Installation Manual

Installation Manual
RADius 500/ 600 Transponder
Kongsberg Maritime Part no.:
(RADius 500 Transponder) 603209
(RADius 600 Transponder) 603211

This manual describes the installation of the RADius 500/

600 Transponders used in the RADius system
manufactured by Kongsberg Seatex AS and supplied by
Kongsberg Maritime AS.

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RADius 500/ 600 Transponder

Document revisions
Written by Checked by Approved by
Rev.
Date Sign. Date Sign. Date Sign.
A 31.08.05 CBM 05.09.05 TH 05.09.05 TH
B
C
D
E
F
G
H
The original signatures are recorded on the company’s logistic data system.

Document history
Rev. A First version.

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 Installation Manual

Table of contents

1 INTRODUCTION....................................................................................................4

2 SPECIFICATIONS..................................................................................................5
2.1 Physical dimensions............................................................................................5
2.2 Power ..................................................................................................................5
2.3 Environmental specification ...............................................................................6
2.4 Cables..................................................................................................................6

3 INSTALLATION .....................................................................................................7
3.1 Location of the system parts ...............................................................................7
3.1.1 The Transponders ........................................................................................7
3.1.2 RADius 600 Transponder Power Supply ....................................................7
3.2 Installation Procedures........................................................................................8
3.2.1 Mechanical Installation................................................................................8
3.2.2 Electrical installation ...................................................................................8

4 INSTALLATION DRAWINGS............................................................................10

5 APPENDIX .............................................................................................................13
5.1 RADius 500 Transportation..............................................................................13
5.2 RADius 600, Bulgin connector assembly.........................................................14

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RADius 500/ 600 Transponder

1 INTRODUCTION
This manual contains the information necessary to install the
Kongsberg Seatex RADius Transponder (500/ 600) used against
the RADius 1000 system on a vessel.
RADius represents a new way of utilising technology in short
range and direction monitoring, and is mainly used in operations
where increased safety is crucial, like when controlling or
assisting automatic dynamic positioning (DP) of a vessel.
The RADius system is designed to operate close by structures
and other vessels and uses identifiable transponders to minimize
the risk of tracking false radar echoes. The system is capable of
detecting and measuring the distance to transponders within the
range of up to 1000 metres.
Installation of the other components of the RADius 1000 system
is not part of this manual, but is described in separate
installation manuals.
Caution Unless stated otherwise, all mounting equipment such as bolts,
screws, nuts, washers, etc., referred to within this document
are to be supplied by yard/customer.

Note The guidelines for installation presented here must be regarded

as a base for detailed plans prepared by the installation
shipyard. These plans must include drawings, instructions and
procedures specific to the ship in which the equipment is to be
installed. These drawings must be approved by the local
maritime classification society.

Note Unless stated otherwise, all installation work described in this

document is to be performed by yard/customer personnel.
It is the responsibility of the yard/customer to assure that their
installation personnel are sufficiently qualified, and that proper
caution is taken to avoid injuries or damage to life, health,
environment, equipment and property.
Kongsberg Maritime AS accepts no responsibility for any
damage or injury to the system, ship or personnel caused by
drawings, instructions or procedures not prepared by Kongsberg
Maritime.

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2 SPECIFICATIONS

2.1 Physical dimensions

RADius 500 Transponder

Width: ........................................................................................220 mm
Height: .......................................................................................228 mm
Depth: ..........................................................................................72 mm
Weight: ......................................................................................... 1.6 kg
Colour: ........................................................... White – front, Grey - rear

RADius 600 Transponder

Width: ........................................................................................220 mm
Height: .......................................................................................228 mm
Depth: ..........................................................................................72 mm
Weight: ......................................................................................... 1.4 kg
Colour: ........................................................... White – front, Grey - rear

RADius 600 Transponder Power Supply

Width: ........................................................................................126 mm
Height: .......................................................................................226 mm
Depth: ..........................................................................................90 mm
Weight: ......................................................................................... 2.5 kg
Colour: ............................................................................................ Grey

2.2 Power

RADius 500 Transponder

Voltage:.............................................................................3.6 V battery1
Power consumption: .................................................................... 7 mW

RADius 600 Transponder

Voltage:............................... Supplied from Transponder Power Supply
Power consumption: ......................................................700 mW (max.)

1
The RADius 500 contains a lithium battery. International regulations on
shipment of lithium require special warning labels.
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RADius 500/ 600 Transponder

RADius 600 Transponder Power Supply

Input voltage: .................................................................85 to 265 V AC

2.3 Environmental specification

Products are compliant with relevant requirements in EN60945
and EN60950.

RADius 500/ 600 Transponder

Enclosure material: ......................................Anodised aluminium - rear
Enclosure material: ................................................. Plastic - front cover
Enclosure protection: ..................................................................... IP-66
Operating temperature range: ............................................ -25 to +55ºC
Operating humidity (max.): ...........................................................100%
Storage temperature range: ................................................ -25 to +70ºC
Storage humidity (max.): .................................................................60%

RADius 600 Transponder Power Supply

Enclosure material: ...............................................................Aluminium
Enclosure protection: ..................................................................... IP-65
Operating temperature range: ............................................ -15 to +55ºC
Operating humidity (max.): ...........................................................100%
Storage temperature range: ................................................ -25 to +70ºC
Storage humidity (max.): .................................................................60%

2.4 Cables

RADius 600 Transponder Power Cable

Type: ...Draka type TI (C) 60 V, shipline, 2x2x0.5 mm2 (Halogen free)
Draka part number: ................................... 839202, El-number 1045881
Cable resistance: ..................................................................40 Ohm/km
Diameter overall: ......................................................................6.5 ± 0.5
Maximum length:.......................................................................... 200 m
Flame retardation:.............................................................. IEC 332-3/A

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3 INSTALLATION

3.1 Location of the system parts

The following sections describe various procedures regarding
mounting of the different system parts:

3.1.1 The Transponders

Please note that Transponders located at the same side of a
vessel/ plattform MUST have different identification numbers
(ID).
For location of the Transponders, consider the following:

• The Transponder requires free line of sight to the

Interrogators.

• The orientation of the Transponder must be optimised

according to its 90-degree operating sector (both vertical and
horizontal) and to the operational location for the vessel(s)
containing the Interrogators.

• The longest Transponder axis must be horizontally oriented.

• The Transponder should be mounted to a stiff mast, rail or

wall to limit the risk of mechanical resonances caused by
vibration.

• The 600 High Gain Transponder shall preferably be mounted

in a location not too distant from its power supply (< 200
metres) in order to minimize cable resistance.

Caution! The longest Transponder axis must be horizontally oriented or else the
RADius system will not be able to track the transponders.

3.1.2 RADius 600 Transponder Power Supply

Indoor mounting is recommended, but outdoor mounting may be
allowed as the equipment is ingress protected to IP65.
Maximum distance between the Power Supply and the
Transponder is 200m in order to minimize cable resistance.

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RADius 500/ 600 Transponder

3.2 Installation Procedures

3.2.1 Mechanical Installation

3.2.1.1 Transponder installation procedure

The Transponder is delivered with a mounting plate for mast,
pole or rail installation. The mounting plate is designed for 2-
inch mast, pole or rail mounting and clamps are enclosed with
the delivery. The Transponder mounting plate can also be
mounted directly on a wall or on another foundation. To install
the Transponder please perform as followed:

1. For installation in a mast, pole or to a rail use the enclosed 2

inch clamps. If the RADius 600 Transponder is to be wall
mounted, remember to make a hole in the wall for entering
the power cable to the connector at the rear of the
Transponder.
Caution! The longest Transponder axis must be horizontally oriented, or
else the RADius system will not be able to track the
transponders.

3.2.1.2 RADius 600 Transponder Power Supply installation

procedure
The Transponder Power Supply must be securely mounted.

3.2.2 Electrical installation

3.2.2.1 RADius 600 Transponder power cable wiring and

installation
The cable wiring for the Transponder power cable is as follows:

Signal Connector
Description Pin no
Shield 1
+ 6 VDC (pair 1) 2
+ 6 VDC (pair 1) 3
NC 4
GND (pair 2) 5
GND (pair 2) 6

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The power connector on the RADius 600 Transponder is Bulgin

6-pole Buccaneer standard, Figure 2. Part number for the screw
terminal connector on the cable is PX0739/S.
Note! After fastening the wires in the connector, use Loctite on the
screw terminals to avoid loosening of wires due to vibration.
Make sure that no Loctite is spilled on the wires or in the wire
mounting holes!
For the cable connections in the Transponder Power Supply, see
the Figure 3. The cable marked DC is the cable to the
Transponder and the cable marked AC is the VAC input. The
shield wire to the Transponder is not connected in the
Transponder Power Supply.
Caution! The power to the Transponder Power Supply must be
connected to a grounded mains outlet!

3.2.2.2 RADius 500 Transponder battery switch

Please note that the RADius 500 Transponder needs an LP-
Transponder activate switch installed in the connector position
on the rear side for applying the battery power.

Warning! NEVER connect other equipment than the supplied battery

switch to the rear connector. An attempt to connect other
sources to the connector pins may cause a hazard.

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4 INSTALLATION DRAWINGS
This chapter contains the outline drawings showing the mechanical
dimensions of the Transponder.

Title Fig/ Dwg No. Rev. Sheets

Internal view of power connector on Figure 1 - 1/2
the Transponder cable
Transponder Power Supply cable Figure 2 - 1/2
connections
Transponder Dimensions, Radius 31438-MA-020 1 1

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1
6

5 2

4 3

Figure 1 Internal view of power connector on the Transponder cable

Pair 1 Pair 2

+6 V 7
+6 V 6
0V 5
0V 4

G 3
N 2
L 1

DC AC

Figure 2 Transponder Power Supply cable connections

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188
120
RADius 500/ 600 Transponder

49
14 38
65
220 123

Bracket material : Stainless Steel AISI 316

Housing material : Aluminium
Cover : Plastic

Rev. Description Date, Sign.

Title : TRANSPONDER DIMENSIONS KONGSBERG

Subtitle: RADIUS SEATEX
Projection: Issued : Date: Rev. no: Scale :

179645/A
04.03.15 04.08.12 1 Not to scale
Xref file : Approved : Usage: Design by :
Drawing no: 3840-MA-020 Checked : External KL
 Installation Manual

5 APPENDIX

5.1 RADius 500 Transportation

Information on transportation for RADius 500 containing
lithium battery
The RADius 500 packaging is labelled with the following:

Lithium Batteries contained in Equipment

Class 9 UN 3091 Net WT of Lithium 5 Grams

Packing Instructions 912, II

In addition the symbol below is used:

Figure 3 Dangerous goods class 9 UN-3091

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5.2 RADius 600, Bulgin connector assembly

It is very important that the Bulgin connector is correctly
assembled. Follow the instructions below carefully.
Connector
main body
Retaining Sealing
ring cap clip
Screw
Gland
terminals
cage

Cable

Gland
Gland nut

Locking
ring

PLEASE NOTE THAT THE FLAT PART OF THE

SCREW TERMINAL MUST MATCH THE
CORRESPONDING FLAT PART INSIDE THE
CONNECTOR MAIN BODY.

Insert in correct position

Figure 4 Bulgin connector assembly

• The gland nut shown in the figure above should be replaced

with the supplied gland nut with strain relief.
• Insert the cable through the glands and the connector main
body before connecting the wires to the screw terminals.
Note After fastening the wires in the connector, use Loctite on the
screw terminals to avoid loosening of wires due to vibration.
When inserting the screw terminal part into the connector main
body, be sure to rotate the part until it is locked before installing
the retaining ring. The flat part of the screw terminal must match
the corresponding flat part inside the connector main body. A
good way to ensure a correct installation is to rotate the screw
terminal body inside the connector main body until it locks and
can not be rotated more.
Caution If the screw terminal body is not correctly mounted in the
connector main body, the assembled connector will not be
waterproof.

Note It is recommended to use self vulcanizing tape on the assembled

connector.
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