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CSC - 55 - II HT Abc 11 KV
CSC - 55 - II HT Abc 11 KV
CSC - 55 - II HT Abc 11 KV
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CONTENTS
1. SCOPE
2. APPLICABLE STANDARDS
3. CLIMATIC CONDITIONS OF THE INSTALLATION
4. GENERAL TECHNICAL REQUIREMENTS
5 GENERALCONSTRUCTIONS
6. MARKING
7. TESTS
8. ryPE TEST CERTIFICATES
9. PRE-DISPATCH INSPECTION
10. INSPECTION AFTER RECEIPT AT STORES
11. GUARANTEE
12, PACKING
13.TENDER SAMPLE
l4.QUALITY CONTROL
1 5. MINIMUM TESTING FACILITIES
1 6. MANUFACTURING ACTIVITIES
Page 2 ol 17
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This specification covers tne te@
manufacture, test at manufacturer,s works, packing & fonrvarding,
supply and unloading at site of 11kV HT ABC cable for trouble
free and efficient operation at DHBVN.
APPLICABLE The equipment cove
STANDARDS otherwise stated, be designed, manufactured and tested in
accordance with the latest editions of the following lndian,
lnternational Standards and shall conform to the regulations of
the local authorities:
lS-398 (Part Aluminum conductor for overhead
lV):1994 transmission purposes- part lV
Aluminum alloy stranded conductor
ls- 3975 Mild steel wire strips and tapes for
armoring cables
ts-5216 Guide for safety procedures and
practices in electric works
l5-5831 : 1984 Specification for PVC insulation and
sheath of electric cables.
lS-7098 (Part Specification or Cross-linked
ll):1985 polyethylene insulated PVC sheathed
cables- Part-ll.
Specification for Conductor for insulated
electric cables & flexible cords.
lS-10418:1982 Specification for drums for electric
cables
lS-10462 Part 1 Fictitious calculation for determination of
dimension of protective coverings of
cables
Cross-linked polyethylene insulation of
electric cables
lEc-540 Test methods for insulations and
sheaths of electric cables and cords
Conductor for insulated cables
tEc-60502-2t2005 Cables with extruded insulation and their
accessories for rated voltage and their
rated voltage from 1kV up to 30kV.
Part-2: Cables for rated voltage from
Page 3 of 17
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6kV to 30kV.
Test for power -ables with-ixtruded
Requirement
6.35t11 (2
11
75
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L
P-
Size Of
Bunched Cable
Aerial
L
Conductor
Nominal Area
Of mm2 150
Messenger
B Phase Core
l8.a) Conductor
(i) Material EC Grade Atuminum of HZlft+ Grade
to lS:8130
(ii) No. Of Cores & mm2 3x150
Nominal Size
(iii) Min no. of wires 15
(iv) Max. DC Resistance At Ohms 0.206
200c
Shape Of Conductor Stranded Compacted Circular
(vi) Short Circuit current KA 14.1
rating of conductor for 1
sec
(vii) Weight of conductor Kg/km/c 390 (Approx.)
ore
B b) Conductor screening Extruded semi conducting compound
layer with minimum thickness 0.5 mm
lnsulation
i) Material Cross Linked Polyethylene as per
!S:lp8(Part-ll)-1985
ii) Nominal Thickness mm 3.6
Minimum Thickness As pgr lS:7098(Part-ll)-1 985
Insulation screening
i) Non Metallic Parl Extruded semi conducting compound
layer with minimum thickness 0.5mm
ii) Bedding tape Semiconducting bedding tape with
thickness 0.2mm
iii) Metallic Part Aluminum screening made of wires
suitable for earth fault current of
lOkAfor 1 sec. 9for individual Core)
iv) Water Blocking Tape Water swellable with suitable overlap
minimum thickness 0. 1 5mm.
Outer Sheath
i) Material Extruded PVC Compound type ST2
Nominal Thickness mm 2.2
Minimum Thickness mm 1.56
Color of outer sheath Black
o\ ldentification of cores Extruded core identification strips of
2mm width of Red Yellow & Blue color
for R.Y.B phase shall be placed
longitudinally along the core also with
R,Y,B alphabet embossed on core for
phase identification
10) i Messenqer Wire
i) M ate rial Aluminum Alloy Wire
ii) Nom inal size of Mm2 150
conductor
iii) No. and Nominal Dia. No./mm I 9/3.1 B
Of each strand
iv) App. Calculated KN 43 50
Breaking Load
Page 5 of 17
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Short circuit cuGI Not Applicable
, Messenser for
It:g
Continuous current
rating for phase
conductor in air at
Maximum conduct,or
temperature durino
Short Circult
Standard length of tre
Requirements
Type of Cable 11kV, (3Cx95mm2 + lexgsmmT-
phase cores twisted around the bare
6 35t11 (12
Size Of Aerial
Bunched Cable
Nominal Area Of Phase
Conductor
Nominal Area Ot
Resistance At
Page 6 of 17
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rating of Conductor for
fr""
1 sec
vii) Weight of conductor KG/km/ 250 (Aprox.)
core
o. Conductor Screening Extruded semi
b)
8 lns u lation
c)
i) Materia I
Cross Linked Polyethylene as per
lS:7098(Part-ll)-1 985
ii) Nominal Thickness mm 3.6
iji) Minimum Thickness ,{s per lS:7098(Part-l l)-1 985
8. lnsulation Screening
d)
i) Non Metallic Part Extruded semi conducting compound
layer with minimum thickness 0.Smm.
ii) Bedding Tape Semiconducting bedding tape with
thickness 0.2mm
iii) Metallic Part Aluminum Screening made of wires
suitable for earth fault current of 8.93kA
for 1 sec. (for individual Core)
iv) Water Blocking Tape Water swellable with suitable overlap
minimum thickness 0. 1 Smm.
B Outer Sheath
e)
i) Materia I Extruded PVC Compound type ST2
ir) Nominal Thickness mm 2.0
iii) Minimum Thickness mm 1.4
iv) Color of outer sheath Black
U. ldentification Of Extruded core identification strip of
Cores 2mm width of Red, Yellow & Blue color
for R,Y,B phase shall be placed
longitudinally along the core also with
R,Y,B alphabet embossed on core for
phase identification.
'10. Messenger Wire
i) Material Aluminum Alloy Wire
ii) Nominal size of mm2 95
conductor
iii) No and Nominal Dia. No./mm 7 t4.16
Of each strand
iv) App Calculated KN 27.8
Breakinq Load
v) Short circuit current KA Not Application
rating of Messenger for
1 sec
vi) Weight of messenqer Kg/km 260 (Approx.)
11. Continuous current 190
rating for phase
conductor in air at 40oC
12. Maximum conductor 0c on
temperature during
continuous operation
13 Maximum conductor 0c 250
temperature during
Short Circuit
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L- thickness 0.2mm
L
Metallic part Aluminum Screening made of Wires
suitable for earth fault current of g.g3KA
L
l8e)
i)
Water Blocking{ape
Outer Sheath
Material
for 1 sec. ( for individual Core)
Water swellable with suitable overlap
minimum thickness 0.15 mm
Page 9 of 17
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compound, as per lS- 709Sm
The semi-conductor comoouno snatt oe siit.ofe
iJi'tperation temperature
of the cable compatibte with tne insulation. l
Page 10 of 17
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,equ,erne"6f tyEET, of lS: 5831-1984 with
latest amendmeht. the PVC outer sheath shall
be black in color and ultraviolet protected for
operation in
Direct sunlight. The nominal thickness of the
outer sheath shall be as stated in above GTP
for each size of HT ABC.
CORE IDENTIFICATION ffistriPof 2mmwidth
Y, B phase
of red, yellow & Blue color for R,
shall be- placed longitudinal along the core also
with R, V, B, alphabet embossed on core for
phase identification.
The following shall be embossed on the one
side of the core:
a) The manufacture's Name
b) The Year of Manufacture.
ci the iollowing shall be embossed on the
side of the core :"PROPERTY OF
DHBVN'
d) The rate voltage in KV
e) The conductor size.
LAYING OF CORES Core=hall be laid up a right - hand lay, and
shall a lay length not exceeding 28(d1+d2) and
a minimum lay length 26.4 (d1+d2), where;
Page 12 of 17
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ii) Ageing in air oven
iii) Hot test
i) Shrinkage test
ii) Waterabsorption(gravimetric)
d) Physical Tests for outer sheath
i). Tensile strength and elongation at break
ii). Ageing in air oven
iii). Shrinkage test
iv). Hot deformation
e) Bleeding and blooming test ( for outer
sheath)
f) Partial Discharge Test
g) Bending test
h) Dielectric power factor test
i).As a function of voltage
ii). As a function of temperature
i) lnsulation resistance {Volume resistivity)
test
j) Heat cycle test
k) lmpulse withstand test
l) High voltage test
m) Flammability test
Acceptance Tests
i) Tensile Test
ii) Wrapping Test
iii) Conductor Resistance Test
iv) Test for thickness of insulation and
sheath
v) Hot set test for insulation
vi) Tensile strength and elongation at
break test for insulation and sheath
vii) Partial discharge test
viii) High voltage test and
ix) lnsulation resistance (Volume
resistivity) test
NOTE: Partial Discharge test shall be carried
out on full drum length
Routine Tests
i) Conductor Resistance test
ii) Partial discharge test and
iii) High Voltage test
B) Tests for the Messenqer wire are as
follows
Type tests/Acceptance tests carried on
conductor and
i) Breaking load test
ii) Elongation test
iii) Resistance test
8.0 TYPE TEST CERTIFICATE The bidder shall furnish the type test certificates
of the cable for the tests as mentioned as above
as per the corresponding standards. All the tests
shall be conducted by CPRI/ERDA as per the
relevant standards. Type test should have been
conducted in NABL certified Test Laboratories
during the period not exceeding 5 year from the
date of openinq the bid. ln the event of any
Page 13 of 17
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discrepancy in the test report. i.e. any test report
not acceptable or anylall type tests (including
additional type tests if any) not carried out, same
shall be carried out without any implication to
DHBVN,
9.0 PRE- The Material shall be subject to inspection by a duly authorized
DISPATCH representative of the DHBVN. lnspection may be made at any
INSPECTION stage of manufacture of the discretion of the purchaser and the
equipment, if found unsatisfactory as to workmanship or
material, the same is liable to rejection. Bidder shall grant free
access to the places of manufacture to DH BVN representatives
at all times when the work is in progress. lnspection by the
DHBVN or its authorized representatives shall not relieve the
bidder of his obligation of furnishing equipment in accordance
with the specifications. Material shall be dispatched after
specific MDCC (Material Dispatch Clearance Certificate) is
issued by DHBVN.
Following documents shall be sent along with material
a) Test reports
b) MDCC issued by DHBVN
c) lnvoice in duplicate
d) Packing list
e) Drawings & catalogue
f)
Guarantee / Warrantee card
g) Delivery challan
h) Other Documents (as licable
10.0 INSPECTION The material received at DHBVN store will be inspected for
AFTER acceptance and shall be liable for rejection, if found different
RECEIPT AT from the reports of the pre-dispatch inspection and one copy of
STORE the report shall be send to Proiect Enqineering department.
11.0 GAURANTEE Bidder shall stand guarantee towards design, materials,
workmanship & quality of process/ manufacturing of items
under this contract for due and intended performance of the
same, as an integrated product delivered under this contract. ln
the event any defect is found by the Purchaser up to a period of
at least 12 months from the date of commissioning or 24
months from the date of last supplies made under the contract
whichever is later,(the time scale of 12124 months could be
enhanced subject to mutual agreements). Bidder shall be liable
to undertake to replace/rectify such defects at its own costs,
within mutually agreed time frame, and to the entire satisfaction
of the Purchaser, failing which the Purchaser will be at liberty to
get it replaced/rectified at Biddels risks and costs and recover
all such expenses plus the Purchaser's own charges (@ 20% of
expenses incurred), from the Bidder or from the "Security cum
Performance Deposit" as the case may be.
Bidder shall further be responsible for free replacement for
another period of THREE years from the end of the guarantee
period for any'Latent Defects' if noticed and reported by the
Purchaser.
12.0 PACKING The cable shall be wound on wooden drums and packed in line
with requirements of is 10418-1982. The ends of the cable shall
be sealed by means of non-hygroscopic sealing material.
Bidder shall ensure that all the equipment covered under this
specification shall be prepared for railkoad transport in a
manner so as to protect the from damaqe in transit.
13.0 TENDER Bidder shall submit the sample of material with the offer (in case
SAMPLE of first supplv to DHBVN).
Page 14 of 17
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QUALITY
CONTROL
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various stase of inspection, tneieiGlno
l:ll::,,:9,,,n..
which will be carried o-rt on cnecxs
tn"
components during manufacture and bought
mateiiat ;.-#ffiffi:
out items and fully
assembled component and. equipment
aft6r tinitring, As part of
the plan, as schedule for stage and final
inspectiln"writhen the
parameters of the delivery schedule 'Ue
snaff iurnished. The
li:11::l :Tsineer or its- nom inated R"p*.;;"t,.r;'.nrrr
h"r"
acturersrsuo_iuppti";;;-rk.tocarry
fi"X."::il:ithemanuf
15.0 I MtNtMUM Bidder shall h-te adequate in
TESTING
house te-ing facilities for
carrytng out all routine tests and acceptance
FACILITIES test as per relevant
!1!9M1!9!et /t ndian standard.
MANUFACTUR The successful
ING
ACTIVITIES :?Jl":::fl yf*lurins activities crearry eraooraiinilr"r, .tase,
with quantity. This bir chart shoutd fj"-irlr"'*[h-t;;
assurance plan submitted with the offer. This bar ;,;iiy
chart have to
1s days for the ,"r""ru oitn" Jrdlr.
17.0 SPARES,ACCE P+lTlttellwlthin
The bidder sn
SSORIES AND and- '
TOOLS _tools required for erection anO mainienanci of 11KV
1114BC along with the installation pro."Orr".
provided on both ends both ofthe
Eni-cap to be
cabb.
18.0 DRAWINGS Following Oocum
AND and.. statutory requirements witn comprete
DOCUMENTS :?:"]P?1,,91. aOVt
and shall be submitted with the bid:
a) Completely filled in technical particulars.
b) General descripfion of the equipment and all components
including brochures.
c) Type test certificates.
d) Experience list
After the after of the contract, four (4) Copies of the
drawings, drawn to scale , describing the equipment in detail
shall be fonrvarded for approval ind shall' subsequenfly
provide four (4) Complete sets of final drawing, one
oi
which shall be auto positive suitable for reproducti6n, before
tT 9i:prt..t, of the equip.ment. Soft copy (Compact Disk CD)
off all the drawings, GTp, test certificatesshall be submitted
after the final approval for the same to the purchaser.
Following Drawing /document shall be submitted after the
award of the contract :
For Review
lnformation
Man ual/
Catalogues/Drawin
gs for all
Technical details
and test certificates
Page 15 of 17
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Transports/
Shipping
Dimension
Routine,
Acceptable and
types test
certificates
Fault level
calculation for
armour and
manual
nff tn" aoo^ents and drawing shall be in English language
lnstruction Manual: Bidder shall furnish two (2) soft
copies
iCOl ,nO four (4) hard copies of nicely bound manual (ln
Lngii.n U.ngrige) Covering erection m,ailfenanl
3f.
inslruction and all relevant information pertaining to the maln
as well as auxiliary device.
GUARANTEED @X95+'lCX5Ssq.mmHT
TECHNICAL
PARTICULARS
trrtax OC Resistance At 20
Page 16 of 17
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ii) Bedding Tape
iii) Metallic part
iv) Water blocking tape
e) Outer sheath
i) Material
ii) Nominal Thickness mm
iii) Colour of outer sheath
e) ldentification of cores
10) Messenger wire
i) Material
i) Nominal Size of conductor mm2
iii) No. and nominal Dia. of each No./mm
strand
iv) App calculated breaking KN
load
11) Continues cunent rating in A
air 40 Deg. C
12) Short Circuit rating of KA
conductor for '1 second
13) Maximum conductor
repertory during continues .C
operation
14) Maximum conductor "c
temerature during short
Circuit
15) Standard length of the cable M
with tolerance
16) Approximate diameters of mm
phase core
17) Approximate cable weiqht Kq/mm
20.0 SCHEDULE OF All deviation from this specification shall be set out buy the
DEVIATIONS bidders, clause by clause in this schedule. Unless specifically
mentioned in this schedules the tender shall be deemed to
confirm the purchasers specification:
Sr No Clause No Details of
deviation
with Justification
L-
We
I T-
confirm that there are no deviation apart from those
detailed above
Signature
Designation
t\
N+g
SE/P&D-cum-Member Secretary /CSC,
UHBVN, Panchkula.
Page 17 of {7