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Small Field Development Offshore East Kalimantan, Indonesia
Small Field Development Offshore East Kalimantan, Indonesia
Small Field Development Offshore East Kalimantan, Indonesia
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Hikmet Ucok"
C h r i s Landeck"
Kevin O'Donnell"
Donna Staples"
Wytze de Boer*
Bangun Antanksa"
ABSTRACT INTRODUCTION
A prudent optimization process was followed during The Santan Field is located in Unocal Indonesia
the field development/feasibility study of a small Company's East Kalimantan Offshore Block. It is in
offshore field starting with the completion and well 125' of water approximately 10 miles east of the giant
design through drilling rig selection, well slot design Attaka Field and 26 miles east of the Kalimantan
and allocation and finally to platform and facility mainland as indicated in Figure 1. The discovery well,
design to ensure an economically viable project. Santan No. 1, was drilled in November, 1970. The
delineation well, Santan 6, confirmed the discovery in
A small offshore oil field, The Santan Field, in East July, 1982. Following the 3-D seismic survey in 1993
Kalimantan, Indonesia discovered in early 1971 will and interpretation in 1994, two more wells (Santan 8
be developed 25 years later following an integrated and 9) were drilled to evaluate the southern extension
developmentlfeasibility study conducted by a of the field and test a separate fault block to the west.
multidisciplinary project team.
The reservoir management objectives and future well During the early 1970's several delineation dry holes
maintenance cost considerations for the highly were drilled to the north on a geophysical time high.
interbedded thin oil and gas reservoirs with multiple It was thought then that the field was uneconomical to
fluid contacts formed the basis for the completion develop. The expanded infrastructure available around
driven field development. All the reservoir the Santan Field and technological advances, such as
management objectives are planned to be met through improved subsurface seismic imaging, however,
a completion strategy and well design. The completion renewed interest in the 1990s for the development of
strategy and the well design developed for this field this geologically marginal field.
have significant impact not only on drilling and well
maintenance costs but also on the platform design and The field has been defined by 6 wells (Santan 1, 5 , 6,
well slot size and thus the overall structure cost. 8, 9, 1-West) and a 3-D seismic survey. The oil and
gas reserves are distributed within 6,300 feet of
This paper explains the field development sediments.
optimization steps and design concepts. These steps
are mostly tailored around the enhancement of oil Plans are to set a 20-slot-platform in early 1997 to
production while reducing initial field development develop the oil and gas reserves.
and future well maintenance costs.
GEOLOGY AND GEOPHYSICS
It is faulted into two independent closures of fault. This phenomenon also existed in the past and is
hydrocarbon accumulations. recorded by the Santan wells. The closer the well is
drilled to the Santan-Serang fault, the more limestone
The main field structure is a low-relief, four-way is encountered. This directly translates into a lateral
closure down thrown to a large structural fault (Santan velocity gradient, which is now understood to be
West Fault). The vertical closure is +/- 100 feet indirectly controlled by the Santan-Serang fault.
covering +/- 1100 acres. The west fault block, is a
high relief faulted anticline and was tested by Santan With this understanding, a velocity model was
9. Vertical closure for the western faulted anticline is constructed. Figure 3 shows a diagram that formed the
+/-350 feet. These two independent structures define basis of the model. Due to an increasing amount of
a productive area of 11.6 sq. km. Mapping is based carbonates closer to the fault on the up-thown side
on the 1993 3-D seismic interpretation using a new and a lack of carbonates on its down-thrown side, a
depth conversion method and subsurface control. seismic time pull-up anomaly is created. which would
Figure 2 is a structure contour map on the 60-3 distort a flat horizontal surface into an anticlinal
horizon. feature. The reverse gradient in the fault shadow zone
would create a rollover or false structures.
Early seismic data quality in the Santan area is poor.
During initial delineation drilling, all the wells The sediments in the field are Late Miocene in age
encountered objective reservoirs much deeper then and were deposited in a deltaic to prodelta
prognosed. At first, faulty seismic correlations on the environment with the recent sediments being
2-D grid were suspected for the depth errors. But as deposited in a prodelta and shallow-open marine
more wells were drilled, this proved not to be the environment. Figure 4 depicts a generalized Santan
case. The low relief (+/- 100 feet) closure made it Field Stratigraphic Column. The deltaic sedimentary
very sensitive to velocity variations. Apparently, a facies of the productive interval consist of distributary
strong laterally varying velocity gradient exists in the mouth bars, thin tidal sand bars, distributary channels,
Santan area. This had not been encountered before in thin limestones and prodelta to shelf shales.
the offshore Mahakam region. Time maps or simple
depth converted maps could no longer be used, nor A significant portion of the reservoirs consist of
could a satisfactory depth conversion scheme be distributary mouth bars and thin tidal sand bars
constructed. deposited in the delta front environment. The
distributary mouth bar deposits are comprised of thin,
In 1993, a 75 sq. km 3-D survey was shot over the coarsening-upward units of well-sorted fine to
field. Careful processing with emphasis on accurate medium grained sand and bioturbated sandy mud. The
velocity picking resulted in a 3-D dataset with much clean sands within the distributary mouth bars are
improved data quality. The data still lacked the quality generally thin, but widespread laterally. The sandy
of the nearby Attaka 3-D dataset due to the occasional muds and silts are indicative of low-energy current
occurrence of reef facies limestones in the upper 4000 and wave environment. They are abundantly
feet of the section, These high velocity rocks caused bioturbated. The majority are less than 20 feet thick.
attenuation and scattering of seismic energy and were
the cause of this lateral seismic velocity gradient in Thin tidal sand bars less than 10 feet thick, consist of
the area. fine to very fine sands and silts with burrowing
occurring on the distal delta front. The lower section
Presently, reefs are growing on the shelf outboard of (X3 to X4) is in the distal delta front to prodelta
a radius of about 20 km from the distributary mouths environment in which the silts and mud deposits
of the Mahakam delta. Reef growth is strongest on containing abundant burrows increase.
elevated spots on the seabed, and typically cap the up-
thrown sides of the many normal faults in the area A minor portion of the reservoirs consists of
which frequently cut up to the surface. Santan Field is subaqueous channels on the distal delta front which
overlain by an extensive reef complex, which is are extensions of the distributary channels on the
controlled by the surface trace of the large eastern inner delta. front. The c h y n e l deposits typically
bounding fault of the Santan trend, the Santan-Serang exhibit a sharp base due to scouring and fine upward
345
into a channel abandonment Sacies. The thickest in the early years of production from the
channel (74-5)encountered is 59' thick in Santan 1. undersaturated and saturated oil reservoirs. A typical
The channels typically contain gas with an associated perforating priority for a development well is shown
oil column on water. The oil column in the 74-5 sand in Table 2. As indicated in this table, the preferred
is 12' and is the thickest found to date. completion is not necessarily from bottom-up but
starts with undersaturated reservoirs followed by
The low relief structure in combination with low saturated oil reservoirs or oil rims. Oil rims will be
continuity of thin reservoir sands created a field with perforated away from the gas-oil contact to provide as
low volumetrics compared to most fields in the area. much stand-off as possible to minimize gas coning.
The oil reservoirs with water contact will be added
RESERVOIRMANAGEMENTCONSIDERATIONS next to the existing production again with limited
perforating to provide as much stand-off to minimize
The Santan Field is a low relief four-way closure with water coning. Once the gas coning occurs, the oil
thin oil and gas reservoirs distributed within 4,800 and wells are expected to turn into gas wells rather
1,500 feet of sedimentary column in the Main Field quickly and produce the gas cap reserves. Non-
and in the West Fault Block, respectively, covering associated gas zones will be added to the existing
an area of approximately 11.6 sq. km. completions at this stage to supplement gas
production.
In the Main Santan Field, 38 different hydrocarbon
bearing horizons were mapped using four well A completion strategy which incorporates the
controls (Santan 1, 5, 6 and 8) and 3-D seismic. Of perforating priority described above, with some
these 38 reservoirs, 21 are non-associated gas remedial zone isolation, is expected to minimize gas
reservoirs, 6 are gas caps with thin oil rims and 11 and water coning and water production as effectively
were oil reservoirs. Similarly, five different horizons as mechanically isolated completions using multiple
are mapped in the West Fault Block again using 3-D packers and production strings.
seismic and two well controls (Santan 9 and Santan
West 1). Of these five reservoirs, two are oil As the undersaturated reservoirs deplete and water
reservoirs and three are non-associated gas reservoirs. production increases, gas lift will be needed,
especially if the existing perforations are not
Because of the marginal geological conditions, i.e., producing enough gas at that particular stage of the
thin and low relief reservoirs with multiple fluid completion. Because gas sands (non-associated and
contacts and thick (4,800 feet) sedimentary column gas cap) are distributed throughout the gross pay
with very low net to gross pay ratio (5%), the column, the gas lift will be provided naturally by
reservoir management considerations were given perforating gas sands at appropriate locations with
careful attention and are integrated into the field respect to depleted or high water cut zones. The lift
development plans. These reservoir management gas rate is planned to be controlled by perforating
considerations are centered around the following length and shot density andlor down hole chokes.
issues :
The production of oil from any given set of
GAS AND WATER CONING completions is anticipated to be short lived due to thin
WATER PRODUCTION and limited reservoirs with multiple contacts. The
LIQUID HOLD-UP development wells therefore will require a high degree
GAS LIFT of remedial intervention in the form of perforating and
SAND CONTROL isolating to achieve reservoir management objectives.
From the stand-point of future well maintenance cost,
These issues are addressed either through a perforating it is desirable to be able to perform all remedial work
strategy, development well design, or both as using wire line or snubbing units rather then a full
illustrated in Table 1. workover rig.
tubinghasing size. A smaller size production string is The field will be developed from a 20 slot platform
preferred to reduce liquid hold-up (Turner, 1969) and situated in approximately 125 feet of water. This will
improve gas recovery during the later stages of provide enough drilling slots to develop the field and
production. provide extra slots to be used for development and
exploration as an understanding of the field increases
The well design focused on achieving a development following the initial development drilling. The initial
well suitable for frequent remedial intervention and development is on 60 acres nominal well spacing.
other reservoir and cost requirements as stated above. This spacing is based on a fair amount of sand
These requirements were achieved with the 3-112" correlation between the discovery well (Santan 1) and
monobore well design (no permanent diameter the offset well (Santan 6 ) that is 1500 feet away. The
restriction such as landing nipples in production life of the development wells is expected to be
casinghbing). With the monobore well design, access relatively short. Thus, the wells will be re-drilled from
to the reservoirs is unlimited. The small bore well the same slot at least once or twice, especially if a
design has a beneficial impact on drilling cost, drilling need develops for a tighter well spacing.
rig selection, platform design and slot size.
The potential oil completion intervals for the field are
The advantages of reservoir management through shown in Table 3 . The individual completion
perforating strategy and well design in the initial production performance for the undersaturated and
development and in future maintenance of the field is saturated oil reservoirs were determined using single
summarized in Figure 5 . well radial numerical models. The gas-oil relative
permeability relationships used in the models were
based on Alps and Roberts relative permeability
FIELD DEVELOPMENT correlations for sandstones (Arps, 1955). The
appropriateness of relative permeability correlation
A small, multidisciplinary field development team was was later verified experimentally by the cutting of a
formed to optimize a detailed development plan. The new core in a recently drilled delineation well (Santan
multidisciplinary team approach was used to enhance 8). A typical model configuration and basic model
the economics for the geologically marginal Santan parameters for the saturated reservoirs are shown in
Field. The reservoir management objectives and future Figure 6. These completion performances were then
well maintenance cost considerations for the highly combined according to the completion strategy to
interbedded thin oil and gas reservoirs formed the estimate a typical development well performance as
basis for the completion driven field development. In shown in Figure 7.
the initial development the emphasis was placed on oil
production. Although oil reserves are small as DEVELOPMENT WELL DESIGN
compared to gas, the oil revenues are expected to
make up as much as 50% of the total field revenues. The justification for 3-1/2" monobore completions in
Thus enhancement of oil recovery and production is the Santan Field development has been discussed in
economically justified. the Reservoir Management Considerations section.
This small diameter well design will substantially
Subsurface maps were generated using well control reduce initial well costs and remedial workover costs
and the 3-D seismic survey to define areas where when compared with a 7" conventional completion
multiple oil reservoirs stack-up. These areas were while providing adequate completion flexibility.
targeted for the development wells for the initial oil Concurrent with the Santan Field well design
development. Initial development wells, targeted to proposal, the design concept was field tested in other
maximize oil production, were located mostly along nearby producing fields. This has validated the Santan
the periphery of the field. These locations are also well design.
suitable for a majority of the gas reserves because of
the flat nature of the Santan Structure. Only a limited Drilling
number of dedicated gas wells (one or two) are
expected to be required to capture gas located up-dip Drilling data from the Santan 1, 6, 8, and 9
from the oil development. exploration wells was used to design the Santan
347
development wells. Development well depths will initially, but experience has shown that the 3-1/2"
range from 8000' TVD/8500' MD to 9800' liner runs and cements well in 6" hole. In this design,
TVD/10,700' MD. The proposed casing program for a seal-bore type production packer is run as a liner
the average well is illustrated in Figure 8. This design hanger, so the liner lap is sealed and the 3-1/2"
meets all drilling, evaluation, completion and production tubing can be stabbed directly into the
workover requirements. A small, highly mobile tender liner top to give a monobore completion. After the
assisted workover/redrill rig will be used to drill the production tree is installed, the drilling rig will be
wells. The use of a workovedredrill rig will save moved off and the well will be perforated with an
approximately 50% of the daily cost of a tender electric line mast unit.
assisted drilling rig.
Completion and Workovels
The 12-1/4" hole section will be drilled riserless using
sea water with returns to the mudline. To achieve the The small diameter design provides' the lowest
highest possible casing shoe strength, 9-5/8" casing possible initial and remedial well costs, and provides
will be set as deep as possible (600' BML) but prior adequate completion flexibility for the proposed
to penetrating the first sand. It will be cemented to the completion strategy (Hopmann, 1995). The initial
mudline with a unihead in place and a 11" BOP stack completion perforations with 2- 1/8" wireline conveyed
installed for subsequent drilling operations. perforating guns, will be performed with a wireline
mast unit (Boonen, 1995).
The objeciives of the 8-1/2" hole section are to set the
7" casing as deep as possible to minimize the amount As discussed earlier the wells are expected to require
of 6" hole that will be drilled and to provide adequate frequent remedial action for zone isolations and
kick tolerance for drilling to total depth. The casing recompletions. With the monobore design, all
setting depth is based on kick tolerance calculations, workovers can be performed with either an electric
which indicate that the 8-1/2" hole can be safely line unit or snubbing unit without pulling the
drilled below the conductor to 3000' TVD with a 20 production tubing. If the tubing above the packer
bbl kick tolerance. For these calculations, a 9-5/8" must be pulled, the snubbing unit will be equipped
conductor shoe fracture gradient of .82 psi/ft was used with large BOP'S to perform the work. Normally, the
based on Santan 8 and 9 actual conductor shoe leakoff unit will work concentrically with a 1-1/4" work
tests. On most wells, the 8-1/2" hole will be string. The snubbing unit operates without a tender
directionally drilled because shallow kickoffs are barge for about 20% of the daily cost of a
required to achieve the directional objectives. This conventional tender assisted workover rig. The
hole section will not be logged. The 7'' casing will be wireline mast unit can be operated at a nominal daily
run to surface, landed in the unihead, and cemented to cost. These factors contribute to substantial workover
the mudline with a 12.5 ppg light weight slurry. cost reductions. Well up-time should also be improved
since these small workover units are more readily
Total well depths will vary from 8500' MD to 10,700' available than the conventional workaver n g and can
MD, with an average depth of 10,200' MD. The respond much more quickly.
average 6" hole section will vary from 5200' to 7400'
MD. The maximum required well angle is not Since the monobore has a constant internal diameter,
expected to exceed 47". After drilling to total depth the need for mechanically complex downhole tools to
the well will be logged with a single combinable tool perform concentric workovers is eliminated.
logging run, followed by multiple RFT runs for Conventional permanent bridge plugs, retainers,
pressures and fluid samples. Early in the design of retrievable bridge plugs and packers will be used to
these wells, there was concern about sticking 4-3/4" perform cement squeeze isolations through a 1-1/4"
RFT tools in the 6" hole. However, based on recent work string. Bottom-up recompletions are easily
experience with 3-1/2" monobore wells in other fields performed. If the perforations to be isolated are not at
no major problems are now anticipated. the bottom of the completion interval, the cement will
be drilled out to maintain full wellbore access to
After logging, the well will be completed with a bottom. A 3-1/2" casing patch will also be tested as
3-1/2" liner cemented in place. This was a concern an off-bottom perforation isolation tool.
348
approximately one fourth. Solution Gas-Oil Ratio on the Primary Recovery from
a Depletion Type Reservoir, Trans. AIME, 204, 120.
A monobore well design suitable for frequent
remedial intervention utilizing electric wire line or Boonen, P., Shook, R.A., and Brunsman, B.J., 1995,
snubbing units is expected to significantly reduce High-Performance Tools Key to Slimhole Logging
future well maintenance cost. and Perforating, Petroleum Engineer International, 45.
TABLE 1
RESERVOIR MANAGEMENT CONSIDERATIONS
MAXIMIZE OIL PRODUCTION FROM THIN BEDDED OIL SANDS AND OIL RIMS
MULTIPLE RE-COMPLETIONS
FREQUENT REMEDIAL INTERVENTIONS 1
THROUGH PERFORATINGSTRATEGY AND
WELL DESIGN
TABLE 2
WELL COMPLETION PRIORITY
TABLE 3
POTENTIAL OIL COMPLETION INTERVALS BY W E L L
352
W E
SLOWER
1. FOOT WALL PULL-UP
(CARBONATES)
EQUAL
2. HANGING WALL PUSH-DOWN
FASTER IN FAULT SHADOW
I STARTIGRAPHIC
COLUMNMRKER
LITHOSTRATIGRAPHI
(SANTAN-1)
FAClES GAS OIL
SHALLOW
OPEN MARINE
TO PRODELTA
w
z
i9
e DISTAL DELTA FRONT/
PRODELITA TO
DELTA PLAIN
PRO DELTA,
W DELTA FRONT,
DISTRIBUTARY CHANNEL
2
t
TIDAL EMBAYMENT
W
0
DISTAL DELTA FRONT,
0 PRODELTA TO
I
DELTA PLAIN
E
*
W DELTA FRONT,
PRO DELTA,
c MARINE SHELF
a
4
PRODELTA TO
SHALLOW
OPEN MARINE
I
1 I
JNJTJAL DEVELOPMENT FUTURE MAINTENANCE
1 ADVANTAGES 1 ADVANTAGES
FIGURE 5 - Advantages of Resetvoir Management Through a Perforating Strategy and Well Design
357
1300'
PROPERTY UNDERSATURATED
(OIL COMPLETION)
rw (ft) 0.13
re (fi) 912
porosity 0.26
h (ft) 20
k (md) 250
swc 0.22
Pi (psi) 3167
Initial Oil Rate (bopd) 1500
Initial Gas Rate (mmscfd) -
THP (psi) 350
FIGURE 6 - Two Dimensional Single Well Model (saturated oil zone completion)
358
2000
5n 1500
loo0
500
12.00
10.00
8 .OO
6.00
4.00
2.00
0.00
YEARS
I TOP SAND
r 12-1/4" Hole
Drill Riserless With SW
Cement t o ML W/ 12.5 PPG Slurry
I
Cement t o ML W/ 12.5 PPG Slurry
KT = 20 BBL/ 0.82 Pai/Ft FG
I --
ISt MAJOR SAND
SAND iCLAY
SHELL FRAGS DECREASING TO ZERO
2200' TVD
N" I I
7' 28 PPF. K-55 BTC
TM
0 3.000'
SAND +CLAY
LIMESTONE STREAKS
' COAL SEAMS Drill Directionally W/OBM
4700' TVD KT = 25 Bbl W/ .75 Psi/Ft FG
U S T LIMESTONE Cement W/J2.5 PPG Slurry
6200' TVD
TOP SHALE Multiple Through Tubing Completions
Performed With Wireline Mast Unit
SAND + SHALE
Workovers Performed With Snubbing Unit
8500' TVD
SAND + SHALE
LIMESTONE STREAKS
f~
N
i ;Z
~8 0
c~
~fj
!I ~-I÷ ÷I ~ I! Q
-~-~-÷I~.I i
i