ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)

BUTTERFLY VALVES
(FOR WATER PIPELINE WORKS)
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Abu Ohabl Water & Elec1rtclty Authority
ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
BUTTERFLY VALVES
(FOR WATER PIPELINE WORKS)
Document: W-P-QCP-017
Rev. :0
Date: Nov. 2009
Page
1 of 19
Document References
Standard Year
EN ISO 945 : 1975 - Designation of micro structure of Graphite.
EN 1074-1 : 2000 - Valves for water supply-Part 1 : Fitness for purpose req. and appropriate verification tests (General Req.}
EN 1074-2 2000 - Valves for water supply-Part 2 : Fitness for purpose req. and appropriate verification tests (Isolating valves)
EN 1092- 2 : 1997 - Flanges and their joints - Part 2 : Cast Iron Flanges Circular flanges for pipes, valves, fittings and accessories, PN designated
EN 1563 : 1997 - Founding : Spheroidal Graphite Cast Irons
EN 10204 : 2004 - Metallic products - Types of inspection documents.
EN 12266-1 : 2003 - Testing of valves Part 1 : Pressure tests, test procedures and acceptable criteria - Mandatory requirements - (Industrial valves)
EN 14901 : 2006 - Ductile iron pipes, fittings & accessories - Epoxy coating (Heavy duty) of ductile iron pipes, fittings and accessories-Requirements
and test methods.
EN 558-1 : 1995 - Industrial valves - Face to face and centre to face dimensions for metal valves for use in flanged pipes systems.
ISO 1083 : 2004 - Spheroidal graphite cast irons - Classification
ISO 5211 : 2001 - Industrial valves - Part-tum actuator attachment
ISO 5752 : 1982 - Metal valves for use in flanged pipes systems - Face to face and centre to face dimensions.
ISO 7005- 2 : 1988 - Metallic flanges - Part 2 : Cast iron flanges.
ISO 8501-1 : 2007 - Preparation of steel substrates before application of paints and related products.
ISO 9001 : 2000 - Quality management systems - Requirements

DIN 17440 : 1996 - Wrought nickel-Chemical composition : Hot-rolled stainless steels for pressure purpose

Prepared by ADWEA Projects Directorate Reviewed by Affiliated Companies Approved by Projects Director
 ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
Document: W-P-QCP-017
�q..il ,L,,� q a4-a d..4.,o
BUTTERFLY VALVES Rev. :0 Page
Abu Dhabi Water & Bectrfclty Authority 2 of19
(FOR WATER PIPELINE WORKS) Date : Nov. 2009

Supplier inspection frequency : The actual inspection frequency shall be as stated in this document, but in any case not less than what is specified in the contract documents.
Witnessing/reviewing by TPIA : All quantified measurement checks/tests carried out to satisfy this SQCP shall be recorded on the applicable Manufacturer's Quality control sheets
for witnessing/reviewing by the TPIA.
DIN 28051 (Replaced by DIN EN 14879-1} - Chemical apparatus-Organic coatings and linings on metal components - Design of metal components
DIN 28053 (Replaced by DIN EN 14879-1) - Chemical apparatus - Organic coatings and linings on metal components - Requirements for metals surfaces
DIN 28055 (Replaced by DIN EN 14879-4) - Chemical apparatus - Lining of organic material for metallic components; Requirements
DIN 53504 - Testing of rubber, determination of tensile strength at break, tensile stress at yield, elongation at break and stress values
in a tensile test
DIN 53505 - Testing of rubber, elastomers and plastics; Shore hardness testing A and D
DIN 53523 - Determination of Mooney viscosity of rubber; test apparatus
ASTM D 429 - Standard Test Methods for Rubber Property-Adhesion to Rigid Substrates
BS 729 - Quality requirements for welding. Fusion welding of metallic materials. Comprehensive quality requirements
w-p-ss-009 - ADWEA standard specifications for Valves.
w-p-sd-010 - ADWEA Technical Data Sheets for Valves.
This document addresses the minimum Quality Assurance and Quality Control requirement during the manufacturing of Butterfly Valves in the manufacturer's plants for the said Contract.
The contents of the Contract Technical Data Sheet (TDS) shall be read in conjuction with this SQCP and in case of conflict, this SQCP shall overrule.
Abbreviations:
R = 100 % Review of documents, T = Test (Controls including Visual, Dimensional, Destructive or Non Destructive Test}, W = Witness point, H = Hold point
Man = Valve Manufacturer and/or Supplier, TPIA = Third Party Inspection Agency, ADWEA = Abu Dhabi Water & Electricity Authority, ADWEA/Consultant = Consultant
Company delegated by ADWEA for the specific project, Client/Owner= ADWEA, Cont. = Contractor, TDS = Technical Data Sheets.

Note: wherever ADWEA appears in this documents it stands for ADWEA and the Affiliated Companies

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 ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
Document: W-P-QCP-017
�r;-il ,L,,µn=,q al....,\....a d..1./,&
BUTTERFLY VALVES Rev. :0 Page
Abu Dhabi Water & Eloctrtclty Authority 3 of 19
(FOR WATER PIPELINE WORKS) Date : Nov. 2009

GENERAL NOTES:
a) ADWEA may modify this SQCP document should non-compliance with the Contract be noticed at any time, or should there be a change in TPIA role.
b) Any modification for non-compliance if required, shall be as per the contract documents inclusive of the specifications, knowing that in case of conflict
between the QCP and the Contract, The Contract shall prevail.
c) SQCP activity No. 14 Factory Release Certificate ( FRC} covers the final checking stage prior to dispatch from the manufacturing site
and is a " Hold" point for each CONTRACTOR/TPIA and ADWEN TPIA.
A Common FRC shall be initiated by the Manufacturer and shall be issued for each batch of the product. The FRC shall be signed by CONTRACTOR/TPIA and ADWEA/ TPIA.
Any deviation to this "Hold Point" shall render release of materials as void. The FRC shall be signed and issued only when the items are loaded on the vehicle at the manufacturing
plant ready to be transported to the exit port. At the release for shipment stage and, following the transportation of valves from the factory to ship / vessel loading
point, Acceptance Certificate ( AC ) is required and shall be issued as per contract requirements. The activity of loading valves and storage within the Ship / Vessel
shall form a • Hold" point for CONTRACTOR/ TPIA and "Review" point for ADWEA/TPIA. ADWEA/TPIA may elect to witness any or all of the activities including the
transportation and handling between factory and vessel.
d} ADWEA/TPIA observation shall be attended to by Contractor/Supplier in line with the contract objectives and at no additional cost to ADWEA.
e) Prior to dispatching from manufacturing and prior to loading into the vessel CONTRACTOR/TPIA shall ensure that there are no valves requiring any repairs.
Repairs, if any, shall be carried out at the manufacturer's site.
f} Frequency and control items of ADWEA's TPIA may be increased or decreased depending on the results obtained. These modifications are to be agreed between
ADWEA and ADWEA/TPIA prior to implementation.
g) Non toxicity certificate to be provided for all materials in contact with drinking water, such as coating, lining, EPDM gaskets, etc.
h) Inspection / Test frequency (intervention) indicated in this SQCP under ContractorfTPIA and ADWEA/TPIA columns may be invoked, waived, changed, increased or
decreased depending on ADWEA's individual contract requirement or, when non-conformities are found or reported.
i) It is the responsibility of the valve manufacturer to include in his respective Data Sheet any other specification(s) for valve parts, accessories or material which is not covered
in this SQCP or ADWEA Standard Specifications or ADWEA TDS.
j) The valve shall be supplied complete with all the required joint accessories, approved gaskets, bolts, nuts & washers.
k) Butterfly valves � 1 OOO mm shall be of double eccentric execution according to ISO 5752 series 14.

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Abu Dhabi Water & Electricity Authority
No.
Inspection Item
1 DESIGN CRITERIA
- Characteristic Pressures
- Body and Disk
- End Type, lnterchangability
& Valve Dimensions
(For Flanged Valves only)
- Maximum Water Velocity
-All Material in contact with
water including Lubricants
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ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
Document: W-P-QCP-1Q11
BUTTERFLY VALVES Rev. :0 Page
(FOR WATER PIPELINE WORKS) Date : Nov. 2009 4 of 19
Inspection/ Test
Acceptance Criteria
Inspection Method 1---------�
Manufacturer Contractor ADWEA Remarks
Type Frequency TPIA TPIA
Review design documents Characteristic pressures shown in T Once, then repeated if R R
design is changed
Appendix 2, table 3
Review design documents Design calculations are available, T Every Order R R
and include considerations for
pressures, temperatures, safety
factor, tensile strength, etc
Review documents and tape Valve dimensions must be In T Once, then repeated if R R Valve body end flanges & holes
measurement accordance with ISO 5752-1, design is changed drilling shall comply with the
Table 1, Series 14 "short Body" requirements of ISO 7005-2.
See Appendix 1, Table 2
Review design documents Design figures must satisfy criteria T Once, then repeated if R R
specified in EN 1074-1, Table 2 design is changed
Appropriate laboratory tests Non Toxicity Certificates T Every Order R R
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Abu Dhabi Waler & Electricity Authority
ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
BUTTERFLY VALVES
(FOR WATER PIPELINE WORKS)
Document: W-P-QCP-017
Rev. :0
Date : Nov. 2009
Page
5 of 19
Inspection /Test
No. Inspection Item Inspection Method Acceptance Criteria Manufacturer Contracto ADWEA Remarks ·.

Type Frequency rTPIA TPIA

2 PRE-INSPECTION ADWEA I TPIA interventions,
2.1 List and characteristics Every Order R R See note (i) on page 2
of products of the order
} Pun:hase & contract
2.2 Packing and marking Documents R Every Order R R
instructions

2.3 Applicable standards " Review of Documents List of applicable lnt'I standards R Every Order R R
(page 1 of this SQCP)
2.4 Valve Drawings ADWEA approval R Every Order R R
(lncl. exploded and cut-out type)

2.5 Quality System Validity of the certificate R Every Order R R

2.6 Guarantee of water tightness Review of documents ADWEA's approval R Every Order R R
and satisfactory operation for at
least 1 O yrs.

2.7 Non Toxicity Certificate Review certificates of all ADWEA Specifications for non- R Every Order R R
parts or material in contact toxicity w-c-ss-015. Approval of
with water. ADWEA chief chemist.

3 Valve Details
-Valve ON -Visual .
(As per Project approved TDS)
- Type of joint -Visual Conformity with
(As per Project approved TDS)
> Each Delivery W(100%) W(100%)
purchase order
- Quantity - Counting on Delivery

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 ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
Document: W-P-QCP- _917
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BUTTERFLY VALVES Rev. :0 Page
Abu Dhabi Water & Eloctrtclty Authority
(FOR WATER PIPELINE WORKS) Date: Nov. 2009 6 of19

Inspection / Test
No. Inspection Item Inspection Method Acceptance Criteria Manufacturer Contracto ADWEA Remarks
Type Frequency r TPIA TPIA
4 Valve Components
(Material)
4.1 Body, Bearing Cover & Disk ' Ductile Iron, EN-GJS-400-15 or R/T 100% R R
EN-GJS-500-7 According to
EN 1563 with mech. properties
Material certificates shall be in
accordance with EN 10204
as in Appendix 1, Table 1
4.2 Drive shaft - One shaft or two Duplex Stainless Steel (G 1.4462) R/T 100% R R
shafts (Drive & Rear Shafts)
Review test results /
4.3 Shaft Bearing certificates for chemical Self lubricating PTFE faced 100% R R
> & mechanical property. bearings with EPDM 'O' ring seals.
R/T

4.4 Disc sealing ring EPDM rubber ring Fixed to disc R/T 100% R/T R/T
edge circumference by a retaining
ring.

4.5 Disk - shaft attachment pin Stainless steel pins. Fixings that will not permit
R/T 100% R R assembly becoming loose In
operational service.

4.6 Non-drive shaft external lock Stainless steel internal fasteners R/T 100% R R
J
where applicable.

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Approved by Projects Director

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AbuOhnbl Wator & Eloctriclty Authority
ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
BUTTERFLY VALVES
(FOR WATER PIPELINE WORKS)
Document: W-P-QCP-017
Rev. :0
Date: Nov. 2009
Page
7 of 19
Inspection / Test
No. Inspection Item Inspection Method Acceptance Criteria Manufacturer Contractor ADWEA Remarks
Type Frequency TPIA TPIA
4.7 Internal Bolts, Nuts & Washers Staniless steel (316) R/T 100% R R

4.8 Extension Spindle Staniless steel (316) Each butterfly Valve shall be
provided with a 27 x 27 mm
stem cap for operation via an
4.9 Ext. Spindle Nut extenstion spindle unless
SIS or brass
otherwise called for a hand
wheel. Valves shall have the
facility to be coupled with an
4.10 Retaining ring Stainless Steel 1.4571
electric actuator at a later stage

5 Coating {Internal &

External)
5.1 Fusion Bonded EQo� Coating
(Internal & External}

5.1.1 Performance (Ty:Qe} test FBE coating process to be

- Impact Resistance Drop Weight as per EN No Electrical puncture permitted T At start of production, then R R included and described in
14901 Sect. 7.2.2 upon change of epoxy coat material submittal
supplier or application
according to EN 14901, 7.2.4 process. Also, applicable to
suspicious valve coating.

- Indentation resistance
Penetrometer as per EN Indentation depth measured after
14901 Sect. 7.2.3 48 h � 30% of the initial coating
thickness Measured.
EN 14901 Sect. 6.3
T Al start of production, then R R
upon change of epoxy coat
supplier or application
process. Also, applicable to
suspicious valve coating.

Prepared by ADWEA Projects Directorate

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Document: W-P-QCP-017
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BUTTERFLY VALVES Rev. :O Page
Abu Dhabi Water & Electrlcity Autharlty
(FOR WATER PIPELINE WORKS) Date : Nov. 2009 8 of 19
Inspection / Test
No. Inspection Item Inspection Method Acceptance Criteria Manufacturer Contractor ADWEA/ Remarks
1----,---------1
Type Frequency *TPIA *TPIA
-Cross Linkage DSC test as per EN 14901 Limits of change as defined by T At start of production, then
R R
Sect. 7.1.5 upon change of epoxy coat
coating material manufacturer.
supplier or application
process. Also, appllcable to
suspicious valve coating.

-Heat ageing Resistance Hot air ageing of bent test
in air. plates EN 14901 Sect.
7.2.5.1
No electrical puncture EN 14901
Sect. 6.6.1
T At start of production, then
R R
upon change of epoxy coat
suppller or application
process. Also, appllcable to
suspicious valve coating.

-Heat ageing Resistance in Ageing in 70 °c hot water EN Adhesion� 6MPa EN 14901 Sect. T At start of production, then R R
upon change of epoxy coat
water 14901 Sect. 7.2.5.2 6.6.2
supplier or applfcation
process. Also, applicable to
suspicious valve coating.

5.1.2 Routine {1;1roduction) test

- Surface preparation
- Coating Appearance and
Continuity
Visual - EN 14901, 5.2 SA 2.5 as per ISO 8501-1
Unifonn color, appearance,
Visual
smoothness and free of visible
defects. EN 14901 Sect.5.3
T Each Piece
T Each Piece
W (15%) W (15%) Checking of type, condition,
expiry, of FBE coating
W (15%) W (15%)
materials, equipment &
preparation of coating shall be
checked prior to every coating
process.

-Adhesion test "Pull off test" according to EN Min. single value = 6 MPa T Once I Three months W (15%} W (15%)
ISO 4624. (EN 14901, 7.1.3) Min. Ave. value =8 MPa according to EN
14901, Annex A.

Prepared by ADWEA Projects Directorate Reviewed by Affiliated Companies � Approved by Projects Director
 ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
Document: W-P-QCP-017
�4-11,l,o�qoLJ..a a.J+.,o
BUTTERFLY VALVES Rev. :0 Page
Abu Dhabi Water & Electricity Authority
(FOR WATER PIPELINE WORKS) Date : Nov. 2009 9 of 19
Inspection / Test
No. Inspection Item Inspection Method Acceptance Criteria Manufacturer Contractor ADWEA/ Remarks
t----,,-------1
Type Frequency *TPIA *TPIA
- Dry Film Thickness Non Destructive Test Min. at any point= 300 µm T 1 / shift W (15%) H (5%)
(OFT) instrument using magnetic or Max. at any point= According to paint
electro-magnetic principle. mfr. Recommendations.

EN 14901, 7.1.4

- Non Porosity (Holidays) - High voltage detector, No holidays T Each W (50%) H (5%)
in coating as per
EN 14901, 7.2.4 2.2 kV

- Cross linking - Methyl Isa-Butyl Ketone No deviation against reference test T 1 / shift W (15%) W (15%)
As per EN 14901, 7.1.5 (MIBK) test sample

5.1.3 Non toxicity Review epoxy acceptance
certificate for contact with
water
Certificate of Compliance with T Each Epoxy Product R R Reference w-c-ss-015
international regulations for
materials in contact with water,
such as the Water Regulations
Advisory Scheme (WRAS) or
equivalent.

Prepared by ADWEA Projects Directorate Reviewed by Affiliated Companies Approved by Projects Director

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Abu Dhabi Water & Electricity Authority
ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
BUTTERFLY VALVES
(FOR WATER PIPELINE WORKS)
Document: W-P-QCP-017
Rev. :0
Date: Nov. 2009
Page
10 of19
Inspection / Test
No. Inspection Item Inspection Method Acceptance Criteria Manufacturer Contractor ADWEA/ Remarks ·.
Type Frequency *TPIA *TPIA
5.2 Hot meltina Enamel Coatinc DIN 3475
{Internal)

5.2.1 Performance {TyQe) test

- Bond strength Ball drop test as per DEZ
Leaflet in accordance with
IS02724
Clearly visible enamel residue on At start of production, then
the substrate upon change of enamel
T coat supplier or applicatlon R R
process. Also, applicable to
suspicious valve.

- Impact Resistance Impact test as per DIN 51155 No visible defects more than 1,5 At start of production, then
in accordance with ISO 2724 mm diameter upon change of enamel
T coat suppller or applicatlon R R
process. Also, applicable to
suspicious valve.

- Thermal stability Test procedure as per No visible defects after cyclic At start of production, then
ISO 2747 in accordance with temperature testing upon change of enamel
T coat supplier or applicatlon R R
ISO 2724 process. Also, applicable to
suspicious valve.

- Acid resistance Test procedure as per Complying with Class A of ISO At start of production, then
ISO 2722 in accordance with 2722 upon change of enamel
ISO 2724 T coat supplier or application R R
process. Also, applicable to
suspicious valve.

- Biocompability Test plates are immersed in
water (23 °C ±5) three times
and the amount of lead and
cadmium compounds is
monitored. In accordance
with ISO 2724
Prepared by ADWEA Projects Directorate
Amount of Lead compounds (after At start of production, then
upon change of enamel
3rd immersion} shall be ::;;o.3 = coat supplier or applicatlon
mg/(m2 • d) Amount of process. Also, applicable to
Cadmium compounds (after 3rd T suspicious valve. R R
immersion) shall be s
0.3 = mg/(m2 • d)
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 ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
Document: W-P-QCP-017
��I ,L,,µo.:, q oL¾,-D d.4.-m
BUTTERFLY VALVES Rev. :0 Page
Abu Dhabi Water & Eloctriclty Authority
(FOR WATER PIPELINE WORKS) Date: Nov. 2009 11 ofl9
Inspection / Test
No. Inspection Item Inspection Method Acceptance Criteria Manufacturer Contractor ADWEA/ Remarks
Type Frequency *TPIA *TPIA

5.2.2 Routine (production) test

- Surface preparation Visual - DIN 3475 3.3 SA 2.5 as per ISO 8501-1 T Each Piece W (15%} W (15%} Checking of type, condition,
expiry, of enamel coating
- Coaling Appearance and Uniform appearance, smooth materials, equipment &
Visual - DIN 3475 4.2.1 T Each Piece W (15%} W (15%}
surface and free of visible defects preparation of coating shall be
Continuity
checked prior to every coating
process.
- Defects Any single defect shall not cover
Visual - ISO 8289 T Each Piece W (15%} W (15%)
an area more than 4 mm wide, the
sum of the areas of all defects
being a maximum of
1 % of the total area of the
enamelled surface
-Weak spots Visual - DIN 3475 4.2.3 Weak spots shall only be T Each Piece W (15%) W (15%)
permissible on edges and not
extend more than 2 mm outwards
from the edge.

- Dry Film Thickness Non Destructive Test Min. at any point= 300 µm T 1 / shift W (15%) W (15%) Average OFT is the mean of 10 or
instrument using magnetic or Max according to paint more readings.
{OFT}
electro-magnetic principle. manufacturer reccomendation
According to ISO 2178

5.2. 3 Non toxicity Review enamel acceptance
certificate for contact with
water
Certificate of Compliance with T Each Enamel R R Reference w-c-ss-015
international regulations for Product
materials in contact with water,
such as the Water Regulations
Advisory Scheme (WRAS} or
equivalent.

Prepared by ADWEA Projects Directorate Reviewed by Affiliated Companies Approved by Projects Director
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Abu Dhabi Water & Eloctrtclty Authority
ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
BUTTERFLY VALVES
(FOR WATER PIPELINE WORKS)
Document: W-P-QCP- 017
Rev. :0
Date: Nov. 2009
Page
12 of 19
Inspection / Test
No. Inspection Item Inspection Method Acceptance Criteria Manufacturer Contractor ADWEA/ Remarks ·,

Type Frequency *TPIA *TPIA

5.3 Vulcanized Rubber Linning BS 6374-5 : 1985
(Internal Only

5.3.1 Performance (Tyi::1e) test

At start of production,
Resistance & tightness to EN 14879 Shore D 80 ± 5 T then upon change of R R
Service fluid and hardness suppller or
Adhesive strenght on test EN 14879 & EN ISO 4624 Adhesive strength � 6 N/mm2 T application process. R R
specimen Also, applicable to
suspicious valve
linnlng
5.3.2 Routine ([!roduction} test
- Surface preparation Visual - EN 14879-1 SA 2.5 as per ISO 8501-1 T Each piece W (15%) W (15%)
- Lining Appearance and Visual Free of visible defects, cuts, T Each piece W (15%) W (15%)
Continuity blisters, lack of adhesion and poor
jointing.EN 14879-4

- Lining Thickness According to EN 14879-4 Minimum acceptable is 3 mm ± 0.3 T Each piece W (15%) W (15%)
- Continuity Test - (Spark Test) AC high frequency spark EN 14879-4 T W (15%) W (15%)
tester Each piece
- Hardness Test According to EN ISO 868 Shore D 80 ± 5 T W (15%) W (15%)
Each piece
- Adhesion - Sound testing According to EN 14879-4 According to EN 14879-4

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Abu Dhabi Water & Electricity Authority
ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
BUTTERFLY VALVES
(FOR WATER PIPELINE WORKS)
Rev. :0
Date : Nov. 2009
1
Document: W-P-QCP- 017
Page
13 of 19
Inspection/ Test
No. Inspection Item Inspection Method Acceptance Criteria Manufacturer Contractor ADWEA Remarks ·.
Type Frequency TPIA TPIA

6 Valve Assembl�
- External appearance Visual No apparent faults T 100% R R
- Function Operate each valve Proper operation {open and close)
T 100% R R

7 Valve Testing
7.1 Production Tests:
a - Resistance to internal hydro-static test for a period Pressure � than the highest of the T 100% W {15%) W (15%) Ref. EN 1074-1, item 5.1. I &
pressure indicated in EN 1074 two pressures; PEA or 1.5 x PFA Annex A.
Both valve ends closed See A1mendix 21 Table 3
b - Leak tightness to internal Hydro-static test as 'a' above No visible leaks. T 100% W {15%) H {5%) Air testing is applicable only when
pressure OR a 6 bar air pressure test. pressure vessel regulations pennit.

c - Seat tightness at high
differential pressure
d - Resistance to operating
loads {Max. Opert. Torque)
Hydro-static test pressure of Rate A (zero leakage) T 100% W {15%) H {5%) Air testing is applicable only when
1.1 x PFA OR 6 bar air test See A1mendix 31 Table 5 pressure vessel regulations pennit.
See A1mendix 21 Table 4.
for test duration
Test in accordance with Test results shall satisfy Annexes T 100% W {15%) W {15%)
Annex A, B & C of EN 1074-2 A,B&C

7.2 Type Tests:

a - Obturator Resistance to hydro-static test for a period Pressure � than the lowest of the T Once, then repeated if R R Ref. EN 1074-1, item 5.1.2 &
differential pressure of 10 minutes minimum. two pressures; 1.5 x PFA or design is changed Annex 8
One valve end closed PFA + 5. If PMA pressure is
higher then pressure = PMA

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Abu Dhabi Water & Electricity Authority
ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
BUTTERFLY VALVES
(FOR WATER PIPELINE WORKS)
Document: W-P-QCP- 017
Rev. :O
Date: Nov. 2009
Page
14 of 19
Inspection / Test
No. Inspection Item Inspection Method Acceptance Criteria Manufacturer Contractor ADWEA Remarks
Type Frequency TPIA TPIA

b - Resistance to bending Test in accordance with Test results shall satisfy Annex C. T Once, then repeated if R R Ref. EN 1074-1, item 5.1.3 &
Annex C of EN 1074-1 design is changed AnnexC

c - Resistance to operating Test in accordance with Test results shall satisfy Annex A T Once, then repeated if R R
loads. Annex A of EN 1074-2 design is changed

d - Leak tightness to external Test in accordance with No vaccum leaks. T Once, then repeated if R R
pressure Annex D of EN 1074-1 design is changed

e - Seat tightness at low Hydro-static test pressure of Rate A (zero leakage) according to T Once, then repeated if R R
differential pressure 0.5 bar EN 12266-1, Table A.5 design is changed

f - Resistance to disinfection Test in accordance with No deterioration of the internals T Once, then repeated if R
products Annex E of EN 1074-1 of the valve. design or disinfectant
is changed

g - Valve Endurance Test Test in accordance with To satisfy EN 1074-2, item 5.5 T Once, then repeated if R R Operating / Closing cycles as per
For valves DN 50 - 500 Annex D of EN 1074-2 design or disinfectant EN 1074-2, item 5.5
is changed

8 ACCESSORIES Conformity verification as specified in relevant documents R Each Piece R R

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ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
BUTTERFLY VALVES
(FOR WATER PIPELINE WORKS)
Document: W-P-QCP- 017
Rev. :0
Date : Nov. 2009
Page
15 of 19
Inspection / Test
No. Inspection Item Inspection Method Acceptance Criteria Manufacturer Contractor ADWEA Remarks ·.
Type Frequency TPIA TPIA
9 PACKAGING Markings cast, cold stame.ed or
- Appearance of valve boxes Visual No apparent damage to valves. T Each Box W(IOO%) W (100%) ID elates on valve shall include
/)- Nominal size
2)- Nominal pressure
3)- Body material Iden/if.
- Markings on valve Visual See the remarks column on the T Each Valve W(100%) W(l00%) 4)- Arrow for closing dir.
right. 5)- Manufacturer's
identification
6) - Valve Serial Number
7)- lnt'l standard no.

Markings e.ainted or labelled on

valve shall include :
I)- Client name
2)- Contract number

10 FINAL INSPECTION blf Visual According to TDS and QCP All valves W(100%) W(100%)
CONTRACTOR/ TPIA
(If required by ADWEA) Stamping Rubber Stamp of Inspector Logo All valves W(IOO%) W(IOO%)
on each controlled Valve
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ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
BUTTERFLY VALVES
(FOR WATER PIPELINE WORKS)
Document:
Rev. :0
Date : Nov. 2009
W-P-QCP-017
Page
16 of 19

Inspection / Test
No. Inspection Item Inspection Method Acceptance Criteria Manufacturer Contractor ADWEA Remarks ·.
Type Frequency TPIA TPIA
11 FACTORY RELEASE FRC attachments :- H Every product H H This compliance certificate
CERTIFICATE I- Certificate of compliance delivered Release states that the delivered
by Manufacturer (according to EN products have been
- The Factory Release Cont. / TPIA verify and 10204: manufactured and inspected in
Certificate (FRC) is initiated and endorse the FRC based on Type 3.1 conformity with Contract and
signed by the manufacturer relevant inspection records QCP
offering the products for release obtained throughout the
manufacturing process in 2· Checklist of delivery( description
accordance with this QCP. and quantity). Refer Page 2
- The FRC is then signed by 3- certificates with material Note c
Cont. / TPIA. characteristics and results of pressure
tests.

- Once signed by Cont. / TPIA, ADWEA TPIA verifies and 4- List of the individual serial number
the FRC along with all endorses the FRC based on of each released valves.
supporting documentation shall the acceptable sampling and
then be offered to ADWEA measurements results as per 5- Sampling and Measurement report
TPIA. Item Oto 13. (sent by ADWEA/fPIA directly to
ADWEA).
- ADWEA/ TPIA shall implement items Oto 10 above and sign the FRC based on the outcome
thereof and only when the items are loaded onto the vhlcle at the manufacturing plant ready
for transportation.

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ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
BUTTERFLY VALVES
(FOR WATER PIPELINE WORKS)
Document: W-P-QCP- 017
Rev. :0
Date : Nov. 2009 I 7
Page
of 19

Appendix 1
DI Mechanical Properties
Min. Tensile Min. 0.2% Proof stress
2 Min. Elongation at Break(%)
Material R m (N/mm ) Rp0.2 (N/mm2)
Description t � 30 30 < t� 60 60 < t� t 30 < t 60 < t� t � 30 30 < t� 60 60 < t�
Table 1
200 � 30 � 60 200 200
EN-GJS-
400 390 370 250 250 240 15 14 11
400-15
EN-GJS-
500 450 420 320 300 290 7 7 5
500-7

Valves Basic Series Face - to - Face Dimensions

Nominal Size
Series
40 50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 900 1000 1200 1400 1600 1800 2000
Table 2
14 140 150 170 180 190 200 210 230 250 270 290 310 330 350 -- 390 -- 430 -- 470 510 550 630 710 790 870 950
15 240 250 270 280 300 325 350 400 450 500 550 600 650 700 150 800 850 900 950 1000 1100 1200 -- -- -- -- --

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ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
BUTTERFLY VALVES
(FOR WATER PIPELINE WORKS)
Document: W-P-QCP-017
Rev. :0
Date : Nov. 2009
Page
18 of 19

Appendix 2
Valve Characteristic Pressures
Pressure (Bar)
PN PFA PMA PEA
Valve in any position from fully closed to Valve not in the
fully open closed position
Table 3 6 6 8 12
10 10 12 17
16 16 20 25
25 25 30 35
PFA = Allowable Operating Pressure: Maximum hydrostatic pressure that a valve is capable of withstanding continuously in service. (Design Pressure)
PMA = Maximum Allowable Pressure : Maximum allowable pressure occuring from time to time, including surge.
PEA= Allowable Site Test Pressure: Maximum hydrostatic pressure that a valve is capable of withstanding for a short duration during pipeline testing.

Seat Tightness Test Durations (Valves for Liquid Usage)

Minimum Test Duration

Nominal Size Production Test Type Test

Metal Seated Soft Seated
All Valves
Valves Valves
Table 4 ::;; 50 15 sec 15 sec 10min
65 - 200 30sec 15 sec 10min
250 - 450 60sec 30sec 10min
� 500 120sec 60 sec 10mln

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ADWEA STANDARD QUALITY CONTROL PLAN (SQCP)
BUTTERFLY VALVES
(FOR WATER PIPELINE WORKS)
Document: W-P-QCP-017
Rev. :0
Date : Nov. 2009
Page
19 ofl9

Appendix 3
3
Maximum Allowable Leakage Rate (mm i sec)
Rate Type Leak Quantity
Rate A No visual leaks
Rate 8 0.01 x ON
Table 5 Rate C 0.03 x ON
Rate D 0.1 x DN
Rate E 0.3 x DN
Rate F 1.0 x ON
Rate G 2.0 x ON

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