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Modular Refining Solutions Brochure 2022
Modular Refining Solutions Brochure 2022
Flare
Reflux Drum
Reflux Water
Topping
Column
Desalter
Crude
Diesel
Heater
Red. Crude
Auxiliary systems
Flare Drain
Topping Plants
A Topping plant is a simple refinery that allows for distillation of Process
crude oil into naphtha, straight run kerosene, diesel and fuel oil.
Pyramid E&C supplies these units complete with auxiliary and utility Preheating and Desalting
packages in modular construction to reduce site work and achieve Crude Oil from storage tank is pumped through preheat
faster execution. exchangers to an electrostatic desalter and washed after mixing with
fresh water. The desalted crude is further heated in exchangers with
Standard Sizes (Crude Oil throughput) hot product streams before it enters the heater.
• 2000 BPD
• 5000 BPD Heating
• 10000 BPD The preheated crude oil from desalter is then charged to the
• 25000 BPD heater which is fired by off-gas or one of the product streams. Crude
Oil enters the heater convection section, passes through the radiant
Major Equipment section and exits the heater at suitable temperature for fractionation.
• Desalter
• Fired Heater Distillation
• Distillation Column The heated Crude oil is flashed into vapor and liquid fractions in
• Stripper Columns the flash zone of the distillation column. The vapor fraction rises
through wash zone fractionating trays of the column, whereas liquid
fraction flows down to bottom. At certain operating temperature,
diesel and kerosene fractions in the vapor condense, flow back into
liquid phase and are drawn as products into the respective side
strippers for specification control. The lighter fractions including
naphtha go up and condense in overhead condenser. Part of the
condensate is fed back as reflux and the balance is drawn as full
range naphtha and LPG. The uncondensed gases are vented to the
flare system.
Fuel Gas
Reflux Drum
Reflux Water
Naphtha
Desalter
Crude
Topping
Column Kerosene
Heater
Gas Oil
Steam
Fuel Oil
Auxiliary systems
Flare Drain
Fuel Gas
Isomerization
Naphtha NHT
Stabilizer
PSA Unit
Crude Oil Desalting Hydrogen Rich Gas
/ CDU Kerosene
Fuel Oil
Auxiliary systems
Utility systems
Fuel Gas
Light Gases
Saturated Gas
Recovery LPG
Iso paraffins
Unsaturated
Isomerization
Gas Recovery
Naptha Naphtha
Hydrotreater Reformer
Gasoline
Fuel Oil
Auxiliary systems
Utility systems
Bitumen Refinery
Pyramid E&C offers Bitumen production refineries complete with grade of bitumen. Preheating sections of atmospheric and vacuum
auxiliary and utility units to monetize heavy crude oil and also get distillation are integrated to maximize heat recovery and thus
straight run diesel product. The flexible design allows production of minimize fuel consumption. Steam is used to strip vacuum residue at
different bitumen grades. the vacuum column bottom to ensure that the bitumen properties
meet desired commercial grades.
Vacuum Distillation
The atmospheric residue from atmospheric distillation unit is
processed in a vacuum column to separate the gasoil and residue.
The residue drawn should be suitable for desired commercial
TO SRU
TO FUEL GAS
ACID GAS
AGO
H2
Gas Hydrotreater
Treatment AGO
OFF GAS
NAPHTHA
Desalter NAPHTHA
CRUDE
NAPHTHA
ADU Naphtha Stabilizer KERO
Heater
KERO Kerosene
AGO
VGO
VGO
VGO
ATM VDU
RESID Vacuum Heater
VAC Bitumen
RESID. Bitumen
Blowing Unit
Auxiliary systems
The hot, heavy carbon black smoke from the reactors enters the air HOT AIR
preheater where thermal energy is transferred to preheat the primary Carbon Black
Reactor SMOKE
Air Pre-
Heater SMOKE
Oil Heater
SMOKE
Waste Heat
SMOKE
Quench
Tower
combustion air. The reaction products are quenched rapidly with HOT CBFS
which then enters the bag filter that separates the fluffy carbon black
Surge
product from the off gases. Carbon black particles are deposited TAIL GAS
outside the bag-filter and hot process gases filters off for utilization
Silos
Bucket
Dryer Packaging
Handling
All the raw materials and finished products are handled as per the
standard practice in the closed systems. Finished product handling
is in closed system. The finished product will be stored in silos.
Web Contact
URL : www.pyramidenc.com
Enquiry : sales@pyramidenc.com
Americas & Caribbean Middle East & Africa Europe & Russia Asia Pacific
Houston, USA Dubai, UAE London, United Kingdom Mumbai, India
Pyramid E&C LLC. Pyramid E&C FZE Pyramid E&C LLC. Pyramid E&C LTD.
16420 Park Ten Place, Suite 585 48 BurjGate Tower One Kingdom Street 4th Floor, Hamilton 'A' Wing
Houston, Texas - 77084 Level 20, Dubai, PO BOX 36615 Paddington Central, London Hiranandani Business Park
United States Of America United Arab Emirates W2 6BD, United Kingdom Thane, India - 400 607