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Zhang 2021
Zhang 2021
Zhang 2021
Energy Reports
journal homepage: www.elsevier.com/locate/egyr
Research paper
article info a b s t r a c t
Article history: In the past decade, compressed air vehicles have attracted much attention because of their zero
Received 5 March 2021 pollution, high efficiency, environmental friendliness and relative maturity. To further explore the
Received in revised form 6 April 2021 potential of compressed air technology in vehicles, three-stage and four-stage compressed air engine
Accepted 16 April 2021
systems are optimized in present study by analyzing the energy and exergy distribution from a
Available online xxxx
technological viewpoint. Their characteristics are compared in terms of shaft work, coolth, overall
Keywords: efficiency, and exergy distribution. Stage expansion ratios differ under maximum work output. The
Energy analysis shaft work and coolth of both systems are increased with the increase of working pressure, turbine
Exergy inlet temperature, or stage efficiency. Three-stage compressed air engine systems have a lower work
Exergy analysis output and coolth than four-stage compressed air engine systems at given operation condition. The
Compressed air
overall efficiencies of these two systems are comparable to those of conventional diesel engines and
Engine
fuel cell vehicles. Exergy losses of the two systems are composed by the exergy loss in the turbines,
heat exchangers, and exits. The analyses suggest that increasing the number of stages, improving stage
efficiency, and utilizing coolth to reduce the exergy loss in heat exchangers are effective ways to
decrease the total exergy loss and improve the work output and overall efficiency of the compressed
air engine systems.
© 2021 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND
license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
https://doi.org/10.1016/j.egyr.2021.04.025
2352-4847/© 2021 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-
nc-nd/4.0/).
X. Zhang, X. Wang, W. Li et al. Energy Reports 7 (2021) 2316–2323
2. System description
W1−1′ = h1 − h1′ = η1 W1id = η1 (h1 − h1′ id ) (2) Ex3′ −4 = Q3′ −4 − T0 (S4 − S3′ ) (17)
Ex1−1′ = Ex1 − Ex1′ − W1−1′ , (3) The expansion ratio and isentropic efficiency of the fourth stage
are π4 and η4 . As such, the work output and exergy loss of Process
where T, Ex, W, S, and h are temperature, exergy, work, entropy, 4-4’ are
and enthalpy, respectively (the subscripts represent the states in
W4−4′ = h4 − h4′ = η4 W4id = η4 (h4 − h4′ id ) (18)
Fig. 2); h1′ id is a function of entropy S1 and pressure P1 ; and η is
the isentropic efficiency of the expansion process. η is defined as Ex4−4′ = Ex4 − Ex4′ − W4−4′ (19)
the ratio of the actual work output to the isentropic work output
where h4′ id is a function of entropy S4 and pressure P4 .
as follows:
The exergy of the exit of the system (State 4’) is
Wac
η= (4) Ex4′ = h0 − h4′ − T0 (S0 − S4′ ) (20)
Wid
The heat absorbed during the heating process (Process 1’-2) by The total work output and total coolth for the four-stage
the working media from the atmosphere (coolth) is compressed air engine system are
The expansion ratio of the first-stage expansion process (Pro- 4.1. Expansion ratio
cess 1-1’) is π1 , and the corresponding work output and exergy
loss in the process are W1−1‘ and Ex1−1‘ , respectively: Fig. 3 shows the stage expansion ratio as a function of turbine
inlet temperature when the two systems obtain the maximum
W2−2′ = h2 − h2′ = η2 W2id = η2 (h2 − h2′ id ) (7) work output. The storage pressure and the final pressure are
Ex2−2′ = Ex2 − Ex2′ − W2−2′ (8) 300 bar and 1.013 bar respectively for both of the two systems.
The expansion ratios under maximum work output were ob-
where h2′ id is a function of entropy S2 and pressure P2 . tained with an in-house program written in C++ environment; the
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X. Zhang, X. Wang, W. Li et al. Energy Reports 7 (2021) 2316–2323
four-stage compressed air engine system has more work output; Therefore, the overall efficiency is obtained:
hence, it has more coolth in accordance with the first law of W
thermodynamics. ηOverall = (25)
Wt
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Table 1
Overall efficiency of the two systems.
Three-stage compressed air engine system Four-stage compressed air engine system
Compressor efficiency ηi = 70% ηi = 90% ηi = 70% ηi = 90%
Total energy in 859.31 kJ/kg 668.35 kJ/kg 859.31 kJ/kg 668.35 kJ/kg
Work output (η = 85%) 303.04 kJ/kg 303.04 kJ/kg 326.14 kJ/kg 326.14 kJ/kg
Work output (η = 90%) 320.86 kJ/kg 320.86 kJ/kg 345.33 kJ/kg 345.33 kJ/kg
Overall efficiency (η = 85%) 35.27% 45.34% 37.95% 48.80%
Overall efficiency (η = 90%) 37.34% 48.01% 40.19% 51.67%
Table 2
Distribution of exergy for the two systems.
Three-stage compressed air engine system Four-stage compressed air engine system
Exergy (kJ/kg) Percentage in total exergy (%) Exergy (kJ/kg) Percentage in total exergy (%)
Exergy in
State 1 479.23 100 479.23 100
Exergy loss
Expansion process 1-1’ 25.20 5.26 18.37 3.83
Heating process 1’-2 29.52 6.16 17.66 3.69
Expansion process 2-2’ 30.62 6.39 20.36 4.25
Heating process 2’-3 29.12 6.08 17.31 3.61
Expansion process 3-3’ 33.05 6.89 22.46 4.69
Heating process 3’-3 – – 16.98 3.54
Expansion process 4-4’ – – 23.09 4.82
Leaving exergy loss 28.69 5.99 16.86 3.51
Total 176.20 36.77 153.09 31.94
Exergy available
Expansion process 1-1’ 89.99 18.78 73.79 15.40
Expansion process 2-2’ 102.94 21.48 78.63 16.41
Expansion process 3-3’ 110.10 22.97 85.77 17.90
Expansion process 4-4’ – – 87.95 18.35
Total 303.04 63.23 326.14 68.06
Exergy available + exergy loss
479.23 100 479.23 100
where Wt is the total work consumption for the four-stage com- 4.5. Exergy distribution
pression process which can be calculated by:
The exergy of compressed air is the maximum energy avail-
4 4
∑ ∑ Widi able when the state of compressed air is changed to that of its
Wt = Wi = (26) environment. Table 2 presents the distribution of exergy for the
ηi
i=1 i=1
two systems at 300 bar of storage pressure, 293.15 K of inlet
where Widi is the isentropic compression work to achieve pres- temperature, and 85% of stage efficiency. Exergy is equal to the
sure ratio π i and η i is the isentropic efficiency. In practice, sum of exergy loss and exergy available in accordance with the
an isentropic efficiency of 70%–90% is utilized for the compres- second law of thermodynamics. The exergy loss for the two sys-
tems consists of three components, which are exergy loss in the
sor (Mazza and Hammerschlag, 2009; Wu, 2012).
turbines, heat exchangers, and exits. Compared with the three-
The W in Eq. (25) is the mechanical energy generated from the
stage compressed air engine system, the four-stage compressed
three-stage or four-stage compressed air engine system. When a air engine system has lower exergy loss in the turbines, heat ex-
three-stage compressed air engine system is adopted, the W is changers, and the exit. Its total exergy loss is approximately 4.83%
calculated by Eq. (14). When a four-stage compressed air engine lower than that of the three-stage compressed air engine system,
system is employed, the W is calculated by Eq. (21). which is an essential reason why the four-stage compressed air
Table 1 shows the overall efficiencies of the two systems at engine system has a larger work output.
300 bar of storage pressure and 293.15 K of inlet temperature Figs. 10 and 11 show the exergy distributions at different
of turbine. The overall efficiencies of the two systems are in stage efficiencies for the three-stage and four-stage compressed
the range of 35.27%–51.67%. They are comparable to those of air engine systems. Storage pressure is assumed to be 300 bar,
conventional diesel engines and fuel cell vehicles, which are and turbine inlet temperature is 293.15 K. The exergy loss in
approximately 21% and 34%, respectively (Mazza and Hammer- the turbines decreases as the stage efficiency increases, but the
exergy loss in the heat exchangers and exit for both systems are
schlag, 2009; Kreeith et al., 2002). The overall efficiency of the
increased with the increment of the stage efficiency. When stage
four-stage compressed air engine system is higher than that of
efficiency increases to 90% from 85%, the total exergy loss of the
the three-stage compressed air engine system. Table 1 shows that three-stage compressed air engine system is decreased by 3.72%,
overall efficiency can be improved in two ways; one is to reduce whereas the total exergy loss for the four-stage compressed air
the work consumed by the producing compressed air, and the engine is reduced by 4%.
other is to optimize the compressed air engine systems to obtain The above results show that an increment in available ex-
more available energy. ergy can decrease the total exergy loss of the system. Therefore,
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Fig. 10. Distribution of exergy for the three-stage compressed air engine system.
Fig. 11. Distribution of exergy for the four-stage compressed air engine system.
increasing the number of stages to decrease all three types of and the exits of the two systems. The analysis suggests that
exergy loss, improving the efficiency at each stage to reduce increasing the number of stages, improving the efficiency at each
exergy loss in the turbines, and utilizing coolth to decrease exergy stage, and utilizing coolth to reduce exergy loss in the heat
loss in the heat exchangers can be adopted. exchangers are effective means for decreasing the total exergy
loss and improving the work output and overall efficiency of
5. Conclusions compressed air engine systems.
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