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Equipment List - 14-10-2017 Updated Till 23-11-2023
Equipment List - 14-10-2017 Updated Till 23-11-2023
Equipment List - 14-10-2017 Updated Till 23-11-2023
Remaining
PROCESS Last
Life Equipment /
Criticality Design Design Operating Operating Design Internal Length Year Of Inspecti
Equipment Equipment Criticality Component Component Component Contents/ Last Inspection Remaining Life
S No. Corporation Field Process Area Train No. Equipment Description (High Pressure Temperature Pressure Temperature Thickness Dia (mm) manufactu on
Tag No. Type (High Tag No. Description Material Fluids Year (Years)
Medium (psig) ( F)
0
(psig) (0F) (mm) (mm) re (Yes/
Medium Specification
Low) No)
Low)
Permeate /
Primary AISI-1026 A513
1 OGDCL Qadirpur Membrane
Train 1 A-2603 A Permeate Membrane Skid skid M M A-2603 A Pipe- SCH.80 950 180 700 75 Type5 12.7 Residual/Feed 203.2 9144 1995 Yes Oct-14 48.7
Gas
Permeate /
Primary AISI-1026 A513
2 OGDCL Qadirpur Membrane
Train 1 A-2603 B Permeate Membrane Skid skid M M A-2603 A Pipe- SCH.80 950 180 700 75
Type5 12.7 Residual/Feed 203.2 9144 1995 Yes Oct-14 48.7
Gas
Permeate /
Primary AISI-1026 A513
3 OGDCL Qadirpur Membrane
Train 1 A-2603 C Permeate Membrane Skid skid M M A-2603 A Pipe- SCH.80 950 180 700 75
Type5 12.7 Residual/Feed 203.2 9144 1995 Yes Oct-14 48.7
Gas
Permeate /
Primary AISI-1026 A513
4 OGDCL Qadirpur Membrane
Train 1 A-2603 D Permeate Membrane Skid skid M M A-2603 A Pipe- SCH.80 950 180 700 75
Type5 12.7 Residual/Feed 203.2 9144 1995 Yes Oct-14 48.7
Gas
Permeate /
Primary AISI-1026 A513
5 OGDCL Qadirpur Membrane
Train 2 A-2613 A Permeate Membrane Skid skid M M A-2613 A Pipe- SCH.80 950 180 700 75
Type5 12.7 Residual/Feed 203.2 9144 1995 Yes Oct-14 48.7
Gas
Permeate /
Primary AISI-1026 A513
6 OGDCL Qadirpur Membrane
Train 2 A-2613 B Permeate Membrane Skid skid M M A-2613 B Pipe- SCH.80 950 180 700 75
Type5 12.7 Residual/Feed 203.2 9144 1995 Yes Oct-14 48.7
Gas
Permeate /
Primary AISI-1026 A513
7 OGDCL Qadirpur Membrane
Train 2 A-2613 C Permeate Membrane Skid skid M M A-2613 C Pipe- SCH.80 950 180 700 75
Type5 12.7 Residual/Feed 203.2 9144 1995 Yes Oct-14 48.7
Gas
Permeate /
Primary AISI-1026 A513
8 OGDCL Qadirpur Membrane
Train 2 A-2613 D Permeate Membrane Skid skid M M A-2613 D Pipe- SCH.80 950 180 700 75
Type5 12.7 Residual/Feed 203.2 9144 1995 Yes Oct-14 48.7
Gas
Permeate /
Primary AISI-1026 A513
9 OGDCL Qadirpur Membrane
Train 2 A-2613 E Permeate Membrane Skid skid M M A-2613 D Pipe- SCH.80 950 180 700 75
Type5 12.7 Residual/Feed 203.2 9144 1995 Yes Oct-14 48.7
Gas
Permeate /
Primary AISI-1026 A513
10 OGDCL Qadirpur Membrane
Train 3 A-2623 A Permeate Membrane Skid skid M M A-2623 A Pipe- SCH.80 950 180 700 75
Type5 12.7 Residual/Feed 203.2 9144 1995 Yes Oct-14 48.7
Gas
Permeate /
Primary AISI-1026 A513
11 OGDCL Qadirpur Membrane
Train 3 A-2623 B Permeate Membrane Skid skid M M A-2623B Pipe- SCH.80 950 180 700 75
Type5 12.7 Residual/Feed 203.2 9144 1995 Yes Oct-14 48.7
Gas
Permeate /
Primary AISI-1026 A513
12 OGDCL Qadirpur Membrane
Train 3 A-2623 C Permeate Membrane Skid skid M M A-2623 C Pipe- SCH.80 950 180 700 75
Type5 12.7 Residual/Feed 203.2 9144 1995 Yes Oct-14 48.7
Gas
Front end
13 OGDCL Qadirpur compression Utility D-0501A Plant Air receiver Vessel Vessel L M D-0501A Shell & Heads 149 154 105 100 SA-516 Gr. 70 12.954 Plat Air 2150 3400 1998 Yes Nov-18 42
Front end
14 OGDCL Qadirpur compression Train C F-0301A Fuel Gas Filter Vessel M L F-0301A Shell & Heads 1100 180 665 Not in the list SA-516 Gr. 70 21.336 Fuel Gas 325 1066.8 1998 Yes Apr-17 138
Front end
15 OGDCL Qadirpur compression Train C F-0301B Fuel Gas Filter Vessel M L F-0301B Shell & Heads 1100 180 665 Not in the list SA-516 Gr. 70 21.336 Fuel Gas 325 1066.8 1998 Yes Apr-17 248
Recycle Regeneration
16 OGDCL Qadirpur membrane Train 01 FC-2651 Recycle Filter Coalescer Vessel M L V-2651 Filter Vessel 950 180 650 110 SA-516 Gr. 70 40 Gas 1220 3922 1994 Yes Jan-17 119
Recycle Regeneration
17 OGDCL Qadirpur membrane Train 01 FC-2651 Recycle Filter Coalescer Vessel M L G-6119 B Filter Housing 950 180 690 68 SA-516 Gr. 70 25 Gas 661 3385 2007 Yes Jan-17 83
Recycle Regeneration
18 OGDCL Qadirpur membrane Train 02 FC-2661 Recycle Filter Coalescer Vessel M L V-2661 Filter Vessel 950 180 650 110 SA-516 Gr. 70 40 Gas 1220 3922 1994 Yes Jan-17 129
Recycle Regeneration
19 OGDCL Qadirpur membrane Train 02 FC-2661 Recycle Filter Coalescer Vessel M L G-6119 A Filter Housing 950 180 690 68 SA-516 Gr. 70 25 Gas 661 3385 2007 Yes Jan-17 77
20 OGDCL Qadirpur Cooling Train 01 FC-9004 Feed Gas Separator/Filter Coalescer Vessel M L FC-9004 Shell & Heads 950 180 715 60 SA-516 Gr 70 83 Raw Gas 3220 8366 2002 Yes Aug-21 52
21 OGDCL Qadirpur Cooling Train 02 FC-9704 Feed Gas Separator/Filter Coalescer Vessel M L FC-9704 Shell & Heads 950 180 715 59 SA-516 Gr 70 83 Raw Gas 3220 8366 2006 Yes Sep-23 4
22 OGDCL Qadirpur Metering No Train V-2023 Condensate Flash Separator Vessel M MH V-2023 Shell & Heads 150 180 50 75 SA-516 Gr.70 14 Condensate 1803.4 4006 2002 Yes Oct-22 45
Recycle
23 OGDCL Qadirpur membrane Train 01 V-2709 Permeate Compressor Suction Scrubber Vessel M L V-2709 Shell & Heads 925 180 319 100 SA-516 Gr.70 34 Permeate Gas 1100 2400 1995 Yes Jan-23 1344
Recycle
24 OGDCL Qadirpur membrane Train 01 V-2719 Permeate Compressor Suction Scrubber Vessel M L V-2719 Shell & Heads 925 180 319 100 SA-516 Gr.70 34 Permeate Gas 1100 2400 1995 Yes Apr-17 107
Front end
25 OGDCL Qadirpur compression Utility V-4001 Fuel Gas Knock Out Drum Vessel H L V-4001 Shell & Heads 190 180 185 59 SA-516 Gr.70 10 Residue Gas 610 Not available 2010 Yes Apr-17 325
Raw /
26 OGDCL Qadirpur Utility No Train V-5300 Hp Fuel Gas Knock Out Drum Vessel H L V-5300 Shell & Heads 460 330 410 42 SA-516 Gr.70 25 Residual/Rec 1100 3000 1994 Yes Apr-17 55
ycle Residue
Raw /
27 OGDCL Qadirpur Utility No Train V-6300 Hp Fuel Gas Knock Out Drum Vessel H L V-6300 Shell & Heads 460 330 410 43 SA-516 Gr.70 15 Residual/Rec 480 1780 2002 Yes Apr-17 97
ycle Residue
28 OGDCL Qadirpur Cooling Train 01 V-9000A Inlet Separator Vessel M L V-9000A Shell & Heads 950 180 717 96 SA 516 Gr 70 72 Raw Gas 2750 5030 2002 Yes Sep-23 197
29 OGDCL Qadirpur Cooling Train 01 V-9000B Inlet Separator Vessel M M V-9000B Shell & Heads 950 180 717 96 SA 516 Gr 70 72 Raw Gas 2750 5030 2002 Yes Sep-23 44
30 OGDCL Qadirpur Refrigeration No Train V-9104 Oil Seprator Vessel H L V-9104 Shell & Heads 362.6 200 276 150 SA 516 Gr 70 20 Propane 1600 3800 2002 Yes Apr-17 87
LIFE ASSESMENT OF OGDCL QADIR PUR GAS PLANT
Remaining
PROCESS Last
Life Equipment /
Criticality Design Design Operating Operating Design Internal Length Year Of Inspecti
Equipment Equipment Criticality Component Component Component Contents/ Last Inspection Remaining Life
S No. Corporation Field Process Area Train No. Equipment Description (High Pressure Temperature Pressure Temperature Thickness Dia (mm) manufactu on
Tag No. Type (High Tag No. Description Material Fluids Year (Years)
Medium (psig) ( F)
0
(psig) (0F) (mm) (mm) re (Yes/
Medium Specification
Low) No)
Low)
31 OGDCL Qadirpur Cooling Train 02 V-9700A Inlet Separator Vessel M MH V-9700A Shell & Heads 950 180 719 96 SA-516 Gr.70 70 Raw Gas 2750 5030 2007 Yes Sep-23 33
32 OGDCL Qadirpur Cooling Train 02 V-9700B Inlet Separator Vessel M L V-9700B Shell & Heads 950 180 719 96 SA-516 Gr.70 70 Raw Gas 2750 5030 2007 Yes Sep-23 34
Raw Gas/
33 OGDCL Qadirpur Metering No Train V-9710 Degasser Vessel M L V-9710 Shell & Heads 150 180 100 90 SA-516 Gr.70N 16 Condensate 2438.4 3660 2007 Yes Dec-21 -
34 OGDCL Qadirpur Cooling Train 02 V-9801 Memguard Vessel Vessel M L V-9801 Shell & Heads 950 640 717 69 SA-516 Gr.70N 75 Raw Gas 2745 3350 2006 Yes Jul-15 194
35 OGDCL Qadirpur Cooling Train 02 V-9802 Memguard Vessel Vessel M L V-9802 Shell & Heads 950 640 717 69 SA-516 Gr.70N 75 Raw Gas 2745 3350 2006 Yes Jul-15 194
36 OGDCL Qadirpur Cooling Train 02 V-9803 Memguard Vessel Vessel M L V-9803 Shell & Heads 950 640 717 69 SA-516 Gr.70N 75 Raw Gas 2745 3350 2006 Yes Jul-15 213
37 OGDCL Qadirpur Cooling Train 02 V-9804 Memguard Vessel Vessel M L V-9804 Shell & Heads 950 640 717 69 SA-516 Gr.70N 75 Raw Gas 2745 3350 2006 Yes Jul-15 176
38 OGDCL Qadirpur Cooling Train 02 V-9809 Regeneration Gas Scrubber Vessel M MH V-9809 Shell & Heads 950 640.4 734 85 SA-516 Gr.70 22 Region. Gas 700 2938 2006 Yes Sep-23 8
Raw /
39 OGDCL Qadirpur Utility No Train S-5303A Hp Fuel Gas Filter Vessel L L S-5303A Shell & Heads 460 330 410 43 SA-516 Gr.70 10 Residual/Rec 324 914.4 1994 Yes Apr-17 53
ycle Residue
Raw /
40 OGDCL Qadirpur Utility No Train S-5303B Hp Fuel Gas Filter Vessel L L S-5303B Shell & Heads 460 330 410 43 SA-516 Gr.70 10 Residual/Rec 324 914.4 1994 Yes Apr-17 55
ycle Residue
Roof=6mm Water +
Roof, Shell & Shell=8 mm Condensate/
43 OGDCL Qadirpur Utility Train 01 T-2801 Condensate Tank Tank H M T-2801 Bottom 0.5 max.180 ATM 95 A-283 Gr. C Bottom=12 Blanketing 8229.6 7250 1994 Yes Nov-21 47
mm gas
Roof=6mm Water +
Roof, Shell & Shell=6~8 Condensate/
44 OGDCL Qadirpur Utility No Train T-2821 New Condensate Tank Tank H MH T-2821 Bottom 0.5 180 ATM 95 A-283 Gr. C mm Blanketing 13716 8998 2004 Yes Nov-21 28
Bottom=9m gas
m
Roof=6mm
Roof, Shell & Shell=6~8 Produced
45 OGDCL Qadirpur Utility No Train T-4405A Produce Water Tank Tank H M T-4405A Bottom 0.36 180 ATM 121 A-283 Gr. C mm Water 4572 4600 1995 Yes Sep-17 Not Calculated
Bottom=9m
m
Raw /
46 OGDCL Qadirpur Utility No Train E-5301 Coil Heater Heater L L E-5301 shell/Pipe 460 330 410 Not in the list A-106 Gr.B 14.27 Residual/Rec 125.5 1800 1994 Yes Apr-17 Not in Report
ycle Residue
Convection
Section Coils
Radiant Section Raw Gas(MG See As Built
47 OGDCL Qadirpur Cooling Train 01 E-9301 Regeneration Gas Heater Heater L MH E-9301 Coils 950 868 698 422 A-106 Gr.B 7.62 out) 88.8 Darwing of AJC Nov.2016 Yes Sep-23 Not Calculated
Inlet Manifold &
Outlet Manifold
Permeate /
Recycle NOT Not AISI-1026 A513
48 OGDCL Qadirpur Membrane
Train 1 A-2653 Recycle Permeate Membrane Skid skid M
CALCULATED A-2653 Pipe- SCH.80 available Not available 680 68
Type5 12.7 Recycle 203.2 9144 1995 No No Not calculated
Residual/Vent
Permeate
Recycle NOT Not AISI-1026 A513
49 OGDCL Qadirpur Membrane
Train 2 A-2663 Recycle Permeate Membrane Skid skid M
CALCULATED A-2663 Pipe- SCH.80 available Not available 680 68
Type5 12.7 Gas/ 203.2 9144 1995 No No Not calculated
Residual/Vent
NOT
CALCULATE Not Not
50 OGDCL Qadirpur Refrigeration No Train F-9109A Suction Filter Vessel M F-9109A Pipe 362.6 38/180 80 65 A-106 Gr.B available Propane available Not available 2002 No No Not calculated
D
NOT
CALCULATE Not Not
51 OGDCL Qadirpur Refrigeration No Train F-9109B Suction Filter Vessel M F-9109B Pipe 362.6 38/180 81 64 A-106 Gr.B available Propane available Not available 2002 No No Not calculated
D
NOT
CALCULATE Not Not
52 OGDCL Qadirpur Refrigeration No Train F-9109C Suction Filter Vessel M F-9109C Pipe 362.6 38/180 80 66 A-106 Gr.B available Propane available Not available 2002 No No Not calculated
D
NOT
CALCULATE Not Not
53 OGDCL Qadirpur Refrigeration No Train F-9109D Suction Filter Vessel L F-9109D Pipe 362.6 38/180 80 65 A-106 Gr.B available Propane available Not available 2002 No No Not calculated
D
NOT
54 OGDCL Qadirpur Pre treatment Train 01 F-9206A Particle Filter Vessel L CALCULATE F-9206A Shell & Heads 950 78 700 72 SA-516 Gr. 70 41 Raw Gas 1500 4275 2002 Yes Sep-17 Not in Report
D
NOT
55 OGDCL Qadirpur Pre treatment Train 01 F-9206B Particle Filter Vessel L CALCULATE F-9206B Shell & Heads 950 78 708 70 SA-516 Gr. 70 41 Raw Gas 1500 4275 2003 Yes Sep-17 Not in Report
D
LIFE ASSESMENT OF OGDCL QADIR PUR GAS PLANT
Remaining
PROCESS Last
Life Equipment /
Criticality Design Design Operating Operating Design Internal Length Year Of Inspecti
Equipment Equipment Criticality Component Component Component Contents/ Last Inspection Remaining Life
S No. Corporation Field Process Area Train No. Equipment Description (High Pressure Temperature Pressure Temperature Thickness Dia (mm) manufactu on
Tag No. Type (High Tag No. Description Material Fluids Year (Years)
Medium (psig) ( F)
0
(psig) (0F) (mm) (mm) re (Yes/
Medium Specification
Low) No)
Low)
NOT
56 OGDCL Qadirpur Pre treatment Train 02 F-9806A Particle Filter Vessel L CALCULATE F-9806A Shell & Heads 950 78 715 78 SA-516 Gr. 70 41 Raw Gas 1500 4275 2006 Yes Sep-23 44
D
NOT
57 OGDCL Qadirpur Pre treatment Train 02 F-9806B Particle Filter Vessel L CALCULATE F-9806B Shell & Heads 950 78 715 78 SA-516 Gr. 70 41 Raw Gas 1500 4275 2006 Yes Sep-23 59
D
NOT
CALCULATE Not Regeneration Not Not
58 OGDCL Qadirpur No Train FC-2611 Filter Coalescer Vessel M FC-2611 Shell & Heads 950 150 250-300 94 SA-516 Gr. 70 available Gas available Not available available Yes Aug-21 24
D
NOT Raw
CALCULATE Finger Type Not Gas/Condens Not
59 OGDCL Qadirpur Slug Catcher No Train M-2001 Slug Catcher Vessel H M-2001 (Shell & Heads) 1100 180 275 100 SA-106 available available Not available 1995 Yes Nov-18 Not in Report
D ate
NOT Raw
CALCULATE Not Gas/Condens
60 OGDCL Qadirpur Slug Catcher No Train M-2002 Slug Catcher Vessel H M-2002 Shell & Heads 1100 180 275 100 SA-516 Gr 70 available 2439 7317 2006 Yes Nov-18 Not in Report
D ate
NOT
CALCULATE Not Not
61 OGDCL Qadirpur FECP No Train V-1400 Degasser Vessel Vessel L V-1400 Shell & Heads 125 120 100 95 SA-516 Gr.70 available Not available available Not available 2000 No No Not calculated
D
Recycle Not
63 OGDCL Qadirpur membrane Train 01 V-2707 Permeate Compressor Suction Scrubber Vessel M L V-2707 Shell & Heads 170 180 25 101 SA-516 Gr.70 available Permeate Gas 1700 2840 1995 Yes Jan-23 532
NOT Raw /
CALCULATE Residual/Per Not
80 OGDCL Qadirpur Metering No Train V-4101 Flare Gas Knock Out Drum Vessel H V-4101 Shell & Heads 50 180 0.8 60 SA-516 Gr.70 14 available Not available 2010 Yes Nov-18 Not in Report
D meate
Remaining life is
NOT negative because the
93 OGDCL Qadirpur Cooling Train 01 V-9204 Memguard Vessel Vessel M CALCULATE V-9204 Shell & Heads 950 600 712 70 SA 516 Gr 70 75 Raw Gas 2745 3350 2002 Yes Oct-23 current thickness is
D higher than the initial
thickness
Remaining life is
NOT negative because the
94 OGDCL Qadirpur Cooling Train 01 V-9205 Memguard Vessel Vessel M CALCULATE V-9205 Shell & Heads 950 600 712 70 SA 516 Gr 70 75 Raw Gas 2745 3350 2002 Yes Oct-23 current thickness is
D higher than the initial
thickness
NOT
95 OGDCL Qadirpur FECP No Train A-1301 Valerus Package skid Vessel M CALCULATE 1-MBF-2010- Raw Gas 844.4 1676.4 2009 Yes Sep-17 Not in Report
D 1
Suction Scrubber 1000 150 270 92 SA 516 Gr 70 35
NOT
96 OGDCL Qadirpur FECP No Train A-1301 Valerus Package skid Vessel M CALCULATE 1-MBF-2030- Interstage Raw Gas 692 1676.4 2009 Yes Sep-17 Not in Report
D 1
Scrubber 1270 150 470 95 SA 516 Gr 70 35
NOT
97 OGDCL Qadirpur FECP No Train A-1301 Valerus Package skid Vessel M CALCULATE 1-MBL-2010- Suction Bottle 1st Raw Gas 572 1879.6 2009 Yes Sep-17 Not in Report
D 1
Stage 1000 150 259 180 SA 516 Gr 70 19
NOT
98 OGDCL Qadirpur FECP No Train A-1301 Valerus Package skid Vessel M CALCULATE 1-MBL-2020- Discharge Bottle Raw Gas 410 3657.6 2009 Yes Sep-17 Not in Report
D 1 SA-106C Shell / SA
1st Stage 1270 350 475 165 516Gr 70 Heads 23
NOT
99 OGDCL Qadirpur FECP No Train A-1301 Valerus Package skid Vessel M CALCULATE 1-MBL-2030- Suction Bottle 2nd Raw Gas 456 1676.4 2009 Yes Sep-17 Not in Report
D 1 SA-106C Shell / SA
Stage 1270 150 470 165 516Gr 70 Heads 26
NOT
100 OGDCL Qadirpur FECP No Train A-1301 Valerus Package skid Vessel M CALCULATE 1-MBL-2040- Discharge Bottle Raw Gas 364 3733.8 2009 Yes Sep-17 Not in Report
D 1 SA-106C Shell / SA
2nd Stage 1270 350 745 180 516Gr 70 Heads 21
NOT
101 OGDCL Qadirpur FECP No Train A-1303 Valerus Package skid Vessel M CALCULATE 3-MBF-2010- Raw Gas 844.4 1676.4 2009 No No Not available
D 3
Suction Scrubber 1000 150 270 92 SA 516 Gr 70 35
NOT
102 OGDCL Qadirpur FECP No Train A-1303 Valerus Package skid Vessel M CALCULATE 3-MBF-2030- Interstage Raw Gas 692 1676.4 2009 No No Not available
D 3
Scrubber 1270 150 470 95 SA 516 Gr 70 35
NOT
103 OGDCL Qadirpur FECP No Train A-1303 Valerus Package skid Vessel M CALCULATE 3-MBL-2010- Suction Bottle 1st Raw Gas 572 1879.6 2009 No No Not available
D 3
Stage 1000 150 259 180 SA 516 Gr 70 19
NOT
104 OGDCL Qadirpur FECP No Train A-1303 Valerus Package skid Vessel M CALCULATE 3-MBL-2020- Discharge Bottle Raw Gas 410 3657.6 2009 No No Not available
D 3 SA-106C Shell / SA
1st Stage 1270 350 475 165 516Gr 70 Heads 23
NOT
105 OGDCL Qadirpur FECP No Train A-1303 Valerus Package skid Vessel M CALCULATE 3-MBL-2030- Suction Bottle 2nd Raw Gas 456 1676.4 2009 No No Not available
D 3 SA-106C Shell / SA
Stage 1270 150 470 165 516Gr 70 Heads 26
NOT
106 OGDCL Qadirpur FECP No Train A-1303 Valerus Package skid Vessel M CALCULATE 3-MBL-2040- Discharge Bottle Raw Gas 364 3733.8 2009 No No Not available
D 3 SA-106C Shell / SA
2nd Stage 1270 350 745 180 516Gr 70 Heads 21
NOT
107 OGDCL Qadirpur FECP No Train A-1304 Valerus Package skid Vessel M CALCULATE 4-MBF-2010- Raw Gas 844.4 1676.4 2009 No No Not available
D 4
Suction Scrubber 1000 150 270 92 SA 516 Gr 70 35
NOT
108 OGDCL Qadirpur FECP No Train A-1304 Valerus Package skid Vessel M CALCULATE 4-MBF-2030- Interstage Raw Gas 692 1676.4 2009 No No Not available
D 4
Scrubber 1270 150 470 95 SA 516 Gr 70 35
NOT
109 OGDCL Qadirpur FECP No Train A-1304 Valerus Package skid Vessel M CALCULATE 4-MBL-2010- Suction Bottle 1st Raw Gas 572 1879.6 2009 No No Not available
D 4
Stage 1000 150 259 180 SA 516 Gr 70 19
LIFE ASSESMENT OF OGDCL QADIR PUR GAS PLANT
Remaining
PROCESS Last
Life Equipment /
Criticality Design Design Operating Operating Design Internal Length Year Of Inspecti
Equipment Equipment Criticality Component Component Component Contents/ Last Inspection Remaining Life
S No. Corporation Field Process Area Train No. Equipment Description (High Pressure Temperature Pressure Temperature Thickness Dia (mm) manufactu on
Tag No. Type (High Tag No. Description Material Fluids Year (Years)
Medium (psig) ( F)
0
(psig) (0F) (mm) (mm) re (Yes/
Medium Specification
Low) No)
Low)
NOT
110 OGDCL Qadirpur FECP No Train A-1304 Valerus Package skid Vessel M CALCULATE 4-MBL-2020- Discharge Bottle Raw Gas 410 3657.6 2009 No No Not available
D 4 SA-106C Shell / SA
1st Stage 1270 350 475 165 516Gr 70 Heads 23
NOT
111 OGDCL Qadirpur FECP No Train A-1304 Valerus Package skid Vessel M CALCULATE 4-MBL-2030- Suction Bottle 2nd Raw Gas 456 1676.4 2009 No No Not available
D 4 SA-106C Shell / SA
Stage 1270 150 470 165 516Gr 70 Heads 26
NOT
112 OGDCL Qadirpur FECP No Train A-1304 Valerus Package skid Vessel M CALCULATE 4-MBL-2040- Discharge Bottle Raw Gas 364 3733.8 2009 No No Not available
D 4 SA-106C Shell / SA
2nd Stage 1270 350 745 180 516Gr 70 Heads 21
NOT
113 OGDCL Qadirpur FECP No Train A-1305 Valerus Package skid Vessel M CALCULATE 5-MBF-2010- Raw Gas 844.4 1676.4 2009 No No Not available
D 5
Suction Scrubber 1000 150 270 92 SA 516 Gr 70 35
NOT
114 OGDCL Qadirpur FECP No Train A-1305 Valerus Package skid Vessel M CALCULATE 5-MBF-2030- Interstage Raw Gas 692 1676.4 2009 No No Not available
D 5
Scrubber 1270 150 470 95 SA 516 Gr 70 35
NOT
115 OGDCL Qadirpur FECP No Train A-1305 Valerus Package skid Vessel M CALCULATE 5-MBL-2010- Suction Bottle 1st Raw Gas 572 1879.6 2009 No No Not available
D 5
Stage 1000 150 259 180 SA 516 Gr 70 19
NOT
116 OGDCL Qadirpur FECP No Train A-1305 Valerus Package skid Vessel M CALCULATE 5-MBL-2020- Discharge Bottle Raw Gas 410 3657.6 2009 No No Not available
D 5 SA-106C Shell / SA
1st Stage 1270 350 475 165 516Gr 70 Heads 23
NOT
117 OGDCL Qadirpur FECP No Train A-1305 Valerus Package skid Vessel M CALCULATE 5-MBL-2030- Suction Bottle 2nd Raw Gas 456 1676.4 2009 No No Not available
D 5 SA-106C Shell / SA
Stage 1270 150 470 165 516Gr 70 Heads 26
NOT
118 OGDCL Qadirpur FECP No Train A-1305 Valerus Package skid Vessel M CALCULATE 5-MBL-2040- Discharge Bottle Raw Gas 364 3733.8 2009 No No Not available
D 5 SA-106C Shell / SA
2nd Stage 1270 350 745 180 516Gr 70 Heads 21
NOT
119 OGDCL Qadirpur FECP No Train A-1306 Valerus Package skid Vessel M CALCULATE 6-MBF-2010- Raw Gas 844.4 1676.4 2009 No No Not available
D 6
Suction Scrubber 1000 150 270 92 SA 516 Gr 70 35
NOT
120 OGDCL Qadirpur FECP No Train A-1306 Valerus Package skid Vessel M CALCULATE 6-MBF-2030- Interstage Raw Gas 692 1676.4 2009 No No Not available
D 6
Scrubber 1270 150 470 95 SA 516 Gr 70 35
NOT
121 OGDCL Qadirpur FECP No Train A-1306 Valerus Package skid Vessel M CALCULATE 6-MBL-2010- Suction Bottle 1st Raw Gas 572 1879.6 2009 No No Not available
D 6
Stage 1000 150 259 180 SA 516 Gr 70 19
NOT
122 OGDCL Qadirpur FECP No Train A-1306 Valerus Package skid Vessel M CALCULATE 6-MBL-2020- Discharge Bottle Raw Gas 410 3657.6 2009 No No Not available
D 6 SA-106C Shell / SA
1st Stage 1270 350 475 165 516Gr 70 Heads 23
NOT
123 OGDCL Qadirpur FECP No Train A-1306 Valerus Package skid Vessel M CALCULATE 6-MBL-2030- Suction Bottle 2nd Raw Gas 456 1676.4 2009 No No Not available
D 6 SA-106C Shell / SA
Stage 1270 150 470 165 516Gr 70 Heads 26
NOT
124 OGDCL Qadirpur FECP No Train A-1306 Valerus Package skid Vessel M CALCULATE 6-MBL-2040- Discharge Bottle Raw Gas 364 3733.8 2009 No No Not available
D 6 SA-106C Shell / SA
2nd Stage 1270 350 745 180 516Gr 70 Heads 21
NOT
125 OGDCL Qadirpur FECP No Train A-1307 Valerus Package skid Vessel M CALCULATE 7-MBF-2010- Raw Gas 844.4 1676.4 2009 No No Not available
D 7
Suction Scrubber 1000 150 270 92 SA 516 Gr 70 35
NOT
126 OGDCL Qadirpur FECP No Train A-1307 Valerus Package skid Vessel M CALCULATE 7-MBF-2030- Interstage Raw Gas 692 1676.4 2009 No No Not available
D 7
Scrubber 1270 150 470 95 SA 516 Gr 70 35
NOT
127 OGDCL Qadirpur FECP No Train A-1307 Valerus Package skid Vessel M CALCULATE 7-MBL-2010- Suction Bottle 1st Raw Gas 572 1879.6 2009 No No Not available
D 7
Stage 1000 150 259 180 SA 516 Gr 70 19
NOT
128 OGDCL Qadirpur FECP No Train A-1307 Valerus Package skid Vessel M CALCULATE 7-MBL-2020- Discharge Bottle Raw Gas 410 3657.6 2009 No No Not available
D 7 SA-106C Shell / SA
1st Stage 1270 350 475 165 516Gr 70 Heads 23
NOT
129 OGDCL Qadirpur FECP No Train A-1307 Valerus Package skid Vessel M CALCULATE 7-MBL-2030- Suction Bottle 2nd Raw Gas 456 1676.4 2009 No No Not available
D 7 SA-106C Shell / SA
Stage 1270 150 470 165 516Gr 70 Heads 26
NOT
130 OGDCL Qadirpur FECP No Train A-1307 Valerus Package skid Vessel M CALCULATE 7-MBL-2040- Discharge Bottle Raw Gas 364 3733.8 2009 No No Not available
D 7 SA-106C Shell / SA
2nd Stage 1270 350 745 180 516Gr 70 Heads 21
NOT
131 OGDCL Qadirpur FECP No Train A-1308 Valerus Package skid Vessel M CALCULATE 8-MBF-2010- Raw Gas 844.4 1676.4 2009 No No Not available
D 8
Suction Scrubber 1000 150 270 92 SA 516 Gr 70 35
NOT
132 OGDCL Qadirpur FECP No Train A-1308 Valerus Package skid Vessel M CALCULATE 8-MBF-2030- Interstage Raw Gas 692 1676.4 2009 No No Not available
D 8
Scrubber 1270 150 470 95 SA 516 Gr 70 35
NOT
133 OGDCL Qadirpur FECP No Train A-1308 Valerus Package skid Vessel M CALCULATE 8-MBL-2010- Suction Bottle 1st Raw Gas 572 1879.6 2009 No No Not available
D 8
Stage 1000 150 259 180 SA 516 Gr 70 19
NOT
134 OGDCL Qadirpur FECP No Train A-1308 Valerus Package skid Vessel M CALCULATE 8-MBL-2020- Discharge Bottle Raw Gas 410 3657.6 2009 No No Not available
D 8 SA-106C Shell / SA
1st Stage 1270 350 475 165 516Gr 70 Heads 23
NOT
135 OGDCL Qadirpur FECP No Train A-1308 Valerus Package skid Vessel M CALCULATE 8-MBL-2030- Suction Bottle 2nd Raw Gas 456 1676.4 2009 No No Not available
D 8 SA-106C Shell / SA
Stage 1270 150 470 165 516Gr 70 Heads 26
NOT
136 OGDCL Qadirpur FECP No Train A-1308 Valerus Package skid Vessel M CALCULATE 8-MBL-2040- Discharge Bottle Raw Gas 364 3733.8 2009 No No Not available
D 8 SA-106C Shell / SA
2nd Stage 1270 350 745 180 516Gr 70 Heads 21
NOT
137 OGDCL Qadirpur FECP No Train A-1309 Valerus Package skid Vessel M CALCULATE 9-MBF-2010- Raw Gas 844.4 1676.4 2009 No No Not available
D 9
Suction Scrubber 1000 150 270 92 SA 516 Gr 70 35
NOT
138 OGDCL Qadirpur FECP No Train A-1309 Valerus Package skid Vessel M CALCULATE 9-MBF-2030- Interstage Raw Gas 692 1676.4 2009 No No Not available
D 9
Scrubber 1270 150 470 95 SA 516 Gr 70 35
LIFE ASSESMENT OF OGDCL QADIR PUR GAS PLANT
Remaining
PROCESS Last
Life Equipment /
Criticality Design Design Operating Operating Design Internal Length Year Of Inspecti
Equipment Equipment Criticality Component Component Component Contents/ Last Inspection Remaining Life
S No. Corporation Field Process Area Train No. Equipment Description (High Pressure Temperature Pressure Temperature Thickness Dia (mm) manufactu on
Tag No. Type (High Tag No. Description Material Fluids Year (Years)
Medium (psig) ( F)
0
(psig) (0F) (mm) (mm) re (Yes/
Medium Specification
Low) No)
Low)
NOT
139 OGDCL Qadirpur FECP No Train A-1309 Valerus Package skid Vessel M CALCULATE 9-MBL-2010- Suction Bottle 1st Raw Gas 572 1879.6 2009 No No Not available
D 9
Stage 1000 150 259 180 SA 516 Gr 70 19
NOT
140 OGDCL Qadirpur FECP No Train A-1309 Valerus Package skid Vessel M CALCULATE 9-MBL-2020- Discharge Bottle Raw Gas 410 3657.6 2009 No No Not available
D 9 SA-106C Shell / SA
1st Stage 1270 350 475 165 516Gr 70 Heads 23
NOT
141 OGDCL Qadirpur FECP No Train A-1309 Valerus Package skid Vessel M CALCULATE 9-MBL-2030- Suction Bottle 2nd Raw Gas 456 1676.4 2009 No No Not available
D 9 SA-106C Shell / SA
Stage 1270 150 470 165 516Gr 70 Heads 26
NOT
142 OGDCL Qadirpur FECP No Train A-1309 Valerus Package skid Vessel M CALCULATE 9-MBL-2040- Discharge Bottle Raw Gas 364 3733.8 2009 No No Not available
D 9 SA-106C Shell / SA
2nd Stage 1270 350 745 180 516Gr 70 Heads 21
NOT
CALCULATE 10-MBF-
143 OGDCL Qadirpur FECP No Train A-1310 Valerus Package skid Vessel M 2010-10 Raw Gas 844.4 1676.4 2009 No No Not available
D Suction Scrubber 1000 150 270 92 SA 516 Gr 70 35
NOT
CALCULATE 10-MBF-
144 OGDCL Qadirpur FECP No Train A-1310 Valerus Package skid Vessel M 2030-10 Interstage Raw Gas 692 1676.4 2009 No No Not available
D Scrubber 1270 150 470 95 SA 516 Gr 70 35
NOT
CALCULATE 10-MBL-
145 OGDCL Qadirpur FECP No Train A-1310 Valerus Package skid Vessel M 2010-10 Suction Bottle 1st Raw Gas 572 1879.6 2009 No No Not available
D Stage 1000 150 259 180 SA 516 Gr 70 19
NOT
CALCULATE 10-MBL-
146 OGDCL Qadirpur FECP No Train A-1310 Valerus Package skid Vessel M 2020-10 Discharge Bottle SA-106C Shell / SA Raw Gas 410 3657.6 2009 No No Not available
D 1st Stage 1270 350 475 165 516Gr 70 Heads 23
NOT
CALCULATE 10-MBL-
147 OGDCL Qadirpur FECP No Train A-1310 Valerus Package skid Vessel M 2030-10 Suction Bottle 2nd SA-106C Shell / SA Raw Gas 456 1676.4 2009 No No Not available
D Stage 1270 150 470 165 516Gr 70 Heads 26
NOT
CALCULATE 10-MBL-
148 OGDCL Qadirpur FECP No Train A-1310 Valerus Package skid Vessel M 2040-10 Discharge Bottle SA-106C Shell / SA Raw Gas 364 3733.8 2009 No No Not available
D 2nd Stage 1270 350 745 180 516Gr 70 Heads 21
NOT
CALCULATE 11-MBF-
149 OGDCL Qadirpur FECP No Train A-1311 Valerus Package skid Vessel M 2010-11 Raw Gas 844.4 1676.4 2009 No No Not available
D Suction Scrubber 1000 150 270 92 SA 516 Gr 70 35
NOT
CALCULATE 11-MBF-
150 OGDCL Qadirpur FECP No Train A-1311 Valerus Package skid Vessel M 2030-11 Interstage Raw Gas 692 1676.4 2009 No No Not available
D Scrubber 1270 150 470 95 SA 516 Gr 70 35
NOT
CALCULATE 11-MBL-
151 OGDCL Qadirpur FECP No Train A-1311 Valerus Package skid Vessel M 2010-11 Suction Bottle 1st Raw Gas 572 1879.6 2009 No No Not available
D Stage 1000 150 259 180 SA 516 Gr 70 19
NOT
CALCULATE 11-MBL-
152 OGDCL Qadirpur FECP No Train A-1311 Valerus Package skid Vessel M 2020-11 Discharge Bottle SA-106C Shell / SA Raw Gas 410 3657.6 2009 No No Not available
D 1st Stage 1270 350 475 165 516Gr 70 Heads 23
NOT
CALCULATE 11-MBL-
153 OGDCL Qadirpur FECP No Train A-1311 Valerus Package skid Vessel M 2030-11 Suction Bottle 2nd SA-106C Shell / SA Raw Gas 456 1676.4 2009 No No Not available
D Stage 1270 150 470 165 516Gr 70 Heads 26
NOT
CALCULATE 11-MBL-
154 OGDCL Qadirpur FECP No Train A-1311 Valerus Package skid Vessel M 2040-11 Discharge Bottle SA-106C Shell / SA Raw Gas 364 3733.8 2009 No No Not available
D 2nd Stage 1270 350 745 180 516Gr 70 Heads 21
NOT
CALCULATE 14-MBF-
155 OGDCL Qadirpur FECP No Train A-1314 Valerus Package skid Vessel M 2010-14 Raw Gas 844.4 1676.4 2009 No No Not available
D Suction Scrubber 1000 150 270 92 SA 516 Gr 70 35
NOT
CALCULATE 14-MBF-
156 OGDCL Qadirpur FECP No Train A-1314 Valerus Package skid Vessel M 2030-14 Interstage Raw Gas 692 1676.4 2009 No No Not available
D Scrubber 1270 150 470 95 SA 516 Gr 70 35
NOT
CALCULATE 14-MBL-
157 OGDCL Qadirpur FECP No Train A-1314 Valerus Package skid Vessel M 2010-14 Suction Bottle 1st Raw Gas 572 1879.6 2009 No No Not available
D Stage 1000 150 259 180 SA 516 Gr 70 19
NOT
CALCULATE 14-MBL-
158 OGDCL Qadirpur FECP No Train A-1314 Valerus Package skid Vessel M 2020-14 Discharge Bottle SA-106C Shell / SA Raw Gas 410 3657.6 2009 No No Not available
D 1st Stage 1270 350 475 165 516Gr 70 Heads 23
NOT
CALCULATE 14-MBL-
159 OGDCL Qadirpur FECP No Train A-1314 Valerus Package skid Vessel M 2030-14 Suction Bottle 2nd SA-106C Shell / SA Raw Gas 456 1676.4 2009 No No Not available
D Stage 1270 150 470 165 516Gr 70 Heads 26
NOT
CALCULATE 14-MBL-
160 OGDCL Qadirpur FECP No Train A-1314 Valerus Package skid Vessel M 2040-14 Discharge Bottle SA-106C Shell / SA Raw Gas 364 3733.8 2009 No No Not available
D 2nd Stage 1270 350 745 180 516Gr 70 Heads 21
NOT
161 OGDCL Qadirpur Refrigeration No Train V-9107 Propane Receiver Vessel Vessel H CALCULATE Shell & Heads Propane 2000 8000 2002 Sep-17 Not in Report
D
362.6 at Full
V-9107 Volume 160 392.6 180 LTCS Not available Yes
NOT
CALCULATE Not
162 OGDCL Qadirpur Refrigeration No Train F-9102 A Duplex Filter KRAL Pump Vessel H Shell & Heads OIL+10 % available Not available 2002 No Not calculated
D F-9102 A 421 200 362.5 158 A105GrN/A106GrB Not available PROPANE No
NOT
CALCULATE Not
163 OGDCL Qadirpur Refrigeration No Train F-9102 B Duplex Filter KRAL Pump Vessel H Shell & Heads OIL+10 % available Not available 2002 No Not calculated
D F-9102 B 421 200 362.5 158 A105GrN/A106GrB Not available PROPANE No
NOT
Diesel Storage Duplex Filter near Diesel Storage CALCULATE
164 OGDCL Qadirpur Tank No Train S-6702 A Tank Vessel M S-6702 A Shell & Heads 40 ambient Not available Diesel 1661.06 Not available 1994 No Not calculated
D 75 140 10.97 No
NOT
Diesel Storage Duplex Filter near Diesel Storage CALCULATE
165 OGDCL Qadirpur Tank No Train S-6702 B Tank Vessel M S-6702 B Shell & Heads 40 ambient Not available Diesel 1661.06 Not available 1994 No Not calculated
D 75 140 10.97 No
Corrosion NOT
Inhibition CALCULATE Not
166 OGDCL Qadirpur No Train Corrosion Inhibitor Vessel Vessel L Shell & Heads Not available available
2440 3660 1995 No Not calculated
Area V-4001 A D V-4001 A 0.5 180 atmospheric 95 CRW-9110 No
LIFE ASSESMENT OF OGDCL QADIR PUR GAS PLANT
Remaining
PROCESS Last
Life Equipment /
Criticality Design Design Operating Operating Design Internal Length Year Of Inspecti
Equipment Equipment Criticality Component Component Component Contents/ Last Inspection Remaining Life
S No. Corporation Field Process Area Train No. Equipment Description (High Pressure Temperature Pressure Temperature Thickness Dia (mm) manufactu on
Tag No. Type (High Tag No. Description Material Fluids Year (Years)
Medium (psig) ( F)
0
(psig) (0F) (mm) (mm) re (Yes/
Medium Specification
Low) No)
Low)
Corrosion NOT
Inhibition CALCULATE Not
167 OGDCL Qadirpur No Train Corrosion Inhibitor Vessel Vessel L Shell & Heads Not available available
2440 3660 1995 No Not calculated
Area V-4001 B D V-4001 B 0.5 180 atmospheric 95 CRW-9110 No
Instrument NOT
Air CALCULATE Not Instrument Not
168 OGDCL Qadirpur No Train Dryer Instrument Air A-5801D/E Vessel M Shell & Heads 95 91 Not available available Air available Not available 2007 No Not calculated
Compressor A-5807 C D S.No.572565 165 500 No
Instrument NOT
Air CALCULATE Not Instrument Not
169 OGDCL Qadirpur No Train Dryer Instrument Air A-5801D/E Vessel M Shell & Heads 95 91 Not available available Air available Not available 2007 No Not calculated
Compressor A-5807 C D S.No.572566 165 500 No
Instrument NOT
Air CALCULATE Not Instrument Not
170 OGDCL Qadirpur No Train Dryer Instrument Air A-5801D/E Vessel M Shell & Heads 95 91 Not available available Air available Not available 2007 No Not calculated
Compressor A-5807 D D S.No.567930 165 500 No
Instrument NOT
Air CALCULATE Not Instrument Not
171 OGDCL Qadirpur No Train Dryer Instrument Air A-5801D/E Vessel M Shell & Heads 95 91 Not available available Air available Not available 2007 No Not calculated
Compressor A-5807 D D S.No.567942 165 500 No
NOT
CALCULATE Not Not
172 OGDCL Qadirpur FECP No Train Nitrogen Holder Vessel M Shell & Heads 54 Not in the list Not available available Nitrogen available Not available 1998 No Not calculated
X-0509 D X-0509 140.778 154.4 No
NOT
CALCULATE Not Not
173 OGDCL Qadirpur FECP Not in the list Buffer Tank Vessel M Shell & Heads 54 Not in the list Not available available Nitrogen available Not available 1998 No Not calculated
X-0509 D X-0509 140.778 154.4 No
NOT
CALCULATE Not Not
174 OGDCL Qadirpur FECP Not in the list Adsorber Vessel M Shell & Heads 85 Not in the list Not available available Nitrogen available Not available 1998 No Not calculated
X-0509 A D X-0509 A 140.778 154.4 No
NOT
CALCULATE Not Not
175 OGDCL Qadirpur FECP Not in the list Adsorber Vessel M Shell & Heads 85 Not in the list Not available available Nitrogen available Not available 1998 No Not calculated
X-0509 B D X-0509 B 140.778 154.4 No
NOT
CALCULATE Not Not
176 OGDCL Qadirpur FECP Not in the list Adsorption Air Dryer Vessel L Shell & Heads Not available available Not available available Not available 1998 No Not calculated
X-0504 A D X-0504 A 140.778 212 118.026 104 No
NOT
CALCULATE Not Not
177 OGDCL Qadirpur FECP Not in the list Adsorption Air Dryer Vessel L Shell & Heads Not available available Not available available Not available 1998 No Not calculated
X-0504 B D X-0504 B 140.778 212 118.026 104 No
NOT
CALCULATE Not Not
178 OGDCL Qadirpur FECP Not in the list Adsorption Air Dryer Vessel L Shell & Heads Not available available Not available available Not available 1998 No Not calculated
X-0504 C D X-0504 C 140.778 212 118.026 104 No
Not Not
179 OGDCL Qadirpur N/A Not in the list Propane Storage Vessel Vessel H L Shell & Heads Not in the list Not in the list Not available available Propane OD 2896 11583
available Sep-17 Not in Report
V-3201(911-
FA-110) 911-FA-10 350 200 Yes
NOT
180 OGDCL Qadirpur V-4102 Vessel H CALCULATE Shell & Heads 5 80 SA-516 Gr.70 3200 9900 1994 Yes Nov-18 Not in Report
D
Mother Plant
Flare System No Train Flare KO Vessel V-4102 75 300 13 Not available
NOT
181 OGDCL Qadirpur Instrument
Compressor
Air
V-5805 Vessel M CALCULATE Shell & Heads OD 1000 3000 1994 No Not calculated
Area No Train Inert Gas Receiver D V-5805 150 350 98 105 Not available Not available Not available No
Instrument Air
182 OGDCL Qadirpur Compressor V-5803 NOT Shell & Heads Not available OD 1300 3800 1994 No Not calculated
Area No Train Plant Air Receiver Vessel M CALCULATED V-5803 150 350 110 105 Not available Instrument Air No
Instrument Air
183 OGDCL Qadirpur Compressor V-5802 NOT Shell & Heads Not available OD1900 5500 1994 No Not calculated
Area No Train Instrument Air Receiver Vessel M CALCULATED V-5802 150 350 100 105 Not available Instrument Air No
185 OGDCL Qadirpur Liquid Handling S-4402 A NOT Shell & Heads 30 8 OD 1200 2000 No Not calculated
Area No Train Sand Filter Near T-4403 A Vessel L CALCULATED S-4402 A Not available Not available Carbon Steel Not available Instrument Air Not available No
Not
186 OGDCL Qadirpur V-5302 Shell & Heads 80 88 Not available available
Not available 1994 Yes Nov-18 Not in Report
NOT
Not in the list No Train LP Fuel Gas KO Drum Vessel H CALCULATED V-5302 150 330 Not available Instrument Air
187 OGDCL Qadirpur F-9210 NOT Shell & Heads Not available Not available OD 610 Not available 1981 No Not calculated
Microscrubber Near V-9209 Vessel M CALCULATED F-9210 150 680 90 38.89 Not available No
NOT
Recycle Fin Fan CALCULATE Not Not Not
188 OGDCL Qadirpur Membrane Train 1 E-2702 K-2701 First Stage After Cooler Cooler M E-2702 Header & Tubes available Not available 30 226 Permeate Gas available Not available
available No Not calculated
D Not available Not available No
NOT
Recycle Fin Fan CALCULATE Not Not Not
189 OGDCL Qadirpur Membrane Train 1 E-2703 K-2701 Second Stage After Cooler Cooler M E-2703 Header & Tubes available Not available 109 322 Permeate Gas available Not available
available No Not calculated
D Not available Not available No
NOT
Recycle Fin Fan CALCULATE
Not Not
190 OGDCL Qadirpur Membrane Train 1 E-2704 K-2701 Third Stage After Cooler Cooler M E-2704 Header & Tubes 322 Permeate Gas available Not available
available No Not calculated
D Not available Not available Not available Not available Not available No
NOT
Recycle Fin Fan CALCULATE
Not Not
191 OGDCL Qadirpur Membrane Train 1 E-2705 K-2701 Fourth Stage After Cooler Cooler M E-2705 Header & Tubes 590 Permeate Gas available Not available
available No Not calculated
D Not available Not available Not available Not available Not available No
NOT
Recycle Fin Fan CALCULATE Not Not Not
192 OGDCL Qadirpur Membrane Train 1 E-2712 K-2711 First Stage After Cooler Cooler M E-2712 Header & Tubes available Not available 30 225 Permeate Gas available Not available
available No Not calculated
D Not available Not available No
NOT
Recycle Fin Fan CALCULATE Not Not Not
193 OGDCL Qadirpur Membrane Train 1 E-2713 K-2711 Second Stage After Cooler Cooler M E-2713 Header & Tubes available Not available 109 322 Permeate Gas available Not available
available No Not calculated
D Not available Not available No
NOT
Recycle Fin Fan CALCULATE Not Not Not
194 OGDCL Qadirpur Membrane Train 1 E-2714 K-2711 Third Stage After Cooler Cooler M E-2714 Header & Tubes available Not available 332 Permeate Gas available Not available
available No Not calculated
D Not available Not available Not available No
LIFE ASSESMENT OF OGDCL QADIR PUR GAS PLANT
Remaining
PROCESS Last
Life Equipment /
Criticality Design Design Operating Operating Design Internal Length Year Of Inspecti
Equipment Equipment Criticality Component Component Component Contents/ Last Inspection Remaining Life
S No. Corporation Field Process Area Train No. Equipment Description (High Pressure Temperature Pressure Temperature Thickness Dia (mm) manufactu on
Tag No. Type (High Tag No. Description Material Fluids Year (Years)
Medium (psig) ( F)
0
(psig) (0F) (mm) (mm) re (Yes/
Medium Specification
Low) No)
Low)
NOT
Recycle Fin Fan CALCULATE Not Not Not
195 OGDCL Qadirpur Membrane Train 1 E-2715 K-2711 Fourth Stage After Cooler Cooler M E-2715 Header & Tubes available Not available 590 Permeate Gas available Not available
available No Not calculated
D Not available Not available Not available No
NOT
Recycle Fin Fan CALCULATE Not Not Not
196 OGDCL Qadirpur Membrane Train 2 E-2722 K-2721 First Stage After Cooler Cooler M E-2722 Header & Tubes available Not available 40 268 Permeate Gas available Not available
available No Not calculated
D Not available Not available No
NOT
Recycle Fin Fan CALCULATE Not Not Not
197 OGDCL Qadirpur Membrane Train 2 E-2723 K-2721 Second Stage After Cooler Cooler M E-2723 Header & Tubes available Not available 110 276 Permeate Gas available Not available
available No Not calculated
D Not available Not available No
NOT
Recycle Fin Fan CALCULATE
Not
198 OGDCL Qadirpur Membrane Train 2 E-2724 K-2721 Third Stage After Cooler Cooler M E-2724 Header & Tubes 292 293 Permeate Gas available Not available No Not calculated
D Not available Not available Not available Not available Not available No
NOT
Recycle Fin Fan CALCULATE
Not
199 OGDCL Qadirpur Membrane Train 2 E-2725 K-2721 Fourth Stage After Cooler Cooler M E-2725 Header & Tubes 732 316 Permeate Gas available Not available No Not calculated
D Not available Not available Not available Not available Not available No
NOT
Recycle Fin Fan CALCULATE Not Not Not
200 OGDCL Qadirpur Membrane Train 2 E-2732 K-2731 First Stage After Cooler Cooler M E-2732 Header & Tubes available Not available 40 268 Permeate Gas available Not available
available No Not calculated
D Not available Not available No
NOT
Recycle Fin Fan CALCULATE Not Not Not
201 OGDCL Qadirpur Membrane Train 2 E-2733 K-2731 Second Stage After Cooler Cooler M E-2733 Header & Tubes available Not available 110 276 Permeate Gas available Not available
available No Not calculated
D Not available Not available No
NOT
Recycle Fin Fan CALCULATE Not Not Not
202 OGDCL Qadirpur Membrane Train 2 E-2734 K-2731 Third Stage After Cooler Cooler M E-2734 Header & Tubes available Not available 292 293 Not available available Permeate Gas available
Not available No Not calculated
D Not available No
NOT
Recycle Fin Fan CALCULATE Not Not Not
203 OGDCL Qadirpur Membrane Train 2 E-2735 K-2731 Fourth Stage After Cooler Cooler M E-2735 Header & Tubes available Not available 732 316 Not available available Permeate Gas available
Not available No Not calculated
D Not available No
NOT
Fin Fan CALCULATE Commercial Not
204 OGDCL Qadirpur Refrigeration No Train E-9106A Propane Condenser Cooler M E-9106A Header & Tubes 362.6 176 202 150 456 Propane+Oil available
Not available 2004 No Not calculated
D Not available No
NOT
Fin Fan CALCULATE Commercial Not
205 OGDCL Qadirpur Refrigeration No Train E-9106B Propane Condenser Cooler M E-9106B Header & Tubes 362.6 176 202 150 456
Propane+Oil available
Not available 2004 No Not calculated
D Not available No
NOT
Fin Fan CALCULATE Commercial Not
206 OGDCL Qadirpur Refrigeration No Train E-9106C Propane Condenser Cooler M E-9106C Header & Tubes 362.6 176 202 150 456
Propane+Oil available
Not available 2004 No Not calculated
D Not available No
NOT
Fin Fan CALCULATE Commercial Not
207 OGDCL Qadirpur Refrigeration No Train E-9106D Propane Condenser Cooler M E-9106D Header & Tubes 362.6 176 202 150 456 Propane+Oil available
Not available 2004 No Not calculated
D Not available No
NOT
Fin Fan CALCULATE Not Not
208 OGDCL Qadirpur Refrigeration No Train E-9191A Gas Motor Water Cooler Cooler M E-9191A Header & Tubes 57 Not available Not available Not available Not available available
Water
available
Not available No Not calculated
D Not available No
NOT
Fin Fan CALCULATE Not Not
209 OGDCL Qadirpur Refrigeration No Train E-9191B Gas Motor Water Cooler Cooler M E-9191B Header & Tubes 57 Not available Not available Not available Not available available
Water
available
Not available No Not calculated
D Not available No
NOT
Fin Fan CALCULATE Not Not
210 OGDCL Qadirpur Refrigeration No Train E-9191C Gas Motor Water Cooler Cooler M E-9191C Header & Tubes 57 Not available Not available Not available Not available available
Water
available
Not available No Not calculated
D Not available No
NOT
Fin Fan CALCULATE Not Not
211 OGDCL Qadirpur Refrigeration No Train E-9191D Gas Motor Water Cooler Cooler M E-9191D Header & Tubes 57 Not available Not available Not available Not available available
Water
available
Not available No Not calculated
D Not available No
NOT
Fin Fan CALCULATE Jacket Water Not
212 OGDCL Qadirpur FECP No Train V-3550 Valerus Package Cooler M EJW Cooler 150 300 Not available Not available SA 214 0.87 25.4 10972.8 available No No Not calculated
D Not available
NOT
Fin Fan CALCULATE Not
213 OGDCL Qadirpur FECP No Train V-3550 Valerus Package Cooler M IC InterCooler 1287 350 Not available Not available A249TP304SS 0.652 19.05 10972.8 available No No Not calculated
D Not available
NOT
Fin Fan CALCULATE Jacket Water Not
214 OGDCL Qadirpur FECP No Train V-3873 Valerus Package Cooler M EJW Cooler 150 300 Not available Not available SA 214 0.87 25.4 10972.8 available No No Not calculated
D Not available
NOT
Fin Fan CALCULATE Not
215 OGDCL Qadirpur FECP No Train V-3873 Valerus Package Cooler M AC Aftercooler 1440 350 Not available Not available A249TP304SS 0.652 19.05 10972.8 available No No Not calculated
D Not available
NOT
Fin Fan CALCULATE Jacket Water Not
216 OGDCL Qadirpur FECP No Train V-3973 Valerus Package Cooler M EJW Cooler 150 300 Not available Not available SA 214 0.87 25.4 10972.8 available No No Not calculated
D Not available
NOT
Fin Fan CALCULATE Jacket Water Not
217 OGDCL Qadirpur FECP No Train V-3849 Valerus Package Cooler M EJW Cooler 150 300 Not available Not available SA 214 0.87 25.4 10972.8 available No No Not calculated
D Not available
NOT
Fin Fan CALCULATE Jacket Water Not
218 OGDCL Qadirpur FECP No Train V-3946 Valerus Package Cooler M EJW Cooler 150 300 Not available Not available SA 214 0.87 25.4 10972.8 available No No Not calculated
D Not available
NOT
Fin Fan CALCULATE Jacket Water Not
219 OGDCL Qadirpur FECP No Train V-3905 Valerus Package Cooler M EJW Cooler 150 300 Not available Not available SA 214 0.87 25.4 10972.8 available No No Not calculated
D Not available
NOT
Fin Fan CALCULATE Jacket Water Not
220 OGDCL Qadirpur FECP No Train V-3855 Valerus Package Cooler M EJW Cooler 150 300 Not available Not available SA 214 0.87 25.4 10972.8 available No No Not calculated
D Not available
NOT
Fin Fan CALCULATE Jacket Water Not
221 OGDCL Qadirpur FECP No Train V-3918 Valerus Package Cooler M EJW Cooler 150 300 Not available Not available SA 214 0.87 25.4 10972.8 available No No Not calculated
D Not available
NOT
Fin Fan CALCULATE Jacket Water Not
222 OGDCL Qadirpur FECP No Train V-3850 Valerus Package Cooler M EJW Cooler 150 300 Not available Not available SA 214 0.87 25.4 10972.8 available No No Not calculated
D Not available
NOT
Fin Fan CALCULATE Jacket Water Not
223 OGDCL Qadirpur FECP No Train V-3898 Valerus Package Cooler M EJW Cooler 150 300 Not available Not available SA 214 0.87 25.4 10972.8 available No No Not calculated
D Not available
LIFE ASSESMENT OF OGDCL QADIR PUR GAS PLANT
Remaining
PROCESS Last
Life Equipment /
Criticality Design Design Operating Operating Design Internal Length Year Of Inspecti
Equipment Equipment Criticality Component Component Component Contents/ Last Inspection Remaining Life
S No. Corporation Field Process Area Train No. Equipment Description (High Pressure Temperature Pressure Temperature Thickness Dia (mm) manufactu on
Tag No. Type (High Tag No. Description Material Fluids Year (Years)
Medium (psig) ( F)
0
(psig) (0F) (mm) (mm) re (Yes/
Medium Specification
Low) No)
Low)
NOT
Fin Fan CALCULATE Auxiliary Water Not
224 OGDCL Qadirpur FECP No Train V-3898 Valerus Package Cooler M TAW Cooler 150 300 Not available Not available SA 214 0.87 25.4 10972.8 available No No Not calculated
D Not available
NOT
Fin Fan CALCULATE Jacket Water Not
225 OGDCL Qadirpur FECP No Train V-3939 Valerus Package Cooler M EJW Cooler 150 300 Not available Not available SA 214 0.87 25.4 10972.8 available No No Not calculated
D Not available
NOT
Fin Fan CALCULATE Jacket Water Not
226 OGDCL Qadirpur FECP No Train V-3965 Valerus Package Cooler M EJW Cooler 150 300 Not available Not available SA 214 0.87 25.4 10972.8 available No No Not calculated
D Not available
NOT Header & Tubes
Permeate Fin Fan CALCULATE (172 Nos of
227 OGDCL Qadirpur Compressor No Train E-2706 Lube Oil Cooler K-2701 Cooler L E-2706 Not available Not available 19.864 Not available 1994 No No Not calculated
D Tubes) 174 203 Not available 2.768 Shell Turbo-32
NOT Header & Tubes
Permeate Fin Fan CALCULATE (387 Nos of
Not
228 OGDCL Qadirpur Compressor No Train No Tag Lube Oil Cooler K-2721 Cooler M No Tag Not available Not available 387 No. ASTM- available
Not available 2008 No No Not calculated
D Tubes) 170.4 212 B111C12200 Tubes Not available ISO VG 46
NOT Header & Tubes
Permeate Fin Fan CALCULATE (387 Nos of
Not
229 OGDCL Qadirpur Compressor No Train No Tag Lube Oil Cooler K-2731 Cooler M No Tag Not available Not available 387 No. ASTM- available
Not available 2008 No No Not calculated
D Tubes) 170.4 212 B111C12200 Tubes Not available ISO VG 46
NOT
Heat CALCULATE
Not
230 OGDCL Qadirpur Cooling Train 01 E-9001A Feed Gas Precooler Exchanger M E-9001A Shell 950 180/108 715 96 Not available 0.125 Raw Gas available
Not available Yes Sep-18 Not calculated
D Not available
NOT
Heat CALCULATE
Not
231 OGDCL Qadirpur Cooling Train 01 E-9001B Feed Gas Precooler Exchanger M E-9001B Shell 950 180/108 715 96 Not available 0.125 Raw Gas available
Not available Yes Sep-18 Not calculated
D Not available
NOT
Heat CALCULATE
Not
232 OGDCL Qadirpur Cooling Train 01 E-9002A Chillar Economizer Exchanger M E-9002A Shell 950 180/73 714 76 Not available 0.125 Raw Gas available
Not available Yes Sep-18 Not calculated
D Not available
NOT
Heat CALCULATE
Not
233 OGDCL Qadirpur Cooling Train 01 E-9002B Chillar Economizer Exchanger M E-9002B Shell 950 180/73 714 76 Not available 0.125 Raw Gas available
Not available Yes Sep-18 Not calculated
D Not available
NOT
Heat CALCULATE
Not Not
234 OGDCL Qadirpur Cooling Train 01 E-9003 Feed Gas Chiller Exchanger M E-9105 Shell 731 180/50 713 65 Raw Gas available Not available available Yes Sep-18 Not calculated
D Not available Not available
NOT
Heat CALCULATE Tube Not
235 OGDCL Qadirpur Refrigeration No Train E-9105 Sub Cooler Exchanger H E-9105 Shell 362.6 -44°F/180°F 217 100 Tube SA-179 1.65 Propane 12.575 Tube 5996 available Yes Sep-18 Not calculated
D
NOT
Recycle Heat CALCULATE Not
236 OGDCL Qadirpur membrane Train 01 E-9401 Recycle Gas Cooler Exchanger L E-9401 Shell 950 38 690 65 Tubes SA-179 Tube 2.11 14.83 Tube 6096 available Yes Aug-18 Not in Report
D Not available
NOT
Recycle Heat CALCULATE Not
237 OGDCL Qadirpur membrane Train 01 E-9402 Recycle Gas Chiller Exchanger L E-9402 Shell 731 690 65 Tubes SA-334 Tube 2.11 14.83 Tube 2438.4 available Yes Aug-18 Not in Report
D -51°F/180°F Not available
NOT
Recycle Heat CALCULATE Not
238 OGDCL Qadirpur membrane Train 02 E-9501 Recycle Feed Gas Cooler Exchanger L E-9501 Shell 950 38 680 68 Tubes SA-179 Tube 2.11 14.83 Tube 6096 available Yes Aug-18 Not in Report
D Not available
NOT
CALCULATE Not Not Not Not
249 OGDCL Qadirpur Utility No Train E-4001 Coil Heater Heater L E-4001 shell, Heads available Not available Not available Not available Not available available Not available available Not available available No No Not calculated
D
NOT
CALCULATE Not Not Not Not
250 OGDCL Qadirpur Refrigeration No Train H-9101 Oil Separator Heater Heater M H-9101 Tubes available Not available 275 150 Not available available C.P Oil available Not available available No No Not calculated
D
NOT Produced
251 OGDCL Qadirpur Metering Train 01 V-2003 Condensate/Water Separator Vessel H CALCULATE V-2003 Shell & Heads 150 180 100 77 SA-516 Gr.70 16 water/conde 1800 4900 1994 Yes Aug-22 See Remarks
D nsate
NOT Produced
252 OGDCL Qadirpur Metering No Train V-2013 Condensate Water Separator Vessel H CALCULATE V-2013 Shell & Heads 150 180 100 78 SA-516 Gr.70 14 water/conde 2136 5450 2002 Yes Aug-21 See Remarks
D nsate
LIFE ASSESMENT OF OGDCL QADIR PUR GAS PLANT
Remaining
PROCESS Last
Life Equipment /
Criticality Design Design Operating Operating Design Internal Length Year Of Inspecti
Equipment Equipment Criticality Component Component Component Contents/ Last Inspection Remaining Life
S No. Corporation Field Process Area Train No. Equipment Description (High Pressure Temperature Pressure Temperature Thickness Dia (mm) manufactu on
Tag No. Type (High Tag No. Description Material Fluids Year (Years)
Medium (psig) ( F)
0
(psig) (0F) (mm) (mm) re (Yes/
Medium Specification
Low) No)
Low)
Roof=8mm Water +
Roof, Shell & Shell=6~8 Condensate/
254 OGDCL Qadirpur Utility Train 01 T-2811 Condensate Tank Tank H H T-2811 Bottom 0.5 max. 180 ATM 95 A-283 Gr. C mm Blanketing 9144 7315 2022 - - -
Bottom=10 gas
mm
Roof=7mm Water +
Roof, Shell & Shell=6~8 Condensate/ Shell= 13
255 OGDCL Qadirpur Metering Train 01 T-9700 Produce Water Storage Tank Tank H H T-9700 Bottom 0.5 150 0.0169 82 A-283 Gr.C mm Blanketing 13716 8500 2008 Yes Jul-22 Roof= 22
Bottom=8m gas
m
NOT
257 OGDCL Qadirpur FECP No Train V-1501A 1st Satge Scrubber (LP) Vessel M CALCULATE V-1501A Shell & Heads 420.03 200 70-200 41-122 SA-516 Gr.70N 26 Raw Gas 1800 4450 2021 - - -
D
NOT
258 OGDCL Qadirpur FECP No Train V-1502A 2nd Satge Scrubber (HP) Vessel M CALCULATE V-1502A Shell & Heads 505 200 174.05-319.08 125.6-140 SA-516 Gr.70N 26 Raw Gas 1500 4070 2021 - - -
D
NOT
259 OGDCL Qadirpur FECP No Train V-1501B 1st Satge Scrubber (LP) Vessel M CALCULATE V-1501B Shell & Heads 420.03 200 70-200 41-122 SA-516 Gr.70N 26 Raw Gas 1800 4450 2021 - - -
D
NOT
260 OGDCL Qadirpur FECP No Train V-1502B 2nd Satge Scrubber (HP) Vessel M CALCULATE V-1502B Shell & Heads 505 200 174.05-319.08 125.6-140 SA-516 Gr.70N 26 Raw Gas 1500 4070 2021 - - -
D
NOT
261 OGDCL Qadirpur FECP No Train V-1501C 1st Satge Scrubber (LP) Vessel M CALCULATE V-1501C Shell & Heads 420.03 200 70-200 41-122 SA-516 Gr.70N 26 Raw Gas 1800 4450 2021 - - -
D
NOT
262 OGDCL Qadirpur FECP No Train V-1502C 2nd Satge Scrubber (HP) Vessel M CALCULATE V-1502C Shell & Heads 505 200 174.05-319.08 125.6-140 SA-516 Gr.70N 26 Raw Gas 1500 4070 2021 - - -
D
NOT
Fin Fan CALCULATE 1st Satge Gas
263 OGDCL Qadirpur FECP Train A E-1501A LPC Discharge Gas Cooler #01 Cooler M E-1501A Cooler
609 400 549 5 SA-213 TP316L 2.108 Raw Gas 27.534 12500 2021 - - -
D
NOT
Fin Fan CALCULATE 2nd Satge Gas
264 OGDCL Qadirpur FECP Train A E-1502A HPC Discharge Gas Cooler #01 Cooler M E-1502A Cooler
609 400 549 5 SA-213 TP316L 1.651 Raw Gas 22.1 12500 2021 - - -
D
NOT
Fin Fan CALCULATE 1st Satge Gas
265 OGDCL Qadirpur FECP Train B E-1501B LPC Discharge Gas Cooler #01 Cooler M E-1501B Cooler
609 400 549 5 SA-213 TP316L 2.108 Raw Gas 27.534 12500 2021 - - -
D
NOT
Fin Fan CALCULATE 2nd Satge Gas
266 OGDCL Qadirpur FECP Train B E-1502B HPC Discharge Gas Cooler #01 Cooler M E-1502B Cooler
609 400 549 5 SA-213 TP316L 1.651 Raw Gas 22.1 12500 2021 - - -
D
NOT
Fin Fan CALCULATE 1st Satge Gas
267 OGDCL Qadirpur FECP Train C E-1501C LPC Discharge Gas Cooler #01 Cooler M E-1501C Cooler
609 400 549 5 SA-213 TP316L 2.108 Raw Gas 27.534 12500 2021 - - -
D
NOT
Fin Fan CALCULATE 2nd Satge Gas
268 OGDCL Qadirpur FECP Train C E-1502C HPC Discharge Gas Cooler #01 Cooler M E-1502C Cooler
609 400 549 5 SA-213 TP316L 1.651 Raw Gas 22.1 12500 2021 - - -
D
NOT
Lube Oil CALCULATE
269 OGDCL Qadirpur FECP No Train HX-901-1 Lube Oil Cooler Solar Cooler M HX-901-1 Lube Oil Cooler 150 200 39 141 SA-214 1.651 ISO VG 46 22.1 4877 2020 - - -
D
NOT
Lube Oil CALCULATE
270 OGDCL Qadirpur FECP No Train HX-901-2 Lube Oil Cooler Solar Cooler M HX-901-2 Lube Oil Cooler 150 200 39 141 SA-214 1.651 ISO VG 46 22.1 4877 2020 - - -
D
NOT
Lube Oil CALCULATE
271 OGDCL Qadirpur FECP No Train HX-901-3 Lube Oil Cooler Solar Cooler M HX-901-3 Lube Oil Cooler 150 200 39 141 SA-214 1.651 ISO VG 46 22.1 4877 2020 - - -
D
LIFE ASSESMENT OF OGDCL QADIR PUR GAS PLANT
Next Inspection Next Inspection
Remarks
External Internal
Inspection Over Due Inspection Over Due QP-10487 Tank Roof Repaired .
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
Equipment
Sr .No Corporation Field Process Area Train No.
Tag No.
Permeate /
700 75 Residual/Fee
d Gas
Permeate /
700 75 Residual/Fee
d Gas
Permeate /
700 75 Residual/Fee
d Gas
Permeate /
700 75 Residual/Fee
d Gas
Permeate /
700 75 Residual/Fee
d Gas
Permeate /
700 75 Residual/Fee
d Gas
Permeate /
700 75 Residual/Fee
d Gas
Permeate /
700 75 Residual/Fee
d Gas
Permeate /
700 75 Residual/Fee
d Gas
Permeate /
700 75 Residual/Fee
d Gas
Permeate /
700 75 Residual/Fee
d Gas
Permeate /
700 75 Residual/Fee
d Gas
Permeate /
Recycle
680 68
Residual/Ven
t
Permeate
Gas/
680 68
Residual/Ven
t
Risk Ranking
Internal Overall Length Year Of
RBI Major Action
Dia (Low / (mm) manufactu Date Date
Status Finding Taken
(mm) Medium / re
High)
Major Major Action Major Action
Date Date External Internal Remarks
Finding Finding Taken Finding Taken
0
Next
Next
Inspecti
Inspecti
Reamin on
on Date
Require g Frequen
Inspecti Reamin on the
d Corrosi MAWP cy on
on Corrosi g Life MAWP Basis of Insulati
Thickne on (Dish Basis of
Thickne on Rate Assess (Shell) Next on
ss allowan Ends) Current
ss ment Inspecti
(mm) ce Corrosi
(mm) on
(mm) on
Frequen
Allowan
cy
ces
Duratio
DAMAG
n of CONTRI Final
Inspecti E MITIGA
Inspecti BUTING Remark
on type MECHA TION
on FACTOR s
NISM
Activity
Equipment Tag
Sr .No Corporation Field Process Area Train No.
No.
2010
2010
2010
2010
2010
Inspecti Reaming
Required
Major Action on Corrosion Corrosion
Date External Internal Remarks Thickness
Finding Taken Thicknes allowance Rate
(mm)
s (mm)
(mm)
Next Inspection
MAWP MAWP Frequency on Basis of Next Inspection Date on the Basis of Next
Reaming Life Assessment
(Shell) (Dish Ends) Current Corrosion Inspection Frequency
Allowances
Insulation Inspection type Duration of Inspection Activity DAMAGE MECHANISM CONTRIBUTING FACTOR MITIGATION
Final Remarks
Corpora Equipment
Sr .No Field Process Area Train No.
tion Tag No.
57
57
57
57
710 450
711 240
Jacket Water Cooler 150 300
Auxiliary Water Cooler 150 300
InterCooler 1287 350
Aftercooler 1440 350
Jacket Water Cooler 150 300
Auxiliary Water Cooler 150 300
InterCooler 1287 350
Aftercooler 1440 350
Jacket Water Cooler 150 300
Auxiliary Water Cooler 150 300
InterCooler 1287 350
Aftercooler 1440 350
Jacket Water Cooler 150 300
Auxiliary Water Cooler 150 300
InterCooler 1287 350
Aftercooler 1440 350
Jacket Water Cooler 150 300
Auxiliary Water Cooler 150 300
InterCooler 1287 350
Aftercooler 1440 350
Jacket Water Cooler 150 300
Auxiliary Water Cooler 150 300
InterCooler 1287 350
Aftercooler 1440 350
Jacket Water Cooler 150 300
Auxiliary Water Cooler 150 300
InterCooler 1287 350
Aftercooler 1440 350
Jacket Water Cooler 150 300
Auxiliary Water Cooler 150 300
InterCooler 1287 350
Aftercooler 1440 350
Jacket Water Cooler 150 300
Auxiliary Water Cooler 150 300
InterCooler 1287 350
Aftercooler 1440 350
Jacket Water Cooler 150 300
Auxiliary Water Cooler 150 300
InterCooler 1287 350
Aftercooler 1440 350
Jacket Water Cooler 150 300
Auxiliary Water Cooler 150 300
InterCooler 1287 350
Aftercooler 1440 350
Jacket Water Cooler 150 300
Auxiliary Water Cooler 150 300
InterCooler 1287 350
Aftercooler 1440 350
Jacket Water Cooler 150 300
Auxiliary Water Cooler 150 300
InterCooler 1287 350
Aftercooler 1440 350
Jacket Water Cooler 150 300
Auxiliary Water Cooler 150 300
InterCooler 1287 350
Aftercooler 1440 350
174 203
174 203
170.4 212
170.4 212
Risk
Equipment / Design Ranking
Length Year Of
Component Thickne Contents/ Internal Overall RBI
(mm) manufa
Material ss Fluids Dia (Low / Status
cture
Specification (mm) (mm) Medium
/ High)
193 No.Tubes Raw Gas 1998 Medium
148 No. Tubes Raw Gas 1998 Medium
193 No.Tubes Raw Gas 1998 Medium
148 No. Tubes Raw Gas 1998 Medium
193 No.Tubes Raw Gas 1998 Medium
148 No. Tubes Raw Gas 1998 Medium
ISO VG 46
ISO VG 46
ISO VG 46
Permeate Gas Medium
Permeate Gas Medium
Permeate Gas Medium
Permeate Gas Medium
Permeate Gas Medium
Permeate Gas Medium
Permeate Gas Medium
Permeate Gas Medium
Permeate Gas Medium
Permeate Gas Medium
Permeate Gas Medium
Permeate Gas Medium
Permeate Gas Medium
Permeate Gas Medium
Permeate Gas Medium
Permeate Gas Medium
456 Commercial 2004
Propane+Oil
456 Commercial 2004
Propane+Oil
456 Commercial 2004
Propane+Oil
456 Commercial 2004
Propane+Oil
Water
Water
Water Medium
Water
700 200
TEMA Class C Type BEM Single Pass 935 300 700 180 SA-53B
TEMA Class C Type BEM Single Pass 935 300 700 110 SA-179
atmospheric 310
atmospheric 310
Risk
Ranking
Design Internal Length
No Of Overall
Thickness CA (in) Contents/Fluids Dia (mm)
Tubes (Low /
(mm) (mm)
Medium
/ High)
Propane
Propane
TEG
Gas 19 3658
TEG
TEG
915 3353
Year Of
manufa External Internal Remarks
cture
2002
2002
2002
2002
2002
2002
2002
2002
2002
2002
2004
2004
2002
2002
2004
2004
2004
2004
2008
2008
2008
2008
2008
2008
Inspection Thickness Required Thickness
(mm) (mm)
Reaming Corrosion
allowance Corrosion Rate Reaming Life Assessment
(mm)
Next Inspection
Next Inspection Date
MAWP MAWP Frequency on Basis of
on the Basis of Next
(Shell) (Dish Ends) Current Corrosion
Inspection Frequency
Allowances
Insulation Inspection type Duration of Inspection Activity
Final
CONTRIBUTING
DAMAGE MECHANISM MITIGATION Remark
FACTOR
s
Equipm
Corpora Process Train
Sr .No Field ent Tag Equipment Description
tion Area No.
No.
8 OGDCL Qadirpur
No Train T-4403 A Filter Backwash Tank
12 Satisfactory
13 Satisfactory
Next
Next
Inspecti
Inspecti
on
on Date
Frequen Duratio
on the DAMAG
MAWP cy on n of CONTRI Final
Basis of Insulati Inspecti E MITIGA
(Dish Basis of Inspecti BUTING Remark
Next on on type MECHA TION
Ends) Current on FACTOR s
Inspecti NISM
Corrosi Activity
on
on
Frequen
Allowan
cy
ces
Corpora Train Equipment
Sr .No Field Process Area
tion No. Tag No.
Raw /
410 Residual/Recycle
Residue
Medium
Medium
Medium High
Medium High
Remaining life
Medium High 20-Oct-14 calculated 1.3 N/A 26-Jul-15
yrs.
Medium High
Major Action Major Action Externa
Date Date Internal Remarks
Finding Taken Finding Taken l
UT gauging
recommended by
Applus Velosi after
01 yr.
Reaming
Inspection
Required Thickness Corrosion Corrosion
Thickness
(mm) allowance Rate
(mm)
(mm)
Next Inspection
Reaming Life MAWP MAWP Frequency on Basis of
Assessment (Shell) (Dish Ends) Current Corrosion
Allowances
Next Inspection
DAMAG
Date on the Duration of
E CONTRIBUTIN
Basis of Next Insulation Inspection type Inspection
MECHA G FACTOR
Inspection Activity
NISM
Frequency
MITIGA Final
TION Remarks
Corpora Process Train Equipment Tag
Sr .No Field Equipment Description
tion Area No. No.
Nil
Reamin
Require g
Inspecti Reamin
d Corrosi MAWP
Externa Remark on Corrosi g Life MAWP
Internal Thickne on (Dish
l s Thickne on Rate Assess (Shell)
ss allowan Ends)
ss ment
(mm) ce
(mm)
(mm)
5 10
Next
Next
Inspecti
Inspecti
on
on Date
Frequen Duratio
on the DAMAG
cy on n of CONTRI Final
Basis of Insulati Inspecti E MITIGA
Basis of Inspecti BUTING Remark
Next on on type MECHA TION
Current on FACTOR s
Inspecti NISM
Corrosi Activity
on
on
Frequen
Allowan
cy
ces