Heavy Duty Hose Reel

Instruction Manual

WARNING:
Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety
rules and other basic safety precautions may result in serious personal injury.
Save these instructions in a safe place and on hand so that they can be read when required.
Keep these instructions to assist in future servicing.

REV 05/30/23
 GENERAL SAFETY REGULATIONS
WARNING: The warnings, cautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions or situations that could occur. It
must be understood by the operator that common
sense and caution are factors that cannot be built into
this product, but must be supplied by the operator.

1. Keep the work area clean and dry. Damp or wet work areas can result in
injury.
2. Keep children away from work area. Do not allow children to handle this
product.
3. Use the right tool for the job. Do not attempt to force small equipment to do
the work of larger industrial equipment. There are certain applications for
which this equipment was designed. It will do the job better and more safely
at the capacity for which it was intended. Do not modify this equipment, and
do not use this equipment for a purpose for which it was not intended.
4. Check for damaged parts. Before using this product, carefully check that it
will operate properly and perform its intended function. Check for damaged
parts and any other conditions that may affect the operation of this product.
Replace damaged or worn parts immediately.
5. Do not overreach. Keep proper footing and balance at all times to prevent
tripping, falling, back injury, etc.
6. DO NOT use the equipment when tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating this
equipment may result in serious personal injury.
 TECHNICAL
DETAILS
TECHNICAL DETAILS
Max. Hose Working Hose Capacity Inlet/
Item No. Ref. No.
Pressure Temperature Material I.D. Length Outlet
HR818.01 28187304 300Psi -4°F~+176°F NBR Rubber 1/2" 100ft. 1/2"
HR818.02 28187206 300Psi -4°F~+176°F NBR Rubber 3/4" 65ft. 3/4"
HR818.03 28187158 300Psi -4°F~+176°F NBR Rubber 1" 40ft. 1"

PRECAUTIONS
HR818.04 28187304 20Bar -20°C~+80°C NBR Rubber 1/2" 30m 1/2"

SAFETY
HR818.05 28187206 20Bar -20°C~+80°C NBR Rubber 3/4" 20m 3/4"
HR818.06 28187158 20Bar -20°C~+80°C NBR Rubber 1" 15m 1"
HR818.07 28188304 2320Psi -40°F~210°F SAE R1 1/2" 100ft. 1/2"
HR818.08 28188206 1520Psi -40°F~210°F SAE R1 3/4" 65ft. 3/4"
HR818.09 28188158 1260Psi -40°F~210°F SAE R1 1" 50ft. 1"
HR818.10 28188304 160Bar -40°C~+100°C SAE R1 1/2" 30m 1/2"

INSTALLATION
HR818.11 28188206 105Bar -40°C~+100°C SAE R1 3/4" 20m 3/4"
HR818.12 28188158 87Bar -40°C~+100°C SAE R1 1" 15m 1"

Ø615 [24.2"]

269 [10.6"]
668 [26.3"]

OPERATION
383 [15.1"]
149 [5.9"]
347 [13.7"]

4-Ø12.7 [0.5"]

657 [25.9"]

MAINTENANCE
SAFETY PRECAUTIONS
1. Use proper eye protection when assembling and using the hose reel
2. Keep children away from the work area
3. Personal injury and/or equipment damage may result if proper safety precautions are not
observed.
4. Ensure that reel is properly installed before connecting input and output hoses.
5. Bleed fluid/gas pressure from system before servicing reel.
WARRANTY

6. Before connecting reel to supply line ensure that pressure does not exceed maximum
LIMITED

working pressure rating of reel.

7. Remember that even low pressure is very dangerous and can cause personal injury or
death.
8. If a leak occurs in the hose or reel, remove system pressure immediately.
9. Make sure that the reel, hose and equipment being service are properly grounded.
10. If reel ceases to unwind or rewind, remove system pressure immediately.
11. Do not pull or jerk on hose.
EXPLODED AND
PARTS LIST

E1
TECHNICAL
DETAILS

INSTALLATION
1. Prior to mounting the hose reel, ensure that the supply line pressure dose not exceed the
maximum working pressure of the hose reel.
2. Unpack and inspect reel for damage. Turn by hand to check for smooth operation. Check for
completeness.
3. For wall mounting: Install reel at most 1.5meter above the floor.
4. You will need to purchase appropriate hardware for mounting your new reel.
PRECAUTIONS

5. The reel base has four 10.5mm drilled holes for mounting on a suitable flat surface.
SAFETY

6. Using the four holes in the base, mount the reel in the desired location. Be sure to use
appropriate hardware and tighten securely.
INSTALLATION
OPERATION

7. Apply Teflon tape or pipe sealant to supply line threads, attach to reel inlet and tighten it.
The other end of incoming line can now be connected to desired supply source.
8. Apply Teflon tape or pipe sealant to outlet fitting on reel hose, then attach to desired tool, or
nozzle. Check connection for leakage, also check hose reel for correct operation. See
Operation section.
9. If hose stopper adjustment is required, pull hose from reel and allow to latch at desired
length. Loosen stopper bolts, and slide stopper to a position close to the hose guide. Tighten
stopper bolts and unlatch the reel.
MAINTENANCE

OPERATION
1. Check reel for correct operation by slowly pulling out hose. A ”click” noise will be heard every
half revolution of the drum.
2. To latch the reel, pull out the hose and allow it to retract after hearing the first second or third
”click”.
3. To unlatch, slowly pull out the hose until the ”click” noise stops, then let cable retract until the
cable stopper rests against the cable guide.
4. If necessary, adjust spring tension on reel by adding or removing wraps of hose from spool,
one wraps at a time until desired tension is obtained. Add wraps to increase tension Remove
WARRANTY
LIMITED

wraps to decrease tension.

MAINTENANCE
1. Make sure the hose is in proper working order.
2. Clean the hose with a cloth dipped in warm water to remove dirt or deposits and ensure
correct rewinding.
3. Do not use detergents or solvents which could prove incompatible with cable-winder materials.
EXPLODED AND

4. Dismantling of the unit by unskilled personal could prove hazardous; the risk involved mainly
PARTS LIST

concern the preloaded springs.

E2
 TECHNICAL
DETAILS
LIMITED WARRANTY
1. The manufacturer warrantees this hose reel against defects in material and craftsmanship,
for a period of 12 months from date of purchase.
2. Hose, if supplied with reel, O-rings, plastic rollers and rubber stopper are deemed to be
normal wear items; not warranted.
3. Manufacturer’s liability is limited to replacement or repair of defective material within the
warranty period, when returned freight prepaid to the distributor or their designated service

PRECAUTIONS
depot.

SAFETY
4. The warranty does not cover damage caused by accident, misuse or faulty installation.
5. The reel must be installed and maintained in compliance with the instructions.

WARNING: Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.

INSTALLATION
OPERATION
MAINTENANCE
WARRANTY
LIMITED
EXPLODED AND
PARTS LIST

E3
EXPLODED AND LIMITED SAFETY TECHNICAL
MAINTENANCE OPERATION INSTALLATION
PARTS LIST WARRANTY PRECAUTIONS DETAILS

E4
24 7-8 7-7 7-6 7-5 7-4 7-3 7-2 7-1

25-4

25-3

25-2

10 13 16 51 14 33 9 34 54 49 50 12 27 26 8 48 28 25-1

11 23 22

21
EXPLODED AND PARTS LIST

20
29 43 42

15 4
41
6

30 40 39 5 38-5 38-4 38-3

38-2
52 53
38-1

17 19 35
36
2
18 3 37
1 32 31 47 45 46 44
 TECHNICAL
DETAILS
Part No. Description Q’ty Part No. Description Q’ty
1 Base Assembly 1 25-4 Bolt 2
2 Screw 12 26 washer 12
3 Bracket 2 Assembly 1 27 Bolt 12
4 Protection Cover 1 28 Hose Assembly 1
5 Protection Cover 1 29 Drum 2

PRECAUTIONS
6 Support Plate 1 30 Ratchet Spring 1

SAFETY
7-1 Roller Axle 2 31 Fitting 1
7-2 Roller 2 32 Angle fitting assembly 1
7-3 Roller Axle 2 33 Screw 3
7-4 Roller 2 34 Spring drum Support Plate 1
7-5 Guide Support Plate 1 35 Nut 1
7-6 Screw 4 36 Washe 1

INSTALLATION
7-7 Guide Sub-plate 1 37 Protection Cover 1
7-8 Nut 4 38-1 Retainer 1
8 Support Plate Assembly 1 38-2 Retainer 2
9 Screw 3 38-3 O-Ring 2
10 Nut 17 38-4 Swivel Body 1
11 Spring Drum 1 38-5 Swivel Spool 1
12 Hub Bearing 1 39 Retainer 1
13 Screw 1 40 Bearing 1

OPERATION
14 Spring Drum Cover 1 41 Screw 4
15 Main shaft Assembly 1 42 The Ratchet Plate 1
16 Spring 1 43 The Ratchet Plate 2 1
17 Bolt 2 44 Washer 1
18 Drum Support Plate 2 45 Ratchet Paw 1
19 Bracket 1 Assembly 1 46 Washer 2
20 Nut 2 47 Bolt 1

MAINTENANCE
21 Clamp 1 48 Screw 8
22 Clamp Cover 1 49 Retainer 2
23 Screw 2 50 Bearing 1
24 Protection Cover 1 51 The spring pin 1
25-1 Bumper Block 2 52 Spring Core 1
25-2 Nut 2 53 Spring Core 2
25-3 Washer 2 54 Retainer 1
WARRANTY
LIMITED
EXPLODED AND
PARTS LIST

E5
 Intradin (Shanghai) Machinery Co., Ltd.
iti-fluid@intradinchina.com
www.intradin.com

Size: 145x210mm 157克双铜 REV 05/30/23 3.02.01.104