QuadGuard®

Crash Cushions

Visual Parts List

Release 04/19

www.ingalcivil.com.au
 QuadGuard® Visual Parts List
1.0 QuadGuard Parts Overview
COMPONENT PN COMPONENT PN
Tension Strut Backup 24” 10102304 Monorail, Three Bays, QG, G 10102312
Concrete Backup 24” 10102301 Stud, M20 x 165mm, 8.8 10102549
Diaphragm 24” 10102113 Stud, M20 x 180mm, 8.8 10102547
Flat Screw 5/8 x 5, G8 10102520 Stud, M20 x 460mm, 8.8 10102911
Spring, Die, 5/8 x 1 1/2 10102523 Washer, Flat, 3/4 x 2 10102548
Rail Nut, Hex, 5/8 10102501 End Cap, Monorail, QG, G 10102313
Mushroom Washer 10102536 Approved Adhesive 10102902
Rail Bolt 5/8 x 2 10102503 Nose, L, with Logo 10102202
Bracket, Cart, Hold Down 10102405 Nose, R, with Logo 10102204
Hinge Plate, Fender Panel 10102417 Panel, Fender, QG 10102002
Bolt, Hex, 5/8 x 4, G5 10102512 Narrow Diaphragm 10102113 (24” - 610mm)
10102114 (30” - 760mm)
Flat Screw 5/8 x 8 1/2 wide 10102521 10102115 (36” - 915mm)
Spring, 1 1/2 OD x 3/4 x 6 Wide 10102522 10101100 (24” - 610mm)
Bracket, Cart Support, Nose 10102405 Narrow Diaphragm Kit 10101101 (30” - 760mm)
10101114 (36” - 915mm)
Bracket, Cart, Nose 10102404
10102100 (637mm)
Bracket, Cartridge Support 10102400 10102101 (833mm)
10102124 (913mm)
Bolt, Hex, 3/8 x 1, G5 113596 10102116 (993mm)
Washer, Fender, 3/8 x 2 118038 10102125 (1073mm)
10102102 (1153mm)
Nut, Hex, 5/8 10102517 or 10102502 10102103 (1233mm)
10102104 (1273mm)
Bolt, Hex 5/8 x 2 1/2, G 10103420 10102105 (1313mm)
Wide Diaphragm
Bolt, Hex, 1/4 x 3/4, G5 10102508 10102106 (1393mm)
10102117 (1473mm)
Bolt, Button, 5/8 x 1 1/4, Hex Sock 10103400 10102107 (1513mm)
Bolt, Hex, 5/8 x 2, G5 10102531 10102108 (1533mm)
10102109 (1633mm)
Nut, Hex, 1/4 10102515 10102110 (1729mm)
10102118 (1793mm)
Nut, Hex, Coupling, 5/8 x 2 1/8 10102518 10102111 (1873mm)
Washer, Lock, 1/4 10102527 10102112 (1953mm)

Washer, Flat, 5/8 x 13/4 10102500 10101102 (637mm)

10101103 (833mm)
Washer, Lock, 5/8 10102530 10101119 (913mm)
10101116 (993mm)
Bracket, Angle, 2 x 1, w/holes 617387 10101120 (1073mm)
Washer, Flat, 3/8 x 1 10102526 10101104 (1153mm)
10101105 (1233mm)
Nut, Hex, 3/8 10102516 10101106 (1273mm)
10101107 (1313mm)
Bracket, Pull-Out 10102411 Wide Diaphragm Kit 10101108 (1393mm)
Shim, 1/8 x 3 5/8 x 8 10102906 10101117 (1473mm)
10101109 (1513mm)
Washer, Lock, 3/4 10102528 10101110 (1533mm)
Bolt, Hex, 3/4 x 2, G8 10102509 10101111 (1633mm)
10101112 (1729mm)
Monorail Guide 10102534 10101121 (1793mm)
10101118 (1873mm)
Nut, Heavy Hex, 3/4 10102504 10101113 (1953mm)
Panel, Side, QG 10102004 10101200 (Steel)
Nose, Narrow Assembly
Bracket, Cartridge Support TS B/U 10102406 10101202 (Plastic)

Locking Bar, Cartridge Support 10102419 10101203 (Steel)

Nose, Wide Assembly 10101201 (Plastic)
Cartridge Assy, Type 1 10102903
Plastic Narrow Nose Assembly 10101202
Cartridge Assy, Type 2 10102904
Plastic Wide Nose Assembly 10101201
Bolt, Hex, 5/8 x 3 1/2, G5 10102552
Fender Panel Narrow Assembly 10101000
Monorail, One Bay, QG, G 10102310
Fender Panel Wide Assembly 10101021
Monorail, Two Bays, QG, G 10102311

Release 04/19 2
 QuadGuard® Visual Parts List

2.0 QuadGuard VisualList

Parts List INGAL CIVIL
V1.0 PRODUCTS
QuadGuard Parts Visual
QuadGuard Parts Visual List INGAL CIVIL
V1.0 PRODUCTS
Dec 2018
INGAL CIVIL
Dec 2018 PRODUCTS
QuadGuard Parts Visual List V1.0 Dec 2018
A Division of Industrial Galvanizers Corporation Pty Ltd ACN 000 545 415
A Division of Industrial Galvanizers
A Division Corporation
of Industrial PtyCorporation
Galvanizers Ltd ACN 000Pty545
Ltd415
ACN 000 545 415
Head Office: 57-65 57-65
Airds Airds
Head Office: Head
Road,Road,
Minto NSWNSW2566 Australia
Telephone: (+61) 2(+61) Office:
98272 3333 57-65Minto
Airds
Facsimile: Road,
(+61)
2566
MintoAustralia
2 9827 NSW 2566 Australia
3300
Telephone: 9827 3333 Facsimile: (+61) 2 9827 3300
Telephone: (+61) 2 9827 3333 Facsimile: (+61) 2 9827 3300
INGAL www.ingalcivil.com.au
CIVIL PRODUCTS
www.ingalcivil.com.au
QuadGuard
QuadGuard PartsParts
VisualVisual
QuadGuard List List
Parts Visual List INGAL INGAL
CIVIL CIVIL
V1.0 PRODUCTS
V1.0
Dec Dec
V1.0
2018
PRODUCTS
www.ingalcivil.com.au
2018
Dec 2018
A DivisionAofDivision
Industrial Galvanizers
of Industrial Corporation
Galvanizers Pty Ltd ACN 000 545 415
A Division of Industrial Galvanizers Corporation Pty LtdCorporation
ACN 000 545Pty415
Ltd ACN 000 545 415
Head Office:
Head 57-65 Airds
Office: Road,
57-65 Minto
Airds NSW 2566
Road, Australia
Head Office: 57-65 Airds Road, Minto NSW 2566Minto NSW
Australia 2566 Australia
Telephone:
Telephone: (+61) 2 (+61)
Telephone: 2 9827
9827 3333(+61)3333 Facsimile:
2 9827
Facsimile: (+61)3300
2 9827
(+61)Facsimile:
3333 2 9827 (+61)3300
2 9827 3300
www.ingalcivil.com.au
www.ingalcivil.com.au
www.ingalcivil.com.au

INGAL CIVIL
INGAL CIVIL V1.0 PRODUCTS
QuadGuard QuadGuard
Parts Visual Parts
List Visual List V1.0 PRODUCTS
Dec 2018 Dec 2018
A Division
A Division of Industrial of Industrial
Galvanizers Galvanizers
Corporation Pty LtdCorporation
ACN 000 545Pty415
Ltd ACN 000 545 415
INGAL
Head Office:
Head Office: 57-65 Airds Road, MintoV1.0 CIVIL
57-65
NSWDec PRODUCTS
Airds Road,
25662018 Minto NSW 2566 Australia
Australia
TensionQuadGuard Parts Visual List
Strut Backup 24” Concrete Backup
Telephone: (+61) 24”
Telephone: (+61)
2 9827 3333 2 9827 3333
Facsimile: Diaphragm
Facsimile:
(+61) (+61)24”
2 9827 3300 2 9827 3300
A Division of Industrial Galvanizers Corporation Pty Ltd ACN 000 545 415
PN: 10102304 PN: 10102301 www.ingalcivil.com.au
www.ingalcivil.com.au
PN: 10102113
Head Office: 57-65 Airds Road, Minto NSW 2566 Australia
Telephone: (+61) 2 9827 3333 Facsimile: (+61) 2 9827 3300
www.ingalcivil.com.au

Flat Screw 5/8 x 5, G8 Spring, Die, 5/8 x 1 1/2 Rail Nut, Hex, 5/8
PN: 10102520 PN: 10102523 PN: 10102501

Mushroom Washer Rail Bolt 5/8 x 2 Bracket, Cart, Hold Down

PN: 10102536 PN: 10102503
Sydney• •Brisbane
Auckland • Brisbane • Adelaide •• Melbourne
PN: 10102405
Divisions:
Divisions: Sydney • Auckland • Adelaide • Melbourne Newcastle •• Orange
Newcastle • Orange • Perth
• Perth

Release 04/19 3
Divisions: Sydney • Auckland • Brisbane • Adelaide • Melbourne • Newcastle • Orange • Perth
 QuadGuard® Visual Parts List

Hinge Plate, Fender Panel Bolt, Hex, 5/8 x 4, G5 Flat Screw 5/8 x 8 1/2 wide
PN: 10102417 PN: 10102512 PN: 10102521

Divisions: Sydney • Auckland • Brisbane • Adelaide • Melbourne • Newcastle • Orange • Perth

Divisions: Sydney • Auckland • Brisbane • Adelaide • Melbourne • Newcastle • Orange • Perth

Spring, 1 1/2 OD x 3/4 x 6 Wide Bracket, Cart Support, Nose Bracket, Cart, Nose
PN: 10102522 PN: 10102405 PN: 10102404

Bracket, Cartridge Support Bolt, Hex, 3/8 x 1, G5 Washer, Fender, 3/8 x 2

PN: 10102400 PN: 113596 PN: 118038

Release 04/19 4
 QuadGuard® Visual Parts List

Nut, Hex, 5/8 Bolt, Hex 5/8 x 2 1/2, G5 Bolt, Hex, 1/4 x 3/4, G5
PN: 10102517 or 10102502 PN: 10103420 PN: 10102508

Bolt, Button, 5/8 x 1 1/4,

Hex Sock Bolt, Hex, 5/8 x 2, G5 Nut, Hex, 1/4
PN: 10103400 PN: 10102531 PN: 10102515

Nut, Hex, Coupling, 5/8 x 2 1/8 Washer, Lock, 1/4 Washer, Flat, 5/8 x 13/4
PN: 10102518 PN: 10102527 PN: 10102500

Release 04/19 5
 QuadGuard® Visual Parts List

Washer, Lock, 5/8 Bracket, Angle, 2 x 1, w/holes Washer, Flat, 3/8 x 1

PN: 10102530 PN: 617387 PN: 10102526

Nut, Hex, 3/8 Bracket, Pull-Out Shim, 1/8 x 3 5/8 x 8

PN: 10102516 PN: 10102411 PN: 10102906

Washer, Lock, 3/4 Bolt, Hex, 3/4 x 2, G8 Monorail Guide

PN: 10102528 PN: 10102509 PN: 10102534

Release 04/19 6
 QuadGuard® Visual Parts List

Bracket, Cartridge Support

Nut, Heavy Hex, 3/4 Panel, Side, QG TS B/U
PN: 10102504 PN: 10102004 PN: 10102406

Locking Bar,
Cartridge Support Cartridge Assy, Type 1 Cartridge Assy, Type 2
PN: 10102419 PN: 10102903 PN: 10102904

Bolt, Hex, 5/8 x 3 1/2, G5 Monorail, One Bay, QG, G Monorail, Two Bays, QG, G
PN: 10102552 PN: 10102310 PN: 10102311

Release 04/19 7
 QuadGuard® Visual Parts List

Monorail, Three Bays, QG, G Stud, M20 x 165mm, 8.8 Stud, M20 x 180mm, 8.8
PN: 10102312 PN: 10102549 PN: 10102547

Stud, M20 x 460mm, 8.8 Washer, Flat, 3/4 x 2 End Cap, Monorail, QG, G
PN: 10102911 PN: 10102548 PN: 10102313

Approved Adhesive Nose, L, with Logo Nose, R, with Logo

PN: 10102902 PN: 10102202 PN: 10102204

Release 04/19 8
 QuadGuard® Visual Parts List

Narrow Diaphragm Kit

PN: 10101100 (24” - 610mm)
PN: 10101101 (30” - 760mm)
PN: 10101114 (36” - 915mm)
Narrow Diaphragm Kits contain
Diaphragm plus:
1 x 10101610
Monorail Guide Bolt Pack

Panel, Fender, QG Narrow Diaphragm 2 x 10102400

Bracket, Cart, Support,
PN: 10102002 PN: 10102113 (24” - 610mm) Diaphragm
PN: 10102114 (30” - 760mm) 2 x 10102534
Monorail Guide
PN: 10102115 (36” - 915mm)

Wide Diaphragm
10102100 (637mm) 10102102 (1153mm) 10102117 (1473mm) 10102118 (1793mm)
10102101 (833mm) 10102103 (1233mm) 10102107 (1513mm) 10102111 (1873mm)
10102124 (913mm) 10102104 (1273mm) 10102108 (1533mm) 10102112 (1953mm)
10102116 (993mm) 10102105 (1313mm) 10102109 (1633mm)
10102125 (1073mm) 10102106 (1393mm) 10102110 (1729mm)
Wide Diaphragm Kits
10101102 (637mm) 10101104 (1153mm) 10101117 (1473mm) 10101121 (1793mm)
10101103 (833mm) 10101105 (1233mm) 10101109 (1513mm) 10101118 (1873mm)
10101119 (913mm) 10101106 (1273mm) 10101110 (1533mm) 10101113 (1953mm)
10101116 (993mm) 10101107 (1313mm) 10101111 (1633mm)
10101120 (1073mm) 10101108 (1393mm) 10101112 (1729mm)
Wide Diaphragm Kits contain Diaphragm Plus:
1 x 10101604 Hinge Bolt Pack 1 x 10101610 Monorail Guide Bolt Pack
2 x 10102534 Monorail Guide 2 x 10102400 Bracket, Cart, Support, Diaphragm
2 x 10102417 Single Hinge Plate

Release 04/19 9
 QuadGuard® Visual Parts List

1010120
10101202 Plastic Narrow Nose Assembly
Nose, Narrow Assembly Nose, Wide Assembly Contains: Plastic Narrow Contains
• !"

PN: 10101200 (Steel)

10101202 Plastic Narrow Nose Assembly
10101201 Plastic Wide Nose Assembly
PN: 10101203 (Steel) Nose Assembly
• !"#"!$!$%%$!"&"'()*"+,-./"0122(34"53678*4"
• !"#"!$!$!9$:"&"'()*";633(<"5(=4">678"
• %"
Contains: • !"
Contains:
PN: 10101202 (Plastic)
• !"#"!$!$%%$!"&"'()*"+,-./"0122(34"53678*4"
PN: 10101201 (Plastic)
• !"#"!$!$%%$!"&"'()*"+,-./"0122(34"53678*4" PN: 10101202 contains:
• %"#"!$!$%?$@"&"53678*4A"'()*"-4467BA"+C.*"
• !"#"!$!$!9$:"&"'()*";633(<"5(=4">678"
• !"#"!$!$!9$@"&"'()*"<C.*"5(=4">678"
1 x 10102201
Nose with Adjustable Support
Bracket
1 x 10101608
Nose Narrow Bolt Pack

10101201
10101201Plastic
PlasticWide
WideNose
NoseAssembly
Assembly
10101202
10101202Plastic
PlasticNarrow
NarrowNose
NoseAssembly
Assembly
Contains:
Contains:
Contains:
Contains:
•• !"#"!$!$%%$!"&"'()*"+,-./"0122(34"53678*4"
!"#"!$!$%%$!"&"'()*"+,-./"0122(34"53678*4"
•• !"#"!$!$%%$!"&"'()*"+,-./"0122(34"53678*4"
!"#"!$!$%%$!"&"'()*"+,-./"0122(34"53678*4"
•• %"#"!$!$%?$@"&"53678*4A"'()*"-4467BA"+C.*"
%"#"!$!$%?$@"&"53678*4A"'()*"-4467BA"+C.*"
•• !"#"!$!$!9$:"&"'()*";633(<"5(=4">678"
!"#"!$!$!9$:"&"'()*";633(<"5(=4">678"
•• !"#"!$!$!9$@"&"'()*"<C.*"5(=4">678"
!"#"!$!$!9$@"&"'()*"<C.*"5(=4">678"
Fender Panel Narrow Assembly
PN: 10101000 contains:
1 x 10102002 Fender Panel 1 x 10101606 Fender Panel Narrow
Bolt Pack (Bolt 08) 10101201 Plastic Wide Nose Assembly
10101202 Plastic Narrow Nose Assembly
Contains:
Contains: Plastic Wide
• !"#"!$!$%%$!"&"'()*"+,-./"0122(34"53678*4"
• !"#"!$!$%%$!"&"'()*"+,-./"0122(34"53678*4"
• !"#"!$!$!9$:"&"'()*";633(<"5(=4">678"
Nose Assembly
• %"#"!$!$%?$@"&"53678*4A"'()*"-4467BA"+C.*"
PN: 10101201 contains:
• !"#"!$!$!9$@"&"'()*"<C.*"5(=4">678"

1 x 10102201
Nose with Adjustable Support
Bracket
2 x 10102409
Bracket, Nose Attach, Wide
1 x 10101609
Nose Wide Bolt Pack

Fender Panel Wide Assembly

PN: 10101021 contains:
1 x 10102002 Fender Panel 1 x 10101607 Fender Panel Wide
Bolt Pack (Bolt 08)

Release 04/19 10
QuadGuard® Visual Parts List

3.0 QuadGuard Installation Checklist

Customer:

Project:

QuadGuard Serial Number:

Hazard Type:

QuadGuard Location:

Checked By: Signed: Date:

Footing
Is the footing designed in accordance with QuadGuard Manual? Yes No
Has the footing fully cured? Yes No
Is there an anchor in every hole in the monorails and backup? Yes No
Are all the QuadGuard anchors installed and tightened? Yes No
Is there less than 5mm thread protruding above the anchor bolts? Yes No
Transitions
Is a transition required? Yes No
Is a transition installed? Yes No
Are the transition bolts tightened? Yes No
Is the transition panel installed behind the last fender panel? Yes No
Cartridges
Are all cartridges installed in accordance with the QuadGuard manual? Yes No
Are all cartridges correctly oriented? (arrow facing forward) Yes No
Fasteners
Are all the mushroom washers firmly seated in the fender panel slots? Yes No
Are all the fender springs compressed 4mm? Yes No
Are all rail bolts & nuts tight? Yes No
Is the nose assembly installed correctly? Yes No
General
Number of bays
Posted speed
Design speed

Disclaimer:
Important Note: The conformity of the installation is the responsibility of the installation contractor, and Ingal Civil Products accepts no liability for
or in connection with any installation that is outside of the specifications of this manual or the Road Controlling Authority. For more information,
please refer to our Standard Terms and Conditions of Sale available on our website: www.ingalcivil.com.au.

Release 04/19 11
For more information

contact us on the web

www.ingalcivil.com.au
Auckland Christchurch
Orders: 021 246 4997 Ian: 021 198 3311
Bruce: 021 580 997 Steve: 021 480 753
Richard: 021 877 653
Wellington
Email: sales@ingalcivil.co.nz Brendon: 021 504 870