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1 s2.0 S0950061824000369 Main
1 s2.0 S0950061824000369 Main
1 s2.0 S0950061824000369 Main
The use of natural (coconut) and artificial (glass) fibers in cement – polymer
composites: An experimental study
Caner Demirdağ a, Mehrab Nodehi b, Alper Bideci c, Özlem Sallı Bideci c, Metin Tuncer a,
Osman Gencel d, Togay Ozbakkaloglu e, *
a
Düzce University, Graduate School of Natural and Applied Sciences, 81600 Düzce, Turkey
b
Department of Civil and Environmental Engineering, University of California, Davis, CA 95616, United States
c
Düzce University, Art, Design and Architecture Faculty, Department of Architecture, 81600 Düzce, Turkey
d
Civil Engineering Department, Faculty of Engineering, Architecture and Design, Bartin University, 74100 Bartin, Turkey
e
Ingram School of Engineering, Texas State University, San Marcos, TX, United States
A R T I C L E I N F O A B S T R A C T
Keywords: Fiber reinforced concrete composites are a group of high-performance materials with considerably enhanced
Polymer concrete stress-strain properties. Similar effects can also be achieved using polymeric binders whereby the inclusion of the
Fiber-reinforced concrete polymers as binder can significantly enhance the physical-mechanical properties of the resulting concretes. In
Natural fiber
this regard, the following study investigates the impact of utilizing natural (e.g., coconut) versus artificially
Coconut (coir) fiber
Glass fiber
manufactured fibers (e.g., glass fiber) in polymer-cementitious composites. In doing so, 14 mixes were produced
using various ratios of the two fibers. To evaluate the properties of the produced samples a series of tests
including flow diameters, unit weights, water absorption values, compressive strengths, flexural strengths and
ultrasound transmission rates were determined. Also, to evaluate the microstructural cohesion of polymer-
cement and polymer-coconut samples, scanning electron microscopy (SEM) and energy dispersive spectros
copy (EDS) has also been used. The results show that the surface texture of fibers can play a key role in major
engineering properties of the fiber reinforced concretes and that the natural fibers have great potential to be used
as high-performance materials in cementitious composites. Also, it is found that the use of polymer as the main
binder can provide higher adhesion with fibers containing smoother surface (e.g., glass fiber) at the interfacial
transition zone (ITZ). In the end, recommendation for future studies is also included.
1. Introduction fiber reinforcement can be found in Refs. [2,6–9] whereby fibers can be
classified based on the materials they are made of, or their style (e.g.,
Fiber reinforced concrete refers to the use of various types of fibers hooked, crimped, and flattened, among others). Despite the many ben
from metallic, polymer or other composite origins that can enhance a efits fibers can add to the cementing materials [10] and concretes in
variety of properties in a given concrete sample [1–5]. Although the idea general, their bonding and overall behavior in composite and often
of fiber reinforcement originates from long before the contemporary era, repaired concrete sections is of prime concern. According to Ref. [11] for
the production of concrete-fiber reinforced composites is a key compo instance, polymer-based fibers do not bind well at the interface level
nent of current concrete structures due to the relative ease in application with the cementing materials due to their inherent difference between
and serviceability as well as major benefits. The benefits of the fiber the polymer chain – calcium silicate hydrate (C-S-H) or other cementing
reinforcement are generally divided into the overall structural – earth products. This makes the effectiveness of fibers especially prone to high
quake behavior, as well as the material – hydration perspective. This variation. Such variation is furthered by the fact that often the preferred
refers to the enhanced stress-strain and the ductility behavior of con fiber to be used depends heavily on local availability, such as the use of
crete structures, and the fact that fibers can channel the moisture within natural versus artificial reinforcements. This makes the study of inter
the mixture and reduce drying and autogenous shrinkage while also facial bonding depending on the type of fiber more critical. A practical
significantly reducing crack propagation. A general classification for application for this is the repair of concrete sections that is often done
* Corresponding author.
E-mail address: togay.oz@txstate.edu (T. Ozbakkaloglu).
https://doi.org/10.1016/j.conbuildmat.2024.134895
Received 22 September 2023; Received in revised form 7 December 2023; Accepted 2 January 2024
Available online 8 January 2024
0950-0618/© 2024 Published by Elsevier Ltd.
C. Demirdağ et al. Construction and Building Materials 412 (2024) 134895
using cement-polymer resin composites. To avoid potential delamina improve its bonding with polymer [21,23,24]. As a result, glass fiber and
tion of the old versus new sections, one of the most practical methods is coconut fiber have been chosen as two candidates for synthetic and
using fibers to provide bridges between the various sections or compo natural fibers to be used in this study, respectively. As the main moti
nents. As a result, this study focuses on the properties of natural versus vation for this study, the use of fibers with polymer resin-cement com
artificial reinforcement with the binder being ordinary Portland cement ponents are a representation of the performance the mentioned two fiber
and in some mixes with added polymer resin. types, in potential repair applications. In other words, the performance
Since the early 1920s the interest in the use of polymers in the between the cement – natural fiber, cement – synthetic fiber, resin -
construction industry led to the filling of the first patent on the pro natural and resin - synthetic fibers, as well as their combination, can
duction of polymer modified mortars [11]. Later during the 1930s – provide a strong basis for their use in repair applications.
1960s advances in the polymer science led to the production of synthetic This notion of repair, however, is not new and has been attempted in
rubber latexes and coal-tar epoxy started as an initial stage on the the literature for decades. For instance, there are decade-long research
application of various polymers in the construction industry and espe and development that have been conducted in the general area of repair
cially cementitious materials. Over time the high resistance and tough and rehabilitation of concrete structures. One can name those that are
ness of polymers when exposed to the deteriorating materials, such as based on fiber reinforced polymer jackets (e.g., [25,26]), those that
acids and corrosives became known whereby their use as a solution for looked more at the cementitious materials level, such as Refs. [27,28], or
the production of engineered composites became more reasonable. It the studies that have focused on specific fiber performance, such as
was not however, until the 1980s-1990s that the polymer resins were Ref. [29]. Although each article has provided substantial contribution to
started to be used as binder, coating material and fibers [11]. As binder, the field, to date, the combination of natural and synthetic fibers have
a variety of cement-polymer composites, such as polymer impregnated, not been studied with cement-polymer resin composites which can be a
polymer modified, surface coated concretes have been developed that key binder for repair purposes. In other words, since in a variety of
relied on the partial to full substitution of Portland cement with a repair applications for better adhesion of old cement-new repair binder,
polymeric binder. Similarly, since polymers could provide a consider as well as ensuring the high performance (such as low water absorption
ably cheaper and tougher solution to reinforcement as compared to of polymer resins [11]), a composite cement-polymer binder is used.
steel, a variety of polymer-based (synthetic) fibers have been developed This prompted this study to evaluate the performance of various mix
and researched for such purposes. Although fibers have over time shown tures produced with cement-polymer composite, and also reinforced
to be a very effective mean for enhancing the physical-mechanical and with glass and coconut fibers.
durability properties of cementitious composites, the polymer-cement Ref. [30], for instance, used two types of natural fibers (e.g., coir and
adhesion has always remained an issue [12–14] leading to major trials sisal) and provided basic background on the mechanical properties of
on other types of fibers such as those of glass (that are artificially the produced samples. However, the mentioned reference did not study
manufactured) and those of natural origins such as coir (coconut fiber). the impact of polymer resin or glass fiber on the resulting materials.
In general, glass fibers are produced with various composition of Similar attempts have been made by other studies in the literature, such
different oxides (e.g., silica, alumina and calcium) that allows their as Refs. [31–33] that provided a series of mechanical strengths results on
properties to be highly modifiable, depending on the raw materials used natural fibers including coir (coconut) but did not provide the effect of
in their production [15,16]. This results in a density and young’s natural versus synthetic fibers produced with cement – polymer com
modulus of ranging from 2.1–2.7 g/cm3 and 50–87 GPa, respectively posite sections. In this regard, the following study uses two groups of
[1]. In either form, glass fibers are known to be highly resistant to fibers both of which can be recycled and can have a totally different
thermo-chemical causes of deterioration, have high mechanical perfor bonding property to the cement – polymer paste. This would allow a
mance and bond well with various other materials, even polymers [17]. deeper understanding of the interaction between cement – polymer –
Coupled with high recyclability, glass fibers have been extensively used glass and those of natural coconut fibers. In this regard, a series of
in the literature as a solid mean to concrete reinforcement. For instance, physical-mechanical and microstructural properties are tested that are
Ref. [18] provided a comparative evaluation of basalt versus glass fibers further elaborated in the following sections.
and reported that glass fiber is capable of significantly increasing the
overall fracture energy. It was also reported that the glass fiber rein 2. Material and method
forced concretes did not develop further strengths when the glass fiber
content exceeds 0.5% volume. Further, Ref. [19] utilized glass and 2.1. Material
polypropylene fibers to comparatively evaluate their properties. Results
of the study outlined that the impact of water-to-binder (w/b) ratio has 2.1.1. Aggregate
significant impact on the interfacial transition zone (ITZ) of the pro A locally available river sand in accordance with TS EN 196–1 [25]
duced fiber reinforced specimens and that glass fibers develop better standard, taken from Pınarhisar Limak Cement Factory, was used in the
adhesion, as compared to polypropylene fibers. Additionally, Ref. [20]
also conducted a research study on the properties of glass fiber rein
forced concrete and highlighted its durability for use on building
facades.
Unlike the glass and synthetic fibers that are dependent on the used
oxides and polymer resin in their production, natural fibers generally
manifest a similar performance since their composition remains some
what similar on a case-by-case basis. Natural fibers can be categorized
based on their materials and whether they are made from plants (veg
etables, wood, leaves), geological processes or animals [21]. The most
commonly used fibers include coconut fibers, sisal, jute, hemp, euca
lyptus, pineapple leaves, hemp, palm, bamboo, banana and palm,
among others [22]. Coconut (coir) fibers is a type of natural fiber ob
tained from the fibrous layer that develops and surrounds the coconut
fruit grown in countries close to the equator. Due to the presence of high
hydroxyl in its structure and non-cellulosic components on its surface, it
can be combined with different physical and chemical methods to Fig. 1. Particle size distribution of sand.
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C. Demirdağ et al. Construction and Building Materials 412 (2024) 134895
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C. Demirdağ et al. Construction and Building Materials 412 (2024) 134895
Further from the figure, it can be seen that the absorption value of
Table 4
specimens produced with coconut fiber versus glass fiber are 6.45% and
Technical information for the glass fiber.
6.4% respectively. This shows that the inclusion of fibers has reduced
Information Value the overall absorption of samples (as compared to cementitious com
Length 20 cm posites) and also glass fiber reinforcement has resulted in a slightly
Tensile strength 3400 MPa lower absorption values than the coconut fiber reinforced samples. The
Modulus of elasticity 77 GPa
reason for reduced absorption of samples containing fibers can be the
Application temperature -60 ◦ C to + 650 ◦ C
Melting temperature 1120 ◦ C
impermeability of fibers. Similar results have been reported in Ref. [19]
Specific gravity 2.6 that highlighted the lower absorption of glass fiber reinforced concrete
Fiber diameter 13-15 µm samples. This can be resulted from the relatively ceramic style surface of
glass fibers that has a very low absorption capacity [40]. Reporting from
Ref. [41], capillary water absorption coefficient of ceramics are gener
Table 5 ally around half of natural aggregates.
The physical-chemical properties of the used coir (coconut) fiber.
Physical Value Chemical Value
3.3. Compressive strength
Length 15-20 cm Lignin 45.54%
density 1.4 g/cc Cellulose 43.44%
Breaking elongation 30.00% Hemi-cellulose 0.25% The result of 7 and 28 day cured samples tested under compression is
Diameter 0.1 – 1.5 mm Water soluble 5.25% presented in Fig. 5. Based on the figure, the mean strength value of
Moisture absorption 10.50% Loss on ignition 2.22% Portland cement-based samples is found to be 27.4 MPa while the
composite samples produced with polymer resin have developed a mean
value of 25.5 MPa after 7 days of curing. At the 28th day of curing the
Table 6 mentioned values change to ~37 and 27.2 MPa for Portland cement
Mixture design used in this study. based and polymer composite samples, respectively. This shows that the
Mix number Mix Name Materials polymer composites did not develop much more strength than what had
been achieved after 7 days. The reason for this can be due to the
Sand Cement Water Polymer Fiber
cementitious hydration that generally takes more time to hydrate in
1 CEC0G0 1350 450 225 0 0 cementitious materials, as opposed to polymer resins that react almost
2 CEC0.5G0 1337 450 225 0 4
instantly as soon as the activator is added to them [11]. In this case, the
3 CEC1G0 1325 450 225 0 8
4 CEC1.5G0 1312 450 225 0 12 results show a 35% strength increase from 7 days values to the 28 days
5 POC0G0 1283 450 225 37 0 values when the main binder is Portland cement but only 6.6% increase
6 POC0.5G0 1270 450 225 37 4 for polymer-based samples. Similar findings are reported in previous
7 POC1G0 1257 450 225 37 8
studies such as Ref. [11]. The main reason for improvement in the
8 POC1.5G0 1244 450 225 37 12
9 CEC0G0.5 1346 450 225 0 4 strength values is that the polymer resins gain their ultimate strengths
10 CEC0G1 1342 450 225 0 8 relatively faster than Portland cement.
11 CEC0G1.5 1338 450 225 0 12 Also, from the figure, it can be seen that the mean 7- and 28-day
12 POC0G0.5 1278 450 225 37 4 strength of samples for coconut and glass reinforced samples are 30.2,
13 POC0G1 1274 450 225 37 8
24.3 MPa and 34.7 and 30.4 MPa, respectively. This shows that in both 7
14 POC0G1.5 1270 450 225 37 12
and 28 days of curing the coconut fiber reinforced samples have
developed better strength. Similar results have been reported by
fibers. Conversely, the lowest absorption values are achieved for the mix Ref. [42] that the addition of coconut fiber can increase the mechanical
containing polyurethane resin with 1.5% of coconut fibers. The reason properties of the produced samples. The reason for this increased
for this can be the very low permeability on the surface of polymers that strength can be the smooth surface of glass fibers that does not bond well
reduces the overall absorption values [37]. Similarly, the mean water with cementitious paste, as opposed to the surface texture of the coconut
absorption value of mixes produced with and without polymer resin is fiber. In general, and based on the results, it can be stated that the
5.8% and 7.3%, respectively. This shows that the use of polymer resin in surface texture of the fibers can play a critical role in the overall per
the mixture has generally reduced the absorbed water content in the formance of the concrete sections. However, to ensure the effect of fibers
test. This result is aligned with those of reported in literature (e.g., [11]). are statistically significant, a more sophisticated statistical multilevel
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C. Demirdağ et al. Construction and Building Materials 412 (2024) 134895
Table 7
Result of Statistical analysis for compressive strength results.
Grouping Coefficient Standard error P value
Fig. 3. (a)-(b): Flow table and unit weight values of various mixes, and (c): an
image of flow diameter.
modeling [43] with random intercept and random slope and grouping
variables as a fixed effect using software ‘R′ version 4.30 has been used.
Results are outlined in Table 7 and show that the grouping of coconut
and glass fibers have had no statistically significant impact on the
compressive strength of samples (coefficient = − 4.08, standard error =
2.63 and a P value = 0.15). However, the same modeling showed a
Fig. 6. Flexural strengths of various mixes after 7 and 28 days of curing.
rather significant impact of using polymer and cement with a coefficient
= − 5.58, Standard error = 2.36 and a P value = 0.04.
based samples versus those of supplied with polymer resin is found to be
~5 and 4.7 MPa after 7 days of curing, and 5.6 and 5.2 MPa after 28
3.4. Flexural strength
days of curing. Similar trend has been observed in Section 3.3 that the
samples prepared solely with Portland cement developed better
Flexural strengths result of samples tested after 28 days of curing is
strengths. The reason behind this finding can be the reduced bond
presented in Fig. 6. As can be seen, the mean value of Portland cement-
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C. Demirdağ et al. Construction and Building Materials 412 (2024) 134895
strengths at the interface between the polymer chains and the cemen
titious hydrated products. According to Ref. [44], part of the reason for
this can be shrinkage stress of polymer chains that incurs different stress
values than the cementitious one in the composite sample. Similarly, the
samples produced with coconut fiber are seen to develop a mean flexural
strength value of higher than glass powder (e.g., ~5 and 5.7 MPa, as
compared to 4.9 and 5.1 MPa) which suggests better performance of
coconut fibers. This result is aligned with those discussed in Section 3.3.
3.5. UPV
• The flow values obtained ranged from 110 mm to 134 mm and the
3.6. SEM – EDS characterization
flow value of mixtures produced with coconut and glass fiber
decreased, as compared to the reference mix. In terms of flowability,
Scanning Electroscope (SEM) images of 28-day-old samples for
the size and surface of the fibers are found to have substantial impact
microstructural analysis are given in Fig. 8(a)-(d). As can be seen in
on the final values. In this regard, the smooth surface of the glass
Fig. (a)-(b), cementitious hydration products are found to disperse along
fiber is believed have resulted in better flowability than the coconut
the texture (and ruts) of the coconut fiber. This allows the paste-fiber
fiber. As for the binder, the amount of initiator added to polymer
interface to remain stronger as opposed to the relatively smooth sur
resin is the main affecting factor for its flowability properties.
face of glass fiber (Fig. 8(c)-(d)) that cannot serve as independent areas
• The densities of samples ranged between 2174 kg/m3 and 1960 kg/
for hydration. Also, under stress, the smooth surface of the glass fiber is
m3, and the addition of polymer resin, with either of fibers are found
hypothesized not to have significant bonding strength. This can further
to reduce the density values. Part of this reduction is believed to have
verify the results found and discussed in Section 3.3. and 3.4 that the
been caused by the lower density of the mentioned components, as
coconut fiber performs better due to its surface texture and provide
opposed to reference mixtures. However, the addition of polymer
insight on the composite use of polymers with fibers such as glass that
resin is found to result in certain cavities within the microstructure at
have smoother surface that can have different interfacial transition zone
the cement – polymer level which is verified by the UPV results. Such
(ITZ) adhesion.
defects can also be responsible for lowered density values.
Table 9 presents the EDS results. In general, EDS is conducted in this
• The maximum water absorption value is found to be 8.4% for the
study to provide information about the overall elemental analysis in a
reference mixture, and the minimum water absorption value is
given sample. As can be seen, the coconut reinforced samples are found
documented as 5.5% for the mixture with coconut fiber and polymer
to have a lower Si, Al and even Ca elements in their composition, if
resin. In general, all the water absorption values experienced a
compared to glass fiber reinforced samples. This can be caused by the
considerable reduction in the presence of polymers and fibers, as
fact that the glass fibers are potentially made of aluminosilicate-based
compared to the reference mix. It is believed that the low absorption
glass materials. Further, the samples made with coconut fiber are
rate or rather, impermeability of polymers and fibers are responsible
found to constantly have some sodium (Na) content within which sig
for this tendency.
nifies the amount of organic salt remaining in the stems. The higher
• The compressive and flexural strength results showed enhanced
performance of coconut fiber as opposed to those produced with
Table 8 glass fibers. The reason for this is believed to be the surface texture of
Ultrasound – Concrete Quality Relationship. coconut fiber, as opposed to the smooth surface of glass fiber that
Wavelength [km/sec] > 4.5 4.5- 3.5-3.0 3.0- < 2.0 does not provide independent areas for hydration products. This has
3.5 2.0 been the case despite the fact that EDS results showed that glass fiber
Concrete Quality Excellent Good Uncertain Poor Very Poor
reinforced samples had higher Si, Al, and Ca contents which would
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C. Demirdağ et al. Construction and Building Materials 412 (2024) 134895
Table 9
Presenting the EDS results acquired for the coconut and glass fiber reinforced
samples.
Coconut fiber reinforced
No./Elements Si Al Ca Na C O
The result of this study are found to be significant and point to the
high capability of natural fibers for use in the construction industry.
Also, from the results, it can be suggested that the topic of bonding
resulted from different fiber textures in relation to their elemental
concentration can be recommended for future studies in this area.
Data availability
Acknowledgements
Fig. 8. (a)-(b): Presenting the SEM images of samples reinforced with coconut
fiber and (c)-(d): SEM images of samples made with glass fiber. The authors appreciate all the universities that supported this study.
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C. Demirdağ et al. Construction and Building Materials 412 (2024) 134895