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Assessment-of-secondary-Zinc reserves-nations-JIE-2019
Assessment-of-secondary-Zinc reserves-nations-JIE-2019
12847
R E S E A R C H A N D A N A LY S I S
KEYWORDS
industrial ecology, McKelvey diagram, recycling, secondary resources, stock accounting, urban
mining
1 INTRODUCTION
Metals are used as important materials in almost every aspect of industrial society because their properties fulfill essential functions of everyday
life. Significant increases in the rate of population growth and urbanization in recent decades are responsible for the rising trend in the demand
for global metals. These trends can become challenging because material scarcity and depletion might eventually limit the potential future supply
(Dawkins et al., 2012). When determining the long-term depletion or scarcity of primary metal resources, one must consider not only primary
metals in the environment but also alternative resources, such as secondary metals found in society. This notion led to the development of the
urban mining concept, which is regarded as having a fundamentally important role in driving a move away from the use of limited raw primary
materials toward the increasing use of secondary materials, thus mitigating reliance on primary metals.
From this perspective, based on a classification framework of natural resources, that is, the McKelvey diagram, Hashimoto and colleagues (2008,
2019) proposed a classification framework for secondary materials accumulated in society as well as in the environment. This framework is a useful
visualization tool for quantifying secondary reserves using different degrees of knowledge and economic recoverability. Secondary reserves rep-
resent a portion of secondary resources and are economically and technologically available for reutilization. Here, the secondary resources are the
total secondary materials in society that are currently or potentially available for reutilization.
In industrial societies, zinc is the third most commonly used non-ferrous metal after aluminum and copper because zinc has good drawability,
corrosive protection, and wear resistance. In 2010, world zinc reserves were estimated at 250 Mt (USGS 2010). The International Lead and Zinc
Study Group (ILZSG 2011) and the United States Geological Survey (USGS 2010) also estimated that global zinc mine production, zinc production,
and zinc consumption increased by 40%, 34%, and 27%, respectively, between 2000 and 2010. This trend in zinc consumption cannot be sustained
indefinitely because, as Alonso and colleagues (2007) pointed out, based on current zinc reserves the time to depletion could be as little as 35
years. Using data of reserves divided by annual production from the USGS (2012), Stuermer and Schwerhoff (2013, December) estimated that zinc
TA B L E 1 Framework for classification of secondary resources (modified from Hashimoto et al., 2008; 2019)
Knowledge
would be available for another 21 years. Zinc may be supply limited due to the closing of large mines and the difficulty in finding new ones (Deaux
& Matthew 2015, April 8). However, zinc can remain in products and infrastructure for a very long time, similarly to other metals. This fact reminds
us to consider zinc stocks in society as an urban mine for available secondary zinc.
Over the past several decades, results from different multiscale (Daigo et al., 2014; Gordon et al., 2004; Graedel et al., 2005; Meylan & Reck,
2016), regional (Harper, Bertram, & Graedel, 2006; Spatari, Bertram, Fuse, Graedel, & Shelov, 2003), and multicountry (Graedel & Cao, 2010) stud-
ies of zinc stocks and flows have been published. Specific country-scale studies include China (Yan, Wang, Chen, & Li, 2013), Japan (Tabayashi, Daigo,
Matsuno, & Adachi, 2009), and the United States (Jolly, 1992). City-scale studies have also been undertaken (Beers & Graedel, 2004). Among these
studies, Meylan and Reck (2016) characterized the global anthropogenic zinc cycles in 2010 for the top zinc-consuming countries across eight world
regions. Rauch (2009) estimated the global in-use stocks of zinc by global mapping. Daigo and colleagues (2014) also analyzed the global-scale sub-
stance flow of zinc associated with steel in order to discuss the sustainable use of zinc resources in the future. Yan and colleagues (2013) published
a study on dynamic material flow analysis of zinc metal in China and predicted end-of-life (EoL) scrap generation and recycling until 2020. Beers
and Graedel (2004) quantified the magnitude and spatial distribution of in-use stocks in Cape Town, South Africa, in 2000 and predicted future
stocks of in-use zinc for 2010, 2020, and 2030.
Maung and colleagues (2017a; 2017b) assessed secondary reserves of nations for copper and aluminum. However, none of these earlier works
focused on secondary zinc reserves, that is, technologically and economically recyclable secondary zinc resources. Moreover, limited knowledge
related to the availability of secondary zinc reserves has hampered our insights not only regarding future resources but also our understanding of
the entire zinc cycle. These reasons led to our vital interest in examining secondary zinc reserves. In this study, a classification framework of sec-
ondary resources (Hashimoto et al., 2008; 2019) was applied to zinc for two specific objectives: (a) to investigate the applicability of the framework;
and (b) to assess secondary zinc reserves and resources in the major countries.
With the availability of reported data on the principal end-use of zinc semiproducts (Supporting Information Figure S1 available on the journal's
website), which play an important role in this study, we targeted the top six zinc-consuming countries in 2010: China, France, Germany, Italy, Japan,
and the United States (Meylan & Reck, 2016) (Supporting Information Figure S2).
Exported/
Exported/ Exported/ Exported/ Exported/
Imported
Imported Imported Imported Imported
Semi
Zinc Refined Finished End-of-life
Finished
Concentrates Zinc Products Products
Products
Semi- End-of-
Zinc Refined Home Finished Stocks Landfilled
Finished life Scrap
Concentrates Zinc Scrap Products In-use scrap
Products
Recovered
Exported/ End-of-life
Imported Scrap
Scrap
Dissipated Losses in
Legend: Process Goods Materials Mixed Metals
during the use stage, for example, reaching from the finished products, and at the waste management stage, for example, disposal to unmanaged
landfill sites and abandonment of managed landfill sites.
The vertical arrow indicates the potential for the reutilization of secondary resources based on different degrees of profitability: economic,
marginally economic, subeconomic, and other conditions at the time of estimation. We introduced a factor “secondary reserve ratio (SRR)” (SRR)
as shown in the following section to estimate secondary reserves and marginal secondary reserves. Marginal secondary reserves border on
being economically producible and its essential characteristic is economic uncertainty. Under the economic and marginally economic conditions,
secondary resources are classified as secondary reserves based on their technological and economic recoverability after their lifespans at the study
year, which is 2010 in this study. The secondary zinc reserves are considered to be the amount of recyclable zinc products in/after use in the human
society. Conversely, the secondary resources under subeconomic and other categories are regarded as unrecoverable zinc products in/after use at
the time of estimation. In this study, a category of “unrecoverable materials (losses to mixed metals)” was added to the original classification table
because it is difficult to identify where those lost metals are located among products in/after use, waste in managed landfill sites, or dissipated
materials.
∑
SZR(t,c) = ZS(t,c,i) × SRR(t,c) (1)
i
4 MAUNG ET AL .
∑
SZRe(t,c) = GEoLS(t,c,i) × SRR(t,c) (2)
i
where SZR(t,c) stands for the secondary zinc reserves in country c in year t; e and n denote emerging in a year and not emerging in a year; ZS(t,c,i)
represents the zinc stocks of finished product i in country c in year t; SRR(t,c) represents the SRR in country c in year t, which is the fraction of zinc
stocks (ZS(t,c,i)) that are economically and technologically recoverable; and GEoLS(t,c,i) is the generated EoL scrap of finished product i in country
c in year t (see Supporting Information Table S1 for a list of variables in this paper; see Supporting Information Note S1 for the estimation method
used for ZS(t,c,i) and GEolS(t,c,i)).
The amounts of marginal secondary zinc reserves were estimated in a similar manner using the following equations:
∑
MSZR(t,c) = ZS(t,c,i) × (SRR(thigh ,c) − SRR(t,c) ) (4)
i
∑
MSZRe(t,c) = GEoLS(t,c,i) × (SRR(thigh ,c) − SRR(t,c) ) (5)
i
where MSZR(t,c) is marginal secondary zinc reserves of country c in year t; thigh represents the year in which SRR was highest during the analyzed
period. The highest SRR indicates economical recyclability potential.
∑
SSZRe(t,c) = GEoLS(t,c,i) − SZRe(t,c) − MSZRe(t,c) (7)
i
∑
SSZRn(t,c) = ZS(t,c,i) − SSZRe(t,c) − SZR(t,c) − MSZR(t,c) (8)
i
where SSZR(t,c) represents subeconomic secondary zinc resources and unrecoverable materials (others) in products in/after use in country c in
year t.
The amounts of subeconomic secondary zinc resources and unrecoverable materials (others) in the column of waste in managed landfill sites
(SSZRw) and dissipated materials (SSZRd), as shown in Table 1, were estimated as follows:
∑
SSZRw(t,c) = SSZRe(t′ ,c) × LFR(t′ ,c) (9)
t′
∑
SSZRd(t,c) = ZS(t,c,i) × DpR(t′ ,c,i) (10)
i
where w and d denote wastes in managed landfill sites and dissipated materials, respectively; LFR(t’,c) is the landfill ratio in country c in year t’; and
DpR(t’,c,i) is the dissipation ratio of finished products i in country c in year t’. In the “others” row in Table 1, unrecoverable materials (mixed metal
losses) were estimated as
∑
SSZRm(t,c) = SSZRe(t′ ,i) × MMLR(t′ ,c) (11)
i
where m represents mixed metal loss, and MMLR(t’,c) is the mixed metal loss ratio in country c in year t’.
MAUNG ET AL . 5
∑
SRR(t,c) = REoLS(t,c) ∕ GEoLS(t,c) (12)
i
where REoLS(t,c) signifies the amount of recovered EoL scrap in country c in year t. REoLS(t,c) was estimated using the following equations:
[ ]
REoLS(t,c) = US(t,c) − RPS(t,c) ] + [ EXS(t,c) − IMS(t,c) (13)
[ ]
US(t,c) = HQS(t,c) + LQS(t,c) = SP(t,c) − RZC(t,c) ] + [ RZP(t,c) − ZCC(t,c) (14)
∑
RPS(t,c) = SC(t,c,i) × (1 − FE(t,c,i) ∕100) (15)
i
where US(t,c) is the amount of utilized scrap in country c in year t; RPS(t,c) is the amount of recovered processed scrap in country c in year t; EXS(t,c)
is the amount of exported scrap in country c in year t; IMS(t,c) is the amount of imported scrap in country c in year t; HQS(t,c) is the amount of utilized
high-quality scrap in country c in year t; LQS(t,c) is the amount of utilized low-quality scrap in country c in year t; SP(t,c) is the amount of semiproduct
production in country c in year t; RZC(t,c) is the amount of refined zinc consumption in country c in year t; RZP(t,c) is the amount of refined zinc
production in country c in year t; ZCC(t,c) is the amount of zinc concentrate consumption in country c in year t; SC(t,c,i) is the amount of semifinished
product i consumption in country c in year t; and FE(t,c,i) is the fabrication efficiency of semifinished product i for the production of finished products
in country c in year t (%).
30
China France Germany
20
Million tonnes
15
10
0
1970 1975 1980 1985 1990 1995 2000 2005 2010
China
10% increase in allocation share
of construction (2% decrease in
others)
France
Germany
10% increase in fabrication
efficiency
Italy
Japan
10% increase in lifetime
zinc stock. Even though the total stocks showed a rapid increase, the per capita zinc stock in China was the lowest throughout the study period
(Figure 2).
Jolly (1992) estimated that the zinc stock in-use in the United States was about 23 Mt in 1990, which is greater than our value of about 17 Mt
but the same as our estimate for 1999 shown in Figure 2. One possible reason is the longer time-series data (1850–1990) used to estimate in-use
zinc stocks in Jolly (1992) than that used for our estimate (1960–2010). When taking into consideration only die-casting, galvanized sheets, and
other galvanized products in Japan, Tabayashi and colleagues (2009) estimated that the recyclable zinc stock was about 3.3 Mt in 2005, which is
less than that observed in our results. In the present study, zinc alloy, rolled zinc, zinc oxides, and other uses were included in the zinc stocks but
they were ignored completely in the estimate presented in Tabayashi and colleagues (2009). This discrepancy is attributable to the use of different
definitions of zinc stocks and time-series data. In the present study, we defined zinc stock as all the zinc in the in-use stage and did not distinguish if
it was recycled or not.
After reviewing 54 studies of metal in-use stocks, Gerst and Graedel (2007) concluded that the per capita zinc in-use stocks in more developed
countries ranged from 80–200 kg, which is very close to our estimates. In 1990, Jolly (1992) estimated a U.S. per-capita zinc stock of 92 kg, which
is larger than our per-capita result of 65 kg. By combining concentrations of zinc in the main in-use reservoirs with geographic information system
data sets, van Beers and Graedel (2006) estimated per capita in-use zinc stocks of 205 kg in Australia, which is higher than our values for Italy,
France, Japan, and Germany.
Figure 3 shows the sensitivity analysis results for the zinc stock estimates. The main contribution to zinc stocks came from the data on fabrication
efficiency and end-use allocation share by the finished product. In this study, only global average fabrication efficiency was used for all the study
countries. However, this is a point to be improved in the future study.
100%
France Germany Japan USA
80%
60%
40%
20%
Germany
Japan
(PRR) of zinc to be about 77%, an almost identical ratio to our 2010 estimates for France, Germany, and Japan. SRRs are the rations that actually
recovered in a specific country and year, and not necessary the ratios that potentially could be recovered. PRR of Ciacci et al. (2015) is the ratio
for which only today's technology is compatible with their recovery, and not the ratios that are currently recyclable. SRRs of France, Germany, and
Japan are approaching to the PRR of Ciaci et al. (2015). It means that they are on the right track.
As described previously, China and Italy's SRRs were negative (as low as −200%) during the 2005–2010 period, indicating that the amount of
recovered process scraps was less than the use of these scraps (as per Equation (13)). Graedel and colleagues (2005) added additional flows to
their framework to better represent the mass balance of the contemporary zinc cycle, which included a dotted-line box of additional flows. These
flows can be attributable to the lack of transparency in trade or to the illegal (not reported) trade of second-hand products and EoL scrap. The
actual amounts were likely higher than the reported amounts (Janz & Bilitewski, 2009), which can strongly affect the estimation of SRRs. In order
to estimate secondary zinc reserves in the following section, the global average EoL recycling rate (maximum of 41% during 2000–2009 and 33%
in 2010) was used for China and Italy (Meylan & Reck, 2016).
Figure 5 shows the sensitivity analysis results for the SRR estimates for France, Germany, Japan, and the United States. The results indicate that
the SRR is also sensitive to the change in the end-use allocation share and fabrication efficiency.
3.3 Estimated secondary zinc reserves and their comparison with primary zinc reserves
Figure 6 presents the estimated secondary zinc reserves in our study countries along with the countries with the top four primary reserves in 2010
(China and the United States are in both groups). Australia had the largest primary zinc reserves of 53 Mt in 2010, which is approximately 21% of
MAUNG ET AL . 9
x1.7
Germany
France
USA Italy Japan
China
x4
x12
x2
Peru
25 200
20 Australia
150
Secondary
Secondary
kg/person
Primary
Primary
15
Mt
100
10
5 50
0 0
F I G U R E 6 Distribution of primary and secondary zinc reserves in 2010. Primary reserves are shown for the countries with the top four primary
reserves; secondary reserves are shown for the studied countries. The United States and China are in both groups. Note. Mt = Million tonnes and
kg = kilogram
the global zinc reserve, followed by China with 42 Mt (17%) and Peru with 23 Mt (9%) (USGS 2011). Our results show that Japan and the United
States had the largest amount of estimated secondary zinc reserves at 14 and 13 Mt, followed by 10 Mt in Germany. China, Italy, and France had in
the range of 5–10 Mt of secondary zinc reserves in 2010. The integrated management of both zinc resources is important for China and the United
States because they both have significant amounts of primary and secondary zinc reserves, whereas countries such as Japan, Germany, France,
and Italy have only secondary zinc reserves. Countries with only secondary zinc reserves need to implement inclusive policies for improving the
domestic recycling infrastructure to handle the amount of generated EoL zinc scraps, thus, reducing not only the risks of supply chain disruption of
raw materials (geopolitical, economic, or social limits) but also the dependency on depleting zinc resources. In 2010, our total estimated amount of
secondary zinc reserves for the study countries was 60 Mt, which represents about 24% of the 250 Mt global primary zinc reserves for 2010 (USGS
2011). The quantity of secondary zinc reserves of Japan and Germany is similar to that of the primary zinc reserves of Peru and the United States.
On a per-capita basis, Australia has the highest primary reserves of about 2,300 kg/person, followed by 780 kg/person in Peru and about
38 kg/person in the United States. It is interesting to note that these values are significantly greater than the per-capita secondary zinc reserves in
the study countries, where the largest number is about 128 kg/person in France, followed by about 120 kg/person in Germany and 109 kg/person
in Japan.
Necessarily, secondary reserves of zinc are expected to play an important role in countries with no primary zinc reserves. Understanding the
sizes of both primary and secondary zinc reserves becomes essential for informing and establishing comprehensive mechanisms for sustainable
governance and use of zinc within the boundary and beyond. The role of the SRR variable is important for determining the size of the secondary zinc
reserves. Elevating the SSR through the promotion of recycling can increase the amount of secondary reserves. This requires both technological
competency and for the necessary infrastructure to be in place.
There is a marked difference between primary and secondary zinc reserves. The availability of primary zinc reserves is limited not only by the
quantity that is economically and technologically extractable but also by geopolitical settings in the area. Moreover, the supply chain for primary
resources is most likely affected by changes in domestic politics in the resource-rich countries. For secondary zinc reserves, the availability of zinc
stocks in use for reutilization is regulated by the quantity of EoL products entering the waste management system. In other words, the potential
recovery of secondary zinc reserves is determined by the product lifetime. Zinc products remain in use until the end of their lifetime, which can
vary from a few years to several decades (see Supporting Information Table S3).
TA B L E 2 Classification of secondary zinc resources in (a) Germany, (b) Japan, and (c) the United States in 2010
a) Germany
Products in/after use (kt)
Waste in managed
Emerging in a year Not emerging in a year landfill sites (kt) Dissipated materials (kt)
Economic 243 9,182
(1%) (43%)
Marginally economic 12 476
(0%) (2%)
Subeconomic and others 54 3,054 2,166 3,835
(0%) (14%) (10%) (18%) Total (kt)
Mixed metal losses 2,254 (11%) 21,279 (100%)
b) Japan
Products in/after use (kt)
Waste in managed
Emerging in a year Not emerging in a year landfill sites (kt) Dissipated materials (kt)
Economic 305 13,572
(1%) (31%)
Marginally economic 0 0
(0%) (0%)
Subeconomic and others 166 7,392 7,504 5,655
(0%) (17%) (17%) (13%) Total (kt)
Mixed metal losses 9,908 (22%) 44,265 (100%)
c) The United States
Products in/after use (kt)
Waste in managed
Emerging in a year Not emerging in a year landfill sites (kt) Dissipated materials (kt)
Economic 325 12,461
(0%) (17%)
Marginally economic 0 0
(0%) (0%)
Subeconomic and others 357 13,711 15,459 10,224
(0%) (19%) (21%) (14%) Total (kt)
Mixed metal losses 20,001 (28%) 72,539 (100%)
Note. kt = Kilotonnes.
As presented in Table 2, Germany, Japan, and the United States have respective total amounts of secondary zinc resources of about 21, 44, and
73 Mt. Germany has 9.4 Mt (44%) of economically recoverable secondary zinc, whereas Japan and the United States have 14 Mt (32%) and 13
Mt (17%), respectively. Germany's higher share of economically recoverable secondary zinc was observed throughout the study years. Germany's
secondary zinc reserves, including marginally economic secondary reserves, were estimated at 9.9 Mt (46%). The percentage of the yearly available
secondary zinc (economic zinc resources emerging in a year) was between 0.5% and 1% for each country. The amount of secondary zinc available on
a yearly basis is important information for the recovery of these resources. The amount of yearly available secondary zinc emerging in a year shown
in Table 2 represents more than 48% of the recent annual zinc consumption in Germany, 38% in Japan, and 33% in the United States, encouraging
those countries to actively tap their urban mines.
The United States has a large amount (15 Mt) of secondary zinc resources in the form of waste in managed landfill sites, which is comparable to
Japan's secondary zinc reserves (14 Mt). Similar amounts of secondary zinc resources (7 Mt) are also found in landfill sites in Japan. In the future,
these deposits present potential sources for extraction of secondary zinc through landfill mining activities.
The application of the classification framework provides detailed information regarding the sizes and locations of secondary zinc resources
that is useful for industry and policy makers to maximize access to valuable secondary zinc sources through partnership on zinc recycling. The
quantitative assessment of secondary zinc reserves presented by the classification framework plays a fundamental role in moving toward a circular
economy that encompasses system-wide management strategies of secondary zinc resources. In order for countries to meet their zinc demand, the
estimates of secondary zinc reserves and resources can be regarded as the major indicators of domestic potential exploitable zinc resources that
can ensure the security of zinc supply and a circular economy in the future.
MAUNG ET AL . 11
In this study, the classification framework of secondary resources was applied to zinc and the applicability of the framework was assessed in relation
to secondary zinc reserves and resources of six major countries. We estimated the amount of secondary zinc reserves and compared it to primary
reserves. The results show that Japan and the United States have large secondary zinc reserves of 14 and 13 Mt, respectively. For countries with
primary reserves, such the United States and China, an integrated management approach to both primary and secondary zinc resources is impor-
tant. The results of this study also show that the total estimated amount of secondary zinc reserves in the six study countries was equivalent to
about 24% of world primary reserves in 2010. Furthermore, it is shown that a significant amount of secondary zinc is in landfill sites, making them
potential targets for the future extraction of secondary zinc and indicating the requirement for policies and measures to be put in place in order to
avoid flows to landfill sites.
Overall, if compared to all the zinc cycle studies reviewed in the introduction, our classification framework provides a better understanding of
the quantity of available secondary resources and waste deposits to date, thus enabling the implementation of an integrated management approach
to primary and secondary resources (UNEP 2010; Izatt 2016).
The classification framework is applicable to other important metals as well as non-metallic resources. However, we need to elaborate and
enhance our understanding of the recycling flows. SRR should be product-specific in respective country and year and this is a point to be improved
in the future study. Future assessments can differentiate subeconomic secondary zinc resources from unrecoverable materials (other), by using the
PRR within the framework (Ciacci et al., 2015). The classification framework presented in this study can be applied to further case studies of other
subnational territories, regions, and the entire globe.
CONFLICTS OF INTEREST
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SUPPORTING INFORMATION
Additional supporting information may be found online in the Supporting Information section at the end of the article.
How to cite this article: Maung KN, Lwin CM, Hashimoto S. Assessment of secondary zinc reserves of nations. Journal of Industrial Ecology.
2019;1–12. https://doi.org/10.1111/jiec.12847