Technical Specifications for Low Voltage Switchgear Panel

Location for Supply: Botanical Garden, Noida BluSmart Charging Station

Panel Description & Qty:

Sr. No. Description Qty

1 LT Kiosk Panel 2500A 1
2 MLTP Panel 2500A 1
3 LT Panel-1 1000 Amp 1
4 LT Panel-2 1000 Amp 1
5 LT Panel-3 1000 Amp 1
6 LT Panel-4 1000 Amp 1
7 160 AMP POWER DISTRIBUITON BOX 17
8 100 AMP POWER DISTRIBUTION BOX 14

This specification intends to cover the technical requirements of design, engineering, manufacture,
assembling, inspection and testing (as per latest Edison of IS8623) at manufacturer’s works,
packaging and delivery by road to the site, 3- Phase Four Wire, metal clad, indoor or outdoor Type,
LT Switchgear Panels complete assembly as specified hereinafter with all accessories and auxiliary
equipment for efficient and trouble- free operation.

Note:

1. The Vendor shall have adequate experience of at least 5 years in manufacturing

LV/MV/HV switchgear and control gear assemblies and TYPE Tested design approved by
CPRI/ERTO.
2. The following document shall be attached with technical part of the bid:
i. Duly filled & Signed copy of Technical Specs
ii. Detailed Bills of Material of Panel with Specified Make & Model Number.
iii. Deviation Sheet if any.
 CONTENTS

SECTION – A: General Terms & Conditions of Panel

SECTION – B: Technical Specifications Metal Clad Switchgear Panel

SECTION – C: Bills of Material of Panel

SECTION – D: Approved Make List

SECTION – E: Inspection Test Plan (ITP)

SECTION – A: General Terms & Conditions of Panel

1. Climatic Condition: The climatic conditions are prone to wide variations in ambient conditions

a. Ambient Air Temperature:

• Maximum 450C
• Max Daily Avg 400C
• Max Relative Humidity 90%

b. Installation Location: The Panels are to be Installed in Basement Parking Area

2. Scope of Manufacturer

• Design, manufacture, testing at manufacturers works packing and dispatch.

• Transportation to site.
• Arranging to repair/re-order all damaged and short supply items.

3. General Terms & Conditions

• Test Equipment: The Vendor shall have the necessary arrangement of test equipment for
acceptance tests and routine tests as specified in the technical Specification. In case, test is
required to be done at different works, the Vendor shall clearly specify in the deviation sheet.
• Quality Assurance Plan the Vendor shall invariably furnish along with his offer the quality
assurance plan adopted for sub-supplies in the process of manufacturing all major
equipment/component.
• Drawings/Documents to be furnished by the bidder on receiving of the Purchase Order
The following drawings shall be submitted for approval within 1 week after receipt of
Purchase Order. Purchaser will accord approval at the earliest. Manufacturer shall start
manufacturing of the panels only after receiving the final approval of all the drawings and
the QA plan. Any work carried out before the approval shall be totally at supplier's risk.

o The design of layout and general arrangement along with complete dimensions shall be
submitted along with the offer.
o Complete assembly drawings of the switchgear showing plan, elevation and typical
sectional view.
o Foundation plan showing locations of channel sills, foundation bolts and anchors, floor
plans and openings.
o Complete wiring diagram including terminal wiring designations.
o Schematic control diagram for both AC and DC controls for the breaker, interlocks,
relays, instruments, space heaters etc.
 SECTION – B: Technical Specifications Metal Clad Switchgear Panel

➢ REFERANCE STANDARDS: The design, manufacture and testing of the equipment shall comply
with the latest issue of the following Indian/International Standards, unless otherwise specified.
Equipments complying with equivalent standards shall also be acceptable.

➢ IEC 8623: Specifications to Low-voltage switchgear and control-gear assemblies

➢ IS/IEC 60947-2: 2003: Low Voltage Switchgear & Control-gear, Circuit Breakers
➢ IS 2705 (Part-I, II, III & IV): Current Transformers
➢ IS 1248: Electrical Indicating Instruments
➢ IS 13010-2002:AC watt-hour meter for active energy measurement, Class-0.5
➢ IS 513-2008: Cold Reduced Low Carbon Sheet Steel
➢ IS 613-2000: Copper Rods & Bars for Electrical Purpose-Specification
➢ IS 2147-1962: Degree of protection provided by enclosure LV Switchgear
➢ IS 3043: Earthing codes.
➢ IS 4237-1982: General requirements for switchgear and control gear for
voltage not exceeding 1000V.
➢ IS 5082: Aluminum Bus bar and Purity.
➢ IEC 61439: Metal Clad LT Switchgears

➢ TECHNICAL PARAMETERS:

a. System Details
System Voltage: 415V ± 10%, 3-phase, 4 wire solidly grounded.
Frequency: 50Hz ± 3%
Control Supply: 230 Volts AC ± 10% (tapped from phase & neutral), 110V DC ± 10%

b. CONSTRUCTIONAL FEATURES

➢ Air Circuit Breaker Specifications (common for all Panels)

• The circuit breaker shall confirm to the latest amendments of IS: 8623/IEC 61439, All Circuit
Breaker shall be suitable for operation, at 50 Hz +/- 5%, and 415V +/- 10% AC voltage with
adequate thermal capacity for continuous operation.

• The Circuit breaker shall be air brake type, 4 Pole (4-Pole type electrically operated, draw out type
(EDO)

• Main contacts shall have ample area and contacts pressure for carrying the rated current and the
short time rated tripping current of the breakers without excessive temperature rise which may
cause pitting or welding.

• Contacts shall have a minimum of moveable parts. It shall be designed such that no maintenance
shall be required under normal conditions of use. The contacts shall be replace- able.
• The temperature rise and maximum temperature on any part of the circuit breaker, while in service
under continuous full load conditions shall not exceed the permissible limits of temperature rise
as specified in the IEC- 694:1996 publication for alternating current circuit breakers.

• All MS parts of breakers and ferrous parts such as hangers, supports, bolts & nuts shall be hot dip
galvanized as per IS:2629 (latest edition) with zinc plating & olive green passivation. The material
 for spring shall be rust proof.

• All circuit breakers and their drawings shall have phase indications as R-Red, Y-Yellow and B-
Blue or equivalent.

• All circuit breakers shall be electrically and mechanically trip free in TEST and SERVICE
positions with built in anti-pumping feature.

• The circuit breaker shall be provided with mechanical arc chutes which shall be removable at site
and magnetic blow out arc control device designed to permit rapid dispersion, cooling and
extinction of arc.

• The Circuit Breaker shall be fully draw out type. Suitable guides shall be provided to facilitate
easy withdrawal of the trolley.

• There shall be three positions for the draw out trolley; · "Full in" or "service" position - in this
position both power and control circuits shall be connected. This shall be the normal operating
position of the circuit breaker. · "Test" position - The power contacts shall be disconnected in this
position, but the control connections shall not be disturbed, it shall be possible to close and trip
the breakers in this position. · "Full out" position - Both power and control circuits shall be
disconnected in this position. It shall be possible to close the cubicle door in this position.

• The Circuit Breaker shall be lockable in "Service", "Test" and "Full out" positions. The earth
connection must remain connected at all the positions.

• All inter panel/compartments openings for wiring buses or for any other purposes shall be used
with PVC bushes so as to make each section vermin proof. The different materials used in the
making of switchgear units, such as bus insulation, bus supports etc. shall not support combustion.

• The ACB shall be provided with mechanical interlocks which will prevent sliding of breaker from
‘SERVICE’ to ‘TEST’ position or vice versa unless it is ‘OFF’

• It shall be possible to disconnect the breaker without having to open the door.

• The door opening shall not be possible unless breaker is in ‘TEST’ or ‘ISOLATE’ position

• i.e. the door opening shall not be possible with circuit breaker in the connected position

• Unless the door is closed, the sliding of breaker from ‘TEST’ to ‘SERVICE ’position shall not be
possible.

• The breaker housing shall have in-built service and test position limit switch.

• All accessories of circuit breaker like U/V release, shunt release, closing coil etc shall be accessible
from the front side of circuit breaker. It shall be possible to connect all auxiliary wiring from the
front of the circuit breaker

• Access to control circuit of circuit breaker shall be from front side.

• Shunt trip coil and closing coil suitable for operation on 110 volts D.C. The closing coils and
tripping coils and other auxiliary devices shall operate satisfactorily at all voltages between 80%
and 110% of the rated voltage.

• The operating mechanism of the breaker shall store energy type, operated using pre- charged
springs. The springs shall have manual charging mechanism by operating the front lever and
electrically using inbuilt geared motor. The spring charging mechanism motor shall be rated for
operation on 240 volts A.C.

• Suitable mechanical indication for service, test and isolated positions should be provided.

• LED type Red, green, amber and white lamps shall be used to indicate breaker 'close, 'open', ‘trip
 circuit healthy (for incomers)’ and ‘auto trip’ respectively.

• Mechanical indication for spring charged/discharged condition should be provided.

• The operating mechanism shall be operated by local / remote electrical control.

• Main contacts must be made up of copper.

• Potential Free Auxiliary contacts 2 NO + 2 NC or 2 CO shall be provided , with Dry Contact

• Following indications on each breaker shall be provided:

• Mechanical - Close/ open, spring charged/ discharged, service position/test position/ isolated
position.

• Electrical- ON, OFF, auto-trip, trip circuit healthy (for incomers), R-Y-B phase indication (for
incomers).

Microprocessor based, electronic trip (for all Air circuit breakers) _(LSING)

The following features shall remain common for all the Air Circuit Breaker trip units:
• The microprocessor based electronic trip unit shall guarantee sound/healthy breaker operation
even in the presence of interference caused by electronic equipment, atmospheric disturbance or
discharges of electrical type. Moreover, the apparatus shall not generate any form of
electromagnetic interference, in compliance to IEC 60947-2

• Protection against overload with inverse time-delay trip

• Protection against instantaneous short-circuit with adjustable threshold

• Instantaneous short circuit protection

• Protection against earth fault

• Neutral Protection Feature

• Easy/Simple user interface for parameter modification/setting at the panel/CB

➢ Moulded Case Circuit Breaker Specifications (common for all Panels)

• The circuit breaker shall confirm to the latest amendments of IS: 8623/IEC 61439, All Circuit
Breaker shall be suitable for operation, at 50 Hz +/- 5%, and 415V +/- 10% AC voltage with
adequate thermal capacity for continuous operation.

• The Circuit breaker shall be air brake type, 4 Pole (4-Pole type electrically operated, Fixed type)

• Contacts shall have a minimum of moveable parts. It shall be designed such that no maintenance
shall be required under normal conditions of use. The contacts shall be replace- able.

• The operating mechanism shall be operated by local / remote electrical control.

• Main contacts must be made up of copper.

• Potential Free Auxiliary contacts 2 NO + 2 NC or 2 CO shall be provided with Dry Contact

• Following indications on each breaker shall be provided:

• Mechanical - Close/ open by Manual Means, Movement of Handle shall be smooth.

• Electrical- ON, OFF, auto-trip, trip circuit healthy (for incomers), R-Y-B phase indication (for
incomers).
➢ Switchgear Cubicles (Common for All Panels)
• The switchgear shall be totally of enclosed type, dust and vermin proof. It shall compromise of
rigid and welded structure frame enclosed completely be metal sheet of 3mm for load bearing
members and 2mm for non-load bearing members.

• The Panel construction shall be Indoor Type under the basement area. Panel Stand to be provided
with Thick MS Channels of 2 Tonn Weight Bearing Capacity with Powder coated frame and legs
shall be provided for Each compartment and min 450mm Height is required.

• The panel partitioning shall be Form 3b, as per IEC-61439 i.e. all the individual sections shall be
totally separated from each other. All the partitioning shall be by metallic means only. Non-
metallic partition shall not be acceptable.

• All the Switchgears (ACBCs) shall be provided with minimum IP20/finger proof protection.

• i.e. when feeder doors are open, there should not be any live part visible / accessible. These shall
be achieved through standard shrouds/metallic partitions. FRP/Hylem sheets shall not be
acceptable.

• The sheet steel used in the fabrication of the switchgear housing shall be cold rolled thick &
levelled and finished smooth in such a manner that the complete structure shall be rigid, self-
supporting. All the steel panels enclosing a switchgear unit, hinged doors, partitions and
removable panels shall be provided with stiffeners to minimize flexing and vibration.

• Structures, buses and control wiring troughs shall be so designed and arranged as to make future
extensions readily feasible panel shall be both side extensible.

• Access to the circuit breaker operating mechanism shall be through compartment doors provided
with hinges and key type locks. The arrangement shall prevent expose of any live parts or circuits.
All compartment doors shall be so constructed that they will not seize in the event of fire within
the switchgear.

• Instruments shall be mounted on hinged type front doors. All doors shall have neoprene gaskets
wherever required.

• Panels shall be supported by strong hinges of concealed type and braced in such a manner as to
ensure freedom from sagging, bending and general distortion of panel or hinged parts.

• The layout of the component inside the module shall be liberal to facilitate maintenance and
interconnecting wiring between the components shall not be subjected to any undue stresses at the
bends.

• All the live parts which are accessible after opening of front cover/cable alley cover/back cover
shall be properly insulated or provided with insulating barrier to prevent accidental contact.
Removal facilities shall be provided for all such parts.

• Please note that self-threading screws shall not be used for panel fabrication.

• Suitable clamping arrangements shall be provided for cables and cable termination.

• There shall be three positions for the draw out trolley; · "Full in" or "service" position - in this
position both power and control circuits shall be connected. This shall be the normal operating
position of the circuit breaker. · "Test" position - The power contacts shall be disconnected in this
position but the control connections shall not be disturbed, it shall be possible to close and trip the
breakers in this position. · "Full out" position - Both power and control circuits shall be
disconnected in this position. It shall be possible to close the cubicle door in this position.
• The Circuit Breaker shall be lockable in "Service", "Test" and "Full out" positions. The earth
connection must remain connected at all the positions.

• All inter panel/compartments openings for wiring buses or for any other purposes shall be used
with PVC bushes so as to make each section vermin proof. The different materials used in the
making of switchgear units, such as bus insulation, bus supports etc. shall not support combustion.

➢ Main Busbar (Common for All Panels)

• The busbars shall be for three phase and neutral. The main bus-bars and connections shall be made
of high conducting Aluminum with minimum purity of 99.9%, confirming to grade IS 5082.

• The horizontal busbars shall be insulated with heat shrinkable PVC sleeves of reputed make to
protect against approach to live parts. The vertical busbars shall be sleeved or shrouded by barriers.

• The busbars shall be amply sized to carry the rated continuous current under the specified ambient
temperature without exceeding temperature limits specified in IS: 8084. The thermal rating of the
bus-bars shall be designed to withstand the system fault current for 1 second without exceeding
the temperature limits.

• The bus bars shall be arranged and color coded according to IS: 5578 / IS: 11353.

• The busbars shall be rigidly supported at equal intervals to withstand maximum short circuit
stresses. The supports shall be of molded construction with built-in anti-tracking barriers. The
support materials shall be of DMC or fiberglass reinforced thermosetting plastic.

• A minimum of two bolts shall be used in bus-bar joints. Only high tensile electric galvanized bolts,
nuts and washers shall be used.
i. All joints shall be suitably treated to avoid oxidation of contact surfaces and bimetallic
corrosion and proper shrouds shall be provided for bus bar joints.
ii. Vendor shall submit a detailed sheet for selection of bus bar size with details of de -
rating factors taken into consideration due to ambient conditions, bus-bar
positioning, heat dissipation factor, skin effect, proximity effect etc. of panel
construction.

➢ Neutral Busbar (Common for All Panels)

• For neutral busbar shall be made of made of same material as the phase bus. The size shall be same the
size as the main conductor with suitable PVC shrinkable insulation. It shall be suitably braced/supported
to withstand the mechanical stresses.

• The neutral bus shall be insulated from other grounded parts in the panels.

➢ Ground Bus (Common for all Panels)

• The ground bus shall be Aluminum, continuous throughout the switchgear cubicles and shall be
bolted on each cubicle frame by means of hexagonal headed bolts and spring washers. Grounding
terminals shall be provided at each end of the ground bus for able armour grounding. Continuity
shall be ensured. The non-current carrying metal parts of equipment shall be permanently
grounded through the ground bus which shall be easily accessible from both ends for connections
to the station ground system.

➢ Internal Wiring and Terminal blocks (Common all for Panels)

• Wiring shall be carried out with 1100V grade, FRLS-PVC insulated, wires.
• Each terminal block shall be one piece molded, barrier type, 650-volt grade, complete with
washers, heads, studs with two nuts and identification strips and shall have adequate continuous
current rating.

• Each terminal shall have only one wire terminated on it. For tap-offs, adjacent terminals with
shorting strips shall be used. 10% Spare terminal blocks shall be provided.

• Wire identification on marking strip shall correspond to the designation of the wiring diagrams.
All wire terminals on the equipment shall also be marked with the designation corre- sponding to
those of the wiring diagram.

• Wires shall be provided with printed numbered ferrules at both ends bearing the same numbers.

• Proper color coding should be followed to differentiate between the CT, control and metering
circuits.

• The copper conductor used for internal wiring be as follows:

• All circuits except instrument transformer circuit of 1.5 Sq mm

• CT circuit - 2.5 Sq mm

• Energy metering circuit - 2.5 Sq mm

• All auxiliary contacts whether spare or otherwise shall be wired and brought out to the terminal
blocks. Wiring between components within switchgear cubicle shall be done through the terminal
block only. Direct connection shall not be permitted.

• Current transformer secondary leads shall be brought on to the terminal of the terminal blocks
where facility for short circuiting and grounding of CT secondary shall be provided.

• All wiring shall be enclosed in plastic channels and neatly bunched and cleated. Wiring between
terminals of various devices shall be 'point to point' (no wire splitting or tee connections) with
wires neatly trucked along the back of the panels, adequately supported to prevent sagging or
damage due to vibration in transit and operation. Double pole M.C.B should be provided for
control supply to each of the panels.

➢ Space Heaters (Common for all Panels)

• Switchgear enclosures shall be equipped with space heaters of adequate capacity to maintain the
internal temperature above the dew point to prevent moisture condensation within the enclosure.
Space heater shall be rated for 240 volts, single phase, 50 Hz A.C. supply. Differential thermostats
shall automatically control the space heaters. ON/OFF and protection should be through adequate
rating of MCB for each space heater.

➢ Illumination (Common for all Panels)

• The control compartment shall be provided with 10W LED lamps, provided with MCB of suitable
rating operating on 240 volts, 1 phase 50 Hz AC supply and 6A socket with switch to be wired in
each compartment.

➢ Power Monitoring Device (MFM)

• A power monitoring device with the following specifications shall be installed in all the incomer
panel. The Power monitoring device must offer high-performance measurement capabilities
needed to monitor an electrical installation in a compact 96 x 96 mm unit. The meter must have
large easy-to-read display for all three phases and neutral at the same time. The meter shall be
capable to send data with RS485.
➢ Current Transformers:
• The CTs shall be of rectangular window type , (Tape Wound shall not be accepted)

• The secondary leads shall be terminated with Tinned Cooper rose terminals.

• Polarity of the CT leads shall be marked.

• The CTs shall be varnished, fiberglass tape insulated or cast resin, air-cooled type. Only super
enameled electrolytic grade copper wires shall be used.

• Rated ISF (Instrument Security Factor) shall be declared by the manufacturer & marked on the
CT.

• CTs shall be made with good engineering practices. Core winding shall evenly spread stress &
avoid stress concentration at any one point. Cast resin CTs shall be processed by hot curing method
under controlled vacuum conditions.

• The base shall be of hot dip galvanized steel.

• The CTs shall conform to IS 2705: Part-I & II/IEC:185 with latest amendments.

• The CTs shall have marking and nameplate as per IS 2705 in addition to class of insulation & ISF.
The nameplate shall be securely fixed to the body of the CT.

➢ Indication Lamps (Common for all Panels)

• The indication lamp shall suit the panel’s hole of 22.5 mm dia. A LED type bulb of 230 volts, 50
Hz, 0.5 watt.

• While wiring these lamps, power supply to the lamp shall be derived through 6 Amps MCB for
protection purpose. The lens of the lamp shall be of glass or good quality heat resistant transparent
plastic material, which shall not discolor or deform. It shall be possible to replace the bulb from
the front easily.

• RED lamp shall be used to indicate the equipment is energized. GREEN lamp shall be used to
indicate the equipment is de-energized.

• Separate LED lamps shall be provided for all indication purpose.

• Basic Indication for each panel using LED lights:

• Circuit Breaker Open
• Circuit Breaker Close
• Auto Trip (Indication shall go ON, if breaker trips due to any fault)
• Breaker Service position
• Breaker Test position
• Spring Charged condition.
• Trip circuit Healthy indication (For the Incomer panels only where, Trip
circuit Supervision Relay is installed)
• R, Y,B indication (If Incomer contacts of the breaker is live the indication for all
the three phase shall go ON) Applicable for incomer breakers only.

The colors for the indicating lamps shall be as per as per normal convention
 system or as approved by the engineer-in-charge during Inspection.

➢ Annunciator with Hooter

• A 12-window annunciator with hooter shall be provided in the front door of the Bus-Coupler
panels with the following specifications: Alarm annunciation system shall be provided on the
control board by means of visual and audible alarm to draw the attention of the operator to the
normal operating conditions or the operation of some protective devices etc.

• The annunciation equipment shall be suitable for operation on 110V DC (selectively) for normal
operating conditions and 240 V AC for DC fail conditions.

• Availability of serial part (RS 485) output for computer connection.

• Each annunciator shall be provided with accept, reset and test push buttons.

• Special precaution shall be taken by the supplier to ensure that alarm conditions do not appear due
to influence of external electromagnetic / electrostatic interference on the annunciator wiring and
switching disturbances from the neighboring circuits within the panels.

• In case `RESET’ push button is pressed before abnormality is cleared, the lamps shall continue to
flash and shall go out only when `normal’ condition is restored.

• Provision of testing facilities for flasher and audible alarm circuit of annunciator shall also be
made. fault indication for overload, S/C, E/F to be provided.

➢ Power Cable Supports/Arrangement (Common for all Panels)

• All outgoing feeders of all Incomer/Outgoing feeders of shall have arrangements for cable
termination at the rear end of the panel. Cable entry shall be from bottom. Suitable support shall
be provided in each switchgear cubicle for supporting the incoming and outgoing power cables.
The gland plate shall be a detachable type of nonmagnetic material. Panel. External Bus bar For
Cable termination of 20 X D shall be provided with Maximum Bending radius of IS1255.

➢ Module/Panel Identifications (Common for all Panels)

• Engraved metal nameplates shall be provided on the door of the module/compartment. The
identification plate shall depict panel number, compartment number, description of feeder, and
feeder rating. Each component fixed in the module shall have an identification mark as per the
wiring diagram by means of engrave metal sticker properly fixed.

• The nameplates on each module shall also furnish the following information by minimum letter
size of 12 mm:
• Compartment number.
• KW / Amp rating
• Description of the feeder
• EV Charger Outgoing Details as Per SLD
• SLD Aluminum Plate Engraved.
➢ Metal Treatment and Paint Finish (Common for all Panels)

• PRE-TREATMENT CHEMICAL PROCESS:

• All sheet steel work used in the construction of the modules shall be pretreated with 7-tank
chemical process before applying the two coats of zinc chromate primer followed by synthetic
enamel/epoxy paint. The following procedure shall be followed for the panel 7-tank painting
procedure in the given sequence only:

• Degreasing: In this process the M.S. sheets shall be effectively cleaned by dipping in hot alkaline
degreasing solution for a period of about 10-20 minutes.

• Water Rinsing: After degreasing process, the M.S. sheets shall be rinsed into the water for a period
of about 1- 2 minutes to remove the loosened oil, grease and adhering alkali from the surface.

• De-rusting: In this process the M.S. sheets shall be dipped in to the dilute sulphuric acid for a
period of 30 minutes to remove oxide scales and rust from the surface.

• Water Rinsing: After the de-rusting process the M.S. sheets shall be rinsed in water for the period
of about 1- 2 minutes to remove the traces of acidic solution from the surface.

• Phosphating: In this process the M.S. sheets shall be dipped in to the zinc phosphate solution for
the period of about 30 minutes to facilitate durable coating of the paint on the metal surface.

• Water Rinsing: After the phosphating process the M.S. sheets shall be rinsed in to the water for
the period of about 1-2 minutes to remove the traces of phosphate solution from the surface.

• Passivation: In this process the M.S. sheets shall be dipped in to the de-oxalate solution for the
period of about 1 minute to retain and augment the effects of phosphating on the surface.

• After completion of 7-tank process a fine grained, smooth and compact coating of iron/zinc
phosphate shall be applied, this is an excellent base for paint and provides film protection against
corrosion. The coating shall meet the Indian Standard Specification IS: 3618-1966 class C.

• Drying: After the above pretreatment chemical process, the M.S. sheets shall be dried either by
means of hot air circulation oven or by means of blast of compressed air (air drying).

• Primer Coating: Primer coating with two coats of highly corrosion resistant zinc chromate primer
shall be done before applying the final paint finish.

• Paint Finish: The final finishing shall be epoxy paint of RAL-7032, matt finish powder coated.
Paint thickness shall not be of less than 80 microns. All paints shall be carefully selected to
withstand tropical heat and extremes of weather. The paint shall not scale off/crinkle by abrasion
due to normal handling.

➢ Danger Boards and Caution Boards (Common for all Panels)

• The panels shall have standard danger boards of appropriate size complete with system voltage,
skull mark, etc. with letter in English, Hindi and local language of the panel supplied state. Danger
boards and caution boards shall be fixed in the front and rear of the panels. Caution boards of an
appropriate size shall be provided to prevent wrong operation wherever required.

➢ Programable Logical Controller (PLC)

• The panels shall have PLC linked in Incomer section and programmed with Incomer MFM to
Limit the Maximum Demand which is to be tripped the incomer through MFM kVA reading.
 Vendor Shall provide program code to Customer while Setting up the PLC logic in MFM.

➢ Door Lock Mechanism (Common for all Panels)

• The panels shall have MS type 3 Point Door Lock on Front Side of the panel , All handles to MS
type Metallic arrangement with Key lock (Spare 3 Keys)

➢ Bus Bar Temperature Monitoring

• PT 100 (4-20mA)– 3 Nos Mounted on Each Bus bar R-Y_B threaded with Insulated Material with
temperature wire to be provided for Panel temperature monitoring , Temperature Scanner to be
provided on the front side of the panel the temperature scanner shall have inbuilt Temperature to
RS485 Signal Converter (Libratherm or any other make is preferred).

➢ Under Voltage, Over Voltage Relay

• Digital Relay with Settable range of +/ - settable range linked to through the incomer and trip
delay time to be integrated from 0.2seconds to 10 Seconds.

➢ Digital Timer
• Digital Timer to be linked with Incomer automatically Turned on after Settable delay of from 5
seconds to 5 minutes settable delay time this is to be archived when power cut occurs.

➢ SPD (Surge Protection Device)

• SPD (Surge Protection device) of Incomer Breaking Capacity shall be provided with MCB
Protection of necessary rating SPD shall be TYPE -2 in CLASS.

➢ Reverse Power Relay

• Reverse Power Relay to be linked with Incomer & trip automatically, Reverse Power to be
detected with change in polarity direction of current and instantaneous tripping on incomer shall
be archived. It shall be linked with Hooter and Annunciator when Reverse power condition
detected.

➢ Negative Phase Sequence relay

• Negative Phase Sequence Relay to be linked with Incomer & trip automatically, Negative Phase
sequence to be detected with change in polarity connection of phase angle and instantaneous
tripping on incomer shall be archived if phase polarity changes. It shall be linked with Hooter and
Annunciator when Negative Phase sequence condition detected.

➢ Exhaust Fan for Panel Cooling (Applicable for all MLPT )

• 6” Exhaust fan to be mounted for Air Ventilation in the Panel at necessary Section and Air flow
to be captured with Polycarbonate Louvers in the Backside of the panels

The details of Apparatus to be captured from SLD, wherever mentioned applicable for all panels
to be considered in every panels.
 SECTION – C: Bills of Material of Panels for all Panels

1. LT Kiosk Panel: 2500A 4P, QTY: 1 Nos

Description Nos
Incomer 2500 Amp ACB 1 Nos.
Outgoing 2500 Amp ACB 0 Nos.
Hooter 1 Nos
Annunciator 1 Nos
TNC Switch 1 Nos
Power Pack 15 Min. 1 Nos
CT 2500/5 Amp 4 Nos
PT 100 4 Nos
Digital Timer 1 Nos
Temp Scanner with RS 485 1 Nos
 Emergency Switch 1 Nos
6inch Exhaust Fan As per Design
On – Off – Trip Indicator 1 Nos
R- Y- B Indicator 1 Nos
PT -1Ph 3 Nos
MPCB 1 Nos
Control MCBs 1 Nos
RCCB 1 Nos
MFM Meter 1 Nos
2500 Amp Bus Bar with 0.8A As per Design
Exhaust Fan 6inch As per Design
Control SP MCB 10KA As per Design
Lighting Switch Socket 16A As per Design
Illumination Lamp As per Design
Space Heater with Thermostat + As per Design
Incoming Cable Compartment As per Design
Outgoing Cable Compartment As per Design
Brass Double Compression Cable Gland As per Design
4Cx400Sqmm. Without Thimble

Note: Manufacturer to provide detailed Bills of Material with foreseeing the SLD
2. MLTP: 2500A 4P, ACB, QTY: 1 Nos

Description Nos
Incomer 2500 Amp ACB 1 Nos.
Outgoing 1000 Amp ACB 4 Nos.
Outgoing 800 Amp ACB 1 Nos.
Hooter 1 Nos
Annunciator 1 Nos
TNC Switch 1 Nos
Power Pack 15 Min. 1 Nos
CT 2500/5 Amp 8 Nos
 PT 100 4 Nos
Digital Timer 1 Nos
Temp Scanner with RS 485 1 Nos
Emergency Switch 1 Nos
MFM Meter 2 Nos.
6inch Exhaust Fan As per Design
On – Off – Trip Indicator As per Design
R- Y- B Indicator As per Design
PT -1Ph 3 Nos
MPCB 1 Nos
Control MCBs As per Design
RCCB 1 Nos
Mini PLC 1 Nos
Accept – Reset Push Button 1 Nos
Reverse Power Relay 1 Nos
UV & OV Relay 1 Nos
-VE Ph Sequence Relay 1 Nos
2500 Amp Bus Bar with 0.8A As per Design
Exhaust Fan 6inch As per Design
Control SP MCB 10KA As per Design
Lighting Switch Socket 16A As per Design
Illumination Lamp As per Design
Space Heater with Thermostat + As per Design
Incoming Cable Compartment As per Design
Outgoing Cable Compartment As per Design
Brass Double Compression Cable Gland As per Design
4Cx400Sqmm. Without Thimble

Note: Manufacturer to provide detailed Bills of Material with foreseeing the SLD
3. PANEL-1: 1000A, QTY: 1 Nos

Note: Manufacturer to provide detailed Bills of Material with foreseeing the SLD

Description Nos
Incomer 1000 Amp ACB 1 Nos.
Outgoing 160 Amp ACB 4 Nos.
Outgoing 100 Amp ACB 4 Nos.
Outgoing 63 Amp ACB 15 Nos.
Outgoing 40 Amp ACB 0 Nos.
Hooter 1 Nos
Annunciator with RS485 1 Nos
TNC Switch 1 Nos
Power Pack 15 Min. 1 Nos
CT 1200/5 Amp 4 Nos
CT 600/5 Amp 3 Nos
CT 300/5 Amo 3 Nos
PT 100 4 Nos
 Temp Scanner with RS 485 1 Nos
Emergency Switch 1 Nos
MFM Meter 3 Nos.
6inch Exhaust Fan As per Design
On – Off – Trip Indicator As per Design
R- Y- B Indicator As per Design
PT -1Ph 3 Nos
MPCB 1 Nos
Control MCBs As per Design
RCCB 1 Nos
1250 Amp Bus Bar with 0.8A As per Design
600 Amp Bus Bar with 0.8A As per Design
300 Amp Bus Bar with 0.8A As per Design
Exhaust Fan 6inch As per Design
Control SP MCB 10KA As per Design
Lighting Switch Socket 16A As per Design
Illumination Lamp As per Design
Space Heater with Thermostat + As per Design
Incoming Cable Compartment As per Design
Outgoing Cable Compartment As per Design
Brass Double Compression Cable Gland As per Design
4Cx300Sqmm. Without Thimble

Note: Manufacturer to provide detailed Bills of Material with foreseeing the SLD
4. PANEL-2 : 1000A, QTY: 1 Nos

Description Nos
Incomer 1000 Amp ACB 1 Nos.
Outgoing 160 Amp ACB 5 Nos.
Outgoing 100 Amp ACB 2 Nos.
Outgoing 63 Amp ACB 17 Nos.
Outgoing 40 Amp ACB 0 Nos.
Hooter 1 Nos
Annunciator with RS485 1 Nos
TNC Switch 1 Nos
Power Pack 15 Min. 1 Nos
CT 1000/5 Amp 4 Nos
CT 600/5 Amp 3 Nos
 CT 300/5 Amo 3 Nos
PT 100 4 Nos
Temp Scanner with RS 485 1 Nos
Emergency Switch 1 Nos
MFM Meter 3 Nos.
6inch Exhaust Fan As per Design
On – Off – Trip Indicator As per Design
R- Y- B Indicator As per Design
PT -1Ph 3 Nos
MPCB 1 Nos
Control MCBs As per Design
RCCB 1 Nos
1250 Amp Bus Bar with 0.8A As per Design
600 Amp Bus Bar with 0.8A As per Design
300 Amp Bus Bar with 0.8A As per Design
Exhaust Fan 6inch As per Design
Control SP MCB 10KA As per Design
Lighting Switch Socket 16A As per Design
Illumination Lamp As per Design
Space Heater with Thermostat + As per Design
Incoming Cable Compartment As per Design
Outgoing Cable Compartment As per Design
Brass Double Compression Cable Gland As per Design
4Cx300Sqmm. Without Thimble

Note: Manufacturer to provide detailed Bills of Material with foreseeing the SLD
5. PANEL-3 : 1000A, QTY: 1 Nos

Description Nos
Incomer 1250 Amp ACB 1 Nos.
Outgoing 160 Amp ACB 5 Nos.
Outgoing 100 Amp ACB 3 Nos.
Outgoing 63 Amp ACB 20 Nos.
Outgoing 40 Amp ACB 7 Nos.
Hooter 1 Nos
Annunciator with RS485 1 Nos
TNC Switch 1 Nos
Power Pack 15 Min. 1 Nos
CT 1000/5 Amp 4 Nos
CT 600/5 Amp 3 Nos
 CT 600/5 Amo 3 Nos
PT 100 4 Nos
Temp Scanner with RS 485 1 Nos
Emergency Switch 1 Nos
MFM Meter 3 Nos.
6inch Exhaust Fan As per Design
On – Off – Trip Indicator As per Design
R- Y- B Indicator As per Design
PT -1Ph 3 Nos
MPCB 1 Nos
Control MCBs As per Design
RCCB 1 Nos
1250 Amp Bus Bar with 0.8A As per Design
800 Amp Bus Bar with 0.8A As per Design
600 Amp Bus Bar with 0.8A As per Design
Exhaust Fan 6inch As per Design
Control SP MCB 10KA As per Design
Lighting Switch Socket 16A As per Design
Illumination Lamp As per Design
Space Heater with Thermostat + As per Design
Incoming Cable Compartment As per Design
Outgoing Cable Compartment As per Design
Brass Double Compression Cable Gland As per Design
4Cx300Sqmm. Without Thimble

Note: Manufacturer to provide detailed Bills of Material with foreseeing the SLD
6. PANEL-4 : 1000A, QTY: 1 Nos

Description Nos
Incomer 1000 Amp ACB 1 Nos.
Outgoing 160 Amp ACB 3 Nos.
Outgoing 100 Amp ACB 5 Nos.
Outgoing 63 Amp ACB 18 Nos.
Outgoing 40 Amp ACB 0 Nos.
Hooter 1 Nos
Annunciator with RS485 1 Nos
TNC Switch 1 Nos
Power Pack 15 Min. 1 Nos
CT 1000/5 Amp 4 Nos
 CT 600/5 Amp 3 Nos
CT 800/5 Amo 3 Nos
PT 100 4 Nos
Temp Scanner with RS 485 1 Nos
Emergency Switch 1 Nos
MFM Meter 3 Nos.
6inch Exhaust Fan As per Design
On – Off – Trip Indicator As per Design
R- Y- B Indicator As per Design
PT -1Ph 3 Nos
MPCB 1 Nos
Control MCBs As per Design
RCCB 1 Nos
1250 Amp Bus Bar with 0.8A As per Design
800 Amp Bus Bar with 0.8A As per Design
600 Amp Bus Bar with 0.8A As per Design
Exhaust Fan 6inch As per Design
Control SP MCB 10KA As per Design
Lighting Switch Socket 16A As per Design
Illumination Lamp As per Design
Space Heater with Thermostat + As per Design
Incoming Cable Compartment As per Design
Outgoing Cable Compartment As per Design
Brass Double Compression Cable Gland As per Design
4Cx400Sqmm. Without Thimble

Note: Manufacturer to provide detailed Bills of Material with foreseeing the SLD

7. PANEL-5 : 160A PDB PANEL, QTY: 17 Nos

Description Nos
MCCB 160 Amp 25kA Thermal Magnetic based 1
Spreader Link +Extended Rotary Handle 1
Indicating light LED type (ON/OFF/TRIP) 3
Neutral Link 1
Control SP MCB 10KA C-Curve 3
Brass Double Compression Cable Gland For 1
4Cx70Sqmm. Without Thimble
Metal Enclosure 1
STAND with Base Frame around 500mm Height 1
8. PANEL-5 : 100A PDB PANEL, QTY: 17 Nos

Description Nos
MCCB 100 Amp 25kA Thermal Magnetic based 1
Spreader Link +Extended Rotary Handle 1
Indicating light LED type (ON/OFF/TRIP) 3
Neutral Link 1
Control SP MCB 10KA C-Curve 3
Brass Double Compression Cable Gland For 1
4Cx25Sqmm. Without Thimble
Metal Enclosure 1
STAND with Base Frame around 500mm Height 1
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

Client: XXXXX
Client’s Order No.: -
Project Name & No. .: XXXXX
Inspector’s Name: XXXXX
Report date: DD/MM/YYYY
Report No.: LT PANEL/FY-23-24/PROJECT ID

INSPECTION INFORMATION:
PO No.: XXXXX
Materials Inspected: LT PANEL RATED XX XX AMP
Date(s) of Visit(s): DD/MM/YYYY
Date of Previous Visit: N/A
Date of Next Scheduled Visit: N/A
P. O. Status: Complete Incomplete

SUPPLIER/SUB-SUPPLIER DATA:
Supplier: XXXXX
Location: XXXXX
Primary Contact: XXXXX
Phone: XXXXX
E-mail : XXXXX
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

INSPECTION SUMMARY AND CONCLUSION:

The purpose of this Inspection has been to carry out the the FAT test to LT PANEL XXXXX destined for project XXXXX
All the points from included in the Factory Acceptance Test Proposal prepared by Mr XXXXX on (10.07.2012) have been covered satisfactorily.
From the before said Factory Acceptance Test Proposal,
Test Points witnessed:________________ Test Certificates reviewed:_____________
Remark: Points 2, 3, 4, 5 and13 have not been witnessed because they were carried out on the 21st in the morning before my arrival to the factory. XXXXX accepted not
to have to repeat this tests that were not witnessed.

RECOMMENDED ACTION:

INSPECTION RESULT: Accept Non-Conformance(s) Other/Explain:

Remarks:
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

ATTENDEES

NAME COMPANY REPRESENTED CLIENT REPRESENTED DESIGNATION

XXXXX XXXXX
XXXXX XXXXX
XXXXX XXXXX
XXXXX XXXXX
XXXXX

MATERIAL INSPECTED

PRODUCT / MATERIAL / ITEM NAME ORDERED QUANTITY PRESENTED THIS VISIT ACCEPTED THIS VISIT ACCEPTED TO DATE

LT PANEL XXXXX 1 1 1 23-Aug-2012

 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

DOCUMENTS USED

DOCUMENT No. ISSUE DATE TITLE APPROVAL STATUS

Rev.
Not Numbered (10.07.2012) Factory Acceptance Test Proposal prepared by Mr. -
XXXXX (10.07.2012)
XXXXX (Review) Technical Specification of MAIN LT PANEL -

SCOPE OF INSPECTION

ITP ACTIVITY ITEMS RESULT

Factory Acceptance LT PANEL XXXXX Satisfactory/ Non Conformance

EQUIPMENT AND INSTRUMENTATION USED (TO BE SUPPLIED BY SUPPLIER)

Attachment 1 to this Inspection Report. (All Test equipment details with Calibration report)

MANDATORY TOOLS REQUIRED FROM SUPPLIER: HV TESTER, INSULATION RESISTANCE TESTER, CURRENT INJECTION KIT, RELAY TEST KIT, Multi Meter, Clamp
Meter, CRM TESTER, CONTINUITY METER
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

INSPECTION DETAILS

Serial No Test Description Test Status Remark

1 Equipment details PASS/ NOT PASS

2 PRELIMINARY CHECK PASS/ NOT PASS
3 ELECTRICAL CONTINUITY OF METAL PART TO GROUND PASS/ NOT PASS
4 INSULATION RESISTANCE MEASUREMENT PASS/ NOT PASS
5 AUXILIARY EQUIPMENT OPERATION CHECK PASS/ NOT PASS
6 SIGNALING CHECK PASS/ NOT PASS
7 TRIPING TEST PASS/ NOT PASS
8 BUS BAR CONTACT RESISTANCE MEASUREMENTS PASS/ NOT PASS
9 CT RATIO AND POLARITY TEST PASS/ NOT PASS
10 MULTI FUNCTION METER FUNCTIONAL CHECKS PASS/ NOT PASS

12 Switching Logic Test PASS/ NOT PASS

13 High Voltage Test PASS/ NOT PASS
14 Paint thickness Micron Test PASS/ NOT PASS
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

1. EQUIPMENT DETAILS

Description Serial No Feeder Name Remarks

PANEL JOB NO
INCOMER-1 SERIAL NO
INCOMER -2SERIAL NO
INCOMER-3 SERIAL NO
OUTGOIN-1 SERIAL NO
OUTGOIN-2 SERIAL NO
OUTGOIN-3 SERIAL NO
OUTGOIN-4 SERIAL NO
OUTGOIN-5 SERIAL NO
OUTGOIN-6 SERIAL NO
OUTGOIN-7 SERIAL NO
OUTGOIN-7 SERIAL NO
OUTGOIN-7 SERIAL NO
OUTGOIN-7 SERIAL NO
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

2. PRELIMINARY CHECKS

Checking Results Remarks

Equipments conformity with drawings

Presence of marking on distribution board components
Correct rating & type for circuit breakers and fuses
Distribution board component’s connections tightness
Main busbar continuity
Main busbar connections tightness
Panel grounding to main earth grid
Hinged door connection to the frame with ground braid
Door lock operation
Connection conformity with drawing
Cables connection tightness
Check the material /Equipment as per approved BOQ
Check for the name plate and identification number
Ensure drawing used for manufacturing are current & approved
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

Checking Results Remarks

check the panel metabolic containment and accessories physical condition for any visual damages
Check all the enclosure of all Electricals with gears are connected to the earthing system

Check all socket outlets , PE points & doors are properly connected to the earthing system.

check the installation of earthing system as per approved drawing schematic diagram
Check thermal overload relay model as per the approved specification
Check LSIG relay mode as per the approved specification.
Check timer setting specified as per the approved specification
Check Colours of wire used as per the approved specification
Check bus bar identification as per the approved specification
Check earth connection to metal frame in all sections
Check Earth continuity test is satisfactory
Check control circuit specified as per the wiring drawing
Check Terminal arrangement is as specified in the wiring diagram
Check indicator lamp for ON/OFF control and trip working correctly
Check remote operation working correctly

Check ELR OR EFR working correctly

 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

Checking Results Remarks

Check under voltage & over voltage coil working correctly

Check all fuses are in working condition

Check phase sequence wit h respect to incoming supply correct

Check for electrical interlock & mechaical interlock is as per design scheme
Check voltmeter function , Ammeter & MFM Functions
Check paint colour and finish as specified as per the approved specification
Check panel is neat and clean
Check sld's are attached inside the door
Check doors are properly aligned
Check support for incoming cable termination is provided
Check breaker contacts / Condition of spreaders and clearances
Check inspected door handles and locking bar with LOCK & KEY
Check panel lights & condition of Switch - Sockets
Check all breaker handles for on off and trip
Check automatic transfer operation / Mechanical & Electrical interlock if any

Check panel form of separation as for the specification

 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

Checking Results Remarks

Check ACB and MCCBs Operation for ON- OFF

Check PT connection , mfm connection check CT disconnection link

Check relaying and connection details as per wiring diagram

Check Condition of Canopy and slope angle

Check Condition of Panel gaskets and workmanship
Check the functionality of any visual or audible alarms for faults or warning indicators.
Check condition of HOOTER or Alarm Signals
Check dimension of Panel STAND and BASE FRAME with Footing
Check condition of Panel Lifting Hooks
Check Panel coupling bolts and loose item list
Check dimensions of Phase Bus bar as per the approved specification
Check dimensions of Neutral as per the approved specification
Check condition and operation of AUTO / MANUAL Switch
Check condition of all panel compartments and cable compartment
Check condition of Heater and therrmostate with functional operation

Check Size of Gland plate is as per the approved GA drawings

 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

3. ELECTRICAL CONTINUITY OF METAL PART TO GROUND :

Checking Results

Number of tested points

Average resistance value mΩ
Maximum resistance reading mΩ

4. INSULATION RESISTANCE MEASUREMENT :

Polarity Test voltage and duration Results

R Phase & Ground (Bus bar-1)

Y Phase & Ground (Bus bar-1)

1000 Vdc - 1 mn
B Phase & Ground (Bus bar-1)

Neutral & Ground (Bus bar-1)

 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

Polarity Test voltage and duration Results

R Phase & Ground (Bus bar-2)

Y Phase& Ground (Bus bar-2)

1000 Vdc - 1 mn
B Phase & Ground (Bus bar-2)

Neutral & Ground (Bus bar-2)

5. AUXILIARY EQUIPMENT OPERATION CHECK :

Checking Results

Hygrostat and heater operation

Lighting and door switch operation

AC Socket

Hooter Condition and annunciator condition

 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

6. SIGNALING CHECK :

Function Label Results

Auxiliary control supply 1

Auxiliary control supply 2

7. TRIPING TEST:

Relay Name with Feeder Relay Operational Settings Relay Test Set Value Injected Current Pickup value Trip Time
details
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

Relay Name with Feeder Relay Operational Settings Relay Test Set Value Injected Current Pickup value Trip Time
details
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

8. BUSBAR CONTACT RESISTANCE TEST

Busbar 1 Measured Value Result

Busbar 2 Measured Value Result

N
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

9. CT Ratio and polarity test:

CT: 1

Manufacturer :

Ratio :

Burden:

Phase Winding Primary current value Secondary current measured value Theorical Ratio Calculated Ratio Results

L1 1S1-1S2

L2 1S1-1S2

L3 1S1-1S2

CT: 2
Manufacturer :

Ratio :

Burden:
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

Phase Winding Primary current value Secondary current measured value Theorical Ratio Calculated Ratio Results

L1 1S1-1S2

L2 1S1-1S2

L3 1S1-1S2

CT: 3
Manufacturer :

Ratio :

Burden:

Phase Winding Primary current value Secondary current measured value Theorical Ratio Calculated Ratio Results

L1 1S1-1S2

L2 1S1-1S2

L3 1S1-1S2
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

10. MULTI FUNCTION METER ACCURACY CHECK

MFM-1 :
Manufacturer :

Scale :

Model :

Serial No :

Indicator reading (Vac) Injected value (Vac) Measured value (Vac) % Error

L1-L2

L2-L3

L1-L3
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

Indicator reading (Vac) injected value(A) Measured value (Aac) % Error

L1

L2

L3

MFM-2 :
Manufacturer :

Scale :

Model :

Serial No :

Indicator reading (Vac) Injected value (Vac) Measured value (Vac) % Error

L1-L2

L2-L3

L1-L3
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

Indicator reading (Vac) injected value(A) Measured value (Aac) % Error

L1

L2

L3

MFM-3 :

Manufacturer :

Scale :

Model :

Serial No :

Indicator reading (Vac) Injected value (Vac) Measured value (Vac) % Error

L1-L2

L2-L3

L1-L3
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

Indicator reading (Vac) injected value(A) Measured value (Aac) % Error

L1

L2

L3

Switching Logic Test:

Manual mode:

Conditions Operations Actions Bus voltage Results

 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

Automatic mode:
Conditions Operations Actions Bus voltage Results
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

11. High Voltage Test:

Circuit No HV Test Value Tes Time Results

R-Y PASS/ NOT PASS
Y-B PASS/ NOT PASS
B-R PASS/ NOT PASS
R-N PASS/ NOT PASS
Y-N 2500 VAC 1 Minute PASS/ NOT PASS
B-N PASS/ NOT PASS
R-E PASS/ NOT PASS
Y-E PASS/ NOT PASS
B-E PASS/ NOT PASS
 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

12. Paint Thickness Test:

Sample From (Body parts) Sample observed Value Results

Micron PASS/ NOT PASS
Micron PASS/ NOT PASS
Micron PASS/ NOT PASS
Micron PASS/ NOT PASS
Micron PASS/ NOT PASS
Micron PASS/ NOT PASS
Micron PASS/ NOT PASS
Micron PASS/ NOT PASS
Micron PASS/ NOT PASS

Acceptable Value : Shall be more than 80 Microns

 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

NON-CONFORMANCES

NCR # DESCRIPTION DATE RAISED DATE CLOSED

 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

ATTACHMENTS TO THIS REPORT

Attachment-1 Calibration Certificates

Attachment-2 BSCPL Approved Technical Specification , BOM & GTP

Attachment-3 APPROVED COPY OF GAD & Wiring drawings

Attachment-4 Manufacturer Routine Test report

Attachment-5 AS BUILT GA DRAWING from Manufacturer

Attachment-6 NON CONFIRMITY DETAILS AND RECTIFICATION REPORT

Attachment-7 DISPATCH CLEARNANCE COPY

Attachment-8 PHOTOS OF EQUIPMENTS

 FACTORY ACCEPTANCE REPORT : LT PANEL

Format No: BSCPL/DE-FAT/13/LT Panel Date: 15/10/2023 Rev No: R00

Prepared by: Darshit vyas Reviewed by: Arvind Singh Bhadoria Approved by: Ashwin R.

Attachment-9 RAW MATERIAL TEST REPORT

Attachment-10 SPARE LIST

Attachment-11 Operation & Maintenance Manual , Installation & Lifting Procedure

Attachment-12 Warranty Card of Equipment & Accessories

--- End of Document---

 APPROVED MAKES OF MATERIALS

SR DESCRIPTION MAKES Model/Accuracy/Remark

1. ACB ABB/Schneider /L & T EMAX PR111/P ,
MASTERPACT LOGIC 6.0X,
OMEGA UW MTX 1.5Gi
(WITH SPARE NO + NC CONTACT )
2. Moulded Case Circuit breakers > 200A ABB/Schneider /L & T SACE T-MAX -Ekip E-LSIG
PowePacT LSIG
Dsine MTX 2.0 DN 2/3
(WITH SPARE NO + NC CONTACT )
3. Moulded Case Circuit breakers <200A ABB/Schneider /L & T T-MAX with TMA –T4 Trip Unit,
COMPACT CVS TM Release,
Dsine DN 1 TM Release,
(WITH SPARE NO + NC CONTACT )
4. Switch Fuse Units with HRC fuses ABB/Schneider /L & T L&T FN C LINE
ABB OS SWITCH
SCHNEIDER Tysy GS
5. Timers in Distribution Boards ABB/Schneider /L & T DIGITAL ONLY WITH FEEDBACK
6. APFC relays ABB/Schneider /TRINITY AS PER STEP CONFIGURATION
7. Cast resin current transformer (CT)- Kalpa / Newtek / Rishab /Kappa /Precise 0.5S For Metering and 5P10/20 for Protection
8. Control / Potential Transformer (PT) Kalpa / Magnetic & controls / ECS 0.5S for Metering and 5P10/20 for Protection
9. Protective Relays (Feeder Protection IDMT) ABB/Schneider /GE/C&S CSENex 1450
ABB REJ 601
MiCOM P12X
GE P40 Agile P14N
 APPROVED MAKES OF MATERIALS

10. Selector switches Salzer / Kaycee/ L & T --

11. Push Buttons/ Indicating Lamps with LED’s Technic / Siemens/ Schneider --
12. Indicating True RMS Meters – Digital type. TRINITY/SCHNEIDER/RISHAB --
13. Energy Meters SECURE/SCHENIEDER Elite 440 - 0.5s
Elite 30 B - 0.5s
EM 6400 - 0.5s
14. MCB Distribution Boards System house with CPRI approval --
15. Miniature Circuit Breakers Legrand / Schneider/ Hager /ABB /L&T Legrand DX3
Schneider ACTi9
ABB SU204MR
L&T AU10
HAGER NBN420N
16. Residual Current Earth Leakage Circuit Breakers Legrand / Schneider/ Hager --
17. 11 KV HT XLPE cables KEI / POLYCAB /AVOCAB CPRI APPROVED & TYPE TESTED FOR SPEC
18. 1100 V LT XLPE Cables KEI / POLYCAB /AVOCAB CPRI APPROVED & TYPE TESTED FOR SPEC
19. 1100 V Copper Control Cables Avocab/ RR Cables/FINOLEX CPRI APPROVED & TYPE TESTED FOR SPEC
20. Double Compression glands and Lugs for 1100 volt grade Dowells / Comet / Jainson ISI Marked
Cables
21. Cu / Al (Crimping type)Cable Lugs for 11000 V grade Cables Dowells / Comet / Jainson ISI Marked
22. Cable Joint(Heat shrinkable ) HT cable termination Raychem/3M CPRI APPROVED & TYPE TESTED FOR SPEC
23. LED Light Fittings – Industrial / Commercial WIPRO / BAJAJ/ Lighting Techniques As per Lumens and Fixture Type
24. Light Fittings – Decorative /Architectural WIPRO / BAJAJ / Lighting Techniques As per Lumens and Fixture Type
25. FLMAE PROOF LED LIGHTS SHREYA TECH / SUDHIR / TRI-FLP As per Lumens and Fixture Type
26. External and Landscaping Light Fixtures WIPRO / BAJAJ / Lighting Techniques As per Lumens and Fixture Type
27. Street Light/ Post Top lighting Poles Wipro / Metal coats/ Bajaj As per Lumens and Fixture Type
 APPROVED MAKES OF MATERIALS

28. Ceiling Fans Crompton Greaves/ Bajaj / Havells As per PAX Capacity
29. Wall Mounted Fans Havells / Bajaj / Almonard. As per PAX Capacity
30. FRLS PVC conduits & Accessories (Heavy duty) VIP/ NELCO/PRECISION ISI Marked
31. GI Conduits & Accessories Bharat Industries / Supreme/ AKG. ISI Marked
32. Copper Conductor FRLS PVC Insulated Wires Finolex / RR Kabel /POLYCAB Type Tested Design and Fire resistant
33. Modular Switches & Socket Outlets Legrand- MOASIC /Anchor -ROMA/ ISI MARKED
Schneider-LIVIA
34. Weather proof Switches & Sockets Legrand /Anchor / Schneider ISI MARKED
35. Industrial Socket Outlets – Metal Clad type Legrand / Schneider / Hager ISI MARKED
36. Industrial Socket Outlets – Thermoplastic moulded type Mennekes /Scame / NEPTUNE-Bals ISI MARKED
37. Raceways/ PVC Trunking Schneider/ Honey well/ Legrand. Type Tested Design and Fire resistant more than
2 Hrs.
38. Perforated / Ladder Type cable tray NEIDAX / Profab / OBO BETTERMEN/ >125 Micron Coating or as per specification
39. 11 KV HT VCB ABB/ SCHINDER / SIEMENS /L&T As Per Configuration
40. 11 KV HT RMU ABB /SCHINDER / SIEMENS /L&T As per Configuration
41. 11 KV HT Panel (OEM VCB Panel) LOTUS SWGR / LOAD CONTROLS/ ACE A System House shall be CPRI Approved design
ELECTROTREND /SWATI SWITCHGEAR for Indoor/Outdoor application
/or any CPRI APPROVED SYSTEM
HOUSE
42. Distribution Transformer VIJAY TRAFO / KIRLOSKAR OEM shall have CPRI Approved design for
ELECTRIC/Sudhir Power / TMC India/ Indoor/Outdoor application for offered Rating or
Essenar /ATLAS or any BIS Approved Rating above required Specification.
MFg.
43. DG Set Approved Vendors KIRLOSKAR /SUDHIR/SUPERNOVA --
44. Alternator NA --
 APPROVED MAKES OF MATERIALS

Battery Charger Abhaya Electric / Power one / Amaraja --

44.
45. Battery (Maintenance free battery) Rocket / Amar Raja / PANASONIC --
46. LT panels AS PER IEC 60439 LOTUS SWGR / LOAD CONTROLS/ ACE A System House shall be CPRI Approved design
ELECTROTREND / IMPERIAL ELECTRO for Indoor/Outdoor application
CONTROLS /SWATI / HI TECH
47. LT Busduct - Sandwich type L & T /C & S /LEGRAND A System House shall be CPRI Approved design
for Indoor/Outdoor application
48. Capacitors & Detuned reactors ABB / Schneider / TRINITY A System House shall be CPRI Approved design
for Indoor/Outdoor application
49. UPS System NA --
50. Invertor System NA --

 IMPORTANT: -

 Brand/Make of item will be selected by Customer and as approved before ordering.

 Detail submittals in the form of catalogues specification sheets, and samples were called for, shall be submitted one week from the date of order
and approvals shall be obtained on the type of accepted make before procurement are made.
 Out of the approved makes of materials mentioned above, the make of materials to be used on the work shall be as decided by the / Customer.
 In respect of materials for which approved makes are not specified above, these will be of makes to be decided by the Customer and as per sample
approved before procurement.
 Equipment’s approved and supplied shall have local servicing facilities available in the region.