.5 / (2*π*8.9375*20,000*1.00*0.50)
= 0"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0"
75/78
(total, net
tensile)
= |0 + (0) - (0)|
= 0"
Empty, New, Top Seam
tp = 0" (Pressure)
= 0/ (π*8.93752*20,000*1.00*0.50)
= 0"
= -17.5 / (2*π*8.9375*20,000*1.00*0.50)
= 0"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0"
(total, net
tensile)
= |0 + (0) - (0)|
= 0"
Vacuum, Top Seam

= -15*8.875 / (2*9,316.21*1.00 + 0.40*|15|)
= -0.0071"
= 0/ (π*8.93752*9,316.21*1.00)
= 0"
= -17.5 / (2*π*8.9375*9,316.21*1.00)
= 0"
= |-0.0071 + 0 - (0)|
= 0.0071"
= 0 + (0) - (-0.0071)
= 0.0071"

= 2*9,316.21*1.00*(0.125 - 0 - 0) / (8.875 - 0.40*(0.125 - 0 - 0))
= 263.99 psi
76/78
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam
tp = 0" (Pressure)
= 0 / (π*8.93752*19,500*1.00*0.50)
= 0"
= -17.5 / (2*π*8.9375*19,500*1.00*0.50)
= 0"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0"
(total, net
tensile)
= |0 + (0) - (0)|
= 0"
77/78
Weight Summary
Weight ( lb) Contributed by Vessel Elements Surface

Component Area
Metal Metal Insulation & Piping Operating Test
Lining ft2
New* Corroded* Supports + Liquid Liquid Liquid
Bolted Cover #1 175.8 175.8 0 0 0 0 0 3
Cylinder #1 93.5 93.5 0 0 0 0 291.8 12
F&D Head #1 17.5 17.5 0 0 0 0 47.7 4
Legs #1 15.6 15.6 0 0 0 0 0 4
TOTAL: 302.3 302.3 0 0 0 0 339.5 23
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments

Surface Area
Component Nozzles &
Body Flanges Packed Ladders & Trays & Rings & Vertical ft2
Flanges
Beds Platforms Supports Clips Loads
New Corroded New Corroded
Bolted Cover #1 0 0 0 0 0 0 0 0 0 0
Cylinder #1 70 70 76.6 76.6 0 0 0 0 0 8
F&D Head #1 0 0 0 0 0 0 0 0 0 0
Legs #1 0 0 0 0 0 0 0 0 0 0
TOTAL: 70 70 76.6 76.6 0 0 0 0 0 4
Vessel operating weight, Corroded: 449 lb

Vessel operating weight, New: 449 lb
Vessel empty weight, Corroded: 449 lb
Vessel empty weight, New: 449 lb
Vessel test weight, New: 788 lb
Vessel surface area: 27 ft2
Vessel center of gravity location - from datum - lift condition
Vessel Lift Weight, New: 449 lb

Center of Gravity: 23.3864"
Vessel Capacity
Vessel Capacity** (New): 40 US gal

Vessel Capacity** (Corroded): 40 US gal
**The vessel capacity does not include volume of nozzle, piping or other attachments.
78/78

KEY026 Samplefiltervessel Compress Calculations

Uploaded by

Copyright:

Available Formats

You might also like

KEY026 Samplefiltervessel Compress Calculations

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

KEY026 Samplefiltervessel Compress Calculations

Uploaded by

Copyright:

Available Formats

Key Design Engineering

194-55 Northfield Dr. E

Waterloo, ON N2K 3T6

COMPRESS Pressure Vessel Design Calculations

Item: Split Stream Dearator

Local test Test liquid UG-99 UG-99 Stress Allowable

F&D Head #1 195.781 0.781 1.0256 1.30 14,096 27,000 No

Bolted Cover #1 195.778 0.778 1.0256 1.30 11,104 40,500 No

Flange #1 195.785 0.785 1.0256 1.30 16,982 40,500 No

Copy of Nozzle #1 (N2) (1) 195.921 0.921 1 1.30 21,170 40,500 No

Nozzle #1 (N1) 195.308 0.308 1.0256 1.30 21,103 40,500 No

Nozzle #3 (N3) 195.318 0.318 1 1.30 9,180 40,500 No

Shell Long Seam

Shell Plate Lengths

Cylinder #1 315° 55.9596"

COMPRESS Build 7110

Units: U.S. Customary

Datum Line Location: 0.00" from bottom seam

ASME Section VIII Division 1, 2010 Edition

Design or Rating: Get Thickness from Pressure

1.3 times vessel

Required Marking - UG-116

UG-116(e) Radiography: RT4

Use Code Case 2547: No

UG-22(a) Internal or External Design Pressure : Yes

Cylinder #1 150 250 266.28 273.11 93.73 250 -320 Note 1 No

Flange #1 150 250 163.54 169.84 488.49 250 -55 Note 3 No

Chamber design MDMT is -20 °F

Chamber MAWP hot & corroded is 150 psi @ 250 °F

Chamber MAP cold & new is 169.84 psi @ 70 °F

Chamber MAEP is 46.41 psi @ 250 °F

Notes for MDMT Rating:

Note # Exemption Details

1. Rated MDMT per UHA-51(d)(1)(a) = -320 °F

2. Material Rated MDMT per UHA-51(d)(1)(a) = -320 °F

4. Flange rating governs: UCS-66(b)(1)(b)

Design notes are available on the Settings Summary page.

tn: Nozzle thickness

NPS 1 Class 3000 -

Bolted Cover #1 SA-240 304 21 OD 1.75 1.75* 1.1559 0 1.00 Internal

Cylinder #1 SA-240 304 18 OD 32 0.1875 0.1061 0 0.65 Internal

F&D Head #1 SA-240 304 18 OD 4.8285 0.125* 0.106 0 0.85 Internal

Nominal t: Vessel wall nominal thickness

ASME Section VIII, Division 1, 2010 Edition

Component: F&D Head

Internal design pressure: P = 150 psi @ 250 °F

Static liquid head:

Ps= 0 psi (SG=1, Hs=0" Operating head)

Corrosion allowance: Inner C = 0" Outer C = 0"

Design MDMT = -20°F No impact test performed

Radiography: Category A joints - Spot UW-11(b) Type 1

Estimated weight*: new = 17.5 lb corr = 17.5 lb

Outer diameter = 18"

The governing condition is internal pressure.

Note: Appendix 1-4 footnote 1 used to determine allowable stress.

M=1/4*[3 + (L / r)1/2]=1/4*[3 + (18 / 3.75)1/2]=1.297723

M=1/4*[3 + (L / r)1/2]=1/4*[3 + (18 / 3.75)1/2]=1.297723

M=1/4[3 + (L / r)1/2]=1/4[3 + (18 / 3.75)1/2]=1.297723

M=1/4[3 + (L / r)1/2]=1/4[3 + (18 / 3.75)1/2]=1.297723

t = PLoM / (2SE + P*(M - 0.2)) + Corrosion

P = 2SE*t / (MLo - t(M - 0.2)) - Ps

P = 2SE*t / (MLo - t(M - 0.2)) - Ps

t = 1.67PeLoM / (2S*E + 1.67Pe(M - 0.2)) + Corrosion

P = 2SEt / ((MLo - t(M - 0.2))1.67) - Ps2

EFE = (75t / Rf)(1 - Rf / Ro)

t = dSqr(CP / (SE) + 1.9W*hG / (SEd3)) + Corrosion

t = dSqr(1.9W*hG / (SEd3)) + Corrosion

P = (SE / C)((t / d)2 - (1.9WhG / (SEd3))) - Ps

P = (SE / C)((t / d)2 - (1.9WhG / (SEd3)))

t = dSqr(CPa / (S*E)) + Corrosion

Pa = (SE / C)(t / d)2

t = PRo / (SE + 0.40*P) + Corrosion

P = SEt / (Ro - 0.40*t) - Ps

P = SEt / (Ro - 0.40*t)

Pa = 4B / (3(Do / t))

Pa = 4B / (3(Do / t))

EFE = (50t / Rf)(1 - Rf / Ro)