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D00 RSRT Usa en Ed01 Rev00 1
D00 RSRT Usa en Ed01 Rev00 1
TABLE OF CONTENTS
Product description .........................................................2-4
Symbols ............................................................................. 5
Modular system...............................................................6-7
Flexible coupling G ............................................................ 8
Flexible coupling selection ................................................. 9
NEMA Flanges & coupling ............................................... 10
IEC Flanges & coupling ................................................... 11
VARsize Electronic catalogue - 3D models...................... 12
Product designations ....................................................... 13
Input arrangements .......................................................... 14
Mounting positions ......................................................15-17
Service factors ............................................................18-20
Weights - Oil quantity - Input loads .................................. 21
Output loads ...............................................................22-23
Selection tables
RS-RT Single-stage worm gearboxes .........................24-27
RA-TA Helical / worm gearboxes ................................28-30
RS/RS-RT/RT Two-stage worm gearboxes ..................... 31
Dimensions
RS Single-stage ..........................................................32-33
RA Helical/worm .........................................................34-35
RS/RS Two-stage worm .............................................36-37
Alternative mountings .................................................38-39
RS Accessories...........................................................40-41
RT Single-stage ..........................................................42-43
TA Helical/worm ..........................................................44-45
RT/RT Two-stage worm ..............................................46-47
RT Accessories ...........................................................48-49
XA Single-stage attachment ............................................ 50
General information
Back driving - Reversibility - Irreversibility........................ 51
Gearing data - ................................................................. 51
Direction of rotation .......................................................... 52
Component parts ............................................................. 53
Conversion factors ........................................................... 54
Operation and Maintenance abstract ............................... 54
RS-RT Worm Gearboxes
Product description
-2-
Worm Gearboxes - Series RS - RT
Product description
RS RT
Dimensions
All dimensions and units of measurement are referred to the imperial system and
metric is printed in green where applicable
.Directive ATEX
The European Directive 94/9/EC-ATEX does not relate to electric devices only but to all machines and driving units des-
tined, alone or combined, to operate in potentially explosive environments within the European Community territory .
The VARVEL gearboxes are qualified for installation in potentially explosive atmospheres of:
- Zones of Group II,
- Category 2 (or 3),
- Explosion hazard with gas presence (Zone 1 or 2),
- Explosion hazard with combustible dust presence (Zone 21 or 22).
The units VARVEL-ATEX are identified by the additional marking:
II 2 GD ck IP66 Tmax=135 °C
-3-
RS-RT Worm Gearboxes
Product description
GENERAL SPECIFICATIONS
Die cast aluminium coupling for sizes 3, 5, 6 and alloyed steel from size 8
Input:
Plug-in key/keyway version on demand
Alloyed steel
Shafts & Keys Shafts h6 - Bores E8
Keys according to DIN6885 B1
Tolerances
Diameter Tolerance
-4-
Worm Gearboxes - Series RS - RT
Symbols
η Efficiency
-5-
RS-RT Worm Gearboxes
Modular system
-6-
Worm Gearboxes RS-RT
Modular system
-7-
RS-RT Worm Gearboxes
Flexible coupling
-8-
Worm Gearboxes - Series RS - RT
Flexible coupling selection
G5 8.9 - 10 14.5 23
KG5.011/X 50-60 15 8 - 10 45 11 511
KG5.014/X 50-60 30 12 - 17 45 14 514
IEC
KG5.019/X 50-60 40 20 - 25 45 19 519
KG5.024/X 60 70 30 - 40 52 24 524
-9-
RS-RT Worm Gearboxes
NEMA flanges and flexible couplings
Coupling
Flange NEMA Flange
RS - RT
Size Frame Kit Code
Type Kit Code
- 10 -
Worm Gearboxes - Series RS - RT
IEC flanges and flexible coupling
- 11 -
RS-RT Worm Gearboxes
VARsize Electronic catalogue - 3D models
- 12 -
Worm Gearboxes - Series RS - RT
Product designation
100/130
100/150
OPTIONS
AS/AD - Single / double sided solid output shaft GRM - Reduced end play
BR/BRV - Plain / Vulkollan-bush torque arm LNS - Non-standard lubrication
CS - Non-standard output bearings TLE/TLI - Internal / external torque limiter
F/FL - Additional output flange bolt on body side VB - NDE (not drive end) worm shaft extension
Unless otherwise requested, the fitting side of output flanges and optional items is on the right side of the gearbox when seen from input
as standard.
- 13 -
RS-RT Worm Gearboxes
Input arrangements
FRS
28 40 50 60 70 85 110 130 150
FRT
FRS
28 40 50 60 70 85 110 130 150
FRT
- 14 -
Worm Gearboxes - Series RS - RT
RS, RA. RS/RS Mounting positions
Output configuration
same configurations for SA, IA, DA, FA, FB, PA, PB mountings: refer to page 38 for dimensions.
V5 V5 V5 B5 B5a B5ai
B8 B8 B8 B5 B5b B5bi
V6 V6 V6 B5 B5c B5ci
B6 B6 B6 V1 V1 V1i
B7 B7 B7 V3 V3 V3i
Helical/Worm
Input
Configuration
(RA)
10 (std) 11 12 13
- 15 -
RS-RT Worm Gearboxes
Mounting positions RS/RS
S ( SA ) I ( IA ) D ( DA ) PC ( PA, PB ) FL ( FA, FB )
11
12
13
14
15
16
17
18
- 16 -
Worm Gearboxes - Series RS - RT
RT, TA, RT/RT Mounting positions
B3 (std)
Output
B6 B7 B8
configuration
(RT, TA, RT / RT)
V5 V6 F (std) Fi
Helical/worm
input configuration
(TA)
10 (std) 11 12 13
Two-stage worm
20 (std) 21 22 23
input configuration
(RT/RT)
24 25 26 27
- 17 -
RS-RT Worm Gearboxes
Service factors
- 18 -
Worm Gearboxes - Series RS - RT
Service factors
- 19 -
RS-RT Worm Gearboxes
Service factors
This application guide is given by way of an example and therefore, may not include all the possible cases.
Should the application not be referable to any of the listed cases, the table below gives two service factors - F1 referred to load type and
work duration, and F2 to starts and stops number of the duty cycle - of which the product is the needed gearbox oversizing coefficient in
order to have a torque good enough to perform the required work.
Application: Conveyor 1000 in-lb @ 84 rpm - uniform load - 24 hrs/day is F1=1.4; 6 start/stops per hour is F2=1.0;
Required torque 1000 x 1.4 x 1.0 = 1400 in-lb
Gearbox to select FRT70 1/20 (90 rpm) 1717 in-lb, i.e. the gearbox size with torque greater than 1400 in-lb
Gearbox service factor: SF1.7 = 1717 in-lb : 1000 in-lb
- 20 -
Worm Gearboxes - Series RS - RT
Weights - Oil quantity - Input loads
28 2.43 0.03 0.03 63/40 8.82 0.04/0.08 0.04/0.08 28/28 5.51 0.06
40 5.51 0.08 0.08 63/50 11.68 0.04/0.14 0.04/0.13 28/40 8.60 0.11
50 8.38 0.14 0.13 63/60 17.64 0.04/0.26 0.04/0.25 28/50 11.46 0.17
60 14.33 0.26 0.25 71/50 14.55 0.06/0.14 0.06/0.13 28/60 17.42 0.29
70 19.84 0.37 0.35 71/60 20.50 0.06/0.25 0.06/0.25 40/70 26.46 0.45
85 29.76 0.63 0.60 71/70 26.01 0.06/0.37 0.06/0.35 40/85 36.38 0.71
110 85.98 1.59 1.50 71/85 35.93 0.06/0.63 0.06/0.60 50/110 99.21 1.73
130* 110.23 2.91 2.75 80/60 23.15 0.11/0.26 0.10/0.25 60/130* 125.66 3.17
150* 176.37 4.65 4.40 80/70 28.66 0.11/0.37 0.10/0.35 70/150* 198.41 5.02
INPUT LOADS
[lb]
RS-RT 28 11 15 17 19 22 26
RS-RT 40 24 32 35 37 39 43
RS-RT 50 32 43 48 54 61 65
RS-RT 60 50 65 71 76 80 87
- 21 -
RS-RT Worm Gearboxes
Output Loads
OUTPUT LOADS
[lb]
RS-RT28 108 97 108 119 130 134 151 162 173 195 205 216 16005
RS-RT40 216 216 238 260 292 324 346 368 389 411 433 497 16006
RS-RT50 314 270 314 368 411 433 497 519 562 606 627 692 16008
RS-RT60 487 519 541 627 714 779 843 930 995 1081 1146 1211
RS-RT70 562 584 627 779 843 908 973 1125 1189 1276 1363 1449
RS-RT85 714 714 800 952 1016 1168 1189 1363 1427 1536 1622 1795
RS-RT110 --- 843 898 1125 1168 1276 1233 1622 1687 1730 1903 2119
RS130 --- 1081 1265 1330 1406 1427 1687 1903 2055 2098 2271 2487 6015
RS150 --- 1406 1665 1795 1903 1946 2379 2595 2703 2812 3028 3244 6216
- RS: 6008 / RT: 6208 - RS: 6009 / RT: 6209 - RS: 6010 / RT: 6210 - RS: 6012 / RT: 6212
RS-RT28 162 141 162 177 195 201 227 242 260 281 281 281 6005
RS-RT40 303 324 335 357 411 454 487 519 541 562 562 562 32006
RS-RT50 433 378 433 519 562 649 735 779 843 908 908 908 32008
RS-RT60 627 649 692 800 908 1038 1103 1233 1319 1427 1427 1427 30208
RS-RT70 725 714 800 973 1116 1211 1319 1492 1579 1709 1709 1709
RS-RT85 887 908 995 1189 1363 1557 1579 1817 1882 2033 2033 2033
RS-RT110 --- 1081 1168 1449 1622 1730 2011 2271 2401 2401 2401 2401
RS130 --- 1514 1709 1860 2098 2141 2530 2790 3071 3136 3136 3136 32015
RS150 --- 1946 2336 2509 2855 2920 3568 3893 4044 4217 4217 4217 30216
- RS:32009 / RT: 30209 - RS: 32010 / RT: 30210 - RS:32012 / RT: 30212
- 22 -
Worm Gearboxes - Series RS - RT
Output loads
kL L
1.1 1/4 * L
1.0 1/2 * L
0.9 3/4 * L
0.8 L
Transmission element
Gear
1,15 tooth No. < 17
Chain sprocket
1,40 tooth No. < 13
1,25 tooth No. < 20
1,00 tooth No. > 20
Pulley for
2,50 V-belt
1,25 toothed-belt
2000 M2
Fr2 kL kT
D
- 23 -
RS-RT Worm Gearboxes
RS-RT Selection Single stage 2-poles - SF1.0
Ratio 5 7 10 15 20 28 40 49 56 70 80 100
3600
rpm output
720 514 360 240 180 129 90 73 64 51 45 36
rpm
HP 1.35 1.06 0.82 0.59 0.42 0.39 0.27 0.22 0.20 0.15 0.13 0.07
RS - RT 28
in-lb 115 115 124 124 115 133 124 115 106 97 89 62
1.10” CD
eff. 0.86 0.86 0.83 0.79 0.77 0.69 0.64 0.61 0.54 0.49 0.49 0.46
HP 3.52 2.51 2.01 1.37 0.94 0.82 0.60 0.50 0.44 0.35 0.32 0.25
RS - RT 40
in-lb 283 274 301 301 266 301 283 274 266 257 248 230
1.57” CD
eff. 0.89 0.87 0.85 0.81 0.78 0.72 0.66 0.62 0.6 0.57 0.54 0.51
HP 1.49 1.46 1.42 1.36 1.31 1.21 1.11 1.04 1.01 0.96 0.91 0.85
RS - RT 50
in-lb 513 549 522 540 460 584 522 496 469 407 434 354
1.97” CD
eff. 0.9 0.88 0.86 0.82 0.8 0.75 0.69 0.66 0.64 0.58 0.58 0.52
HP 9.72 7.38 5.87 4.36 3.18 2.68 1.84 1.21 1.22 1.01 0.87 0.57
RS - RT 60
in-lb 797 823 920 974 956 1027 929 752 814 814 752 602
2.36” CD
eff. 0.9 0.88 0.87 0.84 0.82 0.76 0.73 0.71 0.66 0.64 0.6 0.58
HP 13.58 9.55 7.21 5.36 4.02 3.69 2.51 2.01 1.68 1.34 1.16 0.91
RS - RT 70
in-lb 1115 1080 1151 1230 1204 1425 1372 1257 1151 1062 1018 947
2.76” CD
eff. 0.91 0.89 0.88 0.85 0.83 0.78 0.74 0.7 0.68 0.63 0.61 0.58
HP 21.79 16.09 12.57 8.88 7.21 5.20 4.02 3.35 2.85 2.18 1.84 1.56
RS - RT 85
in-lb 1788 1814 1991 2071 2097 2080 2213 2142 2027 1859 1770 1682
3.35” CD
eff. 0.91 0.89 0.88 0.86 0.8 0.8 0.76 0.72 0.71 0.67 0.64 0.6
HP --- 29.33 24.81 17.94 14.42 11.73 8.38 7.54 6.03 5.20 5.03 3.52
RS - RT 110
in-lb --- 3319 3938 4160 4337 4691 4602 4823 4337 4646 4779 3983
4.33” CD
eff. --- 0.9 0.88 0.86 0.84 0.79 0.76 0.73 0.71 0.7 0.67 0.62
HP --- 44.09 36.21 26.48 20.45 15.76 12.91 10.06 8.88 6.54 5.53 4.02
RS 130
in-lb --- 5000 5797 6239 6328 6328 7213 6549 6903 5930 5487 4956
5.12” CD
eff. --- 0.9 0.89 0.87 0.86 0.8 0.78 0.74 0.77 0.72 0.68 0.68
HP --- 62.02 49.62 38.22 28.66 22.80 17.94 14.25 11.06 9.22 8.21 6.03
RS 150
in-lb --- 7036 7965 8983 8894 9425 10355 9647 8585 8408 8098 7478
5.91” CD
eff. --- 0.9 0.89 0.87 0.86 0.82 0.8 0.77 0.77 0.72 0.68 0.68
- 24 -
Worm Gearboxes - Series RS - RT
SF1.0 - 4 poles Single stage RS-RT Selection
Ratio 5 7 10 15 20 28 40 49 56 70 80 100
1800
rpm output
360 257 180 120 90 64 45 37 32 26 23 18
rpm
HP 1.09 0.75 0.55 0.39 0.27 0.27 0.17 0.15 0.13 0.10 0.08 0.05
RS - RT 28
in-lb 159 159 159 159 142 177 150 150 133 106 106 71
1.10” CD
eff. 0.84 0.84 0.81 0.77 0.74 0.66 0.62 0.57 0.51 0.45 0.45 0.43
HP 1.87 1.84 1.36 0.92 0.64 0.62 0.42 0.35 0.30 0.23 0.20 0.15
RS - RT 40
in-lb 398 398 407 389 345 425 372 363 336 319 283 257
1.57” CD
eff. 0.87 0.85 0.83 0.78 0.75 0.68 0.61 0.58 0.56 0.52 0.50 0.46
HP 4.53 3.02 2.18 1.56 1.06 1.06 0.69 0.62 0.52 0.42 0.34 0.22
RS - RT 50
in-lb 717 664 664 655 575 752 637 673 628 558 513 381
1.97” CD
eff. 0.88 0.86 0.84 0.78 0.76 0.71 0.64 0.62 0.60 0.53 0.52 0.47
HP 6.87 4.69 3.86 2.68 2.01 1.68 1.26 1.04 0.91 0.77 0.62 0.42
RS - RT 60
in-lb 1106 1000 1177 1151 1080 1230 1195 1133 1089 1080 938 735
2.36” CD
eff. 0.89 0.86 0.84 0.81 0.77 0.71 0.66 0.62 0.60 0.55 0.53 0.49
HP 9.55 6.71 5.20 3.69 3.02 2.51 2.01 1.41 1.24 0.97 0.84 0.62
RS - RT 70
in-lb 1558 1469 1593 1664 1717 1912 2106 1673 1593 1443 1363 1151
2.76” CD
eff. 0.89 0.88 0.86 0.83 0.81 0.75 0.71 0.67 0.64 0.59 0.56 0.52
HP 15.25 10.39 7.71 5.70 4.86 3.69 2.68 2.35 2.01 1.61 1.44 0.92
RS - RT 85
in-lb 2469 2292 2372 2558 2850 2823 2876 2797 2699 2567 2478 1859
3.35” CD
eff. 0.90 0.88 0.86 0.83 0.82 0.76 0.72 0.67 0.68 0.63 0.60 0.56
HP --- 20.95 15.09 10.90 9.55 7.38 5.87 4.53 3.69 3.35 2.51 1.84
RS - RT 110
in-lb --- 4646 4708 4956 5726 5682 6115 5584 5266 5620 4646 4151
4.33” CD
eff. --- 0.88 0.87 0.84 0.83 0.76 0.73 0.71 0.70 0.67 0.66 0.61
HP --- 31.85 25.14 18.44 14.25 12.57 9.22 6.54 6.20 4.53 4.02 3.02
RS 130
in-lb --- 7142 7877 8496 8629 9735 10089 8408 8894 7655 7169 6638
5.12” CD
eff. --- 0.89 0.87 0.85 0.84 0.77 0.76 0.72 0.71 0.67 0.63 0.61
HP --- 41.74 35.20 26.82 20.95 15.92 13.41 9.89 8.55 6.37 5.53 4.36
RS 150
in-lb --- 9381 11151 12479 12656 12700 14868 12744 12567 10886 10355 9912
5.91” CD
eff. --- 0.89 0.88 0.86 0.84 0.79 0.77 0.73 0.73 0.68 0.65 0.63
- 25 -
RS-RT Worm Gearboxes
RS-RT Selection Single stage 6 poles - SF1.0
Ratio 5 7 10 15 20 28 40 49 56 70 80 100
1200
rpm output
240 171 120 80 60 43 30 24 21 17 15 12
rpm
HP 0.79 0.60 0.40 0.30 0.22 0.20 0.13 0.12 0.10 0.07 0.05 0.03
RS - RT 28
in-lb 195 195 177 186 168 195 177 168 142 115 97 71
1.10” CD
eff. 0.82 0.82 0.78 0.72 0.7 0.61 0.56 0.52 0.45 0.43 0.4 0.37
HP 2.01 1.41 1.07 0.74 0.50 0.47 0.32 0.27 0.23 0.20 0.17 0.13
RS - RT 40
in-lb 478 460 478 460 398 460 407 381 363 354 345 319
1.57” CD
eff. 0.86 0.83 0.8 0.74 0.7 0.63 0.56 0.52 0.49 0.46 0.44 0.42
HP 3.52 2.51 1.84 1.26 0.87 0.85 0.59 0.47 0.42 0.32 0.28 0.20
RS - RT 50
in-lb 850 841 841 805 699 876 752 717 708 593 593 487
1.97” CD
eff. 0.86 0.85 0.81 0.76 0.72 0.65 0.58 56 0.54 0.47 0.46 42
HP 5.36 4.02 3.18 2.35 1.68 1.46 0.94 0.72 0.67 0.54 0.47 0.32
RS - RT 60
in-lb 1328 1328 1443 1469 1425 1549 1345 1195 1151 1106 1018 832
2.36” CD
eff. 0.87 0.85 0.83 0.75 0.76 0.68 0.64 0.61 0.55 0.53 0.48 0.47
HP 7.54 5.36 4.02 2.85 2.18 2.01 1.46 1.07 0.89 0.70 0.64 0.50
RS - RT 70
in-lb 1876 1788 1867 1929 1832 2142 2124 1814 1655 1505 1416 1301
2.76” CD
eff. 0.88 0.86 0.83 0.79 0.77 0.7 0.654 0.62 0.59 0.54 0.5 0.46
HP 12.07 8.38 6.54 5.03 3.52 3.02 2.51 1.68 1.39 1.22 1.07 0.85
RS - RT 85
in-lb 2991 2832 3098 3345 3142 3301 3629 3098 2938 2655 2567 2301
3.35” CD
eff. 0.88 0.86 0.84 0.8 0.78 0.71 0.66 0.672 0.671 0.55 0.53 0.48
HP --- 16.43 13.41 9.55 7.38 6.20 4.53 3.86 3.18 2.85 2.51 1.58
RS - RT 110
in-lb --- 5620 6372 6593 6593 7036 6903 6903 6107 6770 6328 4425
4.33” CD
eff. --- 0.87 0.85 0.82 0.79 0.73 0.68 0.64 0.62 0.59 0.57 0.5
HP --- 24.98 19.61 14.08 10.90 8.55 6.87 5.20 4.69 3.52 3.02 2.18
RS 130
in-lb --- 8629 9470 9868 9868 10133 10753 9691 10133 8496 7877 7124
5.12” CD
eff. --- 0.88 0.86 0.83 0.81 0.75 0.7 0.67 0.68 0.63 0.58 0.57
HP --- 34.87 26.65 20.45 15.59 12.24 9.39 7.54 5.53 4.86 4.19 3.35
RS 150
in-lb --- 12036 13010 14470 14381 14691 15399 14160 12125 12302 11417 10886
5.91” CD
eff. --- 0.88 0.87 0.84 0.82 0.77 0.73 0.69 0.69 0.64 0.61 0.58
- 26 -
Worm Gearboxes - Series RS - RT
SF1.0 - 8 poles Single stage RS-RT Selection
Ratio 5 7 10 15 20 28 40 49 56 70 80 100
900
rpm output
180 129 90 60 45 32 23 18 16 13 11 9
rpm
HP 0.66 0.49 0.35 0.23 0.17 0.17 0.10 0.08 0.07 0.05 0.03 0.02
RS - RT 28
in-lb 204 204 204 195 186 212 186 177 150 115 97 71
1.10” CD
eff. 0.81 0.81 0.77 0.71 0.69 0.6 0.55 0.51 0.44 0.4 0.39 0.36
HP 1.68 1.24 0.91 0.65 0.44 0.40 0.28 0.23 0.20 0.17 0.15 0.12
RS - RT 40
in-lb 522 513 513 513 434 487 434 407 398 381 363 336
1.57” CD
eff. 0.85 0.82 0.79 0.73 0.68 0.59 0.53 0.5 0.48 0.44 0.42 0.39
HP 3.02 2.35 1.54 1.09 0.74 0.72 0.49 0.40 0.35 0.27 0.25 0.20
RS - RT 50
in-lb 938 974 885 876 761 938 805 770 735 620 637 549
1.97” CD
eff. 0.86 0.83 0.8 0.75 0.71 0.64 0.57 0.542 0.52 0.45 0.44 0.39
HP 4.69 3.35 2.68 1.84 1.46 1.22 0.82 0.59 0.57 0.44 0.40 0.28
RS - RT 60
in-lb 1460 1451 1566 1575 1549 1655 1460 1239 1230 1133 1062 885
2.36” CD
eff. 0.87 0.84 0.81 0.77 0.74 0.67 0.62 0.59 0.54 0.51 0.46 0.44
HP 6.54 4.53 3.52 2.35 1.84 1.68 1.19 0.92 0.77 0.60 0.54 0.40
RS - RT 70
in-lb 2071 1912 2062 2044 1991 2266 2168 1947 1743 1558 1478 1328
2.76” CD
eff. 0.87 0.85 0.82 0.78 0.75 0.68 0.63 0.6 0.56 0.51 0.48 0.45
HP 10.39 7.71 5.87 4.19 3.18 2.51 2.01 1.56 1.31 0.99 0.94 0.74
RS - RT 85
in-lb 3292 3275 3540 3611 3434 3540 3717 3354 3124 2744 2699 2434
3.35” CD
eff. 0.87 0.85 0.83 0.79 0.76 0.69 0.65 0.61 0.59 0.55 0.5 0.46
HP --- 14.25 11.40 8.21 6.54 5.53 3.86 3.35 2.85 2.51 2.01 1.32
RS - RT 110
in-lb --- 6195 6903 7036 7213 7877 7257 7434 6815 7213 6372 4558
4.33” CD
eff. --- 0.86 0.84 0.8 0.77 0.71 0.66 0.62 0.6 0.57 0.55 0.48
HP --- 21.46 17.27 12.40 9.39 7.38 6.03 4.53 4.02 3.02 2.68 1.84
RS 130
in-lb --- 9381 10620 10886 10753 10620 11682 10487 10753 9116 8452 7567
5.12” CD
eff. --- 0.87 0.85 0.81 0.8 0.72 0.68 0.65 0.66 0.61 0.56 0.55
HP --- 30.17 22.96 17.77 13.58 10.39 8.21 6.37 5.03 4.36 3.86 2.85
RS 150
in-lb --- 13054 14249 15974 15753 15842 16727 15134 13585 13275 12611 11284
5.91” CD
eff. --- 0.87 0.86 0.83 0.81 0.75 0.71 0.68 0.67 0.61 0.58 0.56
- 27 -
RS-RT Worm Gearboxes
RA-TA Selection Helical/worm - 3.5:1 4 poles - SF1.0
in 3.5 6.3 8
XA
rpm 514 286 225 XA - Single-stage helical attachment
ir 3.5 6.2 7.8 FXA63, FXA71 & FXA80: IEC input only
HP 0.84 0.39 0.30 FXA100: NEMA and IEC input
XA63
in-lb 106 89 80
R2 [lb] 8435 9732 9732
ir 3.5 6.4 8.0
HP 1.84 0.87 0.62
XA71
in-lb 230 195 177
R2 [lb] 10597 12111 12111
ir 3.4 6.4 8.3
HP 5.20 2.51 1.84
XA80
in-lb 602 575 531
R2 [lb] 13193 15139 15139
ir 3.9 6.2 7.5 R2 [lb] = Input Overhung Load (OHL)
HP 14.58 6.71 3.69 A2 (0.2 x R2) [lb] = Output Axial Load
XA100
in-lb 2080 1443 1204 in = nominal reduction ratio
R2 [lb] 44979 31198 26030 ir = real reduction ratio
Helical/worm gearbox RA - TA
- 28 -
Worm Gearboxes - Series RS - RT
SF1.0 - 4 poles Helical/worm - 6.3:1 RA-TA Selection
HP 0.60 0,59 0,42 0,28 0,20 0,18 0,13 0,10 0,10 0,08 0,07 0,05
RA - TA
in-lb 699 699 690 655 558 611 558 504 487 469 451 407
63/40
eff. 0.78 0,76 0,72 0,67 0,6 0,52 0,45 0,43 0,39 0,35 0,34 0,31
HP 1.09 1,04 0,70 0,50 0,34 0,34 0,23 0,18 0,17 0,15 0,12 0,08
RA - TA
63/50 in-lb 1320 1283 1177 1151 1000 1221 1018 956 885 814 788 637
71/50
eff. 0.80 0,78 0,74 0,67 0,63 0,55 0,48 0,45 0,42 0,36 0,36 0,31
HP 1.63 1,54 1,24 0,87 0,67 0,59 0,39 0,27 0,27 0,18 0,17 0,13
RA - TA
63/60
in-lb 1980 1929 2097 2080 2036 2106 1859 1416 1549 1248 1151 1080
71/60
80/60
eff. 0.81 0,79 0,75 0,7 0,67 0,57 0,53 0,49 0,45 0,42 0,37 0,35
HP 2.08 2,01 1,59 1,14 0,84 0,74 0,54 0,44 0,39 0,30 0,28 0,20
RA - TA
71/70 in-lb 2600 2558 2744 2744 2584 2832 2292 2407 2248 1956 1859 1682
80/70
eff. 0.82 0,8 0,76 0,71 0,68 0,6 0,54 0,5 0,46 0,42 0,37 0,36
HP 3.48 3,35 2,68 1,84 1,41 1,16 0,89 0,72 0,62 0,47 0,44 0,37
RA - TA
71/85 in-lb 4400 4337 4655 4567 4381 4434 4425 4124 3974 3460 3363 3053
80/85
eff. 0.82 0,8 0,77 0,72 0,69 0,6 0,55 0,51 0,5 0,46 0,42 0,36
HP --- 7,21 5,36 4,02 3,02 2,68 1,84 1,68 1,34 1,11 0,85 0,54
RA - TA
80/110 in-lb --- 9116 9735 10178 9735 10355 9824 9735 8806 8408 6903 4868
100/110
eff. --- 0,81 0,79 0,74 0,71 0,63 0,57 0,53 0,52 0,48 0,45 0,39
HP --- 10,74 8,28 6,24 4,54 3,97 2,77 2,46 2,10 1,71 1,37 0,79
RA
in-lb --- 14160 15045 15930 15045 15930 15045 15045 14160 14160 11505 7965
100/130
eff. --- 0,83 0,8 0,75 0,73 0,63 0,6 0,55 0,53 0,52 0,46 0,45
HP --- 14,10 11,08 8,45 6,32 5,06 3,87 3,05 2,36 2,08 1,83 1,41
RA
in-lb --- 18585 20355 22125 21240 21240 22125 20355 17700 15930 15930 15045
100/150
eff. --- 0,83 0,81 0,77 0,74 0,66 0,63 0,6 0,59 0,81 0,48 0,47
- 29 -
RS-RT Worm Gearboxes
RA-TA Selection Helical/worm - 8:1 4 poles - SF1.0
R1xR2 40 56 80 120 160 224 320 392 448 560 640 800
R1
R2 5 7 10 15 20 28 40 49 56 70 80 100
8:1
rpm 45 32 23 15 11 8.0 6.6 4.6 4.0 3.2 2.8 2,2
HP 0.55 0.54 0.39 0.27 0.18 0.18 0.13 0.10 0.08 0.05 0.05 0.03
RA - TA
in-lb 823 823 788 743 637 752 664 611 522 398 336 239
63/40
eff. 0.71 0.75 0.72 0.65 0.59 0.5 0.44 0.41 0.38 0.36 0.34 0.31
HP 1.05 0.97 0.69 0.47 0.34 0.30 0.22 0.17 0.15 0.10 0.08 0.05
RA - TA
63/50 in-lb 1620 1505 1460 1363 1151 1328 1151 1062 1018 761 646 469
71/50
eff. 0.79 0.77 0.73 0.67 0.61 0.55 0.47 0.45 0.41 0.36 0.37 0.31
HP 1.6 1.46 1.14 0.82 0.57 0.52 0.35 0.27 0.25 0.17 0.13 0.08
RA - TA
63/60
in-lb 2480 2301 2478 2434 2124 2390 2080 1947 1770 1372 1106 814
71/60
80/60
eff. 0.80 0.78 0.75 0.69 0.65 0.57 0.51 0.5 0.43 0.41 0.37 0.35
HP 2.31 2.11 1.47 1.06 0.74 0.80 0.50 0.40 0.34 0.27 0.20 0.08
RA - TA
71/70 in-lb 3560 3363 3230 3186 2876 3894 2832 2832 2434 2168 1770 1283
80/70
eff. 0.81 0.79 0.76 0.7 0.67 0.6 0.53 0.5 0.45 0.41 0.38 0.35
HP 3.2 2.95 2.38 1.79 1.42 1.09 0.80 0.67 0.55 0.44 0.34 0.22
RA - TA
71/85 in-lb 5050 4691 5266 5487 5487 5310 4956 4868 4514 3983 3186 2301
80/85
eff. 0.81 0.79 0.77 0.71 0.67 0.6 0.54 0.52 0.5 0.45 0.41 0.37
HP --- 5.73 4.61 3.30 2.55 2.16 1.63 1.22 1.07 0.87 0.72 0.45
RA - TA
80/110 in-lb --- 9248 10355 10443 10266 10620 10443 9027 8673 8142 7523 4868
100/110
eff. --- 0.8 0.78 0.73 0.7 0.61 0.56 0.52 0.5 0.46 0.45 0.38
HP --- 5.53 5.03 5.36 3.86 3.02 2.01 1.84 1.51 1.17 1.17 0.84
RA
in-lb --- 8850 10974 16284 15620 15576 15045 14691 14160 12700 11771 10266
100/130
eff. --- 0.8 0.78 0.73 0.72 0.62 0.58 0.56 0.54 0.51 0.45 0.43
HP --- 6.20 5.70 6.03 5.70 4.53 3.35 2.85 2.35 1.84 1.68 1.34
RA
in-lb --- 10001 12611 19028 22833 23674 25311 22568 22037 18674 17435 16417
100/150
eff. --- 0.81 0.79 0.75 0.72 0.63 0.61 0.56 0.57 0.49 0.46 0.45
- 30 -
Worm Gearboxes - Series RS - RT
SF1.0 - 4 poles Two-stage worm RS/RS-RT/RT Selection
R2 28 28 28 28 28 28 40 40 40 56 80 100
RS/RS
RT/RT R1xR2 280 420 560 784 1120 1568 2240 2800 4000 5600 8000 10000
rpm 6.4 4,3 3,2 2,3 1,6 1,2 0,80 0,64 0,45 0,32 0,23 0,18
HP 0.055 0.05 0.04 0.04 0.03 0.02 0.02 0.01 0.01 0.005 0.003 0.002
28/28 in-lb 300 310 319 319 319 310 266 266 266 142 106 97
eff. 0.40 0.38 0.37 0.32 0.3 0.25 0.21 0.20 0.18 0.14 0.12 0.13
HP 0.14 0.13 0.10 0.08 0.06 0.05 0.04 0.04 0.02 0.02 0.008 0.005
28/40 in-lb 740 752 752 708 708 708 646 673 620 549 363 221
eff. 0.42 0.39 0.37 0.33 0.31 0.25 0.21 0.18 0.18 0.15 0.14 0.12
HP 0.24 0.22 0.18 0.15 0.12 0.10 0.06 0.06 0.05 0.03 0.02 0.01
28/50 in-lb 1300 1328 1328 1416 1549 1416 1106 1159 1301 1106 690 434
eff. 0.42 0.39 0.37 0.33 0.31 0.25 0.22 0.19 0.19 0.16 0.14 0.12
HP 0.36 0.33 0.26 0.22 0.15 0.15 0.11 0.09 0.05 0.05 0.03 0.02
28/60 in-lb 2050 2124 2124 2168 2036 2301 2168 1920 1451 1726 1133 805
eff. 0.45 0.42 0.4 0.35 0.33 0.27 0.23 0.21 0.2 0.16 0.14 0.13
HP 0.55 0.50 0.42 0.33 0.26 0.20 0.14 0.12 0.10 0.07 0.04 0.03
40/70 in-lb 3100 3363 3540 3540 3496 3363 3275 3053 3186 2841 1779 1363
eff. 0.46 0.44 0.42 0.38 0.33 0.3 0.27 0.25 0.22 0.2 0.15 0.14
HP 0.8 0.75 0.62 0.46 0.38 0.30 0.23 0.20 0.15 0.12 0.07 0.04
40/85 in-lb 5100 5266 5531 5177 5531 5399 5443 5266 5000 4868 3301 2336
eff. 0.49 0.46 0.44 0.4 0.35 0.32 0.28 0.26 0.23 0.2 0.17 0.15
HP 1.6 1.45 1.27 0.97 0.76 0.64 0.49 0.39 0.27 0.21 0.14 0.09
50/110 in-lb 10200 10532 11505 11505 11328 11948 11859 10709 9470 8673 7169 4956
eff. 0.50 0.48 0.45 0.42 0.37 0.33 0.3 0.27 0.24 0.2 0.18 0.16
HP 2.7 2.51 1.84 1.26 0.92 0.92 0.62 0.42 0.42 0.42 0.42 0.42
RS/RS only
in-lb 17100 17833 17081 14780 13541 17833 16196 12479 15665 16373 12567 10841
60/130
eff. 0.53 0.5 0.46 0.43 0.4 0.35 0.33 0.3 0.27 0.25 0.21 0.2
HP 3.3 3.02 2.51 1.84 1.26 1.26 0.92 0.62 0.62 0.42 0.42 0.42
RS/RS only in-lb 27400 22745 25046 22745 21771 25223 26727 20576 25444 23630 18895 17656
70/150
eff. 0.55 0.52 0.5 0.46 0.43 0.39 0.36 0.33 0.31 0.27 0.23 0.22
- 31 -
RS-RT Worm Gearboxes
Dimensions RS Single-stage worm
I D
FL PC
RS
- 32 -
Worm Gearboxes - Series RS - RT
Single-stage worm RS Dimensions
- 33 -
RS-RT Worm Gearboxes
Dimensions RA Helical / worm
I D
FL PC RA
- 34 -
Worm Gearboxes - Series RS - RT
Helical / worm RA Dimensions
XA 63 (IEC input only) 71 (IEC input only) 80 (IEC input only) 100 (NEMA & IEC input)
RS 40 50 60 50 60 70 85 60 70 85 110 110 130 150
(CD) (1.57) (1.97) (2.36) (1.97) (2.36) (2.76) (3.35) (2.36) (2.76) (3.35) (4.33) (4.33) (5.12) (5.91)
A 3.94 4.72 5.43 4.72 5.43 6.22 7.60 5.43 6.22 7.60 9.84 9.84 11.26 13.23
A1 2.76 3.35 3.74 3.35 3.74 4.72 5.51 3.74 4.72 5.51 7.87 7.87 9.25 10.24
AA 5.43 6.42 7.56 6.42 7.56 8.70 9.92 7.56 8.70 9.92 13.11 13.11 15.75 17.87
B 4.02 4.69 5.35 4.69 5.35 # 6.61 5.35 # 6.61 7.87 7.87 9.06 9.84
B1 3.31 3.90 4.37 3.90 4.37 4.57 5.51 4.37 4.57 5.51 6.38 6.38 7.48 8.27
C 1.61 1.93 2.36 1.93 2.36 2.36 2.40 2.36 2.36 2.40 3.05 3.05 3.54 4.13
D 0.75 1.0 1.125 1.0 1.125 1.25 1.375 1.125 1.25 1.375 1.625 1.625 1.75 2.0
18 19 20 24 25 25 24 25 25 25 28 30 32 35 25 25 28 30 32 35 42 42 48 55
D2 11 11 11 14 14 14 14 19 19 19 19 24 24 24
E 1.97 2.40 2.76 2.40 2.76 3.15 3.86 2.76 3.15 3.86 4.92 4.92 5.63 6.61
F 5.51 6.30 7.09 6.30 7.09 7.87 7.87 7.09 7.87 7.87 9.84 9.84 11.81 13.78
F1 0.28 0.35 0.43 0.35 0.43 0.43 0.51 0.43 0.43 0.51 0.55 0.55 0.59 0.75
G 3.74 4.33 4.53 4.33 4.53 5.12 5.12 4.53 5.12 5.12 7.09 7.09 9.06 9.84
G1 2.36 2.76 2.76 2.76 2.76 3.15 4.33 2.76 3.15 4.33 5.12 5.12 7.09 7.09
H 2.80 3.35 3.94 3.35 3.94 4.53 5.31 3.94 4.53 5.31 6.77 6.77 7.87 9.06
H1 2.64 3.07 3.62 3.07 3.62 4.17 4.61 3.62 4.17 4.61 6.34 6.34 7.87 8.82
H2 0.59 0.69 0.85 0.69 0.85 0.75 1.04 0.85 0.75 1.04 0.98 0.98 1.00 1.50
H4 1.97 2.36 2.83 2.36 2.83 3.39 4.06 2.83 3.39 4.06 5.47 5.47 6.26 7.44
I 1.57 1.97 2.36 1.97 2.36 2.76 3.35 2.36 2.76 3.35 4.33 4.33 5.12 5.91
I2 1.26 1.26 1.26 1.57 1.57 1.57 1.57 1.97 1.97 1.97 1.97 2.48 2.48 2.48
K1 6.04 6.73 6.97 6.81 7.20 8.23 8.82 8.15 9.15 9.86 10.41 12.91 13.46 14.49
L 0.91 0.91 0.91 1.18 1.18 1.18 1.18 1.57 1.57 1.57 1.57 1.97 1.97 1.97
M1 0.84 1.12 1.25 1.12 1.25 1.37 1.52 1.25 1.37 1.52 1.80 1.80 1.93 2.27
M2 0.49 0.49 0.49 0.63 0.63 0.63 0.63 0.89 0.89 0.89 0.89 1.06 1.06 1.06
N1 0.19 0.25 0.25 0.25 0.25 0.25 0.31 0.25 0.25 0.31 0.38 0.37 0.38 0.50
N2 0.16 0.16 0.16 0.20 0.20 0.20 0.20 0.24 0.24 0.24 0.24 0.31 0.31 0.31
P 3.23 3.60 4.57 3.60 4.57 4.37 3.94 4.57 4.37 3.94 5.91 5.91 5.91 6.30
P1 3.70 3.94 4.02 3.94 4.02 4.65 5.91 4.02 4.65 5.91 7.87 7.87 9.21 9.84
P2 1.61 1.67 2.20 1.67 2.20 2.01 1.54 2.20 2.01 1.54 2.85 2.85 2.36 2.17
R 4.53 5.12 5.91 5.12 5.91 6.50 6.50 5.91 6.50 6.50 8.46 8.46 10.43 11.81
R1 3.27 3.35 3.35 3.35 3.35 3.94 5.12 3.35 3.94 5.12 6.50 6.50 8.46 8.46
S 1.50 1.93 2.26 1.93 2.26 2.24 2.22 2.26 2.24 2.22 2.93 2.93 3.43 4.02
S1 0.35 0.47 0.47 0.47 0.47 0.55 0.59 0.47 0.55 0.59 0.67 0.67 0.75 0.79
S2 0.08 0.10 0.10 0.10 0.10 0.12 0.12 0.10 0.12 0.12 0.10 0.10 0.20 0.20
U 0.24 0.39 0.39 0.39 0.39 0.47 0.24 0.39 0.47 0.24 0.20 0.20 0.20 0.24
V 0.35 (4) 0.35 (4) 0.43 (4) 0.35 (4) 0.43 (4) 0.51 (4) 0.51 (4) 0.43 (4) 0.51 (4) 0.51 (4) 0.59 (8) 0.59 (8) 0.59 (8) 0.75 (8)
V1 M6x9 M8x12 M8x15 M8x12 M8x15 M8x18 M10x20 M8x15 M8x18 M10x20 M12x21 M12x21 M12x24 M14x30
(4x) (4x) (8x) (4x) (8x) (8x) (8x) (8x) (8x) (8x) (8x) (8x) (8x) (8x)
V2 M4x10 M4x10 M4x10 M6x15 M6x15 M6x15 M6x15 M8x20 M8x20 M8x20 M8x20 M8x20 M8x20 M8x20
Y1 4.13 4.13 4.13 4.72 4.72 4.72 4.72 5.51 5.51 5.51 5.51 5.51 7.87 7.87
Z 0.39 0.39 0.43 0.39 0.43 0.55 0.55 0.43 0.55 0.55 0.63 0.63 0.71 0.79
- 35 -
RS-RT Worm Gearboxes
Dimensions RS / RS Two-stage worm
I D
FL PC RS
- 36 -
Worm Gearboxes - Series RS - RT
Two-stage worm RS / RS Dimensions
- 37 -
RS-RT Worm Gearboxes
Dimensions RS Alternative mountings
SA IA DA
FA - FB - FR
PA - PB
- 38 -
Worm Gearboxes - Series RS - RT
Alternative mountings RS Dimensions
SA – IA - DA
A1 --- 2.05 2.48 --- --- 5.51 --- --- ---
B1 --- 3.19 3.88 --- --- 5.75 --- --- ---
F1 --- 0.33 0.34 --- --- 0.43 --- --- ---
H --- 2.84 3.23 --- --- 5.59 --- --- ---
FA
F 3.15 4.13 4.92 6.50 6.50 --- --- --- ---
G 1.97 2.36 2.76 4.33 4.53 --- --- --- ---
P 1.99 2.72 3.66 3.54 4.57 --- --- --- ---
R 2.68 3.43 3.54 5.12 5.91 --- --- --- ---
U 0.14 0.20 0.20 0.39 0.18 --- --- --- ---
V 0.26 (4x) 0.35 (4x) 0.43 (4x) 0.41 (4x) 0.43 (4x) --- --- --- ---
Z 0.28 0.31 0.39 0.59 0.39 --- --- --- ---
FB
F --- 4.72 --- 7.09 --- 8.27 10.63 --- ---
G --- 3.15 --- 4.53 --- 5.98 6.69 --- ---
P --- 2.44 --- 3.39 --- 4.70 5.18 --- ---
R --- 3.94 --- 5.91 --- 6.93 9.06 --- ---
U --- 0.16 --- 0.14 --- 0.20 0.20 --- ---
V --- 0.35 (4x) --- 0.43 (4x) --- 0.43 (4x) 0.52 (4x) --- ---
Z --- 0.35 --- 0.47 --- 0.55 0.71 --- ---
FR
F --- --- --- --- 6.30 --- --- --- ---
G --- --- --- --- 4.33 --- --- --- ---
P --- --- --- --- 3.33 --- --- --- ---
R --- --- --- --- 5.12 --- --- --- ---
U --- --- --- --- 0.18 --- --- --- ---
V --- --- --- --- 0.43 (4x) --- --- --- ---
Z --- --- --- --- 0.55 --- --- --- ---
PA
G1 --- 1.97 2.68 2.95 3.54 --- --- --- ---
P1 --- 3.74 4.33 4.09 4.92 --- --- --- ---
R1 --- 2.56 3.70 3.54 4.33 --- --- --- ---
S --- 1.50 1.93 1.87 2.17 --- --- --- ---
S2 --- 0.08 0.10 0.22 0.12 --- --- --- ---
V1 --- M6x8 (4x) M6x12.5 (4x) M8x14 (4x) M8x14 (4x) --- --- --- ---
PB
G1 --- --- 2.36 --- 2.76 --- --- --- ---
P1 --- --- 4.33 --- 4.57 --- --- --- ---
R1 --- --- 2.95 --- 3.35 --- --- --- ---
S --- --- 1.93 --- 2.64 --- --- --- ---
S2 --- --- 0.10 --- 0.16 --- --- --- ---
V1 --- --- M6x12.5 (4x) --- M8x14 (4x) --- --- --- ---
- 39 -
RS-RT Worm Gearboxes
Dimensions RS Accessories
AS
Solid single output
shaft
ASC
Safety cap for AS
AD
Solid double out-
put shaft
BR
Torque arm
SL
Speed Limiter
BR BRV
(plain plate) (with Vulkollan bush)
TL
Torque Limiter
VB TLI
NDE wormshaft LUBRICATION
extension
Size US qt litres
28 0.04 0.04
40 0.10 0.10
50 0.14 0.13
60 0.31 0.30
70 0.48 0.45
85 0.79 0.75
110 2.38 2.25
- 40 -
Worm Gearboxes - Series RS - RT
Accessories RS Dimensions
AS & A2 2.28 3.16 3.74 4.61 4.61 4.69 6.02 6.97 8.15
AD B2 0.08 0.39 0.39 0.39 0.39 0.39 0.39 0.79 0.79
C 1.18 1.61 1.93 2.36 2.36 2.40 3.05 3.54 4.13
C2 1.375 1.57 1.97 2.36 2.36 2.76 3.15 3.54 3.94
D5 0.625 0.75 1.0 1.125 1.25 1.375 1.625 1.75 2.0
14 19 18 24 25 25 28 30 32 35 42 48 55
E 0.82 0.98 1.25 1.37 1.49 1.69 1.95 2.28 2.48
L6 1.42 1.97 2.37 2.76 2.76 3.15 3.54 4.33 4.33
M5 0..70 0.83 1.10 1.23 1.36 1.51 1.79 1.91 2.21
N5 3/16 3/16 1/4 1/4 1/4 5/16 3/8 3/8 1/2
V5 1/4”-20 1/4”-20 3/8”-16 3/8”-16 1/2”-13 1/2”-13 5/8”-11 5/8”-11 3/4”-10
ASC E3 1.65 2.17 2.44 2.44 2.83 3.54 4.72 --- ---
L7 1.42 1.91 2.19 2.70 2.64 3.03 3.35 --- ---
S 1.08 1.52 1.83 2.24 2.24 2.64 2.91 --- ---
BR & A4 5.26 6.61 7.28 9.06 9.45 12.32 15.28 18.31 20.67
BRV C4 1.32 1.69 2.36 1.97 2.36 2.95 3.94 4.72 4.92
F4 0.41 0.41 0.41 0.41 0.41 0.81 0.81 1.02 1.02
F5 0.39 0.39 0.39 0.39 0.39 0.79 0.79 0.98 0.98
F6 0.28 0.28 0.35 0.35 0.35 0.43 0.51 0.51 0.59
G4 1.65 2.36 2.76 2.76 3.15 4.33 5.12 7.09 7.09
I4 3.15 3.54 3.94 5.91 5.91 7.87 9.84 11.81 13.78
R4 2.20 2.95 3.35 3.35 3.94 5.12 6.50 8.46 8.46
S4 0.16 0.16 0.16 0.24 0.24 0.24 0.24 0.24 0.24
S5 0.59 0.59 0.59 0.79 0.79 0.98 0.98 1.18 1.18
SL L5 3.82 4.49 5.08 5.39 5.24 5.24 5.94 --- ---
P1 2.64 3.94 4.33 4.02 4.72 5.91 7.87 --- ---
S 1.26 1.50 1.93 2.26 2.24 2.22 2.93 --- ---
TLE D6 2.05 2.76 2.76 2.76 3.15 3.94 3.94 --- ---
E1 0.39 0.47 0.47 0.59 0.55 0.75 0.94 --- ---
E2 1.10 1.46 1.22 1.57 1.81 2.24 2.80 --- ---
L3 1.18 1.57 1.97 1.97 2.36 2.76 3.15 --- ---
L4 3.70 4.57 4.65 5.04 5.75 6.61 7.91 --- ---
M6 2.76 3.66 4.37 4.92 5.28 5.91 7.13 --- ---
TLI D 14 18 24 25 28 32 42 --- ---
D2 0.56 x 0.79 0.77 x 0.81 0.97 x 1.10 1.00 x 1.02 1.12 x 0.87 1.28 x 1.06 1.67 x 1.52 --- ---
D3 1.57 2.20 2.80 2.80 3.15 3.54 4.92 --- ---
L 1.77 2.42 3.03 3.41 3.50 3.70 4.43 --- ---
M1 0.61* 0.86 1.07 1.07* 1.23 1.39 1.78 --- ---
N1 0.20 0.24 0.31 0.31 0.31 0.39 0.47 --- ---
VB D9 9 11 14 19 19 24 28 38 42
L8 0.79 0.91 1.18 1.57 1.57 1.97 2.36 3.15 3.94
M8 1.69 2.17 2.56 3.03 3.5 4.19 5.71 6.54 7.68
M9 0.40 0.49 0.63 0.89 0.89 1.06 1.22 1.61 1.77
N9 0.12 0.16 0.20 0.24 0.24 0.31 0.31 1.50 1.65
V8 M4x10 M4x10 M6x15 M8x20 M8x20 M8x20 M8x20 M10x22 M12x25
* = Undersized key
- Not binding dimensions, for reference only
- Dimensions: inches (black) and mm (green)
- 41 -
RS-RT Worm Gearboxes
Dimensions RT Single-stage worm
B3
F, [FV], {FL}
RT
- 42 -
Worm Gearboxes - Series RS - RT
Single-stage worm RT Dimensions
RT 28 40 50 60 70 85 110
(CD) (1.10 ) (1.57 ) (1.97 ) (2.36 ) (2.76 ) (3.35 ) (4.33 )
- 43 -
RS-RT Worm Gearboxes
Dimensions TA Helical / worm
B3
F, [FV], {FL} TA
- 44 -
Worm Gearboxes - Series RS - RT
Helical / worm TA Dimensions
TA 63 (IEC input only) 71 (IEC input only) 80 (IEC input only) 100 *
RT 40 50 60 50 60 70 85 60 70 85 110 110
(CD) (1.57) (1.97) (2.36) (1.97) (2.36) (2.76) (3.35) (2.36) (2.76) (3.35) (4.33) (4.33)
A 3.94 4.72 5.67 4.72 5.67 6.77 8.11 5.67 6.77 8.11 10.04 10.04
A1 2.76 3.15 3.94 3.15 3.94 4.72 5.51 3.94 4.72 5.51 6.69 6.69
AA 4.78 5.67 6.85 5.67 6.85 8.07 9.37 6.85 8.07 9.37 11.61 11.61
AA1 3.60 4.09 5.12 4.09 5.12 6.02 6.77 5.12 6.02 6.77 8.27 8.27
B 2.80 3.35 3.94 3.35 3.94 4.41 5.12 3.94 4.41 5.12 5.67 5.67
B1 2.36 2.76 3.35 2.76 3.35 3.54 3.94 3.35 3.54 3.94 4.53 4.53
C 1.61 1.93 2.36 1.93 2.36 2.36 2.40 2.36 2.36 2.40 3.05 3.05
D 0.625 1.0 1.125 1.0 1.125 1.25 1.375 1.125 1.25 1.375 1.625 1.625
18 19 20 24 25 25 24 25 25 25 28 30 32 35 25 25 28 30 32 35 42 42
D2 11 11 11 14 14 14 14 19 19 19 19 24
F 4.33 4.92 7.09 4.92 7.09 7.87 8.27 7.09 7.87 8.27 10.63 10.63
F1 0.28 0.35 0.35 0.35 0.35 0.43 0.51 0.35 0.43 0.51 0.59 0.59
G 2.36 2.76 4.53 2.76 4.53 5.12 5.98 4.53 5.12 5.98 6.69 6.69
G1 2.36 2.76 3.15 2.76 3.15 3.74 4.33 3.15 3.74 4.33 5.12 5.12
H 1.97 2.36 2.83 2.36 2.83 3.39 4.06 2.83 3.39 4.06 5.02 5.02
H1 2.81 3.31 4.02 3.31 4.02 4.69 5.31 4.02 4.69 5.31 6.59 6.59
H2 0.59 0.79 0.87 0.79 0.87 1.02 1.30 0.87 1.02 1.30 1.67 1.67
I 1.57 1.97 2.36 1.97 2.36 2.76 3.35 2.36 2.76 3.35 4.33 4.33
I1 1.26 1.26 1.26 1.57 1.57 1.57 1.57 1.97 1.97 1.97 1.97 1.97
K 6.04 6.73 6.97 6.81 7.20 8.23 8.82 8.15 9.15 9.86 10.41 12.91
L 0.91 0.91 0.91 1.18 1.18 1.18 1.18 1.57 1.57 1.57 1.57 1.97
M1 0.71 1.12 1.25 1.12 1.25 1.37 1.52 1.25 1.37 1.52 1.80 1.80
M2 0.49 0.49 0.49 0.63 0.63 0.63 0.63 0.89 0.89 0.89 0.89 1.06
N1 0.19 0.25 0.25 0.25 0.25 0.25 0.31 0.25 0.25 0.31 0.38 0.38
N2 0.16 0.16 0.16 0.20 0.20 0.20 0.20 0.24 0.24 0.24 0.24 0.31
P 2.72 3.66 3.39 3.66 3.39 4.37 4.37 3.39 4.37 4.37 5.16 5.16
P1 3.39 3.94 4.33 3.94 4.33 5.12 6.30 4.33 5.12 6.30 7.87 7.87
P2 1.10 1.73 0.98 1.73 0.98 2.01 1.97 0.98 2.01 1.97 2.11 2.11
R 3.43 3.54 5.93 3.54 5.93 6.50 6.89 5.93 6.50 6.89 9.06 9.06
R1 2.95 3.35 3.74 3.35 3.74 4.53 5.12 3.74 4.53 5.12 6.50 6.50
S 1.52 1.83 2.24 1.83 2.24 2.24 2.64 2.24 2.24 2.64 2.91 2.91
S1 0.28 0.31 0.39 0.31 0.39 0.43 0.55 0.39 0.43 0.55 0.51 0.51
S2 0.10 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.14 0.14
U 0.16 0.20 0.26 0.20 0.26 0.47 0.24 0.26 0.47 0.24 0.20 0.20
V 0.35 0.43 0.43 0.43 0.43 0.51 0.51 0.43 0.51 0.51 0.55 0.55
V1 M6x8 (4) M8x10 (4) M8x16 (8) M8x10 (4) M8x16 (8) M8x16 (8) M10x18 (8) M8x16 (8) M8x16 (8) M10x18 (8) M10x21 (8) M10x21 (8)
V3 M4 x 10 M4 x 10 M4 x 10 M6 x 15 M6 x 15 M6 x 15 M6 x 15 M8 x 20 M8 x 20 M8 x 20 M8 x 20 M8 x 20
Y1 4.13 4.13 4.13 4.72 4.72 4.72 4.72 5.51 5.51 5.51 5.51 5.51
Z 0.24 0.39 0.39 0.39 0.39 0.55 0.63 0.39 0.55 0.63 0.71 0.71
Z2 0.51 0.51 0.51 0.51 0.51 0.51 0.51 0.55 0.55 0.55 0.55 0.55
- 45 -
RS-RT Worm Gearboxes
Dimensions RT / RT Two-stage worm
B3
F, [FV], {FL} RT
- 46 -
Worm Gearboxes - Series RS - RT
Two-stage worm RT / RT Dimensions
1st RT 28 / 40 / 50 /
2nd RT 28 40 50 60 70 85 110
- 47 -
RS-RT Worm Gearboxes
Dimensions RT Accessories
AS
Solid single
output shaft
ASC
AD Safety cap for AS
Solid double
output shaft
BT
Torque arm
SL
Speed Limiter
BT BTV
(plain sheet) (with Vulkollan bush)
TL
Torque Limiter
TLI
VB LUBRICATION
NDE wormshaft Size US qt litres
extension 28 0.04 0.04
40 0.10 0.10
50 0.14 0.13
60 0.31 0.30
70 0.48 0.45
85 0.79 0.75
110 2.38 2.25
- 48 -
Worm Gearboxes - Series RS - RT
Accessories RT Dimensions
RT 28 40 50 60 70 85 110
(CD) (1.10 ) (1.57 ) (1.97 ) (2.36 ) (2.76 ) (3.35 ) (4.33 )
* = Undersized key
- Not binding dimensions, for reference only
- Dimensions: inches (black) and mm (green)
- 49 -
RS-RT Worm Gearboxes
Dimensions XA Single-stage attachment
FXA
D G I J h8 L O Q U U1 T V W Z
dimensions
71 19 120 1.57 80 1.57 100 3.54 0.22 M6 0.10 0.30 1.67 M8x20
80 24 140 1.97 95 1.95 115 4.49 0.35 M6 0.10 0.41 2.05 M8x20
100 28 200 2.48 130 2.26 165 6.97 0.41 0.41 0.10 0.47 2.36 M10x22
FXA
lb US qt litres
weights
- 50 -
Worm Gearboxes - Series RS - RT
Back driving - Reversibility - Irreversibility
In case a worm gearbox is back-driven by using the worm wheel as input, efficiency is lower than forward-driving and back
-drive efficiency can be reduced to zero obtaining a self-locking, or irreversible gear set.
When back-driving the worm gear, internal friction tends to lock the mesh, and the bigger the applied torque the mesh fric-
tion increases proportionally augmenting the lockage at the same time.
The most obvious example is during braking or slowing-down a weight where the inertial load will try to back-drive the
worm shaft.
A worm gear is intended as static self-locking drive when the lead angle ( is lower than the friction angle (arc tangent of
friction coefficient) but tooth contact can be dynamic even when the mesh velocity is zero, as vibrations in a non-rotating
gear set can induce motion in the tooth contact area.
To provide a safety factor, gearing lead angles smaller than 3 degrees are recommended for full self-locking condition, and
lead angles bigger than 10 degrees for full reversibility condition, according to the below cross-table between lead angles
and self-locking.
RS / RT
29°33’ 23°11’ 16°41’ 11°18’ 10°23’ 6°06’ 5°14’ 4°19’ 3°03’ 2°27’ 2°37’ 2°20’
28
RS / RT
30°57’ 21°36’ 16°41’ 11°18’ 8°31’ 5°39’ 4°17’ 3°48’ 3°25’ 3°01’ 2°51 2°38’
40
RS / RT
30°57’ 23°52’ 16°41’ 11°18 8°59’ 6°19’ 4°31’ 4°14’ 3°42’ 2°44’ 2°51’ 2°17’
50
RS / RT
36°32’ 25°33’ 19°0’ 12°55’ 11°18’ 6°49’ 5°42’ 5°11’ 3°55’ 3°38’ 2°51’ 2°51’
60
RS / RT
34°01’ 26°51’ 18°38’ 12°40’ 11°18’ 7°12’ 5°42’ 4°48’ 4°05’ 3°16’ 2°51’ 2°38’
70
RS / RT
34°47’ 26°05’ 19°09’ 13°02’ 11°18’ 6°58’ 5°52’ 4°52’ 4°45’ 3°48’ 3°14’ 2°40’
85
RS/RT
--- 26°22’ 20°43’ 14°09’ 11°18’ 7°04’ 5°42’ 4°43’ 4°29’ 3°54’ 3°39’ 2°34’
110
RS
--- 26°57’ 21°20’ 14°06’ 13°05’ 7°14’ 6°18’ 5°18’ 6°20’ 4°33’ 3°30’ 3°40’
130
RS
--- 25°33’ 21°48’ 16°22’ 13°24’ 7°35’ 7°07’ 5°48’ 6°11’ 4°17’ 3°45’ 3°43’
150
- 51 -
RS-RT Worm Gearboxes
Direction of rotation
RS - RT
RA - TA
RS/RS - RT/RT
- 52 -
Worm Gearboxes - Series RS - RT
RS - RT - XA Component parts
RS RT
XA - Input attachment
06 Screw 15 Bearing
07 Bearing 16 Bearing
- 53 -
RS-RT Worm Gearboxes
CONVERSION
Imperial FACTORS Metric
1 lb = 4.45 N Mass 1N = 0.225 lb
1 lb = 0.454 kg & 1 kg = 2.205 lb
1 oz = 0.028 kg Force 1 kg = 35.27 oz
1 in-lb = 0.113 Nm
1 ft-lb = 1.355 Nm
ft-lb = 108 × k × HP × eff. × ratio 1 Nm = 8.851 in-lb
in-lb = 63025 x HP x eff. / rpm Torque 1 Nm = 0.738 ft-lb
= 9 × k × HP × eff. × ratio Nm = 9550 × kW × eff. / rpm
= 8000 × k × HP × eff. / output speed
(where k= motor pole number, i.e. 2, 4, 6, 8)
Under the terms of the Machine Directive 2006/42/EC and rele- Handling
vant Guidelines, the speed gearboxes and variators are consid- When hoisting, use relevant housing locations or eyebolts if pro-
ered as “machines’ separate elements not having a specific appli- vided, or foot or flange holes.
cation and meant for being incorporated onto the machine. The
complete machine and equipped with such components must Never hoist on any moving part.
comply with the essential and relevant requisites for safety and Painting
health preservation” of the mentioned Directive. Carefully protect oil seals, coupling faces and shafts when units
Installation are re-painted.
Check if the unit to be installed, is properly selected to perform the Long-term storage
required function and that its mounting position complies with the For storage longer than 3 months, apply anti-oxidants onto shafts
order. and machined surfaces, and protective grease on oil seal lips.
The nameplate reports such information. Product’s Environmental Management
Check mounting stability to ensure the unit runs without vibrations In conformity with Environmental Certification ISO 14001, we rec-
or overloads. ommend the following to dispose of our products:
Running -scraped components of the units to be delivered to authorized
The unit may be connected for clockwise or counter-clockwise centres for metal object collection;
rotation. -oils and lubricants drained from the units to be delivered to Ex-
The unit must be stopped as soon as defective running or unex- hausted Oil Unions;
pected noise occur, remove the faulty part or return the unit to the -packages (pallets, carton boxes, paper, plastic, etc.to lead into
factory for checking. regeneration/recycling circuits as far as possible, by delivering
If the faulty part is not replaced, other parts can also be affected, separate waste classes to authorized companies.
causing more severe damage and making the identification of
initial cause more difficult.
Maintenance
Although the units are no-load run tested in the factory before
despatch, it is recommended not to run them at maximum load for
the first 20-30 running hours to allow the proper running in.
The gearboxes are delivered already filled with long-life synthetic
oil and, in case of replacement or topping, do not mix with mineral
lubricants.
D00-RSRT-USA-EN-ED01-REV00
- 54 -
2 Foreign subsidiaries, one in India, one in the USA
India subsidiary:
MGM-VARVEL Power Transimission Pvt Ltd
Warehouse N. G3 and G4 | Ground Floor
100 A global network with over 100 commercial partners Indus Valley’s Logistic Park | Unit 3
Mel Ayanambakkam Vellala Street
Chennai - 600 095 | Tamil Nadu | INDIA
info@mgmvarvelindia.com
www.mgmvarvelindia.com
USA subsidiary:
VARVEL USA LLC
2815 Colonnades Court
Peachtree Corners, GA 30071 | USA
T 770-217-4567 | F 770-255-1978
info@varvelusa.com
www.varvelusa.com
VARVEL SpA | Via 2 Agosto 1980, 9 | Loc. Crespellano | 40053 Valsamoggia (BO)
Italy | T+39 051 6721811 | F +39 051 6721825 | varvel@varvel.com
www.varvel.com