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Kioti Daedong FX751 Tractor Service Manual LX68WM
Kioti Daedong FX751 Tractor Service Manual LX68WM
Kioti Daedong FX751 Tractor Service Manual LX68WM
WORKSHOP MANUAL
All information in this manual is based on the latest product information available at
the time of publication. Therefore, some of the information in this manual may differ
from the machine you have. The specifications are subject to change for the purpose
of improvement without notice.
DAEDONG has a principle to apply update to the next edition of the manual if there
is any. However, DAEDONG has no obligation to modify the contents in this manual,
especially the contents in the manual which is already distributed or published.
2007. 11
IMPORTANT NOTE
• Using unspecified parts, fuel and lubricants • We reserve the right to make changes
other than DAEDONG’s genuine parts can throughout the entire manual at any time
damage the tractor and such damage will not without notice.
be covered by warranty.
CHAPTER 1 GENERAL
CHAPTER 2 ENGINE
CHAPTER 4 TRANSMISSION
CHAPTER 7 BRAKE
CHAPTER 12 CABIN
CHAPTER 14 INDEX
TABLE OF CONTENTS
1. FOR SAFETY .......................................... 0-2 2.4 Avoid fires............................................... 0-4
1.1 Alert symbols .......................................... 0-2 2.5 Cautions when handling the battery ....... 0-5
2.6 Cautions for high pressure hoses ................0-5
2. SAFETY TIPS .......................................... 0-3
2.7 Use of appropriate tools and equipment
2.1 Safety gear ............................................. 0-3 ............................................................... 0-6
2.2 Work place ............................................ 0-3 2.8 Handling of hazardous materials............ 0-6
2.2.1 Ventilating system......................... 0-3 2.9 Handling of rotating blade, shaft and
driving belt .............................................. 0-7
2.2.2 Safe working place ....................... 0-3
2.10 Prevention of scald................................. 0-7
2.2.3 Illumination ................................... 0-3
2.11 Disposal of environmental waste ........... 0-8
2.2.4 Safety equipment.......................... 0-3
2.12 Cautions when handling tires ................. 0-8
2.2.5 Clean working area....................... 0-3
2.3 Safety instructions when preparing 3. SAFETY DECALS ................................... 0-9
tractor ..................................................... 0-4
3.1 Location of decals .................................. 0-9
1. FOR SAFETY
SAFETY FIRST
ᴯᖿ⤇#╤ⴋ#$
READ MANUAL!
T46W001A
TRANSMISSION
In this manual, the following safety-alert symbols are used. Their meanings are as follows:
A. REMARK C. CAUTION
BRAKE
FRONT AXLE
REMARK ⱇ#⪣
CAUTION
T46W002A T46W004A
STEERING
• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
service information for optimal service. which, if not observed, may result in serious injury.
HYDRAULIC
B. IMPORTANT D. WARNING
ELECTRIC
WARNING
CABIN
T46W003A T46W005A
• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if
can be confused when servicing. If this information not observed, may result in death or injury.
INDEX
2. SAFETY TIPS
SAFETY FIRST
2.1 SAFETY GEAR 2.2 WORK PLACE
GENERAL
ENGINE
T46W007A
TRANSMISSION
T46W006A
The service should be performed in well-ventilated
area. If the engine should be started in an enclosed
When working on the tractor, wear safety gloves, safety place, the exhaust gas vent pipe should be installed.
shoes, ear plugs, safety goggles, safety helmet, work-
ing clothes, etc. appropriate for your working environ- WARNING
REAR AXLE
ment.
• California Proposition 65 Warning
Never wear loose fitting clothing or a tie which can be
Inhaling exhaust gas can cause cancer or damage
caught by a rotating part. According to the statistics,
the generative function leading to infertility.
most accidents that occurred with rotating parts are
due to this inappropriate manner of wearing clothes.
BRAKE
2.2.2 SAFE WORKING PLACE
FRONT AXLE
STEERING
T46W008A
2.2.3 ILLUMINATION
The work place should be well illuminated. If working
ELECTRIC
T46W011A
ENGINE
T46W012A
BRAKE
T46W010A
FRONT AXLE
T46W013A
HYDRAULIC
T46W014A
INDEX
2.5 CAUTIONS WHEN HANDLING THE 2.6 CAUTIONS FOR HIGH PRESSURE HOSES
BATTERY
SAFETY FIRST
GENERAL
ENGINE
T46W015A T46W019A
• Always disconnect the negative battery cable first • The hydraulic fluid leaks from high pressure
TRANSMISSION
and reconnect it last to avoid sparks from an acci- hoses or pipes can penetrate your skin.
dental short circuit. You could be injured or fire may
break out.
REAR AXLE
BRAKE
FRONT AXLE
T46W016A T46W017A T46W020A
• Do not charge the frozen battery. Charging the fro- • Before connecting a high pressure hose or pipe,
zen battery can cause explosion. Let the battery stop the engine and depressurize it by valve.
warmed up to ambient temperature (16°C, 60°F) • Check the bolts for tightness before starting the en-
before charging. gine after servicing the hydraulic system.
STEERING
• Keep sparks and flames (match, lighter) away from • Use a cardboard or plank when checking leakage.
the battery. The battery can explode due to the bat-
tery fluid.
• Never connect the battery’s negative and positive
cables with metal for test. Use only tester when HYDRAULIC
checking the battery voltage.
ELECTRIC
CABIN
T46W018A T46W021A
INDEX
• The battery contains the acid that can burn you. • Never weld the high pressure pipe or the surround-
When it contact skin, it causes burns. If it contacts ing area. The pipe or hose can be heated and ex-
with your eyes, you may lose your sight. plode which can lead to fire or burn.
• Use the appropriate tools and proper size. If an in- • Do not blow out hazardous materials, such as clutch
appropriate tool is used, it can slip which can dam- dust, with compressed air. Inhaling such hazardous
age parts or injure you. materials can damage your health.
• Do not confuse units (mm, inch, etc.).
GENERAL
T46W022A
a serious accident.
• Do not use wooden blocks or bricks as support un-
der the tractor. As the tractor’s weight is continuous-
ly applied to them, they can be broken or collapsed.
CABIN
INDEX
SAFETY FIRST
GENERAL
ENGINE
T46W023A
TRANSMISSION
T46W027A
REAR AXLE
• Do not set a hand or a foot into the tractor’s rotating
blade or PTO shaft.
• Do not wear loose clothing.
BRAKE
FRONT AXLE
T46W028A
STEERING
• Check the surface temperature of the container be-
T46W025A fore draining the engine oil, transmission fluid, cool-
ant, etc. If it is hot, let it cool down before draining it.
• Be careful not to get caught by the rotating engine
There is danger of burning.
cooling fan. HYDRAULIC
• Perform any service on the engine parts (muffler,
exhaust manifold, turbocharger, etc.) only when
they are not hot.
ELECTRIC
CABIN
T46W026A
T46W029A T46W030A
• Observe all relevant environmental protection regu- • The tire rims can fall out of the tires. Therefore, stay
lations when disposing used oil, transmission fluid, out of its way when checking or inflating tires.
coolant, oil filter, etc. Otherwise, they can pollute the
environment seriously and you could be charged in
REAR AXLE
violation of regulations.
BRAKE
FRONT AXLE
T46W031A
STEERING
3. SAFETY DECALS
SAFETY FIRST
• When replacing parts, be sure to install the appropri-
ate safety decal as well. Otherwise, the customer’s
safety will be threatened.
• If a decal is damaged or detached, always replace
with the appropriate decal.
GENERAL
• The decal and its attaching location are as follows.
• Part numbers appear at the bottom of decals.
ENGINE
3.1 LOCATION OF DECALS
TRANSMISSION
1
2
REAR AXLE
4
7
6
BRAKE
5
FRONT AXLE
8
STEERING
12
HYDRAULIC
11 10
9
ELECTRIC
CABIN
C56W032A
INDEX
SAFETY FIRST
GENERAL
ENGINE
(8) T2615-53561 (11) T2615-54112
TRANSMISSION
REAR AXLE
BRAKE
FRONT AXLE
(9) T4625-52351 (12)T4837-51191
STEERING
HYDRAULIC
ELECTRIC
CABIN
INDEX
GENERAL CHAPTER 1
TABLE OF CONTENTS
1. IDENTIFICATION NUMBER.................... 1-3 5.4 Initial 50 hours ..................................... 1-14
1.1 Location ................................................. 1-3 5.4.1 Changing engine oil ................. 1-14
1.1.1 Serial number plate .................... 1-3 5.4.2 Replacing engine oil filter ......... 1-14
1.1.2 Engine serial number ................. 1-3 5.4.3 Replacing hydraulic oil filter ..... 1-15
1.2 Serial number ........................................ 1-3 5.4.4 Changing transmission fluid ..... 1-15
1.2.1 Tractor serial number assignment 5.4.5 Changing front axle case oil..... 1-16
standard ..................................... 1-3 5.4.6 Adjusting clutch pedal .............. 1-16
1. IDENTIFICATION NUMBER
SAFETY FIRST
1.1 LOCATION 1.2 SERIAL NUMBER
GENERAL
F T 5 6 - 0 4 3 2 1 [Engine for FX 751 tractor, 4321st man-
ufactured in 2006 (domestic)]
Production serial number
00001 ~ 99999
ENGINE
Model
FX 751: T56
Year of manufacturing
TRANSMISSION
F: 2006
G: 2007
H: 2008
I: 2009
C56W101A
REAR AXLE
The tractor's serial number plate is attached on the left
side of front axle frame.
BRAKE
1.1.2 ENGINE SERIAL NUMBER
FRONT AXLE
F C 2 1 - 0 4 3 2 1 [Engine for FX 751 tractor, 4321st manu-
factured in 2006]
STEERING
00001 ~ 99999
Model
4CG1T: C21 - FX 751
Engine for tractor HYDRAULIC
Year of manufacturing
F: 2006
C56W102A G: 2007
ELECTRIC
H: 2008
The engine number is stamped on the engine head I: 2009
cover.
IMPORTANT
CABIN
M26.indb 4
1,920 mm (75.6 in.)
1-4
1,485 mm (58.5 in.)
2. DIMENSIONS
C56W103A
2007-11-05 오후 3:36:22
FX751 GENERAL - SPECIFICATIONS
3. SPECIFICATIONS
SAFETY FIRST
Model FX 751
Engine power gross HP (kW)/rpm 75.8 (57) / 2,200
Engine Model 4CG1T
Type 4-cyl., water-cooled, turbo diesel engine
GENERAL
Number of cylinder 4
Bore and stroke mm (in.) 98 x 100 (3.86 x 3.94)
Total displacement cc (cu.in.) 3,318 (202.4)
Roted revolution rpm 2,200
ENGINE
Injection timing BTDC 16.5°
Injection order 1-3-4-2
Compression ratio 19.3:1
Lubricating system Forced lubrication by trochoid pump
TRANSMISSION
Cooling system Pressurized radiator, Forced circulation with water pump
Alternator 12V 65AH
Fuel tank ℓ (U.S.gal.) Diesel 80 (21.1)
Dimen- Overall length (with 3p & front weight)
3,972 (156.4)
REAR AXLE
sions mm (in.)
Overall width (minimum tread) mm (in.) 1,920 (75.6)
Overall height (Top of CAP) mm (in.) 2,530 (99.6)
Wheel base mm (in.) 2,102 (82.8)
Min. ground clearance mm (in.) 435 (17.1)
BRAKE
Front mm (in.) 1,485 (58.5)
Tread
Rear mm (in.) 1,550 (61.0)
Traveling Tire size Front 11.2 - 24
FRONT AXLE
system (Standard tire size) Rear 16.9 - 30
Clutch Hydraulic (wet multi discs)
Steering Full hydraulic
Synchronized shuttle and transmission
Transmission
(24 forward and 24 reverse speeds)
STEERING
Traveling Wet disc type
Brake
Parking Connected with the traveling brake
Differential Spiral bevel gear
Hydraulic Hydraulic lift control system Position, draft and mixed control
HYDRAULIC
system Main pump: 42 ℓ/min (1.48 ft3/min)
Pump capacity
Power steering pump: 38 ℓ/min (1.34 ft3/min)
Three point link Category II
Maximum lifting capacity kg (lbs) 2,100 (1,204)
ELECTRIC
No. of standard remote valves Remote control valve 2ea, port 4ea (Option: Joy-stick valve)
PTO PTO shaft 35 mm x 6 splines
1st (rpm) 540 / 2,600
Revolution
2nd (rpm) 750 / 2,600
(independent PTO)
3rd (rpm) 1,000 / 2,600
CABIN
gine speed with Std. tires) Reverse km/h (mile/h) 0.31 ~ 21.11 (0.192 ~ 13.117)
NOTES: The specifications are subject to change for the purpose of improvement without any notice.
4. TRAVELING SPEED
SAFETY FIRST
km/h (mile/h)
5. MAINTENANCE
SAFETY FIRST
5.1 SERVICE INTERVALS
GENERAL
1 Engine oil Change ~ { { { Every250Hr
2 Engine oil filter Replace ~ { { { { { Every250Hr
3 Hydraulic oil filter Replace ~ { { { { Every200Hr
4 Transmission fluid Replace ~ { { { Every300Hr
ENGINE
5 Brake oil Change ~ { Every300Hr
6 Front axle case oil Change ~ { { Every400Hr
7 Front axle pivot Change { Every600Hr
TRANSMISSION
8 Greasing - { { { { { { { { { { { { { { { { Every50Hr
9 Engine start system Check { { { { { { { { { { { { { { { { Every50Hr
10 Wheel bolt torque Check { { { { { { { { { { { { { { { { Every50Hr
REAR AXLE
11 Battery condition Check { { { { { { { { Every100Hr
Clean { { { { { { { { Every100Hr
12 Air cleaner element
Replace Every1year
Clean { { { { { { { { { { { { { { { { Every50Hr
13 Fuel filter element
BRAKE
Replace { Every400Hr
14 Fan belt Adjust { { { { { { { { Every100Hr
15 Clutch Adjust { { { { { { { { Every100Hr
FRONT AXLE
16 Brake Adjust ~ { { { { { { { { Every100Hr
STEERING
18
line Change Every2years
Check { { { { { { { { Every100Hr
19 Fuel line
Replace Every2years
Check { { { { Every200Hr HYDRAULIC
20 Intake air line
Replace Every2years
21 Toe-in Adjust { { { { Every200Hr
Engine valve clear-
ELECTRIC
22 Adjust Every1000Hr
ance
23 Cooling system Flush Every2years
24 Coolant Change Every2years
25 Fuse Replace
CABIN
Service as
26 Light bulb Replace required
INDEX
Service as
34 Check Washer liquid
required
35 Check Refrigerant capacity
NOTICE
REAR AXLE
5.2 LUBRICANTS
SAFETY FIRST
To prevent serious equipment damage, use only genuine DAEDONG fluids, oils and greases, or equivalents.
GENERAL
An antifreezing solution + Pure water
2 Coolant 10ℓ (2.6 U.S.gal.)
(50:50)
Engine crankcase
3 8.9ℓ (2.35 U.S.gal.) API Service CC or CD SEA 15W-40
(included filter 0.3ℓ)
ENGINE
Daedong TF65 or
Shell : DONAX-TD&TDL,
DONAX-TD Plus
4 Transmission 68ℓ (18.0 U.S.gal.)
Exxon mobil : Mobil fluid 424
TRANSMISSION
Exxon Hydraul 560
BP : Tractran UTH
Front axle support: 4.5ℓ (1.19 U.S.gal.)
5 Front axle Gear oil SAE 80 or SAE 90
Front axle case: Each 3.5ℓ (0.92 U.S.gal.)
REAR AXLE
6 Brake 0.47ℓ (0.12 U.S.gal.) Shell Tellus 32 or Sk Zic SV AW32
Apply grease
- Front axle support
- Brake pedal
7 A little SAE multipurpose type grease
- Brake lever
BRAKE
- Top link holder
- Control lever
FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
CABIN
INDEX
5.3.1 REMOVING SIDE COVER AND HOOD 5.3.3 CHECKING AND REFUELING
GENERAL
ENGINE
TRANSMISSION
C56W104A C56W105A
CAUTION
1. Turn the key switch to the "ON" position and check
• Be careful not to slam the side cover on the finger. the amount of fuel shown on the fuel gauge.
2. Add fuel to the tank if the fuel gauge shows 1/4 or
less fuel in the tank.
STEERING
IMPORTANT
5.3.2 WALK AROUND INSPECTION
1. For your own safety and maximum service life of • Do not permit dirt or trash to get into the fuel
HYDRAULIC
ground with the engine shut off and the parking • When operating the tractor in winter season
brake engaged. after a long period of time, fuel for winter season
should be used.
INDEX
SAFETY FIRST
GENERAL
ENGINE
TRANSMISSION
C56W106A C56W107A
(1) Fluid inlet (A) Fluid level is acceptable (1) Oil inlet (A) Oil level is acceptable
(2) Gauge within this range (2) Gauge within this range
REAR AXLE
1. Park the tractor on level ground, lower the imple-
IMPORTANT
ment and stop the engine.
2. Check the fluid level through the fluid gauge (2). If • When using oil of different maker or viscosity
the fluid level is too low, add some fluid so that the from the previous one, remove all of the old oil.
fluid level is within the allowable range (A). (Refer Never mix two different types of oil.
to "5.2 Lubrication" in this chapter.) • Do not start the engine if the amount of oil is
BRAKE
insufficient.
IMPORTANT
• Do not start the engine if the amount of fluid is CAUTION
FRONT AXLE
insufficient.
To avoid personal injury:
• Be sure to stop the engine before checking the
oil level.
STEERING
1. Park the machine on level ground.
2. Check the engine oil before starting the engine or 5
minutes or more after the engine has stopped.
3. To check the oil level, draw out the dipstick (2),
wipe it clean, replace it, and draw it out again. HYDRAULIC
4. Check to see that the oil level is between the two
notches (A). If the level is too low, add new oil to
the prescribed level at the oil inlet. (Refer to "5.2
Lubrication" in this chapter.)
ELECTRIC
CABIN
INDEX
C56W108A C56W109A
(1) Coolant reservoir tank (A) Full (1) Radiator screen (A) Removing
(B) Low
CAUTION CAUTION
REAR AXLE
specified mixing ratio up to the full level. (Refer to good air intake to the air cleaner.
"Cleaning cooling system and changing coolant" in
"5.15 Every 2 Years" in this chapter.)
IMPORTANT
HYDRAULIC
5.3.8 CHECKING BRAKE PEDALS AND 5.3.10 CHECKING GAUGES, METER AND
CLUTCH PEDAL INDICATORS
SAFETY FIRST
1. Examine the brake and clutch pedals for free travel, 1. Examine the instrument panel for broken gauge(s),
and smooth operation. meter(s) and indicators.
2. Adjust the pedals if their free travel is not within 2. Replace them if damaged.
specifications. (See "Adjusting Clutch and Brake
GENERAL
Pedal” in "5.6 Every 100 Hours".)
NOTICE
• Both brake pedals should have the same play
when they are depressed.
5.3.11 CHECKING HEAD LAMPS, HAZARD
ENGINE
WARNING LAMP, ETC.
1. Inspect the lights for broken bulbs and lenses.
2. Replace them if damaged.
TRANSMISSION
5.3.9 CHECKING BRAKE FLUID
REAR AXLE
1. Always check the condition of the seat belt and cab-
in attaching hardware before operating the tractor.
2. Replace if damaged.
BRAKE
FRONT AXLE
C56W110A
STEERING
Add brake fluid before its level gets below the min. limit.
CAUTION
• Make sure to bleed the brake system after
repairing or servicing it. HYDRAULIC
• Air in the system "dulls" the brake pedal which
can lead to brake failure (vapor lock).
• Never drive the tractor unless the brake fluid is
within the specified level.
ELECTRIC
C56W111A C56W113A
IMPORTANT
REAR AXLE
CAUTION
BRAKE
C56W112A
hot and can burn.
SAFETY FIRST
GENERAL
ENGINE
C56W114A C56W116A
TRANSMISSION
CAUTION
To avoid personal injury:
• Be sure to stop the engine before changing the
REAR AXLE
oil filter cartridge (1).
• Allow engine to cool down sufficiently, oil can be
hot and can burn.
BRAKE
C56W117A
FRONT AXLE
IMPORTANT
• Do not operate the tractor immediately after
changing the transmission fluid. Run the engine
STEERING
at medium speed for a few minutes to prevent
damage to the transmission.
C56W115A
4. Tighten the filter firmly until it contacts the mounting 1. To drain the used fluid, remove the drain plug (1) at
surface. Tighten the filter by a hand an additional the bottom of the transmission case and drain the
half turn only. oil completely.
5. After the new filter has been installed, fill with oil up
2. After draining, reinstall the drain plug.
to the upper line of the gauge.
6. After running the engine for a few minutes, stop it 3. Fill with the new DAEDONG TF65 fluid up to the
CABIN
and check the oil level again, and add oil to the pre- upper line of the gauge (3). (Refer to "5.2 Lubrica-
scribed level. tion" in this chapter.)
7. Make sure that the transmission fluid does not leak 4. After running the engine for a few minutes, stop
through the seal.
it and check the fluid level again; add fluid to pre-
scribed level if necessary.
INDEX
IMPORTANT
Fluid capacity..................68 ℓ (18.0 U.S.gal.)
• To prevent serious damage to the hydraulic
system, use only a DAEDONG genuine filter.
5.4.5 CHANGING FRONT AXLE CASE OIL 5.4.6 ADJUSTING CLUTCH PEDAL
GENERAL
ENGINE
TRANSMISSION
FX 651 FX 751
REAR AXLE
2
BRAKE
1
FRONT AXLE
C56W120A
SAFETY FIRST
5.5.1 LUBRICATING GREASE NIPPLE
GENERAL
ENGINE
C56W123A
TRANSMISSION
C56W121A
(1) Bolt & Nut................... 166.7 ~ 186.3 Nm
17 ~ 19 kgf-m
123.0 ~ 137.4 lb-ft
(2) Nut .............................. 274.6 ~ 318.7 Nm
28 ~ 32.5 kgf-m
REAR AXLE
202.5 ~ 235.1 lb-ft
CAUTION
To avoid personal injury:
• Never operate the tractor with a loose rim, wheel,
BRAKE
or axle.
• Any time bolts and nuts are loosened, retighten
them to the specified torque.
• Check all bolts and nuts frequently and keep
FRONT AXLE
C56W122A them tight.
STEERING
Apply a small amount of multi-purpose grease at the 5.5.3 REMOVING WATER FROM OIL SEPARATOR
points shown in the figure at every 50 hours or if re-
quired.
Lubricate the grease nipple more frequently if the tractor
is operated in a wet, muddy or dusty road.
HYDRAULIC
ELECTRIC
CABIN
C56W124A
C56W126A
WARNING
C56W125A
• Check the followings. Stop the engine when
REAR AXLE
(1) Element (2) Cap (3) Evacuator valve replacing the fuel line.
• Check the fuel pipe regularly. If the fuel pipe
1. Do not service the filter element unless it should be
is aged or worn, fuel can leak from the engine
cleaned.
running which can lead to a fire.
2. When cleaning the element (1), refer to the follow-
ing instructions:
BRAKE
• Replace the filter if its element is contaminated It is recommended to check the fuel pipe (1) connec-
with carbon or oil. tion every 100 hours. If the operating hour is below
• Replace the element every year or at the sixth 100 hours for 6 months, it should be checked every 6
cleaning interval. However, it should be checked months.
FRONT AXLE
from the inside. The pressure at the nozzle should be replaced with its band and tightened firmly every 2
below 2 kgf/cm2. Keep proper distance between the years.
nozzle and the filter.
3. However, if the pipe and its band are damaged ear-
lier, replace them immediately.
IMPORTANT
HYDRAULIC
B. EVACUATOR VALVE
Open the evacuator valve once a week under ordinary
conditions - or daily when used in a dusty place - to get
rid of large particles of dust and dirt.
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