HITACHI - MAN B&W

ME ENGINE for engine control system

22 May 2017

Diesel engine design department

 ME Control System

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 About ME system

MC engine have camshaft due to control fuel

valve and exhaust valve and so on.
ME engine doesn’t have camshaft.
Fuel valve and exhaust valve is controlled
by electric board installed special software.
This electric board can control auxiliary
equipment and adjust engine and engine
monitoring.

Copyright©2015 Hitz 20150601 ME概要 JXO殿 Hitachi Zosen Corporation

 Arrangement of ME system
Electric board
Display Bridge
Panel

Power source unit

W/H
MOP-A MOP-B

EICU A EICU B
C/R

LOP
PSU

Control
ECU A ECU B
Network

ACU CCU
E/S
( 1,2 and 3 )
( 1 per cylinder )
Copyright©2015 Hitz 20150601 ME概要 JXO殿 Hitachi Zosen Corporation
 Equipment of ME system(MPC)

MPC(Multi-Purpose Controller)

 MPC control engine.

 MPC ⇒ECU,ACU,EICU
(SCU,CWCU and so on)
 Supply 1pc for spare parts.

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 Equipment of ME system(MPC10)

MPC10(Multi-Purpose Controller10)

 MPC-10 control engine.

 MPC-10 ⇒CCU
 Supply 1pc for spare parts.

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 Installation location(MPC)

MPC(EICU-A&B)

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 Installation location(MPC)

MPC(EICU-A&B)

EICU-A or B

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 Installation location(MPC&MPC10)
MPC&MPC10

 Installed middle gallery (P

side)
 Installed minimum 2 cabinets.
(ESC-1,ESC-2)

ESC-2 ESC-1

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 Equipment of ME system(MPC)
ESC-1(Engine Side Console-1)
 Cabinet for MPC
 Installed maximum 6 pcs of MPC
ECU×2, ACU×3, (SCU×1)

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 Equipment of ME system(MPC10)
ESC-2(Engine Side Console-2)
 Cabinet for MPC10
 Installed maximum 8 pcs of MPC10
CCU×cyl number
8cylinder engine have 1 cabinet.
More than 8 cylinder engine have 2
cabinets.

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 Equipment of ME system(ID-Key)

ID-Key
 Device for recording setting of MPC &
MPC10
 Common equipment of MPC &
MPC10
 Number of MPC & MPC10 required.
 Supply 2pcs for spare parts

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 Equipment of ME system(ID-Key)

 Connect to ID-KEY terminal on MPC

and MPC10
 In case of abnormal MPC & MPC10,
to change spare MPC & MPC10 and
re-connect ID-KEY ,engine control
condition is normal.

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 Equipment of ME system（MOP）/place

MOP(Main Operation Panel)

 Monitor for engine condition and
operation(only Chief mode)
 Two monitor (MOP-A & B)
 Touch Panel
 On C/R console
 The following status can be checked
・ Running condition
・ Auxiliary control condition
・ Each unit condition
(rpm, Hydraulic system)

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 Equipment of ME system(PSU)/ Installation place

PSU(Power Supply Unit)

 Power supply for each MPC and MOP.

 2pcs (PSU-A & B)
 Installation place in C/R or E/R(Depend on shipyard)

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 Power supply to ME system
PSU-A
Power Supply Unit-A

 Supply power(DC24V) to
MPC,MPC10,MOP individually.
 Power source by shipyard
(supply voltage depend on
shipyard specification)
 Supply voltage is redundancy
Power supply
PSU-B PSU-A(A root)
Power Supply Unit-B
PSU-B (B root)
※MOP is one root.
 Included battery(Min.30min)

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 Network about ME system
MOP-A

EICU-A MOP-B  Network cable connect between

MOP and each MPC .
 Each equipment send and receive
ECU-A EICU-B signal.
 Network have redundancy.
Net-A & Net-B
 Network status can be checked
ACU-1 ECU-B
MOP screen

ACU-2 CCU-n

ACU-3
A root
B root
Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation
 ME system
MPC (Multi Purpose Controller) or
MPC10

MOP - Main Operation Panel

EICU - Engine Interface Control Unit

ECU - Engine Control Unit

ACU - Auxiliary Control Unit

HPS - Hydraulic Power Supply

CCU - Cylinder Control Unit

Controlled by ECU AL - Alpha Lubricator
HCU – Hydraulic Cylinder Unit
SAV - Starting Air Valve
CPS - Crankshaft Position Sensors

Controlled by CCU

Controlled by ACU

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 EICU - Engine Interface Control Unit

EICU：2pcs(Control room)

 Interface unit for communication

between ME system and other
system
 Same as EICU-A and B.
 Broken 1 pc→continue to run
 Broken 2 pcs→continue to run only
E/S control.

Other system

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 ECU : Engine Control Unit

ECU：2 pcs
 start／stop
 Governor control, Fuel injection control ,
Exhaust valve control
 Interface between safety and monitoring
system
 Same as ECU-A and B
 Broken 1 pc→continue to run
 Broken 2 pcs→No able to run.

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 CCU - Cylinder Control Unit

CCU：Number of cylinder

 Control and monitor FIVA

valve and start valve and
cylinder lubrication by signal
from ECU.
 Same as all CCU
 Broken 1pc→Fuel cut out
and continue to run at slow
down.

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 ACU - Auxiliary Control Unit

ACU：3 pcs

 Control by signal from ECU.

・Start-up Pump : RUN/STOP
・Gear pump ： Hydraulic control
・Aux. Blower ： RUN/STOP
 Broken 1 pc：
Start-up Pump/Aux. Blower
→Able to run engine by 1pc。
Gear pump→Able to run Engine to
100%load.(2 pcs pump run)

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 Local Operation Panel (LOP) ME-C engine

 Installed middle gallery (P

side)
・Engine start/stop
・increase / decrease rpm
・Check engine condition
・Manual shut down

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 PMI system/CoCoS system

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 Arrangement of PMIシステム/CoCoS
Measuring chain

Kistler Portable Sensor

or Only PMI Auto-tuning (x cylinder)
ABB
Calibration Box
Fixed sensor

PMI PC：All ME engine installed

PMI/CoCoS-
Calibration MOP B EDS PC
Junction Box

PMI-DAU
Tacho System

Tacho System Amplifier Ethernet LAN

(TSA-A) *PMI Auto-tuning system only Switch

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 PMI(Pressure Measuring Instrument)
 Measurement and monitoring equipment at
Pmax/Pcomp/Pi.

Curve Table Deviation

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation

 CoCoS(Computed Controlled Surveillance)
 CoCoS indicate data from MOP-B
（For example: engine rpm , scav. press , etc）

CoCoS
Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation
 Thank you for your attendance!

Copyright©2015 Hitz 20160601 ME概要 JXO殿 Hitachi Zosen Corporation