Cylinder and Transfer Arm

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SOLUTIONS O
DIRECT REPLACEMENTS
A division
A P
SOLUTIONS
Pof PHD
INCREASE PRODUCTION • REDUCE MAINTENANCE • REDUCE DOWNTIME • REDUCE SCRAP
STRETCHING CYLINDERS
NOZZLE CYLINDERS
TRANSFER ARMS
BOTTLE EJECT SLIDES
UNIQUE SOLUTIONS®
SIDEL02
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Focused on the specific needs of the plastic packaging industry,

PHD offers many direct replacemen ts for Sidel® and Krones®
replacements
machines such as stretching cylinders, nozzle and needle
cylinders, and transfer arms. PHD also provides the added
benefit of unique designs. Our built-to-nee
built-to-need
d designs address
your specific application issues.
issues.
Our components are the actuators of choice. Designed for long

life, PHD products keep your blow molding lines running while
increasing productivity and reducing downtime and scrap.
We also offer the added benefit of our rebuild program which

refurbishes your existing PHD components, enabling even longer
service life and savings.
To request more literature, visit

www.phdinc.com/resources/inforequest/
Direct Replacements
EASY We offer a wide variety of direct replacement components for

DROP-IN Sidel®, Krones® and other machines. Our drop-in components
save you money by reducing costly production downtime and
With longer life,
maintenance costs.
reduced maintenance,
and reduced downtime
Many of our components provide up to twice the life of
the original unit. Thi
This
s means lon
longer
ger up time for higher
production and higher profits.
Superior Delivery
Excellent delivery saves you money by getting you back to

FASTER
delivery than business faster.
competitor
Unique Solutions
Special PHD offers a variety of components already designed

Requirements to fit unique requirements. If your applic
application
ation requires
a modified component from outside our large
database of designs, our team is ready to help. We
welcome special requests, regardless of quantity or
frequency of order.
Rebuild Program
Return Our products can be rebuilt and put back in service

to service for continued savings. Plus you will receive a “like new”
warranty. See page 70 for more information.
© Copyright 2017, by PHD, Inc. All Rights Reserved. Printed in the U.S.A.
2
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SIDEL02
SIDEL®
Replacement Reference Chart ................... 4
STRETCHING BCS Stretching Cylinder .......................... 5

CYLINDERS Series1 and Series2 direct replacement with X27 PHD check valve option
BCSU Universal Stretching Cylinder Cylinder ........ 19

Universal direct replacement with X27 PHD check valve option
Universal Stretching Cylinder .................. 27

Universal SBO34 direct replacement
NOZZLE Series1 Nozzle Cylinders ........................ 31

CYLINDERS Series1 Pneumatic (SBO2-SBO6 HR) and CSD direct replacements
BCZ2 Nozzle
Nozzle Cylinder ............................ 35
Series2 CSD & HR direct replacements
BCZUS Universal Nozzle Cylinder ............ 45

Universal direct replacement
BCZUD Universal Nozzle Cylinder ............ 51

Universal direct replacement
TRANSFER BST1 Transfer Arm ............................... 59

ARMS Series1 direct replacement with more robust and precise design
BST2 Transfer Arm ............................... 65

Series2 direct replacement with vertical height adjustment
PREFORM/ ML308222 & ML308876...................... 73

Series1 replacement
BOTTLE
EJECT SLIDES ML304450 & ML305278...................... 75
Series2 direct replacement
replacement
ML308956 ......................................... . 76
Series2 & 2+ direct replacements
ML314059 ......................................... . 77
Universal & Matrix direct replacements
replacements
OTHER
Mold Base Cylinder ................................ 78
Series1 SBO2 and SBO4 direct replacements
Rebuild Program .................................... 79

Return your unit to service and get a 12 month “like new” warranty
Unique Solutions® ..............

.....................
..............
.............
...... 79
PHD offers unlimited design capabilities to fit your needs
Any marks or names referenced herein are either registered trademarks or trademarks of their respective owners. No
association with or endorsement of any company, organization, or product is intended or should be inferred.
3
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SIDEL02
Replacement Reference Chart
SIDEL® SERIES1
SBO2 PHD MODEL
Stretching Cylinders Series BCS1 Stretching Cylinder
ML305877 HR (Heat Resistant)
Nozzle Cylinders ML305665 CSD (Cold Set)
ML307217 CSD (Cold Set)
Rotary Transfer Arms ML312140, ML311880
ML304151
Mold Base Cylinders ML307576 (for oversized rod end)
SBO4 PHD MODEL

Stretching Cylinders ML312148
Eject Slides ML308222, ML308876
Transfer Arm - Fixed Head BST1 Transfer Arm
SBO6 PHD MODEL

Stretching Cylinders BCS1 Stretching Cylinder

Eject Slides ML308222, ML308876
Series1 Transfer Arm - Fixed Head BST1 Transfer Arm
SBO10, SBO16, SBO24, SBO32 (DUAL CAVITY) SBO40 PHD MODEL

ML308222, ML308876, ML311797, ML310350,
Eject Slides
ML309535
Series1 Transfer Arm - Fixed Head BST1 Transfer Arm
- Preferential Head ML309814
4 Several models were produced in a cam-driven version in relation to the stretching process. Opportunities are also available for transfer arms and ejectors.
SIDEL® SERIES2 & SERIES2+

SBO MODELS PHD MODEL
Nozzle Cylinders BCZ28 Nozzle Cylinder

Preform/Eject Slides ML304450, ML305278, ML308956, ML312136
Series2 Transfer Arm -Fixed Head Standard and Adjustable BST2xx-5
- Head Only BST2x25-1x90-xxxx
- Preferential Head ML311319 Preferential Head Only
UNIVERSAL
Stretching Cylinders BCSU Universal Stretching Cylinder
Nozzle Cylinders BCZUS, BCZUD Universal Nozzle Cylinders
Eject Slide ML314059
MATRIX
Eject Slide ML314059
4
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SIDEL02
Sidel® Series1 & Series2 Direct Replacement
BCS
Stretching Cylinder
MAJOR BENEFITS
Series BCS2 Cylinder
• PHD Cylind
Cylinder
er mounts into the same spa
space
ce and bolt pat
pattern.
tern. shown with recommended
options X27 and LM
• Provides signicantly longer life and reduces maintenance and
downtime. Series2 Replacement
• Internal shock pads are standard, eliminatin
eliminatingg metal to metal
contact.
• Cushion controls are standard for end of stroke deceleration on
Series1, and Series2 on retract.
• Cylinders are eas
easily
ily eld repairable, maximizing your in
investment.
vestment.
Series BCS1 Cylinder

Series1 Replacement
increased capacity cushion

controls are easily
easily adjusted and
are eld repairable, maximizing built-in shock pads are standard,
your investment absorbing impact energy and
eliminating metal to metal contact
rugged and lightweight

anodized aluminum alloy cylinder features urethane piston
heads, caps, and tube and rod seals for long life
(BCS2 design only) rod seal retention

ring for extreme applications
PTFE wear ring provides piston standard alloy steel and optional
support and enhances durability. corrosion resistant stainless steel
Design 2 [6] increases the width piston rods are hard chrome plated
for superior support for maximum life and durability
effective cushion up to
1.5 in [38.1 mm] for
smooth deceleration at
end of stroke increased piston seal retention
for higher speed applications
5
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SIDEL02
ORDERING
ORDERI NG DA
DAT
TA: SERIES BCS STRETCHING CYLINDER
FOR SERIES1 MACHINES SBO1, SBO2, SBO4 CONSULT FACTORY
TO ORDER, SPECIFY:
Product, Series, Type, Machine No.,
Design No., Bore Size, Stroke, any BORE SIZE
Options. BORE PISTON AREA
MANDATORY CUSHION CONTROL
mm in mm2 in2
DB - Cushio
Cushion
n Con
Contro
trols
ls Bot
Both
h End
Endss Series1
Series1 on
only*
ly*
50 1.969 1963 3.05
DR - Cushio
Cushion
n Con
Contro
troll Retra
Retract
ct Only
Only Serie
Series2
s2 on
only**
ly**
B PRODUCT
- Blow Mold TYPE
S - Stretching Contact PHD
or larger for sizes.
bore smaller No other cushion
Specified option
See notes 1, 2can
& 3.be
B C S 2 - 6 - 50 x 400 - DR - U19-LM-X27
SERIES MACHINE NO. DESIGN NO. METRIC STROKE (BCSxx) CYLINDER OPTIONS
C - Cylinder 1 - Series1 Machine 6 - Metric K_ - Extra
Extra Rod E Exte
xtensi
nsion
on in 1 mm iincr
ncreme
ements
nts..
150 psi [10 bar] Air (without Manifold) STANDARD STROKE LENGTHS Length code (BCSxxx) is K5 = 5 mm, K17 = 17 mm,
(100 mm = minimum stroke
2 - Series2 Machine in 1 mm increments) K121 = 121 mm, etc.
(with Manifold) U19- MAC ISO 2 S Series
eries Val
Valve
ve with DIN co connect
nnectionion
BORE MAXIMUM
[mm] STROKE [mm] LR6- 6 mm oriorifice
fice on re
retract
tract for 2 m
m/sec
/sec retr
retraction
action
50 450 (4 mm orifice standard)
L12 - 1/2 B
BSPP
SPP to 14 mm Elbo Elboww Fitti
Fitting
ng
Contact PHD for shorter or longer strokes.
NOTES: (Replaces Male Run Tee - BCS2 only)
1) Cushions and ports are in position
positionss 1 and 5. LM --
XD High
HiTh
4 ghreaded
flo
flow
Threadwedmu
muff
ffle
holeler
holessr fro
(Recommended
front
nt (BCS
(BCS11 only)Option. See Note 5.)
only)
* -DB Cushions in both directions is required on Series1 units only. (BCS1)
(BCS1)
** -DR Cushion on retract only is required on Series2 units only. (BCS2
(BCS2)) X25 - Adapto
Adaptorr block only atattached
tached to
to mani
manifold
fold
2) Standard Series1 Stretching C Cylinder
ylinder ordering number
number is as follows: X26 - Adapto
Adaptorr block with inin-line
-line ch
check
eck valve aattached
ttached
BCS1-6-50x406-DB (Stroke m may
ay vary) to manifold
3) Standard Series2 Stretching C Cylinder
ylinder ordering number
number is as follows: X27 - Adapto
Adaptorr block w
with
ith PHD in-line check
check valve att
attached
ached
BCS2-6-50x400-DR (-U19) For CSD machines
to manifold (Recommended Option)
BCS2-6-50x400-DR (-U19) -LR6 For HR machines
R12 - Unit with
without
out sphe
spherical
rical bearin
bearing
g rod end (B(BCS2
CS2 on
only)
ly)
-U19 option needs to be specified for valve to be attached t o unit.
4) Options no
nott available on Series1 units: (BCS1) RETRACT
-U19, -LR6, -L12, -X25, -X26, -X27 and -R12. END
5) Not compatible with SBO4 or SBO14 Series2.
CYLINDER
Check with PHD before ordering.
TOTAL STROKE
POSITION 2 POSITION 1
Full Extend Full Retract
EXTEND
END
MACHINE NO. 1 MACHINE NO. 2

DESIGN 6 DESIGN 6
ROD EXTENSION
6
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SIDEL02
ENGINEERING DATA: SERIES BCS1 STRETCHING CYLINDER
SPECIFICATIONS IMPERIAL METRIC

TYPE Pneumatic Cylinder
SERIES BCS Stretching Cylinder
BORE SIZE 1.969 in 50 mm
BORE AREA - EXTEND 3.04 in2 1963 mm2
BORE AREA - RETRACT 2.56 in2 1649 mm2
THEORETICAL OUTPUT 264.5 lb @ 87 psi 1176.6 N @ 6 bar
OPERATION Double Acting
OPERATING PRESSURE RANGE 7.5 - 150 psi 0.5 - 10 bar
AMBIENT TEMPERATURE 20 toto 180 F 29 ttoo 82 C
MAX. OPERATING PISTON SPEED 80 in/sec 2.03 m/sec
ADJUSTABLE CUSHION Standard
LUBRICATION
LUBRICATI ON FDA Regulation 21 CFR 1789.3570
PORT SIZE 1/4 BSPP
MAXIMUM STROKE 17.72 in 450 mm
STROKE TOLERANCE .079/ .0
.000 in 2.0/ 0.
0.0 mm
BASE WEIGHT 4.28 lb 1.94 kg
STROKE ADDER WEIGHT
PER 1 in (25 mm) 0.38 lb 0.17 kg
ALLOWABLE KINETIC ENERGY
WITH CUSHION 60.5 in-lb 6.84 Nm
SHOCK PAD Thermoplastic Polyester Elastomer (TPE)
HEADS & CAPS Anodized Aluminum
CYLINDER TUBE Anodized Aluminum
PISTON ROD Hard Chrome Plated Steel
ROD BEARING Internally Lubricated Polymer
PISTON & ROD SEALS Urethane
ACTUATOR SPEEDS LUBRICATION

Cylinder speed is up to 80 in/sec [2.03 m/sec]. Series BCS1 Cylinders are lubricated internally at the factory for the life
of the cylinder. PHD uses FDA food grade lubrication per regulation 21
CFR 1789.3570. Any other lubrication to the cylinder may decrease the
MAXIMUM ALLOWABLE KINETIC ENERGY life expectancy.
Series BCS1 is provided with cushions on both extend and retract. Its
maximum kinetic energy rating is 60.5 in-lb [6.84 Nm].
MAINTENANCE
As with most PHD products, these cylinders are eld repairable. Repair
LIFE EXPECTANCY kits, piston and rod assemblies, cushion control cartridge assemblies,
Series BCS1 Cylinders have been lab tested over 20 million and main structural components are available as needed for
trouble-free cycles. extended service.
7
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SIDEL02
ENGINEERING DATA: SERIES BCS2 STRETCHING CYLINDER
TYPE Pneumatic Cylinder
SERIES BCS Stretching Cylinder
BORE SIZE 1.969 in 50 mm
BORE AREA - EXTEND 3.04 in2 1963 mm2
BORE AREA - RETRACT 2.56 in2 1649 mm2
THEORETICAL OUTPUT 264.5 lb @ 87 psi 1176.6 N @ 6 bar
AMBIENT TEMPERATURE 20° to 180° F 29° to 82° C
MAX. OPERATING PISTON SPEED 80 in/sec 2.03 m/sec
ADJUSTABLE CUSHION - RETRACT Standard
LUBRICATION; FOOD GRADE FDA Regulation 21 CFR 1789.3570
MAXIMUM STROKE 17.72 in 450 mm
STROKE TOLERANCE .079/-.000 in 2.0/-0.0 mm
WEIGHT 15.1 lb 5.6 kg
RETRACT 181.5 in-lb 20.5 Nm
EXTEND 8.7 in-lb 0.98 Nm
SHOCK
SHO CK PAD
PAD The
Thermo
rmopla
plasti
sticc Polyes
Polyester
ter Elasto
Elastomer
mer (TP
(TPE)
E)
VALVE SPECIFICATIONS
SERIES ISO 2 (ISO 5599/1)
FUNCTION 5/2
OPERATOR Single
PILOT Internal
SPOOL RETURN Spring
SOLENOID 24 Vdc (5.4 W)
VOLTAGE RANGE -15% to +10% from Nominal
ELECTRICAL CONNECTOR DIN 43650, Form A
MANUAL OPERATOR Non-locking Recessed
PILOT EXHAUST Muffled
FLOW 3.0 Cv
LUBRICATION FDA Regulation 21 CFR 1789.3570
FILTRATION 40 Micron
OPER
OPERAATING
TING PRES
PRESSU
SURE
RE RANG
RANGE
E 20 to 150
150 ppsi
si [[1.
1.37
37 to 10 bar]
bar]
AMBIENT FLUID TEMPERATURE 0° to 120° F [-18° to 50° C]
ACTUATOR SPEEDS LIFE EXPECTANCY

Typical extension cylinder speed is 80 in/sec [2.03 m/sec] but is Series BCS2 Cylinders have been lab tested over 20 million trouble-free
controlled by the blow mold mechanical cam to provide 63.04 in/sec cycles.
[1.6 m/sec]. Retract speed has been restricted to provide 39.4 in/sec
[1.0 m/sec]. An optional orice (LR6) can be ordered to provide a
velocity of 78.7 in/sec [2.0 m/sec]. LUBRICATION
Series BCS2 Cylinders are lubricated internally at the factory for the life
of the cylinder. PHD uses FDA food grade lubrication per regulation
MAXIMUM ALLOWABLE KINETIC ENERGY 21 CFR 1789.3570. Any other lubrication to the cylinder may decrease
The Series BCS2 is provided with a cushion on retract. Its maximum the life expectancy.
kinetic energy rating is 181.5 in-lb [20.5 Nm].
The BCS2 maximum kinetic energy capacity on extend is 8.7 in-lb MAINTENANCE
[0.98 Nm] which is provided by the bumper only. As with most PHD products, these cylinders are eld repairable. Repair
kits, piston and rod assemblies, cushion control cartridge assemblies,
Note: Cushions are adjustable for 1 m/sec operation. External shock and main structural components are available as needed for extended
absorbers are required with cushions adjusted for 2 m/sec operation. service.
8
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SIDEL02
DIMENSIONS: SERIES BCS1 STRETCHING CYLINDER
BCS1-6-50 (NON-MANIFOLD UNIT - SERIES1)
DE1
E SQ 4X BG PL1 DE
R SQ AM VD PL
NUT PER f12

ISO 4035 2X EE PC
B
BA
DC
KK THREAD
SW ACROSS
WRENCH FLATS
WH G1 G
f8 + STROKE VA
4X RT THREAD
NOTES:
1) DIMENSIONS SHOWN IN [ ] ARE IN mm.
2) DESIGNATED
DESIGNATED CENTERLINE IS CEN
CENTERLINE
TERLINE OF CYLINDER
CYLINDER..
3) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS
PATTERNS ARE
CENTERED ON DESIGNATED CYLINDER CENTERLINE.
BORE SIZE B VA
[mm] B TOL RT WH R BG VD MAX. G G1 f8 E f12
1.2565 .0025 1.340 1.929 .875 .249 .157 1.358 2.566 5.381 2.697 .315
50 M8 x 1.25
[31.92] [0.06] [34.0] [49.0] [22.2] [6.3] [4.0] [34.5] [65.2] [136.7] [68.5] [8.0]
BORE SIZE SW EE PORT

[mm] (WRENCH FLAT) BA KK AM EE PORT DEPTH PL PL1 PC DE DE1 DC
.630 1.5709 1.417 .354 .728 1.936 .315 .965 2.173 .394
50 M16 x 1.5 G 1/4
[16.0] [39.9] [36.0] [9.0] [18.5] [49.2] [8.0] [24.5] [55.2] [10.0]
HEX NUT DIMENSIONS PER ISO 4035 (DIN 4398)

BORE SIZE A B C D PHD PART PHD PART
[mm] MIN THD NUMBER NUMBER (-Z1)
1.053 .945 .315 M16 x 1.5 19735-003
50 3204-003-01
[26.75] [24.0] [8.0]
D THD
B C
All dimensions are reference only unless specically toleranced.

9
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SIDEL02
DIMENSIONS: SERIES BCS2 STRETCHING CYLINDER
BCS2-6-50 (MANIFOLD UNIT - SERIES2)

ISO 2 VALVE
MOUNT PATTERN
EN
PL
DE 4X RT THRU
CN
AM DC VA
E1 R1
BA
C
G R
G1
E
f8 + STROKE BG
NOTES: SW ACROSS
1) DIMENSIONS SH
SHOWN
OWN IN [ ] ARE IN mm. WRENCH FLATS
2) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER. KK THREAD
3) UNLESS OTHERWISE DIMENSIONED, MOUNTING HO HOLE
LE PATTERNS
PATTERNS ARE
4) 100 mm MINIMUM STROKE REQUIRED FOR STANDAR
STANDARD,
D, CONSULT
CONSULT PHD
B
FOR OTHER LENGTHS.
5) FOR ILLUSTRA
ILLUSTRATION
TION PURPOSES, UNIT SHOWN IS AT 100 mm OF STROKE, NUT PER
BUT CHARTED DIMENSION f8 IS AT 0 mm STROKE. ISO 4035
f12
VD
WH
DETAIL
BORE SIZE
[mm] B B TOL C RT WH R R1 BG VD VA G G1 f8
50 1.5350 .0050 .591 .425 2.091 2.362 3.780 5.427 .491 6.388 1.806 1.358 5.212
[38.99] [0.13] [15.0] [10.8] [53.1] [60.0] [96.0] [137.8] [12.5] [162.3] [45.9] [34.5] [132.4]
BORE SIZE SW CN EN
[mm] E E1 f12 (WRENCH FLAT) BA KK AM PL DE DC H9 TOL. h12 TOL.
50 3.250 4.724 .315 .630 1.014 M16 x 1.5 4.125 1.330 1.491 .354 .630 .827
[82.6] [120.0] [8.0] [16.0] [25.8] [104.8] [33.8] [37.9] [9.0] [16.0] [21.0]
D THD
HEX NUT DIMENSIONS PER ISO 4035 (DIN 4398)
BORE SIZE A B2 C D PHD PART PHD PART
A
[mm] MIN THD NUMBER NUMBER (-Z1)
1.053 .945 .315
50 M16 x 1.5 3204
3204-0
-003
03-0
-01
1 1973
19735-
5-00
003
3
[26.75] [24.0] [8.0]
B2 C

10
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SIDEL02
OPTIONS: SERIES BCS STRETCHING CYLINDER
CUSHION CONTROL CUSHION CONTROL
DB IN BOTH DIRECTIONS (BCS1 ONLY) DR ON RETRACT ONLY(BCS2 ONLY)
(standard location 1 & 5) (standard location 8)
PHD cushions are designed for smooth deceleration at the end of PHD cushions are designed for smooth deceleration at the end of
stroke. When the cushion is activated, the remaining volume in the stroke. When the cushion is activated, the remaining volume in the
cylinder must exhaust past an adjustable needle which controls the cylinder must exhaust past an adjustable needle which controls the
amount of deceleration. The effective cushion lengths for each bore amount of deceleration. The effective cushion lengths for each bore size
size are shown in the table below. are shown in the table below.
Note: Cushion controls are standard in locations 1 and 5 only. Note: Cushion control is standard in location 8 only.
1
5 2
1
6
6
7
4
2
Cushion
3 3
8 Control
bleed-off hole allows
7 compressed air to pass through
preventing over pressurization
DE and eliminates cylinder bounce
DE1 DE
DC
DC DH HEX ACROSS FLATS
BORE SIZE EFFECTIVE CUSHION BORE SIZE EFFECTIVE CUSHION

[mm] DE1 DC DE LENGTH [mm] DE DC DH LENGTH
2.173 .394 .965 .930 1.992 .354 — 1.496
50 50
[55.2] [10.0] [24.5] [23.6] [50.6] [9.0] [2.5] [29.2]
EXTRA ROD EXTENSION 5.427 + K_

K_ [137.8 + K_]
K_
Extra rod extension can be achieved by specifying the option SERIES BCS2
-K followed by the length code. Rod extension is available in 1 mm
increments. Contact PHD for other combinations.
1.340 + K_
[34.0 + K_]
3.351 + K_
SERIES BCS1 [85.1 + K_]
K_
SERIES BCS2 with
K_
-R12 Option
NOTE: -K_ = Extra rod exte
extension
nsion in 1 mm increment
increment lengths
code examples:
examples: -K5 = 5 mm extension
extension
-K15 = 15 mm extension
6 mm ORIFICE ON RETRACT (BCS2 ONLY) -LR6 option replaces the standard

LR6 4 mm orifice with a 6 mm
The LR6 option is required on all BCS2 HR units and replaces the standard
4 mm orice which provides 39.4 in/sec [1.0 m/sec] retract velocity with
a(Required
6 mm orice thatapplications).
for HR increases retract velocity to 78.7 in/sec [2.0 m/sec].

11
(800) 624-8511
SIDEL02
 .551
1/2 BSPP TO 14 mm [14.0]
L12 ELBOW FITTING (BCS2 ONLY)
3.151
The L12 option is required on all BCS2 HR units and replaces the [80.0]
standard 1/2 BSPP male run tee pressure inlet tting with a 1/2
BSPP to 14 mm elbow tting. NOTE: The L12 option is only available
if combined with the X26 option. See the X26 option for more
information. (Required for HR applications). 2.383
[60.5]
-L12 option with -X26 option
HIGH FLOW MUFFLER (BCS2 ONL

ONLY)
Y)
LM Recommended Option
Current BCS2-6-50 with
Compressed Ball Muffler
1.725
(Part# 77511-04)
The LM option provides a high ow mufer to replace the standard
compressed ball mufer. This high ow mufer reduces the potential BCS2-6-50 with
for contamination slowing down cylinder velocity. As the high ow High Flow Muffler
mufer is longer, the dimension must be veried to ensure adequate (Part# 73616)
3.350
clearance. The high ow mufer may be purchased separately
(Part# 73616).
3.351
UNIT WITHOUT SPHERICAL ROD END [85.1]
R12 (BCS2 ONLY) JAM NUT
INCLUDED
This option is for a cylinder without a spherical rod end.

M16 x 1.5
THREAD
MAC ISO 2 SERIES VAL

VALVE
VE DIN
U19 CONNECTION (BCS2 ONL
ONLY)
Y)
A MAC ISO 2 Series valve is optionally
provided assembled to the unit by specifying
the -U19 option. The valve is equipped with
F
a DIN 43650, shape A connector, and RECTANGULAR
is lubricated with FDA Regulation CONNECTOR H
21 CFR 1789.3570 food grade lubrication. J
Reference valve specication
chart page 8.
VA
PLUMBING SCHEMA
SCHEMATIC
TIC
CYLINDER
BORE SIZE
ISO 2 VALVE
[mm] F H J VA
4
5.011 4.456 .424 8.135
2 50
[127.3] [113.2] [10.8] [206.6]
5 13 NOTES:
BREATHER VENT
2X MUFFLER 1) DIMENSIONS SHOWN
SHOWN IN [ ] ARE IN mm.
2-WAY PUSH VALVE 2) DESIGNATED CENTERLINE
CENTERLINE IS CENTERLINE OF CYLINDER.
PORT ORIFICE 3) UNLESS OTHERWISE DIMENSIONED, MOUNTING
MOUNTING HOLE PATTERNS
PATTERNS ARE
1 CENTERED ON DESIGNATED CYLINDER CENTERLINE.
CHECK VALVE RUN-TEE
1
12
(800) 624-8511
SIDEL02
E SQ
4 THREADED HOLES FRONT
XD (BCS1 ONLY)
R SQ
SECTION
BG1
BORE SIZE BG1

[mm] RT R MIN. E
1.929 .875 2.697
50 M8 x 1.25
[49.0] [22.2] [68.5]
NOTES:
1) DIMENSIONS SHOWN IN [ ] ARE IN mm. 4X RT THREAD
2) DESIGNATED
DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER.
3) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PAPATTERNS
TTERNS ARE
ADAPTOR BLOCK ONL

ONLY
Y
X25 ATTACHED
ATTACHED TO MANIFOLD
(BCS2 ONLY)
This option omits the check valve completely allowing the UNIT
NOTE:
INLET ADAPTOR KIT#
customer to provide the check valve of choice. See the drawing for KIT INCLUDES -
BCS2650 76066 1 - I NLET ADAPTOR ASSEMBLY
thread and port sizing required. This option is assembled at the 1 - 1/8 NPT O-RING SEAL
1 - 1/2 NPT O-RING SEAL
factory, or a kit is available for quick and easy eld retrot. See kit 4 - INLET ADAPTOR TO MANIFOLD SHCS
ordering number. 1 - 1/8 NPT BREATHER VENT
4.190 1 - 2 WAYNOT
(FITTING PUSH BUTTON VALVE
INCLUDED)
[14.0] 10.465
1.565 1/2 BSPP [268.0]
[39.8]
2.375
[60.3] 4.000
[101.6]
ADAPTOR BLOCK WITH IN-LINE

X26 CHECK VALVE ATTACHED
TO MANIFOLD (BCS2 ONL
ONLY)
Y)
The inline check valve with adaptor block assembly is provided THE PHD WARRANTY COVERS THE CYLINDER, ISO VAL
VALVE,
VE, MANIFOLD
with an inline poppet style check valve to keep incoming air ! AND ALL OTHER COMPONENTS ON THE CYLINDER WITH THE EXCEPTION
OF THE CHECK VALVE.
VALVE. THE CHECK VALVE IS PROVIDED AS A SERVICE
TO THE CUSTOMER, BUT DOES NOT CARRY THE PHD WARRANTY.
from exhausting through the inlet pressure supply tube during
maintenance and keeps the stretch rod from dropping. This option
is assembled at the factory, or a kit is available for quick and easy
NOTE:
eld retrot. See kit ordering number. NOTE: Comes standard INLINE CHECK KIT INCLUDES -
from factory with male run tee. Option -L12 replaces the male run UNIT VALVE KIT# 1 - INLINE CHECK VALVE
BCS2650 80138 1 - BSPP MALE TO NPT MALE NIPPLE
tee with elbow tting. 1 - SEALING RRING
ING
(FITTING NOT INCLUDED)
.551 .551 10.550

[14.0] [14.0] [268.0]
3.210
[81.5]
4.835
[122.8]
3.229
[82]

13
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SIDEL02
OPTIONS & ACCESSORIES: SERIES BCS STRETCHING CYLINDER
ADAPTOR BLOCK WITH PHD IN-LINE
X27 CHECK VALVE ATTACHED TO MANIFOLD Recommended Option
(BCS2 ONLY)
The PHD inline check valve with adaptor block assembly is provided
with an inline check seal to keep incoming air from exhausting through
the inlet pressure supply tube during maintenance and keeps the 1.807
2X .551 [14.0]
[45.9]
stretch rod from dropping. This option is assembled at the factory, or ISO 2 VALVE
MOUNT PATTERN 3.398
a kit is available for quick and easy eld retrot. See kit ordering 2.000 [86.3]
number below. [50.8]
NOTE: Comes standard from factory with male run tee. Option -L12 5.023
3.185 [127.6]
replaces the male run tee with elbow tting. [80.9]
NOTE: OPTION INCLUDES -

1 - INLET ADAPTOR ASSEMBLY 5.788 10.500
1 - 1/8 NPT O-RING SEAL [147.0] [266.7]
1 - 1/2 NPT O-RING SEAL
4 - INLET ADAPTOR TO MANIFOLD SHCS
1 - 1/8 NPT BREATHER VENT
1 - 2 WAY PUSH BUTTON VALVE
1 - INLET CAP ADAPTOR
4 - INLET CAP ADAPTOR MTG SHCS
2 - INLET CAP O-RING SEALS
1 - QUICK EXHAUST SEAL
NOTES:
1) DIMENSIONS
DIMENSIONS SHOWN
SHOWN IN [ ] ARE mm
UNIT -H CODE KIT# DESCRIPTION 2) DESIGNATED CENTERLINE IS CENTERLINE OF CYLINDER
83551 (INLINE CHECK VALVE KIT) 3) UNLESS OTHERWISE DIMENSIONED, MOUNTING HOLE PATTERNS ARE CENTERED ON
BCS2650 H9166
83558 (CHECK VALVE SEAL KIT) DESIGNATED CYLINDER CENTERLINE
H9170
4) 100 mm MINIMUM STROKE REQUIRED FOR STANDARD UNITS, CONSU
CONSULT
LT PHD FOR
KIT DOES NOT INCLUDE THE FOLLOWING ITEMS- MALE RUN TEE OTHER LENGTHS
FITTING, 2 WAY PUSH BUTTON VALVE, 1/8 NPT BREATHER VENT
ROD EYE MOUNTING

WITH SPHERICAL BEARING
(DIN 8139)
KK THREAD
CE
AX
Ø ER
Ø CN
LE
JAM NUT NOT INCLUDED
BORE SIZE AX CN EN CE LE ER
[mm] KK MIN. H9 h12 MIN. MAX. *KIT
1.102 .630 .827 2.520 .866 .827
50 M16 x 1.5 52493-03-1
[28.0] [16.0] [21.0] [64.0] [22.0] [21.0]
NOTE: * KIT DOES NOT INCLUDE JAM NUT.

NUT.

14
(800) 624-8511
SIDEL02
EXPLODED VIEW: SERIES BCS1 STRETCHING CYLINDER

15
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SIDEL02
EXPLODED VIEW: SERIES BCS2 STRETCHING CYLINDER
14
24
44
13
13A
19
22
11
19
2D 12
25
2
9
8
23
2C
22
2A 2B
5 7
LUBE BEARING ID
10 4
1 FILL GROOVE
BORE IN THIS
4B LOCATION
5 4A
ALL PISTON
8 7 6 GEOMETRY FIG. 3
3B SEE FIGURE 3 5
6
3C
1
3A
3
2
ALIGN CUSHION ORIFICE IN HEAD OR CAP WITH 8

CUSHION ORIFICE HOLE IN MULTI-FUNCTION
SEAL SO THAT CUSHION ORIFICE HOLE IS NOT PORT LOCATIONS
BLOCKED MUST BE FREE FLOW THRU ORIFICE See Note 2 7
4
1 3
CUSHION NOTES:
ORIFICE 1) NUMBER
NUMBERSS ENCLO
ENCLOSED
SED BY A HEX
10 REPRESENT PORT POSITIONS
10 2) LOCA
LOCATION
TION DEFI
DEFINITION
NITION OF POR
PORTS,
TS,
4 2 CUSHION CONTROLS, AND PORT
CONTROLS
MULTI-FUNCTION 3
SEAL ORIFICE FIG. 2
FIG. 1
CUSHION UNITS (-DR) TORQUE CHART 1
KEY PART DESCRIPTION TORQUE in-lb [Nm]
12 FLANGE TO HEAD SHCS 200 [22.6]
= THREAD LOCKER 44 FLANGE TO MANIFOLD SHCS 80 [9.0]
8 SHOULDER BOLT 250 [28.2]
29A -U19 OPTION VALVE ASSEMBLY 100 [11.3]
= FOOD GRADE GREASE
4A & 4B PISTON TO ROD 325 [36.7]
14 MANIFOLD SHCS 80 [9.0]
19 MUFFLER TO MANIFOLD ASS EMBLY HAND TIGHTEN PLUS 1/4 TURN
33 INLET ADAPTOR TO MANIFOLD SHCS 50 [5.6]
50 CAP MOUNTING (SHCS) 125 [14.1]
16
(800) 624-8511
SIDEL02
PARTS
PARTS LIST AND REPAIR KITS: SERIES BCS2 STRETCHING CYLINDER
KEY PART DESCRIPTION BCS2-6-50
1 Finished Tube Full unit description required followed by -H1300
2 Head Assembly Full unit description required followed by -H1100
2A Head Sold as part of Head Assembly
2B Rod Bearing Sold as part of Head Assembly, Sold as part of Repair Kit (-H9010*)
2C Rod Seal Sold as part of Head Assembly, Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
2D Retaining Ring Sold as part of Head Assembly, Sold as part of Repair Kit (-H9010*)
3 Cap Assembly Full unit description required followed by -H1200
3A Cap Sold as part of Cap Assembly
3B Cushion Needle Assembly Sold as part of Cap Assembly, Sold as part of Cushion Kit (-H6530*)
3C Retaining Ring Sold as part of Cap Assembly, Sold as part of Cushion Kit (-H6530*)
4
4A Piston
Piston & Rod Assembly Full unit
Solddescription required
as part of Piston & followed by -H1000
Rod Assembly
4B Rod Sold as part of Piston & Rod Assembly
5 Piston Seal Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
6 Wear Ring Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
7 Multi-Function Impact Seal Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
8 Shoulder Bolt w/Female Thread Sold as part of Repair Kit (-H9010*)
9 Flange Full unit description required followed by -H2005
10 Cushion O-Ring Seal Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
11 Jam Nut Full unit description required followed by -H2001
12 Flange to Head Cap Screw Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
13 Manifold Block Assembly Full unit description required followed by -H9090
13A Manifold Block Sold as part of Manifold Block Assembly
14 Manifold to Head Cap Screw Sold as part of Repair Kit (-H9010*) or Manifold Assembly Kit (-H9090*)
16 Fitting Adaptor See Chart #1
17 Check Valve See Chart #1
18 Male Run Tee Fitting See Chart #1
20 2 Way Push Button Valve See Chart #1
21 Breather Vent See Chart #1
22 Steel Tubing O-Ring Seal Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
23 Steel Tube Full unit description required followed by -H1310
24 Rod Eye Sold as part of Kit (52493-03-1)
25 Manifold to Head O-Ring Seal Sold as part of Seal Kit (-H9000*) and Repair Kit (-H9010*)
30 Inlet Adaptor Assembly Sold as part of Inlet Adaptor Kit (-H9150*)
31 1/8 NPT O-Ring Seal Sold as part of Inlet Adaptor Kit (-H9150*), Sold as part of Seal Kit (-H9000*)
32 1/2 NPT O-Ring Seal Sold as part of Inlet Adaptor Kit (-H9150*), Sold as part of Seal Kit (-H9000*)
33 Inlet Adaptor to Manifold Cap Screw Sold as part of Inlet Adaptor Kit (-H9150*), Sold as part of Repair Kit (-H9010*)
39 Sealing Ring See Chart #1
44 Flange to Manifold Cap Screw Sold as part of Repair Kit (-H9010*)
NOTE: *Full unit description required (followed by -Hxxxx)
KIT DESCRIPTION KIT NUMBER -X25 option & -X26 option
(included in both options)
Seal Kit -H9000*
Repair Kit -H9010* SEE NOTE 1
Cushion Kit -H6530* 21
Inlet Adaptor Assembly Kit -H9150* 20
Manifold Assembly Kit -H9090* SEE NOTE 1
30 -X27 option
Inline Check Valve -X23 to -X26 Conversion Kit -H9160*
Inline Check Valve -X26 Kit -H9165* 31
Inline*Full
NOTE: Check Valve
unit -X27 Kit required (followed by -Hxxxx)
description -H9166* 32 SEE NOTE 1 21
CHART 1 20
OPTION CODE SEE NOTE 1

-X26 option 16
KEY -X25 -X26 -X27 additional parts
33 50
16 – 77235 – 39
17 – 80010 – SEE TORQUE CHART
17 FOR TORQUE SETTING 51
18 – See Chart #2 See Chart #2
20 73660 73660 73660
18
21 2804-23 2804-23 2804-23 52
SEE NOTE 1
39 – 77629-004 –
50 – – 14308-025 53
51 – – 80104 = THREAD LOCKER
54
52 – – * 18
= FOOD GRADE GREASE SEE NOTE 1
53 – – *
54 – – * 30
31
NOTE: *Sold as part of inlet adaptor kit (-H9150*) 32
Sold as part of seal kit (-H9000*) 33
CHART 2 - Item #18

OPTION CODE NOTE:
OPTION -X26 -X27 1) Kits do not include items 18, 20 & 21.
STANDARD 61734-040 61734-040 Must rreuse
euse ex
existing
isting components
components or rep
replace
lace separately.
separately.
-L12 74345-070 74345-070
17
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SIDEL02
18
www.phdinc.com •
(800) 624-8511
SIDEL02
Sidel® Universal Direct Replacement
BCSU
Stretching Cylinder
MAJOR BENEFITS
• PHD Cylind
Cylinder
space
ce and bolt pat
patterns.
terns.
• Provides signicantly longer life and reduces maintenance
and downtime.
• Internal shock p
pads
ads are standard, eliminating metal to
metal contact.
• Cushion controls are standard
standard for ret
retract
ract end of stroke deceleration
deceleration..
easily
investment.
vestment.
• -X27 PHD inline check option provides long life check seal and is
designed to prevent the stretch rod from dropping during
maintenance.
-X27 check seal

rugged and lightweight offers long life
aluminum alloy head, effective cushion up to 1.5 in [38.1 mm]
cap and tube for smooth deceleration at
end of stroke
PTFE wear ring provides piston

support and enhances durability
built-in shock pads rod seal retention ring

are standard. for extreme applications
absorbing impact
energy and eliminating
metal to metal contact
alloy steel piston rods are hard
cylinder features chrome plated for maximum life
urethane piston and and durability
rod seals for long life anged bearing
is retained for extreme
applications
19
www.phdinc.com/bcsu •
(800) 624-8511
SIDEL02
ORDERING
ORDERI NG DA
DAT
TA: SERIES BCSU STRETCHING CYLINDER
THE FOLLOWING IS A CROSS REFERENCE LISTING OF PHD TO SIDEL ® UNITS:
PHD SIDEL REPLACES PHD ML#

BCSU-5-50 x 400-DR-U19-X24 1129149801 & 1137662801 ML308217
BCSU-5-50 x 400-DR-X24 ML306987
BCSU-5-50 x 400-DR-LR6-U19-X24 1129263701 & 1137662701 ML309326

BCSU-5-50 x 400-DR-LR6-X24 ML307364
BCSU-5-50 x 400-DR-LR6-X27 ML313256
TO ORDER, SPECIFY:
Product, Series, Type, Machine No., BOREBORE SIZE
PISTON AREA
Design No., Bore Size, Stroke, any
Options. mm in mm2 in2
50 1.969 1963 3.05
PRODUCT TYPE Contact PHD for smaller MANDATORY CUSHION CONTROL
B - Blow Mold S - Stretching Cylinder or larger bore sizes. DR - Cushio
Cushion
n Co
Contr
ntrol
ol Retr
Retract
act Onl
Only*
y*
B C S U - 5 - 50 x 400 - DR - U19-X27
SERIES MACHINE NO. DESIGN NO. METRIC STROKE (BCSxx) CYLINDER OPTIONS
C - Cylinder U - Universal 5 - Metric K_ - Extr
Extraa Rod Extensio
Extensionn in 1 mm incre
increment
ments.
s.
150 psi [10 bar] Air STANDARD STROKE LENGTHS Length code (BCSxxx) is K5 = 5 mm, K17 = 17 mm,
(100 mm = minimum stroke
in 1 mm increments) K121 = 121 mm, etc.
BORE MAXIMUM LR6 - Heat resistant
resistant orifice
orifice on retract
retract (HR)
[mm] STROKE [mm] U19-- MAC

R13 IISO
Rod eye SOatt
2ached
Series
SeriestoValve
attached rod withofDIN
rod end cyliconnection
cylinder
nder (See Note 4)
50 450
NOTES: Contact PHD for shorter or longer strokes. X24 - Adaptor
Adaptor block with pilot
pilot optera
opterated
ted check
check valve
1) * = -DR MUST BE SPECIFIED attached to manifold (See Note 5)
2) STANDARD CSD STRETCHING CYLINDER ORDERING NUMBER IS AS FOLLOWS: X27 - Adaptor
Adaptor block with
with PHD in-line
in-line check va
valve
lve attached
attached
BCSU-5-50 x 400 - DR -U19 -X27 to manifold (Recommended Option) (See Note 5)
3) STANDARD HR STRETCHING CYLINDER ORDERING NUMBER IS AS FOLLOWS: L23 - Repla
Replacemen
cementt of visual indicat
indicator
or with por
portt plug
BCSU-5-50 x 400 - DR - LR6 -U19 -X27
4) -U19 OPTION MUST BE SPECIFIED FOR VALVE TO BE ATTACHED TO UNIT
CYLINDER
5) -X27 or -X24 CHECK VALVE OPTION MUST BE SELECTED TOTAL STROKE
Stroke lengths set on machine of less than
!
165 mm [6.5 in], consult PHD for proper
needle settings.
ROD EXTENSION
ENGINEERING DATA: SERIES BCSU STRETCHING CYLINDER

SPECIFICATIONS IMPERIAL METRIC VALVE SPECIFICATIONS
TYPE Pneumatic Cylinder SERIES ISO 2 (ISO 5599/1)
SE
SERI
RIES
ES Un
Univ
iveer sa
sal Ma cchi
hine
ness St
Strr etc
etchi
hing
ng Cy
Cyli
lind
ndeer FUNCTION 5/2
BORE SIZE 1.969 in 50 mm OPERATOR Single
BORE AREA - EXTEND 3.04 in2 1963 mm2 PILOT Internal
BORE AREA - RETRACT 2.56 in2 1649 mm2 SPOOL RETURN Spring
THEORE T
TIICAL OUTPUT 26
64
4.5 lb @ 87 p si si 11 7
76
6.6 N @ 6 b ar
ar SOLENOID 24 VDC (5.4 W)
VOLTAGE RANGE 15 to 1 10 0 from Nominal
AMBIENT TEMPERATURE 20 to 180 F 29 to 82 C ELECTRICAL CONNECTOR DIN 43650, Form A
ADJUSTABLE CUSHION - RETRACT Standard MANUAL OPERATOR Non-locking Recessed
LUBRICATION; FOOD GRADE FDA Regulation 21 CFR 178.3570 PILOT EXHAUST Muffled
STROKE 15.692 in 400 mm FLOW 3.0 Cv
STROKE TOLERANCE .079/-.000 in 2.0/-0.0 mm LUBRICATION FDA Regulation 21 CFR 1789.3570
SHOCK PAD Thermoplast
Thermoplastic ic Polye
Polyester
ster Elast
Elastomer
omer (TPE) FILTRATION 40 Micron
HEADS & CAPS Anodized Aluminum OP
OPER
ERA
ATING
TING PRE
PRESS
SSURE
URE RANG
RANGE
E 20 to 15
150
0 psi
psi [1
[1.3
.37
7 to
to 10
10 bar
bar]]
CYLINDER TUBE Anodized Aluminum AMBIENT FLUID TEMPERATURE 0 to 120 F [ 18 to 50 C]
20
(800) 624-8511
SIDEL02
ENGINEERING DATA: SERIES BCSU STRETCHING CYLINDER
LIFE EXPECTANCY MAINTENANCE
Series BCSU Cylinders have been lab tested over 20 million trouble-free As with most PHD products, these cylinders are eld repairable. Repair
cycles. kits, piston and rod assemblies, cushion control cartridge assemblies,
and main structural components are available as needed for extended
service.
LUBRICATION
Series BCSU Cylinders are lubricated internally at the factory for the life
of the cylinder. PHD uses FDA food grade lubrication per regulation 21
CFR 1789.3570. Any other lubrication to the cylinder may decrease the
life expectancy.
20.870 [530.1] @ 400mm STROKE

2.952
2.486 [75]
[63.1] 2X .875 [22.2]
.787
1.259 [32] 6X .315 [8] [20]
M16 X 1.5 3.450 [87.6] 1.349

[34.3]
DETAIL T
.905
NUT PER ISO 4035 3X .625 [15.9] [23] 1.349
ISO 2 VALVE [34.3]
ACROSS FLATS MOUNTING PATTERN
3.700 [94]
3.150 4.528
[80] [115] 1.250 [31.8]
1.000 1.000 1.850 [47] 4X M5 x 0.8-6H [.276]
Ø 1.142 [29] [25.4] [25.4] 1.225 [31.1] 1.000 [25.4] .375 [9.5]
6X .394 [10]
M10 x 2.713 [68.9]
1.5-6H
4.026 .787 [20] DP
[102.3] .886 [22.5]
2.378 2.777 [70.5]
[60.4] 1.378 T
[35]
1.349 [34.3]
1.378 .039 [1]

.886 [22.5] .394 [10]
[35] 1.673 1.673 Ø .730 [18.5]
[42.5] 1.102 [28]
[42.5]
2.165 3.346
[55] [85]

21
(800) 624-8511
SIDEL02
OPTIONS: SERIES BCSU STRETCHING CYLINDER
CUSHION CONTROL ON RETRACT
DR ONLY (Mandatory Option)
PHD cushions are designed for smooth deceleration at the end of
stroke. When the cushion is activated, the remaining volume in the
cylinder must exhaust past an adjustable needle which controls the
amount of deceleration.
1.913 [48.6]
.400 [10.2]
3.273
K_ EXTRA ROD EXTENSION [2.486 (83.1)

+ .787 (20)
[K20]]
Extra rod extension can be achieved by specifying the option

-K followed by the length code. Rod extension is available in 1 mm
increments. Contact PHD for other combinations.
NOTE: -K_ = Extra rod exte

extension
nsion in 1 mm increment
increment lengths
code examples:
examples: -K5 = 5 mm extension
extension
-K15 = 15 mm extension .787 [20]
-K20 = 20 mm extension
LR6 ORIFICE ON RETRACT

(HR - Heat Resistant Units)
-LR6 option replaces the standard
6 mm orifice with two 6.5 mm orifices
The LR6 option is required on all heat resistant units and replaces the
standard 6 mm orice which provides 39.4 in/sec [1.0 m/sec] retract
velocity with two 6.5 mm orices that increases retract velocity to
78.7 in/sec [2.0 m/sec]. (Required for HR applications.)
R13 ROD EYE MOUNTING WITH

SPHERICAL BEARING (DIN 8193)
This option includes a rod eye attached to the rod end of
the cylinder.
5.512 [140.01]
4° JAM NUT INCLUDED
± .203 [5.16]
4° Ø 1.496 [38]
.827 [21] Ø .630 [16]
H9
22
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SIDEL02
OPTIONS: SERIES BCSU STRETCHING CYLINDER
MAC ISO 2 SERIES VALVE
U19 DIN CONNECTION
.166 [4.2] 4.420 [112.3]
A MAC ISO 2 Series valve is optionally provided
DIN 43650 FORM “A”
assembled to the unit by specifying the -U19 CONNECTOR ON VALVE
option. The valve is equipped with a DIN 43650,
shape B connector, and is lubricated with FDA
8.116
Regulation 21 CFR 1789.3570 food grade [206.1]
lubrication.
(1.102 [28]) 3.865 [98.2]
X24 ADAPTOR BLOCK WITH IN-LINE

PILOT-OPERATED CHECK
VALVE ATTACHED
The inline check valve with adaptor block
assembly is provided with an inline poppet- Ø .551 [14]
style check valve to prevent incoming air from
PUSH BUTTON Ø .315 [8]
exhausting through the inlet pressure supply RELIEF VALVE
tube during maintenance and is designed to
prevent the stretch rod from dropping. This
option is assembled at the factory. - BCSU “CSD” UNITS
2X Ø .315 [8]
- BCSU “HR” UNITS
2X Ø .236 [6]
VISUAL
PRESSURE
INDICATOR
X27 ADAPTOR BLOCK

IN-LINE CHECK WITH PHD
VALVE
ATTACHED TO MANIFOLD Recommended Option
The PHD inline check valve with adaptor block Ø .551 [14]
assembly is provided with an inline check seal
designed to prevent incoming air from exhausting Ø .315 [8]
through the inlet pressure supply tube during PUSH BUTTON
maintenance and prevent the stretch rod from RELIEF VALVE
dropping. This option is assembled at the factory.
The -X27 check valve does not require the use
of the tubing for the pilot operated check valve
system that comes standard on your universal
machine.
VISUAL
PRESSURE
INDICATOR

23
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SIDEL02
PARTS
PARTS LIST AND REPAIR KITS: SERIES BCSU STRETCHING CYLINDER
CYLINDER ONLY PARTS LIST -U19 OPTION PARTS LIST
KEY PART DESCRIPTION PART NO. KEY PART DESCRIPTION PART NO.
1 Finished Tu
Tube Full u
un
nit d
deescription rreequired ffo
ollowed b
byy --H
H1300 30 Mac ISO 2 Valve 78212
2 Head Assembly Full unit description required followed by -H1100
2A Finished Head Sold as part of Head Assembly
-X24 OPTION PARTS LIST
2B Rod Bushing Sold as part of Repair Kit (-H9010*)
KEY PART DESCRIPTION PART NO.
2C Rod Seal Sold as part of Seal kit (-H9000*) & Repair Kit (-H9010*)
40 Inlet Adaptor Assembly 87473
2D Retaining Ring Sold as part of Repair Kit (-H9010*)
40A Inlet Adaptor Sold as part of Inlet Adaptor Assembly
3 Cap As
Assembly Full u
un
nit d
deescription rreequired ffo
ollowed b
byy --H
H1200
40B Steel Ball Sold as part of Inlet Adaptor Assembly
3A Finished Cap Sold as part of Cap Assembly
41 O- riring Seal So ld
ld as p ar
ar t o f Seal kit (- H9
H9 00
00 0*
0*) & Repair Kit (-H9 01
010 *)
*)
3B Ne
Need
edle
le Asse
Assemb
mbly
ly Sold as partofofCushion
Cap Assembly,
Kit -6530Sold as part 42 SHCS Sold as part of Repair Kit (-H9010)
43 Push Button Bleed Valve 85084-02
3C Steel Ball Sold as part of Cap Assembly
44 Mini Pneumatic Indicator 85083
3D Shock Pad Sold as part of Repair Kit (-H9010*)
45 Sealing Washer 77629-004
4 Pist
Piston
on & RodRod Asse
Assembmblyly Full
Full un
unit
it des
descrcrip
ipti
tion
on rreq
equi
uire
red
d fo
follllow
owed
ed bbyy -H
-H101000
00
46 Male to Male Nipple 81525
4A Piston Sold as part of Piston & Rod Assembly
47 BSP Nut 87476
4B Ro d Sold as part of Piston & Rod Assembly
48 Pilot Operated Check Valve 77187
5 Piston Seal Sold as part of Seal kit (-H9000) & Repair Kit (-H9010*)
49 Branch Tee Fitting Full unit description required followed by -H4250
6 Wear Ring Sold as part of Repair Kit (-H9010*)
50 Thre
Thread aded
ed Ad
Adap
apto
torr Fit
Fitti
ting
ng 74345-020
7 Mul
Multi-
ti-fun
functi
ction
on Im Impac
pactt Seal
Seal Sol
Sold
d as ppart
art of Seal
Seal kit (-H9000*
(-H9000*)) & R Repa
epair
ir Kit
Kit ((-H90
-H9010*)
10*)
51 In
Inteterm rmed
edia
iate
te T
Tee
ee Fit
Fitti
ting
ng 74345-040
8 Custom Shoulder Bolt Sold as part of Repair Kit (-H9010*)
52 Fi tttti ng
ng Re
Reduc
duc er
er 74345-141
9 Mooun
untt ing
ing P la
lat e 87474
53 Comp
Compac actt Elbo
Elboww Fitt
Fittin
ingg 61734-150
10 O-ri
O-ring
ng Cush
Cushioionn Sea
Seall Sold
Sold as pa
part
rt of Seal
Seal ki
kitt (-
(-H9
H900
000)0) & Repa
Repair
ir Ki
Kitt ((-H
-H90
9010
10*)
*)
11 Jam Nut Full unit description required followed by -H2001
12 SHCS Sold as part of Repair Kit (-H9010*)
-X27 OPTION PARTS LIST
13 Manifo ldld As
Assemb ly ly Full u
un
n iitt d es
escription rreeq u
uiired ffo
ollowed b byy - H
H99 09
09 0
60 In
Inle
lett Ad
Adap
apto
torr As
Asse
semb
mbly
ly 87471
13A Manifold Sold as part of Manifold Assembly
60A Inlet Adaptor Sold as part of Inlet Adaptor Assembly
13B Steel Ball Sold as part of Manifold Assembly
60B Steel Ball Sold as part of Inlet Adaptor Assembly
13C Steel Ball Sold as part of Manifold Assembly
14 SHCS Sold as part of Repair Kit (-H9010) 61
62 In
Inle
Chlet etckAdap
AdSapto
eator
l r Cap
Cap 87469
85662
15 Serrat
Serrated ed Safety
Safety Wa
Washe
sherr 84141-007-02
63 O-ring Seal Sold as part of Seal kit (-H9000*) & Repair Kit (-H9010*)
16 Mufer 73616
41 O- riring Seal So ld
ld as p ar
ar t o f Seal kit (- H9
H9 00
00 0*
0*) & Repair Kit (-H9 01
010 *)
*)
17 Fin iissh ed
ed S
Stteel Tu
Tube Full u
un
n iitt de
descriptio n r eq
eq u
uiired ffo
ollowed b
byy -H
-H1 31
310
42 SHCS Sold as part of Repair Kit (-H9010)
43 Push Button Bleed Valve 85084-02
44 Mini Pneumatic Indicator 85083
50 Thre
Thread aded
ed Ad
Adapapto
torr Fit
Fitti
ting
ng 74345-020
NOTE: * Full unit description required (followed by -Hxxxx)
51 In
Inteterm rmed
edia
iate
te T
Tee
ee Fit
Fitti
ting
ng 74345-040
52 Fi tttti ng
ng R edu
educc er
er 74345-141
53 Comp
Compac
actt Elbo
Elbow
w Fitt
Fittin
ing
g 61734-150
-R13 OPTION PARTS LIST

70 Rod Eye 63429-003-01
-L23 OPTION PARTS LIST

54 Port Plug 1992-001-01
25
(800) 624-8511
SIDEL02
26
www.phdinc.com •
(800) 624-8511
SIDEL02
Sidel® SB034 Universal Direct Replacement
Universal Stretching Cylinder

ML309734, ML310058, ML311138, ML310060 & ML310061
SBO34 ONLY
MAJOR BENEFITS
• PHD Cylind
Cylinder
space
ce and bolt pat
patterns.
terns.
and downtime.
• Internal shock p
pads
ads are standard, eliminating metal to
metal contact.
• Cushion controls are standard
standard for ret
retract
ract end of stroke deceleration
deceleration..
easily
investment.
vestment.
(BCS1 design only) increased

capacity cushion controls are
easily adjusted and are eld
built-in shock pads are standard,
repairable, maximizing
absorbing impact energy and
your investment
eliminating metal to metal contact

anodized aluminum alloy cylinder features urethane piston
heads, caps, and tube and rod seals for long life
effective cushion up to
1.5 in [38.1 mm] for
smooth deceleration at
end of stroke
(BCS2 design only) rod seal retention

ring for extreme applications
PTFE wear ring provides piston standard alloy steel and optional
support and enhances durability. corrosion resistant stainless steel
Design 2 [6] increases the width piston rods are hard chrome plated
for superior support for maximum life and durability
anodized aluminum alloy
heads, caps, and tube
increased piston seal retention
for higher speed applications
27
www.phdinc.com •
(800) 624-8511
SIDEL02
SIDEL02
ENGINEERING DATA: ML309734 & ML310058

SPECIFICATIONS IMPERIAL METRIC VALVE
VALVE SPECIFICATIONS
TYPE Pneumatic Cylinder SERIES ISO 2 (ISO 5599/1)
SERIES BCS Stretching Cylinder FUNCTION 5/2
BORE SIZE 1.969 in 50 mm OPERATOR Single
BORE AREA - EXTEND 3.04 in2 1963 mm2 PILOT Internal
BORE AREA - RETRACT 2.56 in2 1649 mm2 SPOOL RETURN Spring
THEORETICAL OUTPUT 264.5 lb @ 87 psi 1176.6 N @ 6 bar SOLENOID 24 VDC (5.4 W)
OPERATION Double Acting VOLTAGE RANGE 15 to 101 0 from Nominal
OPERATING PRESSURE RANGE 7.5 - 150 psi 0.5 - 10 bar ELECTRICAL CONNECTOR DIN 43650, Form A
AMBIENT TEMPERATURE 20° to 180° F 29° to 82° C MANUAL OPERATOR Non-locking Recessed
MAX. OPERATING PISTON SPEED 80 in/sec 2.03 m/sec P
FLILOOWT EXHAUST M
3.u0ffClevd
ADJUSTABLE CUSHION - RETRACT Standard
LUBRICATION; FOOD GRADE FDA Regulatio
Regulation
n 21 CFR 1789.35
1789.3570
70 LUBRICATION FDA Regulation 21 CFR 1789.3570
MAXIMUM STROKE 17.72 in 450 mm FILTRATION 40 Micron
STROKE TOLERANCE .079/-.000 in 2.0/-0.0 mm OP
OPER ERAATI
TING
NG PRE
PRESS
SSUR
URE
E RANG
RANGE
E 20 to 1
150
50 psi
psi [1.3
[1.37 7 to 10 bar]
bar]
WEIGHT 15.1 lb 5.6 kg AMBIENT FLUID TEMPERATURE 0 to 120 F [ 18 to 50 C]
RETRACT 181.5 in-lb 20.5 Nm
EXTEND 8.7 in-lb 0.98 Nm
SHOCK PAD Thermopl
Thermoplasti
asticc Polyeste
Polyesterr Elas
Elastome
tomerr (TPE
(TPE))
ROD BEARING Internally
Internally Lubricated
Lubricated Polymer
DIMENSIONS: ML309734 & ML310058

ML309734 with valve, ML310058 without valve
50x290 Model SBO34 machines only
.236 [6]
.551 [14]
3.402 .315 [8]
[86.4]
Z
3X .625
[15.9]
Z
16.539 2.486 SECTION Z-Z

[420.1] [63.1]
6.086
BLEED OFF VALVE 4.724 [120]
[154.6]
DIN 43650 FORM ‘A’ 4.458 [113.2] 2.439
CONNECTOR ON VALVE 1.461 [37.1] 1.653 [62]
[42]
8.464
[215]
8.578 M10 x 1.5-6H THREAD

[217.9] .354
[9] x DEPTH .709 [18] MIN
5.550 1.063 [27]
[141]
1.847
.551 [14] 2.598 3.425 [47]
2.165 [66] [87]
[55] 1.673 [42.5]
1.673 [42.5] 3.150

.630 [16] [80]
.203 [5.2] 1.102 [28] 4X .394 45
[10] THRU
6.543 [166.2] 5.512 [140] .886 .886
[22.5] [22.5] .984
[25]

28
www.phdinc.com •
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SIDEL02
DIMENSIONS: ML311138
ML311138 50x290 Model SBO34 machines only 70° fange with PHD check valve
Ø.551
[14] Ø .315
[8]
3.402 3X .625
[86.4]
Z [15.9]
Z
SECTION Z-Z
16.539 [420.1] 2.486

[63.1] 3.402
BLEED OFF VALVE [86.4]
6.086 [154.6] 4.409 [112] 3.090 3.043
DIN 43650 FORM “A” CONNECTOR ON VALVE 4.143 [105.2] [78.5] [77.3]
1.146
[29.1]
.945
.394 [24]
6.945 [10]
9.348 [176.4]
[237.5]
2.717 20°
4.195 [69]
.203
[5.16] [106.5]
1.890 3.780
[48] [96]
1.102 Ø .630 1.063 1.890
[28] [16] [27] [48] 7.480
[190]
2.500
6.543 [166.2] 5.512 [140] [63.5]
1.437 5X Ø .394
[36.5] [10] THRU

ML310060 with valve
50x290 Model SBO34 machines only 70° fange with pilot operated check valve
ML310061 without valve
50x290 Model SBO34 machines only 70° fange with pilot operated check valve
Ø .236 [6]
Ø .551 [14]
3.402 Ø .315 [8]

[86.4]
Z
Z 3X .625 [15.9]
16.539 [420.1] 2.486 [63.1]

SECTION Z-Z
6.086 5.536 [140.6]
BLEED OFF VALVE [154.6]
5.270 [133.8]
DIN 43650 FORM “A” CONNECTOR ON VALV
VALVEE 3.090 2.439
2.577 [65.5] [78.5] [62]
9.234
[234.5] .945
.394 [24]
6.320 [10]
9.348
[237.4] [160.5]
2.717 20°
.203
[5.2] 4.195 [69]
[106.6]
5X Ø .394 1.890 3.780

[10] THRU [48] [96]
1.102 Ø .630 [16] 1.063 1.890 7.480
[28] [27] [48] [190]
6.543 5.512 2.500
[166.2] [140] [63.5] 1.437
[36.5]
29
www.phdinc.com •
(800) 624-8511
SIDEL02
30
www.phdinc.com •
(800) 624-8511
SIDEL02
Sidel® Series1 Direct Replacement
Series1 Nozzle Cylinders

ML305877
ML306930
Series1 SB02, SB04, SB06
ML305665 HR Direct Replacements
ML307217
ML308364
MAJOR BENEFITS
• Mounts into the same space and bolt patterns.

and downtime.
ML305877
• Simplied design and maintenance
• Internal shock pads are standard, eliminatin
eliminatingg metal to metal contact.
easily
investment.
vestment.
• Provides energy savings with enhanced sealing technology.
• Consult PHD for other standard and custom options available.
CSD Direct Replacements

ML305665 & ML307217 (require plumbing modifcations)
ML308364
ML306930
FDA approved lubrication polyurethane lip seal,

provide long life wiper,
and are easyand rod seals
to replace
throughout the actuator
polymer bushings piston and rod are PTFE

for easy replacement hardcoated aluminum
polymer bushings
provides better wear
for stretching rod
ML305877
long life seals provides longer

life than original equipment
heavy duty shock pads
provide quiet operation, long
life, and smooth deceleration
31
www.phdinc.com •
(800) 624-8511
SIDEL02
DIMENSIONS: SERIES1 PNEUMATIC NOZZLE CYLINDER

ML305877 HR 4.086
[103.8] 8.420
9.207
[233.9]
.840 [213.9] 8.046
[21.3] 5.906
Ø 4.724 5.496 [204.4] [150]
[120] [139.6] 2.795
1.043 [71] 5.118
3.246 [82.4] [130]
RETRACT [26.5]
29 mm STROKE
A A
3.543 2.756
[90] [70]
1.772
[45]
2.555
[64.9] M30 x 1.5 THD 3/4-14 BSPP 3X 1/8-28 BSPP 14 mm STRETCH ROD
BUSHING AND WIPER
2.914 1.378
[74] [35] 4X M8 x 1.25 THRU
Ø 2.162
[54.9]
COMPENSATION PISTON
Ø .9665
[24.5] SECTION A-A
.197 .945
[5] [24]
STROKE #2 STROKE #1
ML306930 HR
1.378 A A
[35]
2.362
Ø .967 [60]
[24.5]
.433
[11] 3/4-14 BSPT PORT
SECTION A-A
1:2 1/4-19 BSPP PORT ON OPPOSITE SIDE
4.028 9.327
[102.3] [236.9]
RETRACT 7.964
31.5 mm STROKE [202.3]
Ø 5.098 5.886
Ø 5.890
[129.5] [149.5]
[149.6] .840 3.185
[21.3] [80.9]
Ø 3.960 Ø 4.587
[100.6] [116.5]
M30 x 1.5 THD
3X 1/8-28 BSPP
14 mm STRETCH ROD
4X M12 x 1.75 THRU BUSHING AND WIPER

32
www.phdinc.com •
(800) 624-8511
SIDEL02

ML307217 CSD (Requires plumbing modification)
5.248 [133.3] 8.431 NOTE:
EXTENDED [214.1] CYLINDER INFORMATION:
51 mm STROKE BORE DIA = 63 mm
1.600 PISTON ROD DIA = 32 mm
[40.6] HP BORE DIA = 35.5 mm
STROKE = 51 mm
STRETCH ROD DIA = 15 mm
Ø .984
[25] .157 M30 x 1.5 THD

[4] M22 x 1.5 HIGH
CUTOUTS ALLOW ACCESS PRESSURE PORT
2.010 FOR MOUNTING BOLTS
[51.1]
10.081
[256]
4.713 Ø 4.724
Ø 5.098 4X M12 x 1.75 THRU [119.7]
1.005 [120]
[129.5]
Ø 5.890 [25.5]
[149.6]
Ø 2.913 4.000
[74] .630 [101.6]
[16]
.531 2X 1/8-28 BSPP 2X 2.000

[13.5] [50.8]
.591
[15] 15 mm STRETCH ROD
BUSHING & WIPER
ML308364 CSD 12.047 [306]

RETRACT
41 mm STROKE 9.930
8.820 [252.2]* 3.543
[224]* [90]
6.660
1.772 Ø 4.724 [169.2]* 2.756
[45] 5.404 [70]
[120]* [137.3]
.840
[21.3]
A A
5.906 5.118
[150] [130]
1.772
[45]
M30 x 1.5 THD 1/2-14 BSPP
2X 1/8-28 BSPP
.472
2.555 [12] 4X M8 x 1.25 THRU 15 mm STRETCH ROD
[64.9] BUSHING AND WIPER
2.717 1.378 .748 Ø 1.974
[69] [35] [19] [50.1]
.157
[4]
Ø 1.768
COMPENSATION PISTON
.980
[24.9] 1.614
Ø .8688 SECTION A-A [41]
[22.1]
6.664
NOTE: [169.3]*
1/4-19 BSPP
DIMENSIONS DENOTED BY * INDICATES
DIMENSIONS DO NOT MATCH CUSTOMER
SUPPLIED CYLINDER.

33
www.phdinc.com •
(800) 624-8511
SIDEL02

ML305665 CSD (Requires plumbing modification)
12.865
[326.8]
4.173 [106] 8.692
RETRACT [220.8]
41 mm STROKE 7.043
[178.9]
2.000
Ø 4.724 .709 [50.8]
[120] [18] 1.157
4X Ø .390 1.600 [29.4]
[9.9] [40.6]
2.782 Ø 3.110
[70.7] [79]
A A
3/4-14 BSPP PORT
LOCATED IN BACK
M30 x 1.5 THREAD
1.875 .787
[47.6] [20] PLUGGED 1/4-BSPP
GAGE PORT
2.974 2X 1/8-28 BSPP PORTS

[75.5]

34
www.phdinc.com •
(800) 624-8511
SIDEL02
BCZ2
CSD & HR Nozzle Cylinder
MAJOR BENEFITS
• PHD Cylinder mounts into the same space and bolt patterns.
• Provides signicant
signicantly
ly long
longer
er life and reduces
reduces maintenance
maintenance
and downtime.
• Internal shock pads are standard, eliminating metal to
metal contact.
• Cylinders are easily eld repairable, maximizing your investment.
• Consult PHD for other standard and custom options available
• Non-lubed high-pressur
high-pressuree section
CSD Nozzle Cylinder HR Nozzle Cylinder
MODEL BCZ2S-8-80x45 CYLINDER MODEL BCZ2D-8-80x43 CYLINDER

®
Replacement for Sidel Model Series2 Machines. Replacementt for Sidel® Model Series2 Machines.
Replacemen
MODEL BCZ2S-8-80x45-U22 CYLINDER MODEL BCZ2D-8-80x43-U22 CYLINDER

Replacement for Sidel® Model Series2 Machines. Replacement for Sidel® Model Series2 Machines.
Replacement
Valve manifold provides exceptional response time. Valve manifold provides exceptional response time.
35
www.phdinc.com/bcz •
(800) 624-8511
SIDEL02
CUTAWAY VIEWS: SERIES BCZ2 NOZZLE CYLINDER

CSD Nozzle Cylinder
manifold mounted MAC 400 Series valve provides
exceptional response times to the actuator -
optionally provided
FDA compliant lubrication throughout FDA compliant long life seal provides 3x l onger life
lower pressure section of the actuator than previous BCZ seals tested in a
lab environment
unitized body is 100% machined FDA compliant polymer bushing

high strength aluminum, providing provides better wear for stretch rod
wear resistance and precise motion
FDA compliant polyurethane rod wiper press
fit with retaining ring - integrated removal
Sidel® Series2 direct grooves to simplify rebuilding
mounting interface
Non-lubricated high pressure section reduces
piston and rod are one piece possible contamination of bottle/preform
100% machined,
PTFE hardcoat aluminum
PTFE composite glide ring
supports piston and protects piston seal
optional locking integrated jack screws

nut kit added to simplify rebuild
polyurethane lip seals, wipers, and rod seals

provide long life and are easy to replace
engineered polymer bushing heavy duty shock pads provide quiet operation,
for easy replacement long life, and smooth deceleration
HR Nozzle Cylinder
Standard Proximity Flag (not shown) manifold mounted MAC 400 Series valve provides
exceptional response times to the actuator -
polyurethane lip seals, wipers, and rod seals optionally provided
provide long life and are easy to replace
FDA compliant composite glide ring

FDA approved lubrication supports piston and protects piston seal
throughout lower pressure
section of the actuator
FDA compliant polymer bushing
provides better wear for stretch rod
Series2 - heat set direct
mounting interface
FDA compliant polyurethane rod wiper
press fit with retaining ring - integrated
piston and rods are PTFE removal grooves to simplify rebuilding
hardcoated aluminum
FDA compliant long life seal provides 3x
longer life than previous BCZ seals tested
in a lab environment*
optional locking
nut kit Non-lubricated high pressure section reduces
possible contamination of bottle/preform
integrated jack screws
engineered polymer bushing added to simplify rebuild
for easy replacement
heavy duty shock pads provide quiet operation,
long life, and smooth deceleration
*As machine set-ups and conditions var y, PHD Inc. cannot guarantee the
same extended life will be seen as that resulting from PHD’s own lab testing
of the stretch rod seal.
36
(800) 624-8511
SIDEL02
ORDERING & ENGINEERING DATA: SERIES BCZ2 NOZZLE CYLINDER

TO ORDER, SPECIFY:
Product, Series, Type, Machine No., Process, Design No., Bore Size,
Stroke Configurations, and any Options.
FITTING OPTIONS*
STROKE CONFIGURATION L1308
L1308 - Straig
Straight
ht port fi
fitting
tting installed
installed
STD STROKE for 8 mm tubing
PRODUCT TYPE MACHINE NO. BORE SIZE 45 mm (CSD only) L150
L1508-
8- 90 swivel elbow port fitting
°
B - Blow Mold Z - Nozzle 2 - Series2 80 mm 43 mm (HR only) installed for 8 mm tubing
B C Z 2 S - 8 - 80 x 45 - U22 - L1
L1308
SERIES PROCESS DESIGN NO. VALVE OPTIONS*

C - Cylinder S - CSD 8 - Metric MC3 - Manifold
Manifold circu
circuit
it only for MAC 40
400
0 valve
D-HR U22 - Atta
Attached
ched MAC 400 valve
NOTES:
1) Consult PHD fo forr additional options such as magnetic piston,
ISO/valve manifold combinations and alternative MAC
400 valve combinations.
2) *If no fittings or valves are required, leave blank.
BCZ2S BCZ2D
CYLINDER SPECI FI
FICATI ON
ONS IM
MP
PERI AL
AL METRIC IMPERIAL METRIC
TYPE Pneumatic Pneumatic
SERIES BCZ CSD Nozzle Cylinder BCZ HR Nozzle Cylinder
CYLINDER BORE SIZE 3.149 in 80 m m 3.149 in 80 mm
PISTON ROD DIAMETER 1.965 in 50 m m 1.965 in 50 mm
CYLINDER - LOW PRESSURE
BORE AREA - EXTEND 4.109 in2 26.51 cm2 2.368 in2 15.28 cm2
BORE AREA - RETRACT 4.748 in2 30.63 cm2 3.011 in2 19.43 cm2
THEORETICAL EXTEND OUTPUT 35
57
7 l b @ 87 p si
si 15 8
88
8 N @ 6 bar 206 lb @ 87 psi 916 N @ 6 bar
THEORETICAL RETRACT OUTPUT 41
13
3 l b @ 87 p si
si 18 3
37
7 N @ 6 bar 262 lb @ 87 psi 1165 N @ 6 bar
OPERATION Double Acting Double Acting
OPERATING PRESSURE RANGE 7.5 - 150 psi 0.5 - 10 bar 7.5 - 150 psi 0.5 - 10 bar
BLOW CYLINDER - HIGH PRESSURE
BORE SIZE 2.165 in 55mm 2.165 in 55mm
BORE AREA 3.094 in2 19.96 cm2 3.437 in2 22.17 cm2
OPERATING PRESSURE 600 psi 41.4 bar 600 psi 41.4 bar
THEORETICAL CLAMP FORCE 185
1856
6 lb @ 600
600 ps
psii 825
8256
6 N@ 4 41.4
1.4 bar 206
2062
2 lb @ 600
600 ps
psii 917
9172
2 N @ 41.
41.4
4 ba
barr
AMBIENT & FLUID TEMPERATURE -20 t o 180 F -29 t o 82 C -20 tto
o 180 F -29 to
t o 82 C
STROKE TIME (TYPICAL)
EXTEND 93 ms
RETRACT 78 ms
FULL RETRACT TO MID POSITION 57 ms
MID POSITION TO FULL EXTEND 75 ms
FULL EXTEND TO MID POSITION 113 ms
MID POSITION TO FULL RETRACT 90 ms
LUBRICATION Food Grade Lubricant Food Grade Lubricant
PORT SIZE G1/8 G1/8
STROKE 1.
1.772
772in (+.0
(+.079
79 --.00
.000)
0) 45 mm (+2.0 -0.0) 1.69
1.693
3 in (+.0
(+.098
98 --.000
.000)) 43 mm (+2.5 -0.0)
LIFE EXPECTANCY CYCLE RATE

Series BCZ Cylinders have been designed for 15 million trouble-free Series BCZ Nozzle Cylinders meet or exceed cycle rate of competitor’s
competitor’s
cycles except for high pressure stretch rod seal. Long life stretch rod unit when using optional manifold/valve combinations.
seal provides three times longer life than previous Series BCZ seals
tested in a lab environment. Operation with lubricated air can extend
cylinder life.
LUBRICATION
Series BCZ Nozzle Cylinders are lubricated with FDA approved food
grade lube in the control air section of the unit which provides extended
MAINTENANCE life and better performance. The high pressure or blow air section does
As with most PHD products, these cylinders are eld repairable. Repair not require lubrication.
kits, tooling kits, and main structural components are available as
needed for extended service. Optional rebuild service is available. As machine set-ups and conditions vary, PHD Inc. cannot guarantee
the same extended life will be seen as that resulting from PHD’s own
lab testing of the stretch rod seal.
37
(800) 624-8511
SIDEL02
OPTIONS: SERIES BCZ2 NOZZLE CYLINDER
STRAIGHT PORT FITTING INSTALLED
L1308 FOR 8 mm TUBING
This option provides straight ttings for 8 mm tubing. See page 37
for dimensions of ttings with valve options.
MODEL BCZ2S CSD CYLINDER MODEL BCZ2D HR CYLINDER

For standard units without manifold and/or valve options, two ttings For standard units without manifold and/or valve options, three
will be supplied. For manifold and valve circuit options, only one tting ttings will be supplied. For manifold and valve circuit options, only
will be supplied. two ttings will be supplied.
.551 [14] HEX
2.005 2.947
.551 [14] HEX [74.9] .531 [13.5]
[50.9]
3.465 [88]
.675 [17.1] .768
8 mm TUBING [19.5]
8 mm
TUBING .713 [18.1]
90° ELBOW PORT FITTING INSTALLED

L1508 FOR 8 mm TUBING
This option provides 90° swivel elbow ttings for 8 mm tubing. See
page 9 for dimensions of ttings with valve options.

For standard units without manifold and/or valve options, two ttings For standard units without manifold and/or valve options, three
will be supplied. For manifold and valve circuit options, only one tting ttings will be supplied. For manifold and valve circuit options, only
will be supplied. two ttings will be supplied.
.472 [12] HEX
.472 [12] HEX 8 mm TUBING .984

[25]
3.465 [88]
.675 [17.1] 2.005 2.947 .531 .925
8 mm [50.9] [74.9] [13.5] [23.5]
TUBING .984 .936 [23.8]
[25]

39
(800) 624-8511
SIDEL02

ATTACHED MAC 400 VALVE VALVE SPECIFICATIONS
U22 TYPE MAC Series 400
411A-BOA-DM-DDAJ-1JM=4357
This option provides a manifold mounted valve combination that PRESSURE (MAX) 125 psi
uses a MAC 400 Series valve. This option improves reaction time FLOW (MAX) 1 .0 Cv
and simplies plumbing issues. An exhaust orice is installed in the FUNCTION 5/2
valve so that the cylinder will achieve cycle rates of an OEM cylinder. OPERATOR Single
Removing this orice will decrease actuation time. PILOT Internal
S
SPOO
LEONLOID 244V-W
DCa,y(P5.il4otW)
ELECTRICAL Rectangular,
CONNECTOR DIN 43650
Form B Style
MANUAL OPERATOR Non-locking Recessed
PILOT EXHAUST Muffled
PLUMBING SCHEMATICS
BCZ2S CSD CYLINDER BCZ2D HR CYLINDER
CYCLE OF OPERATION
RETRACT - DEFAULT - (A)

MID-POSITION -(C)
EXTEND -(C+B)
MAC 400 VALVE MID-POSITION - (C)
A B C
HIGH RETRACT - (A)
A B
4 2 PRESSURE
600 PSI
5
)( 3 ORIFICE 2X MAC 400 VALVE
HIGH
1
PRESSURE 4 2 4 2
X
STD PRESSURE 600 PSI
150 PSI MAX 2X MUFFLER
1
X
SOL 1 5 ) (3 SOL 2 5 3
1 1
ORIFICE
-U22 STD
150PRESSURE
PSI MAX

6.575
[167]
2.634
[66.9] 3.024
[76.8]
1.625
[41.3]
1.018 2.441 [62]

[25.8]
1.337
1.221
1/4 NPT PORT .408 [31] [34]
[10.4] 1/4 NPT PORT
MAC 400 RECTANGULAR MAC 400
SERIES VALVE CONNECTOR SERIES
6.134 DIN 43650, VALVE 6.134
[155.8] FORM B STYLE [155.8]
RECTANGULAR 3.559
CONNECTOR 3.366
[85.5] [90.4]
DIN 43650,
FORM B STYLE

40
(800) 624-8511
SIDEL02

-L1308-U22
.551 [14] HEX
8 mm .551 [14] HEX 8 mm TUBING 3.024

TUBING [76.8]
2.634 [66.9]
3.185
3.150 [80] [81]
-L1508-U22
8 mm TUBING .472 [12] HEX
8 mm TUBING
3.024
.472 [12] HEX [76.8]
2.634 [66.9]
3.343
[85]
3.346 [85]
MANIFOLD CIRCUIT ONL

ONLY
Y FOR
MC3 MAC 400 VALVE
The MC3 option provides a manifold circuit only for use with MAC
400 Series valves. All hardware relating to mounting the valve such as
mufers and seals will be provided in kit form. An exhaust orice is
supplied with the kit so that the cylinder will achieve cycle rates of an
OEM cylinder. Removing this orice will decrease actuation time.

MANIFOLD PORTING FOR
MAC 400 SERIES VALVES
4.665 [118.5] 1.625 2.441

[41.3] 5.900 [150] [62]
3.366 [85.5] 3.559

[90.4]
NOTE:MUFFLERS, SCREWS AND MANIFOLD O-RINGS WILL BE PROVIDED IN

SEPARATE BAG FOR INSTALLATION OF VALVES
41
(800) 624-8511
SIDEL02
EXPLODED VIEW: SERIES BCZ2S NOZZLE CYLINDER

KEY PART DESCRIPTION BCZ2S-7-80x45 KIT DESCRIPTION KIT NUMBER
1 Body Assembly Full unit description required followed by -H2400 Unit Repair Kit 1 Full unit description required followed by -H9010
1A Body 75824-00 Cap Repair Kit 2 87121
1B Bushing Sold as part of Repair Kit -H9010 Cap Seal Only Kit 3 87122
1C Rod Seal Sold as part of Repair Kit -H9010 Tooling Kit 4 75536
1D Retaining Ring Sold as part of Repair Kit -H9010 Cap Seal Tooling Kit 5 80828
2 Piston and Rod Assembly Full unit description required followed by -H1000 Rod Locking Nut 75102-010-06
2A Piston and Rod 75063 Fastener Kit Full unit description required followed by -H9020
2B Piston Seal Sold as part of Repair Kit -H9010 Manifold Kit 75103
2C Wear Ring Sold as part of Repair Kit -H9010 Orifice Kit 75677
2D Shock Pad Sold as part of Repair Kit -H9010
NOTES:
2E High Pressure Piston Seal Sold as part of Repair Kit -H9010
Sold as part of Repair Kit -H9010 1) Includes all parts to repair the full unit excluding cap parts.
2F Rod O-Ring
3 Tube 75065 2) Includes all hardware to completely repair cap.
3) Includes rod seal and grease to replace cap seal only.
4 Cap Assembly Full unit description required followed by -H1200
4) Includes all specialized tools required to rebuild unit.
4A Cap 77169
5) Includes tools to rebuild cap. Tools in this kit are also included in Kit #75536.
4B Bushing Sold as part of Cap Repair Kit
4C Rod Wiper Sold as part of Cap Repair Kit
4D Rod Seal 5 Sold as part of Cap Repair Kit
4E Cap O-Ring Sold as part of Cap Repair Kit
4F Retaining Ring Sold as part of Cap Repair Kit
13
5 Tube O-Ring Sold as part of Repair Kit -H9010
6 Tube Standard Head Cap Screws Sold as part of Fastener Kit -H9020
7 Cap Standard Head Cap Screws Sold as part of Fastener Kit -H9020 19
8 High Pressure Fitting 12135-024
59144-002
OPTIONAL
9 Plug
10 Manifold Plate Assembly 75078 FITTINGS 18
11 Manifold O-Ring Sold As Part of Manifold Kit

12 Manifold SHCS Sold As Part of Manifold Kit 17A
13 Muffler Sold As Part of Manifold Kit
15 Mac 400 Series Valve MAC 411A-B0A-DM-DDAJ-1JM =4357
15
16 Valve Manifold O-Ring Sold As Part of Manifold Kit
17A Straight Port Fitting (-L1308) 62195-024 16
17B
17B Straight Port Fitting
61734-130 12
(-L1308-U22 OR -L1308-MC3)
17C 90 Swivel Por
Portt Fitting (-L
(-L1508)
1508) 62195-007
17D 90 Swivel P Port
ort Fitting
Fitting
61734-014 17C
(-L1508-U22 OR -L1508-MC3)
18 Valve SHCS Sold As Part of Manifold Kit
19 Valve Orifice Sold As Part of Orifice Kit or Manifold Kit 10
17D
2C 11
11
FILL GREASE
DETAIL C RESERVOIR DETAIL B
DETAIL A
C
A 7
B
8 9
4F
4C
CROSS-SECTION 6
4A
5
8 4
1 2B 2D 4B
1 4D
2C 4E
4 2B
2D 3
6 2
4 2
7
5
2
3 3
1A 2E
PORT POSITION DETAIL PORT LOCATION DETAIL
NOTES:
1) NUMBERS INCLUDED IN A KIT 75102-010-06
HEX INDICATE PORT .394 SPANNER WRENCH
POSITION 2F 2A [10] GROOVES
2) NUMBERS INCLUDED IN AN 1D
= HYDRAULIC SEALANT
OVAL INDICATE PORT & PRIMER
LOCATION
BODY BORE = THREAD LOCKER
2.559
1 = FOOD GRADE LUBRICATION [65]
M45 x 1.5
1B
*SEE PHD FOR SPECIFIC Kit 75102-010-6 provides a rod locking nut made
1C LUBRICATION of steel with yellow zinc dichromate plating.
42
•
www.phdinc.com/bcz (800) 624 8511
SIDEL02
44
www.phdinc.com (800) 624 8511
SIDEL02
BCZUS
Nozzle Cylinder
MAJOR BENEFITS
• Unit is designed to operate for 20 million cycles

• Direct replacement for OEM Cylinder
• FDA mate
materials
rials use
used
d on all sof
softt compo
components
nents inside unit
• Lube-free high pressure section
• Improved geometry over OEM to reduce component fatigue
• Optional internal detent to keep unit in the retract position with
loss of air pressure and during service reducing chance of
damaged transfer arms
• Composite, high wear resistant, rod scraper
• Tooling kit available for in eld rebuild
optional retract detent FDA seals
long life rod scraper
retract shock pad

Teon hard anodized
aluminum coating
bearing grade
polymer diffuser
FDA wear rings
45
www.phdinc.com/bczus (800) 624-8511
SIDEL02
ORDERING & ENGINEERING DATA: SERIES BCZUS UNIVERSAL NOZZLE CYLINDER

THE FOLLOWING IS A CROSS REFERENCE LISTING OF PHD TO SIDEL® UNITS:
PHD SIDEL
BCZ
CZUS
US-5
-5-7
-7 X 30-
30-U
U22
22-C
-CT1
T1 15
15.0
.011
1124
2452
5208
0804
04A
A
BCZ
CZUS
US-5
-5-7
-7 X 30
30-U
-U22
22-C
-CT2
T2 15
15..01
0113
1315
1571
7150
501
1
15.01131444603
15.01124638605A
TO ORDER, SPECIFY:
Stroke Configurations, and any Options.
BORE SIZE
BORE AREA BORE AREA METRIC STROKE
PRODUCT TYPE MACHINE (mm) (in) (sq mm) (sq in) STD STROKE
B - Blow Mold Z - Nozzle U - Universal 70 2.756 77.47 3.05 30 mm
B C Z U S - 5 - 70 x 30 - U22 - CT1
SERIES PROCESS DESIGN NO. VALVE OPTIONS

C - Cylinder S - C SD
SD 5 - Metric MC3 - Manif
Manifold
old circ
circuit
uit only for MAC
MAC 400 valve
U22 - Att
Attach
ached
ed MAC 400 valvevalve
CT1 - Tar
Target
get att
attach
acheded tto
o body
body
CT2 - Target
Target attach
attached
ed to bod
bodyy
H55
H55 - Rod
Rod retra
retract
ct d
det
eten
entt
CYLINDER SPECIFICATIONS IMPERIAL METRIC VALVE SPECIFICATIONS

TYPE Pneumatic Cylinder SERIES Mac 400 series
SERIES BCZU Two Step Nozzle Cylinder PRESSURE [MAX] 125 psi
OPERATION Double Acting FLOW [MAX] 1.0 Cv
BORE SIZE - ACTUATOR 2.756 i n 70 m m FUNCTION 5/2
STROKE 1.181 i n 30 m m OPERATOR Single
PISTON ROD DIAMETER 2.205 i n 56 m m PILOT Internal
BORE AREA EXTEND 3.680 in2 23.74 cm2 SPOOL RETURN 4 way Pilot
BORE AREA RETRACT 2.147 in2 13.85 cm2 SOLENOID 24Vdc, 0.15W
OPERATING PRESSURE RANGE 30 - 145 psi 2.1 - 10 bar ELECTRICAL CONNECTOR Form "B"
BLOW PRESSURE 580 psi 40 bar MANUAL OPERATOR Non-locking Recessed
THEORETICAL EXTEND OUTPUT PILOT EXHAUST Mufed
320.2 lbf 1424.4 N
@ 87 PSI (6 BAR)
THEORETICAL RETRACT OUTPUT
186.7 lbf 830.5 N
@ 87 PSI (6 BAR) LIFE EXPECTANCY
AMBIENT AND FLUID TEMPERATURE
TEMPERATURE -20°F to +180°F -29°C to +82°C
Series BCZU Cylinders have been designed for 20 million trouble-free
STROKE TIME -
APPLIED POWER TO END OF STROKE
Extend 50 ms, Retract 110 ms cycles.
STROKE TIME -
START
STAR T OF MOVEMENT TO END OF Extend 32 ms, Retract 65 ms
STROKE CYCLE RATE
LUBRICATION N/A Series BCZU Nozzle Cylinders meet or exceed cycle rate of competitor’s
PORT SIZE N/A unit when using optional manifold/valve combinations.
GLIDE RING FDA I n
ntternally Lubricat eed
d Engineered Polymer
PI
PIST
STON
ON & RO
RODD SEAL
SEALS
S FDA
FDA Int
Intererna
nall
llyy Lu
Lubr
bric
icate
atedd En
Engi
gine
neer
ered
ed Poly
Polyme
merr
BUMPER FDA Polyurethane MAINTENANCE
CAP Teon Hard Anodized Aluminum
As with most PHD products, these cylinders are eld repairable. Repair
CYLINDER BODY Teon Hard Anodized Aluminum kits, tooling kits, and main structural components are available as
PISTON ROD Teon Hard Anodized Aluminum
needed for extended service. Rebuild service is available.
ROD BEARING FDA Internally Lubricated Engineered Polymer
46
www.phdinc.com/bczus •
(800) 624-8511
SIDEL02
DIMENSIONS: SERIES BCZUS UNIVERSAL NOZZLE CYLINDER

2X M6 x 1 DP 0.708 [18] MIN
4.134 2.087 [53]
[105] Ø 0.553 [14] THRU DIFFUSER
4X M8 x 1.25 DP 0.790 [20] MIN
.465 [11.8] Ø 4.331 [110]
1.572 BOLT CIRCLE
[39.9]
SQ 4.685 .945 1.969 2.044

[119] [24] [50] [51.9]
45°
.087 .473 [12] USEABLE FLAT

Ø 4.675 [118.7] [2.2]
Ø 2.953 [75]
3.110 [79]
4X M8 x 1.25 DP .945 [24] MIN 4X .276 [7]
2.716 [69]
1.338 [34]
4X M5 x 0.8 DP .473 [12]MIN
LOCK NUT
ACROSS FLATS
M55 x 2
1.966 [49.9]
1.969
2.559 [50]
[65] Ø 2.044
[51.9]
Ø 2.201
[55.9] 0.465 [11.8]
2X Ø .236 [6] 3.898
[99] 1.812 [46]
4.156
[105.6] 3.976 [101] RETRACTED
5.157 [131] EXTENDED
OPTIONS: SERIES BCZU UNIVERSAL NOZZLE CYLINDERS

H55 ROD RETRACT DETENT
The H55 option provides additional retract position retention force.
This additional retention force reduces the potential for nozzle dropping
when the air pressure is removed.
CT1 CT2 TARGET ATTACHED TO BODY

The CT1 & CT2 target option is required for sensing of the cylinder
on the machine.
B -CT1 OPTION LETTER DIMENSIONS

UNIT SIZE
A B C D
0..433
0 1.496 2.756 1.969
BCZUS-5-70-CT1
[11.0] [38.0] [70.0] [50.0]
C
-CT2 OPTION LETTER DIMENSIONS
UNIT SIZE
A B C D
0.826 1.103 2.756 1.969
D
BCZUS-5-70-CT2
[21.0] [28.0] [70.0] [50.0]

47
(800) 624-8511
SIDEL02
OPTIONS: SERIES BCZUS UNIVERSAL NOZZLE CYLINDER

MC3 MANIFOLD CIRCUIT ONL
ONLYY
FOR MAC 400 SERIES VALVE
The MC3 option provides a manifold circuit only for use with MAC 400
Series valves. All hardware relating to mounting the manifold such as
fasteners and seals will be provided in kit form.
1.496 [38]
3.425 [87]
0.197 [5]
2X Ø 0.441 [11.2]
TARGET SIDE 0.177
OF BODY 2X M5 x 0.8-6H [4.5]
0.945
[24]
2.954
[75]
0.473
[12]
0.236 [6] 1.260 [32]

0.866 [22]
1.378 [35]
1.142 [29]
U22 ATTACHED MAC 400 SERIES VALVE

The U22 option provides a manifold mounted valve combination that
uses a MAC 400 Series valve. An exhaust orice is installed in the valve
so that the cylinder will achieve cycle rates of an OEM cylinder.
2.864 0.103 [2.6]

CYLINDER [72.7]
HIGH PRESSURE
40 BAR [580 PSI] 0.994
MANIFOLD ASSEMBLY [25.3] VALVE
1.417
[36]
VALVE
2.057
2 4 [52.3]
(12) (14)
3 1 5 CONNECTOR PER DIN #43650

FORM “B” CONNECTOR
ORIFICE ISO 6952
2X MUFFLER
1
0.103
[2.6]
Ø .315 [8]
STD PRESSURE INCOMING TUBE SIZE
150 PSI MAX
PLUMBING SCHEMATIC
4.291 4.552
3.991
[109] 3.597 [115.6] [101.4]
[91.4]
2.916 [74.1]

48
(800) 624-8511
SIDEL02
EXPLODED VIEW: SERIES BCZUS UNIVERSAL NOZZLE CYLINDER
9
14
11
14
11
3
1 8
16
12
SPARINGLY
10
2
13
17
15
5
18
7
4
19
70 SHCS
INCLUDED WITH VALVE
71 71
36
38 35
51
52
O-RINGS
37 INCLUDED WITH VALVE
50
32
-CT1 & -CT2 OPTIONS -H55 OPTION 33
-MC3 OPTION
= FOOD GRADE GREASE
-U22 OPTION
= THREAD LOCKER
(INCLUDES -MC3 OPTION)
30 O-RINGS INCLUDED WITH
MANIFOLD ASSEMBLY
KIT DESCRIPTION KIT NUMBER COLOR CODE

Repair Kit Full unit description required followed by -H9010
Detent Kit 85082
Manifold Kit 86255
Orice Kit 86256
-CT1 Target Kit 86291

Repair Tooling 86257 Not Shown
49
(800) 624-8511
SIDEL02
PARTS LIST: SERIES BCZUS UNIVERSAL NOZZLE CYLINDER
CYLINDER ONLY PARTS LIST

1 Body 86225
2 Cap 86226
3 Piston 86227
4 Shock Pad 86228
5 Diffuser 86229
6 Spacer Tube 86230
7 Retaining Ring Full unit description required followed by -H7101
8 Compression Seal Sold as part of Repair Kit (-H9010*)
9 70mm Piston Seal Sold as part of Repair Kit (-H9010*)
10 56mm Rod Seal Sold as part of Repair Kit (-H9010*)
11 40mm Rod Seal Sold as part of Repair Kit (-H9010*)
12 O-Ring Seal Sold as part of Repair Kit (-H9010*)
13 56mm Wear Ring Sold as part of Repair Kit (-H9010*)
14 40mm
40mm WeaWearr Ring
Ring Sold as part of Repair Kit (-H9010*)
15 Fastener 61054-118
16 Se
Serr
rrat
ated
ed Sa
Safe
fety
ty Wa
Wash
sher
er 84141-008-02
17 56mm Rod Scraper Sold as part of Repair Kit (-H9010*)
18 Rod Scraper Retainer 86237
19 Locking Nut Full unit description required followed by -H3600
-MC3 OPTION PARTS LIST -CT1 OPTION PARTS LIST

KEY PART DESCRIPTION PART NO. KEY PART DESCRIPTION PART NO.
30 Mani
Manifo
fold
ld A
Ass
ssem
embl
blyy 86240 50 Target 86239
32 Fastener 61054-106 51 Fastener 61054-118
33 Se
Serr
rrate
ated
dS Saf
afety
ety Wa
Wash sher
er 84141-007-02 52 Se
Serr
rrate
ated
d Safe
Safety
ty W
Wash
asher
er 84141-008-02
35 Orice Plug 86242
36 Mufer 86957
37 Elb
lbow
ow Fitt
Fittin
ing
g 61734-053 -CT2 OPTION PARTS LIST
50 Target 86259
-U22 OPTION PARTS LIST
51 Fastener 61054-118
52 Se
Serr
rrate
ated
d Safe
Safety
ty W
Wash
asher
er 84141-008-02
30 Mani
Manifo
fold
ld A
Ass
ssem
embl
blyy 86240
32 Fastener 61054-106
-H55 OPTION PARTS LIST
33 Se
Serr
rrate
ated
dSSaf
afety
ety Wa
Wash
sher
er 84141-007-02
70 O-Ring Se
Se aall 1950-143-14
36 Mufer 86957 71 Detent Ring 87095
37 Elb
lbow
ow Fitt
Fittin
ing
g 61734-053 NOTE: * Full unit description required (followed by -Hxxxx)
38 400 Series Mac Valve 86243
50
(800) 624-8511
SIDEL02
BCZUD
3 Position HR Nozzle Cylinder
MAJOR BENEFITS
• Unit is designed to operate for 20 million cycles

• Direct replacement for Sidel® Universal OEM Nozzle Cylinder
on heat set machines
• FDA ma
materials
terials used on aallll inte
internal
rnal co
components
mponents
• Completely non-lubed unit
MAC 52 Series Valves
• Improved geometry over OEM to reduce component fatigue
PHD Option -U44
• Optional internal detent to keep unit in the retract position with
loss of air pressure
• Composite, high wear resistant, rod scraper
• Tooling kit available for in eld rebuild
• Factory rebuild available
MAC 400 Series Valves

PHD Option -U22
long life piston rod optional

retract detent
FDA seals
mid-position
extend
low friction shock pad
rod scraper
mid-position
retract
shock pad
main retract
shock pad
high grade
composite diffuser
FDA wear rings
51
www.phdinc.com/bczud •
(800) 624-8511
SIDEL02
ORDERING & ENGINEERING DATA: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER
TO ORDER, SPECIFY:
Stroke Configurations, and any desired Options.
METRIC STROKE
PRODUCT TYPE MACHINE BORE SIZE STD STROKE
B - Blow Mold Z - Nozzle U - Universal 80 mm 42 mm
B C Z U D - 5 - 80 x 42 - U22 - CT1
SERIES PROCESS DESIGN NO. VALVE OPTIONS

C - Cylinder D - HR (3 Posi
Positio
tion)
n) 5 - Metric MC3 - Man
Manifo
ifold
ld circuit only for MAC 400 valves
150 psi [10 bar] air MC6 - Manif
Manifold
old circ
circuit
uit only for
for MAC 52 valves
valves
U22 - Attach
Attached
ed (2)
(2) MAC 400 vvalv
alves
es
U44 - Attach
Attached
ed (3)
(3) M
MAC
AC 5 52
2 va
valves
lves
CT1 - Tar
Target
get attach
attached
ed tto
o body
body
CT2 - Tar
Target
get att
attach
ached
ed to body
H5
H55
5 - Ro
Rodd retra
retract
ct det
deten
entt
CYLINDER SPECIFICATIONS IMPERIAL METRIC LIFE EXPECTANCY

TYPE Pneumatic Series BCZU Cylinders have been designed for 20 million
SERIES BCZU Three Step HR Nozzle Cylinder trouble-free cycles.
MAIN BORE SIZE - ACTUATOR 3.150 in 80 mm
INTERMEDIATE BORE SIZE - ACTUATOR
ACTUATOR 3.543 in 90 mm CYCLE RATE
TOTAL STROKE 1.654 i n 42 mm Series BCZU Nozzle Cylinders meet or exceed cycle rate
INTERMEDIATE STROKE 0.787 i n 20 mm
of competitor’s unit when using optional manifold/valve
PISTON ROD DIAMETER 2.598 i n 66 mm combinations.
BORE AREA EXTEND 4.240 in2 27.35 cm2
3.730 in2 24.06 cm2
BORE AREA RETRACT (UNIT RETRACTED)
BORE AREA INTERMEDIATE (UNIT RETRACTED) 0.730 in2 4.71 cm2
MAINTENANCE
As with most PHD products, these cylinders are eld repairable.
OPERATING PRESSURE RANGE 35 - 145 psi 2.4 - 10 bar
Repair kits, tooling kits, and all components are available as
HIGH PRESSURE 580 psi max 40 bar max
needed for extended service. Rebuild service is available.
AMBIENT AND FLUID TEMPERATURE
TEMPERATURE -20°F tto
o +1
+180°F -29°C to
to +8
+82°C
GLIDE RING UHMWPE
PISTON & ROD SEALS UHMWPE
BUMPER Food Grade Urethane
CAP, CYLINDER BODY, MAIN PISTON ROD Anodized Aluminum
INTERMEDIATE PISTON ROD Anodized Aluminum
MAC 400 SERIES MAC 52 SERIES

VALVE VALVE
EXTE
EXTEN
N D/
D/ RET
RETR
RAC
ACT
T I NTE
NTER
R MED
MEDII A
AT
TE EXTEND RETRACT INTERMEDIATE
SPECIFICATIONS SPECIFICATIONS
MAXIMUM PRESSURE 120 psi MAXIMUM PRES-
120 psi
MAXIMUM FLOW 1.0 Cv SURE
MAXIMUM FLOW 1.5 Cv
FUNCTION 5/2
OPERATOR Single FUNCTION 3/2
PILOT Internal OPERATOR Single/ N.C. Main Single/ N.O. Main Single/ N.C. Main
SPOOL RETURN 4 way Pilot PILOT Internal
SOLENOID 24VDC, 5.4W SPOOL RETURN 3 way Pilot
SOLENOID 24VDC, 5.4W
ELECTRICAL
CONNECTOR Form
ISO“B” Style
6952 FormStandard
“B” Industry ELECTRICAL
Form
Form “B
“B”” St
Style
yle ISO 695
6952
2 For
Form
m “B”
“B” St
Style
yle ISO 695
6952
2 Form
Form “B”
“B” In
Indus
dustry
try Stan
Standar
dard
d
MANUAL OPERATOR Non-locking Recessed CONNECTOR
PILOT EXHAUST Mufed MANUAL OPERATOR Non-locking Recessed
PILOT EXHAUST Mufed
52
(800) 624-8511
SIDEL02
DIMENSIONS: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER
Ø .315 [8]
1.575
[40]
5.236 [133]
2X M5 x 0.8 DP
.433 MIN
.330 [8.4]
USEABLE FLAT
1.693 [43]
.472 [12] Ø 4.331 [110]

4.685 [119] SQ .094 [2.4] BOLT CIRCLE
4.134 [105] Ø .553 [14]
1.969 2.439
[50] [62]
.945 45°
[24] 1.572
[39.9]
2X M6 x 1 DP Ø 3.346 [85]
.708 MIN
Ø 4.675 [118.7] 4X .276 [7]
4.233 [107.5]
4X M8 x 1.25 DP .945 MIN 4X M8 x 1.25 DP .945 MIN
3.642 [92.5]
1.339 [34]
4X M5 x 0.8 DP .394 MIN
2X Ø .315 [8] 2.362 [60] ACROSS FLATS
LOCK NUT
M65 x 2
2.559 1.969
[65] [50]
1.946 [49.4]
6.024 [153]
2.421 [61.5] RETRACTED
3.208 [81.5 ] INTERMEDIA
INTERMEDIATE
TE
6.282 [159.6] 4.074 [103.5] EXTENDED
53
(800) 624-8511
SIDEL02
OPTIONS: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER

H55 ROD RETRACT DETENT
The H55 option provides additional retract position retention force.
This additional retention force reduces the potential for nozzle dropping
when the air pressure is removed.
CT1 CT2 TARGET ATTACHED TO BODY B

A
The CT1 and CT2 target option is required for sensing of the
cylinder on the machine.
C

UNIT SIZE
A B C D
0.039 4.016 2.756 1.969
BCZUD-5-80-CT1 [1.0] [102.0] [70.0] [50.0]
0.432 3.622 2.756 1.969
BCZUD-5-80-CT2
[11.0] [92.0] [70.0] [50.0]
MC3 MANIFOLD CIRCUIT ONL

ONLYY
FOR MAC 400 SERIES VALVE
The MC3 option provides a manifold circuit only for use with MAC
400 Series valves. All hardware relating to mounting the valve such as
mufers and seals will be provided in kit form. An exhaust orice
(Item #35 on page 10) is supplied with the kit so that the cylinder
will achieve cycle rates of an OEM cylinder. Removing this orice will
change actuation time
54
(800) 624-8511
SIDEL02

U22 ATTACHED MAC 400 SERIES VALVES
The U22 option provides a manifold-mounted valve combination that
uses two MAC 400 Series valves. An exhaust orice (Item #35 on page
10) is installed in the valve so that the cylinder will achieve cycle rates
of an OEM cylinder. Removing this orice will change actuation time.
1.417 [36]
1.368 [34.8]
2.202 2.253
[55.9] [57.2]
5.220
[132.6]
2X 1.450 [36.8 ]
EXTEND / RETRACT MAIN VALVE 2X .494 [12.6]
CONNECTOR DIN #43650
FORM "B" CONNECTOR
ISO 6952 STANDARD
DETAIL T DETAIL R TARGET SIDE OF BODY
INTERMEDIATE VALVE
CONNECTOR PER
FORM "B" CONNECTOR
INDUSTRY STANDARD
1.417 [36]
3.231 [82.1]
.994 [25.3]
R
Ø .315 [8]
T 4.531 4.479
[115.1] [113.8]
INCOMING TUBE SIZE
Ø .315 [8]
INCOMING TUBE SIZE 1.513 [38.4]
3.231
[82.1]
55
(800) 624-8511
SIDEL02

MC6 MANIFOLD CIRCUIT ONLY
ONLY FOR
MAC 52 SERIES VALVE
The MC6 option provides a manifold circuit only for use with MAC 52
Series valves. All hardware relating to mounting the valve such as seals
will be provided in kit form. An exhaust orice (Item #96 on page 10)
is supplied with the kit so that the cylinder will achieve cycle rates of an
OEM cylinder. Removing this orice will change actuation time.
U44 ATTACHED MAC 52 SERIES VALVES Ø 10mm INCOMING

Ø 12mm EXHAUST
AIR FITTING
AIR FITTING
The U44 option provides a manifold mounted valve combination that

uses three MAC 52 Series valves. This option improves reaction time Ø 10mm INCOMING
AIR FITTING
and simplies plumbing issues. An exhaust orice (Item #96 on
page 10) is installed in the valve so that the cylinder will achieve cycle
rates of an OEM cylinder. Removing this orice will change
actuation time.
EXTEND VALVE AND RETRACT Ø 12mm EXHAUST

VALVE CONNECTOR DIN #43650 Ø 10mm INCOMING AIR FITTING
FORM "B" CONNECTOR AIR FITTING
ISO 6952 STANDARD

DETAIL T
DETAIL R
INTERMEDIATE VALVE
CONNECTOR PER
FORM "B" CONNECTOR
INDUSTRY STANDARD
1.043 [26.5]
2.687
[68.2] 1.838
[46.7]
10° 1.870
[47.5]
4.240
[107.7]
1.124
[28.5]
45°
FULL EXTEND
15°
MID POSITION
TARGET SIDE
T R OF BODY
FULL RETRACT
ALL VALVES HAVE

5.029 6.583 1/4 NPT PORTS
[127.7] [167.2]
56
(800) 624-8511
SIDEL02
EXPLODED VIEW: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER
51
52
-CT1 & -CT2
50 OPTION 11
9 8
14
14
11 16
1
3
2
10
5
13 15
17 6
7
12
23
20
4 SPARINGLY
14
11
14
18 21
19 22
SEE NOTE 4
94
SEE NOTE 4
93
SEE NOTE 4
36 92
SEE NOTE 3 88
91
-H55 OPTION
38 SEE NOTE 4 93 SEE NOTE 4
SEE NOTE 1 SEE NOTE 4 92
35
70
37 SEE NOTE 3
71
71 SEE NOTE 3 87
95
33 SEE NOTE 4
34 96
84
SEE NOTE 4
-MC3 OPTION 86
= FOOD GRADE GREASE
30 82
= THREAD LOCKER SEE NOTE 2 80
-MC6 OPTION
31
83
SEE NOTE 2
83
33 81
KIT KIT COLOR
82
DESCRIPTION NUMBER CODE 34
86
Full unit description
Repair Kit required followed 85
by -H9010 39
37
SEE NOTE 1 89
Detent Kit 88028 SEE NOTE 3
90 SEE NOTE 4
Main Manifold Kit (400 Series) 88030 36 92
SEE NOTE 3 SEE NOTE 4 92
Mid Manifold Kit (400 Series) 88031 94 SEE NOTE 4
SEE NOTE 4 93
Orice Kit (400 Series) 88032
-U22 OPTION -U44 OPTION
-CT1 Target Kit 88034 (-MC3 OPTION INCLUDED) (-MC6 OPTION INCLUDED)
Main Manifold Kit (5
(52 Series) 88912
Mid Manifold Kit (52 Series) 88913
Orice Kit (52 Series) 88037
Repair Tooling 88033
NOTES:
1) FASTENERS AND O-RINGS INCLUDED WITH VALVES.
2) O-RINGS INCLUDED IN MANIFOLD ASSEMBLIES.
3) Included in -MC3 Option
4) Included in -MC6 Option
57
57
(800) 624-8511
SIDEL02
PARTS LIST: SERIES BCZUD UNIVERSAL NOZZLE CYLINDER

CYLINDER ONLY
KEY PART DESCRIPTION PART NUMBER
1 Body 87174
2 Cap 87175
3 Piston 87176 -CT1 OPTION
4 Shock Pad 86263 KEY PART DESCRIPTION PART NUMBER
5 Diffuser 86229 50 Target 86239
6 Spacer Tube 87186 51 Fastener 61054-118
7 Retaining Ri
Ring Full unit de
description re
required fo
followed by --H
H1200 52 Serr
Serrat
ated
ed Safe
Safety
ty Wa
Wash
sher
er 84141-008-02
8
9 C
80om
mpmreP
ssisiotonnSSeeaal l So
S olld
d aass p
paarrtt o
off R
Reep
paaiirr K
Kiitt ((--H
H9
9001
100*
*))
10 66 mm Rod Seal Sold as part of Repair Kit (-H9010*) -CT2 OPTION
11 50 mm Rod Seal Sold as part of Repair Kit (-H9010*) KEY PART DESCRIPTION PART NUMBER
12 O-Ring Seal Sold as part of Repair Kit (-H9010*) 50 Target 86259
51 Fastener 61054-118
13 66 mm Wear Ring Sold as part of Repair Kit (-H9010*)
52 Serr
Serrat
ated
ed Safe
Safety
ty Wa
Wash
sher
er 84141-008-02
14 50 mm Wear Ring Sold as part of Repair Kit (-H9010*)
15 Fastener 61054-118
16 Serr
Serrat
ated
ed Safe
Safety
ty Wa
Wash
sher
er 84141-008-02
17 66 mm Rod Scraper Sold as part of Repair Kit (-H9010*)
-H55 OPTION
18 Rod Scraper Retainer 87196 KEY PART DESCRIPTION PART NUMBER
19 Locking Nut Full unit description required followed by -H2001 70 O-Ring Seal 1950-149-14
20 Intermediate Piston 87177 71 Detent Ring 86334
21 Shock Pad 87178 NOTE: *Full
*Full unit description required (followed by -Hxxxx)
22 Shock Pad 87179
23 90 mm Piston Seal Sold as part of Repair Kit (-H9010*)
NOTE: *Full
*Full unit description required (followed by -Hxxxx)
-MC3 OPTION -U22 OPTION

KEY PART DESCRIPTION PART NUMBER KEY PART DESCRIPTION PART NUMBER
30 Main Manifold Assembly 87187 30 Main Manifold Assembly 87187
31 Intermediate Manifold Assembly 87190 31 Intermediate Manifold Assembly 87190
33 Serr
Serrat
ated
ed Sa
Safe
fety
ty Wa
Wash
sher
er 84141-007-02 33 Se
Serr
rrat
ated
ed Safe
Safety
ty Wa
Wash
sher
er 84141-007-02
35 Orice Plug 87189 35 Orice Plug 87189
36 Mufer 86957 36 Mufer 86957
37 Elbow Fitting 61734-053 37 Elbow Fitting 61734-053
-MC6 OPTION -U44 OPTION

KEY PART DESCRIPTION PART NUMBER KEY PART DESCRIPTION PART NUMBER
80 Main Manifold Plate 88907 80 Main Manifold Plate 88907
81 Intermediate Manifold Plate 88908 81 Intermediate Manifold Plate 88908
82 O-Ring Seal 3642-117-1 82 O-Ring Seal 3642-117-1
83 O-Ring Seal 3642-015-1 83 O-Ring Seal 3642-015-1
86 Serr
Serrat
ated
ed Sa
Safe
fety
ty Wa
Wash
sher
er 84141-007-02 86 Se
Serr
rrat
ated
ed Safe
Safety
ty Wa
Wash
sher
er 84141-007-02
91 Long Extension 74345-231 87 52 Series Mac Valve 88909
92 Short Extension 74345-230 88 52 Series Mac Valve 88910

93 Ø 10 mm Tube Elbow Fitting 74345-072
90 Mani
Manifo
fold
ld to Body
Body Fast
Fasten
ener
er 61054-084
91 Long Extension 74345-231
95 Bantum Mufer 74854
92 Short Extension 74345-230
95 Bantum Mufer 74854
58
(800) 624-8511
SIDEL02
BST1
Transfer Arm single spring
rail and carriage fasteners
remove from top for
ease of disassembly
maintenance
easily replaceable
spring posts
larger 25 mm ground prole
roller rail bearing for greater
rigidity
for jaw closure
hardened spring pins

are replaceable
hardened replaceable bumper stop

jaw stop for both extend
and retract
single fastener for

easy head removal
and maintenance
easily replaceable
spring posts
MAJOR BENEFITS pocketed base for precision

location of linear carriage
long life springs
• Linear rail aand

and upgraded nd to
carriage
a rollerb
bearing
earing has
bearing increased
style assemblyinwhen
size
compared to PHD’s previous design
• Base and shaft have been incorporate
incorporatedd into a weldment
• Head is designed with large radial bearings for increased
100°/180° JAW OPENING
rigidity and long life
• Hardened replaceable jaw stop for ease of repair and cost
considerations
• Jaw and re
retract
tract springs are manufa
manufactured
ctured espe
especially
cially for
PHD, providing greater life
• All spring return pins are hardened and replaceable for
ease of repair and cost consideration
considerationss
one piece welded base/shaft
• Unit is designed to operate over 20 million cycles for improved strength
• Lighter iin
n overall weight than OEM arm
integral pin machined

onto rail end for
large radial bearings precise location
BST Transfer Arm

Preferential Head
larger 25 mm ground Available
prole roller rail bearing
for greater rigidity
59
www.phdinc.com/bst •
(800) 624-8511
SIDEL02
ORDERING
ORDERI NG DA
DAT
TA: SERIES BST1 TRANSFER ARM
TO ORDER SPECIFY:
Product Line, Series, Type, Machine No., Process, Cam Bearing,
Design No., Head Design, Jaw Opening and Options if required.
PROCESS JAW OPENING

PRODUCT LINE TYPE S - CSD DESIGN NO. 100 - Non-Locking (100°)
B - Blow Mold T - Transfer Arm D - HR 6 - Metric 180 - Locking (180°)
B S T 1 S 1 - 6 - 1 x 180 - Q9
SERIES MACHINE NO. CAM BEARING HEAD DESIGN OPTIONS
S - Slide 1 - Series1 1 - Standard (Linear) 1 - Removable Q9 - Pivot Arm Alignment Key
4 - Twin Cam (Linear/4040) H1100 - Head Assembly Only with Spring Attached
5 - Twin Cam (Linear/2426) (Requires Full Unit Description)
H8000 - Slide Assembly Only
(Requires Full Unit Description)
100°
RECOMMENDATIONS
Care must be taken with the newer style preforms to ensure that the
ngers match the prole of the nish being processed.
100° JAW OPENING (NON-LOCKING)

The gripper head utilizes an external extension spring and has a
maximum opening angle of 100 °. This head design is non-locking in the
full open position. The unit can be converted to a 190° locking design
simply by replacing the left and right jaws.
180° JAW OPENING (LOCKING)

The gripper head utilizes an external extension spring and has a
maximum opening angle of 190 °. This head design will cause the jaws
to lock open once they are rotated past 180°. This jaw design can make ! WARNING: See maximum open length on page 55. Jaws may
performing maintenance easier by allowing the jaw to stay open while be rotated only until the spring reaches the maximum open length.
manually rotating the transfer arm table. The unit can be converted to a
Exceeding this length will weaken or damage the spring.
100° non-locking design simply by replacing the left and right jaws.
REMOVABLE HEAD DESIGN

HEAD TO ARM POSITIONING
SECURE HEAD TO RAIL
The BST1xx1-6 head to rail arm design consists of USING FASTENER
a precision rail arm dowel pin that interfaces with
and accurately positions the transfer arm head
axially onto the rail arm assembly.
A locating edge on the bottom of the head radially LOCATION FEATURE

FROM HOLE
HOLE IN
orients and keeps it from rotating. HEAD TO PIN ON
END OF RAIL
This quick head change feature allows the head and ANTI-ROTATION
arm to be easily and quickly maintained. FEATURE FROM

LEDGE ON HEAD TO
FULL UNIT DESCRIPTION BOTTOM OF RAIL
AND -H1100
FULL UNIT DESCRIPTION
AND -H8000
60
(800) 624-8511
SIDEL02
ENGINEERING DATA: SERIES BST1 TRANSFER ARM

®
SERIES Sidel Series1 Replacement
OPERATION Cam Operated, Spring Return
LINEAR BEARING SYSTEM Steel Ground Profile Rail with Recirculating Roller Bearings
LUBRICATION FDA Regulation 21 CFR 1789.3570 on Linear Rail
AMBIENT TEMPERATURE
TEMPERATURE -20 to 180 F
° ° -29 to 82 C
° °
GRIP FORCE AT TOOLING*

CSD 6.7 lb 29.8 N
HR 11.9 lb 52.9 N
EXTENSION SPRING FORCE**
FULL RETRACT 20 lb 89.0 N
FULL EXTEND 47.4 lb 210.9 N
WEIGHT 11.4 lb 4.3 kg
STROKE 3.576 in 90.0 mm
*See page 55 for alternate grip force springs.
**Each spring provides 1/2 of total retract force.
LIFE EXPECTANCY LUBRICATION

Series BST Transfer Arms are designed for over 20 million trouble-free The Series BST Transfer Arm linear bearing system is lubricated
cycles with proper maintenance. with FDA-approved food grade lube which provides extended life.
Lubrication of the bearing system every six months is recommended.
MAINTENANCE Lubricant is available from PHD. Refer to repair procedures.

As with most PHD products, these transfer arms are eld repairable.
Repair kits, jig, and main structural components are available as needed SETUP TOOLING
for extended service. Optional jig kits are available to verify and re-align transfer arms as
needed in the eld.
NOTCHED TO FIT
INTO STANDARD
STANDARD 6 inch VISE
REMOVABLE
REMOVABLE LEGS
Jig part number - 84306
Retrofit Jig part number - 85306

Allows updating Design 5 jig to work with Design 6 transfer arms.
61
(800) 624-8511
SIDEL02
DIMENSIONS: SERIES BST1 TRANSFER ARM - 100°/ 180° HEAD

5 ] 0 ]
4 .9 6 2
.1 9
7 .2 3
[
9 ] 3 [ 1
4 .1 Ø
.3 5
8
6
1
]
3 9
[ .7 6
2 [
2 ]
6 0
.3 6
2 [
2 ]
]
6 .9 0
1 6
.1 4
5 6 .
6 9 ]
2 [ .2 [ 5 3
] 6
. 9
8 .8 Ø 3 [
4 0 2 ]
.1 3 X
4 4 9 ]
5 1 1 2 4
] [ ] . 2 3 .
5 3 1 [
7 .6 7 .2 4 0] . 8
3
[
.9 5 .1 5 9 1 X
7 2 5 ] 3
. [ 2
2 [ [ 9
6 .5
3 X
.4 1 2
4 1
[
3 ]
8 .5 ] E E
C
.3 0 7 4 D C
6 6 0 ] E R ] D R
3 ] 2 [ 1 . E O
] 6 T O 6
9 1
. 6 .5 .3 8
[ . C F . D F m
7 6 6
1
9 1 .2 5 X 8 A G 7 N G m ]
. 0 2 [ 1 R 2 E N 8
.
2 2 [ T N
I [ T I N
7 I 4
[ 7 E R 0 X R 9
] ] 4 R P 9 E P S [
] 1 8 S E
1 6 2 5 4 3
. S . 1
1 M M 3
5 .
9 ] [3 .5 [ 7 R b
l 0
1 R
b
l U
L 7
2
. 0 A 4 .
2 5
. 0 A 0 . A 3
8 2 7 6 2 7 V
[ 4
5
. 1 2
. 0 ] 4 E IS
[ 1 5 0 T E
A
Ø .1 8
[ C D
I
2 3 ID L
S
] N
6 0 I F
.3 6 ] O
2 [ [ L
E
N
I V
A
S R
2 ] N T
6 1
. O
I L
8 8 4 ] S A
. 9 4 ] 0
3 9 N N
I
[ 5 9 1
3
. [ 6 ] .3 [ 1
: E
M
5 .8 - S M
E I O
.4 7 6 ] 7 ] T D N
3 8 - 0 9
. 3 0 O )
[ 3 9 0 )
1 0 . 1 N 1 2
5 ] 4
. 1 3 [
5 3 x [
.0 0 1 Ø Ø
] 4 1 T
[
3
5 .6 S X
2
0
.3 1 B
4 1
[
7 ]
2 5
.5 1
4 1
[
1
-
6
- ° 0
4 0
0
x
1 0
1 1
T X
S 1
B -
6
-
x
x
1
T
S
B
6 ]
0 7
1
.6 1
4 [ °
0
9 0
1 1
- 8
6 1
-
5 X
x
1 1
-
T 6
S -
B x
x
1
T
S
B

62
(800) 624-8511
SIDEL02
PROCESSES & OPTIONS: SERIES BST1 TRANSFER ARM

COLD SET (CSD) PROCESS
S 1.898 [48.2]
100°/180° JAW OPENING For forces, see engineering

External extension springs provide the necessary grip force for Cold data page or alternate head
Set (CSD) bottle processes. spring at bottom of page.
D HEAT RESISTANT
RESISTANT (HR) PROCESS
1.933 [49.1]
100°/180° JAW OPENING

For forces, see engineering
External extension springs with heavier spring force provide the data page or alternate head
necessary grip force for HR bottle processes. spring at bottom of page.
Q9 OPTION
FACTORY INSTALLED
INSTALLED PIVOT ARM KEY BASE
Q9 ALIGNMENT KEY
ASSEMBLY
Factory installation of the key provides locking of pivot arm.
! WARNING: Pivot arm

Q9 OPTION
RECTANGULAR
NOTE:
alignment key is for alignment KEY
KEYWAY IS NOT PROVIDED AS STANDARD. IF -Q9 OPTION
purposes only and is not intended IS NOT ORDERED, THE TRANSFER ARM MUST BE JIG Q9 OPTION
SET. THE KIT CAN BE ORDERED SEPARATELY FOR FIELD KEYED
as a safety shear coupling. If the RETROFIT IF REQUIRED. SEE “KIT INCLUDES” FOR PIVOT ARM
Sidel® machine’s torque limiter COMPONENTS.
is set incorrectly, damage to the
* KIT 84505 INCLUDES: 1 - RECTANGULAR KEY - SHAFT TO PIVOT ARM
transfer arm may occur if the arm is 1 - KEYED PIVOT ARM
contacted during machine operation. 1 - KEYED BASE WELDMENT ASSEMBLY
1 - DISASSEMBLY / ASSEMBLY INSTRUCTIONS
ALTERNATE HEAD SPRINGS

Listed in the chart below are alternative PHD designed springs for 190° ! WARNING: See maximum
BST1xx-6 jaws. This list provides the customer with a variety of
open length “A” in chart below.
differing force springs that t onto the posts of the transfer arm
Jaws may be rotated only until the
head. The springs are color coded for ease of identication with NSF
spring reaches the maximum open
registered DYKEM®.
length “A”. Exceeding this length will
weaken or damage the spring.
NOTE: PHD highly recommends the application of lubrication a
pplied to the inside of the spring hooks and the post grooves for
maximum life. GRIP FORCE
Forces are calculated based on dimension from the center of the Ø “B”
“A”
shafts to the center of the preform/bottle as shown in Figure 1. If
tooling is longer or shorter than that shown, grip force will vary from
the list given. 3.345 COLOR CODE STRIPE
[85] DOWN CENTER OF
SPRING DIAMETER
Consult PHD for grip force other than listed. FIGURE 1
Free State Maximum Open Dimension NOTE: Pull out forces are
Grip Force Dimension “A” Length “A” “Ø B” related to grip forces but
Stripe Stripe Standard
will vary depending on
PHD Part # lbs N Color Qty PHD Use Inch mm Inch mm Inch mm
finger tooling design. PHD
83884 3.4 15.1 Yellow 1 – 2.179 55.3 2.450 62.2 0.748 19.0 springs will allow process
76655 5.1 22.7 Green 2 – 1.935 49.1
49.1 2.6
.684
84 68.2 0.5
0.554 14.1
4.1 refinement for both bottle
77602 6.7 29.8 White 1 BST1 CSD 1.721 43.7 2.935 74.6 0.600 15.2 and preform transfer.
84491 9.4 41.8 Yellow 2 – 2.061 52.3 2.450 62.2 0.663 16.8
77603 11.9 52.9 White 2 BST1 HR 1.855 47.1 2.935 74.6 0.670 17.0
63
(800) 624-8511
SIDEL02
BST2
Transfer Arm
vertical height adjustment (-AP)
no shim pack required
for adjustment
hardened,
easily
replaceable
spring pins
precision head
MAJOR BENEFITS no wave washer
springs required
• Threaded vertical height adjustment eliminates need for shim

pack, which greatly reduces setup adjustment time
(-AP option).
• Linear rail and carriage b
bearing
earing h
has
as incre
increased
ased in size an
and
d hardened, easily
replaceable
upgraded to roller bearing style assembly. jaw stop
• Base, sha
shaft,
ft, and pivot incorporated
incorporated into one piece we
weldment.
ldment.
single fastener for larger 25 mm ground prole roller rail
• Head is designed with large radial bearings for increased bearing for greater rigidity
easy head removal
rigidity and long life. and maintenance (see detail below, right)
• Hardened replaceable jaw stop for ease of repair and cost

considerations. vertical height adjustment
• Jaw an
andd retract springs manufactu
manufactured
red esp
especially
ecially ffor
or PHD, using standard shim pack
providing greater life.
• All spring return pins hardened and replaceable for ease of
repair and cost considerations.
• Unit is designed to operate over 20 million cycles.
extend
safety stop
one piece welded

base/shaft for
improved strength
pocketed base for precise carriage location,

components align when assembling
pivot and linear

cam bearings allow
vertical adjustment
with shims
large radial
ball bearings larger 25
prole mmrail
roller ground
bearing
for greater rigidity
65
(800) 624-8511
SIDEL02
ORDERING & ENGINEERING DATA: SERIES BST2 TRANSFER ARM

TO ORDER SPECIFY:
Product Line, Series, Type, Machine No., Process, Cam Bearing,
Design No., Head Design, Jaw Opening and Options if required.
PROCESS
PRODUCT LINE TYPE S - CSD DESIGN NO. JAW OPENING
B - Blow Mold T - Transfer Arm D - HR 5 - Metric 90 - Non-Locking (90°)
B S T 2 S 3 - 5 - 1 x 90 - AP
SERIES MACHINE NO. CAM BEARING HEAD DESIGN OPTIONS

S - Slide 2 - Series2 2 - Single Pivot Bearing 1 - Removable AP - Threaded Vertical Height Adjustment
3 - Double Pivot Bearing KS - Shim Height Adjustment Installed
H110 - Head Assembly with Spring Installed, No Clamp
H115 - Head Assembly with Spring and Clamp Installed
H116 - Head Assembly Only, No Spring, No Clamp
RECOMMENDATIONS H117 - Head Assembly with Clamp Installed, No Spring
Care must be taken with the newer style (Requires Full Unit Description)
preforms to ensure that the ngers match the H800 - Slide Assembly Only
prole of the nish being processed. (Requires Full Unit Description)

SERIES Sidel® Series2 Replacement
OPERATION Cam Operated, Spring Return
LINEAR BEARING SYSTEM Steel Ground Profile Rail with Recirculating Roller Bearings
LUBRICATION FDA Regulation 21 CFR 1789.3570
AMBIENT TEMPERATURE -20° to 180° F -29° to 82° C
GRIP FORCE AT TOOLING* 3.4 to 9.4 lb 15.1 to 41.8 N
EXTENSION SPRING FORCE
FULL RETRACT 14 lb 62.3 N
FULL EXTEND 45 lb 200.2 N
WEIGHT - STANDARD UNIT 13.1 lb 4.9 kg
WEIGHT - AP ADJUSTABLE UNIT 13.8 lb 5.2 kg
STROKE 3.543 +.472/-.551 in 90 +12/-14 mm
*See page 63 for alternate grip force springs.
LIFE EXPECTANCY JIG FOR SERIES BST2 - ML312709

Series BST Transfer Arms are designed for over 20 million trouble- This jig is designed to verify and assist in rebuilding transfer arms as
free cycles with proper maintenance. needed in the eld. This jig is designed to t in a standard 6 inch vise.
MAINTENANCE
As with most PHD products, these transfer arms are eld repairable.
Repair kits and main structural components are available as needed
for extended service.
LUBRICATION
The Series BST Transfer Arm linear bearing system is lubricated
with FDA-approved
life. Lubrication food
of the grade system
bearing lube which
everyprovides extended
six months is
recommended. Lubricant is available from PHD. Refer to repair
procedures.
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DIMENSIONS: SERIES BST2xx-5 TRANSFER ARM
Ø 4.920 [125]
3X Ø .355 [9]
Ø 4.173 [106]
BOLT CIRCLE
(5.811)
([147.6])
.394 .118 [3]( -KS OPTION)

[10] = STANDARD UNIT .871
[22.1]
.512 = -KS OPTION INCLUDED .369 [9.4] Ø 3.464 [88]
2.192 [13]
[55.7] (3.286)
( [83.5])
4.054
4.881 [103] 4.960
[124] SEE PAGE 61 [126]
2.289
[58.2]
2X .314 [8]
3X .512 [13] 2X .110 [2.8]
2X 3.799 [96.5] .571 [14.5] 3.423[86.9] 1.515 [38.5]
INSTALLED 2.662
[67.6]
2X M5 x 0.8
4.328 [109.9]
INSTALLED
6.203 INSTALLED 2.560

[157.6] [65]
4.032 2X 4.204 2X 3.653
[102.4] 1.299 [106.8] [92.8]
INSTALLED [33]
2.637
[67]
2.756 1.768
R [70] [44.9]
.713 FOR BST2X2-5 UNITS
1.378 [18.1]
3X Ø 15°
[35]
6.142
[156] NOTES:
ARM INSTALLED ( 10.8 LB SPRING FORCE) 1) DIMENSIONS IN [ ] INDICATE VALUES
VALUES IN mm
5.591
[142.0] 2) JAW ROTATION IS 90° TOTAL, 45° EACH JAW
ARM ON RETRACT STOP ( 6.4 LB SPRING FORCE) 3) MAXIMUM TRAVEL OF SLIDE IS 4.567 [116.0]
9.685 4) UNIT DESIGNED FOR STROKE OF 3.543 [90.0]
[246.0]
ARM EXTENDED (36.0 LB SPRING FORCE) 5) RETRACT OVERTRAVEL IS .551 [14.0 ]
6) EXTEND OVERTRAVEL IS .472 [12.0 ]

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DIMENSIONS: SERIES BST2xx-5 TRANSFER ARM WITH-AP OPTION
Ø 4.920 [125] 3X Ø.355 [9]
Ø 4.173 [106]
BOLT CIRCLE
* = VERTICAL HEIGHT ADJUSTMENT DIMENSIONS
((5.811)
[147.6]) (THAT
ONE WILL
FULL CHANGE
TURN IS +EQUAL
/ - .1575
TO [4mm]
.0394 [1mm] )
* 2.951 Ø 3.464 [88]

[74.9]
*1.762 1.819
[44.8] [46.2]
*1.798
*3.562 [45.7]
PROCESS D [90.5]
*4.389 *4.468
[111.5] SEE PAGE 61 [113.5]
2X .314 [8]
*2X 3.307 *3X .512 [13] 3.423 2X .110
[84] .571 [14.5] [86.9] 1.515 [2.8] 2.662
INSTALLED [38.5] [67.6]
4.328 2X M5 x 0.8
[109.9]
INSTALLED
6.203 [157.6] INSTALLED 2.560 [65]
4.032 *2X 3.712 *2X 3.161

[102.4] [94.3] [80.3]
INSTALLED 1.299
[33]
2.637
[67]
1.768
2.756 [44.9]
R [70]
.713
[18.1] FOR BST2X2-5 UNITS
3X Ø 1.378 [35] 15°
6.142
[156]
ARM INSTALLED (10.8 lb SPRING FORCE) NOTES:
5.591 1) DIMENSIONS IN [ ] INDICATE VALUES
VALUES IN mm
[142.0] 2) JAW ROTATION IS 90° TOTAL, 45° EACH JAW
ARM ON RETRACT STOP (6.4 lb SPRING FORCE) 3) MAXIMUM TRAVEL OF SLIDE IS 4.567 [116.0]
9.685
[246.0] 4)
5) UNIT DESIGNED
RETRACT FOR STROKE
OVERTRAVEL IS .551OF[14.0]
3.543 [ 90.0]
ARM EXTENDED (36.0 lb SPRING FORCE)
6) EXTEND OVERTRAVEL IS .472 [12.0]

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COLD SET (CSD) PROCESS
S
90° JAW OPENING
2.227
External extension springs provide the necessary grip force for Cold [56.6]
Set (CSD) bottle processes.
3.267
[83.0]
For forces, see engineering data

on page 58 or alternate head
spring at top of page 63.
HEAT RESISTANT
RESISTANT (HR) PROCESS
D
90° JAW OPENING
2.185
External extension springs with heavier spring force provide the [55.5]
necessary grip force for Heat Resistant (HR) bottle processes.

3.225
[81.9]
For forces, see engineering data

on page 58 or alternate head
spring at top of page 63.
SHIM HEIGHT ADJUSTMENT FACTORY INST

INSTALLED
ALLED
KS FLANGE BASE SHIM PACK
A factory installed ange base shim pack is required for transfer
height setup in the machine. This option allows for vertical adjust-
ment of the unit.
NOTE: Standard unit does not include ange shim spacers. PHD
offers this in kit form (see below). Sidel® shims are
interchangeable with the PHD transfer arm.
KIT DESCRIPTION KIT NUMBER

Flange Base Shim Kit 84916
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SIDEL02

THREADED VERTICAL HEIGHT ADJUSTMENT
AP
This option allows for fast and easy vertical height adjustment
once the unit is positioned in the machine. There is no need to
remove the unit from the machine while adjusting the height.
This option eliminates the need for a shim pack.
3.405
NOTE: One full turn is equal to .0394 in [1mm] adjustment. [86.5]
UNIT SHOWN AT HIGHEST POSITION
M16 X 1 JAM NUT VERTICAL ADJUSTMENT

(24mm OPEN END WRENCH) (32mm OPEN END WRENCH)
3.562 ±.157 3.719

[90.5 ±4] [94.5]
UNIT SHOWN AT MID POSITION UNIT SHOWN AT LOWEST POSITION
HEIGHT ADJUSTMENT PROCEDURES

1) Install the arm into the machine.
2) Using a 24mm box end wrench, loosen the locking nut.
3) Using a 32mm open end wrench, rotate the vertical
adjustment mount to adjust the arm height until the jaw STEP 2
VERTICAL ADJUSTMENT MOUNT
ngers are at the proper height over the mold. Clockwise
(CW) movement will raise the arm, counterclockwis
counterclockwisee (CCW) M16 X 1 JAM NUT
will lower the arm. The arm has a range of ± .157 [4mm].
4) Tighten the lock nut while holding the vertical adjustment
mount stationary to ensure that the height does not change.
STEP 4
VERTICAL ADJUSTMENT MOUNT
M16 X 1 JAM NUT
(24mm OPEN END WRENCH) VERTICAL ADJUSTMENT
(32mm OPEN END WRENCH) M16 X 1 JAM NUT
RAISE ARM
(CW)
STEP 3
± .157 [4mm]
LOWER ARM
(CCW)
70
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SIDEL02
ACCESSORIES & KITS: SERIES BST2 TRANSFER ARM

ALTERNATE HEAD SPRINGS
Listed are alternative PHD designed springs for BST2 jaws. GRIP FORCE
This list provides the customer with a variety of differing force
springs that t onto the posts of the transfer arm head. The
springs are color coded with NSF registered DYKEM® per the
chart below for ease of identication. Ø “B”
“A”
NOTE: PHD highly recommends the application of lubrication

applied to the inside of the spring hooks and the post grooves
for maximum life.
2.953 [75] COLOR CODE STRIPE
DOWN CENTER OF
Forces are calculated based on the dimension from the center of SPRING DIAMETER
the shafts to the center of the preform/bottle as shown in
FIGURE 1
Figure 1. If tooling is longer or shorter than what is shown, the
grip force will vary from the list given.
Consult PHD for grip force adjustments other than listed.
Grip Force Fr
Free
ee Stat
State
e Di
Dime
mens
nsio
ion
n “A”
“A” Dime
Dimens
nsio
ion
n “Ø B”
Stripe Stripe Standard
PHD Part # lb N Color Qty PHD Use Inch mm Inch mm
83884 3.4 15.1 Yellow 1 BST2 CSD 2.179 55.3 0.748 19.0
76655 5.1 22.7 Green 2 — 1.935 49.1 0.554 14.1
77602 6 .7 29.8 White 1 — 1.721 43.7 0.600 15.2
84491 9 .4 41.8 Yellow 2 BST2 HR 2.061 52.3 0.663 16.8
77603 11.9 52.9 White 2 — 1.855 47.1 0.670 17.0
NOTE: Pull out forces are related to grip forces, but will vary depending on finger tooling design. PHD springs
will allow process refinement for both bottle and preform transfer.
ALTERNATE RETRACT SPRINGS “A”
Ø .650
Listed are alternative PHD designed springs for BST2 retraction. [16.5]
This list provides the customer with alternative force spring that HEAD RETRACT PIN
ts onto the posts of both the head and base spring pins. The
springs are color coded with NSF registered DYKEM ® per the
chart below for ease of identication.
NOTE: PHD highly recommends the application of lubrication COLOR CODE STRIPE
DOWN CENTER OF
applied to the life.

for maximum inside of the spring hooks and the post grooves SPRING DIAMETER BASE SPRING PIN
Dimension Total Force Dimension Total Force Dimension Total Force

“A” (lbs) “A” (lbs) “A” (lbs)
PHD Stripe Stripe Standard Arm On Stop Arm On Stop Arm Out Min Arm Out Min Arm Out Max Arm Out Min
Part # Color Qty PHD Use Inch mm lb N Inch mm lb N Inch mm lb N
85051 Yellow 1 BST2 5.591 142.0 3.2 14.2
14.2 6.
6.14
142
2 156.0 5 .4 24.0 9.685 246.0 18.0 80.1
82892 Yellow 2 — 5.591 142.
142.0
0 3.4 15.1 6.142 156.0 5 .0 22.2 9.685 246.0 15.1 67.2
NOTES:
1) Pull out forces are related to grip forces
forces,, but will vary depending on finger tooling design. These spring options allow
process refinement for both bottle and preform transfer.
2) Total retract forces are two times the above charted forces, as two springs are required per unit.
71
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SIDEL02
Sidel® Series1 Replacement
Preform/Bottle
Preform/Bottle Eject Slide
ML308222 & ML308876
MAJOR BENEFITS
• Provides consistent preform/bottle
preform/bottle ejection.
• Minimizes st
stress
ress on transfer arm jaws with straight and fast
faster
er eject
as on the Sidel® Series1 machines.
• Reduces preventative maintenance and maintenance time.
• Manifold mounted valve provides faster response.
• Valve provided with DIN 43650 connector to plug into existing
machine plug. Rewiring not necessary.
CONVERSION REQUIREMENTS
• Order per machine maximum height requirements.

requirements.*
*
• Remove existing eject system.
• Mount eject slide (drill and tap four mounting holes).
• Align eject slide position.
• Route electric cable to valve.
• Adjust eject slide height (max. p
per
er dime
dimensions*).
nsions*).
• Adjust sabre height (max per dimensions*
dimensions*).
).
• Adjust eject chute if required
required (not iin
n picture).
picture).
NOTE: * See next page for maximum height dimensions.

73
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SIDEL02

ML308222 5.493
[139.5] 3.211 1.940 VALVE
VALVE S
SCHEMATIC
CHEMATIC
[81.6] [49.3]
CYLINDER
VALVE PER MAC ASSEMBLY
5.617 413-00A-DM-
[142.7] DJA-1JA=0650
2.940 2X ORIFICE 2 4
[74.7] PER 76271
11.554 [283.5] RETRACTED 31 5
120/160 (2.9W)
12.932 [328.5] EXTENDED 2X MUFFLER RECTANGULAR
)( )(
PER 74854 DIN 43650

CONNECTOR
2.945
[74.8] R 12.781 1
3.543 [324.6] *SLIDE IS NORMALLY RETRACTED

[90] 3.819
3.120 2.992
[79.3] [97] [76]
1.560
[39.6] .565 LOOSENING THIS
[14.3] PLATE WILL ALLOW
FOR ROTATION AND
1.375 HEIGHT ADJUSTMENT 1.378 [35]
+0.87, -1.78 in 9.173 STROKE
SECTION Z-Z
[34.9] [233]
[+22, -45.2 mm]
14.454
FINE ADJUSTMENT [367.1]* 1/4-19 BSPP
±0.315 in [±8 mm] INLET PORT
6.410 8.369
6.410 [162.8] [212.6]
[162.8]*
NOTE: * Maximum height 2.900 2.995 7.394

[73.7] [76.1] [187.8]
Z Z
5/16-18 UNC .500
[12.7]
ML308876 5.493
[139.5] VALVE
VALVE SCHEMATIC
3.211 1.940
[81.6] [49.3]
CYLINDER
VALVE PER MAC ASSEMBLY
413-00A-DM-
5.617 DJA-1JA=0650
[142.7]
2X ORIFICE 2 4
2.940 PER 76271
[74.7] 31 5
120/160 (2.9W)
11.554 [293.5] RETRACTED 2X MUFFLER RECTANGULAR
) ( )(
12.932 [328.5] EXTENDED PER 74854 DIN 43650
CONNECTOR
2.945
[74.8] 1
R 12.781
[324.6] *SLIDE IS NORMALLY RETRACTED
3.543
[90] 3.819 2.992
[97] [76]
3.120
[79.2] LOOSENING THIS
1.560 PLATE WILL ALLOW
.565 FOR ROTATION AND
[39.6] [14.3] HEIGHT ADJUSTMENT 9.173 1.378
+0.87, -5.56 in [233] [35] STROKE
1.375 [+22, -141.2 mm]
SECTION Z-Z [34.9]
FINE ADJUSTMENT 18.125

[460.4]* 1/4-19 BSPP
±0.315 in [8 mm] 10.900 INLET PORT
[276.9]
9.916
[251.9]* 9.916 11.875
[251.9] [301.9]
2.900 6.501
NOTE: * Maximum height
Z Z [73.7] [165.1]
.500
5/16-18 UNC [12.7]

74
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SIDEL02

Preform/Bott
Preform/Bottle
le Eject Slide
ML304450 & ML305278
MAJOR BENEFITS
• Direct replacement for Festo® FENG-32-25 slide and DNC-32-25-P

cylinder assembly on Sidel® Model, Series2 Machines.
• PHD Slide mounts into the same space and bolt patterns.
• Direct valv
valvee manifol
manifold
d provide
providess quicker response time with higher
kinetic energy capacity.
4X M6 X 1-6g THREAD THRU
4X THRU AND COUNTER BORE

FOR M6 SOCKET HEAD CAP SCREW
2.555 OPPOSITE SIDE
1.280
[32.5] [64.9]
1.280
3.819 [32.5] .098
[97] [2.5]
3.071
[78] 1.772
3.543 [45]
[90] 2X 2.402
[61]
2.352
[59.74] D
E 2X EXHAUST MUFFLER
1.280
F [32.5] B
A C
4X M6 x 1-6g
THREAD
x .394 MIN
1/4-19 BSPP PORT 2X .472 1.959

DP .354 MIN [12] 2.913 [49.8] 2.921
2.345 - AIR IN - [74] [74.2]
[56.6] NOTE:
DIMENSIONS IN [ ] ARE mm 5.374
[136.5]
LETTER DIMENSIONS
UNIT A B C D E F
ML# 304450 .984 [2
[25] 7.047 [1
[179] 8.215 [[2
208.7] 3.421 [[8
86.9] 4.541 [[1
115.3] 5.927 [[1
150.5]
ML# 305278 1.37
1.378
8 [35]
[35] 7.44
7.441
1 [189
[189]] 8.60
8.609
9 [218
[218.7
.7]] 3.61
3.618
8 [9
[91.
1.9]
9] 4.73
4.738
8 [1
[120
20.3
.3]] 6.1
6.124 [1
[155
55.5
.5]]

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SIDEL02
Sidel® Series2 & 2+ Direct Replacement

Preform/Bottle
ML308956
MAJOR BENEFITS
• Direct replacement for Bosch® unit 0821401080-slide,

0822034202-cylinder, and 0820038155-valve on Sidel® Model,
Series2 and 2+ Machines.
• PHD Slide mounts into the same space and bolt patterns of the
Bosch slide assembly and customer’s slide mounting plate.
• Direct valve manifold provides quicker response
time with higher kinetic energy capacity.
MAC VALVE PER

413A-00A-DM-DJAJ-1KD = 4392
(DISTRIBUTOR SUPPLIED;
PHD INSTALLED)
5.096 2X M6 x 1 THRU
[129.4] 2X .602 (DP .787)
[15.3]
2.165
[55.0]
SLIDE MOUNTING
SURFACE 3.937
CL .787
2.528 [64.2] [100.0]
1.500 [20.0]
2.638 1.250 3.543
2.193
[55.7] 2X [67.0] [38.1] [31.8] [90.0] 2.645
[67.2]
5.496 5.402 4.424

[139.6] [137.2] [112.4] 1/4-19 BSPP PORT
(RETRACTED) (RETRACTED) (RETRACTED) 10.034 DP .354 [9]
6.909 [254.9] MIN (AIR INLET)
2X 6.504 [175.5] 5.875
[149.2] (RETRACTED)
[165.2] (RETRACTED)
(RET
(RETRA
RACT
CTED
ED )
9.646
4X .394 .010 THRU [245.0]
C’BORE .592 .010 (RETRACTED)
DP 1.295 .020
(SLIDE MOUNTING HOLE S)
2X .472 [12.0] 2X EXHAUST 6.000

2.913 MUFFLER [152.4]
[74.0]
NOTES:
1) UNIT ISSLIDE
2) EJECT A 25MM BORE X 25MM
IS NORMALLY STROKE EJECT
RETRACTED SLIDE BY A 400 SERIES MAC VALVE
AND POWERED VALVE
3) MAC VAL
VALVE
VE PART NUMBER PER: 413A-00A-DM-DJAJ-1KD = 4392

76
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SIDEL02
Universal & Matrix Replacement

Preform/Bottle
ML314059
MAJOR BENEFITS
• Direct drop in on Sidel® Universal and Matrix machines

• High speed
• Integral travel stops for ccontrolled
ontrolled eject
• Dual du
durometer
rometer sh
shock
ock pads
pads for kinetic energy control
control
and longer life
6.481 [164.6]
.315 .329 .542
[8] [8.4] 1.378 [13.8]
.187 [4.7] [35]
Ø .472 [12]
4X HUSHSTOP
SHOCK PADS 1.891 1.181
[48] 2.415 [30]
[61.3]
4X M6 X 1-6H
1.597 3.622 [92] .795 4X Ø 1.250

[40.6] 3.780 [96]
[20.2]
3.937 [100]
3.173 [80.6]
MAC 400 SERIES VALVE
24 VDC MOD 5924
1/8-28 BSPP BSPP PORT

4X Ø .268 THRU
COUNTERBORE Ø .443
x DP .261
2.835 1.378
[72] [35]
NOTES:
1) ALL DIMENSIONS ARE FOR REFERENCE ONLY UNLESS OTHERWISE SPECIFIED
2) REPLACEMENT UNIT FOR SIDEL UNIVERSAL BOTTLE/ PREFORM EJECT SLIDE
3) UNIT NORAMALLY EXTENDED. ENERGIZING VALVE RETRACTS SLIDE
1.181 1.401 4) UNIT STROKE = .960 ±.030
[30] [35.6]
77
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SIDEL02
Sidel® Series1 SB02 & SB04 Direct Replacement

Mold Base Cylinder
ML304151, ML307576
& ML311848
MAJOR BENEFITS
• Direct replacement for OEM supplied mold base cylinder on Sidel ®

model SBO Series1 Machines SBO2 and SBO4 allowing the cylinder
to mount into the same space and bolt pattern.
• High tensile strength, replaceable rod end signicantly reduces
cylinder rod end breakage.
• Heavy duty cylinder designed for long life.
• ML307576 has an oversized rod end M20 x 1.5.
ML304151 & ML307576 1.043 5.247

50 mm bore x 80 mm stroke [26.5] [133.3] 2X G 1/4 PORT
2X CUSHION
NEEDLE Preform / Bott le 2X .236 [6]
Eject Sl
Slide
ide -
1.575 Seri es 2 and 2+
[40.0]
2X .354 [9]
.728 5.874
[18.5] 2.697
[149.2]
[68.5]
.625
[15.9] 1.831
WRENCH FLAT 2X M8 x 1.25 [46.5]
[31.8] DP
NUT PER
DIN 439 .787 [20] MIN
ML# 304151
304151 = M16 x 1.5
ROD END THD 1.083 1.358 .157
ML# 307576
307576 = M20 x 1.5 [27.5] 1.575
[34.5] [4.0] [40.0]
ROD END THD 2.712 7.33 AT 80 mm STROKE
[68.9] [186.2]
ML311848
50 mm bore x 70 mm stroke (Shorter stroke for increased life)
M20 x 1.5 -6g THREAD
1.198 [30.4] MIN THREAD 6.929
[176]
JAM NUT 2X .394
[10]
.625 [15.9] WRENCH FLAT
.708 [17.9] WRENCH FLAT 1.082

[27.5]
3.178
[80.7]

78
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SIDEL02
Rebuild Program
REBUILD IT
YOURSELF OR
ALLOW PHD?
PHD's rebuild program can save your
facility training, additional work load,
possible tool requirements, and facility
space to perform the rebuilds. In
addition, you will receive a 12 month
“like new” warranty
warranty..
Before:
Get a 12 Month
After: This stretching
“Like New”
Warranty
cylinder was rebuilt and
returned to service.
PHD Unlimited Unique Solutions® designs and manufactures units to

meet the special requirements of our customers. We welcome and
encourage requests for specialized products, regardless of quantity
or frequency of order. Our solutions range from one-time-only units
to high quantity requirements.
requirements. With over
over 30,000 designs and over
100,000 quotes already in our database, we can provide most quotes
within eight working hours. When it comes to delivery, PHD is the
To request a free brochure, visit
best. Give us a call or go online and see how we can become your
www.phdinc.com/resources/inforequest/ engineering partner.
ML313421 ML313008 ML312857 ML312447

OCVS5 Air Docking Quick Change Hydraulic
40 x 80 with Station Volumetric Die Retention
Manifolded ML313108 Pneumatic
Fully eld-repairable Pump Cylinder
MAC 400 Pick Head
Internal parts are all Quick change for easy Direct replacement
Series Valve cleaning Pneumatically changes pitch
in bushings for wear 50 to 4,000 psi operating
High speed, low cost resistance Adjustable volume Lower cost than electric pick head
pressure range- hydraulic
OEM solution Black oxide nish for Clear pump for visual Easy installation
Field repairable,
corrosion resistance conrmation increases value and Customer specied pitch and number of heads
Easy 90° turn of the provides longer life Reference ML306079 and ML310426 for other pick
pump to remove PHD offers rebuild heads
Slide off piston design program providing same Contact PHD for additional solutions or request to
Corrosion resistant and warranty as new unit see a video
designed for autoclave Spring extend for ease
of setup
79
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SIDEL02
OTHER SOLUTIONS
®
KRONES BCK Stretching Cylinders
®
Krones direct replacement
Simplied pneumatic system
To request a free brochure, visit

www.phdinc.com/resources/inforequest/
Eject Cylinder
ML309880 and ML310656
Krones® direct replacement
Provides rapid repeatable ejection function due to
MAC valve design and PHD cylinder.
High kinetic energy capacity
Provides faster delivery times than OEM product
Transfer Arm Head
ML311628
In many cases lower cost solution than OEM product
Krones® direct replacement
Intended for high speed part rejection
BCN Needle Cylinder Slip Sheet Gripper

Continuous extrusion blow molding needle Modular assembly consisting of a clamp,
actuators direct replacement slide and transition plate
Signicantly longer life Clamp provides a wide opening so slip sheets
Reduces maintenance and downtime are not missed
Quick installation and easy maintenance
CT Needle Cylinder
Needle Cylinders for Continuous Extrusion Bottle
Blow Molding
PHD Cylinder mounts into the same space and Fill Line Eject Slide
bolt patterns Repeatable ejection
Also available - EPET capable designs High kinetic energy capacity
Uses proven PHD thruster slide technology
CV & AV
Knockout Cylinders
Signicantly longer life Cam Follower Wheels
Reduces maintenance and downtime Competitive pricing
Longer life than OEM
Available in variety of material

Cylinder and Transfer Arm

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Cylinder and Transfer Arm

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G IN

INCREASE PRODUCTION • REDUCE MAINTENANCE • REDUCE DOWNTIME • REDUCE SCRAP

BOTTLE EJECT SLIDES

Focused on the speciﬁc needs of the plastic packaging industry,

Our components are the actuators of choice. Designed for long

We also offer the added beneﬁt of our rebuild program which

To request more literature, visit

EASY We offer a wide variety of direct replacement components for

Excellent delivery saves you money by getting you back to

Special PHD offers a variety of components already designed

Return Our products can be rebuilt and put back in service

warranty. See page 70 for more information.

STRETCHING BCS Stretching Cylinder .......................... 5

BCSU Universal Stretching Cylinder Cylinder ........ 19

Universal Stretching Cylinder .................. 27

NOZZLE Series1 Nozzle Cylinders ........................ 31

BCZUS Universal Nozzle Cylinder ............ 45

BCZUD Universal Nozzle Cylinder ............ 51

TRANSFER BST1 Transfer Arm ............................... 59

BST2 Transfer Arm ............................... 65

PREFORM/ ML308222 & ML308876...................... 73

Rebuild Program .................................... 79

Unique Solutions® ..............

SBO4 PHD MODEL

SBO6 PHD MODEL

ML307217 CSD (Cold Set)

SBO10, SBO16, SBO24, SBO32 (DUAL CAVITY) SBO40 PHD MODEL

SIDEL® SERIES2 & SERIES2+

Nozzle Cylinders BCZ28 Nozzle Cylinder

Series BCS1 Cylinder

increased capacity cushion

rugged and lightweight

(BCS2 design only) rod seal retention

MACHINE NO. 1 MACHINE NO. 2

SPECIFICATIONS IMPERIAL METRIC

ACTUATOR SPEEDS LUBRICATION

ACTUATOR SPEEDS LIFE EXPECTANCY

BCS1-6-50 (NON-MANIFOLD UNIT - SERIES1)

NUT PER f12

BORE SIZE SW EE PORT

HEX NUT DIMENSIONS PER ISO 4035 (DIN 4398)

All dimensions are reference only unless specically toleranced.

BCS2-6-50 (MANIFOLD UNIT - SERIES2)

All dimensions are reference only unless specically toleranced.

DC DH HEX ACROSS FLATS

BORE SIZE EFFECTIVE CUSHION BORE SIZE EFFECTIVE CUSHION

EXTRA ROD EXTENSION 5.427 + K_

6 mm ORIFICE ON RETRACT (BCS2 ONLY) -LR6 option replaces the standard

All dimensions are reference only unless specically toleranced.

-L12 option with -X26 option

HIGH FLOW MUFFLER (BCS2 ONL

This option is for a cylinder without a spherical rod end.

MAC ISO 2 SERIES VAL

BORE SIZE BG1

ADAPTOR BLOCK ONL

ADAPTOR BLOCK WITH IN-LINE

.551 .551 10.550

All dimensions are reference only unless specically toleranced.