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Aeroenfriador Refrigeracion 02
Aeroenfriador Refrigeracion 02
Aeroenfriador Refrigeracion 02
Revision History 2
Settings Summary 3
Thickness Summary 5
Weight Summary 6
Hydrostatic Test 7
Bill of Materials 8
Inlet Header 9
Tubes 18
Outlet Header 21
P T
MAWP MAP MDMT MDMT Impact
Identifier Design Design
(psi) (psi) (°F) Exemption Tested
(psi) (°F)
Inlet Header Top / Bottom Plate 30 126 199.23 371.51 -55 Note 3 No
Outlet Header Top / Bottom Plate 30 126 199.23 371.51 -55 Note 3 No
Chamber Summary
Design MDMT 0 °F
(1) The rated MDMT is limited to the design MDMT based on the setting in the Calculations tab of the Set Mode dialog.
(2) This pressure chamber is not designed for external pressure.
Material impact test exemption temperature from Fig UCS-66 Curve B = -7°F
1. Fig UCS-66.1 MDMT reduction = 95.4°F, (coincident ratio = 0.3966) UCS-66 governing thickness = 0.5 in
Rated MDMT of -102.4°F is limited to -55°F by UCS-66(b)(2)
Material impact test exemption temperature from Fig UCS-66 Curve B = -7°F
2. Fig UCS-66.1 MDMT reduction = 70°F, (coincident ratio = 0.4511) UCS-66 governing thickness = 0.5 in
Rated MDMT of -77°F is limited to -55°F by UCS-66(b)(2)
Material impact test exemption temperature from Fig UCS-66 Curve B = -7°F
3. Fig UCS-66.1 MDMT reduction = 50.9°F, (coincident ratio = 0.5363) UCS-66 governing thickness = 0.5 in
Rated MDMT of -57.9°F is limited to -55°F by UCS-66(b)(2)
Material impact test exemption temperature from Fig UCS-66 Curve B = -7°F
4. UCS-66 governing thickness = 0.5 in
Fig UCS-66.1 MDMT reduction = 26.3°F, (coincident ratio = 0.7366)
5. Material is impact test exempt to -155°F per UCS-66(b)(3) (coincident ratio = 0.1905)
1/31
Revision History
Revisions
0 11/30/2023 ERI- New vessel created ASME Section VIII Division 1 [COMPRESS 2023 Build 8310]
Compress
ERI- Converted from ASME Section VIII Division 1, 2021 Edition to ASME Section VIII Division 1, 2023 Edition.
1 1/11/2024 Compress During the conversion, changes may have been made to your vessel (some may be listed above). Please
check your vessel carefully.
2/31
Settings Summary
COMPRESS 2024 Build 8400
ASME Section VIII Division 1, 2023 Edition
Units U.S. Customary
Datum Line Location 0.00" from right seam
Vessel Design Mode Design Mode
Minimum thickness 0.0625" per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 6"
Juncture calculations for a > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1.3 times vessel MAWP [UG-99(b)]
Test liquid specific gravity 1.00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Appendix 46 No
Use UG-44(b) No
Use Code Case 3035 No
Apply interpretation VIII-1-83-66 No
Apply interpretation VIII-1-86-175 No
Apply interpretation VIII-1-01-37 No
Apply interpretation VIII-1-01-150 No
Apply interpretation VIII-1-07-50 No
Apply interpretation VIII-1-16-85 No
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
Appendix 13
Apply API 661 Requirements No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test conditions No
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads) No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs No
UG-22(f) Wind reactions No
UG-22(f) Seismic reactions No
3/31
UG-22(j) Test pressure and coincident static head acting during the test: Yes
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Note 2: UG-22(d)(1),(e),(f)-snow,(g),(h),(i) are not considered. If these loads are present, additional calculations must be performed.
License Information
Company Name Energy Resources International ERI
License Commercial
License Key ID 81440
Support Expires October 24, 2024
Account Number 618529920957521
4/31
Thickness Summary
Header Data
Component Length Width Nominal t Design t Total Corrosion Mid-Joint Corner-Joint
Plate Material
Identifier (in) (in) (in) (in) (in) E E
Component Data
Definitions
Load
5/31
Weight Summary
Weight (lb) Contributed by Vessel Elements
Metal Metal Insulation Piping Operating Liquid Test Liquid Surface Area
Component Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded ft2
*Shells with attached nozzles have weight reduced by material cut out for opening.
Nozzles &
Body Flanges Packed Tray Rings & Vertical Surface Area
Component Flanges Trays
Beds Supports Clips Loads ft2
New Corroded New Corroded
Inlet Header 0 0 0 0 0 0 0 0 0 0
Outlet Header 0 0 0 0 0 0 0 0 0 0
TOTAL: 0 0 0 0 0 0 0 0 0 0
Vessel Totals
New Corroded
**The vessel capacity does not include volume of nozzle, piping or other attachments.
6/31
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)
= 1.3 ⋅ 199.23 ⋅ 1
= 259 psi
The test temperature of 70 °F is warmer than the minimum recommended temperature of 30 °F so the brittle fracture provision of UG-
99(h) has been met.
7/31
Bill of Materials
Appendix 13 Headers
Item # Description Material Thk [in] Length [in] Width [in] Weight [lb] Qty
Tubes
Item # Type Material Thk [in] Dia [in] Length [in] Weight [lb] (ea) Qty
8/31
Inlet Header
ASME Section VIII Division 1, 2023 Edition
Component Appendix 13 Plug Header
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 30 126 0
Dimensions
Inside Length, h 7"
Tubesheet
Thickness, t2 1"
Inside Length, H 6"
Top/Bottom
Thickness, t1 0.5"
End Plate Thickness, t5 0.5"
Length, Lv 8"
Inner 0.125"
Corrosion
Outer 0"
Tubes
Number of Passes 3
Pitch 1.948"
Layout Angle Triangular (30°)
Quantity 16
OD 1"
Wall Thickness 0.083"
Min Wall Thickness 0.083"
Distance Between Headers 58"
Inner 0"
Corrosion
Outer 0"
Stay Plate
Number of Stays 2
Thickness, t4 0.375"
Maximum Compartment Dimension 7"
Stay to End Plate Weld Full Penetration ✔
Joint Efficiency
Tubesheet/Plugsheet mid-plate 1
Top/Bottom mid-plate 1
Corner 1
End 1
Stay 1
Ligament Efficiency
Diameter, d
Tubesheet 1.012"
Plugsheet 1.125"
9/31
Material Summary
Results Summary
t td MAWP MAP MDMT
(in) (in) (psi) (psi) (°F)
Tubesheet 1 0.3638 364.29 502.34 -55
Plugsheet 1 0.3801 320.31 441.69 -55
Top/Bottom 0.5 0.2666 199.23 371.51 -55
Stay 0.375 0.2611 336.63 1,045.91 -155
10/31
Stress Summary
(Sb)N,M (Sb)Q (ST)N,M (ST)Q
Sm Sm,allow ST,allow
(psi) (psi) (psi) (psi)
(psi) (psi) (psi)
Inner Outer Inner Outer Inner Outer Inner Outer
Oper Hot & Corr 223 20,000 2,248 -2,248 779 -779 2,471 -2,025 1,002 -556 30,000
Tubesheet
Shop Test New 1,617 34,200 13,851 -13,851 4,798 -4,798 15,468 -12,234 6,415 -3,180 51,300
Oper Hot & Corr 254 20,000 2,556 -2,556 779 -779 2,810 -2,303 1,033 -525 30,000
Plugsheet
Shop Test New 1,839 34,200 15,753 -15,753 4,798 -4,798 17,592 -13,913 6,637 -2,958 51,300
Oper Hot & Corr 276 20,000 -2,009 2,009 4,241 -4,241 -1,733 2,284 4,517 -3,966 30,000
Top/Bottom
Shop Test New 1,725 34,200 -8,782 8,782 19,190 -19,190 -7,058 10,507 20,915 -17,466 51,300
Oper Hot & Corr 1,782 20,000 - - - - 1,782 20,000
Stay
Shop Test New 4,953 34,200 - - - - 4,953 34,200
11/31
Vessel Parameters
Lv
Aspect Ratio =
h
Lv
Aspect Ratio =
H
t31
I1 =
12
t32
I2 =
12
H
α=
h
K =( )α
I2
I1
Corroded
8.25
Aspect Ratio = = 1.1379
7.25
8.25
Aspect Ratio = = 1.32
6.25
0.375 3
I1 = = 0.0044 in3
12
0.875 3
I2 = = 0.0558 in3
12
6.25
α= = 0.8621
7.25
0.0558
K =( ) ⋅ 0.8621 = 10.9515
0.0044
New
8
Aspect Ratio = = 1.1429
7
8
Aspect Ratio = = 1.3333
6
0.5 3
I1 = = 0.0104 in3
12
13
I2 = = 0.0833 in3
12
6
α= = 0.8571
7
0.0833
K =( ) ⋅ 0.8571 = 6.8571
0.0104
Tubesheet
p −d
em = e b =
p
H
Sml = P
2t2 E m
12/31
3 + K (6 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 3 + 5K
3 + K (6 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 3 + 5K
ci 3 + 5α2 K
(Sbl )Qi = P h 2
12I2 Eb 3 + 5K
co 3 + 5α2 K
(Sbl )Qo = P h2
12I2 E b 3 + 5K
Ligament Efficiency
1.948−1.012
em = e b = = 0.4805
1.948
Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2
1 − 0.125 − 0
co = − = -0.4375"
2
New
1 −0 −0
ci = = 0.5"
2
1 −0 −0
co = − = -0.5"
2
Operating Hot & Corroded
Stress Allow
(psi) (psi)
6.25
Sml = 30 ⋅ = 223 20,000
2 ⋅ 0.875 ⋅ 0.4805
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 30 ⋅ 7.25 2 ⋅ 2,248 30,000
12 ⋅ 0.0558 ⋅ 0.4805 3 + 5 ⋅ 10.9515
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ] = -2,248
0.4375
(Sb ) Mo = 30 ⋅ 7.25 2 ⋅ − 30,000
12 ⋅ 0.0558 ⋅ 0.4805 3 + 5 ⋅ 10.9515
13/31
(STl )Qi = 223 + 779 = 1,002 30,000
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mi = 259 ⋅ 72 ⋅ 13,851 51,300
12 ⋅ 0.0833 ⋅ 0.4805 3 + 5 ⋅ 6.8571
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mo = 259 ⋅ 7 2 ⋅ − -13,851 51,300
12 ⋅ 0.0833 ⋅ 0.4805 3 + 5 ⋅ 6.8571
Plugsheet
p −d
em = e b =
p
H
Sml = P
2t2 E m
3 + K (6 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 3 + 5K
3 + K (6 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 3 + 5K
ci 3 + 5α2 K
(Sbl )Qi = P h 2
12I2 Eb 3 + 5K
co 3 + 5α2 K
(Sbl )Qo = P h2
12I2 E b 3 + 5K
Ligament Efficiency
1.948−1.125
em = e b = = 0.4225
1.948
14/31
Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2
1 − 0.125 − 0
co = − = -0.4375"
2
New
1 −0 −0
ci = = 0.5"
2
1 −0 −0
co = − = -0.5"
2
Operating Hot & Corroded
Stress Allow
(psi) (psi)
6.25
Sml = 30 ⋅ = 254 20,000
2 ⋅ 0.875 ⋅ 0.4225
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 30 ⋅ 7.25 2 ⋅ 2,556 30,000
12 ⋅ 0.0558 ⋅ 0.4225 3 + 5 ⋅ 10.9515
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ] = -2,556
0.4375
(Sb ) Mo = 30 ⋅ 7.25 2 ⋅ − 30,000
12 ⋅ 0.0558 ⋅ 0.4225 3 + 5 ⋅ 10.9515
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mi = 259 ⋅ 72 ⋅ 15,753 51,300
12 ⋅ 0.0833 ⋅ 0.4225 3 + 5 ⋅ 6.8571
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mo = 259 ⋅ 7 2 ⋅ − -15,753 51,300
12 ⋅ 0.0833 ⋅ 0.4225 3 + 5 ⋅ 6.8571
15/31
(ST )Mo = 1,839 + − 15,753 = -13,913 51,300
Top/Bottom
2
6 + K (11 − α )
{3 − [ ]}
h
Sms = P
2t1 E m 3 + 5K
ci 3 + 5α 2 K
(Sb ) Ni = P [ − 3H 2 + 2h 2 ]
24I1 E b 3 + 5K
co 3 + 5α 2 K
(Sb ) No = P [ − 3H 2 + 2h2 ]
24I1 E b 3 + 5K
ci 3 + 5α 2 K
(Sbs )Qi = P h 2
12I1 E b 3 + 5K
co 3 + 5α2 K
(Sbs )Qo = P h 2
12I1 Eb 3 + 5K
Plate Parameters
Corroded
0.5−0.125 − 0
ci = = 0.1875"
2
0.5−0.125 − 0
co = − = -0.1875"
2
New
0.5−0 − 0
ci = = 0.25"
2
0.5−0 − 0
co = − = -0.25"
2
Operating Hot & Corroded
Stress Allow
(psi) (psi)
6 + 10.9515 ⋅ (11 − 0.8621 2 )
⋅ {3 − [ ]} =
7.25
Sms = 30 ⋅ 276 20,000
2 ⋅ 0.375 ⋅ 1 3 + 5 ⋅ 10.9515
16/31
0.1875 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515
(Sbs )Qo = 30 ⋅ 7.25 2 ⋅ − ⋅ = -4,241 30,000
12 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 10.9515
Stay
6 + K (11 − α 2 )
[ ]
h
Smst = P
2t4 E st 3 + 5K
17/31
Tubes
ASME Section VIII Division 1, 2023 Edition
Component Tube
Material SA-179 Smls tube (II-D p. 8, ln. 11)
Impact Normalized Fine Grain PWHT
Tested Practice
No No No No
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 30 126 0
Dimensions
Outer Diameter 1"
Length 60"
Tube Minimum Thickness 0.083"
Inner 0"
Corrosion
Outer 0"
Weight and Capacity
Weight (lb) Capacity (US gal)
New 4.06 0.14
Corroded 4.06 0.14
Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 Exempt per UG-16(b)(2)
Design thickness due to internal pressure (t) 0.0012"
Maximum allowable working pressure (MAWP) 2,382.6 psi
Maximum allowable pressure (MAP) 2,382.6 psi
Rated MDMT -155 °F
P ⋅ Ro 30 ⋅ 0.5
t= + Corrosion = + 0 = 0.0012"
S ⋅ E + 0.40 ⋅ P 13,400 ⋅ 1.00 + 0.40 ⋅ 30
18/31
End Plates for Inlet Header
ASME Section VIII Division 1, 2023 Edition
Component Appendix 13 End Plate
Material SA-516 70 (II-D p. 20, ln. 45)
Impact Normalized Fine Grain PWHT
Tested Practice
No No No No
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 30 126 0
Static Liquid Head
Condition Ps (psi) Hs (in) SG
Test horizontal 0.25 7 1
Dimensions
Short Inside Length (d) 6"
Long Inside Length (D) 7"
Nominal Thickness 0.5"
Inner 0.125"
Corrosion
Outer 0"
Joint Efficiency 1
Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 0.0625" + 0.125" = 0.1875"
Design thickness due to internal pressure (t) 0.2499"
Maximum allowable working pressure (MAWP) 270.47 psi
Maximum allowable pressure (MAP) 517.14 psi
Rated MDMT -33.3°F
Factor C = 0.2
Factor Z
2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 1.331
D 7.25
−−−−−−−− −−−−−−−−−−−−
+ Corrosion = 6.25 ⋅ √
Z ⋅C ⋅P 1.331 ⋅ 0.2 ⋅ 30
t =d ⋅√ + 0.125 = 0.2499"
S ⋅E 20,000 ⋅ 1
19/31
2 2
S ⋅E 20,000 ⋅ 1 0.375
M AW P = ( ) ⋅ ( ) − Ps = ( ) ⋅( ) − 0 = 270.47 psi
t
C ⋅Z d 0.2⋅1.331 6.25
2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 1.3429
D 7
2 2
S ⋅E 20,000 ⋅ 1 0.5
M AP = ( ) ⋅( ) =( ) ⋅( ) = 517.14 psi
t
C ⋅Z d 0.2⋅1.3429 6
20/31
Outlet Header
ASME Section VIII Division 1, 2023 Edition
Component Appendix 13 Plug Header
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 30 126 0
Dimensions
Inside Length, h 7"
Tubesheet
Thickness, t2 1"
Inside Length, H 6"
Top/Bottom
Thickness, t1 0.5"
End Plate Thickness, t5 0.5"
Length, Lv 8"
Inner 0.125"
Corrosion
Outer 0"
Tubes
Number of Passes 3
Pitch 1.948"
Layout Angle Triangular (30°)
Quantity 16
OD 1"
Wall Thickness 0.083"
Min Wall Thickness 0.083"
Distance Between Headers 58"
Inner 0"
Corrosion
Outer 0"
Stay Plate
Number of Stays 2
Thickness, t4 0.375"
Maximum Compartment Dimension 7"
Stay to End Plate Weld Full Penetration ✔
Joint Efficiency
Tubesheet/Plugsheet mid-plate 1
Top/Bottom mid-plate 1
Corner 1
End 1
Stay 1
Ligament Efficiency
Diameter, d
Tubesheet 1.012"
Plugsheet 1.125"
21/31
Material Summary
Results Summary
t td MAWP MAP MDMT
(in) (in) (psi) (psi) (°F)
Tubesheet 1 0.3638 364.29 502.34 -55
Plugsheet 1 0.3801 320.31 441.69 -55
Top/Bottom 0.5 0.2666 199.23 371.51 -55
Stay 0.375 0.2611 336.63 1,045.91 -155
22/31
Stress Summary
(Sb)N,M (Sb)Q (ST)N,M (ST)Q
Sm Sm,allow ST,allow
(psi) (psi) (psi) (psi)
(psi) (psi) (psi)
Inner Outer Inner Outer Inner Outer Inner Outer
Oper Hot & Corr 223 20,000 2,248 -2,248 779 -779 2,471 -2,025 1,002 -556 30,000
Tubesheet
Shop Test New 1,617 34,200 13,851 -13,851 4,798 -4,798 15,468 -12,234 6,415 -3,180 51,300
Oper Hot & Corr 254 20,000 2,556 -2,556 779 -779 2,810 -2,303 1,033 -525 30,000
Plugsheet
Shop Test New 1,839 34,200 15,753 -15,753 4,798 -4,798 17,592 -13,913 6,637 -2,958 51,300
Oper Hot & Corr 276 20,000 -2,009 2,009 4,241 -4,241 -1,733 2,284 4,517 -3,966 30,000
Top/Bottom
Shop Test New 1,725 34,200 -8,782 8,782 19,190 -19,190 -7,058 10,507 20,915 -17,466 51,300
Oper Hot & Corr 1,782 20,000 - - - - 1,782 20,000
Stay
Shop Test New 4,953 34,200 - - - - 4,953 34,200
23/31
Vessel Parameters
Lv
Aspect Ratio =
h
Lv
Aspect Ratio =
H
t31
I1 =
12
t32
I2 =
12
H
α=
h
K =( )α
I2
I1
Corroded
8.25
Aspect Ratio = = 1.1379
7.25
8.25
Aspect Ratio = = 1.32
6.25
0.375 3
I1 = = 0.0044 in3
12
0.875 3
I2 = = 0.0558 in3
12
6.25
α= = 0.8621
7.25
0.0558
K =( ) ⋅ 0.8621 = 10.9515
0.0044
New
8
Aspect Ratio = = 1.1429
7
8
Aspect Ratio = = 1.3333
6
0.5 3
I1 = = 0.0104 in3
12
13
I2 = = 0.0833 in3
12
6
α= = 0.8571
7
0.0833
K =( ) ⋅ 0.8571 = 6.8571
0.0104
Tubesheet
p −d
em = e b =
p
H
Sml = P
2t2 E m
24/31
3 + K (6 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 3 + 5K
3 + K (6 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 3 + 5K
ci 3 + 5α2 K
(Sbl )Qi = P h 2
12I2 Eb 3 + 5K
co 3 + 5α2 K
(Sbl )Qo = P h2
12I2 E b 3 + 5K
Ligament Efficiency
1.948−1.012
em = e b = = 0.4805
1.948
Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2
1 − 0.125 − 0
co = − = -0.4375"
2
New
1 −0 −0
ci = = 0.5"
2
1 −0 −0
co = − = -0.5"
2
Operating Hot & Corroded
Stress Allow
(psi) (psi)
6.25
Sml = 30 ⋅ = 223 20,000
2 ⋅ 0.875 ⋅ 0.4805
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 30 ⋅ 7.25 2 ⋅ 2,248 30,000
12 ⋅ 0.0558 ⋅ 0.4805 3 + 5 ⋅ 10.9515
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ] = -2,248
0.4375
(Sb ) Mo = 30 ⋅ 7.25 2 ⋅ − 30,000
12 ⋅ 0.0558 ⋅ 0.4805 3 + 5 ⋅ 10.9515
25/31
(STl )Qi = 223 + 779 = 1,002 30,000
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mi = 259 ⋅ 72 ⋅ 13,851 51,300
12 ⋅ 0.0833 ⋅ 0.4805 3 + 5 ⋅ 6.8571
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mo = 259 ⋅ 7 2 ⋅ − -13,851 51,300
12 ⋅ 0.0833 ⋅ 0.4805 3 + 5 ⋅ 6.8571
Plugsheet
p −d
em = e b =
p
H
Sml = P
2t2 E m
3 + K (6 − α2 )
[ ]
ci
(Sb ) Mi = P h 2
12I2 E b 3 + 5K
3 + K (6 − α 2 )
[ ]
co
(Sb ) Mo = P h 2
12I2 Eb 3 + 5K
ci 3 + 5α2 K
(Sbl )Qi = P h 2
12I2 Eb 3 + 5K
co 3 + 5α2 K
(Sbl )Qo = P h2
12I2 E b 3 + 5K
Ligament Efficiency
1.948−1.125
em = e b = = 0.4225
1.948
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Plate Parameters
Corroded
1 − 0.125 − 0
ci = = 0.4375"
2
1 − 0.125 − 0
co = − = -0.4375"
2
New
1 −0 −0
ci = = 0.5"
2
1 −0 −0
co = − = -0.5"
2
Operating Hot & Corroded
Stress Allow
(psi) (psi)
6.25
Sml = 30 ⋅ = 254 20,000
2 ⋅ 0.875 ⋅ 0.4225
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ]=
0.4375
(Sb ) Mi = 30 ⋅ 7.25 2 ⋅ 2,556 30,000
12 ⋅ 0.0558 ⋅ 0.4225 3 + 5 ⋅ 10.9515
3 + 10.9515 ⋅ (6 − 0.8621 2 )
⋅[ ] = -2,556
0.4375
(Sb ) Mo = 30 ⋅ 7.25 2 ⋅ − 30,000
12 ⋅ 0.0558 ⋅ 0.4225 3 + 5 ⋅ 10.9515
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mi = 259 ⋅ 72 ⋅ 15,753 51,300
12 ⋅ 0.0833 ⋅ 0.4225 3 + 5 ⋅ 6.8571
3 + 6.8571 ⋅ (6 − 0.8571 2 )
⋅[ ]=
0.5
(Sb ) Mo = 259 ⋅ 7 2 ⋅ − -15,753 51,300
12 ⋅ 0.0833 ⋅ 0.4225 3 + 5 ⋅ 6.8571
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(ST )Mo = 1,839 + − 15,753 = -13,913 51,300
Top/Bottom
2
6 + K (11 − α )
{3 − [ ]}
h
Sms = P
2t1 E m 3 + 5K
ci 3 + 5α 2 K
(Sb ) Ni = P [ − 3H 2 + 2h 2 ]
24I1 E b 3 + 5K
co 3 + 5α 2 K
(Sb ) No = P [ − 3H 2 + 2h2 ]
24I1 E b 3 + 5K
ci 3 + 5α 2 K
(Sbs )Qi = P h 2
12I1 E b 3 + 5K
co 3 + 5α2 K
(Sbs )Qo = P h 2
12I1 Eb 3 + 5K
Plate Parameters
Corroded
0.5−0.125 − 0
ci = = 0.1875"
2
0.5−0.125 − 0
co = − = -0.1875"
2
New
0.5−0 − 0
ci = = 0.25"
2
0.5−0 − 0
co = − = -0.25"
2
Operating Hot & Corroded
Stress Allow
(psi) (psi)
6 + 10.9515 ⋅ (11 − 0.8621 2 )
⋅ {3 − [ ]} =
7.25
Sms = 30 ⋅ 276 20,000
2 ⋅ 0.375 ⋅ 1 3 + 5 ⋅ 10.9515
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0.1875 3 + 5 ⋅ 0.8621 2 ⋅ 10.9515
(Sbs )Qo = 30 ⋅ 7.25 2 ⋅ − ⋅ = -4,241 30,000
12 ⋅ 0.0044 ⋅ 1 3 + 5 ⋅ 10.9515
Stay
6 + K (11 − α 2 )
[ ]
h
Smst = P
2t4 E st 3 + 5K
29/31
End Plates for Outlet Header
ASME Section VIII Division 1, 2023 Edition
Component Appendix 13 End Plate
Material SA-516 70 (II-D p. 20, ln. 45)
Impact Normalized Fine Grain PWHT
Tested Practice
No No No No
Design Design Design
Pressure (psi) Temperature (°F) MDMT (°F)
Internal 30 126 0
Static Liquid Head
Condition Ps (psi) Hs (in) SG
Test horizontal 0.25 7 1
Dimensions
Short Inside Length (d) 6"
Long Inside Length (D) 7"
Nominal Thickness 0.5"
Inner 0.125"
Corrosion
Outer 0"
Joint Efficiency 1
Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 0.0625" + 0.125" = 0.1875"
Design thickness due to internal pressure (t) 0.2499"
Maximum allowable working pressure (MAWP) 270.47 psi
Maximum allowable pressure (MAP) 517.14 psi
Rated MDMT -33.3°F
Factor C = 0.2
Factor Z
2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 1.331
D 7.25
−−−−−−−− −−−−−−−−−−−−
+ Corrosion = 6.25 ⋅ √
Z ⋅C ⋅P 1.331 ⋅ 0.2 ⋅ 30
t =d ⋅√ + 0.125 = 0.2499"
S ⋅E 20,000 ⋅ 1
30/31
2 2
S ⋅E 20,000 ⋅ 1 0.375
M AW P = ( ) ⋅ ( ) − Ps = ( ) ⋅( ) − 0 = 270.47 psi
t
C ⋅Z d 0.2⋅1.331 6.25
2.4 ⋅ d 2.4 ⋅ d
Z = min [3.4 − ,2.5] = min [3.4 − ,2.5] = 1.3429
D 7
2 2
S ⋅E 20,000 ⋅ 1 0.5
M AP = ( ) ⋅( ) =( ) ⋅( ) = 517.14 psi
t
C ⋅Z d 0.2⋅1.3429 6
31/31