Training

Center
Skills for Oil and Gas

Training
Center
Skills for Oil and Gas
Oil and Gas Training SUARL
Centre urbain Nord - Tunis
RC : B01158672016
MF : 000MA1470483/F
Tél. : (+216) 97 158 568
Fax : (+216) 71 690 712
ogt.formation@gmail.com

CATALOGUE GÉNÉRAL
PROGRAMME DE FORMATION

24
 ASME VIII TRAINING SCHEDULE
Table des matières BOILER AND PRESSURE VESSELS CODE:

Division 1 provides requirements applicable to Referenced ASME Standards

the design, fabrication, inspection, testing, and Division 1:
A propos d’OGT 3 certification of pressure vessels operating at either Five Standards from the B1 Series on screw threads
internal or external pressures exceeding 15 psig. Thirteen Standards from the B16 Series on pipe
Conditions générales d’O.G Training 4 Such vessels may be fired or unfired. This pressure flanges and fittings
Nos références 5 may be obtained from an external source or by the
application of heat from a direct or indirect source,
Nine Standards from the B18 Series on hex bolts
B36.10M -- Welded and Seamless Wrought
CALENDRIERS DES FORMATIONS: or any combination thereof. Specific requirements Steel Pipe
apply to several classes of material used in pressure B36.19M -- Stainless Steel Pipe
Oil and Gas Engineering 6 vessel construction, and also to fabrication NQA-1 -- Quality Assurance Program Requirements
Cathodic protection LEVEL I, II 7 methods such as welding, forging and brazing. for Nuclear Facilities
PCC-1 -- Guidelines for Pressure Boundary
Certified NDT LEVEL I or II 7 Division 1 contains mandatory and non-mandatory Bolted Flange Joint Assembly
Management des projets 8 appendices detailing supplementary design criteria,
nondestructive examination and inspection
PCC-2 -- Repair of Pressure Equipment
and Piping
Management du risque 8 acceptance standards. Rules pertaining to the use PTC 25 -- Pressure Relief Devices
of the single ASME certification mark with the U, QAI-1 -- Qualifications for
API Training Program 9 UM and UV designators are also included. Authorized Inspection
ASME Training Program 20
DAY 1
Module 1
• Introduction to ASME Code and Section VIII
• General Requirements
• Materials Requirements
Module 2
• General Design Requirements
• Design for Internal Pressure

DAY 2
Module 3
• Design for Buckling
• Design of Flat Heads and Covers
• Design of Openings
Module 4
• Fabrication Requirements
• NDE, Testing, Pressure Relief and
Documentation Requirements
• Requirements for Vessels Fabricated by
Welding

© 2017 Oil & Gas Training Center

Tunis, Tunisie DAY 3
cimformation@cim.tn Module 5 For registration, please do not
• Requirements for Carbon and Low Alloy
(+216) 71 705 814  (+216) 71 705 817 Steels hesitate to contact us at:
• Requirements for High Alloy Steels ogt.formation@gmail.com
• Requirements for Heat Treated Materials
RÉME NTRE
• Code Appendices
Phone : (+216) 97 158 568
DE

N°
NT
AG

CE

SDC
161038R 11/1532/16 Module 6 Fax : (+216) 71 690 712
• Example Problems
FO

RM
A PI A TI
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2 23
 ASME IX TRAINING SCHEDULE
BOILER AND PRESSURE VESSELS CODE:
Qualifications standard for Welding; Brazing and Fusing procedures; Welders; Brazers; A propos d’OGT
and Welding; Brazing and Fusing Operators
AUDIENCE: This course targets those who are COURSE OBJECTIVE: The goal of, this course is to
interested in acquiring a better understanding be able to understand, write, and qualify for WPS/ Notre société a été fondée pour fournisseur privilégié de ces services,
of welding variables, their importance from a PQR and WPQ. Upon completion of this course, the
metallurgical point of view, and their impact participants will be able to: répondre aux défis de l’industrie nous pouvons être compétitifs sur le
on weld execution. This includes inspectors, • Read and understand a welding procedure (WPS) pétrolière et gazière dans trois prix, le temps et la qualité du service.
engineers, supervisors, and professionals involved and the welder qualification form (PQR).
with pressure components and piping welding. • Understand the requirements of the ASME principaux domaines ; Services,
CONTENT: The course introduces Section IX – section IX 2015. conseil et formation. O.G. Training, notre culture
Welding, Brazing, & Fusing Qualifications of the • Write a welding procedure and welding
ASME Boiler & Pressure Vessel Code. It covers procedure qualification record, considering the favorise l’intégrité, une approche
the scope, organization and requirements of essential and supplementary essential variables
and including specifics project requirements.
Nous sommes un groupe d’ingénieurs pratique, l’innovation et les soins (de
this section. Topics include welding procedure
qualifications, welding performance qualifications, • Understand and write a welders qualification qui veulent faire une différence. notre personnel, nos clients, notre
standard welding procedure specifications, and form (WPQ).
brazing qualifications. • Understand and consider the requirements of Nous sommes heureux de l’avenir de communauté et de l’environnement)
additional codes l’industrie du pétrole et du gaz et nous qui sont des valeurs importantes pour
DAY 1 DAY 2 continuerons à innover dans la façon nous.
• Historical perspective of welding and • Practical Aspects
code development – Basic welding metallurgy for steels dont nous développons et offrir nos
• The relationship of Section IX to other – Approaches to writing the welding procedure services. Nous sommes impatients de vous
codes specification
• The secret to using Section IX efficiently – Addressing customer requirements parler de vos besoins de formation.
• Review of the welding processes: fuel – Providing direction to the welder
gas, shielded metal arc, gas tungsten arc, – Sources of information for preparing intelligent and Notre mission est d’être un fournisseur
gas metal arc, submerged arc, plasma meaningful welding procedure specifications
arc, electroslag, electrogas, beam, stud, • Selecting, preparing, and welding the test coupon de classe mondiale de services de Nos cours sont principalement
friction, resistance, explosion, diffusion, – Selection of the test coupon materials for maximum formation et de conseil à l’industrie destinés à l’industrie du pétrole et du
and hybrid costeffectiveness
• In-depth review of SMAW (shield-metal – Recording both necessary and worthwhile data and du pétrole et du gaz, en utilisant les gaz et conçu pour le personnel à la fois
arc welding) variables: demonstrating code compliance
– P-numbers, S-numbers and non-code – Practical session: Approaches to writing the WPSs meilleures pratiques pour garantir technique et non technique.
metals, steel metallurgy; (welder procedure specifications):
hardenability; preheat and postweld • Samples of the good, the bad and the ugly que les besoins d’affaires de nos clients
heat treatment • Section IX form; other formats; checklists
– Filler metal specifications including – Revisions to records and procedures
sont toujours respectés. Nous livrons des cours à nos locaux
F-numbers; A numbers; SFA – Take-home test en Tunisie. Mais nous pouvons aussi
specifications; non SFA filler metals • BPV Code, Section IX: Welding, Brazing, and Fusing
– Variables for other common processes Qualifications PD190 Notre philosophie d’entreprise est offrir des cours dans les locaux des
basée sur la prémisse que, en étant le clients en fonction de la demande.
DAY 3 – Measuring and recording heat input data and
Welder and welding operator qualifications translating heat input data into useful directions
– Responsibility for testing welders and welding for a welder
operators Brazing Qualifications Merci pour vous.
– Performance qualification Variables - Welders – Review of Brazing processes and variables
vs. Operators – Differences between the QW (welding)and QB L’équipe de formation
– Selecting test coupons and testing completed (brazing) sections
welds – Qualification of the brazing procedure and
– Maintaining qualifications over time brazers
Impact Tested Qualifications – Differences in testing between welding and Contactez-nous
– Learn how welding influences toughness and brazing
how construction codes deal with toughness Fusing Qualifications Email : ogt.formation@gmail.com
– Review of plastic fusing processes and variables
– Upgrading WPSs for impact tested applications
– Qualification of the fusing procedure and fusing Tél. : (+216) 97 158 568 | Fax : (+216) 71 690 712
– Supplementary essential variables and
documenting them during welding operators

22 3

Conditions générales d’O.G Training
Comment s’inscrire ?
• L’inscription à nos sessions de formation
se fait par l ’envoi des bulletins d’inscription,
communiqués aux participants intéressés,
dûment renseignés et cachetés.
• Les inscriptions sont confirmées par O.G
Training sous forme de convocations.
Droit d’inscription :
• Les frais des formations mentionnés sur
le programme sont en hors taxes et soumis
à la TVA, au taux de 12%.
• Ces prix incluent les frais pédagogiques,
les pauses prévues par formation, ainsi que
les frais de restauration pour le déjeuner.
• Pour toute inscription parvenue à (04)
semaines de la date de la formation, une
remise systématique de l’ordre de 5% est
accordée.
• Les frais d’approche tels que
l’hébergement éventuel, frais de transport
ou transfert à partir de l’étranger sont à la
charge du participant.
• Toutes nos formations sont déductibles
du crédit TFP dans les conditions et
limites prévues par la réglementation en
vigueur.
Support de formation :
• Un support de formation en format
électronique est communiqué aux
par ticipants.
• Les droits d’auteurs sont de la propriété
exclusive d’O.G Training et les mises en
réseau sont interdites.
4 21
Attestations et certificats :
A la fin de chaque session, des attestations
sont délivrées aux candidats en un seul
exemplaire, et ce conformément aux règles
et directives d’O.G Training.
Changement du programme et/ou du
formateur :
• O.G Training se réserve le droit de
changer, le formateur, la date ou le lieu
de la formation, et ce au plus tard à une
semaine de la date prévue.
• L’action de formation ne peut avoir
lieu qu’à partir d’un nombre minimal de
participants.
• En cas de non atteinte de ce nombre,
la formation est reportée et le candidat
est avisé, avec la possibilité de l’inscrire
directement à une session ultérieure.
Annulation d’inscription :
• Si la formation est annulée ou reportée par
le client dans les deux semaines précédant
la date de la session, 50% du montant total
prévu sera facturé.
• En cas d’absentéisme ou d’abandon du
participant, aucun remboursement ne sera
fait.
Clause de confidentialité :
Les coordonnées et toutes informations
relatives aux participants et notamment les
résultats de leurs examens seront traités
d’une manière strictement confidentielle.
Nous espérons vous compter parmi nos
candidats.
ASME B.31.3 TRAINING SCHEDULE
ASME B31.3 CODE FOR PRESSURE PIPING
AUDIENCE: Ideally suited for Piping engineers
and designers, Plant engineers who need an
understanding of the requirements for compliance
to the Code for piping design and analysis, and
testing. Managers, Engineers, Supervisors, and
Plant operation personnel who work in the
Refineries, Petrochemical plants, and other process
industries will find this course immensely useful.
COURSE OBJECTIVE:
• Familiarize participants with the organization and
intent of the B 31.3 code
• Issues to take into consideration when designing
process piping
• Pressure design of piping and piping components
• How to analyze piping flexibility and gauge the
limitations of piping and piping components
• Step-by step approach to piping design, including
the design optimization techniques.
DAY 1
• Objectives and intent of ASME B 31.3 Code
• ASME B 31.3 Scope and applicability
• Understanding of the Codes, what
means SHALL, SHOULD & MAY in Code
• Code contents, Stated & implied stipulations in the
Code
• Design conditions, design pressure & design
temperature
DAY 2
• Design of piping components for External
pressures.
• Design of branch connections –
reinforcements
• Selection of Flanges
• Design of pipe fittings such as elbows, tees
and blanks
• Service considerations in Design
• Flexibility considerations
• Methods to incorporate flexibility in Piping
systems U - loops, Expansion Joints
DAY 3
• Extensive case studies on Piping Design
• Piping Span Calculations
• Selection of Supports and Hangers
• Material Identification, Certification and
Traceability
• Code accepted Materials and material testing
• Listed, unlisted materials
• General requirements to be checked before
selection of Material
• Limitations imposed by code on materials
• Impact testing requirements
• Acceptance Criteria as per ASME B 31.3
• Material selection, fabrication, erection and
testing of piping systems.
• Conduct and certify the pressure testing.
• Principles of piping integrity assessments as per
API 570 and run-repair-replace decisions.
• Calculate Remaining life, and MAWP of piping
system
CONTENT: This intensive five-day course is
designed to give the participants a thorough
understanding of Process Piping Code, ASME
B31.3. and its practical use for all aspects right
from Piping Design to testing and certification.
It offers detailed insight of code requirements
pertaining to design of Piping components,
branch connections, selection of flanges, fittings,
flexibility considerations, materials requirements,
fabrication, welding, NDT examination and
Pressure testing.
• Various fluid services generally encountered
• Definitions of Category D, M, U,
Normal and High Pressure Services
• Concept of Weld Strength reduction
factor
• Weld Quality factor
• Allowable stresses and the basis for its calculations
• Design of piping components for
internal pressure
DAY 4
• Design interface with Fabrication, Assembly and Erection
• Code requirement for preheating and PWHT
• Design interface with Inspection, Examination and
Testing
• How to Conduct and certify pressure testing.
• Hydrostatic testing of piping system
• Pneumatic testing of piping system
• Service leak test
• NDT in lieu of leak test
DAY 5
• Additional Code requirements for special fluids services
• Specific Design Requirements for Toxic Fluid (M
Category) services
• Design Requirements for High Pressure Fluid services
• Design Requirements for High Purity (U Category) Fluid
services
• Design Requirements for High Pressure ( Category K)
Fluid services
• Overview of flanges as per ASME B 16.5
• Piping integrity assessments as per API 570
• Making run-repair-replace decisions.
• Calculation of Remaining life and MAWP of piping system
 Nos références
La pleine satisfaction des besoins de nos clients est notre principale préoccupa-
tion. Nous avons tissé des liens de confiance durables et avec notre clientèle avec
un taux de satisfaction de 95%
Entreprises ayant bénéficié de nos formations
ASME TRAINING PROGRAM Thème de la formation Période Entreprise
API 653 (inspection des réservoirs de stockage) 2011 TOTAL Tunisie
API 653 (inspection des réservoirs de stockage) 2011 Vivo-Energy
ASME B31.B CODE FOR PRESSURE PIPING 5 Days Etude de danger et Plan d’opération Interne 2012 OACA
ASME IX BOILER AND PRESSURE VESSELS CODE 3 Days API 653 (inspection des réservoirs de stockage) 2012 SSTC

ASME VIII 3 Days API 653 (inspection des réservoirs de stockage) 2012 STIR
Connaissance et prévention de la corrosion des matériaux 2012
SITEP
métalliques
Choix de la protection anticorrosion pour les matériaux 2013
ETAP
métalliques
• Protection contre la corrosion 2014
• Protection Passive (Revêtement)
• Protection active
• Protection cathodique par élément galvanique TPS
• Protection active par courant imposé
• Comparaison des systèmes de protection cathodique

API 653 (inspection des réservoirs de stockage) 2015 SNDP

API 510 (inspection des appareils à pression) 2016 AGICO Lybie
Application de l’ASME IX : sécurité des réparations en 2016
SNDP, STEG
mécano-soudage
Application de l’API 570 : maintenance, réparation et 2016
inspection des canalisations, tuyauteries. (Sécurité des SNDP
canalisations sous pression).
SOTRAPIL, SNDP,
Sécurité des appareils à pression 2016
TANKMED
La corrosion des matériaux métalliques utilisés dans les 2016 STEG, SNDP,
industries pétrolières et chimique TANKMED

20 5
 DAY 3 DAY 4
Oil and Gas Engineering MODULE - 1: Inspection, Examination and Pressure MODULE – 1: Repairs, alterations, and
Testing Practices Inspection Plans Risk-based rerating of pressure vessels. Repairs and
Code Thèmes Lieu Durée Inspection Preparation For Inspection, Inspection Alterations Authorization, Approval, Materials
For Types Of Damage Modes Of Deterioration And Requirements, Welding Requirements
(jours)
Failure MODULE - 2: Heat Treating Requirements,
ISI-API 653 Application de l’API 653 : maintenance, réparation et Tunis 3 MODULE – 2: General Types Of Inspection And Preheating, Post weld Heat Treating,
inspection des capacités de stockage d’hydrocarbure. Fifth Surveillance, Condition Monitoring Locations, Local Postweld Heat treatment, Repairs to
Edition 2014 Condition Monitoring Methods Stainless Steel
MODULE – 3: Pressure Testing, Material Verification Weld Overlay and Cladding Rerating
ISI-API 510 Application de l’API 510 : maintenance, réparation et Tunis 3 And Traceability, Inspection of In-service Welds and MODULE – 3: Introduction to ASME Sec. IX ,
inspection des appareils à pression. Joints, Inspection of Flanged Joints Welding Procedure tests
MODULE – 4: interval/frequency and extent of Performance qualification tests, Acceptance
ISI-API 570 Application de l’API 570 : maintenance, réparation et Tunis 3 inspection, Inspection During Installation And criteria, Welding positions, P-No, F-No and
inspection des canalisations, tuyauteries. (sécurité des Service Changes ,Risk-based Inspection, External A-No. Review of:
canalisations sous pression). Inspection, Internal And On-stream Inspection, a) Welding Procedure Specification (WPS);
Pressure-relieving Devices and
ISI-API 580 Application de l’API 580 : Plan d’inspection de sites Tunis 3 MODULE – 5: Inspection data evaluation, analysis, b) Procedure Qualification Record (PQR)
industriels (RBI) and recording, Corrosion Rate Determination, And determine:
ISI-API 650 API Standard 650, Welded Tanks for Oil Storage, Twelfth Tunis 4 Remaining Life Calculations, Maximum Allowable a) Whether number and type of mechanical
Working Pressure Determination test listed on PQR are appropriate
Edition- 12th Edition 2013
MODULE – 6: Fitness For Service Analysis Of b) Whether the results of the tests are
ISI-ASME Application de l’ASME B31.3 : Systèmes de transport par Tunis 3 Corroded Regions, API RP 579 Fitness For Service acceptable
pipeline pour Liquid Hydrocarbures et autres liquides: Evaluations, Required Thickness Determination c) Whether all required essential and non-
la tuyauterie de transport sous pression (process piping, Evaluation Of Existing Equipment With Minimal essential variables have been properly
Documentation, Reports And Records addressed.
power piping). Edition 2016
ISI-ESP Sécurité des appareils et canalisations sous pression Tunis 3
(Surveillance des appareils à pression selon les
réglementations tunisiennes)
ISI-ASME ASME Boiler and Pressure Vessel Code, Section IX: Welding Tunis 4
and Brazing Qualifications Edition 2015
ISI-FFSAPI API 579-1/ASME FFS-1 Fitness for Service : assessment Tunis 3
for evaluating the integrity of ageing pipework, pipelines,
storage tanks, boilers, pressure vessels.
ISI-FHA Fire hazard assessment : gestion de l’incendie par les Tunis 4
normes.
ISI-COR La corrosion des matériaux métalliques utilisés dans les Tunis 3
industries pétrolières et chimique
ISI-PC Protection cathodique pour les ouvrages industriels Tunis 4
(formation non qualifiante)
ISI-REV Revêtement pour les installations on shore et offshore Tunis 3
spécialiste en peinture
ISI-DS-1 Application of DS-1 Vol.3, Practical, integrated approach Tunis 3
(théorie) for managing the integrity of drill string structure. For registration, please do not
hesitate to contact us at:
ISI-NS-2 Application of NS-2, Drill string Inspection (théorie) Tunis 3
ogt.formation@gmail.com
ISI-API RP Application of API RP 7G-2 Recommended Practice for Tunis 3 Phone : (+216) 97 158 568
(théorie) Inspection and Classification of Used Drill Stem Elements
Fax : (+216) 71 690 712
ISI-ASME BPV Code: Section VIII, Division 1 – Design and Fabrication Tunis 3
VIII of Pressure Vessels

6 19
 API 510 TRAINING SCHEDULE
INSPECTION SERVICES CODE:
Pressure Vessel Inspection Code: In-Service Inspection, Rating, ®
Repair, and Alteration
AUDIENCE: This course will specifically benefit • Perform all basic vessel calculations needed
Engineers, Supervisors, and Managers from the
following disciplines:
• Use API’s requirements during inspection,
repairs, and alterations of pressure vessels Cathodic protection LEVEL I, II
• Mechanical Engineering/Inspection
• Maintenance & Operations
• Review welding procedures (WPS/PQR) and
welder performance qualifications (WPQ) Course Exam & Certification
• Technical & Engineering QA/QC and technical
personnel with 2-3 years of experience in the CONTENT:
management and planning of inspection/ The course is an intensive one-week course
maintenance activities of pressure vessel system with a heavy emphasis on the use of the codes Code Thème Lieu Durée
at upstream oil & gas facilities, refineries, process and mathematical calculations. API Authorized (jours)
plants and petrochemical facilities. Pressure Vessel Inspectors must have a broad
knowledge base relating to maintenance, PC-1-CND Préparation à la certification : CEFRACOR – Secteur Tunis 10
COURSE OBJECTIVE: inspection, repair, and alteration of pressure Terre – Niveau 1
• Successfully pass the API 510 pressure vessel vessels. The API 510 Certification Preparation is PC-2-CND Préparation à la certification : CEFRACOR – Secteur Tunis 20
inspector certification exam designed to equip the professional with such Terre – Niveau 2
• Effectively use major codes: ASME B&PV Sections information and understand the exam format.
V, VIII, & IX PC-1M-CND Préparation à la certification : CEFRACOR – Secteur - Tunis 10
Niveau 1 - Mer
DAY 1 d) The vessel part MAWP for a head
MODULE - 1: Introduction & Overview of API 510 MODULE - 4: Static Head PC-2M-CND Préparation à la certification : CEFRACOR – Secteur - Tunis 20
Course a) Calculate static head pressure on any vessel Niveau 2 - Mer
MODULE - 2: Joint Efficiencies part;
a) Weld Joint Categories from UW-3; b) Calculate total pressure (MAWP + static head) Frais d’examen (1 jour) en France dans les locaux de CEFRACOR pour le niveau II est de 2500 Euro.
b) Type of radiography (full, spot, or none , RT-1, on any vessel part; Y inclut :
RT-2, etc.); c) Calculate maximum vessel MAWP given vessel • Les frais de déplacement sur vol Air France (Nantes, Marseille ou Toulouse …),
c) Joint efficiency by reading Table UW-12; parts MAWP and elevations • Les démarches administratives et les éventuels frais d’examen dans les locaux de CEFRACOR
d) Joint efficiency for seamless heads and MODULE - 5: External Pressure • Les frais de restauration.
vessels Sections per UW-12 (d); a) Calculate the maximum allowable external
e) Joint efficiency for welded pipe and tubing per pressure;
UW-12 (e).
MODULE – 3: Thickness Calculations
b) Calculate whether a cylindrical shell meets
Code design for external pressure.
Certified NDT LEVEL I or II
a) The required thickness of a cylindrical shell
(UG-27(c)(1));
Impact Testing
a) Determine the minimum metal temperature of Course Exam & Certification
b) The vessel part MAWP for a cylindrical shell a material which is
c) The required thickness of a head- exempt from impact testing (UG-20 (f), UCS-66,
Hemispherical, Ellipsoidal, Tori-spherical UCS-68(c).)
Code Thème Lieu Durée
openings (UW-16) (jours)
DAY 2
MODULE - 1: Pressure Testing MODULE – 3: Nozzle Reinforcement PT-CND Liquid Penetrant Testing Direct Level I or II, Course Exam & Tunis 2
a) Calculate a test pressure compensating for Key concepts of reinforcement, such as Certification
temperature. (UG-99 & UG-100) replacement of strength and limits of
b) The precautions associated with hydrostatic reinforcement MT-CND Magnetic Particle Testing Direct Level I or II Course & Tunis 2
and pneumatic testing, Credit for extra metal in shell and nozzle Examination
c) Steps in a hydrotest Procedure (UG 99 and UG Calculate the required areas for reinforcement
100) MODULE - 4: UT-CND Ultrasonic Testing Direct Level I or II, Course Exam & Tunis 5
d) All steps in a pneumatic test procedure (UG Scope of API 510, General Application, Specific Certification
100 and UG 102) Application,
Recognized Technical Concepts RT-CND Radiographic Testing Direct Level I or II Course Exam & Tunis 5
MODULE - 2: Weld Size For Attachment Welds at
Openings. MODULE - 5: Certification
a) Conversion of a fillet weld throat dimension to owner/user inspection organization VI-CND Visual Testing Direct Level I or II, Course Exam & Tunis 2
leg dimension, conversion factor (0.707). Owner/user Organization Responsibilities
Certification
b) Determine the required size of welds at
18 7
 DAY 4 • Selection of FAD curves.
Management des projets : Tous secteurs SESSION 1 • Maximum permissible crack dimension.
• Summary points day-3 • Level-1 Assessment of cracks
• Assessment of Crack like flaws. • Case study and Exercise
Code Thème Lieu Durée Période Prix en • Assessment techniques (Level 1) SESSION 3
(jours) DT HT • Flaw Characterization- single cracks • Assessment of creep damage
• Flaw Characterization- multiple cracks • Creep range temperatures for various materials
MO-MIND Maintenance Industrielle et Tunis 4 selon la 990 • Step by step assessment method • Creep curves for various materials
Initiation à la TPM demande • Case studies on creep damage assessment
(Total Productive Maintenance) SESSION 2
• Failure assessment curves for crack-like flaws
MO-CND Contrôle non destructif Tunis 2 selon la 690
demande
MO-MCOM Maintenance des compresseurs Tunis 2 selon la 780 API 580 TRAINING SCHEDULE
d’air demande
Risk-Based Inspection
MO-OGPM Optimisation de la gestion de Tunis 3 selon la 780
production et de la demande AUDIENCE: Individuals who are responsible for • Risk-based inspection priority matrix and
implementing risk-based inspection programs determining inspection priorities.
maintenance
within their own company or plant facility, • Discussion of risk-based inspection
MO-MFPC Initiation à la mécanique des Tunis 3 selon la 780 Mechanical integrity, equipment reliability and documentation and record- keeping needs.
fluides et aux pompes demande inspection personnel who are responsible for • Risk acceptance, risk assessment, risk perception,
maintaining the serviceability of process plant risk mitigation and managing residual risk.
centrifuges equipment based on a cost-effective inspection • Event tree analysis; Fault tree analysis,
program, Maintenance personnel, operations Qualitative and quantitative assessment and
Code Thème Lieu Durée Période Prix en supervisors and process specialists who are inspection approaches
(jours) DT HT expected to make decisions regarding the • Understand reassessments and means for
suitability of equipment for continued service. updating RBI and its implementation in Oil and
MPO-DQP La démarche qualité dans les Tunis 3 selon la 780 Gas industry.
projets selon la norme ISO 10006 demande COURSE OBJECTIVE:
: 2003 • The basic concept of Risk-Based Inspection CONTENT: The course is focused on methodology
and the basis for the API 580 RBI program and of actual implementation of RBI in Oil and Gas
MPO-MD Management des délais dans le Tunis 2 selon la 650 methodology industry. It covers advanced knowledge of RBI
cadre d’un projet demande • Overview of deterioration mechanisms and implementation
MPO-MC Management des coûts dans le Tunis 2 selon la 650 failure modes affecting the plant equipment.
cadre d’un projet demande DAY 1 DAY 3
MPO-MP Management de projet selon la Tunis 2 selon la 650 MODULE-1: Scope of RBI, Purpose & Utility of MODULE-3: Introduction to Quantitative
norme ISO 21500 demande RBI. Common Definition RBI. analysis. Flammable effects, Toxic effects.
Definition of Risk, Relative Risk v/s Absolute Risk. Business interruption effects. Estimation of
MPO-GET Gestion des équipes de travail Tunis 2 selon la 650 Relationship between inspection & risk. Types of release rate and post leak response.
demande RBI assessments. Qualitative, Quantitative and Risk Evaluation, Risk-weighted consequences.
semi- Quantitative approaches.

DAY 2 DAY 4
Management du risque MODULE-2: Planning RBI assessment and MODULE-4: Introduction to semi quantitative
selecting type. Deterioration Mechanisms approach.
& Qualitative Analysis. Likelihood category, Likelihood analysis, Consequence analysis.
Code Thème Lieu Durée Période Prix en Consequence category. Step-by step method Risk management post RBI analysis.
(jours) DT HT for Qualitative analysis. Damage factors & Inspection strategies post RBI analysis.
MR-ENO Le Management du Risque selon Tunis 3 selon la 750 Determine likelihood category. Determine Using RBI findings to evolve inspection strategy
l’ISO 31000 demande consequence category and Risk category. in Oil and Gas industry
Preparation of Risk matrix, Analysis and
MR-OMAR Outils et méthodes d’analyse des Tunis 2 selon la 650 conclusion
risques demande For registration, please do not hesitate to contact us at:
MR-PCA PCA : Plan de Continuité d’Activité Tunis 3 selon la 1500 ogt.formation@gmail.com
demande Phone : (+216) 97 158 568
Fax : (+216) 71 690 712
8 17
 API 579 TRAINING SCHEDULE
FFS CODE:
Fitness for Service Assessments and Repair Practices
AUDIENCE:
Pressure Vessel/ Piping/ Tank design engineers,
process engineers, plant operating engineers and
managers, Chemical/ mechanical engineers who
are involved in integrity assessment of Columns,
Vessels, tanks, piping etc. Also recommended
for the Design engineers, Inspection persons
and maintenance engineers involved in Repair,
maintenance and trouble shooting of plant
equipment in Refining, Petrochemical and Chemical
industries. Individual certification of API 510/ 570/
653 will be an added advantage to the participants
COURSE OBJECTIVE:
• To familiarize participants with the main concepts
and technical terms of degradation mechanisms.
DAY 1
SESSION 1
• Introduction to API 579
• Fundamentals of Pressure vessels and piping
• Review of Design formulas
• Calculation of required thickness
• Concept of MAWP
SESSION 2
• Scope and limitations of API 579
• Definition of technical terms
• FFS assessment procedures
• Levels of assessments
DAY 2
SESSION 1
• Definition of general metal loss
• Assessment general metal loss
• Required data and measurements
• Procedures for level1 assessment
SESSION 2
• Assessment techniques and acceptance criteria
• Step-by step assessment method
• Calculation of minimum required thickness
DAY 3
SESSION 1
• Summary points day-2
• Brief discussion on Pitting Corrosion
• Step by step assessment method
• Assessment techniques and acceptance criteria
for pitting
SESSION 2
• Assessment of Hydrogen damage-Hydrogen
16
API TRAINING PROGRAM
The Training You Need Wherever You Are …
• To introduce participants to the concepts of FFS.
• To explain to participants the basic concepts of Dear Customer,
degradation and FFS.
• To provide participants with the basic technical
and scientific knowledge for carrying out in depth Hereby you will find the Training Catalogue of oil & Gas Training center. Our courses
inspection and engineering calculations.
• To train participants to choose between ‘3 R’s i.e. are dedicated to the oil and gas industry and designed for both technical and non-
Re-rate, Repair and Replace. technical staff. We deliver courses at our locations in Tunisia and at prestigious hotels
• To introduce participants to different ways of
evaluations and decision making as regards the
if the situation requires it. However, we can also deliver courses at our clients locations
repairs alterations and re-ratings based on request.
• Assessment of future remaining life.
CONTENT: Quantitative engineering evaluation to We provide courses that run on a monthly schedule but we remain flexible to the
determine if an in-service equipment is Safe and requirements of our clients. We can reschedule any of the listed courses on our
Reliable to operate.
program to suit your availability.
• Remaining strength factor
• Failure assessment Diagrams Best Regards,
• Reduced permissible MAWP
• Remaining life assessment
• Overview of flaw damage and assessment The Training Team
Procedures.
SESSION 3
• Modes of deterioration and metal loss
• Assessment for Brittle Fracture (Level 1)
• Critical Exposure temperature (CET)
• Minimum allowable temperature (MAT)
• Daily Exam-1
® 650
WELDED TANK FOR OIL STORAGE
® 577
WELDING AND METALLURGY CODE
• Calculation of average thickness
• Coefficient of variation
SESSION 3
• Case studies and exercise on application of API
579 Methodology
• Assessment of local metal loss.
® 653
TANK INSPECTION CODE
® 579
FITNESS FOR SERVICE CODE
• Required data and measurements
• Procedure for level 1 assessment
570 580
• Daily Exam-2
Induced Cracking ® ®
• Assessment of Hydrogen blisters PIPING INSPECTION CODE RISK-BASED INSPECTION
• Assessment techniques and acceptance criteria
• Case study and Exercise
571 510
SESSION 3
• Assessment of weld Mis-alignments
• Assessment of Shell distortion
• Assessment techniques and acceptance criteria ® ®
• Daily Exam-3 DAMAGE MECHANISMS CODE INSPECTION SERVICES CODE
9
 API TRAINING CATALOGUE
API EXAMS
(INTERNATIONAL EXAM CONDUCTED BY API)
API 510 Pressure Vessel Inspector
API 570 Piping Inspector
API 653 Above Ground Storage Tank Inspector Examination
API 580 Advance Knowledge of Risk Based Inspection
API 577 Advance Knowledge Of Welding Inspection & Metallurgy
API 577 TRAINING SCHEDULE
ADVANCED KNOWLEDGE OF WELDING AND METALLURGY CODE:
Process, Inspection and Metallurgy
AUDIENCE: This course will be highly beneficial
for welding engineers, mechanical supervisors,
foreman, shop inspectors, QA / QC personnel
and inspection agencies including the third party
inspection agencies. Welders, welding supervisors,
inspectors and NDE examiners who are seeking an
understanding of welding technology and welding
1 Day inspection will find the course useful.
COURSE OBJECTIVE:
1 Day • To know various welding processes and their
merits and limitations.
1 Day • To get the overview of welding procedures and
1 Day Review if WPS/PQR.
• To understand the method of filler metal selection
1 Day and welding metallurgy.
• To know the common non-destructive
examinations and their application.
• To study the effects of preheating post-weld heat
Treatment, hardening of HAZ...
• To understand the carbon equivalent formula and
its practical use.
• To know the welding issues specific to refinery
and Petrochemical plants.
CONTENT: The course help the participants to
understand various welding processes, their
relative merits and demerits, step by step
methodology in welding inspection, do’s and don’ts
of NDT examinations and how to resolve non-
conformances.

API 571 Advance Knowledge of Corrosion & Materials
API 936 Refractory Personnel
API CERTIFICATION PROGRAM
API 653 Above Ground Storage Tank Inspector
API 650 Welded Tank for Oil Storage
API 570 Piping Inspector
API 510 Pressure Vessel
API 577 Advance knowledge of Welding inspection & Metallurgy
API 580 Advance Knowledge Of Risk Based Inspection
API 936 Refractory Personnel Certification Program
API 571 Advance Knowledge of Corrosion & Material
1 Day COURSE PROGRAM: DAY 2
• ASME IX
1 Day DAY 1 Requirements For Wps, Pqr, Wpq, Mechanical
• INTRODUCTION: Welding terms and definitions Testing Requirements
Scope, important points to be noted prior, • ASME V
during and after welding, non-conformances and NDT Requirements and methodology ,
defects. Acceptance Rejection Criteria for API 653 (Tanks),
• WELDING PROCESSES: Shielded Metal Arc API 571/ASME,B31.3 (Piping) And API 510
Welding (SMAW), Gas Tungsten Arc Welding (Vessels)
4 Days (GTAW), Gas Metal Arc Welding (GMAW, Flux
Cored Arc Welding (FCAW), Submerged Arc
4 Days Welding (SAW). DAY 4
3 Days • WELDING METALLURGY: The Structure
DAY 3 of Metals and Alloys, Physical Properties
4 Days • BASE METALS AND CONSUMABLES Mechanical Properties, Preheating, Effects of
P-number, F-number and A-numbers, AWS welding heat on metal structure, Postweld Heat
3 Days Classification of Filler Metals, Filler Metal Treatment, Hardening Effects, HAZ, Weldability
Selection, Consumable Storage and Handling. of Steels, Carbon equivalent formula
3 Days • WELDING PROCEDURES : Welding Procedure • NON-DESTRUCTIVE EXAMINATION Common
3 Days Specification (WPS), Procedure Qualification weld discontinuities, VT, MT, ACFM, PT, ET, RT,
Record (PQR), Review of WPS and PQR UT Hardness Testing, Pressure and Leak Testing
3 Days Documents, Welder Performance Qualification. (LT).

For registration, please do not

® hesitate to contact us at:
ogt.formation@gmail.com
Phone : (+216) 97 158 568
Fax : (+216) 71 690 712

10 15
 API 571 TRAINING SCHEDULE
DAMAGE MECHANISMS CODE:
Damage Mechanisms affected fixed equipment in the Refining Industry
AUDIENCE: Plant inspection engineers and
managers, Inspection personnel, plant-operating
engineers who wish to appear for API 571
examination. Maintenance engineers, technicians,
and people involved in trouble shooting
of plant operations. This course will be equally
beneficial to all QA/Qc engineers even though
they may or may not be planning to take API 571
examination.
COURSE OBJECTIVE:
• Understand the various degradations and
damages inflicted on equipment in refinery service
and know how to detect, evaluate, and prevent
degradations and damages of Refinery Equipment.
• Enable the attendees to grasp the advanced
information in preventive as well as predictive
maintenance of equipment
• To present different forms of degradations and
various mechanisms and related environmental
factors.
DAY 1
• API 571 OVERVIEW & INTRODUCTION
• REFINERY MATERIALS OF CONSTRUCTION
PART I : Steel, Carbon Steel, Cast Iron, C-MoSteel,
Cr-Mo Steels, Killed Steel, Stainless Steels
Part II : How Steel and Cast Iron Differ,
Stress Relieving, Annealing and normalizing,
Dehydrogenation
DAY 2
• FATIGUE, STRESS CORROSION CRACKING (SCC) &
HYDROGEN
PART I: Fatigue : Thermal Fatigue, Mechanical
Fatigue, Vibration Induced Fatigue, Corrosion
Fatigue, Stress Corrosion Cracking,
PART II: Fatigue : Chloride SCC, Caustic SCC
(Caustic Embrittlement), Ammonia Stress
Corrosion Cracking, Liquid Metal Embrittlement
(LME), Polythionic Acid SCC, Amine SCC,
Carbonate SCC
PART III : Hydrogen Cracking : Hydrogen
• To know the factors contributing the damage,
the correct monitoring & inspection of damage,
Prevention/ mitigation of damage mechanisms.
• To present typical corrosion failures and to
illustrate the inter relationship between material
and service conditions.
CONTENT: The first step in safety and reliability of
refinery equipment is identifying and understanding
the relevant damage mechanisms in the refining
industries. API 571 document contains Practical
information and guidance on damage mechanisms
that can affect process equipment, assistance
regarding the type and extent of damage, and how
this knowledge can be applied to the selection
of effective inspection methods to detect size
and characterize damage. This course helps the
participants to understand easily the various
degradations and damages inflicted on equipment
and to detect, evaluate, and prevent them.
Part III : General Corrosion Tips
Part IV - Glossary of Terms
• AMINE TREATING & CORROSION
MECHANISMS:
Wet H2S Damage, Ammonium Bisulfide, Erosion/
Corrosion, Amine
Cracking, Amine Corrosion, Titanium Hydriding,
Cooling Water Corrosion
Embrittlement, High Temp H2/H2, Corrosion,
Wet H2S Cracking, Hydrogen Induced Cracking
(HIC), Stress Orientated HIC (SOHIC), Sulfide SCC
(SCC), Hydrogen Stress Cracking – HF, HTHA
• HIGH TEMPERATURE CORROSION, 400+
°F (204°C) : Sulfidation, Carburization,
Decarburization, Metal Dusting, Oxidation, Fuel
Ash Corrosion, Nitriding, Graphitization,Softening
(Spheroidization), Temper Embrittlement,
Strain Aging,885 °F Embrittlement, Sigma Phase
Embrittlement, Brittle Fracture, Creep / Stress
Rupture, Short Term Overheating –Stress Rupture,
Titanium Hydriding, Refinery Operations
API 650 TRAINING SCHEDULE
WELDED TANK FOR OIL STORAGE
DAY 1
• Storage Tank Types and Features
• Tank Type & Functions
• Primary Components
• Appurtenances
• Design Specifications: Material Selection
• Material Property Considerations
• Acceptable Material Specifications
DAY 3
• Fabrication Details
• Types of Welded Joints
• Welding Methodology
• Weld Detail Requirements
API 653 TRAINING SCHEDULE
TANK INSPECTION CODE:
Inspection, Repair, Alteration, & Reconstruction of Steel
Aboveground Storage Tanks Used in the Petrochemical Industry
AUDIENCE: The course is intended for Inspection
Engineers who are seeking API-653 certification.
Other engineers, managers or technical staffs who
are dealing with Steel Aboveground Storage Tanks
used in the Petrochemical
Industry will also benefit.
COURSE OBJECTIVE: This 4-day training course
is designed to give a detailed discussion on the
required engineering knowledge for In-service
Storage tanks with emphasis on syllabus published
by API. The preparatory course will clarify basic
intentions of all codes prescribed for study how
to interpret code rulings and at the end, built-up
DAY 2
• Mechanical Design Requirements
• Mechanical Design parameters
• Shell Thickness Determination
• Wind Girder Requirements
• Nozzle Design Details
• Roof Requirements
• Bottom Requirements
DAY 4
• Inspection and Testing Requirements
• Types of Weld Defects
• Inspection Methods
• Inspection Requirements
• Dimensional Tolerances
• Testing
the confidence among the participants for taking
decisions.
CONTENT: The course is divided into six main
areas: Basic Storage tank design engineering i.e.
API 650, In-service inspection techniques (API 653/
RP 575/ RP 577), Damage mechanisms (API 571),
Cathodic protection (API RP 651) and lining of tank
bottom (API RP 652), calculations of retirement
thickness and other skills required for delivery of
quality job & safe operation. The participants will
receive comprehensive course notes, illustrated
with practical case studies, main punch-points of
the course to impart knowledge to participants.

DAY 3 Galvanic Corrosion , Atmospheric Corrosion , DAY 1

• GENERAL DAMAGE MECHANISMS – ALL
INDUSTRIES : Steam Blanketing, Dissimilar Metal
Weld Cracking, Thermal Shock, Erosion / Erosion
– Corrosion, Cavitation, Refractory Degradation,
Reheat Cracking, Refinery Operations
• UNIFORM OR LOCALIZED LOSS OF THICKNESS :
14
Corrosion Under Insulation (CUI) , Cooling Water
Corrosion, Microbiologically Induced Corrosion
(MIC) , Dealloying ,Graphitic Corrosion, Boiler
Water condensate Corrosion, CO2 Corrosion , Flue
Gas Dew. Point Corrosion, Soil Corrosion, Caustic
Corrosion, Refinery Operations.
• Introduction and overview of Course Outline
• Review of API 653 Body of Knowledge
• API 653 - Section 1 – Introduction, Compliance with This Standard, Jurisdiction, Safe Working Practices
• API 653 - Section 2/3/4 – Suitability for Service: General, Tank Roof Evaluation, Tank Shell Evaluation,
Tank Bottom Evaluation, and Tank Foundation Evaluation
• API 653 - Section 5 - Brittle Fracture Considerations: Basic Considerations, Assessment Procedure
11
 DAY 2
• API 653 - Section 6 – Inspection, Inspection
Frequency Considerations, Inspections from
the Outside of the Tank, Internal Inspection,
Alternative to Internal Inspection to Determine
Bottom Thickness, Preparatory Work for Internal
Inspection, Inspection Checklists, Records,
Reports, Non-Destructive Testing.
• API 653 - Section 7 - Materials, New Materials,
Original Materials for Reconstructed Tanks,
Welding Consumables
• API 653 - Section 8 - Design Considerations For
Reconstructed Tanks, New Weld Joints, Existing
Weld Joints, Shell Design, Shell Penetrations,
Wind Girders and Shell Stability, Roofs, Seismic
Design
• API 653 - Section 9 - Tank Repair And
Alteration Removal and Replacement of Shell
Plate Material, Shell Repairs Using Lap-Welded
Patch Plates, Repair of Defects in Shell Plate
Material, Alteration of Tank Shells to Change
Shell Height, Repair of Defective Welds, Repair
of Shell Penetrations, Addition or Replacement
of Shell Penetrations, Alteration of Existing
Shell Penetrations, Repair of Tank Bottoms,
Repair of Fixed Roofs, Floating Roofs, Repair or
Replacement of Floating Room Perimeter Seals,
Hot Taps.
• API 653 Section -10: Dismantling and
Reconstruction, Cleaning and Gas Freeing,
Dismantling Methods, Reconstructions,
Dimensional Tolerances
• API 653 - Section 11 - Welding. Welding
Qualifications, Identification and Records
• API 653 - Section 12 Examination and Testing
Nondestructive Examination, Radiographs,
Hydrostatic Testing, Leak Tests, Measured
Settlement during Hydrostatic Testing
• API 653 - Section 13 Marking and
Recordkeeping Nameplates, Recordkeeping,
Certification
• API 650 - Section 1 – Scope Limitations,
Compliance, Referenced Publications
• API 650 - Section 2 – Materials Plates, Welding
Electrodes
• API 650 - Section 3 – Design Joints, Bottom
12
Plates, Annular Bottom Plates, Shell Design,
API 570 TRAINING SCHEDULE
Shell Openings, Shell Attachments and Tank
Appurtenances, Roofs, Wind Load on Tanks
PIPING INSPECTION CODE:
• API 650 - Section 4 - Fabrication In-service Inspection, Rating, Repair, and Alteration of Piping Systems
• API 650 - Section 5 - Erection Details of AUDIENCE: This course will specifically benefit • Damage Mechanisms affecting fixed equipment
Welding, Inspection, Testing and Repairs, Engineers, Supervisors, and Managers from the in refineries, eg. fractures, fatigue, corrosion,
Repairs to Welds, Dimensional Tolerances following disciplines: sulfidation, MIC, HTTA etc
• Mechanical Engineering, Inspection and • Inspection practices for piping system
DAY 3 Maintenance & Operations components
• API 650 - Section 6 - Methods of Inspecting • Technical & Engineering QA/QC and technical • Welding inspection and metallurgy
Joints: Radiographic Method, Magnetic Particle personnel with 2-3 years of experience in the recommended practices
Examination, Ultrasonic Examination, Liquid management and planning of inspection and • Material verification program for new and
Penetrant Examination, Visual Examination maintenance activities of piping system at upstream existing alloy piping systems
• API 650 - Section 7 - Welding Procedure & oil & gas facilities, refineries, process plants and
Welder Qualifications petrochemical facilities. CONTENT: This 3-day training course is designed
• API 650 - Section 8 – Marking Nameplates, to give a detailed discussion on the required
Division of Responsibility COURSE OBJECTIVE: engineering knowledge for In-service Piping
• API RP 575 Section 1 • Inspection methodologies, remaining life Inspection (API 570) before appearing for
• API RP 575 Section 3 - Selected Nondestructive calculations, degradation mechanisms, repair & examination. This preparatory course will cover
Examination (NDE) Methods: Ultrasonic- re-rating of in service piping system and relations the fundamental Piping Design with emphasis
Thickness Measurement, Magnetic Floor Testing to ASME codes on syllabus published by API body for the said
• API RP 575 - Section 4 - Types of Storage Tanks • Principles and application of Non-Destructive examination. It includes all the code sections
Storage Tanks with Linings and/or Cathodic Examination referred by API-570 committee to the extent
Protection, Storage Tanks with Leak Detection • Welding & brazing requirements and procedures required from examination point of view. This course
Systems, Low-Pressure Storage Tanks • Design review, welding & heat treatment, will clarify basic intentions of all code sections, how
inspection, leak testing of process piping to interpret code rulings and at the end, build-up
DAY 4 • Design & repair of pipe flanges and flanged the confidence among the participants for taking
• API RP 577 - Section 1/3/4 : Scope/ Definitions/ fittings (0.5 day) Run, Repair, Replace decisions.
Welding Inspection ,Tasks Prior To, During
and Upon Completion of Welding Operations; COURSE PROGRAM:
Non-conformances and Defects; NDE Examiner
DAY 1 DAY 3
Certification; Safety Precautions
• INTRODUCTION • API 570: Inspection,
• API RP 577 - Section 5 – Welding Processes
• ASME B 31.3 (Process Repair, Alteration, and
Shielded Metal Arc Welding (SMAW), Gas Rerating of In-Service
Piping)
Tungsten Arc Welding (GTAW), Gas Metal Arc Piping Systems
• ASME B16.5 (Pipe
Welding (GMAW), Flux Cored Arc Welding Flanges and Flanged • ASME Boiler and
(FCAW), Submerged Arc Welding (SAW), Stud Arc Fittings) Pressure Vessel Code
Section IX Welding and
Welding (SW)
brazing Qualifications
• API RP 577 - Section 11 – Refinery and DAY 2
• ASME Boiler and
Petrochemical Plant Welding Issues • ASME B16.5 (Pipe Pressure Vessel
• ASME Section V - Nondestructive Test Flanges and Flanged Code Section V:
Fittings)
MethodsUltrasonic Thickness Testing, Liquid Non-Destructive For registration, please do not
• API 570 (Inspection, Examination
Penetrant Testing, Magnetic Particle Testing,
Repair, Alteration, and
hesitate to contact us at:
Radiographic Film Interpretation • API Recommended ogt.formation@gmail.com
Rerating of In-Service Practice 574
• ASME Section IX - WPS and PQR Requirements Piping Systems) Phone : (+216) 97 158 568
• ASME Section IX - Welder Certification Fax : (+216) 71 690 712
13