TÜV Rheinland Arabia LLC

Pakistan Branche
Industrial Services

INSPECTION REPORT
REPORT NUMBER: I01-PE-23-10-0452 Rev: 00 SHEET: Page 1 of 12
Contract No.: PROC-SERVICES/CB/CORR-5243/2021

Mechanical Integrity Assessment of REFERENCE PAK-TR-IS-22-10-

PROJECT NAME:
Filter Coalescer PT-I NUMBER: 0315
Oil And Gas Development Company CLIENT ORDER
CLIENT:
NO.:
JT-PP-QP-47
Limited Pakistan

DATE OF INSPECTION: Mr. Umair - Plant Representative

CLIENT
REPRESENTATIVE: Muhammad Naeem Uddin (J.E Mechanical)
16th Sep to 5th Oct2023
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PLACE OF INSPECTION:
Mr. Muhammad Anas Bajwa - API Inspector
ATTENDEES:
OGDCL Qadir Pur Gas Field Mr. Nasir – BV NDT Lead

ITEM/TAG NUMBER & DESCRIPTION: Filter Coalescer FC-9004

INSPECTED BY: CHECKED BY:

Name: Mr. Muhammad Anas Name: Mr. Fiaz Ahmad
Bajwa (API 510, 570) (API 510, 570,653,580)

Date: 19-OCT-2023

TÜV Rheinland Arabia LLC Pakistan Branch – 108, Block J-1, Johar Town, Lahore TUVR-PAK-IS-003-PV-Rev-00
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 TÜV Rheinland Arabia LLC
Pakistan Branche
Industrial Services

INSPECTION REPORT
REPORT NUMBER: I01-PE-23-10-0452 Rev: 00 SHEET: Page 2 of 12
Contract No.: PROC-SERVICES/CB/CORR-5243/2021
Disclaimer: This report is truly based on the actual findings observed at the place and time of inspection. This report does not apply any type
of warranty against the above listed inspected item/s, neither it is eligible for court or legal purpose and the owner of the inspected item/s is strictly
bound to practice its contractual and regulatory responsibilities concerned with the integrity and safety of the operation of equipment/s and
surroundings. TÜV Rheinland Arabia LLC and its staff shall not be accountable in any case for any damage, loss or incident caused by the
inspected item/s.

Contents
1 INSPECTION SUMMARY: ................................................................................................................. 4
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1.1 DESIGN DATA: ......................................................................................................................... 4

2 ANTICIPATED DAMAGE MECHANISM: ............................................................................................ 4
3 REFERENCE DOCUMENTS: .............................................................................................................. 5
4 EXTENAL INSPECTION FINDINGS: .................................................................................................... 5
5 INTERNAL INSPECTION:................................................................................................................... 6
6 RECOMMENDATION/REPAIR: ......................................................................................................... 6
7 CONCLUSIONS: ................................................................................................................................ 7
8 ANNEXE: .......................................................................................................................................... 7
8.1 Annexure A – VISUAL INSPECTION FINDINGS ......................................................................... 9

TÜV Rheinland Arabia LLC Pakistan Branch – 108, Block J-1, Johar Town, Lahore TUVR-PAK-IS-003-PV-Rev-00
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Industrial Services

INSPECTION REPORT
REPORT NUMBER: I01-PE-23-10-0452 Rev: 00 SHEET: Page 3 of 12
Contract No.: PROC-SERVICES/CB/CORR-5243/2021
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INSPECTION SUMMARY

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Pakistan Branche
Industrial Services

INSPECTION REPORT
REPORT NUMBER: I01-PE-23-10-0452 Rev: 00 SHEET: Page 4 of 12
Contract No.: PROC-SERVICES/CB/CORR-5243/2021

1 INSPECTION SUMMARY:
External and internal inspections, were conducted on the Filter Coalescer FC-9704, situated at
OGDCL Qadir Pur Field. During inspection time no major abnormalities observed.

1.1 DESIGN DATA:

Owner & User OGDCL Qadir Pur Location Qadir Pur
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CHIP NGAI
Manufacturer ENGINEERING Construction Code ASME Sec Viii Div. 1
WORKS
Year of Built 2002 Name of Process Natural Gas

Design Pressure 950 PSIG Design Temperature 180 F/ 82C0

Material SA516 Gr. 70 Diameter ID 3220 mm

PWHT No Radiography Full

Previous Inspected by: N/A Previous Inspection N/A

Date:
Prior Repair: N0 Repair Results: N0

1. SCOPE OF INSPECTION:

Inspection of Filter Coalescer was performed by carrying out the following;

Visual External inspection as per API-510

Visual Internal Inspection as per API-510

2 ANTICIPATED DAMAGE MECHANISM:

The provided data including operating parameters, design specifications and material of
composition were reviewed and evaluated in accordance with API 571 Recommended Practice.
The Equipment is susceptible to the following damage mechanism;

Atmospheric Corrosion

Erosion / Erosion Corrosion

CO2

Wet H2S

TÜV Rheinland Arabia LLC Pakistan Branch – 108, Block J-1, Johar Town, Lahore TUVR-PAK-IS-003-PV-Rev-00
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Industrial Services

INSPECTION REPORT
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Contract No.: PROC-SERVICES/CB/CORR-5243/2021
3 REFERENCE DOCUMENTS:

API-510 Pressure Vessel Inspection Code: In-service Inspection, Rating, Repair, and

Alteration

API-572 Inspection Practices for Pressure Vessels

API-571 Damage Mechanism

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ASME Sec V Non-destructive Examination

ASME Sec VIII Div. I

4 EXTENAL INSPECTION FINDINGS:

During external visual inspection following observations were made;
Cracks were observed on the foundation.

External protective coatings were found to be damaged on the flange nozzle.

Saddle supports were found to be in satisfactory condition, and no major anomalies were

observed.

Crevice corrosion was observed on the saddle support insulation during the inspection.

Debris was observed inside the skirt.

The visual condition of all nozzle weld joints was found to be satisfactory, but rust was

observed on the flanges

The visual condition of all nozzle flanges was found to be satisfactory.

Vessel shells, dish ends, and welds were inspected for evidence of dents and bulges, and

none were observed.

The vessel was found to be free of any major cuts and gouges during the visual

inspection.

During the inspection, insulation was found to be detached on the bottom dish end.

The overall condition of the shells and both dishes was found to be satisfactory.

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INSPECTION REPORT
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Contract No.: PROC-SERVICES/CB/CORR-5243/2021
5 INTERNAL INSPECTION:

Overall internal surface are found satisfactory.

The overall internal surface is found to be satisfactory.

The maximum pitting observed was at a depth of 2-4 mm, with additional smaller pitting
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present at the bottom.

Severe uniform corrosion and rusting were observed on the inside surface of the shell

and bottom.

Product layers were found during the internal inspection.

The condition of the demister pad was found to be satisfactory.

The inside supporting structures showed signs of rust.

6 RECOMMENDATION/REPAIR:

Apply the protective coating to the flange to nozzle.

External corrosion on the bottom dish end and its support needs to be removed, and the
proper paint coating should be applied after the corrosion is removed.

Pitted areas need to be repaired according to the specified procedure.

All nozzle flanges need to be inspected in the next turnaround interval.

The inside product layer needs to be removed before boxing up.

It is recommended to promptly repair and reattach the detached insulation on the bottom
dish end to ensure proper insulation and maintain the equipment's efficiency and safety.

Loose material inside skirt support shell be removed.

SS inlet distributer, retaining grating, tie rods, stand pips, tube plate, demister paid, old
filters, and vortex breaker was found satisfactory.

The inside surface of the bottom dish end needs to be inspected in the next turnaround
interval.

Crack was observed on the concrete foundation need to be repair.

TÜV Rheinland Arabia LLC Pakistan Branch – 108, Block J-1, Johar Town, Lahore TUVR-PAK-IS-003-PV-Rev-00
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Pakistan Branche
Industrial Services

INSPECTION REPORT
REPORT NUMBER: I01-PE-23-10-0452 Rev: 00 SHEET: Page 7 of 12
Contract No.: PROC-SERVICES/CB/CORR-5243/2021

7 CONCLUSIONS:

Based on the results of visual inspection and the overall assessment of the pressure vessel, it is
concluded that Filter Coalescer FC-9004 is safe to operate at the current operating parameters until
the next recommended inspection interval.
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8 ANNEXE:

Annexure A – Visual Inspection Findings

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INSPECTION REPORT
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Annexure A

VISUAL INSPECTION FINDINGS

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Pakistan Branche
Industrial Services

INSPECTION REPORT
REPORT NUMBER: I01-PE-23-10-0452 Rev: 00 SHEET: Page 9 of 12
Contract No.: PROC-SERVICES/CB/CORR-5243/2021
8.1 Annexure A – VISUAL INSPECTION FINDINGS
SR.NO. REFERENCE PHOTOGRAPHS OBSERVATIONS AND RECOMMENDATIONS

Observation:

The overall condition of the vessel is

satisfactory.
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1
Recommendation:

N/A

Observation:

The nameplate was installed.

2
Recommendation:

N/A

Observation:
During the inspection, insulation was found

detached on the bottom dish end.

3
Recommendation:

Bottom head need to insulated.

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INSPECTION REPORT
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Contract No.: PROC-SERVICES/CB/CORR-5243/2021

Observation:
The maximum pitting observed was at a depth
of 2-4 mm, with additional smaller pitting
present at the bottom.
4
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Recommendation:
The pitted area needs to be repaired using
Balzona as per the specified procedure to be
followed.

Observation:
Product deposit and uniform corrosion were
observed on the bottom surface.

5 Recommendation:
It need to be clean.

Observation:
The condition of old filters was found
satisfactory during inspection time.
6
Recommendation:
N/A

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INSPECTION REPORT
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Observation:
SS inlet distributer was found with out sign of
7 cracking during inspection time.
Recommendation:
N/A
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Observation:
Demister pad found satisfactory during
8 inspection time.
Recommendation:
N/A

Observation:
Insulation was found satisfactory during
9 inspection time.
Recommendation:
N/A

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INSPECTION REPORT
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Observation:
Minor crack was observed on the concrete
10 foundation during inspection time.
Recommendation:
It need to be repair.
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Observation:
Grounding connection was found intact.
Resistance reading was not shown.
11
Recommendation:
Resistance read shall be checked annually and
need to be written on site.

Observation:
The rust was observed on the manway cover
12 plate.
Recommendation:
It need to be clean and apply the paint.

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