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Data Book

Oilwell E-3000 Drawworks Drumshaft Assembly – 1 unit

Customer : ARKTIKMORNEFTEGAZRAZVEDKA

Rig : DS Deep Venture

Your P.O. No : 964-08 Annex 7 &


AGR 5 APP 3, 964-08

Our Job No : NOVW 266861

Date : 11 September 2013

Contents

 Certificate of Conformance
 NDE Reports
 MPI Reports
 Ultrasonic Inspection Report
 Disassembly / Inspection Report
 Service Report
 Assembly Report
 Delivery Photos

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861
Certificate of Conformance

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861
Non-Destructive
Examinations

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861
Magnetic Particle
Inspection Reports

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861
CLIENT NATIONAL OILWELL VARCO
LOCATION N.O.V TUAS BAY DRIVE
N.O.V WORK ORDER NO NOVW 266861
PAGE PAGE 1 OF 7
REPORT NO MT 042/12/2012
MAGNETIC PARTICLE INSPECTION REPORT DATE OF INSPECTION 26/12/2012
ITEM INSPECTED: OILWELL E-3000 DRAWWORKS PARTS ASSEMBLY PART NO
QTY 8 NOS
API RP 8B /API SPEC 7L PROCEDURE NO : (VDS) NDE 00002
ASTM E125 / ASTM E709
ACCEPTANCE CRITERIA : AS PER API RP 8C, THIRD EDITION. NOVEMBER 2001 PSL 2
AS PER API RP7G, SIXTEENTH EDITION, EFFECTIVE DATE : DEC 1,1998
AS PER STANDARD PRACTICE NO.53, ISSUE 1 REV B Dated 9th Nov 2005
AS PER ASME SECTION V PROCEDURE NO : MSS 8P-53-1999
MATERIAL STEEL STAGE OF EXAMINATION
TEMPERATURE AMBIENT Initial After Pressure Test After Repair
SURFACE PREPARATION After Machine Blasted Buffing Solvent or Chemical Cleaning
110V, 10,000 AMPS CDS UNIT - SPECTAPULSE 10M S/NO :
MAGNETIZATION UNIT 220V 11" NEWTECH DC COIL S/NO : 06150501
MAGNAFLUX AC YOKE S/NO : 3678
CABLE WRAP LONGITUDINAL 8 COIL TURN BI-DIRECTIONAL
MAGNETIZATION 11" DC COIL LONGITUDINAL API ROTARY END CONNECTIONS ONLY
TECHNIQUE CENTRAL CONDUCTOR CIRCULAR NOT APPLICABLE
AC YOKE LONGITUDINAL
TESTING MEDIUM DRY WET CONTINUOUS FLUORESCENT BLACK/WHITE CONTRAST
PARTICLE TYPE MAGNAFLUX - MAGNAGLO 14A APPLICATION : SPRAY
COLOUR : GREEN CONCENTRATION : 0.1-0.4%
CONTRAST MEDIUM MAGNAFLUX - MAGNAGLO WCP-2 COLOUR : WHITE DRYING TIME : N.A
BLACKLIGHT UNIT LABINO-UV INTENSITY : 1400µW/cm²@15" S/NO : 1451323
MAGNETIC FIELD INDICATION TYPE BURMA CASTROL STRIP RB ANNIS-25 GAUSS METER
INSPECTION COVERAGE
FLUORESCENT MAGNETIC PARTICLE INSPECTION (WET METHOD) WAS PERFORMED ON
ALL ACCESSIBLE SURFACE AREAS ON THE ABOVE-MENTIONED ITEM

INSPECTION RESULTS

MPI ON FULL BODY AREA MPI RESULTS - OK


NO RELEVANT INDICATION WERE FOUND AT TIME OF INSPECTION

(Please refer to attached photographs)


RECOMMENDATIONS (if any)

Inspector Stamp & Sign Inspected By ASNT Level II


ALPHONSE
National Oilwell Varco Pte Ltd
REPORT NO : MT 042/12/2012
DATE OF INSPECTION : 26/12/2012
PAGE : PAGE 2 OF 7

MAGNETIC PARTICLE INSPECTION PHOTOGRAPHS


CLIENT : NATIONAL OILWELL VARCO N.O.V WORK ORDER NO : NOVW 266861
LOCATION : N.O.V TUAS BAY DRIVE QTY :
ITEM INSPECTED : OILWELL E-3000 DRAWWORKS PARTS ASSEMBLY PART NO :
SERIAL NO

RING CLUTCH DRIVING RING CLUTCH DRIVING

HUB HUB

COUPLING HUB AUXILIARY BRAKE BEARING BOX

REMARKS :
MPI ON FULL BODY AREA MPI RESULTS -OK
NO RELEVANT INDICATION WERE FOUND AT TIME OF INSPECTION

Inspector Stamp & Sign Inspected by ASNT Level II


ALPHONSE
National Oilwell Varco Pte Ltd
REPORT NO : MT 042/12/2012
DATE OF INSPECTION : 26/12/2012
PAGE : PAGE 3 OF 7

MAGNETIC PARTICLE INSPECTION PHOTOGRAPHS


CLIENT : NATIONAL OILWELL VARCO N.O.V WORK ORDER NO : NOVW 266861
LOCATION : N.O.V TUAS BAY DRIVE QTY : 14 NOS
ITEM INSPECTED : OILWELL E-3000 DRAW WORKS PART NO :
PARTS ASSEMBLY - CLUTCH DISC SERIAL NO

REMARKS :
MPI ON FULL BODY AREA MPI RESULTS -OK
NO RELEVANT INDICATION WERE FOUND AT TIME OF INSPECTION

Inspector Stamp & Sign Inspected by ASNT Level II


ALPHONSE
National Oilwell Varco Pte Ltd
REPORT NO : MT 042/12/2012
DATE OF INSPECTION : 26/12/2012
PAGE : PAGE 4 OF 7

MAGNETIC PARTICLE INSPECTION PHOTOGRAPHS


CLIENT : NATIONAL OILWELL VARCO N.O.V WORK ORDER NO : NOVW 266861
LOCATION : N.O.V TUAS BAY DRIVE QTY : 14 NOS
ITEM INSPECTED : OILWELL E-3000 DRAW WORKS PARTS PART NO :
ASSEMBLY SERIAL NO

LOW SPROCKET HIGH SPROCKET

ARM CALIPER FRONT PLATE

FRONT PLATE SPACER

REMARKS :
MPI ON FULL BODY AREA MPI RESULTS -OK
NO RELEVANT INDICATION WERE FOUND AT TIME OF INSPECTION

Inspector Stamp & Sign Inspected by ASNT Level II


ALPHONSE
National Oilwell Varco Pte Ltd
REPORT NO : MT 042/12/2012
DATE OF INSPECTION : 26/12/2012
PAGE : PAGE 5 OF 7

MAGNETIC PARTICLE INSPECTION PHOTOGRAPHS


CLIENT : NATIONAL OILWELL VARCO N.O.V WORK ORDER NO : NOVW 266861
LOCATION : N.O.V TUAS BAY DRIVE QTY : 14 NOS
ITEM INSPECTED : OILWELL E-3000 DRAW WORKS PARTS ASSEMBLY PART NO :
EMERGENCY BRAKE CYLINDER ASSEMBLY SERIAL NO

SPACER

REMARKS :
MPI ON FULL BODY AREA MPI RESULTS -OK
NO RELEVANT INDICATION WERE FOUND AT TIME OF INSPECTION

Inspector Stamp & Sign Inspected by ASNT Level II


ALPHONSE
National Oilwell Varco Pte Ltd
REPORT NO : MT 042/12/2012
DATE OF INSPECTION : 26/12/2012
PAGE : PAGE 6 OF 7

MAGNETIC PARTICLE INSPECTION PHOTOGRAPHS


CLIENT : NATIONAL OILWELL VARCO N.O.V WORK ORDER NO : NOVW 266861
LOCATION : N.O.V TUAS BAY DRIVE QTY : 2 NOS
ITEM INSPECTED : OILWELL E-3000 DRAW WORKS PART NO :
PARTS ASSEMBLY - BRAKE DISC SERIAL NO

VIEW- 1

VIEW-2

REMARKS :
MPI ON FULL BODY AREA MPI RESULTS - FOUND SCATTERED CRACKS ON PLATE BOTH SIDE AREA

Inspector Stamp & Sign Inspected by ASNT Level II


ALPHONSE
National Oilwell Varco Pte Ltd
REPORT NO : MT 042/12/2012
DATE OF INSPECTION : 26/12/2012
PAGE : PAGE 7 OF 7

MAGNETIC PARTICLE INSPECTION PHOTOGRAPHS


CLIENT : NATIONAL OILWELL VARCO N.O.V WORK ORDER NO : NOVW 266861
LOCATION : N.O.V TUAS BAY DRIVE QTY : 2 NOS
ITEM INSPECTED : OILWELL E-3000 DRAW WORKS PARTS PART NO :
ASSEMBLY - DRUM SHAFT ASSEMBLY SERIAL NO

VIEW-1

VIEW-2

REMARKS :
MPI ON FULL BODY AREA MPI RESULTS - OK
NO RELEVANT INDICATION WERE FOUND AT TIME OF INSPECTION

Inspector Stamp & Sign Inspected by ASNT Level II


ALPHONSE
National Oilwell Varco Pte Ltd
Ultrasonic
Inspection Reports

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861
Disassembly / Inspection
Reports

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861
NOV Rig Solutions Pte Ltd
Tuas Bay Drive
Singapore 637429
RIG SOLUTIONS SERVICE - SINGAPORE PHONE: + 65 6594 1000
FAX : + 65 6795 5514

DISASSEMBLY / INSPECTION REPORT

EQUIPMENT : DRAWWORKS DRUM SHAFT


MAKE : OILWELL
MODEL : E-3000 DRAWWORKS
SERIAL NUMBER : -
DATE : 14- DEC- 2012
JOB NUMBER : NOVW 266861
CUSTOMER : ARKTIKMORNEFTEGAZRAZVEDKA
RIG : DS DEEP VENTURE
CONTACT : YURY Y. VORONOV
REFERENCE : QTE-NOVW-08007-1
REPORTED BY : JEFFREY TOH

NOTICE: PROPRIETARY RIGHTS INVOLVED


This document and all accompanying information and data are and remain the property of National Oilwell Varco, and are not to be copied,
recopied, reproduced, nor transmitted or disclosed to others without express permission and are to be returned upon request therefore, all
rights in proprietary and novel feature of the subject matter are expressly reserved by National-Oilwell Varco, recipients agreement to the
foregoing is indicated by acceptance of this document.

Receiving Photos:

The drum shaft E-3000-UDB assembly was received by National Oilwell Varco (NOV) Singapore
Service Center from ARKTIK, DS DEEP VENTURE. They were fully dismantled, water blasted and
prepared for inspection.

NOVW 266861 NOV RIG SOLUTIONS PTE LTD


OILWELL E-3000 DRAWWORKS
ARKTIK/ DS DEEP VENTURE
NOV Rig Solutions Pte Ltd
Tuas Bay Drive
Singapore 637429
RIG SOLUTIONS SERVICE - SINGAPORE PHONE: + 65 6594 1000
FAX : + 65 6795 5514

Details of the inspections are as follows:

Drum Shaft

WEAR
PLATE

 Third party MPI was carried out on the drum shaft no rejectable discontinuity was detected on the
area examined. (Refer report no. MT 042/12/2012).
 Visual and dimension check on the shaft and found acceptable.
 Visual inspection on lebus grooving 1½” was no damage marks and found acceptable.
 Visual inspection on wear plates found slightly worn on driller side and off driller side and found
acceptable between NOV wear limit.

Low Sporcket High Sporcket

 Third party MPI was carried out on the low sprocket and high sprocket no rejectable discontinuity
was detected on the area examined. (Refer report no. MT 042/12/2012).
 Visual and Dimension check on low sprocket bearing bore and found acceptable.
 Visual and Dimension check found high sprocket bearing bore oversize recommended to replace
(P/N: 06-046-086).
 Dress all dent edges and bearing bore. Re-tap all threaded holes.

NOVW 266861 NOV RIG SOLUTIONS PTE LTD


OILWELL E-3000 DRAWWORKS
ARKTIK/ DS DEEP VENTURE
NOV Rig Solutions Pte Ltd
Tuas Bay Drive
Singapore 637429
RIG SOLUTIONS SERVICE - SINGAPORE PHONE: + 65 6594 1000
FAX : + 65 6795 5514

Disc Brake P/N: 2110080

Driller side Off driller side

 Third party MPI was carried out on the Disc brake rejected discontinuity was detected on the area
examined. (Refer report no. MT 042/12/2012 and UT/ 3338/12).
 Visual and Dimension check found 2nos disc brake worn and crack.
 Recommended to replace Driller side and Off Driller side (P/N: 2110080). (refer to part list)

NOVW 266861 NOV RIG SOLUTIONS PTE LTD


OILWELL E-3000 DRAWWORKS
ARKTIK/ DS DEEP VENTURE
NOV Rig Solutions Pte Ltd
Tuas Bay Drive
Singapore 637429
RIG SOLUTIONS SERVICE - SINGAPORE PHONE: + 65 6594 1000
FAX : + 65 6795 5514

Housing Bearing P/N 06-046-050 Spacer (disc to drum) P/N 2110081


Bearing Retainer P/N 06-046-051
Bearing Retainer P/N 06-046-065

Hub P/N Z9739D Teeth Worn

 Third party MPI was carried out on the above components no rejectable discontinuity was detected
on the area examined. (Refer report no. MT 042/12/2012).
 Visual and dimension check on the housing bearing P/N 06-046-050 and bearing retainer P/N 06-
046-051 and P/N 06-046-065 found serviceable.
 Visual inspection on spacers P/N 2110081 were no damage mark and found serviceable.
 Dimension check on Hub bore P/N Z9739D and found serviceable.
 Dress all dent edges and shaft bore. Re-tap all threaded holes.
 Visual inspection found hub worn on the spline P/N Z9739D recommended to replace.(refer to part
list)

NOVW 266861 NOV RIG SOLUTIONS PTE LTD


OILWELL E-3000 DRAWWORKS
ARKTIK/ DS DEEP VENTURE
NOV Rig Solutions Pte Ltd
Tuas Bay Drive
Singapore 637429
RIG SOLUTIONS SERVICE - SINGAPORE PHONE: + 65 6594 1000
FAX : + 65 6795 5514

Ring Clutch Driving P/N 68-070-795

 Third party MPI was carried out on the drive clutch ring no rejectable discontinuity was detected on
the area examined. (Refer report no. MT 042/12/2012).
 Visual inspection on the ring clutch drive P/N 68-070- 795 found the splines worn out on off driller
side recommended to replace. ( refer to part list )
 Dress all dent edges.

Air Clutch Front Plate P/N A6838B Diaphragm P/N A6832

 Third party MPI was carried out on the air clutch front plates no rejectable discontinuity was
detected on the area examined. (Refer report no. MT 042/12/2012).
 Visual inspection on the front plates P/N A6838B and found acceptable.
 Diaphragm P/N A6832 need to replace. ( refer to part list )
 Dress all dent edges. Re-tap all threaded holes.

NOVW 266861 NOV RIG SOLUTIONS PTE LTD


OILWELL E-3000 DRAWWORKS
ARKTIK/ DS DEEP VENTURE
NOV Rig Solutions Pte Ltd
Tuas Bay Drive
Singapore 637429
RIG SOLUTIONS SERVICE - SINGAPORE PHONE: + 65 6594 1000
FAX : + 65 6795 5514

Outer Clamp Ring P/N A6836 Inner Clamp Ring P/N A6837A

 Visual inspection outer clamp ring P/N A6836 and inner clamp ring P/N A6837A were no damage
mark and found serviceable.
 Dress all dent edges.

Twin Disc Air Clutch Assembly

Off Driller Side Driller Side

 Third party MPI was carried out on the clutch assembly, no rejectable discontinuity was detected on
the area exmined. (Refer report no. MT 042/12/2012).
 Visual inspection found Drive plate lining (P/N A6835), drive plate rivet (P/N M2057AN) and drive
plate (P/N 8670) need to replace. (refer to part list)
 Center plate P/N A6839 and pressure plate P/N A6840 and found serviceable.

NOVW 266861 NOV RIG SOLUTIONS PTE LTD


OILWELL E-3000 DRAWWORKS
ARKTIK/ DS DEEP VENTURE
NOV Rig Solutions Pte Ltd
Tuas Bay Drive
Singapore 637429
RIG SOLUTIONS SERVICE - SINGAPORE PHONE: + 65 6594 1000
FAX : + 65 6795 5514

Miscellaneous Key P/N45-802-968

Bearing Spacer

 Visual inspection the keys P/N45-802-968 were worn need to replace new.
 Bolts, nuts, pins, spring and stud need to replace.
 4 Bearings P/N 65-102-270 need to replace.
 2 bearings P/N 65-670-612 need to replace. (refer to part list)

Water Tube Assembly


NOVW 266861 NOV RIG SOLUTIONS PTE LTD
OILWELL E-3000 DRAWWORKS
ARKTIK/ DS DEEP VENTURE
NOV Rig Solutions Pte Ltd
Tuas Bay Drive
Singapore 637429
RIG SOLUTIONS SERVICE - SINGAPORE PHONE: + 65 6594 1000
FAX : + 65 6795 5514

Retainer P/N 06-048-071 Retainer P/N 06-046-336


 Visual inspection on retainer P/N 06-048-071 and found serviceable.
 Visual inspection on retainer P/N 06-046-336 found that the thread holes worn need to repair as
per NOV spec.

Emergency Caliper and Emergency Cylinder Assembly E-3000 Drawworks

Caliper Support Arm Body Cylinder P/N 2110036


Bushing Cylinder P/N 2110163
Rod Cylinder P/N 2110004
Cylinder Assembly,
Emergency P/N 2110001

 Third party MPI was carried out on the arm caliper and cylinders, no rejectable discontinuity
was detected on the area examined. (Refer report no. MT 042/12/2012).
 Visual inspection the arm calipers support and found serviceable.
 Visual inspection found Body cylinder P/N 2110036, bushing cylinder P/N 2110163, rod cylinder
P/N 2110004 and cylinder assembly emergency P/N 2110001 recommended to replace.( refer
to part list )
NOVW 266861 NOV RIG SOLUTIONS PTE LTD
OILWELL E-3000 DRAWWORKS
ARKTIK/ DS DEEP VENTURE
NOV Rig Solutions Pte Ltd
Tuas Bay Drive
Singapore 637429
RIG SOLUTIONS SERVICE - SINGAPORE PHONE: + 65 6594 1000
FAX : + 65 6795 5514

Brake Pad Plate

 Third party MPI was carried out on the brake pad plate, no rejectable discontinuity was detected on
the area examined. (Refer report no. MT 042/12/2012).
 Visual inspection found brake pad plates worn and corroded P/N 2110486, recommended to
replace. (refer to part list)

Lever assembly Emergency Wild

 Third party MPI was carried out on the lever assembly, no rejectable discontinuity was detected on
the area examined. (Refer report no. MT 042/12/2012).
 Visual and dimension check on lever assembly emergency wild and found serviceable.
 Dress all dent edges and pins bore. Re-tap all threaded holes.

NOVW 266861 NOV RIG SOLUTIONS PTE LTD


OILWELL E-3000 DRAWWORKS
ARKTIK/ DS DEEP VENTURE
NOV Rig Solutions Pte Ltd
Tuas Bay Drive
Singapore 637429
RIG SOLUTIONS SERVICE - SINGAPORE PHONE: + 65 6594 1000
FAX : + 65 6795 5514

Miscellaneous

Spring, Pin Bushing

Oil Seal Spring Belleville / Brake Pad

 To replace all the various pins, spring, bushing, bolts, lock washers, oil seals, spring Belleville,
brake pad and etc as per NOV assembly specification (refer to parts list).

NOVW 266861 NOV RIG SOLUTIONS PTE LTD


OILWELL E-3000 DRAWWORKS
ARKTIK/ DS DEEP VENTURE
Service / Repair Reports

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861
Service Reports
Oilwell E-3000 Drawworks Drumshaft Assembly

Initial Report

Initial Inspection Report


CUSTOMER : NOV RIG SOLUTIONS PTE LTD

CUSTOMER RGR NO. : NOVW-266861

NOV JOB NO. : 1306017

DESCRIPTION : DRUM WELDMENT ASSEMBLY 3000 DWKS

PREP BY : ZAW TUN KYAW

PHOTO

Initial Inspection
1) To modify the wedge slot from 1-1/2" to 1-3/4" as per instruction.

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861 Page 1 of 9


Service Reports
Oilwell E-3000 Drawworks Drumshaft Assembly

Final Report

Final Inspection Report


CUSTOMER : ARKTIKMORNEFTEGAZRAZVEDKA

CUSTOMER RGR NO. : N.A.

NOV JOB NO. : NOVW 266861

DESCRIPTION : DRUM WELDMENT ASSEMBLY 3000 DWKS

PREP BY : ZAW TUN KYAW

PHOTO

Final Inspection
1) Modified the wedge slot from 1-1/2" to 1-3/4" as per instruction.
2) Manufactured the ITEM 10 and welded into position.
Material used : ST52-3
W.P.S: ST52-3(EH36)
3) Manufactured the wedge , anchor as per customer supplied drawing.
Material used : ASTM A36.

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861 Page 2 of 9


Service Reports
Oilwell E-3000 Drawworks Drumshaft Assembly

Final Inspection Report (2)

Final Inspection Report


CUSTOMER : ARKTIKMORNEFTEGAZRAZVEDKA

CUSTOMER RGR NO. : N.A.

NOV JOB NO. : NOVW 266861

DESCRIPTION : DRUM WELDMENT ASSEMBLY 3000 DWKS

PREP BY : ZAW TUN KYAW

8.0

/8
R7
44,45

1.75

/8
R7
R1
/2
TY

-78
P

P
1-1/16

TY
R1

/4
2-1/8

R1
15°

ole
Thru H
Ø1-1/4
R1-3
/8

6-1/8

1) Manufactured the wedge , anchor as per drawing.


Material used : ASTM A36.
2) Dressed and polished to ensure no high and sharp point.

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861 Page 3 of 9


Service Reports
Oilwell E-3000 Drawworks Drumshaft Assembly

Magnetic Particle Inspection

ARKTIKMORNEFTEGA
CLIENT
ZRAZVEDKA

PART NO: NA

MAGNETIC PARTICLE INSPECTION REPORT NO: MT-01-1306017

DATE OF INSPECTION: 27-JUNE-2013 DESCRIPTION: DRUM WELDMENT ASSEMBLY 3000 DWKS

INSPECTION STAGE: INITIAL INTERMEDIATE FINAL OTHER

ACCEPTANCE CRITERIA: QP-0000002 PROCEDURE NO: QCI 05-002 REV:02

WORKSITE: TEMPERATURE: AMBIENT MATERIAL: ST52-3 QTY: 01

INSPECTION CONDITION: AS WELD AFTER MACHINING AFTER PWHT OTHER

SURFACE PREPARATION: MACHINING CLEANING WITH THINNER GRINDING OTHER

MAGNETIZATION: A. C. YOKE SERIAL NO. 926459 LIFTING CAPACITY: 10 LBS


BLACK LIGHT UNIT : SPECTROLINE SERIAL NO. 1491101 POLE SPACING: 3" - 6"
TESTING MEDIUM DRY WET CONTINUOUS FLUORESCENT

PARTICLE TYPE COLOUR: BLACK GREEN APPLICATION: SPRAYING

INSPECTION COVERAGE:
MAGNETIC PARTICLE INSPECTION WAS PERFORMED ON THE
WELDMENT AREA OF THE BELOW MENTION ITEM

RESULT:
NO RELEVANT INDICATION WAS FOUND AT THE TIME OF INSPECTION.
ITEM INSPECTED WAS FOUND TO BE ACCEPTABLE IN ACCORDANCE WITH
THE APPLICABLE ACCEPTANCE CRITERIA.

INSPECTED BY: ASNT NDE LEVEL II SIGN:


ZAW TUN KYAW

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861 Page 4 of 9


Service Reports
Oilwell E-3000 Drawworks Drumshaft Assembly

Material Certificate (1)

MATERIAL CERTIFICATE

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861 Page 5 of 9


Service Reports
Oilwell E-3000 Drawworks Drumshaft Assembly

Material Certificate (2)

MATERIAL CERTIFICATE

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861 Page 6 of 9


Service Reports
Oilwell E-3000 Drawworks Drumshaft Assembly

Initial Report

Initial Inspection Report


CUSTOMER : ARKTIKMORNEFTEGAZRAZVEDKA

CUSTOMER RGR NO. : N.A

NOV JOB NO. : NOVW 266861

DESCRIPTION : E3000 DRUMSHAFT (FABRICATED TYPE)

PREP BY : ZAW TUN KYAW

PHOTO

Initial Inspection
1) To install new plate and sleeve as per instruction.

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861 Page 7 of 9


Service Reports
Oilwell E-3000 Drawworks Drumshaft Assembly

Final Report

Final Inspection Report


CUSTOMER : ARKTIKMORNEFTEGAZRAZVEDKA

CUSTOMER RGR NO. : N.A

NOV JOB NO. : NOVW 266861

DESCRIPTION : E3000 DRUMSHAFT (FABRICATED TYPE)

PREP BY : ZAW TUN KYAW

Final Inspection
1) Installed new wear plate and sleeve as per instruction.
W.P.S: DTE ST52-3 (EH36)
2) NDE inspection, no relevant indication was found at the time of inspection.

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861 Page 8 of 9


Service Reports
Oilwell E-3000 Drawworks Drumshaft Assembly

Magnetic Particle Inspection

ARKTIKMORNEFTEGA
CLIENT
ZRAZVEDKA

PART NO: NA

MAGNETIC PARTICLE INSPECTION REPORT NO: MT-01-1303025

DATE OF INSPECTION: 29-NOV-2013 DESCRIPTION: E3000 DRUMSHAFT (FABRICATED TYPE)

INSPECTION STAGE: INITIAL INTERMEDIATE FINAL OTHER

ACCEPTANCE CRITERIA: QP-0000002 PROCEDURE NO: QCI 05-002 REV:02

WORKSITE: TEMPERATURE: AMBIENT MATERIAL: ST52-3 QTY: 01

INSPECTION CONDITION: AS WELD AFTER MACHINING AFTER PWHT OTHER

SURFACE PREPARATION: MACHINING CLEANING WITH THINNER GRINDING OTHER

MAGNETIZATION: A. C. YOKE SERIAL NO. 926459 LIFTING CAPACITY: 10 LBS


BLACK LIGHT UNIT : SPECTROLINE SERIAL NO. 1491101 POLE SPACING: 3" - 6"
TESTING MEDIUM DRY WET CONTINUOUS FLUORESCENT

PARTICLE TYPE COLOUR: BLACK GREEN APPLICATION: SPRAYING

INSPECTION COVERAGE:
MAGNETIC PARTICLE INSPECTION WAS PERFORMED ON THE
WELDMENT AREA OF THE ABOVE MENTION ITEM

RESULT:
NO RELEVANT INDICATION WAS FOUND AT THE TIME OF INSPECTION.
ITEM INSPECTED WAS FOUND TO BE ACCEPTABLE IN ACCORDANCE WITH
THE APPLICABLE ACCEPTANCE CRITERIA.

INSPECTED BY: ASNT NDE LEVEL II SIGN:


ZAW TUN KYAW

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861 Page 9 of 9


NOV RIG Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861 Page 1 of 1


Assembly Reports

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861
NOV Rig Solutions Pte Ltd.
29, Tuas Bay Drive
Singapore 637429
Phone : Main (65) 6594 1000

SERVICE REPORT
Customer: ARKTIKMORNEFTEGAZRAZVEDKA Job Ref: NOVW 266861
Tool Pusher / : MATKO ZUANIC Distribute : ALF MILFORD
Rig Manager SING HUN WEI
PANG LIN SOON

Rig : D/S DEEP VENTURE Duration : N.A.

Location : SINGAPORE WORKSHOP Technician: JEFFREY TOH


29,TUAS BAY DRIVE
Equipment : OILWELL E-3000 DRAWWORKS

Report

 Clean and removed bumps all components before assemble.


 All the components were assembly follow OEM specification.
 All bearings have been packed with the new grease.
 The high and low sprockets have been turned by hang turning freely.
 The both side main bearing boxes turning freely.
 All bolts and nuts were torque follow as OEM specification.
 All parts were replaced new as quoted.
 Bolts have been secured with lock wire and Loctite follow as NOV requirement.
 All the components were MPI and visual inspection prior before reassemble.
 All tubing’s were fitted follow as NOV parts list.
 The air operated clutch PO342 was assemble on high side and low side follow as manual
installation.
 Air leakage test on high clutch side.
NOV Rig Solutions Pte Ltd.
29, Tuas Bay Drive
Singapore 637429
Phone : Main (65) 6594 1000

The new parts were supplied by the customer and N.O.V

Low sprocket and high sprocket have been pumped the new grease, make sure that the hole are no
blocking.

Installed new bearing P/N 65102270 has been Installed new bearing P/N 65102270 has been
fitted into low sprocket bore. fitted into high sprocket bore.
NOV Rig Solutions Pte Ltd.
29, Tuas Bay Drive
Singapore 637429
Phone : Main (65) 6594 1000

Installed retainer bearing and torque all the bolts. The wiper seal was fitted into retainer bearing.

The drum shaft was preparation to assemble. Installed spacer P/N 2110081 onto drum shaft.

Installed new disc brake P/N2110080 and torque Installed new hose P/N96300092.
all bolts
NOV Rig Solutions Pte Ltd.
29, Tuas Bay Drive
Singapore 637429
Phone : Main (65) 6594 1000

Installed spacer on Off Driller Side Installed spacer on Driller Side

The new bearing P/N 65670612 was fitted on Off The new bearing P/N 65670612 was fitted on
Driller Side. Driller Side.

Installed the housing bearing P/N 06046051 onto Torque all bolts.
Driller Side and Off Driller Side.
NOV Rig Solutions Pte Ltd.
29, Tuas Bay Drive
Singapore 637429
Phone : Main (65) 6594 1000

The grease was packed into housing bearing. New grease was packed into low sprocket bore
and high sprocket bore.

Installed spacer P/N 06046053, bearing inner Installed low sprocket.


race assemble.

Installed the spacer P/N 06046064 onto driller Installed hub (blank bore) P/N9739A onto driller
side and off driller side. side and off driller side
NOV Rig Solutions Pte Ltd.
29, Tuas Bay Drive
Singapore 637429
Phone : Main (65) 6594 1000

Installed back plate P/N7815326 and torque all Applied loctite onto stud release spring.
bolts.

Separator plates P/N68065703 were fitted. Installed new plate center P/N68068904 on driller
side and off driller side.

The roll pins were fitted into new plate pressure New plate insulator P/N 68068898 was fitted onto
P/N 68068905. plate pressure.
NOV Rig Solutions Pte Ltd.
29, Tuas Bay Drive
Singapore 637429
Phone : Main (65) 6594 1000

Installed the new diaphragm P/N68068894 in position on the cover, make sure that the sign was facing
up.

Installed the insulator plate and plate pressure Make sure the roll pins were sitting with pressure
onto hub. plate.

Position the front cover plate P/N 7815327 onto Tighten the cap screw evenly to 920 LBS,FT
the hub. torque
NOV Rig Solutions Pte Ltd.
29, Tuas Bay Drive
Singapore 637429
Phone : Main (65) 6594 1000

Inserted the new tapered dower pins P/N 06-046- Installed new front cover plate P/N 7815327 and
101 into front cover. coupling auxiliary brake P/N 06-046-068 on off
driller side.

Drum shaft assembly done. Stamped the date onto wedge (26-JUNE- 2013)

Recommendation(s)

Follow-up Action(s)

Prepared By: JEFFREY TOH SIEW WOOI Approved By: PANG LIN SOON
(Signature / Name) (Signature / Name)

Date: 30/07/2013 Date: 02/08/2013


Delivery Photos

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861
Delivery Photos
Oilwell E-3000 Drawworks Drumshaft Assembly – 1 unit

NOV Rig Solutions Pte Ltd 29, Tuas Bay Drive Singapore 637429

NOVW 266861 Page 1 of 1

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