Ch-1 Introduction to Plastics 1 are the materials added to plastics materials to raise mechanical properties. Fillers Plasticizers Reinforcing agents None 2. The polymers are large chain molecules having a high molecular weight in the range of — 10ato 107 103to 107 10sto 10s 10210 10s n polymerization reaction the polymer is formed i a——step 4. In case of processability testing, MI stands for Moment of inertia melt index Malleability Index None 5. Polymers can be very Resistant Similar Opposite None 6. Epoxy resin is example of —plastic Thermoplastics elastomers Thermosetting None 7. Generally polymers are very Heavy Light Botha & b None 8, -——are mixed with plastics to improve their flow characteristics & decrease their brittleness Stabilizers Colorants Plasticizers Fillers 9, Pplasticizers are considered Volatile Non-volatile both a & b to chemicals in weight with significant degrees of strength solvents Scanned with CamScannerNone of these 10. - is an exothermic reaction, Addition polymerization Condensation polymerization (0 Both of the above 1 None of the above i is also called as Polyamide Nylon Nylon 66 1 Both of the above 1 None of the above Ch-2 Processing of Plastics 1 Js the most of commonly used manufacturing process for the plastie component Injection molding Transfer Molding Blow Molding Rotational Molding ----molding is manufacturing process that is used to produce hollow plastic part Blow Injection Compression ‘Transfer 3. Compression molding process is one of the ——cost molding method High Medium Low d None of these 4. Transfer molding process combines the prineiple of charge Injection Compression Blow Rotation 5. The Rotational Molding is — plastic forming process High Temperature Low Pressure Low Temperature, High Pressure High Temperature, Low Pressure 6. Epoxy resin is example of —plastie ‘Thermoplasties elastomers Thermosetting None 7. Generally polymers are very Heavy and transfer of polymer in weight with significant degrees of strength Scanned with CamScannerLight Botha & b None 8. Sheet making is also called as Blow molding Calendaring Rotary molding None 9. The pot type feeder system is used in Compression molding Calendaring Rotary molding Transfer molding 10. For the more precise dimensional stability. is used Compression molding Calendaring Rotary molding Transfer molding 11. When the thickness of product required is less is used Compression molding Injection molding Rotary molding Transfer molding Ch-3 Welding of Plastics 1, —welding occurs when some form of energy other than thermal is applied to the joint. Direct Indirect both a and b None 2. Successful heated tool welding depends on the ——of the heated tools Temperature Pressure AandB None 3. —welding is less dependent than other welding methods on the properties of the materials being welded Thermal Heated tool Induction heating All of the above 4. Which of the welding process is used for thermoplastics? Hot gas welding Induction heating Heated tool All of the above Scanned with CamScanner5. in —— welding method, the workpiece s to be joined are irradiated with a steam of neutron Infrared Nuclear Hot gas Heated tool 6. Infrared welding process uses heat in the form of Eddy current Electromagnetic field Radiation None 7. In high frequency induction welding, susceptor is___ Metal sheet Ferro metal particles reinforced plastic sheet Botha&b None Ch-4 Design of Plastic Parts 1. Materials having a Low High Medium None 2. Due to the nature of plastic the dimension of plastic parts after molding and cooling is — —than that of the cavity Smaller Bigger Same None 3. Minimum of radius has to be provided under any situation while designing corners is— 0.7 mm 0.6 mm 0.5 mm 0.4mm 4. The rib thickness should be between ——of wall thickness 30% and 40% 40% and 60% 50% and 60% 60% and 80% 5. The minimum distance between two inserts in the same plastic part should be 0.3 mm 3.5mm 5.0mm 3.0mm 6. Grooving can be machined on lathes, which can be called as External undercut shrinkage allowance can be molded with close tolerance. Scanned with CamScannerInternal undercut Circular undercut None Ch-4 Design of Plastic Parts 1. are provided intentionally. Allowances Tolerances Both a & b None 8 are difficult to maintain, Alloy S Tolerances Botha&b None 9. The posi Clearance fit Interference fit Both a & b None 10. The inserts are generally made of Same material as of plastic Metals Brass None 11. Ribs are provided for. To provide better strength To decorate Both a & b 12. Outer corner radius should be times wall thickness 1S 2 Os 13. is the anchoring unit between to plastic parts Boss Rib Both None e tolerances are also called as Ch-5 Design of compression and Transfer mould 1. In compression moulding, a pressure of ___ 100-200kg/em2 158-21 1kgfem2 165-265kg/em2 None 2. The ratio of volume of loose Clamping force ~ Density factor is suitable for phenolic materials plastic powder to the volume of moulding is known as Scanned with CamScannerBulk factor None 3. ‘The excess material flow out of the cavity and form thin layer of plastic film is called as Flash Sink mark warpage None 4. Which of the following is the type of compression moulding? Semi-automatic open flash mould Hand compression mould ‘Semi-automatic semi positive mould All of above 5. The area of the pot in pot type transfer mould should be 20-30%____ than the projected area Higher Smaller Same None For delicate and component thickness more than 3.2 mm moulding is used ‘Compression Transfer Both None 7. Material used for compression mould construction is Tool steel High quality Ni alloy steel Stainless steel All the above 8. The transfer moulding process combines the principle of __ and transfer of polymer charge Injection Compression Blow | Rotation 9, The process in which measured quantity of preform thermoset polymer material is heated in the pot and it is transferred into mould cavity is Blow moulding Transfer moulding Compression moulding None 10. The loading chamber depth depends upon Total volume of loose powder Volume of actual cavity space Projected area of loading chamber All the above Ch-6 Injection Mould Design 1. Injection mold bases, cavities, and cores are most commonly made from: Scanned with CamScannerspecial aluminums epoxies beryllium copper special mold steels 2. The usual range of mold draft angles is: 5° to 10° per side 1° to 4° per side Bevel 1° to 2° per side 0.5° to I° per side 3. The sprue bushing is located on the: ‘A’ half of the mold ‘B' half of the mold movable platen Tear stationary platen 4. The purpose of a fan gate is to: speed solidification control injection speed (7 spread material over a large area redirect the flow of material 5, Edge gates are usually located on: the ‘A’ half of the mold the sprue the parting, line below the parting line 6. Mold vents are found: Addendum around the whole cavity set on the parting line hear the gates within the 'B' half of the mold 7. The major factor in injection cycle speed is: the type of thermoplastic the temperature of the plastic injection speed and pressure efficiency of the cooling system 8. A cold-runner three-plate mold has: no sprue bushing a stripper plate integrated sprue pickers a larger gate system 9. The mold design known as 'runnerless’ is the: the hot-runner mold tke two-plate cold-runner mold the insulated-runner mold none of the above Zero 10. The ratio of the volume of the loose plastic powder to the volume of the molding is called as- Shot volume | bulk factor Scanned with CamScannerSpecific volume 0 None of above Ch- 7 Cooling of plastic injection mould 1. The properties of the polymer will also depend on the ——available for cooling, Time Speed area ‘momentum 2. Polymers have very High medium. low very high 3. Processing operations, however, demand a— ‘cooling’ operation. low quick medium moderate 4. It is the --—operation that sets the shape of thermoplasti heating cutting grinding Cooling speed 5. 9n Injection molding Melt temperatures are of the order of polymers materials. 160-1 90°C 120-170°C 110-160°C 100-150°C 6. 2n Injection molding Melt temperatures are of the order of polymers materials. 160-1 90°C 1 210-240°C 110-160°C 100-150°C 7. Theoretically cooling time is proportional to, The square of heaviest part wall thickness ‘The power of 1.6 for the largest runner diameter Both None 8. The operating temperature for a particular mould will depend upon following factors Type and grade of plastic material Wall section of the moulding Length of feed system thermal conductivity. for high-density Scanned with CamScannerAllthe above 9. Weight of water to be circulated per hour depends on Difference of temperature of water in outlet and inlet Mass of plastic material Latent heat of fusion All the above 10. The water entering at 40 oC to the cooling system provided to mould and leaving at 60 oC. if the total heat absorbed per hour is 20000k4.find out amount of water circulated per hour.(k=30.5) 32.78 ka/hr 35.85 kg/hr 31.15 kg/hr 1 none of the above Ch- 8 Introduction of advanced Plastics 1. Which of the following is not application of PHBHV- (1 Disposable bottles Bullet proof jacket ( controlled drug delivery 1 Internal suturesfree vibration 2, Which of the following monomer form biodegradable polymer . 3-hydroxy butanoie acid + 3-hydroxy pentanoic acid 1 Terephthalic acid + ethylene Glycol 1 bisphenol + epichlorohydrine 1 adipic acid + hexamethylene diamine 3. A biodegradable polymer should- contained hydrophilic group contain hydrophobic 1 group contain only C-C 1 contain aromatic group 4. An example of biodegradable polymer is PHBV a pve 1 Polyethylene Polyacetylene 5. A Biodegradable polymer is one which 1 Can be synthesized by biological route Is degradable by action of micro organism (1 is not degradeble by action of microorganism 1 none of these 6. Biopol is trade name of 1 Polycarbonate 1 polyactic acid polyhydroxybutyratevalarate polyhydroxybutylene Scanned with CamScanner