Daedong DT100NS Power Tiller Operator's Manual

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FOREWORD

Congratulations and welcome to the world of DAEDONG DT100NS POWER TILLER ownership.

This power tiller was manufactured with the original parts from DAEDONG and designed under rigid quality
standards set forth by the quality assurance department. Knowledge of power tiller operation is essential for
many years of dependable service and reliability. To help new owners familiarize themselves with the power
tiller, it is our goal to provide an owner’s manual which includes helpful information about safety, operation
and maintenance.

If the information you seek is not found in this manual or if you cannot not understand the specific descrip-
tion, feel free to contact the dealer you purchased it or a service center of DAEDONG. We will be happy to
help you.
Thank you for purchasing our product of DAEDONG.

< NOTE >


 Make sure to read this manual carefully and keep it handy for future reference.
 When leasing or transferring this power tiller, consider this manual as a part of power tiller and deliver the manual
together with the power tiller.
 The specifications in this manual are subject to change without notice.

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TABLE OF CONTENTS

SAFETY PRECAUTIONS......................... 1

PRECAUTIONS BEFORE OPERATION........ 2

SPECIFICATIONS................................. 3

SECTION
DESCRIPTION OF OPERATING SYSTEM..... 4

OPERATION........................................ 5

MAINTENANCE.................................... 6

TROUBLESHOOTING............................ 7

INDEX............................................... 8

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TABLE OF CONTENTS

SAFETY PRECAUTIONS.............................1-1 After daily operation.................................1-25


For long-term storage.............................1-26
Safety precautions before
operation.................................................. 1-2 Safety precautions when
moving a power tiller....................... 1-28
General precautions...................................1-2
Maintenance and Cleaning.........................1-6 Safety decal maintenance................. 1-29

Safety precautions when Decal mounting location..........................1-29


operating a power tiller................ 1-12 DeCALs...............................................................1-30
Cautions for decal maintenance..........1-32
When starting the engine.........................1-12
Attaching and operating with Precautions before operation......2-1
an implement . ............................................1-13
While driving..................................................1-17 Identification Serial Number.............. 2-2
Driving on narrow road,
Power tiller Serial Number ....................2-2
bumpy road, and slope . .........................1-20
Engine Number ................................................2-2
Loading into and Unloading out
Transmission Serial Number......................2-2
of the truck................................................1-23
When working with the power tiller ...1-24 Essential Replacement Part............... 2-3

Safety Precautions for storing Oils and Fluids.................................................2-3


the power tiller................................. 1-25 Filters.................................................................2-4

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TABLE OF CONTENTS

Belts and Rubber Parts...............................2-4 Battery Charge Warning Lamp..................4-7


Other Components........................................2-4 Fuel Gauge........................................................4-8
Main Shift Lever..............................................4-8
SPECIFICATIONS.........................................3-1 Range-PTO Shift Lever..................................4-9
Range-TO shift lever....................................4-9
Specification.............................................. 3-2
Clutch operation.........................................4-10
Engine..................................................................3-2 Brake operation........................................... 4-11
Power tiller(Transmission and chassis)...3-3 Speed adjuster............................................. 4-11
Rotary tiller....................................................3-4 Tire..................................................................... 4-11
Plow.....................................................................3-4 Inflation pressure......................................4-12
traveling Speed .............................................3-5 Tread.................................................................4-13

DESCRIPTION OF OPERATING SYSTEM..4-1 OPERATION.................................................5-1


EXTERIOR VIEW............................................. 4-2 Pre-operation check.............................. 5-2

The features of power tiller............ 4-3 Initial operation of power tiller..... 5-4

Instruction for starting..................... 4-6 Operating the engine.............................. 5-5


Ignition Key Switch........................................4-6 Starting the engine.......................................5-5
Headlight Switch............................................4-6
Turn Signal Lamp Switch ............................4-7 Starting and Stopping the engine.... 5-7

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TABLE OF CONTENTS

Starting the Engine.......................................5-7 Plowing............................................................5-19


Stopping the engine....................................5-10
Implement and Attachment................. 5-20
Driving Power tiller..............................5-11
Both direction plow .................................5-20
Driving.............................................................. 5-11 Hitch .................................................................5-20
Stop....................................................................5-13 Trailer..............................................................5-20
Parking.............................................................5-13 Furrower........................................................5-20
Turning.............................................................5-14 Paddy wheel....................................................5-21
Driving on slope...........................................5-14
The cautions when coming in and Maintenance............................................6-1
out of paddy field.....................................5-14
FUEL................................................................ 6-2
Precautions while driving on
the road........................................................5-15 Checking the fuel lines...............................6-2
Loading into and unloading out REPLACING THE FUEL FILTER...........................6-3
of the truck ...............................................5-15
Precautions when attaching trailer..... 5-16 Maintenance Interval............................. 6-4

Plowing Method...................................... 5-16 ENGINE OIL..................................................... 6-5


Checking engine oil level...........................6-5
Rotary Tilling................................................5-16
Changing engine oil.......................................6-6
Tilling for furrows....................................5-18
Checking/Replacing transmission oil....6-6
Ridge tilling...................................................5-18

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TABLE OF CONTENTS

RADIATOR ...................................................... 6-7 LONG-TERM ENGINE STORAGE................ 6-16


Checking level,adding and TROUBLESHOOTING..................................7-1
changing coolant.......................................6-7
Changing Coolant..........................................6-8 ENGINE IS HARD TO START......................... 7-2
Cleaning the radiator..................................6-9
THE ENGINE MUST BE STOPPED IMMEDIATELY.... 7-3
ANTI-FREEZE........................................................6-9
ENGINE LACKS POWER................................ 7-4
AIR CLEANER .............................................. 6-10
ABNORMAL EXHAUST FUME COLOR......... 7-5
BATTERY (optional)..................................6-11
SUDDEN ENGINE STOP................................. 7-6
Indicating Recharging Status.................6-12
ENGINE OVERHEATS..................................... 7-7
FAN BELT...................................................... 6-13
INDEX...........................................................8-1
BELT TENSION AND WEAR...............................6-13
BELT TENSION ADJUSTING...............................6-13
Adjusting Governor
(speed adjuster) Cable...........................6-13
Adjusting the Brake-clutch lever.......6-14
Adjusting the height of rotary
tiller wheel ...............................................6-15
Arranging tiller Blades...........................6-15

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SAFETY AND VEHICLE DAMAGE WARNING

This manual includes information titled as WARNING, CAUTION, IMPORTANT


and NOTE. These titles indicate the following:

This indicates that a condition may result in harm, serious in-


! jury or death to you or other persons if the warning is not
WARNING heeded. Follow the advice provided with the warning.

This indicates that a condition may result in damage to your


vehicle or its equipment if the caution is not heeded. Follow
CAUTION the advice provided with the caution.

This mark indicates emphasis on notable characteristics of


working procedures, and information about technology for
IMPORTANT easier operation.

This indicates that interesting or helpful information is being


provided.
NOTE

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Quality Policy

We, a company that exclusively designs, produces, and sells diesel engines, do our best to secure stability
and reliability of products to satisfy customers fully.

Additionally, in order to provide products that satisfy our customers, we strive to understand clearly the
requirements of our customers from the design to service stages so we can build a quality management
system. We then require that all employees understand and implement the system. Furthermore, we will
improve the quality management system continuously to satisfy requirements of ISO9001, 2000/KS A9001,
and 2001 and observe national and international laws and regulations in the manufacturing process.

At the same time, we will set and achieve additional mid- and long-term quality goals internally. Our chief of
quality assurance unit has responsibility and authority from the CEO for periodically examining the effective
operation of the quality management system to take actions for any discrepancy.

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Environmental Policy

DAEDONG is a company that exclusively designs, produces, and sells agri-machineries and industrial diesel
engines. We have minimized environmental pollutants produced while providing products or services. That
means our all managerial activities are operated in an "environment-friendly" system by saving resources
and observing internal standards, including requirements of environmental regulations and ISO 14001;1996.

We will achieve environmental goals based on policies that contribute to the protection of the environment
by improving related regulations continuously. We publish those policies to the public and interested parties
and examine periodically whether the environment management system is understood by all employees and
implemented effectively, taking actions to correct any discrepancy.

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Product Safety and Management Policies

We design, manufacture, and provide safe products with no defects that give satisfaction to customers,
and at the same time, provide the best services. To achieve this goal, all of our employees understand the
product safety and management policies fully and try to exceed the level required by national or international
regulations or standards.

Our chief of service unit has responsibility and authority from the CEO for periodically examining the effective
operation of product safety and management policies and taking actions to correct any discrepancies.

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Safety and Health Policy

We, a company that exclusively designs, manufactures, and sells diesel engines, inspect in advance any
harmful or hazardous components during the manufacturing process to prevent any accident related to
safety. We will operate the system by implementing a safety and management system to make a workplace
with "no disasters" and observing internal standards including the requirements of health regulations and
OHSAS18001;1999 to achieve additional safety and health goals internally.

We publish those policies to all employees and interested parties and examine periodically whether all em-
ployees understand and implement effectively the safety and health management system, taking actions to
correct any discrepancies.

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Notice on Environmental "Usage and Disposal"

We, a company that exclusively designs, manufactures, and sells diesel engines, minimize environmental
pollutants generated by our operations, and all managerial activities are operated in environment-friendly
ways based on saving resources. All of our employees observe environmental regulations and related
standards. To contribute to the protection of the global environment, we measure environmental performance
periodically and make the information available to customers and interested parties. We establish and
achieve environmental goals internally to secure the transparency of environment management.

In addition, we set guidelines on "usage and disposal" for our customers to protect the environment.

1. Customers using this product should read this manual carefully and avoid any overloaded work. Overloaded work
may reduce the service life of products, and emissions combusted incompletely due to overloaded work are a major
cause of air pollution, which is the environment of the earth where we breathe.

2. When you replace the used engine oil with new oil, don’t dispose of the used oil in just any place which can cause
great soil or water pollution. Please bring the used oil to our local distributor to be disposed lawfully.

3. Use the product with proper operation, and if the service life of the product ends, don't leave or dispose it in just any
place.Products left out or disposed improperly by customers generate rust or oil, which may pollute soil or water.
Therefore, when disposing out-of-service products, never fail to let authorized "collectors for used wasted agri-ma-
chineries" collect them to dispose lawfully.

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