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K-Span Structures

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K-Span
K-Span is a unique building system and offers a compete system with constant emphasis on high quality, cost
reduction, delivery time and after sales services. It is a complete all-in-one operation due to on site manufacturing of
arch and straight panels made up of high quality Pre-Painted Galvanized Steel Roofing, combining low prices with
fast erection. Steel sheets delivered in coils are transformed by roll, forming it into arched panels that form the
monologue structure capable of withstanding heavy live, collateral and wind loads without the use of columns,
beams or trusses. Clear spans up to 25 meters with arch heights of 8 meters are possible. There is no limit on
the length of structures.

K-Span Building Systems can be used for Industrial, Agricultural, Housing, Institutional, Recreational or
Commercial Building Needs. Used earlier by the US Armed Forces around the world and in over 65 countries. It is
now common in the Gulf area.

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K-Span Advantages
Cost-Effective
There has report showed the costs 40-60% less than labour-intensive
conventional construction or prefabricated buildings. The state-of-the-
art technology lowers cost by reducing the crew and by eliminating your
dependency on architects or engineers. With the seaming machine, there
is no need for nuts, bolts or screws. This feasible solution allows you to
manufacture a building in as little as a single day, saving valuable time and
money.

Flexible Designs
The K-Span arched panels allows you to build structures to your unique specifications. Clear span building widths can be small or large.
Building lengths and the ability to later expand a building are unlimited, provides you with capability to create self-supporting ground-
to-ground panels with gable, double and single radius designs. Various colors of steel can also be used to enhance the appearance of
your buildings.

Durable & Low Maintenance Buildings


The constructs durable, virtually maintenance-free buildings, because
they are watertight, rust-free and fireproof. Buildings with K-Span arched
panels have been tested for severe weather conditions and can withstand
typhoons, earthquakes, harsh winds and heavy snow.

Water Proof
Arches are seamed together in a totally waterproof joint by an electric
seaming machine. It does not require huge quantity of screws which may
allow the rain water to enter inside the building.

Versatile
K-Span buildings are aesthetically more appealing than the conventional
steel buildings. K-Span arches can also be dismantled and erected again
in any other place without any changes in its shape or specifications where
as it is impossible in the conventional steel systems.

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K-Span Sheeting Specifications
General Properties
Galvanized Steel protected with epoxy and high durability polyester coating. Also available is the Galvalume material which has twice
the life of galvanized steel.

We are also able to work with aluminium coil. The specification is as follows. Steel grade : 400 N/8 sq.cm Thickness : 0.8, 1.0, 1.2 mm
Coating : Zinc, Aluminium, Z50+A150 etc. Paint : Pre painted coils available.

Galvalume offers the best qualities of aluminum coated )aluminized and zinc-coated (galvanized) steels. It has barrier corrosion
resistance and heat resistance similar to aluminized and good bare edge galvanice protection and forming qualities like galvanized. So,
Galvalume will resist rust, the elements and fire while providing a sturdy and protective covering.

Corrosion Resistance
Galvalume, by virtue of its combined protection of aluminium and zinc, has at least twice the service life, in most atmospheric environments,
of conventional galvanized steel with the same coating thickness.

High Temperature Performance


Galvalume steel resists intermediate and high temperatures far more effectively than galvanized steel. Additionally, Galvalume has
excellent heat reflectivity, up to operating temperatures of about 315oC (600oF). This heat reflectivity make a building cooler inside on
hot, sunny days.

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K-Span Usages

Storage Industrial
Cold storage, covered livestock pens, dairies, farming Factories, laboratories, office parks, refineries and other
cooperatives, food storage, food processing, distribution and processing plants, rest stops, roofing companies and
warehousing, hothouses, meat packing plants, shade growth warehouses, bus and train stations, constructions companies,
facilities and barns and stables. covered storage for industrial waste and do-it-yourself retail
locations.

Recreational Residential
Amusement park shelters, camping facilities, enclosed sport Dormitories, low-cost housing. Waiting Sheds Comfortable
facilities: tennis courts, batting ranges, golfing ranges, ice Waiting sheds while waiting for Bus Stops or waiting areas
rinks; bowling alleys, fitness centers, historic landmarks/tourist
shelters, swimming pools and vacation homes.

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Institutional Military
Airport facilities: hangars, maintenance facilities, baggage Barracks and dormitories, base construction and reconstruction,
handling and storage, personnel processing; bus and train equipment maintenance and repair workshops, stores and
stations, churches, day care centers, drug treatment facilities, warehouses, border posts, aircraft and helicopter hangars,
elder care communities, medical centers/hospitals, meeting covered aircraft shelters, hardened and underground bunkers,
halls, prisons, reception, rest stops, gymnasiums, roadside ammunition storage, prepositioning for emergency response,
storage, schools and tunnel lining. sport facilities, supply depots, simulator and training buildings.

Humanitarian Aid Commercial / Retail


Clinics, disaster relief: shelters (processing, relief supplies, Hangars, boat sales, covered walkways, equestrian, equipment
personnel and food distribution), storage, operational leasing companies, livestock and breeding, maintenance
headquarters, reconstructive efforts; dining and sanitary facilities, market places/bazaars, museums, residential
facilities, maintenance and communication hubs, homeless common areas, self-storage facilities, stores/storefronts, gas
shelters, low-income housing and base camp facilities for stations, telecommunication infrastructure coverage, vehicle
support of peacekeeping and humanitarian operations. dealerships and warehouses.

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K-Span Installation on Elevated Arch Roofing Systems

1. Raw materials arrive on site in 1.6 to 1.8 tons galvanized or aluminium pre-painted steel in coils
2. The 20 feet K-Span machine is set up on site and adjusted to correct radius.
3. Steels coils are fed into the machine to fabricate straight and curved panels
4. Three – Five arch panels are run out and seamed together on the ground by an Electric Seaming Machine
5. Grouped arch panels are lifted up in the building by a Crane. Two sets of arches are seamed together making a watertight seal
and increasing rigidity of the structure
6. Arch Panels are fixed to a 3 mm thick Mild Steel Gutters using 8mm GL Bolts
7. Urethane foam is injected between two layers of K-Span sheeting to make sandwich panel type.
8. Optional Ceiling hooks are seamed together with the arches for the Ducting of AC, runners for False Ceiling & also for Fire
Fighting Equipment installations.

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Heat Solutions

Insulation System
• High performance
• Suitable for use with steel frame wall constructions
• Unaffected by air movement
• Resistant to the passage of water vapour
• Easy to handle and install
• Ideal for new build or refurbishment
• Non–deleterious material

turbo ventilating systems


The wind driven air ventilators are used because of their low capital costs, easy
adaptability, high air displacement capacity per ventilator and overall reliability.
The air ventilator is designed to withstand a wind velocity of up to 100 kmph. It is
made of Stainless Steel or Aluminium, therefore virtually maintenance free with
a Ten Year Warranty.

The air ventilator weighs less than 3 kgs. This enables flexibility and they can be
installed anywhere on the roof without any structural changes.

• Not Motor driven


• Saves cost since it needs only natural winds
• Safe as it does not require electricity
• No Pollution as it uses natural air
• Easy to install on any type or roof
• Light Weight
• Maintenance Fee
• Silent as it uses Superlene bush
• Rainproof
• Helps to remove stale, damp and hot air

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K-Span Ceiling Hooks Cantilever System
For attachment of suspended / hanging articles such as • Span : 3 meter to 6 meter for Single Cantilever (Half-Butterfly)
sprinkler systems, ductwork, false ceilings, light fittings etc. • 12 meter for Double Cantilever (Butterfly Type)
• Height : Varies from 0.5 meter to 1.2 meters
• Clear Height : 2.3 meters or as per clients specification

Arch Roof System – Elevated K-Span fixed on concrete & Steel


structures
• Arch roof can be erected on steel or concrete structure
• Normal width : 10 meters - 26 meters, can be upto • Elevated sheds can be fixed on either concrete or steel
36 meters for Super K-Span systems structures.
• Height : 15% - 25% or as per design requirements • Steel arch panels can be fabricated and erected upto
• It can be used as single, double, and multi span with 26 meters
equal or unequal columns heights. • Arch panels are only fixed on both ends and does not
need any conventional supports on the entire span.

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Fixing Details

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Gulf Turrets LLC Gulf Turrets & Partners LLC
P.O. Box: 10536, Abu Dhabi, UAE P.O. Box: 1205, Muscat, Sultanate of Oman
Tel : +971 2 5633 249 | Fax : +971 2 5633 297 Tel : +968 24786583 | Fax : +968 24786582

Gulf Turrets LLC Gulf Turrets SPC


P.O. Box: 29528, Dubai UAE P.O. Box: 2454, Kingdom of Bahrain
Tel : +971 4 8801547 | Fax : +971 4 8801560 Tel : +973 17 180471 | Fax : +973 17 180521

Gulf Turrets WLL Email: mailmaster@gulfturrets.com


P.O. Box 16553, State of Doha, Qatar Website: www.gulfturrets.com
Tel : +974 4458 1069 | Fax : +974 4458 1189
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