SKIDCMTM01AI - Maintenance - Manual - MV - Skid - Gen II - Compact

MV SKID / TWIN SKID GEN II COMPACT
MAINTENANCE
MANUAL
SOLAR STATIONS
MV / TWIN SKID GEN II COMPACT
SOLAR STATIONS
Maintenance Manual
Edition: April 2022

SKIDCMT01AI Rev. A
MV / TWIN SKID GEN II COMPACT POWER ELECTRONICS
ABOUT THIS MANUAL

PURPOSE
This manual describes how to maintain the MV SKID and TWIN SKID second generation (GEN II) Compact
of solar stations installed with Power Electronics’ Freesun HEMK v4.0 inverters. Final configuration of this
product can vary according to the customer needs.
TARGET AUDIENCE
This manual is targeted to installers and operators of Power Electronics’ MV SKID and TWIN SKID GEN
II Compact solar stations. It includes the description of maintenance tasks and schedule, and the
recommendations to get a safe scenario to carry the maintenance tasks out.
The tasks described in this document should only be performed by qualified personnel who comply with
the following requirements:
• Knowledge on how a medium voltage (MV) switchgear and a MV transformer work and are
operated.
• Training in how to deal with dangers and risks associated with operating and maintaining electrical
devices and plants.
• Training in the maintenance of electrical devices and plants.
• Knowledge of all applicable standards and directives.
• Knowledge of and compliance with this document and the component documents with all the
safety precautions.
• Authorization to connect and disconnect medium-voltage sources.
Note: Service personnel must be authorized to perform maintenance tasks.
REFERENCE MANUALS
The following reference manuals are available for the MV SKID / TWIN SKID GEN II Compact:
• Hardware and Installation Manual.
• Unload procedure.
POWER ELECTRONICS CONTACT INFORMATION
Power Electronics USA Inc. Power Electronics España, S.L.

1510 N. Hobson Street, Gilbert, Polígono Industrial Carrases
Phoenix Ronda del Camp d’Aviació nº 4
AZ 85233 46160, Llíria (Valencia)
UNITED STATES OF AMERICA SPAIN
US Sales: 602-354-4890 / (480) 519-5977 Telephone: (+34) 96 136 65 57
Website: www.power-electronics.com
2 ABOUT
POWER ELECTRONICS MV / TWIN SKID GEN II COMPACT
REVISIONS CONTROL
DATE (DD/MM/YYYY) REVISION DESCRIPTION
12 / 04 / 2022 A First edition.
The equipment and technical documentation are periodically updated. Power Electronics reserves the right to modify all or part of the
contents of this manual without previous notice. To consult the most updated information of this product, you may access our website
www.power-electronics.com, where the latest version of this manual can be downloaded. The reproduction or distribution of the present
manual is strictly forbidden, unless express authorization from Power Electronics
REVISIONS 3
TABLE OF CONTENTS
ABOUT THIS MANUAL ............................................................................................................................... 2
ACRONYMS ................................................................................................................................................. 6
SAFETY SYMBOLS ..................................................................................................................................... 8
SAFETY INSTRUCTIONS ............................................................................................................................ 9

Personal Protective Equipment (PPE) ................................................................................................ 12
Mechanical work .............................................................................................................................. 12
Electrical work.................................................................................................................................. 12
Work at heights ................................................................................................................................ 12
Auxiliary items.................................................................................................................................. 13
TORQUE AND SCREW SIZING................................................................................................................. 14
INTRODUCTION ................................................................................................................................... 15
Required qualification to perform maintenance tasks ......................................................................... 16
SAFE STOP AND START UP .............................................................................................................. 17

MV SKID / TWIN SKID statuses ......................................................................................................... 17
Maneuvers to stop SIEMENS MV switchgear .................................................................................... 19
Step 1: Safe stop maneuver for the protection cell .......................................................................... 20
Step 2: Safe stop maneuver for the line cell .................................................................................... 22
Maneuvers to stop ORMAZABAL MV switchgear............................................................................... 23
Step 1: Safe stop maneuver for the protection cell .......................................................................... 24
Step 2: Safe stop maneuver for the line cell .................................................................................... 29
Safe start up ....................................................................................................................................... 29
THREE-MONTLY MAINTENANCE ...................................................................................................... 30

Checklist ............................................................................................................................................. 30
Power revision (status 1) .................................................................................................................... 31
Normal noise on operation ............................................................................................................... 31
Ventilation grills................................................................................................................................ 32
SF6 pressure .................................................................................................................................... 33
DGPT2 oil level ................................................................................................................................ 34
SIX-MONTHLY MAINTENANCE .......................................................................................................... 35

Checklist ............................................................................................................................................. 35
Dead revision (status 3)...................................................................................................................... 36
Doors, locks status and cable glands .............................................................................................. 36
No oil leakages ................................................................................................................................ 37
General cleanness ........................................................................................................................... 38
AC wires and bolts status. Control connections ............................................................................... 39
Paint conservation ........................................................................................................................... 40
DGPT2 tripping settings ................................................................................................................... 41
Air filters........................................................................................................................................... 42
Check transformer tank ................................................................................................................... 43
4 TABLE OF CONTENTS
ANNUAL MAINTENANCE .................................................................................................................... 44

Checklist ............................................................................................................................................. 44
Power revision (status 1) .................................................................................................................... 45
Maintenance routines previously done ............................................................................................ 45
AC output values ............................................................................................................................. 46
Phase indicators .............................................................................................................................. 47
Stopped revision (status 2) ................................................................................................................. 48
Humidity and temperature sensors .................................................................................................. 48
Transformer tripper test ................................................................................................................... 49
Dead revision (Status 3) ..................................................................................................................... 50
Thermography ................................................................................................................................. 50
Earth resistance value ..................................................................................................................... 52
Safety and warning stickers ............................................................................................................. 53
THREE-YEARLY MAINTENANCE ....................................................................................................... 54

Checklist ............................................................................................................................................. 54
Isolation of main transformer. AC power connection inspection ...................................................... 55
ANNEX I: SAFE STOP MANEUVERS FOR THE LINE CELLS................................................................. 56

Safe stop maneuver for the line cell of SIEMENS MV switchgear ...................................................... 56
Safe stop maneuver for the line cell of ORMAZABAL MV switchgear ................................................ 59
TABLE OF CONTENTS 5
ACRONYMS
Terms commonly used in the documentation of Power Electronics’ products are listed below.
Please notice this is a general list and encompasses all our product divisions (industrial, solar, storage,
and electric mobility), thus, some terms may not apply to this particular manual.
ACRONYM MEANING
AASS Auxiliary Services
AC Alternating Current
AI Analogue Input
AO Analogue Output
BESS Battery Energy Storage System
BMS Battery Manager Solution
CCID Charge circuit interrupting device
CCL Charge Current Limit.
CCS Combined charging system – charging and communications protocol following the standard IEC
61851-23 Annex CC
CHAdeMO Charging and communications protocol following the standard IEC 61851-23 Annex AA
CPU Central Processing Unit
DC Direct Current
DCL Discharge Current Limit
DI Digital Input
DSP Digital Signal Processor
DO Digital Output
EMS Energy Management System
EV Electric Vehicle
FPGA Programmable device (Field-Programmable Gate Array)
FRU Field Replaceable Unit
GFDI Ground Fault Detector Interrupter
GPRS General Packet Radio Services, a data transmission system
HVAC Heating, Ventilation, and Air Conditioning
IGBT Insulated Gate Bipolar Transistor
IMI Insulation monitoring device
IT Grid system where the power supply is kept isolated and the electrical equipment system is
grounded.
LOTO Lock Out – Tag Out
MCB Miniature Circuit Breaker
MPCS Multi Power Conversion System
MID Measuring Instrument Directive
MV Medium Voltage. This term is used to refer to high voltage in general
PE Ground connection
PI Proportional and Integral
POI Point Of Interconnection
PPE Personal Protection Equipment
PV Photovoltaic energy
RCD Residual Current Device
RCM Residual Current Monitor
RFID Radio Frequency Identification
6 ACRONYMS
ACRONYM MEANING
SOC State Of Charge – referred to battery
SOH State Of Health – referred to battery. It compares the actual state of the battery to its initial
conditions. It is measured in percentage
STO Safe Torque Off
TN Grid system where the power supply is grounded, and the electrical equipment system is brought
to the same ground through the neutral connector.
TT Grid system where both the power supply and the electrical devices are connected to the ground
via separate connections
UPS Uninterruptible Power Supply
VSD / VFD Variable Speed Drive, Variable Frequency Drive. Both terms are used
ACRONYMS 7
SAFETY SYMBOLS
Always follow safety instructions to prevent accidents and potential hazards from occurring.
In this manual, safety messages are classified as follows:
Identifies potentially hazardous situations where dangerous voltage may be

present which if not avoided could result in minor personal injury, serious
injury or death.
WARNING
Be extremely careful and follow the instructions to avoid the risk of electrical
shocks.
Identifies potentially hazardous situations which if not avoided could result in
product damage or minor or moderate personal injury.
CAUTION
Read the message and follow the instructions carefully.
Identifies important measures to take in order to prevent damage equipment

NOTICE and warranty lost, as well as encouraging good use and environmental
practices.
Other symbols used in this manual for safety messages are the following:
Hot surface. Be careful and follow the instructions to avoid burns and personal injuries.
Risk of fire. Be careful and follow the instructions to prevent causing an unintentional fire.
Caution, risk of electric shock. Energy storage timed discharge. Wait for the indicated
time to avoid electrical hazards.
Caution, risk of hearing damage. Wear hearing protection.
8 SAFETY SYMBOLS
SAFETY INSTRUCTIONS
IMPORTANT!
Read carefully all documentation before manipulating the equipment and pay special attention to safety
recommendations to maximize the performance of this product and to ensure its safe use and installation.
It is the installer’s responsibility to follow the instructions provided on this manual, to follow good electrical
practices and to identify all mentioned warnings and recommendations before starting up and operating
the inverter.
When workers are working in plants, they must be accompanied by someone at all times at every time,
and never can work alone. There will be always a Site Supervisor figure into the work party, who is in
charge of the other workers, either technically or in health and safety actions.
WARNING
Before installing the MV SKID / TWIN SKID, read all instructions and cautionary markings. Follow
all instructions from the Hardware and Installation Manual. Failure to follow the safety instructions could
result in severe shock or even death. Exercise extreme caution always to prevent possible accidents.
Ensure the MV SKID / TWIN SKID is completely disconnected from the power supplies and
connected to ground before manipulating it or performing any maintenance tasks. Otherwise
electric shock hazard exists.
To prevent electrical hazards, disconnect input supply, connect the equipment to ground, remove all
control voltages before carrying out any task and ensure busbars are completely discharged.
Warning and safety labels must be properly placed in terminals, enclosures and control panels according
to local normative in force.
In addition to the recommendations on this manual, local and site-specific safety procedures must be
taken into account. Also, national and local electrical codes must be followed in order to avoid personal
injuries and/or equipment damage.
Failure to comply safety instructions and electrical codes may void the warranty.
When working in electrical installations always remember to apply the FIVE GOLDEN RULES:
1. Visible cutout of all sources in voltage.

2. Mechanical locking of all cutting elements.
3. Check the absence of voltage using appropriate tools for the installation voltage (e.g. pole for medium
voltage).
4. Ground and short-circuit all possible voltage sources.
5. Define and mark the work area.
SAFETY INSTRUCTIONS 9
NOTICE
Consult LOTO procedure in section “Safe stop and start up”.
WARNING
Do not connect any supply to the equipment while the doors are open.
Otherwise, you could get an electric shock.
Do not apply power to a damaged equipment or to an equipment with missing parts even if the
installation is complete.
Keep all doors and covers closed during equipment operation.

Otherwise, you could get an electric shock
Before opening any doors or covers, ensure to follow the isolation guidelines and all safety
instructions. Otherwise, you could get an electric shock.
Always operate switches with dry hands and use personal protective equipment (PPE).
Any tasks performed in the station must be carried out with, at least, two operators. The station
should never be operated by a single operator.
Do not use cables with damaged insulation. Do not subject the cables to abrasions, excessive
stress, heavy loads or pinching. Otherwise, you could get an electric shock.
Ensure compliance of all safety regulations for medium voltage operations that are in force at the
place where the inverter is installed. Otherwise, you could get an electric shock.
In case the station stops due to a power loss, do not perform any works on it. Automatic restart
function might be enabled, and you could get an electric shock.
Always follow proper lockout/tagout procedures.
Work at heights shall be carried out under the appropriate safety conditions and equipment and
always in accordance with the regulations of the country where the operation is carried out.
CAUTION
Install the equipment on a solid and levelled surface. Follow the recommendations on how to
build the foundation. Otherwise, there is a risk of malfunction and even permanent damage.
Disconnect the input power in case the equipment gets damaged.

Otherwise, it could result in a secondary accident or a fire.
Do not allow lint, paper, wood chips, dust, metallic chips or other foreign matter into
the equipment. Otherwise, a fire or an accident could occur.
After the input power is applied or removed, the equipment will remain hot for a few
minutes. Touching internal hot parts could result in skin burns.
The MV transformer may have mechanic protections (bars, belts, etc.) that must be removed
before its start up. Consult the manufacturer’s instructions.
10 SAFETY INSTRUCTIONS
WARNING
GROUND CONNECTION
Electric shock prevention:
• The station chassis must be properly grounded to prevent a possible electric shock if a leakage
current flows through the enclosure. Disconnect all the voltage supplies before proceeding with
maintenance operations within the equipment. Make sure station is discharged before performing
any operation.
• Only connect the earth grounding to the inverter earth plate. Do not use the case or the chassis
screw for grounding.
• The earth protection cable must be connected first and disconnected last on maintenance actions.
• The MV SKID / TWIN SKID must be connected to earth. Refer to Hardware Manual for earth
plates connections inside the MV SKID / TWIN SKID.
• AC output cables are medium voltage cables. As shown in the figure below, they are coaxial
cables, each one including earth. To carry out a correct connection, it is necessary to bond the
earth of each phase and connect it to the ground busbar of the equipment (located in the MV
switchgear).
REQUIRED PERSONAL PROTECTION EQUIPMENT (PPE from now on)
PPE is required according to standards for repairing and maintaining Freesun inverters. Always Follow
the site operative instructions to fulfil the compliance of national or local normative.
In case of actions with voltage presence, it is compulsory to use an Arc Flash Safety Kit (gloves, clothes
and face shield).
A detailed example of PPE used will be shown below. Customer must specify in his safety instructions
(risk assessment and method statements) which ones are the PPE required and when and how it should
be used according to his electric arc studies the characteristics of site, inverters, installation and country.
Power Electronics accepts no responsibility or liability for any damages resulting from
inappropriate use of the equipment or failure to comply national or local normative.
The following table includes an example of commonly used PPE for installation. Always follow local
regulations / NFPA-70E standard about Safety and Health.
Personal Protective Equipment (PPE)

Mechanical work
Mechanical and cut- High-visibility clothing

Safety boots Helmet with chinstrap Safety glasses
resistant gloves or vest
Electrical work
Insulating gloves
Face shield with Clothing with electric
Electrical risk safety (mechanical, Helmet with
electric arc flash arc protection 40
boots insulating, and electric chinstrap
protection cal/cm2
arc flash)
Work at heights
Electrical risk safety Mechanical and cut- Helmet with High-visibility clothing Safety Harness with
boots resistant gloves chinstrap or vest 2 safety lines
12 SAFETY INSTRUCTIONS
Auxiliary items
Insulating mat Insulating bench LOTO kit First aid kit Fire extinguisher
Rescue pole Insulating blanket
The following tables show the protection class type, depending on the working voltage.
ELECTRICAL INSULATED GLOVES

Class AC (VAC) DC (VDC)
00 500 750
0 1000 1500
1 7500 11250
2 17000 25500
3 26500 39750
4 36000 54000
ELECTRICAL SAFETY MATTING

0 1000 1500
1 7500 11250
2 17000 25500
3 26500 39750
4 36000 54000
INSULATED STOOL
0 1000 1500
1 7500 11250
2 17000 25500
3 26500 39750
4 36000 54000
5 45000 67500
6 66000 99000
TORQUE AND SCREW SIZING

The following table shows, broadly speaking, the recommended torque for both mechanical and electrical
[1, 2]:
connections, applicable to all cabinets
SCREW SIZE RECOMMENDED TORQUE
DIN (Nm) ASTM (ft*lb)

METRIC ENGLISH
(mm) (in.)
6,9 QUALITY[A] 8,8 QUALITY[A] A449 TYPE 1[A] A325 TYPE 1[A]
M3 1/8 1 1,3
M4 5/32 2,5 3 -
M5 3/16 4 6
-
M6 1/4 5 10 4
M8 5/16 20 25 9
M10 7/16 40 50 25
M12 1/2 60 70 38 50 – 58
M14 9/16 100 120 54 -
M16 5/8 150 210 75 99 – 120
[a] For other qualities, follow the screw’s manufacturer guidelines.
CAUTION
For all screwing that hold a particular component such as a bus, contactor, etc. it will be necessary to
apply the tightening torque indicated by the manufacturer of the same component.
Screwing should be tightened correctly only when necessary, i.e. when the factory marks are not in place.
For small screws that do not have marks, the good electrical praxis will determine if it is loose.
1
Power Electronics recommends the use of Zinc Steel quality 8.8 bolts for internal connections in general, DC and
earth connections included.
2
Power Electronics recommends the use of A2-70 stainless bolts for external connections in general, AC connections
included.
14 TORQUE AND SCREW SIZING

INTRODUCTION
1
The Freesun MV SKID / TWIN SKID are compact turnkey outdoor platforms made from high resistance
galvanized steel with all the medium voltage equipment integrated, including an outdoor power
transformer, MV switchgear, oil tank, filter and built in fast power connection to the Freesun HEMK v4.0
solar inverter.
Note: Depending on the customer configuration, the appearance and elements of the MV SKID or
TWIN SKID stations could differ. Consequently, the information given here may be taken as a
reference for the product finally ordered. The time of maintenance of a TWIN SKID is practically
double that the ones that are presented here for a MV SKID, therefore this manual covers
maintenance of both equipment.
The maintenance interval depends on the location and the ambient conditions. A device installed in a dusty
environment requires more frequent maintenance than recommended. The maintenance interval is to be
adapted accordingly.
INTRODUCTION 15
CAUTION
Carefully read all maintenance tasks before manipulating the equipment and pay special attention to
installations with a high level of contamination, as the frequency of scheduled actions may vary due to
the environmental conditions in which the equipment is located. For further details, please, contact Power
Electronics.
Required qualification to perform maintenance tasks

The different maintenance types along with the qualification required to carry them out is detailed in the
Customer Maintenance Training Plan documents.
In all cases, official maintenance reports must be filled in and sent to Power Electronics; the warranty of
the equipment can be conditioned to the delivery in time of such reports.
NOTICE
Apart from the three-monthly, six-monthly and annual routines, Power Electronics recommends an oil
analysis of the main transformer after the first 5 years. After this, perform a scheduled complete oil
analysis every 2-5 years depending on the transformer manufacturer recommendations. Consult Power
Electronics for further information.
In case of any malfunction or suspicious situation, an oil sample should be taken and evaluated.
Maneuvres in string boxes, line cell and MV switchgear are out of the scope of Power Electronics’
staff.
To check tasks regarding the UPS (if present), the proper range of the DC source, the transformer
tripper test, RCDs and SPDs operation and the AASS transformer connections, refer to the HEMK
v4.0 Maintenance Manual (HEMKMTM02).
16 INTRODUCTION
SAFE STOP AND START UP

2
For carrying out some maintenance tasks, it is necessary to stop the station in safe conditions and generate
a safe scenario to do the tasks. Make sure the inverter is properly stopped and locked before stopping the
MV SKID / TWIN SKID.
The safe stop and start up maneuvers of the MV SKID / TWIN SKID are explained in this section. To carry
out the safe stop and start up of the equipment, the protection cell and line cells of the MV switchgear must
be open and earthed.
The maneuvers on the MV switchgear will vary depending on the brand of the switchgear. Maneuvers for
Siemens and Ormazabal, the most commonly used ones, will be explained in sections “Maneuvers to stop
SIEMENS MV switchgear”and “Maneuvers to stop ORMAZABAL MV switchgear”.
After these actions, the installation must be set on service back again. Refer to section “Safe start up”.
CAUTION
Three basic power statuses will be required to perform the maintenance actions:
1.- Power revision or pushing power (three-monthly, six-monthly and annual maintenance). Inverter
running.
2.- Revision with auxiliary and AC voltage (annual maintenance). This implies that the inverter is
stopped but the MV / TWIN SKID is still energized, connected to the grid.
In addition, this state requires specific PPE to be used. Please refer to the plant safety studies, to
proceed appropriately.
3.- Dead revision or zero voltage test (annual and three-yearly maintenance). This implies no voltage
inside the station. (MV Transformer OFF, MV Switchgear earthed and locked).
This is detailed in this chapter. Always wear the proper PPE for each action.
MV SKID / TWIN SKID statuses

Before detailing these procedures, it is convenient to define three possible statuses to carry out the tasks
of maintenance. These statuses are attached to every maintenance action groups. Wear always the PPE
according to electric risk and to the current H&S regulations.
MV SKID / TWIN SKID STATUSES

Proper status for carrying the power revision.
STATUS 1
MV SKID / TWIN SKID running (no action required from safe stop maneuvers).
Proper status for carrying the revision with auxiliary and AC voltage. The inverter is stopped but the MV /TWIN
STATUS 2
SKID is still energized, connected to the grid.
Proper status for carrying the dead revision.
MV SKID / TWIN SKID completely stopped, isolated, discharged, locked and earthed. Follow the complete process
in this section depending on the MV switchgear.
STATUS 3
Make sure the MV switchgear is opened and earthed / locked.
Make sure there is no independent auxiliary supply feeding the MV SKID / TWIN SKID.
Make sure there is no live voltage in the MV facility network (customer responsibility).
SAFE STOP AND START UP 17

CAUTION
The absence of voltage must be verified once an equipment has been isolated, with the necessary means
and PPE.
The inverter-specific diagrams of the concrete plant should also be reviewed.
Although the voltmeters have their own programmed checks, it is advisable to test that they are working
correctly, especially in the absence of voltage. It could be damaged and show wrong values. Use
commercial test equipment for the verifications.
It is responsibility of the technical personnel to have their tools calibrated and in good conditions.
Even multimeters / medium voltage measuring poles have scheduled revisions, it is convenient always to
check the multimeter is working fine before making measures, especially to prove dead. It might be
damaged and show false values. Use a commercial proving unit to check it.
It is responsibility of the technical personnel to have their tools calibrated and in good conditions.
NOTICE
This symbol means no tool is required for the maintenance task.
18 SAFE STOP AND START UP

Maneuvers to stop SIEMENS MV switchgear

In the following point the procedure to stop the station from a MV switchgear Siemens is detailed. MV
switchgear can be customized depending on customer’s requirements. There are two switchgear models
depending on the operating voltage: 36kV or 24kV. Each model consists of a protection cell (L) and two
line cells (R).
(R) (L) (R)
The main parts of the protection and line cells of the MV switchgear are described below:
PROTECTION CELL (L) LINE CELL (R)
PARTS OF SIEMENS MV SWITCHGEAR

1 “Spring charged” indicator. Ready-for-service indicator.
2 ON pushbutton for circuit breaker. Actuating opening for switch disconnector.
3 Circuit breaker locking device. Locking device (option for spring-operated mechanism).
4 Position indicator for circuit breaker. Padlock (option).
5 Operations counter. Actuating opening for earthing switch.
6 OFF pushbutton for circuit breaker. Position indicator of earth switch.
7 Locking device of the three-position disconnector. Position indicator of switch disconnector.
8 Position indicator of earth switch. -
9 Position indicator disconnector. -

To proceed with the maneuvers to stop SIEMENS MV switchgear, it is assumed that the equipment (both
the MV SKID / TWIN SKID and the inverter) are running. The initial state that the protection and line cells
must have is as follows:
The circuit breaker (yellow mark) must be in closed position,

The position indicator of the switch disconnector (green
the position indicator of the disconnector (green mark) must
mark) must be in closed position and the position indicator
be in closed position and the position indicator of the earth
of the earth switch (yellow mark) must be open.
switch (blue mark) must be open.
Note: Power Electronics is not responsible for the line cells nor the protection cells maneuver.
Step 1: Safe stop maneuver for the protection cell

SAFE STOP MANEUVER FOR THE PROTECTION CELL
1. Make sure the inverter is previously stopped and locked. Access the protection cell through the MV switchgear
cabinet. Make sure the switch is ready for operation (pressure in green) and the spring loaded (spring in black).
2. To open the circuit breaker, actuate in the OFF pushbutton (green mark). Thus, the “spring charged” indicator
shows “spring not charged” and the position indicator of the circuit breaker (yellow mark) shows the OPEN
position.

3. Push the locking device of the three-position disconnector (yellow mark) upwards. Thus, the actuating opening
of the disconnector (green mark) is open.
4. Insert the operating lever and turn it counterclockwise. Thus, the position indicator of the disconnector (green
mark) shows the OPEN position.
5. Remove the operating lever. The locking device of the three-position disconnector (yellow mark) returns to its
initial position.
At this point, the protection cell (L) has switched from closed to open. Both the circuit breaker and the
disconnector are in OPEN position.
6. Push the locking device of the three-position disconnector (yellow mark) downwards. Thus, the actuating
opening of the earth switch (green mark) is open.

7. Insert the operating lever and turn it clockwise. The position indicator of the earth switch shows the EARTHED
position (green mark).
8. Remove the operating lever. The locking device of the three-position disconnector (yellow mark) returns to its
initial position. Make sure to lock it according to the LOTO procedure.
At this point, the protection cell (L) has switched from open to earth and the position indicator of the earth switch
shows the EARTHED position.
The MV SKID / TWIN SKID is stopped and isolated except the MV line cells. It is responsibility of the
customer to remove the power of these lines and guarantee a safe scenario for maintenance routines
on the MV SKID / TWIN SKID.
Step 2: Safe stop maneuver for the line cell3

The safe stop maneuver is not required for carrying out the maintenance tasks defined in this
document. However, we consider adequate including it in this manual, for customer’s reference.
Please, find it at the end, in “Annex I”
Please notice the line cells maneuver is out of Power Electronic’s scope.
NOTICE
Once the inverter and the station have been stopped, and step 1 has been completed, status 3 of the
MV SKID / TWIN SKID is reached and maintenance actions can be carried out
3
Line protection MV switchgear cells maneuvers are out of the scope of Power Electronics’ staff. To perform these
maneuvers, voltage must have been removed previously from the installation cables that enter in the line cells.

Maneuvers to stop ORMAZABAL MV switchgear

In the following point the procedure to stop the station from a MV switchgear ORMAZABAL is detailed.
The MV switchgear can be customized depending on customer requirements.
Ormazabal's cells are shown below. The protection (V) and line (L) cells are operated in the same way.
(L) (V) (L)
The main parts of the protection and line cells of the MV switchgear are described below:
PROTECTION CELL (V) LINE CELL (L)
PARTS OF ORMAZABAL MV SWITCHGEAR
PROTECTIO CELL (V) LINE CELL (L)

a - Ekor.sas, acoustic earthing prevention alarm.
b Pressure gauge window. Pressure gauge window.
c Live voltage indicator ekor.vpis or ekor.ivds. Live voltage indicator ekir.vpis or ekor.ivds.
Operations area: Operations area:
d YELLOW for earthing switch. GREY for switch-disconnector.
GREY for switch-disconnector. YELLOW for earthing switch.
Status indicators:
e ekor.rpg protection unit. BLACK for switch-disconnector.
RED for earthing switch.
f Status indicators. Actuating shaft access handles.
g Earthing switch actuating shaft access handle. -
j Spring charge indicator. -
k Circuit-breaker manual spring charge. -
m Operations counter. -
n Switch-disconnector actuating shaft access handle. -
Circuit-breaker operations area:
o RED pushbutton for opening. -
GREEN pushbutton for closing.

To proceed with the maneuvers to stop ORMAZABAL MV switchgear, it is assumed that the equipment
(both the MV SKID / TWIN SKID and the inverter) are running. The initial state that the protection and
line cells must have is as follows:
PROTECTION CELL (V) LINE CELL (L)
The circuit breaker (yellow mark) must be in closed position,

The switch disconnector (green mark) must be in closed
the switch disconnector (green mark) must be in closed
position and the earth switch (yellow mark) must be in open
position and the earth switch (blue mark) must be in open
position.
position.
Note: Power Electronics is not responsible for the line cells nor the protection cells maneuver.
Step 1: Safe stop maneuver for the protection cell

1. Make sure the inverter is previously stopped and locked. Access the protection cell through the MV switchgear
cabinet. Make sure that the pressure levels are in the green zone (red mark).

2. Open the circuit breaker by pressing the "0" opening button and check the status indicator (green mark).
3. Check there is no voltage through the ekor.vpis or ekor.ivds4 (green mark). And move the actuating shaft access
handle to its bottom position (yellow mark).
4
For further information, please, refer to the manufacturer’s manual.

4. Open the switch disconnector (green mark). The opening operation can be manual or motorized:
• Manual operation (BM driving mechanism5): Insert the lever in the disconnector actuating shaft. Turn the
lever counterclockwise 90º.
• Motorized operation (BM and B2M driving mechanisms5): Activate the corresponding operation command.
5. Verify the switch disconnector (green mark) is in open position and remove the lever. The handle returns to its
original position. Verify that the cell is in isolating position (green mark).
At this point, the protection cell (V) has switched from closed to open.
5

6. Close the circuit breaker by pressing the "l" close button and check the status indicator (green mark).
7. Check that no voltage is present through the ekor.vpis unit6 (green mark). Move the actuating shaft access handle to
its bottom position (yellow mark).
6

8. Close the earth switch (green mark). The closing operation can be manual or motorized:
• Manual operation: Insert the lever in the earth switch actuating shaft. Turn the lever clockwise 90º.
• Motorized operation (BM/B2M driving mechanism7): Activate the corresponding operation command.
9. Verify the earth switch (green mark) is in close position and remove the lever. The handle returns to its original
position. Verify that the cell is in earthing position. Make sure to lock it according to the LOTO procedure.
The MV SKID / TWIN SKID is stopped and isolated except the MV line cells marked above. It is
responsibility of the property to remove the power of these lines and guarantee a safe scenario for
maintenance routines on the MV SKID / TWIN SKID.
7

Step 2: Safe stop maneuver for the line cell8

The safe stop maneuver is not required for carrying out the maintenance tasks defined in this
document. However, we consider adequate including it in this manual, for customer’s reference.
Please, find it at the end, in “Annex I”
NOTICE
Once the inverter and the station have been stopped, and step 1 has been completed, status 3 of the
MV SKID / TWIN SKID is reached and maintenance actions can be carried out.
Safe start up
To carry out the safe start up on the MV SKID / TWIN SKID, follow the steps of safe stop reconnecting
the elements on reverse sequence.
8

THREE-MONTLY MAINTENANCE
3
These actions are recommended every 3 months, but they become mandatory on the six-monthly
maintenance if they are not carried out every 3 months.
The global operation time of the three-monthly maintenance is shown below.
MAINTENANCE TIME (MIN)
GLOBAL OPERATION TIME 10
Checklist
The following tasks are carried out with MV SKID / TWIN SKID running.
POWER REVISION (STATION RUNNING. STATUS 1) TIME (MIN) OK
1 Normal noise on operation. 1

2 Ventilation grills not stuck. 3
3 SF6 pressure level on MV switchgear in range. 3
4 DGPT2 oil in good level. 3
30 THREE-MONTLY MAINTENANCE
Power revision (status 1)

Normal noise on operation
POWER REVISION
DESCRIPTION
Normal and continuous noise on operation. Check the sound of the main transformer as well as the fans, always keeping a
safe distance to metal parts.
LOCATION TOOLS
All station, especially main transformer and fans None
THREE-MONTHLY MAINTENANCE 31
Ventilation grills
POWER REVISION
DESCRIPTION
Ventilation grills are not stuck in cabinets and low voltage connections.
LOCATION TOOLS
All station None
PICTURES
MV transformer Low voltage cabinet
SF6 pressure
POWER REVISION
DESCRIPTION
Check the pressure of SF6 is sufficient to operate in the MV switchgear.
LOCATION TOOLS
MV switchgear cabinet None
PICTURES
Action
Depending on MV switchgear model
THREE-MONTHLY MAINTENANCE 33
DGPT2 oil level

POWER REVISION
DESCRIPTION
Check DGPT2 oil level is sufficient.
This test can be done from the distance, keeping the safety distance to metallic parts at all times.
LOCATION TOOLS
Upper part of main transformer None
PICTURES
Action
Position depending on transformer model
SIX-MONTHLY MAINTENANCE
4
Actions to carry out every 6 months. Remember to carry out three-monthly maintenance actions required
if they were not carried out optionally on its schedule.
The global operation time of the six-monthly maintenance is shown below.
Checklist
These tasks must be done with the equipment completely “dead” (no voltage at all, stopped, discharged
isolated and locked).
DEAD REVISION (STATION DISCONNECTED, ISOLATED AND LOCKED. STATUS 3) TIME (MIN) OK
1 The doors, locks and cable glands are in good state, close and seal properly. All keys are present. 5
2 No oil leaks on main transformer. 5
3 General cleanness: no dust, animals, corrosion, liquids or impacts. 5
AC control wires (low and medium voltage sides) in good state and bolts marked properly. Check
4 15
feedbacks of DGPT2 and MV switchgear on SCADA system if possible.
5 Conservation of the paint on main transformer. 5
6 DGPT2. tripping settings. 4
7 Air filters are clean and in good state. 15

Retention tank in good state. No visible leakages. Filter is clean. Drain cocks are not stuck (rainwater
8 2
and oil).
SIX-MONTHLY MAINTENANCE 35
Dead revision (status 3)

Doors, locks status and cable glands
DEAD REVISION
DESCRIPTION
Check the door locks work properly, doors and cable glands are sealed and all keys of the doors are on the locks. Check
hinges, foams, keys, handles, doors and locks. Check especially MV switchgear locking key is present. Quantity might vary
depending on customer.
LOCATION TOOLS
All doors (frontal and rear) None
PICTURES
Foams Doors, locks and hinges
Keys and handles are present
36 SIX-MONTHLY MAINTENANCE
No oil leakages
DEAD REVISION
DESCRIPTION
No traces of oil leakages.
LOCATION TOOLS
Main transformer. Especially top surface None
PICTURES
General cleanness
DEAD REVISION
DESCRIPTION
General cleanness in the station. No traces of dust, animals, corrosion, liquids or impacts.
LOCATION TOOLS
All station None
PICTURES
External
Internal
AC wires and bolts status. Control connections

DEAD REVISION
DESCRIPTION
Check the control wires are in good state and bolts are properly marked. The fast connectors are properly inserted. There
are no visual signs of overheating. Re-tighten only if necessary. Check feedbacks of DGPT2 and MV Switchgear on
SCADA system if possible.
LOCATION TOOLS
Low voltage cabinet and MW switchgear Screwdrivers set -Phillips, flat (1-4 mm) and Torx (up to
30) Apply torques detailed in section “Torque and screw
sizing”.
PICTURES
Note: The distribution of the components inside the cabinet may vary according to the project.
Upper part of MV switchgear transformer cell DGPT2
Low voltage cabinet
Paint conservation
DEAD REVISION
DESCRIPTION
No damages on painted surfaces of main transformer.
LOCATION TOOLS
Main transformer None
PICTURES
DGPT2 tripping settings

DEAD REVISION
DESCRIPTION
Check that DGTP2 protection setting values are correct depending on the manufacturer.
LOCATION TOOLS
DGPT2 (top of main transformer)

Small flat screwdriver
PICTURES
Max temperature reached Tripping settings DGTP2 settings by manufacturer
CONFIGURATION VALUES FOR THE TRANSFORMER

RELAY
Temp. Temp. Pressure
Supplier
alarm ºC trigger ºC (bar)
ABB 95 105 0,35
ELTAS 90 100 0,3
SEA 100 110 0,3
Air filters
DEAD REVISION
DESCRIPTION
Air filters are clean and in good state. Clean the MV SKID / TWIN SKID if necessary. In case of replacement, use filters
class G4-MERV7.Replace the MV SKID / TWIN SKID only if they are obviously dirty.
LOCATION TOOLS
Low voltage cabinet Screwdrivers set -Phillips / Flat (1-4 mm) and Torx (up
to30) Filters G4-MERV7. Apply torques detailed in
section “Torque and screw sizing”.
PICTURES
Action
Clean the filters with a vacuum cleaner or water pressure taking them from MV SKID / TWIN SKID out. When water pressure is used, install
the air filters back only when they are completely dry. Replace the air filters of MV SKID / TWIN SKID only if they are obviously dirty.
Check transformer tank

DEAD REVISION
DESCRIPTION
Check retention tank. No oil leakages on soil. Drain cocks not obstructed. Oil filter is in good state.
LOCATION TOOLS
On the base of main transformer

None
PICTURES
Oil filter and drain cocks
Oil filter actions

Slight inclination 2%
Check visually that the oil filter is in good condition, and
that the conduit is not damaged or stuck.
Turn off the drain cock. Remove the pre-filter and filter.
Clean the filtering components with clear water (prefilter +
filter) and check that the water can flow normally through
them, otherwise replace the components.
The former operation should also be done whenever any

oil spilling has happened since the last revision.
Drain cocks action
Please assure the filter is set with a (little) inclination of at
least of 2% downwards. If not, the filter can take much Check if the drain cocks are not stuck. Clean them if
more time to filter (see the image). necessary. After cleaning, open the drain cocks again.
ANNUAL MAINTENANCE
5
Remember to carry out three-monthly and six-monthly maintenance actions if required.
The global operation time of the annual maintenance is shown below.
Checklist
The following tasks are carried out with MV SKID / TWIN SKID running.
POWER REVISION (STATION CONNECTED AND RUNNING. STATUS 1) TIME (MIN) OK
1 Maintenance type A has been properly carried out in a previous stage. 0
2 AC output values balanced and in range. 5
3 Phase indicators are operative on MV switchgear. 2
These tasks can be performed with the inverter stopped, isolated and locked and with the station on
auxiliary, AC and DC power supply.
REVISION WITH THE EQUIPMENT STOPPED (AUXILIARY, AC AND DC VOLTAGE,

TIME (MIN) OK
STATUS 2)
1 Test the humidity and temperature sensors are operative (if present). 5
2 Transformer tripper test. 4
These tasks can be carried out with the station stopped, isolated and locked. The thermography test will
be performed with the inverter at high or maximum load (higher than 90%) for 100 min.
1 Thermography: no unexpected hot spots are detected after thermography. 100
2 Value in Ohms of earth installation connection remains lower than 10 Ohms. 10
3 Safety and warning stickers are all present and in good state. 10
44 ANNUAL MAINTENANCE
Power revision (status 1)

Maintenance routines previously done
DEAD REVISION
DESCRIPTION
Maintenance type A has been properly carried out in a previous stage.
LOCATION TOOLS
All station None
PICTURES
Three-monthly maintenance Six-monthly maintenance
ANNUAL MAINTENANCE 45
AC output values
POWER REVISION
DESCRIPTION
AC values read on the inverter are balanced and similar to the main transformer AC certified values.
LOCATION TOOLS
AC inverter control cabinet and transformer plate

PowerMonitoring or display (if available)
PICTURES
Action
Check parameters SV1 on PE inverter.
Phase indicators
POWER REVISION
DESCRIPTION
Power phase indicators blink during operation.
LOCATION TOOLS
MV switchgear
None
PICTURES
Stopped revision (status 2)

It is important to have the appropriate PPE to perform the electric work safely, as the equipment is
energized. Please, refer to the plant safety studies to choose the most appropriate PPE according to the
work to be performed.
Humidity and temperature sensors

STOPPED REVISION
DESCRIPTION
Test hygrostat and thermostat, moving the rheostats to the minimum and checking the activation of fans / heaters. Re-set to
former values after checkings hygrometers must be set at 5ºC - 65% humidity and thermostat at 35ºC. Check the
correct operation of the thermal resistors by means of a thermographic camera.
LOCATION TOOLS
Small flat screwdriver, size 1, to tune the wheel and

Low voltage cabinet
thermal camera
PICTURES
Action
Hygrostats activate the thermal resistors on lower left side
Thermostats activate fans on right upper side
Transformer tripper test

STOPPED REVISION
DESCRIPTION
Check and verify that the relays between the transformer and the MV switchgear are working properly.
LOCATION TOOLS
Inverter’s user cabinet None
PICTURES
Terminals Electric diagram
Terminal -X3_24V
Terminal X2_DGPT2
Action Description
Force the temperature and pressure trip by modifying from DGTP2.
1 This is done with the inverter stopped by forcing the trip of the relay by making a bridge between terminals -X3_24V and X2_DGPT2. This
would activate the relay and trip the cell.
2 Check where the terminals are located, consulting its electrical diagram.
Dead revision (Status 3)

Thermography
DEAD REVISION
DESCRIPTION
Check balanced temperatures in all cabinets and main transformer. Thermography helps to detect unbalanced hot spots on
phases / devices. Station must be at least 100 minutes at high / full power (90% average or more). Transformer’s
temperatures are under 75ªC.
LOCATION TOOLS
Thermal camera and screwdriver set. Apply torques

All station detailed in section “Torque and screw sizing”.
PICTURES
All cabinets
Action Suggested procedure

1 Previously stop inverter in safe conditions.
Stop the MV SKID / TWIN SKID in safe conditions, isolate and
lock it following the instructions in section “Safe stop and start
2
up”. Remove covers on transformer connections and replace
them with the fasteners loosened.
Station must be running at least 100 minutes on high / full power
3 (at least 90% average). Optimal thermal pictures taken with
inverter / transformer running.
Stop the MV SKID / TWIN SKID in safe conditions. Take the
4
thermal pictures.
Set covers back again and start up the MV SKID / TWIN SKID
5
and inverter again
In case of difficulties in performing the thermography on the integration kit connecting the inverter to
the MV SKID / TWIN SKID, the following option is available (please notice the equipment must be in
status 3):
• Place a 70°C to 120°C thermosensitive label on each plate: in visible positions and as close
to the connections between the plates and between these and the equipment. 15 days later,
take note of the temperature they show.
• Make a visual inspection of the condition of the connection plates between the equipment.
Check that the tightening torque of the M10 screws between the plates, red mark, is 40 Nm.
Earth resistance value

DEAD REVISION
DESCRIPTION
The inverter and the MV SKID / TWIN SKID are connected to the same ground at two different points. When
measuring the installation, this should be disconnected from the MV SKID / TWIN SKID, but also from the inverter.
Resistance between station and earth installation lower than 10 Ω. Record it. Position of earth plate on MV
switchgear depending on model / manufacturer, usually on MV transformer cell.
LOCATION TOOLS
Tellurometer
MV switchgear transformer cell
PICTURES
Action
Best earth pike cable to measure depending on installation,
the one connected to the MV switchgear is a possibility.
Value must be lower than 10 Ω.
Safety and warning stickers

DEAD REVISION
DESCRIPTION
Safety and warning stickers all present and in good state.
LOCATION TOOLS
All cabinets None
PICTURES
External Internal
THREE-YEARLY MAINTENANCE
6
Apart from the three-monthly, six-monthly, and annual maintenance, an insulation test of the main
transformer must be done every 3 years.
The global operation time of the annual maintenance is shown below.
Checklist
These tasks can be carried out with the station stopped, isolated and locked.
1 Isolation of main transformer. AC power connection inspection. 180
54 THREE-YEARLY MAINTENANCE
Isolation of main transformer. AC power connection

inspection
DEAD REVISION
DESCRIPTION
Perform the measurement of isolation of low voltage transformer inductances-earth, medium voltage transformer
inductances -earth, and between high voltage and low voltage inductances. Use criterium of acceptance of 15 MΩ per KV.
All connections must be removed before and after reconnecting. Check that AC power wires finally remain (Low
and Medium Voltage sides of main transformer) in good state and bolts marked properly.
Use appropriate PPE for electrical work.
LOCATION TOOLS
Megger minimum 5 KV
Terminals of main transformer
Torque wrench and bits up to 24 mm to tighten

Screwdrivers set to dismantle covers-Phillips, flat (1-4
mm) and Torx (up to 30)
PICTURES
1 2 3
Action Description
Measure between one medium voltage phase- Earth -(Earth-pole). Apply at least 5 KV during 1 min and check that the value is higher
1
than15MΩx KV.
Measure between one low voltage phase- Earth -(Earth-pole). Apply 1KV during 1 min and check that the value must be higher than
2
15MΩ.
Measure between one medium voltage phase- one low voltage phase -(Earth-pole). Apply at least 5 KV during 1 min and check that
3
the value must be higher than the sum of both values taken above.
Action
Inspect visually that the connection of the connectors is correct. In case any corrective
action is required, apply torques detailed in section “Torque and screw sizing”.. As an
exception to this table, Power Electronics recommends common torque of 35 Nm (for M14
MV tap protective MV connectors) and 50 Nm (for M14 MV electrical terminal connection).
THREE-YEARLY MAINTENANCE 55
ANNEX I: SAFE STOP MANEUVERS
FOR THE LINE CELLS 7
The safe stop maneuver is not required for carrying out the maintenance tasks defined in this document.
However, we consider adequate including it in this manual, for customer’s reference. These maneuvers
can also be found in the manufacturer's Installation and Operation Manual.
Safe stop maneuver for the line cell of SIEMENS MV

switchgear1
SAFE STOP MANEUVER FOR THE LINE CELL OF SIEMENS MV SWITCHGEAR
1. Access the line cells through the MV switchgear cabinet. Make sure the switch is ready for operation (pressure in
green) and the spring loaded (spring in black).
2. Push the locking device (yellow mark) upwards. Thus, the actuating opening of the switch disconnector is open
(green mark).
1
56 ANNEX I: SAFE STOP MANEUVERS FOR THE LINE CELLS

3. Insert the operating lever and turn it counterclockwise. Thus, the position indicator of the switch disconnector (green
mark) shows the OPEN position.
4. Remove the operating lever. The locking device (yellow mark) returns to its initial position.
At this point, the line cells (R) have switched from closed to open. The position indicator switch disconnector is in
OPEN position.
5. Push the locking device (yellow mark) downwards. Thus, the actuating opening of the earth switch (green mark) is
open.
ANNEX I: SAFE STOP MANEUVERS FOR THE LINE CELLS 57

6. Insert the operating lever and turn it clockwise. The position indicator of the earth switch (green mark) shows the
EARTHED position.
7. Remove the operating lever. The locking device (yellow mark) returns to its initial position. Make sure to lock it
according to the LOTO procedure.
At this point, the line cells (R) have switched from closed to open, as the position indicator of the earth switch shows
the EARTHED position.
The final state that the protection cell and line cells should have is as follows (considering that the head of
the plant must be open, grounded and blocked):

Safe stop maneuver for the line cell of ORMAZABAL
MV switchgear 2
SAFE STOP MANEUVER FOR THE LINE CELL OF ORMAZABAL MV SWITCHGEAR
1. Access the line cells through the MV switchgear cabinet. Make sure that the pressure levels are in the green zone
(red mark).
2. Move the actuating shaft access handle (green mark) to its bottom position.
2

3. Open the switch disconnector (green mark). The opening operation can be manual or motorized:
• Manual operation (B driving mechanisms3). Insert the lever in the switch access. Turn the lever
counterclockwise 90º.
• Motorized operation (BM/B2M driving mechanisms3). Activate the corresponding operation command.
4. Verify that the cubicle is in isolating position with the switch disconnector (green mark) open.
3

5. Move the actuating shaft access handle to its bottom position.
At this point, the line cells (L) have switched from closed to open.
6. Close the earth switch (green mark). The closing operation can be manual or motorized:
• Manual operation. Insert the lever in the earth switch actuating shaft. Turn the lever clockwise 90º.
• Motorized operation (BM/B2M driving mechanism4). Activate the corresponding operation command.
7. Verify that the cell is in earthing position with the earth switch (green mark) closed. Make sure to lock it according
to the LOTO procedure.
4

The final state that the protection cell and line cells should have is as follows (considering that the head of
the plant must be open, grounded and blocked):
PROTECTION CELL (V) LINE CELL (R)

24H TECHNICAL ASSISTANCE 365 DAYS A YEAR
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MV SKID / TWIN SKID GEN II COMPACT

Edition: April 2022

ABOUT THIS MANUAL

• Training in the maintenance of electrical devices and plants.

• Knowledge of all applicable standards and directives.

• Authorization to connect and disconnect medium-voltage sources.

Note: Service personnel must be authorized to perform maintenance tasks.

• Hardware and Installation Manual.

POWER ELECTRONICS CONTACT INFORMATION

Power Electronics USA Inc. Power Electronics España, S.L.

12 / 04 / 2022 A First edition.

ABOUT THIS MANUAL ............................................................................................................................... 2

SAFETY SYMBOLS ..................................................................................................................................... 8

SAFETY INSTRUCTIONS ............................................................................................................................ 9

TORQUE AND SCREW SIZING................................................................................................................. 14

SAFE STOP AND START UP .............................................................................................................. 17

THREE-MONTLY MAINTENANCE ...................................................................................................... 30

SIX-MONTHLY MAINTENANCE .......................................................................................................... 35

ANNUAL MAINTENANCE .................................................................................................................... 44

THREE-YEARLY MAINTENANCE ....................................................................................................... 54

ANNEX I: SAFE STOP MANEUVERS FOR THE LINE CELLS................................................................. 56

In this manual, safety messages are classified as follows:

Identifies potentially hazardous situations where dangerous voltage may be

Identifies important measures to take in order to prevent damage equipment

Caution, risk of hearing damage. Wear hearing protection.

1. Visible cutout of all sources in voltage.

Consult LOTO procedure in section “Safe stop and start up”.

Keep all doors and covers closed during equipment operation.

Always follow proper lockout/tagout procedures.

Disconnect the input power in case the equipment gets damaged.

Electric shock prevention:

REQUIRED PERSONAL PROTECTION EQUIPMENT (PPE from now on)

Personal Protective Equipment (PPE)

Mechanical and cut- High-visibility clothing

Rescue pole Insulating blanket

ELECTRICAL INSULATED GLOVES

ELECTRICAL SAFETY MATTING

TORQUE AND SCREW SIZING

SCREW SIZE RECOMMENDED TORQUE

DIN (Nm) ASTM (ft*lb)

[a] For other qualities, follow the screw’s manufacturer guidelines.

14 TORQUE AND SCREW SIZING

Required qualification to perform maintenance tasks

SAFE STOP AND START UP

MV SKID / TWIN SKID statuses

MV SKID / TWIN SKID STATUSES

SAFE STOP AND START UP 17

The inverter-specific diagrams of the concrete plant should also be reviewed.

This symbol means no tool is required for the maintenance task.

18 SAFE STOP AND START UP

Maneuvers to stop SIEMENS MV switchgear

(R) (L) (R)

PROTECTION CELL (L) LINE CELL (R)

PARTS OF SIEMENS MV SWITCHGEAR

2 ON pushbutton for circuit breaker. Actuating opening for switch disconnector.

4 Position indicator for circuit breaker. Padlock (option).

5 Operations counter. Actuating opening for earthing switch.