Safety Precautions

Warning Terminology

The following warning terminology is used in this installation manual.

WARNING
Indicates a high degree of potential danger. Failure to heed the warning may lead to death or serious injury.

CAUTION
Indicates a medium degree of potential danger. Failure to heed the caution may lead to injury or damaged to
property.

<Examples of Pictorial Symbols>

A circle with a line through it indicates a prohibited action.
The particular act prohibited is indicated by a picture inside the circle.
(In the example shown here, the prohibited act is disassembly.)

A black disc indicates an instruction, or sometimes a prohibited action.

The instruction itself is indicated by pictorial symbols drawn in white on the disc.
(In the example shown here, the instruction is Remove the plug from the outlet.)

● The precautions below are vital for safety and must be taken.

WARNING
● Use only the power cord that is provided among the accessories.
Insert the power cord plug firmly into the socket, so that proper electrical contact is effected.
→ Use of any other power cord could result in imperfect grounding.
If grounding is imperfect and electrical leakage occurs, fire or electric shock could result.
● Do not use a source voltage other than that specified. Do not connect two or more loads to a
single outlet. → Doing so may result in fire or electric shock.
● Do not place the machine in a humid or a dusty area. → Doing so may result in fire or electric
shock.

CAUTION
● Do not place the machine in an unstable position, such as on an unsteady support or a sloping
area.
→ If the machine is dropped or falls over, this could result in personal injury.
● Once the machine is in position, secure it in place using the caster locks.
→ If the machine falls over, this could result in personal injury.

1
 WARNING
Use this machine in correct instructions. Great care must be taken to keep personnel safety
while installing, operating, checking, and maintaining this machine.

The maintenance including dangerous work, transportation or installation should be executed

by a person with enough knowledge and experiences of this machine and system.

CAUTION

Never lay the machine down.

WARNING
This machine is heavy-weight equipment.
When moving it by using the casters, two or more persons are required. Pay extra attention to
slopes when transporting it.

WARNING
Do not place the machine outside.
Rain drops, water, or dust may result in electric fire, electric shock or malfunction.

CAUTION
Horizontally place the machine on a flat hard floor that bears the weight of the machine, and
take actions for the machine not to fall over. Imperfect installation could result in dropping or
falling, causing personal injury .

WARNING
Do not touch the tools contained in each module.
Injury may result.

WARNING

Turn off the power before uninstalling, adjusting and installing the modules.

2
 To All Dealers/Distributors
Be sure to offer training in replacement of the tool, adjustment, and safety precautions to
customers who are in charge of maintenance when the machine is installed.

Instruct customers that replacement of the tool must be performed only by the trained
person in charge of maintenance.

Be sure to offer training in pressing and releasing the back-up rollers to customers
who are in charge of maintenance.

Procedures for contacting back-up rollers is described in this manual. Have customers
keep this manual at hand.

Duplo is not responsible for damage, injury, or any other troubles due to failure to
observe the description in this manual.

● Installation environment

Operating temperature 10°C–30°C

Operating humidity 40%–70%RH
Storage temperature 0°C–50°C, no condensation
Storage humidity 10%–80%, no condensation

3
 1. Unpacking Checks

1. Check the product name on the package.

Product name: DC-618

2. Unpack the package.

Carry out unpacking in a place that is safe for the work.

3. Check the contents.

No. Name Part No. Q'ty Remarks

E1-8108* 1 115 V model
1 Power cord
L1-W126* 1 230 V model
2 PC Controller CD Z1-Y137* 1
3 Card stacker - 1
4 Guide assy (for card stacker) Y2-L208* 1
5 Side guide assy (for feed tray) Z1-A410* 1
6 Back guide assy (for feed tray) - 1
7 Side guide assy (for exit tray) S7-A444* 2
8 Back guide assy (for exit tray) S7-L117* 1
9 Feed support tray Z1-L301* 1 U.K. and U.S.A. only
10 Exit support tray Z1-L302* 1 U.K. and U.S.A. only
11 Screw (M4×8) - 8 U.K. and U.S.A. only
12 PC arm mount assy - 1 U.K. and U.S.A. only
13 Screw (M5×12) - 4 U.K. and U.S.A. only
14 Tweezers DZ058 1
15 Hexagon wrench XZ057 1
16 Ferrite core UJ032 1 For USB cable
17 Check sheet X3-Y146* 6
Coated paper 230 gsm, 318×458
18 - 5
mm
19 Waste box Z1-M404* 1
20 Warning label Y2-T148* 6 Europe
21 Warning label M7-T307* 2 Europe
22 Warning label M5-T135* 1 Europe
23 Warning label sheet P9-T301* 1 Europe
24 Warning label L8-T112* 4 Europe
25 PC Controller Instruction Manual Z1-Y135* 1
26 Instruction Manual Z1-Y111* 1
27 Installation Manual Z1-Y105* 1
28 Instruction manual case Q6-Y101* 1
CUSTOMER WARRANTY
29 - 1 U.S.A. only
REGISTRATION CARD

4
1 115 V model 230 V model

2 3

4 5

6 7

8 9

5
10 11

12 13

14 15

16 17
MLS
SL1

RIGHT MARGIN P-81,P83,P-84,P-90 : 25mm

SL9

2
SL5

SL3

4
CREASE POSITION P-83 : 100mm

APPLY SHRINKAGE P-91 : 400mm

SL10
TOP MARGIN P-83 : 10mm

SL7

6
SL4

SL6

8
SL8

DC SERIES CHECK SHEET

9

SL2

X3-Y1460

18 19

6
20 21

22 23

24 25

26 27

28 29

7
 2. Machine Dimensions

810㎜
650㎜

1200㎜
1615㎜
1125㎜

960㎜

1690㎜

2095㎜

8
 3. Installation

WARNING
This machine is heavy-weight equipment.
When unloading it from the pallet, make sure to grasp the handles and work among four or
more people. When moving it by using the casters, two or more people are required.
Pay extra attention to slopes when transporting it.

1. Turn the four caster stoppers to OFF. By
pressing the machine gently, move it to the
installation position.
4. Remove all the tapes, cushioning materials,
included items, and packing angles from the
machine.
Remove the tape to detach the cushioning
materials on the ejection side.
Ejection
side

ON

OFF

2. Turn the caster stoppers ON at the

installation position. ● Remove the two tapes on the document
feed section.
Document
feed side

OFF

ON

3. Remove the plastic cover from the machine.

With the feed tray opened:
Remove the two tapes.

9
 Loosen the two thumbscrews on the belt ● With the top cover opened:
suction unit to remove the cover. Remove the three tapes.

Cover

Remove the cushioning materials.

● Remove the eight screws to detach

the handles (operator's side: 2 pcs.,
Reattach the cover to the original position. non-operator’s side: 2 pcs.) and the
Tighten the thumbscrews to secure it. cushioning materials.

● Remove the three tapes securing the top ● Remove the six tapes securing the front
cover. Check the included items. door.

Upper side Operator's side (lower)

10
 Open the front door and take out the waste
box. Remove the cushioning materials from
it.
Take out all the included items in the waste
box and check for any missing parts.
5. Remove the four screws inside of the
machine to detach the angle for packing the
feed section.
Angle
REFERENCE
Keep the fixing angles and the fixing
screws removed, which are necessary
when you move the machine in the later
step.
6. Remove the release paper on the
instruction manual case (included item 28).
Attach it to the inside of the front door.
Instruction manual
case
● Attach the feed support tray and the exit
support tray:
Attach them when using documents longer
than 520 mm.
You can use documents of up to 670 mm in
length.
1. Attach the feed support tray (included
item 9) to the feed tray with the four
screws (included item 11) (operator's side:
2 pcs., non-operator’s side: 2 pcs).
Feed
support
tray
2. Attach the exit support tray (included item
10) to the exit tray with the four screws
(included item 11) (operator's side: 2 pcs.,
non-operator’s side: 2 pcs).
Exit support tray
11
● Attaching the PC arm mount assy
Attach the PC arm mount assy (included
item 12) on the non-operator’s side of the
DC-618 with the four screws (included item
13, 5x12).

PC arm mount assy

12
● Affixing the warning labels

For a 230 V model (Europe), select the warning labels corresponding to the destination country
from the warning labels that came with the machine.

Remove the existing labels (in English) and affix the labels selected to the positions as shown
below.

Y2-T129* → Y2-T148*

M7-T303* → M7-T307*

P9-T310* → P9-T301*

L8-T107* → M5-T135*

13
M7-T303* → M7-T307*

14
 WARNING
L8-T109* → L8-T112*

Use caution when working

near movable parts.
Disconnect power before
servicing.

15
 4. Pressing the Back-Up Roller

● At shipment, the press rollers are not in contact with the back-up rollers.
Turn the hexagon socket head cap screws to bring the press rollers and the back-rollers into
contact with each other at the time of unpacking.
1. Open the top cover. 4. Releasing the back-up roller pressure:
Turn the hexagon socket head cap screws
Top cover (eight places circled on page 14) adjusting
the back-up roller pressure clockwise by
using the hexagon wrench (included item
15).

REFERENCE
Turn the hexagon socket head cap screws
clockwise until they stop.
(until they come into contact with the frame
and cannot be turned any more)
2. Loosen the four fixing screws on the
creaser section.

Hexagon socket Back-up roller

3. Remove the upper plate assy of the head cap screw
creaser section by lifting it up. Nut
Press roller
Pressure release
angle

Frame
Driving roller

16
 Non-operator’s side

Ejection side Document

feed side

Operator's side

5. Reattach the upper plate assy removed in

step 3 to its original position and secure it
with the four fixing screws.

6. Close the top cover.

IMPORTANT
If the press rollers and the back-up rollers
are in contact with each other for a long
period, the press rollers will get dented.
When the machine is not used for a long
period, release the roller pressure.
When the machine is used after a long
unused period, be sure to bring the rollers
into contact with each other.

17
 5. Turning the Power ON
1. Make sure that the machine is turned OFF.
Connect the connector of the power cord
(included item 1) to the inlet of the machine.

Inlet
Connector of
the power cord

2. Connect the power plug of the power cord

to the outlet.

Power plug

Outlet

WARNING
Insert the power cord plug securely so that proper
electrical contact is made. If grounding is imperfect and
electrical leakage occurs, fire or electric shock may
result.

WARNING
Unplug the power cord from the outlet in an emergency
situation.

CAUTION
Use an access-friendly outlet so that an operator
easily plugs and unplugs the power cord after
installation.

18
 6. Language Setting

● Touch Language to select a language to be displayed on the control panel.

1. Press the I side of the power switch to turn
the power ON.
The logo of Duplo appears on the touch
panel and the DC-618 enters the warm-up
mode.
4. Touch the ◄ / ► icon to select a language.
English, French, Italian, German,
Spanish, Japanese, Polish, Russian

5. Touching the SET displays Please wait, and

then displays Setting is completed. Turn
power off.
2. Make sure that the standby screen appears
on the touch panel, and then touch
6. Turn the power OFF.
Environment.

3. Touch Language.
7. Turn the power ON.
The LCD display appears in the language set
in step 4.

19
 7. Operation Check

3. Touch JOB No.

IMPORTANT
When measuring finished products, use a
digital vernier caliper that can measure the
length of 150 mm or more.
(measurement accuracy: ±0.01 mm).

● Checking a Document Skew

4. Touch service person JOB81 and then
1. Turn the skew adjustment knob to adjust
the indicator to 0. touch the retrieve JOB icon.

081 MARGIN CK
082 H-52 CK1
083 CUT&CRE CK
084 SLIT CK
085 GUTTER CK

Document feed side REFERENCE

(→ JOB81 (p.22))

5. Load SRA3 documents (318×458 mm, 230

gsm, coated) on the feed tray. Press the
TEST key.

Operator's side

2. Turn the power ON while pressing the

CLEAR key and the 1 key simultaneously.
Press and hold the keys until the service
person JOB standby screen appears.
Touch Retrieve JOB.

20
6. Using a digital vernier caliper, measure the ● Counterclockwise:
widths (A) (the lead edge) and (B) (the trail Turning the skew adjustment knob moves
edge) of the right margin dropped in the the lead edge of the document slightly
waste box. Check if the difference between toward the non-operator’s side. (When B is
them is ±0.2 mm or less. wider)
If it is within ±0.2 mm, go to step 9.
If not, go to step 7.
(A) (B)
Document
feed direction
Measure the widths
of the right margin.

8. Repeat steps 5 to 7 until a finished product

REFERENCE is made with the values as programmed.
25 mm of the right margin is slit. Making a
mark on the slit position helps you adjust 9. Turn the power OFF.
skew smoothly.

10. Loosen the screws of the angle of the

7. If there is a difference between the length of
skew indicator and adjust it to 0.
A and B of the both margin parts, adjust the
length with the skew adjustment knob. Document feed
side

Operator's side

Indicator
● Clockwise:
Turning the skew adjustment knob moves
the lead edge of the document slightly
toward the operator’s side. (When B is
narrower)
Screws

Hexagon socket head cap screw

11. Tighten the two screws to secure them.

21
 JOB81 Margin check ● Checking the Slit Position
JOB name MARGIN CK
Document size 318×458 1. Turn the power ON while pressing the both
SLOT2 NOT SPECIFIED *1 JOG keys simultaneously to enter the HELP
SLOT3 NOT SPECIFIED *1 mode.
Side Mark 0
2. Touch H50.
Lead Mark 0
SLIT1 25
SLIT2 285
SLIT3 0
SLIT4 0
SLIT5 0
SLIT6 0
CUT1 0
CUT2 0
CUT3 0 3. Load SRA3 documents (318×458 mm, 230
CUT4 0 gsm, coated) on the feed tray. Press the
CUT5 0 TEST key. The document is processed with
CUT6 0 the service person JOB84.
CUT7 0 (→ JOB84 (p.23))
CUT8 0 4. Using a digital vernier caliper, measure the
CUT9 0 withs of the right margin and the finished
CUT10 0 product.
CUT11-30 0 Check the followings: The right margin width
CREASE1 0 is within 25±0.2 mm. The finished product
CREASE2 0 width is within 50±0.2 mm.
CREASE3 0 If the values are as programmed, go to step 8.
CREASE4 0 If not, go to step 5.
CREASE5 0
CREASE6 0 50.0 50.0 50.0 50.0 50.0 25.0
CREASE7 0
CREASE8 0
CREASE9 0 5 4 3 2 1
Margin
CREASE10 0
CREASE11-20 0
SLOT2X1-1(R) 0
SLOT2X1-2(L) 0 Document feed direction
Air Knife OFF
Suction Power MAX 5. Select and touch the value box of the slit to
Blow Fan 2 be adjusted. Enter the value of the width of
REG Mark OFF the finished product with the NUMERIC keys.
Slitter Guide ON
Crease Depth MID
Cut Trim Setting Full Bleed Mode
Trail Cut Mode Auto
Cutter Speed FAST
Speed FAST

*1 A JOB is processed with any module

installed. However, Slitter is always
displayed for Details.
REFERENCE
Pressing and holding the CLEAR key resets
the value to the default.
(This is not the factory setting.)

22
6. Press the SET key to save the value. JOB84 Slit position check
JOB name SLIT CK
REFERENCE Document size 318×458
The automatically calculated value is SLOT2 Slitter
reflected in H49. SLOT3 Slitter
Side Mark 0
7. Repeat steps 2 to 6 until the finished product Lead Mark 0
is made as programmed. SLIT1 25
SLIT2 275
SLIT3 125
8. Press the STOP key. The HELP mode
SLIT4 175
selection display will reappear.
SLIT5 75
SLIT6 225
CUT1 0
CUT2 0
CUT3 0
CUT4 0
CUT5 0
CUT6 0
CUT7 0
CUT8 0
CUT9 0
CUT10 0
CUT11-30 0
CREASE1 0
CREASE2 0
CREASE3 0
CREASE4 0
CREASE5 0
CREASE6 0
CREASE7 0
CREASE8 0
CREASE9 0
CREASE10 0
CREASE11-20 0
SLOT2X1-1(R) 0
SLOT2X1-2(L) 0
Air Knife OFF
Suction Power MAX
Blow Fan 2
REG Mark OFF
Slitter Guide ON
Crease Depth MID
Cut Trim Setting Full Bleed Mode
Trail Cut Mode Auto
Cutter Speed FAST
Speed FAST

23
● Checking the Position of the Gutter
Deflector Guide Assy Reference side

1. Display and touch H54. 0.5±0.3 mm

Gutter slit

Gutter deflector guide1

Reference side

2. Load SRA3 documents (318×458 mm, 230

gsm, coated) on the feed tray. 0.5±0.3 mm Gutter slit

3. Press the TEST key.

The margin slitter, the center slitter1, the
center slitter2, and the gutter deflector Gutter deflector guide2
guide move to the position programmed in
the service person JOB85. Then one sheet
is conveyed to front of the gutter deflector
guide and stopped there. 5. To check the gutter deflector guide1,
touch the value of Gutter1. To check the
gutter deflector guide2, touch the value of
Gutter2.

Gutter deflector guide1

Document feed
direction

Gutter deflector guide2

4. Press the JOG key by degrees to

convey the lead edge of the document to
near the gutter deflector guide.
Check the gaps between the edge faces on
the reference side of the gutter deflector
guide1 and the gutter deflector guide2 and
those on the reference side of the finished
product.
If they are 0.5±0.3 mm, go to step 7.

24
6. Press the 2 key or the 8 key to adjust until Gutter deflector
both gaps become 0.5±0.3 mm. JOB85
guide position check
2 key: Moves the gutter deflector guide JOB name GUTTER CK
towards the non-operator’s side. Document size 318×458
8 key: Moves the gutter deflector guide SLOT2 Slitter
towards the operator’s side. SLOT3 Slitter
REFERENCE Side Mark 0
Lead Mark 0
Do not open the top cover until the SLIT1 5
adjustment is completed. If it is opened
SLIT2 285
during the adjustment, the HELP mode exits.
SLIT3 100
SLIT4 190
SLIT5 95
SLIT6 195
CUT1 0
CUT2 0
CUT3 0
CUT4 0
CUT5 0
CUT6 0
7. After the adjustments of the gutter deflector
CUT7 0
guide1 and the gutter deflector guide2 are
CUT8 0
completed, press the START key.
The adjusted value of the gutter deflector CUT9 0
moved is calculated, displayed, and then CUT10 0
saved. The HELP mode selection screen CUT11-30 0
reappears. CREASE1 0
CREASE2 0
REFERENCE CREASE3 0
You can also adjust the position by entering CREASE4 0
the adjusted value with the NUMERIC CREASE5 0
keys. CREASE6 0
Entering the adjusted value and pressing CREASE7 0
the SET key saves it and the HELP mode CREASE8 0
selection screen reappears. CREASE9 0
CREASE10 0
REFERENCE CREASE11-20 0
SLOT2X1-1(R) 0
Pressing the STOP key instead of the SET SLOT2X1-2(L) 0
key returns to the HELP mode selection
Air Knife OFF
screen without saving the adjusted values.
Suction Power MAX
Pressing and holding the CLEAR key
Blow Fan 2
resets the value to the default (100).
REG Mark OFF
Slitter Guide ON
Crease Depth MID
Cut Trim Setting Full Bleed Mode
Trail Cut Mode Auto
Cutter Speed FAST
Speed FAST

25
● Checking a Distance of Document Feed 5. Touch the highlighted value for 400.00 mm
and enter the measurement value.
1. Display and touch H52.

6. Repeat steps 2 to 5 until the finished product

2. Load SRA3 documents (318×458 mm, 230 is made as programmed.
gsm, coated) on the feed tray.
7. Pressing the SET key automatically
3. Press the TEST key. calculates expansion/shrinkage and saves
The document is processed with the service the value and then returns to the HELP
person JOB91. mode selection screen.

IMPORTANT
Pressing the STOP key instead of the SET
key returns to the HELP mode selection
screen without saving the adjusted value.
Pressing and holding the CLEAR key
resets the value to the default (100).

4. Using a digital vernier caliper, measure A of REFERENCE

the finished product. You can also adjust the distance by entering
Check if it is within ±0.2 mm as programmed. the expansion/shrinkage with the NUMERIC
If it is within the value as programmed, go to keys.
step 7.
If not, go to step 5.

Document feed direction

A

Measure the conveyance

distance of the finished
product (non-operator’s
side).

REFERENCE
The set value of the service person
JOB091: 400.00 mm

26
 JOB91
H52: Adjustment of ● Checking the Alignment and the
vertical enlargement Distance of the Cut Positions
JOB name H-52 CK2
Document size 318×458 1. Display and touch H46.
SLOT2 NOT SPECIFIED *1
SLOT3 NOT SPECIFIED *1
Side Mark 0
Lead Mark 0
SLIT1 0
SLIT2 0
SLIT3 0
SLIT4 0
SLIT5 0
2. Touch the value for PPS4_Cut under Auto
SLIT6 0
Adjust.
CUT1 5
CUT2 405
CUT3 0
CUT4 0
CUT5 0
CUT6 0
CUT7 0
CUT8 0
CUT9 0
CUT10 0 3. Load SRA3 documents (318×458 mm, 230
CUT11-30 0 gsm, coated) on the feed tray. Press the
CREASE1 0 TEST key.
CREASE2 0 The document is processed with the service
CREASE3 0 person JOB83.
CREASE4 0 (→ JOB83 (p.29))
CREASE5 0
CREASE6 0 4. Using a digital vernier caliper, measure the
CREASE7 0 lead margin A ejected into the waste box.
CREASE8 0 If it is within 10.00±0.20 mm, go to step 6.
CREASE9 0 If it exceeds 10.00±0.20 mm, go to step 5.
CREASE10 0
CREASE11-20 0 Lead margin
SLOT2X1-1(R) 0
SLOT2X1-2(L) 0
Air Knife OFF A
Document
Suction Power MAX feed
Blow Fan 2 direction
REG Mark OFF
Slitter Guide ON
Crease Depth MID
Cut Trim Setting Full Bleed Mode
Trail Cut Mode Auto
Cutter Speed FAST
Speed FAST

*1 A JOB is processed with any module

installed. However, Slitter is always
displayed for Details.

27
5. Enter the measurement value by 0.01 mm
with the NUMERIC keys.

6. Measure the widths A1 and A2 of the lead

margin of the finished product made in step
4 with a digital vernier caliper.
Check if the difference between A1 and A2
is within 0±0.2 mm.
If it is within 0±0.2 mm, go to step 8.
If not, go to step 7.
A1 Document feed
direction

A2

7. If the difference between A1 and A2 exceeds

±0.2 mm, right angle adjustment in the cutter
section is necessary.
Refer to 7.1 Adjusting the Right Angle of the
Cutter (Mechanism Adjustment) of 7. Cutter
Section of Chapter 4 Adjustment in the
DC-618 Service Manual.

8. Pressing the SET key automatically

calculates the adjusted value of PPS4_1-Cut
Distance and returns to the HELP mode
selection screen.

IMPORTANT
Pressing the STOP key instead of the SET
key returns to the HELP mode selection
screen without saving the adjusted value.
Pressing and holding the CLEAR key
resets the value to the default.
PPS4_1-Cut Distance: 100
PPS4_2-Cut Distance: 100
Auto Adjust PPS4_1-Cut: 0

28
 H46: Cut position Adjustment of crease
adjustment JOB54
alignment
H47: Alignment and
JOB83 distance adjustment JOB name CRE CK
of crease Document size 318×458
H-48: Crease depth SLOT2 NOT SPECIFIED *1
adjustment
JOB name CUT&CRE CK SLOT3 NOT SPECIFIED *1
Document size 318×458 Side Mark 0
SLOT2 NOT SPECIFIED *1 Lead Mark 0
SLOT3 NOT SPECIFIED *1 SLIT1 10
Side Mark 0 SLIT2 290
Lead Mark 0 SLIT3 0
SLIT1 25 SLIT4 0
SLIT2 285 SLIT5 0
SLIT3 0 SLIT6 0
SLIT4 0 CUT1 10
SLIT5 0 CUT2 410
SLIT6 0 CUT3 0
CUT1 10 CUT4 0
CUT2 0 CUT5 0
CUT3 0 CUT6 0
CUT4 0 CUT7 0
CUT5 0 CUT8 0
CUT6 0 CUT9 0
CUT7 0 CUT10 0
CUT8 0 CUT11-30 0
CUT9 0 CREASE1 210
CUT10 0 CREASE2 0
CUT11-30 0 CREASE3 0
CREASE1 110 CREASE4 0
CREASE2 0 CREASE5 0
CREASE3 0 CREASE6 0
CREASE4 0 CREASE7 0
CREASE5 0 CREASE8 0
CREASE6 0 CREASE9 0
CREASE7 0 CREASE10 0
CREASE8 0 CREASE11-20 0
CREASE9 0 SLOT2X1-1(R) 0
CREASE10 0 SLOT2X1-2(L) 0
CREASE11-20 0 Air Knife OFF
SLOT2X1-1(R) 0 Suction Power MAX
SLOT2X1-2(L) 0 Blow Fan 2
Air Knife OFF REG Mark OFF
Suction Power MAX Slitter Guide ON
Blow Fan 2 Crease Depth MID
REG Mark OFF Cut Trim Setting Full Bleed Mode
Slitter Guide ON Trail Cut Mode Auto
Crease Depth MID Cutter Speed FAST
Cut Trim Setting Full Bleed Mode Speed FAST
Trail Cut Mode Auto
*1 A JOB is processed with any module
Cutter Speed FAST
installed. However, Slitter is always
Speed FAST
displayed for Details.

29
● Checking the Alignment and the
Distance of the Crease Position
1. Display and touch H47.
2. Adjust the crease position (automatic):
Touch the value for 100.00 mm or 200.00
mm under Auto Adjust.
The following procedure is when you touch
200.00 mm as an example.
3. Load SRA3 documents (318×458 mm, 230
gsm, coated) on the feed tray. Press the
TEST key.
The document is processed with the
following service person JOBs.
Touch 100.00 mm: Service person JOB83
(→ JOB83 (p.29))
Touch 200.00 mm: Service person JOB54
(→ JOB54 (p.29))
4. The center of the document is creased.
30
5. Fold the center of the document (ceased
position) to check if the lead edge (A)
overlaps with the trail edge (B) perfectly.
Lead edge (A) Trail edge (B)
6. If the lead edge (A) overlaps with the trail
edge (B) perfectly, go to step 7.
If not, press the STOP key and go to
● Checking the Alignment and the Distance
of the Cut Positions on page 27.
7. Pressing the SET key automatically
calculates expansion/shrinkage and saves
the value and then returns to the HELP
mode selection screen.
IMPORTANT
Pressing the STOP key instead of the SET
key returns to the HELP mode selection
screen without saving the adjusted value.
Pressing and holding the CLEAR key
resets the value to the default (100).
● Checking the Crease Depth
1. Display and touch H48.
REFERENCE
Crease depth High and Low mean the
dimension of A in the figure below when the
finished product has been creased.

Finished product

2. Touch High.
Crease
Load SRA3 documents (318×458 mm, 230
gsm, coated) on the feed tray. Press the
TEST key.
High: The document is processed with the
4. If you change the crease depth, adjust the
service person JOB083 with the
value for High with the NUMERIC keys.
adjustment position of High for the
Deeper: Increase the value.
crease tool (Female).
Shallower: Decrease the value.
Mid: The document is processed with the
service person JOB083 with the
adjustment position of Mid for the 5. In similar ways to steps 1 to 4, check Mid
crease tool (Female). and Low as well if they are proper to be
Low: The document is processed with the programmed as compared with High.
service person JOB083 with the
adjustment position of Low for the 6. Pressing the SET key saves the adjusted
crease tool (Female). value and returns to the HELP mode
Max: The document is processed with the selection screen.
service person JOB083 with the Pressing the STOP key returns to the HELP
adjustment position of Max (bottom mode selection screen without saving the
dead center) for the crease tool adjusted values.
(Female).
(→ JOB83 (p.29))

3. Using a digital vernier caliper, measure the

crease depths on both sides of the finished
product.
In the case of High, if the crease depth is
within 0.4 to 0.45 mm, go to step 5.
If not, go to step 4.

31