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Vdocuments - MX Capcost-Blank
Vdocuments - MX Capcost-Blank
Shell Pressure Tube Pressure (barg) Area Purchased Bare Module Equipment Cost Cost
(barg) MOC (square meters)
Exchangers Exchanger Type
$ 3,286,191
$
$
Economic Options $
Cost of Land $ 1,250,000
Taxation Rate 42%
Annual Interest Rate 10%
Salvage Value 0 custom
Working Capital $ 5,000,000 function
FCI
L $ 46,600,000 CSGRC
Total Module Factor 1.18
Grass Roots Factor 0 50
Economic Information Calculated From Given Information
Revenue From Sales $
CRM (Raw Materials Costs) $ CUT (Cost 3,286,191
of Utilities)
-
$
CWT (Waste Treatment Costs) $ COL
(Cost of Operating Labor) $ 105,800
material material COM
material
material
Factors Used in Calculation of Cost of Manufacturing (COM )
d
Comd = 0.18*FCIL + 2.76*COL + 1.23*(CUT + CWT + CRM)
Multiplying factor for FCIL 0.18
Multiplying factor for C OL 2.76
1.23
Facotrs for C UT, CWT , and C RM
COMd $ 12,722,023
Factors Used in Calculation of Working Capital
Working Capital = A*C
RM + B*FCIL + C*COL
A 0.10
B 0.10
C 0.10
Construction period 2
Distribution of Fixed Capital Investment (must sum to one)
End of year One 60%
End of year Two End 40%
of year Three End of
year Four End of
year Five
Discounted Profitibility Criterion Non Discounted Profitibility Criteria
Net Present Value (millions) (56.48) Discounted Cash Flow Cumulative Cash Position (millions) (82. 8)
Rate of Return 10.00%
Discounted Payback Period (years) Undefined
Rate of Return on Investment -21.63%
0.0
-10.0
-20.0
-30.0
-40.0
j -50.0
-60.0
1 0 1 2 3 4 5 6 7 8 9 10 11 12
Project Life (Years)
0 -172.9 0 0
1 -137.0 5 5
2 -101.0 22 27 500
3 -651 74 101
4 -292 156 257
5 67 232 489 250
0 213.33 0 0
1 138.63 4 4 r
500
2 63.93 20 24
3 10.77 54 78
4 85.47 124 202
250
1000
Low ROROI -14%
High ROROI 44%
750
500
250
0
20% 10% 0% 10% 20% 30% 40% 50%
ROROI
Low DPBP 1.9 1000
5 6.0 70 862
6 6.9 32 894
7 7.7 16 910 0
Low ( 20 C) 789
Very low (-50°C) 13 11 Flowrate Preference 1 kg / kg
Waste Disposal (solid and liquid) Cost ($/tonne) kg/h
Energy Price Preference
Process Equipment
Centrifuge Data
Centrifuge Type K
1 K
2 K
3 D
min(m) D
max(m) F
BM
Auto Batch Sepera tor 4.7681 -0.0260 0.0240 0.50 1.70 1.5
Centrifugal Seperator 4.3612 -1,236 -49 0.50 1.00 1.5
Oscillating Screen 48,600 -0.6660 1,063 50 110 1.5
Solid Bowl w/o Motor 49,697 1,689 38 30 200 1.5
Compressor Data (without electric motors)
22,891 1 3604 0.1027 27 58 115 450 3000
2.2891 1.3604 -0.1027 3.8 8.0 15.9 450 3000
50,355 1.8002 0 8253 24 50 99 18 950
2.2891 1.3604 0.1027 3.4 7.0 13.9 450 3000
K K K A
1 2 3 min(m2) A
max(m2) F
BM
K K K A
1 2 3 min(m2) A
max(m2) F
BM
Dryer Data
Drum 45,472 0 7269 0 1340 50 5,000 1.5
Rotary, Gas Fired 3.5645 0.1118 0.0777 5.00 100.00 1.5
Tray 36,951 -0.4558 -0.1248 180 2,000 1.5
Dust Collectors Data
Baghouse 45,007 -0.5818 813 8 35,000 1.5
Cyclone Scrubbers 36,298 0.4991 411 6 20,000 1.5
( Centrifugal, Gravity 4.1520 -0.5299 0.0171 0.10 50.00
Spray, Impingement,
and Wet Dynamic)
Electrostatic Precipitator 36,298 -0.4991 411 6 20,000 1.5
Venturi 36,298 0.4991 411 6 20,000 1.5
Fan Data (include electric motors)
K
1 K
2 K
3 F
BMCS F
BMfiberglass F
BMSS F
BMNi Threshold C
1 C
2 C
3 V
min(m3/s)
20,829 9,074 -243 650 10750 200 -0.0163 569 -0.0088 217
11,979 14,782 0.0958 650 10750 200 0.0163 569 0.0088 217
2.2628 0.8581 0.0003 650 10750 200 0.0163 569 0.0088 217
69,617 148 3,161 1200 9400 40 2 5941 4.2348 1 7224 22 1 000 0.00184 3 35E 06
Evaporator Data
3 3
Blender Type K1 K2 K3 Vmin(m ) Vmax(m ) FBM
Dryer Type
3 3
Collector Type K1 K2 K3 Vmin(m /s) Vmax(m /s) FBM
Double Pipe 3.3444 2,745 -0.0472 13.1467 -12.6574 3.0705 174 1.55 1 10 300
40 barg < P < 100 barg 0.6072 -912 3,327
P < 40 barg 0 0 0
Multiple Pipe 27,652 7,282 0.0783 13.1467 126,574 30,705 174 1.55 10 100 300
40 barg < P < 100 barg 0.6072 -0.912 0.3327
P < 40 barg 0 0 0
Fixed tube, sheet, or U tu 4.3247 0.303 0.1634 0.03881 -11,272 0.08183 1.63 1.66 10.0 1000 140
tubes only > 5 barg -0 00164 -0.00627 123
Floating Head 48,306 0.8509 0.3187 0.03881 -11,272 0 08 83 163 1.66 10.0 1000 140
tubes only > 5barg -0 00164 -0.00627 123
Bayonet 42,768 0.0495 0.1431 0.03881 -11,272 0 08 83 163 1.66 10.0 1000 140
tubes only > 5 barg -0 00164 -0.00627 123
Kettle Reboiler 44,646 0.5277 0.3955 0.03881 -11,272 8,183 163 1.66 10.0 100 140
tubes only > 5 barg -0.00164 0.00627 0.0123
Scraped Wall 37,803 8,569 0.0349 13.1467 126,574 30,705 174 1.55 2.0 20 300
40 barg < P < 100 barg 0.6072 -0.912 0.3327
P < 40 barg 0 0 0
Teflon Tube 3.8062 8,924 0.1671 0 0 0 1.63 1.66 1.0 10 15
Air Cooler 4.0336 0.2341 0.0497 -0.125 0.15361 -0.02861 0.96 1.21 10 10000 100
Spiral Tube - shell and tu 39,912 668 0.243 -0 4045 1,859 0 174 1.55 1 100 400
tube only -0 2115 9,717 0
Spiral Plate 46,561 0.2947 0.2207 0 0 0 0.96 1.21 1 100 19
Flat Plate 46,656 -0.1557 0.1547 0 0 0 0.96 1.21 10 1000 19
Materail Factors, F
M
Shell - CS CS Cu CS SS CS Ni CS Ti
Exchanger Type Tube - CS Cu Cu SS SS Ni Ni Ti Ti
Double Pipe 1.00 1.35 1.69 1.81 2.73 268 373 4.63 11.38
Multiple Pipe 100 135 169 181 273 268 373 4.63 11.38
Fixed tube sheet or U tu 100 135 169 181 273 268 373 4.63 11 38
Floating Head 1.00 1.35 1.69 1.81 273 268 373 4.63 11.38
Bayonet 100 135 169 181 273 268 373 4.63 11.38
Kettle Reboiler 1.00 1.35 1.69 1.81 2.73 268 373 4.63 11.38
Scraped Wall 100 135 169 181 273 268 373 4.63 11.38
Spiral Tube 100 135 169 181 273 268 373 4.63 11.38
Exchanger Type CS Cu SS Ni Ti
Teflon Tube Exchanger 1 00 1 20 1 30 1 40 3 30
Exchanger Type CS Cu SS Ni Ti
Spiral Plate 1.00 1.35 2.45 2.68 463
Flat Plate 1 00 1 35 2 45 268 463
Tube Material
Exchanger Type CS Al SS
Air Cooler 1.00 1.42 2.93
Mixer Data
Mixer Type K K K P
1 2 3 min(kW) P
max(kW) F
BM
Centrifugal pump 33,892 536 1,538 0.3935 3,957 0.00226 189 135 10 16 NA 23 44 NA 100 1 300
3 4771 0 1350 0 14380 -0.24538 0.259016 -0.01363 1 89 135 10 14 1.3 2.7 47 107 100 1 100
38,696 0 3 61 12,200 0.2454 2,590 0.0136 189 135 10 15 13 2.4 40 64 100 1 200
K K K V (m3) V (m3) F
1 2 3 min max BM
Reactor Data
Autoclave 4.5587 -0.7014 0.0020 1.00 15.00 1.5
Fermenter 4.1052 0.4680 0.0005 0.10 35.00 1.5
Inoculum Tank 37,957 -0.5407 160 7 100 1.5
Jacketed Agitated 41,052 0.4680 0.0005 10 3,500 1.5
Jacketed Non-Agitated 33,496 -0.2765 25 500 4,500 1.5
Mixer/Settler 47,116 0.5521 4 4 600 1.5
Screen Data
DSM 38,050 0.4144 2,120 30 600 1.5
Rotary 4.0485 0.8882 0.3260 0.30 15.00 1.5
Stationary 38,219 0 0368 -0.6050 200 1,100 1.5
Vibrating 40,485 0.8882 3,260 30 1,500 1.5
Tank Data
Jacketed Vessel 38,751 3,328 1,901 1 100 320 0.1578 -0.2992 0.1413
Internal Coil 4,038 0 09 42 2,766 1 100 320 0.1578 0.2992 0.1413
Jacketed Vessel w/ Coil 4,038 9,142 2,766 1 100 320 0 1578 -0 2992 0 1413
Evaporator Types CS Cu Alloy SS Ni Alloy Ti
Forced Circulation 29 363 508 966 145
Falling Film 225 281 394 749 1,125
Agitated (Scrap ed Wall) 2.25 2.81 3.94 7.49 11.25
Short Tube 29 363 508 966 145
Long Tube 29 363 508 966 145
Jacketed Vessel 27 34 47 49 48 38 9.1 5.9 13.7 9.5
Internal Coil 30 38 52 55 52 41 101 6.6 15.2 10.6
Jacketed Vessel w/ Coil 3.0 3.8 5.2 5.5 5.2 41 101 6.6 15.2 10.6
Vessel Data (including data for distillation towers and packed columns)
K K K V V K K K V V P
1 2 3 min max 1 2 3 min max max(barg)
2 2
Screen Type K1 K2 K3 Amin(m ) Amax(m ) FBM
Reactor Type
W)
Positive Displacement
Reciprocating pump
Shell Materail
F 3.1
M SS
Vessel Type B1 B2