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[F] AUTOMATION

Programmable Logic Controller And SCADA System

[
Model: F1087
Technical datasheet [rev 0]
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Equipment provider
with Passion of Technology
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© All rights reserved. Equipment fabricator reserves the right to make changes for better improvement with latest
technology available without notice. This publication shall not be liable for any tender, printing or typographical error. GADANG WORKS SDN BHD
[F] AUTOMATION

Programmable Logic Controller And SCADA System


Model: F1087
Technical datasheet [rev 0]

FEATURES „„ Self-contained, compact system and installed for easy re-allocation.


„„ Fully integrated with digital instrumentation for SCADA and IoT application
„„ Experimental Capabilities
™™ Conveyor system module
™™ Filling system and Level process control module
™™ Temperature process control module
™™ Control System and SCADA System
„„ Integrated with SCADA system.
„„ Integrated with INDUSTRY REVOLUTION 4.0 TECHNOLOGY features, i.e.
Internet-Of-Things (IoT) and Augmented Reality (AR).

GAD
Engineering
Engineering and
and
Equipment
Equipment provider
provider
with Passion
with Passion of
of Technology
Technology
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TUV NORD ISO9001.2015 Certified
Certified
©
© All
All rights
rights reserved.
reserved. Equipment
Equipment fabricator
fabricator reserves
reserves the
the right
right to
to make
make changes
changes for
for better
better improvement
improvement with
with latest
latest
technology
technology available
available without
without notice.
notice. This
This publication
publication shall
shall not
not be
be liable
liable for
for any
any tender,
tender, printing
printing or
or typographical
typographical error.
error. GADANG WORKS SDN BHD
[F] AUTOMATION
[A] PROCESS

Programmable Logic Controller And SCADA System


Model: F1087
Technical datasheet [rev 0]

[ The Training System


integrated with

INDUSTRY 4.0
TECHNOLOGY (IOT)

GAD
Engineering and
Equipment provider
with Passion of Technology
TUV NORD ISO9001.2015 Certified
© All rights reserved. Equipment fabricator reserves the right to make changes for better improvement with latest
technology available without notice. This publication shall not be liable for any tender, printing or typographical error. GADANG WORKS SDN BHD
[F] AUTOMATION

Programmable Logic Controller And SCADA System


Model: F1087
Technical datasheet [rev 0]

INTRODUCTION
A programmable logic controller (PLC) or programmable controller is an Model F1087 is designed with the following sequence application:
industrial digital computer which has been ruggedized and adapted for the a) Conveyor system module
control of manufacturing processes, such as assembly lines, or robotic devices, b) Filling system and Level process control module
or any activity that requires high reliability control and ease of programming c) Temperature process control module
and process fault diagnosis. d) Control System and SCADA System

PLCs were first developed in the automobile manufacturing industry to provide Model F1087 is designed for in-house beginer PLC training on the conveyor
flexible, ruggedized and easily programmable controllers to replace hard-wired control system for student in academic institutions as well as professional
relays, timers and sequencers. Since then, they have been widely adopted as training for industry practitioner. A comprehensive experiment manual with
high-reliability automation controllers suitable for harsh environments. A PLC is step-by-step procedures is provided. Trainee canperforms the hands-on
an example of a “hard” real-time system since output results must be produced practical exercise indepedently without supervision.
in response to input conditions within a limited time, otherwise unintended
operation will result. Model F1087 is integrated with safety features and it is safe to be used by
inexperience trainee. All the wiring exercises performed by the trainee is
Model F1087 is designed for hands-on practical exercise on PLC wiring, operating at low voltage (24VDC) and it is designed with short-circuit protection.
operation, configuration, programming, testing and troubleshooting on the The Model F1071 PLC Trainer standard package is conencted to the OMRON
scale down conveyor system. Model F1087 designed base on actual industrial Micro CP1E series PLC. However, the trainer can be connected to any mades of
production line. industrial standard PLC beside OMRON PLC, i.e. Siemn PLC, Allen Bradley, ABB
etc.
Pneumatic system and appropriate sensors are used to simulate the actual
industrial conveyor system. In addition, trainee will learn the design concept Model F1087 can be upgradeable to be connected to industrial standard SCADA
for the conveyor system, which involved the control of pneumatic devices system. It can be integrated with Indutsry 4.0 Technology feature, as weel as
(valves, cylinders etc.) and measurement component, such as proximity Augmented Reality (AR). Model F1087H PLC Trainer is designed to be integrated
switch, photo sensor, limit switch etc. with the following optional items and features:
SCADA System
Trainee can perform hands-on exercise to program desired dedicated control Industry 4.0 Technology
functions such as determining pass or fail of the product, or separating good Augmented Reality
parts from bad parts via the conveyor system. Time control or parts count
can be programmed when a preset counter or a timer is implemented in the

GAD
PLC programming. Engineering and
Equipment provider
with Passion of Technology
TUV NORD ISO9001.2015 Certified
© All rights reserved. Equipment fabricator reserves the right to make changes for better improvement with latest
technology available without notice. This publication shall not be liable for any tender, printing or typographical error. GADANG WORKS SDN BHD
[F] AUTOMATION

Programmable Logic Controller And SCADA System


Model: F1087
Technical datasheet [rev 0]

Transforming
KNOWLEDGE
into
Competence

GAD
Engineering and
Engineering and
Equipment provider
Equipment provider
Passion of
with Passion
with ofTechnology
Technology
TUV NORD
TUV ISO9001.2015 Certified
NORD ISO9001.2015 Certified
©
© All
All rights
rights reserved.
reserved. Equipment
Equipment fabricator
fabricator reserves
reserves the
the right
right to
to make
make changes
changes for
for better
better improvement
improvement with
with latest
latest
technology
technology available
available without
without notice.
notice. This
This publication
publication shall
shall not
not be
be liable
liable for
for any
any tender,
tender, printing
printing or
or typographical
typographical error.
error. GADANG WORKS SDN BHD
[F] AUTOMATION

Programmable Logic Controller And SCADA System


Model: F1087
Technical datasheet [rev 0]

TECHNICAL SPECIFICATION
€€ Local Control Panel €€ SCADA System
Material : Stainless steel with transparent door The SCADA system comes with the SCADA CPU, SCADA I/O
Size : approx. 500 x 300 x 700 mm (LDH) interface module and SCADA display unit.
Mounted with power supply unit, relays, terminal blocks, Display unit size : 10”
SCADA CPU, SCADA I/O module, SCADA display unit, MCB Real time dynamic graphic display, Data acquisition, process
for voltage overload protection, ELCB for current leakage variables are recorded into ASCII format database. User can
protection. export the recorded data into Microsoft excel format for
reporting and further data analysis.
€€ IoT System and AR application (optional) SCADA features: Signal Analysis, Process Control, Real-time
The SCADA system is integrated with IoT system. The recorded Display etc.
data in the SCADA system transfer to internet CLOUD server via
IoT gateway. User can access the process variables via various
communucation (4G, 5G, TCP/IP, WiFi, Internet etc.) from the
smart mobile devices (mobile phone, tablet, remote PC etc.).
Embedded with Augmented Reality (AR) to enhance the
teaching and learning of the subject.

GAD
Engineering and
Equipment provider
with Passion of Technology
TUV NORD ISO9001.2015 Certified
© All rights reserved. Equipment fabricator reserves the right to make changes for better improvement with latest
technology available without notice. This publication shall not be liable for any tender, printing or typographical error. GADANG WORKS SDN BHD
[F] AUTOMATION

Programmable Logic Controller And SCADA System


Model: F1087
Technical datasheet [rev 0]

[ embedded with
Augmented Reality (AR)
to enhance the teaching &
learning of the subject

GAD
Engineering and
Equipment provider
with Passion of Technology
TUV NORD ISO9001.2015 Certified
© All rights reserved. Equipment fabricator reserves the right to make changes for better improvement with latest
technology available without notice. This publication shall not be liable for any tender, printing or typographical error. GADANG WORKS SDN BHD
[F] AUTOMATION

Programmable Logic Controller And SCADA System


Model: F1087
Technical datasheet [rev 0]

TECHNICAL SPECIFICATION
Model F1087 comprises of the following major component or system: iii. Conveyor motor
„„ Type : DC motor
€€ Conveyor system „„ Power supply : 24VDC
i. Conveyor module „„ Speed : with gear box, shall be controlled by manually, PLC and
„„ Structure material: Aluminium or stainless steel „„ Connectivity: connected to PLC control system, and SCADA
„„ Conveyor belt material: rubber or PVC system
„„ Width: approx. 75mm €€ Filing system and Level process control module
„„ Length: approx. 1,000mm
i. Level control Tank
ii. Sensor and actuator „„ Material : Glass and stainless steel
Sensor „„ Size : approx. 3L
„„ Wire type and power : DC 3-wire type 12-24VDC „„ Connection : clamp connected for easy installed and
„„ Sensing side diameter : M12 dismantling work
„„ Sensing distance : 4mm „„ Features : Installed with two (2) solenoid valves at the outlet
„„ Installation : Non-shield(non-flush) of the tank
„„ Standard sensing target : 12×12×1mm(iron)
„„ Response frequency : 500Hz ii. Level transmitter
„„ Current specification : Current consumption: Max. 10mA „„ Measurement range : approx. 0 ~ 500 mmH2O
„„ Control output : PNP Normally Open „„ Signal : 4 ~ 30 mA
„„ Material : Brass(nickel plated) „„ Power Supply : 24VDC
„„ Cable Standard/material : Standard cable
„„ Protection structure : IP67 iii. Process Control features
„„ Hysteresis(distance) : Max. 10% of sensing distance „„ P, PI, PID level process control
„„ Residual voltage : Max. 1.5V „„ Level Process control PID tuning
actuator „„ Level feedback PID tuning optimization using different type of
„„ Type : Single acting tuning methods, i.e. Ziegel Nichols, Cohan Coon and IMC.
„„ Operating pressure : 1 ... 10 bar
„„ Temperature range : -30°C ... +80°C
„„ Cylinder tube : stainless steel
„„ End caps : Al (anodized)
„„ Piston rod : stainless steel
„„ Seals : PU, NB

GAD
Engineering and
Equipment provider
with Passion of Technology
TUV NORD ISO9001.2015 Certified
© All rights reserved. Equipment fabricator reserves the right to make changes for better improvement with latest
technology available without notice. This publication shall not be liable for any tender, printing or typographical error. GADANG WORKS SDN BHD
[F] AUTOMATION

Programmable Logic Controller And SCADA System


Model: F1087
Technical datasheet [rev 0]

TECHNICAL SPECIFICATION

€€ Temperature process control modulee

i. Preheat Hot Water Tank


„„ Material : Stainless Steel
„„ Size : approx. 15L €€ Control System and SCADA System
„„ tubing Connection: clamp connected for easy installed and
dismantling work „„ Power Supply : 24 V 20.4 to 28.8V
„„ Features : Installed with electrical heater „„ Work memory : integrated 75 kbyte
„„ CPU-blocks : Number of blocks (total)
ii. Water storage tank DBs, FCs, FBs, counters and timers
„„ Material : Stainless Steel „„ Interface : PROFINET, RJ 45
„„ Size : approx. 12L (Ethernet)
„„ tubing Connection: clamp connected for easy installed and „„ Protocols : PROFINET IO Controller,
dismantling work PROFINET IO Device, Web server
„„ Features : Installed with electrical water pump

iii. Heat Exchanger

iv. Process Control features


„„ P, PI, PID temperature process control
„„ Temperature ON/OFF control
„„ Level ON/OFF control
„„ Temperature Process control PID tuning

GAD
Engineering and
Equipment provider
with Passion of Technology
TUV NORD ISO9001.2015 Certified
© All rights reserved. Equipment fabricator reserves the right to make changes for better improvement with latest
technology available without notice. This publication shall not be liable for any tender, printing or typographical error. GADANG WORKS SDN BHD
[F] AUTOMATION

Programmable Logic Controller And SCADA System


Model: F1087
Technical datasheet [rev 0]

Warranty
 two (2) years warranty

Utilities & Size & Weight Order


F1087
Details
Standard model with SCADA System
Power supply : 110 ~240VAC/1-Phase/50 ~60Hz F1087H Standard model with features:
Dimension : 1800 x 750 x 1,054 mm (LWH) „„ SCADA System
Weight : 35 kg „„ Augmented Reality (AR)
„„ Industry 4.0 (IOT)
Manuals
 Student Experiment Manual with student Labsheet Note: This product catalogue is subjected to change without notice for latest
 Instructor Experiment Manual technolgy and better improvement enhancement.
 Instruction manual

GAD
Engineering and
Equipment provider
with Passion of Technology
TUV NORD ISO9001.2015 Certified
© All rights reserved. Equipment fabricator reserves the right to make changes for better improvement with latest
technology available without notice. This publication shall not be liable for any tender, printing or typographical error. GADANG WORKS SDN BHD

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