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CS2210H(HS)

CS2510H(HS)
CS2510H-EU
CS2610H-AU/LA
workshop manual

TB200(CS2210H,2510H,2610H)_01_SAFETY FIRST.indd 1 2020-10-19 �� 9:20:33


TB200(CS2210H,2510H,2610H)_01_SAFETY FIRST.indd 2 2020-10-19 �� 9:20:33
PREFACE
This manual is to provide servicing personnel with information on the general spec-
ifications, service, operating principle, troubleshooting, exploded view including part
name, removing and installing procedures for CS2210H(HS)/CS2510H(HS) [US] and
CS2510H-EU, CS2610H-AU/LA tractors with high-end technology.

All information in this manual is based on the latest product information available at
the time of publication. Therefore, some of the information in this manual may differ
from the machine you have.

KIOTI has a principle to apply update to the next edition of the manual if there is any.
However, KIOTI has no obligation to modify the contents in this manual, especially
the contents in the manual which is already distributed or published.

The modified information is available in KIOTI's online electronic manual system


(DPCS).

This manual is ultimately to satisfy customers with best performance of tractor. If there
is any typo, wrong information or question for this manual, feel free to contact KIOTI.

Jan. 2020
Service division
DAEDONG INDUSTRIAL Co., Ltd.

Important Remark
• Using unspecified parts, fuel and lubricants • We reserve the right to make changes throughout
other than KIOTI's genuine parts can damage the the entire manual at any time without notice.
tractor and such damage will not be covered by
warranty.

TB200(CS2210H,2510H,2610H)_01_SAFETY FIRST.indd 3 2020-10-19 �� 9:20:33


TB200(CS2210H,2510H,2610H)_01_SAFETY FIRST.indd 4 2020-10-19 �� 9:20:33
TABLE OF CONTENTS
CHAPTER 1 SAFETY FIRST

CHAPTER 2 GENERAL

CHAPTER 3 ENGINE

CHAPTER 4 TRANSMISSION

CHAPTER 5 HST

CHAPTER 6 REAR AXLE

CHAPTER 7 BRAKE

CHAPTER 8 FRONT AXLE

CHAPTER 9 STEERING

CHAPTER 10 HYDRAULIC SYSTEM

CHAPTER 11 ELECTRIC SYSTEM

CHAPTER 12 INDEX

TB200(CS2210H,2510H,2610H)_01_SAFETY FIRST.indd 5 2020-10-19 �� 9:20:33


TB200(CS2210H,2510H,2610H)_01_SAFETY FIRST.indd 6 2020-10-19 �� 9:20:33
CS2210H(HS)
CS2510H(HS)
CS2510H-EU
CS2610H-AU/LA
SAFETY FIRST CHAPTER 1

TABLE OF CONTENTS
1. FOr SaFeTY ........................................ 1-2
1.1 Alert symbols .......................................... 1-2
2. SaFeTY TIpS ........................................ 1-3
2.1 Safety gear ............................................. 1-3
2.2 Work place ............................................ 1-3
2.3 Safety instructions when preparing tractor... 1-4
2.4 Avoid fires............................................... 1-4
2.5 Cautions when handling the battery ....... 1-5
2.6 Cautions for high pressure hoses .......... 1-5
2.7 Use of appropriate tools and equipment ... 1-6
2.8 Handling of hazardous materials............ 1-6
2.9 Handling of rotating blade,
shaft and driving belt ........................... 1-7
2.10 Prevention of scald.............................. 1-7
2.11 Disposal of environmental waste ........ 1-8
2.12 Cautions when handling tires .............. 1-8
3. SaFeTY DeCaLS ................................. 1-9
3.1 Location of decals .................................. 1-9

TB200(CS2210H,2510H,2610H)_01_SAFETY FIRST.indd 1 2020-10-19 �� 9:20:33


CS2210H(HS)/CS2510H(HS)
SAFETY FIRST - for SAFETY CS2510H-EU/CS2610H-AU(LA)

1. FOr SaFeTY
FIRST
SAFETY FIRST

• Most accidents can be avoided if basic safety in-


SAFETY

structions and regulations are followed. Always fol-


low the safety regulations and avoid any dangerous
situation to prevent an accident.
GENERAL
GENERAL

• You can be unexpectedly injured if inspecting or


servicing the tractor without full knowledge of it.
Read the service manual carefully before starting
servicing and follow the instructions for servicing,
maintenance and inspection to prevent any injury.
ENGINE
ENGINE

매뉴얼
reaD 숙지 !
manual!
TRANSMISSION

T46W001A
CLUTCH

1.1 aLerT SYmBOLS


In this manual, the following safety-alert symbols are
used. Their meanings are as follows:
TRANSMI
SSION
HST

▶▶ Remark ▶▶ CAUTION
REAR AXLE
HST
AXLE
BRAKE

Remark ⱇ#⪣
REAR

CAUTION
T46W002A T46W004A
AXLE
BRAKE

• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
FRONT

service information for optimal service. which, if not observed, may result in serious injury.
AXLE

▶▶ Important ▶▶ WARNING
STEERING
SYSTEM
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM

WARNING
HYDRAULIC
ELECTRIC
SYSTEM

T46W003A T46W005A

• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if
can be confused when servicing. If this information not observed, may result in death or injury.
ELECTRIC
SYSTEM
INDEX

is not carefully read and observed, the tractor can-


not fully function or may be damaged.

1-2 DY85-W0*

TB200(CS2210H,2510H,2610H)_01_SAFETY FIRST.indd 2 2020-10-19 �� 9:20:34


CS2210H(HS)/CS2510H(HS)
CS2510H-EU/CS2610H-AU(LA) SAFETY FIRST - Safety TIPS

2. SaFeTY TIpS

FIRST
SAFETY FIRST
2.1 SaFeTY Gear 2.2 WOrK pLaCe

SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
T46W007A

A. VENTILATING SYSTEM

TRANSMISSION
CLUTCH
T46W006A The service should be performed in well-ventilated
area. If the engine should be started in an enclosed
When working on the tractor, wear safety gloves, safety
place, the exhaust gas pipe should be installed.
shoes, ear plugs, safety goggles, safety helmet, work-
ing clothes, etc. appropriate for your working environ- WARNING

TRANSMI
ment. Never wear loose fitting clothing or a tie which

SSION
HST
• California Proposition 65 Warning
can be caught to the rotating part. According to the
Inhaling exhaust gas can cause cancer or damage
statistics, most accidents that occurred with rotating
the generative function leading to infertility.
parts are due to this inappropriate manner of wearing
clothes.

AXLE
HST
REAR
B. Safe working place

AXLE
BRAKE
REAR AXLE
BRAKE
FRONT
T46W008A

AXLE
The work should be done in a wide, level and safe STEERING
place to prevent slip and fall accident. SYSTEM
FRONT

C. Illumination
The work place should be well illuminated. If working
in a dark place or under the tractor, use the work lamp.
HYDRAULIC
STEERING
SYSTEM
SYSTEM

The work lamp should be covered by the safety cover.


The bulb can cause fire due to leaked fuel if it is broken.

D. Safety equipment
HYDRAULIC

Be sure to keep a first aid kit and fire extinguisher han-


ELECTRIC
SYSTEM

dy at all times.

E. Clean working area


Keep the working area clean before and during work. If
any oil or fuel is spilled, it should be cleaned up immedi-
ELECTRIC
SYSTEM
INDEX

ately.

DY85-W0* 1-3

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CS2210H(HS)/CS2510H(HS)
SAFETY FIRST - for SAFETY CS2510H-EU/CS2610H-AU(LA)

2.3 SaFeTY InSTrUCTIOnS WHen 2.4 aVOID FIreS


FIRST
SAFETY FIRST

preparInG TraCTOr
SAFETY
GENERAL
GENERAL
ENGINE
ENGINE

T46W011A

• Never smoke or allow flames in your work area


T46W009A when servicing the fuel system.
• Lower the implement on to the ground.
TRANSMISSION
CLUTCH
TRANSMI
SSION
HST AXLE

T46W012A
HST
REAR

• Keep flames or sparks away from the spray paint or


fuel containers and be careful of leak.
T46W010A
AXLE

• Stop the engine and remove the key.


BRAKE

• Put "Do not operate" label on the tractor if necessary.


REAR AXLE
BRAKE
FRONT
AXLE
STEERING

T46W013A
SYSTEM
FRONT

• Always disconnect the battery cable before servicing.


• Be extra cautious of fire when welding.
HYDRAULIC
STEERING
SYSTEM
SYSTEM
HYDRAULIC
ELECTRIC
SYSTEM

T46W014A
ELECTRIC
SYSTEM
INDEX

• Always keep a fire extinguisher in workshop.

1-4 DY85-W0*

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CS2210H(HS)/CS2510H(HS)
CS2510H-EU/CS2610H-AU(LA) SAFETY FIRST - for SAFETY

2.5 CaUTIOnS WHen HanDLInG THe 2.6 CaUTIOnS FOr HIGH preSSUre

FIRST
SAFETY FIRST
BaTTerY HOSeS

SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
T46W015A

• Always disconnect the negative battery cable first and


reconnect it last to avoid sparks from an accidental T46W019A

short circuit. You can get injured or fire may break out.
• The hydraulic fluid leaked from high pressure hoses

TRANSMISSION
CLUTCH
or pipes can penetrate your skin.

TRANSMI
SSION
HST
T46W016A

AXLE
• Do not charge the frozen battery. Charging the frozen

HST
REAR
battery can cause explosion. Let the battery warmed up
to ambient temperature (16°C, 60°F) before charging.

AXLE
T46W020A

BRAKE
• Before connecting a high pressure hose or pipe,

REAR
stop the engine and depressurize it by valve.
• Check the bolts for tightness before starting the en-

AXLE
gine after servicing the hydraulic system.

BRAKE
• Use a cardboard or plank when checking leakage.

FRONT
T46W017A

• Keep sparks and flames (match, lighter) away from the


AXLE
STEERING
battery. The battery can explode due to the battery fluid. SYSTEM
FRONT

• Never connect the battery's negative and positive


cables with metal for test. Use only tester when
checking the battery voltage.
HYDRAULIC
STEERING
SYSTEM
SYSTEM
HYDRAULIC
ELECTRIC
SYSTEM

T46W021A

• Never weld the high pressure pipe or the surround-


ing area. The pipe or hose can be heated and ex-
plode which can lead to fire or burn.
T46W018A
ELECTRIC
SYSTEM
INDEX

• The battery contains the acid that can burn you. When
it contacts with your eyes, you may lose your sight.

DY85-W0* 1-5

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CS2210H(HS)/CS2510H(HS)
SAFETY FIRST - for SAFETY CS2510H-EU/CS2610H-AU(LA)

2.7 USe OF apprOprIaTe TOOLS anD 2.8 HanDLInG OF HaZarDOUS


FIRST
SAFETY FIRST

eqUIpmenT maTerIaLS
SAFETY

• Use the appropriate tools in proper size. If an inap- • Do not use pressurized air to blow out hazardous
propriate tool is used, it can be slipped which can materials, such as clutch dust, with compressed
damage parts or injure you. air. Inhaling such hazardous materials can damage
GENERAL
GENERAL

• Do not confuse units (mm, inch, etc.). your health.


• Use the air impact wrench only when unscrewing
the bolts or nuts. Such wrench should not be used Remark
when assembly precisely machined parts which its
• All KIOTI's genuine parts contain no asbetos.
tightening torque should be strictly observed. It can
ENGINE
ENGINE

cause malfunction.
• Be careful of a socket popped out due to the turning • These materials should be rinsed or wiped away
force when using the air impact wrench. Especially, after spraying oil.
be extra cautious when working on connection or
TRANSMISSION
CLUTCH

socket with joint.


TRANSMI
SSION
HST AXLE
HST
REAR AXLE
BRAKE

T46W022A
REAR

• When lifting the tractor with a hydraulic jack or a


hoist, fix it firmly and install the auxiliary support.
Never work under the tractor if the support and the
AXLE
BRAKE

hydraulic jack (hoist) are not installed.


FRONT

• When using a hydraulic jack or a hoist, do not use


it over the limit of the equipment and the conveying
belt.
AXLE
STEERING
SYSTEM

• Make sure that the hydraulic lock operates properly


FRONT

before using the hydraulic jack. Improper use of


lock can cause a serious accident.
• Check the buttons and operating direction of the
hoist before using it. Improper operation can cause
HYDRAULIC
STEERING
SYSTEM
SYSTEM

a serious accident.
• Do not use wooden blocks or bricks as support un-
der the tractor. As the tractor's weight is continuous-
ly applied to them, they can be broken or collapsed.
HYDRAULIC
ELECTRIC
SYSTEM
ELECTRIC
SYSTEM
INDEX

1-6 DY85-W0*

TB200(CS2210H,2510H,2610H)_01_SAFETY FIRST.indd 6 2020-10-19 �� 9:20:37


CS2210H(HS)/CS2510H(HS)
CS2510H-EU/CS2610H-AU(LA) SAFETY FIRST - for SAFETY

2.9 HanDLInG OF rOTaTInG BLaDe, 2.10 preVenTIOn OF SCaLD

FIRST
SAFETY FIRST
SHaFT anD DrIVInG BeLT

SAFETY
GENERAL
GENERAL
ENGINE
ENGINE
T46W023A

TRANSMISSION
CLUTCH
T46W027A

• Do not open the radiator cap when the radiator is


hot. Hot coolant or steam can be surged leading to
a serious scald.

TRANSMI
T46W024A

SSION
HST
• Do not set a hand or a foot into the tractor's rotating
blade or PTO shaft.
Be extra careful when you are in loose clothes.

REAR AXLE
HST
AXLE
BRAKE
REAR AXLE
BRAKE
T46W028A

FRONT
• Check the surface temperature of the container be-
T46W025A fore draining the engine oil, transmission fluid, cool-
ant, etc. If it is hot, let it cool down before draining it.
AXLE
• Be careful not to get caught by the rotating engine STEERING
SYSTEM
There is danger of burning.
cooling fan.
FRONT

• Perform any service on the engine parts (muffler,


exhaust manifold, turbocharger, etc.) only when
they are not hot.
HYDRAULIC
STEERING
SYSTEM
SYSTEM
HYDRAULIC
ELECTRIC
SYSTEM
ELECTRIC
SYSTEM

T46W026A
INDEX

• You can be seriously injured if your hand or clothes


is caught by the rotating fan belt or A/C belt.

DY85-W0* 1-7

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CS2210H(HS)/CS2510H(HS)
SAFETY FIRST - for SAFETY CS2510H-EU/CS2610H-AU(LA)

2.11 DISpOSaL OF enVIrOnmenTaL WaSTe 2.12 CaUTIOnS WHen HanDLInG TIreS


GENERAL
GENERAL
ENGINE
ENGINE FIRST
SAFETY FIRST
SAFETY

T46W029A T46W030A
TRANSMISSION
CLUTCH

• Observe all relevant environmental protection regu- • The tire rims can fall out of the tires. Therefore, stay
lations when disposing used oil, transmission fluid, out of its way when checking or inflating tires.
coolant, oil filter, etc. Otherwise, they can pollute
the environment seriously and you can be charged
TRANSMI

in violation of regulations.
SSION
HST
REAR AXLE
HST
AXLE
BRAKE
REAR

T46W031A
AXLE

• Do not weld or apply heat to the tire rim or disc. The


BRAKE

tire can explode due to the rapidly increased pres-


FRONT

sure in the tire.


• Check tires for inflation pressure, damage, defor-
mation, extended wear on lug and damage of rim
AXLE
STEERING
SYSTEM

and disc. Also check if wheel bolts, rim bolts and


FRONT

nuts are loose.


HYDRAULIC
STEERING
SYSTEM
SYSTEM
HYDRAULIC
ELECTRIC
SYSTEM
ELECTRIC
SYSTEM
INDEX

1-8 DY85-W0*

TB200(CS2210H,2510H,2610H)_01_SAFETY FIRST.indd 8 2020-10-19 �� 9:20:38


CS2210H(HS)/CS2510H(HS)
CS2510H-EU/CS2610H-AU(LA) SAFETY FIRST - Safety decals

3. SaFeTY DeCaLS

FIRST
SAFETY FIRST
• When replacing parts, be sure to install the appropriate safety decal as well. Otherwise, the customer's safety will

SAFETY
be threatened.
• If a decal is damaged or detached, always replace with the appropriate decal.
• The decal and its attaching location are as follows.

GENERAL
GENERAL
• Part numbers appear at the bottom of decals.

3.1 LOCaTIOn OF DeCaLS

ENGINE
ENGINE
3

TRANSMISSION
CLUTCH
11

1 8
7

TRANSMI
SSION
HST
REAR AXLE
HST
AXLE
BRAKE
12

REAR AXLE
BRAKE
FRONT
4

AXLE
STEERING
SYSTEM
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM
HYDRAULIC
ELECTRIC
SYSTEM

2
10 13 6
ELECTRIC
SYSTEM
INDEX

B2HW101A

DY85-W0* 1-9

TB200(CS2210H,2510H,2610H)_01_SAFETY FIRST.indd 9 2020-10-19 �� 9:20:39


CS2210H(HS)/CS2510H(HS)
SAFETY FIRST - Safety decals CS2510H-EU/CS2610H-AU(LA)

(1) Part No. : T2555-52281 (4) Part No. : T2555-52331


FIRST
SAFETY FIRST
SAFETY

DANGER
Start engine only from
operators seat, If safety start
GENERAL
GENERAL

switch is bypassed engine can


start with transmission in gear.
Do not connect or short across
terminals on starter solenoid.
ENGINE
ENGINE

Starting in gear causing runaway


can result in serious injury.
T2555-52331
TRANSMISSION
CLUTCH

(5) Part No. : T2555-52541

(2) Part No. : T4625-52351 DANGER


TRANSMI
SSION

Use full time( ) FWD on steep slopes


HST

or when four-wheel braking is required


Failure to follow any of the instructions
can cause serious bodily injury or
death.
Failure to use full time FWD under
AXLE

these conditions may result in loss


of control of tractor
HST

T2555-52541
REAR
FRONTAXLE
BRAKE
REAR
AXLEAXLE
BRAKE
STEERING
SYSTEM
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM

(3) Part No. : T2555-52611

WARNING
HYDRAULIC
ELECTRIC
SYSTEM

Avoid flames and sparks.

STOP engine while refueling.

ONLY use diesel


ELECTRIC
SYSTEM
INDEX

T2555-52611

1-10 DY85-W0*

TB200(CS2210H,2510H,2610H)_01_SAFETY FIRST.indd 10 2020-10-19 �� 9:20:40


CS2210H(HS)/CS2510H(HS)
CS2510H-EU/CS2610H-AU(LA) SAFETY FIRST - Safety decals

(6) Part No. : T2555-52141 (8) Part No. : T2555-52231

FIRST
SAFETY FIRST
WARNING

SAFETY
WARNING
Operate controls only
Before starting and operating from Tractor seat.

GENERAL
GENERAL
Failure to comply
- Know the operating and safety instructions could result in
in the operators manual and on the tractor.z death or serious
- Cear the area of bystanders. injury.
T2555-52231
- Locate and know operation of controls.

ENGINE
ENGINE
- Fasten your seat belt.
Start engine only from operators seat with
transmission in neutral, PTO disengaged (9) Part No. : T2555-52471
and hydraulic controls in lowered position.

TRANSMISSION
CLUTCH
Slow down on turns, rough ground and
slopes to avoid upset.
Do not permit anyone but the operator
to ride on the tractor, There is no safe

TRANSMI
place for riders.

SSION
HST
Lock braker together, use warning lights
and SMv emblem while driving on roads.
3PT must be
Lower equipment, place gear shift levers completely raised

AXLE
in neutral, stop engine and apply parking prior to adjusting

HST
REAR
brake before leaving tractor seat. CUTTING HEIGHT.
ժՈՋՋՋՃՋՈՊՍՇ

Avoid accidlental contact with rear shift


lever while engine is runnung. Unexpected

AXLE
BRAKE
tractor movement can result.

REAR
FAILURE TO FOLLOW ANY OF THE (10) Part No. : T2555-52311
INSTRUCTIONS ABOVE CAN CAUSE
SEROUS INJURY TO THE OPERATOR OR

AXLE
OTHER PERSONS.

BRAKE
WARNING
FRONT
( Replacement manuals are availeble from your local dealer )
T2555-52141

Do Not operate with shield removed.


Failure to comply could result in AXLE
STEERING
death or serious injury. SYSTEM
FRONT
T2555-52311

(7) Part No. : T4182-53191

WARNING
HYDRAULIC
STEERING
SYSTEM
SYSTEM

TO AVOID POSSIBLE INJURY, DEATH OR LOSS OF


PROPERTY FROM A MACHINE RUNAWAY
With the engine off, unepected machine movement could
HYDRAULIC

result regardess of the gear shift position.


ELECTRIC
SYSTEM

Before dismounting the machine, apply the parking brake to


prevent machine runaway. T4182-53191
ELECTRIC
SYSTEM
INDEX

DY85-W0* 1-11

TB200(CS2210H,2510H,2610H)_01_SAFETY FIRST.indd 11 2020-10-19 �� 9:20:41


CS2210H(HS)/CS2510H(HS)
SAFETY FIRST - Safety decals CS2510H-EU/CS2610H-AU(LA)

(11) Part No. : T2555-52351


FIRST
SAFETY FIRST

D A N G E R
SAFETY

Improper operating of tractor can rollover Lower the ROPS for low clearance ONLY. RAISE ROPS and insert locking pin immediately
or upset - DO NOT fold ROPS with a conopy attached. after low clearance use, or for transport
DO NOT operate vehicle without raised - Seat belt is not recommended with ROPS lowered ALWAYS wear seat belt with ROPS in
ROPS and locking pins in position. - NO protection is provided in lowered position. raised position.
DO NOT attach ropes or chains to ROPS Failure to comply will result
GENERAL
GENERAL

for pulling. death or serious injury T2555-52351

(12) Part No. : T2555-52262


ENGINE
ENGINE
TRANSMISSION
CLUTCH

Pull only from approved drawbar Rotating driveline contact may


or lower links of 3-point linkage cause serious injury or death.
at horizontal position or below.
Keep all driveline, tractor and
equipment shield in place
TRANSMI

during operation.
SSION

ժՈՋՋՋՃՋՈՈՌՈԶ
HST

(13) Part No. : TD26-1009A


REAR
REAR AXLE
HST
AXLE
BRAKE
AXLE
BRAKE
FRONT
AXLE
STEERING
SYSTEM
FRONT
HYDRAULIC
STEERING
SYSTEM
SYSTEM
HYDRAULIC
ELECTRIC
SYSTEM
ELECTRIC
SYSTEM
INDEX

7'

1-12 DY85-W0*

TB200(CS2210H,2510H,2610H)_01_SAFETY FIRST.indd 12 2020-10-19 �� 9:20:42


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