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Racor 2012
Racor 2012
Racor 2012
to Racor’s
Electronic Catalog 7480H
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© 2010 Copyright Parker Hannifin Corporation. All Rights Reserved
OPENING SCREEN SEARCH WARRANTY/OFFER OF SALE CONTACT US
The user, through its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance,
maintenance, safety and warning requirements of the application are met. The user must analyze all aspects of the application, follow applicable industry standards, and follow
the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is
responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems.
OFFER OF SALE
The items described in this document are hereby offered for sale by Parker-Hannifin Corporation, its subsidiaries or its authorized distributor. This offer and its acceptance
are governed by the provisions stated in the detailed "Offer of Sale.”
Table of Contents
Introduction:
General Information ....................................................................................................................................................II
Biodiesel .................................................................................................................................................................... X
Air Separation ......................................................................................................................................................... XIII
Micron Rating .......................................................................................................................................................... XV
Section A: Mobile Fuel Filtration ...................................................................................................................... A1
Section B: Marine Fuel Filtration ...................................................................................................................... B1
Section C: Village Marine Tec............................................................................................................................ C1
Section D: Alternative Fuel................................................................................................................................. D1
Section E: Hydrocarbon Filtration .................................................................................................................... E1
Section F: Air Filtration.........................................................................................................................................F1
Section G: Crankcase Filtration........................................................................................................................ G1
Section H: Lubrication Filtration ...................................................................................................................... H1
Section I: Transmission Filtration ......................................................................................................................I1
Section J: Additives ...............................................................................................................................................J1
Section K: Sentinel Systems.............................................................................................................................. K1
Section L: Heaters ..................................................................................................................................................L1
Section M: Hydraulic Filtration..........................................................................................................................M1
Section N: Contamination Detection Systems............................................................................................. N1
Section O: Coolant Filtration.............................................................................................................................. O1
Section P: Part Number Index ........................................................................................................................... P1
Section Q: Warranty / Offer of Sale .................................................................................................................. Q1
Magnified Sediment
Effective Specifying: The Right Racor Turbine Series filter/ s AN EFlCIENT WATT ELECTRICAL
Racor for the Job separators illustrates a product HEATER OR
viable for high flow rate
s A WATT START UP HEATER IN
The many influences involved in applications. The 320 Spin-on
CONJUNCTION
specifying a diesel fuel filter/water Series units provide like benefits,
WITH A COOLANT HEATER OR
separator include the original but for engines with flow rates
below 45 GPH (170 LPH). s A COMBINATION COOLANT HEATER WITH
engine manufacturer, engine AN ELECTRICAL
packager, maintenance director 3. Add water separation, higher HEATER
and superintendent of a fleet, or the filtration efficiency and capacity
owner/operator. to the existing standard filtration These options will prevent paraffin
device. crystals from coating the filter
There are several possible strategies Similar to the preceding example medium and assist in providing
that may be pursued in applying but with fine filtration to as small as diesel fuel flow to the injection system
filter/water separators and heaters. 2 microns, provides virtually 100%
in most cold weather conditions.
Each is dependent on the demands removal of contamination. A
recommended strategy would be In extreme cold conditions (-60oF /
of the fuel environment, the type of
a Turbine Series fuel filter/water -76oC) additional measures
original equipment already on the separator to remove virtually all are required.
engine, and the perceived needs of water and most solid contamination
the equipment operator. Some of the (using a 2 micron final stage filter
more common situations encountered element).
are listed as follows:
4. Add a diesel heater to the fuel
1. Add water separation capability to system.
an existing standard filter system.
There are several methods used
In the absence of a water separator, to heat diesel fuel to maintain
standard primary elements become operation in cold weather. The
WATER LOGGED AND INEFFECTIVE 7HEN following are the most common:
water-logged, they are especially
Electric Heaters-either built in to
susceptible to waxing in cold
the diesel fuel filter/water separator
temperatures. An ‘upstream’ water
or a separate in-line unit.
separator will significantly enhance
the performance and life of primary Coolant Heaters - either built in to
filter elements. The 6000 Series the diesel fuel filter/water separator
illustrates such a device. or a separate in-line unit.
For most low flow applications
2. Add water separation and filtration
(under 0.5 GPM /1.89 LPM)
capacity to an existing system.
an efficient 150-200 watt,
Frequent replacement of primary thermostatically controlled,
filters is required when the volume electrical heater will economically
of contaminants is significant. In provide immediate heat and
such cases, engine damage may maintain equipment operation.
result because filters are not
For higher flow applications the
immediately available for
problem is more challenging. To
replacement, or operators are not
assure cold condition operation,
aware of the need to replace.
a large amount of energy is
Therefore, adding upstream
required (example, 1.5 GPM flow
filtration capacity and water
for a Cummins 350 to maintain
separation capability and a 30
operation). Several options are
micron rating can, when properly
available:
applied, as much as triple the
filtration system service life.
Port Sizes
Introduction Also available is SAE J476, Dryseal buna-nitrile (NBR), which meets or
American standard taper pipe thread. exceeds Parker specification #N0552.
Today many different types of
Racor provides this port in the This compound is suitable for use
connectors are being used around the
NPTF (dryseal) configuration. In with all grades of diesel, gasoline,
world. Most of these have come about
this design, the male/female thread synthetic or petroleum based
through historical use and local
crest and roots contact and then engine oils, and natural gas (CNG)
preference for a certain design
flatten allowing the flanks to make applications. Typical temperature
concept. Some connections of North
full contact. Thread sealants are range is -30o to 225oF (-34o to 107oC).
American origin such as SAE straight
recommended with this design. Note: not recommended for use with
thread and 37o flare, have found some
phosphate ester base hydraulic fluids,
degree of acceptance and use Metric Fuel Ports automotive brake fluids, strong acids,
in Europe and Japan as a result of
Available for a European or export ozone, freons, ketones, halogenated
exports of U.S. machinery to these
market is the new ‘world standard’ hydrocarbons, and methanol.
regions after World War II. However, a
large majority of usage is made up of ISO6149 (SAE J2244, DIN 3852-3) The ports shown on the next page are
a variety of indigenous port and fitting metric straight thread O-ring port, the thread styles that Racor produces.
connections. A quick review of the which is similar in the seal design to The most common threads are from
commonly used connections around the SAE J1926 version above. top-left to bottom-right.
the world reveals eight different port For Germany and other applications,
configurations. the ISO 9974 (DIN 3852-1)
configuration is available for sealing on
Fortunately, the International the port surface or ‘spot-face.’ In this
Standards Organization (ISO) design, a captive seal is compressed
Technical Committee 131 (ISO/TC131) against a smooth flat radial surface
has developed standards for the most on the mating part.
widely used ports and connectors to
limit proliferation. The result is five Parker/Racor Connector
port designs and Racor offers the four Fittings
most popular, listed below: Racor primarily offers the JIC 37o
Standard Fuel Ports flared fitting design because it can be
used to connect to inch tubing, metric
Racor’s standard port configuration is tubing and hose assemblies. This
the SAE J1926 (ISO 11926-1) design for versatility offers customers a greater
straight thread with O-ring seal. This international acceptance as compared
design sandwiches and compresses to other fitting styles.
an O-ring between the angular sealing
surface of the female port and the The standard rubber seals and
shoulder of the male end. O-rings used in Parker fittings are 90
durometer hard, low-swell
Port Types
Introduction Standard Fuel Ports Parker/Racor Connector
Today many different types of Racor’s standard port configuration Fittings
connectors are being used around is the SAE J1926 (ISO 11926-1) Racor primarily offers the JIC 37o
the world. Most of these have come design for straight thread with O-ring flared fitting design because it can
about through historical use and seal. This design sandwiches and be used to connect to inch tubing,
local preference for a certain design compresses an O-ring between metric tubing and hose assemblies.
concept. Some connections of North the angular sealing surface of the This versatility offers customers a
American origin such as SAE straight female port and the shoulder of the greater international acceptance as
thread and 37o flare, have found male end. Also available is SAE J476, compared to other fitting styles.
some degree of acceptance and Dryseal American standard taper The standard rubber seals and
usein Europe and Japan as a result pipe thread. Racor provides this port O-rings used in Parker fittings are 90
of exports of U.S. machinery to these in the NPTF (dryseal) configuration. durometer hard, low-swell
regions after World War II. However, a In this design, the male/female buna-nitrile (NBR), which meets or
large majority of usage is made up of thread crest and roots contact and exceeds Parker specification #N0552.
a variety of indigenous port and fitting then flatten allowing the flanks to This compound is suitable for use
connections. A quick review of the make full contact. Thread sealants are with all grades of diesel, gasoline,
commonly used connections around recommended with this design. synthetic or petroleum based
the world reveals eight different Available for a European or export engine oils, and natural gas (CNG)
port configurations. Fortunately, the market is the new ‘world standard’ applications. Typical temperature
International Standards Organization ISO6149 (SAE J2244, DIN 3852-3) range is -30o to 225oF (-34o to 107oC).
(ISO) Technical Committee 131 (ISO/ metric straight thread O-ring port, Note: not recommended for use with
TC131) has developed standards which is similar in the seal design phosphate ester base hydraulic fluids,
for the most widely used ports and to the SAE J1926 version above. For automotive brake fluids, strong acids,
connectors to limit proliferation. The Germany and other applications, the ozone, freons, ketones, halogenated
result is five port designs and Racor ISO 9974 (DIN 3852-1) configuration hydrocarbons, and methanol.
offers the four most popular, listed is available for sealing on the port
below: The ports shown on the next page are
surface or ‘spot-face.’ In this design, the thread styles that Racor produces.
a captive seal is compressed against The most common threads are from
a smooth flat radial surface on the top-left to bottom-right.
mating part.
Introduction to Biodiesel
Racor recommends using the largest
filter practical for the application.
A larger filter adds more filtration
media surface area, which lowers flow
velocity going to each square inch
of media. This extends filter life and
increases water removal efficiency.
When specifying a new biodiesel fuel
system, de-rate fuel filter flow by 50%
and install on the vacuum (suction)
side of any pumps, where possible.
Renewable Fuels Pure biodiesel has high cloud and
Biodiesel is a diesel fuel produced pour points, necessitating the use of Engineering Leadership
by chemical refining of vegetable electric and/or coolant heaters in cold Racor has participated in several
oils into “fatty acid methyl esters,” weather. Higher percentage blends biodiesel filtration field tests with
or FAME. Glycerin is removed in the (B20) act more like standard diesel major OEMs. We are actively
refining process, lowering oil viscosity fuel, but some lower fuel blends have participating in industry wide
to match diesel fuel. Pure biodiesel is been known to cause problems. Other research and development on
most often added to diesel fuel in a 2, biofuels of raw oil or recycled grease biodiesel fuel filtration and
5, or 20% blend, and referred to as B2, have high viscosity as well as cloud water separation challenges.
B5, or B20 respectively. and pour points, and must be heated Development of technology to
to high temperatures to be used. support the use of all biofuels is
Other renewable “biofuels” are raw
oils or recycled greases that have not Racor recommends using at least 200 on-going.
been transformed into biodiesel. These watts of thermostatically controlled
electric heating in the head and/or Biodiesel and
products require extra heat, filtration,
filter bowl to help avoid biofuel waxing Biofuel Filtration
and other vehicle modifications to
burn in diesel engines. and gelling. Pour point suppressants Specify The Following:
and biocides are necessary for reliable s ,ARGE PRIMARY AND SECONDARY
Challenges and Solutions operation. A coolant heat exchanger is filters at 50% of their rated flow.
Racor fuel filters and heaters are required to heat fuel in extreme cold s (IGH QUALITY CORROSION RESISTANT
weather conditions. materials in construction.
uniquely suited for filtering and
conditioning biodiesel and biofuels Biodiesel is known to attack certain s (IGH QUALITY SYNTHETIC RUBBER
for use in diesel engines. compounds for seals and hoses.
synthetic rubber compounds, making
them swell and soften, or shrink and s %FlCIENT COOLANT ANDOR ELECTRIC
Biodiesel tends to dissolve natural heating.
fuel “tar” deposit coating the inside harden. Racor uses very high quality
synthetic rubber compounds that s &UEL SOURCE WITH HIGH EFlCIENCY
of diesel tanks, piping, and hoses. fuel dispensing.
Dissolved deposits are carried to perform equally well in biodiesel
fuel filters, causing shortened fuel as in standard diesel. Seals subject
filter life. Most biodiesels have a low to biodiesel exposure are generally
“interfacial tension.” This means that replaced at the same time as
water easily disperses and dissolves replacement filters. Racor uses all
in fuel. Low interfacial tension greatly materials compatible with up to 20%
reduces water separation efficiency biodiesel blend. Above 20% may
for all types of water separators and require material changes to dynamic
coalescers. Removal of water from a seals that are not normally replaced at
fuel system is necessary for proper filter change-outs.
engine performance.
Notes: Marine rated versions are available-consult factory. Also available-Thermoline Heaters, 300 and 500 watt, 12 and 24 volt.
Introduction to Ethanol
Parker Racor Filtration Tackles the Affects of Ethanol in Gasoline Fuels
Racor is pleased to remind the boating Racor filters trap particles in their
public that their family of existing Aquabloc®II media which also repels
gasoline filtration products have the damaging water into the drainable
been designed to handle the effects collection bowl. For more information
of ethanol blended fuels. Since 1969 on ethanol fuels in marine applications
Racor, the original supplier of fuel please refer to the National Marine
filter/water separators, now with Manufacturers Association (NMMA) or
advanced engineered Aquabloc®II the EPA web sites.
filtration media, has been protecting Award-winning Racor designs are
engines and fuel systems from the available for any engine, any fuel,
Corn ravages or water and contamination. and at any flow rate. Please visit
This season many boaters have www.parker/racor.com for details.
Ethanol is a clean-burning, high- discovered the benefits of superior
octane fuel that is produced from filtration and separation by using
renewable sources, crops such as Racor products on their inboard and
corn and sugar cane. Because it is outboard gasoline engine powered
domestically produced, ethanol helps
reduce America’s dependence upon
foreign sources of energy. Pure, 100%
ethanol is not generally used as a
Every time you squeeze
motor fuel instead, a percentage of
the trigger, you threaten
ethanol is combined with unleaded
your engine’s life.
gasoline.
Benefits of Ethanol: No matter how carefully gasoline
is handled or stored, dirt, rust,
s $ECREASES THE FUELS COST
gums, algae, and water are going
s )NCREASES THE FUELS OCTANE RATING to find their way in, and just a
s $ECREASES GASOLINES HARMFUL few drops can leave you dead
emissions. vessels. The choice of global OEMs, in the water. Racor gasoline
s % %THANOL CONTAINS ETHANOL Racor is also the choice of smart fuel filter/water separators with
and 90% unleaded gasoline. boaters concerned about safety, Aquabloc®II media remove
quality, and performance. virtually 100% of damaging water
“Now more than ever, engines and solids, allowing engines
require high performance and high to run with more power and
technology fuel filtration particularly greater efficiency. Install a Racor
when using ethanol blended gasoline mounting head or spin directly
fuels”, according to Steve Hardison, onto your existing filter head to
Racor Fuel Filtration Product Manager. protect your engine and improve
its performance. Spin on a Racor
One effect of ethanol blended fuel is
fuel filter/water separator, for the
fuel tank and fuel system component
life of your engine.
“cleansing” resulting in more
contaminates in the fuel stream.
Gasoline
10 20
2M
Micron 40 Micron
Micron
Magnified Sediment Particle
Single/Multi-Pass tests use Most filter manufacturers follow micron medium. The exception in using
contaminant specially graded by these test methods, but several use a 2 micron filter in place of a primary
particle sizes added regularly in test methods of their own design. The filter is to obtain high-efficiency water
measured quantities to the fluid which current SAE and ISO published test separation, and is usually used in marine
is pumped continuously through the methods do not take the effects of applications where the fuel supply may
filter. Measured samples of fluid are engine vibration into consideration. be cleaner but also may contain water
taken at timed intervals upstream They also measure capacity in grams of more often. If the installation can allow
and downstream of the filter. The test dust collected instead of gallons of the use of a filter large enough, then a 2
contaminant in these samples is diesel fuel to determine filter life. micron filter can serve in a system as the
measured for particle sizes and the Filtration Efficiency only filter in that system.
quantity of each size or ranges of sizes. New high pressure common rail
Fuel filters are supplied for various
Some suggestions: applications and, therefore, there is fuel injection systems require
a need for different levels of filtration high efficiency in removal of small
1. Use filters of high quality.
efficiency in the removal or retention particles. The requirement is 95% for
2. Obtain filters by catalog listing, 3 micron particles. Racor fuel filters
not just by “micron rating”. Other of particles. The hydraulic industry
important qualities should also be uses a rating method that uses the have a medium designed for these
considered. term “Beta Ratio” to describe a applications. Replacement elements
3. Pay close attention to service filtration efficiency level. The diesel should state, “For Use With Common
intervals and good service practices fuel filtration industry generally Rail Fuel Injection Systems.” Dirt levels
for best economy of operation. uses simple filtration efficiency as in fuel also direct the level of efficiency
the method of rating a fuel filter. required. Since the filters removes a
Above article used by permission of the
Since there is no such thing as a fuel percentage of dirt particles, it follows
Filter Manufacturers Council, Research
that provides absolute filtration of that when a much greater amount
Triangle Park, NC. Filter Testing (from
the particle sizes that are cause for of dirt is present in the fuel, a greater
Racor brochure #7550).
concern, the industry uses terms like number of particles will pass through
The Diesel Fuel Filtration Industry has the filter. Diesel engines used in earth
96% at 5 microns. This term means,
a guiding engineering society in every moving or agriculture should use fuel
that when tested to SAE or ISO test
country that manufacturers diesel filters that have higher efficiency than
methods the filter will retain 96% of all
engines or diesel fuel filters. In the those for over-the-road or marine.
5 micron size and larger particles.
United States, this is known as the SAE
Racor makes filters with various The planning must also take into
(Society of Automotive Engineers);
filtration efficiencies, but its standards consideration whether the filter is to be
in Europe, it is the ISO (International
for non-OEM (Original Equipment installed on the engine or the chassis
Standards Organization). Each society
Manufacturer) are 2, 10, and 30 micron and whether on the vacuum or pressure
publishes test method procedures for:
filter elements. The actual efficiency side of the system. Filter installations
Filtration Efficiency, Filter Capacity
ratings for these are 98%, 95%, and on the engine make the filter subject
or Life, Media Migration, and Water
90% respectively. Racor also makes to high frequency vibrations which
Separation.
use of a 7 and 20 micron filter medium reduces the efficiency level, (as do spill
The most recognized and utilized test port metering injection pumps).
which are used to meet certain engine
methods are: SAE J905, SAE J1488, See Racor brochure #7550 for
manufacturer’s requirements for a
SAE J1839 (in North America), and additional information.
final filter and a primary filter.
ISO 4020 (in Europe and Asia). All of
these test methods require complex Racor’s 2 micron filter medium should
and sophisticated test equipment and, only be used in final or secondary
therefore, are outside the scope of this filters where the fuel is first filtered by
publication. a primary filter. The primary filter for
a 2 micron final filter should use a 10
Section: A
climate control
electromechanical
Table of Contents
025 Series In-Line Fuel Prefilters ..................................................................................................................... A1
PS120 Series Strainer/Prefilters...................................................................................................................... A17
045-RAC-351 .......................................................................................................................................................... A21
100 Series Compact Fuel Filter/Water Separator Series ........................................................................ A25
200 Series Low Flow Fuel Filter/Water Separator Series ....................................................................... A38
300 Series............................................................................................................................................................... A54
300RC Series with Fuel Heater/Water Separator ...................................................................................... A70
400 Series Spin-On with priming pump......................................................................................................... A80
424 Series Fuel Heater/Water Separator...................................................................................................... A91
500 Series Fuel Heater/Water Separator...................................................................................................... A97
600 Series Spin-On Fuel Filter/Water Separator with mounting bracket ........................................ A118
Nautilus Primary Fuel Filter/Water Separator with heat exchanger................................................. A127
700 Series Electronic Priming Pump w/Spin-On Fuel Filter/Water Separator ................................ A133
777R Series Frame Mount Fuel Filter/Water Separator......................................................................... A145
RK12963 Retrofit Kit for 90S1230C ............................................................................................................. A151
790R30 Integrated Electronic Priming Pump Replacement Parts & Kits....................................... A153
Dual Spin-On Series........................................................................................................................................... A160
Engine Spin-On Series ...................................................................................................................................... A165
FS240 Series Fuel Senders In Tank Electronic Fuel Senders ............................................................. A196
P Series Electronic Pump with cartridge element.................................................................................. A198
Parfit Products .................................................................................................................................................... A202
Turbine Series ..................................................................................................................................................... A248
Filterpumps .......................................................................................................................................................... A276
Accessories ......................................................................................................................................................... A295
Solid State Electronic Flasher ............................................................................................................................... A294
No-spill Filler Spout ............................................................................................................................................... A298
Parker Super O-lube ............................................................................................................................................. A298
Bowl Wrench ......................................................................................................................................................... A298
Water Probe Kits ................................................................................................................................................... A299
Water Detection Modules ...................................................................................................................................... A301
Vacuum Gauges.................................................................................................................................................... A305
Compound Gauge Kits .......................................................................................................................................... A307
Vacuum Restriction Indicators............................................................................................................................... A308
Filter “Block Off” Caps ........................................................................................................................................... A309
Mounting Bracket Kit ............................................................................................................................................. A309
OEM Kits ............................................................................................................................................................... A310
Electrical Heater Relay Kits................................................................................................................................... A311
Aqua Bloc II Demonstration Unit ........................................................................................................................... A312
Fuel Polishing........................................................................................................................................................ A313
Discontinued........................................................................................................................................................ A318
Part Number Index............................................................................................................................................. A322
025 Series
In-Line Fuel Prefilters
025 Series In-Line Fuel Prefilters are
the first stage in keeping your fuel
clean. Dirt and grime in fuel can spell
disaster. A secondary or final Racor
filter should be installed after this
filter for superior protection.
025 Series
Minimum Service Clearance 3.0 in. (7.6 cm) 3.0 in. (7.6 cm)
Maximum Working Pressure1 100 PSI (6.9 bar) 100 PSI (6.9 bar)
Clean Pressure Drop 0.35 PSI (0.02 bar) 0.35 PSI (0.02 bar)
Case Quantity 6 12
Special Notes: 1 Pressure installations acceptable up to maximum PSI shown (vacuum installations recommended).
025 Series
Mounting Instructions
025-RAC-01 and 025-MBL-02B
Engine 9/16´´
Tank (1.43 cm)
Anti-Rotational Nub
3/16´´ (0.48 cm)
Outlet Inlet
4OP 6IEW
Replacement Parts
025-RAC-01 and 025-MBL-02B
0ART .UMBER $ESCRIPTION
1. .! Mounting Head Kit (1/4´´-18 NPTF Ports)
2. .! Bowl O-ring
a: S2501 250 micron (for 025-RAC-01) Includes #2 1
3.
b: S2502 10 micron (for 025-MBL-02B) Includes #2
4. RK 31391 Clear Bowl Kit (includes #2)
a b
025 Series
Percent Percent
Efficient Efficient
SEA J905 Fuel Flow Restriction SEA J905 Fuel Flow Restriction
'RAMS
025-RAC-01
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH GASOLINE 25 GPH (95 LPH)
)NLET/UTLET 0ORT 3IZE 1/4”-18 NPTF
Die-cast aluminum head with
(OUSING -ATERIAL
clear, reusable plastic bowl.
S2501
2EPLACEMENT %LEMENT
(straining element)
-ICRON 2ATING NOMINAL 250
THE 2!# )N LINE 'ASOLINE -INIMUM 3ERVICE #LEARANCE
&ILTER 3ERIES KEEPS YOUR FUEL 3.0 in. (7.6 cm)
BELOW lLTER
CLEAN AND DRY BECAUSE HAVING
GRIME AND WATER IN YOUR FUEL (EIGHT 4.3 in. (10.9 cm)
spells disaster. More than
$EPTH 2.1 in. (5.3 cm)
EVER TODAYS HIGH PERFORMANCE
GASOLINE ENGINES REQUIRE CLEAN Width 2.3 in. (5.8 cm)
DRY FUEL 3TANDARD FUEL FILTERS
SIMPLY SUCCUMB FROM NORMAL 7EIGHT DRY 0.3 lbs (0.14 kg)
USAGE AND DONT OFFER THE
IMPROVED FEATURES DURABILITY -AXIMUM 7ORKING 0RESSURE1 100 PSI (6.9 bar)
AND PEACE OF MIND THAT
COMES WITH 2ACOR FUEL FILTERS 7ATER 2EMOVAL %FlCIENCY 99%
%XPERIENCED SAILORS TRUST THEIR
ENGINES THEIR LIVELIHOOD AND #LEAN 0RESSURE $ROP 0.35 PSI (0.02 bar)
EVEN THEIR LIVES TO 2ACORS Case Quantity 6
HIGH QUALITY MARINE PRODUCTS
3HOULDNT YOU !MBIENT 4EMPERATURE 2ANGE -40o to +250oF (-40o to +121oC)
025 Series
025-RAC-02
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH GASOLINE 25 GPH (95 LPH)
WITH DIESEL 15 GPH (57 LPH)
)NLET/UTLET 0ORT 3IZE 1/4”-18 NPTF
Die-cast aluminum head with
(OUSING -ATERIAL
clear, reusable plastic bowl.
2EPLACEMENT %LEMENT S2502
025-MBL-02B
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH GASOLINE 25 GPH (95 LPH)
WITH DIESEL 15 GPH (57 LPH)
)NLET/UTLET 0ORT 3IZE 1/4”-18 NPTF
Die-cast aluminum head with
(OUSING -ATERIAL
clear, reusable plastic bowl.
2EPLACEMENT %LEMENT S2502
025 Series
Installation Instructions
The following customer supplied side applications; (pressure side -OUNT lLTER VERTICALLY IN A
materials should be on hand before installations are acceptable up to 100 PROTECTED AREA AND AWAY FROM
beginning: PSI (6.9 bar)). Do not smoke or allow heat sources. Maintain at least 3
open flames around fuel or filters.
INCHES OF CLEARANCE BELOW lLTER
s 4WO v .04 lTTINGS
-AKE SURE ENGINE IS OFF AND COOL FOR SERVICING &OLLOW MOUNTING
s v HOSE OR LARGER AND HOSE to touch. INSTRUCTIONS BELOW AND USE A v
clamps. BOLT TO SECURE lLTER TO ENGINE
!PPLY THREAD SEALANT TO v .04
s 4HREAD SEALANT NO THREAD TAPES lTTINGS DO NOT USE THREAD TAPES !TTACH FUEL LINES TO lLTER
AS PARTICLES MAY BREAK OFF AND
s v BOLT OR LAG BOLT CONTRIBUTE TO CLOGGING lLTER
3TART ENGINE AND CHECK FOR LEAKS
The 025 series filters are designed 4HREAD lTTINGS INTO FUEL PORTS AND #ORRECT AS NECESSARY WITH
to be installed on suction (vacuum) TIGHTEN SNUGLY ENGINE OFF
9/16”
(1.43 cm)
Engine
Tank
Anti-Rotational Nub
3/16” (0.48 cm)
Service Instructions
7HEN WATER IS VISIBLE IN CLEAR BOWL 2EPLACE USED lLTER WITH NEW lLTER 3TART ENGINE AND CHECK FOR LEAKS
OR ENGINE PERFORMANCE IS REDUCED PART NUMBER 3 #ORRECT AS NECESSARY WITH ENGINE
SERVICE IS REQUIRED OFF
,UBRICATE BOWL O RING WITH CLEAN
-AKE SURE ENGINE IS OFF AND COOL TO motor oil.
touch.
4HREAD BOWL ONTO MOUNTING HEAD
3PIN CLEAR BOWL OFF OF MOUNTING AND TIGHTEN HAND TIGHT ONLY DO
HEAD BY TURNING IN A COUNTER not use tools.
CLOCKWISE MOTION
Replacement Parts
025-MBL-02B, 025-RAC-01 and 025-RAC-02
Part Number Description
p
1. RK 31390-05-03 Mounting Head Kit
(¼”-18 NPT Ports)
(includes #4)
1
2. N/A Bowl O-ring is included
with every new element
Note:
3
025-RAC-05, 025-RAC-09, 025-RAC-10A
025-RAC-11, and 025-RAC-12
No replacement parts available. Order complete
assembly for replacement.
025 Series
025-MBL-02B
025-RAC-01 only
025-RAC-02
SEA J1839 Water Separation SEA J1839 Water Separation
Percent Percent
Efficient Efficient
SEA J905 Fuel Flow Restriction SEA J905 Fuel Flow Restriction
'RAMS
1
1 Anodized diecast aluminum head with
Anodized diecast aluminum head with
Housing Material clear, reusable plastic bowl.
clear, reusable plastic bowl.
Separates water.
S2501 S2502
Replacement Element
(straining element) (Aquabloc®II element)
Min. Service Clearance 3.0 in. (7.6 cm) 3.0 in. (7.6 cm)
Max. Working Pressure2 100 PSI (690 kPa) 100 PSI (690 kPa)
Case Quantity 6 6
PS 120
Strainer/Prefilter
Service Instructions
Mesh screen cleaning/replacement -AKE SURE ENGINE IS OFF AND COOL TO /PEN ALL FUEL VALVES IF APPLICABLE
frequency is determined by touch.
0RIME FUEL SYSTEM AS INSTRUCTED
contamination level in fuels. Fuel flow #LOSE ALL FUEL VALVES IF APPLICABLE IN ENGINE MANUFACTURERS OWNERS
to engine becomes restricted as screen TO MAKE SURE EXCESS FUEL DOES NOT manual.
gradually plugs with contaminants, SPILL DURING SERVICING 3TART ENGINE AND CHECK FOR LEAKS
resulting in noticeable power loss and/
or hard starting. As a guideline, clean 3. With a collection pan in place, Note: Correct as necessary with
SLOWLY REMOVE CLEAR BOWL AND MESH
screen every 500 hours, 10,000 miles, screen.
engine off.
every other oil change, annually,
or at first indication of power loss, #LEAN SCREEN WITH SOLVENT AND SOFT
whichever occurs first. Replace if mesh BRUSH OR REPLACE WITH NEW
screen is damaged. Always carry extra ,UBE BOWL O RING WITH MOTOR OIL OR
replacement screens and fuel filters CLEAN FUEL
as one tankful of excessively dirty fuel
6. Re-install mesh screen and clear
can quickly plug a prefilter and a fuel BOWL AND TIGHTEN BY HAND ONLYDO
filter/water separator filter. not use tools.
1
2
Replacement Parts
0ART .UMBER $ESCRIPTION
1. .! Mounting Head
2. .! O-ring (not available separately) 3
3. RK 51216 Mesh Screen Filter Kit (200-260 micron) (includes # 2)
4. RK 51217 Clear Bowl Kit (includes # 2)
!DDITIONAL 0ARTS NOT SHOWN
. 03 1/2" NPT Metal Plug Kit (one per kit)
22231 03 3/8" NPT Metal Port Plug Kit (two per kit)
14387 Installation Instructions
Installation Instructions
Exercise great caution when installing !PPLY THREAD SEALANT TO .04& !TTACH FUEL LINES
a PS120 Series strainer/prefilter to lTTINGS DO NOT USE THREAD TAPES .OTE !VOID TIGHT BENDS AND RUBBING
avoid a fire hazard. Do not smoke, AS PARTICLES MAY BREAK OFF AND AREAS WHEN ROUTING HOSE
CONTRIBUTE TO CLOGGING lLTER
allow open flame or excessive heat 0RIME FUEL SYSTEM AS INSTRUCTED
which could ignite a fire. Perform 4HREAD lTTINGS INTO APPROPRIATE IN ENGINE MANUFACTURERS OWNERS
FUEL PORTS AND TIGHTEN SNUGLY 0LUG manual.
installation in a well ventilated area. UNUSED PORTS WITH PORT PLUGS AND
Refer to Mounting Information and TIGHTEN SNUGLY 3TART ENGINE AND CHECK FOR LEAKS
#ORRECT AS NECESSARY WITH ENGINE
Installation Diagram and install as -OUNT STRAINERPRElLTER VERTICALLY OFF
follows: PRIOR TO FUEL lLTERWATER SEPARATOR
AND IN PROTECTED AREA AWAY FROM
-AKE SURE ENGINE IS OFF AND COOL TO heat sources. Maintain at least 3 in.
touch. CM OF CLEARANCE BELOW lLTER FOR
SERVICING
Installation Diagram
&UEL 4ANK !BOVE &ILTER
(Head pressure should not
exceed max. PSI of filter.)
Fuel Tank
(Vacuum Side Installation) Maintain a service clearance
below filter assembly
of at least 3.0 (7.6 cm).
&UEL 4ANK "ELOW &ILTER
(Lift should not exceed 4 inHg.)
045-RAC-351
Fuel Filter/Water Separator
045-RAC-351
045-RAC-351 Overview
Specifications 045-RAC-351
-AXIMUM &LOW 2ATE
WITH GASOLINE 35 GPH (132 LPH)
WITH DIESEL 45 GPH (170 LPH)
)NLET/UTLET 0ORT 3IZE 5/16´´ Hose Bead
Mounting Information
5.62 in.
(14.27 cm)
3.96 in.
(10.06 cm)
Clearance of
5/16´´ for fasteners.
5/
Installation Diagram
&UEL 4ANK !BOVE &ILTER
(Head pressure should not
exceed max. PSI of filter.)
/PTIONAL "YPASS )NSTALLATION AND /PERATION
Fuel Tank (Allows user to service filter without
(Pressure Side Installation) shutting down engine.)
/PTIONAL &UEL 4RANSFER 0UMP
Do not exceed maximum PSI or Valves 1 2 3
Install shut-off valve when flow rate of filter. NOT ideal— Unit On-line Open Open Closed
fuel tank is higher than filter. pumps emulsify water Unit Off-line Closed Closed Open
hindering filter performance.
&UEL 4ANK
(Ideal Vacuum Side Installation)
%NGINE
Valve 1 Valve 2
To maintain prime, install check
valve (with light or no restriction &UEL 4RANSFER 0UMP
(IDEAL vacuum side
when tank is lower than filter. installation).
Fuel Tank
(Vacuum Side Installation) Valve 3
Maintain a service clearance above filter
&UEL 4ANK "ELOW &ILTER assembly of at least 5.0 in. (12.7 cm).
(Lift should not exceed 4 inHg.)
045-RAC-351
Replacement Parts
1
2
3
4
110A
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 15 GPH (57 LPH)
WITH GASOLINE 35 GPH (132 LPH)
100 Series
1.4 in.
(3.6 cm)
110A
5.5 in.
(14.0 cm)
Test Data
(Test results are from controlled laboratory testing. Field results may vary.)
2. 0 8
1. 5 6
PSI * 1. 0 PS I * 4
0. 5 2
0. 0 0
0 3 6 9 12 15 0 5 10 15
Flow (GPH) Grams
SAE J905 Fuel Flow Restriction SAE J905 Solids Capacity
(using SOFTC-2A; R11T Element)
Replacement Parts
110A 1
Part No. Description
p
1. .! Head Kit (not available) 2
2. RK 10110 Metal Vent Plug Kit
(3/8”-24 UNF)
100 Series
120A
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 15 GPH (57 LPH)
)NLET/UTLET 0ORT 3IZE 1/4”-18 NPTF
Die-cast aluminum head with clear,
(OUSING -ATERIAL
reusable plastic bowl.
2EPLACEMENT %LEMENT See Replacement Parts List
-ETAL BOWLS SHOULD BE SPECIFIED !MBIENT 4EMPERATURE 2ANGE -40o to +200oF (-40o to +93oC)
WHEN FILTERING FUELS IN HAZARDOUS
LOCATIONS WHERE EQUIPMENT IS -AXIMUM &UEL 4EMPERATURE 190oF (88oC)
EXPOSED TO FLYING GRAVEL AND .OTES 1Pressure installations acceptable up to maximum PSI shown.
debris. Vacuum installations are recommended.
120B
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 20 GPH (76 LPH)
)NLET/UTLET 0ORT 3IZE 1/4”-18 NPTF
Die-cast aluminum head with clear,
(OUSING -ATERIAL
reusable plastic bowl.
2EPLACEMENT %LEMENT See Replacement Parts List
100 Series
How to Order
(The example below shows how a part number is constructed.)
120AS
3PECIFY A MICRON RATING
3PECIFY A MODEL S* for 2 micron
110A* Gas 15 GPH (57 LPH) T* for 10 micron
Diesel 35 GPH (132 LPH) 0 for 30 micron
120A 15 GPH (57 LPH)
120B 20 GPH (76 LPH)
140R 15 GPH (57 LPH)
1.4 in.
(3.6 cm)
120A
6.0 in.
(15.2 cm)
120B
3.2 in. 7.5 in.
(8.1 cm) (19.1 cm)
Replacement Parts
120A and 120B
Part Number Description
p
1. RK 10214 Mounting Head Kit 1
(1/4”-18 NPTF ports)
100 Series
Test Data
(Test results are from controlled laboratory testing. Field results may vary.)
120A
2. 0 8
1. 5 6
PSI* 1. 0 PSI* 4
0. 5 2
0. 0 0
0 5 10 15 20 0 10 20 30 40 50
Flow (GPH) Grams
SAE J905 Fuel Flow Restriction SAE J905 Solids Capacity
(using SOFTC-2A; R12T Element)
PSI X 2.036 = inHg / PSI X 6.895 = kPa
120B
2. 0 8
1. 5 6
PSI* 1. 0 PSI* 4
0. 5 2
0. 0 0
0 5 10 15 20 0 10 20 30 40 50
Flow (GPH) Grams
SAE J905 Fuel Flow Restriction SAE J905 Solids Capacity
(using SOFTC-2A; R12T Element)
PSI X 2.036 = inHg / PSI X 6.895 = kPa
140R
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 15 GPH (57 LPH)
)NLET/UTLET 0ORT 3IZE 1/4”-18 NPTF
Die-cast aluminum head with clear,
(OUSING -ATERIAL
reusable plastic bowl.
2EPLACEMENT %LEMENT See Replacement Parts List
4HE 2ACOR 2 FUEL FILTERWATER -ICRON 2ATING See Replacement Parts List
SEPARATOR FEATURES A VARIETY OF
COMPACT SIZES TO FIT THE MOST -INIMUM 3ERVICE #LEARANCE
2.0 in. (5.1 cm)
CRAMPED ENGINE COMPARTMENTS BELOW lLTER
!LL UNITS FEATURE v .04& (EIGHT 6.0 in. (15.2 cm)
INLET AND OUTLET FUEL PORTS AND A
UNITIZED MOUNTING BRACKET $EPTH 3.2 in. (8.1 cm)
100 Series
140R
6.0 in.
(15.2 cm)
3.2 in.
(8.1 cm)
Test Data
(Test results are from controlled laboratory testing. Field results may vary.)
0.02 5 8
0.02 0 6
0.01 5
PSI* PSI* 4
0.01 0
0.00 5 2
0.00 0 0
0 5 10 15 0 25 50 75 100
Flow (GPH) Grams
Replacement Parts
1
140R
100 Series
Port Size: (SAE J476) 1/4”-18 NPTF 1/4”-18 NPTF 1/4”-18 NPTF 1/4”-18 NPTF
Total Number of Ports: 4 4 4 2
(total inlets) 2 2 2 1
(total outlets) 2 2 2 1
Minimum Service Clearance 2.0 in. (5.1 cm) 2.0 in. (5.1 cm) 2.0 in. (5.1 cm) 2.0 in. (5.1 cm)
Center Threads N/A M18 x 1.5 M18 x 1.5 M18 x 1.5
Height 6.0 in. (15.2 cm) 6.5 in. (16.5 cm) 8.0 (20.3 cm) 6.0 in. (15.2 cm)
Depth 3.3 in. (8.4 cm) 3.2 in. (8.1 cm) 3.2 in. (8.1 cm) 3.2 in. (8.1 cm)
Width 3.2 in. (8.1 cm) 3.2 in. (8.1 cm) 3.2 in. (8.1 cm) 3.2 in. (8.1 cm)
Weight (dry) 1.3 lb (0.59 kg) 1.1 lb (0.50 kg) 1.2 lb (0.54 kg) 1.1 lb (0.50 kg)
0.01 PSI (0.0007
Clean Pressure Drop 0.15 PSI (0.01 bar) 0.15 PSI (0.01 bar) 0.15 PSI (0.01 bar)
bar)
Max. Allowable Pressure1 100 PSI (6.9 bar) 7.0 PSI (0.48 bar) 7.0 PSI (0.48 bar) 7.0 PSI (0.48 bar)
2
Available Options:
(water sensor probe) Yes Yes Yes No
(heater) No No No No
Water in Bowl Capacity 1.2 oz. (36 ml) 1.8 oz. (52 ml) 1.8 oz. (53 ml) 1.8 oz. (53 ml)
H2O Removal Efficiency 99% 99% 99% 99%
o o o o
Operating Temperature -40 to +200 F (-40 to +93 C)
Special Notes: 1 Pressure installations are applicable up to maximum PSI shown. Vacuum installations
are recommended. 2 Not for use with gasoline applications.
Installation Diagram
/PTIONAL "YPASS )NSTALLATION AND /PERATION
&UEL 4ANK !BOVE &ILTER (Allows user to service filter without
(Head pressure should not shutting down engine.)
exceed max. PSI of filter.) Valves 1 2 3
Unit On-line Open Open Closed
Fuel Tank Unit Off-line Closed Closed Open
(Pressure Side Installation) /PTIONAL &UEL 4RANSFER 0UMP
Do not exceed maximum PSI or
Install shut-off valve when flow rate of filter. NOT ideal—
pumps emulsify water
fuel tank is higher than
hindering filter performance.
filter.
&UEL 4ANK
(Ideal Vacuum Side Installation)
%NGINE
Valve 1 Valve 2
To maintain prime, install check &UEL 4RANSFER
valve (with light or no restriction 0UMP
when tank is lower than filter. (IDEAL vacuum side
installation).
Fuel Tank
(Vacuum Side Installation) Valve 3
Installation diagram applies to all 100 Series filters. Model 120A shown above. Racor offers hose and
fittings to complete this installation—see Accessories.
200 Series
215R
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
15 GPH (57 LPH)
WITH GASOLINE
)NLET/UTLET 0ORT 3IZE 1/4”-18 NPTF
Die-cast aluminum head with clear,
(OUSING -ATERIAL
reusable plastic bowl.
2EPLACEMENT %LEMENT see element chart
230R
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
30 GPH (114 LPH)
WITH GASOLINE
)NLET/UTLET 0ORT 3IZE 1/4”-18 NPTF
Die-cast aluminum head with clear,
(OUSING -ATERIAL
reusable plastic bowl.
2EPLACEMENT %LEMENT see element chart
Case Quantity 6
200 Series
245R
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
45 GPH (170 LPH)
WITH GASOLINE
)NLET/UTLET 0ORT 3IZE 1/4”-18 NPTF
Die-cast aluminum head with
(OUSING -ATERIAL
clear, reusable plastic bowl.
2EPLACEMENT %LEMENT see element chart
Maximum Flow Rate 15 GPH (57 LPH) 30 GPH (114 LPH) 45 GPH (170 LPH)
Minimum Servace
2.0 in. (5.1 cm) 2.0 in. (5.1 cm) 2.0 in. (5.1 cm)
Clearance
Height 8.3 in. (21.1 cm) 9.0 in. (22.9 cm) 10.5 in. (26.7 cm)
Depth 4.0 in. (10.2 cm) 4.0 in. (10.2 cm) 4.0 in. (10.2 cm)
Width 3.9 in. (9.9 cm) 3.9 in. (9.9 cm) 3.9 in. (9.9 cm)
Weight (dry) 1.8 lb (0.82 kg) 2.0 lb (0.91 kg) 2.2 lb (1.0 kg)
Clean Pressure Drop 0.12 PSI (0.008 bar) 0.31 PSI (0.02 bar) 0.61 PSI (0.04 bar)
Max. Allowable Pressure1 30 PSI (2.07 bar) 30 PSI (2.07 bar) 30 PSI (2.07 bar)
Available Options:2
(water sensor) Yes Yes Yes
(heater) Yes Yes Yes
Water in Bowl Capacity 2.2 oz. (65 ml) 2.2 oz. (65 ml) 2.2 oz. (65 ml)
Special Notes: 1 Pressure installations are applicable up to the maximum PSI shown. Vacuum installations are
recommended. 2 Not for use with gasoline applications.
200 Series
How To Order
(The example below illustrates how part numbers are constructed.)
* 215 R M12 2
M for metal bowl (omit if not desired)
* for 14 mm fuel ports
12 for 12 volt heater1 (omit if not desired)
(omit if not desired)
24 for a 24 volt heater1 (omit if not desired)
Specify a model number: 2 for 2 micron element
215R 10 for 10 micron element
230R 30 for 30 micron element
245R MAM for marine applications (omit if not desired)
1
Use with Racor rely kit—see Accessories. Standard fuel ports are 1/4”-18 NPTF
(SAE J476). Mounting head includes in-head primer pump.
Replacement Elements
Replacement Elements (seals included)
Replacement Parts
Part Number Description
1
1. RK20025-01 Primer Pump Assembly Kit
(includes #3)
2. RK20046-01 Mounting Head Kit 3
(with 1/4"-18 NPTF Ports)
RK20049-01 Mounting Head Kit
(with 14 mm x 1.5 Ports) 4
2
RK20717 Mounting Head Kit
(no pump, 1/4”-18 NPTF Ports )
3. RK 20011-01 Check Ball and Plastic Cap Kit
RK 20742 Optional Metal Cap Kit
4. RK 10110 Metal Vent Plug Kit
1
(3/8”-24 SAE threads)
5. RK22061 Beveled Gasket
5
6. (various) Spin-On Elements
(see Replacement Element chart)
7. RK 22244 Bowl O-ring Kit
8. RK 22350-02 Clear Bowl Kit 6
(includes #’s 7-10)
RK 22354-011 (same as above plus a 200 watt,
12 volt dc heater)
RK 22354-021 (same as above plus a 200 watt, 7
24 volt dc heater)
RK 22368 Metal Bowl Kit
(includes drain plug and O-ring)
9. RK 20022 Metal Plug
8
(1/2”-20 SAE threads)
RK 20126 Plastic Plug
10 9
(1/2”-20 SAE threads)
10. RK 30476 Self-venting Drain Kit
2 Top View
Additional Parts (not shown)
RK 12041 Metal Port Plug Kit
(1/4”-18 NPTF threads)
RK 308761 Heater Connector Kit
1 4
RK20075-01 Complete Seal Service Kit
22360 Installation Instructions
3
1
Do not use on gasoline applications.
200 Series
New Longer
Threaded Adapter
New Stronger
Support Ring with
improved alignment ribs.
Mounting Information
5/16 in. (8 mm) diameter clearance for fasteners.
2.0 in.
(5.1 cm)
215R
7.8 in. (19.8 cm)
230R
8.5 in. (21.6 cm)
245R
10.0 in. (25.4 cm)
Test Data
(Test results are from controlled laboratory testing. Field results may vary by application.)
1.00 8
215 R 230 R 245 R 215 R 230 R 245 R
0.75 6
PS I * 0.50 PS I * 4
0.25 2
0.00 0
0 15 30 45 0 50 100 150 200 250 300 350
Flow (GPH) Grams
SAE J905 Fuel Flow Restriction SAE J905 Solids Capacity
(using: SOFTC-2A; 10mic. elements)
200 Series
Installation Diagram
&UEL 4ANK
(Ideal Vacuum Side Installation)
%NGINE
Valve 1 Valve 2
To maintain prime, install check &UEL 4RANSFER 0UMP
valve (with light or no restriction (IDEAL vacuum side
when tank is lower than filter. installation).
Fuel Tank
(Vacuum Side Installation) Valve 3
Installation diagram applies to all 200 Series filters. Model 215R shown above. Racor offers hose and
fittings to complete this installation. See Accessories.
215R
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH GASOLINE 15 GPH (57 LPH)
WITH DIESEL
)NLET/UTLET 0ORT 3IZE 1/4”-18 NPTF
Die-cast aluminum head with clear,
(OUSING -ATERIAL
reusable plastic bowl.
2EPLACEMENT %LEMENT see element chart
They also include an in-head -AXIMUM 7ORKING 0RESSURE1 30 PSI (2.07 bar)
PRIMER PUMP WHICH ALLOWS THE 7ATER 2EMOVAL %FlCIENCY 99%
operator to hand prime the
FILTER AND SIMPLIFIES SERVICE #LEAN 0RESSURE $ROP 0.12 PSI (0.008 bar)
procedures.
Case Quantity 6
230R Series
230R
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH GASOLINE 30 GPH (114 LPH)
WITH DIESEL
)NLET/UTLET 0ORT 3IZE 1/4”-18 NPTF
Die-cast aluminum head with clear,
(OUSING -ATERIAL
reusable plastic bowl.
2EPLACEMENT %LEMENT see element chart
They also include an in-head -AXIMUM 7ORKING 0RESSURE1 30 PSI (2.07 bar)
PRIMER PUMP WHICH ALLOWS THE 7ATER 2EMOVAL %FlCIENCY 99%
operator to hand prime the
FILTER AND SIMPLIFIES SERVICE #LEAN 0RESSURE $ROP 0.31 PSI (0.02 bar)
procedures.
Case Quantity 6
245R
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH GASOLINE 45 GPH (170 LPH)
WITH DIESEL
)NLET/UTLET 0ORT 3IZE 1/4”-18 NPTF
Die-cast aluminum head with clear,
(OUSING -ATERIAL
reusable plastic bowl.
2EPLACEMENT %LEMENT see element chart
4HE 2ACOR DIESEL 3PIN /N -ICRON 2ATING see element chart
3ERIES FEATURES A VARIETY OF
COMPACT SIZES TO FIT IN THE MOST -INIMUM 3ERVICE #LEARANCE
2.0 in. (5.1 cm)
CRAMPED ENGINE COMPARTMENTS BELOW lLTER
(EIGHT 10.5 in. (26.7 cm)
!LL MODELS ARE STANDARD WITH
v .04& 3!% * INLET $EPTH 4.0 in. (10.2 cm)
AND OUTLET FUEL PORTS - PORTS
ALSO AVAILABLE AND A UNITIZED Width 3.9 in. (9.9 cm)
MOUNTING BRACKET
7EIGHT DRY 2.2 lb (1.0 kg)
They also include an in-head
PRIMER PUMP WHICH ALLOWS THE -AXIMUM 7ORKING 0RESSURE1 30 PSI (2.07 bar)
operator to hand prime the
FILTER AND SIMPLIFIES SERVICE 7ATER 2EMOVAL %FlCIENCY 99%
procedures. #LEAN 0RESSURE $ROP 0.61 PSI (0.04 bar)
Case Quantity 6
245R Series
How To Order
(The example below illustrates how part numbers are constructed.)
* 215 R M12 2
M for metal bowl (omit if not desired)
* for 14 mm fuel ports
12 for 12 volt heater1 (omit if not desired)
(omit if not desired)
24 for a 24 volt heater1 (omit if not desired)
Specify a model number: 2 for 2 micron element
215R 10 for 10 micron element
230R 30 for 30 micron element
245R MAM for marine applications (omit if not desired)
1
Use with Racor rely kit—see Accessories. Standard fuel ports are 1/4”-18 NPTF
(SAE J476). Mounting head includes in-head primer pump.
Replacement Elements
Replacement Elements (seals included)
Replacement Parts
Part Number Description
p
1. RK20025-01 Primer Pump Assembly Kit 1
(includes #3)
3
2. RK20046-01 Mounting Head Kit
(with 1/4-18 NPTF Ports)
RK20049-01 Mounting Head Kit
(with 14 mm x 1.5 Ports)
RK20717 Mounting Head Kit 4
(no pump, 1/4”-18 NPTF Ports ) 2
3. RK20011-01 Check Ball and Plastic Cap Kit
RK 20742 Optional Metal Cap Kit
4. RK 10110 Metal Vent Plug Kit 1
(3/8”-24 SAE threads)
5. RK 22061 Beveled Gasket 5
6. (various) Spin-On Elements
(see Replacement Element chart)
7. RK 22244 Bowl O-ring Kit
8. RK 22350-02 Clear Bowl Kit 6
(includes #’s 7-10)
RK 22354-011 (same as above plus a 200 watt,
12 volt dc heater)
RK 22354-021 (same as above plus a 200 watt, 7
24 volt dc heater)
RK 22368 Metal Bowl Kit
(includes drain plug and O-ring)
9. RK 20022 Metal Plug 8
(1/2”-20 SAE threads)
9
RK 20126 Plastic Plug 10
(1/2”-20 SAE threads)
10. RK 30476 Self-venting Drain Kit
Additional Parts (not shown) 2 4OP 6IEW
RK 12041 Metal Port Plug Kit
(1/4”-18 NPTF threads)
RK 308761 Heater Connector Kit
RK20075-01 Complete Seal Service Kit 1 4
22360 Installation Instructions
1
3
Do not use on gasoline applications.
245R Series
W ,ONGER
ded Adapter
W 3TRONGER
PORT 2ING
IMPROVED
MENT RIBS
300 Series
325R
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 60 GPH (227 LPH)
)NLET/UTLET 0ORT 3IZE 3/8”-18 NPTF (SAE J476)
These units are recommended #LEAN 0RESSURE $ROP 0.17 PSI (0.01 bar)
FOR SUCTION VACUUM SIDE
7ATER IN "OWL #APACITY 2.7 oz (82 ml)
installations but they may also
WITH HEATER 2.3 oz (70 ml)
be installed on the pressure
SIDE UP TO 03) MAXIMUM 4HE Case Quantity 6
DIE CAST ALUMINUM MOUNTING
HEAD FEATURES STANDARD v !MBIENT 4EMPERATURE 2ANGE -40o to +250oF (-40o to +121oC)
.04& FUEL PORTS
-AXIMUM &UEL 4EMPERATURE 190oF (88oC)
.OTES 1Pressure installations acceptable up to maximum PSI shown.
Vacuum installations are recommended.
330R
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 75 GPH (284 LPH)
)NLET/UTLET 0ORT 3IZE 3/8”-18 NPTF (SAE J476)
300 Series
3150R
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 150 GPH (568 LPH)
3250R
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 250 GPH (946 LPH)
)NLET/UTLET 0ORT 3IZE 7/8”-14 UNF (SAE J1926)
300 Series
How to Order
(The example below illustrates how part numbers are constructed.)
325R12-10
1
Filter includes RK22010 for a 12 volt dc (150 watt) in-head Heater. see installation diagram.
2
In-bowl heater option: RK30900 for a 12 volt dc (200 watt) = 16.6 amps, RK30924 for a 24 volt dc
(200 watt) = 8.3 amps. Use with Racor relay kit. - see Accessories.
3
Standard fuel ports are 7/8”-14 UNF (SAE J1926). 10 micron element included as standard with this filters.
2EPLACEMENT %LEMENTS
1
Pressure installations are OK up to maximum PSI shown. Vacuum installations are recommended.
2
Not for use with gasoline applications.
3
Maximum power requirements for 3150R and 3250R in-bowl heater option: 12 volt dc (200 watt) = 16.6 amps, 24
volt dc (200 watt) = 8.3 amps. See Accessories for heater relay kits.
300 Series
Optional Accessories
(For models 325R and 330R) s .OTE DO NOT SMOKE OR ALLOW OPEN 2+ FOR VDC APPLICATIONS
mAMES NEAR INSTALLATION TO REDUCE AND 2+ FOR VDC
Warning! Racor electrical options are for POTENTIAL FOR lRE applications. These kits include an
use on diesel fuel applications ONLY. IN LINE FUSE AND HOLDER
s !LL WIRES SHOULD BE !7'
MINIMUM s !N /./&& TOGGLE SWITCH MAY BE
In-head 150 Watt PTC Heater USED TO CONTROL POWER TO HEATER
The in-head 150 watt heater is a s 7IRETERMINAL CONNECTIONS SHOULD RELAY 4HIS ALLOWS OPERATOR TO CUT
cold weather starting aid and is be soldered and crimped. POWER DURING SUMMER USE
thermostatically controlled when s 2UN WIRES IN PROTECTED LOCATIONS s 'ROUND 2ACOR lLTER TO CHASSIS BY
power is provided. The heater will AVOID HOT SURFACES AND PLACES THAT ADDING A GROUND WIRE IF NECESSARY
MAY PINCH OR RUB ON WIRES
automatically turn ON if the fuel
temperature drops below 45oF (7oC) s $ISCONNECT BATTERY GROUND CABLE
BEFORE BEGINNING INSTALLATION
and will automatically turn OFF at
about 75oF (24oC). Heat is supplied just s )F VEHICLE HAS FUSED AND IGNITION
below the inlet port to melt the wax SWITCH ACTIVATED TERMINAL ON FUSE
BLOCK THEN ROUTE !7' WIRE
crystals and allow fuel to efficiently TO HEATER CONNECTOR WIRE 4HIS
pass through the element. The heater is TERMINAL SHOULD BE CAPABLE OF
operated by turning the ignition switch amp load and be dedicated only to
on for a minimum of five minutes prior Racor heater.
to starting the engine. See installation s ! 2ACOR RELAY IS RECOMMENDED FOR
diagram on this page. SAFEST METHOD OF INSTALLATION 5SE
Installation Diagram
s 6ACUUM 3WITCH
s 7ATER 3ENSOR 0ROBE'AUGE RK11-1570
s %LEMENT 2ESTRICTION 'AUGE Gauge
e
RK30765
optional
switch
300 Series
Mounting Information
5/16
5/ 6 in. (8 mm)
diameter 3.0 in.
clearance for (7.6 cm)
fasteners.
325R
9.2 in. (23.4 cm)
330R
10.5 in. (26.7 cm)
32
5 R a nd 330R
e)
d
He
300 Series
Installation Diagram
&UEL 4ANK
(Ideal Vacuum Side Installation)
%NGINE
Valve 1 Valve 2
To maintain prime, install check
valve (with light or no restriction &UEL 4RANSFER
when tank is lower than filter. 0UMP
(IDEAL vacuum side
installation).
Fuel Tank
(Vacuum Side Installation) Valve 3
Installation diagram applies to all 300 Series filters. Model 325R shown above. Racor offers hose and
fittings to complete this installation - see Accessories.
Replacement Parts
Part Number Description
p
1. RK 22724 Standard Mounting Head Kit
RK 22724-01 Mounting Head Kit (no hole for heater) 1
2. RK 30765 Mounting Head Kit
(with optional vacuum switch port)
3. RK 22010 In-head Heater Kit
12 vdc (150 watt) 3
4. RK 20366 Heater Connector Kit
5. RK 20163 Optional Vacuum Switch Kit
(preset at 7 inHg)
6. RK 21030 Vacuum Switch Connector Kit
7. Spin-On Elements (includes #’12)
325R
S3225S 2 Micron
S3225T 10 Micron
S3225P 30 Micron
330R
S3226S 2 Micron 7
S3226T 10 Micron
S3226P 30 Micron
See “Replacement Element” chart
8. RK 30063 Clear Bowl Kit (with self-venting
drain, probe plug and O-ring)
9. RK 20126 Plastic Probe Plug Kit
(1/2”-20 UNF threads)
10. RK 30476 Self-venting Drain Kit (includes seal)
11. 22312 Gasket Pack
Additional Parts (not shown)
30762 Installation Instructions 8
10
2 1
ch port.t
m sW i
Va c u u
3 3
al
W Sta
(ead n d ar d H e a
300 Series
Mounting Information
"ACK 6IEW
2.37 in.
(6.0 cm)
4OP 6IEW
3.25 in.
3150R (8.3 cm)
13.1 in. (33.3 cm)
3/8 in. (10 mm) diameter
3250R
clearance for fasteners.
16.8 in. (42.7 cm)
Installation Information
Exercise great caution when installing OFF AND CONTRIBUTE TO CLOGGING 0RIME lLTER BY REMOVING
300 Series filters to avoid fire hazards. ELEMENT !PPLY MOTOR OIL ELEMENT AND BOWL TOGETHER AND
Do not smoke, allow open flame or OR DIESEL FUEL TO 5.& lTTING lLLING WITH FUEL 2EINSTALL AND
/ RINGS 3EE !CCESSORIES FOR TIGHTEN SNUGLY BY HAND ONLY
excessive heat which could ignite a HOSE AND lTTING OPTIONS
fire. Perform installation in a well #ONNECT WATER PROBE AND
ventilated area. 4HREAD lTTINGS INTO APPROPRIATE HEATER WIRES IF EQUIPPED
FUEL PORTS AND TIGHTEN SNUGLY
6ERIFY ALL CONNECTIONS ARE TIGHT
Refer to Mounting Instructions and -OUNT lLTER VERTICALLY IN A AND START ENGINE #ORRECT AS
Installation Diagram and install as PROTECTED AREA AND AWAY FROM NECESSARY WITH ENGINE OFF
follows: heat sources. Maintain at
LEAST TWO INCHES OF CLEARANCE
-AKE SURE ENGINE IS OFF BELOW lLTER FOR SERVICING
and cool to touch.
!TTACH FUEL LINES TO lLTER
!PPLY THREAD SEALANT TO .04& !VOID TIGHT BENDS AND RUBBING
lTTINGS DO NOT USE THREAD AREAS WHEN ROUTING HOSE
tapes as particles may break
Service Instructions
Element replacement frequency #ONNECT WATER PROBE AND Priming
is determined by contamination heater connectors. 0RIME lLTER BY REMOVING BOWL AND
level in fuels. Fuel flow to engine /PEN ALL FUEL VALVES IF APPLICABLE ELEMENT TOGETHER AND lLLING WITH
CLEAN FUEL
becomes restricted as element 6ERIFY ALL CONNECTIONS ARE TIGHT
gradually plugs with contaminants, 2E INSTALL BOWL AND ELEMENT AND
AND START ENGINE #ORRECT AS
resulting in noticeable power loss TIGHTEN BY HAND ONLY DO NOT USE
NECESSARY WITH ENGINE OFF tools.
and/or hard starting. As a guideline,
change element every 500 hours, 6ERIFY ALL OTHER CONNECTIONS ARE
Draining TIGHT
10,000 miles, every other oil change, Water is heavier than fuel and will
annually, or at first indication of settle to bottom of bowl and appear 3TART ENGINE AND CHECK FOR LEAKS
power loss, whichever occurs first. #ORRECT AS NECESSARY WITH ENGINE
different in color if collected in a clear OFF
Always carry extra replacement jar. In high humidity environments,
elements as one tankful of excessively check bowl frequently (daily if a poor
dirty fuel can quickly plug a filter. Trouble Shooting
fuel source is suspected). 300 Series
If a 300 Series filter fails to hold prime,
bowls are equipped with a water probe
-AKE SURE ENGINE IS OFF first check vent plug (if equipped),
port (water probe sold separately). A
and cool to touch. drain valve, fittings and
water sensing kit will alert the operator
#LOSE ALL FUEL VALVES IF APPLICABLE head/element/bowl are properly
of a high water condition in the filter.
TO MAKE SURE EXCESS FUEL DOES tightened. Next, check fuel line
NOT SPILL DURING SERVICING connections and verify that they
Warning! DO NOT use water probe
$ISCONNECT WATER PROBE are free of pinches or unnecessary
electronics in gasoline applications -
and heater connectors. bends and check to see if fuel tank
an explosion could occur.
/PEN VENT PLUG ON MOUNTING strainer (or pick-up tube) is clogged. If
HEAD IF EQUIPPED -AKE SURE ENGINE IS OFF AND COOL TO problems persist and element is new,
touch. call Racor Technical Support at the
/PEN DRAIN ON BOTTOM OF
BOWL TO DRAIN lLTER /PEN VENT PLUG IF EQUIPPED number listed below.
2EMOVE BOWL AND ELEMENT $RAIN WATER FROM lLTER BY OPENING
dispose properly. SELF VENTING DRAIN ON BOTTOM OF
BOWL #LOSE AS SOON AS ALL WATER
,UBRICATE NEW SEALS WITH HAS EVACUATED
MOTOR OIL OR CLEAN FUEL
Note: if drain is open too long, the
!TTACH BOWL TO NEW ELEMENT entire filter assembly may drain
0RIME lLTER BY lLLING ELEMENT completely of water and fuel.
WITH BOWL ATTACHED WITH FUEL
4IGHTEN DRAIN AND VENT PLUG
10. Re-install element and SNUGLY
BOWL AND TIGHTEN BY HAND
only - do not use tools. &OLLOW 0RIMING )NSTRUCTIONS
300 Series
Replacement Parts
3150R and 3250R
Part Number Description
p
1. 22351 Vent Plug Kit (3/4”-16 UNF threads)
1
2. RK 31547 Mounting Head Kit
3. .! Head Gasket (sold with element only)
4. Spin-On Elements (includes #’s 3 & 5)
3150R
N/A 2 Micron 2
S3238 10 Micron
S3238P 30 Micron
3250R
S3207S 2 Micron 3
S3207T 10 Micron
S3207P 30 Micron
5. RK 30965 Bowl O-ring Kit
6. RK 30063 Clear Bowl Kit (with self-venting
drain, probe plug and O-ring)
RK 30900 Same as RK30063 Plus a 12 vdc (200
watt) Heater 4
RK 30925 Same as RK30063 Plus a 24 vdc (200
watt) Heater
7. RK 20126 Plastic Probe Plug Kit
(1/2”-20 UNF threads)
8. RK 30476 Self-venting Drain Kit (includes seal)
Additional Parts (not shown)
5
30942 Installation Instructions
1 8
4OP 6IEW
Test Data
325R and 330R
0.75 8
330 R 330 R
6 325 R
0.50
PS I * 325 R PSI* 4
0.25
2
0.00 0
0 15 30 45 60 75 0 100 200 300 400
Flow (GPH) Grams
SAE J905 Fuel Flow Restriction SAE J905 Solids Capacity
(using SOFTC-2A; 10 mic Elements)
1. 5 6
PS I * 1. 0 PSI* 4
0. 5 2
0. 0 0
0 50 100 150 200 250 0 100 200 300 40 0 5 00 600
(Test results are from controlled laboratory testing. Field results may vary.)
(PSI X 2.036 = inHG) (PSI X 6.895 = kPa)
300RC Series
345RC
Fuel Filter/Fuel Heater/
Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 45 GPH (170 LPH)
)NLET/UTLET 0ORT 3IZE 3/8”-18 NPTF
#OOLANT (EATER 0ORTS 5/8” I.D. Hose Bead
4OTAL .UMBER OF 0ORTS 4
&UEL )NLET 1
&UEL /UTLET 1
RACORS 2# 3ERIES &UEL &ILTER Coolant Inlet 1
(EATER7ATER 3EPARATORS ARE #OOLANT /UTLET 1
SPECIlCALLY DESIGNED TO HANDLE
TODAYS TOUGH FUEL SYSTEM PROBLEMS (OUSING -ATERIAL Die-cast Aluminum
4HESE UNITS FEATURE A STANDARD HIGH
EFlCIENCY COOLANT HEAT EXCHANGER %LEMENT #ENTER 4HREADS 1”-14 SAE
TO HEAT INCOMING FUEL AND ARE -INIMUM 3ERVICE #LEARANCE
ONLY DIFFERENT IN mOW CAPACITY AND ABOVE lLTER 5.0 in (12.7 cm)
ELEMENT SIZE BELOW lLTER 2.0 in. (5.1 cm)
(EIGHT 9.3 in. (23.6 cm)
4HESE UNITS ARE RECOMMENDED FOR
SUCTION VACUUM SIDE INSTALLATIONS $EPTH 4.8 in. (12.2 cm)
HOWEVER THE UNIT MAY BE INSTALLED
ON THE PRESSURE SIDE UP TO 03) Width 4.4 in. (11.2 cm)
maximum. The die-cast aluminum 7EIGHT DRY 2.5 lb (1.1 kg)
MOUNTING HEAD FEATURES STANDARD
v .04& FUEL PORTS 4HE COOLANT -AXIMUM 7ORKING 0RESSURE 1 30 PSI (2.1 bar)
HEATER FEATURES HOSE BEADS TO 7ATER 2EMOVAL %FlCIENCY 99%
ACCEPT STANDARD v )$ HOSE
Additionally, the coolant heat #LEAN 0RESSURE $ROP 0.10 PSI (0.69 kPa)
EXCHANGER MAY BE ROTATED o FOR !MBIENT 4EMPERATURE 2ANGE -40 to +250oF (-40o to +121oC)
o
INSTALLATION VERSATILITY SIMPLY BY
LOOSENING THE CENTER CAP AT THE TOP -AXIMUM &UEL 4EMPERATURE 190oF (88oC)
OF THE UNIT %ITHER PORT MAY SERVE AS
the inlet or outlet. .OTES: 1Pressure installations acceptable up to maximum PSI shown.
Vacuum installations are recommended.
360RC
Fuel Filter/Fuel Heater,
Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 60 GPH (227 LPH)
)NLET/UTLET 0ORT 3IZE 3/8”-18 NPTF
#OOLANT (EATER 0ORT 5/8” I.D. Hose Bead
4OTAL .UMBER OF 0ORTS 4
&UEL )NLET 1
&UEL /UTLET 1
Coolant Inlet 1
RACORS 2# 3ERIES &UEL &ILTER #OOLANT /UTLET 1
(EATER7ATER 3EPARATORS ARE (OUSING -ATERIAL Die-cast Aluminum
SPECIlCALLY DESIGNED TO HANDLE
TODAYS TOUGH FUEL SYSTEM PROBLEMS %LEMENT #ENTER 4HREADS 1”-14 SAE
4HESE UNITS FEATURE A STANDARD HIGH
-INIMUM 3ERVICE #LEARANCE
EFlCIENCY COOLANT HEAT EXCHANGER
ABOVE lLTER 5.0 in (12.7 cm)
TO HEAT INCOMING FUEL AND ARE
BELOW lLTER 2.0 in. (5.1 cm)
ONLY DIFFERENT IN mOW CAPACITY AND
ELEMENT SIZE (EIGHT 11.0 in. (27.9 cm)
$EPTH 4.8 in. (12.2 cm)
4HESE UNITS ARE RECOMMENDED FOR
SUCTION VACUUM SIDE INSTALLATIONS Width 4.4 in. (11.2 cm)
HOWEVER THE UNIT MAY BE INSTALLED
7EIGHT DRY 2.7 lb (1.2 kg)
ON THE PRESSURE SIDE UP TO 03)
maximum. The die-cast aluminum -AXIMUM 7ORKING 0RESSURE 1 30 PSI (2.1 bar)
MOUNTING HEAD FEATURES STANDARD
7ATER 2EMOVAL %FlCIENCY 99%
v .04& FUEL PORTS 4HE COOLANT
HEATER FEATURES HOSE BEADS TO #LEAN 0RESSURE $ROP 0.22 PSI (1.52 kPa)
ACCEPT STANDARD v )$ HOSE
Additionally, the coolant heat !MBIENT 4EMPERATURE 2ANGE -40 to +250oF (-40o to +121oC)
o
300RC Series
390RC
Fuel Filter/Fuel Heater/
Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 90 GPH (341 LPH)
)NLET/UTLET 0ORT 3IZE 3/8”-18 NPTF
#OOLANT (EARER 0ORT 5/8” I.D. Hose Bead
4OTAL .UMBER OF 0ORTS 4
&UEL )NLET 1
&UEL /UTLET 1
Coolant Inlet 1
#OOLANT /UTLET 1
RACORS 2# 3ERIES &UEL &ILTER
(EATER7ATER 3EPARATORS ARE (OUSING -ATERIAL Die-cast Aluminum
SPECIlCALLY DESIGNED TO HANDLE
TODAYS TOUGH FUEL SYSTEM PROBLEMS %LEMENT #ENTER 4HREADS 1”-14 SAE
4HESE UNITS FEATURE A STANDARD HIGH -INIMUM 3ERVICE #LEARANCE
EFlCIENCY COOLANT HEAT EXCHANGER ABOVE lLTER 5.0 in (12.7 cm)
TO HEAT INCOMING FUEL AND ARE BELOW lLTER 2.0 in. (5.1 cm)
ONLY DIFFERENT IN mOW CAPACITY AND
ELEMENT SIZE (EIGHT 11.8 in. (29.9 cm)
$EPTH 4.8 in. (12.2 cm)
4HESE UNITS ARE RECOMMENDED FOR
SUCTION VACUUM SIDE INSTALLATIONS Width 4.4 in. (11.2 cm)
HOWEVER THE UNIT MAY BE INSTALLED 7EIGHT DRY 2.9 lb (1.3 kg)
ON THE PRESSURE SIDE UP TO 03)
maximum. The die-cast aluminum -AXIMUM 7ORKING 0RESSURE 1 30 PSI (2.1 bar)
MOUNTING HEAD FEATURES STANDARD 7ATER 2EMOVAL %FlCIENCY 99%
v .04& FUEL PORTS 4HE COOLANT
HEATER FEATURES HOSE BEADS TO #LEAN 0RESSURE $ROP 0.76 PSI (5.24 kPa)
ACCEPT STANDARD v )$ HOSE !MBIENT 4EMPERATURE 2ANGE -40 to +250oF (-40o to +121oC)
o
Additionally, the coolant heat
EXCHANGER MAY BE ROTATED o FOR -AXIMUM &UEL 4EMPERATURE 190oF (88oC)
INSTALLATION VERSATILITY SIMPLY BY
LOOSENING THE CENTER CAP AT THE TOP .OTES 1Pressure installations acceptable up to maximum PSI shown.
OF THE UNIT %ITHER PORT MAY SERVE AS Vacuum installations are recommended.
the inlet or outlet.
How to Order
(The examples below illustrate how part numbers are constructed)
345RC122
Micron
"ASIC 5NIT 2, 10, or 30
345RC WAT (EATER*
360RC 12 or 24 vdc
390RC 12 or 24 must be
in part number
*Recommended for use with Racor Heater Relay Kit. See Accessories
2EPLACEMENT %LEMENTS
Options
Always keep extra replacement In-Bowl Heater: Besides the standard module will alert the operator when
elements on hand as one tank of built-on head coolant heat exchanger, it’s time to drain the bowl.
poor quality fuel can clog a filter. a powerful 12 or 24 vdc 200 watt See Accessories.
in-bowl heater option is available to Note: These electrical accessories are
The reusable clear contaminant quickly warm the element fuel thus
collection bowl allows the operator not intended for use with gasoline
providing easier starting and optimum applications.
to check contamination build-up at a operating efficiency in cold weather or
glance. When water is present, rotate climates.
the drain valve open to evacuate
contaminants. Water Sensor Probe: When used with
a Racor Water Detection Kit, the in-cab
.OTE These electrical accessories are not intended for use with gasoline applications.
300RC Series
Mounting Instructions
Either c
can be
inlet or
Installation Diagram
Optional Bypass Installation and Operation
&UEL 4ANK !BOVE &ILTER (Allows user to service filter without
(Head pressure should not shutting down engine.)
exceed max. PSI of filter.) Valves 1 2 3
Unit On-line Open Open Closed
Fuel Tank Unit Off-line Closed Closed Open
(Pressure Side Installation)
/PTIONAL &UEL 4RANSFER 0UMP
Install shut-off valve when fuel Do not exceed maximum PSI or
flow rate of filter. NOT ideal—pumps
tank is higher than filter. emulsify water hindering filter
performance.
&UEL 4ANK
(Ideal Vacuum Side Installation)
%NGINE
Valve 1 Valve 2
To maintain prime, install check
valve (with light or no restriction &UEL 4RANSFER
when tank is lower than filter. 0UMP
(IDEAL vacuum side
installation).
Fuel Tank
(Vacuum Side Installation) Valve 3
Installation diagram applies to all 300RC Series filters. Model 345RC shown above.
300RC Series
Valve
Coolant In
Valve
Fuel
Engine
Fuel Transfer Injection
Pump Pump
Replacement Parts
345RC, 360RC and 390RC 1
Part Number Description
p
1. RK 30234 Heat Exchanger Cap Kit
2. RK 10012 Cap / Heat Exchanger O-ring
3. .! Heat Exchanger Kit 2
4. 30237 Square-cut Gasket
5. RK 22365-01 Head Kit
3
6. 21501 Gasket Pack
Replacement Elements (includes #6)
7. R45S 2 micron 4
R45T 10 micron
20 30 micron
R60S 2 micron
R60T 10 micron 5
20 30 micron
R90S 2 micron
R90T 10 micron
20 30 micron
8. RK 22333 Bowl gasket Kit 6
300RC Series
Test Data
Water Separation
100
90
Percent
80
Effiency
70
60
50
0 50 100 150
&LOW VS 2ESTRICTION
Time (minutes)
SAE J1839 Water
Separation @ 90 gph 1.0 390
0.8
PSID
0.6
360
345
0.4
0.2
0
0 10 20 30 40 50 60 70 80 90
(Test results are from controlled laboratory testing. Field results may vary.)
(PSI X 2.036 = inHG) (PSI X 6.895 = kPa)
-AXIMUM &LOW 2ATE 45 GPH (170 LPH) 60 GPH (227 LPH) 90 GPH (341 LPH)
&UEL 0ORT 3IZE 3!% * 3/8”-18 NPTF 3/8”-18 NPTF 3/8”-18 NPTF
#OOLANT 0ORT 3IZE Fits 5/8” I.D. Hose Fits 5/8” I.D. Hose Fits 5/8” I.D. Hose
(EIGHT 9.3 in. (23.6 cm) 11.0 in. (27.9 cm) 11.8 in. (29.9 cm)
$EPTH 4.8 in. (12.2 cm) 4.8 in. (12.2 cm) 4.8 in. (12.2 cm)
Width 4.4 in. (11.2 cm) 4.4 in. (11.2 cm) 4.4 in. (11.2 cm)
7EIGHT DRY 2.5 lb (1.1 kg) 2.7 lb (1.2 kg) 2.9 lb (1.3 kg)
#LEAN 0RESSURE $ROP 0.10 PSI (0.69 kPa) 0.22 PSI (1.52 kPa) 0.76 PSI (5.24 kPa)
-AXIMUM 0RESSURE 30 PSI (207 kPa) 30 PSI (207 kPa) 30 PSI (207 kPa)
7ATER IN "OWL #APACITY 4.0 oz (118 ml) 4.0 oz (118 ml) 4.0 oz (118 ml)
WITH HEATER 3.5 oz (104 ml) 3.5 oz (104 ml) 3.5 oz (104 ml)
400 Series
445R
Fuel Filter/Water Separator
Specifications
460R
Fuel Filter/Water Separator
Specifications
400 Series
490R
Fuel Filter/Water Separator
Specifications
4120R
Fuel Filter/Water Separator
Specifications
400 Series
How to Order
(The examples below illustrate how part numbers are constructed)
* 490R 12 2
Add an * for optional Specify a model Add 12 or 24 for a 12 or 24
Specify a micron rating:
16 mm fuel ports1 number: 445R, 460R, volt dc heater2.
2, 10, or 30.
(omit if not desired) 490R, or 4120R. (omit if not desired)
1
Standard fuel ports are 3/8”-18 NPTF (445R, 460R and 490R) and ¾”-16 UNF (4120R).
2
Use with Racor relay kit - see Accessories.
2EPLACEMENT %LEMENTS
2 Micron 10 Micron 30 Micron
Model Number
(Final Filtration) (Secondary Filtration) (Primary Filtration)
445R R45S or R47S R45T R45P
460R R60S R60T R60P
490R R90S R90T R90P
4120R R120S R120T R120P
Mounting Information
2.25 in.
(5.7 cm)
3/8 in. (8 mm) diameter clearance for fasteners.
Vent Plug
445R:
8.5 in. (21.6 cm)
460R:
10.2 in. (25.9 cm)
OUT OUT
490R:
11.0 in. (27.9 cm)
IN IN
4120R:
14.2 in. (36.1 cm)
Hand actuated
primer pump
Installation Instructions
Refer to Mounting Instructions and -OUNT lLTER VERTICALLY IN A
Installation Diagram and install as protected area and
AWAY FROM HEAT SOURCES -AINTAIN
follows: AT LEAST v CM OF CLEARANCE
BELOW lLTER FOR
-AKE SURE ENGINE IS OFF AND COOL TO DRAINING WATER AND SERVICING
touch. element.
2. 445R, 460R and 490R: Apply !TTACH FUEL LINES TO lLTER !VOID
THREAD SEALANT TO .04 lTTINGS DO TIGHT BENDS AND RUBBING AREAS
not use thread tapes as particles WHEN ROUTING HOSE
MAY BREAK OFF AND CONTRIBUTE TO #ONNECT WATER PROBE AND HEATER
CLOGGING ELEMENT 2 !PPLY WIRES IF EQUIPPED
MOTOR OIL OR DIESEL FUEL TO / RING
/PEN VENT PLUG AND OPERATE HAND
ON 5.& lTTINGS
PRIMER PUMP UNTIL FUEL PURGES FROM
4HREAD lTTINGS INTO APPROPRIATE VENT
FUEL PORTS AND TIGHTEN SNUGLY 0LUG
#LOSE VENT PLUG AND START ENGINE
UNUSED PORTS IF ANY WITH PORT
#ORRECT ASNECESSARY WITH ENGINE
PLUGS AND TIGHTEN SNUGLY
OFF
400 Series
Test Data
(Test results are from controlled laboratory testing. Field results may vary.)
Installation Diagram
&UEL 4ANK !BOVE &ILTER /PTIONAL "YPASS )NSTALLATION AND
(Head pressure should not /PERATION
(Allows user to service filter without
exceed max. PSI of filter.) shutting down engine.)
&UEL 4ANK
(Ideal Vacuum Side Installation)
%NGINE
Valve Valve
1 2 &UEL 4RANSFER
To maintain prime, install check
valve (with light or no restriction 0UMP
when tank is lower than filter. (IDEAL vacuum side
installation).
Fuel Tank
(Vacuum Side Installation) Valve
3
&UEL 4ANK "ELOW &ILTER Maintain a service clearance above filter
(Lift should not exceed 4 inHg.)
assembly of at least 5.0 in. (12.7 cm).
Installation diagram applies to all 400 Series filters. Model 445R shown above. Racor offers hose
and fittings to complete this installation - see Accessories.
Service Instructions
Element replacement frequency CLEAN FUEL AND INSTALL ONLY WITH -AKE SURE ENGINE IS OFF AND COOL
is determined by contamination NEW ELEMENT to touch.
level in fuels. Fuel flow to engine 2E INSTALL BOWL AND TIGHTEN BY /PEN VENT PLUG
becomes restricted as element hand only - do $RAIN WATER FROM lLTER BY
not use tools. OPENING SELF VENTING DRAIN
gradually plugs with contaminants,
resulting in noticeable power loss #ONNECT WATER PROBE AND HEATER #LOSE AS SOON AS ALL WATER HAS
connectors, EVACUATED
and/or hard starting. As a guideline, IF EQUIPPED
change element every 500 hours, )F DRAIN IS OPEN TOO LONG THE ENTIRE
/PEN ALL FUEL VALVES IF APPLICABLE
10,000 miles, every other oil change, lLTER MAY DRAIN COMPLETELY OF WATER
/PERATE HAND PRIMER PUMP UNTIL
annually, or at first indication of FUEL PURGES FROM VENT AND FUEL
power loss, whichever occurs first.
#LOSE VENT PLUG AND START ENGINE &OLLOW PRIMING INSTRUCTIONS
Always carry extra replacement #ORRECT AS NECESSARY WITH ENGINE OFF
elements as one tankful of excessively
dirty fuel can quickly plug a filter. Priming Instructions
Draining the Collection Bowl
0RIME lLTER BY OPERATING HAND
-AKE SURE ENGINE IS OFF AND COOL Water is heavier than fuel and will primer pump
to touch. settle to bottom of bowl and appear UNTIL FUEL SPILLS OUT OF VENT PORT
#LOSE ALL FUEL VALVES IF different in color if collected in a clear #LOSE VENT PLUG SNUGLY
applicable, to make sure excess jar. In high humidity environments, 6ERIFY ALL OTHER CONNECTIONS ARE
FUEL DOES DOT SPILL DURING check bowl frequently (daily if a poor TIGHT
SERVICING
fuel source is suspected). 400 Series 3TART ENGINE AND CHECK FOR LEAKS
$ISCONNECT WATER PROBE AND bowls are equipped with a water Correct as
HEATER CONNECTORS IF EQUIPPED NECESSARY WITH ENGINE OFF
sensor port that will accept a water
/PEN VENT PLUG ON MOUNTING
probe (sold separately) and will alert
head.
operator of a high water condition in
$RAIN UNIT OF FUEL
the filter.
2EMOVE BOWL AND ELEMENT
$ISPOSE ELEMENT Do NOT use water probe electronics
PROPERLY "OWL IS REUSABLE in gasoline applications - an
,UBRICATE NEW ELEMENT SEALS explosion could occur.
WITH MOTOR OIL OR
Trouble Shooting
If a 400 Series filter fails to hold or unnecessary bends and check to
prime, first check vent plug, drain see if fuel tank strainer (or pick-up
valve, fittings, head, element and tube) is clogged. If problems persist
bowl are properly tightened. Next, and element is new, call Racor
check fuel line connections and Technical Support at the number
verify that they are free of pinches listed below.
400 Series
Replacement Parts 1
445R, 460R and 490R Part Number Description
p
1. RK 10110 Metal Vent Plug Kit (3/8”-24 SAE)
1
In-bowl heater may require a Heater Relay Kit. Power
requirements (maximum) are: 12 vdc = 16.6 amps, 24 9
vdc = 8.3 amps.
8
2
Water probe must be used with a Water Detection Kit
- see Accessories. Do not use on gasoline applications. 10
Replacement Parts
4120R
Part Number Description
p
1. RK 10110 Metal Vent Plug Kit (3/8”-24 SAE) 2
2. RK 22168 4120R Mounting Head Kit (¾”-16 SAE)
(includes head, #1, #3 and #4)
1
In-bowl heater may require a Heater Relay Kit. Power
requirements (maximum) are: 12 vdc = 16.6 amps and 24
vdc = 8.3 amps - see Accessories. 9
2
Water probe must be used with a Water Detection Kit
- see Accessories. Do not use on gasoline applications. 8
10
400 Series
WFH424
Fuel Heater/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 60 GPH (227 LPH)
)NLET/UTLET 0ORT 3IZE 1/2 NPT
-ICRON 2ATING 70
-INIMUM 3ERVICE #LEARANCE
7ANT PROVEN RELIABILITY ! 2ACOR 4.0 in. (10.2 cm)
BELOW lLTER
&UEL (EATER7ATER 3EPARATORS ARE
FOR TODAYS HIGH PERFORMANCE HEAVY (EIGHT 10.0 in. (25.4 cm)
DUTY AND SMALLER MIDRANGE ENGINES
4HESE LIGHTWEIGHT ALUMINUM UNITS $EPTH 5.9 in. (15.0 cm)
USE ENGINE COOLANT TO PRODUCE A o
& RISE IN FUEL TEMPERATURE ELIMINATING Width 5.3 in. (13.5 cm)
THE NEED FOR FUEL BLENDING
! S THREE STAGE WATER SEPARATION 7EIGHT DRY 6.3 lbs (2.9 kg)
PROCESS IS MORE THAN EFFECTIVE
IN ELIMINATING WATER FROM FUEL UNDER -AXIMUM 7ORKING 0RESSURE1 N/A
3!% * TEST PARAMETERS
7ATER 2EMOVAL %FlCIENCY 99%
Stage 1: A self-cleaning stripper screen
removes water and solid #LEAN 0RESSURE $ROP 0.04 PSI (0.28 kPa)
contaminants from the fuel, so
no primary fuel filter is required. Case Quantity -
Stage 2: Fuel contaminants and water are
drained by the driver through the !MBIENT 4EMPERATURE 2ANGE -40o to +250oF (-40o to +121oC)
unit’s self-venting drain valve.
Stage 3: A floating check ball valve
-AXIMUM &UEL 4EMPERATURE 190oF (32oC)
system guards against loss
of prime during service. .OTES 1Vacuum side installations only.
424 Series
How to Order
WFH424
5.9 in.
(15.0 cm) Coolant
Outlet
1/2 NPT
2.8 in.
Outlet (6.9 cm)
FUEL
2.0 in.
(5.1 cm)
Coolant Inlet
1/2 NPT
"ACK 6IEW
Replacement Parts
Part Number Description
p 1
1. 7&( Cover Clamp Kit
2. 7&(8 424 Cover Kit
3. 7&(# Stopper Seal Kit
4. 7&(+ Check Ball Kit
5. 7&(0 O-ring Kit 2
6. 7&( 70 Micron Screen Kit (includes #5)
3
7. 7&( 424 Body Kit
8. 7&( Mounting Bracket Kit 4
9. 7&( Ball Valve Kit
5
Additional Parts (not shown)
BK38100L Bolt Kit
7&(+ 424 Complete Rebuild Kit
7
8
424 Series
Installation Diagram
Keep height to
less than 20”
above the fuel
tank, if possible.
ta
Valve
out
In
Valve Engine Fuel Trans
Pump, if a
Diesel Injection
Pump. Secondary Fuel Tank
Filter(s)
Coolant In
Coolant Out
Test Data
Test results are from controlled laboratory testing. Field results may vary by application.
0.020 0.040
0.035
0.015 0.031
0.026
PSI* PSI* 0.022
0.010
0.017
0.013
0.005 0.008
0.004
0.000 0.000
10 20 30 40 50 60 70 10 20 30 40 50 60 70
424 Series
WFH500
Fuel Heater/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 60 GPH (227 LPH)
)NLET/UTLET 0ORT 3IZE 1/2 NPT
-ICRON 2ATING 70
-INIMUM 3ERVICE #LEARANCE
7ANT PROVEN RELIABILITY ! 2ACOR 4.0 in. (10.2 cm)
BELOW lLTER
&UEL (EATER7ATER 3EPARATORS ARE
FOR TODAYS HIGH PERFORMANCE HEAVY (EIGHT 10.0 in. (25.4 cm)
DUTY AND SMALLER MIDRANGE ENGINES
4HESE LIGHTWEIGHT ALUMINUM UNITS $EPTH 5.9 in. (15.0 cm)
USE ENGINE COOLANT TO PRODUCE A o
& RISE IN FUEL TEMPERATURE ELIMINATING Width 5.3 in. (13.5 cm)
THE NEED FOR FUEL BLENDING
! S THREE STAGE WATER SEPARATION 7EIGHT DRY 6.3 lbs (2.9 kg)
PROCESS IS MORE THAN EFFECTIVE
IN ELIMINATING WATER FROM FUEL UNDER -AXIMUM 7ORKING 0RESSURE1 N/A
3!% * TEST PARAMETERS
7ATER 2EMOVAL %FlCIENCY 99%
Stage 1: A self-cleaning stripper screen
removes water and solid #LEAN 0RESSURE $ROP 0.04 PSI (0.28 kPa)
contaminants from the fuel, so
no primary fuel filter is required. Case Quantity -
Stage 2: Fuel contaminants and water are
drained by the driver through the !MBIENT 4EMPERATURE 2ANGE -40o to +250oF (-40o to +121oC)
unit’s self-venting drain valve.
Stage 3: A floating check ball valve
-AXIMUM &UEL 4EMPERATURE 190oF (32oC)
system guards against loss
of prime during service. .OTES 1Vacuum side installations only.
500 Series
WFH525
Fuel Heater/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 60 GPH (227 LPH)
)NLET/UTLET 0ORT 3IZE 1/2 NPT
-ICRON 2ATING 70
7ANT PROVEN RELIABILITY ! 2ACOR -INIMUM 3ERVICE #LEARANCE
4.0 in. (10.2 cm)
&UEL (EATER7ATER 3EPARATORS ARE BELOW lLTER
FOR TODAYS HIGH PERFORMANCE HEAVY
DUTY AND SMALLER MIDRANGE ENGINES (EIGHT 10.0 in. (25.4 cm)
4HESE LIGHTWEIGHT ALUMINUM UNITS
USE ENGINE COOLANT TO PRODUCE A o $EPTH 5.9 in. (15.0 cm)
& RISE IN FUEL TEMPERATURE ELIMINATING
THE NEED FOR FUEL BLENDING Width 5.3 in. (13.5 cm)
! S THREE STAGE WATER SEPARATION 7EIGHT DRY 6.3 lbs (2.9 kg)
PROCESS IS MORE THAN EFFECTIVE
IN ELIMINATING WATER FROM FUEL UNDER -AXIMUM 7ORKING 0RESSURE1 N/A
3!% * TEST PARAMETERS
Stage 1: A self-cleaning stripper screen 7ATER 2EMOVAL %FlCIENCY 99%
removes water and solid
contaminants from the fuel, so #LEAN 0RESSURE $ROP 0.04 PSI (0.28 kPa)
no primary fuel filter is required.
Stage 2: Fuel contaminants and water are
Case Quantity -
drained by the driver through the
unit’s self-venting drain valve. !MBIENT 4EMPERATURE 2ANGE -40o to +250oF (-40o to +121oC)
Stage 3: A floating check ball valve -AXIMUM &UEL 4EMPERATURE 190oF (32oC)
system guards against loss
of prime during service. .OTES 1Vacuum side installations only.
WFH525/ACV
Fuel Heater/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 60 GPH (227 LPH)
)NLET/UTLET 0ORT 3IZE 1/2 NPT
-ICRON 2ATING 70
-INIMUM 3ERVICE #LEARANCE
7ANT PROVEN RELIABILITY ! 2ACOR 4.0 in. (10.2 cm)
BELOW lLTER
&UEL (EATER7ATER 3EPARATORS ARE
FOR TODAYS HIGH PERFORMANCE HEAVY (EIGHT 10.0 in. (25.4 cm)
DUTY AND SMALLER MIDRANGE ENGINES
4HESE LIGHTWEIGHT ALUMINUM UNITS $EPTH 5.9 in. (15.0 cm)
USE ENGINE COOLANT TO PRODUCE A o
& RISE IN FUEL TEMPERATURE ELIMINATING Width 5.3 in. (13.5 cm)
THE NEED FOR FUEL BLENDING
! S THREE STAGE WATER SEPARATION 7EIGHT DRY 6.3 lbs (2.9 kg)
PROCESS IS MORE THAN EFFECTIVE
IN ELIMINATING WATER FROM FUEL UNDER -AXIMUM 7ORKING 0RESSURE1 N/A
3!% * TEST PARAMETERS
7ATER 2EMOVAL %FlCIENCY 99%
Stage 1: A self-cleaning stripper screen
removes water and solid #LEAN 0RESSURE $ROP 0.04 PSI (0.28 kPa)
contaminants from the fuel, so
no primary fuel filter is required. Case Quantity -
Stage 2: Fuel contaminants and water are
drained by the driver through the !MBIENT 4EMPERATURE 2ANGE -40o to +250oF (-40o to +121oC)
unit’s self-venting drain valve.
Stage 3: A floating check ball valve
-AXIMUM &UEL 4EMPERATURE 190oF (32oC)
system guards against loss
of prime during service. .OTES 1Vacuum side installations only.
500 Series
525EHA
Fuel Heater/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 60 GPH (227 LPH)
)NLET/UTLET 0ORT 3IZE 1/2 NPT
-ICRON 2ATING2 70
-INIMUM 3ERVICE #LEARANCE
7ANT PROVEN RELIABILITY ! 2ACOR 4.0 in. (10.2 cm)
BELOW lLTER
&UEL (EATER7ATER 3EPARATORS ARE
FOR TODAYS HIGH PERFORMANCE HEAVY (EIGHT 10.0 in. (25.4 cm)
DUTY AND SMALLER MIDRANGE ENGINES
4HESE LIGHTWEIGHT ALUMINUM UNITS $EPTH 5.9 in. (15.0 cm)
USE ENGINE COOLANT TO PRODUCE A o
& RISE IN FUEL TEMPERATURE ELIMINATING Width 5.3 in. (13.5 cm)
THE NEED FOR FUEL BLENDING
! S THREE STAGE WATER SEPARATION 7EIGHT DRY 6.3 lbs (2.9 kg)
PROCESS IS MORE THAN EFFECTIVE
IN ELIMINATING WATER FROM FUEL UNDER -AXIMUM 7ORKING 0RESSURE1 N/A
3!% * TEST PARAMETERS
7ATER 2EMOVAL %FlCIENCY 99%
Stage 1: A self-cleaning stripper screen
removes water and solid #LEAN 0RESSURE $ROP 0.04 PSI (0.28 kPa)
contaminants from the fuel, so
no primary fuel filter is required. Case Quantity -
Stage 2: Fuel contaminants and water are
drained by the driver through the !MBIENT 4EMPERATURE 2ANGE -40o to +250oF (-40o to +121oC)
unit’s self-venting drain valve.
Stage 3: A floating check ball valve
-AXIMUM &UEL 4EMPERATURE 190oF (32oC)
system guards against loss .OTES 1Vacuum side installations only.
of prime during service. 2
Order part number 525EHA30 for an assembly with a 30 micron screen.
500 Series
1
J
L
2
Heater Ports
12 vdc Pre-heater Yes No No No
120 vdc Pre-heater No No No Yes
Automatic Coolant
No No Yes Yes
Valve (ACV)
Service Element 4 in. 4 in. 4 in. 4 in.
Operating
-40o to +255oF (-40o to +124oC)
Temperature
500 Series
Installation Diagram
Fuel Out
l In
Engine Fuel
Diesel Transfer
Injection Pump, if Fuel Tank
Pump. any.
Keep height to less
Secondary
than 20” above the fuel
Filter(s)
tank, if possible.
Mounting Information
5.3 in.
(13.3 cm)
2.8 in.
(6.9 cm)
FUEL
2.0 in.
(5.1 cm)
"ACK 6IEW
4OP 6IEW
Replacement Parts
1
7&(
Part Number Description
p
1. 7&( Cover Clamp Kit
2. 7&(" 500 Cover Kit
3. 7&(+ Check Ball Kit ( includes items 3, 4 & 5) 2
4. 7&(0 O-ring Kit (includes 6 o-rings)
5. 7&( 70 Micron Stripper Screen Kit
7&( 30 Micron Stripper Screen Kit 3
(includes o-ring)
6. 7&(8 500 Body Kit 4
8 6
9 7
500 Series
How to Order
(The example below illustrates how part numbers are constructed.)
W F H 52 5ACV/30
Basic Model: 3PECIFY
Comes standard with a for a 30 micron
70 Micron Stripper Screen Stripper Screen
and mounting brackets. (omit if not desired)
3PECIFY
!#6 for a Automatic
Coolant Valve.
(omit if not desired)
Test Data
0.15
0.12
*PSI 0.09
0.06
0.03
60 70 80 90 100 110 120
0.15 0.20
Flow GPH (no screen)
0.12 0.15
*PSI *PSI
0.09 0.10
0.06 0.05
60 70 80 90 100 110 120 60 70 80 90 100 110 120
Installation Diagram
Valve
Fuel Out
l In
Valve
e Engine Fuel Tra
Pump, if a
Diesel Injection Fuel Tank
Pump. Secondary
Filter(s)
Keep height to less
Coolant In than 20” above the
fuel tank, if possible.
Coolant Out
Mounting Information
5.3 in.
(13.3 cm)
2.8 in.
(6.9 cm)
FUEL
2.0 in.
(5.1 cm)
"ACK 6IEW
4OP 6IEW
500 Series
Replacement Parts
1
7&(7&(!#6
Part Number Description
p
1. 7&( Cover Clamp Kit
2. 7&(" 525 Cover Kit
3. 7&(+ Stopper Seal Kit 2
4. 7&(0 Check Ball Kit (includes items 3, 4 & 5)
3
5. 7&(0 O-ring Kit
6. 7&( 70 Micron Screen Kit 4
7&( 30 Micron Screen Kit
7. 7&(8 525 Body Kit 5
8. 7&( Ball Valve Kit
9. 7&(3 (back) Mounting Bracket Kit
10. 7&( (front) Mounting Bracket Kit (includes 9 & 10)
11. !#6 Automatic Coolant Shutoff Valve 6
Additional Parts (not shown)
BK38100L Bolt Kit
7&(+ Rebuild Kit 70 Micron (all 500 series #’s 3-6)
7&(+ Rebuild Kit 30 Micron (all 500 series #’s 3-6)
RK23045 120vdc Heater Kit
11
10
8
Optional ACV
(automatic coolant valve).
How to Order
(The example below illustrates how part numbers are constructed.)
525EHA 30
3PECIFY
Basic Model:
30 for a 30 micron
Comes standard with a
Stripper Screen
70 Micron Stripper Screen
(omit if not desired)
and mounting brackets
and a 120 vdc electric
heater and !#6 valve.
Inlet
Outlet
ACV
(automatic coolant valve).
Lid showing Fuel Ports
500 Series
Replacement Parts
%(!%(!
Part Number Description
p
1. 7&( Cover Clamp Kit
2. 7&(" 525 Cover Kit
3. 7&(+ Check Ball Kit (includes itmes 3, 4 & 5)
4. 7&(0 O-ring Kit (includes 6 o-rings)
5. 7&( 70 Micron Stripper Screen Kit
(includes o-ring)
7&( 30 Micron Stripper Screen Kit
(includes o-ring)
6. 7&(68 525 Body Kit (with ACV Kit)
7. 7&(58 3/8” Ball Valve Kit
525 Series
Want proven reliability? A Racor 525 525 units require no scheduled
Fuel Heater/Water Separators are servicing, other than periodic
for today’s high performance heavy- water draining. The screen
duty and smaller midrange engines. filtration system is also self-
f cleaning
These lightweight aluminum units eliminating the need for additional
use engine coolant to produce a 47o F maintenance. Separated water
rise in fuel temperature, eliminating is quickly and easily eliminated
the need for fuel blending. through an integral self-venting
drain valve with no loss of prime.
A 525’s three-stage water separation
process is more than 99% effective 525 units are available with either
in eliminating water from fuel a 12 volt or 120 volt preheater and
under SAE J1839 test parameters. optional thermostat, and a ACV
(Automatic Coolant Valve). Unit cover
3TAGE ! SELF CLEANING STRIPPER
SCREEN REMOVES WATER AND
rotates 360o for ease of installation on
SOLID CONTAMINANTS FROM any existing engine configuration.
THE FUEL SO NO PRIMARY
FUEL FILTER IS REQUIRED
WFH525/ACV
525 Series
Inlet
utlet
Optional ACV
(automatic coolant valve).
How to Order
Mounting Information
Fuel Ports
1/2 NPT
5.3 in.
(13.3 cm)
2.8 in.
(6.9 cm)
FUEL
2.0 in.
(5.1 cm)
525 Series
Replacement Parts
1
Part Number Description
p
1. 7&(8 Cover Clamp Kit
2. 7&(8 525 Cover Kit
3. 7&(# Stopper Seal Kit
4. 7&(" Check Ball Kit 2
5. 7&(8 O-ring Kit
6. 7&( 70 Micron Screen Kit 3
11 10
9
Optional ACV
(automatic coolant valve).
Installation Diagram
Keep height to
Valve
less than 20”
Fuel out
above the fuel
l tank, if possible.
Valve E
Engine Fuel
Transf
Diesel Pump,
Injection Secondary any. Fuel Tank
Pump. Filter(s)
Test Data
0.15
0.12
*PSI 0.09
0.06
0.03
60 70 80 90 100 110 120
0.15 0.20
Flow GPH (no screen)
0.12 0.15
*PSI *PSI
0.09 0.10
0.06 0.05
60 70 80 90 100 110 120 60 70 80 90 100 110 120
525 Series
600 Series
645R
Fuel Heater/Water Separator
Specifications
-AXIMUM &LOW 2ATE
45 GPH (170 LPH)
WITH DIESEL
)NLET/UTLET 0ORT 3IZE 3/8”-18 NPTF
660R
Fuel Heater/Water Separator
Specifications
-AXIMUM &LOW 2ATE
60 GPH (227 LPH)
WITH DIESEL
)NLET/UTLET 0ORT 3IZE 3/8”-18 NPTF
600 Series
690R
Fuel Heater/Water Separator
Specifications
-AXIMUM &LOW 2ATE
90 GPH (341 LPH)
WITH DIESEL
)NLET/UTLET 0ORT 3IZE 3/8”-18 NPTF
6120R
Fuel Heater/Water Separator
Specifications
-AXIMUM &LOW 2ATE
120 GPH (454 LPH)
WITH DIESEL
)NLET/UTLET 0ORT 3IZE 3/8”-18 NPTF
600 Series
Maximum Flow Rate 45 GPH (170 LPH) 60 GPH (227 LPH) 90 GPH (341 LPH) 120 GPH (454 LPH)
Port Size (SAE J476) 3/8”-18 NPTF 3/8”-18 NPTF 3/8”-18 NPTF 3/8”-18 NPTF
Total Number of Ports: 7 7 7 7
(total inlets) 4 4 4 4
(total outlets) 3 3 3 3
Min. Service Clearance 2.0 in. (5.1 cm) 2.0 in. (5.1 cm) 2.0 in. (5.1 cm) 2.0 in. (5.1 cm)
Center Threads 1”-14 1”-14 1”-14 1”-14
Height 8.5 in. (21.6 cm) 10.2 in. (25.9 cm) 11.2 in. (28.4 cm) 14.1 in. (35.8 cm)
Depth 4.5 in. (11.4 cm) 4.5 in. (11.4 cm) 4.5 in. (11.4 cm) 4.5 in. (11.4 cm)
Width 4.5 in. (11.4 cm) 4.5 in. (11.4 cm) 4.5 in. (11.4 cm) 4.5 in. (11.4 cm)
Weight (dry) 2.4 lb (1.09 kg) 2.6 lb (1.18 kg) 2.7 lb (1.22 kg) 3.9 lb (1.8 kg)
Clean Pressure Drop 0.01 PSI (0.001 bar) 0.05 PSI (0.003 bar) 0.29 PSI (0.02 bar) 2.65 PSI (0.18 bar)
Max. Allowable Pressure1 30 PSI (2.07 bar) 30 PSI (2.07 bar) 30 PSI (2.07 bar) 15 PSI (1.03 bar)
Available Options:2
(water sensor) Yes Yes Yes Yes
(heater)3 Yes Yes Yes Yes
Bowl Capacity (water) 4.0 oz. (118 ml) 4.0 oz. (118 ml) 4.0 oz. (118 ml) 2.8 oz. (82 ml)
(with heater) 3.5 oz. (104 ml) 3.5 oz. (104 ml) 3.5 oz. (104 ml) 2.4 oz. (70 ml)
H2O Removal Efficiency 99%
Operating Temperature -40 to +255 F (-40o to +124oC)
o o
1
Pressure installations are applicable up to maximum PSI shown. Vacuum installations are recommended.
2
Not for use with gasoline applications.
3
Maximum power requirements for in-bowl heater option: 12 vdc (200 watt) = 16.6 amps, 24 vdc (200 watt) = 8.3 amps - see
Accessories section for heater relay kits, if needed.
How to Order
*645R122
Add an *:
for optional 3PECIFY A MICRON RATING
16 mm fuel ports1. 2, 10, or 30.
(omit if not desired)
2EPLACEMENT %LEMENTS
2 Micron 10 Micron 30 Micron
Model Number
(Final Filtration) (Secondary Filtration) (Primary Filtration)
645R R45S R45T R45P
660R R60S R60T R60P
690R R90S R90T R90P
6120R R120S R120T R120P
Mounting Information
2.25 in.
(5.7 cm) 3/8 in. (1.0 cm) diameter
clearance for fasteners.
Top View
645R:
8.5 in. (21.6 cm)
Outlet
660R:
10.2 in. (25.9 cm)
Outlet Outlet
690R:
11.2 in. (28.4 cm)
Inlet Inlet
6120R:
Inlet
14.12 in. (36.0 cm)
Inlet
600 Series
Replacement Parts
645R, 660R and 690R
Part Number Description
p
1. RK22098 Mounting Head Kit (3/8”-18 NPTF) 1
(includes #2 & Plug Kit 3/8” NPT)
RK 22423 Mounting Head Kit (Metric)
(16 mm X 1.5) (includes #2) 2
.OTES
1
Includes water probe port plug 1/2” SAE.
2
In-bowl heater may require a Heater Relay Kit. 8
Maximum power requirements are: 12 vdc =16.6 amps,
24 vdc = 8.3 amps.
3
Water probe must be used with a Water Detection Kit
- see Accessories. Do not use on gasoline applications.
Replacement Parts
6120R
Part Number Description
p
1. RK22098 Mounting Head Kit (3/8”-18 NPTF) 1
(includes #2 & Plug Kit 3/8” NPT)
RK 22423 Mounting Head Kit (Metric)
(16 mm X 1.5 ) (includes #2) 2
2. RK22998 Element Gasket Kit
600 Series
Test Data
645R 660R
5 5
kPa kPa
4 4
3 3
kPa kPa
2 2
1 1
0 0
0 30 60 90 120
0 25 60 85 120
690R 6120R
3.5
kPa 3.5
kPa
3.0 3.0
2.5 2.5
2.0 2.0
kPa 1.5 kPa 1.5
1.0 1.0
0.5 0.5
0.0 0.0
0 30 60 90 120 0 30 60 90 120
Test results are from controlled laboratory testing. Field results may vary.
(PSI X 2.036 = inHG) (PSI X 6.895 = kPa)
Specifications 6401
-AXIMUM &LOW 2ATE
WITH 30 ELEMENT 75 GPH (284 LPH)
WITH 3 COALESCER ELEMENT 120 GPH (454 LPH)
0ORT 3IZE
INLETOUTLET FUEL 7/8”-14 SAE
COOLANT lTTINGS 5/8” Hose Barb
3ERVICE &ILTER %LEMENT S6464 or S3226P
3ERVICE #LEARANCE BELOW lLTER 2.0 in. (5.1 cm)
Center Threads 1”-14
(EIGHT 16.5 in. (41.9 cm)
Width 6.0 in. (15.2 cm)
$EPTH 6.0 in. (15.2 cm)
7EIGHT DRY 11.3 lb (5.1 kg)
#LEAN 0RESSURE $ROP 0.5 PSI (0.03 bar)
-AX !LLOWABLE 0RESSURE 15 PSI (1.03 bar)
"OWL #APACITY WATER
TO PROBE TIPS 2.8 oz. (82 ml)
WITH (EATER 2.4 oz. (70 ml)
(2/ 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -40 to +255 F (-40o to +124oC)
o o
Nautilus
How to Order
(the example below illustrates how a part number is constructed)
6401 .
Specify: Specify:
1
6400 (no thermostat valve), or . coalescer element.
6401 (with thermostat valve) (omit if not desired)
1
30 micron S3226P element is standard unless . option is selected for coalescer element
(see below).
Replacement Elements
S6464 30
Test Data
Test results are from controlled laboratory testing. Field results may vary by application.
1.00 30
0.75
S3226 P S 646 4 Te mp. 20
PS I * 0.50 Ri se ,
oF
10
0.25
0.00 0
0 40 80 120 0 30 60 90 120
Flow (GPH) Flow (GPH)
SAE J905 Fuel Flow Restriction 6400 Heat Rise vs Flow
Fuel = -10oF
Coolant = +185oF @ 5 gpm
*PSI X 2.036 = inHg / PSI X 6.895 = kPa
Mounting Information
Inlet
Outlet
Top View
Outlet
Inlet
Important:
The fuel and coolant port orientation Coolant fittings may be repositioned
may be changed to suit any within a 180o arc by loosening the
installation. Fuel ports may face locknuts. Reposition and tighten
opposite direction by repositioning locknuts snugly. Coolant in/out
L-bracket on opposite side along with manifold may be repositioned
clamp bracket. Torque 5/16” bracket opposite as shown; torque 1/4”
fasteners to 20 ft. lbs. fasteners to 20 ft. lbs.
Nautilus
Installation Diagram
Coolant Out
Engine Valve
Engine Valve
Racor Unit Racor Unit
Air
Cab Compressor
Heater Valve
Valve
6400/6401
Please refer to page 132 for call out descriptions. 1
2
3
6
2
4
4 1
5
2
1
8
4 2 9
5 Inlet
7
8 10
10
9
11
Outle
12
13 13
14
15 15
17 16
16
Nautilus
Replacement Parts
6401 Part Number Description
Part Number Description 13. S6464 Water Coalescing Element
1. RK 16070 Coolant Head Kit (includes #11 and 14)
(includes #3)
30 30 Micron Filter Element
2. / ( Standard Elbow Fitting (includes #12 and 14)
(5/8” hose barb)
14. 30965 Bowl Gasket
/ ( Optional Elbow Fitting
(¾” hose harb) 15. Replacement Bowls (includes #’s 14 to 17)
RK 30063 Bowl and Drain Kit
3. 16083 Coolant Head O-ring RK 309001 Same as Above with
4. RK 11911 Priming Port Plug Kit 12 vdc Heater
RK 309251 Same as Above with
5. RK 16007 Heat Exchanger Kit
24 vdc Heater
(includes #’s 8 and 9)
16. RK 30476 Self-venting Drain
6. RK 16073 L-Bracket Kit
Valve Kit
7. RK 16086 Thermostat Valve Kit
17. RK 20126 Water Port Plug Kit
(includes #3)
Additional Parts (not shown)
8. 16083 Coolant Head O-ring
RK 16040 Complete Seal Service Kit
9. 16029 Heat Exchanger Base Seal RK 309642 Water Probe Kit
10. RK 16076 Head Assembly Kit 16104 Installation Instructions
(includes #’s 8 and 9)
.OTES
11. 20505 Element Gasket (for 1
In-bowl heater may require a heater relay kit.
S6464 coalescing element) 2
Water probe must be used with a water detection kit -
12.40685 Element Gasket (for S3226P see Accessories.
30 micron element)
745R30
Fuel Heater/Water Separator
Filterpump
Specifications
-AXIMUM &LOW 2ATE
45 GPH (170 LPH)
WITH DIESEL
)NLET/UTLET 0ORT 3IZE 7/8”-14 UNF
700 Series
760R30
Fuel Heater/Water Separator
Filterpump
Specifications
-AXIMUM &LOW 2ATE
60 GPH (227 LPH)
WITH DIESEL
)NLET/UTLET 0ORT 3IZE 7/8”-14 UNF
-ICRON 2ATING 30
THE SERIES FUEL lLTERWATER
SEPARATOR ASSEMBLY IS A TWO STAGE -INIMUM 3ERVICE #LEARANCE
2.0 in. (5.1 cm)
lLTRATION AND REPRIMING SYSTEM BELOW lLTER
FEATURING A VOLT SOLID STATE
CONTROLLED ELECTRONIC PRIMING (EIGHT 11.8 in. (28.4 cm)
PUMP A VENT VALVE TO PURGE AIR
$EPTH 6.5 in. (16.5 cm)
a 100 micron prefilter screen, a
MICRON !QUABLOC®)) 3PIN /N Width 4.3 in. (11.0 cm)
ELEMENT A WATER SENSOR PROBE A
CLEAR COLLECTION BOWL AND A WEATHER 7EIGHT DRY 5.5 lbs (2.5 kg)
PROOF CONTROL BOX 4HIS COMPLETE
FUEL MANAGEMENT SYSTEM ISOLATES -AXIMUM 7ORKING 0RESSURE1 15.0 PSI (1.0 bar)
contaminants present in diesel
FUELS AND TRAPS THEM PRIOR TO 7ATER 2EMOVAL %FlCIENCY 99%
REACHING THE FUEL INJECTION SYSTEM #LEAN 0RESSURE $ROP 0.7 PSI (4.8 kPa)
PROTECTING THE ENGINES FUEL SYSTEM
FROM COSTLY AND PREMATURE FAILURE Case Quantity 6
.OTE
All Racor filter materials and seals !MBIENT 4EMPERATURE 2ANGE -40o to +250oF (-40o to +121oC)
are compatible with ultra-low sulphur
-AXIMUM &UEL 4EMPERATURE 190oF (32oC)
diesel (ULSD) fuel and B2 to B20
Biodiesel. .OTES: 1Vacuum side installations only.
790R30
Fuel Heater/Water Separator
Filterpump
Specifications
-AXIMUM &LOW 2ATE
90 GPH (341 LPH)
WITH DIESEL
)NLET/UTLET 0ORT 3IZE 7/8”-14 UNF
-ICRON 2ATING 30
THE SERIES FUEL lLTERWATER -INIMUM 3ERVICE #LEARANCE
SEPARATOR ASSEMBLY IS A TWO STAGE 2.0 in. (5.1 cm)
BELOW lLTER
lLTRATION AND REPRIMING SYSTEM
FEATURING A VOLT SOLID STATE (EIGHT 12.8 in. (32.5 cm)
CONTROLLED ELECTRONIC PRIMING
$EPTH 6.5 in. (16.5 cm)
PUMP A VENT VALVE TO PURGE AIR
a 100 micron prefilter screen, a Width 4.3 in. (11.0 cm)
MICRON !QUABLOC®)) 3PIN /N
ELEMENT A WATER SENSOR PROBE A 7EIGHT DRY 6.5 lb (3.0 kg)
CLEAR COLLECTION BOWL AND A WEATHER
PROOF CONTROL BOX 4HIS COMPLETE -AXIMUM 7ORKING 0RESSURE1 15.0 PSI (1.0 bar)
FUEL MANAGEMENT SYSTEM ISOLATES
contaminants present in diesel 7ATER 2EMOVAL %FlCIENCY 99%
FUELS AND TRAPS THEM PRIOR TO
#LEAN 0RESSURE $ROP 0.7 PSI (4.8 kPa)
REACHING THE FUEL INJECTION SYSTEM
PROTECTING THE ENGINES FUEL SYSTEM Case Quantity 6
FROM COSTLY AND PREMATURE FAILURE
.OTE !MBIENT 4EMPERATURE 2ANGE -40o to +250oF (-40o to +121oC)
All Racor filter materials and seals
-AXIMUM &UEL 4EMPERATURE 190oF (32oC)
are compatible with ultra-low sulphur
diesel (ULSD) fuel and B2 to B20
.OTES 1Vacuum side installations only.
Biodiesel.
700 Series
790R3024
Fuel Heater/Water Separator
Filterpump
Specifications
-AXIMUM &LOW 2ATE
90 GPH (341 LPH)
WITH DIESEL
)NLET/UTLET 0ORT 3IZE 7/8”-14 UNF
-ICRON 2ATING 30
7125R30
Fuel Heater/Water Separator
Filterpump
Specifications
-AXIMUM &LOW 2ATE
120 GPH (454 LPH)
WITH DIESEL
)NLET/UTLET 0ORT 3IZE 7/8”-14 UNF
-ICRON 2ATING 30
-INIMUM 3ERVICE #LEARANCE
THE SERIES FUEL lLTERWATER 2.0 in. (5.1 cm)
BELOW lLTER
SEPARATOR ASSEMBLY IS A TWO STAGE
lLTRATION AND REPRIMING SYSTEM (EIGHT 15.2 in. (36.6 cm)
FEATURING A VOLT SOLID STATE
CONTROLLED ELECTRONIC PRIMING $EPTH 6.5 in. (16.5 cm)
PUMP A VENT VALVE TO PURGE AIR
Width 4.3 in. (11.0 cm)
a 100 micron prefilter screen, a
MICRON !QUABLOC®)) 3PIN /N 7EIGHT DRY 6.7 lb (3.03 kg)
ELEMENT A WATER SENSOR PROBE A
CLEAR COLLECTION BOWL AND A WEATHER -AXIMUM 7ORKING 0RESSURE1 15.0 PSI (1.0 bar)
PROOF CONTROL BOX 4HIS COMPLETE
FUEL MANAGEMENT SYSTEM ISOLATES 7ATER 2EMOVAL %FlCIENCY 99%
contaminants present in diesel
FUELS AND TRAPS THEM PRIOR TO #LEAN 0RESSURE $ROP 0.7 PSI (4.8 kPa)
REACHING THE FUEL INJECTION SYSTEM
Case Quantity 6
PROTECTING THE ENGINES FUEL SYSTEM
FROM COSTLY AND PREMATURE FAILURE !MBIENT 4EMPERATURE 2ANGE -40o to +250oF (-40o to +121oC)
.OTE
All Racor filter materials and seals -AXIMUM &UEL 4EMPERATURE 190oF (32oC)
are compatible with ultra-low sulphur
.OTES 1Vacuum side installations only.
diesel (ULSD) fuel and B2 to B20
Biodiesel.
700 Series
7125R3024
Fuel Heater/Water Separator
Filterpump
Specifications
-AXIMUM &LOW 2ATE
120 GPH (454 LPH)
WITH DIESEL
)NLET/UTLET 0ORT 3IZE 7/8”-14 UNF
-ICRON 2ATING 30
-INIMUM 3ERVICE #LEARANCE
2.0 in. (5.1 cm)
THE SERIES FUEL lLTERWATER BELOW lLTER
SEPARATOR ASSEMBLY IS A TWO STAGE
lLTRATION AND REPRIMING SYSTEM (EIGHT 15.2 in. (36.6 cm)
FEATURING A VOLT SOLID STATE
$EPTH 7.1 in (18.0 cm)
CONTROLLED ELECTRONIC PRIMING
PUMP A VENT VALVE TO PURGE AIR Width 4.3 in. (11.0 cm)
a 100 micron prefilter screen, a
MICRON !QUABLOC®)) 3PIN /N 7EIGHT DRY 6.7 lb (3.03 kg)
ELEMENT A WATER SENSOR PROBE A
CLEAR COLLECTION BOWL PUSH BUTTON -AXIMUM 7ORKING 0RESSURE1 15.0 PSI (1.0 bar)
AND A WIRE HARNESS 4HIS COMPLETE
7ATER 2EMOVAL %FlCIENCY 99%
FUEL MANAGEMENT SYSTEM ISOLATES
contaminants present in diesel #LEAN 0RESSURE $ROP 0.7 PSI (4.8 kPa)
FUELS AND TRAPS THEM PRIOR TO
REACHING THE FUEL INJECTION SYSTEM Case Quantity 6
PROTECTING THE ENGINES FUEL SYSTEM
FROM COSTLY AND PREMATURE FAILURE !MBIENT 4EMPERATURE 2ANGE -40o to +250oF (-40o to +121oC)
.OTE
-AXIMUM &UEL 4EMPERATURE 190oF (32oC)
All Racor filter materials and seals
are compatible with ultra-low sulphur .OTES 1Vacuum side installations only.
diesel (ULSD) fuel and B2 to B20
Biodiesel.
0ORT 3IZE 3!% * 7/8”-14 UNF 7/8”-14 UNF 7/8”-14 UNF 7/8”-14 UNF 7/8”-14 UNF 7/8”-14 UNF
10.8 in. 11.8 in. 12.8 in. 12.8 in. 15.2 in. 15.2 in.
(EIGHT
(25.7 cm) (28.4 cm) (31.2 cm) (31.2 cm) (38.5 cm) (38.5 cm)
4.3 in. 4.3 in. 4.3 in. 4.3 in. 4.3 in. 4.3 in.
Width
(11.0 cm) (11.0 cm) (11.0 cm) (11.0 cm) (11.0 cm) (11.0 cm)
6.5 in. 6.5 in. 6.5 in. 7.1 in 6.5 in. 7.1 in
$EPTH
(16.5 cm) (16.5 cm) (16.5 cm) (18.0 cm) (16.5 cm) (18.0 cm)
4.5 lb 5.5 lb 6.5 lb 6.5 lb 6.7 lb 6.7 lb
7EIGHT DRY
(2.0 kg) (2.5 kg) (3.0 kg) (3.0 kg) (3.03 kg) (3.03 kg)
0.7 PSI 0.7 PSI 0.7 PSI 0.7 PSI 0.7 PSI 0.7 PSI
#LEAN 0RESSURE $ROP
(4.8 kPa) (4.8 kPa) (4.8 kPa) (4.8 kPa) (4.8 kPa) (4.8 kPa)
!MBIENT 4EMP 2ANGE -40o to +250oF (-40o to +121oC)
.OTE All Racor filter materials and seals are compatible with ultra-low sulphur diesel (ULSD) fuel and
B2 to B20 Biodiesel.
700 Series
10
700 Series
Mounting 3.25”
(8.3 cm)
Keep all fuel lines and flow restrictions Top View "ACK 6IEW
to a minimum. Use maximum size
fuel hose possible. Do not use two 45°
fittings where one 90° elbow will work.
Installation Diagram
&UEL 4ANK !BOVE &ILTER
(Head pressure should not /PTIONAL "YPASS )NSTALLATION AND /PERATION
exceed max. PSI of filter.) !LLOWS USER TO SERVICE lLTER WITHOUT SHUTTING DOWN ENGINE
Fuel Tank Valves 1 2 3
(Pressure Side Installation)
Unit On-line Open Open Closed
Optional Accessories
RK22943
Replacement Control Panel
12 volt System
RK22902
Replacement Wire Harness
12 volt System
RK 30964
Replacement WIF Sensor Kit
24 volt System Includes Detachable
2-wire Connector. Requires a Detection RK23088
Module. Replacement Push Button and Harness Kit
24 volt System
1 2 3 4 5 6 7 8
Replacement Parts
RK22933 12 vdc Primer Pump Kit includes all RK23087 24 vdc Primer Pump Kit includes all
parts shown above. parts shown above.
Part Number Description
p Part Number Description
p
1. .! Screws (3) 1. .! Screws (3)
2. .! Pump Cover 2. .! Pump Cover
3. .! Body O-ring 3. .! Body O-ring
4. .! Pump Sub Assembly 4. .! Pump Sub Assembly
5. .! Cover O-ring 5. .! Cover O-ring
6. .! Pump Seal Adapter 6. .! Pump Seal Adapter
7. .! Adapter O-ring 7. .! Adapter O-ring
8. .! Prescreen 100 micron 8. .! Prescreen 100 micron
RK22934 Prescreen Element Kit RK22934 Prescreen Element Kit
100 micron (includes 100 micron (includes
numbers 3, 5, 7 & 8) numbers 3, 5, 7 & 8)
777R Series
Fuel Heater/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 150 GPH (568 LPH)
)NLET/UTLET 0ORT 3IZE ½” NPT
-ICRON 2ATING 30
-INIMUM 3ERVICE #LEARANCE
The 777R assembly is a complete ABOVE lLTER 6.0 in. (15.2 cm)
FUEL lLTRATION SYSTEM THAT REMOVES BELOW lLTER 2.0 in. (5.1 cm)
CONTAMINANTS FROM FUEL USING THE
FOLLOWING TWO STAGE PROCESS (EIGHT 18.8 in. (47.8 cm)
Stage 1: !S FUEL ENTERS THE $EPTH 6.8 in. (17.3 cm)
ASSEMBLY IT MOVES THROUGH THE
CENTRIFUGE AND SPINS OFF LARGE Width 8.1 in. (20.6 cm)
SOLIDS AND WATER DROPLETS WHICH
ARE HEAVIER THAN FUEL AND FALL TO THE 7EIGHT DRY 12.0 lb (5.4 kg)
BOTTOM OF THE COLLECTION BOWL
-AXIMUM 7ORKING 0RESSURE1 30 PSI (2.1 bar)
Stage 2: 0ROPRIETARY !QUABLOC® II
CARTRIDGE ELEMENTS REPEL WATER 7ATER 2EMOVAL %FlCIENCY 99%
AND REMOVE CONTAMINATES FROM
FUEL DOWN TO MICRON 4HEY ARE #LEAN 0RESSURE $ROP 0.7 PSI (4.8 kPa)
WATERPROOF AND EFFECTIVE LONGER Case Quantity 6
THAN WATER ABSORBING ELEMENTS
!MBIENT 4EMPERATURE 2ANGE -40o to +250oF (-40o to +121oC)
Note: All Racor filter materials
and seals are compatible with -AXIMUM &UEL 4EMPERATURE 190oF (32oC)
ultra-low sulphur diesel (ULSD)
fuel and B2 to B20 Biodiesel. .OTES 1Vacuum side installations only.
777R Series
777R1230FH
Fuel Heater/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL 150 GPH (568 LPH)
)NLET/UTLET 0ORT 3IZE ½” NPT
-ICRON 2ATING 30
2&( 2&( -INIMUM 3ERVICE #LEARANCE
2&( ASSEMBLIES ARE ABOVE lLTER 6.0 in. (15.2 cm)
SHIPPED WITH NO mUID HEAT PORT BELOW lLTER 2.0 in. (5.1 cm)
PLUGS #OOLANT LINES ARE PLUMBED
DIRECTLY TO THE mUID HEAT PORTS (EIGHT 18.8 in. (47.8 cm)
How to Order
(The example below illustrates how part numbers are constructed.)
777R1202FH
3PECIFY
&( Fluid heat port plugs
Basic Model not installed
Number (omit if not desired)
3PECIFY
12 must be in part number 02 for 2 micron
for 12 vdc heater 10 for 10 micron
(omit if not desired) 30 for 30 micron
2EPLACEMENT %LEMENTS
2 micron 10 micron 30 micron
(Final Filtration) (Secondary Filtration) (Primary Filtration)
6732S 6732T 0
.OTE Maintain 6 in. (15.2 cm) overhead clearance for servicing.
777R assemblies feature an internal also offers temperature controlled part of its one-piece billet machined
thermostat to protect electric fuel heating with return fuel or engine body, a clear bottom bowl that allows
engine controls from overheating coolant; thermostat valve open to 95oF the operator to check for water and
by the fuel heater and regulates fuel (35oC). Other features include a fuel solid contamination at a glance,
temperature automatically; warm primer port on top of the assembly, and a self-venting drain. Optional
fuel in the winter, cool fuel in the a internal check valve that guards accessories include a vacuum gauge
summer (thermostat setting: on at against loss of prime, a heavy duty and a water detection system.
40oF (4oC), off at 61oF (16oC). This filter integrated mounting bracket that is
Test Data
777R Series
Cartridge
Plugged Hole Element
12 vdc for Optional
Heater Vacuum Gauge
Fuel Outlet
½” NPT
Mounting Information
5.3 in.
(13.5 cm)
Fuel Inlet
Clearance for ½” ½” NPT
diameter fasteners.
Clear
Bowl
Self-venting
9.2 in. Drain
(23.4 cm)
"ACK 6IEW
2IGHT 3IDE 6IEW
Questions? Contact Technical Support:
800 344 3286 or 209 521 7860 ext. 7555
e-mail: racortech@parker.com A149
Mobile Fuel Filtration
777R Series
Replacement Parts
Part Number Description
p
1. 6707 Priming Plug Kit (includes o-ring)
2. RK23007 Top Dome Kit (includes #’s 1 to 4)
3. 0 Dome Gasket (kit includes 3 gaskets)
4. RK6733 Element Spring
5. Replacement Element
6732S 2 Micron
6732T 10 Micron
0 30 Micron
6. .! Machined Billet Body
7. RK012T-8-8 Tee Fitting
8. RK23017 Heater Assembly Kit (12 vdc, 180 watt)
9. RK23018 Thermostat Assembly Kit (12 vdc)
10. RK23046 Check Valve Kit (includes checkball and
checkball gasket)
11. RK23019 Heater Wire Harness (12 vdc)
12. RK 20126 Sensor Plug Kit (½” SAE)
13. RK23080 Bowl Retaining Ring Kit
14. RK 11542 Capscrew Kit (4 capscrews)
15. RK 30476 Self Venting Drain Kit
16. RK 11-1938 Bottom Bowl Kit
(includes #’s 12, 15, &17)
17. 11007 Bowl Seal Kit
18. .! Turbine Centrifuge Kit
19. 2+36! Thermostat Kit
20. 2+6&' Vacuum Gauge Kit
Additional Parts (not shown)
RK23045 Optional 120 volt Heater Kit
RK 32204 Optional Water Sensor Kit
23013 Installation Instructions
14
13
RK12963
Retrofit Kit/Filtration System
Specifications
-AXIMUM &LOW 2ATE
WITH DIESEL
)NLET/UTLET 0ORT 3IZE
(OUSING -ATERIAL
2EPLACEMENT %LEMENT
-ICRON 2ATING
-INIMUM 3ERVICE #LEARANCE
The RK12963 is a one-time retrofit ABOVE lLTER
KIT FOR 3# )NTEGRATED BELOW lLTER
ASSEMBLIES WHICH INCORPORATES
A HIGH QUALITY WATER PROBE WITH (EIGHT
CONNECTORS AN INDESTRUCTIBLE
$EPTH
METAL BOWL AND A HIGH CAPACITY
MICRON ELEMENT /NCE THE RETROlT Width
FROM A 200200 element is complete,
CUSTOMERS WOULD THEN PURCHASE 7EIGHT DRY
the 30 REPLACEMENT ELEMENT
FOR THEIR NEXT SERVICE -AXIMUM 7ORKING 0RESSURE1
RK12963
Before After
Integrated Assembly
Integrated Assembly
790R30
The 790R30 Integrated fuel filter/
water separator assembly is a two-
stage filtration and repriming system
featuring a solid-state controlled
electronic priming pump, a vent valve
to purge air, a 200 micron prefilter
screen, a 30 micron Aquabloc®II Spin-
On element, a water sensor probe, a
metal collection bowl and a weather
proof control box. This complete
fuel management system isolates
contaminants present in diesel fuels
and traps them prior to reaching the
fuel injection system, protecting the
engine’s fuel system from costly and
premature failure.
Specifications 790R30
-AXIMUM &LOW 2ATE 60 GPH (227 LPH)
&UEL 0ORT 3IZE 3!% * 7/8“-14 NPT
2EPLACEMENT %LEMENT S3230P
-ICRON 2ATING 30 micron
(EIGHT 12.3 in. (31.2 cm)
Width 4.3 in. (11.0 cm)
$EPTH 6.5 in. (16.5 cm)
7EIGHT DRY 6.5 lb (3.0 kg)
#LEAN 0RESSURE $ROP 0.25 PSI (1.7 kPa)
( 2/ 2EMOVAL %FFICIENCY 99%
/PERATING 4EMPERATURE -40 o to +225 oF (-40 o to +107 oC)
1 2 3 4 5 6 7 8
Replacement Parts
RK22933 Primer Pump Kit includes all parts shown above.
Part Number Description
p
1. .! Screws (3)
2. .! Pump Cover
3. .! Body O-ring
4. .! Pump Sub Assembly
5. .! Cover O-ring
6. .! Pump Seal Adapter
7. .! Adapter O-ring
8. RK22934 Prescreen Element Kit 200 micron
(includes numbers 5, 7 & 8)
Installation Instructions
1 2 3 4 5 6 7 8
Please read ALL instructions Apply thread sealant to fittings, and tighten screws to 50 in. lbs
before beginning installation. See lubricant to o-rings and install fittings (maximum).
installation diagram on next into the appropriate inlet and outlet
page for reference and additional ports. Tighten snugly. Install port Important: Insure inside face of
information. plugs in unused ports and tighten cover is flush with pump body and
snugly. all flat surfaces are clean (free of
Maintain a safe working environment. scratches and debris).
Obtain good ventilation and do not Connect fuel hose to the inlet/outlet
smoke or allow open flame near the fittings and use hose clamps where Prescreen element can be cleaned
installation. appropriate. and inspected before replacement.
The engine must be off and cool to Clean in solvent bath with a soft
Notes: brush. Flush with diesel fuel. Gently
touch before beginning installation.
Completely drain assembly. Tear- blow dry with air, if necessary.
This filter assembly will replace stand- down is performed in numerical
alone primary fuel filters that may order shown above (1-8). Rebuild Prime the system and check for
be installed on the engine. Remove assembly in reverse order (8-1), leaks. Correct as necessary with
existing primary filter, if applicable, substituting new parts for old. engine off.
and dispose of properly. On rebuild, lubricate all O-rings
with motor oil or clean diesel fuel
Installation Diagram
790R30 Integrated
3.25”
(8.3 cm)
"ACK 6IEW
Vent Valve
Outlet Outlet
Inlet Inlet
75/B32009
Dual Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
ONE lLTER ON LINE 60 GPH (227 LPH)
TWO lLTERS ONLINE 120 GPH (454 LPH)
)NLET/UTLET 0ORT 3IZE 7/8”-14
4HE 2ACOR $UAL 3PIN /N 3ERIES 2EPLACEMENT %LEMENT See Element Chart
PROVIDES TWICE THE lLTERING 1
capacity in one compact and #ENTER 4HREADS 5.& *)# 16mm X 1.5
ROBUST PACKAGE ! SHUT OFF VALVE -INIMUM 3ERVICE #LEARANCE
LOCATED IN THE MOUNTING HEAD CAN BELOW lLTER 2.0 in. (5.1 cm)
SWITCH TO THE CLEAN lLTER SO THAT
THE DIRTY lLTER MAY BE SERVICED (EIGHT 12.4 in. (31.5 cm)
SERVICING lLTERS IS NOT POSSIBLE
$EPTH 5.3 in. (13.5 cm)
WHILE ENGINE IS RUNNING
75/B32016
Dual Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
ONE lLTER ON LINE 20 GPH (75 LPH)
TWO lLTERS ONLINE 40 GPH (151 LPH)
)NLET/UTLET 0ORT 3IZE 3/4”-16
How to Order
75/B32009M-10
3ELECT AN ASSEMBLY BY mOW RATE 3PECIFY A MICRON RATING
75/B32016: 40 GPH (151 LPH) -2 for 2 micron,
75/B32009: 120 GPH (454 LPH) -10 for 10 micron, or
3PECIFY - FOR A METAL BOWL -30 for 30 micron.
Use metal bowls on gasoline applications.
(omit if not desired)
Replacement Elements
Model MICRON &INAL MICRON 3ECONDARY MICRON 0RIMARY
75/B32016 S3216S S3216T S3216P
75/B32009 S3209S S3209T S3209P
* A secondary/final filter is required downstream.
Mounting Information
Outlet
1.38 in.
(3.5 cm)
3.71 in.
(9.4 cm)
1
Units are standard with M18 X 1.5 (ISO9974-1) O-ring face seal fuel ports. The 75/B32016 includes two adapter
fittings to ¾”-16 UNF JIC and the 75/B32009 includes two adapter fittings to 7/8”-14 UNF JIC.
Replacement Parts
" and "
Part Number Description
p
1. 30628 Dual Filter Head
1
2. RK 10503 Element Gasket Kit
How to Order
B120 S
Specifications B120
-AXIMUM &LOW 2ATE 120 GPH (454 LPH)
2EPLACEMENT %LEMENT
MICRON R120S
MICRON R120T
MICRON R120P
%LEMENT (EIGHT 8.5 in. (22 cm)
"OWL AND %LEMENT (EIGHT 12 in. (30 cm)
$IAMETER 4.38 in. (11 cm)
Center Threads 1”-14
Solids Capacity 18.2 oz. (515 grams)
Case Quantity 6 B120S
(2/ 2EMOVAL %FlCIENCY 99% Assembly
Replacement Parts
B120
Part Number Description
p 1
1. RK20505 Element Gasket
2. Replacement Elements:
R120S 2 micron
R120T 10 micron
20 30 micron
The standard B120 bowl does not have a water sensor port. Bowls with water sensor ports are available as
replacement kits (see item #4 above). Do not use water sensors on gasoline applications.
How to Order
S3201 S
Specifications S3201
/%- !PPLICATIONS Cummins or ThermoKing
-AXIMUM &LOW 2ATE 90 GPH (341 LPH)
%LEMENT (EIGHT 7.4 in. (18.8 cm)
"OWL AND %LEMENT (EIGHT 10.6 in. (26.9 cm)
$IAMETER 3.82 in. (9.7 cm)
Center Threads 1”-14
Solids Capacity 11.6 oz. (329 grams)
Case Quantity 12 S3201S
(2/ 2EMOVAL %FlCIENCY 99% Filter
Cross References
All Racor S3201 replacement elements meet or exceed OEM specifications and replace all of the
following filter numbers:
Replacement Parts
B32001
1
Part Number Description
p
1. RK30287 Optional Mounting Head Kit
(7/8”-14 UNF Ports)
The standard S3201 bowl does not have a water sensor port. Bowls with water sensor ports are available as
replacement kits (see item #6 above). Do not use water sensors on gasoline applications.
How to Order
Specifications B32002
/%- !PPLICATIONS Detroit Diesel
-AXIMUM &LOW 2ATE 90 GPH (341 LPH)
2EPLACEMENT %LEMENT
MICRON S3202
%LEMENT (EIGHT 7.4 in. (18.8 cm)
"OWL AND %LEMENT (EIGHT 10.6 in. (26.9 cm)
$IAMETER 3.82 in. (9.7 cm)
Center Threads 1”-12
Solids Capacity 19.6 oz. (557 grams)
Case Quantity 12
(2/ 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -40 to +255 F (-40o to 124oC)
o o
B32002
Assembly
Cross References
All Racor B32002/S3202 replacement elements meet or exceed OEM specifications and replace all of the
following filter numbers:
Replacement Parts
"S3202
Part Number Description
p 2
1. 30563 Thread Gasket
The standard B32002 bowl has no water sensor port. Bowls with water sensor ports are available as replacement
kits (see item #5 above). Do not use water sensors on gasoline applications.
How to Order
Specifications B32003
/%- !PPLICATIONS Caterpillar or Navistar
-AXIMUM &LOW 2ATE 90 GPH (341 LPH)
2EPLACEMENT %LEMENT
MICRON S3203
%LEMENT (EIGHT 5.5 in. (14.0 cm)
"OWL AND %LEMENT (EIGHT 8.7 in. (22.1 cm)
$IAMETER 3.82 in. (9.7 cm)
Center Threads 1”-14
Solids Capacity 7.1 oz. (201 grams)
Case Quantity 12
(2/ 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -40 to +255 F (-40o to 124oC)
o o
B32003
Assembly
Cross References
All Racor B32003/S3203 replacement elements meet or exceed OEM specifications and replace all of the
following filter numbers:
Replacement Parts
"S3203 1
Part Number Description
p
1. RK30287 Optional Mounting Head Kit
(7/8”-14 UNF ports)
The standard B32003 bowl has no water sensor port. Bowls with water sensor ports are available as replacement
kits (see item #6 above). Do not use water sensors on gasoline applications.
How to Order
B32004 S
Specifications B32004
/%- !PPLICATIONS Navistar
-AXIMUM &LOW 2ATE 40 GPH (151 LPH)
2EPLACEMENT %LEMENT
MICRON S3204S
MICRON S3204T
MICRON S3204P
%LEMENT (EIGHT 4.0 in. (10.2 cm)
"OWL AND %LEMENT (EIGHT 7.2 in. (18.3 cm)
$IAMETER 3.82 in. (9.7 cm)
Center Threads 1”-14
Solids Capacity 9.0 oz. (255 grams)
Case Quantity 12
(2/ 2EMOVAL %FlCIENCY 99%
B32004S
/PERATING 4EMPERATURE -40 to +255 F (-40o to 124oC)
o o
Assembly
Cross References
All Racor B32004/S3204 replacement elements meet or exceed OEM specifications and replace all of the
following filter numbers:
Replacement Parts
"S3204
Part Number Description
p
1. RK30287 Optional Mounting Head Kit 1
(7/8”-14 UNF ports)
2. 30563 Thread Gasket
3. RK_10503 Element Gasket 2
4. Replacement Elements (includes #’s 2 to 5)
3
S3204S (2 micron)
S3204T (10 micron)
30 (30 micron)
5. RK_30076 Bowl O-ring
6. RK30475 Clear Bowl Kit 4
(no water sensor port - see note below)
8
RK30051 Clear, Non-heated Bowl Kit
RK30745-01 Non-heated, Metal Bowl Kit
RK30895 Heated, Clear Bowl Kit 5
(12 volt dc, 200 watt, no water sensor port)
RK30924 Heated, Clear Bowl Kit
(24 volt dc, 200 watt, no water sensor port)
6
7. RK30880 Water Detection Kit
(other kits are available - see Accessories)
8. Bowl and Element Assembly (includes #’s 2 - 6)
B32004S (2 micron) 7
B32004T (10 micron)
"0 (30 micron)
Additional Parts (not shown)
30562 Gasket Pack
(includes #’s 2, 3, and 5)
The standard B32004 bowl has no water sensor port. Bowls with water sensor ports are available as replacement
kits (see item #6 above). Do not use water sensors on gasoline applications.
How to Order
Specifications S3205
/%- !PPLICATIONS Mack
-AXIMUM &LOW 2ATE 90 GPH (341 LPH)
2EPLACEMENT %LEMENT
MICRON S3205
%LEMENT (EIGHT 6.3 in. (16.0 cm)
"OWL AND %LEMENT (EIGHT 9.8 in. (24.9 cm)
$IAMETER 4.38 in. (11.1 cm)
Center Threads 1”-14
Solids Capacity 19.1 oz. (541 grams)
Case Quantity 6
(2/ 2EMOVAL EFlCIENCY 99%
/PERATING 4EMPERATURE -40o to +255oF (-40o to 124oC)
S3205
Element
Cross References
All Racor S3205 replacement elements meet or exceed OEM specifications and replace all of the following
filter numbers:
Mack: FF172
TP635 BF877 F1109 PER31 33219
483GB219A FS1219
Replacement Parts
1
S3205
Part Number Description
p
1. RK_10503 Element Gasket
How to Order
Specifications S3206
/%- !PPLICATIONS Caterpillar
-AXIMUM &LOW 2ATE 90 GPH (341 LPH)
2EPLACEMENT %LEMENT
MICRON S3206
%LEMENT (EIGHT 8.5 in. (21.6 cm)
"OWL AND %LEMENT (EIGHT 12.0 in. (30.5 cm)
$IAMETER 4.38 in. (11.1 cm)
Center Threads 1”-14
Solids Capacity 18.2 oz. (515 grams)
Case Quantity 6
(2/ 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -40o to +255oF (-40o to 124oC)
S3206
Element
Cross References
All Racor S3206 replacement elements meet or exceed OEM specifications and replace all of the following
filter numbers:
Replacement Parts
S3206
Part Number Description
p 1
1. RK30287 Optional Mounting Head Kit
(7/8”-14 UNF ports)
How to Order
B32007 0
Specifications B32007
/%- !PPLICATIONS Cummins
-AXIMUM &LOW 2ATE 180 GPH (681 LPH)
2EPLACEMENT %LEMENT
MICRON S3207P
%LEMENT (EIGHT 9.9 in. (25.1 cm)
"OWL AND %LEMENT (EIGHT 13.5 in. (34.3 cm)
$IAMETER 5.09 in. (12.9 cm)
Center Threads 1¼” -14
Solids Capacity 28.4 oz. (804 grams)
Case Quantity 6
/PERATING 4EMPERATURE -40o to +255oF (-40o to 124oC)
B32007P
Assembly
Cross References
All Racor B32007P/S3207P replacement elements meet or exceed OEM specifications and replace all of the
following filter numbers:
Cummins: FF202
TP-917 BF-596 P3430 PER134 33116
299202 FS1216
Replacement Parts
"030
Part Number Description
p
1. 31547-16 Optional Mounting Head Kit 1
(7/8”-14 UNF ports)
The standard B32007 bowl has no water sensor port. Bowls with water sensor ports are available as replacement
kits (see item #5 above). Do not use water sensors on gasoline applications.
How to Order
B32008 0
Specifications B32008
/%- !PPLICATIONS Deutz or Volvo
-AXIMUM &LOW 2ATE 30 GPH (114 LPH)
2EPLACEMENT %LEMENT
MICRON S3208P
MICRON
MICRON
%LEMENT (EIGHT 5.25 in. (13.3 cm)
"OWL AND %LEMENT (EIGHT 7.25 in. (18.4 cm)
$IAMETER 2.85 in. (7.2 cm)
Center Threads 16mm X 1.5
Solids Capacity 9.7 oz. (275 grams)
Case Quantity 12
(2/ 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -40 to +255 F (-40o to 124oC)
o o
B32008P
Assembly
Cross References
All Racor B32008P/S3208P replacement elements meet or exceed OEM specifications and replace all of the
following filter numbers:
Replacement Parts
"030
1
Part Number Description
p
1. RK_10503 Element Gasket
The standard B32008 bowl has no water sensor port. Other bowls with water sensor ports are available as
replacement kits (see item #4 above). Water sensors are not for use with gasoline applications.
How to Order
B32009 S
Specifications B32009
/%- !PPLICATIONS Mann
-AXIMUM &LOW 2ATE 60 GPH (227 LPH)
2EPLACEMENT %LEMENT
MICRON S3209S
MICRON S3209T
MICRON S3209P
%LEMENT (EIGHT 5.5 in. (14.0 cm)
"OWL AND %LEMENT (EIGHT 8.8 in. (22.4 cm)
$IAMETER 3.82 in. (9.7 cm)
Center Threads 16mm X 1.5
Solids Capacity 13.7 oz. (388 grams)
Case Quantity 12
/PERATING 4EMPERATURE -40o to +255oF (-40o to 124oC)
B32009S
Assembly
Cross References
All Racor B32009/S3209 replacement elements meet or exceed OEM specifications and replace all of
the following filter numbers:
Replacement Parts
"S3209 1
Part Number Description
p
2
1. 30563 Thread Gasket
The standard B32009 bowl has no water sensor port. Bowls with water sensor ports are available as replacement
kits (see item #5 above). Do not use water sensors on gasoline applications.
How to Order
Specifications B32012
/%- !PPLICATIONS GM or Detroit Diesel
-AXIMUM &LOW 2ATE 90 GPH (341 LPH)
2EPLACEMENT %LEMENT
S3212
MICRON
%LEMENT (EIGHT 4.0 in. (10.2 cm)
"OWL AND %LEMENT (EIGHT 7.3 in. (18.5 cm)
$IAMETER 3.82 in. (9.7 cm)
Center Threads 1”-12
Solids Capacity 8.2 oz. (233 grams)
Case Quantity 12
/PERATING 4EMPERATURE -40o to +255oF (-40o to 124oC)
B32012
Assembly
Cross References
All Racor B32012/S3212 replacement elements meet or exceed OEM specifications and replace all of
the following filter numbers:
Replacement Parts
"3 1
Part Number Description
p
1. 30563 Thread Gasket
2
2. RK20505 Element Gasket
The standard B32012 bowl has no water sensor port. Bowls with water sensor ports are available as replacement
kits (see item #5 above). Do not use water sensors on gasoline applications.
How to Order
B32016 S
Specifications B32016
-AXIMUM &LOW 2ATE 20 GPH (76 LPH)
2EPLACEMENT %LEMENT
MICRON S3216S
MICRON S3216T
MICRON S3216P
%LEMENT (EIGHT 4.0 in. (10.2 cm)
"OWL AND %LEMENT (EIGHT 5.85 in. (14.9 cm)
$IAMETER 2.85 in. (7.2 cm)
Center Threads 16 mm X 1.5
Solids Capacity 6.4 oz. (182 grams)
Case Quantity 12
/PERATING 4EMPERATURE -40o to +255oF (-40o to 124oC)
B32016S
Assembly
Cross References
All Racor B32016/S3216 replacement elements meet or exceed OEM specifications and replace all of
the following filter numbers:
Replacement Parts
"S3216 1
Part Number Description
p
1. RK_10503 Element Gasket
2. Replacement Elements (includes #’s 1 to 3)
S3216S (2 micron)
S3216T (10 micron)
30 (30 micron) 2
How to Order
Specifications S3229
-AXIMUM &LOW 2ATE 90 GPH (341 LPH)
2EPLACEMENT %LEMENT
S3229
MICRON
%LEMENT (EIGHT 7.3 in. (18.5 cm)
"OWL AND %LEMENT (EIGHT 10.6 in. (26.9 cm)
$IAMETER 3.82 in. (9.7 cm)
Center Threads 1”-12
Case Quantity 12
/PERATING 4EMPERATURE -40o to +255oF (-40o to 124oC)
Replacement Parts
S3229 1
Part Number Description
p
1. 30563 Thread Gasket 2
2. 20505 Element Gasket
The standard B32029 bowl has no water sensor port. Bowls with water sensor ports are available as replacement
kits (see item #5 above). Do not use water sensors on gasoline applications.
How to Order
Specifications S3238
-AXIMUM &LOW 2ATE 150 GPH (568 LPH)
%LEMENT (EIGHT 6.4 in. (16.3 cm)
"OWL AND %LEMENT (EIGHT 9.9 in. (25.1 cm)
$IAMETER 4.38 in. (11.1 cm)
Center Threads 1 ¼”-12
Case Quantity 6
/PERATING 4EMPERATURE -40o to +255oF (-40o to 124oC)
Replacement Parts
3.25 in. (8.3 cm) diameter
S3238 clearance for 3 fasteners
Part Number Description
p
1. RK31547 Optional Mounting Head Kit
(7/8”-14 UNF port)
1
2. 30604 Element Gasket
The standard B32038 bowl has no water sensor port. Bowls with water sensor ports are available as replacement
kits (see item #5 above). Do not use water sensors on gasoline applications.
B120S 2
12.0 in.
B120T Bowl & Element 10
(30.5 cm)
"0 120 GPH 30 4.4 in. 18.2 oz.
1”-14 General Use
R120S (454 LPH) 2 (11.1 cm) (515 g)
8.5 in.
R120T Element Only 10
(21.6 cm)
20 30
B32001T 10 10.6 in.
Bowl & Element
"0 30 (26.9 cm)
90 GPH 3.8 in. 11.6 oz. Cummins or
S3201S 1”-14 2
(341 LPH) 7.4 in. (9.7 cm) (329 g) ThermoKing
S3201T Element Only 10
(18.8 cm)
30 30
10.6 in.
B32002 Bowl & Element 30
90 GPH (26.9 cm) 3.8 in. 19.6 oz.
1”-12 Detroit Diesel
(341 LPH) 7.4 in. (9.7 cm) (557 g)
S3202 Element Only 30
(18.8 cm)
8.7 in.
B32003 Bowl & Element 2
90 GPH (22.1 cm) 3.8 in. 7.1 oz. Caterpillar or
1”-14
(341 LPH) 5.5 in. (9.7 cm) (201 g) Navistar
S3203 Element Only 2
(14.0 cm)
B32004S 2
7.2 in.
B32004T Bowl & Element 10
(18.3 cm)
"0 40 GPH 30 3.8 in. 9.0 oz.
1”-14 Navistar
S3204S (151 LPH) 2 (9.7 cm) (255 g)
4.0 in.
S3204T Element Only 10
(10.2 cm)
30 30
90 GPH 6.3 in. 4.4 in. 19.1 oz.
S3205 Element Only 1”-14 30 Mack
(341 LPH) (16.0 cm) (11.1 cm) (541 g)
90 GPH 8.5 in. 4.4 in. 18.2 oz.
S3206 Element Only 1”-14 2 Caterpillar
(341 LPH) (21.6 cm) (11.1 cm) (515 g)
S3207S 2
180 GPH 9.9 in. 5.1 in. 28.4 oz.
S3207T Element Only 1 1/4”-14 10 Cummins
(681 LPH) (25.1 cm) (12.9 cm) (804 g)
30 30
7.3 in.
"0 Bowl & Element 30
(18.4 cm)
30 GPH 16mm 2.9 in. 9.7 oz. Deutz or
S3208S (114 LPH) X 1.5 2 (7.2 cm) (275 g) Volvo
5.3 in.
S3208T Element Only 10
(13.3 cm)
30 30
8.8 in.
"0 Bowl & Element 30
(22.4 cm)
60 GPH 16mm 3.8 in. 13.7 oz.
S3209S 2 Mann
(227 LPH) X 1.5 5.5 in. (9.7 cm) (388 g)
S3209T Element Only 10
(14.0 cm)
30 30
8.6 in.
B32011 Bowl & Element 10
90 GPH (21.9 cm) 3.6 in. 8.2 oz.
1”-14 Cummins
(341 LPH) 5.5 in. (9.2 cm) (232 g)
S3211 Element Only 10
(14.0 cm)
7.3 in.
B32012 Bowl & Element 30
90 GPH (18.5 cm) 3.8 in. 8.2 oz. GM or
1”-12
(341 LPH) 4.0 in. (9.7 cm) (233 g) Detroit Diesel
S3212 Element Only 30
(10.2 cm)
B32016S 2
5.9 in.
B32016T Bowl & Element 10
(14.9 cm)
"0 20 GPH 16mm 30 2.9 in. 6.4 oz.
General Use
S3216S (76 LPH) X 1.5 2 (7.2 cm) (182 g)
4.0 in.
S3216T Element Only 10
(10.2 cm)
30 30
10.6 in.
B32022 Bowl & Element 30
90 GPH (26.9 cm) 3.8 in. 19.6 oz.
1”-14 General Use
(341 LPH) 7.4 in. (9.7 cm) (557 g)
S3222 Element Only 30
(18.8 cm)
90 GPH 8.5 in. 4.4 in. 18.2 oz.
S3223 Element Only 1”-14 30 General Use
(341 LPH) (21.6 cm) (11.1 cm) (515 g)
B32025S 2
8.4 in.
B32025T Bowl & Element 10
(21.3 cm)
"0 60 GPH 30 4.4 in. 10.8 oz.
1”-14 General Use
S3225S (227 LPH) 2 (11.1 cm) (305 g)
5.0 in.
S3225T Element Only 10
(12.7 cm)
30 30
B32026S 2
9.6 in.
B32026T Bowl & Element 10
(24.4 cm)
"0 75 GPH 30 4.4 in. 19.1 oz.
1”-14 General Use
S3226S (284 LPH) 2 (11.1 cm) (541 g)
6.3 in.
S3226T Element Only 10
(16.0 cm)
30 30
90 GPH 7.3 in. 3.8 in. 18.2 oz.
S3229 Element Only 1”-12 10 General Use
(341 LPH) (18.5 cm) (9.7 cm) (515 g)
B32030S 2 8.8 in.
Bowl & Element
B32030T 10 (22.4 cm)
60 GPH 3.8 in. 13.7 oz.
S3230S 1”-14 2 General Use
(227 LPH) 5.5 in. (9.7 cm) (388 g)
S3230T Element Only 10
(14.0 cm)
30 30
B32038 10 9.9 in.
Bowl & Element
"0 150 GPH 30 (25.1 cm) 4.4 in. 28.4 oz.
1 1/4”-12 General Use
S3238 (568 LPH) 10 6.4 in. (11.1 cm) (804 g)
Element Only
30 30 (16.3 cm)
FS240 Series
2A
Racor FS240 Series Electronic Fuel epoxy resin to seal out mois
Senders are rugged and reliable, 100% other contaminants which c
solid state and designed for use in any affect the operation of the u
12 or 24 volt petroleum based product. mounting plate assembly u
They provide a continuous readout same standard, 5 hole SAE m
of the fuel level in the tank, and bolt pattern as mechanical
eliminate the need to continuously sending units. They fit 12” t
replace mechanical senders. FS240 tanks and are compatable w 1
Fuel Senders can be used in either ohm fuel gauges or (meters
stand alone application or they can meter (receiving unit) can e
be integrated with our Hot STK fuel remotely located close by, o 2B
heaters. dash. FS240 Series Fuel Sen
can drive either one or two
The FS240 Electronic Fuel Sender simultaneously (switching b
consist of a sensor probe and an the meters is not required).
amplifier which is located in the
mounting plate assembly. All
components are encapsulated in an
How to Order
(The examples below illustrate how part numbers are constructed).
FS240 Series
General Instructions Re-calibration Instructions
Disconnect battery before beginning. Racor Electronic Fuel Senders are
Do not over-tighten mounting bolts; preset at the factory. Due to variance
torque to a MAXIMUM of 15 in. lbs. in fuel gauges and fuel tank filler neck
This unit is calibrated at the factory for placement, the fuel gauge may not
the EMPTY setting. The FULL setting show exactly FULL. The EMPTY level
may require a slight adjustment. is nonadjustable. Note: Re-calibrate
Adjustment screws are located on top FULL level ONLY if needle variance is
of module. Note: When ignition switch too extreme.
is on, fuel sender will show FULL for
a few seconds, then drop back to the
actual fuel level. #ALIBRATION PROCEDURES REQUIRE TWO
PEOPLE ONE TO MONITOR FUEL GAUGE
Wiring Instructions ANOTHER TO SET ADJUSTMENT SCREW
.OTE 6ERIFY TANK IS FULL OF FUEL
Ground existing wire directly to frame
using appropriate fasteners and ring 4URN IGNITION SWITCH ON
terminals.
-AKE ADJUSTMENTS CAREFULLY WITH
SMALL 0HILLIPS SCREWDRIVER )T MAY
4OP 6IEW BE NECESSARY TO REMOVE SILICONE
SEALANT FROM ADJUSTMENT SCREW
BEFORE ADJUSTMENTS ARE POSSIBLE
#AUTION "E CAREFUL WHEN REMOVING
SILICONE SEALANT TO AVOID DAMAGE TO
&5,, %-049 ADJUSTMENT SCREW
Warning: Use of other than Racor components can cause damage and voids warranty.
P Series
P Series
0 0 0
The Racor P Series filter assemblies deleted independent of one another s 4HE HIGH PERFORMANCE !QUABLOC¤))
are designed and manufactured – providing a new level of design CARTRIDGE STYLE lLTER MEDIA HAS
to provide the highest possible flexibility. GREATER CONTAMINANT HOLDING
CAPACITY IS ENVIRONMENTALLY FRIENDLY
value to the diesel engine, vehicle and can be incinerated.
and equipment. The innovative The P Series assemblies are available
in three sizes and all feature ⅜" NPT s ! CLEAR REMOVABLE AND REUSABLE
and modular design of the P Series CONTAMINANT COLLECTION BOWL IS
incorporates all of the low pressure inlet and outlet fuel ports and clear
standard on all models.
fuel components required by the collection bowls.
s ! SELF VENTING DRAIN MAKES DRAINING
latest generation of electronically- WATER QUICK AND EASY
Features and Benefits
controlled fuel injection systems.
s ! DURABLE VDC ROLLER CELL ELECTRIC s ! WATER IN FUEL 7)& SENSOR ALERTS
The consistent pressure and THE OPERATOR WHEN SERVICE IS
FUEL PUMP OFFERS THE BENElT OF AN
volume delivery of pure fuel under electric, on demand REQUIRED
various engine speed, load and PRIMING PUMP &UEL mOW WILL BYPASS s ! UNDER DASH CONTROL MODULE FOR
environmental conditions, are PUMP WHEN NOT IN USE PUMP AND WATER SENSOR OPERATION
absolutely essential to achieve the s ! THERMOSTATICALLY CONTROLLED 04# IS INCLUDED WITH PUMP OPTION
efficiency levels required in today’s STYLE ELECTRIC WATT HEATER FOR
engines. The modular design of the P COLD WEATHER STARTING
Series allows features to be added or
P Series Overview
Specifications 0 0 0
-AXIMUM &LOW 2ATE 30 GPH (114 LPH) 40 GPH (170 LPH) 50 GPH (227 LPH)
#LEAN 0RESSURE $ROP 0.4 PSI (2.8 kPa) 0.5 PSI (3.4 kPa) 0.8 PSI (5.5 kPa)
-AXIMUM 0UMP /UTPUT AT VOLTS 40 GPH (151 LPH) 40 GPH (151 LPH) 40 GPH (151 LPH)
3TANDARD &UEL 0ORT 3IZE 3!% * 3/8”-18 NPT 3/8”-18 NPT 3/8”-18 NPT
2EPLACEMENT %LEMENTS
MICRON R58060-02 R58095-02 R58039-02
MICRON R58060-10 R58095-10 R58039-10
MICRON R58060-30 R58095-30 R58039-30
-INIMUM 3ERVICE #LEARANCE 2.5 in. (2.8 cm) 2.5 in. (2.8 cm) 2.5 in. (2.8 cm)
(EIGHT 7.7 in. (19.6 cm) 9.0 in. (23.0 cm) 11.5 in. (29.2 cm)
$EPTH 5.2 in. (13.2 cm) 5.2 in. (13.2 cm) 5.2 in. (13.2 cm)
7IDTH WITH BRACKET 8.8 in. (22.4 cm) 8.8 in. (22.4 cm) 8.8 in. (22.4 cm)
7EIGHT DRY 3.4 lb (1.5 kg) 3.8 lb (1.7 kg) 4.2 lb (1.9 kg)
-AXIMUM 0UMP /UTLET 0RESSURE 10 PSI (0.7 bar) 10 PSI (0.7 bar) 10 PSI (0.7 bar)
&EATURES1
Water Sensor Standard Standard Standard
(EATER Standard Standard Standard
0RESSURE 2EGULATOR 03) Standard Standard Standard
0UMP "Y PASS &LOW 6ALVE Standard Standard Standard
P Series
How to Order
0 2 10 . (
Specify a flow rate:P3 2 must be in the Specify micron rating: N must be in the part H must be in the part
for 30 GPH, part number. 02 for 2 micron, number. number. (It specifies a
P4 for 40 GPH, (It specifies a 12 10 for 10 micron, (It specifies standard 12 vdc,
or P5 for 50 GPH vdc pump) or 30 for 30 micron 3/8” NPT ports) 150 watt heater)
For continuous run pump operation, contact Technical Support at number listed below.
Mounting Information
8.80 in.
(22.4 cm)
7.85 in.
(19.9 cm)
2.17 in. 0
(5.5 cm) 7.7 in. (19.6 cm)
0
0.40 in 9.0 in. (22.9 cm)
(1.0 cm 0
11.5 in. (29.2 cm)
10 11
Products
And
many
more...
100 Series
Specifications 0&
-AXIMUM &LOW 2ATE 65 GPH (246 LPH)
-AXIMUM 7ORKING 0RESSURE 25 PSI (172 kPa)
%LEMENT 0ART .UMBER
MICRON N/A
MICRON PF101-10
MICRON N/A
(EIGHT 3.25 in. (8.3 cm)
$IAMETER 4.25 in. (10.8 cm)
7EIGHT DRY 0.4 lb (0.2 kg)
/PERATING 4EMPERATURE -50o to +225oF (-45o to +107oC)
200 Series
Specifications 0&
-AXIMUM &LOW 2ATE 120 GPH (454 LPH)
-AXIMUM 7ORKING 0RESSURE 25 PSI (172 kPa)
%LEMENT 0ART .UMBER
MICRON PF201-2
MICRON PF201-10
MICRON PF201-30
(EIGHT 4.6 in. (11.7 cm)
$IAMETER 6.1 in. (10.8 cm)
7EIGHT DRY 1.0 lb (0.5 kg)
/PERATING 4EMPERATURE -50 to +225oF (-45o to +107oC)
o
Products
PF F829B
Specifications 0& &"
Navistar 7.3L Diesel Engines in Ford E & F Series
Application
Vehicles
-AXIMUM &LOW 2ATE 20 GPH (75.7 LPH)
-AXIMUM 7ORKING
30 PSI (2.1 bar)
0RESSURE
%LEMENT 0ART .UMBER PFF829B (2 micron)
(EIGHT WITH METAL BOWL 5.5 in. (14 cm)
$IAMETER 4.3 in. (11.0 cm)
Center Threads 1-14 UNS
Solids Capacity 12.3 oz (350 g)
7EIGHT DRY 1.2 lb (0.5 kg)
(2/ 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -50o to +225oF (-45o to +107oC)
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON &RAM
FS1278 33217 LFF5824 BF1222 PS6554
P553375
FS1281 33217MP LFF5824B BF1222SP PS6554A
Products
Replacement Parts
0& &" 1
Part Number Description
p
1. RK 22061 Element Gasket Kit
PFF830
Specifications 0&&
Navistar 7.3L medium duty trucks & buses with
Application
diesel engines.
-AXIMUM &LOW 2ATE 30 GPH (114 LPH)
-AXIMUM 7ORKING
30 PSI (2.1 bar)
0RESSURE
-ICRON 2ATING 40 micron
(EIGHT
WITH BOWL 6.0 in. (15.2 cm)
WITHOUT BOWL 5.25 in. (13.3 cm)
$IAMETER 4.3 in. (11.0 cm)
Center Threads 1-14 UNS
Solids Capacity 13.9 oz (395 g)
7EIGHT DRY 1.2 lb (0.5 kg)
(2/ 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -50o to +225oF (-45o to +107oC)
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON &RAM
BF1345
LFF3579
FS1291 BF1345SP PS8186
33232 LFF1223
FS19547 BF1223 P550729 PS7713
33411 LFF3290
FS79551 BF1329 PS7170
LFF3292
BF1348, BF1349
Products
Replacement Parts
1
0&&
Part Number Description
p
1. .! Element Gasket
2. ). & Replacement Element
(includes #’s 1, 2 & 3)
3. RK 21156 Bowl O-ring
4. 0&2+ Optional Metal Bowl Kit
(includes #’s 3, 4 & 5) 2
5. 20301 Water Probe
6. ). 2+ Optional Clear Bowl Kit
(includes #’s 3, 5, 6 & 7)
7. RK 30476 Self-venting Drain Kit
PF F831
Specifications 0& &
Navistar 6400 Series
Application
with diesel engines
-AXIMUM &LOW 2ATE 30 GPH (114 LPH)
-AXIMUM 7ORKING
30 PSI (2.1 bar)
0RESSURE
-ICRON 2ATING 40 micron
(EIGHT
WITH BOWL 5.5 in. (14 cm)
WITHOUT BOWL 4.0 in. (10.2 cm)
$IAMETER 4.3 in. (11.0 cm)
Center Threads 1-14 UNS
Solids Capacity 13.9 oz (395 g)
7EIGHT DRY 1.2 lb (0.5 kg)
(2/ 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -50o to +225oF (-45o to +107oC)
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON &RAM
LFF3345
FS1287 LFF5766 PS7716
33231 BF1223
FS19532 LFF8038 P550730 PS8187
33411 BF1223SP
FS19551 LFF8063 PS8486
LFF8957
Products
Replacement Parts
0& & 1
Part Number Description
p
1. .! Element Gasket
2. 0& & Replacement Element
(includes #’s 1, 2 & 3)
3. RK 21156 Bowl O-ring
4. 0&2+ Optional Metal Bowl Kit
(includes #’s 3, 4 & 5) 2
5. 20301 Water Probe
6. ). 2+ Optional Clear Bowl Kit
(includes #’s 3, 5, 6 & 7)
7. RK 30476 Self-venting Drain Kit
Maximum Flow Rate 450 GPH (1703 LPH) 900 GPH (3406 LPH) 3000 GPH (11356 LPH)
Max. Working Pressure 100 PSI (689.6 kPa) 100 PSI (689.6 kPa) 100 PSI (689.6 kPa)
Micron Rating 25 25 25
Height 5.0 in. (12.7 cm) 8.0 in. (20.3 cm) 11.0 in. (27.9 cm)
Diameter 4.0 in. (10.2 cm) 4.0 in. (10.2 cm) 5.0 in. (12.7 cm)
Solids Capacity 0.5 oz. (15.6 g) 1.0 oz. (28.7 g) 2.0 oz (56.5 g)
Water Capacity 8.4 oz. (0.2 L) 15.4 oz. (0.5 L) 30.3 oz (0.9 L)
Weight (dry) 1.2 lb (0.5 kg) 1.5 lb (0.7 kg) 2.8 lb (1.3 kg)
Products
-AXIMUM &LOW 2ATE 900 GPH (3,406 LPH) 3000 GPH (11,356 LPH) 6000 GPH (22,712 LPH)
(EIGHT 2.5 in. (6.4 cm) 3.5 in. (8.9 cm) 4.5 in. (11.4 cm)
,ENGTH 3.8 in. (9.7 cm) 5.3 in (13.5 cm) 11.3 in. (28.7 cm)
Width 3.0 in. (7.6 cm) 5.3 in. (13.5 cm) 5.5 in. (14.0 cm)
7EIGHT 0.7 lb (0.3 kg) 1.3 lb (0.6 kg) 6.0 lb (2.7 kg)
/PERATING 0RESSURE 100 PSI (6.9 bar) 100 PSI (6.9 bar) 100 PSI (6.9 bar)
**23179001 dual head. Please call Parker's Hydraulic Filter Division to order (419.644.4311).
L L L
W W
H H
PFF19528
Specifications ). &
1998 & 1999 Dodge Trucks w/Cummins
Application
Diesel Engines
-AXIMUM 7ORKING 0RESSURE 30 PSI (2.1 bar)
-ICRON 2ATING 2 micron
(EIGHT 4.4 in. (11.2 cm)
$IAMETER 3.6 in. (9.1 cm)
Solids Capacity 5.1 oz (144 g)
7EIGHT DRY 0.4 lb (0.2 kg)
(2/ 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -50o to +225oF (-45o to +107oC)
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON &RAM
PF7610
FS19522
33349 L5021F PF7651 P551310 CS8323
FS19528
PF7751
Products
Replacement Parts
0&&
Part Number Description
p
1. .! Element O-ring
PFF32423
Specifications 0&&
International DT466, DT570
Application
and HT570 Engines
Navistar: 1822588C1
#ROSS 2EFERENCES
Fleetguard: FFO526904
-AXIMUM &LOW 2ATE 45 GPH (173 LPH)
7ORKING 0RESSURE 60 PSI (4.1 bar)
-ICRON 2ATING 2 micron
(EIGHT 7.5 in. (19.1 cm)
$IAMETER 4.4 in. (11.2 cm)
Solids Capacity 14.1 oz (400 g)
7EIGHT DRY 1.5 lb (0.7 kg)
(2/ 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -50o to +225oF (-45o to +107oC)
Products
Replacement Parts
0&& 1
Part Number Description
p
1. RK 10503 Element Gasket
PFF4595
Specifications ). &
7.3L Navistar T444E
Application
Powerstroke: 1994 - 1999
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON &RAM -OTORCRAFT
PF7578
FS1298 33517 L3508F P550966 CS8323 FD4595
PF7678
Products
Replacement Parts
0&&
Part Number Description
p
2. 31025 Gasket
3. 0&& Element
PFF4596
Specifications 0&&
7.3L Navistar T444E
Application
Powerstroke: 1999 - current
-AXIMUM &LOW 2ATE 20 GPH (76 LPH)
-AXIMUM 7ORKING 0RESSURE 30 PSI (2.1 bar)
-ICRON 2ATING 7 micron
(EIGHT 2.8 in. (7.1 cm)
$IAMETER 3.6 in. (9.1 cm)
Solids Capacity 12.3 oz (350 g)
7EIGHT DRY 0.3 lb (0.1 kg)
(2/ 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -50o to +225oF (-45o to +107oC)
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON &RAM -OTORCRAFT
L4596F
FF5418 33518 PF7698 P550437 CS8629 FD4596
L5788F
Products
Replacement Parts
0&&
Part Number Description 1
1. 31025 Element Gasket
PFF4604
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON -OTORCRAFT
N/A 33599 N/A PF7812KIT P550527 FD4604
Products
PFF4606
Cross Reference
Amsoil Wix (ONEYWELL "ALDWIN .APA #ARQUEST (ASTINGS Champion Lab
FFK60 33600 CS98153 168153 3600 86600 FF1158 L4606F
PFFRK51216
Specifications 0&&2+
Application Pre-Filter
-AXIMUM &LOW 2ATE N/A
-AXIMUM 7ORKING 0RESSURE N/A
-ICRON 2ATING 200-260
(EIGHT 4.4 in. (11.2 cm)
$IAMETER 1.9 in. (4.8 cm)
7EIGHT DRY N/A
Solids Capacity N/A
'ASKET 0ACK RK51218
7ATER 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -50o to +225oF (-45o to +107oC)
Products
Replacement Parts
1
Replacement Parts
Part Number Description
p
1. N/A O-ring Kit
PFF5500
Specifications 0&&
Detroit Diesel
Application
(secondary filter)
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON &RAM $ETROIT AC
BF5810
LFP816FN P1147G
FF5206 BF581
LFF3291 P556916 PS8479
FF206 33120 BF5815 23518530 TP916D
LFP816F P169091 P3823
FF5227 BF7612
LFP816FN
BF7640
Products
PFF5501
Specifications 0&&
Caterpillar
Application
(primary filter)
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON &RAM Caterpillar
P555823
EFF9092
LFF5823 BF584
FF211 33384 EFF9092S P3376 4N-5823
LFP5823 BF584B
FFP170823
FFP555823
PFF5502
Specifications 0&&
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON &RAM
LFF1000 P551000 PS8048
BF1259
FS1000 LFF5D P170212 PCS5059
33406 BF1212
FS1212 LFF8000 P550691 PCS5059M
33405 BF1282
FS1009 LFF8011 P558000 PCS5062
BF957D
LFF8020 P558020 PS3712
Products
PFF5503
Specifications 0&&
Detroit Diesel
Application
(primary filter)
-AX 7ORKING 0RESSURE 60 PSI (4.1 bar)
-ICRON 2ATING
30 micron
NOMINAL
(EIGHT 8.2 in. (20.8 cm)
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON &RAM $ETROIT AC
P556915
FF5207 LFP815F BF580 P550915 P1146
33118 23517471 T915D
FF207 LFP815FN BF5800 FFP170915 P1146G
FFP550915
PFF5504
Specifications 0&&
Center Threads M16 X 1.5
-AXIMUM &LOW 2ATE GPH ( LPH)
-AXIMUM 7ORKING 0RESSURE 30 PSI (2.1 bar)
-ICRON 2ATING 10 micron
(EIGHT 4 in. (10 cm)
$IAMETER 3.3 in. (8.3 cm)
Solids Capacity 12.3 oz (350 g)
7EIGHT DRY 1.0 lb (0.5 kg)
(2/ 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -50o to +225oF (-45o to +107oC)
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON &RAM
Products
PFF5505
Specifications 0&&
Center Threads M16 x 1.5
-AXIMUM &LOW 2ATE GPH ( LPH)
-AXIMUM 7ORKING 0RESSURE 30 PSI (2.1 bar)
-ICRON 2ATING 10 micron
(EIGHT 4.9 in. (12.3 cm)
$IAMETER 3.3 in. (8.3 cm)
Solids Capacity 12.3 oz (350 g)
7EIGHT DRY 1.0 lb (0.5 kg)
(2/ 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -50o to +225oF (-45o to +107oC)
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON &RAM
FF5018
BF7689
FF231 P550272
FP586F BF788
FF5046 P550440 P7513
G6353 BF900
FF50502 33358 P554620 P4102
LFF3521 BF983
FF5074 FFP550440 P4102A
LFF3506 BF988
FF5167 FFP553004
BF993
FF5494
PFF5509
Specifications 0&&
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON &RAM Cummins
P550105
P550106
BF957 P3528
LFF5 FFP170105
FF105 33109 BF5801 P3538A 154709
LFF8012 FFP550105
BF957B P1101
FFP550106
P16909
Products
PFF5525
Specifications 0&&
Application Hydraulic Spin-On
-AX 7ORKING 0RESSURE 100 PSI (6.9 bar)
-ICRON 2ATING
25 micron
NOMINAL
(EIGHT 8.8 in. (22.4 cm)
$IAMETER 3.8 in. (9.7 cm)
Center Threads 1-12 UNF - 2b
7EIGHT DRY 1.9 lb (0.9 kg)
(2/ 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -50 to +225 F (-45o to +107oC)
o o
PFF5527
Specifications 0&&
Application Ford F550, F650 Trucks
-AXIMUM &LOW 2ATE 30 GPH (114 LPH)
-AXIMUM 7ORKING 0RESSURE 40 PSI (2.8 bar)
-ICRON 2ATING 30 micron
(EIGHT 4.0 in. (10.2 cm)
$IAMETER 3.6 in. (9.1 cm)
Center Threads 1”-14 UNS-2A
Solids Capacity 10.0 oz (277 g)
7EIGHT DRY 0.7 lb (0.3 kg)
(2/ 2EMOVAL %FlCIENCY 99%
/PERATING 4EMPERATURE -50 to +225 F (-45o to +107oC)
o o
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON &RAM
N/A 33736 L4597F N/A N/A PS91110
Replacement Parts
0&&
1
Part Number Description
p
1. .! Element Gasket
Products
PFF558095
PFF5548
Fuel Filter
Specifications 0&&
In
nternational
n te
terrna
atio
ona
al MaxxForce
Ma
axxFo
Forc
rcce 9
Application
PFF5550
Products
PFF5556
Specifications 0&&
Application Itech 1-6 Prescreen kit
-AXIMUM &LOW 2ATE N/A
-AXIMUM 7ORKING 0RESSURE N/A
-ICRON 2ATING 200-260
(EIGHT 4.4 in. (11.2 cm)
$IAMETER 1.9 in. (4.8 cm)
Center Threads N/A
Solids Capacity N/A
2EPLACEMENT 'ASKET RK51218
(2/ 2EMOVAL %FlCIENCY Screen
/PERATING 4EMPERATURE -50o to +225oF (-45o to +107oC)
PFF558095
Fuel Filter
Cross Reference
&LEET 'UARD Wix ,UBER &INER "ALDWIN $ONALDSON -OTORCRAFT
N/A 33599 N/A PF7812KIT P550527 FD4604
Products
PFF32715
Product
The Racor Filter Glove is made with
a durable, soft poly-blend material
that is not effected by fuel, oil, heat or
cold. The Filter Glove allows for easy
cleaning and reusing every time you
service a filter or element.
How It Works
Push the Filter Glove firmly on to most
filters (3” to 4” in diameter). The Filter
Glove is designed with 10 tapered
fingers to allow that the Filter Glove
fits snuggly on the filter. Unscrew
the filter or element (a bowl or strap
wrench might be needed). When the
filter is broken loose, the oil or fuel will
leak down the sides and will be caught 0&&' &ILTER 'LOVE
in the bottom of the Filter Glove. This
process will help you avoid mess in
bilges, driveways and help protect our
environment.
Products
Products
Filter Heads
Interceptor Part ParFit Part Center Bypass Restriction
Port Size Fuel Flow Rate Filter Application Gauge Port
Number Number Thread Setting Gauge
Filter Adapter Kit IN CAV turns old C.A.V. Filter Head, cannister and glass bowl units into a spin--on filter. Fits Ford, Perkins, Massey Ferguson,
Saab, Volvo--Penta and more! This kit allows the use of Interceptor Spin--On Filters that feature the patented see--thru, spin--on contaminant
collection bowl: IN B32008 or IN B32016. For engines up to 70 HP.
Products
Interceptor Part Number ParFit Part Number Flow Rate Pressure Element Length
IN HP60077 (Obsolete) N/A 20.0 GPM (75.7 LPM) 3000 PSI (206 bar) Standard
IN HP60080 (Obsolete) N/A 20.0 GPM (75.7 LPM) 3000 PSI (206 bar) Extended
50.0 GPM (189.3
IN HP60083 (Obsolete) N/A 3000 PSI (206 bar) Standard
LPM)
50.0 GPM (189.3
IN HP60086 (Obsolete) N/A 3000 PSI (206 bar) Extended
LPM)
Maxumum
Interceptor Part ParFit Part Center Port Bypass Restriction Gauge
Flow Rate Application Operating
Number Number Thread Size Setting Gauge Port
Pressur
15 GPM 175 PSI
N/A 0&(( 1”-12 3/4” NPT N/A N/A N/A N/A
(56 LPM) (12.1 bar)
50 GPM 100 PSI
N/A 0&&$( 1.5”-16 1.3” NPT N/A N/A Optional 1/8” NPT
(189 LPM) (6.9 bar)
IN HH07503 15 GPM 3500/3800 3 PSI 175 PSI
N/A 1”-12 3/4” NPT Optional 1/8” NPT
(Obsolete) (56 LPM) Series (0.2 bar) (12.1 bar)
15 GPM 3500/3800 175 PSI
). (( N/A 1”-12 3/4” NPT 15 PSI Optional 1/8” NPT
(56 LPM) Series (12.1 bar)
15 GPM 3500/3800 175 PSI
). (( N/A 1”-12 3/4” NPT 25 PSI Optional 1/8” NPT
(56 LPM) Series (12.1 bar)
15 GPM 3500/3800 175 PSI
). ((-02 N/A 1”-12 3/4” NPT 15 PSI Optional 1/8” NPT
(56 LPM) Series (12.1 bar)
IN HH07525MP2 15 GPM 3500/3800 175 PSI
N/A 1”-12 3/4” NPT 25 PSI Optional 1/8” NPT
(Obsolete) (56 LPM) Series (12.1 bar)
IN HH12515L1 50 GPM 5700/5100 175 PSI
N/A 1.5”-16 1.3” NPT 15 PSI Standard 1/8” NPT
(Obsolete) (189 LPM) Series (12.1 bar)
50 GPM 5700/5100 175 PSI
). ((21 N/A 1.5”-16 1.3” NPT 15 PSI Standard 1/8” NPT
(189 LPM) Series (12.1 bar)
IN HH12525L 50 GPM 5700/5100 175 PSI
0&((,1 1.5”-16 1.3” NPT 25 PSI Standard 1/8” NPT
(Obsolete) (189 LPM) Series (12.1 bar)
Products
Maxumum
Interceptor Part ParFit Part Center Port Bypass Restriction Gauge
Flow Rate Application Operating
Number Number Thread Size Setting Gauge Port
Pressur
IN HH12525R 50 GPM 5700/5100 175 PSI
0&((21 1.5”-16 1.3” NPT 25 PSI Standard 1/8” NPT
(Obsolete) (189 LPM) Series (12.1 bar)
IN HH12515MP 50 GPM 5700/5100 175 PSI
0&((-02 1.5”-16 1.3” NPT 15 PSI Optional 1/8” NPT
(Obsolete) (189 LPM) Series (12.1 bar)
IN HH12525MP 50 GPM 5700/5100 175 PSI
0&((-02 1.5”-16 1.3” NPT 25 PSI Optional 1/8” NPT
(Obsolete) (189 LPM) Series (12.1 bar)
Turbine Series
or.
&(8
&'
d assembly
3.3” tall.
0
g
&'8 &(
mode.
&( And more…
Turbine Series Electric Primer Turbine Series Stage Three: Filtration
Pump Turbine Series filter assemblies are Proprietary Aquabloc®II cartridge
The Turbine Series Electric Primer designed to be installed on the vacuum elements repel water and remove
Pump Kits can be retrofitted to many of side of the fuel transfer pump for best contaminants from fuel down to two
the Racor 900 or 1000 series fuel filters efficiency and protect precision engine micron (nominal). They are waterproof
already in service. The Filter Pump is components from dirt, rust, algae, and effective longer then water
an innovative and proprietary system asphaltines, varnishes, and especially absorbing elements.
consisting of a pre-screen filter, a flow water, which is prevalent in engine fuels.
They remove contaminates from fuel Features and Benefits
bypass circuit and a roller cell pump
powered by a DC motor. When the switch using the following legendary three s !VAILABLE IN SEVERAL SIZES TO lT ANY
stage process: application.
is activated the fuel is drawn into the
pre-screen and then pumped through the s (EAVY DUTY CONSTRUCTION
Stage One: Separation s )NSTALLS QUICKLY
housing, refilling the unit with fuel. When
not in use the Filter Pump system is As fuel enters the filter assembly, s !VAILABLE IN AND MICRON
bypassed and the Racor fuel filter/water it moves through the centrifuge
s %ASY TO SERVICE
separator functions normally. and spins off large solids and water
droplets which fall to the bottom of the s #LEAR COLLECTION BOWL
The RKP1912, 12V DC Kit, contains collection bowl. s 3ELF VENTING WATER DRAIN
a traditional brushed motor design.
The RKP1924, 24V DC Kit, contains Stage Two: Coalescing Optional accessories may include:
innovative brushless motor technology. water detection kits, 12 or 24 volt dc
Small water droplets bead-up on
heaters, heavy-duty fuel hose and
the surface of the conical baffle and
The use of this primer pump kit allows fittings. see Accessories section.
cartridge element. When heavy enough,
the operator to easily re-prime the
they too fall to the bottom of the bowl.
Racor Filter/Separator directly from
the fuel storage tank with no mess
(EIGHT 11.5 in. (29.2 cm) 17.0 in. (43.2 cm) 22.0 in. (55.9 cm)
$EPTH 4.8 in. (12.2 cm) 7.0 in. (17.8 cm) 7.0 in. (17.8 cm)
Width 5.8 in. (14.7 cm) 6.0 in. (15.2 cm) 6.0 in. (15.2 cm)
7EIGHT DRY 4.0 lb (1.8 kg) 6.0 lb (2.7 kg) 10.0 lb (4.5 kg)
#LEAN 0RESSURE $ROP 0.25 PSI (1.7 kPa) 0.30 PSI (2.1 kPa) 0.43 PSI (3.0 kPa)
!VAILABLE /PTIONS2
WATER DETECTION KIT Yes Yes Yes
OR VOLT DC HEATER Yes Yes Yes
VACUUM GAUGE Yes Yes Yes
Turbine Series
(EIGHT 11.5 in. (29.2 cm) 17.0 in. (43.2 cm) 22.0 in. (55.9 cm)
$EPTH 9.5 in. (24.1 cm) 11.0 in. (27.9 cm) 11.0 in. (27.9 cm)
Width 14.5 in. (36.8 cm) 18.8 in. (47.8 cm) 18.8 in. (47.8 cm)
7EIGHT DRY 17.0 lb (7.7 kg) 23.0 lb (10.4 kg) 30.0 lb (13.6 kg)
#LEAN 0RESSURE $ROP 0.7 PSI (4.8 kPa) 1.7 PSI (11.7 kPa) 3.7 PSI (25.5 kPa)
!VAILABLE /PTIONS2
WATER DETECTION KIT Yes Yes Yes
OR VOLT DC HEATER Yes Yes Yes
VACUUM GAUGE Yes Yes Yes
How to Order
(The example below illustrates how part numbers are constructed.)
&' 12 2
1
150 watt heater, use with a Racor relay kit - see Accessories.
Mounting Instructions
Clearance for
5/16´´ (M8)
fasteners. Note: Mount filter assembly as close
to vertical (V) as possible. For best
efficiency, do not exceed 10o from V.
V
4.5 in.
(11.4 cm) 10o V 10o
7.5 in.
19.1 cm)
Bracket hight
is adjustable.
90o
Turbine Series
Replacement Parts
&'
Part Number Description
p
1. RK 15378 Mounting Bracket Kit
RK 11838 Bracket Hardware Kit
(5/16´´-18, not shown)
2. .! Body Kit (3/4´´-16 UNF Ports)
.! Body Kit (16M X 1.5 Ports)
3. RK 15035 Bowl Ring Kit
4. RK 15081 Hex Head Capscrews Kit
(includes 4, 10-24 x 7/8´´)
5. RK15405 Clear Bowl Kit (includes
bowl, drain, bowl gasket
and probe plug)
RK 15301 Metal Bowl Kit (not shown)
(includes 1/4´´ NPT drain)
6. RK 11-1945 T-handle and O-ring Kit
(9/16´´-18 UNF threads)
11350 T-handle O-ring
7. RK 15078 Lid and Lid Gasket Kit
15005 Lid Gasket
8. .! Return Tube Kit
9. (Replacement elements include seals)
3- /2 2 Micron Element
4- /210 Micron Element
0- /2 30 Micron Element
10. (Heater kits include item #11)
RK 15383-011 Heater Kit (12 vdc, 150 watt)
RK 15383-021 Heater Kit (24 vdc, 150 watt)
11. RK 21067 Feed-thru Assy Kit (for heater)
RK 11-1679 Feed-thru Plug Kit (not shown)
12. 15374 Bowl Gasket
13. RK 15010B Check Ball with Seal Kit
14. 2+ $ Centrifuge/Conical Baffle Kit
15. RK 20126 Water Probe Port Plug Kit
16. RK 210692 Water Sensor Probe Kit
Additional Parts (not shown)
RK 15211 Complete Seal Service Kit
.OTES
1
In-filter heater kits require a Heater Relay Kit - see Accessories section of this catalog. Maximum power
requirements for in-filter heaters are: 12.5 amps for 12 vdc and 6.3 amps for 24 vdc.
2
Water probe must be used with Water Detection Kit - see Accessories section of this catalog.
How to Order
(The example below illustrates how part numbers are constructed.)
&( 312 2
1
300 watt heater, use with a Racor relay kit - see Accessories.
Mounting Instructions
Clearance for 3/8´´
(M10)Fasteners.
10o V 10o
11.25 in Bracket height is
(27.9 cm) adjustable.
90o
Turbine Series
Replacement Parts
&(
Part Number Description
p
1. RK 11-1945 T-handle and O-ring Kit
(9/16´´-18 UNF Threads)
11350 T-handle O-ring
2. RK 11-1927-01 Lid and Lid Gasket Kit
11007 Lid (and Bowl) Gasket
3. RK11-2009 see note 4 below
4. RK11-2009 see note 4 below
5. RK11-2005 Mounting Bracket
(hardware included)
6. (All replacement elements include seals)
3- /2 2 Micron Element
4- /2 10 Micron Element
0- /2 30 Micron Element 14
7. RK11-2009 see note 4 below 15
8. (Heater kits include item #9)
RK 11-1800-01 1 Heater Kit (12 vdc, 300 watt)
RK 11-1800-02 1 Heater Kit (24 vdc, 300 watt) 16
9. RK 21067 Feed-thru Assy Kit (for heater)
RK 11-1679 Feed-thru Plug Kit (not shown)
10. 11007 Bowl (and Lid) Gasket
11. RK 11028B Check Ball with Seal Kit
12. RK 11-1939 Centrifuge/Conical Baffle Kit
13. RK 32204 2 Water Sensor Probe Kit 17
RK 20126 Water Probe Port Plug Kit
14. RK11-2009 see note 4 below
15. RK 11037A Bowl Ring Kit (5´´ Diameter)
16. RK 11542 Capscrew Kit (quantity - 4)
17. RK 11-1938 Clear Bowl Kit (includes bowl,
drain, bowl gasket and probe plug)
Additional Parts (not shown)
RK 11-1952 Complete Seal Service Kit
RK11-1978 3 Checkball and Spring Kit
.OTES
1
In-filter heater kits require a Heater Relay Kit - see Accessories section of this catalog. Maximum power
requirements for in-filter heaters are: 25 amps for 12 vdc and 12.5 amps for 24 vdc.
2
Water probe must be used with Water Detection Kit - see Accessories section of this catalog. Water probe
features a detachable harness connector.
3
Spring Kit on all 900 or 1000 Turbine Series fuel filter/water separator assemblies for those applications with
insufficient back pressure. $O ./4 use this kit on 500 Turbine Series assemblies.
4
This replacement kit includes the filter body, cylinder, and return tube, pre-assembled and ready to go. It also
includes two (2) additional 11007 gaskets (for the lid and bowl) and four (4) new fasteners to install the bowl and
bowl ring. The kit will be packaged in a single carton.
How to Order
(The example below illustrates how part numbers are constructed.)
&( 312 2
Specify &( for 7/8´´-14 UNF Add 312 for a 12 volt dc heater
Specify a micron rating:
ports or &( for or 324 for a 24 volt dc heater1.
2, 10, or 30.
22M ports. (omit if not desired)
1
300 watt heater, use with a Racor relay kit - see Accessories.
Mounting Instructions
10o V 10o
4.5 in.
(11.4 cm)
"RACKET HEIGHT
IS ADJUSTABLE 90o
11.25 in.
(27.9 cm)
Turbine Series
Replacement Parts
&(
Part Number Description
p
1. RK 11-1945 T-handle and O-ring Kit
(9/16´´-18 UNF Threads)
11350 T-handle O-ring
2. RK 11-1927-01 Lid and Gasket Kit
11007 Lid (and Bowl) Gasket
3. RK11-2010 see note 4 below
4. RK11-2010 see note 4 below
5. RK11-2005 Mounting Bracket
(includes bracket hardware)
6. (All replacement elements include seals)
3- /2 2 Micron Element
4- /2 10 Micron Element
0- /2 30 Micron Element
7. RK11-2010 see note 4 below
8. (Heater kits include item #9)
RK 11-1800-01 1 Heater (12 vdc, 300 watt)
RK 11-1800-02 1 Heater (24 vdc, 300 watt) 14
9. RK 21067 Feed-thru Assy (for heater)
15
RK 11-1679 Feed-thru Plug (not shown)
10. 11007 Bowl (and Lid) Gasket 16
11. RK 11028B Check Ball with Seal
12. RK 11-1939 Centrifuge/Conical Baffle
13. RK 32204 2 Water Sensor Probe
17
RK 20126 Water Probe Port Plug
14. RK11-2010 see note 4 below
15. RK 11037A Bowl Ring (5´´ diameter)
16. RK 11542 Capscrew Kit (quantity - 4)
17. RK 11-1938 Clear Bowl Kit (includes bowl, drain,
bowl gasket and probe plug)
Additional Parts (not shown)
RK 11-1952 Complete Seal Service Kit
RK11-1978 3 Checkball and Spring Kit
.OTES
1
In-filter heater kits require a Heater Relay Kit - see Accessories section of this catalog. Maximum power
requirements for in-filter heaters are: 25 amps for 12 vdc and 12.5 amps for 24 vdc.
2
Water probe must be used with Water Detection Kit - see Accessories section of this catalog.
Water probe features a detachable harness connector.
3
Spring Kit on all 900 or 1000 Turbine Series fuel filter/water separator assemblies for those applications with
insufficient back pressure. $O ./4 use this kit on 500 Turbine Series assemblies.
4
This replacement kit includes the filter body, cylinder, and return tube, pre-assembled and ready to go. It also
includes two (2) additional 11007 gaskets (for the lid and bowl) and four (4) new fasteners to install the bowl and
bowl ring. The kit will be packaged in a single carton.
How to Order
(The example below illustrates how part numbers are constructed.)
75500FGX 12 2
.OTE: 75500FGX assemblies use TWO elements (one per 500FG housing).
Not all configurations are available - contact Technical Support for more information.
Mounting Instructions
5.0 in.
12.7 cm) 6.35 in. 6.35 in.
(16.0 cm) (16.0 cm)
12.7
7 in.
5.5 in. (32.3 cm)
14.0 cm)
Turbine Series
1 1
2
4 4
5 5
Replacement Parts
&'8
Part Number Description
p
1. &' See 500FG Replacement Parts List
2. 2+ % Gauge Assembly Kit
3. RK 15329 Main Bracket Kit
4. RK 15378 Housing Bracket
RK 11838 Housing Bracket Hardware (5/16´´-18, not shown)
5. RK 15391 Rigid Tubing and Fittings Kit
6. RK 15390 Heavy-Duty Valve Assembly Kit
RK15419
How to Order
(The example below illustrates how part numbers are constructed.)
&(8 312 2
1
300 watt heater, use with a Racor relay kit - see Accessories.
.OTE 75900FHX assemblies use TWO elements (one per 900FH housing).
Not all configurations are available - contact Technical Support for more information.
Mounting Instructions
11.5 in.
(29.92 cm) Clearance for 3/8´´
(M10) fasteners.
Turbine Series
1 1
3 2
4 4
4 4
5 5
Replacement Parts
&(8
Part Number Description
p
1. &( See 900FH Replacement Parts List
2. 2+ % Gauge Assembly Kit
3. RK 19486 Main Bracket Kit
4. RK 11815-103 Housing Bracket (includes hardware)
5. RK 19475 Rigid Tubing and Fittings Kit
6. RK 19473 Valve Assembly Kit
RK 19506 Valve Service Kit (not shown)
How to Order
(The example below illustrates how part numbers are constructed.)
&(8 312 2
.OTE 751000FHX assemblies use TWO elements (one per 1000FH housing).
Not all configurations are available - contact Technical Support for more information.
Mounting Instructions
3.88´´ 17.6´´
(9.8 cm) (44.7 cm)
Turbine Series
4 3
5 5
Replacement Parts
&(8
Part Number Description
p
1. &( See 1000FH Replacement Part List
2. 2+ % Gauge Assembly Kit
3. RK 11-1777 Main Bracket Kit
4. RK 11815-103 Housing Bracket (includes hardware)
5. RK 19475 Rigid Tubing and Fittings Kit
6. RK 19473 Valve Assembly Kit
RK 19506 Valve Service Kit (not shown)
0ORT 3IZE MALE THREADS 3/4´´-14 NPT (SAE J476) 1´´-11.5 NPT (SAE J476) 3/4´´-14 NPT (SAE J476)
(EIGHT 22.0 in. (55.9 cm) 22.0 in. (55.9 cm) 22.0 in. (55.9 cm)
$EPTH 12.0 in. (30.5 cm) 12.0 in. (30.5 cm) 11.8 in. (30.0 cm)
Width 16.5 in. (41.9 cm) 21.5 in. (54.6 cm) 21.5 in. (54.6 cm)
7EIGHT DRY 26.0 lb (11.8 kg) 39.0 lb (17.7 kg) 52.0 lb (23.6 kg)
#LEAN 0RESSURE $ROP 1.7 PSI (11.7 kPa) 1.7 PSI (11.7 kPa) 2.5 PSI (17.2 kPa)
7ATER PER BOWL #APACITY 10.3 oz (305 ml) 10.3 oz (305 ml) 10.3 oz (305 ml)
!VAILABLE /PTIONS2
WATER DETECTION KIT Yes Yes Yes
OR VDC HEATER Yes Yes Yes
VACUUM GAUGE Yes Yes Yes
1
Pressure installations are applicable up to the maximum PSI shown. Vacuum installations are recommended.
2
Not for use on gasoline applications. .OTE Units with 1/2´´ NPT ports are available, contact the factory.
y
Turbine Series
How to Order
(The example below illustrates how part numbers are constructed.)
&( 312 2
.OTE 731000FH assemblies use TWO elements (one per 1000FH housing).
Not all configurations are available - contact Technical Support for more information.
Mounting Instructions
Replacement Parts
&(
Part Number Description
p
1. &( See 1000FH Replacement Parts List
2. 11065 Main Bracket
3. RK 11815-103 Housing Bracket (includes hardware)
4. RK 11892 Inlet or Outlet Manifold Tube (with 3/4´´-16 NPT threads)
1 1
3 3
3 3
4 4
Turbine Series
How to Order
(The example below illustrates how part numbers are constructed.)
&( 312 2
.OTE 771000FH assemblies use THREE elements (one per 1000FH housing).
Not all configurations are available - contact Technical Support for more information.
Mounting Instructions
Replacement Parts
&(
Part Number Description
p
1. &( See 1000FH Replacement Parts List
2. 18998 Main Bracket Kit
3. RK 11815-103 Housing Bracket (includes hardware)
4. 11076 Inlet or Outlet Manifold Tube (with 1´´-11 1/2 NPT threads)
1 1 1
3 3
3 3
4 4
Turbine Series
How to Order
(The example below illustrates how part numbers are constructed.)
&(6 312 2
.OTE 791000FHV assemblies use THREE elements (one per 1000FH housing).
Not all configurations are available - contact Technical Support for more information.
Mounting Instructions
12.75 in.
32.4 cm)
5.94 in.
8.5 in. (15.1 cm)
21.6 cm)
17.75 in.
(45.1 cm)
Replacement Parts
&(6
Part Number Description
p
1. 11-1632 Main Bracket
2. RK11-2007 Clamp Bracket Kit
3. 11-1761 ‘U’ Bracket Kit
4. 19460 Inlet Manifold Kit
5. &( See 1000FH Replacement Parts List
6. 19461 Outlet Manifold Kit
7. RK 11073 1/2´´ Ball Valve Kit
8. 11-1626 Formed Tubing Kit
5
3
4 6
Turbine Series
Troubleshooting
New filter installations must be operating climates. A simple rule to when the water reaches the sensor
filled with fuel and the fuel system remember is... the finer the filtration, tips (and when they measure below
must be adequately primed the more frequent the filter change 47,000 or 100,000 ohms of resistance,
following the engine manufacturer’s interval. depending on the detection module
recommendations. Existing Always carry extra replacement used). If not, the tips may be fouled
installation difficulties are usually elements with your equipment as one with a coating. Remove the sensor
associated with improper priming tankful of excessively contaminated and clean the tips with a cloth. Run
procedures or damage to the unit fuel can plug an element quickly. a jumper wire between the tips with
or fuel system. The result is either the ignition ON to test the system.
internal air suction or external fuel When clogged to maximum capacity, Difficulties usually lie in the wire
leakage. Diagnose with the following elements will have a brown to connections, power source, or an
steps: black color or tar like contaminants independent ground.
may be present - this is normal.
#HECK FUEL TANK LEVEL AND VERIFY
FUEL DELIVERY VALVES ARE OPEN An appearance of a multi-colored Heaters
slime (which may have a foul odor)
6ERIFY 4 HANDLE BOWL FASTENERS In-filter heaters are starting aids
AND FUEL lTTINGS ARE TIGHT AND BOWL is an indication of microbiological
contamination. This condition must only, but may be left on during cold
drain is closed.
be treated immediately. Racor offers operations to supply additional heat.
)F ELEMENT IS NEW CHECK POTENTIAL The 150 and 300 watt heaters are
RESTRICTION AT FUEL TANK DRAW TUBE a wide variety of gasoline and diesel
!N IN TANK STRAINER MAY BE PLUGGED additives to prevent and treat these an extremely reliable option, but
problems; see ‘Additives’ section of MUST be powered via a relay switch
2EVIEW OTHER TROUBLESHOOTING
this catalog. Severe conditions must due to the initial amperage surge at
INSTRUCTIONS TO UNCOVER OTHER
solutions. be corrected by a repair facility. start-up: 25 amps at 12 vdc and 12.5
amps at 24 vdc. They do not activate
Correct external fuel leaks Never operate a filter assembly unless the fuel is below 50oF (10oC)
immediately! These conditions result without the element in place. The and automatically deactivate at 80oF
in reduced engine performance such element safety valve on the fuel return (28oC).
as: hard starting, stalling, reduced tube will not expose the outlet hole
power and fire hazards. if the element is removed. Instead, Heater Testing
punch the emergency tab on the top
Correct Application of the element and leave in place. The heater can only be tested
It is very important that Turbine when the thermostat is closed (fuel
Warning! Puncturing the emergency temperature is below 50oF or 10oC).
Series filter assemblies are not ‘under tab will bypass all filtration and send
specified’ for the application. The With a voltmeter attached to external
unfiltered fuel to your engine. Service wiring, and engine off, power should
maximum fuel flow rating of the filter the element as soon as possible to
assembly must not be exceeded; drop when heater is switched on.
avoid harmful contaminants flowing (Option - remove the heater and place
doing so will reduce efficiency and downstream to the engine.
de-gas (pull air from) the fuel. in a freezer until the temperature is
under 50oF (10oC). Remove the heater
Filter Elements Water Sensors and repeat the above test).
Replacement elements are available This feature alerts the operator of a
in 2, 10 and 30 micron ratings high-water condition. The bowl must
(nominal). Filtration needs are be drained of water at the earliest
based on application, fuel quality, convenience. A Racor water detection
maintenance schedules and module is needed to work with the in-
bowl sensor. The unit should activate
Troubleshooting
All Racor Turbine Series filters are 100% fill small voids and provide protection Damaged, worn, or dirty seals will
tested to ensure a leak-proof, quality t from degradation. Perform the allow air ingestion. Inspect and
product. following checks with the engine replace all seals as needed. Lube
OFF (and applicable valves closed). all seals with Parker Super O-Lube.
Apply Parker Super O-lube (part For replacement parts, refer to the Clean sealing surfaces thoroughly
number RK31605) or equivalent to all appropriate ‘Replacement Parts’ of dirt and debris every time an
seals at major attachment points to section of this catalog. element is replaced.
maintain integrity, seal elasticity, to
Hand tighten T-handle; do not use tools! nt should be replaced every 10,000
or every 500 hours, or every other oil
e, annually, or at first indication of power
If element is changed or assembly drained for any hich ever comes first. Construction and
reason, repriming assembly (filling with fuel) may be tural equipment should change element
necessary. Fill to just above top of element before 300 hours.
replacing lid.
eaters’ on previous page.
Do not overtighten carriage bolt as this may distort
cylinder roundness. -ring ports should have a smooth angled
r sealing. Do not scratch surface. Check
Do not overtighten self-taping screws; this may strip for damage. Replace if necessary.
the threads. After disassembly, start screws by hand
prior to using tools.
Specifications: 55-65in. lbs. Heater feed-thru O-ring must not be
damaged or swollen. Tighten snugly.
Specifications; 15-20 in. lbs.
The hollow aluminum check-ball floats up against
the seal when the fuel is stopped thus preventing
fuel bleed-back. If your unit looses prime, inspect
bbles appearing from turbine are an
upstream hose connections first, otherwise,
on of an upstream leak between Racor
disassemble the unit and inspect the seal and ball.
nd fuel tank pick-up tube.
Turbine Series
Test Data
Primer Pump
The electric primer kit can be When the switch is activated the fuel
retrofitted to many of the Racor 900 is drawn into the pre-screen and then
or 1000 series fuel filters already pumped through the housing, refilling
in service. The filter pump is an the unit with fuel.
innovative and proprietary system
consisting of a pre-screen filter, a When not in use the filter pump
flow bypass circuit and a roller cell system is bypassed and the Racor
pump powered by a 12 vdc motor or fuel filter/water separator functions
innovative 24 vdc Racor brushless normally.
motor.
Body and
Cover O-rings
12V DC or 24V
DC Motor.
All Racor filter materials and seals are compatible with ultra-low sulphur diesel (ULSD) fuel and B2 to B20 Biodiesel.
The 2+0, 12 vdc Kit, contains a traditional brushed motor design.
The 2+0, 24 vdc Kit, contains innovative brushless motor technology.
The use of this primer pump kit allows the operator to easily re-prime the Racor Filter/Water Separator directly from
the fuel storage tank with no mess.
Turbine Series
Test Data
751000FHX
Test Data
791000FHV
Filterpumps
P Series
Fuel Conditioning Modules
Filterpumps
Specifications
0 0 0
-AX &LOW 2ATE 30 GPH / 114 LPH 40 GPH / 170 LPH 50 GPH / 227 LPH
#LEAN 0RESSURE $ROP 0.4 psi / 2.8 kPa 0.5 psi / 3.4 kPa 0.8 psi / 5.5 kPa
-AX 0UMP /UTPUT AT VOLTS
40 GPH / 151 LPH
PSI K0A AMPS
0UMP /UTPUT 0RESSURE 10 to 70 psi (60 kPa to 480 kPa)
3TANDARD &UEL 0ORT 3IZE 3!%
3/8” – 18 NPT
*
Biodiesel Compatible B2 to B20
2EPLACEMENT &ILTERS
2 micron R58060-2 R58095-2 R58039-2
10 micron R58060-10 R58095-10 R58039-10
30 micron R58060-30 R58095-30 R58039-30
-IN 3ERVICE #LEARANCE 2.5” (28 mm)
(EIGHT 7.7” (196 mm) 9.0” (229 mm) 11.5” (292 mm)
$EPTH 5.2” (132 mm)
Width 4.8” (122 mm)
7EIGHT DRY 3.4 lb (1.5 kg) 3.8 lb (1.7 kg) 4.2 lb (1.9 kg)
&EATURES 1
Installation Diagram
Optional Bypass Installation and Operation
Fuel tanks above filter (Allows user to service filter without shutting down engine.)
head pressure should not
exceed maximum PSI of filter. Valves 1 2 3
Unit On-line Open Open Closed
Fuel Tank
(Pressure Side Installation) Unit Off-line Closed Closed Open
Pressure Side:
Fuel transfer pump not to exceed
Suction (vacuum) Side:
maximum PSI or flow rate of filter.
Install a shut-off valve when Primary (first) filter - use 30 micron.
Not ideal - pumps emulsify water
fuel tank is higher than filter If it is the only filter in the system,
hindering filter performance.
use 2 or 10 micron.
Fuel Tank
(Ideal Vacuum Engine
Side Installation)
Valve 1 Valve 2
Filterpumps
Replacement Filters
0 0 0 B
2 Micron R58060-02 R58095-02 R58039-02
10 Micron. R58060-10 R58095-10 R58039-10
30 Micron R58060-30 R58095-30 R58039-30 2
C
Addtional Parts
0ART .O $ESCRIPTION
3
6-way Electrical
RK58107
Harness Kit
Mating Connector
58137 4
Harness
Under-dash
58132
Control Panel 5
Filterpumps
Filterpumps Overview
Replacement Parts
6OLT 0ARTS $ESCRIPTION
Filterpumps
Filterpumps
1 2 3 4 5 6 7 8
12 volt Primer Pump Kit Parts List 24 volt Primer Pump Kit Parts List
1. Screws 1. Screws
2. Pump 2. Pump
5. Adapter 5. Adapter
RK22895 Primer Head Kit (Includes RK23085 Primer Head Kit (Includes
all parts shown) all parts shown)
RK22933 Primer Pump Kit (In- RK23087 Primer Pump Kit (In-
cludes numbers 1-7) cludes numbers 1-7)
RK22934 Prescreen Kit (Includes RK22934 Prescreen Kit (Includes
numbers 3-7) numbers 3-7)
Installation Diagram
Optional Bypass Installation and Operation
Fuel tanks above filter (Allows user to service filter without shutting down engine.)
head pressure should not
exceed maximum PSI of filter. Valves 1 2 3
Unit On-line Open Open Closed
Fuel Tank
(Pressure Side Installation) Unit Off-line Closed Closed Open
Pressure Side:
Fuel transfer pump not to exceed
maximum PSI or flow rate of filter. Suction (vacuum) Side:
Install a shut-off valve when
Not ideal - pumps emulsify water Primary (first) filter - use 30 micron.
fuel tank is higher than filter
hindering filter performance. If it is the only filter in the system,
use 2 or 10 micron.
Fuel Tank
(Ideal Vacuum
Side Installation) Engine
Valve 1
Valve 2
Fuel Tank
(Vacuum Side Installation) Fuel transfer pump
Valve 3 (IDEAL vacuum side installation)
Filterpumps
1
5
24 Volt
Black Wire
to Ground
Product Features:
s OR VOLT 0RIMING 0UMP
s MICRON PRElLTER SCREEN
s !QUABLOC®)) &ILTER 4ECHNOLOGY
Filterpumps
Installation Diagram
Optional Bypass Installation and Operation
(Allows user to service filter without shutting down engine.)
Fuel tanks above filter
head pressure should not Valves 1 2 3
exceed maximum PSI of filter.
Unit On-line Open Open Closed
Fuel Tank Unit Off-line Closed Closed Open
(Pressure Side Installation)
Pressure Side:
Fuel transfer pump not to exceed
maximum PSI or flow rate of filter.
Not ideal - pumps emulsify water
Install a shut-off valve when hindering filter performance. Suction (vacuum) Side:
fuel tank is higher than filter Primary (first) filter - use 30 micron.
If it is the only filter in the system,
use 2 or 10 micron.
Fuel Tank
(Ideal Vacuum
Side Installation) Engine
Valve 1
Valve 2
Fuel Tank
(Vacuum Side Installation) Fuel transfer pump
Valve 3 (IDEAL vacuum side installation)
Filterpumps
Filterpumps Overview
2+0 2+0
0OWER 6OLTAGE 12 volt (Brushed) 24 volt (Brushless)
-AX &LOW 2ATE 60 GPH (227 LPH) 60 GPH (227 LPH)
&ILTER -ICRON 2ATING 100 micron 100 micron
(EIGHT 3.3 in. (8.4 cm) 3.3 in. (8.4 cm)
Width 7.3 in. (18.8 cm) 8.2 in. (20.8 cm)
$EPTH 6.3 in. (16.0 cm) 6.3 in. (16.0 cm)
7EIGHT DRY 2.3 lb (1.0 kg) 2.3 lb (1.0 kg)
!MBIENT 4EMP 2ANGE o o o
-40 to +250 F (-40 to +121 C)o
A H I J K L M N
B
C
F O
P
G
Filterpumps
A H I J K L M N
B
C
F
O
REF600LE
Solid State Electronic Flasher
Accessories
Specifications
2%&,%
Dimensions
1.7 in.
(4.3 cm) A
0.2 in.
(0.5 cm)
B
Replacement Parts
Part Number Description
1. REF600LE Solid State Electronic Flasher (includes #’s 2 and 3)
Accessories
Includes detachable
One piece design with two Includes detachable 2-wire 3-wire connector, built-in
wires. connector. detection electronics and
$ESCRIPTION
Requires a detection Requires a detection under-dash warning light.
module. module. Probe sends ground signal
to light.
Accessories
1 2
1. Light Panel 1
2. 14GA Black Wire
3. Water Probe with Male Connector
2 4
4. Three Wire Female Connector
Under Dash
D W D W
H H
Green ON lamp
illuminates with
Lamp illuminates
power and red
and buzzer sounds
DRAIN lamp
when water is
Same as illuminates when Same as
$ESCRIPTION detected. Water
RK12870 water is detected. RK20725
must be drained
Includes initial
to reset light and
power-up self
stop buzzer.
diagnosis feature &
circuit protection.
Accessories
Dash Board
2
2 1/16”
Hole
Electronic
Detection Module
RK12870 or RK12871
3
Accessories
Remote-Mount Water
Detection Modules
Features Sends Hot (+) Signal Sends Hot (+) Signal Sends Ground (-) Signal
Dimensions 0.7” H x 2.5” D x 2.8” W 1.0” H x 1.5” D x 2.0 W 1.0” H x 1.5” D x 2.0 W
Vacuum Gauges
Vacuum gauges are available to By installing a vacuum gauge in
monitor element condition and as the your fuel system (at the outlet side
filter element slowly becomes clogged of the Racor filter) visual monitoring
with contaminates the restriction of element condition is possible at
(resistance to flow) increases. The fuel a glance. At the first indication of
pump still tries to draw fuel (suction) decreased performance, note the dial
but because of this restriction less fuel reading or apply the ‘red line’ decal
is delivered to the engine and instead provided with most kits. This will assist
more air is pulled from it (fuel de- in knowing when to change the filter at
gassing). These results can cause the the next interval.
engine to lose power and eventually
stall.
Silicone dampened, 0-30 inHg. Includes gauge and two fittings (see
Description
Instrument panel installation. below). Instrument panel installation.
Accessories
Specifications RK11-1676E
Special Notes: For severe vibration applications, mount the gauge on a stable, remote location and connect to the
source using flexible tubing.
Accessories
Push Button
to Reset
RK 32036 RK32037
(3/8” SAE Threads) (1/8” NPT Threads)
Specifications RK 11-1518
Accessories
OEM Kits
RK 31923
F540/550 Bracket, Hose and Fittings Kit:
This kit is designed for use with 1999
and newer 2 wheel drive (2WD)
and 4 wheel drive (4WD) vehicles.
For this application the 645R30
model fuel filter/water separator
(30 micron primary filter element)
is suggested - order separately. For
colder climate applications, the heated
version is recommended: 645R1230
(this model includes a 12 vdc, 200
watt in-bowl heater - order relay kit
number RK 11861 unless your vehicle
can accommodate a 17 amp draw at
startup).
RK32313
DMAX Primary Fuel Filter Kit:
This primary fuel filter kit was designed
specifically for General Motors pickups
(extended cab and crew cab only) with
6.6L Duramax Diesel engines.
Kit Includes:
Qtyy Part No. Description
p
1 11-1962 Primary Filter Label
1 RK 11861 12v Heater Relay Kit
4 11801 3/8”-16 X 1.5 Capscrews
8 11080 3/8” SAE Flat Washers
4 11901 3/8”-16 Self-locking Hexnuts
12 11114 6 3/4” Plastic Wire Ties
2 11-1220 3/8” Ring Terminals
2 12252 Wire Splice Connectors
2 . ( 3/8” NPT X 1/2” Hose Fittings
2 32280 1/2” Hose X 1/2” Tube Fittings
4 50016 #10 Hose Clamps
1 660R1210 Fuel Filter/Water Separator
1 32312 #8 X 36” Rubber Hose
1 32311 Filter Bracket
1 32314 Water Sensor/Harness Kit
Illustration does not show all components.
D D
W W
H H
Detection Module Remote Mount Remote Mount Under Dash Under Dash
Weight 0.3 lb (0.1 kg) 0.3 lb (0.1 kg) 1.6 lb (0.7 kg) 1.6 lb (0.7 kg)
Caution: If you are uncertain if your electrical system can provide the additional power draw, consult your equipment
dealer or qualified electrician.
Accessories
12879
Aquabloc®II Demonstration Unit
6 Ounce Jar
Coupling
Water
16 Ounce Jar
Aquabloc®II Element
Vent Tube
Fuel Fill Line
FPM-050
Fuel Polishing Module
Benefits:
s $AILY FULE MAINTENANCE KEEPS
FUEL DRY PROMOTING A BACTERIA
FREE ENVIRONMENT PREVENTING
CONTAMINANT BUILD UP
s 2EDUCES THE NEED TO USE EXPENSIVE
FUEL TREATMENTS AND ADDITIVES
Specifications FPM-050
Filtration Rate 50 gallons per day (up to 350 gallons per week)
Power Requirements less than 2 watt (less than 3A-hrs per day)
Internal Pressure Drop less than 0.5 PSI
Voltage Requirements 10-16 VDC, 12 VDC nominal
Approximate Dimensions (Body) 3.8" L x 2.47" H x 2.14" D
Approximate Dimensions (with Bracket) 3.87" L x 4.48" H x 2.14" D
3
Ports (Inlet & Outlet) /8" NPTF, Recirculation - 1/4" NPTF
Weight less than 2 lbs.
Acceptable Fuels diesel, biodiesel, kersone
Connections includes 18 AWG leads
Accessories
FPM-PTC-12
Programmable Timer/Controller for FPM
Benefits:
s %ASY TO INSTALL ENCLOSURE CAN BE
mUSH OR SURFACE MOUNTED
s 0ROGRAMMABLE TIMER CAN CONTROL
COMMON APPLIANCES TO SAVE ENERGY
AND INCREASE SAFETY AND SECURITY
s #USTOMIZE TO ANY SCHEDULE WITH UP
TO DAILY SWITCHING CYCLES
s #OMPATIBLE WITH 6$# SYSTEMS AND
appliances
s %NABLES UNATTENDED FUEL POLISHING
WHEN USED WITH A 0ARKER &UEL
0OLISHING -ODULE
s 3PLASH PROOF ENCLOSURE PROTECTS
TIMER FROM HARSH ENVIRONMENTS
Specifications FPM-PTC-12
Switch Type single pole/single throw
Switch Current Rating 10 A at 25˚C, 16 at 40˚C
Operating Voltage 12 VDC nominal
Connections includes 18 AWG leads
Operating Range 14˚ F (-10˚C) to 131˚F (55˚C)
Overall Size 3.95" diameter x 1.68" deep (including cover)
Approximate Weight 0.75 lbs
Mounting #4 screws recommended
800D-5REC-D
Heavy-Duty Filter/Recycler Buggy
Stage 1 - Separation
As fuel enters the assembly, it moves
through the centrifuge and spins off
large solids and water droplets, which
are heavier than fuel, and fall to the
bottom of the collection bowl.
Stage 2 - Coalescing
Small water droplets bead-up on
the surface of the conical baffle and
cartridge filter. When heavy enough,
Operating the Recycler Filter Replacement
they too fall to the bottom of the Place Fuel Tank Suction Line (15 ft 3WITCH PUMP OFF
collection bowl. max. length) so that fuel is drawn 2EMOVE 4 HANDLES AND LIDS
from bottom most portion of the
Stage 3 - Filtration 2EMOVE lLTERS BY HOLDING BAIL
tank. The Fuel Tank Return Line (15 ft HANDLES AND SLOWLY PULLING UPWARD
Proprietary Aquabloc®II cartridge max. length) is to return filtered fuel WITH A TWISTING MOTION $ISPOSE OF
filters repel water and remove to the top of fuel tank (see Operation properly.
contaminants from fuel down to 2 Diagram below). )NSTALL NEW lLTERS
micron (nominal).
&ILL lLTER HOUSINGS WITH CLEAN FUEL
Product Features: Priming/Maintenance ,UBRICATE LID GASKETS AND 4 HANDLE
s 0ORTABLE AND EASY TO USE Instructions / RINGS WITH CLEAN FUEL OR MOTOR OIL
3WITCH PUMP OFF 2EPLACE LIDS AND 4 HANDLES TIGHTEN
s 2EPLACEMENT lLTERS AVAILABLE
SNUGLY BY HAND DO NOT USE TOOLS
to 2 micron /PEN DRAIN VALVES ON BOTTOM OF
s %ASY TO SERVICE lLTERS $RAIN ALL CONTAMINANTS #LOSE
DRAIN VALVES
s 3IMPLE INSTALLATION
2EMOVE 4 HANDLES AND LIDS FROM TOP
s (EAVY DUTY CONSTRUCTION OF lLTER HOUSINGS
s )NCREASED FUEL EFlCIENCY &ILL lLTER HOUSINGS WITH CLEAN FUEL
s #LEAR COLLECTION BOWL ,UBRICATE LID GASKETS AND 4 HANDLE
s 3ELF VENTING WATER DRAIN / RINGS WITH CLEAN FUEL OR MOTOR OIL
2EPLACE LIDS AND 4 HANDLES TIGHTEN
SNUGLY BY HAND DO NOT USE TOOLS
Accessories
Operation Diagram
Recycle Transfer
System System
Troubleshooting
Mechanical %LECTRICAL
Solution Solution
Symptom Symptom
Motor impellar is bound. (carefully
Unit not filled with fuel. turn motor fan in rear with a
(see priming instructions) screwdriver.)
Loose wiring. (tighten)
Unit will not prime.
T-handle not tight. (tighten)
Hose fittings are loose.
(tighten) Unit will not turn on.
Drain valve open. (close valve) Motor overheated and turned off.
(turn power off allowing motor to
Filters clogged. (replace filters) cool.)
Hose restricted. (check
No fuel flow or low flow,
hose length, may be a
high vacuum restriction,
pinched or plugged hose.)
or poor filter life.
Viscosity of fuel too high.
(fuel must be heated.) Caution: Turn off power when performing check list on motor.
Replacement Parts 1
1000FH10 A
E
9
13 B
10
11 6
14 7
12 8
G
Discontinued
025-RAC-13
Specifications 025-RAC-13
Maximum Flow Rate
(with gasoline) 12 GPH (45 LPH)
Inlet/Outlet Port Size 3/8´´ Hose Bead
Case Quantity 1
Special Notes: 1 Pressure installations acceptable up to maximum PSI shown (vacuum installations recommended).
Specifications RK 22371
Threads 9
/16”-18 Threads
Includes detachable 2-wire connector.
$ESCRIPTION
Requires a detection module.
6OLTAGE 12 or 24 vdc
0OWER $RAW
VOLT N/A
VOLT
Maximum Load N/A
7EIGHT 0.1 lb (0.05 kg)
Caution: Never wire a water probe directly to voltage or another brand of
detection module.
1 2
Discontinued
025-RAC-05
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH GASOLINE 25 GPH (95 LPH)
WITH DIESEL 15 GPH (57 LPH)
)NLET/UTLET 0ORT 3IZE 1/4”-18 NPTF
Die-cast aluminum head with
(OUSING -ATERIAL
clear, reusable plastic bowl.
2EPLACEMENT %LEMENT S2502
025-RAC-09
Fuel Filter/Water Separator
Specifications
-AXIMUM &LOW 2ATE
WITH GASOLINE 25 GPH (95 LPH)
WITH DIESEL 15 GPH (57 LPH)
)NLET/UTLET 0ORT 3IZE 1/4”-18 NPTF
Die-cast aluminum head with
(OUSING -ATERIAL
clear, reusable plastic bowl.
2EPLACEMENT %LEMENT S2502
1 120A
" &UEL &ILTER
A28, A36
A29, A36
02/$5#4 0!'% Water Separator
10192 A35 2 &UEL &ILTER A33, A36
10219 A31 Water Separator
11076
11080
A267
A310 2
11114 A310 02/$5#4 0!'%
11350 A252, A254, A256 20301 A206, A208, A210
11548 A309 20505 A132, A191
11801 A310 20707 A233
11901 A310 21381 A171, A187, A191
12252 A310 21410 A27
12879 A312 21501 A77
14387 A19 22021 A309
14391 A297 22029 A89
15005 A252 22099 A201
15374 A252 22209 A88
16029 A132 22231 A124, A125, A19
16083 A132 22249 A124, A125
18998 A267 22310 A177, A179
19460 A269 22311 A181, A193
22312 A65
22351 A68
22360 A43, A51
!#6 A108
7
02/$5#4 0!'% B
7125R A283, A284 02/$5#4 0!'%3
7125R10 A282 B120 A166
7125R1024 A282 "0 A167, A194
7125R30 A137, A139, A282 B120S A167, A194
7125R3024 A138, A139, A282 B120T A167, A194
&( A263 "0 A194
745R A283 B32001T A194
745R30 A133, A139, A282 B32002 A170, A171, A194
" A160, A163 B32003 A172, A173, A194
" A161, A163 B32004 A174
&(8 A248, A250 "0 A175, A194
&'8 A248, A250 B32004S A175, A194
&(8 A250 B32004T A175, A194
760R A283 B32007 A180
760R30 A134, A139, A282 "0 A181
&( A248, A263 "0 A183, A194
777R A145 "0 A185, A194
777R1230 A148 B32009S A185
2&( A146, A148 B32009T A185
790R A283, A284 B32011 A195
790R30 A135, A139, A153, A282 B32012 A187, A195
790R3024 A136, A139, A282 "0 A189, A195
&(6 A263 B32016S A189, A195
8 B32016T
B32022
A189, A195
A195
02/$5#4 0!'% "0 A195
$ 2%# $ A315, A317 B32025S A195
B32025T A195
9 "0
B32026S
A195
A195
02/$5#4 0!'%
B32026T A195
&( A248, A249, A260
B32030S A195
. ( A310
B32030T A195
/ ( A132
B32038 A195
/ ( A132
"0 A195
. A19
B32038T A193
02/$5#4 0!'%
!#6 A114
0&& A230
C 0&&
0&&
A231
A232
02/$5#4 0!'%
#( A114 0&& A232, A233
#( A110 0&& A235
#( A114 0&& A236
0&& A237
F 0&&
0&&$(
A207
A212
02/$5#4 0!'%
0&&$7 A211, A211
&0- A313
0&&$7 A211
&0- 04# A314
0&&' A239
&3 A197
0&&2+ A223
I 0&((
0&2+
A212
A206, A208, A210
02/$5#4 0!'%
03 3TRAINER A17
). & A213 0RE &ILTER
). & A217 03 A18
). & A208 03 A18
). 2+ A206, A210
P R
02/$5#4 0!'%3
02/$5#4 0!'% R11S A27
0 A199, A278 R11T A27
0 A199, A278 20 A89, A167, A194
0 A199, A278 R120S A89, A167, A194
0& & A221 R120T A89, A167, A194
0& &" A205, A206 20 A140, A141
0& & A209, A210 R125S A140, A141
0& A203 R125T A140, A141
0& A203 20 A31, A35
0&& A214 R12S A31, A35
0&& A215, A216 R12T A31, A35
0&& A238 20 A31
0&& A218 R13S A31
0&& A219, A220 R13T A31
0&& A222 R32281 A24
0&& A225 20 A77, A140
0&& A226 R45S A77, A140
0&& A227 R45T A77, A140
0&& A228 R58039-02 A280
0&& A229
R continued RK23007
RK23017
A150
A150
02/$5#4 0!'% RK23018 A150
RK10109 A183, A189 RK23019 A150
RK10215 A183 RK23045 A108, A110, A150
RK10215 A189 RK23046 A150
2+ % A258, A260, A262, A307 RK23080 A150
RK11-1969 A306 RK23085 A141, A284, A286
RK11-1970 A140, A141, A283, A284 RK23087 A141, A144
RK11-1978 A254, A256 RK23087 A284, A286
RK11-2005 A254, A256 RK23088 A141, A143, A284
RK11-2007 A269 RK30051 A169, A171, A173, A175, A185,
A187, A191
RK11-2009 A254
RK30063 A167, A177, A179, A181, A193
RK11-2010 A256
RK30287 A169, A173, A175, A179
RK12963 A151
RK30467 A208
RK14321 A304
RK30475 A169, A171, A173, A175, A185,
RK14329 A304
A187, A191
RK14332 A304
RK30476 A187, A189, A191, A280
RK15405 A252
RK30480 A167, A177, A179, A181, A193
RK15419 A258
RK30745-01 A169, A171, A173, A175, A185,
RK19490-24 A311 A187, A191
RK20011-01 A51 RK30880 A167, A169, A171, A173, A175,
RK20025-01 A43, A51 A177, A179, A181, A183, A185,
A187, A189, A191, A193
RK20046-01 A43, A51
RK30895 A169, A171, A173, A175, A185,
RK20049-01 A43, A51 A187, A191
RK20075-01 A43, A51 RK30900 A167, A177, A179, A181, A193
RK20505 A167, A171, A187 RK30924 A169, A171, A173, A175, A185,
RK20717 A43, A51 A187, A191
RK21069 A280 RK30925 A167, A177, A179, A181, A193
RK21539 A167 RK30965 A167
RK21640 A177, A179, A181, A193 RK31391 A5
RK22350-02 A233 RK31547 A193
RK22098 A124, A125 RK31605 A298
RK22628 A298 RK32037 A308
RK22895 A140, A283, A286 RK32274 A24
RK22902 A140, A143, A283 RK58075 A280
RK22933 A140, A144, A154, A283, A286 RK58107 A201, A280
RK22934 A140, A141, A144, A154, A283, RK6733 A150
A284, A286 2+0 A292
RK22936 A298 2+0 A292
RK22943 A140, A143, A283 2+36 A150
RK22998 A88, A124, A125 2+6&' A150
S3230T A195
S S3238
30
A68, A193, A195
02/$5#4 0!'% A68, A195
30
S2501
A194
A5, A13 W
S2502 A5, A13 02/$5#4 0!'%
S3201 A168 7&( A91
30 A169, A194 7&( A93
S3201S A169, A194 7&( A93
S3201T A169, A194 7&( A93
S3202 A171, A194 7&(8 A105
S3203 A173, A194 7&( A98, A103, A112
30 A175, A194 7&(!#6 A99, A103 A112
S3204S A175, A194 7&(%(! A103
S3204T A175, A194 7&(" A105, A108, A110
S3205 A176, A177, A194 7&(8 A93, A114
S3206 A178, A179, A194 7&(0 A93, A105, A108, A110
30 A68, A181, A194 7&(8 A114
S3207S A68, A194 7&(" A114
S3207T A68, A194 7&(# A93, A114
30 A183, A194 7&(+ A93, A105, A108, A110
S3208S A194 7&(0 A108
S3208T A194 7&( A105, A108, A110, A114
30 A185, A194 7&( A105, A108, A110, A114
S3209S A185, A194 7&( A105, A108, A110
S3209T A185, A194 7&(2 A114
S3211 A195 7&(3 A108, A114
S3212 A187, A195 7&(68 A110
30 A189, A195 7&(8 A108, A114
S3216S A189, A195 7&( A93, A105, A108, A114
S3216T A189, A195 7&(58 A110
S3222 A195 7&(+ A105, A108, A110
S3223 A195 7&(+ A105, A108, A110
30 A65, A195 7&( A105, A108, A110, A93
S3225S A65, A195 7&(8 A114
S3225T A65, A195 7&(+ A93
30 A65, A195 7(& A97, A103
S3226S A65, A195
S3226T A65, A195
S3229 A191, A195
30 A195
S3230S A195
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Section: B
climate control
electromechanical
Table of Contents
Fuel Standards ........................................................................................................................................................ B1
Inline Gasoline Series........................................................................................................................................... B3
OEM Gasoline Series............................................................................................................................................. B9
Parfit Products ...................................................................................................................................................... B15
Gasoline Spin-On Series .................................................................................................................................... B16
120R MAM Spin-On Fuel Filter/Water Separator ........................................................................................ B29
200 Series Spin-On Fuel Filter/Water Separator ........................................................................................ B33
400 Series Priming Spin-On Fuel Filter/Water Separator ........................................................................ B38
Marine 800 Series High Flow Fuel Filter/Water Separator ..................................................................... B42
Marine FBO Refueling Filter System.............................................................................................................. B51
Marine Turbine Series......................................................................................................................................... B56
Fuel/Air Separators.............................................................................................................................................. B83
RFF Fuel Filter Funnels ...................................................................................................................................... B90
Marine Fittings ...................................................................................................................................................... B91
Marine Accessories............................................................................................................................................. B97
No-spill Filler Spout ................................................................................................................................................. B97
Bowl Wrench ........................................................................................................................................................... B97
Parker Super O-lube ............................................................................................................................................... B97
Hose/Fittings ........................................................................................................................................................... B98
Water Probe Kits ................................................................................................................................................... B100
Water Sensor ........................................................................................................................................................ B101
Vacuum Gauges.................................................................................................................................................... B103
2-Cycle Synthetic Engine Oil................................................................................................................................. B105
Fuel Polishing........................................................................................................................................................ B106
Part Number Index............................................................................................................................................. B108
Fuel Standards B
Don’t be caught in the water without to precisely fit and enhance your Racor
a quality Racor Marine Accessory. product. Experienced sailors trust their
Whether it’s hoses, gauges, or electronic engines, their livelihood and even their
water detection systems, Racor offers it lives to Racor. Shouldn’t you?
all. All accessory parts are engineered
USCG
US Coast Guard Approved
American Boat and Yacht Council UL Recognized Component See next page.
(ABYC), Inc., Individual Standard, H-33
(diesel fuel systems) and H-24 (gasoline Marine Electrical and Fuel Systems
fuel systems). Diesel fuel filter cartridges:
B32001M to B32012M, S3201UL to
S3212UL and S3234UL.
The identities above are part of a Type Approval System and may be applicable to many Racor products. Marine certifications
that are specific to certain Racor models are listed below their respective logo and certification number (or program).
Fuel Standards
FBO-14-MA
Diesel fuel filters/water separators: 75900MAM, 75900MAV, 731000MA, additionally classified in accordance
110, 110A, 120RMAM, 220CMAM, 731000MAM, 751000MA, 751000MAM, with ISO 10088:
220RMAM, 225CMAM, 225RMAM, 751000/MAV, 751000MAVM, 110, 110A, 120RMAM, 220MAMG,
445MAM, 460MAM, 490MAM, 751000MAX, 751000MAXM, 225MAMG, 500MAM, 900MAM,
4120MAM, 500MA, 500MAM, 771000MA, 771000MAM, 791000MA, 1000MAM, 731000MAM, 75900MAM,
900MA, 900MAM, 1000MA, 791000MAM, 791000MAV, 800D-12, 751000MAM, 751000MAVM,
1000MAM, 75900MA, 75900MAM, 850, 320R-MAM-01, 320R-MAM-04, 771000MAM, 791000MAM,
75900MAV, 731000MA, 731000MAM, 75500MAX, 75500MAXM, 75900MAX, 32ORMAM-01, 32ORMAM-04,
751000MA, 751000MAM, 751000/ 75900MAXM, 500MA, 500MAM, 320R-RAC-02, 660RRAC02,
MAV, 751000MAVM, 771000MA, 900MA, 900MAM, 1000MA and 75500MAXM, 75900MA, 75900MAXM,
771000MAM, 791000MA, 1000MAM. 751000MAXM and 791000MAVM.
791000MAM, 791000MAV, 800D-12,
850, 320R-MAM-01, 320R-MAM-04, Gasoline fuel filters/water separators:
75500MAX, 75500MAXM, 75900MAX, 110, 110A, 120RMAM, 220MAMG,
75900MAXM, 751000MAX, 225MAMG, 500MAM, 900MAM,
751000MAXM, 215RMAM, 230RMAM 1000MAM, 731000MAM, 75900MAM,
and 245RMAM. 751000MAM, 751000MAVM,
771000MAM, 791000MAM,
Diesel fuel filters/water separators 791000MAVM, 32ORMAM-01,
additionally classified in accordance 32ORMAM-04, 320R-RAC-02,
with ISO 10088: 660RRAC02, 75500MAXM,
110, 110A, 120RMAM, 220CMAM, 75900MAXM, 751000MAXM,
220RMAM, 225CMAM, 225RMAM, 3120R-RAC-32 and 120R-RAC-02.
445MAM, 460MAM, 75900MA, Gasoline fuel filters/water separators
025-RAC
The 025-RAC In-line Gasoline Filter
Series keeps your fuel clean and dry,
because having grime and water
in your fuel spells disaster. More
than ever, today’s high performance
gasoline engines require clean, dry
fuel. Standard fuel filters simply
succumb from normal usage, and
don’t offer the improved features,
durability and peace-of-mind
that comes with Racor fuel filters.
Experienced sailors trust their engines,
their livelihood, and even their lives to
Racor’s high quality marine products.
Shouldn’t you?
Applications
s 3MALL OUTBOARD ENGINES
s 0ERSONAL WATERCRAFT
025-RAC-09 025-RAC-10A
s 3MALL GENSETS
s 3NOW MACHINES
s ,AWN MOWERS
s !NY SMALL GASOLINE ENGINE
025-RAC-11 025-RAC-12
S2502
S2501
Replacement Element (Aquabloc®II N/A N/A
(straining element)
element)
Micron Rating 250 10 10 116
Min. Service Clearance 3.0 in. (7.6 cm) 3.0 in. (7.6 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm)
Height 4.3 in. (10.9 cm) 4.3 in. (10.9 cm) 4.8 in. (12.1 cm) 4.5 in. (11.4)
Diameter 2.1 in. (5.3 cm) 2.1 in. (5.3 cm) 2.3 in. (5.7 cm) 2.2 in. (5.6 cm)
Weight (dry) 0.3 lb (0.14 kg) 0.3 lb (0.14 kg) 0.3 lb (0.14 kg) 0.3 lb (0.14 kg)
e2
Max. Working Pressure 100 PSI (690 kPa) 100 PSI (690 kPa) 30 PSI (207 kPa) 30 PSI (207 kPa)
H2O Removal Efficiency N/A 99% N/A N/A
Case Quantity 6 6 12 6
Ambient Fuel
-10o to +180oF (-23o to +82oC)
Temperature
Special Notes: 1Anodizing is a chemical process that provides corrosion resistance.
2
Pressure installations acceptable up to maximum amount shown - vacuum installations
recommended.
All steel,
Housing Material Plastic Plastic
painted black.
How to Order
(The example below illustrates how a part number is constructed).
Mounting Information
Engine
Shut-off valve (not
supplied) needed if filter is
mounted lower than tank.
1/4 in.
9/16 in. (0.6 cm)
(14.3 cm)
3/16 in.
(0.5 cm)
Anti-rotational Nub
Mounting Head
Replacement Parts
025-RAC-01 and 025-RAC-02
Part Number Description
p
1. RK 31390-05-03 Mounting Head Kit
(¼”-18 NPT Ports)
(includes #4)
3. S2502 10 micron
(for 025-RAC-02)
Note:
025-RAC-05, 025-RAC-09, 025-RAC-10A
025-RAC-11, 025-RAC-12, and 025-RAC-13
No replacement parts available. Order complete
assembly for replacement.
Test Data
Test data not available for all assemblies.
025-RAC-02 only
SEA J1839 Water Separation SEA J1839 Water Separation
Percent Percent
Efficient Efficient
SEA J905 Fuel Flow Restriction SEA J905 Fuel Flow Restriction
B32020MAM B32021MAM
B32013 Cross-Reference
Aquapower Baldwin Fram Quicksilver OMC Sierra Wix Yamaha
35-805269-1
6001 BF791 PS3808 - 18-7845 33225 ABA-FUEL-FLTR
35-807172
B32014 Cross-Reference
Aquapower Baldwin Fram Quicksilver OMC Sierra Wix Yamaha
6040 - - - 502905 - - -
Replacement Parts
B32013 and B32014
2
Additional Parts (not shown)
22099 Drain Gasket
22313 O-ring/Gasket Pack
(includes #’s 1 and 3)
B32020MAM Cross-Reference
Aquapower Baldwin Fram Quicksilver OMC Sierra Volvo Wix
35-807172
6031 BF791 PS3808 - 1807850 855686-0/-2 33225
35-60494-1
Yamaha: MAR-23452-00-00 (S3220UL - no bowl)
B32021MAM Cross-Reference
Aquapower Baldwin Fram Quicksilver OMC Sierra Volvo Wix
6040 - - - 174144 - - -
Replacement Parts
B32020MAM and B32021MAM 1
Products B
PFF5510
The PFF5510 gasoline fuel filter/water Developed by Racor engineers, the
separator replaces standard fuel filters PFF5510 provides a durable, high
found on most Mercury, Mercruiser, performance filter element that is
Yamaha, Suzuki, Honda and Tohatsu treated inside and out with a highly
marine gasoline applications. It fits corrosion resistant coating to eliminate
these popular engine applications rust-through. Just by installing
with it’s 11/16”-16 center threads Racor filters, you know you’re doing
and features 10 micron Aquabloc®II everything you can to protect your
media to outperform other gasoline equipment, extend its life cycle and
fuel filters in inboard or outboard, effectiveness, and improve your
two or four cycle applications. In fact, bottom line.
the PFF5510 performance exceeds all
OEM requirements, and is suitable
for all low or high pressure injection
systems.
Specifications PFF5510
Micron Rating 10
Center Threads 11/16”-16 60
50
Height 4.2 in (10.7 cm) 0 5 5 40
5 20 25 30 35
Micron Size
Diameter 3.6 in. (9.1 cm)
8
Weight (dry) 0.9 lb (0.4 kg)
6
H2O Removal Efficiency 99% 4
PSI
0
Max Fuel Temperature 190oF (32oC) 0 2 4 6 8 10 12 14
Grams
(SAE Fine Test Dust)
Port Size ¼”-18 NPTF ¼”-18 NPTF ¼”-18 NPTF ¼”-18 NPTF
Number of Ports:
Inlets 2 2 2 2
Outlets 2 2 1 1
Height 6.5 in. (16.5 cm) 6.0 in. (15.2 cm) 9.3 in. (23.6 cm) 9.0 in. (22.8 cm)
Width 3.2 in. (8.1 cm) 3.2 in. (8.1 cm) 4.0 in. (10.2 cm) 4.0 in. (10.2 cm)
Depth 3.2 in. (8.1 cm) 3.2 in. (8.1 cm) 4.0 in. (10.2cm) 4.0 in. (10.2cm)
Weight (dry) 1.1 lb (0.5 kg) 1.1 lb (0.5 kg) 2.0 lb (0.90 kg) 2.0 lb (0.90 kg)
Clean Pressure Drop 0.15 PSI (1.03 kPa) 0.15 PSI (1.03 kPa) 0.61 PSI (4.23 kPa) 0.61 PSI (4.23 kPa)
Max. Pressure 7 PSI (0.5 bar) 7 PSI (0.5 bar) 7 PSI (0.5 bar) 7 PSI (0.5 bar)
Underbowl Clearance 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm)
Application:
Inboard No No Yes Yes
Outboard Yes Yes Yes Yes
Max. Flow Rate 90 GPH (340 LPH) 90 GPH (340 LPH) 90 GPH (340 LPH) 120 GPH (454 LPH)
Port Size 3/8”-18 NPTF 3/8”-18 NPTF 3/8”-18 NPTF ½”-14 NPTF
Number of Ports:
Inlets 2 2 2 1
Outlets 2 2 2 1
Height 9.9 in. (25.1 cm) 11.0 in. (27.9 cm) 10.5 in. (26.7 cm) 10.4 in. (26.4 cm)
Width 4.5 in. (11.4 cm) 4.2 in. (10.7 cm) 4.2 in. (10.7 cm) 4.0 in. (10.2 cm)
Depth 4.8 in. (12.1 cm) 4.5 in. (11.4 cm) 4.5 in. (11.4 cm) 5.0 in. (12.7 cm)
Weight (dry) 2.6 lb (1.2 kg) 3.0 lb (1.4 kg) 3.0 lb (1.4 kg) 2.0 lb (0.90 kg)
Clean Pressure Drop 0.95 PSI (6.5 kPa) 0.61 PSI (4.23 kPa) 0.61 PSI (4.23 kPa) 0.15 PSI (1.03 kPa)
Max. Pressure 7 PSI (0.5 bar) 7 PSI (0.5 bar) 7 PSI (0.5 bar) 7 PSI (0.5 bar)
Underbowl Clearance 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm)
How to Order
(The example below illustrates how a part number is constructed).
120R-RAC -01
Mounting Information
1.4 in.
OUT OUT (3.6 cm)
6.5 in.
IN IN 3/8” (1.0 cm) (16.6 cm)
diameter clearance
for fasteners.
Top View
Test Data
(Test results are from controlled laboratory testing. Field results may vary.)
Replacement Parts
120R-RAC-01 and 120R-RAC-02
Part Number Description
p
1. RK 10214-01 Head Kit (includes #2) 1
10224 3/8” SAE Plug
7
6
8 9
How to Order
(The example below illustrates how a part number is constructed).
320R-RAC -01
Mounting Information
Top View
2.0 in.
(5.1 cm)
IN IN
OUT
Test Data
(Test results are from controlled laboratory testing. Field results may vary.)
Replacement Parts
320R-RAC-01 and 320R-RAC-02
Part Number Description
p
1. RK 20180 Mounting Head Kit
1
2. 20707 Gasket Kit
3. Replacement Elements
S3227 10 Micron
S3228TUL 10 Micron (UL Marine)
4. RK 22244 Bowl O-ring Kit
5. RK 30475 Clear Bowl Kit 2
5
7
How to Order
(The example below illustrates how a part number is constructed).
490R-RAC -01
Mounting Information
Top View
2.3 in.
(5.8 cm)
OUT OUT
3/8” (1.0 cm)
diameter clearance
IN IN
for fasteners.
Test Data
(Test results are from controlled laboratory testing. Field results may vary.)
Replacement Parts
490R-RAC-01
Part No. Description
1. 10110 Vent Plug (3/8” SAE)
2. N/A Mounting Head Kit
(3/8”-18 NPTF ports)
(includes #’s 1-3) 2
How to Order
(The example below illustrates how a part number is constructed).
660R-RAC -01
Mounting Information
2.25 in.
(5.7 cm)
OUT OUT
Top View
Test Data
(Test results are from controlled laboratory testing. Field results may vary.)
Replacement Parts
660R-RAC-01 and 660R-RAC-02
Part Number Description
p
1. RK 21411 Mounting Head Kit
4
Metal Bowl Kit
5
5
6
6
How to Order
(The example below illustrates how a part number is constructed).
3120R-RAC -32
Mounting Information
2.3 in.
Bracket
(5.7 cm)
Top View
Test Data
(Test results are from controlled laboratory testing. Field results may vary.)
Replacement Parts
3120R-RAC-32
Part Number Description
p
1. 30288-01 Mounting Bracket Kit
(includes (4) 3/8”-16x1 fasteners) 1
120 RMAM B
120 RMAM
The 120RMAM fuel filter/water
separator features 1/4”-18 NPTF
inlet and outlet fuel ports and a
unitized mounting bracket for
mounting versatility. It also features
an Aquabloc®II replacement element
that repels water and removes solid
contamination down to 2 micron. This
rugged, compact filter assembly fits
a variety of engine applications and
comes with the peace-of-mind you’ve
learned to expect from Racor filters.
Experienced sailors trust their engines,
their livelihood, and even their lives to
Racor. Shouldn’t you?
An optional UL Recognized petcock
drain valve is also available to
aid in the removal of water and
contaminants. See Marine Accessories 120RMAM
section.
How to Order
(The example below illustrates how a part number is constructed.)
120RMAM 2
Specify a micron rating:
Basic Model 2 (for 2 micron)
30 (for 30 micron)
120 RMAM
Specifications 120RMAM
Maximum Flow Rate: 15 GPH (57 LPH)
Port Size (SAE J476) ¼”-18 NPTF
Number of Ports:
Inlets 2
Outlets 2
Replacement Element:
2 Micron R12SUL
30 Micron R12PUL
Test Data
(Test results are from controlled laboratory testing. Field results may vary.)
120 RMAM B
Installation Diagram
Fuel Tanks Above Filter
Head pressure should not
exceed maximum PSI of filter.
Fuel Tank
(Pressure Side Installation)
Fuel Tank
(Ideal Vacuum Side Installation) Engine
Fuel Tank
Maintain a service clearance
(Vacuum Side Installation)
below filter assembly of at least
2 in. (5.1 cm).
Fuel Tanks Below Filter
Lift should not exceed 4 inHg.
Racor offers hose and fittings to complete an installation. See Marine Accessories.
Mounting Information
1.25 in.
OUT OUT (3.2 cm)
5.6 in.
IN IN (14.0 cm)
5/16” (0.8 cm) diameter
clearance for fasteners.
Top View
120 RMAM
Replacement Parts
120RMAM
Part Number Description
p
1. RK 10006 Head Bolt Assembly Kit
(includes washer and o-rings) 1
2. RK 10117 Head Kit (1/4”-18 NPTF Ports)
(includes #’s 3 and 4)
200 Series B
200 Series
Racor’s Marine Spin-On 200 Series
fuel filter/water separators are
available in three sizes to fit any engine
compartment. All three assemblies
feature 1/4”-18 NPTF inlet and outlet
fuel ports, a unitized mounting bracket
for mounting versatility, an in-head
primer pump for quick fuel system
priming, a metal sediment and water
collection bowl (safe for inboard use),
a vent plug to easily evacuate trapped
air, and a 10 micron Aquabloc®II filter
element which repels nearly 100% of
all free water found in fuel. 215RMAM
230RMAM
245RMAM
200 Series
Test Data
(Test results are from controlled laboratory testing. Field results may vary.)
200 Series B
Installation Diagram
Fuel Tanks Above Filter
Head pressure should not
exceed maximum PSI of filter.
Fuel Tank
(Pressure Side Installation)
Fuel Tank
(Ideal Vacuum Side Installation)
Engine
Install a check valve (with
light or no restriction
when tank is lower than Fuel transfer pump
filter to maintain prime. (IDEAL vacuum
side installation).
Installation diagram applies to all 200 Series filters. Model 215RMAM shown above. Racor offers hose
and fittings to complete this installation. See Marine Accessories.
Mounting Information
Top View
215MAM
2.0 in. 8.0 in. (20.3 cm)
(5.1 cm) 230MAM
OUT OUT
8.7 in. (22.0 cm)
245MAM
10.2 in. (25.9 cm)
IN
200 Series
Replacement Parts
215RMAM, 230RMAM and 245RMAM
1
Part No. Description
p 10
1. RK20025-01 Primer Pump Kit
2
2. RK20011-01 Checkball Kit with Plastic Cap
3
RK 20742 Metal Cap Kit
200 Series B
Benefits
s 5P TO INCREASE IN VOLUME OF
fuel pumped per stroke .EW BLACK
asy-Grasp
s )MPROVED STRENGTH AND
+NOB
alignment
s )MPROVED EASE OF OPERATION
s 2EDUCED RESTRICTION IN FUEL mOW
ew Longer
s #HANGEABLE IN THE lELD ump Shaft
400 Series
400 Series
Marine 400 Series Spin-On fuel filter/
water separators are available in 4
sizes to fit any engine compartment.
400 Series mounting heads feature
4 ports (2 inlets and 2 outlets),
a unitized mounting bracket for
mounting versatility and a built-in,
hand operated fuel priming pump
to simplify servicing and repriming
procedures.
Also featured on these assemblies are
Aquabloc®II water repelling elements
that remove sediment down to 10 445MAM10
micron, a vent plug to remove trapped
air and a metal water and sediment
collection bowl. Experienced sailors
trust their engines, their livelihood,
and even their lives to Racor.
Shouldn’t you?
460MAM10
4120MAM10
490MAM10
Questions? Contact Technical Support:
800 344 3286 or 209 521 7860 ext. 7555
B38 e-mail: racortech@parker.com
Marine Fuel Filtration
400 Series B
Test Data
(Test results are from controlled laboratory testing. Field results may vary.)
400 Series
Installation Diagram
Fuel Tanks Above Filter
Head pressure should not
exceed maximum PSI of filter.
Fuel Tank
(Pressure Side Installation)
Optional fuel transfer pump not to
exceed maximum PSI or flow rate
Install a shut-off valve when fuel of filter. NOT ideal - pumps emulsify
tank is higher than the filter. water hindering filter performance.
Fuel Tank
(Ideal Vacuum Side Installation)
Engine
Install a check valve (with light
or no restriction when tank is Fuel transfer pump
lower than filter to maintain (IDEAL vacuum
prime. side installation).
Installation diagram applies to all 400 Series filters. Model 445MAM10 shown above. Racor offers
hose and fittings to complete this installation. See Marine Accessories.
Mounting Information
445MAM10
2.3 in. 8.6 in. (21.9 cm)
Out Out (5.8 cm)
460MAM10
10.0 in. (25.4 cm)
In In
490/4120MAM10
12.0 in. (30.5 cm)
Top View
400 Series B
Replacement Parts
1
445MAM10, 460MAM10,
490MAM10 and 4120MAM10
Part Number Description
p
1. RK 10110 Metal Vent Plug Kit
6
Applies to
all models.
7
1
75812MA assemblies require two RK22610 element kits and the 79812MA requires three.
Installation Instructions
Before installing the filter fuel tank is higher than filter, a shut-
assembly: OFF VALVE MUST BE INSTALLED BETWEEN
TANK AND lLTER ASSEMBLY ).,%4
s /BTAIN GOOD VENTILATION AND LIGHTING 4HIS WILL BE USED WHEN SERVICING
s -AINTAIN A SAFE WORKING ENVIRONMENT replacement elements.
s 4HE ENGINE MUST BE OFF FOR
installation. Installing the filter assembly:
s $/ ./4 SMOKE OR ALLOW OPEN s )NSTALL THE UNIT IN A LOCATION
mAMES NEAR THE INSTALLATION WHICH PROVIDES ACCESSIBILITY AND
PROTECTION FROM HEAT mAMES
oraccidental impacts. Always
When positioning the filter ADHERE TO APPLICABLE LOCAL PIPING
assembly: regulations or codes. Use the
s &ILTER ASSEMBLIES SHOULD BE MAXIMUM LINE SIZE POSSIBLE AND
installed on vacuum side of fuel AVOID REDUCERS AND ELBOWS IN ORDER
transfer pump for optimum water to keep restriction values as low as
separating efficiency. See POSSIBLE
)NSTALLATION $IAGRAM s !PPLY THREAD SEALANT DO NOT USE
s +EEP FUEL LINE RESTRICTIONS TO A thread tapes) to inlet and outlet
MINIMUM ,OCATE lLTER ASSEMBLY fittings prior to installing onto
BETWEEN HORIZONTAL PLANES OF lLTER ASSEMBLY
BOTTOM OF FUEL TANK AND INLET OF FUEL s 7HEN ROUTING HOSE AVOID SURFACES
PUMP IF POSSIBLE )F lLTER ASSEMBLY that move, have sharp edges, or get
is installed in an application where hot (such as exhaust piping).
Mounting Information
A: B: C:
812MA: 5.5 in. (13.8 cm) 812MA: 15.5 in. (39.2 cm) 812MA: 8.3 in. (21.0 cm)
75812MA: 20.3 in. (51.4 cm) 75812MA: 15.5 in. (39.2 cm) 75812MA: 8.6 in. (21.8 cm)
79812MA: 31.8 in. (80.8 cm) 79812MA: 16.0 in. (40.6 cm) 79812MA: 8.1 in. (20.6 cm)
Priming Instructions Foul smelling fuel is an indication Severely contaminated fuel may
#LOSE INLET FUEL VALVE IF APPLICABLE of microbiological contamination. A require several cleaning cycles to
change of fuel source and Racor fuel clean the fuel properly. Cycle time
2. Remove T-handle(s) and lid(s) from
TOP OF lLTER ASSEMBLY additives are recommended. Always (the amount of time it takes to clean
carry extra replacement elements as an entire tank of fuel one time) can
&ILL lLTER ASSEMBLY WITH CLEAN FUEL
one tankful of excessively dirty fuel can be reduced by installing a duplex
,UBRICATE LID GASKETS AND 4 HANDLE plug a filter quickly. (75812MA) or triplex (79812MA)
O-ring(s) with clean fuel or motor oil. recycling system. For example, the
#LOSE INLET FUEL VALVE IF APPLICABLE
5. Replace lid(s) and T-handle(s) and and completely drain filter 812MA recycler filters up to 720
TIGHTEN SNUGLY BY HAND ONLY DO NOT ASSEMBLY gallons per hour (GPH) or 12 gallons
use tools.
2. Remove T-handle(s), lid(s) and lid per minute. The cycle time for a 100
/PEN INLET FUEL VALVE IF APPLICABLE gasket(s). gallon tank of fuel would be about
7. Start engine and check for leaks. 3. Remove elements from inside 8.3 minutes. Depending of the
Correct as necessary with engine off. housing(s) and dispose properly. contamination level of the fuel, one
,UBRICATE NEW ELEMENTS SEALS WITH cycle may be enough to clean the fuel
Draining Water properly. If the fuel requires additional
clean fuel or motor oil and insert
Drain water and contaminants by coalescer element(s) first, then the cleaning (more cycles), cleaning the
opening the self-venting drain. If 40 micron paper element(s). fuel can become time consuming,
more than 1.4 oz (40 ml) of fluid is )NSERT NEW ELEMENTS 3,/7,9 WITH A especially if your filtering tanks larger
drained, follow priming instructions SLIGHT TWISTING MOTION )NSERTING THEM than 100 gallons. By installing a
above. Otherwise, start engine and too quickly may dislodge element
seals.
75812MA (maximum flow rate is 1440
allow air to purge from system prior to GPH), the same 100 gallons of fuel can
operating equipment at normal loads. )NSTALL NEW LID GASKETS SUPPLIED
be clean in a little over 4 minutes (one
with new elements, into lid groove.
cycle); a 79812MA would cut the cycle
Element Replacement &OLLOW PRIMING INSTRUCTIONS ABOVE time down to around 3 minutes. If
Frequency of element replacement Recycling Filtering time is the issue, installing a duplex or
is determined by the contamination triplex recycling system is the answer.
level in fuel. Recommended service Recycling or filtering fuel in
intervals are as follows: every 10,000 storage tanks cleans the fuel while
miles, 500 hours, every other oil removing particulates and sediment
change, annually, or at the first accumulations. Fuel should be
indication of power loss, recycled numerous times, depending
whichever comes first. on the severity of contamination.
Filter/recycling clock times can be
reduced by selecting a larger capacity
unit.
Fuel Tank
(Ideal Vacuum Side Installation)
Valve 1 Engine
To maintain prime, install check Valve 2
valve (with light or no restriction
when tank is lower than filter. Fuel Transfer Pump
(IDEAL vacuum side
installation).
Fuel Tank
(Vacuum Side Installation) Valve 3
Fuel Tank
(Ideal Vacuum Side Installation)
Engine
To maintain prime, install check
valve (with light or no restriction
Fuel Transfer Pump
when tank is lower than filter. Maintain a service (IDEAL vacuum side
clearance below filter installation).
assembly of at least
Fuel Tank
4.0” (10.2 cm).
(Vacuum Side Installation)
Replacement Parts
1
812MA
Part Number Description
p
1. N/A T-handle Kit 2
11350 T-handle O-ring
2. RK 22682 Lid Kit 3
3. RK 22609 Lid Seal Kit
4. RK 22610 812MA Element Kit
(these kits include one 40
micron element, one
coalescer element and #3)
5. 22675-B Metal Collection Cap
6. RK 19492 Valve Kit
4
Inlet
Outlet
5
6
Replacement Parts
75812MA and 79812MA
Part Number Description
p
1. 812MA (See 812MA Replacement Part List)
2. N/A Mounting Bracket (call Racor)
3. RK22898 Ball Valve Kit (includes one 1” NPTF ball valve and
one 1” NPTF straight pipe adapter)
4. RK22897 Hose and Fitting Kit (includes one 1” NPTF straight
pipe adapter, one hose assembly and
one 1” NPTF pipe tee)
75812MA 79812MA
Marine FBO B
Marine FBO
The Racor Marine FBO assembly The assembly features a “locking ring nance. No wrenches or other special
is specifically designed to meet the collar”, which attaches the filter hous- tools are required, allowing one person
filtration requirements of today’s high ing to the aluminum die cast filter to easily change the filter element (no
pressure common rail diesel injec- head with four bolts. The slotted “lock-
k V-band clamps are used).
tion systems. The unit is used for fuel ing ring collar” allows maintenance
dispensing pumps or as a primary fuel personnel to hand loosen the four col- Features:
filter/water separator on large diesel lar bolts, rotate, and lower the bowl as- s 3TANDARD $IFFERENTIAL 0RESSURE
Gauge
engine applications. sembly for element changeouts. With a
s /PTIONAL 7ATER 3IGHT 'LASS WITH
Racor’s new FBO-10-MA and FBO-14- new element installed, simply raise the
Bowl
MA filter assemblies were designed bowl and rotate into position on the
s 3TANDARD -OUNTING "RACKET
to meet the toughest conditions and locking ring and hand tighten evenly
s 6ITON SEALS AND / 2INGS
offer ease of filter changeouts. The FBO (evenly torquing the 4 closure bolts to
s /PTIONAL 7ATER 3ENSOR !VAILABLE
assembly can flow from 10 GPM (38 100 lb-in is highly recommended).
LPM) to 75 GPM (284 LPM), depend- The closure hardware consists of stain-
ing on which model, the element, and less steel nuts, bolts, and washers with
the type of fuel to be filtered. metal hand knobs for ease of mainte-
FBOMA-10 FBOMA-14
Marine FBO
Microfilter 18 GPM (38 LPM) 52.5 GPM (199 LPM) 35 GPM (132 PM) < 2 PSID 15 PSID
Filter Separator 10 GPM (38 LPM) 31.5 GPM (119 LPM) 21 GPM (79 LPM) < 2 PSID 15 PSID
Absorber 10 GPM (38 LPM) 31.5 GPM (119 LPM) 21 GPM (79 LPM) < 2 PSID 15 PSID
FBO-14-MA Diesel Gasoline Kerosene Delta P Delta P
Microfilter 25 GPM (95 LPM) 75 GPM (284 LPM) 50 GPM (189 PM) < 2 PSID 15 PSID
Filter Separator 15 GPM (57 LPM) 45 GPM (170 LPM) 30 GPM (114 PM) < 2 PSID 15 PSID
Absorber 15 GPM (57 LPM) 45 GPM (170 LPM) 30 GPM (114 PM) < 2 PSID 15 PSID
Marine FBO B
How to Order
FBO - 10 - MA
Fixed
Based
Operation
Flow Rates None =
10 = 5-40 GPM (22-181 LPM) DP = Deferential Gauge
14 = 10-60 GPM (45-272 LPM) DPL = Delta P Gauge with
Liquid Sight Glass
MA = Marine Unit Assembly
25M = Unit with 25 Micron
Element
Basic Unit add -10 For a 6x10 in. add -14 for a 6x14 in. ele-
add -MA for
1.5” NPT Inlet & Outlet element and flow rate of ment and flow rate of 15-75
marine Assembly
Ports 10-52 GPM GPM
Installation Diagram
Fuel Tank Above Filter Optional Fuel
(Head pressure should not Transfer Pump 6ALVES SHOULD BE
exceed max. PSI of filter.) Do not exceed installed in each side
maximum PSI OF THE lLTER ASSEMBLY
Fuel Tank or flow rate SO THE FUEL mOW CAN
(Pressure Side Installation) of filter. N OT BE SHUT OFF DURING
ideal—pumps element changeouts
emulsify water OR lLTER ASSEMBLY
Install shut-off valve when fuel hindering filter maintenance.
tank is higher than filter. performance.
Fuel Tank
(Ideal Vacuum Side Installation)
Engine
Fuel Tank
(Vacuum Side Installation) Maintain a service clearance
above filter assembly of at
Fuel Tank Below Filter least 3.0” (7.6 cm).
(Lift should not exceed 4 inHg.)
Marine FBO
Mounting Information
1 1/2 in. Male/Female
Brass Fittings #73076
Mounting Bracket View
#73167
9.5 in.
1.3 in. (24.1 cm)
(3.3 cm) 4.3 in.
(10.9 cm)
1.3 in.
5.3 in. (3.3 cm)
(13.5 cm)
6x .44 in.
8.60”
Top
FBO-10- View
18.3 in
(46.5 c Differen-
1.5” NPT
tial
FBO-14- Sight )NLET AND
Pressure
ass or Outlet
22.3 in Gauge
(56.6 c ptional
Water
ensor
0ROBE Manual Vent
ual
in
ve
Marine FBO B
Replacement Parts
FBO-10-MA & FBO-14-MA 1
Part Number Description
p
1. 72712 Bolt Kit with Nobs
2. 72695 Pet Cock Assembly 2
3. 73152 Head Kit (1 1/2” NPT Ports)
3
4. 72368 Spring
5. 72896 Seal Kit (Viton)
4
6. Replacement Elements (see element chart)
FBO-10-MA Use a (6”x10”) Element
FBO-14-MA Use a (6”x14”) Element 5
7. 73160 FBO-10-MA Housing Assembly
73161 FBO-14-MA Housing Assembly
8. 72710 Sight Glass Assembly (1/2” NPT)
9. RK 21069 Water Sensor
10. 71943-.25 Brass Ball Valve 6
8
9
10
Water-in-fuel sensor
and indicator.
The complete Primer Pump Kit
makes installation quick and easy.
y
75500MAX
12V DC or 24V DC Motor.
1
Add * for optional 16MM ports. Example (*500MA30).
2
With maximum fuel temperature 190oF (32oC).
1
With maximum fuel temperature 190oF (32oC).
How to Order
(The example below illustrates how the part numbers are constructed).
* 500MA M 10
Mounting Information
500MA 3/8” (1.0 cm) diameter
Certifications clearance for
fasteners.
3.6 in.
(9.1
5.6 in. cm) 5.6 in.
USCG (14.2 cm) (14.2 cm)
Replacement Parts 1
How to Order
(The example below illustrates how the part numbers are constructed).
900MA M 10
Not all configurations are available - contact Technical Support for more information.
Mounting Information
900MA 3/8” (1.0 cm) diameter
Certifications clearance for fasteners.
3.6 in.
(9.1 cm)
10.9 in. Bracket height is 10.9 in.
(27.7 cm) (27.7 cm)
USCG adjustable from 2.0
in. (5.1 cm) to 5.5
in. (14.0 cm) above
port center line.
USCG
15
How to Order
(The example below illustrates how the part numbers are constructed).
1000MA M 10
Not all configurations are available - contact Technical Support for more information.
Mounting Information
Bracket Hight is
adjustable from 2 3/8” (1.0 cm)
in. (5.1 cm) to 10.5 diameter clearance
1000MA in. (26.7 cm) above for fasteners.
port center line.
Certifications
5.0 in.
(12.7 cm)
11
12
13
14
15
How to Order
(The example below illustrates how the part numbers are constructed).
731000MA M 10
Specify:
Basic Model 2 (for 2 micron)
Add M for metal bowl
10 (for 10 micron)
30 (for 30 micron)
Not all configurations are available - contact Technical Support for more information.
Mounting Information
V
10o Note: 1. Mount filter assembly as close to vertical (V) as
10o
possible. For best efficiency, do not exceed 10o from V.
2. Do not remove valve fittings as they are integral
components to the valve body.
90o
3/8” (1.0 cm) diameter
clearance for fasteners.
Replacement Parts
731000MA
Part Number Description
p
1. 1000MA Refer to model 1000MA
for a complete part breakdown. 2
731000MA
Certifications
How to Order
(The example below illustrates how the part numbers are constructed).
75500MAX M 10
Add:
2 (for 2 micron)
Basic Model Add M for metal bowl
10 (for 10 micron)
30 (for 30 micron)
Not all configurations are available - contact Technical Support for more information.
Mounting Information
V
Note: 1. Mount filter assembly as close to vertical (V) as
10 o
10o
possible. For best efficiency, do not exceed 10o from V.
2. Do not remove valve fittings as they are integral
components to the valve body.
90o
5.0 in.
(12.7 cm)
12.7 in.
(32.2 cm))
Replacement Parts
75500MAX
Part Number Description
p
1. 500MA Refer to model 500MA
for a complete part breakdown
2. RK 15390 6 Port Valve Kit
3. RK 15391 Rigid Tubing Kit
RK15419
4. RK 15378 Body Clamp Bracket Kit
(One-Piece)
RK 15300 Body Clamp Bracket Kit
(Three-Piece)
6
75500MAX
Certifications
5
1
How to Order
(The example below illustrates how the part numbers are constructed).
75900MAX M 10
Add:
2 (for 2 micron)
Basic Model Add M for metal bowl
10 (for 10 micron)
30 (for 30 micron)
Mounting Information
V
Note: 1. Mount filter assembly as close to vertical (V) as
10o 10o
possible. For best efficiency, do not exceed 10o from V.
2. Do not remove valve fittings as they are integral
components to the valve body.
90o
17.6 in.
3/8” (1.0 cm)
(44.8 cm)
diameter
3.5 in. clearance for
(8.9 cm) fasteners.
NOTE: The Inlet / Outlet Port Male Fittings are 7/8”-14 UNF threads
with 37o Flare (JIC); SAEJ514. These permanent fittings must not
be removed. Damage to the valve may result. See fittings selection
chart in Accessories Section to adapt to your fuel system piping
requirements.
Replacement Parts
75900MAX
Part Number Description
p
1. 900MA Refer to model 900MA
for a complete part breakdown.
2. RK 19473 6 Port Valve Kit
RK 19506 Valve Service Kit
5 4
75900MAX
Certifications
How to Order
(The example below illustrates how the part numbers are constructed).
751000MAX M 10
Add:
2 (for 2 micron)
Basic Model Add M for metal bowl.
10 (for 10 micron)
30 (for 30 micron)
Mounting Information
V
Note: 1. Mount filter assembly as close to vertical (V) as
10o 10o possible. For best efficiency, do not exceed 10o from V.
2. Do not remove valve fittings as they are integral
components to the valve body.
90o
NOTE: The Inlet / Outlet Port Male Fittings are 7/8”-14UNF threads with 37o Flare
(JIC); SAEJ514. These permanent fittings must not be removed. Damage to the
valve may result. See fittings selection chart in Accessories Section to adapt to
your fuel system piping requirements.
Replacement Parts
751000MAX
Part Number Description
p
1. 1000MA Refer to model 1000MA
for a complete part breakdown.
2. RK 19473 6 Port Valve Assembly Kit
RK 19506 Stem Service Kit
3. RK 19475 Rigid Tubing Assembly Kit
4. RK 11-1777 Dual unit Bracket Kit
5. RK11-1676E Gauge Assembly Kit
751000MAX
Certifications
4
How to Order
(The example below illustrates how the part numbers are constructed).
771000MA M 10
Add:
Basic Model 2 (for 2 micron)
Add M for metal bowl.
10 (for 10 micron)
30 (for 30 micron)
Mounting Information
3/8” (1.0 cm) diameter
clearance for fasteners
17.8 in.
(45.1 cm)
Replacement Parts
771000MA
Part Number Description
p
1. 1000MA Refer to model 1000MA
for a complete part breakdown.
2. 11895-02 Clamp Bracket Kit
11-1632-01 Triple unit Bracket
11895 Clamp Bracket Assembly
3. 11893 Inlet Manifold
4. 11072 Elbow Fitting
(Parker #2507-10-8)
5. 11902 Outlet Manifold
771000MA
Certifications
2 5
4
3
How to Order
(The example below illustrates how the part numbers are constructed).
791000MAV M 10
Add:
2 (for 2 micron)
Basic Model Add M for metal bowl.
10 (for 10 micron)
30 (for 30 micron)
Not all configurations are available - contact Technical Support for more information.
Mounting Information
5.9 in.
(15.1 cm)
17.8 in.
(45.1 cm)
Replacement Parts
791000MAV
Part Number Description
p
1 1000MA Refer to model 1000MA
for a complete part breakdown.
2 11-1632 Triple unit Bracket
3 19460 Inlet Manifold
4 RK11-2008 Bracket Kit
5 19461 Outlet Manifold
6 RK 11073 1/2” Ball Valve Kit
8
7 11-1626 Formed Tubing Assembly
Additional Parts (not shown)
RK 19492 UL Listed Brass Marine Drain
Valve Kit (three for use with this unit)
19523 Installation Instructions
8 RK11-1978 Checkball and spring kit for turbines
For water detection kits and manifold conversion kits -
see the marine accessories section.
791000MAV
Certifications
1 4
2 5
3 6
How to Order
(Test results are from controlled laboratory testing, field results may vary.)
500MA 500MAM
900MA 900MAM
1000MA 1000MAM
731000MA
How to Order
(Test results are from controlled laboratory testing, field results may vary.)
75500MAX
75900MAX
751000MAX
771000MA
791000MAV
Installation Instructions
New filter installations must be Filter Elements Water Sensors
filled with fuel and the fuel system Replacement elements are available in This feature alerts the operator of a
must be adequately primed 2, 10 and 30 micron ratings (nominal). high-water condition. The bowl must
following the engine manufacturer’s Filtration needs are based on be drained of water at the earliest
recommendations. Existing application, fuel quality, maintenance convenience.
installation difficulties are usually schedules and operating climates. A
associated with improper priming simple rule to remember is... the finer A Racor water detection module is
procedures or damage to the unit the filtration, the more frequent the needed to work with the in-bowl
or fuel system. The result is either filter change interval. sensor.
internal air suction or external fuel The unit should activate when the
Always carry extra replacement
leakage. Diagnose with the following water reaches the sensor tips (and
elements with your equipment as one
steps: when they measure below 47,000 or
tankful of excessively contaminated
1. Check fuel tank level and verify fuel fuel can plug an element quickly. 100,000 ohms of resistance, depending
delivery valves are open. on the detection module used). If not,
When clogged to maximum capacity,
6ERIFY 4 HANDLE BOWL FASTENERS AND elements will have a brown to the tips may be fouled with a coating.
FUEL lTTINGS ARE TIGHT AND BOWL DRAIN Remove the sensor and clean the
black color or tar like contaminants
is closed. tips with a cloth. Run a jumper wire
may be present - this is normal.
)F ELEMENT IS NEW CHECK POTENTIAL An appearance of a multi-colored between the tips with the ignition ON
RESTRICTION AT FUEL TANK DRAW TUBE to test the system. Difficulties usually
!N IN TANK STRAINER MAY BE PLUGGED slime (which may have a foul odor)
is an indication of microbiological lie in the wire connections, power
2EVIEW OTHER TROUBLESHOOTING source, or an independent ground.
instructions to uncover other contamination. This condition must
solutions. be treated immediately. Racor offers
a wide variety of gasoline and diesel
Correct external fuel leaks
additives to prevent and treat these
immediately! These conditions result
problems; see ‘Additives’ section of
in reduced engine performance such
this catalog. Severe conditions must
as: hard starting, stalling, reduced
be corrected by a repair facility.
power and fire hazards.
Never operate a filter assembly
Correct Application without the element in place.
It is very important that Turbine The element safety valve on the
Series filter assemblies are not ‘under fuel return tube will not expose the
specified’ for the application. The outlet hole if the element is removed.
maximum fuel flow rating of the filter Instead, punch the emergency tab on
assembly must not be exceeded; doing the top of the element and leave in
so will reduce efficiency and de-gas place.
(pull air from) the fuel.
Warning! Puncturing the emergency
tab will bypass all filtration and send
unfiltered fuel to your engine. Service
the element as soon as possible to
avoid harmful contaminants flowing
downstream to the engine.
All Marine Turbine Series filters are 100% tested to ensure a leak-proof, quality product.
Apply Parker Super O-lube (part Perform the following checks with the
number RK31605) or equivalent to all engine OFF (and applicable valves
seals at major attachment points to closed). For replacement parts, refer
maintain integrity, seal elasticity, to to the appropriate ‘Replacement Parts’
fill small voids and provide protection section of this catalog.
from degradation.
$AMAGED WORN OR DIRTY SEALS WILL ALLOW AIR INGESTION )NSPECT AND REPLACE ALL SEALS AS NEEDED ,UBE ALL
SEALS WITH 0ARKER 3UPER / LUBE #LEAN SEALING SURFACES OF DIRT OR DEBRIS EVERY TIME ELEMENT IS REPLACED
Hand tighten T-handle; do not use tools! Element should be replaced every 10,000
miles every 500 hours, every other oil
If element is changed or assembly change, annually or at first indication
drained for any reason, repriming of power loss, whichever occurs first.
assembly (filling with fuel) may be Construction and agricultural equipment
necessary. Fill to just above top of should change element every 300 hours.
element before replacing lid.
SAE O-ring ports should have a smooth
Do not overtighten carriage bolt as this angled seat for sealing. Do not scratch this
may distort cylinder roundness. surface. Check O-ring for damage. Replace
if necessary.
Do not overtighten self-tapping
screws; this may strip the treads. After Heater feed-thru O-ring must not be
disassembly, start screws by hand prior damaged or swollen. Tighten snugly.
to using tools. Specification: 55 to 65 in. Specification: 15 to 20 in. lbs.
lbs.
The hollow aluminum check-ball floats up Air bubbles appearing from turbine are an
against the seal when the fuel is stopped indication of an upstream leak between
thus preventing fuel bleed-back. If your Racor inlet and fuel tank pick-up tube.
unit looses prime, inspect upstream hose
connections first, otherwise, disassemble
A water sensor plug is standard equipment
the unit and inspect the seal and ball.
on new assemblies. Water sensor kits
are available as accessories; see the
Drain water before it reaches this level. ‘Accessories’ section of this catalog.
Tighten plug or water sensor snugly.
Air bubbles or fuel leakage appearing from Specification: 15 to 20 in. lbs.
drain may indicate that drain is closed
completely or that seal has been clogged
with contaminants. Tighten drain and Water sensors activate when water contacts
inspect: If self-venting drain will not work the sensor tips. Air bubbles or fuel leakage
when opened, it may be clogged. Cycle appearing from sensor area may indicate
drain (open-close) or attach a hose and that it is loose or O-ring is damaged. Tighten
briefly apply air (<2-3 PSI with T-handle or diassemble and inspect.
and lid removed) to dislodge contaminants. Specification: 15 to 20 in. lbs.
Fuel/Air Separators B
LG Series
Eliminate Fuel Vent Line Overflow During Refueling!
Next time you fill up, watch your fuel Installed in the fuel tank vent line, the Applies to
vent line. A typical refueling will send Racor Fuel/Air Separator efficiently all models.
up to a half a gallon of fuel spilling separates air from fuel forced into the
overboard. Fuel spillage is not only line. Air is vented, and fuel is returned
expensive, it’s absolutely deadly to to the tank. The Fuel/Air Separator
fragile lakes, rivers and waterways. captures fuel normally discharged due
Also, USCG and other regulations to agitation and thermal expansion
prohibit the discharge of oils and (up to 2.4 PSI). It also eliminates
violators could face civil and criminal damage to expensive striping and
penalties. labels and protects finishes from fuel
stains.
Fuel/Air Separators
LG50
How it Works
Out To Vent
Stage One
Venting tank fuel is diffused by the flow
diverter and air is allowed to bypass
the diverter. Fuel is directed back to
the tank.
Stage Two
Vapor collects on the interior
surfaces and coalesces. The fuel
returns downward by gravity and air
continues up and out of the unit.
2
The safety relief valve includes a
floating check ball which will not
permit a large in-rush of fuel to
bypass. In the event of internal
pressure reaching 2.4 PSI (0.17
bar), the spring will compress and 1
open the safety seat.
Troubleshooting
Inspect the fuel system components
and overboard vent annually. In the
event of severe fuel tank biological
or environmental contamination,
the unit may be fouled and require
inspection or cleaning. Also, flying
insects are known to build nest in
vent ports which may obstruct the
escaping vapors. These situations
may be evident by loss of power while Air In
underway or premature tripping of the &
fuel nozzle automatic shut-off during Fuel In
refueling.
Fuel/Air Separators B
LG100
How it Works
Stage Two
Fuel defoams through a fine wire
mesh screen which filters out large
contaminants. Under the screen, the 3
fuel collects temporarily until it can
flow back down to the fuel tank.
Stage Three
Vapor collects on the interior surfaces
and coalesces. The fuel returns 1
downward by gravity and air continues
up and out of the unit.
The safety relief valve includes a
floating check ball which will not
permit a large in-rush of fuel to bypass.
In the event of internal pressure
reaching 2.4 PSI (0.17 bar), the spring
will compress and open the safety seat.
Troubleshooting 2
Inspect the fuel system components
and overboard vent annually. In the
event of servere fuel tank biological
or environmental contamination,
the unit may be fouled and require
inspection or cleaning. Also, flying
insects are known to build nest in
vent ports which may obstruct the
escaping vapors. These situations
Air In
may be evident by loss of power while
&
underway or premature tripping of the
Fuel In
fuel nozzle automatic shut-off during
refueling.
Fuel/Air Separators
LG50 Installation
)DEAL !CCEPTABLE
Overboard
Overboard The unit is within Vent
Vent
Wrong Wrong
Overboard
Vent Fuel Trap
Overboard
Vent
fitting if necessary.
Fuel Tank Elbow Fitting RK50003.
Fuel Tank
Fuel/Air Separators B
LG100 Installation
)DEAL !CCEPTABLE
Overboard The unit is within Overboard
Vent Vent
Wrong Wrong
Overboard
Vent Fuel Trap
Overboard
Vent
at Surface
necessary.
Elbow Fitting RK50003.
Fuel Tank Fuel Tank
Fuel/Air Separators
Replacement Parts
LG50
Part Number Description
p
Fuel/Air Separators B
Replacement Parts
LG100
Part Number Description
p
1. RK50007 Spring
2. RK50021 Check Valve Kit
3. RK50000 Top Housing Kit (includes #8) 1
4. RK50009 Check Ball Kit
5. RK50004 Flow Diverter Kit 2
6. RK50006 Inlet Riser Assembly Kit
7. RK50008 Screen Kit
8. RK50014 Square Cut Gasket
9. RK50001 Bottom Housing Kit (includes #8) 3
10. RK50002 Straight Hose Fitting Kit
(5/8” hose barb)
11. RK50016 Hose Clamp Kit 4
12. RK50033 Straight Fitting Kit
(female 1/2” NPT threads)
13. RK50003 Elbow Fitting Kit 5 10
(5/8” hose barb)
Additional Parts (not shown)
50017 Installation Instructions
6
13
11
12
Marine Fittings B
How to Order
(Test results are from controlled laboratory T2 FEATURE:
testing, field results may vary.) This end adaptsp to a fitting,g, hose or
tube:
D = Drilled /Tapped NPT
H = Hose barb, male (hose I.D.)
F = NPT, female (tapered pipe thread)
N = NPT, male (tapered pipe thread)
T1 T2 911-O10-J10 J = J.I.C. 37o male straight thread
S = SAE 45o male straight thread
T = Tube, CPI female (Tube O.D.)
T1 thread T2 thread Size J,S D,F,N T,H(R4) H(R5)
4 7/16-20 1/4-18 1/4 3/16
5 1/2-20 N/A 5/16 1/4
FAMILY:
9 = Fittings 6 9/16-18 3/8-18 3/8 5/16
8 3/4-16 1/2-14 1/2 13/32
10 7/8-14 N/A 5/8 1/2
MATERIAL: 12 1 1/16- 3/4-14 3/4 5/8
1 = Steel 12
3 = Stainless Steel
16 1 5/16- 1-11 1/2 1 7/8
5 = Brass 12
7 = Aluminum
9 = Polymer
NOTES:
T1 THREAD: * NPT/BSPT
This is always the thread that attaches Threads for simplicity,
STYLE: to the Racor product
p port
p fitting:
g these similar threads
(Suction/Low Pressure use) B = BSPT (British Standard Pipe Thread) are shown in the
1 = Straight N = NPT, or NPTF (tapered pipe) same column, but
2 = 45 degree M = Metric (straight) differ in the angle
3 = 90 degree O = SAE O-ring (straight) of the thread from
4 = Banjo Bolt/Union W = Swivel with JIC 37o female threads (i.e. NPT= 60o BSP=
(Low/Medium Pressure use) (exception for T1). 55o) and are not
5 = Hose Straight Size O,W B,N* M interchangeable
6 = Hose 45 degree
3 3/8-24 N/A N/A
7 = Hose 90 degree N/A = Not currently
8 = Plug 4 7/16-20 1/4-18 N/A available from Racor.
5 1/2-20 N/A N/A
style 1 style 3
6 9/16-18 3/8-18 N/A
style 2
8 3/4-16 1/2-14 N/A
10 7/8-14 N/A M10x1.5
style 4 style 5 style 6
12 1 1/16- 3/4-14 N/A
12
14 N/A N/A M14x1.5
style 7 style 8 16 1 5/16- 1-11 1/2 N/A
12
Marine Fittings
Racor fittings are available in SAE J1926 & SAE J2244 Straight SAE J476 National Pipe Thread
various materials, styles and sizes Thread O-ring Many Racor fuel ports feature the
to fit every filter we make and
These designs utilize straight threads National Pipe Tapered for Fuels
most installation requirements.
for holding power and an O-ring for (NPTF - also known as DrySeal
The previous page is a helpful
superior sealing capability. Straight Piping Thread) design for best sealing
guide which outlines how part
thread ports permit exact positioning efficiency in smaller filters. The crests
numbers are structured using
of elbow fittings, provide a leak free of the threads flatten upon tightening
the new Racor Part Numbering
joint, eliminate distortion and cracking and allow the flanks to make contact
System.
of boss due to over tightening and thus sealing the joint. Use of a thread
Materials: Racor fittings are made sealant, such as Parker’s Unipar, is
are easier to maintain. The standard
of either brass (CA360 or CA345), recommended to ensure a leak-proof
Parker O-ring material is compound
or plated steel (C12L14 with seal. To avoid system contamination,
No. N552-90, 90 durometer Buna-
zinc di-chomate). When the part do not apply sealant onto the first few
Nitrile (NBR). Apply a light coating
number is listed using the part threads.
of clean fuel or Parker Super O-lube
numbering system, the second
(RK31605) to the O-ring prior to
digit indicates the material, such
installation.
as 91X = steel, 93X = stainless
steel, and 95X = brass.
Styles: Racor products feature
several porting styles to external
plumbing however the most
common are SAE J1926 Straight
Thread O-ring & SAE J476
National Pipe Thread (see next
two pages for more info).
Marine Fittings B
Marine Fittings
Marine Fittings B
Torque Specifications
SAE J1926 & J2244 Fitting Torque Specs
SAE Thread Assembly Torque
Dash Size
Size (UN/UNF) IN LBS FT LBS
3 3/8 - 24 155 13
4 7/16 - 20 205 17
5 1/2 - 20 250 21
6 9/16 - 18 300 25
8 3/4 - 16 540 45
10 7/8 - 14 N/A 85
Marine Fittings
Yellow Zinc
918-N4 1/4”-18 NPTF N/A
Di-chromate
Yellow Zinc T1
918-N6 3/8”-18 NPTF N/A
Di-chromate
3/8” T2
913-N6-H6 Plated Steel 3/8”-18 (male)
(hose barb)
3/8” T1
913-N4-H6 Plated Steel 1/4”-18 (male)
(hose bead)
3/8”
911-N4-H6 Plated Steel 1/4”-18 (male)
(hose barb) T2
T1
911-N6-H8 Plated Steel 3/8”-18 (male) 1/2” (hose barb)
T2
Drain side
Marine Accessories B
Marine Accessories
Hose Information
1/4 in. 5/16 in. 13/32 in. 1/2 in. 5/8 in. 7/8 in.
Hose I.D.
(6.3 mm) (8 mm) (10 mm) (12.5 mm) (16 mm) (22 mm)
0.58 in. 0.68 in. 0.77 in. 0.92 in. 1.08 in. 1.23 in.
Hose O.D.
(15 mm) (17 mm) (20 mm) (23 mm) (27 mm) (31 mm)
Working 500 PSI 500 PSI 500 PSI 500 PSI 500 PSI 500 PSI
Pressure (34.4 bar) (34.4 bar) (34.4 bar) (34.4 bar) (34.4 bar) (34.4 bar)
Burst 2000 PSI 2000 PSI 2000 PSI 2000 PSI 2000 PSI 2000 PSI
Pressure (137.8 bar) (137.8 bar) (137.8 bar) (137.8 bar) (137.8 bar) (137.8 bar)
Minimum
1 in. 1 ¼ in. 1 ¾ in. 2 ¼ in. 2 ¾ in. 3 ½ in.
B e n d
(2.5 cm) (3.0 cm) (4.5 cm) (5.5 cm) (7.0 cm) (9.0 cm)
Radius
Racor marine hose for fuel, oil, and hydraulic fluids is fire resistant and meets SAE J1527 Type A class and SAE
J1942 standards. This hose delivers test-proven performance in a wide operating temperature range, constant
working pressure in popular sizes, long-lasting reinforced construction, kink and cut resistance, and compatibility
with a variety of standard 100R5 fittings.
Marine Accessories B
How to Order
CGH -5 -50
Number I.D. Size (OSE )$
-5 1/4”
-6 5/16” Standard roll
Basic Part is 350 feet.
-8 13/32”
Number (add -50 for a
-10 1/2” 50 foot roll.) 1/4"
-12 5/8”
-16 7/8”
Hose Fittings
0ART .UMBER Hose Size Application and
Temperature Range:
915-W5-R5 SAE-5 Low pressure service hose for use fluids up to 185oF (85oC). Meets
with gasoline, ethanol blends, diesel Class 1 permeation requirements with
915-W6-R6 SAE-6 fuels, petroleum-base hydraulic gasoline and gasoline/ethanol blends,
fluids and lubricating oils within a and passed a 2 ½ minute fire test.
915-W8-R8 SAE-8
temperature range of -4oF to 212oF USCG accepted for commercial and
915-W10-R10 SAE-10 (-20oC to 100oC). Water, water/glycol recreational vessel applications.
and water/oil emulsion hydraulic
Marine Accessories
Caution: Never wire a water probe directly to voltage or another brand of detection module.
1. Light Panel
2. 14GA Black Wire 2
4
3. Water Probe with Male Connector
4. Three Wire Female Connector 3
Marine Accessories B
Yellow Wire
Red Wire
Black Wire
Ignition
Switch
1 Amp
Fuse Battery
Marine Accessories
In-dash
Specifications RK20726
Voltage 12 or 24 vdc
Features Light & Buzzer
Red DRAIN lamp illuminates continuously and
buzzer sounds momentarily when water is
Description
detected. Power-up self diagnosis feature and
circuit protection included.
Dimensions1 2.2” Diameter x 3.2” Depth
Power Draw:
(12 volt) 3 Milliamps
(24 volt) 13 Milliamps
Max. Internal Load 30 Milliamps
Weight 0.4 lb (0.2 kg)
1 Cut 2.0” diameter hole to mount gauges in instrument panel.
Marine Accessories B
Vacuum Gauges
Vacuum gauges are available to By installing a vacuum gauge in
monitor element condition and as the your fuel system (at the outlet side
filter element slowly becomes clogged of the Racor filter) visual monitoring
with contaminates the restriction of element condition is possible at
(resistance to flow) increases. The fuel a glance. At the first indication of
pump still tries to draw fuel (suction) decreased performance, note the dial
but because of this restriction less fuel reading or apply the ‘red line’ decal
is delivered to the engine and instead provided with most kits. This will assist
more air is pulled from it (fuel de- in knowing when to change the filter at
gassing). These results can cause the the next interval.
engine to lose power and eventually
stall.
A B
¼” NPT back
Threads ¼” NPT back bracket mount. ¼” NPT bottom boss mount.
bracket mount.
Dimensions 2.0” W x 1.9” D 2.0” W x 1.9” D 2.0” W x 1.1” D
Dial 2 in. 2 in. 2 in.
Weight 0.4 lb (0.2 kg) 0.4 lb (0.2 kg) 0.3 lb (0.1 kg)
Special Notes: For severe vibration applications, mount the gauge on a stable, remote location and connect to
the source using flexible tubing. After September 1999, Racor converted many liquid-filled gauges to new silicone
dampened movement. This new (dry) technology provides a vibration resistant design that never leaks fluid or
requires adjustments due to temperature or altitude variations.
Marine Accessories
* Not for use on ‘MA’ applications that are used on commercial Vessels.
Marine Accessories B
Marine Accessories
FPM-PTC-12
Programmable Timer/Controller for FPM
Benefits:
s %ASY TO INSTALL ENCLOSURE CAN BE
mUSH OR SURFACE MOUNTED
s 0ROGRAMMABLE TIMER CAN CONTROL
common appliances to save energy
and increase safety and security
s #USTOMIZE TO ANY SCHEDULE WITH UP
to 8 daily switching cycles
s #OMPATIBLE WITH 6$# SYSTEMS AND
appliances
s %NABLES UNATTENDED FUEL POLISHING
when used with a Parker Fuel
Polishing Module
s 3PLASH PROOF ENCLOSURE PROTECTS
timer from harsh environments
Specifications FPM-PTC-12
Switch Type single pole/single throw
Switch Current Rating 10 A at 25˚C, 16 at 40˚C
Operating Voltage 12 VDC nominal
Connections includes 18 AWG leads
Operating Range 14˚ F (-10˚C) to 131˚F (55˚C)
Overall Size 3.95" diameter x 1.68" deep (including cover)
Approximate Weight 0.75 lbs
Mounting #4 screws recommended
Marine Accessories B
FPM-050
Fuel Polishing Module
Benefits:
s $AILY FULE MAINTENANCE KEEPS
FUEL DRY PROMOTING A BACTERIA
FREE ENVIRONMENT PREVENTING
CONTAMINANT BUILD UP
s 2EDUCES THE NEED TO USE EXPENSIVE
FUEL TREATMENTS AND ADDITIVES
Specifications FPM-050
Filtration Rate 50 gallons per day (up to 350 gallons per week)
Power Requirements less than 2 watt (less than 3A-hrs per day)
Internal Pressure Drop less than 0.5 PSI
Voltage Requirements 10-16 VDC, 12 VDC nominal
Approximate Dimensions (Body) 3.8" L x 2.47" H x 2.14" D
Approximate Dimensions (with Bracket) 3.87" L x 4.48" H x 2.14" D
3
Ports (Inlet & Outlet) /8" NPTF, Recirculation - 1/4" NPTF
Weight less than 2 lbs.
Acceptable Fuels diesel, biodiesel, kersone
Connections includes 18 AWG leads
1 120-RMAM
120R-RAC-01
B29, B30
B16, B17
PRODUCT PAGE#
120R-RAC-02 B16, B17
10110 B24
15418-08 B62
10210 B32
15418-09 B62
10223 B20
15418-10 B62
10224 B20
1606B B103
11007 B64, B66
11041
11072
B64
B68, B76
2
11350 B48 PRODUCT PAGE#
11892 B68 20022 B20
B
2040PM-OR B64
2040SM-OR
2040TM-OR
B64
B64
7
PRODUCT PAGE#
215RMAM B33, B34 72368 B55
22675-B B48 72695 B55
230RMAM B33, B34 72710 B55
245RMAM B33, B34 72712 B55
3 72896
73152
B55
B55
PRODUCT PAGE# 73160 B55
30076 B24 73161 B55
30768 B12, B14, B28 71943-.25 B55
30941 B28 731000MA B59, B67
30288-01 B28 731000MAM B59
30308-01 B28 7500MAXM B57
3120R-RAC-32 B16, B18 751000MAX B60, B73
320R-RAC-01 B16, B17 751000MAXM B60
320R-RAC-02 B16, B17 75500MAX B56, B57, B69
4 75812MA
75900MAX
B42, B43
B56, B58, B71
PRODUCT PAGE# 75900MAXM B58
4120MAM10 B38, B39 771000MA B60, B75
445MAM10 B38, B39 791000MAV B56, B60, B77
460MAM10 B38, B39 79812MA B42, B43
490MAM10
490R-RAC-01
B38, B39
B16, B18 8
PRODUCT PAGE#
5 812MA B42, B43, B49
PRODUCT PAGE#
50017 B88, B89 9
500MA B57, B61, B70 PRODUCT PAGE#
500MAM B57 900MA B58, B63, B72
503MA B57 900MAM B58
6 903MA
911-N4-H6
B58
B96
PRODUCT PAGE# 911-N6-H6 B96
660R-RAC-01 B16, B18 911-N6-H8 B96
660R-RAC-02 B16, B18 913-N4-H6 B96
913-N6-H6 B96
915-W10-R10 B99
915W5-R5 B99
9 continued R
PRODUCT PAGE# PRODUCT PAGE#
915-W6-R6 B99 R12PUL B32
915-W8-R8 B99 R12SUL B32
918-N4 B41, B66, B96 R15TUL B36
918-N6 B14, B22, B36, B96 R20TUL B36
91-N6 B26 R25TUL B36
RFF15C B90
B RFF1C
RFF3C
B90
B90
PRODUCT PAGE#
RFF8C B90
B32013 B10
RK 10006 B32
B32014 B10
RK 10012 B20, B32
B32020MAM B10
RK 10063 B32
B32021MAM B10
RK 10110 B32, B36, B41
C RK 10117
RK 10214-01
B32
B20
PRODUCT PAGE#
RK 10222 B20
CGH-10 B98
RK 10226 B32
CGH-12 B98
RK 10503 B20, B32
CGH-16 B98
RK 11026D B64, B66
CGH-5 B98
RK 11028B B64, B66
CGH-6 B98
RK 11037A B64, B66
CGH-8 B98
RK 11073 B78
F RK 11-1404
RK 11-1606-1
B64, B66
B64, B66
PRODUCT PAGE# RK 11-1679 B64, B66
FBO-10-MA B51, B52, B55 RK 11-1777 B74
FBO-14-MA B51, B52, B55 RK 11-1910 B62, B64, B66
FPM-050 B107 RK 11-1933-04 B64, B66
FPM-PTC-12 B106 RK 11340 B62, B64, B66
L RK 11341
RK 11542
B62, B64, B66
B64, B66
PRODUCT PAGE# RK 11734-03 B64, B66
LG100 B83 RK 11868 B64, B66
LG50 B83 RK 11888 B62, B64, B66
RK 12041 B36
P RK 12870
RK 12871
B101
B101
PRODUCT PAGE#
PFF5510 B15 RK 15010B B62
RK 15013D B62
B
RK 15035-01 B62 RK 31390-05-03 B7
RK 15078-02 B62 RK 31391 B7
RK 15081 B62 RK10553 B20
RK 15090 B62 RK11-1669 B104
RK 15104 B62 RK11-1676 B103
RK 15211 B62 RK11-1676E B70, B72, B74
RK 15279-01 B62 RK11-1969 B104
RK 15300 B70 RK11-1978 B78
RK 15301-02 B62 RK11-2006 B64, B66
RK 15329 B70 RK11-2008 B78
RK 15378 B70 RK11233 B103
RK 15390 B70 RK15419 B70
RK 15391 B70 RK19492 B96
RK 19473 B72, B74 RK20025-01 B36, B37
RK 19475 B72, B74 RK20046-01 B36, B37
RK 19486 B72 RK20725 B101
RK 19492 B48, B62, B64, B66, B68, B70, RK20726 B101
B72, B74, B76, B78 RK21069 B100
RK 19506 B72, B74 RK22628 B97
RK 20011 B36 RK22897 B49
RK 20022 B32, B36, B41, B62, B64, B66 RK22898 B49
RK 20075 B36 RK22936 B97
RK 20180 B22 RK30076 B12
RK 20725-24 B101 RK30475 B12
RK 20742 B36 RK30476 B12
RK 21069 B55, B62, B64, B66 RK30880 B100
RK 21411 B26 RK31605 B97
RK 22061 B36, B41 RK50000 B89
RK 22244 B22, B26, B36 RK50001 B89
RK 22270 B41 RK50002 B88, B89
RK 22368 B36 RK50003 B88, B89
RK 22425 B41 RK50004 B89
RK 22609 B48 RK50006 B89
RK 22610 B48 RK50007 B88, B89
RK 22682 B48 RK50008 B89
RK 30076 B14 RK50009 B88, B89
RK 30076 B28 B41 RK50014 B89
RK 30467 B20 RK50016 B88, B89
RK 30473-02 B14, B22, B26, B28 RK50021 B88, B89
RK 30475 B22, B24, B26 RK50031 B88
RK 30476 B22, B24, B26 RK50033 B88, B89
RK 30495 B41 RK50052 B88
S
PRODUCT PAGE#
S2501 B7
S2502 B7
S3201TUL B41
S3204TUL B41
S3211TUL B41
S3213 B12
S3214 B12
S3220UL B14
S3221TUL B14
S3227 B22, B24
S3228TUL B22
S3232 B26
S3232UL B26, B28
S3240 B20
Section: C
climate control
electromechanical
Table of Contents
PW Series Commercial Water Makers............................................................................................................ C1
Part Number Index................................................................................................................................................. C5
PW Series
Commercial PW Series C
For Commercial Marine Applications
Key Feature
At the core of each PW Series
watermaker is the Aqua Pro® 3 or 5
plunger high pressure pump:
s 4ITANIUM HEAD FOR MAXIMUM
corrosion resistance
s "ALANCED DRIVE FOR LOWEST NOISE
AND PULSATION
s #ERAMIC 0LUNGERS AND NYLON
VALVES FOR LONG SERVICE LIFE
07 -ODULAR
Optional modular configuration
allows freedom to install
components where space permits,
and the modules are small enough
to fit through hatchways for
installation.
PW Series
PW Series
The Pure Water (PW) Series is s OR PLUNGER TITANIUM PUMP s %ASY TO OPERATE 33 HIGH
designed to provide installation FOR LOW VIBRATION AND NOISE WITH PRESSURE BYPASS VALVE CONTROLS
flexibility, superior performance, UNSURPASSED CORROSION RESISTANCE THE OPERATING MODE FROM CLEANING
,IFETIME GUARANTEE ON PUMP HEAD TO RINSE TO 2/ ALLOWS HIGH PRESSURE
and extended service life in the most ORIGINAL OWNER BYPASS FOR START UP AND LOW PRESSURE
rugged conditions. Typically used in mUSHING WITHOUT READJUSTMENT OF
s -AGNETIC DRIVE LOW PRESSURE PUMP
24/7, continuous-duty applications, PROVIDES UP TO PSI OF BOOST REGULATING VALVE
the PW Series is fully operational from PRESSURE TO THE lLTRATION SYSTEM s !UTOMATIC DIVERSION VALVE DIVERTS
an optional remote control. .EVER REQUIRES SEAL REPLACEMENT WATER TO DISCHARGE IF WATER QUALITY
DROPS BELOW ACCEPTABLE STANDARDS
s 33 'LYCERIN lLLED PRESSURE
Standard Features: GAUGES s $IGITAL WATER QUALITY MONITOR DISPLAYS
s -ONEL MESH STRAINER AND DUAL PURITY OF PRODUCT WATER OUTPUT !LSO
s &RESHWATER mUSH SYSTEM INCLUDED
SEDIMENT PRElLTERS DISPLAYS TEMPERATURE AND TOTAL HOURS
/PTIONAL AUTOMATION OF THE mUSH
FOR ACCURATE SERVICE LOG
s -AINTENANCE FREE !IR/IL 3EPARATOR SYSTEM IS AVAILABLE
ALLOWS OPERATION WHILE UNDERWAY s #LEANING VALVE FOR EASY CLEANING OR
s ,IFETIME GUARANTEED &20 PRESSURE
STERILIZATION OF THE SYSTEM INCLUDING
VESSELS TO ORIGINAL OWNER
membranes.
s !DJUSTABLE 33 PRESSURE
REGULATING VALVE ALLOWS US IN FRESH
BRACKISH OR SEAWATER
PW Series
0RElLTER 3KID P
!PPROX X X ,7( 0RElLTRATION
!PPROX X X ,7(
0RES
!PP
6ILLAGE -ARINE 37
P
02/$5#4 0!'
05-0 0 C1
07 C1
07 C2
07 C2
07 C2
07 -ODULAR C1
07 C2
07 C2
07 C2
07 C2
07 C2
07 C2
07 C2
076 C3
S
02/$5#4 0!'
37 C4
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Section: D
climate control
electromechanical
Alternative Fuel
filtration
fluid & gas handling
hydraulics
pneumatics
process control
sealing & shielding
C Alternative Fuel
Table of Contents
FFC Series Alternative Fuel Filters .................................................................................................................. D1
Part Number Index............................................................................................................................................... D15
FFC Series
FFC Series
D
These assemblies are designed and natural gas. The answer is the These fuel filter/coalescer elements
tested for today’s new alternative industry’s first, most complete and are produced by a patented process
fuels: Compressed Natural Gas (CNG), most efficient line of alternative fuel of arranging micro-glass fibers into
Liquid Natural Gas (LNG) and Liquid filters/coalescers. a tubular form. During operation,
Propane Gas (LPG). CNG, LNG and FFC series filters are designed to fuel is forced through the coalescing
LPG have the same problems that protect critical engine components in media from the inside of a cartridge
plague diesel and gasoline, particulate CNG, LNG, and LPG powered vehicles. through a tubular wall to the outside,
contamination collects during Contaminants can be introduced into where large droplets fall to the bottom
handling, water condenses in tanks, a vehicle’s fuel tank when being fueled of the housing. Oily water emulsion
and compressors leak oil into the fuel or may come from compressors and/or accumulates until drained while dirt
stream. storage facilities. A grade 6 coalescing particles remain trapped and collect
The precision components necessary filter is specifically designed to remove on surfaces of fibers.
for the efficient operation of an oil, water, and solid contamination
alternative fuel system demand from compressed natural gas. The
superior filtration. Racor anticipated patented coalescing filter removes
the need for ultra-fine filtration at the 99.97% of all aerosols in the 0.3 to 0.6
pressures required by compressed micron range.
FFC Series
Port Size 1/4” NPT 1/2” NPT 1/4” NPT 9/16”-8 SAE
Length 7.9 in. (18.3 cm) 10.4 in. (26.4 cm) 4.8 in. (12.2 cm) 4.8 in. (12.2 cm)
Diameter 3.1 in. (7.9 cm) 3.1 in. (7.9 cm) 2.3 in. (5.8 cm) 2.3 in. (5.8 cm)
Weight 1.5 lbs (0.7 kgs) 1.8 lbs (0.8 kgs) 1.5 lbs (0.7 kgs) 1.5 lbs (0.7 kgs)
Sump Capacity 5.0 oz. (148 cc’s) 7.0 oz. (207 cc’s) 0.5 oz. (15 cc’s) 0.5 oz. (15 cc’s)
Notes: 1. For accurate flow rates and pressures, consult your engine manual, engine manufactures agent, or the
vehicle manufacturer.
2. Some specifications are the result of tests conducted at the optimum flow rate.
3. Allow 3.0 in. (7.6 cm) of clearance below assembly for draining and maintenance of element.
FFC Series
Max Flow Rate 50 SCFM (1,416 lpm) 50 SCFM (1,416 lpm) 8.4 SCFM (238 lpm) N/A
Port Size 3/4” SAE 1/2” NPT 1/4” NPT (SAE J4760) 1/4” NPT 5/8” outlet
Length 8.0 in. (20.3 cm) 7.0 in. (17.8 cm) 3.9 in. (9.9 cm) 4.87 in. (124 mm)
Diameter 3.0 in. (7.6 cm) 3.0 in. (7.6 cm) 1.8 in. (4.6 cm) 2.63 in (67 mm)
Weight 5.5 lbs (2.5 kgs) 5.3 lbs (2.3 kgs) 1.8 lbs (0.8 kgs) 0.5 lbs (0.23 kg)
Clean Pressure Drop 1.7 PSI (11.7 kPa) 1.7 PSI (11.7 kPa) 1.3 PSI (8.6 kPa) N/A
Sump Capacity 5.0 oz. (148 cc’s) 3.0 oz. (88.0 cc’s) 0.3 oz. (7.4 cc’s) N/A
-40o to +350oF
Temperature -40o /+225o F (-40o /+107o C)
(-40o to +177oC)
Notes: 1. For accurate flow rates and pressures, consult your engine manual, engine manufactures agent, or the
vehicle manufacturer.
2. Some specifications are the result of tests conducted at the optimum flow rate.
3. Allow 3.0 in. (7.6 cm) of clearance below assembly for draining and maintenance of element.
FFC Series
Replacement Element
Height
FFC-110-06 2.5 in.
(6.4 cm)
Basic Unit Diameter
25 SCFM (500 PSI) 1.5 in.
(3.8 cm)
CLS110-06
Mounting Information
Typical Installation Layout
FFC-114 FFC-110-06
NGV-1 Injection
Fill Port System
Regulator
Fuel Tanks
High Pressure
Coalescer Low Pressure
Coalescer
3/8”-16 UNC-2B
two mounting holes
#
1: 1/4” NPT #
Inlet Port 2: 1/4” NPT
(not shown) Outlet Port
FFC Series
Replacement Element
FFC-110L-10 Height
D
5.0 in.
(12.7 cm)
Basic Unit
25 SCFM (500 PSI) Diameter
1.5 in.
(3.8 cm)
CLS110L-10
Mounting Information
Typical Installation Layout
FFC-114 FFC-110-10
NGV-1 Injection
Fill Port System
Regulator
Fuel Tanks
High Pressure
Coalescer Low Pressure
Coalescer
3/8”-16 UNC-2B
two mounting holes
1/2” NPT
1/2” NPT
Inlet Port
Outlet Port
(not shown)
FFC Series
FFC Series
Replacement Element
Height
3.0 in.
D
FFC-112 -SAE
(7.6 cm)
Basic unit with Add SAE for 9/16”-18 SAE Diameter
1/4”-18 NPTF ports. o-ring ports. 0.8 in.
15 SCFM (425 lpm) 15 SCFM (425 lpm) (2.0 cm)
CLS112-10
Mounting Information
Typical Installation Layout
FFC-112 FFC-110-06
NGV-1 Injection
Fill Port System
Regulator
Fuel Tanks
High Pressure
Coalescer Low Pressure
Coalescer
5/16”-18 UNF
Mounting Holes
FFC Series
FFC Series
Replacement Element
FFC-113-NF-01
Height
5.0 in.
D
(12.7 cm)
Basic Unit
Diameter
50 SCFM (1,416 lpm)
1.5 in.
(3.8 cm)
RK47133-01
Mounting Information
Typical Installation Layout
FFC-113-NF-01 FFC-110-06
NGV-1 Injection
Fill Port System
Regulator
Fuel Tanks
High Pressure
Coalescer Low Pressure
Coalescer
3/8”-16 UNC
Mounting Holes
FFC Series
Replacement Element
Height
FFC-114
5.0 in.
(12.7 cm)
Basic Unit
Diameter
50 SCFM (1,416 lpm)
1.5 in.
(3.8 cm)
RK47133-02
Mounting Information
Typical Installation Layout
FFC-114 FFC-110-06
NGV-1 Injection
Fill Port System
Regulator
Fuel Tanks
High Pressure
Coalescer Low Pressure
Coalescer
3/8”-16 UNC
Mounting Holes
1/2” NPTF
1/2” NPTF
(SAEJ476)
(SAEJ476)
Inlet Port
Outlet Port
(not shown)
FFC Series
FFC Series
Replacement Element
FFC-116N
Height
2.3 in.
Basic Unit O-ring
(5.8 cm) Included
8.4 SCFM (238 lpm)
Diameter With
0.8 in. Element Kit
(2.0 cm)
CLS116-10
Mounting Information
Typical Installation Layout
FFC-116N FFC-110-06
NGV-1 Injection
Fill Port System
Regulator
Fuel Tanks
High Pressure
Coalescer Low Pressure
Coalescer
3/8”-16 UNC
Mounting Holes
#
#
2: 1/4” NPTF
1: 1/4” NPTF Outlet Port
Inlet Port
(not shown)
FFC Series
FFC-119
D
FFC Series
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Section: E
climate control
electromechanical
Hydrocarbon Filtration
filtration
fluid & gas handling
hydraulics
pneumatics
process control
sealing & shielding
E Hydrocarbon Filtration
Table of Contents
FBO Assemblies Refueling Filtration............................................................................................................... E1
RHFM Series High Flow Horizontal Fuel Monitor Vessels ........................................................................ E7
RHFS Series High Flow Horizontal Coalescer/Separator Vessels ....................................................... E10
RVCT Series High Flow Vertical Vessels with Clay Media..................................................................... E12
RVFS Series High Flow Vertical Vessels for high volume fuel delivery............................................. E15
RVMF Series High Flow Vertical Vessels with Microfilter Cartridges................................................ E29
RMO Series High Flow Elements (Monitors) ............................................................................................... E31
RST & RSS Series Separator Elements (API/IP Qualified)...................................................................... E33
RMI Series Monitor Elements (In to Out) ..................................................................................................... E35
RAC Series Coalescer Elements (API Qualified)........................................................................................ E37
Part Number Index............................................................................................................................................... E41
FBO Assemblies
Racors FBO-10 and FBO-14 filter collar, which attaches the filter housing Applications:
assemblies are designed to meet the to the aluminum die-cast filter head s *ET FUEL AVIATION GAS DIESEL FUEL
toughest hydrocarbon refueling condi- with four bolts. The slotted locking ring GASOLINE KEROSENE *0 *0 AND
tions and provide for ease of filter collar allows maintenance personnel *0
change outs. The FBO Assembly can to hand-loosen the four collar bolts, s !VIATION FUEL TRUCKS
flow 25 gpm (95 lpm) or up to 75 gpm rotate and lower the bowl assembly s !VIATION FUELING CABINETS
(230 lpm) depending on the model, for element change outs. With new
s $IESEL FUEL DISPENSING SYSTEM
the elements installed and fuel being element installed, simply raise the
filtered. The FBO assembly can be bowl and rotate into position on the s -ARINE FUEL DOCKS
used on mobile refuelers or installed locking ring and hand tighten evenly. s &UEL SYSTEMS ON LARGE DIESEL
in refueling cabinets. The unit can The closure hardware consists of stain- ENGINES
also be used for diesel fuel dispensing less steel nuts, bolts and washers with
pumps or as a primary fuel filter/wa- metal hand knobs for ease of mainte-
ter separator for large diesel engines. nance – one person can easily change
The assembly features a locking ring the filter element. No wrenches or
other special tools are required.
FBO Assemblies
How to Order 2
1 2 3 4
!SSEMBLY Element $ELTA 0 'AUGE 3IGHT 'LASS $RAIN 6ALVE
FBO-10 Order Separately X
FBO-10-DP Order Separately X X
FBO-10-DPL Order Separately X X X
FBO-10-25M FBO-60332 X X X
FBO-14 Order Separately X
FBO-14-DP Order Separately X X
FBO-14-DPL Order Separately X X X
FBO-14-25M FBO-60341 X X X
FBO-14-HTR Order Separately X X X
FBO Assemblies
How to Order
FBO - 10 - DP
Fixed
Based
Operation
Flow Rates None =
E
10 = 5-40 GPM (22-181 LPM) DP = Deferential Gauge
14 = 10-60 GPM (45-272 LPM) DPL = Delta P Gauge with
Liquid Sight Glass
MA = Marine Unit Assembly
25M = Unit with 25 Micron
Element
HTR = Unit with 120 volt Cartridge
Heater
Performance
Maximum Flow Rates Clean Dry Change
FBO-10
Flow Range Diesel Jet Fuel Gasoline Delta P Delta P
FBO Assemblies
Replacement Filters
Filters are used to protect the OEM
supplied fuel system.
Water Separator
Water separator filters remove water and
contaminants from hydrocarbon fuel
streams and are the most popular filters.
Silicone Treated
Silicone treated fuel filters remove
particle contaminants down to
one micron. Water Absorber
Silicone filters can also be used Water absorber filters absorb water and
upstream, before a fuel filter/water filter out contaminants from diesel fuel
separator, to extend filter life. and other hydrocarbon streams.
FBO Assemblies
Mounting Information
Fuel Tank Above Filter Valves should be in-
(Head pressure should not stalled in each side of
exceed max. PSI of filter.)
the filter assembly, so
Fuel Tank /PTIONAL &UEL 4RANSFER 0UMP the fuel flow can be E
(Pressure Side Installation) Do not exceed maximum PSI shut off during element
or flow rate of filter. N OT ideal— changeouts or filter as-
Install shut-off valve when fuel pumps emulsify water hindering
tank is higher than filter. filter performance. sembly maintenance.
Fuel Tank
(Ideal Vacuum Side
Installation) %NGINE
Fuel Tank
(Vacuum Side Installation) Maintain a service clearance
above filter assembly of at
Fuel Tank Below Filter least 3.0” (7.6 cm).
(Lift should not exceed 4 inHg.)
Manual Vent
1 1/2 NPT
DP Gauge Inlet & Outlet
(optional)
FBO Assemblies
Replacement Parts
&"/ AND FBO-14
0ART .UMBER $ESCRIPTION 1
1. 72712 Handle Assembly
2. $IFFERENTIAL 0RESSURE 'AUGE $0 'AUGE
72694 15 PSI Gauge Kit
72783 30 PSI Gauge Kit
3. &"/ (EAD +ITS 2
72531 Head Kit with DP Gauge
4. /6 O-ring kit
3
5. 72806 FBO-10 Housing Assembly
(includes #’s 5 & 8).
73166 FBO-14 Housing Assembly
(includes #’s 5 & 8). 4
6. 72710 1/2 " NPT Sight Glass
72349 Steel Water Sensor Adapter
Female: 1/2 “-20 SAE
Male: 1/2 “-14 NPT, length is 1 ”
7. 71943-.25 1/4 “ NPT Ball Valve
8. 72532 Flange
7581 Installation Instructions
RHFM Series
Optional Accessories:
s !UTOMATIC AIR ELIMINATOR
s 0RESSURE RELIEF VALVE
s $IFFERENTIAL PRESSURE GAUGE
s 3AMPLING PROBES
s -ANUAL DRAIN VALVE
s #OVER INTER LOCK SAFETY DEVICE
2(&- !
RHFM Series
How to Order
2(&- ! -200
Specifications
Specifications &LOW 2ATE 1TY Element ,IQUID 6ALUME $RY 7EIGHT
200 GPM
RHFM-A-200 10 FMI-20203 7.5 gal (28 ltr) 324 lbs (147 kg)
(757 LPM)
300 GPM
RHFM-A-300 10 FMI-30203 10 gal (38 ltr) 362 lbs (164 kg)
(1136 LPM)
600 GPM
RHFM-A-600 20 FMI-30203 20 gal (76 ltr) 395 lbs (179 kg)
(2271 LPM)
900 GPM
RHFM-A-900 30 FMI-30203 30 gal (114 ltr) 470 lbs (213 kg)
(3407 LPM)
1200 GPM
RHFM-A-1200 40 FMI-30203 40 gal (151 ltr) 503 lbs (228 kg)
(4542 LPM)
Dimensions
Dimensions ! B C $
8.6 in. 39.0 in. 6.0 in. 8.0 in.
RHFM-A-200
(21.8 cm) (99.1 cm) (15.2 cm) (20.3 cm)
8.6 in. 49.0 in. 6.0 in. 8.0 in.
RHFM-A-300
(21.8 cm) (124.5 cm) (15.2 cm) (20.3 cm)
12.8 in. 51.0 in. 7.0 in. 10.0 in.
RHFM-A-600
(32.5 cm) (129.5 cm) (17.8 cm) (25.4 cm)
14.0 in. 53.0 in. 7.0 in. 11.0 in.
RHFM-A-900
(35.6 cm) (134.6 cm) (17.8 cm) (27.9 cm)
16.0 in. 54.0 in. 7.0 in. 11.0 in
RHFM-A-1200
(40.6 cm) (137.2 cm) (17.8 cm) (27.9 cm)
RHFM Series
Dimensions
Dimensions E F ' )NLET/UTLET
7.5 in. 13.0 in. 19.0 in. 3.0 in.
RHFM-A-200
(19.1 cm) (33.0 cm) (48.3 cm) (7.6 cm)
RHFM-A-300
7.5 in. 13.0 in. 29.0 in. 3.0 in. E
(19.1 cm) (33.0 cm) (73.7 cm) (7.6 cm)
10.0 in. 14.0 in. 28.0 in. 4.0 in.
RHFM-A-600
(25.4 cm) (35.6 cm) (71.1 cm) (10.2 cm)
10.0 in. 15.0 in. 26.0 in. 6.0 in.
RHFM-A-900
(25.4 cm) (38.1 cm) (66.0 cm) (15.2 cm)
11.0 in. 15.0 in. 26.0 in. 6.0 in.
RHFM-A-1200
(27.9 cm) (38.1 cm) (66.0 cm) (15.2 cm)
B
Inlet
C
Vent and Relief
Outlet
$
Drain Drain
' F
RHFS Series
RHFS Series
Features
s #ARBON STEEL CONSTRUCTION OTHER
MATERIALS AVAILABLE
s !3-% #ODE 3ECTION 6))) CONSTRUCTION
STAMPED AND CERTIlED
s :INC PLATED SWING BOLT CLOSURE E
s "UNA . O RING COVER SEAL
s (YDRAULIC JACK COVER LIFT
s )NLET AND OUTLET PERMANENTLY MARKED
s )NTERIOR EPOXY COATED -), # %
s %XTERIOR PRIME COATED
s +NIFE EDGE CARTRIDGE MOUNTING SEALS
RVCT Series
RVCT Series
The RVCT Series Vertical Vessels are Connections:
used with Racor hydrocarbon clay s )NLET AND /UTLET 2& !.3) mANGED
elements to remove additives and
s -AIN $RAIN INCH .04
surfactants from jet fuel, gasoline,
s 3IDE $RAIN INCH .04
kerosene and diesel. Carbon elements
are used for deoiling industrial water, s 6ENT AND PRESSURE RELIEF CONNECTIONS
INCH .04
deodorization and decolorization of
hydrocarbon solvents and the removal s $IFFERENTIAL 0RESSURE 'AUGE3AMPLE
PORTS INCH .04
of chlorine.
Features:
Applications: s #ARBON STEEL CONSTRUCTION
s *ET ! *ET ! OTHER MATERIALS AVAILABLE
s $IESEL &UEL s PSI !3-% #ODE 3ECTION 6)))
s +EROSENE CONSTRUCTION STAMPED AND CERTIlED
s 'ASOLINE s 9ELLOW ZINC PLATED SWING BOLT CLOSURE
s "UNA . O RING COVER SEAL
Optional Accessories:
s (YDRAULIC JACK COVER LIFT
s !UTOMATIC AIR ELIMINATOR
s 0RESSURE RELIEF VALVE s )NLET AND OUTLET PERMANENTLY MARKED
Clay Media
26#4 5NIT
RVCT Series
RVCT-300
300 GPM 250 gal
45
1700 lbs E
(1136 LPM) (946 ltr) (771 kg)
500 GPM 450 gal 3300 lbs
RVCT-500 72
(1893 LPM) (1703 ltr) (1497 kg)
650 GPM 630 gal 5200 lbs
RVCT-650 93
(2460 LPM) (2385 ltr) (2359 kg)
850 GPM 850 gal 5200 lbs
RVCT-850 120
(3217 LPM) (3217 ltr) (2359 kg)
1050 GPM 1028 gal 6800 lbs
RVCT-1050 150
(3974 LPM) (3891 ltr) (3084 kg)
1250 GPM 1275 gal 8200 lbs
RVCT-1250 180
(4731 LPM) (4826 ltr) (3719 kg)
3PECIlCATIONS
Model Number
)NLET /UTLET Bolt Circle Bolt Hole
4.0 in. 32.5 in.
RVCT-300 0.8 in. (1.9 cm)
(10.2 cm) (82.6 cm)
4.0 in. 38.5 in.
RVCT-500 0.9 in. (2.2 cm)
(10.2 cm) (97.8 cm)
6.0 in. 44.3 in.
RVCT-650 1.13 in. (2.9 cm)
(15.2 cm) (113.0 cm)
6.0 in. 50.0 in.
RVCT-850 1.13 in. (2.9 cm)
(15.2 cm) (127.0 cm)
8.0 in. 56.0 in.
RVCT-1050 1.13 in. (2.9 cm)
(20.3 cm) (142.2 cm)
8.0 in. 60.0 in.
RVCT-1250 1.13 in. (2.9 cm)
(20.3 cm) (152.4 cm)
RVCT Series
B
C
RVFS Series
RVFS Vessels
Racor RVFS Series filter vessels offer
a versatile, economical alternative to
any competitor’s vessels. Industry ap-
plications include removing liquid and
solid contaminants from diesel fuel,
E
gasoline, kerosene, aviation gas, jet
fuel and other lubricating or hydraulic
oils. RVFS vessels utilize proven filter
design technology and can be used
as coalescers, prefilterss, monitors
or separators by changing internal
components or flow direction or by se-
lecting optional filter cartridges when
ordering.
Optional Accessories:
s !UTOMATIC AIR ELIMINATOR
s 0RESSURE RELIEF VALVE
s $IFFERENTIAL PRESSURE GAUGE
s ,IQUID LEVEL GAUGE
s -ANUAL OR AUTOMATIC WATER DRAIN
VALVES
s 3UPPORT STAND
s 7ALL MOUNT BRACKETS
Applications:
s *ET ! *ET !
s *0 *0 *0
s $IESEL &UEL
s +EROSENE
s 'ASOLINE
26&3 26&3 26&3
RVFS Series
.OTE Overall dimensions will vary depending on mounting leg or bulkhead method of installation.
Consult factory for flow rates.
Factory will require details of the application for proper sizing.
RVFS Series
Diesel Fuel
6ESSEL -ICRON Coalescer Water Separator1
1 OCP-15801 SP-15401
5 OCP-15805 SP-15405
26&3 2
10
25
OCP-15810
OCP-15825
SP-15410
SP-15425
E
1 OCP-30801 SP-30401
5 OCP-30805 SP-30405
26&3 2
10 OCP-30810 SP-30410
25 OCP-30825 SP-30425
1 OCP-44801 SP-44401
5 OCP-44805 SP-44405
26&3 2
10 OCP-44810 SP-44410
25 OCP-44825 SP-44425
1
Synthetic (SS) and teflon (ST) water separators may be used in place of industrial paper (SP) water separators where
cleaning and reusing of water separators is desired (see bulletin #7791 for more information).
2
For RVFS-1, 2 and 3, customer must order one OCP and one SP filter. A fuel filter/water separator consists of one
coalescer and one separator filter.
Aviation Fuel
26-& -ICRON $ESCRIPTION 26-& -ICRON $ESCRIPTION
&0 1 Silicone treated FS-14601 1 Micro synthetic
&0 5 Silicone treated FS-14605 5 Micro synthetic
&0 10 Silicone treated FS-14610 10 Micro synthetic
&0 25 Silicone treated FS-14625 25 Micro synthetic
26-& -ICRON $ESCRIPTION 26-& -ICRON $ESCRIPTION
&0 1 Silicone treated FS-29601 1 Micro synthetic
&0 5 Silicone treated FS-29605 5 Micro synthetic
&0 10 Silicone treated FS-29610 10 Micro synthetic
&0 25 Silicone treated FS-29625 25 Micro synthetic
26-& -ICRON $ESCRIPTION 26-& -ICRON $ESCRIPTION
&0 1 Silicone treated FS-44601 1 Micro synthetic
&0 5 Silicone treated FS-44605 5 Micro synthetic
&0 10 Silicone treated FS-44610 10 Micro synthetic
&0 25 Silicone treated FS-44625 25 Micro synthetic
.OTE All vessels come equipped with Viton o-rings. Compatible with biodiesel mixtures.
RVFS Series
Mounting Options
4x ¾ in. Swing Bolts
The RVFS has two filter mounting
possibilities, one being a bulkhead
mounting bracket that is adjustable,
and the other is three mounting legs
with holes drilled for stabilization.
in. NPT
Pressure Gauge
Connections
½ in. NPT
Sight Glass
Connections
½ in. NPT
Water Drain
Connections
19.1 in.
(48.5 cm)
3 Holes in.
on 8.4 in. -OUNTING ,EGS "ULKHEAD -OUNTING "RACKET
Bolt Circle
RVFS Series
Replacement Parts
26&3 26&3 26&3
Part Number Description
p
1. See Replacement Element Chart E
2. 5NIT "ODIES
26&3
26&3
26&3
3. -OUNTING "RACKET
71982 Bulkhead Mounting Bracket
71981 Adjustable Mounting Legs 2
!DDITIONAL 0ARTS NOT SHOWN
72059 Differential Pressure Gauge
71679 Stainless Auto Air Eliminator
71943-.75 Brass Manual Air Vent
72060-.75 Stainless Manual Air Vent
71330-.125 Pressure Relief Valve 125 PSI
72482 Stainless Check Valve
70906 Brass Water Sight Glass 125 PSI
72061 Stainless Water Sight Glass 300 PSI
2+ Water Probe Kit 12 vdc
71166 Auto Drain Valve
71943-.5 Brass Manual Drain Valve 3
72060-.5 Stainless Manual Drain Valve
7563 Installation Instructions
RVFS Series
Safety Precautions
The following precautions are recommended for the
safety of the operating personnel:
4HE mUID BEING lLTERED IS VOLATILE 5SE ONLY NON SPARKING TOOLS WHEN
.O SMOKING IS PERMITTED IN THE AREA PERFORMING MAINTENANCE ON THE
WHERE THE SYSTEM PUMPS STORAGE lLTERING EQUIPMENT AND ON THE FUEL
TANKS AND lLTERING EQUIPMENT ARE SYSTEM COMPONENTS
LOCATED
!VOID ANY UNNECESSARY CONTACT OF
!NY mUID SPILL MUST BE CLEANED mUID TO THE SKIN OR CLOTHING !LWAYS
UP IMMEDIATELY $ISPOSE OF ALL WEAR SAFETY GLOVES AND GLASSES
CONTAMINATED CLEANING MATERIALS IN
A lRE SAFE CONTAINER !VOID ANY SPILLAGE OF LIQUID IN THE
OPERATING AREA !NY SPILLS MUST BE
!NY CLOTHING CONTAMINATED WITH CLEANED UP IMMEDIATELY TO REDUCE
mUID MUST BE REMOVED IMMEDIATELY INJURY FROM SLIPPING
AND DISPOSED OF IN A lRE SAFE
container. 0ERSONNEL SHOULD WASH HANDS
THOROUGHLY AFTER ANY MAINTENANCE TO
&LUID RESISTANT GLOVES MUST BE WORN THE lLTERING EQUIPMENT OR ANY OF ITS
WHEN HANDLING PARTS THAT HAVE BEEN COMPONENTS !PPLY MEDICATION TO
IN CONTACT WITH THE mUID ANY CUTS OR ABRASIONS
7HEN SERVICING THE lLTERING 3ECURE MEDICAL ATTENTION FOR ANY
EQUIPMENT ALLOW FOR MAXIMUM SERIOUS CUTS STOMACH DISCOMFORT
VENTILATION TO DISPERSE FUMES !N AIR OR BREATHING DIFlCULTIES THAT MAY
MASK MAY BE WORN WHEN SERVICING BE CAUSED BY EXCESSIVE INHALATION
THE VESSEL MAIN BODY OF FUMES
RVFS Series
Fire Hazard
Adequate fire fighting equipment should be provided for the operating area before
conducting a fluid test and at all times when performing any maintenance or service
work in the operating area. Provide “No Smoking” signs in the operating area.
/PENING THE ACCESS COVER BEFORE $UE TO THE TOXIC EFFECTS OF SOME
E
THE VESSEL IS SECURELY MOUNTED OF THE ADDITIVES USED IN LIQUID
MAY CAUSE THE VESSEL TO BECOME HYDROCARBON PRODUCTS CARE SHOULD
UNSTABLE AND COULD RESULT IN VESSEL BE TAKEN IN HANDLING ANY PARTS THAT
FALLING OVER HAVE BEEN IN CONTACT WITH LIQUID
PRODUCT
#ORRECTLY IDENTIFY THE INLET
AND OUTLET CONNECTIONS BEFORE &ILTER VESSEL MUST BE RELIEVED OF
CONNECTING THE VESSEL IN THE INTERNAL PRESSURE DRAINED OR VENTED
SYSTEM 4HE UNIT WILL NOT PERFORM BEFORE REMOVAL OR REPAIR OF ANY
PROPERLY SHOULD THE CONNECTIONS BE ACCESSORY OPTION
REVERSED
$O NOT OVER TIGHTEN PACKING NUTS
4URN OFF ANY HEATING DEVICES BEFORE OR OTHER CONNECTIONS 3TRIPPED
PERFORMING ANY MAINTENANCE OR THREADS ON THE FITTINGS MAY RESULT IN
SERVICE WORK LEAKY JOINTS 2EPLACE ANY DAMAGED
FITTINGS OR PARTS BEFORE THE FILTER
VESSEL IS PUT INTO OPERATION
RVFS Series
RVFS Series
RVFS Series
RVFS Series
Mounting Information
3PECIFICATIONS
Model Number
)NLET /UTLET $RAIN 7EIGHT 6OLUME
RVFS-222-122 2.0 in. (5.1 cm) 1.0 in. (2.5 cm) 620 lbs (281 kg) 35 gal (132 ltr) E
RVFS-244-233 3.0 in. (7.6 cm) 1.0 in. (2.5 cm) 720 lbs (327 kg) 60 gal (227 ltr)
RVFS-344-233 4.0 in. (10.2 cm) 1.0 in. (2.5 cm) 850 lbs (386 kg) 80 gal (303 ltr)
RVFS-444-333 4.0 in. (10.2 cm) 1.0 in. (2.5 cm) 1000 lbs (454 kg) 115 gal (435 ltr)
RVFS-456-436 6.0 in. (15.2 cm) 1.0 in. (2.5 cm) 1100 lbs (499 kg) 140 gal (530 ltr)
RVFS-656-536 6.0 in. (15.2 cm) 1.5 in. (3.8 cm) 1400 lbs (635 kg) 200 gal (757 ltr)
RVFS-856-736 8.0 in. (20.3 cm) 1.5 in. (3.8 cm) 1900 lbs (862 kg) 270 gal (1022 ltr)
RVFS-1056-936 8.0 in. (20.3 cm) 1.5 in. (3.8 cm) 2300 lbs (1043 kg) 365 gal (1382 ltr)
RVFS-1256-1136 8.0 in. (20.3 cm) 1.5 in. (3.8 cm) 2500 lbs (1134 kg) 415 gal (1571 ltr)
RVFS-1456-1336 10.0 in. (25.4 cm) 2.0 in. (5.1 cm) 3400 lbs (1542 kg) 530 gal (2006 ltr)
RVFS-1656-1536 10.0 in. (25.4 cm) 2.0 in. (5.1 cm) 3800 lbs (1724 kg) 580 gal (2195 ltr)
RVFS-2056-1936 12.0 in. (30.5 cm) 2.0 in. (5.1 cm) 4500 lbs (2040 kg) 900 gal (3407 ltr)
RVFS-2456-2336 12.0 in. (30.5 cm) 2.0 in. (5.1 cm) 5700 lbs (2585 kg) 1160 gal (4391 ltr)
RVFS-2856-2736 14.0 in. (35.6 cm) 2.0 in. (5.1 cm) 6500 lbs (2948 kg) 1390 gal (5261 ltr)
Inlet Outlet
Top View
RVFS Series
Mounting Information
$IMENSIONS
Model Number
! B C $
RVFS-222-122 16.0 in. (40.6 cm) 52.0 in. (132.1 cm) 6.0 in. (15.2 cm) 17.0 in. (43.2 cm)
RVFS-244-233 18.0 in. (45.7 cm) 77.0 in. (195.6 cm) 6.0 in. (15.2 cm) 23.0 in. (58.4 cm)
RVFS-344-233 20.0 in. (50.8 cm) 78.0 in. (198.1 cm) 6.0 in. (15.2 cm) 28.0 in. (71.1 cm)
RVFS-444-333 24.0 in. (61.0 cm) 80.0 in. (203.2 cm) 6.0 in. (15.2 cm) 28.0 in. (71.1 cm)
RVFS-456-436 24.0 in. (61.0 cm) 97.0 in. (246.7 cm) 7.5 in. (19.1 cm) 36.0 in. (91.4 cm)
RVFS-656-536 28.0 in. (71.1 cm) 108 in. (274.3 cm) 7.5 in. (19.1 cm) 36.0 in. (91.4 cm)
RVFS-856-736 32.0 in. (81.3 cm) 114 in. (289.6 cm) 9.0 in. (22.9 cm) 46.0 in. (116.8 cm)
RVFS-1056-936 36.0 in. (91.4 cm) 115 in. (292.1 cm) 9.0 in. (22.9 cm) 48.0 in. (121.9 cm)
RVFS-1256-1136 38.0 in. (96.5 cm) 116 in. (294.6 cm) 9.0 in. (22.9 cm) 48.0 in. (121.9 cm)
RVFS-1456-1336 42.0 in. (106.7 cm) 118 in. (299.7 cm) 10.0 in. (25.4 cm) 54.0 in. (137.2 cm)
RVFS-1656-1536 48.0 in. (121.9 cm) 120 in. (304.8 cm) 10.0 in. (25.4 cm) 60.0 in. (152.4 cm)
RVFS-2056-1936 54.0 in. (137.2 cm) 125 in. (317.5 cm) 12.0 in. (30.5 cm) 69.0 in. (175.3 cm)
RVFS-2456-2336 60.0 in. (152.4 cm) 129 in. (327.7 cm) 12.0 in. (30.5 cm) 71.0 in. (180.3 cm)
RVFS-2856-2736 66.0 in. (167.6 cm) 143 in. (363.2 cm) 14.0 in. (35.6 cm) 80.0 in. (203.2 cm)
A
B
INLET OUTLET
RVFS Series
Replacement Elements
Element Information
Model Number OF #OALESCER OF 3EPARATOR 3ILICONE 4REATED
1 -ICRON
RVFS-222-122
Elements
2
Elements
1
05 Series
SP-22605-S CP-22654-TB
E
RVFS-244-233 2 2 SP-33605-S CP-44654-TB
RVFS-344-233 3 2 SP-33605-S CP-44654-TB
RVFS-444-333 4 3 SP-33605-S CP-44654-TB
RVFS-456-436 4 4 SP-36605-S CP-56654-TB
RVFS-656-536 6 5 SP-36605-S CP-56654-TB
RVFS-856-736 8 7 SP-36605-S CP-56654-TB
RVFS-1056-936 10 9 SP-36605-S CP-56654-TB
RVFS-1256-1136 12 11 SP-36605-S CP-56654-TB
RVFS-1456-1336 14 13 SP-36605-S CP-56654-TB
RVFS-1656-1536 16 15 SP-36605-S CP-56654-TB
RVFS-2056-1936 20 19 SP-36605-S CP-56654-TB
RVFS-2456-2336 24 23 SP-36605-S CP-56654-TB
RVFS-2856-2736 28 27 SP-36605-S CP-56654-TB
RVFS Series
Replacement Elements
Element Information
Model Number -ICRON -ICRON -ICRON -ICRON
32 Series 55 Series 58 Series 78 Series
RVFS-222-122 CP-22632-TB CP-22655-TB CP-22658-TB CP-22678-TB
RVFS-244-233 CP-44632-TB CP-44655-TB CP-44658-TB CP-44678-TB
RVFS-344-233 CP-44632-TB CP-44655-TB CP-44658-TB CP-44678-TB
RVFS-444-333 CP-44632-TB CP-44655-TB CP-44658-TB CP-44678-TB
RVFS-456-436 CP-56632-TB CP-56655-TB CP-56658-TB CP-56678-TB
RVFS-656-536 CP-56632-TB CP-56655-TB CP-56658-TB CP-56678-TB
RVFS-856-736 CP-56632-TB CP-56655-TB CP-56658-TB CP-56678-TB
RVFS-1056-936 CP-56632-TB CP-56655-TB CP-56658-TB CP-56678-TB
RVFS-1256-1136 CP-56632-TB CP-56655-TB CP-56658-TB CP-56678-TB
RVFS-1456-1336 CP-56632-TB CP-56655-TB CP-56658-TB CP-56678-TB
RVFS-1656-1536 CP-56632-TB CP-56655-TB CP-56658-TB CP-56678-TB
RVFS-2056-1936 CP-56632-TB CP-56655-TB CP-56658-TB CP-56678-TB
RVFS-2456-2336 CP-56632-TB CP-56655-TB CP-56658-TB CP-56678-TB
RVFS-2856-2736 CP-56632-TB CP-56655-TB CP-56658-TB CP-56678-TB
RVMF Series
Microfilter Vessels
The RVMF Series Vertical Vessels are Optional Accessories
used with Racor Hydrocarbon FP, s !UTOMATIC AIR ELIMINATOR
FS, and HIF coreless, high efficiency s $IFFERENTIAL PRESSURE GAUGE
microfilter series cartridges. Racor
hydrocarbon filter housings are
s 0RESSURE RELIEF VALVE E
designed for removing solid contami- s -ANUAL DRAIN VALVE
nants such as dirt, rust, pipe scale and s 3AMPLING PROBES
other types of solids from fuels. Racor s ,IQUID LEVEL SIGHT GLASS
hydrocarbon vessels are designed
for a single pass through the high Features
efficiency cartridges providing clean s #ARBON STEEL CONSTRUCTION
product downstream. s PSI !3-% #ODE 3ECTION 6)))
CONSTRUCTION STAMPED AND CERTIlED
Applications s :INC PLATED SWING BOLT CLOSURE
s *ET ! *ET !
s "UNA . O RING COVER SEAL
s *0 *0 *0
s (YDRAULIC JACK COVER LIFT FURNISHED ON
s $IESEL &UEL INCH AND LARGER VESSELS
s +EROSENE s ()& CENTER TUBES WHEN REQUIRED
s 'ASOLINE s )NLET AND OUTLET PERMANENTLY MARKED
s "IO $IESEL s )NTERIOR EPOXY COATED -), # %
s %XTERIOR PRIME COATED
s +NIFE EDGE CARTRIDGE MOUNTING SEALS
s 2OD MOUNT CARTRIDGE HARDWARE
RVMF-400-2-44
RVMF Series
RMO Series
Element Nomenclature
R - O - 2 30 - 4 - E .OMINAL &LOW 2ATE #ROSS 2EFERENCE
0ART .UMBER ,ENGTH
Racor IN '0- ,0- 6ELCON Facet
2ACOR -ONITOR RMO-205-4-E 5 5 19 CDF-205N
&LOW $IRECTION /UT TO )N
RMO-210-4-E 10 10 38 CDF-210N
%LEMENT /$
RMO-215-4-E 15 15 57 CDF-215N
%LEMENT ,ENGTH
RMO-220-4-E 20 20 76 CDF-220N
%LEMENT !PPROVAL 3TATUS
RMO-225-4-E 25 25 95 CDF-225N
%LECTROSTATICALLY #ONDUCTIVE
RMO-230-4-E 30 30 114 CDF-230N
RMO Series
Element Nomenclature
R - O - 2 30 - 4 .OMINAL &LOW 2ATE #ROSS 2EFERENCE
Racor 0ART .UMBER ,ENGTH
IN '0- ,0- 6ELCON Facet
2ACOR -ONITOR
&LOW $IRECTION /UT TO )N RMO-205-4 5 5 19 CDF-205K FG-205-4
%LEMENT /$ RMO-210-4 10 10 38 CDF-210K FG-210-4
%LEMENT ,ENGTH RMO-215-4 15 15 57 CDF-215K FG-215-4
%LEMENT !PPROVAL 3TATUS RMO-220-4 20 20 76 CDF-220K FG-220-4
RMO-225-4 25 25 95 CDF-225K FG-225-4
RMO-230-4 30 30 114 CDF-230K FG-230-4
Element Nomenclature
R ST - 6 33 - !!
Racor %NDCAP #ONlGURATION
Separator Type: Suffix I.D. Top Endcap I.D. Bottom Endcap
ST - Teflon AA 3 1/2˝ 3 1/2˝
SS - Synthetic
AB Closed, 1/2˝ I.D. 3 1/2˝
Element O.D.
Hole
AC 3 1/2˝ 4.1˝
Element Nominal Length:
AD 3 1/2˝ 4 1/2˝
6˝, 11˝, 12˝, 14˝, 22˝, 24˝, 29˝,
33˝, 36˝, 40˝, 43˝, 48˝, 56˝ Closed, 13mm I.D. 4˝
CB
Hole
TB Thread Base 4 1/2˝
Separator Elements
1/2˝ 1/2˝
L L L L
L
L L L
4 in.
4.1 in. 4 in.
6 in. 6 in. 6 in. 6 in.
Type AC Type AD Type CB Endcap Type: TB
(Thread base)
Torque Settings
#ONVERSION 4ABLE
INCH
FTLBS KGM .M
LBS
5 60 0.70 7
15 180 2.07 20
20 240 2.80 27
15 ft/lbs 25 ft/lbs 30 ft/lbs 25 300 3.50 34
30 360 4.15 40
RMI Series
Element Nomenclature
R - ) - 6 33 - 4 - TB
Racor
%LEMENT 4YPE -ONITOR
&LOW $IRECTION )N TO /UT
%LEMENT /$
%LEMENT .OMINAL ,ENGTH
%LEMENT !PPROVAL 3TATUS
%NDCAP #ONFIGURATION
RMI Series
Cross Reference
#ROSS 2EFERENCE 50mm: 2˝
&LOW 2ATE
2ACOR 0ART .UMBER .OMINAL ,ENGTH IN '0- 6ELCON Facet
65mm: 2 9/16˝
--
RMI-633-4-50MM 33 132
RMI-633-4-65MM 33 132
L
RMI-611-4 11 44 ACI-61101L FG-1-611
$OUBLE /PEN %NDED
1˝
#ONVERSION 4ABLE
FTLBS
INCH
KGM .M
L
LBS
25 ft/lbs 30 ft/lbs
5 60 0.70 7
15 180 2.07 20
20 240 2.80 27 4 9/64˝
25 300 3.50 34
6˝
30 360 4.15 40
Endcap Type: TB
(Thread Base)
15 ft/lbs
RAC Series
Element Nomenclature
Support
Tube
R ! C - 6 56 - 3 - TB
Racor Pleated
Paper
!0) 1UALIFIED
Filtration
Coalescer
%LEMENT /$ Coalescer
Wrap
%LEMENT .OMINAL ,ENGTH
%LEMENT !PPROVAL 3TATUS Cotton
Outer
%NDCAP #ONFIGURATION
Sock
RAC Series
Cross Reference
#ROSS 2EFERENCE
2ACOR 0ART .UMBER ,ENGTH 6ELCON Facet
50mm: 2˝
RAC-622-3-65MM 22 CA-22-W
--
65mm: 2 9/16˝
RAC-633-3-50MM 33 CA-33-A
RAC-633-3-65MM 33 CA-33-W
RAC-638-3-65MM 38 CA-38-W
RAC-611-3 11 I-61185 or I-61187 CA-11-3 or CAA-11-9 L
$OUBLE /PEN %NDED
#ONVERSION 4ABLE
INCH L
FTLBS KGM .M
25 ft/lbs 30 ft/lbs LBS
5 60 0.70 7
15 180 2.07 20
20 240 2.80 27 4 9/64˝
25 300 3.50 34
6˝
30 360 4.15 40
Endcap Type: TB
(Thread Base)
15 ft/lbs
RAC Series
Element Nomenclature
Support
Tube
R ! C - 6 56 - 5 - TB
Racor Pleated
Paper
!0))0 1UALIFIED Filtration
Coalescer
Coalescer
%LEMENT /$ Wrap
%LEMENT .OMINAL ,ENGTH
%LEMENT !PPROVAL 3TATUS Cotton
Outer
%NDCAP #ONFIGURATION Sock
RAC Series
Cross Reference
#ROSS 2EFERENCE
2ACOR 0ART .UMBER .OMINAL ,ENGTH 6ELCON Facet
RAC-622-5-65MM 22 50mm: 2˝
--
#ONVERSION 4ABLE
L
INCH
FTLBS KGM .M
LBS
25 ft/lbs 30 ft/lbs 5 60 0.70 7
15 180 2.07 20
4 9/64˝
20 240 2.80 27
25 300 3.50 34 6˝
30 360 4.15 40 Endcap Type: TB
(Thread Base)
15 ft/lbs
F R
02/$5#4 0!'% 02/$5#4 0!'%
FBO 60327 E4 2(&- ! E8
FBO 60331 E4
R continued
02/$5#4 0!'%
2(&- ! E8, E9
2(&- ! E8, E9
RHFS-5-100 E11
RHFS-5-1000 E11
RHFS-5-1200 E11
RHFS-5-200 E11
RHFS-5-300 E11
RHFS-5-400 E11
RHFS-5-600 E11
RHFS-5-800 E11
2+ E6, E19
26#4 E13, E14
26#4 E13, E14
26#4 E13, E14
26#4 E13, E14
26#4 E13, E14
26#4 E13, E14
26&3 E15, E16, E17, E19
26&3 E23, E24, E25, E26, E27, E28
26&3 E23, E24, E25, E26, E27, E28
26&3 E23, E24, E25, E26, E27, E28
26&3 E23, E24, E25, E26, E27, E28
26&3 E15, E16, E17, E19
26&3 E23, E24, E25, E26, E27, E28
26&3 E23, E24, E25, E26, E27, E28
26&3 E23, E24, E25, E26, E27, E28
26&3 E23, E24, E25, E26, E27, E28
26&3 E23, E24, E25, E26, E27, E28
26&3 E15, E16, E17, E19
26&3 E23, E24, E25, E26, E27, E28
26&3 E23, E24, E25, E26, E27, E28
26&3 E23, E24, E25, E26, E27, E28
26&3 E23, E24, E25, E26, E27, E28
26&3 E23, E24, E25, E26, E27, E28
26&3 $ E11
26-& E30
26-& E30
26-& E30
26-& E30
Section: F
climate control
electromechanical
Air Filtration
filtration
fluid & gas handling
hydraulics
pneumatics
process control
sealing & shielding
F Air Filtration
Table of Contents
AF Series....................................................................................................................................................................F1
AFUP Series HD Air Filters for under hood applications ...........................................................................F5
AFAP Series HD Off Highway Pre Cleaners ....................................................................................................F8
AFCS Series HD Combination Pre Cleaners .................................................................................................F12
AFHP Series HD On Highway Pre Cleaners ..................................................................................................F21
AFM Series Marine Air Filters ...........................................................................................................................F25
AFSF Series HD Air Filters for on hwy and stationary applications ....................................................F30
Cabin Air Filters.....................................................................................................................................................F39
EA Series Replacement Air Filters..................................................................................................................F40
EACP Series Air Composite PreCleaners ......................................................................................................F41
EAF Series Composite HD Air Cleaner...........................................................................................................F42
EAVLR Series Composite HD Air Cleaner - very low restriction............................................................F44
ECO® Series Heavy Duty Air Cleaners ............................................................................................................F46
ECO II Series Spin On Disposable Air Cleaners ..........................................................................................F47
ECO II HC Series Spin On Disposable Air Cleaner - hi capacity............................................................F51
ECO III Series Air Filtration System with Primary/Secondary ...............................................................F52
ECOLITE Series Air Filter with choice of flow direction ..........................................................................F56
ECO BC Series Spin-On Disposable for Behind the Cab...........................................................................F57
ECO CM Series Spin-On for Cowl Mount Installation ................................................................................F58
ECO-LL Series Spin-On Disposable for Long Life .......................................................................................F60
ECO S2 Series Spin-On Disposable Air Cleaner ..........................................................................................F63
ECO-SE Series Spin-On Disposable for Small Engine................................................................................F64
ECO SM Series Spin-On Disposable for Scheduled Maintenance .........................................................F65
Ember Separator ...................................................................................................................................................F67
Spinaire Series Metal Housing Pre Cleaner .................................................................................................F70
Tenkay Elements ...................................................................................................................................................F73
Pamic Series 2 stage Air Filtration System For Light and Medium Service...................................F74, F80
Autopamic Series 2 stage Air Filtration System For Medium and Heavy Service................................F75
Rotopamic Series Air Filtration System Heavy Service Application ...................................................F77
Unipamic Series Single Stage Air Filtration System.................................................................................F78
Dynacell Seriess Single Stage, Low Profile Air Cleaner ..........................................................................F86
Washable Filters....................................................................................................................................................F94
Air Dryers.................................................................................................................................................................F99
Air Accessories....................................................................................................................................................F101
Clamps ...................................................................................................................................................................F102
Restriction Indicators..............................................................................................................................................F105
Filter Monitor ..........................................................................................................................................................F105
Fittings, Elbows and Adapters................................................................................................................................F107
Part Number Index..............................................................................................................................................F120
AF Series
AF Series
Air Filtration Systems
s -OBILE 3TATIONARY (EAVY $UTY !IR
Cleaners
s #OMBINATION !IR &ILTERS 0RE
Cleaners
s 0RE #LEANERS 3EPARATORS
s #RANKCASE 6ENTILATION &ILTRATION
3YSTEMS F
s -ARINE !IR &ILTER3ILENCERS
s !IR &ILTER %LEMENTS
s #ABIN !IR &ILTERS
AFSF4 AFCF051
AF Series
AFCF Series
Applications
Racor Combination Dynamic Pre-
Cleaner /Air Filters are specifically
designed to be connected to the air
intake of gasoline and diesel engines.
The advantages of the systems
include their compact size and ease
of installation. The three-stage air
filtration systems are designed with
only one connection to the engine.
Applications include:
s !GRICULTURAL MACHINERY
s %ARTH MOVING CONSTRUCTION MINING
equipment.
s 3TATIONARY ENGINES GENERATOR SETS
s 4RUCKS PICK UPS OFF ROAD VEHICLES
s -ATERIAL HANDLING EQUIPMENT
s 3NOW REMOVAL EQUIPMENT STREET
SWEEPERS
AFCF Series
7EIGHT 8.6 lbs (3.9 kg) 10.4 lbs (4.7 kg) 12.7 lbs (5.8 kg) 16.5 lbs (7.6 kg) F
,ENGTH 15.0 in. (38.2 cm) 18.9 in. (48.0 cm) 20.5 in. (52.0 cm) 22.2 in. (56.4 cm)
7IDTH 7.4 in. (18.8 cm) 7.4 in. (18.8 cm) 8.0 in. (20.4 cm) 9.1 in. (23.0 cm)
Outlet Size 2.5 in. (6.3 cm) 2.5 in. (6.3 cm) 2.8 in. (7.0cm) 3.0 in. (7.6 cm)
7EIGHT 20.3 lbs (9.2 kg) 24.2 lbs (11.0 kg) 30.0 lbs (13.6 kg) 31.9 lbs (14.5 kg)
,ENGTH 24.3 in. (61.6 cm) 25.5 in. (64.7 cm) 27.9 lbs (70.8 cm) 30.7 in. (78.0 cm)
7IDTH 10.0 in. (25.3 cm) 11.3 in. (28.8 cm) 13.3 lbs (33.7 cm) 13.3 in. (33.7 cm)
Outlet Size 4.0 in. (10.2 cm) 4.0 in. (10.2 cm) 5.3 in. (13.3 cm) 5.1 in. (13.0 cm)
0IMARY
AR6322 AR6060 AR6122 AR6144 AR6067 AR234401 AR6277 AR246501
%LEMENT
3AFETY
- AS6121 AS6123 AS6180 AS6159 AS6182 AS6316 AS6220
%LEMENT
AFCF Series
Replacement Parts
Part Number Description
p
1. N/A Lid kit
2. N/A Mounting Bracket
3. see replacement 0IMARY element for your unit.
4. see replacement 3AFETY element for your unit.
Air Intake
3
1
AFUP Series
AFUP Series
How they work
Racor Under-Hood Engine Air Pre-
Cleaners can be remote-mounted or
attached directly to the air cleaner
eliminating the need for an external air
intake.
s .O EXTERIOR VEHICLE MODIlCATION FOR
intake air. F
s (IGH AIR mOW LOW DIFFERENTIAL DESIGN
AFUP Series
(0 2ANGE 30-60 HP (22-45 KW) 30-60 HP (22-45 KW) 60-70 HP (45-52 KW)
7EIGHT 1.8 lbs (0.8 kg) 2.4 lbs (1.0 kg) 2.9 lbs (1.3 kg)
(EIGHT 5.1 in. (13.0 cm) 5.7 in. (14.5 cm) 6.2 in. (15.7 cm)
7IDTH 5.6 in. (14.2 cm) 5.6 in. (14.2 cm) 7.1 in. (18.0 cm)
(0 2ANGE 60-70 HP (45-52 KW) 70-100 HP (52-75 KW) 70-100 HP (52-75 KW)
7EIGHT 3.1 lbs (1.4 kg) 3.5 lbs (1.6 kg) 4.1 lbs (1.9 kg)
(EIGHT 6.6 in. (16.8 cm) 5.8 in. (14.8 cm) 6.7 in. (17.0 cm)
7IDTH 7.1 in. (18.0 cm) 7.9 in. (20.0 cm) 7.9 in. (20.0 cm)
AFUP Series
7EIGHT 4.3 lbs (2.0 kg) 4.9 lbs (2.2 kg) 5.0 lbs (2.3 kg) F
(EIGHT 7.3 in. (18.6 cm) 7.4 in. (18.7 cm) 7.4 in. (18.9 cm)
7IDTH 9.0 in. (22.8 cm) 8.9 in. (22.8 cm) 9.5 in. (24.0 cm)
Weight 5.7 lbs (2.6 kg) 6.6 lbs (3.0 kg) 7.7 lbs (3.5 kg) 7.3 lbs (3.3 kg)
Height 8.0 in. (20.2 cm) 8.0 in. (204 cm) 9.0 in. (22.3 cm) 10.1 in. (25.6 cm)
Width 9.5 in. (24.0 cm) 11.0 in. (28.0 cm) 11.0 in. (28.0 cm) 13.0 in. (33.1 cm)
(O.D.) 5.3 in. (I.D.) 4.5-5.3 in. (O.D.) 5.3 in. (I.D.) 5.0-6.0 in.
Outlet Size
(13.3 cm) (11.4-13.3 cm) (13.3 cm) (12.7-15.2 cm)
AFAP Series
Applications
Racor Engine Air Precleaners are
designed to be mounted on or
connected to the air filter intake
of a gasoline or diesel engine
air cleaner. Their applications
include all slow moving and
Racor Engine Air Pre-cleaners are costs. Easy to install. Three plastic industrial equipment such as
designed to be mounted on or outlet reduction sleeves are provided agricultural machinery; earth
connected to the air filter intake of a with each assembly. moving, construction and mining
gasoline or diesel engine air cleaner. A wide range of applications and equipment; pumping plants;
Their applications include all slow flow rates. Steel housing, black generator sets; material handling
moving and industrial equipment powder coat. High air flow, low equipment; snow removal
such as agricultural machinery; earth differential design. The pre-cleaner equipment and street sweepers.
moving, construction and mining is self-
f powered and self-cleaning,
equipment; pumping plants; generator requiring no electrical or exhaust
Product Features:
sets; material handling equipment; gas power to dispose of separated s !IR mOW RATES BETWEEN
snow removal equipment and street AND #&-
particles. It requires virtually no
sweepers. maintenance and should be inspected s /UTLET SIZE IN
Removes up to 90% of impurities from occasionally to insure that no foreign s -ETAL HOUSING
intake air before the air enters the filter material has plugged intake or exhaust s $YNAMIC VANE
elements. Extends engine air filter life. port areas. pre-cleaner.
Reduces down time. Prolongs engine s &OR AGRICULTURE
and turbocharger life. Saves on fuel construction use.
s 2EMOVES UP TO OF IMPURITIES
FROM INTAKE AIR BEFORE THE AIR
enters the filter.
AFAP Series
AFAP Series
AFAP Series
Part Description
Cap
Static Vanes
Outlet Pipe
Clamp
Outlet
AFAP400 AFAP083
AFCS Series
Heavy-Duty Combination
Applications
Combination Dynamic
Pre-Cleaner/Air Filters are
specifically designed to be
connected to the air intake of
gasoline and diesel engines.
The advantages of the systems
include their compact size and
ease of installation.
Applications include:
s !GRICULTURAL MACHINERY
Fresh air. That’s what Racor air filters. All are super high-efficiency,
s %ARTH MOVING CONSTRUCTION AND
filtration is all about. Because when with engineered, application-specific MINING EQUIPMENT
engines breathe easier they perform media that improves performance as it
s 3TATIONARY ENGINES GENERATOR
better – with more power, more torque extends service life. sets
and with improved fuel economy. The Whatever your application, there’s a s 4RUCKS OFF ROAD PICK UPS
Racor lineup includes heavy-duty air Racor Air Filtration System that will
cleaners and pre-cleaners, crankcase s -ATERIAL HANDLING EQUIPMENT
help you and your engine breathe easy.
ventilation, marine filter/silencers, s 3NOW REMOVAL EQUIPMENT
cabin air filters and replacement s 3TREET SWEEPERS
Features and Benefits
s 0RE #LEANERS REMOVE UP TO
OF IMPURITIES
s 2EDUCES DOWN TIME
s 0ROLONGS ENGINE lLTER AND
TURBOCHARGER LIFE
s 3AVES ON FUEL COSTS
s 3AFETY lLTER IS STANDARD IN
MOST MODELS
AFCS Series
AFCS Series
AFCS Series
Parts Description
S0 rts
)
C Po
51
AF or
in cat
gs
t
en
in
t
)
ed di
en
er
ar
em
ud In
s
nn
em
Be
ne
e
cl n
El
ip
pi
in tio
El
Va
ll
ng
tP
(s
y
Ba
ot ric
ar
ty
si
ic
or
le
im
(n est
fe
ou
at
ut
ot
Sa
Tw
Pr
St
O
R
R
F
-OUNTING "AND
AFCS051 - AFCS221
AFCS Series
Mounting Information
AFCS Series
AFCS Series
AFCS Series
AFCS Series
AFHP Series
On Highway Precleaner
s !IR FLOW RATES BETWEEN AND
CUBIC FEET PER MINUTE #&-
s /UTLET IN CM
s -ETAL HOUSING
s $YNAMIC VANE PRE CLEANER
s &OR AGRICULTURE CONSTRUCTION USE
F
Applications outlet tube can be adapted with the through static vanes causing the air to
supplied reducing sleeves for a variety spin. As the air spins, centrifugal force
Racor Engine Air Precleaners are
of outlet choices. Racor Engine Air separates dust, dirt, insects, rain and
designed to be mounted on or
Precleaners are powder coated for a snow from the air stream.
connected to the air filter intake of a
durable, corrosion-resistant finish.
gasoline or diesel engine air cleaner.
The swirling air drives a high velocity
Their applications include all fast How They Work rotor that acts as a blower evacuating
moving mobile equipment such
Racor Engine Air Precleaners are contaminants through special
as trucks, buses and recreational
usually installed in place of the discharge ports in the side of the unit.
vehicles.
rain cap, dust bowl, or aspirated Only purified air flows to the air filter
AFHP Series Precleaners consist of precleaner (exhaust system). In some elements. Complete specifications
a steel housing with static vanes and applications, they can be mounted are provided on the reverse of this
a rust-proof rotor mounted on dual directly to the air cleaner. Air enters page.
ball bearings. The perforated metal the system through a pre-screen that
pre-screen at the inlet is standard. The removes large debris. It then flows
AFHP Series
AFHP Series
AFHP Series
Part Description
Top With
Discharge
Ports
Rotor (spinne
Two Ball
Bearings
Screen
Clamp
AFM Series
AFM Series
Installation Diagram
Aftercooler
Compressor
Exhaust Out
Out
Turbo
Engine
In
In Out
Crankcase Emissions To Hose Barb
Check
Racor
Valve
Oil From CCV Drain CCV Unit
AFM Series
Mounting Information
4 in. (10.2 cm)
Service Clearance
A " C
AF M408512: 3.4 in. (8.6 cm) AF M408512: 5.0 in. (12.7 cm) AF M408512: 12.5 in. (31.8 cm)
AF M501012: 3.4 in. (8.6 cm) AF M501012: 5.0 in. (12.7 cm) AF M501012: 12.5 in. (31.8 cm)
AF M601212: 6.0 in. (15.2 cm) AF M601212: 5.0 in. (12.7 cm) AF M601212: 12.5 in. (31.8 cm)
AF M701212: 6.0 in. (15.2 cm) AF M701212: 5.0 in. (12.7 cm) AF M701212: 12.5 in. (31.8 cm)
AF M701212-01: 6.0 in. (15.2 cm) AF M701212-01: 5.0 in. (12.7 cm) AF M701212-01: 12.5 in. (31.8 cm)
AFM Series
AFM Series
AFSF Series
Applications
Racor AFSF Standard Air Filters are
designed to be connected to the air
intake of the gasoline or diesel engine.
Typical Applications:
s !GRICULTURAL -ACHINERY
s %ARTH -OVING %QUIPMENT
s 3TATIONARY %NGINES 'ENERATOR 3ETS
s 4RUCKS "USES AND 2ECREATIONAL
6EHICLES
s -ATERIAL (ANDLING %QUIPMENT
s 3NOW 2EMOVAL %QUIPMENT AND
3TREET 3WEEPERS
AFSF Series
AFSF Series
Parts Description
Air Safety Primary
Intake Element Element
Restriction
Indicator
Port
Outlet
(to engine)
Adjustable
Mounting Evacuator
Bands Valve
AFSF Series
Mounting Information
Inlet
Ad justable
F
Moun ting
Band s
AFSF 310 7.9 in. (20.1 cm) .39 in. (.99 cm)
AFSF 350 7.9 in. (20.1 cm) .39 in. (.99 cm)
AFSF 430 7.9 in. (20.1 cm) .39 in. (.99 cm)
AFSF Series
ØD
(INLET)
RESTRICTION
INDICATOR
TAPPING POINT
ØB
ØC (OUTLET)
L4
3.15
L4
ADJUSTABLE
2X Ø A
CUSTOMER APPROVAL
(MOUNTING HOLES)
L1 L3
REQUIRED
Filtration
R
A]
THIS PRINT SUPERSEDES ANY EARLIER DATE; DESTROY SAME CHECK R MODESTO, CA 95353
1 Lev
CONFIDENTIAL AND MUST NOT BE
MADE PUBLIC OR COPIED UNLESS
--- UNLESS OTHERWISE SPECIFIED:
AIR FILTERS
AUTHORIZED BY US. THIS PRINT DIMENSIONS ARE IN INCHES
THIS PRINT AND ALL INFORMATION THEREON IS SUBJECT TO RETURN ON DEMAND.
TOLERANCES
IS OUR PROPERTY, IS CONFIDENTIAL AND
1 Ver
MUST NOT BE MADE PUBLIC OR COPIED DECIMAL ANGULAR
FINISH: SIZE CODE IDENT NO. DWG. NO. REV
UNLESS AUTHORIZED BY US. THIS IS .XX= ± ±
SUBJECT TO RETURN ON DEMAND.
NEXT ASSY FIRST USED ON
---
.XXX= ±
FRACTIONAL
± D 55752 AFSFXXX CID A
Rev
R Filtration APPLICATION DO NOT SCALE DRAWING SCALE
NONE RELEASE DATE
121401 SHEET 1 1 OF
AFSF Series
AFSF Series
AFSF Series
AFSF Series
Side View
EA Series
EACP Series
EAF Series
EAF Series
EAVLR Series
)NITIAL 2ESTRICTION
3AFETY /UTLET /$ A "
Outlet 6 in. H2O 8 in. H2O 10 in. H20
0ART .O %LE-
4YPE m 3 m3 m3
ment CFM CFM CFM in. cm in. cm in. cm
min min min
%!6,23 Straight No 85 2.4 102 2.9 119 3.4 1.8 4.6 13.3 33.8 5.4 13.7
%!6,23 Straight Yes 66 1.9 78 2.2 88 2.5 1.8 4.6 13.3 33.8 5.4 13.7
%!6,2 90o No 74 2.1 88 2.5 98 2.8 1.8 4.6 12.6 32.0 5.4 13.7
%!6,2 90o Yes 58 1.6 68 1.9 88 2.5 1.8 4.6 12.6 32.0 5.4 13.7
%!6,2 Straight No 100 2.8 115 3.3 132 3.7 2.0 5.1 19.8 50.3 6.3 16.0
%!6,23 Straight Yes 85 2.4 100 2.8 114 3.2 2.0 5.1 19.8 50.3 6.3 16.0
%!6,2 90o No 82 2.3 95 2.7 105 3.0 2.0 5.1 18.5 47.0 6.3 16.0
%!6,2 90o Yes 75 2.1 88 2.5 97 2.7 2.0 5.1 18.5 47.0 6.3 16.0
%!6,23 Straight No 178 5.0 200 5.7 230 6.5 2.5 6.4 21.0 53.3 6.3 16.0
%!6,23 Straight Yes 162 4.6 188 5.3 212 6.0 2.5 6.4 21.0 53.3 6.3 16.0
%!6,2 90o No 145 4.1 170 4.8 188 5.3 2.5 6.4 20.6 52.3 6.3 16.0
%!6,2 90o Yes 138 3.9 161 4.6 181 5.1 2.5 6.4 20.6 52.3 6.3 16.0
%!6,23 Straight No 182 5.2 214 6.1 238 6.7 3.0 7.6 20.4 51.8 8.2 20.8
%!6,23 Straight Yes 166 4.7 194 5.5 222 6.3 3.0 7.6 20.4 51.8 8.2 20.8
%!6,2 90o No 160 4.5 185 5.2 209 5.9 3.0 7.6 21.0 53.3 8.2 20.8
%!6,2 90o Yes 150 4.2 177 5.0 194 5.5 3.0 7.6 21.0 53.3 8.2 20.8
%!6,2 Straight No 310 8.8 360 10.2 410 11.6 4.0 10.2 17.8 45.2 10.0 25.4
%!6,2 Straight No 510 14.4 580 16.4 670 19.0 5.0 12.7 32.0 81.3 14.3 36.3
%!6,2 Straight Yes 475 13.5 550 15.6 625 17.7 5.0 12.7 32.0 81.3 14.3 36.3
%!6,2 Straight No 520 14.7 650 18.4 730 20.7 6.0 15.2 32.0 81.3 14.3 36.3
%!6,2 Straight Yes 510 14.4 600 17.0 675 19.1 6.0 15.2 32.0 81.3 14.3 36.3
EAVLR Series
ECO® Series
ECO II Series
ECO II Series
ECO II Series Features
s 4HE FIRST CONE TYPE FILTER ELEMENT
THAT IS BOTH TAPERED AND OFFSET
s "EADED OUTLET
ECO II Series
ECO II Series
ECO II Adapters
s )NSTALLS DIRECTLY ON %#/ )) ELEMENT
s 3IZED BY MATCHING ELEMENT DIAMETER
ECO II Series
7.0 in.
(17.8 cm)
Specification 072995002
$IAMETER 7.0 in. (17.8 cm)
(EIGHT 13.5 in. (34.3 cm)
,ENGTH N/A
7EIGHT N/A
ECO II HC Series
ECO II-HC
s &LOW RATES BETWEEN AND #&-
s 3IDE INLET
s %ND OUTLET
Specifications 071338013
1000-1800 cfm
!IR &LOW
(28.3-51.0 cmm)
(EIGHT 24.0 in. (61.0 cm)
$IAMETER 13.5 in. (34.3 cm)
Outlet Size N/A
Inlet Size N/A
7EIGHT N/A
ECO III
This clean simple toolless design, uses
snap clamps to secure the housing
and integrated element components
together. The ECO III features four
levels of sealing for maximum engine
protection.
s 4HE ENTIRE %#/ ))) SYSTEM IS SERVICED
WITH FOUR QUICK RELEASE STAINLESS STEEL
parameter clamps.
Test Data
ECO III PRESSURE DROP
6.0
5.5
5.0
4.5
Restriction (in H 2 O)
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
7.0 in.
(17.8 cm)
Inlet
3/8-24 UNF T
F
1-14 UNF Threads
Outlet
6.0 in.
15.2 cm
Specifications 500250012
!IR &LOW 900 cfm (25.5 cmm)
Inlet Size 7.0 in. (17.8 cm)
Outlet Size 6.0 in. (15.2 cm)
(EIGHT 13.6 in. (34.5 cm)
7IDTH 20.6 in. (52.3 cm)
Replacement Parts
Part Number Description
p
1. 500192012 Outlet Pan 1
3 5
ECOLITE Series
ECOLITE
The original ECO Series product, the
ECOLITE is still the only air filter in
the industry that you can flow air in
either direction. This allows a variety
of installation options with the same
part number replacement element.
The ECOLITE can be mounted in any
orientation or convenient location;
underthe hood or outside, direct or
remote.
s &LOW RATES BETWEEN AND #&-
s 2EVERSIBLE INLETOUTLET
INLET CAN BE AT SIDE OR END
s .O DRAIN HOLES
s -OISTURE BLOC MEDIA
s )NSTALLS IN ANY POSITION
ECO-BC Series
ECO-BC
Designed for behind the cab
installation on trucks, the ECO-
BC must be mounted vertical with
inside-out air flow. Also is used for
under hood and engine compartment
applications. The rubber drain valve
in the bottom of the unit allows any
ingested water or dirt to drain out. F
s &LOW RATES BETWEEN AND #&-
s 4OP INLET
s 3IDE OUTLET
s "LEED VALVE IN BOTTOM OF ELEMENT
s -OISTURE BLOC MEDIA
s )NSTALLS IN A VERTICAL POSITION ONLY
Bleed Valve
ECO-CM Series
ECO-CM
For cowl-mount installation on con-
ventional style truck cabs.
s 53 mAG LOGO EMBOSSED
s 0OLISHED STAINLESS STEEL COVER
s !IR INLETRAIN CAP IS STANDARD
s 2IGHT AND LEFT HAND VERSIONS
s .O BOLTS OR lLTER GASKETS NEEDED
TO SEAL HOUSING
s &ITS MOST EXISTING MOUNTING
CONlGURATIONS
s 2EPLACEABLE lLTER ELEMENT INCLUDES
INLET NOZZLE AND WATER DRAIN VALVE
2EPLACEMENT
078897001 078897001 078897001 078897001
%LEMENT
2EPLACEMENT
078897001 078897001 400122000
%LEMENT
ECO-CM Series
Replacement Parts
Part Number Description
p
3. 078950000 13.5 in. (34.3 cm) & 15.0 in. (38.1 cm)
Replacement Clamping Channel Kit
ECO-LL Series
ECO-LL
The ECO-LL is similar to the ECO-
SM, but is for applications where the
customer wants to get the longest life
from his air filter. There are also more
sizes available. It is also for outside-
on air flow only and has drain holes
around the perimeter.
s &LOW RATES BETWEEN AND #&-
s ,ONG ,IFE¤ PAPER PACK
s 3IDE INLET
s 4OP OUTLET Drain Holes
s 7ATER DRAIN HOLES AT TOP AND BOTTOM
s -OISTURE BLOC MEDIA
s )NSTALLS IN ANY POSITION
ECO-LL Series
ECO-LL Overview
ECO-LL Series
ECO-LL
Specifications 400820015 400820019 400820020 400820021
715-1075 cfm 710-1100 cfm 820-1230 cfm
!IR &LOW N/A
(20.2-30.4 cmm) (20.1-31.1 cmm) (23.2-34.8 cmm)
(EIGHT 18.0 in. (45.7 cm) 13.0 in. (33.0 cm) 15.0 in. (38.1 cm) 15.0 in. (38.1 cm)
$IAMETER 11.0 in. (27.9 cm) 11.0 in. (27.9 cm) 11.0 in. (27.9 cm) 11.0 in. (27.9 cm)
Outlet Size 7.0 in. (17.8 cm) 7.0 in. (17.8 cm) 7.0 in. (17.8 cm) 6.0 in. (15.2 cm)
Inlet Size 7.0 in. (17.8 cm) 7.0 in. (17.8 cm) 7.0 in. (17.8 cm) 7.0 in. (17.8 cm)
7EIGHT 13.5 lbs (6.2 kg) 10.2 lbs (4.6 kg) 11.5 lbs (5.2 kg) N/A
ECO-S2 Series
ECO-S2
s &LOW RATES BETWEEN AND #&-
s ,ARGE SINGLE GRID OPENING
s 3IDE INLET
s %ND OUTLET
s -OLDED URETHANE OUTLET
s 7ATER DRAIN HOLES IN TOP AND
BOTTOM OF HOUSING
F
s -OISTURE BLOC MEDIA
s )NSTALLS IN ANY POSITION
Specifications 400470002
1210-1910 cfm
!IR &LOW
(34.3-54.1 cmm)
(EIGHT 15.0 in. (38.1 cm) .OTES
$IAMETER 11.0 in. (27.9 cm) CFM feet3 per minute
CMM meters3 per minute
Outlet Size 7.0 in. (17.8 cm)
Inlet Size N/A
7EIGHT N/A
ECO-SE Series
ECO-SE
The ECO-SE is designed for small
engine applications. It also has two
unique features. First, it has a urethane
outlet tube which allows the filter to
be mounted directly to a metal tube
or turbo without an additional rubber
connection. Second, the standard unit
is a straight through air filter, air goes
in one end and out the other. Intake
adapters are available if you would
like to remotely locate the intake. The
side inlet version offers additional
mounting flexibility.
s &LOW RATES BETWEEN AND #&-
s "ACK OPEN INLET OR SIDE INLET
s 4OP OUTLET
s 7ATER DRAIN HOLES AT TOP AND BOTTOM
s -OISTURE BLOC MEDIA
s )NSTALLS IN ANY POSITION
ECO-SM Series
ECO-SM
ECO-SM (Scheduled Maintenance)
The ECO-SM was designed to give
additional mounting flexibility to the
O.E.M. customer, while offering a
greater value to the fleet that changes
filter elements based on a scheduled
maintenance program. Due to the
various inlet tube locations, the ECO- F
SM is ideal for retrofit applications. It
is for outside-in air flow only and has
drain holes around the perimeter.
s &LOW RATES BETWEEN AND #&-
s 3CHEDULED MAINTENANCE PAPER PACK
s 3IDE INLET
s 4OP OUTLET
s 7ATER DRAIN HOLES AT TOP AND BOTTOM
s -OISTURE BLOC MEDIA
s )NSTALLS IN ANY POSITION
ECO-SM Series
ECO-SM
Specifications 099842005 099842006 099842007
1130-1670 cfm 1030-1500 cfm 1120-1630 cfm
!IR &LOW
(32.0-47.3 cmm) (29.2-42.5 cmm) (31.7-46.2 cmm)
(EIGHT 24.0 in. (61.0 cm) 24.0 in. (61.0 cm) 18.0 in. (45.7 cm)
$IAMETER 13.5 in. (34.3 cm) 13.5 in. (34.3 cm) 13.5 in. (34.3 cm)
Outlet Size 7.0 in. (17.8 cm) 7.0 in. (17.8 cm) 7.0 in. (17.8 cm)
Inlet Size 7.0 in. (17.8 cm) 7.0 in. (17.8 cm) 7.0 in. (17.8 cm)
7EIGHT 27.0 lbs (12.3 kg) 27.0 lbs (12.3 kg) 24.0 lbs (10.9 kg)
.OTES
CFM feet3 per minute
CMM meters3 per minute
Ember Separator
Ember Separator
Ember protection is extremely of free water in the cylinders can result
important in order to protect fire in broken pistons or bent rods. The
suppression equipment as well as Racor Moisture & Ember Separator is
human life. The Racor Moisture specifically designed to help separate
Ember Separator (MES) protects the hot embers from entering the engine
downstream air filter from embers intake. Meets NFPA guidelines.
using a combination of unique flat and
crimped metal screens constructed
into a galvanized steel frame. This
Note: Periodic cleaning or replacement
of the screen is all that’s required after F
multi-layered screen design traps installation.
embers and allows them to burn out s 2EMOVES EMBERS FROM AIR mOW
before passing through the pack,
s /NE INCH THICK
while creating only minimal air flow
restriction through the system. s #AN BE USED AS A MOISTURE SEPARATOR
Specifications
0ART .UMBER Description Rated Airflow Construction Weight
Replacement
Polished stainless
58488-010 ember and moisture 800 CFM (1359 CMH) 12.0 lbs (505 kgs)
steel
separator
Ember Separator
(EIGHT 8.0 in. (20.3 cm) 7.9 in. (20.1 cm) 5.5 in. (14.0 cm) 20.8 in. (52.8 cm)
7IDTH 20.0 in. (50.8 cm) 8.6 in. (21.8 cm) 20.0 in. (50.8 cm) 9.0 in. (22.9 cm)
$EPTH 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm)
7EIGHT 2.5 lbs (1.1 kg) 1.2 lbs (0.6 kg) 2.5 lbs (1.1 kg) 3.0 lbs (1.4 kg)
(EIGHT 9.5 in. (24.1 cm) 9.3 in. (23.6 cm) 11.3 in. (28.7 cm) 4.0 in. (10.2 cm)
7IDTH 12.0 in. (30.5 cm) 10.8 in. (27.4 cm) 20.8 in. (52.8 cm) 15.0 in. (38.1 cm)
$EPTH 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm)
7EIGHT 2.4 lbs (1.1 kg) 1.6 lbs (0.7 kg) 3.3 lbs (1.5 kg) 1.5 lbs (0.7 kg)
(EIGHT 7.8 in. (19.8 cm) 20.6 in. (52.3 cm) 9.0 in. (22.9 cm) 16.3 in. (41.4 cm)
7IDTH 7.8 in. (19.8 cm) 5.9 in. (15.0 cm) 8.0 in. (20.3 cm) 5.5 in. (14.0 cm)
$EPTH 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm)
7EIGHT 2.6 lbs (1.2 kg) 2.0 lbs (0.9 kg) 1.2 lbs (0.6 kg) 1.6 lbs (0.7 kg)
Ember Separator
(EIGHT 3.5 in. (8.9 cm) 12.0 in. (30.5 cm) 8.0 in. (20.3 cm) 23.0 in. (58.4 cm)
7IDTH 25.0 in. (63.5 cm) 3.5 in. (8.9 cm) 15.5 in. (39.4 cm) 8.8 in. (22.4 cm)
$EPTH 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm)
F
7EIGHT 1.8 lbs (0.8 kg) 1.0 lbs (0.5 kg) 2.0 lbs (0.9 kg) 3.0 lbs (1.4 kg)
(EIGHT 5.3 in. (13.5 cm) 5.3 in. (13.5 cm) 16.0 in. (40.6 cm) 11.9 in. (30.2 cm)
7IDTH 12.8 in. (32.5 cm) 9.5 in. (24.1 cm) 7.0 in. (17.8 cm) 6.8 in. (17.3 cm)
$EPTH 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm)
7EIGHT 1.2 lbs (0.6 kg) 1.0 lbs (0.5 kg) 1.8 lbs (0.8 kg) 1.4 lbs (0.6 kg)
(EIGHT 11.4 in. (29.0 cm) 5.5 in. (14.0 cm) 10.0 in. (25.4 cm) 4.0 in. (10.2 cm)
7IDTH 17.1 in. (43.4 cm) 16.3 in. (41.4 cm) 5.5 in. (14.0 cm) 22.0 in. (55.9 cm)
$EPTH 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm) 1.0 in. (2.5 cm)
7EIGHT 2.8 lbs (1.3 kg) 1.6 lbs (0.7 kg) 2.5 lbs (1.1 kg) 1.7 lbs (0.8 kg)
Spinaire Series
Spinaire Precleaners
s !IR FLOW RATES BETWEEN AND
CUBIC FEET PER MINUTE #&-
s /UTLET IN CM
s -ETAL HOUSING
s $YNAMIC VANE PRE CLEANER
Applications
Racor Engine Air Precleaners are
designed to be mounted on or
connected to the air filter intake of a
gasoline or diesel engine air cleaner.
Their applications include all slow
moving and industrial equipment
such as agricultural machinery; earth
moving, construction and mining
equipment; pumping plants; generator
sets; material handling equipment;
snow removal equipment and street
sweepers.
Spinaire Series
-AXIMUM &LOW 2ATE 300 CFM (8.5 CMM) 520 CFM (14.7 CMM) 740 CFM (21.0 CMM)
(EIGHT 4.8 in. (12.2 cm) 7.1 in. (18.0 cm) 7.1 in. (18.0 cm)
$IAMETER 8.3 in. (21.1 cm) 10.6 in. (26.9 cm) 12.3 in. (31.2 cm)
7EIGHT 5.0 lbs (2.3 kg) 8.0 lbs (3.6 kg) 9.0 lbs (4.1 kg)
)NLET $IAMETER 4.0 in. (10.2 cm) 5.0 in. (12.7 cm) 6.0 in. (15.2 cm)
-AXIMUM &LOW 2ATE 580 CFM (16.4 CMM) 1190 CFM (33.7 CMM) 1850 CFM (52.4 CMM)
(EIGHT 7.1 in. (18.0 cm) 7.3 in. (18.5 cm) 8.1 in. (20.3 cm)
$IAMETER 10.6 in. (26.9 cm) 14.1 in. (35.8 cm) 17.1 in. (43.4 cm)
7EIGHT 8.0 lbs (3.6 kg) 11.0 lbs (5.0 kg) 14.0 lbs (6.3 kg)
)NLET $IAMETER 6.0 in. (15.2 cm) 7.0 in. (17.8 cm) 9.0 in. (22.9 cm)
.OTES
CFM feet3 per minute
CMM meters3 per minute
Spinaire Series
Part Description
Heavy Duty
Stainless Steel T-Bolt & Clamp
Discharge Ports
123583990
Air Intake Inlet Pipe Outer Cover Polished
123583770
123583665
123583660
123583550
123583440
Outer Cover
Black Powder Coated
Stainless Steel
Cast Aluminum Rotor Blades
Angled Louvers
Discharge Ports
"OTTOM 6IEW
Tenkay Elements
Tenkay Elements
Pamic Series
Pamic Series
The unique construction of the Pamic
element with its exclusive mechanical
pleat separation, provides more usable
filter area than any competitive air
cleaner, thus offering longer element
life. UniPamic® models feature an ef-f
ficient moisture separator panel which
removes over 90% of the water that
may enter the face of the air cleaner.
AutoPamic® models can be upgraded Autopamic Series 2OTOPAMIC 3ERIES
to include a gravity-discharged dust
pre-cleaner. RotoPamic® models are
upgradable to either a compressed air
or exhaust-aspirated pre-cleaner. An
optional, easy-to-use service indicator
tells when to change the filter element
assuring maximum usage and lowest
operating filter costs.
With its low intake air restriction and
its greater effective media area than
other dry-type air cleaners, the Pamic
Pre-Cleaners Unipamic Series
Series offers improved fuel economy
and lowers per hour operating costs.
No special tools or techniques, dirt is
held inside the pleated filter element
tubes. The filter is replaced from the
dirty side of the air cleaner, reducing
the danger of engine contamination.
Because it is an integral part of the
filter element, there are no separate
gaskets to replace.
Benefits:
s 3ECURITY 3HIELD
s %XTENDED 3ERVICE ,IFE
s )NCREASED (ORSEPOWER
s 2EDUCED &UEL #ONSUMPTION
s %ASY 4O 3ERVICE
Autopamic Series
Autopamic Series
s &LOW RATES BETWEEN AND #&-
s 'RAVITY DISCHARGE PRE CLEANER INLET
s 6ERTICAL TUBE CONFIGURATION
s 34$ WITH NO OUTLET
s /UTLET ORDERED SEPARATELY
Autopamic Series
1
Double side by side housing. Two air outlet nozzles required. There are no internal flanges on double housings.
2
Two elements needed.
Rotopamic Series
Rotopamic Series
s &LOW RATES BETWEEN AND #&-
s 0OSITIVE PRESSURE BLEED
s 2IGHT HAND BLEED
s 6ERTICAL TUBE CONFIGURATION
s 34$ WITH NO OUTLET
s /UTLET ORDERED SEPARATELY
F
Unipamic Series
Unipamic Series
s &LOW RATES BETWEEN AND #&-
s -OISTURE SEPARATOR PRE CLEANER
s 6ERTICAL TUBE CONlGURATION
s 34$ WITH NO OUTLET
s /UTLET ORDERED SEPARATELY
Unipamic Series
Pamic Series
Pamic Series
UHD Elements
Replacement element for UHD systems.
Pamic Series
Housing
0ART .UMBER $ESCRIPTION 7EIGHT
060450022 P-9 15.0 lbs (6.8 kg)
060450023 P-12 17.3 lbs (7.8 kg)
060450026 P-24 25.3 lbs (11.4 kg)
060450027 P-32 30.5 lbs (13.7 kg)
060450028 P-40 34.0 lbs (15.3 kg)
060450029 P-48 38.0 lbs (17.1 kg)
060450030 P-64 42.0 lbs (18.9 kg)
024811001 P-80 60.0 lbs (27.0 kg)
024811002 P-96 67.0 lbs (30.2 kg)
024811003 P-128 78.0 lbs (35.1 kg)
Fasteners
0ART .UMBER $ESCRIPTION 7EIGHT
042067000 Auto/Roto Pamic (P6 - P64) 0.4 lbs (0.2 kg)
042160000 Auto/Roto Pamic (P80, P96 and P128) 0.4 lbs (0.2 kg)
042586000 UniPamic (All Models) 0.4 lbs (0.2 kg)
Pamic Series
Pre-Cleaners
Pamic Series
Pamic Series
Dynacell Series
Dynacell Series
Dynacell air cleaners are
recommended for engine driven
generator sets, pumps, compressors
and other similar applications where
high efficiency and a low profile are
required. Heavy service applications
include off-highway and logging
trucks, agricultural tractor & graders,
as well as construction and mining
equipment. Extra heavy service
applications include
s !IR mOW RATE FROM TO #&-
s (ORIZONTAL OR VERTICAL INSTALLATION
s 7ITH OR WITHOUT PRE CLEANER
s 'RAVITY BLEED OR POSITIVE PRESSURE
s 7ITH OR WITHOUT SAFETY
s /UTLET IN THE CENTER OF THE PAN
T-512
Spcifications 058447000 060039000 066386002 066401002
-AX &LOW 2ATE 600 cfm (17.0 cmm) 500 cfm (14.2 cmm) 425 cfm (12.0 cmm) 425 cfm (12.0 cmm)
0OSITIVE 0RESSURE No No No No
'RAVITY "LEED No No Horizontal Vertical
3AFETY %LEMENT No 060236000 No No
%LEMENT 049261000 049261000 049261000 049261000
Outlet Size 5.0 in. ( 12.7 cm) 5.0 in. ( 12.7 cm) 5.0 in. ( 12.7 cm) 5.0 in. ( 12.7 cm)
(EIGHT 5.0 in. ( 12.7 cm) 7.7 in. (19.6 cm) 11.3 in. (28.7 cm) 11.7 in. (29.7 cm)
7IDTH 11.5 in. (29.2 cm) 11.6 in. (29.5 cm) 11.7 in. (29.7 cm) 11.3 in. (28.7 cm)
,ENGTH 15.0 in. (38.1 cm) 15.1 in. (38.4 cm) 15.1 in. (38.4 cm) 15.1 in. (38.4 cm)
7EIGHT 19.0 lbs (8.6 kg) 53.0 lbs (23.9 kg) 55.0 lbs (24.8 kg) 55.0 lbs (24.8 kg)
Dynacell Series
T-512
0ART .UMBER Outlet Size Weight
058447000 5.0 in. (12.7 cm) Outlet 60.5 lbs (27.2 kg)
060039000 5.0 in. (12.7 cm) Outlet w/Safety 60.5 lbs (27.2 kg)
066386002 5.0 in. (12.7 cm) Outlet h/Grav Bld 53.0 lbs (23.9 kg)
066401002 5.0 in. (12.7 cm) Outlet v/Grav Bld 55.0 lbs (23.9 kg)
066386003 5.0 in. (12.7 cm) Outlet h/Grav Bld/Safety 60.5 lbs (27.2 kg)
066401003 5.0 in. (12.7 cm) Outlet v/Grav Bld/Safety 60.5 lbs (27.2 kg)
066417002 5.0 in. (12.7 cm) Outlet h/Pos Pres Bld 53.0 lbs (23.9 kg)
066430002 5.0 in. (12.7 cm) Outlet v/Pos Pres Bld 55.0 lbs (23.9 kg)
066417003 5.0 in. (12.7 cm) Outlet h/Pos Pres w/Safety 60.5 lbs (27.2 kg)
T-519
0ART .UMBER Outlet Size Weight
058447000 5.0 in. (12.7 cm) Outlet 60.5 lbs (27.2 kg)
060039000 5.0 in. (12.7 cm) Outlet w/Safety 60.5 lbs (27.2 kg)
066386002 5.0 in. (12.7 cm) Outlet h/Grav Bld 53.0 lbs (23.9 kg)
066401002 5.0 in. (12.7 cm) Outlet v/Grav Bld 55.0 lbs (23.9 kg)
066386003 5.0 in. (12.7 cm) Outlet h/Grav Bld/Safety 60.5 lbs (27.2 kg)
066401003 5.0 in. (12.7 cm) Outlet v/Grav Bld/Safety 60.5 lbs (27.2 kg)
066417002 5.0 in. (12.7 cm) Outlet h/Pos Pres Bld 53.0 lbs (23.9 kg)
066430002 5.0 in. (12.7 cm) Outlet v/Pos Pres Bld 55.0 lbs (23.9 kg)
066417003 5.0 in. (12.7 cm) Outlet h/Pos Pres w/Safety 60.5 lbs (27.2 kg)
066430003 5.0 in. (12.7 cm) Outlet v/Pos Pres w/Safety 60.5 lbs (27.2 kg)
Dynacell Series
T-528
0ART .UMBER Outlet Size Weight
060144000 6.0 in. (15.2 cm) Outlet 53.0 lbs (23.9 kg)
060040000 6.0 in. (15.2 cm) Outlet w/Safety 53.0 lbs (23.9 kg)
066386005 6.0 in. (15.2 cm) Outlet h/Grav Bld 53.0 lbs (23.9 kg)
066401005 6.0 in. (15.2 cm) Outletv/Grav Bld 53.0 lbs (23.9 kg)
066386006 6.0 in. (15.2 cm) Outlet h/Grav Bld/Safety 60.5 lbs (27.2 kg)
066401006 6.0 in. (15.2 cm) Outlet v/Grav Bld/Safety 60.5 lbs (27.2 kg)
066417005 6.0 in. (15.2 cm) Outlet h/Pos Pres Bld 52.0 lbs (23.4 kg)
066430005 6.0 in. (15.2 cm) Outlet v/Pos Pres Bld 52.0 lbs (23.4 kg)
066417006 6.0 in. (15.2 cm) Outlet h/Pos Pres Bld/Safety 60.5 lbs (27.2 kg)
066430006 6.0 in. (15.2 cm) Outlet v/Pos Pres Bld/Safety 60.5 lbs (27.2 kg)
060146000 7.0 in. (17.7 cm) Outlet 72.0 lbs (32.4 kg)
060147000 7.0 in. (17.7 cm) Outlet w/Safety 106 lbs (47.7 kg)
066386008 7.0 in. (17.7 cm) Outlet h/Grav Bld 72.0 lbs (32.4 kg)
066430009 7.0 in. (17.7 cm) Outlet v/Pos Bld/Safety 106 lbs (47.7 kg)
066430008 7.0 in. (17.7 cm) Outlet v/Grav Bld/Safety 106 lbs (47.7 kg)
066386009 7.0 in. (17.7 cm) Outlet h/Grav Bld/Safety 106 lbs (47.7 kg)
066417008 7.0 in. (17.7 cm) Outlet h/Pos Press Bld 72.0 lbs (32.4 kg)
066417009 7.0 in. (17.7 cm) Outlet h/Pos Press Bld/Safety 106 lbs (47.7 kg)
Dynacell Series
Dynacell Series
Dynacell Series
T-512
Specifications 060095001 060095002 061334001 061334002
250-500 cfm 250-500 cfm 550-1000 cfm 550-1000 cfm
!IR &LOW 2ATE
(7.1-14.2 cmm) (7.1-14.2 cmm) (15.6-28.3 cmm) (15.6-28.3 cmm)
"LEED #ONNECTION Horizontal Horizontal Vertical Vertical
v .04 Right Hand Left Hand Left Hand Right Hand
#OMP !IR .OZZEL 060876000
Outlet Size 2.0 in. (5.1 cm) 2.0 in. (5.1 cm) 1.5 in. (3.8 cm) 1.5 in. (3.8 cm)
7IDTH 11.5 in. (29.2 cm) 11.5 in. (29.2 cm) 11.5 in. (29.2 cm) 11.5 in. (29.2 cm)
(EIGHT 8.9 in. (22.6 cm) 8.9 in. (22.6 cm) 8.9 in. (22.6 cm) 8.9 in. (22.6 cm)
$EPTH 6.8 in. (17.3 cm) 6.8 in. (17.3 cm) 6.8 in. (17.3 cm) 6.8 in. (17.3 cm)
7EIGHT 5.0 lbs (2.3 kg) 5.0 lbs (2.3 kg) 6.0 lbs (2.7 kg) 6.0 lbs (2.7 kg)
Dynacell Series
T-519
Specifications 060096001 060096002 061335001 061335002
500-1000 cfm 500-1000 cfm 500-1000 cfm 500-1000 cfm
!IR &LOW 2ATE
(14.2-28.3 cmm) (14.2-28.3 cmm) (14.2-28.3 cmm) (14.2-28.3 cmm)
"LEED #ONNECTION Horizontal Horizontal Vertical Vertical
v .04 Right Hand Left Hand Right Hand Left Hand
#OMP !IR .OZZEL 060876000
Outlet Size 2.0 in. (5.1 cm) 2.0 in. (5.1 cm) 2.0 in. (5.1 cm) 2.0 in. (5.1 cm)
7IDTH 19.0 in. (48.3 cm) 19.0 in. (48.3 cm) 19.0 in. (48.3 cm) 19.0 in. (48.3 cm)
(EIGHT 8.9 in. (22.6 cm) 8.9 in. (22.6 cm) 8.9 in. (22.6 cm) 8.9 in. (22.6 cm)
$EPTH 6.8 in. (17.3 cm) 6.8 in. (17.3 cm) 6.8 in. (17.3 cm) 6.8 in. (17.3 cm)
7EIGHT 9.0 lbs (4.1 kg) 9.0 lbs (4.1 kg) 10.0 lbs (4.5 kg) 10.0 lbs (4.5 kg)
T-528
Specifications 061336001 061336002
!IR &LOW 2ATE 1050 cfm (29.7 cmm) 1050 cfm (29.7 cmm)
"LEED #ONNECTION Vertical Vertical
v .04 Left Hand Right Hand
#OMP !IR .OZZEL 060876000
Outlet Size 2.0 in. (5.1 cm) 2.0 in. (5.1 cm)
7IDTH 28.5 in. (72.4 cm) 28.5 in. (72.4 cm)
(EIGHT 5.7 in. (14.5 cm) 5.7 in. (14.5 cm)
$EPTH 6.8 in. (17.8 cm) 6.8 in. (17.8 cm)
7EIGHT 17.0 lbs (7.7 kg) 17.0 lbs (7.7 kg)
Dynacell Series
Dynacell Accessories
Washable Filters
Washable Filters
Washable Filters
Washable Filters
s $IRECTLY REPLACES COMPETITIVE
SERVICE ELEMENTS
s -ARINE $IRECT 2EPLACEMENTS
Washable Filters
A A
F
C C
B B
Washable Filters
Air Dryers
Air Dryers
Overview
$5 $5
Specifications $5 $5 $2 .8
3TANDARD %XTENDED
Class 6 and under
(also for air sus-
Class 7, GVW Class 7, GVW Class 8, GVW Class 8, GVW
pension, hydraulic For all
Application from 26,001 to from 26,001 to from 33,001 to greater than
brake system), applications
33,000 lbs 33,000 lbs 44,000 lbs 44,001
GVW less than
26,000 lbs
)NLET/UTLET 0ORTS 1/2” NPTF 1/2” NPTF 1/2” NPTF 1/2” NPTF 1/2” NPTF 1/2” NPTF
3TANDARD &LOW PER 3,051 in.3 6,041 in.3 9,459 in.3 11,594 in.3 24,409 in.3 26,850 in.3
#YCLE (50L) (99L) (155L) (190L) (400L) (440L)**
$ESICCANT 7EIGHT 0.4 lbs 1.1 lbs 1.1 lbs 2.4 lbs 4.0 lbs 1.8lbs
MM STANDARD (0.2 kg)
g (0.5 kg)
g (0.5 kg)
g (1.1 kg)
g (1.8 kg)
g (0.8 kg)
g
2EGENERATE 4IME
30 seconds 50 seconds 40 seconds 50 seconds 60 seconds 60 seconds
2EQUIRED
0URGE #HAMBER 61 in.3 85 in.3 85 in.3 165 in.3 208 in.3 183 in.3
#APACITY
Y (1.0L) (1.4L) (1.4L) (2.7L) (3.4L) (3.0L)
11.9 in. 12.8 in. 13.4 in. 14.9 in. 13.7 in. 12.8 in.
(EIGHT
(30.1 cm) (32.4 cm) (34.0 cm) (38.0 cm) (34.9 cm) (32.6 cm)
6.32 in. 7.1 in. 7.1 in. 8.8 in. 9.8 in. 7.5 in.
7IDTH
(16.1 cm) (18.1 cm) (18.1 cm) (22.3 cm) (24.8 cm) (19.0 cm)
7.9 lbs 12.3 lbs 12.3 lbs 21.1 lbs 30.1 lbs 19.8 lbs
!PPROX 7EIGHT
(3,6 kg)
g (5.6 kg)
g (5.6 kg)
g (9.6 kg)
g (13.7 kg)
g (9.0 kg)
g
!LSO )NCLUDED
(EATER 6 yes (70W) yes (70W) yes (70W) yes (70W) yes (100W) yes (70W)
0URGE #HAMBER yes yes yes yes yes yes
0RESSURE 'OVERNOR yes yes yes yes no yes
#HECK 6ALVE yes yes yes yes no yes
Silencer no no no no no yes
'OVERNOR #UT /UT 100-129 PSI 100-129 PSI 100-129 PSI 100-139 PSI 139 PSI*** 116-174 PSI
Pressure (6.9-8.9 bar) (6.9-8.9 bar) (6.9-8.9 bar) (6.9-9.6 bar) (9.6 bar) (8-12 bar)
'OVERNOR $IFFERENTIAL 14.5 PSI (1.0 bar) 14.5 PSI (1.0 bar) 14.5 PSI (1.0 bar) 14.5 PSI (1.0 bar) 13 PSI (0.9 bar)
N/A
Pressure 18.8 PSI (1.3 bar) 18.8 PSI (1.3 bar) 18.8 PSI (1.3 bar) 18.8 PSI (1.3 bar) 29 PSI (2.0 bar)
!IR 2ESERVOIR 13 gal (at 14.5 PSI) 26 gal (at 14.5 PSI) 40 gal (at 14.5 PSI) 50 gal (at 14.5 PSI) depends on
N/A
6OLUME 10 gal (at 18.8 PSI) 20 gal (at 18.8 PSI) 31 gal (at 18.8 PSI) 38 gal (at 18.8 PSI) governor diff.. PSI
!MB 4EMP 2ANGE -22˚F to +158˚F (-30˚C to + 70˚C)
.OTE Inlet temperature at 140˚F (60˚C)
**Governor cut-out pressure 159 PSI (11 bar)
***Applicable pressure
Air Accessories
#LEANING +IT
!&- Hose Clamps -OUNTING #LAMPS
Air Accessories
T-Bolt Clamp
Air Accessories
Hose Clamp
Air Accessories
Mounting Clamps
s )NSTALLS BY MATCHING ELEMENT DIAMETER
s &OR THE %#/ 3ERIES
$IMENSIONS
0ART .UMBER A " C
071921001 9.8 4.5 5.5
071921002 11.0 5.0 6.1
071921003 13.5 6.0 7.4
071921004 11.0 5.0 6.1
C 071921006 15.0 6.0 8.2
099049001 6.9 3.5 5.1
099049002 7.9 3.5 5.6
099049003 9.8 4.5 6.6
Air Accessories
Restriction Indicators
s 2ESTRICTIONS FROM TO IN ( 2O.
s $IRECT OR REMOTE MOUNT
90o Fitting
Filter Monitor
0ART .UMBER 2ANGE IN (2/ VAC $ESCRIPTION
500198020 20” Filter Monitor
500198025 25” Filter Monitor
Accessories
0ART .UMBER 2ANGE IN (2/ VAC $ESCRIPTION
400034000 90 Degree Fitting Adapts To Straight Fitting
Air Accessories
Inlet Cap
s )NSTALLS BY MATCHING ELEMENT DIAMETER
s 0ROVIDES STRAIGHT THROUGH CONNECTION
Air Accessories
Air Accessories
Intake Couplings
Air Accessories
Air Accessories
Hose Reducer
Specifications 015094045 015094060 015094061 015094062
6.0 in. (15.2 cm) 2.5 in. (6.4 cm) 3.0 in. (7.6 cm) 8.0 in. (20.3 cm)
)$
7.0 in. (17.8 cm) 3.0 in. (7.6 cm) 4.0 in. (10.2 cm) 10.0 in. (25.4 cm)
6.5 in. (16.5 cm) 3.0 in. (7.6 cm) 3.5 in. (8.9 cm) 8.5 in (21.6 cm)
/$
7.5 in. (19.1 cm) 3.5 in. (8.9 cm) 4.5 in. (11.4 cm) 10.5 in. (26.7 cm)
7IDTH 6.0 in. (15.2 cm) 6.0 in. (15.2 cm) 5.3 in. (13.5 cm) 6.0 in. (15.2 cm)
7EIGHT 4.0 lbs (1.8 kg) 4.0 lbs (1.8 kg) 4.0 lbs (1.8 kg) 4.5 lbs (2.0 kg)
Air Accessories
Insert Sleeves
Air Accessories
Sleeves
Air Accessories
Air Accessories
(EIGHT 9.1 in. (23.1 cm) 9.1 in. (23.1 cm) 9.7 in. (24.6 cm) 9.7 in. (24.6 cm) 9.0 in. (22.9 cm)
7EIGHT N/A
Air Accessories
90° Elbow
Air Accessories
Air Accessories
45° Elbow
Air Accessories
22° Elbow
38° Elbow
Specifications 401403204
)$ 6.0 in. (15.2 cm)
/$ 6.5 in. (16.5 cm)
54° Elbow
Air Accessories
63° Elbow
Specifications 401403220
)$ 8.0 in. (20.3 cm) F
/$ 8.8 in. (22.4 cm)
68° Elbow
Specifications 401403055
7.0 in. (17.8 cm)
)$
6.0 in. (15.2 cm)
7.5 in. (19.1 cm)
/$
6.5 in. (16.5 cm)
060876000 F91
0 continued 061194000
061195000
F81
F81
02/$5#4 0!'%
056519016 F83 061334001 F91
125254013 F73
1 continued 125291001
125291002
F113
F113
02/$5#4 0!'%
114088002 F106 125291003 F113
114088003 F106 125291004 F113
114500001
114500002
F64
F64 4
114500003 F64 02/$5#4 0!'%
114880003 F64 400033015 F105
114880005 F64 400033020 F105
117122000 F64 400033025 F105
123583440 F71, F72 400034000 F105
123583550 F71, F72 400135000 F59
123583660 F71, F72 400292000 F64
123583665 F71, F72 400431000 F59
123583770 F71, F72 400458001 F58
123583990 F71, F72 400458002 F58
123970001 F68 400460001 F58
123970002 F68 400460002 F58
123970003 F68 400461001 F59
123970004 F68 400461002 F59
123970005 F68 400462001 F58
123970006 F68 400462002 F58
123970007 F68 400463001 F59
123970008 F68 400463002 F59
123970009 F68 400470002 F63
123970010 F68 400820001 F60
123970011 F68 400820002 F60
123970012 F68 400820003 F60
123970013 F69 400820004 F60
123970014 F69 400820005 F61
123970015 F69 400820006 F61
123970016 F69 400820007 F61
123970017 F69 400820008 F61
123970018 F69 400820009 F61
123970019 F69 400820010 F61
123970020 F69 400820012 F61
123970021 F69 400820014 F61
123970022 F69 400820015 F62
123970023 F69 400820019 F62
123970024 F69 400820020 F62
125154005 F73 400820021 F62
A AFCS261
AFCS311
F3, F14, F15
F14, F15
02/$5#4 0!'%
AFCS351 F14, F15
!& - F25, F26, F27
AFCS431 F14, F15
!& - F25, F26, F27
AFHP111 F23
!& - F25, F26, F27
AFHP112 F23
!& - F25, F26, F27
AFHP21 F22
!& - F25, F26, F27
AFHP211 F23
!& - F96
AFHP212 F23
!& - F96
AFHP31 F22
!& - F96
AFHP41 F22
!& - F96
AFHP411 F23
!& - F96
AFHP412 F23
!& - F96
AFHP42 F22
!& - F96
AFHP81 F22
!& - F96
AFHP82 F22
AFAP083 F9, F11
AFHP83 F22
AFAP183 F9
AFHP91 F22
AFAP184 F9
AFHP92 F22
AFAP400 F9, F11
!&- F101
AFAP401 F9
AFSF12 F31, F32, F33
AFAP414 F9, F11
AFSF15 F31, F32, F33
AFAP415 F9
AFSF18 F31, F32, F33
AFAP500 F9
AFSF20 F31, F32, F33
AFAP501 F10
AFSF21 F31, F32, F33
AFAP818 F10
AFSF310 F31, F32, F33
AFAP819 F10
AFSF350 F31, F32, F33
AFAP820 F10
AFSF4 F31, F32, F33
AFAP919 F10
AFSF430 F31, F32, F33
AFAP920 F10
AFSF6 F31, F32, F33
AFC1000 F39
AFSF8 F31, F32, F33
AFC1001 F39
AFTFP2056 F95
AFC2000 F39
AFTFP2062-1 F95
AFC2001 F39
!&42$ F95
AFCS021 F13, F15
!&42$ F95
AFCS031 F13, F15
!&42$ F95
AFCS051 F3, F13, F15
!&42$ F95
AFCS071 F3, F13, F15
AFUP006 F6
!&50% F6
AFUP007
!&50%
F6
F6
E
02/$5#4 0!'%
AFUP021 F6 %!#0 F41
!&50% F6 %!#0 F41
AFUP041 F7 %!#0 F41
!&50% F7 %!#0 F41
AFUP061 F7 %!#0 F41
!&50% F7 %!#0 F41
AFUP091 F7 %!#0 F41
!&50% F7 %!#0 F41 F
AFUP131 F7 %!& F42, F43
!2 F17, F35 %!& F42, F43
!2 F18, F36 %!& F42, F43
!2 F17, F35 %!& F42, F43
!2 F18, F36 %!& F42, F43
!2 F18, F36 %!& F42, F43
!2 F18, F36 %!& F42, F43
!2 F18, F36 %!& F42, F43
!2 F17, F35 %!& F42, F43
!2 F17, F35 %!& F42, F43
!2 F36 %!& F42, F43
!2 F18 %!& F42, F43
!2 F17, F35 %!& F42, F43
AS2207 F19, F37 %!& F42, F43
AS6121 F19, F37 %!& F42, F43
AS6123 F19, F37 %!& F42, F43
AS6159 F19, F37 %!6,2 F44, F45
AS6180 F19, F37 %!6,2 F44, F45
AS6182 F20, %!6,2 F44, F45
AS6182 F20, %!6,2 F44, F45
AS6220 F38 %!6,2 F44, F45
AS6221 F20, F38 %!6,23 F44, F45
AS6316 F20, F38 %!6,23 F44, F45
AS6320 F20, F38 %!6,2 F44, F45
AS6323 F20, F38 %!6,2 F44, F45
D %!6,2
%!6,23
F44, F45
F44, F45
02/$5#4 0!'% %!6,2 F44, F45
$2 F100 %!6,2 F44, F45
$5 F100 %!6,2 F44, F45
$5 F100 %!6,23 F44, F45
$5 F100
E continued
02/$5#4 0!'%
%!6,23 F44, F45
%!6,2 F44, F45
%!6,2 F44, F45
%!6,23 F44, F45
Z
02/$5#4 0!'%
8 F100
Section: G
climate control
electromechanical
Crankcase Filtration
filtration
fluid & gas handling
hydraulics
pneumatics
process control
sealing & shielding
Crankcase Filtration
Table of Contents
Open Crankcase Ventilation (CV) ..................................................................................................................... G1
Overview ................................................................................................................................................................... G1
Specifications ............................................................................................................................................................ G2
Dimensions................................................................................................................................................................ G3
How to Order and System Flow ................................................................................................................................ G4
Hose and Fittings Kits ............................................................................................................................................... G5
Accessories............................................................................................................................................................... G6
CV4501 Replacement Parts...................................................................................................................................... G8
CV6001 Replacement Parts...................................................................................................................................... G8
CV8001 Replacement Parts...................................................................................................................................... G8
CV12001 Replacement Parts.................................................................................................................................... G8
Closed Crankcase Ventilation (CCV) ............................................................................................................... G9
CCV History ............................................................................................................................................................. G9
Overview................................................................................................................................................................. G10
Features and Benefits ........................................................................................................................................... G11
How To Order ......................................................................................................................................................... G12
CCV Assemblies .................................................................................................................................................... G13
Specifications......................................................................................................................................................... G15
Dimensions ............................................................................................................................................................ G16
Hose and Fitting Kits ............................................................................................................................................. G17
Marine Air Filter Assemblies................................................................................................................................. G18
Heater Kits ............................................................................................................................................................. G18
Tap Sleeves............................................................................................................................................................ G18
CCV1500 Replacement Parts .............................................................................................................................. G19
CCV3500 Replacement Parts .............................................................................................................................. G19
CCV4500 Replacement Parts .............................................................................................................................. G20
CCV6000 Replacement Parts .............................................................................................................................. G21
CCV8000 Replacement Parts .............................................................................................................................. G22
CCV12000 Replacement Parts ............................................................................................................................ G23
Discontinued Assemblies .................................................................................................................................. G24
Part Number Index............................................................................................................................................... G25
CV Specifications
Max. Engine Rating 400 HP (298 KW) 800 HP (597 KW) 1600 HP (1193 KW) 2000 HP (1491 KW)
Max. Flow Rate 10 CFM (283 LM) 20 CFM (566 LM) 40 CFM (1133 LM) 50 CFM (1416 LM)
Inlet/Outlet Port Size 1 3/16”-12 STOR 1 5/8”-12 STOR 1 7/8”-12 STOR 1 7/8”-12 STOR
Weight 3.3 lbs (1.5 kg) 5.0 lbs (2.3 kg) 8.7 lbs (3.9 kg) 9.3 lbs (4.2 kg)
High Density
CCV55248-08 CCV55274-08 CCV55222-08 CCV55222-12-08
Filter Replacement
Check Valve
1/4” NPT 1/4” NPT 1/4” NPT 3/8” NPT
Return Fitting
Swivel Fitting (Qty.) #6 JIC (2 pcs.) #6 JIC (2 pcs.) #8 JIC (2 pcs.) #8 JIC (2 pcs.)
Oil Drain Hose I.D. 0.375 in. (0.95 cm) 0.375 in. (0.95 cm) 0.5 in. (1.27 cm) 0.5 in. (1.27 cm)
CV Dimensions
D
Width
A E
J
Depth
B Height H
F
G
C
CVXXDB-YYZ
“XX” Unit Size “D” Duty Cycle “B” Bypass “YY” Media “Z” Inlet Orientation
45 = 10 CFM max 0 = Continuous 1 = No internal -08 = High L = Left side
60 = 20 CFM max Operation bypass efficency R = Right side
80 = 40 CFM max
120 = 50 CFM max
Example: CV4501-08L
CV System Flow
Exhaust
Out
Compressor/
Turbocharger
Air
In
Air Cleaner/
Silencer
Engine
Aftercooler
CCV
Flow of Crankcase Emissions System
Drain
CV Hose and Fitting Kits Hose and fitting kits include inlet
and outlet fittings and enough hose
for a typical installation of a CV
CV4501 Series Assemblies
assembly. CV assemblies require
Part No. Description special fittings only available
from Racor. Hose and fitting kits
CCV55024 (1) ¾” fitting, (1) 1” fitting, (1) ¾” ID x 4 foot long hose, (1) 1” ID x 4 are available in various sizes and
foot long hose, (4) clamps and (4) ties configurations.
CCV55025 (2) 1” fittings, (1) 1” ID x 8 foot long hose, (4) clamps and (4) ties
CCV55037 (1) 1-¼” fitting, (1) 1” fitting, (1) 1-¼” ID x 4 foot long hose, (1) 1” ID x
4 foot long hose, (4) clamps and (4) ties Bulk Drain Hose
CCV55038 (1) ¾” fitting, (1) 1” fitting, (1) ¾” ID x 6 foot long hose, (1) ¾” Tee fit- Push-Lok
Part No.
ting, (1) 1” ID x 4 foot long hose, (8) clamps and (8) ties Hose Size G
CCV836-6-25 3/8 I.D., 25’ Roll
CCV836-6-50 3/8 I.D., 50’ Roll
CV6001 Series Assemblies
CCV836-8-25 1/2 I.D., 25’ Roll
Part No. Description 1/2 I.D., 50’ Roll
CCV836-8-50
CCV55046 (2) 1-¼” fittings, (1) 1-¼” ID x 8 foot long hose, (4) clamps
and (4) ties
CCV55047 (2) 1-¼” fittings, (1) 1-¼” Tee fitting, (1) 1-¼” ID x 10 foot long hose, Inlet/Outlet Hose
(8) clamps and (8) ties (available by the foot)
CCV55048 (2) 1-¼” fittings, (1) 1-½” ID x 4 foot long hose, (1) bushing reducer, Corrugated Hose
(1) 1-¼” ID x 4 foot long hose, (4) clamps and (4) ties Part No.
Size (I.D.)
CCV55049 (2) 1-¼” fittings, (1) 1-½” ID x 5 foot long hose w/2” cuff, (1) bushing CV1034-01 3/4”
reducer, (1) 1-¼” ID x 4 foot long hose, (4) clamps and (4) ties
CV1100-01 1”
CV1114-01 1 1/4”
CV8001 and CV12001 Series Assemblies CV1112-01 1 1/2”
Part No. Description
CCV55067 (2) 1-½” fittings, (1) 1-½” ID x 10 foot long hose, (1) bushing reducer,
Hump Hose Fittings
(4) clamps and (4) ties
These are designed to be used
CCV55068 (2) 1-½” fittings, (1) 1-½” Tee fitting , (1) 1-½” ID x 12 foot long hose, with existing air cleaner to turbo
(2) bushing reducers, (8) clamps and (8) ties
rubber adapters.
CCV55069 (2) 1-½” fittings, (1) 1-½” ID x 5 foot long hose w/2” cuff, (1) bushing
reducer, (1) 1-½” ID x 5 foot long hose, (4) clamps and (4) ties
Part No. Hose
CCV55540 0.75”
CCV55113 1.0”
CCV55114 1.25”
CCV55115 1.5”
Included in Kit:
Gauge & Bracket
(Shown), 1/8”-27
NPT Fitting with
Internal 40 micron
filter and 10 FT of
1/4” OD EPDM
hose.
The CCV55615-01 Lightbox Kit is Product Features:
designed to inform the user that s #ONSTANT MONITORING OF FILTER
the filter being monitored has CONDITION WHILE ENGINE IS ON
become restricted. Heavy-Duty Wear Spacers
s 6DC OPERATING SUPPLY VOLTAGE
During normal vehicle operation, These Heavy-Duty Spacers
s /PERATING TEMPERATURE
the green light stays illuminated -40°F to +257°F (-40°C to +125°C) are an optional accessory for
indicating the filter is performing engine applications/installations
s AMP MAX CURRENT DRAW
properly. The red light iluminates that have excessive vibration.
s &ILTER SWITCH THREADS ARE v Excessive vibration causes
when the filter becomes restricted STRAIGHT THREAD
and stays on until the engine is abnormal wear on the CV/CCV
s 2UGGED CONSTRUCTION assembly and could compromise
shut down. The light box is reset
when the engine is shut down and s &ILTER SWITCH CLOSURE AT INCHES integrity. The spacer is placed in
OF WATER the CV/CCV canister, below the
the red light will not illuminate
until filter restriction is again seen s 'REEN AND RED LIGHT ILLUMINATION filter, protecting the assembly
TO SHOW FILTER CONDITION from vibration and wear by
in the system.
cradling the filter.
Closed Crankcase
Ventilation (CCV)
How They Work
CCV systems integrate three distinct protecting it from high vacuum created
functions: by a dirty air filter and today’s high
First is to provide coalescing and mass flow turbocharger compressors.
separation of oil mist particles, soot, Our pressure regulation valves monitor
and liquid volatiles created during crankcase pressure ensuring that it
combustion process. CCV systems maintains a range of -4 to +4 inches of
employ a depth loading media that water. These pressures are maintained
has a very low pressure drop through throughout the operational life of the
filter. On standard units, an integrated
G
the filter, but increases the ability to
coalesce particles out of the blow-by internal bypass feature is an option
gas. With this, we are able to achieve with our valve. The valve also creates
a pre-separation impactor surface
Racor CCV History
very high efficiencies and maintain
when operating, which processes large Beginning with a successful
crankcase pressure between -4 to +4
droplet sizes above 10 micron. The partnership of technology,
inches of water on closed systems.
valve system relies on ambient external filtration expertise, and customer
Second is to provide a sump chamber pressure to regulate blow-by gasses focus, Racor released the first
and check valve which returns and does not require introduction of integrated CCV system for the
coalesced liquid oil back to the outside air into the CCV system. diesel engine industry in 1997. The
crankcase. Depending on amount Racor CCV4500 was the first of
of carryover created by engine, All of these components are combined
four CCV units that marry several
significant amounts of oil will be into one robust package. Racor CCV
subcomponents:
saved and returned to the crankcase. filters provide diesel engine users a
This lowers the overall maintenance “systems” solution to eliminate blow- s ! PRESSURE REGULATOR
cost of the engine, and protects the by emissions.
s &ILTER ELEMENT
environment from contamination.
s )MPACTORPRE SEPARATOR IN THE
Third is the pressure regulation valve. PRESSURE REGULATOR
It balances pressure in the crankcase,
s /PTIONAL BYPASS IN THE
REGULATION VALVE
CCVXXDB-YYZ
“XX” Unit Size “D” Duty Cycle “B” Bypass “YY” Media Density “Z” Inlet Orientation
15 = 1 CFM max 0 = Continuous 0 = With internal -04 = Low efficeincy L = Left side
35 = 3 CFM max Operation. bypass. -08 = High efficeincy R = Right side
45 = 10 CFM max 5 = Once shut-down 1 = No internal -10 = Ultra high (Not available on
60 = 20 CFM max every 12 hours bypass. efficeincy CCV1500)
80 = 40 CFM max required for
120 = 50 CFM max auto draining.
Example: CCV4501-08L
Compressor/
Turbocharger
Air
In
Air Cleaner/
Silencer
Engine
Aftercooler
CCV™ Assemblies
CCV1500 Series – Maximum Flow 1 CFM
Inlet Media Inlet/Outlet Check Swivel Fitting Hose I.D.
Part No. Description
Side Density Thread Size Valve (Qty.) (Qty.)
CCV1500-04 Bypass Assembly N/A Low N/A N/A N/A 3/4” (3 ft.)
CCV55365-04 Replacement Filter N/A Low N/A N/A N/A N/A
CCV™ Assemblies
CCV6000 Series – Maximum Flow 20 CFM
Inlet Media Inlet/Outlet Check Swivel Fitting Hose I.D.
Part No. Description
Side Density Thread Size Valve (Qty.) (Qty.)
CCV6000-08L Left 1-5/8”-12
Bypass Assembly High 1/4” NPT #6 JIC (2 pcs.) 3/8” (3 ft.)
CCV6000-08R Right SAE
CCV6001-08L Non-Bypass Left 1-5/8”-12
High 1/4” NPT #6 JIC (2 pcs.) 3/8” (3 ft.)
CCV6001-08R Assembly Right SAE
CCV6000-10L Left 1-5/8”-12
Bypass Assembly Ultra 1/4” NPT #6 JIC (2 pcs.) 3/8” (3 ft.)
CCV6000-10R Right SAE
CCV6001-10L Non-Bypass Left 1-5/8”-12
Ultra 1/4” NPT #6 JIC (2 pcs.) 3/8” (3 ft.)
CCV6001-10R Assembly Right SAE
CCV55274-08 High
Replacement Filter N/A N/A N/A N/A N/A
CCV55274-10 Ultra
CCV Specifications
Max. Flow Rate 1 CFM (28 LM) 3 CFM (85 LM) 10 CFM (283 LM) 20 CFM (566 LM) 40 CFM (1133 LM) 50 CFM (1416 LM)
Weight 1.5 lbs (0.7 kg) 2.3 lbs (1.0 kg) 3.3 lbs (1.5 kg) 5.0 lbs (2.3 kg) 8.7 lbs (3.9 kg) 9.3 lbs (4.2 kg)
Low Density
CCV55365-04 N/A CCV55248-04 N/A N/A N/A
Filter Replacement
High Density
N/A CCV55304-08 CCV55248-08 CCV55274-08 CCV55222-08 CCV55222-12-08
Filter Replacement
Ultra Density
N/A N/A CCV55248-10 CCV55274-10 CCV55222-10 CCV55222-12-10
Filter Replacement
Die cast head, Die cast head, Die cast head, Die cast head,
Glass-filled nylon
glass-filled nylon glass-filled nylon glass-filled nylon glass-filled nylon
and black powder Glass-filled nylon
Housing Material and black powder and black powder and black powder and black powder
epoxy-coated components.
epoxy-coated epoxy-coated epoxy-coated epoxy-coated
steel bracket.
steel bowl. steel bowl. steel bowl. steel bowl.
Crankcase Vacuum
Integral Integral Integral Integral Integral
Pressure Regulator Limiting valve
Engine BlockCheck
N/A 1/4” NPT 1/4” NPT 1/4” NPT 3/8” NPT 3/8” NPT
Valve Return Fitting
Swivel Fitting (Qty.) N/A #6 JIC (2 pcs.) #6 JIC (2 pcs.) #6 JIC (2 pcs.) #8 JIC (2 pcs.) #8 JIC (2 pcs.)
Oil Drain Hose I.D. N/A 0.375 in. (0.95 cm) 0.375 in. (0.95 cm) 0.375 in. (0.95 cm) 0.5 in. (1.27 cm) 0.5 in. (1.27 cm)
Units can be manifolded to handle higher flow rates. Do not use CCV1500 in continuous duty applications.
CCV Dimensions
D
Width
E
A
Depth
J
Height
B F H
1500 Series 3500 Series 4500 Series 6000 Series 8000 Series 12000 Series
Dimension IN CM IN CM IN CM IN CM IN CM IN CM
A 8.0 20.3 7.1 18.1 7.2 18.3 8.6 21.8 10.6 26.9 10.6 26.9
B 5.0 12.7 6.3 16.0 5.6 14.2 7.3 18.5 9.3 23.6 9.3 23.6
C 3.6 9.1 5.5 14.0 5.6 14.2 7.1 18.0 9.1 23.1 9.1 23.1
D 8.2 20.8 7.1 18.1 7.5 19.1 11.3 28.7 13.3 33.8 13.3 33.8
E 7.0 17.8 6.0 15.2 6.0 15.2 7.5 19.1 9.5 24.1 9.5 24.1
F 5.0 12.7 7.0 17.8 9.3 23.6 12.0 30.5 13.9 35.3 18.0 45.7
G1 6.0 15.2 4.6 11.7 2.3 5.7 4.0 10.1 5.0 12.7 6.0 15.2
H 0.38 0.97 0.43 1.09 0.43 1.09 0.37 0.94 0.43 1.09 0.43 1.09
J 2
N/A N/A N/A N/A N/A N/A 0.93 2.4 1.06 2.7 1.06 2.7
1
Dimension “G” is the minimum filter removal clearance - allow more room if possible for ease of service.
CCV1500 and CCV3500 Series filters are serviced from top.
2
Dimension “J” is not applicable on CCV1500, 3500, and 4500 assemblies because there are only two (2) mounting holes.
All other units have four (4) mounting holes.
B
G
2
Part No. Description A
B
1. CCV55081 Bypass Indicator Kit
2. CCV55246L Head Assembly (Left Side Inlet) C
(Kit includes 1, 3, A, B, C, D, E, and H)
CCV55246R Head Assembly (Right Side Inlet)
(Kit includes 1, 3, A, B, C, D, E, and H) 3
3. CCV55247 Diaphram Kit
4. CCV55248-08 Filter Replacement - High Density
D
(Kit includes F and G)
CCV55248-10 Filter Replacement - Ultra Density
(Kit includes F and G)
5. CCV55249 Can Assembly E
(Kit includes G)
6. CCV55279 1/4” MNPT Drain/Check Valve Kit
F
Hose and Fitting Kit
Part No. Description
1” OD Hose Barb to
CCV55250
1 3/16” SAE Fitting 5
3/4” OD Hose Barb
CCV55251 to 1 3/16” SAE fitting
2
Part No. Description A
CCV55046 (2) 1 1/4” fitting, (1) 1 1/4” ID x 8‘ hose, (4) clamps, (4) ties
(2) 1 1/4” fitting, (1) 1 1/4” Tee fitting, 1 1/4” ID x 10’ hose, (8)
CCV55047 4
clamps, (8) ties
(2) 1 1/4” fitting, (1) 1 1/2” ID x 4’ hose, (1) bushing reducer,
CCV55048
(1) 1 1/4” ID x 4’ hose, (4) clamps, (4) ties
(2) 1 1/4” fitting, (1) 1 1/2” ID x 5’ hose w/2” cuff, (1) bushing
CCV55049
reducer, (1) 1 1/4” ID x 4’ hose, (4) clamps, (4) ties G
2
Part No. Description A
1. CCV55081 Bypass Indicator Kit B
2. CCV55220L Head Assembly (Left Side Inlet)
(Kit includes 1, 3, A, B, C, D, E, and H) C
CCV55220R Head Assembly (Right Side Inlet)
(Kit includes 1, 3, A, B, C, D, E, and H)
3. CCV55221 Diaphram Kit 3
4. CCV55222-08 Filter Replacement - High Density
(Kit includes F and G) D
CCV55222-08 Filter Replacement - Ultra Density
(Kit includes F and G)
5. CCV55223 Can Assembly E
(Kit includes G)
6. CCV55080 3/8” MNPT Drain/Check Valve Kit
H
Inlet/Outlet Fitting Kit
Part No. Description
1
CCV12000 Replacement Parts 2
A
Part No. Description B
Discontinued Assemblies
CV820 CV1000
C CCV55038
CCV55046
G5, G17, G20
G5, G17, G21
02/$5#4 0!'%
CCV55047 G5, G17, G21
CCV12000 G6, G15
CCV55048 G5, G17, G21
CCV12000-08L
##6 2
G14
G14
CCV55049 G5, G17, G21 G
CCV55067 G5, G17, G22, G23
CCV12000-10L G14
CCV55068 G5, G17, G22, G23
##6 2 G14
CCV55069 G5, G17, G22, G23
CCV12001-08L G14
CCV55080 G8, G22, G23
##6 2 G14
CCV55081 G20, G21, G22
CCV12001-10L G14
CCV55113 G5, G17
##6 2 G14
CCV55114 G5, G17
CCV1500 G15
CCV55115 G5, G17
CCV1500-04 G13
CCV55121 G7
CCV30100 G18
CCV55200L G23
CCV3500 G15
##62 G23
CCV3500-08L G13
CCV55218 G22, G23
##6 2 G13
CCV55220L G22
CCV3501-08L G13
##62 G22
##6 2 G13
CCV55221 G22, G23
CCV3550-08L G13
CCV55222-08 G14, G8, G22
##6 2 G13
CCV55222-10 G8, G14
CCV3551-08L G13
CCV55222-12 G23
##6 2 G13
CCV55222-12-08 G8, G14
CCV40100 G18
CCV55222-12-10 G8, G14, G23
CCV4500 G6, G15, G18
CCV55223 G22
CCV4500-08L G13
CCV55246L G20
##6 2 G13
##62 G20
CCV4500-10L G13
CCV55247 G20
##6 2 G13
CCV55248-04 G8
CCV4501-08L G13
CCV55248-08 G8, G13, G20
##6 2 G13
CCV55248-10 G8, G13, G20
CCV4501-10L G13
CCV55249 G20
##6 2 G13
Section: H
climate control
electromechanical
Lubrication Filtration
filtration
fluid & gas handling
hydraulics
pneumatics
process control
sealing & shielding
Lubrication Filtration
Table of Contents
RK46267 Top Load Oil Filter............................................................................................................................... H1
LFS 300 Series Spin On Retrofit Oil Filter Kit............................................................................................... H4
LFS 800 Series Bypass Oil Filter....................................................................................................................... H7
Bypass Kits ............................................................................................................................................................ H19
DOC System Automatic Oil Change ............................................................................................................... H23
Never Lo Overview Automatic Gravity Oil Refill System........................................................................ H25
AFG30R Kit Automatic Gravity Oil Kit .......................................................................................................... H26
AFG50R Kit Automatic Gravity Oil Kit .......................................................................................................... H28
RKAFGV12 Kit ....................................................................................................................................................... H30
2MP30R Pressurized Kit .................................................................................................................................... H32
ABS Series Bypass Oil Cleaners ..................................................................................................................... H34
Testing and Analysis ........................................................................................................................................... H42
LFS Accessories................................................................................................................................................... H44
Part Number Index............................................................................................................................................... H46
RK46267
RK46267
RK46267
Specifications RK46267
Flow Rate 40 GPM (151 LPM)
Application Engine Oil and Hydraulic Oil
Maximum Pressure 150 PSI (10.3 bar)
Height 11.2 in. (28.4 cm)
Diameter 5.8 in. (14.8 cm)
Weight 6.7 lbs (3.03 kg)
Environmental Responsibility
Designing products that help protect environmentally-friendly products.
the environment is a top priority Racor top-load oil filters are metal free
at Racor Division. Thousands of and crushable, taking less disposal
engineering hours are invested space and incinerable, leaving only a
to meet OEM specifications with trace amount of ash.
RK46267
Features
ie cast aluminum
mounting base.
Oil supp
from eng
Auto drain Clean oil to
port. engine.
Replacement Parts
LFS 331, LFS 333, LFS 335 and LFS 339
Part Number Description
p
1. N/A Lid
2. Replacement Elements 1
LFS 331-3RE LFS 331
LFS 331-3RE LFS 333
LFS 335-7RE LFS 335
LFS 339-41RE LFS 339
3. N/A Housing
4. 46313 Seal Kit (LFS 331 & LFS 335)
46314 Seal kit (LFS 335 & LFS 339)
The Racor Bypass Oil Series removes Bypass Oil Series Benefits
contaminants down to one micron, s %XTENDS THE MILESHOURS BETWEEN OIL
which minimizes wear and extends changes.
engine component life. The polishing s 3AVES MAINTENANCE COSTS AND
effect of the Racor Bypass Oil Series DOWNTIME
and the use of the Racor Oil Analysis
system will allow the engine oil
s +EEPS OIL CLEANER LONGER REDUCING
OIL CONSUMPTION AND DISPOSAL
H
service intervals to be extended. By s %XTENDS ENGINE LIFE AND hREBUILDv
reducing the disposal of waste oil, the INTERVALS
system also contributes to preserving s +EEPS ENGINES BETTER LUBRICATED
the environment. WHICH MEANS REDUCED WEAR
LFS 800A LFS 801 LFS 802 LFS 820 LFS 825
Canister Cap 0.13 Gal (0.5 L) 0.3 Gal (0.9 L) 0.5 Gal (1.9 L)
Orifice Size 0.04 in. (0.1 cm) 0.04 in. (0.1 cm) 0.4 in. (1.1 cm)
Max Working 150 PSI 150 PSI 150 PSI
Pressure (1034 kPa) (1034 kPa) (1034 kPa)
Height 5.5 in. (1.4 cm) 7.5 in. (19.1 cm) 11.0 in. (27.9 cm)
With 4.0 in. (10.2 cm) 5.3 in. (13.3 cm) 5.3 in. (13.3 cm)
Depth 4.5 in. (11.4 cm) 5.7 in. (14.5 cm) 5.7 in. (14.5 cm)
Weight (dry) 3.2 lbs (1.5 kg) 5.3 lbs (2.4 kg) 8.0 lbs (3.6 kg)
Operating
-40o to +255oF (-40o to +121oC)
Temperature
Notes:* The LFS802-S is a replacement spin-on filter for CAT: C10, C12, and C15, 3176 with 1 3/8”-16 NPT threads.
LFS 800A
Mounting Information
4.1 in.
(10.4 cm)
2.0 in.
(5.1 cm)
4.5 in.
(11.4 cm)
6.3 in.
(16.0 cm) 4.8 in.
(12.2 cm)
LFS 801
Mounting Information
5.4 in.
(13.7 cm)
3.8 in.
(9.7 cm)) 6.0 in.
(15.2 cm)
1/8-27
"ACK 6IEW 4OP 6IEW
LFS 802
Mounting Information
5.4 in.
((137.2 cm)
3X .75 in.
(1.9 cm)
1.5 in.
(3.8 cm)
2x 1/4-18 NPT
11.5 in.
(29.2 cm)
5.7 in.
(14.5 cm)
1/8-2
"ACK 6IEW
4OP 6IEW
LFS 802-S
Spin-on Filter
Mounting Information
5.4 in.
(13.7 cm)
(1-3/8-16 UN-2B)
H
11.2 in.
(28.4 cm)
4OP 6IEW
LFS 820
Mounting Information
LFS 820
AND
LFS 825
9.5 in. (24.1 cm)
Vent Plug
LFS 825
18.7 in. (47.5 cm)
LFS 820
13.7 in. (34.8 cm)
Drain pitc
LFS 820
Bypass Filter
Test Data
No Racor (before)
Disposable Filter
180 hours
ISO Code 16/13
1500
H
PPM
900
600
300
0
2 5 10 15 25 50 100
Miles
12000
At 1,549 miles on the oil, an oil sample Extended oil
is taken, then the bypass filter is change interval.
10000 installed. ISO code 17/14
8000
Interval. After 8,674 miles with a
6000 bypass filter, the oil is
cleaner than with a
standard filter at
4000 Sample taken
1,549 miles.
bypass filter ISO 16/13
ISO 13/10
Installed ISO code after 4,319 miles with
2000 a Racor Bypass filter.
0
Miles Miles Miles
Base Sample Standard Drain Interval Extended Drain Interval
Bypass Kits
DOC19P
DOC19P is a patented maintenance
systems that automatically changes
the oil as the engine is running.
DOC19P systematically removes small
amounts of oil from the engine, blends
it into the return fuel line and burns
it as fuel - in a simple, efficient closed
loop system to keep your vehicle out
of maintenance shop and on the job.
Saves time and fuel costs.
The DOC19P incorporates Racor’s
proven gravity based Never Lo oil
replenishing system to continuously
replace the oil withdrawn from the
engine and burned by the action of the
H
DOC19P for the ultimate in hands off
maintenance. The DOC19P pays for
itself in less than a year of average use.
Replacement Parts
Part Number Description
p
1 DOC19P Automatic Oil Change
2 DOC20PORX Control Module
3 DOC25CPOX Cylinder Assembly
4 DOC22PO Top Solenoid Assembly
5 DOC22PC Bottom Solenoid Assembly CAUTION: This fitting contains a
6 DOC28CTAOX Mounting Bracket filter screen and removing the
Additional Parts (not shown) fitting will void the warranty.
y
Replenishing System
The Never Lo Oil Replenishing System, s 4HE AMOUNT OF OIL NEEDED IS
automatic or manual, provides a DETERMINED BY ROUTINE DIPSTICK
constant supply of fresh clean oil to checking. The tank site gauge is
CALIBRATED AT QUART INTERVALS FOR
the engine. easy make up.
s 4HE !&' !UTOMATIC 'RAVITY 3YSTEM
CONTINUOUSLY MONITORS ENGINE OIL AND s 7HEN USED IN CONJUNCTION WITH
automatically maintains engine oil THE $/#0 THE .EVER ,O /IL
AT A PRE ADJUSTED LEVEL 4HE SYSTEM 2EPLENISHING 3YSTEM PROVIDES A
requires no electrical connections AUTOMATIC SUPPLY OF FRESH OIL TO THE
AND IS SIMPLE TO INSTALL engine.
AFG30R Kit
Kit Includes
Part Number Description
p Quantityy
3GV14X Fill Cap Assembly (1)
3NL52RX Round Mounting Bracket (2)
3NL52SX Square Mounting Bracket (2)
63PT-8-62 1/2˝ Hose Insert (2)
N11-8ANG 1/2˝ Nylon Tubing A/R
23005 Elbow, #8 Tube X 3/8˝ (2)
11078 Hex Head Capscrews 3/8˝ -16 X 1˝ (8)
11901 Hex Nut 3/8˝ -16 Self Locking (8)
AFG10FK Fitting Kit (1)
AFG10FK Universal Bracket (1)
RKAFGSV12 Optional Solenoid Valve (12 vdc, normally closed,
1/4” NPT ports, 1/4” orifice) Mounting diagram
shown in this section.
REL1230LT Relay
AFG30R Round Reservoir (3 gallon)
AFG30RSV 3 Gallon With Solenoid Valve
AFG34ST Sight Glass (for 3 gallon unit)
2104-4-6 90o Elbow Fitting (1/4” NPT by 3/8” male) (2)
0104-4-6 Straight Fitting (1/4” NPT by 3/8” male) (2)
3NL4469A Sensing Chamber
0104-6-6 Straight fitting (3/8” NPT by 3/8” male) (1)
145F-6-6 Tee Fitting (3/8” NPT by 3/8” male) (1)
3NL70LT Oil Sensor Assembly
.OTE .OT ALL PART NUMBERS ARE AVAILABLE INDIVIDUALLY
AFG30R Kit
Mounting Information
11 in.
(27.9 cm)
1.5 in.
(3.8 cm)
AFG30R
17.9 in. (45.5 cm)
AFG50R Kit
Kit Includes
Part Number Description
p Quantityy
3GV14X Fill Cap Assembly (1)
3NL52RX Round Mounting Bracket (2)
3NL52SX Square Mounting Bracket (2)
63PT-8-62 1/2˝ Hose Insert (2)
N11-8ANG 1/2˝ Nylon Tubing A/R
23005 Elbow, #8 Tube X 3/8˝ (2)
11078 Hex Head Capscrews 3/8˝ -16 X 1˝ (8)
11901 Hex Nut 3/8˝ -16 Self Locking (8)
AFG10FK Fitting Kit (1)
AFG10FK Universal Bracket (1)
RKAFGSV12 Optional Solenoid Valve (12 vdc, normally closed,
1/4” NPT ports, 1/4” orifice) Mounting diagram
shown in this section.
REL1230LT Relay
AFG50R Round Reservoir (5 gallon)
AFG50RSV 5 Gallon With Solenoid Valve
2104-4-6 90o Elbow Fitting (1/4” NPT by 3/8” male) (2)
0104-4-6 Straight Fitting (1/4” NPT by 3/8” male) (2)
3NL4469A Sensing Chamber
0104-6-6 Straight fitting (3/8” NPT by 3/8” male) (1)
145F-6-6 Tee Fitting (3/8” NPT by 3/8” male) (1)
3NL70LT Oil Sensor Assembly
.OTE .OT ALL PART NUMBERS ARE AVAILABLE INDIVIDUALLY
AFG50R Kit
Mounting Information
11 in.
(27.9 cm)
1.5 in.
(3.8 cm)
AFG50R
26.4 in. (67.1 cm)
RKAFGV12 Kit
Kit Includes
Part Number Description
p Quantityy
0104-4-8 1/4˝ Adapter Pipe to #8 Hose (2)
0104-6-6 3/8˝ Adapter Pipe to #6 Hose (1)
23063 3/8˝ Tee Pipe to #8 Hose (1)
REL1230LT Relay Assembly (1)
23060 12 vdc Solenoid Valve Assembly (1)
23059 Mounting Bracket (1)
3NL4469A Sensing Chamber (1)
3NL70LT Oil Sensor Assembly (1)
23061 REL1230LT Mating Harness (1)
23024 10-32 x 1/2˝˝ Capscrew (2)
11841 5/16˝-18
˝ Selflocking Hex Nut (2)
.OTE .OT ALL PART NUMBERS ARE AVAILABLE INDIVIDUALLY
RKAFGV12 Kit
Relay Assembly
To 12 volt dc
White Wire
ignition power
(10-20 amp breaker).
Never Lo System
y
To Black Wire
Ground
Orange/Red Wire H
(output power,
Black 12 vdc, 3 amp)
Wire
Solenoid Valve
Purple
Oil Line Wire
Vent to
Adapters
Valve Cover
Sensor
Kit Includes
Part Number Description
p Quantityy
2MP51UX 3 Gallon Pressurized Tank (1)
3NL56UX Tank Cap
23006 Filler Cap O-ring
2MP988LX Left Side Sight Guard
2MP988RX Right Side Sight Gaurd (1)
3NL52RX Round Mounting Bracket (1)
3NL52SX Square Mounting Bracket (1)
23005 Elbow, #8 Tube x 3/8˝˝ NPT male (2)
11901 Hex Nut 3/8˝-16
˝ Self Locking (8)
11078 Capscrew 3/8˝-16
˝ x 1˝ Long (8)
23021 Capscrew 1/4˝-20
˝ x 3/8˝ (4)
N11-8ANG 1/2˝˝ Nylon Tubing
3MP9400X Double Valve Push Button (1)
.OTE .OT ALL PART NUMBERS SHOWN ARE AVAILABLE INDIVIDUALLY
Mounting Information
11.0 in.
(27.9 cm)
8.0 in.
(20.3 cm)
16.0 in.
(40.6 cm)
2MP30R
Air Line
Push Button
Oil Line
In Out
3MP9400
Oil Line
6.38 in.
W (162 mm) Replacement Parts List
ABS44030 Seal Service Kit (for ABS10300)
ABS44045 Seal Service Kit (for ABS10450)
ABS10450
ABS45165 Bracket (for ABS10300)
8.11 in. ABS45155 Bracket (for ABS10450)
D (206 mm)
ABS45336 T-handle (for ABS10300)
ABS45346 T-handle (for ABS10450)
1
12.64 in.
H
(321 mm)
4.75 in.
(120.6 mm)
W
3.93 in. 2.5 in. Replacement Filters
8.03 in. (100 mm) (63.5 mm)
(204 mm) ABS10300 3 micron filter (Green)
ABS20330 5 micron filter (Blue)
Mounting Bracket ABS20370 10 micron filter (Or-
Bolt Pattern ABS25350 ange)
ABS10450 3 micron filter (Green)
ABS20430 5 micron filter (Blue)
ABS20470 10 micron filter (Or-
ABS25450 ange)
g )
SU Series
8.27 in.
1/4” Air Vent (210 mm)
Bottom View
Specifications ABS11200
Housing Material Stainless Steel
Capacity 100 qt (94.6 L)
Port Size
1/2” NPT
(inlet/outlet/drain)
Working Pressure <120 PSI (8.3 bar)
W9.3 x D10.6 x H16.1 in.
Dimensions
(W210 x D269 x H620 mm)
(use two)
ABS20430 (3 micron),
Replacement Filters
ABS20470 (5 micron)
ABS25450 (10 micron)
Weight 22 lbs (10.0 kg)
Replacement Parts
ABS44090 Seal Service Kit
ABS50030 V-band Kit
ABS50068 Nut and Bolt Kit
ABS50070 Packing
ABS50057 O-ring
SU Series
8.27 in.
1/4” Air Vent (210 mm)
30.12 in.
(765 mm)
3
Specifications ABS11300
Housing Material Stainless Steel
Capacity 150 qt (142.0 L)
Port Size
1/2” NPT
(inlet/outlet/drain)
Working Pressure <120 PSI (8.3 bar)
W9.3 x D10.6 x H30.0 in.
Dimensions
(W236 x D269 x H762 mm)
(use three) ABS20430 (3 micron),
Replacement Filters
ABS20470 (5 micron), ABS25450 (10 micron)
Weight 28.7 lbs (13.0 kg)
Replacement Parts
ABS44090 Seal Service Kit
ABS50030 V-band Kit
ABS50070 Packing
ABS50057 O-ring
SS Series
11.81 in.
1/4” Air Vent (300 mm)
8.27 in.
(210 mm)
H
Dra
Bottom View
Specifications ABS11400
Housing Material Carbon Steel
Capacity 100 qt (94.6 L)
Port Size
1/2” NPTF
(inlet/outlet/drain)
Working
<72.5 PSI (5.0 bar)
Pressure
W11.81 x H23.62 in.
Dimensions
(W300 x H600 mm)
(use two)
ABS20430 (3 micron),
Replacement Filters
ABS20480 (5 micron)
ABS25450 (10 micron)
Weight 40 lbs (18.1 kg)
Replacement Parts
ABS44080 Seal Service Kit
ABS50082 O-ring Kit
ABS50072 Packing Spacer
ABS50065 Suppression Nut
2
29.25 in.
(743 mm)
3
Specifications ABS11410
Housing Material Carbon Steel
Capacity 150 qt (142.0 L)
Port Size
1/2” NPTF
(inlet/outlet/drain)
Working
<72.5 PSI (5.0 bar)
Pressure
W11.81 x H29.25 in.
Dimensions
(W300 x H743 mm)
(use three) ABS24030 (3 micron)
Replacement Filters
ABS20490 (5 micron), ABS25450 (10 micron)
Weight 48.5 lbs (22 kg)
Replacement Parts
ABS44080 Seal Service Kit
ABS50082 O-ring Kit
ABS50072 Packing Kit
ABS50068 Bolt and Nut Kit
50.0 in.
(1270 mm)
H
Dra
Specifications ABS10515
Housing Material Carbon Steel
Capacity 250 qt (236.6 L)
Port Size
1/2” NPTF
(inlet/outlet/drain)
Working Pressure <72.5 PSI (5.0 bar)
W18.9 x H50.0 in.
Dimensions
(W480 x H1270 mm)
Replacement Filters (use five) ABS20515 (3 micron)
Weight 191 lbs (86.6 kg)
Replacement Parts
ABS44080 Seal Service Kit
ABS50058 O-ring Kit
Replacement Filters
Axial Micro Filter
Absolute Micron The Racor ABS oil cleaner micro
Racor ABS filters are based on the Important: note that all our filter have filters are based on operating
axial flow principle and combines passed the official Multipass test to ISO principles that differ from those
micro and depth filtration. This setup 4572. It is the only world-wide accepted for conventional oil filters.
forces the oil to pass 8.5 oz (250 ml) of test to define filter purification,
efficiency and to publish absolute The design of these filters is based
cellulose material, and to pass through
micron ratings and BETA-ratio’s! on the axial flow principle whereby
3 stages of different density, offering
a filter mass of 114 mm is applied.
the best filter purification possible.
3-Step Micro Filtration This is an enormous difference
"IG PARTICLES ARE RETAINED ON TOP in comparison with the 1 to 2
OF THE lLTER SMALLER PARTICLES mm thickness of conventional
TO MICRON IN THE ST STAGE AND circulation filters. These 114 mm
THE SMALLEST PARTICLES IN THE LOWER
COMPRESSED PART OF THE lLTER
thick filters are always installed in
MICRON a bypass position and this ensures
that pressure and flow pulses are
4HE CELLULOSE lLTER MATERIAL ALLOWS avoided.
WATER ABSORPTION UP TO OZ
ML BY lLTER Cellulose Filter Media
4HE COMBINATION OF A SPECIAL In addition, Racor ABS filters use
CELLULOSE MATERIAL WITH A LONG
Axial filtration combined with special
cellulose industrial filter materials. a specially designed cellulose
mOW DISTANCE IN MM
filter medium that makes it
through the filter results in the
!"3 UNIQUE ABILITY TO REMOVE 3OLID PARTICLE lLTRATION possible to absorb water from
SLUDGE AND OXIDATION PRODUCTS /UR oil and to completely remove
7ATER ABSORPTION
lLTER PRODUCTS ARE PERFECT FOR ANY oxidation products.
INDUSTRIAL OR MANUFACTURING USE /UR 3LUDGE RESIN AND OXIDATION
lLTER PURIlCATION PROCESS HAS HELPED PRODUCTS ABSORPTION The Perfect Filter
EARN OUR REPUTATION IN THE INDUSTRY
Extra thick filter mass, specifically
designed cellulose media, and
s -INING s ,OCOMOTIVES bypass installation are key criteria
for high dirt retention capacity.
s /FF (IGHWAY s #ONSTRUCTION Use Racor Absolute Series oil
s -ARINE s -OBILE cleaners for maximum dirt and
water removing efficiency.
Filter Condition
Check Engine Condition By Viewing Filter
7HEN lLTER FUNCTIONS
Filter change cycle depends on change filter whenever hours or normally: There is a slight
equipment use and environmental distance driven is within oil drain AMOUNT OF CARBON BASED
conditions. To maintain oil interval. X series filters will last up ON THIS VISUAL INSPECTION
cleanliness level to within to 40% longer so intervals should be THE lLTER IS BEING CHANGED
APPROPRIATELY AND THERE IS NO
manufactures recommendations, adjusted to reflect longer filter life. ENGINE TROUBLE
7HEN METALLIC PARTICLES
ARE FOUND ON THE SURFACE IT
1 2 IS AN INDICATION OF ENGINE
WEAR OCCURRING DUE TO METAL
to metal contact. Further
monitoring or inspection is
necessary.
! lLTER WITH VISUAL CRACKS IN
THE MEDIA ARE AN INDICATION OF
H
COOLANT OR EXCESSIVE MOISTURE
in the engine. Further
inspection or monitoring is
NECESSARY TO PREVENT SEVERE
ENGINE DAMAGE
,ARGE AMOUNTS OF SOOT
OR CARBON BUILD UP ARE AN
INDICATION OF LONG IDLE TIMES
POOR ENGINE COMBUSTION
3 4 OVER HEATING MOISTURE
CAUSING HIGH VISCOSITY OR OVER
EXTENSION OF THE OIL CHANGE
NOTE: Always use engine oil analysis to monitor the condition of the INTERVAL
engine and lube oil when extending oil drain intervals.
up to 22 Trace Elements
3.0
2.5
2.0
C100 x 3 - 4 units
1.5
1.0 C100 x 2 units
Sootcheck™
LFS RK763
SootChekkTM is a hand held, battery
operated diagnostic tool that tests soot
concentration levels in diesel engine
lubricating oil up to 10%, without
sample preparation or solvents. It
has been specifically designed for
fleet operators, transit authorities,
service stations, construction sites,
preventative maintenance personnel,
or anyone that needs easy, on-site soot
measurements to enable them to know
exactly when to change the lubricating
oil based on soot analysis.
Oilcheck™
LFS RK761 Fluid Types:
OilChekkTM Portable oil monitor s %NGINE /IL
measures the effect of all the s 4RANSMISSION &LUID
contaminants and chemicals that
s (YDRAULIC &LUID
occur in synthetic and petroleum
based oils. This is achieved by
detecting and measuring the oil’s
dielectric constant.
By comparing the measurements
obtained from used and unused oils
of the same make and grade, the
oil monitor is able to determine the
degree of change in the oil’s dielectric
constant. Dielectric change is directly
related to the contamination level and
degradation of the oil and may allow
the user to achieve longer intervals
between oil changes and immediately
detect increased mechanical wear and
coolant dilution, resulting in the loss
of the oil’s lubricating properties.
Analysis Kit
LFS RK760
Lube oil sampling allows the
prediction of oil quality, which can
be used to determine optimum
maintenance schedules, as well as for
early warning signs of internal engine
problems.
The Racor LFS RK760 engine lube oil
analysis kits comes complete with
sample bottle, prepaid mailer, and
documents for logging necessary
information for the lab to properly
analyze and report their findings to the
customer. H
Fluid Types:
s %NGINE /IL
s 4RANSMISSION &LUID
s (YDRAULIC &LUID
Uses:
s 3TOP ONGOING WEAR
s /IL CONDITION MONITORING
s &AILURE $IAGNOSIS
s %XTENDED OIL DRAIN INTERVAL
LFS Accessories
Products
PF L2016
Specifications PF L2016
Parfit Oil Filter Replacement Element
Application Ford Power Stroke® Model Year 2007
Engine. (1840752C91)
Maximum Flow Rate 20 GPM (75.7 LPM)
Maximum Working Pressure 60 PSI (
Micron Rating 20 Micron
Height 6.5 in. (
Diameter 3.3 in. (
Center Threads N/A H
Solids Capacity N/A
Weight (dry) 3.4 oz (
H2O Removal Efficiency 95%
Operating Temperature -50o to +225oF (-45o to +107oC)
Cross Reference
-OTORCRAFT &ORD International
FL2016 3C3Z6731AA 1840752C91
1 3NL56UX
3NL70LT
H32
H26, H28, H29
PRODUCT PAGE
11078
11901
H26, H28
H26, H28
4
1000152 H24 PRODUCT PAGE
11078 H32 46311 H6
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Section: I
climate control
electromechanical
Transmission Filtration
filtration
fluid & gas handling
hydraulics
pneumatics
process control
sealing & shielding
I Transmission Filtration
Table of Contents
LFS Transmission Filter .........................................................................................................................................I1
Element and Hose Kits...........................................................................................................................................I3
Part Number Index...................................................................................................................................................I4
Mounting Information
Bracket
3/8” NPTF Inlet & Outlet Port Size
6.7 in.
(17.0 cm)
5.9 in.
15.0 cm)
Replacement Element
,&3 4&2%
I
Hose and Fitting Kits
Part Number &ITTING (OSE
Size
LFS 22821-01 3/8” x 30”
LFS 22821-02 3/8” x 32”
LFS 22821-03 3/8” x 35”
LFS 22821-04 3/8” x 36”
LFS 22821-05 3/8” x 42”
LFS 22821-06 3/8” x 48”
LFS 22822-01 5/16 “ x 28”
LFS 22822-02 5/16 “ x 30”
LFS 22822-03 5/16 “ x 32”
LFS 22822-04 5/16 “ x 34”
LFS 22822-05 5/16 “ x 42”
LFS 22822-06 5/16 “ x 48”
Section: J
climate control
electromechanical
Additives
filtration
fluid & gas handling
hydraulics
pneumatics
process control
sealing & shielding
Additives
Table of Contents
Additive Overview...................................................................................................................................................J1
Additives ....................................................................................................................................................................J3
Additive Accessories .............................................................................................................................................J5
Filler Spouts ...............................................................................................................................................................J5
Part Number Index..................................................................................................................................................J6
Additive Overview
Additive Overview
We’ve Bottled Racor Protection
Additive Overview
Additives
Additives
Diesel Biocide
Diesel Biocide is a multi-functional
petroleum additive that is used to help
maintain color stability and clarity.
It can be used to eliminate and/or
prevent the growth of bacteria, fungi,
organic reactions, sludge formation,
and also acts as a corrosion inhibitor.
s %XCELLENT FOR USE WITH ALL FORMS OF
Biodiesel
s &ORMULATED TO TREAT MORE FORMS
of algae and bacteria than other s 0REVENTS INTERNAL CORROSION FROM
brands microbial fouling
s &UEL AND WATER SOLUBLE
Diesel Winter Plus+
s #ONCENTRATED FORMULA TREATS MORE
gallons per ounce s $OES NOT CAUSE FOAMING Diesel Winter Plus+ is added to
s %0! APPROVED AS BOTH A BIOCIDE
middle petroleum distillates such
s 0ROMOTES FUEL STABILITY DURING
and aftermarket fuel additive storage as No. 2 heating oil or diesel fuel
to improve their low temperature
0ART .UMBER Container Size Treats operability as measured by pour
ADT 2116 16 ounces 1,280 gallons point and cold filter plugging
ADT 2201 1 gallon
g 10,240 gallons
g point. It prevents the plugging of
ADT 2405 5 gallon
g 51,200 gallons
g lines, filter screens, and valves,
ADT 2555 55 g
gallon drum 563,200 gallons
g and contains a deicer, which can
help reduce line freezing.
Additive Accessories
Filler Spouts
RK22936 No-Spill Filler Spout
These versatile filler spouts have
unlimited uses. They fit many Racor
products including additives bottles
and the flexible design allows users to
bend the spout for flow control. This kit
includes 4 hanging strips with
12 pieces on each strip; that’s a total of
48 pieces per kit.
R
02/$5#4 0!'%
RK22936 J5
Section: K
climate control
electromechanical
Sentinel Systems
filtration
fluid & gas handling
hydraulics
pneumatics
process control
sealing & shielding
Sentinel Systems
Table of Contents
Sentinel Overview.................................................................................................................................................. K1
The Basic Sentinel System................................................................................................................................. K2
D Series Engine Safety Shut Down System................................................................................................... K3
DTF & DTLF Series Engine Safety Shut Down System.............................................................................. K4
Orifice Information................................................................................................................................................. K5
DL Series Master Controls/Engine Safety Shut Down System ................................................................ K6
DTF Series Master Controls/Engine Safety Shut Down System ............................................................. K7
DTLF Series Master Controls/Engine Safety Shut Down System ........................................................... K8
SVK Series Engine Safety Shut Down System ........................................................................................... K10
H & HA Series Engine Safety Shut Down System ..................................................................................... K11
CPV Series Engine Safety Shut Down System ........................................................................................... K12
STV Series Engine Safety Shut Down System ........................................................................................... K13
PV Series Engine Safety Shut Down System .............................................................................................. K14
PS & PR Series Engine Safety Shut Down System ................................................................................... K15
CAT Adapters......................................................................................................................................................... K16
HK-CAT Hose Kit, Caterpillar ........................................................................................................................... K19
HK-CMNS Hose Kit, Cummins.......................................................................................................................... K34
HK-JD Hose Kit, John Deere ............................................................................................................................ K39
HK-DDC Hose Kit, Detroit Diesel .................................................................................................................... K42
HK-GU Hose Kit, General Use.......................................................................................................................... K48
Part Number Index............................................................................................................................................... K60
Sentinel Overview
Sentinel
When an abnormal condition The All-mechanical advantage:
occurs in a diesel engine, a Sentinel
Electrical shutdown systems are
protection system automatically
prone to problems with moisture,
shuts it down or reduces RPMs by
corrosion, faulty connections and
controlling the fuel supply. Optional
broken indicators. Sentinel systems are
manual or electronic overrides are
entirely mechanical and independent
available.
of electrical circuits. This means
Sentinel Systems Protect electrical failure can never induce
Against: a failure in your engine protection
system.
s ,OW OIL PRESSURE
s ,OSS OF COOLANT
s (IGH OIL TEMPERATURE
s (IGH COOLANT TEMPERATURE
s (IGH TRANSMISSION TEMPERATURE
s ,OSS OF TAIL PUMP PRESSURE ON
IRRIGATION ENGINES
Any of these conditions can quickly
lead to damaged camshafts, piston
heads, cylinders, crankshafts, bearings
and transmissions, or even result
in total engine seizure. When you
consider the loss of revenue from
damage and downtime, you can’t
afford to operate without a Sentinel
K
Engine Protection System.
D Series
Reference
Orifice Letter B or D I or J J or K f or J G or J N/A
CAT:
D-330C,
D-333C,
CAT:
D-343,
D-346, D-3208,
ALLIS D-1693,, CAT: CAT:
Engine Make D-353, D-3304,
-CHALMERS D-1140, D-342 D-3204
D-348, D-3306
D-1150,
D-379
D-1160,
D-3304,
D-3306
Orifice Letter J D or F A or B B B or D D or F
V-Series:
In-line: 3-53,
D-3406, 6V-53, 8V-53,
4-53, 6-53, 16V-71, 12V-
Engine Make D-3408, D-3512 8.2 Liter 6V-71,
2-71, 3-71, 92, 16V-92
D-3412 8V-71, 12V-71,
4-71, 6-71
6V-92, 8V-92
Orifice Information
Orifice Information
Orifice Letter J B B or D B F D
NTERNA-
8360.05 (160 FIAT - TIONAL HAR-
12V-149, 16V- D-817B, MACK
Engine Make HP), 8220.02 ALLIS VESTER
149 D-817C All engines
(200 HP) All engines DT-466, 9.0
Liter
Orifice Letter B or D D or F B
DL Series
Specifications $, * $, 9 $,
%NGINE -AKE Detroit Diesel #UMMINS "IG #AM All
/IL 3ETTING 0RESSURE 5-25 5-25 5-25
&UEL &LOW 4.0 GPM 4.0 GPM 4.0 GPM
Inlet / Outlet Ports 1/2” NPT 1/2” NPT 1/2” NPT
Override Feature Yes Yes Yes
3PRING &ORCE 5 8 10
Specifications $, $,
%NGINE -AKE All All
/IL 3ETTING 0RESSURE 5-25 5-25
&UEL &LOW 4.0 GPM 4.0 GPM
Inlet / Outlet Ports 1/2” NPT 1/2” NPT
Override Feature Yes Yes
3PRING &ORCE 15 20
*
Includes GM-2 check valve (3/8” ) for fuel return line. Master Control Mounting Bracket:
Order Part Number MB-1.
DTF Series
Note: The override valve will allow starting the engine without manually overriding the DTF.
*
Includes #41737 check valve (1/4” ) for fuel return line. Master Control Mounting Bracket:
Order Part Number MB-1.
DTLF Series
1
Includes GM-2 check valve (3/8” ) for fuel return line. Master Control Mounting Bracket:
Order Part Number MB-1
DTLF Series
Replacement Parts
Part Number Description
p
1. 41728 Filter / Breather 18
2. 43572 Oil Orifice (0.043”) Fitting
17
3. AG-1 Air Starter Assembly
4. 40819 Cam Shaft Bushing 16
(includes 43506 O-ring)
5. 43595 Cam Shaft / Handle Assembly
6. 3EE /RIlCE )NFORMATION #HART
15
7. 43704 Stop Screw
43705 Stop Screw Sleeve 19 14
8. 43597 Bottom End Cap
(D-V only, 1/8”NPT)
13
9. 43601 Cam with Screw
(D, DL, DTF & DTLF)
10. 43502 Large Quad Ring 12
11. 43599 Piston, D & DTF
43603 Piston, DL & DTLF 1 11
43602 Piston, D-V
12. 43501 Small Quad Ring 10
13. 43008 Main Spring, D-5V, D-5,
DL-5, DTF-5 & DTLF-5 2
43009 Main Spring, D-5YV, D-5Y, 9
DL-5Y, DTF-5Y & DTLF-5Y
43010 Main Spring, D-10V, D-10,
DL-10, DTF-10 & DTLF-10 8
(was PN. D9)
43011 Main Spring, D-15 & DL-15,
DTF-15 & DTLF-15 K
43012 Main Spring, D-20 & DL-20,
DTF-20 & DTLF-20 (was PN.
D9-25)
43013 Main Spring, D-25 & DL-25,
DTF-25 & DTLF-25
14. 40836 Orifice Plug (DTF, DTLF) 3
15. 41752 Main Ball Seal
49000 Main Ball Seal with Spring Kit
16. 43020 Valve Spring
17. 43504 O-ring
18. 43598 End Cap (D-V only, 1/4”NPT)
19. 40810 Orifice Package
(A, B, D, F, J & K sizes)
SK49012 Seal Kit, All models 7
SP-1 End Cap Spanner Wrench
SK49013 Rebuild Kit, D & DTF
SK49014 Rebuild Kit, DL & DTLF
SK49015 Rebuild Kit, D-V 6
7330 Installation Instructions
SVK Series
Kit contains:
SV-4 Series Fuel Solenoid Valve
(installed on Master Control at factory)
PB-1 Push Button Decal Wiring,
Hardware, Connectors The Master
Control is not included in SVK-1/SVK-2
kits or with the SV-4-12/SV-4-24 Valves.
/VERRIDE(EAT 3HIELDS
Part Number Description
1. SVK-1 Fuel Solenoid, 12 vdc kit
2. SVK-2 Fuel Solenoid, 24 vdc kit
3. SV-4-12 Fuel Solenoid, 12 vdc Valve
4. SV-4-24 Fuel Solenoid, 24 vdc Valve Internal Fuel
Orifice
3/8”-18 NPT
H & HA Series
Heat Sensor
Sentinel Heat Sensors work in
conjunction with the Master Control
to protect the engine from abnormally
high coolant, transmission oil or
crankcase oil temperature. Model
H and Model HA Heat Sensors are
mechanical dump-type units, normally
closed. Temperature actuation
settings of 180 to 260o Fahrenheit (82
to 127o Centigrade) can be specified
as required for engine coolant and
lubricating oil, transmissions, driven
compressors, etc. (
How to Order
( OR (! -180 PS
Basic Model:
MODEL H 1/2” NPT thread
Temperature:
180*, 190, 200*2, 2101, 218*, 225*,
Indicate: PS for a 1/8” NPTF female port
option is available to accommodate a
K
MODEL HA 3/8” NPT thread 2402, 1851, 195, 205*2, 212, 2201 pressure switch (if desired)
* Indicate that a 1/8” NPTF female port option is available to accommodate a pressure switch.
1
This temperature setting available for H only.
2
PS option available for H only.
3
Metric thread.
CPV Series
02% 3(54$/7.
WARNING
Light-Buzzer
STV Series
Hose
Close Nipple
adapter
(0.4 psi)
Dump Inlet
Outlet
PV Series
Dump Valves
PV Series Dump Valves protect water valve (noted at the end of the part
pumps and air compressors from loss number). This pressure can be applied
of fluid. They are normally open and by water discharge from a water pump
will close only when the input pressure or air pressure from an air compressor.
reaches the rated pressure of the dump
PS & PR Series
CAT Adapters
CAT-1
CAT-2
Expansion Plug For Caterpillar D-353 Expanding
Engine. The purpose of the CAT-2 O-Ring 1/4”-20
Adapter is to prevent fuel from going Cap Screw
directly to the injection pump without
going through the Sentinel Master
Control first.
Main B
Body Expansion
Body
Note: On some D343 CAT engines in trucks, the CAT-3 Adapter is not required because the ports at the injection
pump and filter housing have threads in them. All that is required is to run a fuel line from the filter housing to the fuel
Inlet port of the Master Control and one line from the fuel outlet port of the master control to the injection pump.
CAT Adapters
CAT-3
Adapter For Caterpillar 5.4 Bore Engine Expansion
(Replaces 8S5030 CAT adapter) Body
Injection
Pump
Injector Pump
CAT-4
Adapter
Cut View
K
CAT-5
Adapter Block For Caterpillar Sleeve
Metering 3304 & 3306 Engines.
CAT Adapters
CAT-7
Adapter For Caterpillar New Scroll 3304
Engines Manufactured After 1980.
CAT-8
Adapter For Caterpillar New Scroll 3304
Engines Manufactured Outside U.S.
HK-CAT
Notes: Engines below 180 GPH (approx. 2.85 GPM) fuel flow must use a D master control. Engines with fuel flow
between 180 and 240 GPH (approx. 4 GPM) must use a DL master control. Engines with 240 GPH fuel flow, or higher,
require two master controls. Standard SVK-1A override is 12 vdc. Order SVK-2A for 24 vdc applications. The STV test
valve will aid in initial system test and assist with testing in the field.
HK-CAT
HK-CAT
Notes: Engines below 180 GPH (approx. 2.85 GPM) fuel flow must use a D master control. Engines with fuel flow
between 180 and 240 GPH (approx. 4 GPM) must use a DL master control. Engines with 240 GPH fuel flow, or higher,
require two master controls. Standard SVK-1A override is 12 vdc. Order SVK-2A for 24 vdc applications. The STV test
valve will aid in initial system test and assist with testing in the field, if necessary. D-3304 and D-3306 engines with
sleeve metering fuel systems that have the fuel filter mounted at any location other than directly on the injection pump
require no fuel adapter. D8800 engines - add a PR-60 pressure relief valve.
HK-CAT
Application Guide
Find your engine and order one each of the listed components. See notes below.
Notes: Engines below 180 GPH (approx. 2.85 GPM) fuel flow must use a D master control. Engines with fuel flow be-
tween 180 and 240 GPH (approx. 4 GPM) must use a DL master control. Engines with 240 GPH fuel flow, or higher,
require two master controls. Standard SVK-1A override is 12 vdc. Order SVK-2A for 24 vdc applications. The STV test
valve will aid in initial system test and assist with testing in the field.
HK-CAT
HK-CAT
Notes: Use only the water pick up point at 1/8" Pipe Plug on top left side of water pump.
HK-CAT
HK-CAT
Note: On some D343 CAT engines in trucks, the CAT-3 Adapter is not required becasue the ports at the injection pump
and filter housing have threads in them. All that is required is to run a fuel line from the filter housing to the fuel “In” port
of the Master Control and one line from the fuel “Out” port of the Master Control to the injection pump.
HK-CAT
From Final
Block Assembly
4 #4 Braided Hose Fuel Filter
CAT #8N1834
CPV Master Return to
4
Coolant Pressure Valve Control Fuel Tank
#5 Braided Hose PR-60
5 6 Out In Adapter Fitting
Fuel
In 5
Return to
Fuel Tank
K
Light Buzzer (LB-1) and Pressure Switch (PS-2) as shown, are optional equipment.
HK-CAT
HK-CAT
CAT-4 Adapter
2EMOVE THE lNAL FUEL lLTER HOUSING WITH THE #!4 !DAPTER 4HE 1/4
BY DISCONNECTING THE TWO FUEL .04 TO !DAPTER WILL HAVE TO
PRIMER LINES AT THE BACK OF THE lLTER be installed in the CAT-4 Adapter
HOUSING AND REMOVING THE lVE BEFORE THE HOUSING IS BOLTED BACK
BOLTS HOLDING THE HOUSING ON THE ON THE ENGINE 4HERE IS NOT ENOUGH
ENGINE ROOM TO INSTALL IT AFTER THE HOUSING
2. Remove the 1/4 .04 PLUG LOCATED has been installed. NOTE: Make
SURE THE OPEN FUEL PORT IN THE #!4
BETWEEN THE TWO FUEL lLTER LINE
!DAPTER IS TOWARD THE INJECTION
lTTINGS ON THE BACK OF THE lLTER
pump.
HOUSING )NSTALL A 1/4 N.P.T. to
#6 Adapter in the place that the 1/4 "OLT THE HOUSING BACK TO THE ENGINE
.04 PLUG WAS REMOVED AND PLUMB THE FUEL SYSTEM AS
SHOWN
2EPLACE THE FUEL SLEEVE ,
THAT CONNECTS THE lNAL FUEL lLTER )NSTALL THE REMAINDER OF THE SYSTEM
HOUSING TO THE INJECTION PUMP AND PLUMB AS SHOWN
HK-CAT
HK-CAT
HK-CAT
Master Control and Coolant Loss Valve Coolant Pressure Pickup Fuel Section
(CL-79) may be mounted together on
There are numerous openings in The fuel line that runs the final fuel
MB-1 Mounting bracket for ease in
engine coolant system that are filter to the injection pump may
mounting. Using two of the four bolts
suitable. make sure that opening be used by disconnecting it at the
on top of air intake manifold (located
which is selected is between the water injection pump and connecting it to
about the middle of the “V” of engine)
pump and thermostat housing. The 3/8” the Master Control fuel “Inlet” port.
is suitable for most vehicle installation.
NPT opening that was not used in Heat A new line will have to be made to
Heat Sentinel Installation Sentinel installation makes a good run from the fuel “Outlet” port to the
pickup point. To insure proper coolant injection pump.
Three 3/8" NPT openings into coolant pressure pickup point was selected, a
jackets are easily accessible on most Locate the fuel return line on the
0-30 P.S.I. pressure gage may be used injection pump and install the GM-1
engines. One on either head and one to test the water pump pressure. The
at rear of engine in the “V” on water Check Valve with the arrow pointing
water pressure should increase as the towards the fuel tank. CAUTION: Make
manifold. Other 1/2” NPT openings are engine RPM increases. If pressure does
also available and suitable for Heat sure that the Cat restrictor fitting that
not increase as engine RPM increases, is installed in the fuel return line is not
Sentinel installation. pickup point is on suction side of water removed or the engine will not develop
Oil Pressure Pickup pump. full power. Check system for shutdown
Use one of the following: Oil Dump as described in installation sheet
furnished with master Control.
4EE INTO OIL PRESSURE GAGE LINE Use one of the following:
$RILL AND TAP 1/8 .04 REMOVABLE 0LATE ON LEFT FRONT OF ENGINE IN
PLATE ON RIGHT FRONT OF ENGINE hydraulic pump is not installed on
$RILL AND TAP 1/8” .04 PLATE ON LEFT ENGINE 3IX BOLTS HOLD PLATE ON
SIDE OF ENGINE 4WO BOLTS HOLD PLATE Drill and tap 1/4" .04 FOR OPENING
ON 4HIS PLATE IS COVERING MAIN OIL #OVER OVER CAM SHAFT GEAR ON TOP
PRESSURE GALLERY FRONT OF ENGINE &OUR BOLTS HOLD
4. Any other main oil pressure outlet PLATE ON $RILL AND TAP 1/4” .04 FOR
ON ENGINE OPENING
3OME VALVE COVERS HAVE OPENINGS
that can be tapped 1/4” .04 .O
DRILLING NECESSARY
4. Any convenient non-pressure
OPENINGS IN CRANKCASE
HK-CAT
HK-CMNS
!LL " 3ERIES DIRECT INJECTED ENGINES WITH ROTARY "OSCH PUMP #4 ENGINE WITH
"OSCH INJECTION PUMP " 3ERIES WITH "OSCH IN LINE INJECTION PUMP THRU
Cummins
"IG #AM )) AND ))) , - .( +4! # +4! +4! + ALL IN LINE
V504 and all C Series
Master Coolant -OUNTING Valves & (OSE
System Type (EAT 3ENSOR
Conttrol pressure Valve Brackets Adapters &ITTING +IT
3HUTDOWN D-5Y HA-212 CPV MB-1, MB-79 PR-60, STV HK-CMNS
De-Torque DTF-5Y HA-212 CPV MB-1, MB-79 PR-60, STV HK-CMNS
3HUTDOWN WITH D-5Y with
HA-212 CPV MB-1, MB-79 PR-60, STV HK-CMNS
Override SVK-1A
!LL - 6 + 6 AND + 3ERIES ENGINES
PR-60, 41737,
3HUTDOWN DL-10 H-212 CPV MB-1, MB-79 HK-CMNS
STV
PR-60, 41737,
De-Torque DTLF-10 H-212 CPV MB-1, MB-79 HK-CMNS
STV
3HUTDOWN WITH DL-10 with PR-60, 41737,
H-212 CPV MB-1, MB-79 HK-CMNS
Override SVK-1A STV
Notes: Engines below 180 GPH (approx. 2.85 GPM) fuel flow must use a D master control. Engines with fuel flow
between 180 and 240 GPH (approx. 4 GPM) must use a DL master control. Engines with 240 GPH fuel flow, or higher,
require two master controls. Standard SVK-1A override is 12 vdc. Order SVK-2A for 24 vdc applications. Hose and
fitting kits include the most common components to fit most applications - additional components, if needed, are
customer supplied. The STV test valve will aid in initial system test and assist with testing in the field, if necessary.
Cummins C Series engines require two 14mm to 3/8" NPT banjo fittings (part number 40748).
HK-CMNS
HK-CMNS
HK-CMNS
Use ONLY the water pick up point at 1/8" Pipe Plug on top left side of water pump.
HK-CMNS
Notes: Engines below 180 GPH (approx. 2.85 GPM) fuel flow must use a D master control. Engines with fuel flow
between 180 and 240 GPH (approx. 4 GPM) must use a DL master control. Engines with 240 GPH fuel flow, or higher,
require two master controls. Standard SVK-1A override is 12 vdc. Order SVK-2A for 24 vdc applications. Hose and
fitting kits include the most common components to fit most applications - additional components, if needed, are
customer supplied. The STV self-venting test valve will aid in initial system test and assist with testing in the field, if
necessary. Deutz engines: If belt protection is required, use XDV-1 dump valve installed in 2245062 Deutz mounting
bracket
HK-JD
John Deere
This HK-JD kit is specifically assembled details). Depending on the application,
for John Deere engines and includes this kit may include extra hose and
the most common hose and fittings fittings and some application-specific
necessary to install a complete hose and fittings will be customer
Sentinel engine protection system on supplied.
any engine (see Application Guide for
Notes: Engines below 180 GPH (approx. 2.85 GPM) fuel flow must use a D master control. Engines with fuel flow
between 180 and 240 GPH (approx. 4 GPM) must use a DL master control. Engines with 240 GPH fuel flow, or higher,
require two master controls. The STV test valve will aid in initial system test and assist with testing in the field, if
necessary.
K
HK-JD
HK-JD
HK-DDC
Notes: Engines below 180 GPH (approx. 2.85 GPM) fuel flow must use a D master control. Engines with fuel flow
between 180 and 240 GPH (approx. 4 GPM) must use a DL master control. Engines with 240 GPH fuel flow, or
higher, require two master controls. Standard SVK--1A override is 12 vdc. Order SVK--2A for 24 vdc applications.
The STV test valve will aid in initial system test and assist with testing in the field.
HK-DDC
Notes: Engines below 180 GPH (approx. 2.85 GPM) fuel flow must use a D master control. Engines with fuel flow
between 180 and 240 GPH (approx. 4 GPM) must use a DL master control. Engines with 240 GPH fuel flow, or
higher, require two master controls. Standard SVK--1A override is 12 vdc. Order SVK--2A for 24 vdc applications.
The STV test valve will aid in initial system test and assist with testing in the field.
HK-DDC
HK-DDC
HK-DDC
Detroit Inline 2-71, 3-53, 3-71, 4-53, 4-71, 6-53 & 6-71
Series Engines
HK-DDC
HK-GU
Application Guide
Find your engine and order one each of the listed components. See notes below.
ENGINE AND (0 3CANIA ENGINE 4 WITH "OSCH INJECTION 0UMP 4RACTORS
Case
1070, 1170, 1175, 1220, 1370, 1570, 2090, 2290, 2390, 2590, 2670, 2870, 4490, 4690 and 4890
3HUTDOWN D-15 HA-212 CPV MB-1, MB-79 STV HK-GU
Fairmont
!LL %NGINES
Tamper
3HUTDOWN WITH D-5Y with 40748, PR-60,
H-212 CPV MB-1, MB-79 HK-GU
Override SVK-1A STV
Fiat !LL (0 (0 -: AND - ENGINES
3HUTDOWN D-10 HA-212 CPV MB-1, MB-79 STV HK-GU
De-Torque DTF-10 HA-212 CPV MB-1, MB-79 STV HK-GU
3HUTDOWN WITH D-10 with
HA-212 CPV MB-1, MB-79 STV HK-GU
Override SVK-1A
Notes: Engines below 180 GPH (approx. 2.85 GPM) fuel flow must use a D master control. Engines with fuel flow
between 180 and 240 GPH (approx. 4 GPM) must use a DL master control. Engines with 240 GPH fuel flow, or higher,
require two master controls. Standard SVK-1A override is 12 vdc. Order SVK-2A for 24 vdc applications. The STV test
valve will aid in initial system test and assist with testing in the field.
HK-GU
Application Guide
Find your engine and order one each of the listed components. See notes below.
General Motors !LL , , AND , ENGINES
3HUTDOWN D-15 H-212 CPV MB-1, MB-79 PR-60, STV HK-GU
De-Torque DTF-15 H-212 CPV MB-1, MB-79 PR-60, STV HK-GU
3HUTDOWN WITH D-15 with
Override SVK-1A
H-212 CPV MB-1, MB-79 PR-60, STV HK-GU
K
Notes: Engines below 180 GPH (approx. 2.85 GPM) fuel flow must use a D master control. Engines with fuel flow
between 180 and 240 GPH (approx. 4 GPM) must use a DL master control. Engines with 240 GPH fuel flow, or higher,
require two master controls. Standard SVK-1A override is 12 vdc. Order SVK-2A for 24 vdc applications. The STV test
valve will aid in initial system test and assist with testing in the field.
HK-GU
Application Guide
Find your engine and order one each of the listed components. See notes below.
All 200 Series, 268, 303, 310, 414, 414T, 436, 466, 466T, 510 payloaders up thru 550, 800T,
International
" # , $4 $4 $4 (4 $4 LATE MODELS BACKHOES AND CRAWLER
(ARVESTER
tractors TD-7 thru TD-20
3HUTDOWN D-15 H-212 CPV MB-1, MB-79 STV HK-GU
De-Torque DTF-15 H-212 CPV MB-1, MB-79 STV HK-GU
3HUTDOWN WITH D-15 with
H-212 CPV MB-1, MB-79 STV HK-GU
Override SVK-1A
!LL $4 ENGINES
3HUTDOWN D-5Y H-212 CPV MB-1, MB-79 STV HK-GU
De-Torque DTF-5Y H-212 CPV MB-1, MB-79 STV HK-GU
3HUTDOWN WITH D-5Y with
H-212 CPV MB-1, MB-79 STV HK-GU
Override SVK-1A
Notes: Engines below 180 GPH (approx. 2.85 GPM) fuel flow must use a D master control. Engines with fuel flow
between 180 and 240 GPH (approx. 4 GPM) must use a DL master control. Engines with 240 GPH fuel flow, or
higher, require two master controls. Standard SVK-1A override is 12 vdc. Order SVK-2A for 24 vdc applications. The
STV test valve will aid in initial system test and assist with testing in the field.
HK-GU
Application Guide
Find your engine and order one each of the listed components. See notes below.
Notes: Engines below 180 GPH (approx. 2.85 GPM) fuel flow must use a D master control. Engines with fuel flow
between 180 and 240 GPH (approx. 4 GPM) must use a DL master control. Engines with 240 GPH fuel flow, or higher,
require two master controls. Standard SVK-1A override is 12 vdc. Order SVK-2A for 24 vdc applications. The STV test
valve will aid in initial system test and assist with testing in the field.
HK-GU
Application Guide
Find your engine and order one each of the listed components. See notes below.
Notes: Engines below 180 GPH (approx. 2.85 GPM) fuel flow must use a D master control. Engines with fuel flow
between 180 and 240 GPH (approx. 4 GPM) must use a DL master control. Engines with 240 GPH fuel flow, or higher,
require two master controls. Standard SVK-1A override is 12 vdc. Order SVK-2A for 24 vdc applications. The STV test
valve will aid in initial system test and assist with testing in the field.
HK-GU
Application Guide
Find your engine and order one each of the listed components. See notes below.
Notes: Engines below 180 GPH (approx. 2.85 GPM) fuel flow must use a D master control. Engines with fuel flow
between 180 and 240 GPH (approx. 4 GPM) must use a DL master control. Engines with 240 GPH fuel flow, or
higher, require two master controls. Standard SVK-1A override is 12 vdc. Order SVK-2A for 24 vdc applications. The
STV test valve will aid in initial system test and assist with testing in the field.
HK-GU
HK-GU
HK-GU
Notes:
1. Mount Master Control below Fuel Filter Air Intake Manifold using MB-1 Mounting Bracket. Bracket should be bent 90.
2. Coolant Loss Valve can be mounted 12" to the right of Master Control using bolt in Air intake manifold. MB-79
Mounting Bracket should be bent 90.
HK-GU
HK-GU
Notes:
The PR-90 Pressure Relief valve must be installed between the Master Control and Transfer Pump on all international
engines that use Piston Type transfer pumps.
817C (C Series Engines will have serial numbers of 10,000 or higher) and the 573B are two samples that use this
type of pump.
HK-GU
5SING THE -" -OUNTING "RACKET )NSTALL A lTTING THAT WILL ACCEPT A 2EMOVE THE FUEL LINE THAT RUNS FROM
mount the Master Control in a #6 hose end at any non-pressure THE lNAL FUEL lLTER TO THE INLET OF THE
CONVENIENT LOCATION BETWEEN THE OPENING IN THE CRANKCASE ! 3/8" INJECTION PUMP -AKE UP TWO NEW
FUEL INLET OF THE INJECTION PUMP AND .04 OPENING ON THE LEFT SIDE OF THE FUEL LINES AND PLUMB AS SHOWN
lNAL FUEL lLTER ENGINE BLOCK JUST ABOVE THE OIL PAN 0LUMB REMAINING LINES AND CHECK
)NSTALL THE (EAT 3ENTINEL IN THE 1/2" IS USUALLY USED FOR THE DUMP POINT system as described on installation
.04 OPENING IN THE THERMOSTAT SHEET FURNISHED WITH -ASTER #ONTROL
5. For oil pressure to the Master
HOUSING /THER OPENINGS IN THE #ONTROL USE ONE OF THE FOLLOWING
WATER MANIFOLD ENGINE BLOCK OR pickup points:
ENGINE HEAD ARE AVAILABLE ALSO IF THE
1 A MAIN OIL PRESSURE GALLERY OPENING
/2” .04 OPENING IN THE THERMOSTAT
IN INJECTION PUMP
HOUSING IS NOT AVAILABLE
b. 3/8 .04 OIL PRESSURE OPENING IN
-OUNT THE #, #OOLANT ,OSS
INJECTION PUMP
Valve at any convenient location at
APPROXIMATELY THE SAME HEIGHT AS c. 3/8v .04 OIL PRESSURE OPENING IN
THE ENGINE HEAD 0ILOT LINE PICKUP OIL lLTER HOUSING
POINT IS ANY OPENING IN THE WATER NOTE: Do not tee into oil pressure line
MANIFOLD THAT FEEDS AN ACCESSORY
7 DTF-5Y
$4,&
K7
K8
02/$5#4 PAGE# $4,& K8
7330 K9 $4,& K8
$4,& K8
A $4,& 9 K8
02/$5#4 PAGE#
AG-1 K9
SK49015 K9
F SP-1
STV
K9
K13
02/$5#4 PAGE#
FO-1-A K5 SV-4-12 K10
FO-1-B K5 SV-4-24 K10
FO-1-C K5 SVK-1 K10
FO-1-D K5 SVK-2 K10
FO-1-E
FO-1-F
K5
K5 W
FO-1-G K5 02/$5#4 PAGE#
&/ ( K5 WK-1A K12
FO-1-I K5 WK-1B K12
FO-1-J K5
FO-1-K K5
H
02/$5#4 PAGE#
( K11
(! K11
L
02/$5#4 PAGE#
,0 K14
,0 K14 K
,0 K14
P
02/$5#4 PAGE#
PR-35 K15
PS-1 K15
PS-1A K15
PS-2 K15
PS-2A K15
PV4-15 K14
PV4-50 K14
S
02/$5#4 PAGE#
SK49012 K9
SK49013 K9
SK49014 K9
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Section: L
climate control
electromechanical
Heaters
filtration
fluid & gas handling
hydraulics
pneumatics
process control
sealing & shielding
Heaters
Table of Contents
Fuel Heaters .............................................................................................................................................................L1
Nomad® Electric Heaters......................................................................................................................................L2
Nomad® Coolant Heaters ......................................................................................................................................L4
Thermoline™ Electric Heaters............................................................................................................................L6
Heater Relay .............................................................................................................................................................L8
Part Number Index..................................................................................................................................................L9
Fuel Heaters
Fuel Heaters
From the very beginning Racor Biodiesel Information Two Types Available
delivered high quality products.
Biodiesel is a diesel fuel produced Electric Heated: The electrical heaters
Extreme conditions call for extreme
by the chemical refining of vegetable use vehicle electrical power to operate
protection and performance. Racor
oils into “fatty acid methyl esters”, the heating elements.
delivers the goods.
or FAME. Glycerin is removed in Coolant Heated: The coolant heaters
Application the refining process, lowering the use hot engine coolant as a heat
oil viscosity to match diesel fuel. source and transfer that heat to the
The diesel fuel heaters apply heat to Pure biodiesel is most often added
the fuel incoming from the fuel tank fuel.
to diesel fuel in a 2, 5, or 20% blend,
to enable it to flow more freely on its and is referred to as B2, B5, or B20
way to the primary fuel filter/water respectively.
separator.
Other renewable “biofuels” available
Heating Fuel are raw oils or recycled greases that
Heating the fuel dissolves paraffin have not been transformed into
wax crystals (and ice) that form when biodiesel. These products require
diesel fuel is chilled thus enabling extra heat, filtration, and other vehicle
water separators to work more modifications to burn in diesel
efficiently and to prevent fuel filters engines.
from plugging with wax and/or ice
crystals.
Test Data
These results are from controlled laboratory test. Field results may vary
1.00 150 15
14257 [ 30 GP H
0.75 100
14261 [ 10
0.50 Fue l 50 Te mp.
Te mp. oF 60 GP H
PS I* 1427 8 5
0.25 oF 0
1427 9
0.00 - 50 0
0 60 120 180 0 100 200 300 400 500 0 100 200 300 400 500
SAE J90 5 F uel F low Ty pical P ower Consumptio n Ty pical Hea t R ise
Restrictio n [ In--cab control units. Gi ven: H ea t input (base d on
o
Gi ven: Fue l temperature 70 F Not thermos tatically controlled. fuel temperature in the line) and
(_F -- 32 X .5 55 _C
= ) Fl ow Ra te (of the fuel base d on
engine spee d & type) .
How to Order
(The numbers below show how part numbers are constructed).
142781 142572
142791 142612
1
Optional relay kit RK11861 (12vdc) or RK11862 (24vdc) may be required, not included.
2
Controlled by provided In-cab controller / relay RK14280-12 (12vdc) or RK14280-24 (24vdc).
Mounting Information
Outlet Inlet
5.4 in. 4.5 in.
L
(13.7
7 cm) (11.4 cm)
Front
2.6 in.
4.1 in. (6.6 cm)
(10.4 cm)
TO TEST: With or without fuel in system at ambient temperature, measure ohm resistance between the two power
hook-up wires. The exact reading will vary and any reading means the unit is functional. If there is an ‘OL’ (Open Line)
reading on the ohm meter, the unit is defective.
Test Data
These results are from controlled laboratory test. Field results may vary
1.00
95 0.75 He ater
0.75 by-- pass ed[
0.50 Hea t 85 0.50
PS I* Ri se , PS I* He ater On }
0.25 oF 75 0.25
0.00 65 0.00
0 60 120 180 30 45 60 75 90 15 30 45 60
Fl ow (G PH ) Fl ow (G PH ) Fl ow (G PH )
Ty pical Differentia l
SA E J 905 F uel F low Ty pical F low vs H ea t R ise
Pr essure vs Fl ow
Restrictio n Gi ven: Fue l inlet temperature, 70 oF.
[ Gi ven: Fue l inlet temperature
Gi ven: Fue l temperature 70 oF. Coo lant inlet temperature, +180 oF.
is +85 oF ( 320HTR4 T. )
(_F -- 32 X .5 55 =_C)
} Gi ven: Fue l inlet temperature
is +40 oF, Hea ter on.
How to Order
(The numbers below show how part numbers are constructed).
320HTR4 T
Mounting Information
3/8”
Fasteners
320HTR4T Shown
3.8 in.
(9.7 cm)
2.4 in. 2.9 in. L
(6.1 cm) (7.4 cm)
Back
2.9 in.
Front (7.4 cm) 4.7 in.
(11.9 cm)
5/8” Heater
Hose Inlet
and Outlet Top
Fuel Ports
3/8”-18 NPTF 3.9 in.
(SAEJ476) (9.9 cm)
Test Data
These results are from controlled laboratory test. Field results may vary
600 15 2.0
500
500 30 GPH
1.5
Power 400 300 Temp. 10 PSI* 300
in 300 Rise, 1.0
oF 60 GPH 500
Watts 200 5
0.5
100 150 150
0 0 0.0
--50 0 50 100 150 0 100 200 300 400 500 0 60 120 180
Temperature oF Heat input (Watts) Fuel Flow (GPH)
How to Order
(The numbers below show how part numbers are constructed).
Wiring Diagram
Outlet
7/8”-14 45o Flare
(SAEJ512) 5/8” (No. 10) SAE 100R2 Type
A fuel hose
TO TEST: With or without fuel in system at ambient temperature, measure ohm resistance between the two power
hook-up wires. The exact reading will vary and any reading means the unit is functional. If there is an ‘OL’ (Open Line)
reading on the ohm meter, the unit is defective.
Heater Relay
Relay Information
Specifications RK11861 RK11862 RK14280-12
Application DC DC DC
Volts 12 24 12
Remote Mount Yes Yes No
Max Watts/amps 300 or 25 amps 360 or 15 amps N/A
3
PRODUCT PAGE#
320HTR4 L4
320HTR4T L4
H
PRODUCT PAGE#
HEATER300 L6
HEATER500 L6
R
PRODUCT PAGE#
RK11861 L8
RK11862 L8
RK14280-12 L8
L
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Section: M
climate control
electromechanical
Hydraulic Filtration
filtration
fluid & gas handling
hydraulics
pneumatics
process control
sealing & shielding
Hydraulic Filtration
Table of Contents
Parfit Hydraulic Filters .........................................................................................................................................M1
Part Number Index...............................................................................................................................................M13
Hydraulic Filters
Hydraulic Filters
HF2 ELEMENTS
Key
0 0ALL v AND v
(& 0ALL v
(& 3CHROEDER + v v AND v
Features:
Seals: Viton
%ND CAPS 0LATED 3TEEL OR .YLON
3UPPORT #YLINDER 0LATED 3TEEL
&ILTER -EDIA -ICROGLASS WITH -ESH 3UPPORT
932611Q 4.50 in. (11.4 cm) 1.01 in. (2.6 cm) 1.75 in. (4.4 cm)
932617Q 8.26 in. (21.0 cm) 1.01 in. (2.6 cm) 1.75 in. (4.4 cm)
Hydraulic Filters
HF3 Elements
Key
0 0ALL v AND v
(& 0ALL v
(& 3CHROEDER + v v AND v
Features:
Seals: Viton
%ND CAPS 0LATED 3TEEL OR .YLON
3UPPORT #YLINDER 0LATED 3TEEL
&ILTER -EDIA -ICROGLASS WITH -ESH 3UPPORT
8 8.3 in (21.0 cm) 1.7 in. (4.3 cm) 3.2 in. (8.1 cm)
Hydraulic Filters
HF4 Elements
Key
0 0ALL v AND v
(& 0ALL v
(& 3CHROEDER + v v AND v
Features:
Seals: Viton
%ND CAPS .YLON
3UPPORT #YLINDER 0LATED 3TEEL
&ILTER -EDIA -ICROGLASS WITH -ESH 3UPPORT
932670Q 9.2 in. (23.4 cm) 1.6 in. (4.1 cm) 3.9 in. (9.9 cm) Double open ended
932679Q 18.0 in. (45.7 cm) 1.6 in. (4.1 cm) 3.9 in. (9.9 cm) Double open ended
933488Q 27.8 in. (70.6 cm) 1.6 in. (4.1 cm) 3.9 in. (9.9 cm) Double open ended
Hydraulic Filters
Hydraulic Filters
Hydraulic Filters
2ACOR 0AR&IT &LEETGUARD "ALDWIN Wix Pall 3CHROEDER (YDAC (YCON $ONALDSON
Hydraulic Filters
2ACOR 0AR&IT &LEETGUARD "ALDWIN Wix Pall 3CHROEDER (YDAC (YCON $ONALDSON
HC9600FDP16H
HC9600FDP16Z SBF-9600-16S1B 1.11.16D03BN
926699Q HF7076 HC9600FKP16H
H9083 51709 SBF-9600-16S3B H9600/16- P168433
HF7476 HC9600FKP16Z SBF-9600-16S3V 003BN
HC9600FUP16H
HC9600FUP16Z
HC9600FDS4H
HC9600FDS4Z
926835Q HC9600FKS4H 1.11.04D12BN P164164
HF7066 H9071 51685 SBF-9600-4S7B
HC9600FKS4Z H9600/4-010BN P164364
HC9600FUS4H
HC9600FUS4Z
HC9600FDS13H
HC9600FDS13Z 1.11.13D12BN
926839Q HC9600FKS13H SBF-9600-13S7B
HF7074 H9079 51690 H9600/13-
HC9600FKS13Z SBF-9600-13S7V 010BN
HC9600FUS13H
HC9600FUS13Z
HC9600FDN4H
HC9600FDN4Z
926841Q HF7065 HC9600FKN4H 1.11.04D06BN P164592
H9070 51685 SBF-9600-4S3B
HF7465 HC9600FKN4Z H9600/4-005BN P164600
HC9600FUN4H
HC9600FUN4Z
HC9600FDN8H
HC9600FDN8Z 8TS3
926843Q HC9600FKN8H 1.11.08D06BN P164594
HF7069 H9074 57848 8TZ5
HC9600FKN8Z H9600/8-005BN P164601
SBF-9600-8S3B
HC9600FUN8H
HC9600FUN8Z
HC9600FDS16H
HC9600FDS16Z 1.11.16D12BN
926888Q HF7078 HC9600FKS16H SBF-9600-16S7B P164168
H9085 51684 H9600/16-
HF7478 HC9600FKS16Z SBF-9600-16S7V P164170
010BN
HC9600FUS16H
HC9600FUS16Z
HC9601FDP8H
HC9601FDP8Z
927176Q HF7082 HC9601FKP8H SBF-9601-8S1B 1.11.08D03BH
57847 P167185
HF7482 HC9601FKP8Z 8TSX3 H9601/8-003BH
HC9601FUP8H
HC9601FUP8Z
Hydraulic Filters
2ACOR 0AR&IT &LEETGUARD "ALDWIN Wix Pall 3CHROEDER (YDAC (YCON $ONALDSON
932685Q KKZX10 2056633
HC8300FDP39H
HC8300FDP39Z
HC8300FKP39H
SBF-8300-39S1B P171048
HC8300FKP39Z 1.06.39D03BN
932872Q HF7008 51295 SBF-8300-39S3B P167836
HC8300FUP39H H8300/39-003BN
SBF-8300-39S3V P172960
HC8300FUP39Z
HC8310FKP39H
HC8310FKP39Z
HC8300FDN39H
HC8300FDN39Z
HC8300FKN39H P164578
HC8300FKN39Z 1.06.39D06BN P164582
932873Q HF7009 SBF-830039S3B
HC8300FUN39H H8300/39-005BN P171047
HC8300FUN39Z P171050
HC8310FKN39H
HC8310FKN39Z
HC8300FDS39H
HC8300FDS39Z
HC8300FKS39H P164565
HC8300FKS39Z SBF-8300-39S7B 1.06.39D12BN P164566
932874Q HF7010
HC8300FUS39H SBF-8300-39S7V H8300/39-010BN P171045
HC8300FUS39Z P171051
HC8310FKS39H
HC8310FKS39Z
HC8300FDP16H
HC8300FDP16Z
HC8300FKP16H
HF7004 HC8300FKP16Z SBF-8300-16S3B 1.06.16D03BN P167507
933044Q
HF7404 HC8300FUP16H SBF-8300-16S3V H8300/16-003BN P167835
HC8300FUP16Z
HC8310FKP16H
HC8310FKP16Z
HC8900FDT8H
M
HC8900FDT8Z
HC8900FKT8H 1.08.08D25BN
933196Q HF30738 SBF-8900-8S15B P167889
HC8900FKT8Z H8900/8-020BN
HC8900FUT8H
HC8900FUT8Z
Hydraulic Filters
2ACOR 0AR&IT &LEETGUARD "ALDWIN Wix Pall 3CHROEDER (YDAC (YCON $ONALDSON
HC8900FDT13H
HC8900FDT13Z
HC8900FKT13H SBF-8900- 1.08.13D25BN
933205Q HF30771 P167890
HC8900FKT13Z 13S15B H8900/13-020BN
HC8900FUT13H
HC8900FUT13Z
HC8900FDT16H
HC8900FDT16Z
HC8900FKT16H SBF-8900- 1.08.16D25BN
933213Q HF30793 P167891
HC8900FKT16Z 16S15B H8900/16-020BN
HC8900FUT16H
HC8900FUT16Z
HC9020FDN4H
HC9020FDN4Z
HC9020FKN4H 1.07.04D06BN
933239Q HF30027 H9042 57121 SBF-9020-4S3B P165041
HC9020FKN4Z H9020/4-005BN
HC9020FUN4H
HC9020FUN4Z
HC9020FDN8H
HC9020FDN8Z
HC9020FKN8H 1.07.08D06BN
933246Q HF7045 H9046 57902 SBF-9020-8S3B P165043
HC9020FKN8Z H9020/8-005BN
HC9020FUN8H
HC9020FUN8Z
934122Q HF30889 HC8314FKN39H 39QCLZ5V 2083926 P564547
PR3033Q ST1217 SBF-0030D-Z10B 0030D010BNHC
0110D020BN-HC
HC2206FDT6H SBF0110D020 0110D020BN
PR3088Q 57873 HC2206FKT6H SBF-0110D- 0110D020BN/HC
HC2206FUT6H Z25B 0110D020BNHC
0110D020P
R750-H-0806A HF6778 BT8308-MPG 51849 HC7500SKN8H SBF-7500-8Z5B P165762
Hydraulic Filters
2ACOR 0AR&IT &LEETGUARD "ALDWIN Wix Pall 3CHROEDER (YDAC (YCON $ONALDSON
HC9601FDP13H
HC9601FDP13Z
HC9601FKP13H SBF-9601- 1.11.13D03BH
927182Q HF7084 P167411
HC9601FKP13Z 13S1B H9601/13-003BH
HC9601FUP13H
HC9601FUP13Z
HC9021FDP8H
HC9021FDP8Z
HC9021FKP8H 1.07.08D03BH
927723Q HF7450 H9051 57858 SBF-9021-8S1B P167182
HC9021FKP8Z H9021/8-003BH
HC9021FUP8H
HC9021FUP8Z
HC9021FDP4H
HC9021FDP4Z
HC9021FKP4H 1.07.04D03BH
927725Q HF7448 H9049 57853 SBF-9021-4S1B P167180
HC9021FKP4Z H9021/4-003BH
HC9021FUP4H
HC9021FUP4Z
HC8300FDN8H
HC8300FDN8Z
HC8300FKN8H 1.06.08D06BN P164574
927861Q HF7001 H9001 SBF-8300-8S3B
HC8300FKN8Z H8300/8-005BN P164580
HC8300FUN8H
HC8300FUN8Z
HC8300FDT8H
HC8300FDT8Z
HC8300FKT8H SBF-8300- 1.06.08D25BN P164217
929099Q HF7003
HC8300FKT8Z 8S15B H8300/8-020BN P164430
HC8300FUT8H
HC8300FUT8Z
HC9600FDT4H
HC9600FDT4Z
930099Q
HF7067
HF7467
H9072 51694
HC9600FKT4H
HC9600FKT4Z
SBF-9600-
4S15B
1.11.04D25BN
H9600/4-020BN
P164172
P164368
M
HC9600FUT4H
HC9600FUT4Z
HC9600FKT8H
HC9600FDT8H
HF7071 HC9600FDT8Z SBF-9600- 1.11.08D25BN P164174
930118Q H9076 51688
HF7471 HC9600FKT8Z 8S15B H9600/8-020BN P164369
HC9600FUT8H
HC9600FUT8Z
Hydraulic Filters
2ACOR 0AR&IT &LEETGUARD "ALDWIN Wix Pall 3CHROEDER (YDAC (YCON $ONALDSON
HC9800FDT8H
HC9800FDT8Z
HF7107 HC9800FKT8H SBF-9800- 1.13.08D25BN
930194Q H9114 P169450
HF7507 HC9800FKT8Z 8Z25B H9600/8-020BN
HC9800FUT8H
HC9800FUT8Z
HC9020FKT4H
HC9020FKT4Z
HC9020FDT4H SBF-9020- 1.07.04D25BN
930369Q HF30707 H9044 57120 P165136
HC9020FDT4Z 4S15B H9020/4-020BN
HC9020FUT4H
HC9020FUT4Z
HC9020FKT8H
HC9020FKT8Z
HC9020FDT8H SBF-9020- 1.07.08D25BN
930370Q HF30728 H9048 57861 P165138
HC9020FDT8Z 8S15B H9020/8-020BN
HC9020FUT8H
HC9020FUT8Z
931018Q HF30754 HCS630KDT9H KZ20
SBF-9020-
932612Q HF7793 H9043 57120 HC9020FKS4H 2060904 P165006
4Z10B
932618Q HF7046 H9052 57902 P165015
932668Q HF30491 57840 HCS630KDP9H KZ3 2060528
932669Q HF30089 PT8364 57756 HCS630KDN9H KZ5 2060529 P174623
57756
932670Q HF30268 PT8363 HCS630KDS9H KZ10 2060530 P163903
57841
KSX7
932676Q HF30267 57598 P560398
KZX10
HC9700FDP18H
HC9700FDP18Z
HC9700FKP18H
932677Q HF30595 KKZ3 2060430 P174245
HC9700FKP18Z
HC9700FUP18H
HC9700FUP18Z
HC9700FDS18H
HC9700FDS18Z
2060432
HC9700FKS18H
932679Q HF30318 57889 KKZ10 5.03.18D10BN P174249
HC9700FKS18Z
H2K-010BN
HC9700FUS18H
HC9700FUS18Z
H
PRODUCT 0!'%
(& M2
(& M3
(& M4
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Section: N
climate control
electromechanical
Contamination Detection
filtration
fluid & gas handling
hydraulics
Systems pneumatics
process control
sealing & shielding
Contamination Detection Systems
Table of Contents
icoµnt Particle Monitoring Systems ................................................................................................................ N1
icoµnt PD................................................................................................................................................................... N7
icoµnt BS................................................................................................................................................................... N9
Part Number Index............................................................................................................................................... N11
Test Portion:
Pour a minimum of 15oz. of the
Laboratory Kit:
field sample into a clean test portion
container The ACM20 with additional
laboratory kit is proposed as an
alternative method for use within
DefStan 9191 – the standard for
aviation turbine fuel*.
Start Testing:
Following the flush, start a test by
turning the blue valve in the direction
indicated
ACM20-Z2
UÊ ÃÌÀLÕÌÊ/iÀ>ÃÉÕLÃ
For use on receipt and outbound
supply. Also to provide filtration
performance, tank cleanliness and
product quality checks.
r Suitable for use with mineral oil r Traceable to ISO11171 for SRM2806
and petroleum based fluid as per through ISO11943 principles.
LCM20 particle counter.
r IP68 Rated.
Applications in
Hazardous Zones:
In many industries, worker
Part Number Description
awareness needs to be maintained
ACM202032US Particle Counter at a high level to ensure the
ACM202034US Particle Counter With Lab Kit (DEFSTAN 9191) safety of their operation. This is
particularly relevant to offshore
Replacement Components
oil-drilling and gas-drilling
B84816 Parsmart Downloader Software crews, given the interactive and
B84746 1 LTR Waste Bottle hazardous nature of their work.
B84745 Throttle Kit The Zone 2 ACM20 portable
particle analyser is a tried and
B84645 Millipore Adaptore Assembly tested technology designed,
B84652 Battery Charger proven and approved as a fluid
B84650 2 Meter Process Cable Assembly contamination monitor that
crews are using and trusting in
P843702 Replacement Printer Ribbon such hazardous and demanding
B84702 5X Replacement Paper Roll environments.
P849111ACM Instruction Manual
B84832 Oil Delivery Unit
P843066 Transportation Case
icoµntPD
icoµntPD is a permanently installed
fuel contamination detector.
Applications:
r Oil Refinery
r Distribution Terminals/Hubs
r Storage
r Airport Fuel Farm
r Dispensers/Refuellers
The icoµntPD represents
the most up to date technology
in solid state particle
Designed for use in pipelines, r Designed for on-line operation,
detection.
refuellers and hydrant dispensers. connecting to the process line
The IPD provides cost effective, full via existing Millipore™ fittings,
already in use for other industry The design dynamics,
flow monitoring and can interface equipment. attention to detail and
with system data acquisition devices moulding compactness of
enabling continuous, remote r Eliminates subjective qualitative, the permanently mounted, on-
monitoring and system shut down measurement associated with
laboratory procedures.Cost line particle detector module,
during a contamination event. effective market solution ensuring combined with on-board,
Installed on the downstream side filter performance integrity. laser based, leading-edge
of the monitor/FWS vessel, the IPD technology, brings to all
r Early warning LED indicators for
industries a truly revolutionary,
receives slipstream sampling from level detection with output relay
an existing Millipore™ adaptor point. switching (mounted on control particle detector as a remarkable
The real-time monitoring of the fuel panel for operator visual). cost effective market solution to
passing through the sensor is reported fluid management and
r Innovative design using laser diode
per ISO4406:1999 outputs and fed back
to the on-vehicle data acquisition unit.
light obscuration technology.
contamination control.
N
In the event of element failure, the r Simple communications protocol
alarm levels will be reached and the for user set-up, operation and
output information.
IPD will activate the “deadman” and
stop fuelling. r Full PC/PLC integration technology.
r Quick, simple to use monitoring The flow control device fits onto
tool for sampling the downstream (outlet) side
of the icoµntPD, connecting
r fluids from containers, fuel
through a manifold block, via
bunkers and holding tanks.
a self-sealing quick connection
test point and is fitted with a
differencial pressure valve.
icoµntBS
The complete solution - industrial
design combined with state of the
art technology
icoµntBS - Bottle
Sampler Features
& Benefits:
The icoµntBS - Bottle Sampler from The icoµntBS benefits from Parkers r Quick sample bottle analysis
Parker with its innovative industrial knowledge and experience of with variable test time
design has been developed for providing bottle analysis equipment options from 15 seconds and
volume capacities from 10ml.
customers looking for state of the art to the market over the last 15 years.
technology, attention to detail and r Repeatable and re-producible
This experience comes from selling result performance
the compactness of a permanent market leading innovative solutions to ISO4406:1999 and
laboratory particle analysis model. and by having front line condition NAS1638 particle count
Combine this with on-board, laser monitoring products for all sectors of distributions. Contact your
Racor distributor for other
based, leading edge technology fluid analysis opportunities. The unit calibration standards.
to bring to all industries a truly was at every stage developed with the
revolutionary Particle Counter. The customers voice in mind.
r On-board compressor and
‘shop’ air capability.
icoµntBS is a product from the next
generation of Parker’s fluid particle Part Number Description r Design concept allowing
for portability. DC and
analysis and monitoring innovations.
The IBS features an easy to
CALL FACTORY Bottle Sampler (USA)
CALL FACTORY 250ml Sample Bottle
rechargeable battery pack
power options built in.
N
use interactive touch screen, CALL FACTORY Sample Bottle Pack (50) r Cost-effective and
environmentally controlled economical alternative
CALL FACTORY Vapour/Waste Bottle solution to external
pressurized bottle chamber for air laboratory services.
CALL FACTORY Printer Paper Reel (x1)
bubble suppression via an internal
compressor pump, with automated CALL FACTORY USA Power Supply r 6 fixed channel size analysis.
door locking mechanism, sample CALL FACTORY 1m Waste Tube (Clear) r Fluid resistant touch type
tube cleaning sleeve minimizing screen panel.
CALL FACTORY 1m Vapour Hose (Blue)
contamination cross over, and an r Sample tube self cleaning
CALL FACTORY USB Memory Stick sleeve minimizing
internal printer.
CALL FACTORY icountBS CD Manual contamination cross over.
PLANE
B
PRODUCT PAGE#
B84609 N2
B84645 N2, N6
B84650 N6
B84652 N6
B84702 N2, N6
B84745 N2, N6
B84746 N2, N6
B84816 N2, N6
B84830 N2
B84832 N2, N6
I
PRODUCT PAGE#
icountPD N7
icountBS N9
N
P
PRODUCT PAGE#
P843066 N6
P843702 N2, N6
P843850 N2
P849111ACM N2, N6
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Section: O
climate control
electromechanical
Coolant Filtration
filtration
fluid & gas handling
hydraulics
pneumatics
process control
sealing & shielding
Coolant Filtration
Table of Contents
Spin-On Coolant Filters ........................................................................................................................................ O1
Cross Reference ..................................................................................................................................................... O2
Part Number Index................................................................................................................................................. O3
Coolant Filters
Coolant Filters
P
PRODUCT PAGE#
PFC5506 O2
PFC5507 O2
PFC5508 O2
I
PRODUCT PAGE#
icountPD N7
icountBS N9
P
PRODUCT PAGE#
P843066 N6 O
P843702 N2, N6
P843850 N2
P849111ACM N2, N6
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025-RAC B3
0 continued 025-RAC-01
025-RAC-02
A2, A7, A15, B4
A8, A15, B4
PRODUCT PAGE#
015094072 F111 025-RAC-05 A320, B4
015094073 F110 025-RAC-09 A321, B4
015094075 F112 025-RAC-10A B5
015094076 F112 025-RAC-11 B5
015094077 F112 025-RAC-12 B5
015094078 F112 025-RAC-13 A318
015094079 F112 035588000 F93
015094080 F111 035589001 F83
015094081 F111 035589008 F83
015094082 F111 035589010 F83
015094086 F110 035589011 F83
015094089 F111 035589012 F83
015094092 F110 035589013 F83
015094094 F111 038105007 F93
015094095 F112 039135001 F105, F85
015094096 F111 041199002 F85
015094097 F112 041199003 F85
015094102 F111 041199004 F85
015094103 F111 041199005 F85
015094104 F111 041199006 F85
015094105 F110 041199007 F85
015094106 F110 042067000 F82
015094111 F110 042160000 F82
015094113 F110 042586000 F82
015094114 F110 043910203 F93
015094115 F110 044430001 F78
015094116 F108 045800000 F89
015094117 F108 045-RAC-351 A21, A22
015382500 F84 048976000 F89
015382508 F84 049261000 F89
015382600 F84 049470001 F90
016411000 F89 049470002 F90
01SP-2S B32 049470003 F90
01SP-6F B41 049470004 F90
01SP-6S A124, A125 049471001 F90
024811001 F82 049471002 F90
024811002 F82 049471003 F90
024811003 F82 049471004 F90
025-MBL-02B A2, A9 049780000 F93
071338001 F48
0 continued 071338002
071338004
F48
F48
PRODUCT PAGE#
062705012 F76 071338005 F48
18998 A267
1 19460
19461
A269, B78
A269, B78
PRODUCT PAGE#
10110 B24 19519 B72, B74
11007 A150, A254, A254, A256, A256, 1000FH A249, A262, A265, A267, A269
B64, B66 1000FH10 A317
11041 B64 1000MA B56, B59, B68, B74, B76, B78
11065 A265 1000MAM B59
11072 B68, B76 1003MA B59
11076 A267 10SP-2S B20
11078 H26, H28 11078 H32
11080 A310 110A A25, A36
11114 A310 11-1048 A302
11350 A252, A254, A256, B48 11-1220 A310
11548 A309 11-1626 A269, B78
11801 A310 11-1629-01 B68
11892 B68 11-1632 A269, B78
11893 B76 11-1632-01 B76
11895 B76 111657004 F102
11901 A310, H26, H28 111657006 F102
11902 B76 111657008 F102
11923 B68 111657009 F102
12252 A310 111657010 F102
12879 A312 111657011 F102
14257 L2 111657012 F102
14261 L2 111657013 F102
14278 L2 111657014 F102
14279 L2 111657015 F102
14345 B24 111657016 F102
14387 A19 11-1761 A269, B78
14391 A297 111810001 F106
15005 A252, B62 111810002 F106
15335
15349
B62
B70
111810003
11-1962
F106
A310
P
15374 A252, B62 114088001 F106
16029 A132 114088002 F106
16083 A132 114088003 F106
123970020 F69
1 continued 123970021
123970022
F69
F69
PRODUCT PAGE#
114500001 F64 123970023 F69
114500002 F64 123970024 F69
114500003 F64 125154005 F73
114880003 F64 125254013 F73
114880005 F64 125291001 F113
117122000 F64 125291002 F113
11841 H29 125291003 F113
11895-02 B68, B76, B78 125291004 F113
11901 H32 140R A33, A36
120A A28, A36 145F-6-6 H26, H28
120B A29, A36 15418-08 B62
120-RMAM B29, B30 15418-09 B62
120R-RAC-01 B16, B17 15418-10 B62
120R-RAC-02 B16, B17 1606B A305, B103
123583440 F71, F72 1I RK21057 A208
123583550
123583660
F71, F72
F71, F72 2
123583665 F71, F72 PRODUCT PAGE#
123583770 F71, F72 20022 B20
123583990 F71, F72 20301 A206, A208, A210
123970001 F68 20505 A132, A191, B24
123970002 F68 20707 A233, B22, B26
123970003 F68 21381 A171, A187, A191
123970004 F68 21410 A27
123970005 F68 21430 B28
123970006 F68 21501 A77
123970007 F68 22021 A309
123970008 F68 22029 A89
123970009 F68 22099 A201, B12
123970010 F68 22209 A88
123970011 F68 22231 A124, A125, A19
123970012 F68 22237 B22
123970013 F69 22249 A124, A125
123970014 F69 22310 A177, A179
123970015 F69 22311 A181, A193
123970016 F69 22312 A65
123970017 F69 22313 B12, B14
123970018 F69 22351 A68
123970019 F69 22360 A43, A51, B36
PRODUCT PAGE#
3NL52SX
3NL56UX
H26, H28, H32
H32
P
30076 A191, B24
3NL70LT H26, H28, H29
300200 A152
30237 A77
30562 A169, A173, A175, A185
400820020 F62
4 400820021
400820022
F62
F62
PRODUCT PAGE#
40685 A132 400820023 F62
72694 E6
5 continued 72695
72699
B55
E6
PRODUCT PAGE#
503MA B57 72710 B55, E6
525B/V A105 72712 B55, E6
525EHA A100 72783 E6
58488-010 F67 72806 E6
72896 B55
6 73152
73160
B55
B55
PRODUCT PAGE#
73161 B55
6400 A127
73166 E6
6401 A127
73231 E6
6707 A150
73249 E6
6120R A121, A122
7125R A283, A284
63PT-8-62 H26, H28
7125R10 A282
645R A118, A122
7125R1024 A282
660R A119, A122
7125R30 A137, A139, A282
660R1210 A310
7125R3024 A138, A139, A282
660R-RAC-01 B16, B18
71330-.125 E19
660R-RAC-02 B16, B18
71943-.25 B55
6706P A150
71943-.25 E6
6732P A150
71943-.5 E19
6732S A150
71943-.75 E19
6732T A150
72060-.5 E19
690R A120, A122
72060-.75 E19
7 731000FH
731000MA
A263
B59, B67
PRODUCT PAGE# 731000MAM B59
7563 E19
7330 K9
7581 E6
745R A283
70906 E19
745R30 A133, A139, A282
71166 E19
75/B32009 A160, A163
71981 E19
75/B32016 A161, A163
71982 E19
7500MAXM B57
72059 E19
751000FHX A248, A250
72061 E19
751000MAX B60, B73
72368 B55
751000MAXM B60
72349 E6
75500FGX A248, A250
72482 E19
75500MAX B56, B57, B69
72531 E6
75812MA B42, B43
72532 E6
75900FHX A250
8 ABS20330
ABS20370
H34
H19, H34
PRODUCT PAGE# ABS20430 H34
812MA B42, B43, B49 ABS20470 H34
800D-5REC-D A315, A317 ABS25350 H34
ABS25450 H34
9 ABS44030
ABS44045
H34
H34
PRODUCT PAGE#
ABS44080 H37, H38, H39
900FH A248, A249, A260
900MA B58, B63, B72 ABS44090 H35, H36
AFAP401 F9
A continued AFAP414
AFAP415
F9, F11
F9
PRODUCT PAGE#
ABSRK10373F H19 AFAP500 F9
B continued C
PRODUCT PAGE# PRODUCT PAGE#
B32008P A183, A194 CCV12000 G6, G15
B32009P A185, A194 CCV12000-08L G14
B32009S A185 CCV12000-08R G14
B32009T A185 CCV12000-10L G14
B32011 A195 CCV12000-10R G14
B32012 A187, A195 CCV12001-08L G14
B32013 B10 CCV12001-08R G14
B32014 B10 CCV12001-10L G14
B32016P A189, A195 CCV12001-10R G14
B32016S A189, A195 CCV1500 G15
B32016T A189, A195 CCV1500-04 G13
B32020MAM B10 CCV30100 G18
B32021MAM B10 CCV3500 G15
B32022 A195 CCV3500-08L G13
B32025P A195 CCV3500-08R G13
B32025S A195 CCV3501-08L G13
B32025T A195 CCV3501-08R G13
B32026P A195 CCV3550-08L G13
B32026S A195 CCV3550-08R G13
B32026T A195 CCV3551-08L G13
B32030S A195 CCV3551-08R G13
B32030T A195 CCV40100 G18
B32038 A195 CCV4500 G6, G15, G18
B32038P A195 CCV4500-08L G13
B32038T A193 CCV4500-08R G13
B84609 N2 CCV4500-10L G13
B84645 N2, N6 CCV4500-10R G13
B84650 N6 CCV4501-08L G13
B84652 N6 CCV4501-08R G13
B84702 N2, N6 CCV4501-10L G13
B84745 N2, N6 CCV4501-10R G13
B84746 N2, N6 CCV50125 G18
B84816 N2, N6 CCV55015 G23
B84830 N2 CCV55024 G5, G17, G20
B84832 N2, N6 CCV55025 G5, G17, G20
BK14150 H24 CCV55037 G5, G17, G20
BK38100L A93, A108, A110, A114 CCV55038 G5, G17, G20
CCV55046 G5, G17, G21
CCV55047 G5, G17, G21
C continued DOC45K
DR-6
H24
F100
CV1000 G24 DTF-10 K7
CV1000SK G24 DTF-10V K7
CV1034-01 G5, G17 DTF-15 K7
CV1100 G24 DTF-20 K7
CV1100-01 G5, G17 DTF-25 K7
CV1112-01 G5, G17 DTF-5 K7
CV1114-01 G5, G17 DTF-5V K7
CV1200 G24 DTF-5Y K7
CV12000 G7 DTLF-10 K8
CV12001 G1, G2 DTLF-15 K8
CV2114 G24 DTLF-20 K8
CV4501 G1, G2, G7 DTLF-5 K8
CV6001 G1, G2, G7 DTLF-5Y K8
CV8001 G1, G2, G7 DU-3 F100
CV820 G24 DU-4 F100
CV820SK G24 DU-5 F100
D E
PRODUCT PAGE# PRODUCT PAGE#
D-10 K3 EACP61508 F41
D-10V K3 EACP61511 F41
D-15 K3 EACP61513 F41
D-15V K3 EACP61515 F41
D-20 K3 EACP61517 F41
D-20V K3 EACP61519 F41
D-25 K3 EACP61521 F41
D-5 K3 EACP61523 F41
D-5V K3 EAF68110 F42, F43
D-5Y K3 EAF68111 F42, F43
DL-10 K6 EAF68120 F42, F43
DL-15 K6 EAF68130 F42, F43
DL-20 K6 EAF68132 F42, F43
DL-5 K6 EAF68133 F42, F43
DL-5Y K6 EAF68140 F42, F43
DOC19P H23, H24 EAF68150 F42, F43
DOC20PORX H24 EAF68160 F42, F43
DOC22PC H24 EAF68170 F42, F43
DOC22PO H24 EAF68175 F42, F43
DOC25CPOX H24 EAF68175-1 F42, F43
DOC28CTAOX H24 EAF68178 F42, F43
LFS 22825 I1
F continued LFS 331
LFS 331-3RE
H5
H6
PRODUCT PAGE#
FPM-050 A313 LFS 333 H5
FPM-050 B107 LFS 335 H5
FPM-PTC-12 A314 LFS 335-7RE H6
FPM-PTC-12 B106 LFS 339 H5
FS240 A197 LFS 339-41RE H6
LFS 801 H7, H8
H LFS 802
LFS 802S
H7, H8
H9
PRODUCT PAGE#
LFS 820 H7, H9
H-180 K11
LFS 825 H7, H9
HA-180 K11
LFS 880A H7, H8
HEATER300 L6
LFS RK760 H43
HEATER500 L6
LFS RK761 H42
HF2 M2
LFS RK763 H42
HF3 M3
LFS RK800BHK H44
HF4 M4
LFS RK801BHK H19, H44
I LG100
LG50
B83
B83
PRODUCT PAGE#
LP-149 K14
icountPD N7
LP53-71 K14
icountBS N9
LP-92 K14
IN F19528 A213
N11-8ANG H26, H28, H32
IN F4595 A217
IN F830
IN RK21057
A208
A206, A210 N
PRODUCT PAGE#
L N11-8ANG H26, H28, H32
PRODUCT
LFS 22821-01
PAGE#
I3 P
LFS 22821-02 I3 PRODUCT PAGE#
LFS 22821-03 I3 P3 A199, A278
LFS 22821-04 I3 P4 A199, A278
LFS 22821-05 I3 P5 A199, A278
LFS 22821-06 I3 P843066 N6
LFS 22822-01 I3 P843702 N2, N6
LFS 22822-02 I3 P843850 N2
LFS 22822-03 I3 P849111ACM N2, N6
LFS 22822-04 I3 PF F4604 A221
LFS 22822-05 I3 PF F829B A205, A206
LFS 22822-06 I3 PF F831 A209, A210
R continued RK 10117
RK 10214
B32
A31
PRODUCT PAGE# RK 10214-01 B20
R58060-02 A280 RK 10215 A31, A164
R58060-10 A280 RK 10216 A35
R58060-30 A280 RK 10222 A35, B20
R58095-02 A280 RK 10226 B32
R58095-10 A280 RK 10503 A31, A35, A164, A216, B20, B32
R58095-30 A280 RK 110037A A256
R60P A77, A140 RK 11026D B64, B66
R60S A77, A140 RK 11028B A254, A256, B64, B66
R60T A77, A140 RK 11037A A254, B64, B66, A317
R90P A77, A140, A141 RK 11073 A269, B78
R90S A77, A140, A141 RK 11-1404 B64, B66
R90T A77, A140, A141 RK 11-1518 A309
REF600LE A295, A296, A297 RK 11-1570 A303
REL 1230LT H26, H28, H29 RK 11-1606-1 B64, B66
RFF15C B90 RK 11-1669 A306
RFF1C B90 RK 11-1679 A77, A252, A254, A256, B64, B66
RFF3C B90 RK 11-1777 A262, B74
RFF8C B90 RK 11-1800-01 A254, A256
RHFM-A E8 RK 11-1800-02 A254, A256
RHFM-A-1200 E8, E9 RK 11-1910 B62, B64, B66
RHFM-A-200 E7, E8, E9 RK 11-1927-01 A254, A256, A317
RHFM-A-300 E8, E9 RK 11-1933-04 B64, B66
RHFM-A-600 E8, E9 RK 11-1938 A150, A254, A256, A317
RHFM-A-900 E8, E9 RK 11-1939 A254, A256, A317
RHFS-5-100 E11 RK 11-1945 A252, A254, A256, A317
RHFS-5-1000 E11 RK 11-1952 A254, A256
RHFS-5-1200 E11 RK 11233 A305
RHFS-5-200 E11 RK 11340 A216, B62, B64, B66
RHFS-5-300 E11 RK 11341 B62, B64, B66
RHFS-5-400 E11 RK 11542 A150, A254, A256, B64, B66, A317
RHFS-5-600 E11 RK 11734-03 B64, B66
RHFS-5-800 E11 RK 11815-103 A260, A262, A265, A267, A317
RK 10006 B32 RK 11838 A252, A258
RK 10012 A31, A35, A77, A164 RK 11861 A310, A311
RK 10012 B20, B32 RK 11862 A311
RK 10063 B32 RK 11868 B64, B66, B62, B64, B66
RK 1010 A31 RK 11892 A265
RK 10109 A31, A164 RK 11911 A132
RK 10110 A27, A43, A51, A88, A89, B32, RK 12041 A43, A51, B36
B36, B41 RK 12870 A301, B101
RK 58109 A201
R continued RK_10012
RK_10503
A183, A189
A169, A173, A175, A177, A179,
PRODUCT PAGE#
A183, A185, A189
RK 22724 A65
RK_20126 A189
RK 22724-01 A65
RK_30076 A169, A171, A173, A175, A185, A187
RK 22798 A284, A88, A89, A140, A141, A283
RK_30476 A183
RK 30051 A164
RK_30965 A177, A179, A181
RK 30058 A125
RK012T-8-8 A150
RK 30063 A65, A68, A89, A125
RK10109 A183, A189
RK 30076 A164, B14, B28, B41
RK10215 A183, A189
RK 30234 A77
RK10553 B20
RK 30467 A206, B20
RK11-1669 B104
RK 30473 A164
RK11-1676 B103
RK 30473-02 B14, B22, B26, B28
RK11-1676E A258, A260, A262, A307, B70, B72, B74
RK 30475 B22, B24, B26
RK11-1969 A306, B104
RK 30476 A31, A35, A43, A51, A65, A68,
A88, A89, A124, A125, A140, A141, RK11-1970 A140, A141, A283, A284
A150, A164, A201, A210, A283, RK11-1978 A254, A256, B78
A284, B22, B24, B26
RK11-2005 A254, A256
RK 30488 A216
RK11-2006 B64, B66
RK 30495 B41
RK11-2007 A269
RK 30765 A65
RK11-2008 B78
RK 30817 A27
RK11-2009 A254
RK 30876 A43, A51, A125
RK11-2010 A256
RK 30880 A299, A300, E6, E19
RK11233 B103
RK 30880E A27
RK11861 L8
RK 30900 A68, A89, A125
RK11862 L8
RK 30902 A140, A283
RK12963 A151
RK 30925 A68, A89 A125
RK14280-12 L8
RK 30964 A31, A88, A89, A124, A125, A141,
RK14321 A304
A143, A284, A299, A300
RK14329 A304
RK 30965 A68, A125
RK14332 A304
RK 31390-05-03 A13, B7
RK15405 A252
RK 31391 A13, B7
RK15419 A258, B70
RK 31449 A218
RK19490-24 A311
RK 31547 A68
RK19492 B96
RK 31923 A310
RK20011-01 A51, B36
RK 32036 A308
RK20025-01 A43, A51, B36, B37
RK 32204 A150, A254, A256
RK20046-01 A43, A51, B36, B37
RK 32313 A310
RK20049-01 A43, A51
RK 51216 A19, A224
RK20075-01 A43, A51, B36
RK 51217 A19
RK20505 A167, A171, A187
RK 58075 A201
RK20717 A43, A51
RVFS-1656-1536 E23, E24, E25, E26, E27, E28 S3209P A185, A194
RVFS-2056-1936 E23, E24, E25, E26, E27, E28 S3209T A185, A194
RVFS-2456-2336 E23, E24, E25, E26, E27, E28 S3212 A187, A195
RVFS-344-233 E23, E24, E25, E26, E27, E28 S3216P A189, A195
RVFS-444-333 E23, E24, E25, E26, E27, E28 S3216S A189, A195
RVFS-456-436 E23, E24, E25, E26, E27, E28 S3216T A189, A195
S S3226S
S3226T
A65, A195
A65, A195
PRODUCT PAGE#
S3227 B22, B24
S2501 A5, A13, B7
S3228TUL B22
S2502 A5, A13, B7
S3229 A191, A195
S3201 A168
S3230P A195
S3201P A169, A194
S3230S A195
S3201S A169, A194
S3230T A195
S3201T A169, A194
S3232 B26
S3201TUL B41
S3232UL B26, B28
S3202 A171, A194
S3238 A68, A193, A195
S3203 A173, A194
S3238P A68, A195
S3204P A175, A194
S3240 B20
S3204S A175, A194
SK49012 K9
S3204T A175, A194
SK49013 K9
S3204TUL B41
SK49014 K9
S3205 A176, A177, A194
SK49015 K9
S3206 A178, A179, A194
SP-1 K9
S3207P A68, A181, A194
STV K13
S3207S A68, A194
SV-4-12 K10
SV-4-24
SVK-1
K10
K10
X
PRODUCT PAGE#
SVK-2 K10 X-65 F100
SW-32 C4
W
PRODUCT PAGE#
WFH424 A91
WFH4732 A93
WFH4736 A93
WFH4738 A93
WFH5038X A105
WFH525 A98, A103, A112
WFH525/ACV A99, A103, A112
WFH525EHA A103
WFH5726B A105, A108, A110
WFH5726X A93, A114
WFH5730P A93, A105, A108, A110
WFH5730X A114
WFH5731B A114
WFH5731C A93, A114
WFH5731K A93, A105, A108, A110
WFH5731P A108
WFH5732 A105, A108, A110, A114
WFH5732/30 A105, A108, A110, A114
WFH5736 A105, A108, A110
WFH5736R A114
WFH5736S A108, A114
WFH5738VX A110
WFH5738X A108, A114
WFH5742 A93, A105, A108, A114
WFH5742UX A110
WFH5750K A105, A108, A110
WFH5750K/30 A105, A108, A110
WFH5760 A93, A105, A108, A110
WFH5760X A114
WFH750K A93 P
WHF500 A97, A103
WK-1A K12
WK-1B K12
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Offer Of Sale
The items described in this document are hereby offered for sale by Parker Hannifin Corporation, its
subsidiaries or its authorized distributors. This offer and its acceptance are governed by the provisions
stated on the separate page of this document entitled ‘Offer of Sale’.
All products manufactured or distributed by Racor are subject to the following, and only the following,
LIMITED EXPRESS WARRANTIES, and no others: For a period of one (1) year from and after the date
of purchase of a new Racor product, Racor warrants and guarantees only to the original purchaser-
user that such a product shall be free from defects of materials and workmanship in the manufacturing
process. The warranty period for pumps and motors is specifically limited to ninety (90) days from date of
purchase. A product claimed to be defective must be returned to the place of purchase. Racor, at its sole
option, shall replace the defective product with a comparable new product or repair the defective product.
This express warranty shall be inapplicable to any product not properly installed and properly used by
the purchaser-user or to any product damaged or impaired by external forces. THIS IS THE EXTENT
OF WARRANTIES AVAILABLE ON THIS PRODUCT. RACOR SHALL HAVE NO LIABILITY WHATSOEVER
FOR CONSEQUENTIAL DAMAGES FLOWING FROM THE USE OF ANY DEFECTIVE PRODUCT OR
BY REASON OF THE FAILURE OF ANY PRODUCT. RACOR SPECIFICALLY DISAVOWS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED INCLUDING, WITHOUT LIMITATION, ALL WARRANTIES OF
FITNESS FOR A PARTICULAR PURPOSE (EXCEPT FOR THOSE WHICH APPLY TO PRODUCT OR PART
THEREOF THAT IS USED OR BOUGHT FOR USE PRIMARILY FOR PERSONAL, FAMILY, OR HOUSEHOLD
PURPOSES), WARRANTIES OF DESCRIPTION, WARRANTIES OF MERCHANTABILITY, TRADE USAGE
OR WARRANTIES OR TRADE USAGE.
Warning
Failure or improper selection or improper use of the products and/or systems described herein or related
items can cause death, personal injury and property damage. This document and other information from
Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system
options for further investigation by users having technical expertise. It is important that you analyze all
aspects of your application and review the information concerning the product or system in the current
product catalog. Due to the variety of operating conditions and applications for these products or
systems, the user, through its own analysis and testing, is solely responsible for making the final selection
of the products and systems and assuring that all performance, safety and warning requirements of
the applications are met. The products described herein, including with limitation, product features,
specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and
its subsidiaries at any time without notice.
The following statement is required pursuant to proposition 65, applicable in the State of California: ‘This
product may contain a chemical known to the State of California to cause cancer or reproductive toxicity’.
Notice
Racor’s policy is one of continual improvement in design and manufacturing to insure still finer products;
therefore, specifications, equipment and product information, while correct at the time of publication, is
subject to change without notice. PARKER HANNIFIN CORPORATION, RACOR DIVISION is continually
striving to provide our customers the world’s best products, customer assistance and product information.
Comments and suggestions on products, customer assistance, and publications are always welcomed.
Please call us at (800) 344-3286 or (209) 521-7860, 8 AM to 5 PM, Pacific Time, or use our 24 hour fax
line at (209) 529-3278. Catalog created and edited by Paul Sale and Vern Hoffman.
Racor Division, Technical Publications Department. Parts Catalog #7480H, September 2009. Copyright,
PARKER HANNIFIN CORPORATION, 2009. All Rights Reserved. Q
Offer of Sale
The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized
distributors are hereby offered for sale at prices to be established by Parker Hannifin Corporation, its subsidiaries and its authorized distributors. This offer and
its acceptance by any customer (“Buyer”) shall be governed by all the following Terms and Conditions. Buyer’s order for any such item, when communicated to
Parker Hannifin Corporation, its subsidiary or an unauthorized distributor (“Seller”) verbally or in writing, shall constitute acceptance of this offer.
1. Terms and Conditions of Sale: All descriptions, quotations, proposals, offers, acknowledgements, acceptances and sales of Seller’s products are subject to
and shall be governed exclusively by the terms and conditions stated herein. Buyer’s acceptance of any offer to sell is limited to these terms and conditions.
Any term or condition in addition to, or inconsistent with those stated herein, proposed by Buyer in any acceptance of an offer by Seller, are hereby objected
to. No such additional, different or inconsistent terms and conditions shall become part of the contract between Buyer and Seller unless expressly excepted
in writing by Seller. Seller’s acceptance of any offer to purchase by Buyer is expressly conditional upon Buyer’s assent to all the terms and conditions stated
herein, including any terms in addition to, or inconsistent with those contained in Buyer’s offer. Acceptance of Seller’s products shall in all events constitute
such assent.
2. Payment: Payment shall be made by Buyer net 30 days from the date of delivery of the items purchased hereunder. Amounts not timely paid shall bear
interest at the maximum rate permitted by law for each month or portion thereof that the Buyer is late in making payment. Any claims by Buyer for omissions or
shortages in a shipment shall be waived unless Seller receives notice thereof within 30 days after Buyer’s receipt of the shipment.
3. Delivery: Unless otherwise provided on the face hereof, delivery shall be made F.O.B. Seller’s plant. Regardless of the method of delivery, however, risk of loss
shall pass to Buyer upon Seller’s delivery to a carrier. Any delivery dates shown are approximate only and Seller shall have no liability for any delays in delivery.
4. Warranty: Seller warrants that the items sold hereunder shall be free from defects in material or workmanship for a period of 12 months from date of shipment
from Parker Hannifin Corporation. The warranty period for pumps and motors is specifically limited to 90 days from date of purchase. THIS WARRANTY
COMPRISES THE SOLE AND ENTIRE WARRANTY PERTAINING TO ITEMS PROVIDED HEREUNDER. SELLER MAKES NO OTHER WARRANTY, GUARANTEE,
OR REPRESENTATION OF ANY KIND WHATSOEVER. ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR
PURPOSE, WHETHER EXPRESS, IMPLIED, OR ARISING BY OPERATION OF LAW, TRADE USAGE, OR COURSE OF DEALING ARE HEREBY DISCLAIMED.
NOTWITHSTANDING THE FOREGOING, THERE ARE NO WARRANTIES WHATSOEVER ON ITEMS BUILT OR ACQUIRED WHOLLY OR PARTIALLY, TO BUYER’S
DESIGNS OR SPECIFICATIONS.
5. Limitation of Remedy: SELLER’S LIABILITY ARISING FROM OR IN ANY WAY CONNECTED WITH THE ITEMS SOLD OR THIS CONTRACT SHALL BE LIMITED
EXCLUSIVELY TO REPAIR OR REPLACEMENT OF THE ITEMS SOLD OR REFUND OF THE PURCHASE PRICE PAID BY BUYER, AT SELLER’S SOLE OPTION.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY KIND OR NATURE WHATSOEVER,
INCLUDING BUT NOT LIMITED TO LOST PROFITS ARISING FROM OR IN ANY WAY CONNECTED WITH THIS AGREEMENT OR ITEMS SOLD HEREUNDER,
WHETHER ALLEGED TO ARISE FROM BREACH OF CONTRACT, EXPRESS OR IMPLIED WARRANTY, OR IN TORT, INCLUDING WITHOUT LIMITATION,
NEGLIGENCE, FAILURE TO WARN OR STRICT LIABILITY.
6. Changes, Reschedules and Cancellations: Buyer may request to modify the designs or specifications for the items sold hereunder as well as the quantities
and delivery dates thereof, or may request to cancel all or part of this order, however, no such requested modification or cancellation shall become part of the
contract between Buyer and Seller unless accepted by Seller in a written amendment to this Agreement. Acceptance of any such requested modification or
cancellation shall be at Seller’s discretion, and shall be upon such terms and conditions as Seller may require.
7. Special Tooling: A tooling charge may be imposed for any special tooling, including without limitation, dies, fixtures, molds and patterns, acquired to
manufacture items sold pursuant to this contract. Such special tooling shall be and remain Seller’s property notwithstanding payment of any charges by
Buyer. In no event will Buyer acquire any interest in apparatus belonging to Seller which is utilized in the manufacture of the items sold hereunder, even if such
apparatus has been specially converted or adapted for such manufacture and notwithstanding any charges paid by Buyer. Unless otherwise agreed, Seller shall
have the right to alter, discard or otherwise dispose of any special tooling or other property in its sole discretion at any time.
8. Buyer’s Property: Any designs, tools, patterns, materials, drawings, confidential information or equipment furnished by Buyer, or any other items which
become Buyer’s property, may be considered obsolete and may be destroyed by Seller after two (2) consecutive years have elapsed without Buyer placing an
order for the items which are manufactured using such property. Seller shall not be responsible for any loss or damage to such property while it is in Seller’s
possession or control.
9. Taxes: Unless otherwise indicated on the face hereof, all prices and charges are exclusive of excise, sales, use, property, occupational or like taxes which
may be imposed by any taxing authority upon the manufacture, sale or delivery of the items sold hereunder. If any such taxes must be paid by Seller or if
Seller is liable for the collection of such tax, the amount thereof shall be in addition to the amounts for the items sold. Buyer agrees to pay all such taxes or to
reimburse Seller therefore upon receipt of its invoice. If Buyer claims exemption from any sales, use or other tax imposed by any taxing authority, Buyer shall
save Seller harmless from and against any such tax, together with any interest or penalties thereon which may be assessed if the items are held to be taxable.
10. Indemnity for Infringement of Intellectual Property Rights: Seller shall have no liability for infringement of any patents, trademarks, copyrights, trade dress,
trade secrets or similar rights except as provided in this Part 10. Seller will defend and indemnify Buyer against allegations of infringement of U.S. patents,
U.S. trademarks, copyrights, trade dress and trade secrets (hereinafter ‘Intellectual Property Rights’). Seller will defend at its expense and will pay the cost
of any settlement or damages awarded in an action brought against Buyer based on an allegation that an item sold pursuant to this contract infringes on the
Intellectual Property Rights of a third party. Seller’s obligation to defend and indemnify Buyer is contingent on Buyer notifying Seller within ten (10) days after
Buyer becomes aware of such allegations of infringement, and Seller having sole control over the defense of any allegations or actions including all negotiations
for settlement or compromise. If an item sold hereunder is subject to a claim that it infringes the Intellectual Property Rights of a third party, Seller may, at its
sole expense and option procure for Buyer the right to continue using said item, replace or modify said item so as to make it noninfringing, or offer to accept
return of said item and return the purchase price less a reasonable allowance for depreciation. Notwithstanding the foregoing, Seller shall have no liability for
claims of infringement based on information provided by Buyer, or directed to items delivered hereunder for which the designs are specified in whole or part of
Buyer, or infringements resulting from the modification, combination or use in a system of any item sold hereunder. The foregoing provisions of this Part 10 shall
constitute Seller’s sole and exclusive liability and Buyer’s sole and exclusive remedy for infringement of Intellectual Property Rights.
If a claim is based on information provided by Buyer or if the design for an item delivered hereunder is specified in whole or in part by Buyer, Buyer shall defend
and indemnify Seller for all costs, expenses or judgements resulting from any claim that such item infringes any patent, trademark, copyright, trade dress, trade
secret or any similar right.
11. Force Majeure: Seller does not assume the risk of and shall not be liable for delay or failure to perform any of Seller’s obligation by reason of circumstances
beyond the reasonable control of Seller (hereinafter ‘Events of Force Majeure’). Events of Force Majeure shall include without limitation, accidents, acts of
God, strikes or labor disputes, acts, laws, rules or regulations of any government or government agency, fires, floods, delays or failures in delivery of carries or
suppliers, shortages of materials and any other cause beyond Seller’s control.
12. Entire Agreement/Governing Law: The terms and conditions set forth herein, together with any amendments, modifications and any different terms
or conditions expressly accepted by Seller in writing, shall constitute the entire Agreement concerning the items sold, and there are no oral or other
representations or agreements which pertain thereto. This Agreement shall be governed in all respects by the law of the State of Ohio. No actions arising out of
the sale of the items sold hereunder or this Agreement may be brought by either party more than two (2) years after the cause of action accrues.