Aspen Exchanger Design and Rating Shell & Tube V11 Page 1

File: Printed: 2/29/2024 at 7:22:55 PM

TEMA Sheet

Heat Exchanger Specification Sheet

1 Company:
2 Location:
3 Service of Unit: Feed/LubeOil Product Exchanger Our Reference:
4 Item No.: Your Reference:
5 Date: Rev No.: Job No.: EA-102
6 Size 1
: 0.1181 - 120 in Type: AEM Horizontal Connected in: 1 parallel 1 series
7 Surf/unit(eff.) 155 ft² Shells/unit 1 Surf/shell(eff.) 155 ft²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name 16a->17 3a->TO HX-3(4)
11 Fluid quantity, Total lb/h 3350 4800
12 Vapor (In/Out) lb/h 0 0 0 46
13 Liquid lb/h 3350 3350 4800 4754
14 Noncondensable lb/h 0 0 0 0
15
16 Temperature (In/Out) °C 287.28 168.69 63.92 156.7
17 Bubble / Dew point °F / / 287.06 / 1528.52 286.42 / 1527.79
18 Density Vapor/Liquid lb/ft³ / 45.117 / 50.456 / 53.408 0.237 / 49.39
19 Viscosity cp / 0.2659 / 1.5508 / 16.7783 0.0117 / 1.7911
20 Molecular wt, Vap 30.13
21 Molecular wt, NC
22 Specific heat BTU/(lb-F) / 0.6839 / 0.5799 / 0.4845 0.4947 / 0.5717
23 Thermal conductivity BTU/(ft-h-F) / 0.057 / 0.066 / 0.073 0.016 / 0.068
24 Latent heat BTU/lb 539.3 212.2
25 Pressure (abs) psi 51.83 51.73 63.99 63.38
26 Velocity (Mean/Max) ft/s 0.18 / 0.22 0.35 / 0.53
27 Pressure drop, allow./calc. psi 5 0.1 5 0.61
28 Fouling resistance (min) ft²-h-F/BTU 0.001 0.007 0.009 Ao based
29 Heat exchanged 452486 BTU/h MTD (corrected) 208.31 °F
30 Transfer rate, Service 14.01 Dirty 14.01 Clean 16.29 BTU/(h-ft²-F)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure psi 70 / / 100 / /
34 Design temperature / MDMT °C 315 / 240 /
S2 S1 T2

35 Number passes per shell 1 1

36 Corrosion allowance in 0.125 0.125 T1

37 Connections In in 1 1.38 / - 1 0.742 / -

38 Size/Rating Out 1 1.049 / - 1 1.049 / -
39 ID Intermediate / - / -
40 Tube #: 81 OD: 0.75 Tks. Average 0.083 in Length: 10 ft Pitch: 0.9375 in Tube pattern:30
41 Tube type: Plain Insert:None Fin#: #/ft Material:Carbon Steel
42 Shell Carbon Steel ID 10.136 OD 10.75 in Shell cover -
43 Channel or bonnet Carbon Steel Channel cover Carbon Steel
44 Tubesheet-stationary Carbon Steel - Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 33.98 Horizontal
Spacing: c/c 4 in
47 Baffle-long - Seal Type Inlet 6.4833 in
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 178 Bundle entrance 3 Bundle exit 2 lb/(ft-s²)
52 Gaskets - Shell side - Tube side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 1299.1 Filled with water 1586.5 Bundle 611.5 lb
56 Remarks
57
58
 Aspen Exchanger Design and Rating Shell & Tube V11 Page 2
File: Printed: 2/29/2024 at 7:22:55 PM

Overall Summary

1 Size 10.136 X 120 in Type AEM Hor Connected in 1 parallel 1 series

2 Surf/Unit (gross/eff/finned) 159 / 155 / ft² Shells/unit 1
3 Surf/Shell (gross/eff/finned) 159 / 155 / ft²
4 Simulation PERFORMANCE OF ONE UNIT
5 Shell Side Tube Side Heat Transfer Parameters
6 Process Data In Out In Out Total heat load BTU/h 452486
7 Total flow lb/h 3350 4800 Eff. MTD/ 1 pass MTD °F 208.31 / 208.34
8 Vapor lb/h 0 0 0 46 Actual/Reqd area ratio - fouled/clean 1 / 1.16
9 Liquid lb/h 3350 3350 4800 4754
10 Noncondensable lb/h 0 0 Coef./Resist. BTU/(h-ft²-F) ft²-h-F/BTU %
11 Cond./Evap. lb/h 0 46 Overall fouled 14.01 0.0714
12 Temperature °C 287.28 168.69 63.92 156.7 Overall clean 16.29 0.0614
13 Bubble Point °F 287.06 286.42 Tube side film 24.43 0.0409 57.36
14 Dew Point °F 1528.52 1527.79 Tube side fouling 111.23 0.009 12.6
15 Vapor mass fraction 0 0 0 0.01 Tube wall 3704.47 0.0003 0.38
16 Pressure (abs) psi 51.83 51.73 63.99 63.38 Outside fouling 999.95 0.001 1.4
17 DeltaP allow/cal psi 5 0.1 5 0.61 Outside film 49.57 0.0202 28.26
18 Velocity ft/s 0.17 0.15 0.17 0.53
19 Liquid Properties Shell Side Pressure Drop psi %
20 Density lb/ft³ 45.117 50.456 53.408 49.39 Inlet nozzle 0.02 25.08
21 Viscosity cp 0.2659 1.5508 16.7783 1.7911 InletspaceXflow 0 1.1
22 Specific heat BTU/(lb-F) 0.6839 0.5799 0.4845 0.5717 Baffle Xflow 0.02 21.76
23 Therm. cond. BTU/(ft-h-F) 0.057 0.066 0.073 0.068 Baffle window 0.01 7.34
24 Surface tension dynes/cm 21.3 OutletspaceXflow 0 1.65
25 Molecular weight 455.02 455.02 82.72 382.72 Outlet nozzle 0.04 43.06
26 Vapor Properties Intermediate nozzles
27 Density lb/ft³ 0.237 Tube Side Pressure Drop psi %
28 Viscosity cp 0.0117 Inlet nozzle 0.44 71.63
29 Specific heat BTU/(lb-F) 0.4947 Entering tubes 0 0.01
30 Therm. cond. BTU/(ft-h-F) 0.016 Inside tubes 0.02 2.97
31 Molecular weight 30.13 Exiting tubes 0 0.03
32 Two-Phase Properties Outlet nozzle 0.15 25.35
33 Latent heat BTU/lb 539.3 212.2 Intermediate nozzles
34 Heat Transfer Parameters Velocity / Rho*V2 ft/s lb/(ft-s²)
35 Reynolds No. vapor 525.01 Shell nozzle inlet 1.99 178
36 Reynolds No. liquid 2734.36 469 38.2 354.41 Shell bundle Xflow 0.17 0.15
37 Prandtl No. vapor 0.86 Shell baffle window 0.1 0.09
38 Prandtl No. liquid 7.76 32.99 268.69 36.54 Shell nozzle outlet 3.07 476
39 Heat Load BTU/h BTU/h Shell nozzle interm
40 Vapor only 0 0 ft/s lb/(ft-s²)
41 2-Phase vapor 0 458 Tube nozzle inlet 8.31 3692
42 Latent heat 0 21258 Tubes 0.17 0.53
43 2-Phase liquid 0 77050 Tube nozzle outlet 13.42 2980
44 Liquid only -452486 353720 Tube nozzle interm
45 Tubes Baffles Nozzles: (No./OD)
46 Type Plain Type Single segmental Shell Side Tube Side
47 ID/OD in 0.584 / 0.75 Number 27 Inlet in 1 / 1.66 1 / 1.05
48 Length act/eff ft 10 / 9.7472 Cut(%d) 33.98 Outlet 1 / 1.315 1 / 1.315
49 Tube passes 1 Cut orientation H Intermediate / /
50 Tube No. 81 Spacing: c/c in 4 Impingement protection None
51 Tube pattern 30 Spacing at inlet in 6.4833
52 Tube pitch in 0.9375 Spacing at outlet in 6.4833
53 Insert None
54 Vibration problem (HTFS / TEMA) No / RhoV2 violation No