02 TPI - APPLICATOR.00.OP - MANUAL - BASIC.a.20220701 - Final

Write Review Approval
Operation Manual
Project: TPI Applicator
DOC No.: TPI.APPLICATOR.OP_MANUAL.BASIC.a

Revision Sheet
Revision Sheet
Release No. Date Revision Description Writer
a 2022/07/01 Initial Release S.G. Moon
Operation Manual Page | 2

TABLE OF CONTENTS
OPERATIONS MANUAL
TABLE OF CONTENTS
1. GENERAL INFORMATION ............................................................................................................................................... 6
A. System Overview ...................................................................................................................................................... 6
B. Authorized Use Permission ................................................................................................................................. 6
C. Help Desk .................................................................................................................................................................... 6
2. RUN DESCRIPTION ........................................................................................................................................................... 8
A. Program Installation ............................................................................................................................................... 8
B. SYSTEM ON/OFF ...................................................................................................................................................... 9
3. Program Detail Description ....................................................................................................................................... 16
A. Main – Main ............................................................................................................................................................ 16
B. Main -Glass Data .................................................................................................................................................. 25
C. Main - Servo Status ............................................................................................................................................. 27
D. Production – Production instructions (LX Hausys only) ..................................................................... 28
E. Production - Schedule........................................................................................................................................ 30
F. Production – Settings ......................................................................................................................................... 32
G. Manual – Semi-auto ............................................................................................................................................ 56
H. Manual - Conveyor .............................................................................................................................................. 60
I. Manual - TPI Module .......................................................................................................................................... 63
J. Manual - Drum ...................................................................................................................................................... 66
K. Manual – Press ....................................................................................................................................................... 69

TABLE OF CONTENTS
L. Manual – Enter/Discharge ................................................................................................................................ 76
M. Heater – Head ........................................................................................................................................................ 78
N. Heater – Drum ....................................................................................................................................................... 80
O. Heater – Tuning ..................................................................................................................................................... 81
P. Settings – Pressure Settings ............................................................................................................................ 82
Q. Settings – Discharge Settings ......................................................................................................................... 85
R. Settings – Nozzle Clean ..................................................................................................................................... 89
S. Settings – TPI Equipment.................................................................................................................................. 91
T. Settings – Press ..................................................................................................................................................... 93
U. Utility – Alarm ........................................................................................................................................................ 97
V. Utility – Log ............................................................................................................................................................. 99
W. Utility – Monitor .................................................................................................................................................. 100
4. Appendix........................................................................................................................................................................... 102
A. Trouble shooting ................................................................................................................................................. 102
B. Servo Driver Encoder Error ............................................................................................................................ 177
C. Abort Button ......................................................................................................................................................... 179
D. IO Module and Motion Controller Reset ................................................................................................ 179
E. TPI Servo Motor Home .................................................................................................................................... 180
F. PRESS Servo Motor Home ............................................................................................................................. 183

GENERAL INFORMATION
GENERAL INFORMATION

GENERAL INFORMATION
1. GENERAL INFORMATION
A. System Overview
I) Double layer and 3-layer glass production System (TPI & Press)
B. Authorized Use Permission
I) Only personnel trained by the maker’s engineers shall operate the equipment.
II) IR TECH Co., Ltd. Shall not be responsible for any unauthorized modification or damage to
the system that has been provided.
III) The items that are not included in the manual shall be set after consultation with the maker’s
engineers and IR TECH Co., Ltd. shall not be responsible for arbitrary modifications to such
items.
C. Help Desk
I) Address: 310-15 Toseong-ro, Hyangnam-eup, Hwaseong-si, Gyeonggi-do (18589)
II) Tel: 031-319-0060
III) Fax: 031-629-0542
IV) E-mail: sales@irtechnology.co.kr

RUN DESCRIPTION
RUN DESCRIPTION

RUN DESCRIPTION
2. RUN DESCRIPTION
A. Program Installation
I) To operate the TPI Applicator program, the program below shall be installed.
II) The program below is in D:\\01. Install Program.
- egalaxtouch_5.14.0.14916-release-160316-forsingletouchdevice.exe
 Touch Monitor Program
- 200908_WMX3.4u3_RTX3.7u2.exe
 RTX64: Real time O/S
 WMX3: EtherCat based motion controller.
 Currently, the RTX64 license dongle key is plugged into the USB port of PC.
- aio-runtimes_v2.5.0.exe
 Runtime library installation program
III) The TPI Applicator program is installed in D:\\00. TPI Application.

RUN DESCRIPTION
B. SYSTEM ON/OFF
I) System On
1. Turn the switch to the Main Power On on the Operation Panel.
2. Press the PC Power On button on the Operation Panel.
3. While waiting, the PC will boot up with the Windows logo.

RUN DESCRIPTION
4. When the operating system selection screen appears, select the “Windows 10-RTX64”
above.
5. When the booting is completed, the WM3 screen logo appears again and disappears.
6. After the WMX3 logo disappears, wait until the white log window pops up as shown
above.

RUN DESCRIPTION
7. Once the white log window pops up, double-click the red eKANG TECH ICON on the
desktop to run the TPI Applicator Program.
8. Once the TPI Applicator Program is executed, the Command window pops up and then
the program screen appears.
9. Once the program screen appears, select the Login button, and then the Login popup
appears.
10. In the Login pop-up, enter UserID and Password to run the system.

RUN DESCRIPTION
II) System Off
1. Place the mouse pointer on the eKANG TECH Icon in the task bar below, and then three
screens will appear as shown in the picture above.
At this time, select the second pop-up.
2. Select the Exit button at the bottom of the pop-up selected on the task bar.
3. Select the OK button in the pop-up to confirm the termination.

RUN DESCRIPTION
4. Select the OK button to run the End Sequence, and then the pop-up disappears.
5. Finish the white log window on the desktop.
6. Select “No” in the pop-up to confirm whether to store the log, and finish.
7. Select the system finish and turn off the PC.

RUN DESCRIPTION
8. Finally, turn off the main power.

PROGRAM DETAIL DESCRIPTION

3. Program Detail Description
A. Main – Main
I) System Monitoring
Displays the status of the entire TPI Line (Sensor status and glass progress status).
1. Conveyor (CV) Section:
A. It refers to the section where the conveyor is divided and glass can stop.
Press CV
TPI CV TPI Discharge CV2
TPI Incoming TPI Incoming TPI Discharge Press In CV Press Discharge Press Discharge
CV1 CV2 CV1 CV1 CV2

B. Glass Progress Status Classification
Classification Image Comment

State in which there is not any other glass so that the glass of the
No
previous CV can enter
No Discharge Glass condition where no discharge standby TPI is applied (Glass 1)
Discharge
Glass condition waiting for TPI application (Glass 2)
Standby 1
Discharge
Glass condition waiting for TPI application (Glass 3)
Standby 2
Discharging TPI applying
Discharge
TPI application completed
Completed
Discharge TPI application failed Glass:

Failed The glass in this condition does not move to the next CV.
Pressing In the condition of press operation in the press equipment
Press
Glass pressed: 2-layer or 3-layer glass
Completed
The condition where gas injection failed:
Gas Failed
The glass in this condition does not move to the next CV.
i. If glass data is not deleted at the same time the glass is removed on the CV, even
though there is no glass, no glass can enter. Therefore, when glass is removed,
data shall be deleted on the “Main” screen or the “MainGlass Data” screen.
C. Sensor Status Display
i. The black box displays the operation status of logistics related sensors.
D. Gas Action Status
i. Displays gas injection progress time, and in the “SettingsPress Settings”, additional
gas injection time can be set in addition to the input gas injection time.
E. Displays the flow rate of the gas dispensing module (MFC) in (%) during gas injection.
i. The % standard is displayed based on the maximum capacity (1L/min) of the gas
injection module (MFC).
2. TPI Entry Glass
A. Displays and modifies the condition of the glass entering the TPI Incoming CV1 in
the inspection.
B. Once the glass enters the TPI In CV, it automatically changes to the next glass
condition.
i. Glass 1: Glass in No Discharge
ii. Glass 2: Glass in Discharge Standby 1
iii. Glass 3: Glass in Discharge Standby 2
3. Automatic Operation Conditions
In TPI mode, check all items except for assistant operation of the equipment status.
In Spacer mode, Check the equipment in ready, TPI pneumatics, Press pneumatic.
The above conditions shall be met to run in automatic mode.
A. Heater Temperature Ready: Displays that temperatures of Drum Module and Head
Module reach the set temperature.

Status Comment
Temperatures of Drum and Head reach the set temperature.
Temperatures of Drum and Head’s heater do not reach the set
temperature.
B. Main Drum Automatic Selection: Displays the operation mode of Main Drum
Status Comment
Main Drum Mode S/W in automatic status
Main Drum Mode S/W in manual status
- If the operation status of Drum is Cross, displays Cross
regardless of Main Drum S/W
C. Main Drum Water Level: Displays application liquid level in Main Drum
Status Comment
When there is application liquid left in Main Drum
(Upper Limit On and Lower Limit Off)
When there is no application liquid left in Main Drum
(Upper Limit Off or Lower Limit On)
D. Equipment Ready
Status Comment
State in which automatic operation can start, actuators
automatically stand by
- All Servo motors shall be in “Servo On”.
Actuators cannot start automatically
4. Equipment Status
A. TPI pneumatics: Displays the pneumatics status in the TPI System.
B. Drum Operation Status: Displays the operation status of Drum Module
Status Comment
State in which the Assistant/Main Drum can be operated
State in which the Assistant/Main Drum stopped operation.
Emergency stop by an error or a user during system operation.
- Emergency Stop button
- Abort button

- Servo motor error and drum pump motor Error

- Nozzle and gear pump pressure error
- Error occurring during TPI application
 Reset button on the “Main” screen to disable it.
C. Main Action: Displays the operation status of Main Drum
D. Assistant Action: Displays the operation status of Assistant Drum
E. Gas Pressure Status: Displays the gas pressure supplied to the Press System
F. Press pneumatics: Displays the status of pneumatics supplied to the Press System
5. Drum Status Display
A. Storage Tank Length: Displays the length of the storage tank.
B. Tank Filling Needed: Displays the need of the storage tank.
Status Comment
Tank needs to be filled.
- When the length of the storage tank does not reach
the set value for the “maximum storage length”
All of the conditions below shall be met for Main Drum to be
in operation.
- Check the item of “Drum Operation Status”.
- Check the item of “Heater Temperature Ready”.
- Check the item of “TPI pneumatics”.
- Check the item of “Main Action”.
- Main Drum mode SW in auto.
- Not detected by the storage tank limit sensor.
No need to be filled.

- When the length of the storage tank reaches the set

value for the “maximum storage length”
C. Nozzle Pressure: Displays the pressure generated in the nozzle module.
D. Gear Pump Pressure: Displays the pressure generated in gear pump module.
E. Sub Drum Pressure: Displays the pressure generated in the Sub Drum.
F. Main Drum Pressure: Displays the pressure generated in the Main Drum.
G. Main Drum Filling Request: Displays the Main Drum Filling Request.
Status Comment
Needs to be filled.
No need to be filled.
- Main Drum in Manual
- In the case that the filling time is over when the
automatic filling mode is “disabled”.
- When the upper limit of Main Drum is off
- When the lower limit of Main Drum is on
6. Output Monitor
A. Total Output: Displays the output discharged from the press equipment.
B. Reset: Resets output to “0”.

II) PRODUCTION INFORMATION
Production information can be checked and entered.
1. Production Information
A. Production Information
i. Width: Enter or display the horizontal length of glass.
ii. Height: Enter or display the vertical length of glass.
iii. Glass Thickness: Displays the thickness of the first, the second and the third glasses
from left.
iv. Application Height: Displays the height for the application liquid to be dispensed to
the first, the second and the third glasses from left.
v. Frame Selection: Choose from TPI, insulated spacer, and AL.
vi. 2-layer/3-year Mode Display
vii. Sealing Depth: Distance from the end of glass and the application liquid
viii. Gas: sets whether to inject gas in the second and the third glass from left.
B. Nozzle Width/Seam:
i. Nozzle Width: Information on the width of the nozzle installed  choose from
5.8mm or 6.8mm
ii. Seam: Sets a finish method and a location of seam  Choose from Bevel or Corner
 In the case of Bevel, choose from Side 1, Side 2, Side 3 and Side 4.
 In the case of Corner, 1Corner fixed.

III) SYSTEM CONTROL
1. System Operation
A. Input Mode: Choose from Product or Schedule
i. Product: Performs production using the data entered in the Production Information.
ii. Schedule: Performs production using the data entered in advance in the schedule
screen.
B. Entire Ready: In the TPI / Press System, actuators except the one for the drum part
prepare for the automatic mode.
i. The servo motors of the entire system move to the standby position after “Servo
On”.
ii. Once the operation is completed, “Equipment Ready” shall have been checked.
C. Full Start: TPI / Press System changes to auto mode.
D. Full Stop: TPI / Press System changes to manual mode.
E. TPI Ready: In the TPI System, actuators except the one for the drum part prepare for
the automatic mode.
i. The servo motors of the TPI System move to the standby position after “Servo On”.
F. TPI Start: Only the TPI System changes to auto mode.
G. TPI Stop: Only the TPI System Changes to manual mode.
H. Press Ready: An actuator in the Press System prepares for the auto mode.
i. Servo Motor: The servo motors of the Press System move to the standby position
after “Servo On”.
I. Press Start: Only the Press System changes to auto mode.
J. Press Stop: Only the Press System Changes to manual mode.
K. Reset: Reset action for System Error

i. Reset action for Servo Motor Error
ii. When there is a Servo Motor Error, Press Reset button to proceed with Alarm Clear.
iii. For the Servo Motor, there is an error where the alarm clear cannot be run even
after reset depending to the error type. In this case, check the servo driver error
code in the electric equipment box, and then refer to the servo driver manual.
iv. Reset action for Inverter Error
v. Reset action for “Drum Operation Status”
L. TPI CV Entry
i. Entry: Glass can be entered on the TPI CV.
ii. No Entry: Glass should not be entered on the TPI CV.
M. Press Entry
i. Entry: Glass can be entered in the Press System.
ii.
iii. No Entry: Glass shall not be entered in the Press System
N. Gas Failure Pass
i. If there is an error while putting gas in the press, discharging glass from the press,
use the pass button when it needs to re-start without removing any glass after
the gas is measured.

B. Main -Glass Data
I) GLASS DATA MONITOR
1. Displays and modifies Glass Production Data in the CV of the TPI System and the Press
System.
2. The Glass Process flow is “Incoming Conveyor1  Incoming Conveyor2  TPI Conveyor
 Discharge Conveyor1  Discharge Conveyor2  Press Conveyor or Press Front 
Press Discharge1  Press Discharge2”.
3. When the “Product” button is pressed, the production information on the main screen is
entered in the corresponding CV.
II) GLASS STATUS SYNC
1. Displays and modifies the condition of glass placed on the conveyor.
2. Delete All: Changes the status of glass in the TPI System and the Press System to “None”.
3. In auto mode, if there is glass on the conveyor according to data even though there is

none, the glass from the previous conveyor cannot enter the next conveyor. In this case,
therefore, change to “None” in the glass status sync before proceeding.

C. Main - Servo Status
I) Servo Motor Status
1. Displays current location, speed and load factor for the Servo motor on each axis.

D. Production – Production instructions (LX Hausys only)
I) Order History
1. File Load
A. Load *.xlsx(Excel file) from the order history.
B. Check the order history classified by store name.
C. Displays Glass Information on the right of the screen once the name of the store for

production is selected.
D. Check Glass Information, and then select the “DATA SEND” button for all the
information on the right to be listed in the schedule screen.

E. Production - Schedule
Information on glass to be produced can be entered and checked.
I) Glass Data Control
1. File Load
A. The file with only glass information input can be loaded.
i. In the *.xlsx Excel file.
ii. Configure inn eKANG TEHCH Format
2. Delete Page
A. The Delete Page button resets the information on the page currently examined.
3. Page
A. Glass Information consists of 5 pages (20 items per page) and the selected page is
displayed in red.

II) Glass Information
1. The information on glass to be produced can be entered and checked on the screen.
A. Delete: Select the button to reset the information of the selected line.
B. Width: Enter the horizontal length of glass (Unit: mm)/
C. Height: Enter the vertical length of glass (Unit: mm)/
D. Thickness 1, 2, 3: Enter thickness for Glass 1, 2, 3 (Unit: mm)/
i. In the case of 2-layer process, the thickness of Glass 3 cannot be entered.
E. 2-layer, 3-layer application: Enter the height of TPI or spacer (Unit: mm)/
i. In the case of 2-layer process, the thickness of Glass 3 cannot be entered.
F. Sealing Depth: Enter the distance from the end of Glass and the spacer (Unit: mm)/
i. Enter the distance at which the sealing liquid is filled.
G. 2-layer, 3-layer gas: When injecting gas, select Gas. When not injecting gas, select No
Gas.
i. In the case of 2-layer process, 3-layer gas cannot be entered.
H. Set Volume: Enter the volume to produce.
I. Production Volume: Displays the volume input into the TPI incoming CV1.
i. For 2-layer Glass, it automatically counts up once Glass 2 is inserted.
ii. For 3-layer Glass, it automatically counts up once Glass 3 is inserted.
iii. Once the set volume equals the production volume, Glass in the “Non-progress”
state below automatically moves forward.
J. Progress Status:
i. Non-progress: When the set volume is more than the production volume  check
if the production is not started yet.
ii. Progress: Check if the production is in progress currently.
iii. Progress Completed: When the set volume equals the production volume  check
if the production is completed.
iv. When the production order needs to be changed, select “Non-progress” for the line
for production, changing to “Progress”, which modifies the production order.
v. In auto production, it only moves downward. If there is “Non-progress” above, it will

proceed by an operator’s selection.
K. Frame: Choose from TPI, insulated spacer, and AL.
L. Process: Choose from 2-layer or 3-layer.

M. BCR Entry: It is LX Hausys only specifications.
F. Production – Settings
- Setting Items are classified into Bevel and Corner, depending the location of seam.
- Bevel Seam is configured by “Material Volume”, “Before/After Corner”, “Corner”,

“Start/Finish”, “System”.
- Corner Seam is configured by “Material Volume”, “Before/After Corner”, “Corner”,

“Start/Finish”, “System”, “Corner Start”.
- The range of set values listed in the Manual does not represent absolute range because
such values can be changed according to the equipment condition or settings.

I) Bevel Settings
1. Material Volume:
Adjust the Material Volume discharged from Side, Corner.
A. In the case that the seam is vertical (Forward direction: bottom left, reverse direction:
bottom right) (Glass height more than 350mm)

B. In the case that the seam is horizontal (Forward direction: bottom right, reverse
direction: bottom left) (Glass height less than 350mm)
C. Application Height Correction Volume (%): Spacer height + (Spacer height x Set Value
(%))
i. Ex) Spacer height:12mm, In case of 10% application height correction Volume
ii. 12+(12x0.1) = Discharge at a height of 13.2mm
D. Application Height Correction Alpha (mm): Spacer height + Set Value (mm)
i. Ex) Spacer height: 12mm, Application Height Correction Volume: 10%, Correction
Alpha: 1.2mm
ii. 12+(12x0.1) +1.2 = Discharge at a height of 14.4mm
E. All Sides Correction Alpha (%): Correct in percentage from the discharge volume of
Side 1, 2, 3, and 4. (Reference value 100%)
i. Ex) In the case that the Material Volume of Side 1, 2, 3, and 4 are 110%, 120%, 130%,
140%, respectively, and all sides correction volume is 150%
ii. Side 1: 110 x (1.5) = Side 1 discharge at 165%
iii. Side 2: 120 x (1.5) = Side 2 discharge at 180%
iv. Side 3: 130 x (1.5) = Side 3 discharge at 195%
v. 4면: 140 x (1.5) = Side 4 discharge at 210%
F. All Corner Correction Volume (%): Correct in percentage from the discharge volume
of Corner 1, 2, 3, and 4. (Reference value 100%)
i. The calculation method is the same as applied to “All Sides Correction Volume”.
G. Side’s Material Volume (%): Calculate the Side’s Material Volume that equals the Spacer
height in the TPI System. Correct this calculated volume in percentage. (Reference

value: 100%)
i. As the set value for Material Volume increases, the volume of discharge increases.
ii. As the set value for Material Volume decreases, the volume of discharge decreases.
Figure 1 Discharged shape depending on the Side’s Material Volume
iii. If the Side’s Material Volume is more, as shown on the left of Figure 1 it becomes a
fat shape.
iv. If the Side’s Material Volume is less, shown on the right of Figure 1, the height is
lowered.
H. Corner’s Material Volume (%): Calculate the Corner’s Material Volume that equals the
Spacer height in the TPI System. Correct this calculated volume in percentage.
(Reference value: 100%)
i. As the set value for Corner’s Material Volume increases, the volume of discharge
increases.
ii. As the set value for Corner’s Material Volume decreases, the volume of discharge
decreases.
Figure 2 Discharged shape depending on the Corner’s Material Volume
iii. If Corner’s Material Volume is more, as shown on the left of Figure 2, it falls out of
the glass.
iv. If Corner’s Material Volume is more, as shown on the right of Figure 2, it falls into
the glass.
v. Corner’s classification of “Small, Medium, Large” can be done, depending on the

glass length in the TPI System, and the criterion for the classification is set in
“Settings Discharge Settings”.

2. Before/After Corner:
Set the Material Volume for the section where the nozzle before Corner decelerates and
the section where the nozzle accelerates after Corner.
A. In the case that the seam is vertical (Forward direction: bottom left, reverse direction:
bottom right) (Glass height more than 350mm)
B. In the case that the seam is horizontal (Forward direction: bottom right, reverse
direction: bottom left) (Glass height less than 350mm)

C. Corner SW Acceptable Height (mm): The nozzle is opened more in the Corner part.
At this time, the height to be opened more is set.
D. Material Volume Correction Distance Before Corner (mm): Sets the deceleration
distance of the nozzle before Corner.
i. Range: 30mm ~ 50mm
E. Material Volume Correction Distance After Corner (mm): Sets the acceleration distance
of the nozzle after Corner.
i. Range: 30mm ~ 50mm
F. Deceleration Rate Before Corner: Sets the Material Volume of the Section where the
nozzle decelerates before Corner.
i. As the set value increases, the Material Volume decreases.
ii. As the set value decreases, the Material Volume increases.
iii. If there are too much material volume before Corner, the deceleration section will
fall out.
iv. If there are too little material volume before Corner, the deceleration section will fall
inward.
G. Acceleration Rate After Corner: Sets the Material Volume of the Section where the
nozzle accelerates after Corner.
i. As the set value increases, the Material Volume increases.
ii. As the set value decreases, the Material Volume decreases.
iii. If there are too much material volume after Corner, the Corner will fall out.
iv. If there are too little material volume after Corner, the Corner will fall inward.

3. Corner
Set the correction for the Corner’s Material Volume at the end of Corner rotation.
A. Corner Correction Location: Sets the location for corner correction.
i. If the set value decreases, correct at the end of Corner.
ii. Range: 0 ~ 20 Point
B. Material Volume Correction: Sets the Material Volume correction value at the end of
Corner.
i. The Corner’s Material Volume needs to be corrected so that Corner does not fall
inward and smooth acceleration after Corner is ensured, by increasing the
material volume a little more at the end.

4. Start/Finish:
Set the beginning and the finish of Seam.
A. Bevel Start Side: Choose from Side 1, Side 2, Side 3, and Side 4.
i. Values in the parameter items need to be re-entered, depending on the selected

start side.
B. Start: Sets parameters for the start of seam.
i. Application Start Pressure (bar): Sets the pressure when the nozzle pressure is filled
before application starts.
 When the pressure value is low: Rib not generated when starting.
 When the pressure value is high: Rib spread and generated when starting.
ii. Start Rib Generation Distance (mm): Sets the distance of the Rib when application
starts.
iii. Start Rib Generation Speed (RPM): Sets the speed of the gear pump when the Rib
is generated.
iv. Start Rib Generation Acceleration Time (sec): Sets the acceleration time of the gear
pump when the Rib is generated.
 In the case of the starting rib, the rib is generated in three stages.
v. Start Rib Generation Nozzle Location (mm): Sets the value of nozzle location when
the Rib is generated.
 In the case of the starting rib, the rib is generated in three stages.

 The part corresponding to generates with the data of the first 3

columns of the start Rib.
 The part corresponding to generates with the data of the second 3

 The part corresponding to generates with the data of the third 3

vi. Start Rib Y Axis Location (mm): Sets the offset value for the Y axis location when
generating a Rib.
 Range: -0.08 ~ 0 (mm): The range is changed depending on the equipment

conditions or settings.
 This is a function to allow ribs to be generated better by placing the Y-

axis closer to the glass when generating the start rib.
vii. Slope Start Delay Distance (mm): Sets the delay distance from the rib generation to
the start of the slope section.
 The higher the set value, the more the slope is delayed.
 Range: 0 ~ 10mm
viii. Slope Material Volume Acceleration Rate1 (mm): Sets the acceleration rate for the
start of slope by dividing the slope section into two.
 The higher the set value, the more the slope goes up.
 If the set value is too low, the slope goes down.
ix. Slope Material Volume Acceleration Rate2 (mm): Sets the acceleration rate for the
end of slope by dividing the slope section into two sections.
 The higher the set value, the more the slope goes up.
 If the set value is too low, the slope goes down.
x. Material Volume Correction Distance After Wedge (mm): Sets the material volume
correction distance at the beginning of the side after slope section.
 Range: 20 ~ 40mm

xi. Material Volume Correction Value After Wedge (%): Sets the material volume
correction value at the beginning of the side after slope section.
 Range: 90 ~ 120%
xii. Wedge Slope Nozzle Speed Correction (%): Sets the correction value for the motor
movement speed when the nozzle is opened in the slope section.
 The higher the set value, the quicker the nozzle opens.
 The lower the set value, the slower the nozzle goes.
 Range: 90 ~ 110%
C. Finish: Sets the parameter for the finish of seam.
i. Closed Distance: When finishing, set the distance of the overlapping the start rib.
 Range: 1 ~ 7(mm)
ii. Rib Section Y-axis Correction Distance (mm): Move the Y-axis back not to overlap
the start rib any more after the closed distance. At this time, enter the distance
to move Y-axis back.
iii. Finishing Slope Y-axis Correction Distance (mm): Sets the Y-axis correction value for
the end of the finishing slope.
 Set the correction value so that the end of the finishing slope and the end
of the starting slope coincide.
 Range: -2 ~ 2 (mm)
iv. Pump Start Speed Deceleration (%): After the start rib is created, turn around the
1st Corner, and discharge while moving at high speed. After turning around the
4th Corner, it changes back to the starting speed at the start rib. At this time, set
the Material Volume correction value for the part where the starting speed
changes from high speed.
 100 ~ 300 (%)
v. Pump Stop Deceleration: Stop the pump in the finishing slope section. At this time,
set the correction value for the gear pump deceleration.
 As the set value increases, the material volume decreases.
A. If the set value is too high, a space is created between the

starting slope and the finishing slope at finish.
 As the set value decreases, the material volume increases.
A. If the set value is too low, the finishing slope has a lot of
volume, getting fat.

vi. Finishing Slope Y-axis Up Start Correction (mm): In the Finishing Slope Section, Set
the correction value for the point of moving behind the Y-axis.
 If the set value decreases, Y-axis moves back before the starting Slope
Section.
 If the set value increases, Y-axis moves back before the starting Slope
Section.
vii. Finishing Slope Y-axis Up Speed Correction: Sets the speed correction value when
the Y-axis moves back.
 If the set value increases, Y-axis movement speed gets faster.
 If the set value decreases, Y-axis movement speed gets slower.
viii. Finishing Slope Nozzle Speed Correction: In the Finishing Slope Section, set the
correction value for the nozzle movement speed.
 If the set value increases, the nozzle closes quickly.
 If the set value decreases, the nozzle closes late.
ix. Finishing Slope Nozzle Location: Sets the nozzle location at the end of the Finishing
Slope.
 If the set value increases, the nozzle is opened at the end of finish.
 If the set value decreases, the nozzle is closed at the end of finish.
x. Application Finish Nozzle Location: Sets the nozzle location at the end of discharge.
 If the set value is too high, making the nozzle opened, the discharge liquid
may not stop.
 If the set value is too low, pushing the nozzle to the end, nozzle marks
may appear on the discharge side.
xi. Correction Volume After Changing Start Speed: Sets the material volume correction
value after the high-speed section is finished and changed to the starting speed.
D. First Corner: Sets the parameter for the first Corner after the start rib. If the first
Corner is for vertical discharge, 1Corner is the first Corner, and if it is for horizontal
discharge, 2Corner is the first Corner.
i. 1Corner Deceleration Distance: Sets the distance that becomes the deceleration
section before Corner starts.
ii. Pump Speed Right Before 1Corner: Sets the pump speed right before Corner starts.
iii. 1Corner’s Material Volume Deceleration: Sets the deceleration rate of the material

volume in the deceleration section right before Corner starts.
iv. Material Volume: Sets the first Corner’s Material Volume.
v. Acceleration Rate: Sets the Material Volume after the first Corner.
vi. Correction Volume: Sets the correction volume for the first Corner.
vii. For the first Corner, Not the values set in the “Material Volume”/”Before/After
Corner”/”Corner” screen but the values set in the “Start/Finish” screen are applied.

5. System:
A. Operation: Sets the parameters for the speed and operation for the nozzle discharge.
i. Nozzle Movement Acceleration: Sets the maximum acceleration when the nozzle
moves.
ii. Nozzle Movement Deceleration: Sets the maximum deceleration when the nozzle
moves.
iii. Nozzle Movement Speed: Sets the speed when the nozzle moves.
iv. Application Speed Change Distance: The speed can be changed in the case that the
original speed cannot be discharged for the glass that is too far when applying.
At this time, enter the distance as standard for speed change.
v. Application Change Speed: When the distance of each side of the glass exceeds the
set value of “application change distance”, it changes to the application change
speed.
vi. Application Slope Angle: Sets the slope angle for the seam.
vii. Nozzle Location Correction during Application: Function to open or close further
the nozzle during application regardless of discharge volume.
viii. Application Finish Nozzle, Y-axis Sync:
 ON: Starts closing the nozzle at the beginning of the slope at the end of
the seam.
 OFF: Starts closing the nozzle past the set distance after the slope starts
at the end of the seam.
B. Side Correction Distance:

i. Side Correction Distance: Sets the correction value for the movement distance for
each side.
 + value: The side’s movement distance gets longer.
 - value: The side’s movement distance gets shorter.
C. Corner Correction:
i. Corner Correction: Sets the correction distance for each Corner.
 Set the glass size as Small, Medium, Large from the first.
 Range: 0 ~ 3mm
 Once a value is set, Corner does not operate as a circular arc, but the
length of the Corner becomes longer to an elliptical Corner.
D. Diagonal Rib
i. Use:
 ON: As shown on the left picture, a mode in which the nozzle moves down
diagonally from the glass to create a rib.
 When it is on, the distance, acceleration and speed are meaningful.
 OFF: As shown on the right picture, a mode in which the nozzle is attached
to the glass and then moves down to create a rib
ii. Distance: Enter the distance at which the rib is stand-by, how far up from where it
is created.
iii. Acceleration: Enter the acceleration when the nozzle moves to the glass.
iv. Speed: Enter the speed when the nozzle moves to glass as %.
 The standard of % is calculated as 6m/min as 100%.

II) Corner Settings
1. Material Volume
A. Same as Bevel Settings.
2. Before/After Corner
3. Corner
4. Start/Finish
A. Sets the start and finish of the seam.
B. Start: Sets the parameters for the start of the seam.
i. Application Start Pressure (bar): Sets the pressure at which the nozzle is filled before
application.
 The pressure value is low: Any rib is not created when starting.
 The pressure value is high: ribs are created by spreading when starting.
ii. Start Rib Creation Distance (mm): Sets the distance of the rib when application starts.
iii. Start Creation Rib Speed (RPM): Sets the speed of the gear pump when a rib is
created.
iv. Start Rib Creation Acceleration Time (sec): Sets the acceleration time of the gear
pump when a rib is created.
 The start rib is created in 3 stages.

 The first column.
v. Start Rib Creation Nozzle Location (mm): Sets the location value of the nozzle when
a rib is created.
 The start rib is created in 3 stages.
 The part corresponding to generates with the data of the first 3

columns of the start rib.
 The part corresponding to generates with the data of the second 3

 The part corresponding to generates with the data of the third 3

vi. Start Rib Y-axis Location (mm): Sets the offset value for the Y-axis location when a
rib is created.
 Range: -0.08 ~ 0 (mm): The range changes depending on the equipment

condition on the settings.
 When the Start Rib is created, moves the Y-axis closer to the glass, making
the rib created better.
vii. First Slope Material Volume (%): Sets the material volume for the first slope.
viii. First Slope Delay (mm): Sets the delay distance for the slope section start after rib.
 As the set value increases, the slope is delayed.
 Range: 0 ~ 10mm
ix. First Slope Acceleration Rate (%): Sets the material acceleration rate for the first
slope.
 If the set value is too high, the slope part goes up.

 If the set value is too low, the slope part falls down.
x. Deceleration Distance After First Slope (mm): Sets the deceleration distance from
the Slope Section finish to the Corner start.
 Range: 1~5mm
xi. Deceleration Rate After First Slope (%): Sets the material deceleration rate from the
Slope Section finish to the Corner start.
 Range: 90 ~ 140%
C. Finish: Sets the parameters for the finish of the seam.
i. Closed Distance: When fishing, set the distance of the section overlapping the Start
Rib part.
 Range: 1 ~ 7(mm)
ii. Rib Section Y-axis Correction Distance (mm): Move the Y-axis back not to overlap
the start rib any more after the closed distance. At this time, enter the distance
to move Y-axis back.
iii. Finishing Slope Y-axis Correction Distance(mm): Sets the Y-axis correction value for
the end of the finishing slope.
 Set the correction value so that the end of the finishing slope and the end
of the starting slope coincide.
 Range: -2 ~ 2 (mm)
iv. Pump Start Speed Deceleration (%): After the start rib is created, turn around the
1st Corner, and discharge while moving at high speed. After turning around the
4th Corner, it changes back to the starting speed at the start rib. At this time, set
the Material Volume correction value for the part where the starting speed
changes from high speed.
 100 ~ 300 (%)
v. Finishing Slope Nozzle Location: Sets the Nozzle Location at the end of the Finishing
Slope.
 If the set value increases, the nozzle is opened at the end of finish.
 If the set value decreases, the nozzle is closed at the end of finish.

vi. Application Finish Nozzle Location: Sets the Nozzle Location at the end of the
discharge.
 If the set value is too high, making the nozzle opened, the discharge liquid
may not stop.
 If the set value is too low, pushing the nozzle to the end, nozzle marks
may appear on the discharge side.
vii. Correction Volume After Start Speed Change: Sets the material volume correction
value after the high-speed section is finished and changed to the starting speed
5. System
A. Operation: Sets the parameters for the speed and operation for the nozzle discharge.
i. Nozzle Movement Acceleration: Sets the maximum acceleration when the nozzle
moves.
ii. Nozzle Movement Deceleration: Sets the maximum deceleration when the nozzle
moves.
iii. Nozzle Movement Speed: Sets the speed when the nozzle moves.
iv. Application Speed Change Distance: The speed can be changed in case the original
speed cannot be discharged for the glass that is too far when applying. At this
time, enter the distance as standard for speed change.
v. Application Change Speed: When the distance of each side of the glass exceeds the
set value of “application change distance”, it changes to the application change

speed.
vi. Application Slope Angle: Sets the slope angle for the seam.
vii. Nozzle Location Correction during Application: Function to open or close further
the nozzle during application regardless of discharge volume.
viii. Application 1st Finish Nozzle, Y-axis Sync:
 ON: Starts closing the nozzle at the beginning of the first slope.
 OFF: Starts closing the nozzle after the first slope starts and moves as long
as the nozzle length.
ix. Application 2nd Finish Nozzle, Y-axis Sync:
 ON: Starts closing the nozzle at the beginning of the second slope.
 OFF: Starts closing the nozzle after the second slope starts and moves as
long as the nozzle length.
B. Side Correction Distance:
i. Side Correction Distance: Sets the correction value for the movement distance for
each side.
 + value: The side’s movement distance gets longer.
 - value: The side’s movement distance gets shorter.
C. Corner Correction:
i. Corner Correction: Sets the correction distance for each Corner.
 Set the glass size as Small, Medium, Large from the first.
 Range: 0 ~ 3mm
 Once a value is set, Corner does not operate as a circular arc, but the
length of the Corner becomes longer to an elliptical Corner.

6. Corner Start
A. Location: Select the Corner that finishes the Corner.
i. Currently, only 1 Corner is applicable.
B. The first Corner: Sets the parameters for the first Corner after the Start Rib Section.
i. Corner Entry Speed (m/min): Sets the speed at which the nozzle moves before the
Corner starts.
 Range: 35 ~ 38
ii. Pump Speed Right Before Corner (m/min): Sets the speed of the pump right before
the rotation of the Corner, the height of the Corner and the height right before
the rotation of the Corner to be constant.
 Range: 0.1 ~ 0.8
iii. Corner’s Material Volume (%): Sets the material volume of the Corner. At this time,
the material volume set in the “Material Volume” tap is ignored.
iv. Corner-end Material Volume Correction (%): Sets the Corner Material Correction
Volume at the end of the Corner. At this time, the Correction Volume set in the
“Corner” tap is ignored.
v. Acceleration Distance After Corner (mm): Sets the acceleration distance at about the
Corner height after the Corner.

 Range: 7 ~ 10mm
C. Second Slope
i. Second Slope Acceleration Rate (%): Sets the material acceleration rate for the
second slope.
 Set the glass size as Small, Medium, Large from the left.
ii. Second Slope Material Volume (%): Sets the material volume for the second slope.
iii. Correction Distance After Second Slope: Sets the correction distance for the side
start after Slope.
 Range: 1 ~ 5mm
iv. Correction Value After Second Slope (%): Sets the correction value for the material
volume after Slope.
v. Second Slope Angle Correction (%): Sets the correction value when the Second
Slope’s angle needs to be changed. Since it is the correction for the nozzle
movement speed of the angle correction, if the actual angle is changed, the slope
material volume and the acceleration rate also need to be changed.
vi. Acceleration Correction Distance: By increasing the distance in the section where
the nozzle movement speed gets faster after the Slope, the acceleration for the
nozzle movement decreases.
Since the acceleration for the nozzle movement decreases, Increasing the material
volume decreases the acceleration for the nozzle movement, preventing the
height of the material from being lowered in the acceleration section.
D. Finish First Reverse Slope
i. Finish First Slope Deceleration Rate (%): Sets the deceleration rate of the material
for the finish first reverse slope.
ii. Finish First Slope Material Volume (%): Sets the material volume for the finish first
reverse slope.
iii. Material Volume After Finish First Slope (%): Sets the material volume right before

the Corner after the finish first revers slope.
iv. Length Correction After Finish First Slope (mm): Changes the location of the Corner
beginning after the finish first reverse slope.
 Range: 0 ~ 10mm
E. Finish Corner:
i. Finish Corner’s Material Volume: Sets the material volume for the Finish Corner.
ii. Finish Corner-end Material Volume Correction: Sets the Material Volume Correction
value for the end of the Finish Corner.
iii. Finish Corner Y-axis Correction (mm): Sets the correction value of the interval
between the first bottom Corner and the second top Corner.
iv. Correction Value After Finish Corner (%): Sets the Material Volume Correction value
after the Finish Corner.
v. Finish first Y-axis Up Location Correction (mm): Sets the correction location for the
time when the nozzle moves backward from the first reverse slope.
 + Set value: After moving down as much as the set value from the
Reference Location, the nozzle moves backward to create a reverse slope.
 - Set value: Up as much as the Set value from the Reference Location, the
nozzle moves backward to create a reverse slope.
vi. Finish first Y-axis Up Speed Correction (%): Enter the correction value for the speed
when the Nozzle moves backward.
 100% < Set Value: Moves faster than the reference speed.
 100% > Set Value: Moves slower than the reference speed.
vii. Finish Second Y-axis Up Location Correction (mm): Sets the correction location for
the time when the nozzle moves backward from the finish second reverse slope.
 + Set value: After moving down as much as the Set value from the
 - Set value: After moving down as much as the Set value from the

viii. Finish Second Y-axis Up Speed Correction (%): Enter the correction value for the
speed when the nozzle moves backward.
 100% < Set Value: Moves faster than the reference speed.
ix. 100% > Set Value: Moves slower than the reference speed.

III) Settings List
1. Settings File List
A. Displays the list of the settings file created according to an application height and a
location of the seam in the same model.
2. Settings Control
A. New: Settings Creates a new file.
i. If New is disabled, select the Cancel button to enable it.
ii. Select New Button  Enter a new name in the Popup  OK  Enter Data  Save
Button
B. Save: Saves the Settings File newly created or modified.
C. Save As: Saves the Settings File with another name.
i. Select the Settings File from the List  SaveAS Button  Enter a new name in the
Popup  OK
ii. A Settings File is created with the new name entered in the list, setting contents are
the same as the selected Settings File.
D. Delete: Deletes the Settings File.
E. Cancel: Cancels the selected Settings File.

G. Manual – Semi-auto
I) System Monitoring
1. TPI TEST
A. For the small sized glass, place it on the TPI Conveyor to proceed with the Application
TEST. The TPI TEST screen displays the status of the equipment needed for the TEST.
2. Conveyor Movement
A. Once the Conveyor Movement Tap is selected, only the conveyors in the above screen
may be operated.

B. TPI Glass Movement Speed (mm/s): The speed of the TPI CV and the Press CV can be
changed.
II) Production Information
1. Same as the production information items described in the “Main-Main”.
2. Enter the information about glass to get the Application TEST.
III) Equipment Status
Displays the status of the equipment.
1. Heater Temperature Ready:
Status Comment
Displayed when the Heater Temperature reaches the set
temperature.
Displayed when the Heater Temperature does not reach the set
temperature.
2. Main Drum Auto Selection:
Status Comment
Displayed when the Main Drum is in auto mode.
Displayed when the Main Drum is in manual mode.
- Once the switch on the Main Drum is set to Auto, it
operates in auto mode.
3. Equipment Ready:
Status Comment
Displayed when the current equipment can perform
application.
Displayed when the current equipment cannot perform
application.
- If the temperature of the heater is ready, press the
“Ready” button to get the equipment in ready.

4. Drum Operation:
Status Comment
Displayed when the application liquid can be fed from the Main
Drum to the feed tank.
Displayed when the application liquid cannot be fed from
the Main Drum to the feed tank.
- In the case that is displayed although the heater
is ready and the main drum switch is set to “Auto”,
press Reset to change to .
- Since the equipment is stopped by pressing the EMO
button or the ABORT button, resulting in of the
drum operation to stop the main drum operation,
press the Reset button to operate it normally.
5. Semi Auto Operation
A. Test Start: It is the button to start the TPI Application TEST.
i. Carries out the application importing the settings file based on the glass information
entered in the production information once the equipment is in the condition
where it can perform application.
ii. Once the TPI in CV entry sensor detects it after the test start is selected, the CV
operates, starting the TPI operation.
B. Reset: Clears any alarm and error.
i. There may be the cases where it needs to be reset to manual if it cannot be reset
depending on the types of the alarm and the error.
C. Nozzle Opened: Moves the nozzle to the location of 12mm.
D. Nozzle Closed: Moves the nozzle to the location where it can be closed as much as
possible.
E. Manual Discharge: While the button is pressed, discharges the application liquid.

F. Settings Discharge: Discharges the application liquid according to the data entered in
“Pump Target Rotation Numbers” and “Pump Target Speed”.

H. Manual - Conveyor
I) Conveyor Motor Manual Operation and Monitor
Display the motor operation status
Displays Servo On/Off

Display the current position value
Displays Servo Motor Error

Display the current speed value
Servo On Command Servo Off Command
Conveyor Forward/Reverse Jog Command

Conveyor Jog Speed
Low/medium speed
1. Servo Status
A. : Displayed when the Servo Motor is on. The motor can be operated.
B. : Displays when the Servo Motor is off. The motor cannot be operated.

2. Busy Status
A. : Displayed when Servo Motor is in operation. (Displayed when the Servo is off)
B. : Displayed when Servo Motor is stopped.
3. Current Location: Displays the current location of the pad motor.
4. Current Speed: Displays the current speed of the pad motor.
5. Error Status: Displays an error status of the motor.
A. Press the “Reset” button after an error occurs.
B. If the error is solved by pressing the “Reset” button, check the error code on the
entire equipment main panel, and then refer to the motor driver manual. Servo On
Command: Servo On Operation
6. Servo Off Command: Servo Off Operation
7. Conveyor Speed: Choose from low and high.
8. Conveyor JOG Command
A. : Moves the motor to the left. (Reverse)
B. : Moves the motor to the right. (Forward)
II) Conveyor Joint Operation
1. Blower: Commands On/Off for the blower of the conveyor.
2. Roller: Commands forward/backward movement for the Curvature Correction Roller.

(Optional for the Curvature Correction Roller)

III) TPI Conveyor Operation
1. Blower: Operates On/Off of the blower.
2. Suction: Operates On/Off of the suction motor.
3. Entry Roller: Operates forward/backward movement of the entry roller.
4. Discharge Roller: Operates forward/backward movement of the discharge roller.
5. Glass Home: Operates forward/backward movement for the Glass Home sensor.
IV) Nozzle Cleaning Wiper
1. Back: Forward/Backward movement of the back (for cleaning the front of the nozzle)
wiper
2. Side: Forward/Backward movement of the side (for cleaning the side of the nozzle) wiper
3. Scraper: Forward/Backward movement of the scraper (for cleaning the wiper)

I. Manual - TPI Module
In TPI Module, manual operation can be performed for the module installed in the TPI Tower.
I) TPI Module Configuration
1. Z-axis: Motor to move the nozzle Up/Down
2. Y-axis: Motor to move the nozzle forward/backward
3. C-axis: Motor to rotate the nozzle
4. Nozzle-axis: Motor to open/close the nozzle
5. Gear Pump-axis: Motor to dispense the liquid from the storage tank

II) Motor Operation
Display Servo On/Off Display the operation status of the motor
Display Servo Motor Error Display the current location
Display the current speed

Servo On Command
Move to the entered target location Servo Off Command
Move to the standby position Enter the target location of the motor
Enter the target speed of the motor
Jog Operation Jog Operation
III) Standby Position
1. Moves to the set standby position.
2. Sets the standby position set value by motor in the “Settings””TPI Motor” screen.
IV) Movement
1. Moves to the location entered in the target location at the target speed.
2. The motor does not operate when the target speed is set to “0”.
V) Jog Operation:
1. It operates when the target speed is set to a value except for “0”.
2. It only operates when it is pressed.
3. Z-axis: Nozzle Up/Down
A. : The nozzle moves down.
B. : The nozzle moves up.
4. Y-axis: Nozzle Forward/Backward

A. : The nozzle moves to the direction of the glass.
B. : The nozzle moves to the opposite direction of the glass.
5. C axis: Nozzle Rotation
A. : The nozzle rotates in the opposite direction to the application direction.
B. : The nozzle rotates in the direction to the application direction.
6. Nozzle Axis: Nozzle Open/Close
A. : Closes the nozzle.
B. : Opens the nozzle.
7. Gear Pump:
A. : Rotates to the opposite direction to the application liquid discharge.
B. : Rotates to the direction to the application liquid discharge.
VI) Cylinder
1. Height Measurement
A. Moves the height measurement cylinder forward/backward.
2. Storage Tank
A. Moves the vertical cylinder of the storage tank forward/backward.

J. Manual - Drum
Settings related to manual operation and filling for the Drum Module
I) Main Drum, Assistant Drum
1. Manual Operation
A. Drum Up/Down: Moves the Follower pallet up/down.

B. Pressure: Operates low pressure/high pressure for hydraulics
C. Drum Motor: Rotates the motor.
2. Speed Settings: Sets the speed of the Drum Motor.
A. Speed 1: Main: 40Hz, Assistant: 20Hz
B. Speed 2: Main: 50Hz, Assistant: 30Hz
C. Speed 3: Main: 60Hz, Assistant: 40Hz
3. Filling Request:
A. ON: Demanding filling from the Assistant Drum
B. OFF: Not demanding filling from the Assistant Drum
4. Main Drum Filling During Discharge:
A. Enabled: While the Main Drum is being filled from the storage tank, the assistant
drum operates simultaneously.
B. Disabled: While the Main Drum is being filled from the storage tank, the assistant
drum stops.
5. Filling Time:
A. When the auto filling mode is enabled:
i. Filling On/Off cycle time
B. When the auto filling mode is disabled:
i. The Assistant Drum is in operation only during filling.
ii. The filling request is off once the filling time elapses.
6. Auto Standby Time
A. Standby time for low pressure/down operation after the drum is replaced.
7. Waiting Time
A. Elapsed time for low pressure/down operation after the drum is replaced.
8. Replacement Status:
A. Changes to the replacement status once the drum is detected by the descent limit
sensor.
B. Changes to replacement completed once the auto standby time elapses after the
drum is replaced.
9. High Voltage Delay Time
A. Standby in low voltage when the drum motor does not rotate.
B. Delay time for the motor to operate after the high voltage signal, while the motor
rotates (usually with high voltage).
10. Filling Pressure Removal Time
A. During filling from the Assistant Drum, the Main Drum periodically moves up and
down, removing pressure.
B. Sets the Up/Down cycle at this time.
11. Up Holding Time
A. The time to maintain the going-up movement when it moves up and down to remove
pressure.
12. Filling Mode: Fixed as “Time”
13. Auto Filling Mode
A. Enabled: Mode to turn on/off the filling at the cycle of filling.
B. Disabled: Mode to perform filling once only for the filling time.
i. The filling request is off once the filling time elapses.
ii. Filling can be operated only if a user turns on the filling request.

K. Manual – Press
Monitor and Manual Operation for the Press System
I) Monitor for the Status of Gas Injection
1. Gas Block: Operation status of the block to prevent gas leakage when gas is injected in
the press.

2. Gas Flow Rate: Displays the current gas injection capacity in % (100%  1L/min)
3. Nozzle Status: Displays the on/off status of the nozzle.
4. Gas Injection Status:
A. Displays the current gas injection capacity in % based on the set value.
i. Displays as 100% when the current value is the same as the set value.
II) Manual Operation
1. Press Axis
A. The status of the motor on the front plate of the Press System can be checked and
operated manually.
Display Servo On/Off Display the operation status of the motor
Display Servo Motor Error Display the current location
Servo On Command Display the current speed
Move to the set target location Servo Off Command
Jog operation for closing the Enter the target speed of the motor
front plate
Jog operation for opening the front
plate
i. Servo On Command: Turns Servo Motor On.
ii. Servo Off Command: Turns Servo Motor Off.

iii. Standby Position: Moves to the standby position that has been defined.
iv. Movement: Moves to the entered target location at the target speed.
 At this time, always enter a value greater than “0” in the target speed.
 Less than “0”, it does not operate.
v. Front Plate Closing Jog
 During the button is pressed, the front plate of the press is closing.
 At this time, the target speed is greater than “0”.
vi. Front Plate Opening Jog
 During the button is pressed, the front plate of the press is opening.
 At this time, the target speed is greater than “0”.
B. Torque Operation
i. Select the button after entering the values for the torque and the speed to operate
the torque.
ii. Select the Stop button when it needs to be stopped.
2. Lift Beam
A. Up: Moves up the belt of the Press Conveyor.
B. Down: Moves down the belt of the Press Conveyor
3. Assistant Roller
A. Entry Backward: Operates the Entry Assistant Roller.
B. Discharge Backward: Operates the Discharge Assistant Roller.
4. Conveyor
A. Servo On/Off: Moves on/off the Servo motor of the Press Conveyor.
B. Low Speed/High Speed: Adjusts the speed of the Press Conveyor.
C. Forward Rotation: Rotates the conveyor manually.
5. Corner Vacuum
A. Vacuumizes the Bending part of the Press’s front plate.
6. Vacuum Motor:
A. Operates the Vacuum Motor of the Press Front Plate.
B. The number of the Vacuum Sol is the same as the one of the sensors installed at the
entry.
7. Corner Bending
A. Corner Bending: Pulls out the lower part of the discharge of the Corner Bending front
plate.
i. It plays a role in removing air by pulling the lower part out during the TPI Production.
ii. In the case that any air is not removed, the TPI liquid bursts out.
B. Corner Push: Pushes in the lower part of the discharge of the front plate.
i. It is for the butyl to evenly adhere by pushing in the lower part of the discharge
during the AL or insulated Spacer Production.
C. Unbending: Returns the lower part of the discharge of the front plate to its original
state.

8. Stopper: Function to make glass enter the press and prevent it from leaving the stop
location
A. Forward: Moves the stopper forward.
B. Backward: Moves the stopper backward.
9. Blower: Function to blow for glass not to attach the back plate after entering the Press
Conveyor
A. Operation: Operates the Blower Motor.
B. Stop: Stops the Blower Motor.
Display Servo On/Off Display the operation status of the

motor
Display Servo Motor Error Display the current position
Display the current speed

Servo On Command
Move to the entered target position Servo Off Command
Enter the target speed of the motor

Front Plate Closing Jog Operation
Front Plate Opening Jog Operation
10. Gas Belt Axis
Belts with gas injection nozzle can be moved forward/backward.
A. Servo On Command: Turns Servo Motor On.
B. Servo Off Command: Turns Servo Motor Off.
C. Standby Position: Moves to the standby location that has been defined.

D. Movement: Moves to the target location at the target speed.
i. At this time, always enter a value greater than “0” in the target speed.
ii. Less than “0”, it does not operate.
E. Front Plate Closing Jog
i. During the button is pressed, the gas belt is moving in.
ii. At this time, the target speed is greater than “0”.
F. Front Plate Opening Jog
i. During the button is pressed, the gas belt is moving out.
ii. At this time, the target speed is greater than “0”.
G. Forced Discharge
i. Automatically discharges the glass when it is in the Press.
 Caution: Since it moves to the discharge location after releasing the

vacuum of the glass first, in the case of the front plate of the press comes
out, try to move the front plate inward in the manual and discharge forcibly.
ii. Discharge Location: Final location to discharge glass.
H. Press Status
: In operation, : Completed
i. Press Use
ii. In Operation: Displays the operation status of the Press.
iii. Vacuum Error: Displays whether there is a Press Vacuum Error.
iv. Thickness Measurement: Displays the thickness measurement for the entered glass
in the Press.
v. Length Measurement: Displays the length measurement for the entered glass in the
Press.
vi. First Glass Measurement: Displays the thickness and the length of Glass 1.

vii. Second Glass Measurement: Displays the thickness and the length of Glass 2.
viii. Third Glass Measurement: Displays the thickness and the length of Glass 3.

L. Manual – Enter/Discharge
Monitors the Interface of the equipment before and after the TPI or the Press System
I) Inspection Interface
1. Interface Flow proceeds from top to bottom.
A. Entry Ready (On)  Discharge Request (On)  Entry Request (On)
B. Once the Entry Request is “On”, glass enters from the inspection to TPI Incoming CV1.
C. TPI mode or 3-layer glass signal can be sent through Inspection.

II) Auto Sealing Interface
1. Interface Flow proceeds from top to bottom.
A. Entry Request (On)  Discharge Ready (On)  Entry Permitted (On)
B. Once the Auto Sealing entry signal is on, glass moves from the Press to Auto Sealing.
III) Whether to use Interface
1. Inspection Table Not Interlocked:
A. OFF: Interface Enabled, mode to allow glass to enter from the inspection table.
B. ON: Interface Disabled, the inspection table places glass on the TIP Incoming CV1
and then enter it when the entry sensor detects it.
2. Auto Sealing Not Interlocked:
A. OFF: Interface Enabled, mode where the Discharge Ready signal of the Press is “On”.
B. On: Interface Disabled, mode where the Discharge Ready signal of the Press is not
“On”

M. Heater – Head
Operates and monitors the Head Part Heater
I) Head Part Heater
1. Heater Status
A. Current Temperature: Displays current temperature through the temperature sensor.
B. Control Output: Displays the output status of SSR in operation.
C. Status: displays whether it is stopped or in operation.
D. Set Temperature: Enter the target temperature.
E. Drive: Used only when operating separately.
F. When current temperature is within a certain range of the set temperature, . If not,

i. : Recognizes the temperature has reached the target.
ii. : Recognizes the temperature has not reached the target.
iii. Without , “Main”  The item of Heater Temperature Ready in the “Main” screen
is checked.
G. For setting the range, “Settings” In the “TPIEquipment” screen, refer to “Temperature
Settings”.
i. The item of Temperature Ready can be affected depending the set value of “Ready
Tolerance”.
2. Head Heater Operation
A. Stop: Stops the Head Part Heater.
B. Operation: Operates the Head Part Heater.
C. Individual: Operates the Head Part Heater individually by channel.
D. Preheating Mode: Changes the Set Temperature to a set value in “Settings”  in the
“TPIEquipment” screen, “Head Preheating Temperature”.
i. Prevents discharge liquid from cooling down even though the equipment is not in
operation for a long time.
ii. In Preheating mode, select the “Operation” button to change to the existing
temperature value.

N. Heater – Drum
Operates and monitors the Drum Part Heater
I) Drum Part Heater
1. The method to operate the drum part heater is the same as the one for Head Part Heater.

O. Heater – Tuning
Tunes the PID gain of the heater and automatically turns on/off the heater
I) Heater Tuning
1. As it is a function for tuning the Head Part Heater and the Drum Part Heater, it is not
used except in special cases.
2. Heater Auto On/Off: Turns on/off the heater at a set time.
A. Turns on/off the heater when the equipment power and the PC program are on.
B. It is enabled when the item of whether to use is on.
3. Auto Preheating Mode
A. Mode where the Assistant Drum changes to the preheating mode automatically when
it is detected by the bottom limit sensor.
B. If it is “Enabled” even during production, it shall not be used as it changes to

preheating mode when detected by the bottom limit sensor.
C. It can be used only for filling without production at night.

P. Settings – Pressure Settings
Monitors and sets limits for the pressure sensor.
I) Maximum Pressure Settings
1. Storage Tank Length Settings
A. Tank Length: Displays the current location value of the storage tank.
B. Offset: Offset value for the location value of the storage tank.
C. Maximum Storage Length: The Main Drum stops when the current location value is
greater the maximum storage length.
i. Starts application only when the current location value is greater the maximum

storage length. Otherwise, the Head stands by at the application start location.
D. Minimum Filing Length: Starts filling when the current location value is less than the
minimum filling length.
2. Gear Pump Pressure
A. Current Pressure: Pressure currently applied to the gear pump.
B. Maximum Pressure: The equipment stops when the current pressure is greater than
the maximum pressure. Equipment Interlock
3. Nozzle Pressure
A. Current Pressure: Pressure currently applied to the nozzle.
B. Maximum Pressure: The equipment stops when the current pressure is greater than
the maximum pressure. Equipment Interlock
4. Drum Pump Pressure
A. Current Pressure: Pressure currently applied to the Drum Pump.
B. Maximum Pressure: Drum stops rotating when the current pressure is greater than
the maximum pressure.
C. Restart Pressure: Drum starts rotating again when the current pressure is lower than

the restart pressure.

Q. Settings – Discharge Settings
The parameter for operating the TPI Application shall be set.
I) Glass Length Classification (Large, Medium, Small)
1. The classification – Large, Medium, Small – used in the settings is determined by the set
value above.
A. Glass Mini Size (mm): If the glass is smaller than the set value, it is classified into
“Mini”.
B. Glass Small Size (mm): If the glass between the Mini size and the set value, it is
classified into “Small”.
C. Glass Medium Size (mm): If the glass between the small size and the set value, it is

classified into “Medium”.
D. Glass Large Size (mm): If the glass is larger than the medium size, it is classified into
“Large”.
II) Horizontal Offset
It is used when moving the location of the TPI liquid to the left/right based on the glass
location.
1. Horizontal Offset Left (mm) Small, Medium, Large
A. When the seam is on the left, the gap between the end of the glass and the spacer
can be adjusted.
B. When the set value is set as “+”, the discharge liquid moves toward the washing
machine.
C. When the set value is set as “-“, the discharge liquid moves toward the Press.
2. Horizontal Offset Bottom (mm) Small, Medium, Large

A. When the seam is at the bottom, the gas between the end and the spacer can be
adjusted.
B. When the set value is set as “+”, the discharge liquid moves toward the washing
machine.
C. When the set value is set as “-“, the discharge liquid moves toward the Press.
III) Shape Correction
It is used for correction only on one side.
1. Correction value can be entered for each side.
A. When it is the “+” value, it expands out of the glass.
B. When it is the “-“ value, it shrinks in glass.

IV) Height Home Offset
It is used when changing the location of the TPI liquid based on the glass location.
1. Height Home Offset
A. When the set value is set as “+”, the discharge liquid moves upward.
B. When the set value is set as “-“, the discharge liquid moves downward.

R. Settings – Nozzle Clean
Sets for the operation to remove debris from the nozzle.
I) Nozzle Clean Point teaching
1. The Nozzle Cleaning Operation consists of seven points.
2. Operation Flow continuously moves along with the arrow point on the screen.
3. Button: Automatically enters the current motor’s location value as set value.
4. Button: Moves to the location of the set point.
5. : The blue bar indicates that the rear scraper has progressed.
6. : The pink rectangle indicates the sponge.

7. Rear Forward/Backward: Moves the rear scraper forward/backward.
8. Side Forward/Backward: Moves the two sider scrapers forward/backward.
9. Scraper Forward/Backward: Moves the scraper that scrapping the nozzle scrapping
scraper forward/backward.

S. Settings – TPI Equipment
Parameters for the TPI Equipment can be set.
I) Temperature Settings
1. Ready Tolerance:
A. Actual temperature of the heater is within the range of the tolerance set value
compared to the set temperature, the heater is displayed in ready.

i. If the current set value is 120ºC and the current temperature is 122ºC, it is ready
when the temperature tolerance is 10ºC.
ii. If the current set value is 120ºC and the current temperature is 122ºC, it is not ready
when the temperature tolerance is 1ºC.
B. The default set value of the Ready Tolerance is 10ºC.

T. Settings – Press
Sets the parameters for pressing and gas injection.
I) TPI Glass Thickness Correction
1. Sets correction values for the total thickness of the 2-layer/3-layer glass by TPI height.
A. Ex) 6mm, 8mm, 10mm, 12mm, …….
2. 2/2-layer Pressing: Enter the Thickness Correction Value for 2-layer glass.

3. 2/3-layer Pressing (mm): Sets the correction value for the second pressing thickness of
3-layer glass.
4. 3/3-layer Pressing (mm): Sets the correction value for the third pressing thickness of 3-
layer glass.
5. Material Gap: Sets the gap with the material moving at high speed before pressing.
6. Press Time: Sets the time when the pressing is hold.
7. First Material Gap: Sets the gap of the glass moving at high speed before pressing the
first glass.
II) Press Joint Settings
1. First Maximum Torque (%): Sets the torque for pressing the first glass.
2. First Maximum Speed (RPM): Sets the speed for pressing the first glass.
3. Gas Injection Gap (mm): Sets the gap between the spacer on the back plate of the Press
and the gas nozzle.
A. “+”: the gap between the spacer and the nozzle widens.
B. “-“: the gap between the spacer and the nozzle narrows.
C. The gas injection gap shall be set more than 6mm.
III) Gas Valve ON/OFF Settings
1. Function to turn on/off a certain gas nozzle valve when injecting gas.
IV) Gas Injection Time and Volume Settings

1. Height 01~07: Classified by the sensor installed at the entry of the Press.
A. From the bottom of the entry, it starts with Height 01.
2. Small, Medium, Large: Classified by the sensor in the conveyer before entering the Press.
A. There is a “medium”-sized sensor around 1200mm from the stop sensor of the pre-
press conveyor.
B. There is a “large”-sized sensor around 2400mm from the stop sensor of the pre-press
conveyor.
C. Ex) When the second height sensor at the entry is detected and the glass length is
“medium” size, the gas is injected as the capacity of “75%” for “6 seconds”.
V) Spacer Press Settings
1. The torque for the Spacer Press is determined by the sensor detecting the height of the
glass.
2. Size: Height 01~07: Classified by a sensor installed at the entry of the press.
3. 2-layer Torque: Torque for the 2-layer glass press
4. 3-layer Torque: Torque for the 3-layer glass press
5. Speed (RPM): Speed of the motor in torque mode.
6. Time (Sec): Time during which pressing is held after the torque value of the motor reaches
the set torque.
7. Length Ratio: Function to increase the torque value depending on the length of glass.
VI) Spacer Settings
1. Spacer Settings

A. First Start Location (mm): Glass 1’s high-speed movement location before converting
to the torque mode.
B. Second Start Location (mm): Glass 2’s high-speed movement location before
converting to the torque mode.
C. Third Start Location (mm): Glass 3’s high-speed movement location before converting
to the torque mode.
D. First Glass Thickness Correction: Not in use
2. Gas Belt Location
A. Speed in Torque Mode (mm/s): Speed at which the gas belt moves in the torque
mode of the press front plate.
B. Gas Location Offset (mm): Not in use

U. Utility – Alarm
When an alarm is triggered, the screen automatically changes to the alarm screen.
I) Alarm Recovery
1. The pop-up as below appears once the alarm is double-clicked on the screen.

2. Choose from one of the methods listed on the red box to disable the alarm, and then
select the “RECOVER” button.
3. Alarm Disabling Method List
A. CLEAR – Delete Alarm: Only deletes the alarm when the equipment is stopped.
B. RETRY – Re-try: tries the operation again that has been failed.
C. IGNORE – Alarm Dismissal: dismisses the alarm and proceeds.
D. ABORT – Stop: Stops the system operation.
4. All Clear Button
A. Function to disable all the alarms when several alarms are triggered.
B. Only the alarm with “CLEAR” among the alarm disabling methods is disabled.

V. Utility – Log
1. Historical alarms, debug and operation logs can be checked.
2. Log Check Order
A. Select a Log Type.
B. Select a Date.
C. Select the “Search” button.

W. Utility – Monitor
1. IO Monitor
A. The signal status of IO Module can be checked.
B. It is displayed in red when the signal of IO Module is “On”.

Appendix
Appendix

Appendix
4. Appendix
A. Trouble shooting
1. System Alarm: Alarm ID Range 0 ~ 999
Alarm ID 1 Alarm IO AlmEMOError

Alarm Text [TPI] Emergency Stop Error
Causation When the signal of the emergency stop button is “OFF”
1. Turn the emergency stop button on the OP Panel to disable it.
Solution 2. Check whether the Emergency Stop Button is out or order.  [TPI
Input Label]: X108D
Recovery Action - CLEAR – Delete Alarm
Note
Alarm ID 2 Alarm IO AlmAirPressure

Alarm Text [TPI] Pneumatics Lower Limit Error
Causation When the signal of the CDA pneumatics sensor is “OFF”
1. Check if CDA is supplied to the equipment.
Solution
2. Check the CDA sensor of the equipment.  [TPI Input Label]: X1087
Note
Alarm ID 3 Alarm IO AlmSetParamDataError

Alarm Text [TPI]Application Settings Parameter Error
Causation The set value is wrong for an item in the Settings File.
Solution 1. Check if there is any wrong value for an item in the Settings File.
Note
Alarm ID 5 Alarm IO AlmScheduleDataNotFoundError

Alarm Text [TPI] No Progress Location in the Schedule. Please check.
Causation The auto schedule is selected without any non-progress item in the schedule.
Solution 1. Check the non-progress item in the schedule.

Appendix
Note
Alarm ID 6 Alarm IO AlmDosingFileNotExist

Alarm Text [TPI]Settings File does not exist. Please check the application height.
Causation Application height value of the glass on the CV before Press
1. Check if there is a Settings File corresponding to the application
Solution
height.
Note
Alarm ID 7 Alarm IO AlmDosingSWFileNotExist

[TPI] Application height file requested by Press does not exist. Please check
Alarm Text
the Press data.
Causation Check the application height data on the conveyor before Press.
1. Check if there is a Settings File corresponding to the application
Solution
height.
Note
Alarm ID 8 Alarm IO AlmDosingFileDataError

[TPI] Data Error in the Settings File: Please check the contents of the Settings
Alarm Text
File.
Causation The set value is wrong for an item in the Settings File.
Solution 1. Check if there is any wrong value for an item in the Settings File.
Note
Alarm ID 9 Alarm IO AlmEtherCat_LicenseError

Alarm Text [SYSTEM] EtherCat License Error. Check the dongle key.
Causation When there is no dongle key in a USB port of the PC body.
1. Check if there is a dongle key in a USB Port of the PC body.
Solution
2. Insert the dongle key in another USB Port.
Note

Appendix
Alarm ID 10 Alarm IO AlmEtherCat_EngineError

Alarm Text [SYSTEM] WMX3 Engine Condition Error. Check the engine condition.
Causation When there is an error in the WM3 Engine (Motion Controller).
Solution 1. Restart the engine or PC Power Off  On
Note
Alarm ID 11 Alarm IO AlmEtherCat_MasterError

Alarm Text [SYSTEM] EtherCat Master NetWork Communication Error.
Causation When EtherCat Master cannot start communication
1. Restart the engine or PC Power Off  On
Solution 2. Entire IO Module and Motor: Check the module whose power is not
on among drivers.
Note
Alarm ID 12 Alarm IO AlmEtherCat_SlaveError

Alarm Text [SYSTEM] EtherCat Slave NetWork Communication Error. Check the slave.
IO Module and Motor during communication: it occurs when the power is
Causation
disconnected during operation.
1. IO Module & Motor in Entire Equipment Box: Check the status of the
Solution driver.
2. Equipment All Power Off  On
Note
Alarm ID 29 Alarm IO AlmECat_AxisSyncError

Alarm Text [TPI] Axis Sync Error
When the action of bundling multiple axes together in the motion controller
Causation
fails
1. Try again.
Solution
2. Consult an engineer if the same error occurs multiple times.

Appendix
Note

Appendix
2. TPI Alarm: Alarm Range 1000 ~ 1999
Alarm ID 1002 Alarm IO AlmMDrumInvError

Alarm Text [TPI] Main Drum Inverter Error
When there is an issue in the Main Drum Motor or an issue of the inverter
Causation
itself
1. Check the Error Code of the main drum inverter in the entire
equipment box.
Solution
2. Check causes and countermeasures in the inverter maker manual.
3. Consult an engineer if it cannot be solved.
Note
Alarm ID 1003 Alarm IO AlmSDrumInvError

Alarm Text [TPI] Assistant Drum Inverter Error
Causation When there is an issue in Assistant Drum Motor an issue of the inverter itself
1. Check the Error Code of the assistant drum inverter in the entire
equipment box.
Solution
2. Check causes and countermeasures in the inverter maker manual.
Note
Alarm ID 1004 Alarm IO AlmMDrumLowLevel

Alarm Text [TPI] Main Drum Low Level Warning: Please fill.
Causation When the low-level sensor for the material is “ON”
1. Main Drum water level warning message
Solution 2. Fill the Main Drum.
3. Check the sensor.  [TPI Input Label]: X1042
Note
Alarm ID 1005 Alarm IO AlmMDrumEmpty

Alarm Text [TPI] Main Drum Low Level Error: Main Drum is empty.
Causation When the low limit sensor for the material is “ON”

Appendix
1. Replace the Main Drum or fill the drum after removing the sensor.
Solution
Note
Alarm ID 1007 Alarm IO AlmSDrumLowLevel

Alarm Text [TPI] Assistant Drum Low Level Warning
Causation When the low-level sensor for the material is “ON”
1. Assistant Drum water level warning message
Solution 2. Fill the Assistant Drum.
Note
Alarm ID 1008 Alarm IO AlmSDrumEmpty

Alarm Text [TPI] Assistant Drum Low Level Error: Assistant Drum is empty.
Causation When the low limit sensor for the material is “ON”
1. Replace the Assistant Drum.
Solution
Note
Alarm ID 1009 Alarm IO AlmNozzleOverError

Alarm Text [TPI] Nozzle Pressure Upper Limit Error
Causation When the pressure of the nozzle is greater the Upper Limit Set value
1. Check the Material Volume Set value in the Settings File.
A. Discharging too much increases the pressure.
2. Check the pressure sensor.
Solution
A. Check the nozzle pressure value in the “Main” screen when it is
stopped.
3. Check the sensor.  [TPI Input Label]: AD1/CH1V+
Note

Appendix
Alarm ID 1010 Alarm IO AlmGearPumpOverError

Alarm Text [TPI]Gear Pump Pressure Upper Limit Error
Causation When the pressure of the gear pump is greater the Upper Limit Set value
1. Check the Material Volume Set value in the Settings File.
A. Discharging too much increases the pressure.
2. Check the pressure sensor.
Solution
A. Check the gear pump pressure value in the “Main” screen when
it is stopped.
3. Check the sensor.  [TPI Input Label]: AD1/ CH2V+
Note
Alarm ID 1016 Alarm IO AlmPressGasLowError

Alarm Text [Press] Press gas pressure is low. Please check gas pressure.
Causation In gas injection mode, the signal of the gas pressure sensor is “Off”
1. Check if the Argon (Ar) gas feed valve is closed.
2. Check the volume of the gas left in the gas tank.
Solution
3. Check the set value to turn the sensor signal “On”.
4. Check the sensor. – [Press Input Label]: X001A
Note
Alarm ID 1017 Alarm IO AlmDosingErrorSize

Alarm Text [TPI] Discharge Size Error, Size that cannot be discharged
When it is less than TPI Minimum size 350mm x 190mm
Causation
Or the Correction Value in the Settings File is wrong
Solution 1. When the Correction Value in the Settings File is wrong
Note
Alarm ID 1018 Alarm IO AlmDosingHeaterTempError

[TPI] Heater Temperature Error, Heater Temperature goes beyond the range to
Alarm Text
discharge.
Causation In the case that it turns into “Auto” mode as values for each temperature sensor

Appendix
do not reach the set temperature

1. Check if the temperature is ready.
2. Check the temperature sensor for each channel (A+,B+,B-)
A. When disconnected among B+, B-, the temperature becomes “0”.
Solution
3. Check if the SSR is normal for each channel.
A. The temperature continues to go up even when the output from
the channel is “0”.
Check sensor labels for each channel on the drawing for the entire equipment
Note
that is delivered.
Alarm ID 1019 Alarm IO AlmDosingStartPressureTimeOut

[TPI] Discharge Start Pressure Timeout. Check the nozzle pressure and time
Alarm Text
settings.
When the nozzle pressure does not reach the “application start pressure”
Causation
within a certain period of time before creating a rib
1. Check if the nozzle pressure changes while discharging the liquid by
pressing the manual discharge button.
A. If it changes, the sensor or the cable is normal.
B. If it does not change, the sensor or the cable is out of order.
2. After changing, cables of the nozzle pressure sensor and the gear
pressure sensor, moves the “storage tank cylinder” forward in the
“Manual – TPI Module” screen, and them check the nozzle pressure.
A. If it does not change, the cable is out of order.
Solution
B. If it changes, the nozzle pressure sensor is out of order.
3. Check the values in the “application start pressure” in the Settings File.
A. Check if the values is much greater compared to the ones from
other Settings Files.
4. In the “Start Rib Settings” in the “Settings – Discharge Settings” screen
A. Nozzle Pressure Speed: Check if it is 1.5 ~ 2.5.
B. Nozzle Pressure Time Limit: Check if it is 4 ~ 6.
5. Check the sensor.  [TPI Input Label]: AD1/CH1V+
- RETRY – Re-try: Try again the action where the error occurs.
Recovery Action
- ABORT – Stop: Stop the system.
Note

Appendix
Alarm ID 1021 Alarm IO AlmGlsWidthError

Alarm Text [TPI]Glass Width Measurement Error
Causation When the horizontal length of glass does not match the glass data
1. In the case that there is not an error by checking the actual glass
length
A. Ignore – Select Alarm Dismissal  Proceed
2. In the case that the actual glass length does not match the glass data
Solution
A. Modify the glass data on the TPI CV to the actual glass size, and
then select the Alarm Dismissal
3. In the cast of restarting after removing the glass
A. Select Abort and stop the equipment.
- IGNORE – Alarm Dismissal, Proceed.
Recovery Action
Note
Alarm ID 1022 Alarm IO AlmBlowerErrTPSCon

Alarm Text [TPI] TPI Conveyor Blower Error
When the signal is “OFF” in the ELECTRONIC OVERCURRENT RELAY
Causation
(EOCR)connected to the Blower Motor
1. Motor: Check the status.
A. Motor: Measure resistance and check the heating status.
Solution B. Motor: Measure current during operation.
2. INCREASE THE VALUE OF THE LOAD IN EOCR.
3. CHECK THE SIGNAL OF EOCR.  [TPI Input Label]: X1000
- CLEAR – Delete Alarm
Recovery Action
 The Reset button shall be pressed in EOCR to delete the alarm.
Note
Alarm ID 1027 Alarm IO AlmRingBlowerErrLeft

Alarm Text [TPI] TPI Conveyor Vacuum Left Ring Blower Error 상태
Causation
(EOCR)connected to the Ring Blower Motor
Solution 4. Motor: Check the status.

Appendix

B. Motor: Measure current during operation.
Recovery Action
Note
Alarm ID 1028 Alarm IO AlmRingBlowerErrRight

Alarm Text [TPI] TPI Conveyor Vacuum Right Ring Blower Error
Causation
(EOCR)connected to the Ring Blower Motor
Recovery Action
Note
Alarm ID 1029 Alarm IO AlmPreHeadmodeError

Alarm Text [TPI] It is in preheating mode. Please change the mode.
Causation When the auto is selected in preheating mode
4. “Heater – Head”, Select the “Operation” button in the “Heater – Drum”
Solution screen.
A. Check the set temperature for each channel.
Note
Alarm ID 1031 Alarm IO AlmDosingMDrumActError

[TPI] Main Drum Status Error, The Main Drum may not be in auto mode or
Alarm Text
please check the replacement status.
Causation When the Main Drum is not “Auto” mode or the TPI Auto mode is selected

Appendix
during the drum “replacement”

1. If the alarm above is triggered in TPI auto mode, check the sensor.
A. [TPI Input Label] Main Drum Pressure Change: X1040
Solution B. [TPI Input Label] Main Drum Lower Limit: X1043
2. In the “Manual – Drum” screen, “During Replacement” 
“Replacement Completed”.
Note

Appendix
3. Heater Alarm: Alarm Range 2000 ~ 2999
Alarm ID 2017 Alarm IO AlmNozzleHeaterSenserCableBreak

Alarm Text [TPI] Nozzle Heater Temperature Sensor Disconnected (Head Channel 1)
When the temperature sensor installed in the nozzle is disconnected or the
Causation
cable is disconnected
1. Check the sensors for each channel. (A+,B+,B-)
A. In case of A+ disconnection, the temperature is displayed as
Solution
“903”
2. Check the sensor signal. [TPI Input Label]: A01+, B01+, B01-
Recovery
Action
Note
Alarm ID 2018 Alarm IO AlmNozzleBlockHeaterSenserCableBreak

Alarm Text [TPI] Nozzle Block Heater Temperature Sensor Disconnected (Head Channel 2)
When the temperature sensor installed in the nozzle block is disconnected or
Causation
the cable is disconnected
Solution
“903”
Note
Alarm ID 2019 Alarm IO AlmMaterialFeedHeaterSenserCableBreak

[TPI] Feed Equipment Heater Temperature Sensor Disconnected (Head Channel
Alarm Text
3)
When the temperature sensor installed in the feed equipment is disconnected
Causation
or the cable is disconnected
Solution
“903”

Appendix
Note
Alarm ID 2020 Alarm IO AlmGearPumpHeaterSenserCableBreak

Alarm Text [TPI] Gear Pump Heater Temperature Sensor Disconnected (Head Channel 4)
When the temperature sensor installed in the gear pump is disconnected or
Causation
Solution
“903”
Note
Alarm ID 2021 Alarm IO AlmSupplyCyHeaterSenserCableBreak

[TPI] Feed Cylinder Heater Temperature Sensor Disconnected (Head Channel
Alarm Text
5)
When the temperature sensor installed in the feed cylinder is disconnected or
Causation
Solution
“903”
Note
Alarm ID 2022 Alarm IO AlmDistributorBlockHeaterSenserCableBreak

[TPI] Distributor Block Heater Temperature Sensor Disconnected (Head Channel
Alarm Text
6)
When the temperature sensor installed in the Distributor Block is disconnected
Causation
or the cable is disconnected
Solution
“903”

Appendix

Note
Alarm ID 2024 Alarm IO AlmPipe2HeaterSenserCableBreak

[TPI] Pipe 2 Heater Temperature Sensor Disconnected (Head Channel 8)  MD
Alarm Text
Hose
When the temperature sensor installed in the MD Hose is disconnected or the
Causation
cable is disconnected
Solution
“903”
Note
Alarm ID 2025 Alarm IO AlmNozzleHeaterBreak

Alarm Text [TPI] Nozzle Heater Disconnected (Head Channel 1)
Causation Heater or heater cable disconnected
1. Replace the heater or connect the disconnected cable.
Solution
A. [TPI Heater Label]: H01.1 ~ H01.6, S230
Note
Alarm ID 2026 Alarm IO AlmNozzleBlockHeaterBreak

Alarm Text [TPI] Nozzle Block Heater Disconnected (Head Channel 2)
Solution
Note
Alarm ID 2027 Alarm IO AlmMaterialFeedHeaterBreak

Alarm Text [TPI] Feed Equipment Heater Disconnected (Head Channel 3)

Appendix

Solution
A. [TPI Heater Label]: H03.1, S230
Note
Alarm ID 2028 Alarm IO AlmGearPumpHeaterBreak

Alarm Text [TPI] Gear Pump Heater Disconnected (Head Channel 4)
Solution
A. [TPI Heater Label]: H04.1 ~ H04.6, T230
Note
Alarm ID 2029 Alarm IO AlmSupplyCyHeaterBreak

Alarm Text [TPI] Feed Cylinder Heater Disconnected (Head Channel 5)
Solution
Note
Alarm ID 2030 Alarm IO AlmDistributorBlockHeaterBreak

Alarm Text [TPI] Distributor Block Heater Disconnected (Head Channel 6)
Solution
Note
Alarm ID 2032 Alarm IO AlmPipe2HeaterBreak

Alarm Text [TPI] Pipe 2 Heater Disconnected (Head Channel 8)  MD Hose
Causation MD Hose Heater or heater cable disconnected
Solution 1. Replace the heater or connect the disconnected cable.

Appendix
A. [TPI Heater Label]: H08.1, T230

Note
Alarm ID 2033 Alarm IO AlmNozzleHeaterLoopBreak

Alarm Text [TPI] Nozzle Heater Loop Disconnected (Head Channel 1)
Causation In case of wiring defect of the control output line or sensor defect
1. Check wiring and polarity between the temperature controller and SSR
or between SSR and the heater.
Solution A. [TPI Heater Label]: H01.1 ~ H01.6, S230

2. Replace the temperature sensor.
A. [TPI Input Label]: A01+, B01+, B01-
Note
Alarm ID 2034 Alarm IO AlmNozzleBlockHeaterLoopBreak

Alarm Text [TPI] Nozzle Block Heater Loop Disconnected (Head Channel 2)
Solution A. [TPI Heater Label]: H02.1 ~ H02.6, S230

Note
Alarm ID 2035 Alarm IO AlmMaterialFeedHeaterLoopBreak

Alarm Text [TPI] Feed Equipment Heater Loop Disconnected (Head Channel 3)
Solution A. [TPI Heater Label]: H03.1, S230


Appendix

Note
Alarm ID 2036 Alarm IO AlmGearPumpHeaterLoopBreak

Alarm Text [TPI] Gear Pump Heater Loop Disconnected (Head Channel 4)
Solution A. [TPI Heater Label]: H04.1 ~ H04.6, T230

Note
Alarm ID 2037 Alarm IO AlmSupplyCyHeaterLoopBreak

Alarm Text [TPI] Feed Cylinder Heater Loop Disconnected (Head Channel 5)

Note
Alarm ID 2038 Alarm IO AlmDistributorBlockHeaterLoopBreak

Alarm Text [TPI] Distributor Block Heater Loop Disconnected (Head Channel 6)


Appendix
Note
Alarm ID 2040 Alarm IO AlmPipe2HeaterLoopBreak

Alarm Text [TPI] Pipe2 Heater Loop Disconnected (Head Channel 8)  MD HOSE
Solution A. [TPI Heater Label]: H08.1, T230

Note
Alarm ID 2041 Alarm IO AlmNozzleHeaterMinusLimitOver

Alarm Text [TPI] Nozzle Heater Temperature Lower Limit Error (Head Channel 1)
When the sensor input value less than -5.0% of the entire input range is
Causation
entered – Sensor Defect
Solution
Note
Alarm ID 2042 Alarm IO AlmNozzleBlockHeaterMinusLimitOver

Alarm Text [TPI] Nozzle Block Heater Temperature Lower Limit Error (Head Channel 2)
Causation
Solution
Note
Alarm ID 2043 Alarm IO AlmMaterialFeedHeaterMinusLimitOver

Alarm Text [TPI] Feed Equipment Heater Temperature Lower Limit Error (Head Channel 3)
Causation When the sensor input value less than -5.0% of the entire input range is

Appendix

Solution
Note
Alarm ID 2044 Alarm IO AlmGearPumpHeaterMinusLimitOver

Alarm Text [TPI] Gear Pump Heater Temperature Lower Limit Error (Head Channel 4)
Causation
Solution
Note
Alarm ID 2045 Alarm IO AlmSupplyCyHeaterMinusLimitOver

Alarm Text [TPI] Feed Cylinder Heater Temperature Lower Limit Error (Head Channel 5)
Causation
Solution
Note
Alarm ID 2046 Alarm IO AlmDistributorBlockHeaterLoopBreak

Alarm Text [TPI] Distributor Block Heater Loop Disconnected (Head Channel 6)
Causation
Solution
Note
Alarm ID 2048 Alarm IO AlmPipe2HeaterMinusLimitOver

Appendix
Alarm Text [TPI] Pipe2 Heater Loop Disconnected (Head Channel 8)  MD HOSE
Causation
Solution
Note
Alarm ID 2049 Alarm IO AlmNozzleHeaterPlusLimitOver

Alarm Text [TPI] Nozzle Heater Temperature Upper Limit Error (Head Channel 1)
When the sensor input value more than 105.0% of the entire input range is
Causation
Solution
Note
Alarm ID 2050 Alarm IO AlmNozzleBlockHeaterPlusLimitOver

Alarm Text [TPI] Nozzle Block Heater Temperature Upper Limit Error (Head Channel 2)
Causation
Solution
Note
Alarm ID 2051 Alarm IO AlmMaterialFeedHeaterPlusLimitOver

Alarm Text [TPI] Feed Equipment Heater Temperature Upper Limit Error (Head Channel 3)
Causation
Solution
Note

Appendix
Alarm ID 2052 Alarm IO AlmGearPumpHeaterPlusLimitOver

Alarm Text [TPI] Gear Pump Heater Temperature Upper Limit Error (Head Channel 4)
Causation
Solution
Note
Alarm ID 2053 Alarm IO AlmSupplyCyHeaterPlusLimitOver

Alarm Text [TPI] Feed Cylinder Heater Temperature Upper Limit Error (Head Channel 5)
Causation
Solution
Note
Alarm ID 2054 Alarm IO AlmDistributorBlockHeaterPlusLimitOver

Alarm Text [TPI] Distributor Block Heater Temperature Upper Limit Error (Head Channel 6)
Causation
Solution
Note
Alarm ID 2056 Alarm IO AlmPipe2HeaterPlusLimitOver

[TPI] Pipe2 Heater Temperature Upper Limit Error (Head Channel 8)  MD
Alarm Text
HOSE
Causation
Solution 1. Replace the temperature sensor.

Appendix

Note
Alarm ID 2096 Alarm IO AlmMDFollowerPlatHeaterSenserCableBreak

[TPI] Main Drum Follower Heater Temperature Sensor Disconnected (Drum
Alarm Text
Channel 5)
When the temperature sensor installed is disconnected or the cable is
Causation
disconnected
Solution
“903”
Note
Alarm ID 2097 Alarm IO AlmMDPumpBodyHeaterSenserCableBreak

[TPI] Main Drum Body Heater Temperature Sensor Disconnected (Drum
Alarm Text
Channel 6)
Causation
disconnected
Solution
“903”
Note
Alarm ID 2098 Alarm IO AlmMDRotaryValveHeaterSenserCableBreak

[TPI] Main Drum Rotary Valve Heater Temperature Sensor Disconnected (Drum
Alarm Text
Channel 7)
Causation
disconnected
Solution 1. Check the sensors for each channel. (A+,B+,B-)

Appendix

“903”
Note
Alarm ID 2099 Alarm IO AlmMDRiserPipeHeaterSenserCableBreak

[TPI] Main Drum Vertical Pipe Heater Temperature Sensor Disconnected (Drum
Alarm Text
Channel 8)
Causation
disconnected
Solution
“903”
Note
Alarm ID 2100 Alarm IO AlmSDFollowerPlateHeaterSenserCableBreak

[TPI] Assistant Drum Follower Heater Temperature Sensor Disconnected (Drum
Alarm Text
Channel 9)
Causation
disconnected
Solution
“903”
Note
Alarm ID 2101 Alarm IO AlmSDPumpBodyHeaterSenserCableBreak

[TPI] Assistant Drum Body Heater Temperature Sensor Disconnected (Drum
Alarm Text
Channel 10)
Causation When the temperature sensor installed is disconnected or the cable is

Appendix
disconnected
Solution
“903”
Note
Alarm ID 2102 Alarm IO AlmSDRotaryValveHeaterSenserCableBreak

[TPI] Assistant Drum Rotary Valve Heater Temperature Sensor Disconnected
Alarm Text
(Drum Channel 11)
Causation
disconnected
Solution
“903”
Note
Alarm ID 2103 Alarm IO AlmFP2HoseHeaterSenserCableBreak

[TPI] Assistant Drum FP2 Hose Heater Temperature Sensor Disconnected (Drum
Alarm Text
Channel 12)
Causation
disconnected
Solution
“903”
Note
Alarm ID 2107 Alarm IO AlmMDFollowerPlatHeaterBreak

Alarm Text [TPI] Main Drum Follower Heater Disconnected (Drum Channel 5)

Appendix

Solution
B. [TPI Heater Label]: H12.7 ~ H12.C, T240
C. [TPI Heater Label]: H12.D ~ H12.I, T240
Note
Alarm ID 2109 Alarm IO AlmMDPumpBodyHeaterBreak

Alarm Text [TPI] Main Drum Body Heater Disconnected (Drum Channel 6)
Solution
A. [TPI Heater Label]: H13.1 ~ H13.A, T240
Note
Alarm ID 2110 Alarm IO AlmMDRotaryValveHeaterBreak

Alarm Text [TPI] Main Drum Rotary Valve Heater Disconnected (Drum Channel 7)
Solution
Note
Alarm ID 2111 Alarm IO AlmMDRiserPipeHeaterBreak

Alarm Text [TPI] Main Drum Vertical Pipe Heater Disconnected (Drum Channel 8)
Solution
Note
Alarm ID 2112 Alarm IO AlmSDFollowerPlateHeaterBreak

Appendix
Alarm Text [TPI] Assistant Drum Follower Heater Disconnected (Drum Channel 9)
Solution
B. [TPI Heater Label]: H16.7 ~ H16.C, T250
Note
Alarm ID 2113 Alarm IO AlmSDPumpBodyHeaterBreak

Alarm Text [TPI] Assistant Drum Body Heater Disconnected (Drum Channel 10)
Solution
A. [TPI Heater Label]: H17.1 ~ H17.A, S250
Note
Alarm ID 2114 Alarm IO AlmSDRotaryValveHeaterBreak

Alarm Text [TPI] Assistant Drum Rotary Valve Heater Disconnected (Drum Channel 11)
Solution
Note
Alarm ID 2115 Alarm IO AlmFP2HoseHeaterBreak

Alarm Text [TPI] Assistant Drum FP2 Hose Heater Disconnected (Drum Channel 12)
Solution
Note

Appendix
Alarm ID 2119 Alarm IO AlmMDFollowerPlatHeaterLoopBreak

Alarm Text [TPI] Main Drum Follower Heater Loop Disconnected (Drum Channel 5)
Solution B. [TPI Heater Label]: H12.7 ~ H12.C, T240

Note
Alarm ID 2120 Alarm IO AlmMDPumpBodyHeaterLoopBreak

Alarm Text [TPI] Main Drum Body Heater Loop Disconnected (Drum Channel 6)
Solution A. [TPI Heater Label]: H13.1 ~ H13.A, T240

Note
Alarm ID 2121 Alarm IO AlmMDRotaryValveHeaterLoopBreak

Alarm Text [TPI] Main Drum Rotary Valve Heater Loop Disconnected (Drum Channel 7)

Note

Appendix
Alarm ID 2122 Alarm IO AlmMDRiserPipeHeaterLoopBreak

Alarm Text [TPI] Main Drum Vertical Pipe Heater Loop Disconnected (Drum Channel 8)

Note
Alarm ID 2123 Alarm IO AlmSDFollowerPlateHeaterLoopBreak

Alarm Text [TPI] Assistant Drum Follower Heater Loop Disconnected (Drum Channel 9)
Solution B. [TPI Heater Label]: H16.7 ~ H16.C, T250

Note
Alarm ID 2124 Alarm IO AlmSDPumpBodyHeaterLoopBreak

Alarm Text [TPI] Assistant Drum Body Heater Loop Disconnected (Drum Channel 10)
Solution A. [TPI Heater Label]: H17.1 ~ H17.A, S250


Appendix
Note
Alarm ID 2125 Alarm IO AlmSDRotaryValveHeaterLoopBreak

[TPI] Assistant Drum Rotary Valve Heater Loop Disconnected (Drum Channel
Alarm Text
11)

Note
Alarm ID 2126 Alarm IO AlmFP2HoseHeaterLoopBreak

Alarm Text [TPI] Assistant Drum FP2 Hose Heater Loop Disconnected (Drum Channel 12)

Note
Alarm ID 2130 Alarm IO AlmMDFollowerPlatHeaterMinusLimitOver

[TPI] Main Drum Follower Heater Temperature Lower Limit Error 상태(Drum
Alarm Text
Channel 5)
Causation
Solution
Note

Appendix
Alarm ID 2131 Alarm IO AlmMDPumpBodyHeaterMinusLimitOver

[TPI] Main Drum Body Heater Temperature Lower Limit Error 상태(Drum
Alarm Text
Channel 6)
Causation
Solution
Note
Alarm ID 2132 Alarm IO AlmMDRotaryValveHeaterMinusLimitOver

[TPI] Main Drum Rotary Valve Heater Temperature Lower Limit Error 상태(Drum
Alarm Text
Channel 7)
Causation
Solution
Note
Alarm ID 2133 Alarm IO AlmMDRiserPipeHeaterMinusLimitOver

[TPI] Main Drum Vertical Pipe Heater Temperature Lower Limit Error 상태(Drum
Alarm Text
Channel 8)
Causation
Solution
Note
Alarm ID 2134 Alarm IO AlmSDFollowerPlateHeaterMinusLimitOver

[TPI] Assistant Drum Follower Heater Temperature Lower Limit Error 상태(Drum
Alarm Text
Channel 9)

Appendix
Causation
Solution
Note
Alarm ID 2135 Alarm IO AlmSDPumpBodyHeaterMinusLimitOver

[TPI] Assistant Drum Body Heater Temperature Lower Limit Error 상태(Drum
Alarm Text
Channel 10)
Causation
Solution
Note
Alarm ID 2136 Alarm IO AlmSDRotaryValveHeaterMinusLimitOver

[TPI] Assistant Drum Rotary Valve Heater Temperature Lower Limit Error 상태
Alarm Text
(Drum Channel 11)
Causation
Solution
Note
Alarm ID 2137 Alarm IO AlmFP2HoseHeaterMinusLimitOver

[TPI] Assistant Drum FP2 Hose Heater Temperature Lower Limit Error 상태
Alarm Text
(Drum Channel 12)
Causation
Solution

Appendix

Note
Alarm ID 2141 Alarm IO AlmMDFollowerPlatHeaterPlusLimitOver

[TPI] Main Drum Follower Heater Temperature Upper Limit Error (Drum
Alarm Text
Channel 5)
Causation
Solution
Note
Alarm ID 2142 Alarm IO AlmMDPumpBodyHeaterPlusLimitOver

[TPI] Main Drum Body Heater Temperature Upper Limit Error (Drum Channel
Alarm Text
6)
Causation
Solution
Note
Alarm ID 2143 Alarm IO AlmMDRotaryValveHeaterPlusLimitOver

[TPI] Main Drum Rotary Valve Heater Temperature Upper Limit Error (Drum
Alarm Text
Channel 7)
Causation
Solution
Note
Alarm ID 2144 Alarm IO AlmMDRiserPipeHeaterPlusLimitOver

Appendix
[TPI] Main Drum Vertical Pipe Heater Temperature Upper Limit Error (Drum
Alarm Text
Channel 8)
Causation
Solution
Note
Alarm ID 2145 Alarm IO AlmSDFollowerPlateHeaterPlusLimitOver

[TPI] Assistant Drum Follower Heater Temperature Upper Limit Error (Drum
Alarm Text
Channel 9)
Causation
Solution
Note
Alarm ID 2146 Alarm IO AlmSDPumpBodyHeaterPlusLimitOver

[TPI] Assistant Drum Body Heater Temperature Upper Limit Error (Drum
Alarm Text
Channel 10)
Causation
Solution
Note
Alarm ID 2147 Alarm IO AlmSDRotaryValveHeaterPlusLimitOver

[TPI] Assistant Drum Rotary Valve Heater Temperature Upper Limit Error (Drum
Alarm Text
Channel 11)
Causation

Appendix

Solution
Note
Alarm ID 2148 Alarm IO AlmFP2HoseHeaterPlusLimitOver

[TPI] Assistant Drum FP2 Hose Heater Temperature Upper Limit Error (Drum
Alarm Text
Channel 12)
Causation
Solution
Note
Alarm ID 2149 Alarm IO AlmHeadTempControlError

Alarm Text [TPI] Head Part Temperature Control Failure Error"
When the head part heater is not in operation even by selecting the head pat
Causation
operation button
1. Check the communication status.  Check if the current temperature
value is normal.
2. Drum Temperature Controller  Check the connections between
head temperature controllers.
3. Temperature Controller  Check the connections between
Solution communication converters (RS-485  RS-232).
4. Check the connection between the communication converter (RS-485
 RS-232) and the PC.
5. Check the RS-232C Port location in the PC.
A. Use RS-232 Port 1 in MFC (Gas flow regulator).
B. Use RS-232 Port 2 in the temperature controller.
Note
Alarm ID 2145 Alarm IO AlmDrumTempControlError

Appendix
Alarm Text [TPI] Head Part Temperature Control Failure Error"

When the drum part heater is not in operation even by selecting the head pat
Causation
operation button
1. Check the communication status.  Check if the current temperature
value is normal.
2. Drum Temperature Controller  Check the connections between
head temperature controllers.
3. Temperature Controller  Check the connections between
Solution communication converters (RS-485  RS-232).
4. Check the connection between the communication converter (RS-485
 RS-232) and the PC.
5. Check the RS-232C Port location in the PC.
A. Use RS-232 Port 1 in MFC (Gas flow regulator).
B. Use RS-232 Port 2 in the temperature controller.
Note

Appendix
4. Z-axis Alarm: Alarm Range 3000 ~ 3049
Alarm ID 3001 Alarm IO AlmZaxisTimeOut

Alarm Text [TPI] Z-axis Servo Motor Operation Timeout Error
When the “Servo On” and the movement are not operated within a certain
Causation
period of time
1. Check the EtherCat network.
A. Check if there is a module that is off in IO Module or Servo driver.
2. Try again after selecting the Abort button.
Solution
A. In the case that the program is forcibly off during operation
B. In the case that the program is forcibly off when an alarm is
triggered
- RETRY – Re-try: Try again the action where an error occurs.
Recovery Action
Note
Alarm ID 3002 Alarm IO AlmZaxisInposError

Alarm Text [TPI] Z-axis Servo Motor Operation In Position Error
When the target location is not the same as the current location after
Causation
completing the motor movement
1. Check the motor collision or the load factor.
2. Check if the load applied to the motor is changed.
Solution 3. In the case that the location value slowly reaches the target location
or continuously changes when it is stopped.
A. Motor: Tuning Needed
Note
Alarm ID 3003 Alarm IO AlmZaxisAmpError

Alarm Text [TPI] Z-axis Servo Amp Error
Causation There is an error in the motor’s Servo drive.
1. Check the Error Code in the entire equipment box.
Solution 2. Press the “Reset” button and then delete the alarm.
3. Check the causes and countermeasures in the Servo drive manual.

Appendix
Note

Appendix
5. Y-AXIS Alarm: Alarm Range 3050 ~ 3099
Alarm ID 3051 Alarm IO AlmYaxisTimeOut

Alarm Text [TPI]Y-AXIS Servo Motor Operation Timeout Error
Causation
period of time
Solution
triggered
Recovery Action
Note
Alarm ID 3052 Alarm IO AlmYaxisInposError

Alarm Text [TPI]Y-AXIS Servo Motor Operation In Position Error
Causation
Solution 3. 3. In the case that the location value slowly reaches the target
location or continuously changes when it is stopped.
Note
Alarm ID 3053 Alarm IO AlmYaxisAmpError

Alarm Text [TPI]Y-AXIS Servo Amp Error

Appendix
Note
Alarm ID 3055 Alarm IO AlmYaxisPosCommandError

Alarm Text [TPI] Y-axis location command shall be greater than 2.8mm.
Causation In the case of a command where the Y-axis target location is less than 2.8mm
Solution 1. Change the target location to the number greater than 2.8mm.
Note
Alarm ID 3056 Alarm IO AlmYaxisPlusLimit

Alarm Text [TPI] Y-axis Plus Limit Alarm, Please check the sensor.
Causation When the signal of the Y-axis Plus Limit is “Off”
1. Check if the Y-axis location falls behind too much.
Solution 2. Check the sensor: [TPI Input Label]: SV02-FLS
3. Moves Y-axis inward using the Minus Jog Button (: left arrow).
Note
Alarm ID 3057 Alarm IO AlmYaxisMinusLimit

Alarm Text [TPI] Y-axis Minus Limit Alarm, Please check the sensor.
Causation When the signal of the Y-axis Minus Limit is “Off”
1. Check if the Y-axis location is attached to the vertical roller.
Solution 2. Check the sensor: [TPI Input Label]: SV02-RLS
3. Moves Y-axis outward using the Plus Jog Button (: right arrow).
Note

Appendix
6. C축 Alarm: Alarm Range 3100 ~ 3149
Alarm ID 3101 Alarm IO AlmCaxisTimeOut

Alarm Text [TPI] C-axis Servo Motor Operation Timeout Error
Causation
period of time
Solution
triggered
Recovery Action
Note
Alarm ID 3102 Alarm IO AlmCaxisInposError

Alarm Text [TPI] C-axis Servo Motor Operation In Position Error
Causation
Note
Alarm ID 3103 Alarm IO AlmCaxisAmpError

Alarm Text [TPI] C-axis Servo Amp Error

Appendix
Note

Appendix
7. Nozzle-axis Alarm: Alarm Range 3150 ~ 3199
Alarm ID 3151 Alarm IO AlmNozzleaxisTimeOut

Alarm Text [TPI] Nozzle-axis Servo Motor Operation Timeout Error
Causation
period of time
Solution
triggered
Recovery Action
Note
Alarm ID 3152 Alarm IO AlmNozzleaxisInposError

Alarm Text [TPI] Nozzle-axis Servo Motor Operation In Position Error
Causation
Note
Alarm ID 3153 Alarm IO AlmNozzleaxisAmpError

Alarm Text [TPI] Nozzle-axis Servo Amp Error

Appendix
Note

Appendix
8. Gear Pump Axis Alarm: Alarm Range 3200 ~ 3249
Alarm ID 3201 Alarm IO AlmGearPumpaxisTimeOut

Alarm Text [TPI] Gear Pump Axis Servo Motor Operation Timeout Error
Causation
period of time
Solution
triggered
Recovery Action
Note
Alarm ID 3202 Alarm IO AlmGearPumpaxisInposError

Alarm Text [TPI] Gear Pump Axis Servo Motor Operation In Position Error
Causation
Note
Alarm ID 3203 Alarm IO AlmGearPumpaxisAmpError

Alarm Text [TPI] Gear Pump Axis Servo Amp Error

Appendix
Note

Appendix
9. X-Axis Alarm: Alarm Range 3250 ~ 3299
Alarm ID 3251 Alarm IO AlmXaxisTimeOut

Alarm Text [TPI] TPI Conveyor Servo Motor Operation Timeout Error
Causation
period of time
Solution
triggered
Recovery Action
Note
Alarm ID 3252 Alarm IO AlmXaxisInposError

Alarm Text [TPI] TPI Conveyor Servo Motor In Position Error
Causation
Note
Alarm ID 3253 Alarm IO AlmXaxisAmpError

Alarm Text [TPI] TPI Conveyor Servo Motor Amp Error

Appendix
Note
10. A축 Alarm: Alarm Range 3300 ~ 3349
Alarm ID 3301 Alarm IO AlmAaxisTimeOut

Alarm Text [TPI] Suction Belt Servo Motor Operation Timeout Error
Causation
period of time
Solution
triggered
Recovery Action
Note
Alarm ID 3302 Alarm IO AlmAaxisInposError

Alarm Text [TPI] Suction Belt Servo Motor In Position Error
Causation
Note
Alarm ID 3303 Alarm IO AlmAaxisAmpError

Alarm Text [TPI] Suction Belt Servo Motor Amp Error
Solution
2. Press the “Reset” button and then delete the alarm.

Appendix

Note

Appendix
11. Entry 01-Axis Alarm: Alarm Range 3500 ~ 3549
Alarm ID 3501 Alarm IO AlmInCon1TimeOut

Alarm Text [TPI] Incoming Conveyor 1-axis Servo Motor Operation Timeout Error
Causation
period of time
Solution
triggered
Recovery Action
Note
Alarm ID 3502 Alarm IO AlmInCon1InposError

Alarm Text [TPI] Incoming Conveyor 1-axis Servo Motor Operation In Position Error
Causation
Note
Alarm ID 3503 Alarm IO AlmInCon1AmpError

Alarm Text [TPI] Incoming Conveyor 1-axis Servo Amp Error

Appendix
Note

Appendix
Alarm ID 3508 Alarm IO AlmBlowerErrInCon1

Alarm Text [TPI] Incoming Conveyor 1 Blower Error
When the signal is “Off” from the ELECTRONIC OVERCURRENT RELAY (EOCR)
Causation
connected to the blower motor
Recovery Action
Note

Appendix
12. Entry 02-Axis Alarm: Alarm Range 3550 ~ 3599

Alarm Text [TPI] Incoming Conveyor 2-axis Servo Motor Operation Timeout Error
Causation
period of time
Solution
triggered
Recovery Action
Note

Alarm Text [TPI] Incoming Conveyor 2-axis Servo Motor Operation In Position Error
Causation
Note

Alarm Text [TPI] Incoming Conveyor 2-axis Servo Amp Error

Appendix
Note

Appendix
Alarm ID 3556 Alarm IO AlmBlowerErrInCon2

Alarm Text [TPI] Incoming Conveyor 2 Blower Error
Causation
Recovery Action
Note

Appendix
13. Discharge 01-Axis Alarm: Alarm Range 3600 ~ 3649
Alarm ID 3601 Alarm IO AlmOutCon1TimeOut

Alarm Text [TPI] Discharge Conveyor 1-axis Servo Motor Operation Timeout Error
Causation
period of time
Solution
triggered
Recovery Action
Note
Alarm ID 3602 Alarm IO AlmOutCon1InposError

Alarm Text [TPI] Discharge Conveyor 1-axis Servo Motor Operation In Position Error
Causation
Note
Alarm ID 3603 Alarm IO AlmOutCon1AmpError

Alarm Text [TPI] Discharge Conveyor 1-axis Servo Amp Error

Appendix
Note

Appendix
Alarm ID 3606 Alarm IO AlmBlowerErrOutCon1

Alarm Text [TPI] Discharge Conveyor 1 Blower Error
Causation
Recovery Action
- The Reset button shall be pressed in EOCR to delete the alarm.
Note

Appendix
14. Discharge 02-Axis Alarm: Alarm Range 3650 ~ 3699
Alarm ID 3651 Alarm IO AlmOutCon1TimeOut

Alarm Text [TPI] Discharge Conveyor 02-axis Servo Motor Operation Timeout Error
Causation
period of time
Solution
triggered
Recovery Action
Note
Alarm ID 3652 Alarm IO AlmOutCon1InposError

Alarm Text [TPI] Discharge Conveyor 1-axis Servo Motor Operation In Position Error
Causation
Note
Alarm ID 3653 Alarm IO AlmOutCon1AmpError

Alarm Text [TPI] Discharge Conveyor 1-axis Servo Amp Error

Appendix
Note

Appendix
Alarm ID 3656 Alarm IO AlmBlowerErrOutCon2

Alarm Text [TPI] Discharge Conveyor 2 Blower Error
Causation
Recovery Action
- The Reset button shall be pressed in EOCR to delete the alarm.
Note

Appendix
15. Press-Axis Alarm: Alarm Range 3700 ~ 3749
Alarm ID 5001 Alarm IO AlmPressAxisTimeOut

Alarm Text [Press] Press-axis Servo Motor Operation Timeout Error
Causation
period of time
Solution
triggered
Recovery Action
Note
Alarm ID 5002 Alarm IO AlmPressAxisInposError

Alarm Text [Press] Press-axis Servo Motor In Position Error
Causation
Note
Alarm ID 5003 Alarm IO AlmPressAxisAmpError

Alarm Text [Press] Press-axis Servo Motor Amp Error

Appendix
Note
Alarm ID 5007 Alarm IO AlmPressPlusLimit

Alarm Text [Press] Press Open Limit Alarm Please check the sensor.
Causation When the signal of the Press-axis Plus Limit is “Off”
1. Check the sensor: [PRESS Input Label]: SV01-FLS
Solution
2. Move to the left using the Minus Jog button (Close).
Note

Appendix
16. Gas Belt Axis Alarm: Alarm Range 3750 ~ 3799
Alarm ID 3751 Alarm IO AlmGasBeltTimeOut

Alarm Text [Press] Gas Belt Axis Servo Motor Operation Timeout Error
Causation
period of time
Solution
triggered
Recovery Action
Note
Alarm ID 3752 Alarm IO AlmGasBeltInposError

Alarm Text [Press] Press-axis Servo Motor In Position Error
Causation
Note
Alarm ID 3753 Alarm IO AlmGasBeltAmpError

Alarm Text [Press] Press-axis Servo Motor Amp Error

Appendix
Note
Alarm ID 3756 Alarm IO AlmGasBeltMinusLimit

Alarm Text [Press] Gas Belt Axis Lower Limit Alarm Please check the sensor.
3. Check the sensor: [PRESS Input Label]: SV01-RLS
Solution
4. Move to the left using the Plus Jog Button (Open).
Note
Alarm ID 3757 Alarm IO AlmGasBeltPlusLimit

Alarm Text [Press] Gas Belt Axis Upper Limit Alarm Please check the sensor.
5. Check the sensor: [PRESS Input Label]: SV01-FLS
Solution
6. Move to the right using the Minus Jog Button (Close).
Note

Appendix
17. Press Driving Shaft Alarm: Alarm Range 3800 ~ 3850
Alarm ID 3801 Alarm IO AlmPressConTimeOut

Alarm Text [PRESS] Press Driving Shaft Servo Motor Operation Timeout Error
Causation
period of time
Solution
triggered
Recovery Action
Note
Alarm ID 3802 Alarm IO AlmPressConInposError

Alarm Text [PRESS] Press Driving Shaft Servo Motor In Position Error
Causation
Note
Alarm ID 3803 Alarm IO AlmPressConAmpError

Alarm Text [PRESS] Press Driving Shaft Servo Motor Amp Error

Appendix
Note
18. Press Alarm: Alarm Range 4000 ~ 4999
Alarm ID 4002 Alarm IO AlmStopperCyTimeOut

Alarm Text [Press] Stopper Cylinder Operation Timeout Error
Causation When the cylinder does not operate for a certain period of time
1. Check the pneumatic line.
2. Check the action signal. – Check if the Sol is lit: [PRESS Output Label]:
Solution Y0011
3. Check the cylinder sensor - if the sensor is lit: [PRESS Input Label]:
X0025
Recovery Action
Note
Alarm ID 4007 Alarm IO AlmLiftBeamCyTimeOut

Alarm Text [Press] Lift Beam Cylinder Operation Timeout Error
When the Press Conveyor does not move up and down for a certain period of
Causation
time
Solution Y0010
X0020
Note
Alarm ID 4017 Alarm IO AlmGasPressureLowError

Alarm Text [Press] Press Gas Pressure Lower Limit Error
Causation In gas injection mode, the signal of the gas pressure sensor is “Off”
4. Check if the Argon (Ar) gas feed valve is closed.
5. Check the volume of the gas left in the gas tank.
Solution
6. Check the set value to turn the sensor signal “On”.
7. Check the sensor. – [Press Input Label]: X001A.

Appendix

Note
Alarm ID 4019 Alarm IO AlmVacStatusError

Alarm Text [Press] Vacuum Status Error
Causation When the signal of the vacuum sensor is on after Glass 1 is pressed
1. Check the pneumatic line. – Corner Vacuum
2. Check the vacuum pump line. – Front Plate Vacuum
3. Check the operation of Corner vacuum - [Press Output Label]: Y0028
4. Check the operation of vacuum – [Press Output Label]: Y000C
A. Vacuum Motor: Output Signal - [Press Output Label]: Y000C
B. Vacuum Motor: Damper Output - [Press Output Label]: Y0022
Solution C. Front Plate Vacuum Sol - [Press Output Label]: Y0029 ~ Y002F
D. Corner Vacuum Output Signal - [Press Output Label]: Y0028
5. Check the set value on the sensor to turn the signal “On.”
A. Check the front plate vacuum. – [Press Input Label]: X0014
B. Check the Corner vacuum. - [Press Input Label]: X0015
6. When vacuumized, if the current vacuum value is low, change the set
value using up/down arrow keys.
Note
Alarm ID 4021 Alarm IO AlmPressGlasstypeError

Alarm Text [Press] The glass is the type that cannot be pressed.
Causation When the number of the glass entered in the press is not normal
1. After removing the glass in the Press, enter Glass 1  Glass 2  Glass
Solution
3.
Note
Alarm ID 4025 Alarm IO AlmInRollerUpIntkGasBlockCy

[Press] Entry Assistant Roller Up Interlock, Gas shutter at the entry is
Alarm Text
proceeding
Causation When the Entry Assistant Roller proceeds with the gas shutter at the entry

Appendix
closed
Solution 1. Open the gas shutter and then operate the Entry Assistant Roller.
Note
Alarm ID 4026 Alarm IO AlmOutRollerUpIntkGasBlockCy

[Press] Discharge Assistant Roller Up Interlock, Gas shutter at the discharge is
Alarm Text
proceeding
When the Discharge Assistant Roller proceeds with the gas shutter at the
Causation
discharge closed
Solution 1. Open the gas shutter and then operate the Discharge Assistant Roller.
Note
Alarm ID 4027 Alarm IO AlmChamberBlocyIntkRollerUp

Alarm Text [Press] Chamber Gas Shutter Proceed Interlock, Assistant Roller is proceeding
In the case that the gas shutter is closed when the Assistant Roller at the entry
Causation
is moved forward.
Solution 1. Move the Assistant Roller backward and then operate the gas shutter.
Note
Alarm ID 4028 Alarm IO AlmPressFrametypeError

Alarm Text [Press] The frame is the type that cannot be pressed.
When a value other than TPI, insulated Spacer, AL is entered in the Frame of
Causation
Glass Data of the Press Conveyor
1. Restart after removing the glass.
Solution
2. Check the data for the glass entered.
Note
Alarm ID 4029 Alarm IO AlmPressDosingSettingsError

Alarm Text [Press] Discharge Settings are the unregistered types.
Causation When an incorrect value is entered in any item in the glass data of the conveyor

Appendix
before the press

- In the case that the set values for Glass Thickness or Application height
are wrong
1. Restart after changing the information in the “Main – Glass Data”
Solution
screen.
Note
Alarm ID 4030 Alarm IO AlmInRollerTimeOut

Alarm Text [Press] Incoming Assistant Roller Operation Timeout, Please check the sensor.
Solution Y0012
X0021
Recovery Action
Note
Alarm ID 4031 Alarm IO AlmOutRollerTimeOut

Alarm Text [Press] Discharge Assistant Roller Operation Timeout, Please check the sensor.
Solution Y0013
X0022
Recovery Action
Note
Alarm ID 4037 Alarm IO AlmPressAirPressure

Alarm Text [Press] Press pneumatics Lower Limit Error"

Appendix
Causation When the signal of the CDA pneumatics sensor is “OFF”

3. Check if CDA is supplied to the equipment.
Solution
4. Check the CDA sensor of the equipment.  [TPI Input Label]: X1017
Note
Alarm ID 4039 Alarm IO AlmPressOutCon1InvError

Alarm Text [Press] Press Discharge 1 Conveyor Inverter Error
When there is an issue of the Press Out CV1 Motor or an issue of the inverter
Causation
itself
1. Check the Error Code for the inverter in the enter equipment box.
Solution 2. Check the causes and countermeasures in the inverter manual.
Note
Alarm ID 4040 Alarm IO AlmPressOutCon2InvError

Alarm Text [Press] Press 배출2 Conveyor 인버터 Error
When there is an issue of the Press Out CV2 Motor or an issue of the inverter
Causation
itself
1. Check the Error Code for the inverter in the enter equipment box.
Solution 2. Check the causes and countermeasures in the inverter manual.
Note
Alarm ID 4042 Alarm IO AlmPressSuctionBlowerError

Alarm Text [Press] Press Suction Motor Overcurrent Error
When the signal in the thermal overload relay connected to the vacuum motor
Causation
is “On”
Solution
B. Motor: Measure current during operation.
2. Increase the load in the overload relay.

Appendix
3. Check the signal of the overload relay.  [PRESS Input Label]: X1004
Recovery Action  The Reset button shall be pressed in the overload relay to delete
the alarm.
Note
Alarm ID 4043 Alarm IO AlmPressAirBlowerError

Alarm Text [Press] Press Blower Motor Overcurrent Error
Causation When the signal in the thermal overload relay connected to the blower is “On”
2. Increase the load in the overload relay.
3. Check the signal of the overload relay.  [PRESS Input Label]: X1005
Recovery Action  The Reset button shall be pressed in the overload relay to delete
the alarm.
Note
Alarm ID 4044 Alarm IO AlmPressMFC_PowerOver

Alarm Text [Press] Press MFC Power Error
1. When the MFC (Flow Regulator) Main Power is more than 32V
Causation
2. Malfunction caused by communication noise
1. MFC Failure
Solution 2. Re-try after reset.
A. If the same alarm is continuously triggered, MFC Failure
Note
Alarm ID 4045 Alarm IO AlmPressMFC_SensorFail

Alarm Text [Press] Press MFC Sensor Status Error
1. MFC (Flow Regulator) Gas Detection Sensor Error
Causation
Solution 1. MFC FAILURE

Appendix
2. Re-try after reset.

Note
Alarm ID 4046 Alarm IO AlmPressMFC_HeaterPowerLow

Alarm Text [Press] Press MFC Heater Power Error
1. MFC (Flow Regulator) Heater Power Low
Causation
1. MFC FAILURE
2. Check the MFC Main Power (24V).
Solution
3. Re-try after reset.
Note
Alarm ID 4047 Alarm IO AlmPressFirstGlassThickMeas

Alarm Text [Press] Press First Glass Thickness Measurement Error
When Glass 1 Thickness is “0” in the glass data of the conveyor before the
Causation
press
1. Modify the glass thickness data of the conveyor before the press in
Solution
the “Main - Glass Data” screen.
Note
Alarm ID 4048 Alarm IO AlmPressSecendGlassThickMeas

Alarm Text [Press] Press Second Glass Thickness Measurement Error
When Glass 2 Thickness and application height are “0” in the glass data of the
Causation
conveyor before the press
Solution
the "Main - Glass Data" screen.
Note

Appendix
Alarm ID 4049 Alarm IO AlmPressThirdGlassThickMeas

Alarm Text [Press] Press Third Glass Thickness Measurement Error
When Glass 3 Thickness and application height are “0” in the glass data of the
Causation
conveyor before the press
Solution
the "Main - Glass Data" screen.
Note
Alarm ID 4050 Alarm IO AlmPressForceOutError

Alarm Text [Press] Press Forced Display Error Press Display Conveyor Sensor Detection
When forced discharge is selected with glass already in the direction of
Causation
discharge
Solution 1. Select the forced discharge after removing glass before or behind.
Note
Alarm ID 4053 Alarm IO AlmPressMFCConnectFail

Alarm Text [Press] MFC Connection Error, Please connect MFC.
Causation When there is no communication connection with MFC
1. Check the communication cable between MFC and RS-485RS-232
converter.
Solution 2. Check the communication cable RS-485RS-232 converter and PC.

3. Check the connector connected PC and change the port.
4. Check the D-Sub 9Pin soldering state connect to MFC.
Note
Alarm ID 4054 Alarm IO AlmPressAutoSealingConnetFail

[Press] Auto Sealing Communication Connection Error, Please check the auto
Alarm Text
sealing communication connection.
Causation When there is no communication connection with Auto Sealing Equipment
1. Auto Sealing Equipment Power Off  On
Solution
2. Check the network cable and IP between TPI & Press Controller and

Appendix
the Auto Sealing Controller

Note
Alarm ID 4055 Alarm IO AlmPressGlsInTimeOut

[Press] Glass Entry Timeout, Glass does not reach the deceleration sensor after
Alarm Text
entering. Please check it out.
When the glass does not reach the press deceleration sensor for a certain
Causation
period time after entering the press
1. Check if air comes out from the back plate in the press as the glass is
entering.
Solution
2. Check if there is part caught on the back plate or conveyor as the
glass is entering.
Recovery Action
Note
Alarm ID 4056 Alarm IO AlmPressGasFlowTimeOut

[Press] Gas Flow Rate Timeout, Gas Flow Rate does not reach the target value.
Alarm Text
Please check the gas valve.
When the gas flow rate does not reach the target value within a certain period
Causation
of time
1. Check the Gas Valve.
Solution
2. Check the volume of the gas left.
Recovery Action - ABORT – Stop: Stop the system.
- IGNORE – Dismissal: Dismiss the alarm to proceed.
Note
Alarm ID 4057 Alarm IO AlmPressGasFlowError

[Press] Gas Flow Rate Down Error, Gas Flow Rate decrease from the target
Alarm Text
value. Please check the gas.
Causation When the flow rate decreases during gas injection
Solution 1. Check the volume of the gas left

Appendix

Recovery Action - ABORT – Stop: Stop the system.
- IGNORE – Dismissal: Dismiss the alarm to proceed.
Note
Alarm ID 4058 Alarm IO AlmPressEMO

Alarm Text [Press] Emergency Stop Error
Causation When the signal of the emergency stop button is “OFF”
1. Press the Emergency Stop Button in the Press Equipment to disable.
Solution 2. Check if the Emergency Stop Button is out of order.  [PRESS Input
Label]: X108D
Note

Appendix
B. Servo Driver Encoder Error
I) For the motor used in the absolute encoder method, if the encoder cable is
disconnected, alarm code 40 or 21 is triggered in the Servo driver and cannot be
disabled. In that case, disable the alarm as follows.
1. PC Power Off  Connect the Servo Driver to a laptop with Panatem program installed
using a mini USB  Run the Panatem program.
2. Select the OK button if the motor driver is automatically displayed.
3. Select the “Monitor” from the Main screen toolbar.
4. Select “Multi-turn Clear” button  “Warning Clear” button  Power Off  Power On
5. Press the Home button after running the operating program.
6. For the motor used in the absolute encoder method, the motor’s Home method except
Y-axis and nozzle-axis is to recognize current location as Home.
7. Therefore, as Home should be continuously modified while conducting tests if the

encoder cable is disconnected, do not disconnect the cable except in special cases.
8. Or select the Multi-turn Clear button in the “Settings - EngSettings” screen of the TPI

Appendix
Applicator screen.
i. Select the Multi-turn Clear button of the Encoder Error axis.
ii. Finish the TPI Applicator program.
iii. Shut down Windows.
iv. Main Power Off  Main Power On  PC Power On
v. Run the TPI Applicator program again.

Appendix
C. Abort Button
I) The Abort button at the right bottom of the program is a button to stop all
operation being performed in the program.
II) If the buttons except the emergency button remain gray during manual operation,
click the Abort button  Reset button.
III)When finishing the program, click the Abort button and then shut down.
IV) Function to stop the Assistant Drum if it is rotating.
D. IO Module and Motion Controller Reset
I) Program Off  PC Power Off  PC Power On  Program On
II) The action above restarts the EtherCat master, resetting IO Module and the motion
controller. At this time, if there is glass in the press, vacuum breaks, making the
glass falling down. Be sure to proceed after removing the glass in the press.

Appendix
E. TPI Servo Motor Home
TPI Servo Motor Home can be set in the “Settings – TPI Motor”.
I) Z axis Motor – Home
1. Once the Home button is pressed, the current location of Z-axis becomes Home.
2. Place glass in the middle of the TPI CV as shown in the picture below.
3. Move the Z-axis so that the underside of the glass touches the nozzle with the nozzle
opened as shown in the picture below.

Appendix
4. In this condition, select the Z-axis Motor Home button.
5. After conducting the test on the semi-auto screen with a small glass, measure the location
of the lower part of the TPI discharge liquid from the end of the glass, fine-tune by
raising or lowering the Z-axis, and then run Home again.
II) Y axis Motor – Home
1. Once the Home button is selected, the Y-axis falls behind to touch the “- Limit” sensor
and then moves a little forward.
2. In this condition, place 5T Glass in front of the Suction Belt and proceed with suction.
3. With the nozzle opened, move the set Y-axis so that the gap between the glass and the
nozzle can be within a range of one or two pieces of paper (0.1~0.2mm).
4. Modify the Home recognition distance so that the current location of Y-axis becomes
4.8mm or 5mm.
A. If the value for the Home recognition distance is modified, the value for the current
location of Y-axis is changed.
B. Check the value for Y-axis Location in the “Manual-TPIModule” screen.
C. When the Home recognition distance is “+”, the location value increases.
D. When the Home recognition distance is “-“, the location value decreases.
III) C axis Motor – Home
1. The current location becomes “0” if the Home button is selected at the location where

Appendix
the angle is “0” when using a horizontal ruler.
IV) Nozzle Motor – Home
1. Select Home with the nozzle opened about 1mm.
A. The upper part of the nozzle comes forward and moves backward at the point where
it no longer advances, recognizing the location as Home.
B. At this time, the distance it moves backward is the Home recognition distance.
i. It moves backward only if it is set to a minus value.
C. Check if the upper part of the nozzle is forward or backward after the nozzle moves
backward.
i. If it is forward, set the “-“ value.
ii. If it is backward, set the “+” value.

Appendix
F. PRESS Servo Motor Home
The Press Servo Motor Home Settings can be set in the “Settings – Press Equipment” Screen.
I) Press Axis – Home
1. Once the Home button is selected the front plate of the Press moves backward.
2. The front plate attaches to the back plate, moves forward and again backward, attaching
the back plate, completing the Homing.
II) Gas Belt Axis – Home
1. Move the gas belt to the jog so that the gas blet is located as shown below.
2. Set it at the glass discharge.

Appendix
3. As shown in the picture above, set the distance from the start of the belt behind the gas
nozzle to the back plate to be approximately 1~1.5mm, and then select the Home button.

02 TPI - APPLICATOR.00.OP - MANUAL - BASIC.a.20220701 - Final

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

02 TPI - APPLICATOR.00.OP - MANUAL - BASIC.a.20220701 - Final

Uploaded by

Copyright:

Available Formats

Write Review Approval

Project: TPI Applicator

DOC No.: TPI.APPLICATOR.OP_MANUAL.BASIC.a

Operation Manual Page | 2

1. GENERAL INFORMATION ............................................................................................................................................... 6

A. System Overview ...................................................................................................................................................... 6

B. Authorized Use Permission ................................................................................................................................. 6

C. Help Desk .................................................................................................................................................................... 6

2. RUN DESCRIPTION ........................................................................................................................................................... 8

A. Program Installation ............................................................................................................................................... 8

B. SYSTEM ON/OFF ...................................................................................................................................................... 9

3. Program Detail Description ....................................................................................................................................... 16

A. Main – Main ............................................................................................................................................................ 16

B. Main -Glass Data .................................................................................................................................................. 25

C. Main - Servo Status ............................................................................................................................................. 27

D. Production – Production instructions (LX Hausys only) ..................................................................... 28

F. Production – Settings ......................................................................................................................................... 32

G. Manual – Semi-auto ............................................................................................................................................ 56

H. Manual - Conveyor .............................................................................................................................................. 60

I. Manual - TPI Module .......................................................................................................................................... 63

J. Manual - Drum ...................................................................................................................................................... 66

K. Manual – Press ....................................................................................................................................................... 69

Operation Manual Page | 3

L. Manual – Enter/Discharge ................................................................................................................................ 76

M. Heater – Head ........................................................................................................................................................ 78

N. Heater – Drum ....................................................................................................................................................... 80

O. Heater – Tuning ..................................................................................................................................................... 81

P. Settings – Pressure Settings ............................................................................................................................ 82

Q. Settings – Discharge Settings ......................................................................................................................... 85

R. Settings – Nozzle Clean ..................................................................................................................................... 89

S. Settings – TPI Equipment.................................................................................................................................. 91

T. Settings – Press ..................................................................................................................................................... 93

U. Utility – Alarm ........................................................................................................................................................ 97

V. Utility – Log ............................................................................................................................................................. 99

W. Utility – Monitor .................................................................................................................................................. 100

A. Trouble shooting ................................................................................................................................................. 102

B. Servo Driver Encoder Error ............................................................................................................................ 177

C. Abort Button ......................................................................................................................................................... 179

D. IO Module and Motion Controller Reset ................................................................................................ 179

E. TPI Servo Motor Home .................................................................................................................................... 180

F. PRESS Servo Motor Home ............................................................................................................................. 183

Operation Manual Page | 4

Operation Manual Page | 5

B. Authorized Use Permission

I) Address: 310-15 Toseong-ro, Hyangnam-eup, Hwaseong-si, Gyeonggi-do (18589)

II) Tel: 031-319-0060

III) Fax: 031-629-0542

IV) E-mail: sales@irtechnology.co.kr

Operation Manual Page | 6

Operation Manual Page | 7

II) The program below is in D:\\01. Install Program.

III) The TPI Applicator program is installed in D:\\00. TPI Application.

Operation Manual Page | 8

1. Turn the switch to the Main Power On on the Operation Panel.

2. Press the PC Power On button on the Operation Panel.

3. While waiting, the PC will boot up with the Windows logo.

Operation Manual Page | 9

Operation Manual Page | 10

Operation Manual Page | 11

II) System Off

At this time, select the second pop-up.

3. Select the OK button in the pop-up to confirm the termination.