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NT4200 DCG
High-Precision, High-Efficiency Integrated Mill Turn Center
NT4250 DCG

NT Series
NT4300 DCG
NT5400 DCG
Applications and Parts
Highlights
Machine and Technology
Others
Machine specifications

NT Series

All-round machine for various fields


The NT series models are all-rounders capable of high-efficient machining of complex-shaped workpieces
for the aircraft, medical equipment, automotive, die & mold and precision equipment fields.
The integration of a turning center and a machining center achieves high performance,
which enables efficient process integration for high-mix low-volume production as well as mass production.
As a result, it brings great profits for customers.

1
2 5

3 6 3

4 7

Industrial machinery Medical equipment


1 Turbine blade 5 Hip joint
2 Drive shaft 6 Knee joint

Automobiles Aerospace
3 Cylinder head 7 Landing gear
4 Crank shaft
Applications and Parts
Highlights
ê Machine Highlights
Machine and Technology
Others
Machine specifications

NT Series

Incorporating Two Cutting-edge Technologies:


turning centers and Machining Centers
What our customers demand of integrated mill turn centers is higher productivity of basic
machining processes. The NT series, which thoroughly reflects the market needs, is equipped
with machining capabilities superior to those of a machining center or a turning center.
The "ultimate integrate mill turn center" NT series with DMG MORI original cutting-edge
technologies ensures excellent performance for customers who seek highly efficient production
processes and cost reduction.

4
5
Simultaneous 5-axis machining

++ Simultaneous 5-axis machining of complex parts with


the direct drive motor (DDM) installed in the B axis
++ B-axis rotation range ±120°

Ease of operation
++ Digital tailstock equipped as standard
+ Movable + swivel operation panel for
comfortable setups

High precision
++ High-speed, high-accuracy machining achieved
by NT series original Box in Box structure and
Driven at the Center of Gravity
++ Tool spindle: Higher cutting performance and
machining accuracy with 2-face contact Capto
specification
++ ORC (Octagonal Ram Construction) as a solution for
heat control to ensure high-speed, high-accuracy feed

Peripheral equipment

++ Compatible with automation systems including a


gantry loader and a robot

Energy-saving

++ Power-saving setting and reduction in


consumption of lubricating oil

MAPPS: Mori Advanced Programming Production System


Applications and Parts
Highlights
ê Machine lineup
Machine and Technology
Others
Machine specifications

NT Series

Various Specifications According to


Customer Needs
The NT series offers four machine sizes of 4200, 4250, 4300 and 5400, and each has chuck sizes of
8, 10, 12, and 15 inches. Distances between centers of 1000 and 1500 are available for the 4200, 4250,
4300 machines; and 1800 for the 5400 machine. The all models are equipped with Spindle 1 and a
tailstock as standard; and Spindle 2, Turret 2 and Turret 2 milling as an option.
The NT series offer various specifications to meet detailed customer needs.

NT4200 DCG
NT4250 DCG
NT4300 DCG

NT5400 DCG
: Standard : Option
Tool spindle Tool spindle B-axis Spindle 1
Tool spindle Milling Turret 2 Spindle 2
Tool spindle Y-axis Turret 2 Milling Tailstock
● When spindle 2 (S2) is selected, the tailstock (TS) is not provided.

Specifications

An extensive line-up to handle a wide range of workpiece sizes.

NT4200 DCG/1000
NT4200 DCG Chuck size 8-inch NT4200 DCG/1500 2 models
NT4250 DCG/1000
NT4250 DCG Chuck size 10-inch NT4250 DCG/1500 2 models 7

NT4300 DCG/1000
NT4300 DCG Chuck size 12-inch NT4300 DCG/1500 2 models
NT5400 DCG Chuck size 15-inch NT5400 DCG/1800 1 models
Tailstock specification Spindle 2 specification

Tool spindle Tool spindle

Spindle 1 Tailstock Spindle 1 Spindle 2

( )Turret 2 ( )Turret 2

Basic specification
Optional specifications −
Tool spindle / Spindle 1 ● ● ● ● ● ●
Spindle 2 − − − ○ ○ ○
Turret 2 <Without the milling function> − ○ − − ○ −
Turret 2 <Milling specifications> − − ○ − − ○
Tailstock ● ● ● − − −
●: Standard ○: Option −: Not applicable
Applications and Parts
Highlights
ê Machine lineup
Machine and Technology
Others
Machine specifications

NT Series

For Varieties of Workpieces

The NT series offers varieties of specifications according to workpiece sizes,


and various options are made available to meet customer needs.

X1

Z1

C1
B

C2
A
X2 Z2

Travel NT4200 DCG, NT4250 DCG, NT4300 DCG NT5400 DCG


/1000 /1500 /1800

X1-axis mm (in.) 750 (29.5) 1,040 (40.9)


Y-axis mm (in.) ±210 (8.3) ±255 (10.0)
Tool spindle
Z1-axis mm (in.) 1,120 (44.1) + 100 (3.9)*1 1,550 (61.0) + 100 (3.9)*1 1,940 (76.4)
B-axis mm (in.) ±120 (4.7)
X2-axis mm (in.) 195 (7.7) 267 (10.5)
Turret 2
Z2-axis mm (in.) 1,010 (39.8) 1,525 (60.0) 1,830 (72.0)

*1 For ATC
: Standard : Option
Tool spindle Tool spindle B-axis Spindle 1
Tool spindle Milling Turret 2 Spindle 2
Tool spindle Y-axis Turret 2 Milling Tailstock
● When spindle 2 (S2) is selected, the tailstock (TS) is not provided.

9
Workpiece size

Max. turning diameter


Max. turning length

/1000 /1500
Basic specification

Optional specifications − −

Max. turning diameter mm (in.) Tool spindle: Capto C6 φ660 (φ25.9) / Turret 2: φ350 (φ13.7)

NT4200 DCG Max. turning length mm (in.) 1,081 (42.5) 1,061 (41.7) 1,596 (62.8) 1,576 (13.7)
Bar work capacity mm (in.) 65 (2.5) 65 (2.5) / 65 (2.5)*2 65 (2.5) 65 (2.5) / 65 (2.5)*2
Max. turning diameter mm (in.) Tool spindle: Capto C6 φ660 (φ25.9) / Turret 2: φ350 (φ13.7)

NT4250 DCG Max. turning length mm (in.) 1,047 (41.2) 1,027 (40.4) 1,562 (61.4) 1,542 (60.7)
Bar work capacity mm (in.) 80 (3.1) 80 (3.1) / 80 (3.1)*2 80 (3.1) 80 (3.1) / 80 (3.1)*2

Max. turning diameter mm (in.) Tool spindle: Capto C6 φ660 (φ25.9) / Turret 2: φ350 (φ13.7)
NT4300 DCG Max. turning length mm (in.) 1,003 (39.4) 983 (38.7) 1,518 (59.7) 1,498 (58.9)
*2
Bar work capacity mm (in.) 90 (3.5) 90 (3.5) / 90 (3.5) 90 (3.5) 90 (3.5) / 90 (3.5)*2

/1800
Basic specification
Optional specifications −
Max. turning diameter mm (in.) Tool spindle: Capto C6 φ920 (φ36.2) / Turret 2: φ470 (φ18.5)

NT5400 DCG Max. turning length mm (in.) 1,921 (75.6)


Bar work capacity mm (in.) 103 (4.0) / 103 (4.0)*2

*2 Spindle 2
Applications and Parts
Highlights
Machine and Technology
ê High rigidity
Others
Machine specifications

NT Series

High-rigidity Structure for High Accuracy


High cutting performance, high accuracy and high productivity expected of integrated mill turn centers
require high rigidity. The machine body was developed with DMG MORI original technologies to fully
make the most of combined performance of a turning center and a machining center. The high-rigidity
structure is able to maintain high cutting performance and high machining accuracy for a long time.

10

1 High-rigidity flat bed


Flat bed to evenly disperse the reaction
force of machining

2 FEM analysis
High-rigidity body designed using FEM analysis

3 Box-in-Box Construction
Guideways to support the tool spindle saddle on both
sides and to keep the center of gravity well balanced
for high speed and high acceleration

4 Increased ball screw rigidity


The double anchor method is employed for ball screw
support bearings, which ensures high rigidity for
heavy-duty machining and high-accuracy machining.

FEM: Finite Element Method


1

11

3
Applications and Parts
Highlights
Machine and Technology
ê High precision
Others
Machine specifications

NT Series

Reliable Components to Support High Accuracy


Thermal displacement that significantly affects machining accuracy is caused by various factors
such as heat generated during machine operation, room temperature change, and coolant
temperature rise. DMG MORI has studied each factor from every aspect to thoroughly control heat
generation by its original method. For the spindle, which is the largest heat source of a machine,
the oil jacket is arranged spirally around the unit to control heat.

12

Spindle cooling

Thermal displacement caused by heat generation from Spindle 1,


a heat source, can be controlled by the oil jacket around the housing.
Cooling of tool spindle

The oil jacket spirally arranged around the spindle unit prevents
the spindle temperature from rising.

Ball screw core cooling

The ball screw core cooling system controls temperature


rise in ball screws. Cooling oil is circulated inside the hole at
the center of ball screws to control heat generation.
The cooling oil is also circulated inside the motor base to prevent
motor heat from transmitting to machine casting bodies.

13

Coolant chiller <separate type> (Option)

Raised coolant temperature causes thermal displacement in the fixtures and workpiece, affecting the
machining accuracy of the workpiece. Use this unit to prevent the coolant from heating up.
When using oil-based coolant, the coolant temperature can become extremely high even with the standard
coolant pump, so please be sure to select this unit.
When using oil-based coolant or a super-high-pressure coolant system,
please be sure to consult our sales representative.
● We cannot guarantee that this unit will completely control the coolant temperature.
It is designed to help prevent oil temperature increases.

Direct scale feedback (Option)

No contamination of the measuring system to oil or water condensation.

+ Superior precision with the Magnescale absolute linear + Impact resistance of 450 m/s2 (17,716.5 in./s2)
measuring system featuring a standard resolution of 0.01 µm
+ Vibration resistance of 250 m/s2 (9,842.5 in./s2)
+ High-resolution, magnetic measuring system
+ Thermal expansion coefficient as cast iron
+ Resistance to oil and condensation due to a magnetic
detection principle
Applications and Parts
Highlights
Machine and Technology
ê Spindle
Others
Machine specifications

NT Series

Symmetrical Headstock to Keep


High-accuracy Machining
The Spindle 1 and the rotary tool spindle on Turret 2 are symmetrically arranged
to uniformly conduct heat to both sides. The thick casting structure ensures high
rigidity and minimizes thermal displacement to keep high-accuracy machining.
The Spindle 1 and Spindle 2 offer two types of output variations to provide optimal
combinations of specifications according to customer machining needs.

14

+ Symmetrical structure to uniformly conduct heat to both sides


+ Simultaneous operation of Spindle 1 and Spindle 2 (Spindle 2 specification)
+ Digital tailstock available (Tailstock specification)
Spindle 1 / Spindle 2 (Option)

Min. indexing increment: 0.0001˚

NT4200 DCG NT4250 DCG NT4300 DCG NT5400 DCG

Chuck size inch 8 10 12 15


* * *
Max. spindle speed min 2,400 [2,400*]
-1
5,000 [5,000 ] 4,000 [4,000 ] 3,000 [3,000 ]
[ ] Option
* High output

Symmetrical structure

The high-speed Spindle 1 and the rotary tool spindle on


Turret 2 (option) are arranged symmetrically to uniformly
conduct heat to both sides. The thick casting structure
ensures high rigidity and minimize thermal displacement
to keep high-accuracy machining.

15

Tailstock (Tailstock specification)

The NT series comes standard with a servo-motor driven,


high-rigidity digital tailstock, which drastically reduces
setup time. (except for the Spindle 2 specification)

● Photo: NT4250 DCG/1500

Simultaneous operation of Spindle 1 and Spindle 2


<Spindle 2 specification> (Option)

Milling and turning can be simultaneously done on Spindle 1


and Spindle 2, which ensures accurate machining of long
and narrow workpieces. As workpieces can be transferred
between the spindles, the transfer to the next process is
easily done, achieving higher machining efficiency.
Applications and Parts
Highlights
Machine and Technology
ê Tool spindle
Others
Machine specifications

NT Series

Tool Spindle with Wide Range of Motion


The tool spindle on the X-, Y-, Z- and B-axis enables easy approach to machining surfaces of complex-shaped
workpieces. Workpieces could not be machined in one chucking in the conventional method, but now they can
without being attached or detached, which leads to process integration. In addition, the full indexing speficiation
for the B axis that uses the DDM (Direct Drive Motor) ensures high-speed, high-accuracy machining.

16

+ A direct drive spindle (DDS) adopted as the tool spindle


+ The maximum spindle speed is 12,000 min-1 on the NT4200 / NT4250 / NT4300, and 8,000 min-1 on the NT5400.
+ B-axis driven by a direct drive motor <DDM> (Option)
+ Various two-face contact tool specifications:
Capto specifications [BT specification] [HSK specification] [KM specification]
+ Tool storage capacity (NT4000 Series): 20 tools [40 tools] [100 tools] [180 tools] [240 tools]
(NT5400): 20 tools [40 tools] [80 tools] [100 tools] [180 tools]

[ ] Option
: Standard : Option
Tool spindle Tool spindle B-axis Spindle 1
Tool spindle Milling Turret 2 Spindle 2
Tool spindle Y-axis Turret 2 Milling Tailstock
● When spindle 2 (S2) is selected, the tailstock (TS) is not provided.

Driven at the Center of Gravity

The machine body is driven at the center of gravity to control vibration,


the biggest barrier to high-speed, high accuracy machining.

X-axis

Effects of DCG Residual vibration comparison


+ Improved surface quality
10 Z-axis
+ Outstanding Rapid traverse rate 100%
Vibration amplitude (µm)

8
6
(stopped in the X-axis direction)
acceleration 4
2
+ Improved roundness 0
-2
+ Longer tool life -4
-6
-8 Driven at the Center of
-10 Gravity
0.4 0.45 0.5 0.55 Time (sec.) Machining by a
Conventional Machine

DCG: Driven at the Center of Gravity

A revolutionary structure which controls thermal Square guides' excellent damping


displacement and offers outstanding straightness characteristics

The 4 guideways are located diagonally from each other, so they distort Lubricating oil Vibration
Lubricating oil Vibration
symmetrically in response to the heat generated by high-speed travel. This means
that the center stays in the same position, offering high-speed, high-precision feed.
17
Lubricating oil outflow
Lubricating oil outflow
400 mm (15.7 in.) Thermal displacement
Heat generation
Heat generated by friction
Heat generated by friction
The lubricating oil in the oil pockets
Effects of ORC The
whichlubricating
were made oil by
in the oil pockets
scraping is forced
which
in and were made by
out through thescraping is forced
gaps because of
+ Superior damping in and out through the gaps
the contact pressure caused by because of
characteristics the contact pressure caused
vibration, generating heat. by
vibration, generating heat.
==

+ Controls thermal displacement


Vibration is reduced by converting
+ Achieves high-speed, The center stays the same Vibration
vibrationalisenergy
reduced byheat
into converting
energy.
high-precision feed vibrational energy chattering
This helps control into heat energy.
caused
This
by helps control chattering caused
vibration.
ORC: Octagonal Ram Construction by vibration.

Peeling (Tool spindle)

We deliberately slowed down the feed, which normally causes a fine


separation of chips, and concentrated on producing chips in one continuous
strip. With this, high rigidity in the machine, tool, cutting tool and material
can all be achieved, in addition to a shiny cutting surface. Chips are
purposely not submitted to chip control during machining.

NT4200 DCG/1000
*1
Peeling Material <JIS>: S45C

Cutting speed m/min (fpm) 100 (328.1)


Feedrate mm/rev (ipr) 0.1 (0.004)
Depth of cut mm (in.) 11 (0.4)

*1 Carbon steel: 1045・1046 (ANSI), C45・C45E・C45R (BS, DIN), 45 (GB)


● The cutting test results indicated in this catalog are provided as examples.

The results indicated in this catalog may not be obtained due to differences in cutting conditions and environmental conditions during measurement.
Applications and Parts
Highlights
Machine and Technology
ê Tool spindle
Others
Machine specifications

Zero backlash achieved by the world's fastest class Direct Drive Motor

Transmitting the drive power directly to the rotary axes without using gears eliminates backlash.Compared with
conventional worm gear systems, this dramatically improves transmission efficiency and offers high-speed feed.

B-axis indexing time (90°) High-Flexibility B-axis


NT4000 Series
0.4 sec.
Effects of DDM ● Indexing time: Excluding clamping and
unclamping time
+ High-speed rotation
+ High-precision indexing B-axis rotation range
±120
+ Less maintenance
+ Longer product life
-120° +120°

1°indexing specifications Full indexing specifications (Option)

Clamp type Coupling clamp Coupling clamp & brake clamp

1°(Coupling clamp)
Indexing range 1°
+ 0.0001°(Brake clamp)
18
Drive mechanism Speed reducer & servo motor DDM (Direct Drive Motor)

40 min-1 (NT4000 Series) 100 min-1 (NT4000 Series)


Rotation speed
23.8 min-1 (NT5000 Series) 80 min-1 (NT5000 Series)

DDM: Direct Drive Motor


● Full indexing specification B-axis: with the F31iB, up to four axes can be controlled simultaneously. For simultaneous 5-axis control, please use the F31iB5.

Tool spindle structure Tool spindle lubrication

The labyrinth structure has been strengthened in An oil-air lubrication method is used for spindle
consideration of frequent use of high-pressure coolant. lubrication. As well as minimizing the amount of lubricant
This structure prevents coolant from entering the tool used for reducing the resistance to stirring, this prevents
spindle, which improves its durability. Wiring also has dust infiltration by using the air purge. Also, the oil
been made simpler, allowing spindles to be exchanged jacket cooling system controls thermal displacement.
more quickly.
Oil-air lubrication

Oil jacket cooling


B-axis unitization
Oil chiller

The B-axis, which supports the Tool spindle, has been


completely unitized, allowing quick and easy removal
and replacement.
Two-face contact specification

Flexural rigidity of tools has been improved by the contact with both the spindle taper and the end face.
This extends tool life and improves cutting performance and machining accuracy.

Capto specifications BT specifications HSK specifications KM specifications

Constraining
Constraining surface Constraining Constraining
surface surface surface

● When selecting the two-face contact tool specification, be sure to use a two-face contact tool.
● DMG MORI builds all the spindles in house.

SVC function <Equipped as standard on F31iA5 and F31iB5 only>

The SVC function reads the program commands for tool tip control in advance and performs automatic
compensation to achieve smooth tool feed. The combination use with the DDM (Direct Drive Motor)
ensures higher surface quality and shorter cycle time in 5-axis machining.
19

Motion of the SVC function


OFF ON
The SVC function includes the following functions

+ AI contour control Ⅱ
+ Nano smoothing Ⅱ
+ Smooth TCP
+ Machining mode selection
+ G332 tolerance command

Workpiece Workpiece

Tool center point (TCP) control <Equipped as standard on F31iA5 and F31iB5 only>

Gage line Main features


set

+ The tool path can be controlled from the tool center point.
of f
th

+ No reprogramming is needed when the tool length and the tool diameter are changed.
ng
l le

Tool center
+ NC automatically calculates cutter radius compensation and
o

point
To

tool length offsets based on the program commands for tool tip control.
Cutter radius
compensation
Applications and Parts
Highlights
Machine and Technology
ê Turret 2
Others
Machine specifications

NT Series

Turret 2 for Flexible Machining


With the optional Turret 2, cutting from turning to secondary machining and back side milling can be
flexibly performed on Spindle 1 and Spindle 2.
The milling specification equipped with the BMT (Built in Motor Turret) controls heat generation
by oil jacket cooling, allowing for superior machining accuracy. As integrated machining can be
simultaneously done, it significantly contributes to process integration and productivity improvement
for customers.

20

Turret 2 featuring BMT technology

+ Max. rotary tool spindle speed: 6,000 min-1


+ Turret indexing time (1-station): 0.19 sec.
+ Milling tools can be mounted on Turret 2, enabling milling operation on the Spindle 2 side. (option)
Turret 2 NT4200 DCG
NT4300 DCG NT5400 DCG
NT4250 DCG

Number of tool stations 12 10

Max. rotary tool spindle speed min-1 6,000

Turret indexing time (1-station) sec. 0.28 0.31

■ Milling capability
Face mill
The Turret 2 with a coupling diameter of 250 mm (9.8 in.) and higher
φ80 mm
rigidity can perform face milling of up to φ 80 mm (3.1 in.) workpieces. (φ3.1 in.)
It is equivalent to cutting performance of No.40 taper spindle machining centers.
The milling specification is capable of heavy duty cutting as powerful as
the tool spindle, achieving higher productivity and process integration.

Sufficient work envelope for the tool spindle <NT 4250 DCG/1500>

Sufficient area is secured for machining even when the tool spindle is located in-between spindle 1 and spindle 2.

1,862 (73.3)

113 (4.4) 330 (13.0) 150 (5.9) 171.2 (6.74) 500 (19.7) 460 (18.1) 113 (4.4)
(12.6)
φ320

24.8 (1.0) 21
(1.2)
30

125 (4.9)
(3.5)
90

Mature and Evolved BMT Technology


<Turret 2 milling specification>

The built-in structure, in which the motor is placed inside the turret,
minimizes heat generation and vibration, improves transmission
efficiency and significantly increases cutting power, speed and accuracy.

Effects of the BMT


+ Improved milling power
+ Improved milling accuracy
+ Controls the turret s heat and vibration
+ Reduced energy loss
+ Turret temperature increases: Compared with
conventional machine 1/10 or less
+ Vibration amplitude: Compared with conventional
machine 1/3 or less
BMT: Built-in Motor Turret
Applications and Parts
Highlights
Machine and Technology
ê Peripherals
Others
Machine specifications

NT Series

Open Innovation to
Maintain Ideal Machining Quality
Many high-performance peripherals have been prepared to suit the customers workpieces and
requirements. Combining the high-performance NT Series with superior peripherals achieves highaccuracy
machining and high durability. DMQP (DMG MORI Qualified Products) – peripherals that have been
carefully selected based on their quality, performance, maintainability and so on – are also available.

Chip conveyor (Option)

+ Provides highly efficient chip disposal


○: Suitable −: Not suitable
Steel Cast iron Aluminum, non-ferrous metal
Workpiece material and
chip size
Long Short Powdery Short Long Short Powdery

22 Hinge type ○ − − − ○ − −

Hinge type + Scraper type


○ ○ ○ ○ ○ ○ ○
+ Drum filter type

Chip size guidelines


Short: chips 50 mm (2.0 in.) or less in length, bundles of chips φ40 mm (φ1.6 in.) or less
Long: bigger than the above
● The options table shows the general options when using coolant. Changes may be necessary if you are not using coolant,
or depending on the amount of coolant, compatibility with machines, or the specifications required.
● Please select a chip conveyor to suit the shape of your chips. When using special or difficult-to-cut material

(chip hardness HRC45 or higher), please consult our sales representative.


● We have prepared several options for different chip shapes and material.

For details, please consult our sales representative.

Through-spindle coolant system Automatic in-machine tool presetter (Option)


Super-high pressure coolant system Coolant chiller Mist collector
(Option) (Option) (Option)

Hydraulic chuck Coolant gun Coolant float switch


(Option) (Option) (Option)

23

DMQP (Option)
The DMQP program is designed to certify peripherals that meet DMG MORI standards in quality,
performance and maintainability. DMQP provides customers with even greater peace of mind.

Comprehensive support with machine+peripherals

DMQP

Coolant gun

Coolant chiller

Machine
Service Center
Mist collector

+ Qualified peripherals are arranged by DMG MORI


+ Toll-free phone support is available 24 hours a day, 365 days a year (Japan only)
● For more details on DMQP items, please consult our sales representative.

DMQP: DMG MORI Qualified Products


Applications and Parts
Highlights
Machine and Technology
ê Automation Solutions
Others
Machine specifications

NT Series

Various Automation Solutions


The NT series offers automation systems such as a gantry loader system and a bar feeder system.
A whole process from provision of materials to discharge of finished products can be completed on
one machine to reduce non-cutting time, which contributes to increasing customer profitability.

24

NT4250 DCG

● The picture may look different from an actual machine.

Gantry-type loader system (Option) <Consultation is required>

This is a high-speed mass production system that automates a whole process from provision of materials to discharge
of finished products. The open/close speed of entrance shutter for the loader has been increased. The loader drive unit
has achieved noise reduction, and the maintainability has also been improved by the insersion of grease.
Gantry-type loader system (Option) <Consultation is required>

Gantry loader standard accessory / specification

++ 10-station rotary workstocker (LG-10)


++ Hand airblow
++ Chuck air-blow
++ Automatic power-off system
++ Workpiece counter (PC counter)
++ Spindle orientation
Parallel hands Back end double hands ++ Low air pressure detecting switch

For these models


NT4200 DCG NT4250 DCG NT4300 DCG LG-10 (machine travel type)

X-axis <Hand moves up and down> m/min (fpm) 90 (295.3)


Gantry loader Max. travel speed
Z-axis <Loader moves right and left> m/min (fpm) 120 (393.7)
Applicable workpiece size Outer diameter mm (in.) φ40−200 (φ1.6−7.9)
Number of pallet tables 10[20]
Work stocker
Max. loading capacity kg (lb.) / Pallet 75 (165)
Max. workpiece stacked height mm (in.) 470 (18.5)
Hand type Back end hand
Outer diameter mm (in.) φ40−200 (φ1.6−7.9)
Loader hand
Applicable workpiece size Length mm (in.) 20−150 (0.8−5.9)
Max. mass kg (lb.) 10

[ ] Option
● Please consult with our sales representative in the case that a workpiece diameter is less than 40 mm (1.6 in.), or a workpiece length is less than 20 mm (0.8 in.).

25
Parts catcher (Option) <NT4000 Series>

In-machine traveling type, Hand + Workpiece conveyor <For shafts>

Max. transfer weight kg (lb.) 4 (8.8)


Maximum workpiece diameter mm (in.) φ75 (φ2.9)
Maximum workpiece length mm (in.) 180 (7.0)

In-machine traveling type,


Workpiece receiver + Workpiece conveyor <For flanges>
Max. transfer weight kg (lb.) 4 (8.8)
Maximum workpiece diameter mm (in.) φ75 (φ2.9)
Maximum workpiece length mm (in.) 180 (7.0)
Feed rate (Z-axis direction) m/min (fpm) 100 (328.1)
Parts catcher

Bar feeder system (Option) <Consultation is required>

Integrated machining of bar materials can be achieved in combination with a parts catcher.
The workpiece attachment/detachment system nor turnover system is not necessary.

Recommended accessories for bar feeder specification

++ Bar feeder
++ Multi counter
++ Signal light
++ Guide bushing
++ Work stopper
● The picture may look different from an actual machine.
● The chip conveyor is right disposal only.
Applications and Parts
Highlights
Machine and Technology
ê Improved workability, Maintenance
Others
Machine specifications

NT Series

Design with Superior Usability


The NT series is designed with a focus on accessibility to the spindle and visibility of work area.
The models contrive ways to increase maintainability, for example, by collectively arranging
the hydraulic unit and other equipment at an easy-to-access place.

26

1
4
2 5
1 Magazine 4 Fully opening cover

For the NT Series, you can Full opening covers are used
choose the ideal one from a on the left side of the door
wide variety of tool magazine. for better maintainability.

Tool storage
capacity

Chain-type 20 [40, 80, 100]

Rack-type [139, 179, 239]

[ ] Option

2 MAPPS magazine operation panel 5 Equipment layout

MAPPS magazine Machine side


operation panel

27

Tool setup position

Tool information can be viewed and edited at the setup Equipment that requires daily and/or regular
position. Operators don't need to move back and forth inspection is placed at one place. The supply port
between a machine and the operation system, which of lubricating oil is arranged at the lower part of
improves workability. the machine for easy oil supply.
● The tool management function option is required.

3 Movable + Swivel-type operation panel

120°

The operation panel can be moved to right and left sides.


The stoppers are set at every 15 degrees on the swiveling-type panel to prevent it from swinging during operation.
Applications and Parts
Highlights
Machine and Technology
Others
ê MAPPS IV
Machine specifications

NT Series

High-Performance Operation System


MAPPS IV
High-performance operation system that pursues ease of use, and combines the best
hardware in the industry with the advanced application/network systems.

++Outstanding operability thanks to upgraded hardware

++High-performance functions for easier setup and maintenance

++Various types of monitoring, including internal monitoring,


are possible on the screen (option)
28
++In the event of trouble, DMG MORI s remote maintenance
service solves it smoothly

Outstanding operability

++Vertical : Vertical soft-keys are arranged on the left and right


soft-keys sides of the screen. The vertical soft-keys can be used
as option buttons or shortcut keys to which you can
assign your desired screens and functions, allowing
you to quickly display the screen you want.

++ Keyboard : A PC-type keyboard is used as standard, making key


input easy. A keyboard with a conventional key layout is
also available as an option.

MAPPS: Mori Advanced Programming Production System


Conversational automatic programming function

This function allows users to create programs simply by following the guidance on the screen.
Much of the programming process has been simplified due to the minimal key entry required for even the most complex shapes.

Machining menu List display function Contour input

Simple soft jaw forming function Relief machining (Option) DXF import function (Option)

29

3D interference checking function

Interference between items such as the spindle, workpiece, soft jaw, tool, holder and turret can be checked in 3D. If
interference is detected, the machine will stop operation regardless of whether it is in the automatic or manual mode,
providing the highest level of protection against interference.
● The 3D interference checking function will check for interference
Interference detected
accurately as long as the 3D model exactly matches the actual
configuration of the spindles, workpieces, soft jaws, tools, holders
and turrets.
Machine stops automatically
● Customized design is required for special shape.
● A cutting simulation that shows how material is removed
Collisions can be avoided not only during as machining proceeds cannot be carried out during a 3D
interference check.
program operation but also during setup.

Fixed-point in-machine camera (Option)

Images taken by cameras installed inside/outside the machine can be viewed


on the programming screen. This function is useful for maintenance.

Examples of camera locations


++ Inside machine (to check machining)
++ Tool magazine (to check cutting tools)
++ Chip bucket (to check chip accumulation)
Applications and Parts
Highlights
Machine and Technology
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ê Energy-saving
Machine specifications
ê General view

NT Series

Reduction in
Environmental Burden
To conserve limited resources and protect global
environment. The NT Series pursues a
high environmental performance that is
required of machine tools.

Power-saving function
30 Power consumption is reduced
while operating the machine
efficiently.

If the operation panel is not touched for a


Automatic
certain amount of time, the interior light
machine light
automatically turns off. This saves energy and
function
lengthens the life of the machine lights.

If the keyboard is not touched for a certain


amount of time and NC operation is not being
Automatic sleep
performed, power is cut off to the servo motor,
function
the spindle, the coolant pump and the chip
conveyor, thereby saving energy.

Reduced consumption of lubricating oil


Non-lubricated type guideways have been employed, conserving
energy. In addition, an oil bath has been used for the ATC unit,
reducing consumption of lubricating oil. As a result, the amount of
lubricating oil used has been greatly reduced compared with
conventional machines.
NT Series

General view
mm (in.)
NT4200 DCG / NT4250 DCG / NT4300 DCG
*1 NT4200 DCG・NT4250 DCG・NT4300 DCG/1000
*2 NT4200 DCG・NT4250 DCG・NT4300 DCG/1500

Front view Side view


*1 *2
4811 (189.4) 5326 (209.7) B 3264 (128.5)*1 3264 (128.5)*2
A 620 (24.4)

Spindle Spindle
center center

65

G
F
(2.6)

Q50705E04
E

Q50706E04
C
D

Q50759C04
Q50760C04

Width Discharge height Height to spindle center Machine height


31
A: Standard B: EN type C: Standard D: EN type E F G*

Hinge type mm (in.) 1,152 (45.4) 1,400 (55.1) 1,076 (42.4) 956 (37.6) 1,365 (53.7) 2,793 (110.0) 2,927 (115.2)

Hinge type + Scraper type


mm (in.) 1,790 (70.5) 2,019 (79.5) 1,063 (41.9) 1,021 (40.2) 1,394 (54.9) 2,822 (111.1) 2,956 (116.4)
+ Drum filter type

*Tool storage capacity 100 tools


EN: European Norm(European Standards)

NT5400 DCG

Front view Side view


6605 (260.0) B 4492.6 (176.9)
A 670 (26.4)

Spindle
center

Spindle
center
F
E

E
C
D

Q50886B04
Q50941B01

Width Discharge height Height to spindle center Machine height


A: Standard B: EN type C: Standard D: EN type E F

Hinge type mm (in.) 1,327 (52.2) 1,573 (61.9) 1,076.5 (42.4) 956 (37.6) 1,490 (58.7) 3,458 (136.1)

Hinge type + Scraper type


mm (in.) 2,012 (79.2) 2,241 (88.2) 1,069 (42.1) 1,016 (40.0) 1,519 (59.8) 3,461 (136.3)
+ Drum filter type

EN: European Norm(European Standards)


Applications and Parts
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Machine specifications
ê Main Machine Specifications

NT Series

Main Machine Specifications


NT4200 DCG/1000 NT4200 DCG/1500
Basic specification
Optional specifications −
Capacity
Max. swing of workpiece mm (in.) 730 (28.7)
Max. turning diameter mm (in.) Tool spindle: Capto C6 φ660 (25.9) Turret 2: φ350 (13.7)
Max. turning length mm (in.) 1,081 (42.5) </1000> 1,596 (62.8) </1500> 1,061 (41.7) </1000> 1,576 (62.0) </1500>
Bar work capacity mm (in.) 65 (2.5) <Spindle 1> 65 (2.5) / 65 (2.5) <Spindle 1 / Spindle 2>
Travel
X-axis travel / Y-axis travel <Tool spindle> mm (in.) 750 (29.5) <625 + 125 (24.6 + 4.9)> / ±210 (±8.3)
Z-axis travel <Tool spindle> + for ATC mm (in.) 1,120 (44.1) + 100 (3.9) </1000> 1,550 (61.0) + 100 (3.9) </1500>
B-axis rotation range <Tool spindle> ±120°
Spindle 1 / Spindle 2 (Option)
Max. spindle speed min-1 5,000 [High output: 5,000] <Spindle 1> 5,000 [High output: 5,000] <Spindle 1 / Spindle 2>
Spindle nose JIS A 2 -6 <Spindle 1> JIS A 2 -6 <Spindle 1 / Spindle 2>
Tool spindle <Turret 1>
Min. B-axis indexing increment 1°[0.0001°]
Max. tool spindle speed min-1 12,000
Taper hole of tool spindle Capto C6 [BT40*] [HSK-A63 (T63)] [KM-63]
Tool storage capacity Chain type: 20 [40, 100] Rack type: [179, 239]

32 Max. tool diameter


mm (in.) 70 (2.7) / 140 (5.5)
<With adjacent tools / Without adjacent tools>
Max. tool length mm (in.) 400 (15.7)
Max. tool mass kg (lb.) 8 (17.6) [10 (22.0)]
Turret 2 (Option)
Number of tool stations − 12 − 12
Shank height for square tool mm (in.) − 25 (1.0) − 25 (1.0)
Max. rotary tool spindle speed min-1 − − 6,000 − − 6,000
Tailstock
Taper hole of tailstock spindle Live center (MT5) [Built-in center (MT4) ] −
Feedrate
Tool spindle X: 50 (164.1) Y: 30 (98.4) Z: 50 (164.1)
m/min (fpm)
Rapid traverse rate Turret 2 X: 30 (98.4) Z: 30 (98.4) Spindle 2 A: 30 (98.4)
min-1 B: 40 [100] C: 250
Motors
Spindle 1 drive motor <20 min / cont> kW (HP) 15 / 11 (20 / 15) [22 / 15 (30 / 20) <15 min / cont>]
Spindle 2 drive motor <20 min / cont> kW (HP) − [15 / 11 (20 / 15)] [22 / 15 (30 / 20) <15 min / cont>]
Tool spindle drive motor <10 min / cont> kW (HP) 18.5 / 11 (24.7 / 15)
Turret 2 rotary tool spindle drive motor 5.5 / 3.7 5.5 / 3.7
kW (HP) − − − −
<5 min / cont> (7.5 / 5) (7.5 / 5)
Machine size
Hinge type: 2,793 (110.0) [2,927 (115.2): Tool storage capacity: 100],
Machine height (From floor) mm (in.)
Hinge type + Scraper type + Drum filter type: 2,822 (111.1) [2,956 (116.4): Tool storage capacity: 100]

</1000>: 4,811 (189.4) + [A: 1,152 (45.4)] 4,811 (189.4) + [B: 1,400 (55.1)]
Width 4,811 (189.4) + [C: 1,790 (70.5)] 4,811 (189.4) + [D: 2,019 (79.5)]
mm (in.)
(Machine + Chip conveyor) </1500>: 5,326 (209.7) + [A: 1,152 (45.4)] 5,326 (209.7) + [B: 1,400 (55.1)]
Floor space 5,326 (209.7) + [C: 1,790 (70.5)] 5,326 (209.7) + [D: 2,019 (79.5)]

Depth
mm (in.) 3,264 (128.5)
(Includes operation panel)
Control unit
FANUC F31iB / F31iB5

A: Hinge type (Standard) B: Hinge type (EN type) C: Hinge type + Scraper type + Drum filter type (Standard) D: Hinge type + Scraper type + Drum filter type (EN type)
[ ] Option
*When selecting the two-face contact tool specification, be sure to use a two-face contact tool.
● Bar work capacity: Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity.

● Max. spindle speed, Max. rotary tool spindle speed: Depending on restrictions imposed by the workpiece clamping device,

fixture and tool used, it may not be possible to rotate at the maximum spindle speed.
● The information in this catalog is valid as of May 2017.
: Standard : Option
Tool spindle Tool spindle B-axis Spindle 1
Tool spindle Milling Turret 2 Spindle 2
Tool spindle Y-axis Turret 2 Milling Tailstock
● When spindle 2 (S2) is selected, the tailstock (TS) is not provided.

NT4250 DCG/1000 NT4250 DCG/1500


Basic specification
Optional specifications −
Capacity
Max. swing of workpiece mm (in.) 730 (28.7)
Max. turning diameter mm (in.) Tool spindle: Capto C6 φ660 (25.9) Turret 2: φ350 (13.7)
Max. turning length mm (in.) 1,047 (41.2) </1000> 1,562 (61.4) </1500> 1,027 (40.4) </1000> 1,542 (60.7) </1500>
Bar work capacity mm (in.) 80 (3.1) <Spindle 1> 80 (3.1) / 80 (3.1) <Spindle 1 / Spindle 2>
Travel
X-axis travel / Y-axis travel <Tool spindle> mm (in.) 750 (29.5) <625 + 125 (24.6 + 4.9)> / ±210 (±8.3)
Z-axis travel <Tool spindle> + for ATC mm (in.) 1,120 (44.1) + 100 (3.9) </1000> 1,550 (61.0) + 100 (3.9) </1500>
B-axis rotation range <Tool spindle> ±120°
Spindle 1 / Spindle 2 (Option)
Max. spindle speed min-1 4,000 [High output: 4,000] <Spindle 1> 4,000 [High output: 4,000] <Spindle 1 / Spindle 2>
Spindle nose JIS A 2 -8 <Spindle 1> JIS A 2 -8 <Spindle 1 / Spindle 2>
Tool spindle <Turret 1>
Min. B-axis indexing increment 1°[0.0001°]
Max. tool spindle speed min-1 12,000
Taper hole of tool spindle Capto C6 [BT40*] [HSK-A63 (T63)] [KM-63]
Tool storage capacity Chain type: 20 [40, 100] Rack type: [179, 239]
Max. tool diameter 33
mm (in.) 70 (2.7) / 140 (5.5)
<With adjacent tools / Without adjacent tools>
Max. tool length mm (in.) 400 (15.7)
Max. tool mass kg (lb.) 8 (17.6) [10 (22.0)]
Turret 2 (Option)
Number of tool stations − 12 − 12
Shank height for square tool mm (in.) − 25 (1.0) − 25 (1.0)
Max. rotary tool spindle speed min-1 − − 6,000 − − 6,000
Tailstock
Taper hole of tailstock spindle Live center (MT5) [Built-in center (MT4) ] −
Feedrate
Tool spindle X: 50 (164.1) Y: 30 (98.4) Z: 50 (164.1)
m/min (fpm)
Rapid traverse rate Turret 2 X: 30 (98.4) Z: 30 (98.4) Spindle 2 A: 30 (98.4)
min-1 B: 40 [100] C: 250
Motors
Spindle 1 drive motor <30 min / cont> kW (HP) 22 / 18.5 (30 / 24.7) [26 / 22 (34.7 / 30)]
Spindle 2 drive motor <30 min / cont> kW (HP) − [22 / 18.5 (30 / 24.7)] [26 / 22 (34.7 / 30)]
Tool spindle drive motor <10 min / cont> kW (HP) 18.5 / 11 (24.7 / 15)
Turret 2 rotary tool spindle drive motor 5.5 / 3.7 5.5 / 3.7
kW (HP) − − − −
<5 min / cont> (7.5 / 5) (7.5 / 5)
Machine size
Hinge type: 2,793 (110.0) [2,927 (115.2): Tool storage capacity: 100],
Machine height (From floor) mm (in.)
Hinge type + Scraper type + Drum filter type: 2,822 (111.1) [2,956 (116.4): Tool storage capacity: 100]

</1000>: 4,811 (189.4) + [A: 1,152 (45.4)] 4,811 (189.4) + [B: 1,400 (55.1)]
Width 4,811 (189.4) + [C: 1,790 (70.5)] 4,811 (189.4) + [D: 2,019 (79.5)]
mm (in.)
(Machine + Chip conveyor) </1500>: 5,326 (209.7) + [A: 1,152 (45.4)] 5,326 (209.7) + [B: 1,400 (55.1)]
Floor space 5,326 (209.7) + [C: 1,790 (70.5)] 5,326 (209.7) + [D: 2,019 (79.5)]

Depth
mm (in.) 3,264 (128.5)
(Includes operation panel)
Control unit
FANUC F31iB / F31iB5

A: Hinge type (Standard) B: Hinge type (EN type) C: Hinge type + Scraper type + Drum filter type (Standard) D: Hinge type + Scraper type + Drum filter type (EN type)
[ ] Option
*When selecting the two-face contact tool specification, be sure to use a two-face contact tool.
● Bar work capacity: Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity.

● Max. spindle speed, Max. rotary tool spindle speed: Depending on restrictions imposed by the workpiece clamping device,

fixture and tool used, it may not be possible to rotate at the maximum spindle speed.
● The information in this catalog is valid as of May 2017.
Applications and Parts
Highlights
Machine and Technology
Others
Machine specifications
ê Main Machine Specifications

NT Series

Main Machine Specifications


NT4300 DCG/1000 NT4300 DCG/1500
Basic specification
Optional specifications −
Capacity
Max. swing of workpiece mm (in.) 730 (28.7)
Max. turning diameter mm (in.) Tool spindle: Capto C6 φ660 (25.9) Turret 2: φ350 (13.7)
Max. turning length mm (in.) 1,003 (39.4) </1000> 1,518 (59.7) </1500> 983 (38.7) </1000> / 1,498 (58.9) </1500>
Bar work capacity mm (in.) 90 (3.5) <Spindle 1> 90 (3.5) / 90 (3.5) <Spindle 1 / Spindle 2>
Travel
X-axis travel / Y-axis travel <Tool spindle> mm (in.) 750 (29.5) <625 + 125 (24.6 + 4.9)> / ±210 (±8.3)
Z-axis travel <Tool spindle> + for ATC mm (in.) 1,120 (44.1) + 100 (3.9) </1000> 1,550 (61.0) + 100 (3.9) </1500>
B-axis rotation range <Tool spindle> ±120°
Spindle 1 / Spindle 2 (Option)
Max. spindle speed min-1 3,000 [High output: 3,000] <Spindle 1> 3,000 [High output: 3,000] <Spindle 1 /Spindle 2 >
Spindle nose JIS A 2 -8 <Spindle 1> JIS A 2 -8 <Spindle 1 / Spindle 2>
Tool spindle <Turret 1>
Min. B-axis indexing increment 1°[0.0001°]
Max. tool spindle speed min-1 12,000
Taper hole of tool spindle Capto C6 [BT40*] [HSK-A63 (T63)] [KM-63]
Tool storage capacity Chain type: 20 [40, 100] Rack type: [179, 239]

34 Max. tool diameter


mm (in.) 70 (2.7) / 140 (5.5)
<With adjacent tools / Without adjacent tools>
Max. tool length mm (in.) 400 (15.7)
Max. tool mass kg (lb.) 8 (17.6) [10 (22.0)]
Turret 2 (Option)
Number of tool stations − 10 − 10
Shank height for square tool mm (in.) − 25 (1.0) − 25 (1.0)
Max. rotary tool spindle speed min-1 − − 6,000 − − 6,000
Tailstock
Taper hole of tailstock spindle Live center (MT5) [Built-in center (MT4) ] −
Feedrate
Tool spindle X: 50 (164.1) Y: 30 (98.4) Z: 50 (164.1)
m/min (fpm)
Rapid traverse rate Turret 2 X: 30 (98.4) Z: 30 (98.4) Spindle 2 A: 30 (98.4)
min-1 B: 40 [100] C: 250
Motors
Spindle 1 drive motor <30 min / cont> kW (HP) 22 / 18.5 (30 / 24.7) [30 / 25 (40 / 33.3)]
Spindle 2 drive motor <30 min / cont> kW (HP) − [22 / 18.5 (30 / 24.7)] [30 / 25 (40 / 33.3)]
Tool spindle drive motor <10 min / cont> kW (HP) 18.5 / 11
Turret 2 rotary tool spindle drive motor 5.5 / 3.7 5.5 / 3.7
kW (HP) − − − −
<5 min / cont> (7.5 / 5) (7.5 / 5)
Machine size
Hinge type: 2,793 (110.0) [2,927 (115.2): Tool storage capacity: 100],
Machine height (From floor) mm (in.)
Hinge type + Scraper type + Drum filter type: 2,822 (111.1) [2,956 (116.4): Tool storage capacity: 100]

</1000>: 4,811 (189.4) + [A: 1,152 (45.4)] 4,811 (189.4) + [B: 1,400 (55.1)]
Width 4,811 (189.4) + [C: 1,790 (70.5)] 4,811 (189.4) + [D: 2,019 (79.5)]
mm (in.)
(Machine + Chip conveyor) </1500>: 5,326 (209.7) + [A: 1,152 (45.4)] 5,326 (209.7) + [B: 1,400 (55.1)]
Floor space 5,326 (209.7) + [C: 1,790 (70.5)] 5,326 (209.7) + [D: 2,019 (79.5)]

Depth
mm (in.) 3,264 (128.5)
(Includes operation panel)
Control unit
FANUC F31iB / F31iB5

A: Hinge type (Standard) B: Hinge type (EN type) C: Hinge type + Scraper type + Drum filter type (Standard) D: Hinge type + Scraper type + Drum filter type (EN type)
[ ] Option
*When selecting the two-face contact tool specification, be sure to use a two-face contact tool.
● Bar work capacity: Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity.

● Max. spindle speed, Max. rotary tool spindle speed: Depending on restrictions imposed by the workpiece clamping device,

fixture and tool used, it may not be possible to rotate at the maximum spindle speed.
● The information in this catalog is valid as of May 2017.
: Standard : Option
Tool spindle Tool spindle B-axis Spindle 1
Tool spindle Milling Turret 2 Spindle 2
Tool spindle Y-axis Turret 2 Milling Tailstock
● When spindle 2 (S2) is selected, the tailstock (TS) is not provided.

NT5400 DCG/1800
Basic specification
Optional specifications −
Capacity
Max. swing of workpiece mm (in.) 920 (36.2)
Max. turning diameter mm (in.) Tool spindle: φ920 (φ36.2) Turret 2: φ470 (φ18.5)
Max. turning length mm (in.) 1,921 (75.6)
Bar work capacity mm (in.) 103 (4.0)
Travel
X-axis travel / Y-axis travel <Tool spindle> mm (in.) 1,040 (40.9) <850 + 190 (33.5 + 7.5)> / ±255 (10.0)
Z-axis travel <Tool spindle> + for ATC mm (in.) 1,940 (76.4) + 200 (7.9)
B-axis rotation range <Tool spindle> ±120°
Spindle 1 / Spindle 2 (Option)
Max. spindle speed min-1 2,400 [High output: 2,400] <Spindle 1> 2,400 [High output: 2,400] <Spindle 1 / Spindle 2>
Spindle nose JIS A 2 -11 <Spindle 1> JIS A 2 -11 <Spindle 1 / Spindle 2>
Tool spindle <Turret 1>
Min. B-axis indexing increment 1°[0.0001°]
Max. tool spindle speed min-1 8,000
Taper hole of tool spindle Capto C8 [BT50*] [HSK-A100 (T100)]
Tool storage capacity Chain type: 20 [40, 80] Rack type: [139, 179]
Max. tool diameter 35
mm (in.) 120 (4.7) / 250 (9.8)
<With adjacent tools / Without adjacent tools>
Max. tool length mm (in.) 600 (23.6)
Max. tool mass kg (lb.) 30 (66.0)
Turret 2 (Option)
Number of tool stations − 10 − 10
Shank height for square tool mm (in.) − 25 (1.0) − 25 (1.0)
Max. rotary tool spindle speed min-1 − − 6,000 − − 6,000
Tailstock
Taper hole of tailstock spindle Live center (MT5) [Built-in center (MT4) (MT5)] −
Feedrate
Tool spindle X: 40 (131.2) Y: 30 (98.4) Z: 40 (131.2)
m/min (fpm)
Rapid traverse rate Turret 2 X: 30 (98.4) Z: 30 (98.4) Spindle 2 A: 24 (78.7)
min-1 B: 23.8 [80] C: 250
Motors
Spindle 1 drive motor <30 min / cont> kW (HP) 37 / 30 (50 / 40) [45 / 37 (60 / 50)]
Spindle 2 drive motor <30 min / cont> kW (HP) − [37 / 30 (50 / 40)] [45 / 37 (60 / 50)]
Tool spindle drive motor <30 min / cont> kW (HP) 30 / 22 (40 / 30)
Turret 2 rotary tool spindle drive motor 5.5 / 3.7 5.5 / 3.7
kW (HP) − − − −
<5 min / cont> (7.5 / 5) (7.5 / 5)
Machine size
Machine height (From floor) mm (in.) Hinge type: 3,458 (136.1), Hinge type + Scraper type + Drum filter type: 3,487 (137.3)
Width 6,605 (260.0) + [A: 1,327 (52.2)] 6,605 (260.0) + [B: 1,573 (61.9)]
mm (in.)
(Machine + Chip conveyor) 6,605 (260.0) + [C: 2,012 (79.2)] 6,605 (260.0) + [D: 2,241 (88.2)]
Floor space
Depth
mm (in.) 4,492 (176.9)
(Includes operation panel)
Control unit
FANUC F31iA / F31iA5

A: Hinge type (Standard) B: Hinge type (EN type) C: Hinge type + Scraper type + Drum filter type (Standard) D: Hinge type + Scraper type + Drum filter type (EN type)
[ ] Option
*When selecting the two-face contact tool specification, be sure to use a two-face contact tool.
● Bar work capacity: Depending on the chuck/cylinder used and its restrictions, it may not be possible to reach full bar work capacity.

● Max. spindle speed, Max. rotary tool spindle speed: Depending on restrictions imposed by the workpiece clamping device,

fixture and tool used, it may not be possible to rotate at the maximum spindle speed.
● The information in this catalog is valid as of May 2017.
Applications and Parts
Highlights
Machine and Technology
Others
Machine specifications
ê Main Machine Specifications

NT Series
● :Standard
○ :Option

Main Standard & Optional Features ☆ :Consultation is required


− :Not applicable
◇ : Select one
NT4200 DCG
NT4250 DCG
NT4300 DCG
Basic specification

Optional specifications −

Spindle

5,000 min-1: 15 / 11 kW (20 / 15 HP) <20 min / cont> ● ● ● ● ● ●


NT4200 DCG
5,000 min-1: 22 / 15 kW (30 / 20 HP) <15 min / cont> ○ ○ ○ ○ ○ ○

4,000 min : 22 / 18.5 kW (30 / 24.7 HP) <30 min / cont>


-1
● ● ● ● ● ●
Spindle 1 NT4250 DCG
4,000 min-1: 26 / 22 kW (34.7 / 30 HP) <30 min / cont> ○ ○ ○ ○ ○ ○

3,000 min : 22 / 18.5 kW (30 / 24.7 HP) <30 min / cont>


-1
● ● ● ● ● ●
NT4300 DCG
3,000 min : 30 / 25 kW (40 / 33.3 HP) <30 min / cont>
-1
○ ○ ○ ○ ○ ○

5,000 min-1: 15 / 11 kW (20 / 15 HP) <20 min / cont> − − − ◇ ◇ ◇


NT4200 DCG
5,000 min-1: 22 / 15 kW (30 / 20 HP) <15 min / cont> − − − ◇ ◇ ◇

4,000 min-1: 22 / 18.5 kW (30 / 24.7 HP) <30 min / cont> − − − ◇ ◇ ◇


Spindle 2 NT4250 DCG
36 4,000 min : 26 / 22 kW (34.7 / 30 HP) <30 min / cont>
-1
− − − ◇ ◇ ◇

3,000 min-1: 22 / 18.5 kW (30 / 24.7 HP) <30 min / cont> − − − ◇ ◇ ◇


NT4300 DCG
3,000 min-1: 30 / 25 kW (40 / 33.3 HP) <30 min / cont> − − − ◇ ◇ ◇

Tool spindle

Max. tool spindle speed 12,000 min-1: 18.5 / 11kW (24.7 / 15 HP) <10 min / cont> ● ● ● ● ● ●

Capto C6 Two-face contact ● ● ● ● ● ●


*1
BT40 , HSK-A63 (T63), KM-63 Two-face contact ○ ○ ○ ○ ○ ○

1 index ● ● ● ● ● ●
B-axis min. indexing increment Full indexing specifications (0.0001°)
○ ○ ○ ○ ○ ○
(With B-axis direct scale feedback)

Turret

Turret 2 standard specification (without milling function) − ⃝ − − ⃝ −

Turret 2 milling function 6,000min : 5.5 / 3.7kW (7.5 / 5 HP) <5 min / cont>
-1
− − ⃝ − − ⃝

NT4200 DCG
Bolt-tightened type 12-station − ● ● − ● ●
NT4250 DCG

NT4300 DCG Bolt-tightened type 10-station − ● ● − ● ●


Turret 2 tool mounting method
NT4200 DCG
Holders suited for Capto 12-station − ⃝ ⃝ − ⃝ ⃝
NT4250 DCG

NT4300 DCG Holders suited for Capto 10-station − ⃝ ⃝ − ⃝ ⃝

Tailstock

Live center specifications: MT5 (without Center) ● ● ● − − −

Tailstock spindle Live center (MT5) ⃝





⃝*
− − −

Built-in center: MT4 (with Center) ⃝ ⃝ ⃝ − − −


: Standard : Option
Tool spindle Tool spindle B-axis Spindle 1
Tool spindle Milling Turret 2 Spindle 2
Tool spindle Y-axis Turret 2 Milling Tailstock
● When spindle 2 (S2) is selected, the tailstock (TS) is not provided.

● :Standard
○ :Option
☆ :Consultation is required
− :Not applicable
◇ : Select one
NT4200 DCG
NT4250 DCG
NT4300 DCG
Basic specification

Optional specifications −

Magazine

20 tools ● ● ● ● ● ●
Tool storage capacity
40 tools, 100 tools, 180 tools, 240 tools ⃝ ⃝ ⃝ ⃝ ⃝ ⃝

Coolant

800 / 1,100W (50 / 60Hz) <Tool spindle> ● ● ● ● ● ●


Coolant system
800 / 1,100W (50 / 60Hz) <Turret 2)> − ● ● − ● ●

Chip disposal

Right disposal, Hinge type ⃝ ⃝ ⃝ ⃝ ⃝ ⃝


Chip conveyor
Right disposal, Hinge type + Scraper type + Drum filter type ⃝ ⃝ ⃝ ⃝ ⃝ ⃝

Measurement

Spindle 1 (removable) ● ● ● ● ● ● 37
Manual in-machine tool presetter
Spindle 2 (removable) − − − − ● ●

Tool spindle ⃝ ⃝ ⃝ ⃝ ⃝ ⃝
Automatic in-machine tool presetter
Turret 2 − ⃝ ⃝ − ⃝ ⃝

Other

1 foot switch ● ● ● ● ● ●
Chuck foot switch
2 foot switches ⃝ ⃝ ⃝ ⃝ ⃝ ⃝

Manual pulse generator (separate type) ⃝ ⃝ ⃝ ⃝ ⃝ ⃝

Signal light 3 layers (Red, Yellow, Green) LED Type ⃝ ⃝ ⃝ ⃝ ⃝ ⃝

*DMQP (DMG MORI Qualified Products)


*1 When selecting the two-face contact tool specification, be sure to use a two-face contact tool.
● DMQP: Please see Page 23 for details.
● Full indexing specification B-axis: with the F31iA, up to four axes can be controlled simultaneously. For simultaneous 5-axis control, please use the F31iA5.

● The information in this catalog is valid as of May 2017.


● Specifications, accessories, safety device and function are available upon request.

● Some options are not available in particular regions. For details, please consult our sales representative.

Flammable coolant such as oil-based coolant has a high risk of ignition, and will cause fire or machine breakage if ignited.
If you have to use a flammable coolant for any reason, please be sure to consult our sales representative.
Applications and Parts
Highlights
Machine and Technology
Others
Machine specifications : Standard : Option

ê Main Standard & Optional Features Tool spindle Tool spindle B-axis Spindle 1
Tool spindle Milling Turret 2 Spindle 2
Tool spindle Y-axis Turret 2 Milling Tailstock
● When spindle 2 (S2) is selected, the tailstock (TS) is not provided.

NT Series
● :Standard
○ :Option

Main Standard & Optional Features ☆ :Consultation is required


− :Not applicable
◇ : Select one
NT5400 DCG
Basic specification
Optional specifications −
Spindle
2,400min-1: 37 / 30 kW (50 / 40 HP) <30 min / cont> ● ● ● ● ● ●
Spindle 1
2,400min-1: 45 / 37 kW (60 / 50 HP) <30 min / cont> ○ ○ ○ ○ ○ ○
2,400min-1: 37 / 30 kW (50 / 40 HP) <30 min / cont> − − − ◇ ◇ ◇
Spindle 2
2,400min-1: 45 / 37 kW (60 / 50 HP) <30 min / cont> − − − ◇ ◇ ◇
Tool spindle
Max. tool spindle speed 8,000min-1: 30 / 22 kW (40 / 30 HP) <30min / cont> ● ● ● ● ● ●
Capto C8 Two-face contact ● ● ● ● ● ●
BT50*1, HSK-A100(T100) Two-face contact ○ ○ ○ ○ ○ ○
KM-100 Two-face contact ☆ ☆ ☆ ☆ ☆ ☆
1 index ● ● ● ● ● ●
B-axis min. indexing increment Full indexing specifications (0.0001°)
○ ○ ○ ○ ○ ○
(With B-axis direct scale feedback)
Turret
Turret 2 standard specification (without milling function) − ○ − − ○ −
38 Turret 2 milling function 6,000 min-1: 5.5 / 3.7 kW (7.5 / 5 HP) <5 min / cont> − − ○ − − ○
Bolt-tightened type 10-station − ● ● − ● ●
Turret 2 tool mounting method
Holders suited for Capto 10-station − ⃝ ⃝ − ⃝ ⃝
Tailstock
Live center specifications: MT5 (without Center) ● ● ● − − −
Tailstock spindle Live center (MT5) ⃝* ⃝* ⃝* − − −
Built-in center: MT4 (with Center), MT5 (with Center) ⃝ ⃝ ⃝ − − −
Magazine
20 tools ● ● ● ● ● ●
Tool storage capacity
40 tools, 80 tools, 140 tools, 180 tools, ⃝ ⃝ ⃝ ⃝ ⃝ ⃝
Coolant
800 / 1,100 W (50 / 60 Hz) <Tool spindle> ● ● ● ● ● ●
Coolant system
800 / 1,100 W (50 / 60 Hz) <Turret 2)> − ● ● − ● ●
Chip disposal
Right disposal, Hinge type ⃝ ⃝ ⃝ ⃝ ⃝ ⃝
Chip conveyor
Right disposal, Hinge type + Scraper type + Drum filter type ⃝ ⃝ ⃝ ⃝ ⃝ ⃝
Measurement
Spindle 1 (removable) ● ● ● ● ● ●
Manual in-machine tool presetter
Spindle 2 (removable) − − − − ● ●
Tool spindle ⃝ ⃝ ⃝ ⃝ ⃝ ⃝
Automatic in-machine tool presetter
Turret 2 − ⃝ ⃝ − ⃝ ⃝
Other
1 foot switch ● ● ● ● ● ●
Chuck foot switch
2 foot switches ⃝ ⃝ ⃝ ⃝ ⃝ ⃝
Manual pulse generator (separate type) ⃝ ⃝ ⃝ ⃝ ⃝ ⃝
Signal light 3 layers (Red, Yellow, Green) LED Type ⃝ ⃝ ⃝ ⃝ ⃝ ⃝

*DMQP (DMG MORI Qualified Products)


*1 When selecting the two-face contact tool specification, be sure to use a two-face contact tool.
● DMQP: Please see Page 23 for details.
● Full indexing specification B-axis: with the F31iA, up to four axes can be controlled simultaneously. For simultaneous 5-axis control, please use the F31iA5.
● The information in this catalog is valid as of May 2017.

● Specifications, accessories, safety device and function are available upon request.
● Some options are not available in particular regions. For details, please consult our sales representative.

Flammable coolant such as oil-based coolant has a high risk of ignition, and will cause fire or machine breakage if ignited.
If you have to use a flammable coolant for any reason, please be sure to consult our sales representative.
<Precautions for Machine Relocation>
EXPORTATION:
All contracts are subject to export permit by the Government of Japan.
Customer shall comply with the laws and regulations of the exporting country governing the exportation
or re-exportation of the Equipment, including but not limited to the Export Administration Regulations.
The Equipment is subject to export restrictions imposed by Japan and other exporting countries and the
Customer will not export or permit the export of the Equipment anywhere outside the exporting country
without proper government authorization.
To prevent the illegal diversion of the Equipment to individuals or nations that threaten international
security, it may include a “Relocation Machine Security Function” that automatically disables the Equipment
if it is moved following installation.
If the Equipment is so-disabled, it can only be re-enabled by contacting DMG MORI or its distributor
representative. DMG MORI and its distributor representative may refuse to re-enable the Equipment if it
determines that doing so would be an unauthorized export of technology or otherwise violates applicable
export restrictions.
DMG MORI and its distributor representative shall have no obligation to re-enable such Equipment.
DMG MORI and its distributor representative shall have no liability (including for lost profits or business
interruption or under the limited service warranty included herein) as a result of the Equipment being
disabled.
+ DCG, DDM, BMT, ORC, compactMASTER, CELOS, ERGOline, COMPACTline, DMG MORI SMARTkey and DMG MORI gearMILL
are trademarks or registered trademarks of DMG MORI CO., LTD. in Japan, the USA and other countries.
+ If you have any questions regarding the content, please consult our sales representative.
+ The information in this catalog is valid as of May 2017. Designs and specifications are subject to changes without notice.
+ The machines shown in the catalog may differ from the actual machines. The location and the size of the nameplates may
also differ from the actual machines, or the nameplates may not be attached to some machines.
+ DMG MORI is not responsible for differences between the information in the catalog and the actual machine.

DMG MORI CO., LTD.

Nagoya Head Office □ 2-35-16 Meieki, Nakamura-ku, Nagoya City, Aichi 450-0002, Japan Phone: +81-52-587-1811
Tokyo Global Headquarters □ 2-3-23, Shiomi, Koto-ku, Tokyo 135-0052, Japan Phone: +81-3-6758-5900

Iga Campus □ 201 Midai, Iga City, Mie 519-1414, Japan Phone: +81-595-45-4151
Nara Campus □ 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan Phone: +81-743-53-1121

NT-ED01V
V.1706.CDT.0000
Created in Japan

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