MAINTAINANCE OF ELECTRICAL EQUIPMENT

A PROJECT REPORT

Submitted by

CHIRAG CHETANBHAI ARUNKAR

190330109001

In partial fulfillment for the award of the degree of

BACHELOR OF ENGINEERING

In

ELECRICAL ENGINEERING

MAHATMA GANDHI INSTITUTE OF TECHNOLOGY

EDUCATION AND RESEARCH CENTER

Gujarat Technological University, Ahmedabad

[July, 2022-23]

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 MAHATMA GANDHI INSTITUTE OF TECHNOLOGY
EDUCATION AND RESEARCH CENTER

Bhanunagar, Aat road, Navsari,

Gujarat 396450.

CERTIFICATE
This is to certify that the project report submitted along with the project entitled

Internship At Company has been carried out by Chirag Chetanbhai Arunkar

under my guidance in partial fulfillment for the degree of Bachelor of Engineering in

Electrical Engineering, 7th Semester of Gujarat Technological University, Ahmadabad

during the academic year 2022-23.

Prof. Ketankumar Patel Prof. Jay Tandel

Internal Guide Head of the Department

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CERTIFICATE OF COMPLETION

Acknowledgment
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The Internship training opportunity I had with VVF Pvt Ltd was a great
chance for learning and communication skill development. I had a great time
with people over there and I consider myself as a lucky as individual as I
was provided with and best opportunity to be part of it. I am so grateful for
having a chance to meet and surrounded with many wonderful people and
they were very skilled and professional at their work who taught and lead me
through this internship training period.

I heartily express my thanks to Mr. SUNIL PATEL for giving me necessary

advices and guidance and arranged all facilities to make work easier and help
to understand many topics related to my doubt and make me understood
deeply throughout that topic. I choose this moment to acknowledge his
contribution towards me gratefully.

I would also like to thank our H.O.D Prof JAY TANDEL (Electrical
Department) from MAHATMA GANDHI INSTITUTE OF
TECHNOLOGY EDUCATION AND RESEARCH CENTER, and
Internal Guide Mr. KETANKUMAR PATELfor encouraging us to learn
new things.

I perceive as that this is the big opportunity in life to learn and acquire
knowledge through this internship and change in my career. I will strive to
use gained skills and knowledge in the best possible way. Hope to continue
cooperation with all of you in the future.

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 Abstract

This report is a detailed overview of my internship journey at VVF pvt Ltd.

During my internship I have learned a lot About Motor, Transformer,
Cooling Tower, Chiller, Pump house, DG set, Stabilizer, Boiler and the
product manufactured in company and nowadays this is the essential
equipment of modern industries.

This machinery is the used to detect fault parts in industries and there are
also automatic fault detection in the industries and this machinery is so
advanced with technology that it work with constant speed and give
efficient of energy to other machinery. And we have to look sometime
when the major fault occurs. And this machinery is making human to work
less with advanced technology.

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 Content
Chapter 1:- Safety&Precautions at Work System……………………… 1
1.1Safety at work ………………………… 1
1.2Industrial safety is necessary …….…… 1
1.3 Objectives of industrial safety …..…. 1
1.4 Industrial safety planning …………… 2

Chapter 2:- Permit To Work System……………..……………………… 3

2.1 Permit to work ..….…………………. 3
2.2 Permit to work usage ….…………… 3

Chapter 3:- High Transformer Yard………..…………………………. 4

3.1 Figure of Ht Yard ….………………. 4
3.2 Principle of transformer…………….. 4
3.3 Parts of transformer ………………… 5
3.4 Flow of current in industries ……….. 6
3.5 Single Line Diagram ………………... 7

Chapter 4:- Cooling Tower………………………………………………. 8

4.1 Figure of Cooling Tower …………… 8
4.2 Working …………………………….. 8

Chapter 5:- Pump House………………………………………………….

10
5.1 Types of Pump……………………… 9
5.1.1 Jockey pump………. 10
5.1.2 Main pump………… 10
5.1.3 DG pump…………... 11

Chapter 6:- Boiler…………………………………………………………

12
6.1 What is Boiler? ..................................... 12
6.2 Number of Boilers in company……… 12
6.2.1 400kg……………… 12
6.2.2 600kg……………… 13

Chapter 7:- Chiller………………………………………………………..

14
7.1 Figure…………………..... 14
7.2 Rating of Chiller…………. 16

Chapter 8:- Product Manufactured…………………………………….. 17

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Chapter 9:- Conclusion…………………………………………………...
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List of figure
Fig 3.1:- HT Yard…………………………………….…….. 4
Fig 3.5:- Single line diagram ….…………………………… 7
Fig 4.1:- Cooling Tower …………………………………… 8
Fig 5.1.1:- Jockey pump ………………………………........10
Fig 5.1.2:- Main pump ………………………………….......10
Fig 5.1.3:-DG pump………………...……………………… 11
Fig 6.2.1:- 400kg Boiler …………........................................ 12
Fig 6.2.2:- 600kg Boiler …………………………………….13P
Fig 7.1:- Chiller…………………………………………...…14

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 List of Tables

Table 6.2.1:- 400kg Boiler ………………................….. 6

Table 6.2.2:-600kg Boiler…………………………....…. 8
Table7.2:-Rating of Chiller…………………………..…. 9

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 Chapter 1:- Safety & Precautions At Work
System.

1.1 Safety at Work

 Safety of workers (also known as worker safety and occupational health and
safety) refers to the provision of a safe working environment, safe
equipment, policies, and procedures in order to ensure workers’ health
and safety. And it also includes Industrial Safety, which is set of safety
protocols, policies, and regulations to protect the workers, workplace,
and work equipment from hazards.

1.2 Industrial safety is necessary

 With the alarming rate of industrial accidents happening every year
industrial safety is a crucial step to save human lives. Moreover,
workers must be educated on how to handle the equipment and basic
safety procedures for adequate safety.

1.3 Objectives of Industrial Safety

 Preventing work related fatalities, disabling injuries, illness and
damage to machinery or materials.
 Ensuring continued production by preventing disruptive incidents.
 Reducing workers compensation costs, maintaining lower insurance
rates and minimizing indirect costs associated with accidents.
 Strengthening safety culture and increasing employee morals.
 Meeting vendor and client expectations.

1.4 Industrial Safety planning

 Fire prevention systems
 Health and hygiene
 Safety training

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  Alarms and warning systems
 Adequate lightning in work areas and corridors
 Insulations
 Signboards and written safety instruction
 Plant layout
 Flooring and working areas that are easy to clean and organize
 Good Housekeeping after every work

And in the safety measures always wear helmet, safety shoes, safety
goggles and safety gloves. And always see that others working with you are
following the safety measures.

Chapter 2:- Permit to Work System

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2.1 Permit to work System
 A Permit to Work system is a formal written system used to control
and execute certain types of jobs safely, which are identified as
potentially hazardous. It is also a means of communication between
different departments, plant supervisors, operators, agencies, etc.

2.2 Permit to Work Usage – a Permit is used to:

 Identify the scope of a specific task and where the work will be
conducted
 Identify hazards and controls associated with the work task.
 Identify the personnel who have oversight responsibility.
 Identify the personnel performing the work.
 Assign responsibility for various tasks.
 Identify energy isolations/lockout/tag-outs that will be in effect for
the work that is being conducted.
 Verify adequate control over the return to normal operations.

Providing a standardized & uniform procedure for obtaining authorization to

perform jobs require special consideration to ensure the safety of personnel,
and protection of facilities by using a safe system of work and clear
understanding between the working agencies/departments involved. In Atul
Ltd, for the proper and safe running of the daily work, these are the
permission for letting go of the workflow smooth and harmlessly.

The types of work for which PTW systems shall be applied include
maintenance and repair, inspection, testing, construction, dismantling,
modification, and cleaning.

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 Chapter 3:- High Transformer Yard

3.1 Figure of HT Yard:-

Fig. 3.1:- HT Yard

 A Transformer is a device that transfers electric energy from

one alternating-current circuit to one or more other circuits,
either increasing (stepping up) or reducing (stepping down)
the voltage.

3.2 Principle: - The transformer works on the principle of Faraday's

law of electromagnetic induction and mutual induction. There are
usually two coils primary coil and secondary coil on the transformer core.
The core laminations are joined in the form of strips. The two coils have
high mutual inductance.

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 A transformer is a device which step-up or step-down the level of AC
current or voltage without changing the primary (i.e. input source)
frequency. Transformer only works on AC and can't be operated on DC
i.e. it has been designed to be operated only and only on alternating
current and voltage.
 The 11kV lines are used in residential areas and are what feeds the local
transformers, which then distributes power to the buildings in the area.
33kV lines on the other hand involve much higher voltages and are used
to distribute power from one small sub-station to another
 . Transformers are also useful in stopping the flow of electricity and
interrupting an electric current. Transformers are commonly present
in circuit breakers,

3.3 Parts of Transformer

 Core. The core of the transformer is used to support the windings.
 Windings:-Windings consist of several copper coil turns bundled
together, each bundle connected to form a complete winding.
1. Insulating materials.
2. Transformer oil.
3. Conservator.
4. Breather.
5. Tap changer.
6. Cooling tubes.
1. Insulating material
 The solid insulation materials widely used in the transformer
are paper, press- board, and transformer board,
2. Transformer oil.
 The transformer oil insulates as well as cools the core and coil
assembly. The core and windings of the transformer must be
completely immersed in the oil that normally contains hydrocarbon
mineral oils.
3. Conservator
 The conservator is an airtight metallic cylindrical drum fitted above
the transformer that conserves the transformer oil. It is vented at
the top and is filled only half with the oil to allow expansion and
contraction during temperature variations.

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4. Breather
The silica gel breather of transformer is very simple in the aspect of design.
It is nothing but a pot of silica gel through which, air passes during breathing
of transformer. The silica gel is a very good absorber of moisture
5. Tap Changer
 The purpose of a tap changer is to regulate the output voltage of a
transformer. It does this by altering the number of turns in one
winding and thereby changing the turns ratio of the transformer.
6. Cooling Tubes
 The main function of the cooling tubes is to transfer heat from the
transformer core and coils to the environment. The heated
transformer oil circulates through the cooling tubes where the heat
radiates out by natural airflow and hence cooling the transformer oil.

3.4 Flow of Current in Industries

 The power generating power plant generate the power in big amount than
it passes to the main transformer of the industries.

Distributer
11KV

HT

Step down transformer

440V

Stabilizer

Bus Bar Junction

MCCB

Loads

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3.5 Single Line Diagram:-

Fig 3.5:- Single Line Diagram

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 Chapter 4:- Cooling Tower

4.1 Figure of Cooling Tower:-

Fig.4.1:- Cooling Tower

 A Cooling Tower is a device that reject waste heat to the

atmosphere through the cooling of coolant stream, usually a
water stream to lower temperature.

4.2 Working

 The water from chiller comes here, in Cooling Tower on the

top there is a fan rotating anticlockwise. The water is
circulated in this tower through pipes and the fan which is
rotating anticlockwise throws the hot air outside from the top
and this way the temperature of the water is decreased by 2 to

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3 degree and send again to chiller with the help of pump and
from the chiller the water is circulated to manufacturing units
and AHU.

Chapter 5:-Pump House

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5.1 Types of Pump
 Jockey Pump
 Main Pump
 DG Pump

5.1.1 Jockey pump:-

 Make: Kirlosker
 Power:10 hp
 It just maintain the
pressure of 2kg. It
cannot pump water.If
any fire occur in
company then this
pumps pressure
increases as in normal
condition it just maintain
2kg pressure.
Fig 5.1.1 Jockey pump

5.1.2 Main Pump:-

 Make:Kirlosker
 Power:75hp
 When any fire situation occur
in company ,this pump can
pump water till 7kg pressure
(7m vertical).It works on
electricity. It has the capacity
of 2850litre/min.

5.1.3 DG Pump:-
Fig 5.1.2:- Main pump
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 Fig 5.1.3:- DG pump

 Make : Bosch
 Power: 85hp
 It also can pump the water till 7kg pressure (70m vertical),
but when there is no electricity main pump cannot work so at
that time this pump can pump water as this pump works on
diesel.

Chapter 6:- Boiler

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6.1 What is Boiler?
 A boiler is a closed vessel in which fluid (generally water) is
heated. The fluid does not necessarily boil. The heated or
vaporized fluid exits the boiler for use in various processes or
heating applications, including water heating, central
heating, boiler-based power generation, cooking,
and sanitation.

6.2 Number of Boilers in company

 There are 2 Boiler in company
 400kg
 600kg
6.2.1 400kg:-

Fig 6.2.1:- 400kg Boiler

6.2.1 Rating of 400kg
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Make Thermax Limited
Year of Mfg 2000
Evaporation 400kg/hr
Pressure 10.5kg/cm2
Temperature 185°C
Heating area 4.93m2
Connecting load 2.3kw
Fuel Diesel
Table 6.2.1

6.2.2 600kg:-

Fig 6.2.2:- 600kg Boiler

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6.2.2 Rating of 600kg Boiler
Make Thermax Limited
Year of Mfg 1989
Evaporation 600kg/hr
Pressure 10.5kg/cm2
Temperature 185°C
Heating area 7.4m2
Connecting load 2.3kw
Fuel Diesel
Table 6.2.2

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Chapter 7:- Chiller
7.1 Figure:-

Fig 7.1:- Chiller

 A chiller (cooling water circulation device) is a general term

for a device that controls the temperature by circulating a
liquid such as water or heat medium as a cooling liquid
whose temperature was adjusted by the refrigerant cycle.

 There are two chiller in company from Chiller-1 water goes

to AHU and from Chiller-2 the water goes to manufacturing
plant.

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7.2 Rating of Chiller

Make Bluestar
Rated Capacity 51.10TR(ton of refrigeration)
Rated Current 71.30A
Maximum Current 91.39A
Operating Weight 1410kg
Power Supply 400/3ph/50Hz
Table 7.2

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Chapter 8:- Product Manufactured

 Dettol Antiseptic Liquid

 Softsen Baby Lotion

 Johnson and Johnsons

 Dettol (750ml) pack

 Clean and Clear Foaming Face Wash

 Dettol Hand Sanitizer

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 Chapter 8:- Conclusion

During this industrial internship training I learnt about the safety

measures, Permit system, Motor, Transformer, Cooling Tower,
Chiller, Pump house, DG set, Stabilizer, Boiler and the product
manufactured in company, and it was very great experience and
knowledgeable learning and experiencing new things about who to
communicate with others.

This machinery is very advanced that saves our time and gives
more outcomes in short durations. And I have gained the more
knowledge and skills and met many new people. I also learned
about some fault detection in the machines and also to solve it.

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