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Understanding The Importance of Transducer Orientation - Noise & Vibration Blog
Understanding The Importance of Transducer Orientation - Noise & Vibration Blog
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Understanding the
Importance of Transducer
Orientation (https://prosig.com/pros
ig-noise-vibration-
FREE
When monitoring vibration on large gas or steam turbines and DOWNL
OAD
generators with fluid-film bearings, the relative movement of the
shaft within the bearing is typically measured by a pair of shaft (http://pros Noise&
proximity (eddy current) transducers. Data from these transducers ig.com/free Vibratio
is used to produce a variety of plots on a condition monitoring -sound-
n
vibration-
Measur
system including orbit displays and shaft centreline plots.
ement
handbook/
Handbo
Typically these plots assume that the transducers are fitted in the download-
ok
vertical and horizontal direction at the bearing. However, in most your-free-
noise- DOWNLO
practical situations this will not be possible, due to pipework or
vibration- AD
because the bearing casing is split horizontally. In these case they
handbook/) (https://
will be fitted at either 45 degrees from the top or the bottom of the
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bearing. The important fact is that the probes remain m/prosig
perpendicular. -noise-
vibration
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measure
Note The general convention for the naming or ment/pr
Data Smoothing : RC
Filtering And Exponential
Averaging
(https://blog.prosig.com
/2024/01/30/data-
smoothing-rc-filtering-
and-exponential-
(https://prosigblog.b-cdn.net/wp- averaging/)
content/uploads/2012/02/Trend-
Rotating Machinery
NoOrient.jpg)
Vibration Analysis:
Figure 2: Trend display
Keeping Your Machines
If we focus on the amplitude and frequency of the main peak or
Humming Along
resonance in the curve (Figure 3) then we can determine that the (https://blog.prosig.com
maximum amplitude for the Y transducer appears at 1640 RPM and /2023/11/27/rotating-
has an amplitude of 180 um pk-pk. machinery-vibration-
analysis/)
(https://prosigblog.b-cdn.net/wp-
content/uploads/2012/02/TrendOrient1.jp
g)
Figure 4: Trend display (with transducer
orientation)
This can also be seen by viewing the Orbit display for the pair of
the transducers. As mentioned above the Orbit is the display of the
two time histories collected for the pair of transducers, one
represents movement in the Y-direction and the other in the X-
direction. This orbit represents the movement of the centreline of
the shaft within the bearing for one or more cycles. Figure 5 shows
the 1st order ‘filtered’ orbit. Initially this is shown without any
orientation correction applied, that is the vertical axis on the graph
represents the vibration vector along the direction of the Y
transducer.
(https://prosigblog.b-
cdn.net/wp-
content/uploads/2012/03/
Orbit16401.jpg)
Figure 5: Orbit plot
If we now apply the orientation correction (Figure 6), the y-axis on
the graph now represents the true vertical vibration and the x-axis
the horizontal and the orbit has been rotated by 45 degrees.
(https://prosigblog.b-
cdn.net/wp-
content/uploads/2012/03/Orb
it-1640-Orient.jpg)
Figure 6: Orbit plot (rotated)
With the Orbit display now showing the effective Vertical and
Horizontal vibration and if we now step through the orbit displays
for the speeds 1670 to 1640 RPM (Figure 7) we see how the orbit
processes in the anti-clockwise direction as the speed decreases.
At 1670RPM the orbit is at a maximum at the vertical direction but
as the speed decreases the orbit major axis moves towards the
axis of the Y-transducer until it reaches a maximum in this
direction at 1640 RPM.
(https://prosigblog.b-cdn.net/wp-
content/uploads/2012/02/figure7.jpg)
Figure 7: Orbit plot (various speeds)
In conclusion, when viewing vibration data from a pair of shaft
displacement probes always be aware of where the transducers
are fitted and the conventions used for naming or labelling the
signals from the transducers.
Don Davies
(http://www.linkedin.com/pub/don-
davies/7/611/260)
Applications Group Manager at Prosig
(http://www.prosig.com)
(https://blog.prosig.
A Simple Step-
com/2001/06/06/da
by-step Guide
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May 20, 2012 tanding-
June 6, 2001
measuring-
noise/)
September 25, 2012
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