Kioti Daedong FX751 Tractor Service Manual LX68WM

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FX751 TRACTORS

WORKSHOP MANUAL

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PREFACE
This manual is to provide servicing personnel with information on the general speci-
fications, service, operating principle, troubleshooting, exploded view including part
name, removing and installing procedures for FX751 tractors.

All information in this manual is based on the latest product information available at
the time of publication. Therefore, some of the information in this manual may differ
from the machine you have. The specifications are subject to change for the purpose
of improvement without notice.

DAEDONG has a principle to apply update to the next edition of the manual if there
is any. However, DAEDONG has no obligation to modify the contents in this manual,
especially the contents in the manual which is already distributed or published.

The modified information is available in DAEDONG’s online electronic manual system


(DEMSS).

This manual is ultimately to satisfy customers with best performance of tractor. If


there is any typo, wrong information or question for this manual, feel free to contact
DAEDONG.

2007. 11

Overseas service team


DAEDONG INDUSTRIAL Co., Ltd.

IMPORTANT NOTE
• Using unspecified parts, fuel and lubricants • We reserve the right to make changes
other than DAEDONG’s genuine parts can throughout the entire manual at any time
damage the tractor and such damage will not without notice.
be covered by warranty.

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TABLE OF CONTENTS

CHAPTER 0 SAFETY FIRST

CHAPTER 1 GENERAL

CHAPTER 2 ENGINE

CHAPTER 4 TRANSMISSION

CHAPTER 6 REAR AXLE

CHAPTER 7 BRAKE

CHAPTER 8 FRONT AXLE

CHAPTER 9 STEERING SYSTEM

CHAPTER 10 HYDRAULIC SYSTEM

CHAPTER 11 ELECTRIC SYSTEM

CHAPTER 12 CABIN

CHAPTER 14 INDEX

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FX751

SAFETY FIRST CHAPTER 0

TABLE OF CONTENTS
1. FOR SAFETY .......................................... 0-2 2.4 Avoid fires............................................... 0-4

1.1 Alert symbols .......................................... 0-2 2.5 Cautions when handling the battery ....... 0-5
2.6 Cautions for high pressure hoses ................0-5
2. SAFETY TIPS .......................................... 0-3
2.7 Use of appropriate tools and equipment
2.1 Safety gear ............................................. 0-3 ............................................................... 0-6
2.2 Work place ............................................ 0-3 2.8 Handling of hazardous materials............ 0-6
2.2.1 Ventilating system......................... 0-3 2.9 Handling of rotating blade, shaft and
driving belt .............................................. 0-7
2.2.2 Safe working place ....................... 0-3
2.10 Prevention of scald................................. 0-7
2.2.3 Illumination ................................... 0-3
2.11 Disposal of environmental waste ........... 0-8
2.2.4 Safety equipment.......................... 0-3
2.12 Cautions when handling tires ................. 0-8
2.2.5 Clean working area....................... 0-3
2.3 Safety instructions when preparing 3. SAFETY DECALS ................................... 0-9
tractor ..................................................... 0-4
3.1 Location of decals .................................. 0-9

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SAFETY FIRST - FOR SAFETY FX751

1. FOR SAFETY
SAFETY FIRST

• Most accidents can be avoided if basic safety in-


structions and regulations are followed. Always fol-
low the safety regulations and avoid any dangerous
situation to prevent an accident.
• You can be unexpectedly injured if inspecting or
GENERAL

servicing the tractor without full knowledge of it.


Read the service manual carefully before starting
servicing and follow the instructions for servicing,
maintenance and inspection to prevent any injury.
ENGINE

ᴯᖿ⤇#╤ⴋ#$
READ MANUAL!
T46W001A
TRANSMISSION

1.1 ALERT SYMBOLS


REAR AXLE

In this manual, the following safety-alert symbols are used. Their meanings are as follows:

A. REMARK C. CAUTION
BRAKE
FRONT AXLE

REMARK ⱇ#⪣
CAUTION
T46W002A T46W004A
STEERING

• Broaden your knowledge with additionally supplied • This mark indicates potentially hazardous situation
service information for optimal service. which, if not observed, may result in serious injury.
HYDRAULIC

B. IMPORTANT D. WARNING
ELECTRIC

WARNING
CABIN

T46W003A T46W005A

• This mark indicates emphasis on information which • This mark indicates hazardous situation which, if
can be confused when servicing. If this information not observed, may result in death or injury.
INDEX

is not carefully read and observed, the tractor can-


not fully function or may be damaged.

0-2 DT56-W00 Nov. 2007

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FX751 SAFETY FIRST - SAFETY TIPS

2. SAFETY TIPS

SAFETY FIRST
2.1 SAFETY GEAR 2.2 WORK PLACE

GENERAL
ENGINE
T46W007A

2.2.1 VENTILATING SYSTEM

TRANSMISSION
T46W006A
The service should be performed in well-ventilated
area. If the engine should be started in an enclosed
When working on the tractor, wear safety gloves, safety place, the exhaust gas vent pipe should be installed.
shoes, ear plugs, safety goggles, safety helmet, work-
ing clothes, etc. appropriate for your working environ- WARNING

REAR AXLE
ment.
• California Proposition 65 Warning
Never wear loose fitting clothing or a tie which can be
Inhaling exhaust gas can cause cancer or damage
caught by a rotating part. According to the statistics,
the generative function leading to infertility.
most accidents that occurred with rotating parts are
due to this inappropriate manner of wearing clothes.

BRAKE
2.2.2 SAFE WORKING PLACE

FRONT AXLE
STEERING
T46W008A

The work should be done in a wide, level and safe HYDRAULIC


place to prevent slip and fall accident.

2.2.3 ILLUMINATION
The work place should be well illuminated. If working
ELECTRIC

in a dark place or under the tractor, use the work lamp.


The work lamp should be covered by the safety
cover. Light bulbs can cause firee if exposed to fuel
leaks.

2.2.4 SAFETY EQUIPMENT


CABIN

Be sure to keep a first aid kit and fire extinguisher han-


dy at all times.

2.2.5 CLEAN WORKING AREA


Keep the working area clean before and during work. If
INDEX

any oil or fuel is spilled, it should be cleaned up imme-


diately.

DT56-W00 Nov. 2007 0-3

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SAFETY FIRST - SAFETY TIPS FX751

2.3 SAFETY INSTRUCTIONS WHEN 2.4 AVOID FIRES


PREPARING TRACTOR
SAFETY FIRST
GENERAL

T46W011A
ENGINE

• Never smoke or allow flames in your work area


T46W009A
when servicing the fuel system.
• Lower the implement on to the ground.
TRANSMISSION

• Never stand under the bucket.


REAR AXLE

T46W012A
BRAKE

• Keep flames or sparks away from the spray paint or


fuel containers and be careful of leak.

T46W010A
FRONT AXLE

• Stop the engine and remove the key.


• Put “Do not operate” label on the tractor if neces-
sary.
STEERING

T46W013A
HYDRAULIC

• Disconnect the negative battery cable.


• Always disconnect the battery cable before servic-
ing the wiring to prevent fire.
• Be extra cautious of fire when welding.
ELECTRIC
CABIN

T46W014A
INDEX

• Always keep a fire extinguisher in the work area.

0-4 DT56-W00 Nov. 2007

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FX751 SAFETY FIRST - SAFETY TIPS

2.5 CAUTIONS WHEN HANDLING THE 2.6 CAUTIONS FOR HIGH PRESSURE HOSES
BATTERY

SAFETY FIRST
GENERAL
ENGINE
T46W015A T46W019A

• Always disconnect the negative battery cable first • The hydraulic fluid leaks from high pressure

TRANSMISSION
and reconnect it last to avoid sparks from an acci- hoses or pipes can penetrate your skin.
dental short circuit. You could be injured or fire may
break out.

REAR AXLE
BRAKE
FRONT AXLE
T46W016A T46W017A T46W020A

• Do not charge the frozen battery. Charging the fro- • Before connecting a high pressure hose or pipe,
zen battery can cause explosion. Let the battery stop the engine and depressurize it by valve.
warmed up to ambient temperature (16°C, 60°F) • Check the bolts for tightness before starting the en-
before charging. gine after servicing the hydraulic system.

STEERING
• Keep sparks and flames (match, lighter) away from • Use a cardboard or plank when checking leakage.
the battery. The battery can explode due to the bat-
tery fluid.
• Never connect the battery’s negative and positive
cables with metal for test. Use only tester when HYDRAULIC
checking the battery voltage.
ELECTRIC
CABIN

T46W018A T46W021A
INDEX

• The battery contains the acid that can burn you. • Never weld the high pressure pipe or the surround-
When it contact skin, it causes burns. If it contacts ing area. The pipe or hose can be heated and ex-
with your eyes, you may lose your sight. plode which can lead to fire or burn.

DT56-W00 Nov. 2007 0-5

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SAFETY FIRST - SAFETY TIPS FX751

2.7 USE OF APPROPRIATE TOOLS AND 2.8 HANDLING OF HAZARDOUS MATERI-


EQUIPMENT ALS
SAFETY FIRST

• Use the appropriate tools and proper size. If an in- • Do not blow out hazardous materials, such as clutch
appropriate tool is used, it can slip which can dam- dust, with compressed air. Inhaling such hazardous
age parts or injure you. materials can damage your health.
• Do not confuse units (mm, inch, etc.).
GENERAL

• Use the air impact wrench only when unscrewing REMARK


the bolts or nuts. Such wrench should not be used No genuine DAEDONG part contains asbestos.
when assembly precisely machined parts which its
tightening torque should be strictly observed. It can
• These materials should be rinsed or wiped away
cause malfunctions.
ENGINE

after spraying with oil.


• Be careful of a socket popped out due to the turning
force when using the air impact wrench. Especially,
be extra cautious when working on connection or
TRANSMISSION

socket with joint.


REAR AXLE
BRAKE
FRONT AXLE

T46W022A

• When lifting the tractor with a hydraulic jack or a


hoist, fix it firmly and install the auxiliary support.
Never work under the tractor if the support and the
STEERING

hydraulic jack (hoist) are not installed.


• When using a hydraulic jack or a hoist, do not use
it over the limit of the equipment and the conveying
belt.
HYDRAULIC

• Make sure that the hydraulic lock operates properly


before using the hydraulic jack. Improper use of
lock can cause a serious accident.
• Check the buttons and operating direction of the
hoist before using it. Improper operation can cause
ELECTRIC

a serious accident.
• Do not use wooden blocks or bricks as support un-
der the tractor. As the tractor’s weight is continuous-
ly applied to them, they can be broken or collapsed.
CABIN
INDEX

0-6 DT56-W00 Nov. 2007

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FX751 SAFETY FIRST - SAFETY TIPS

2.9 HANDLING OF ROTATING BLADE, 2.10 PREVENTION OF SCALD


SHAFT AND DRIVING BELT

SAFETY FIRST
GENERAL
ENGINE
T46W023A

TRANSMISSION
T46W027A

• Do not open the radiator cap when the radiator is


hot. Hot coolant or steam can be surged leading to
a serious scald.
T46W024A

REAR AXLE
• Do not set a hand or a foot into the tractor’s rotating
blade or PTO shaft.
• Do not wear loose clothing.

BRAKE
FRONT AXLE
T46W028A

STEERING
• Check the surface temperature of the container be-
T46W025A fore draining the engine oil, transmission fluid, cool-
ant, etc. If it is hot, let it cool down before draining it.
• Be careful not to get caught by the rotating engine
There is danger of burning.
cooling fan. HYDRAULIC
• Perform any service on the engine parts (muffler,
exhaust manifold, turbocharger, etc.) only when
they are not hot.
ELECTRIC
CABIN

T46W026A

• You can be seriously injured if your hand or clothes


INDEX

is caught by the rotating fan belt or A/C belt.

DT56-W00 Nov. 2007 0-7

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SAFETY FIRST - SAFETY TIPS FX751

2.11 DISPOSAL OF ENVIRONMENTAL 2.12 CAUTIONS WHEN HANDLING TIRES


WASTE
SAFETY FIRST
GENERAL
ENGINE
TRANSMISSION

T46W029A T46W030A

• Observe all relevant environmental protection regu- • The tire rims can fall out of the tires. Therefore, stay
lations when disposing used oil, transmission fluid, out of its way when checking or inflating tires.
coolant, oil filter, etc. Otherwise, they can pollute the
environment seriously and you could be charged in
REAR AXLE

violation of regulations.
BRAKE
FRONT AXLE

T46W031A
STEERING

• Do not weld or apply heat to the tire rim or disc. The


tire can explode due to the rapidly increased pres-
sure in the tire.
HYDRAULIC

• Check tires for inflation pressure, damage, deforma-


tion, extended wear on lug and damage of rim and
disc. Also check if bolts or nuts fixed on wheel and
rim are loose.
ELECTRIC
CABIN
INDEX

0-8 DT56-W00 Nov. 2007

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FX751 SAFETY FIRST - SAFETY DECALS

3. SAFETY DECALS

SAFETY FIRST
• When replacing parts, be sure to install the appropri-
ate safety decal as well. Otherwise, the customer’s
safety will be threatened.
• If a decal is damaged or detached, always replace
with the appropriate decal.

GENERAL
• The decal and its attaching location are as follows.
• Part numbers appear at the bottom of decals.

ENGINE
3.1 LOCATION OF DECALS

TRANSMISSION
1
2

REAR AXLE
4

7
6

BRAKE
5

FRONT AXLE
8

STEERING
12

HYDRAULIC
11 10

9
ELECTRIC
CABIN

C56W032A
INDEX

DT56-W00 Nov. 2007 0-9

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SAFETY FIRST - SAFETY DECALS FX751

(1) T2325-50743 (4) T4837-51181


SAFETY FIRST
GENERAL
ENGINE
TRANSMISSION
REAR AXLE

(2) T4717-53131 (5) E6500-51102


BRAKE
FRONT AXLE
STEERING
HYDRAULIC

(3) T4837-52121 (6) T2615-55112


ELECTRIC
CABIN
INDEX

0-10 DT56-W00 Nov. 2007

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FX751 SAFETY FIRST - SAFETY DECALS

(7) T4836-51091 (10)T4837-52142

SAFETY FIRST
GENERAL
ENGINE
(8) T2615-53561 (11) T2615-54112

TRANSMISSION
REAR AXLE
BRAKE
FRONT AXLE
(9) T4625-52351 (12)T4837-51191

STEERING
HYDRAULIC
ELECTRIC
CABIN
INDEX

DT56-W00 Nov. 2007 0-11

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MEMO

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FX751

GENERAL CHAPTER 1

TABLE OF CONTENTS
1. IDENTIFICATION NUMBER.................... 1-3 5.4 Initial 50 hours ..................................... 1-14
1.1 Location ................................................. 1-3 5.4.1 Changing engine oil ................. 1-14
1.1.1 Serial number plate .................... 1-3 5.4.2 Replacing engine oil filter ......... 1-14
1.1.2 Engine serial number ................. 1-3 5.4.3 Replacing hydraulic oil filter ..... 1-15
1.2 Serial number ........................................ 1-3 5.4.4 Changing transmission fluid ..... 1-15
1.2.1 Tractor serial number assignment 5.4.5 Changing front axle case oil..... 1-16
standard ..................................... 1-3 5.4.6 Adjusting clutch pedal .............. 1-16

2. DIMENSIONS .......................................... 1-4 5.5 Every 50 hours..................................... 1-17


5.5.1 Lubricating grease nipple ......... 1-17
3. SPECIFICATIONS ................................... 1-5 5.5.2 Checking wheel bolt torque...... 1-17
5.5.3 Removing water from oil
4. TRAVELING SPEED ............................... 1-6
separator .................................. 1-17
5. MAINTENANCE ...................................... 1-7 5.6 Every 100 hours................................... 1-18
5.1 Service intervals .................................... 1-7 5.6.1 Adjusting clutch pedal .............. 1-18
5.2 Lubricants .............................................. 1-9 5.6.2 Cleaning air cleaner element ... 1-18
5.3 Daily check .......................................... 1-10 5.6.3 Checking fuel line..................... 1-18
5.3.1 Removing side cover and hood 5.6.4 Adjusting belt tension ............... 1-19
................................................. 1-10 5.6.5 Adjusting brake pedal .............. 1-19
5.3.2 Walk around inspection ............ 1-10 5.6.6 Battery...................................... 1-20
5.3.3 Checking and refueling ............ 1-10 5.7 Every 200 hours................................... 1-21
5.3.4 Checking transmission fluid 5.7.1 Checking air intake line ............ 1-21
level.......................................... 1-11
5.7.2 Checking power steering line ... 1-21
5.3.5 Checking engine oil level ......... 1-11
5.7.3 Checking radiator hose and
5.3.6 Checking coolant level ............. 1-12 clamp ....................................... 1-21
5.3.7 Cleaning grill and 5.7.4 Adjusting toe-in ........................ 1-22
radiator screen ......................... 1-12
5.7.5 Adjusting a/c belt tension ......... 1-22
5.3.8 Checking brake pedals and
5.7.6 Cleaning interior air filter .......... 1-23
clutch pedal .............................. 1-13
5.7.7 Cleaning ambient air filter ........ 1-23
5.3.9 Checking brake fluid ................ 1-13
5.7.8 Cleaning a/c cooler .................. 1-23
5.3.10 Checking gauges, meter and
indicators.................................. 1-13 5.7.9 Replacing hydraulic oil filter ..... 1-23
5.3.11 Checking head lamps, hazard 5.8 Every 250 hours................................... 1-24
warning lamp, etc. .................... 1-13 5.8.1 Changing engine oil ................. 1-24
5.3.12 Checking seat belt and cabin ... 1-13 5.8.2 Replacing engine oil filter ......... 1-24

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TABLE OF CONTENTS
5.9 Every 300 hours................................... 1-24 5.16 Service as required .............................. 1-27
5.9.1 Changing transmission fluid ..... 1-24 5.16.1 Steering wheel ........................ 1-27
5.10 Every 400 hours................................... 1-24 5.16.2 Checking coolant .................... 1-27
5.10.1 Changing front axle case oil..... 1-24 5.16.3 Replacing fuse ......................... 1-28
5.10.2 Cleaning oil separator .............. 1-24 5.16.4 Replacing fuse blink ................. 1-28
5.10.3 Replacing fuel filter element..... 1-25 5.16.5 Replacing light bulb.................. 1-28
5.11 Every 500 hours................................... 1-25
6. TIRES .................................................... 1-29
5.11.1 Changing brake fluid ................ 1-25
6.1 Tire, wheel and ballast ......................... 1-29
5.12 Every 600 hours................................... 1-25
6.1.1 Tires ........................................ 1-29
5.12.1 Adjusting front axle pivot .......... 1-25
6.1.2 Ballast ...................................... 1-29
5.13 Every 1000 hours................................. 1-25
6.1.3 Tread ....................................... 1-30
5.13.1 Adjusting engine valve
clearance ................................. 1-25 6.1.4 Front wheels ........................... 1-31
5.14 Every 1 year......................................... 1-25 6.1.5 Rear wheels ............................ 1-31
5.14.1 Replacing air cleaner element . 1-25 7. TIGHTENING TORQUES ...................... 1-32
5.14.2 Checking a/c hose ................... 1-25 7.1 General use screws, bolts and nuts..... 1-32
5.14.3 Checking cabin cushion rubber 7.2 Stud bolts ............................................. 1-32
................................................. 1-25
7.3 American standard screws, bolts and
5.15 Every 2 years ....................................... 1-26 nuts with unc or unf threads................. 1-33
5.15.1 Flushing cooling system and
changing coolant ..................... 1-26 8. DAEDONG BOLTS AND NUTS ............ 1-34
5.15.2 Replacing radiator hose 8.1 Bolts ..................................................... 1-34
(water pipes) ............................ 1-27
8.2 Nuts ..................................................... 1-35
5.15.3 Replacing power steering hose
................................................. 1-27 9. UNIT CONVERSION TABLE................. 1-36
5.15.4 Replacing fuel hose ................. 1-27
5.15.5 Replacing air intake line ........... 1-27

M26.indb 2 2007-11-05 오후 3:36:16


FX751 GENERAL - IDENTIFICATION NUMBER

1. IDENTIFICATION NUMBER

SAFETY FIRST
1.1 LOCATION 1.2 SERIAL NUMBER

1.1.1 SERIAL NUMBER PLATE 1.2.1 TRACTOR SERIAL NUMBER ASSIGN-


MENT STANDARD

GENERAL
F T 5 6 - 0 4 3 2 1 [Engine for FX 751 tractor, 4321st man-
ufactured in 2006 (domestic)]
Production serial number
00001 ~ 99999

ENGINE
Model
FX 751: T56

Year of manufacturing

TRANSMISSION
F: 2006
G: 2007
H: 2008
I: 2009
C56W101A

REAR AXLE
The tractor's serial number plate is attached on the left
side of front axle frame.

BRAKE
1.1.2 ENGINE SERIAL NUMBER

FRONT AXLE
F C 2 1 - 0 4 3 2 1 [Engine for FX 751 tractor, 4321st manu-
factured in 2006]

Production serial number

STEERING
00001 ~ 99999

Model
4CG1T: C21 - FX 751
Engine for tractor HYDRAULIC

Year of manufacturing
F: 2006
C56W102A G: 2007
ELECTRIC

H: 2008
The engine number is stamped on the engine head I: 2009
cover.

IMPORTANT
CABIN

• For DAEDONG tractors which are not directly


sold by DAEDONG Dealers, contact your local
DAEDONG Dealer to ensure your tractor's safety.
INDEX

DT56-W00 Nov. 2007 1-3

M26.indb 3 2007-11-05 오후 3:36:17


INDEX CABIN ELECTRIC HYDRAULIC STEERING FRONT AXLE BRAKE REAR AXLE TRANSMISSION ENGINE GENERAL SAFETY FIRST

M26.indb 4
1,920 mm (75.6 in.)

1-4
1,485 mm (58.5 in.)
2. DIMENSIONS

435 mm (17.1 in.)

2,102 mm (82.8 in.)

3,972 mm (156.4 in.)


GENERAL - DIMENSIONS

1,550 mm (61.0 in.)


2,530 mm (99.6 in.)

Lower link body

C56W103A

DT56-W00 Nov. 2007


FX751

2007-11-05 오후 3:36:22
FX751 GENERAL - SPECIFICATIONS

3. SPECIFICATIONS

SAFETY FIRST
Model FX 751
Engine power gross HP (kW)/rpm 75.8 (57) / 2,200
Engine Model 4CG1T
Type 4-cyl., water-cooled, turbo diesel engine

GENERAL
Number of cylinder 4
Bore and stroke mm (in.) 98 x 100 (3.86 x 3.94)
Total displacement cc (cu.in.) 3,318 (202.4)
Roted revolution rpm 2,200

ENGINE
Injection timing BTDC 16.5°
Injection order 1-3-4-2
Compression ratio 19.3:1
Lubricating system Forced lubrication by trochoid pump

TRANSMISSION
Cooling system Pressurized radiator, Forced circulation with water pump
Alternator 12V 65AH
Fuel tank ℓ (U.S.gal.) Diesel 80 (21.1)
Dimen- Overall length (with 3p & front weight)
3,972 (156.4)

REAR AXLE
sions mm (in.)
Overall width (minimum tread) mm (in.) 1,920 (75.6)
Overall height (Top of CAP) mm (in.) 2,530 (99.6)
Wheel base mm (in.) 2,102 (82.8)
Min. ground clearance mm (in.) 435 (17.1)

BRAKE
Front mm (in.) 1,485 (58.5)
Tread
Rear mm (in.) 1,550 (61.0)
Traveling Tire size Front 11.2 - 24

FRONT AXLE
system (Standard tire size) Rear 16.9 - 30
Clutch Hydraulic (wet multi discs)
Steering Full hydraulic
Synchronized shuttle and transmission
Transmission
(24 forward and 24 reverse speeds)

STEERING
Traveling Wet disc type
Brake
Parking Connected with the traveling brake
Differential Spiral bevel gear
Hydraulic Hydraulic lift control system Position, draft and mixed control
HYDRAULIC
system Main pump: 42 ℓ/min (1.48 ft3/min)
Pump capacity
Power steering pump: 38 ℓ/min (1.34 ft3/min)
Three point link Category II
Maximum lifting capacity kg (lbs) 2,100 (1,204)
ELECTRIC

No. of standard remote valves Remote control valve 2ea, port 4ea (Option: Joy-stick valve)
PTO PTO shaft 35 mm x 6 splines
1st (rpm) 540 / 2,600
Revolution
2nd (rpm) 750 / 2,600
(independent PTO)
3rd (rpm) 1,000 / 2,600
CABIN

Min. turning Radius (without brake) mm (in.) 2,730 (107.5)


Traction system Draw-Bar (clevis)
Weight (Cap) kg (lbs) 3,069 (6,766)
Traveling speed (at rated en- Forward km/h (mile/h) 0.38 ~ 25.51 (0.236 ~ 15.851)
INDEX

gine speed with Std. tires) Reverse km/h (mile/h) 0.31 ~ 21.11 (0.192 ~ 13.117)

NOTES: The specifications are subject to change for the purpose of improvement without any notice.

DT56-W00 Nov. 2007 1-5

M26.indb 5 2007-11-05 오후 3:36:27


GENERAL - TRAVELING SPEED FX751

4. TRAVELING SPEED
SAFETY FIRST

* At rated engine speed with Std. tires.

km/h (mile/h)

FX751 (2,200 rpm)


Operating the lever
GENERAL

Tire radius (695 mm)


Hi-Low Main Forward Reverse
L1 0.18 (0.11) 0.17 (0.11)
H1 0.23 (0.14) 0.21 (0.13)
ENGINE

L2 0.28 (0.17) 0.26 (0.16)


H2 0.35 (0.22) 0.32 (0.20)
Low
TRANSMISSION

L3 0.41 (0.25) 0.38 (0.24)


H3 0.51 (0.32) 0.47 (0.29)
L4 0.64 (0.40) 0.59 (0.37)
H4 0.79 (0.49) 0.73 (0.45)
REAR AXLE

L1 1.46 (0.91) 1.35 (0.84)


H1 1.8 (1.12) 1.67 (1.04)
L2 2.24 (1.39) 2.08 (1.29)
H2 2.77 (1.72) 2.57 (1.60)
Middle
BRAKE

L3 3.31 (2.06) 3.07 (1.91)


H3 4.09 (2.54) 3.8 (2.36)
L4 5.14 (3.19) 4.77 (2.96)
FRONT AXLE

H4 6.35 (3.95) 5.89 (3.66)


L1 7.01 (4.36) 6.51 (4.05)
H1 8.66 (5.38) 8.04 (5.00)
STEERING

L2 10.76 (6.69) 9.99 (6.21)


H2 13.29 (8.26) 12.33 (7.66)
High
L3 15.9 (9.88) 14.76 (9.17)
H3 19.63 (12.20) 18.22 (11.32)
HYDRAULIC

L4 24.67 (15.33) 22.89 (14.22)


H4 30.47 (18.93) 28.28 (17.57)
ELECTRIC
CABIN
INDEX

1-6 DT56-W00 Nov. 2007

M26.indb 6 2007-11-05 오후 3:36:30


FX751 GENERAL - MAINTENANCE

5. MAINTENANCE

SAFETY FIRST
5.1 SERVICE INTERVALS

Indication on hour meter


No. Period Since then
50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800

GENERAL
1 Engine oil Change ~ { { { Every250Hr
2 Engine oil filter Replace ~ { { { { { Every250Hr
3 Hydraulic oil filter Replace ~ { { { { Every200Hr
4 Transmission fluid Replace ~ { { { Every300Hr

ENGINE
5 Brake oil Change ~ { Every300Hr
6 Front axle case oil Change ~ { { Every400Hr
7 Front axle pivot Change { Every600Hr

TRANSMISSION
8 Greasing - { { { { { { { { { { { { { { { { Every50Hr
9 Engine start system Check { { { { { { { { { { { { { { { { Every50Hr
10 Wheel bolt torque Check { { { { { { { { { { { { { { { { Every50Hr

REAR AXLE
11 Battery condition Check { { { { { { { { Every100Hr
Clean { { { { { { { { Every100Hr
12 Air cleaner element
Replace Every1year
Clean { { { { { { { { { { { { { { { { Every50Hr
13 Fuel filter element

BRAKE
Replace { Every400Hr
14 Fan belt Adjust { { { { { { { { Every100Hr
15 Clutch Adjust { { { { { { { { Every100Hr

FRONT AXLE
16 Brake Adjust ~ { { { { { { { { Every100Hr

Radiator hose and Check { { { { Every200Hr


17
clamp Change Every2years

Power steering oil Check { { { { Every200Hr

STEERING
18
line Change Every2years
Check { { { { { { { { Every100Hr
19 Fuel line
Replace Every2years
Check { { { { Every200Hr HYDRAULIC
20 Intake air line
Replace Every2years
21 Toe-in Adjust { { { { Every200Hr
Engine valve clear-
ELECTRIC

22 Adjust Every1000Hr
ance
23 Cooling system Flush Every2years
24 Coolant Change Every2years
25 Fuse Replace
CABIN

Service as
26 Light bulb Replace required
INDEX

DT56-W00 Nov. 2007 1-7

M26.indb 7 2007-11-05 오후 3:36:32


GENERAL - MAINTENANCE FX751
SAFETY FIRST

Indication on hour meter


No. Period Since then
50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800
GENERAL

27 Clean Air conditioner condenser net Daily


28 Replace Air conditioner belt tension { { { {
29 Clean Air conditioner filter { { { {
30 Check Condenser blocked { { { {
ENGINE

31 Check Air conditioner hose and pipe Every1year


32 Check Cap rubber Every1year
33 Check Lubrication system
TRANSMISSION

Service as
34 Check Washer liquid
required
35 Check Refrigerant capacity

NOTICE
REAR AXLE

• The jobs indicated by ~ must be done after the


first 50 hours of operation.
BRAKE
FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
CABIN
INDEX

1-8 DT56-W00 Nov. 2007

M26.indb 8 2007-11-05 오후 3:36:34


FX751 GENERAL - MAINTENANCE

5.2 LUBRICANTS

SAFETY FIRST
To prevent serious equipment damage, use only genuine DAEDONG fluids, oils and greases, or equivalents.

No. Section Capacity Lubricants


1 Fuel 80ℓ (21.13 U.S.gal.) Smokeless diesel

GENERAL
An antifreezing solution + Pure water
2 Coolant 10ℓ (2.6 U.S.gal.)
(50:50)
Engine crankcase
3 8.9ℓ (2.35 U.S.gal.) API Service CC or CD SEA 15W-40
(included filter 0.3ℓ)

ENGINE
Daedong TF65 or
Shell : DONAX-TD&TDL,
DONAX-TD Plus
4 Transmission 68ℓ (18.0 U.S.gal.)
Exxon mobil : Mobil fluid 424

TRANSMISSION
Exxon Hydraul 560
BP : Tractran UTH
Front axle support: 4.5ℓ (1.19 U.S.gal.)
5 Front axle Gear oil SAE 80 or SAE 90
Front axle case: Each 3.5ℓ (0.92 U.S.gal.)

REAR AXLE
6 Brake 0.47ℓ (0.12 U.S.gal.) Shell Tellus 32 or Sk Zic SV AW32
Apply grease
- Front axle support
- Brake pedal
7 A little SAE multipurpose type grease
- Brake lever

BRAKE
- Top link holder
- Control lever

FRONT AXLE
STEERING
HYDRAULIC
ELECTRIC
CABIN
INDEX

DT56-W00 Nov. 2007 1-9

M26.indb 9 2007-11-05 오후 3:36:36


GENERAL - MAINTENANCE FX751

5.3 DAILY CHECK


SAFETY FIRST

5.3.1 REMOVING SIDE COVER AND HOOD 5.3.3 CHECKING AND REFUELING
GENERAL
ENGINE
TRANSMISSION

C56W104A C56W105A

(1) Hood (3) Handle (1) Fuel tank cap


(2) Side cover

Fuel tank capacity ................80 ℓ (21.13 U.S.gal.)


REAR AXLE

1. Open the hood by pulling down the handle (3)


which is located under the left side of the hood (1). CAUTION
2. Do not apply excessive force to the hood to fix it.
To avoid personal injury:
Otherwise, it can be damaged.
• Do not smoke while refueling.
BRAKE

3. Pull the lower side of the side cover (2) outward


• Be sure to stop the engine before refueling.
and disengage and raise the locker "A" on the up-
per side. • Use the oil strainer when refueling to prevent dirt
or sand from entering.
4. Remove the side cover by lifting it gently.
FRONT AXLE

CAUTION
1. Turn the key switch to the "ON" position and check
• Be careful not to slam the side cover on the finger. the amount of fuel shown on the fuel gauge.
2. Add fuel to the tank if the fuel gauge shows 1/4 or
less fuel in the tank.
STEERING

IMPORTANT
5.3.2 WALK AROUND INSPECTION
1. For your own safety and maximum service life of • Do not permit dirt or trash to get into the fuel
HYDRAULIC

the machine, make a thorough daily inspection be- system.


fore operating the machine. • Be careful not to let the fuel tank become empty,
2. Look around and under the tractor for items such otherwise air will enter the fuel system, requiring
as loose bolts, trash build-up, oil or coolant leaks, the fuel system to be bled before the next engine
start.
broken or worn parts.
ELECTRIC

• Be careful not to spill fuel during refueling. If


some fuel is spilled, wipe it off at once. Fuel on
CAUTION
the tractor may cause a fire.
To avoid personal injury: • To prevent water condensation the fuel tank, fill
• Be sure to check and service the tractor on level the tank before parking the tractor after work.
CABIN

ground with the engine shut off and the parking • When operating the tractor in winter season
brake engaged. after a long period of time, fuel for winter season
should be used.
INDEX

1-10 DT56-W00 Nov. 2007

M26.indb 10 2007-11-05 오후 3:36:38


FX751 GENERAL - MAINTENANCE

5.3.4 CHECKING TRANSMISSION FLUID 5.3.5 CHECKING ENGINE OIL LEVEL


LEVEL

SAFETY FIRST
GENERAL
ENGINE
TRANSMISSION
C56W106A C56W107A

(1) Fluid inlet (A) Fluid level is acceptable (1) Oil inlet (A) Oil level is acceptable
(2) Gauge within this range (2) Gauge within this range

REAR AXLE
1. Park the tractor on level ground, lower the imple-
IMPORTANT
ment and stop the engine.
2. Check the fluid level through the fluid gauge (2). If • When using oil of different maker or viscosity
the fluid level is too low, add some fluid so that the from the previous one, remove all of the old oil.
fluid level is within the allowable range (A). (Refer Never mix two different types of oil.
to "5.2 Lubrication" in this chapter.) • Do not start the engine if the amount of oil is

BRAKE
insufficient.
IMPORTANT
• Do not start the engine if the amount of fluid is CAUTION

FRONT AXLE
insufficient.
To avoid personal injury:
• Be sure to stop the engine before checking the
oil level.

STEERING
1. Park the machine on level ground.
2. Check the engine oil before starting the engine or 5
minutes or more after the engine has stopped.
3. To check the oil level, draw out the dipstick (2),
wipe it clean, replace it, and draw it out again. HYDRAULIC
4. Check to see that the oil level is between the two
notches (A). If the level is too low, add new oil to
the prescribed level at the oil inlet. (Refer to "5.2
Lubrication" in this chapter.)
ELECTRIC
CABIN
INDEX

DT56-W00 Nov. 2007 1-11

M26.indb 11 2007-11-05 오후 3:36:41


GENERAL - MAINTENANCE FX751

5.3.6 CHECKING COOLANT LEVEL 5.3.7 CLEANING GRILL AND RADIATOR


SCREEN
SAFETY FIRST
GENERAL
ENGINE
TRANSMISSION

C56W108A C56W109A

(1) Coolant reservoir tank (A) Full (1) Radiator screen (A) Removing
(B) Low

CAUTION CAUTION
REAR AXLE

To avoid personal injury: To avoid personal injury:


• Do not remove the radiator cap while coolant is • Be sure to stop the engine before removing the
hot. If the coolant is not cooled, slowly rotate screen.
the cap to the first stop and allow ample time for
BRAKE

excessive pressure to escape before removing


1. Check the front grill and the side screens to be sure
the cap completely.
they are clean of any debris.
2. Detach the screen (1) and eliminate all foreign ma-
terials.
FRONT AXLE

1. Make sure to see that the coolant level is between


the "FULL" and "LOW" marks of the reservoir tank.
IMPORTANT
2. When the coolant level drops due to evaporation,
add water only up to the full level. • The grill and screen must be clean from debris
In case of leakage, add anti-freeze and water in the to keep the engine from overheating and to allow
STEERING

specified mixing ratio up to the full level. (Refer to good air intake to the air cleaner.
"Cleaning cooling system and changing coolant" in
"5.15 Every 2 Years" in this chapter.)

IMPORTANT
HYDRAULIC

• If the radiator cap has to be removed, follow the


caution above and securely retighten the cap.
• Use clean, fresh water and anti-freeze to fill the
reservoir tank.
ELECTRIC

• If water leaks, contact your local DAEDONG


Dealer.
CABIN
INDEX

1-12 DT56-W00 Nov. 2007

M26.indb 12 2007-11-05 오후 3:36:44


FX751 GENERAL - MAINTENANCE

5.3.8 CHECKING BRAKE PEDALS AND 5.3.10 CHECKING GAUGES, METER AND
CLUTCH PEDAL INDICATORS

SAFETY FIRST
1. Examine the brake and clutch pedals for free travel, 1. Examine the instrument panel for broken gauge(s),
and smooth operation. meter(s) and indicators.
2. Adjust the pedals if their free travel is not within 2. Replace them if damaged.
specifications. (See "Adjusting Clutch and Brake

GENERAL
Pedal” in "5.6 Every 100 Hours".)

NOTICE
• Both brake pedals should have the same play
when they are depressed.
5.3.11 CHECKING HEAD LAMPS, HAZARD

ENGINE
WARNING LAMP, ETC.
1. Inspect the lights for broken bulbs and lenses.
2. Replace them if damaged.

TRANSMISSION
5.3.9 CHECKING BRAKE FLUID

5.3.12 CHECKING SEAT BELT AND CABIN

REAR AXLE
1. Always check the condition of the seat belt and cab-
in attaching hardware before operating the tractor.
2. Replace if damaged.

BRAKE
FRONT AXLE
C56W110A

(1) Brake fluid tank

STEERING
Add brake fluid before its level gets below the min. limit.

CAUTION
• Make sure to bleed the brake system after
repairing or servicing it. HYDRAULIC
• Air in the system "dulls" the brake pedal which
can lead to brake failure (vapor lock).
• Never drive the tractor unless the brake fluid is
within the specified level.
ELECTRIC

• Use only DAEDONG approved brake fluid.


CABIN
INDEX

DT56-W00 Nov. 2007 1-13

M26.indb 13 2007-11-05 오후 3:36:47


GENERAL - MAINTENANCE FX751

5.4 INITIAL 50 HOURS


SAFETY FIRST

5.4.1 CHANGING ENGINE OIL 5.4.2 REPLACING ENGINE OIL FILTER


GENERAL
ENGINE
TRANSMISSION

C56W111A C56W113A

IMPORTANT
REAR AXLE

• To prevent serious damage to the engine, use


only a DAEDONG genuine filter.

CAUTION
BRAKE

To avoid personal injury:


• Be sure to sop the engine before changing an oil
filter cartridge.
• Allow engine to cool down sufficiently, oil can be
FRONT AXLE

C56W112A
hot and can burn.

(1) Oil inlet (2) Gauge


(3) Drain plug 1. Remove the oil filter (1).
(A) Oil level is acceptable within this range
2. Put a film of clean engine oil on the rubber seal of a
new filter.
STEERING

CAUTION 3. Tighten the filter gently until it contacts the mount-


ing surface. Tighten filter by a hand an additional
To avoid personal injury: half turn only.
• Be sure to stop the engine before changing the 4. After the new filter has been replaced, the engine
HYDRAULIC

oil. oil level normally decreases a little. Make sure that


• Allow engine to cool down sufficiently, oil can be the engine oil does not leak through the seal and
hot and can burn. be sure to check the oil level on the dipstick.
5. Then, replenish the engine oil up to the prescribed
1. To drain the used oil, remove the drain plug (3) at level.
ELECTRIC

the bottom of the engine and drain the oil complete-


ly from the oil pan. All the used oil can be drained
out easily when the engine is still warm.
2. After draining, reinstall the drain plug.
CABIN

3. Fill with new oil up to the upper notch on the dip-


stick.
Oil capacity with filter ....8.9 ℓ (2.35 U.S.gal.)
INDEX

1-14 DT56-W00 Nov. 2007

M26.indb 14 2007-11-05 오후 3:36:49


FX751 GENERAL - MAINTENANCE

5.4.3 REPLACING HYDRAULIC OIL FILTER 5.4.4 CHANGING TRANSMISSION FLUID

SAFETY FIRST
GENERAL
ENGINE
C56W114A C56W116A

The oil filter is installed on the left side of the tractor.

TRANSMISSION
CAUTION
To avoid personal injury:
• Be sure to stop the engine before changing the

REAR AXLE
oil filter cartridge (1).
• Allow engine to cool down sufficiently, oil can be
hot and can burn.

BRAKE
C56W117A

(1) Drain plug


(2) Fluid inlet (3) Gauge
(A) Fluid level is acceptable within this range

FRONT AXLE
IMPORTANT
• Do not operate the tractor immediately after
changing the transmission fluid. Run the engine

STEERING
at medium speed for a few minutes to prevent
damage to the transmission.
C56W115A

(1) Fluid inlet (2) Gauge


CAUTION
(A) Fluid level is acceptable within this range
HYDRAULIC
To avoid personal injury:
1. Put a container under the filter.
• Allow engine to cool down sufficiently, oil can be
2. Remove the oil filter.
hot and can burn.
3. Put a film of clean transmission fluid on the rubber
seal of a new filter.
ELECTRIC

4. Tighten the filter firmly until it contacts the mounting 1. To drain the used fluid, remove the drain plug (1) at
surface. Tighten the filter by a hand an additional the bottom of the transmission case and drain the
half turn only. oil completely.
5. After the new filter has been installed, fill with oil up
2. After draining, reinstall the drain plug.
to the upper line of the gauge.
6. After running the engine for a few minutes, stop it 3. Fill with the new DAEDONG TF65 fluid up to the
CABIN

and check the oil level again, and add oil to the pre- upper line of the gauge (3). (Refer to "5.2 Lubrica-
scribed level. tion" in this chapter.)
7. Make sure that the transmission fluid does not leak 4. After running the engine for a few minutes, stop
through the seal.
it and check the fluid level again; add fluid to pre-
scribed level if necessary.
INDEX

IMPORTANT
Fluid capacity..................68 ℓ (18.0 U.S.gal.)
• To prevent serious damage to the hydraulic
system, use only a DAEDONG genuine filter.

DT56-W00 Nov. 2007 1-15

M26.indb 15 2007-11-05 오후 3:36:53


GENERAL - MAINTENANCE FX751
SAFETY FIRST

5.4.5 CHANGING FRONT AXLE CASE OIL 5.4.6 ADJUSTING CLUTCH PEDAL
GENERAL
ENGINE
TRANSMISSION

FX 651 FX 751
REAR AXLE

2
BRAKE

1
FRONT AXLE

C56W120A

Proper clutch 20 ~ 30 mm (0.8 ~ 1.2 in.)


pedal free travel (A) on the pedal
STEERING

1. Stop the engine and remove the key.


2. Depress the clutch pedal (1) slightly to measure the
free travel from the top of the pedal stroke (A).
C56W118A 3. If adjustment is needed, loosen the nut (2) and ad-
just the length of the wire (3) within the acceptable
HYDRAULIC

(1) Filling plug (3) Drain plug


range.
(2) Check plug (4) Check
4. Retighten the lock nut.
1. To drain the used oil, remove the right and left drain
pugs (3) and filling plug (1) at the front axle case
ELECTRIC

and drain the oil completely.


2. After draining, reinstall the drain plugs (3).
3. Fill with new oil up to the check plug port (2). (Refer
to "5.2 Lubrication" in this chapter.)
4. After filling, reinstall the filling plug.
CABIN

Model Oil capacity


Axle support 4.5 ℓ (1.2 U.S.gal.)
Axle case 3.5 ℓ (0.9 U.S.gal.) each
INDEX

1-16 DT56-W00 Nov. 2007

M26.indb 16 2007-11-05 오후 3:36:57


FX751 GENERAL - MAINTENANCE

5.5 EVERY 50 HOURS 5.5.2 CHECKING WHEEL BOLT TORQUE

SAFETY FIRST
5.5.1 LUBRICATING GREASE NIPPLE

GENERAL
ENGINE
C56W123A

TRANSMISSION
C56W121A
(1) Bolt & Nut................... 166.7 ~ 186.3 Nm
17 ~ 19 kgf-m
123.0 ~ 137.4 lb-ft
(2) Nut .............................. 274.6 ~ 318.7 Nm
28 ~ 32.5 kgf-m

REAR AXLE
202.5 ~ 235.1 lb-ft

CAUTION
To avoid personal injury:
• Never operate the tractor with a loose rim, wheel,

BRAKE
or axle.
• Any time bolts and nuts are loosened, retighten
them to the specified torque.
• Check all bolts and nuts frequently and keep

FRONT AXLE
C56W122A them tight.

(1) Front axle bracket (3) Top link holder


(front/rear) Check the wheel bolts and nuts regularly especially when
(4) Lift rod (LH)
(2) Top link they are new. If they are loose, tighten them as specified.
(5) Lift rod (RH)

STEERING
Apply a small amount of multi-purpose grease at the 5.5.3 REMOVING WATER FROM OIL SEPARATOR
points shown in the figure at every 50 hours or if re-
quired.
Lubricate the grease nipple more frequently if the tractor
is operated in a wet, muddy or dusty road.
HYDRAULIC
ELECTRIC
CABIN

C56W124A

(1) Fuel filter port (2) Evacuator cork

1. Water and dust in the fuel is accumulated in the filter.


Unscrew the evacuator cork (2) under the oil separa-
INDEX

tor to remove water and dust from the fuel filter.


2. Tighten the cork with a hand (not with a tool).
3. Release air completely.
4. Start the engine and check for leaks.

DT56-W00 Nov. 2007 1-17

M26.indb 17 2007-11-05 오후 3:37:01


GENERAL - MAINTENANCE FX751

5.6 EVERY 100 HOURS


SAFETY FIRST

5.6.1 ADJUSTING CLUTCH PEDAL 5.6.3 CHECKING FUEL LINE


(REFER TO “5.4.6 ADJUSTING CLUTCH PEDAL")

5.6.2 CLEANING AIR CLEANER ELEMENT


GENERAL
ENGINE
TRANSMISSION

C56W126A

WARNING
C56W125A
• Check the followings. Stop the engine when
REAR AXLE

(1) Element (2) Cap (3) Evacuator valve replacing the fuel line.
• Check the fuel pipe regularly. If the fuel pipe
1. Do not service the filter element unless it should be
is aged or worn, fuel can leak from the engine
cleaned.
running which can lead to a fire.
2. When cleaning the element (1), refer to the follow-
ing instructions:
BRAKE

• Replace the filter if its element is contaminated It is recommended to check the fuel pipe (1) connec-
with carbon or oil. tion every 100 hours. If the operating hour is below
• Replace the element every year or at the sixth 100 hours for 6 months, it should be checked every 6
cleaning interval. However, it should be checked months.
FRONT AXLE

and cleaned more frequently if the tractor is op-


erated in a dusty condition. 1. If the band is loose, apply lubricant to the thread
and tighten the band firmly.
A. CLEANING THE AIR FILTER ELEMENT 2. The fuel pipe is aged regardless of service interval
When cleaning the element (1), blow compressed air since it is made of rubber. The fuel pipe should be
STEERING

from the inside. The pressure at the nozzle should be replaced with its band and tightened firmly every 2
below 2 kgf/cm2. Keep proper distance between the years.
nozzle and the filter.
3. However, if the pipe and its band are damaged ear-
lier, replace them immediately.
IMPORTANT
HYDRAULIC

4. Bleed the fuel system after replacing the fuel pipe


• The air cleaner should be regularly checked and and the band.
maintained for its optimal performance. If it is not
properly maintained, the engine power drops, fuel IMPORTANT
consumption increases and engine life is shortened.
• When disconnecting the fuel pipe for
ELECTRIC

• Since the air cleaner uses a dry element, never


replacement, plug both ends with cloth or paper
apply oil.
to prevent dust or foreign material from entering
• Do not run the engine with the filter element
it. Otherwise, the fuel injection pump can be
removed.
damaged. Pay extra caution to the fuel pump to
• Be sure to refit the cover with the arrow (on the prevent dust from entering it.
rear of cover) upright. If the cover is improperly
CABIN

fitted, the evacuator valve (3) will not function


and dust will adhere to the element.
INDEX

B. EVACUATOR VALVE
Open the evacuator valve once a week under ordinary
conditions - or daily when used in a dusty place - to get
rid of large particles of dust and dirt.

1-18 DT56-W00 Nov. 2007

M26.indb 18 2007-11-05 오후 3:37:05


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