Schematics

Models Serial Numbers

3010 301-14-00001 and up This publication applies to the all subsequent releases of this product until
otherwise indicated in new editions or bulletins. Changes occur periodically
3020 302-14-00001 and up to the information in this publication.

If you need assistance with your lift truck or tow tractor, or to order
additional copies of this document, contact your local authorized Raymond
Solutions and Support Center. To locate your local authorized Raymond
Solutions and Support Center, go to www.raymondcorp.com.

Publication: 1134255/001D Revised: 22-Mar-2021

©2021 The Raymond Corporation.

Raymond ® Model 3010/3020 Maintenance Manual
Section A. Appendix

Figure 1. Model 3010 Center Rider Pallet Truck

A B C D E F G H

JP13-1 +12v
FORKS JP13-2
2 LOWERED
SWITCH SW9
POWER STEERING JP9-2
J38-1
B+(FUSED)
1 CAN_HI JP9-4 JPB-1 JPX22-5
FU7 JP13-3 +5V 5K
JP9-10 V1 J38-2
CAN_LO JP9-5 JPB-2 JPX22-6 B-
15A 1 V1
2 -2 2 JP9-8
B+MOTOR 5K
-1 M1 JP9-13
JP9-16 JPB-3 JPX22-7
FU6 B+MOTOR V2 V2
30A JP9-6 JP9-14 -2 -1 JPB-4 JPX22-8
B+KEY B-
SPL13
1 1 HOME CONTROL HANDLE
JP20
FU1 FU3 SWITCH -1 JP9-3 SER_OUT
150A 15A HS_PWR
SER_IN -1 R5 -2
2 2 -2 JP9-11
SW23 IN1 2.87K
SPL14 JP9-7
3 BAT -1 -2
R3 -1 PSU B-
B- JP9-15
TP1 -2 2.87K -3
IGN-1
IGN-2 J30-1
-1
B+KEY
M2
JP21-1
JP21-2
JP21-3

J30-3
J21-4
-2 B+ JP10-6 JP10-2
B+ TA BRAKE
JP1-5 JPBR-1
BRAKE
JPBR-2
-2
SPL21
-1
EPO
RETURN
J30-15
JP1-1 ALT ALARM
B+ KEY JP1-13
B+ SUPPLY J30-9 SEE
BRAKE SHEET
MP-1 SPL11 JP1-9 (SENSE)
-1 -2 JP1-6 -Y -X 3
BRAKE SWITCH MAIN CONTACTOR M1 J30-10
JP22-1 R1 JP22-2 MAIN COIL
-1 R4 -2 (SENSE)
2.87K JP1-16
MP LIFT LIMIT J30-6
-2 R6 -1 JP1-2 -Y -X 2.87K
LOWER SOLENOID SOL1 ALM-POS BRAKE SW IN
JP1-24
4 2.87K
-2
SPL20
-1
REDUNDANT BRAKE
SWITCH INPUT JP1-4 -Y -X
ALM-NEG
J30-5
BRAKE SW OUT
LIFT CONTACTOR M2 J30-11
+12v JP8-1 FORKS RAISED
JP8-2 JP4-6 JP1-3
HORN OUT J30-12 FORKS
HRN LOWERED
MP-2 SW8 OUT JP1-14 -NEG J30-7
-IN -6 -1 CANH
CENTERED SW H
GND JP8-3 -POS SPL12 J30-8
-1 -2
B+ JP4-3 JP1-22
HORN IN
DA1 SUPPRESSION
COMPONENTS
CANL
JP1-20 J30-4
JP4-2 2ND LIFT LIMIT FLOOR MAT
JP1-11 J10-3 SIGNAL
LOWER IN JP1-33 J30-13
JP4-1 FLOOR MAT SIGNAL TRACTION_A
-1 JP1-12
SPL2 LIFT IN JP1-19 J30-14
-2 ALARM OUT TRACTION_B
5 2
4
J4-7
-2 -1 JP1-25
+12V OUT -1 330
R7
1/2W -2 J30-2
HOME SWITCH
V SPL1
J4-5 R8
B -1 330 1/2W
-2
A JP1-10
T JPA-2 BATTERY GATE INTERLOCK SPL7-1
T 8 SPL6-1
BAT SW1 (OPT.)
E JP1-26 JP6-1 J60-1
R IGN-1 IGN-2 +5V OUT ALARM
Y JP1-21 JP1-31 SUPPLY
CAN BUS TERM HI JP6-3
BRAKE
T VEL PHASE A TRACTION
JPS10 JPX22 SERVICE JP1-32 JP6-2 MOTOR
SWITCH -1 -2 PORT JP1-34 T VEL PHASE B
CAN BUS TERM LO ENCODER ALM2-POS
INTERFACE JP6-4
KEYPAD OPERATOR -2 -4 JPA-6 JP7-1
(OPTIONAL) +
DISPLAY SW2 TRACTION MOTOR ALM2
J5-1
J5-2

J5-3
J5-4

JP1-8 JP7-2 TEMPERATURE

X11 X12 -3 JP1-23 MOTOR TEMP SENSOR -
B- CAN HI
(INPUT 2)
6 DIRECTION/
SPEED
JPX3-2 JPA2-6 JPX22-1 JPA-1
-1 -2
-1
SPL23
JP1-35
CAN LO
W
ALM2-NEG
CCOMMAND JPX3-3 JPA2-7 JPX22-9 JPB-5 SPL22 -2 -1 V
TM
-1 -2 SPL24 U
X3

RABBIT JPX3-7 JPA2-3 JPX22-10 JPB-6 SPL4 -2 I/O GROUND (B-)

LOWER -1 -2
SPL5 B-NEG JP1-7
LIFT VM JPX3-6 JPA2-2 JPX22-3 JPA-5
(ETAC) -2 -1 -1 -2
X4 X1 X2 SPL18 SPL3
S18A TP4
S18B
HORN CONTROL HANDLE APM1
JP56-2
JP55-9
B+
JP55-5
B- 3010 - CENTER RIDER
7 JP55-7
CANH
JP56-3

JP55-2
CANL

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Raymond ® Model 3010/3020 Maintenance Manual
Figure 2. Model 3020 Tow Tractor
A B C D E F G H

J13-1 J13-2
2 J13-3
POWER STEERING JP9-2
J38-1
B+(FUSED)
1 CAN_HI JP9-4 JPB-1 JPX22-5
FU7 +5V 5K
JP9-10 V1 J38-2
CAN_LO JP9-5 JPB-2 JPX22-6 B-
15A 1 V1
2 -2 2 JP9-8
B+MOTOR 5K
-1 M1 JP9-13 V2
JP9-16 JPB-3 JPX22-7
FU6 B+MOTOR V2
30A JP9-6 JP9-14 -2 -1 JPB-4 JPX22-8
B+KEY B-
SPL13
1 HOME JP20 CONTROL HANDLE
FU3 SWITCH -1 JP9-3 SER_OUT
15A HS_PWR
SER_IN -1 R5 -2
2 -2 JP9-11
SW23 IN1
2.87K
3 SPL14 R3 -1 PSU B-
JP9-7
JP9-15
BAT

-1 -2 -2 2.87K B-
IGN-1 -3

IGN-2 J30-1
B+KEY
JP21-3
JP21-1
JP21-2

J30-3
J21-4
B+ JP10-6 JP10-2
B+ TA BRAKE
JP1-5 JPBR-1
BRAKE
JPBR-2
-2
SPL21
-1
EPO
RETURN
J30-15
JP1-1 ALT ALARM
B+ KEY JP1-13
B+ SUPPLY J30-9 SEE
BRAKE SHEET
SPL11 JP1-9 (SENSE) 3
-1 -2 JP1-6 -Y -X
BRAKE SWITCH MAIN CONTACTOR M1 J30-10
JP22-1 R1 JP22-2 MAIN COIL
-1 R4 -2 (Sense)
J8-2 2.87K JP1-16
LIFT LIMIT JP1-2 -X J30-6
-Y 2.87K Brake SW IN
4 JP1-24
REDUNDANT BRAKE
LOWER SOLENOID ALM-POS
ALM-NEG
J30-5
SPL20 Brake SW OUT
-2 -1 SWITCH INPUT JP1-4 -Y -X
LIFT CONTACTOR J30-11
J8-1 Forks Raised
J8-2 JP4-6 JP1-3
HORN OUT J30-12
Forks Lowered
HRN
JP1-14 -NEG J30-7
-IN -6 -1 CANH
CENTERED SW H
J8-3 -POS SPL12 J30-8
-1 -2
B+ JP4-3 JP1-22
HORN IN
DA1 SUPPRESSION
COMPONENTS
CANL
JP1-20 J30-4
JP4-2 2ND LIFT LIMIT FLOOR MAT
JP1-11 J10-3 SIGNAL
LOWER IN JP1-33 J30-13
-1 JP4-1 FLOOR MAT SIGNAL TRACTION_A
JP1-12
LIFT IN J30-14
5 2
SPL2
-2 J4-7 JP1-25
ALARM OUT
JP1-19
R7
TRACTION_B

4
-2 -1
+12V OUT -1 330 1/2W
-2 J30-2
V HOME SWITCH
SPL1 R8
J4-5
B -1 330 1/2W -2
A JP1-10
T JPA-2 BATTERY GATE INTERLOCK SPL7-1
T 8 SPL6-1
BAT SW1 (OPT.)
E JP1-26 JP6-1 J60-1
R IGN-1 IGN-2 +5V OUT ALARM
Y JP1-21 JP1-31 SUPPLY
CAN BUS TERM HI JP6-3
BRAKE
T VEL PHASE A TRACTION
JPS10 JPX22 SERVICE JP1-32 JP6-2 MOTOR
SWITCH -1 -2 PORT JP1-34 T VEL PHASE B
CAN BUS TERM LO ENCODER ALM2-POS
INTERFACE JP6-4
KEYPAD OPERATOR -2 -4 JPA-6 JP7-1
(OPTIONAL) +
DISPLAY SW2 TRACTION MOTOR ALM2
J5-1
J5-2

J5-3
J5-4

JP1-8 JP7-2 TEMPERATURE

X11 X12 JP1-23
6 B- -3 CAN HI
MOTOR TEMP SENSOR -

DIRECTION/ JPX3-2 JPA2-6 JPX22-1 JPA-1 -1 W

SPEED JP1-35
-1 -2 SPL23 CAN LO ALM2-NEG
CCOMMAND JPX3-3 JPA2-7 JPX22-9 JPB-5 SPL22 -2 -1 V
TM
-1 -2 SPL24 U
X3

RABBIT JPX3-7 JPA2-3 JPX22-10 JPB-6 SPL4 -2 I/O GROUND (B-)

LOWER -1 -2
SPL5 B-NEG JP1-7
LIFT VM JPX3-6 JPA2-2 JPX22-3 JPA-5
(ETAC) -2 -1 -1 -2
X4 X1 X2 SPL18 SPL3
S18A
TP4
S18B
HORN CONTROL HANDLE APM1
JP56-2
JP55-9
B+
7 JP55-5
B- JP56-3 3020 - TUGGER
JP55-7
CANH
JP55-2
CANL

Publication: 1134255/001D, Revised: 22-Mar-2021 3

Raymond ® Model 3010/3020 Maintenance Manual
Figure 3. Model 3010 Guidance and Navigation System
A B C D E F G H

JP50-1
24VDC
JP50-2
2 V-
24VDC
JP44-1
JP44-2
V-
Power
Distribution
Module JP54-1 JP55-1
(PDM) 24VDC
24VDC JP54-2 JP55-2 JP37-1
JP38-1 PWR HOLD C Red
JP54-3 JP55-3 Test 1
B+ (Fused) PWR HOLD C V- JP37-2 White
JP38-2 JP54-4 JP55-4 Operator Sense 1
B- V- PWR HOLD E
4 Wire
Floor Mat
PWR HOLD E JP37-4 Black Switch
Test 2
JP57-1 JP98-1 JP37-5 SW25
24VDC Yellow
Operator Sense 2
P57-2 JP98-4
V-
P57-3 JP32-17 Manifold
AUX
3 P57-4
JP57-5
JP32-18
JP32-19
AUX
5VDC
JP35-1
JP35-3
+

0 Load
FIRE DOOR INPUT PRESS Sensor
P57-6 JP32-20 (3010 ONLY) Light
P60-1 ADDITIONAL AUTO BUTTON JP35-4 -
V- Curtain
JP32-13
ALARM SUPPLY Alarm Supply
JP32-1
Keyswitch In
P30-1 -1 -2 JP32-3
B+Key SPL25 SUPPLY FLOORMAT SIGNAL
FU8 JP32-7
Coil Supply In
5A
JP32-8
Coil Supply Out

JP46-6

JP46-8
JP46-1

JP46-3

JP46-4

JP46-5

JP46-7
JP46-2
P30-3 -1 JP32-10
EPO Return -2 Brake Coil Sense
SPL26 Vehicle
JP32-12 Interface
M1 coil Sense Module
P30-15 JP32-24 (VIM)
JP42-1 JP41-1
4

Tx+
Tx-

Rx+

Rx-

V-

24VDC
Not used

Not used
ALT Alarm ALT Alarm
SEE SHEETS Tx+
P30-9 JP32-9 JP42-2 JP41-2
1&2 Brake (Sense) Brake (Sense) JP43-2
Rx+ V-
P30-10 JP32-11 JP42-3 JP41-3
Main Coil (Sense) Main Coil (Sense) Vision Guidance JP43-1
JP32-6 Tx- (VGU) 24 VDC
Brake SW IN P30-6 Brake SW IN JP42-4 JP41-4
P30-5 JP32-5 Rx-
Brake SW OUT Brake SW OUT
P30-11 JP32-32
Forks Raised Forks Raised Input
P30-12 JP32-33 JP36-11
Forks Lowered Forks Lowered Input Estop3 N.C. Out
P30-7 JP32-15 JP36-13
CANH CANH
JP32-16 Estop3 N.O. Out
P30-8 CANL
CANL
P30-4 JP32-4
Floor Mat Signal Floormat Signal
P30-13 JP33-3
Traction A Traction B
P30-14 JP33-2

JP49-3
JP49-2

JP49-4
JP49-1
5 Traction B 1 1 Traction A

C2 4700pf C1 4700pf

Estop3 N.C. out

V-

24 VDC
Estop3 N.O. Out
JP48-1 JP47-1
JP33-8 Tx+
2 2 V-
JP39-1 JP36-5 JP48-2 JP47-2
P30-2 Home Sense Rx+
Home Switch
JP36-2 JP48-3 JP47-3
2 2 Estop N.C. Supply Tx-
JP36-4 JP48-4 JP47-4
4 4 Estop N.O. Supply Rx- Operator
E-Stop 4 E-Stop 1 Interface
3 3 JP36-3
Estop N.O. Return (GOI)
1 1 JP36-1 Estop N.C. Return E-Stop 3

2 2 JP36-7
Estop N.C. Supply
JP36-9 JP52-1
4 4 Estop N.O. Supply 24 VDC
6 E-Stop 5 3 E-Stop 2 3 JP36-8
Estop N.O. Return EFI A
JP52-2
JP52-3
1 1 JP40 JP36-6 EFI B
Estop N.C. Return JP52-4
RS 422-Rx+ SEE
JP52-5 SHEET
TM RS 422-Rx- 5
Traction JP52-6
Motor RS 422-Tx+
(ref) JP52-7
JP34-1 RS 422-Tx-
5 VDC JP52-8
JP34-2 V-
Steer Channel A1
Encoder JP34-3
501019 Channel B1
JP34-4
INDEX
JP34-8
V- 3010 - CENTER RIDER

Publication: 1134255/001D, Revised: 22-Mar-2021 4

Raymond ® Model 3010/3020 Maintenance Manual
Figure 4. Model 3020 Guidance and Navigation System
A B C D E F G H
JP50-1
24VDC
JP50-2
V-
JP44-1
2 24VDC
V-
JP44-2
Power
Distribution
Module JP54-1 JP55-1
(PDM) 24VDC
24VDC JP54-2 JP55-2 JP37-1
JP38-1 PWR HOLD C Red
JP54-3 JP55-3 Test 1
B+ (Fused) PWR HOLD C V- JP37-2 White
JP38-2 JP54-4 JP55-4 Operator Sense 1
B- V- PWR HOLD E
4 Wire
Floor Mat
PWR HOLD E JP37-4 Black Switch
P61-1 Test 2
24VDC SW25
JP57-1 JP98-1 JP37-5 Yellow
24VDC Operator Sense 2
P57-2 JP98-4
P61-2 V-
V- P57-3 JP32-17 Manifold
AUX
P61-7 P57-4 JP32-18 JP35-1 +
HITCH PRESENCE 5VDC
AUX
3 JP57-5
P57-6
JP32-19
JP32-20
FIRE DOOR INPUT PRESS
JP35-3 0 Load
Sensor
Light
P60-1 ADDITIONAL AUTO BUTTON JP35-4 - (3010 ONLY)
V- Curtain
JP32-13
ALARM SUPPLY Alarm Supply
JP32-1
Keyswitch In
P30-1 -1 -2 JP32-3
B+Key SPL25 SUPPLY FLOORMAT SIGNAL
FU8 JP32-7
Coil Supply In
5A
JP32-8
Coil Supply Out

JP46-6

JP46-8
JP46-5

JP46-7
JP46-1
JP46-2

JP46-3

JP46-4
P30-3 -1 -2 JP32-10
EPO Return SPL26 Brake Coil Sense Vehicle
JP32-12 Interface
M1 coil Sense Module
P30-15 JP32-24 (VIM) JP42-1 JP41-1

Tx+
Tx-

Rx-

24VDC
Rx+

V-

Not used

Not used
ALT Alarm ALT Alarm
SEE SHEETS Tx+
4 1&2 Brake (Sense) P30-9 JP32-9
JP32-11
Brake (Sense)
Rx+
JP42-2 JP41-2
V-
JP43-2
Main Coil (Sense) P30-10 Main Coil (Sense) JP42-3 JP41-3 Vision Guidance JP43-1
JP32-6 Tx- (VGU) 24 VDC
Brake SW IN P30-6 Brake SW IN JP42-4 JP41-4
P30-5 JP32-5 Rx-
Brake SW OUT Brake SW OUT
P61-3 JP32-32
HITCH CLOSED HITCH CLOSED Input
JP32-33 JP36-11
HITCH OPEN P61-4 HITCH OPEN Input Estop3 N.C. Out
P30-7 JP32-15 JP36-13
CANH CANH
JP32-16 Estop3 N.O. Out
P30-8 CANL
CANL
P30-4 JP32-4
Floor Mat Signal Floormat Signal
P30-13 JP33-3
Traction A Traction B
P30-14 JP33-2

JP49-3
JP49-2

JP49-1

JP49-4
Traction B 1 1 Traction A

5 C2 4700pf C1 4700pf

Estop3 N.O. Out

Estop3 N.C. out

V-

24 VDC
JP48-1 JP47-1
JP33-8 Tx+
2 2 V-
JP39-1 JP36-5 JP48-2 JP47-2
P30-2 Home Sense Rx+
Home Switch
P61-5 JP32-34 JP48-3 JP47-3
CLOSE HITCH CLOSE HITCH OUTPUT Tx-
P61-6 JP32-35 JP48-4 JP47-4
OPEN HITCH OPEN HITCH OUTPUT Rx- Operator
JP36-2 Interface
2 2 Estop N.C. Supply (GOI)
4 4 JP36-4
Estop N.O. Supply E-Stop 3
E-Stop 4 3 E-Stop 1 3 JP36-3
Estop N.O. Return
1 1 JP36-1 Estop N.C. Return
2 2 JP36-7
Estop N.C. Supply
6 4 4 JP36-9
Estop N.O. Supply
24 VDC
JP52-1
JP52-2
E-Stop 5 E-Stop 2 JP36-8 EFI A
3 3 Estop N.O. Return JP52-3
EFI B
1 1 JP40 JP36-6 JP52-4
Estop N.C. Return RS 422-Rx+ SEE
JP52-5 SHEET
RS 422-Rx- 5
TM JP52-6
Traction RS 422-Tx+
Motor JP52-7
(ref) RS 422-Tx-
JP34-1 JP52-8
5 VDC V-
JP34-2
Steer Channel A1
Encoder JP34-3
Channel B1
3020 - TUGGER
501019 JP34-4
INDEX
JP34-8
V-
7

Publication: 1134255/001D, Revised: 22-Mar-2021 5

Raymond ® Model 3010/3020 Maintenance Manual
Figure 5. Guidance and Navigation System
A B C D E F G H

JPEM1-1 JPEM2-1 JPENC-1

JP52-1 JODS2-1 JODS2-21 JPEM1-2 JPEM2-2 JPENC-2
24 VDC 24 VDC INC2_+24VDC BUFFER MODULE TRACTION MOTOR
JP52-2 JODS2-17 JODS2-9 JPEM1-3 JPEM2-3 JPENC-3 ENCODER 1
EFI A EFI A B1/INC2_0
JP52-3 JODS2-18 JODS2-10 JPEM1-4 JPEM2-4 JPENC-4
EFI B EFI B B2/INC2_90
JP52-4 JODS2-12 JODS2-22
RS 422-Rx+ RS 422-Rx+ INC2_GND
S300
JP52-5 JODS2-11
5 RS 422-Rx-
RS 422-Tx+
JP52-6 JODS2-24
RS 422-Rx-
RS 422-Tx+
Scanner INC1_+24VDC
JODS2-19
JODS2-7 JPEM1-1 JPEM2-1 JPENC-1
A1/INC1_0
JP52-7 JODS2-23 JODS2-8 JPEM1-2 JPEM2-2 JPENC-2
RS 422-Tx- RS 422-Tx- A2/INC1_90 BUFFER MODULE TRACTION MOTOR
JP52-8 JODS2-2 JODS2-20 JPEM1-3 JPEM2-3 JPENC-3 ENCODER 2
V- V- INC1_GND
JPEM1-4 JPEM2-4 JPENC-4

REAR SCANNER (OPTION)

JPODS4-1
(GUEST PIN) ID JPODS3-1
JPODS4-2
24 VDC
S300 JPODS4-6 JPODS3-2
Mini EFI A
Remote JPODS4-5 JPODS3-3
EFI B
6 V-
JPODS4-7 JPODS3-4

Publication: 1134255/001D, Revised: 22-Mar-2021 6

Raymond ® Model 3010/3020 Maintenance Manual
Figure 6. Options
A B C D E F G H

2 SPL6-2 BROWN (B+)

HRN_POS
iPORT (OPT.)

SW21 BLACK (OUT) B+ KEY FU36

2 AMP TRANSLATOR BOARD
125VDC J55 MODULE
BLUE (GND) HRN_POS B+ -9
(B+ RELAY) P55-9
B- B- -5
SPLICE -2 P55-5
BROWN (B+) -3 CANH CANH -7 P55-7
-4 CANL CANL -2 P55-2
SW22 BLACK (OUT)
JRDP1 PC9
BLACK TXD -8
-1 J9-8
TP4 RED RXD -7
SPL7-2 -2 J9-7
SHLD -5 J9-5
BLUE (GND)
3 BATTERY GATE INTERLOCK
(OPT.) -3
DGND
-5 BATT-
-6 BATT+
FU35
2 AMP

TA-B-
125VDC

TP1
BATT+ BATT-

Travel Alarm Aux Power

(Option)
JP1-13
TP1
4 B- TS1 B+

SEE INSTALLATION MANUAL FOR DETAILS

ALM-POS
B+
+

iWAREHOUSE-RED SYSTEM
R2
390 W ALARM FU4-2

- FU4
10A/15A
JP5 iPORT
SERVICE PALLET
ALM-NEG FU4-1 PORT
TRUCK
-1
B+
JP1-19 B-NEG FU3-1 -3

CAN
-4
-2
B-

5 B-

B-NEG

Publication: 1134255/001D, Revised: 22-Mar-2021 7

Raymond ® Model 3010/3020 Maintenance Manual
Figure 7. Options
A B C D E F G H

2 3010 REVERSE SCANNER OPTION

J57-1 -1 -2 JP70-1 JPRS1-1
SPL32 +24V
J57-2 -1 -2 JP70-2 JPRS1-2
SPL33 V-
J57-3 JP70-3 JPRS1-3
OSSD1 REVERSE
J57-4 JP70-4 JPRS1-4
OSSD2 SCANNER
J57-5 JP70-5 JPRS1-21
RS485+
JP70-6 JPRS1-22
RS485-

3
JP71-1 JPRS2-1
+24V
JP71-2 JPRS2-2
V-
JP71-3 JPRS2-3
OSSD1 REVERSE
JP71-4 JPRS2-4
OSSD2 SCANNER
JP71-5 JPRS2-21
RS485+
JP71-6 JPRS2-22
RS485-

4
S01 3010 FORK TIP SENSING OPTION
PHOTOCELL
J81 P81
(+) CBL14 1 26 AWG BR 01 01 CBL12 6 20 AWG BL
0 CBL14 3 26 AWG BK 02 02 CBL12 5 20 AWG OR
(-) 03 03 J85 P85
CBL14 2 26 AWG BL 04 04 CBL12 4 20 AWG GN 01 01 W011 18 AWG BK

02 02 W013 18 AWG BK

03 03 W005 18 AWG BK
SP80

04 04 W013 18 AWG BK J80 P80

05 05 W014 18 AWG BK 01 01 W011 18 AWG BK P57 J57
S02 [G,5],ZONE[G,5]
5 PHOTOCELL
J82 P82
06 06 W006 18 AWG BK 02 02 W015 18 AWG BK 24V W015 18 AWG BK 01 01
03 03 W016 18 AWG BK GND W012 18 AWG BK 02 02
(+) CBL15:1 26 AWG BR 01 01 CBL12 3 20 AWG WT [D,6],ZONE[D,6]
10 10 W017 18 AWG BK W014 18 AWG BK 03 03
0 CBL15:3 26 AWG BK 02 02 CBL12 2 20 AWG RD [G,5],ZONE[G,5] RIGHT FORK IN
11 11 W019 18 AWG BK 04 04
(-) 03 03 LEFT FORK IN
12 12 W017 18 AWG BK 05 05
CBL15:2 26 AWG BL 04 04 CBL12 1 20 AWG BK FIRE DOOR IN
04 04 06 06
05 05 W012 18 AWG BK

06 06 W008 18 AWG BK

07 07 W007 18 AWG BK

08 08 W006 18 AWG BK
S03
PHOTOCELL 09 09 W005 18 AWG BK
J83 P83
6 (+) CBL16:1 26 AWG BR 01 01 CBL13 6 20 AWG BL
0 CBL16:3 26 AWG BK 02 02 CBL13 5 20 AWG OR
(-) 03 03 J86 P86
CBL16:2 26 AWG BL 04 04 CBL13 4 20 AWG GN 01 01 W016 18 AWG BK
[F,5],ZONE[F,5]
02 02 W018 18 AWG BK

03 03 W007 18 AWG BK

04 04 W018 18 AWG BK

05 05 W019 18 AWG BK
S04 [G,5],ZONE[G,5]
PHOTOCELL 06 06 W008 18 AWG BK
J84 P84
(+) CBL17:1 26 AWG BR 01 01 CBL13 3 20 AWG WT
0 02 02
7 (-)
CBL17:3 26 AWG BK

03 03
CBL13 2 20 AWG RD

CBL17:2 26 AWG BL 04 04 CBL13 1 20 AWG BK

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Raymond ® Model 3010/3020 Maintenance Manual
Figure 8. Options
A B C D E F G H

TIM361S TIM361S
RIGHT LEFT
IN1 IN_GND PWR GND OUT1 OUT2 PWR GND OUT1 OUT2 IN1 IN_GND

JPLC2-3

JPLC1-3
JPFS2-5

JPLC2-2

JPLC2-4

JPLC1-2

JPLC1-4

JPFS1-5
JPFS2-1

JPLC2-1

JPLC1-1

JPFS1-1
J70-5
J70-2

J70-4

J70-6
J70-1

J70-3

-1 SPL36 -2
4
-1 SPL38 -2

-1 SPL39 -2
-1 SPL35 -2 -1 SPL34 -2

P18-1
RLY2-1 RLY2-0 RLY1-1 RLY1-0

JP17-2
JP17-1

JP17-3
5 1 0 0 1
7 3 RLY2-3 7 3 RLY1-3 JP98-9
V-
8 4 RLY2-4 8 4 RLY1-4 JP98-5
RELAY 2 RELAY 1 AUX OUTPUT
6 2 RLY2-2 6 2 RLY1-2 JP32-2
AUX OUTPUT
JP57-1 JP98-1
24VDC
JP57-2 JP98-4
V-
JP57-3 JP32-17
AUX
6 SHORT ARCH 3.5 MPH JP61-7 JP32-18
(3020 ONLY) AUX
(OPTION) JP57-5 JP32-19
FIRE DOOR INPUT
JP57-6 JP32-20
ADDITIONAL AUTO BUTTON

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Raymond ® Model 3010/3020 Maintenance Manual
Figure 9. Options

Publication: 1134255/001D, Revised: 22-Mar-2021 10

Raymond ® Model 3010/3020 Maintenance Manual
Figure 10. Component Legend (Page 1 of 2)

IDENT. SHEET ZONE DESCRIPTION

ALM2 1,2 F6 HORN/ALARM FOR AUTOMATED VEHICLE CONTROLLER IDENT. SHEET ZONE DESCRIPTION
NOTES:
1. APM1 1,2 E7 ALL PURPOSE MODULE JP46 3,4 F4,G4 CONNECTOR FOR VISION GUIDANCE UNIT
BRAKE 1,2 E3 ELECTRICAL BRAKE JP47 3,4 F5 CONNECTOR FOR GRAPHICAL OPERATOR INTERFACE
2.
C1 3,4 C5 CAPACITOR MODULE FOR TRACTION A ENCODER CHANNEL JP48 3,4 F5 CONNECTOR FOR VEHICLE INTERFACE MODULE
3.
C2 3,4 C5 CAPACITOR MODULE FOR TRACTION B ENCODER CHANNEL JP49 3,4 F5 CONNECTOR FOR GRAPHICAL OPERATOR INTERFACE
4.
DA1 1,2 F5 SUPPRESSOR FOR BRAKE COIL JP50 3,4 G5 CONNECTOR FOR POWER DISTRIBUTION MODULE
5. SCHEMATIC SHOWN WITH B+ KEY OFF, BRAKE DA2 6 D4 CONNECTOR FOR SUPPRESSION DIODE MODULE (AUTO UNHITCH OPT.)
APPLIED AND FORKS LOWERED. JP51 3,4 G6 CONNECTOR FOR S300 SCANNER
E-STOP1 3,4 C6 EMERGENCY STOP SWITCH JP52 3,4 F6 CONNECTOR FOR VEHICLE INTERFACE MODULE
6. THIS PART SHALL COMPLY WITH RESTRICTED
SUBSTANCES QAP D20014464. E-STOP2 3,4 C6 EMERGENCY STOP SWITCH JP54 3,4 D3 CONNECTOR FOR POWER DISTRIBUTION MODULE
7. FOR POWER DISTRIBUTION DIAGRAM E-STOP3 3,4 G5 EMERGENCY STOP SWITCH JP55 1,2 E7 CONNECTOR FOR APM1
SEE D20039822. E-STOP4 3,4 B6 EMERGENCY STOP SWITCH JP56 1,2 E7 CONNECTOR FOR APM1
8. FOR CONNECTIONS SEE SHEET 4. E-STOP5 3,4 B6 EMERGENCY STOP SWITCH JP57 3,4 C3 CONNECTOR FOR FIRE DOOR & AUXILIARY FUNCTIONS INPUT
FU1 1 B3 POWER FUSE FOR LIFT JP60 1,2,3,4 H5,H5,B3 CONNECTOR FOR COURIER ALARM
FU3 1,2 B3 CONTROL LOGIC FUSE (15AMP) JP61 9 MULTIPLE CONNECTOR FOR AUTO UNHITCH AND AUTO HITCH
FU4 6 G3 B+ CONTROL FUSE FOR AUX POWER HOOKUP (15/5AMP) JP61x 9 F6 CONNECTOR FOR AUTO UNHITCH
FU6 1,2 C3 B+ CONTROL FUSE FOR POWER STEER UNIT (30AMP) JP62 9 F2,F3 CONNECTOR FOR HITCH CLOSED SWITCH (AUTO UNHITCH OPT.)
FU7 1,2 A2 B+ CONTROL FUSE FOR GUIDANCE SYSTEM (15AMP) JP63 9 F3 CONNECTOR FOR HITCH OPEN SWITCH (AUTO UNHITCH OPT.)
FU8 3,4 C3 B+ CONTROL FUSE TO VEHICLE INTERFACE MODULE (5AMP) JP64 9 E6 CONNECTOR FOR AUTO UNHITCH ACTUATOR (AUTO UNHITCH OPT.)
FU9 9 C3 B+ CONTROL FUSE FOR AUTO UNHITCH (3AMP) (AUTO UNHITCH OPT.) JP65 9 G3,G4,G7 CONNECTOR FOR AUTO UNHITCH (AUTO UNHITCH OPT.)
FU35 6 C4 B+ CONTROL FUSE FOR iPORT (2AMP) JP70 7 D2 REVERSE SCANNER INTERCONNECTION
FU36 6 C3 B+ CONTROL FUSE FOR TRANSLATOR BOARD MODULE (2AMP) JP71 7 D3 REVERSE SCANNER INTERCONNECTION
GOI 3,4 G5,G6 GRAPHICAL OPERATOR INTERFACE JP98 3,4 D3 CONNECTOR FOR SUPPLY CONNECTIONS TO INPUT
HRN 1,2 E5 HORN
J5 1,2 C6 CONNECTOR FOR SERVICE PORT JPA 1,2 C5,C6 CONNECTOR TO VEHICLE MANAGER/ETAC
JP1 1,2,6 MULTIPLE CONNECTOR FOR THE TRACTION AMPLIFIER JPA2 1,2 B6 CONNECTOR TO VEHICLE MANAGER/ETAC
JP2 6 D3 CONNECTOR FOR THE BRAKE SWITCH (DEADMAN HANDLE OPT.) JPB 1,2 E3 CONNECTOR FOR POWER STEERING UNIT
JP4 1 C5 CONNECTOR FOR GRAB RAIL/LOAD BACKREST (CENTER RIDER) JPEPS 6 B6 PSL/PSI CAN COMUNICATION CONNECTOR
JP6 1,2 E6 CONNECTOR FOR TRACTION MOTOR ENCODER JPAB 6 B6 PSL/PSI CAN COMUNICATION CONNECTOR (IN SBX)
JP7 1,2 E6 CONNECTOR FOR TRACTION MOTOR TEMPERATURE SENSOR
JP8 1,2 B4 CONNECTOR FOR LIFT LIMIT SWITCH JPRS1 7 E2 CONNECTOR REVERSE SCANNER
JP9 1,2 D2,D3 CONNECTOR FOR POWER STEERING UNIT JPRS2 7 E3 CONNECTOR REVERSE SCANNER
J80 7 F5 FORK TIP SENSING POWER/GND BUS
J81 7 B4 CONNECTOR FORK TIP SENSOR 1 JPS10 1,2 B6 CONNECTOR FOR BRAKE SWITCH
J82 7 B5 CONNECTOR FORK TIP SENSOR 2 JPX3 1,2 B6 CONNECTOR TO VEHICLE MANAGER/ETAC
J83 7 B6 CONNECTOR FORK TIP SENSOR 3 JPX22 1,2 F2,F3 CONNECTOR FOR CONTROL HANDLE
J84 7 B6 CONNECTOR FORK TIP SENSOR 4 LIGHT CURTAIN 3,4 G4 LIGHT CURTAIN
J85 7 D4 INTERCONNECTION FORK TIP SENSORS 1 AND 2 LOAD SENSOR 3,4 F3 LOAD SENSOR
J86 7 D6 INTERCONNECTION FORK TIP SENSORS 3 and 4 M1 1,2 B3,E4 MAIN CONTACTOR
JP10 1,2 F3 CONNECTOR FOR TRAVEL MODE M2 1 B3,E4 LIFT CONTACTOR
JP12 1 C5 CONNECTOR FOR LOAD BACKREST OOPTION (CENTER RIDER) M1 9 E7 ACTUATOR FOR AUTO UNHITCH (AUTO UNHITCH OPT.)
JP13 1 B2 CONNECTOR FOR FORKS LOWERED SWITCH (CENTER RIDER) MP 1 B4 PUMP MOTOR
JP20 1,2 C3 CONNECTOR FOR STEERING HOME SWITCH PSU 1,2 D2,D3 POWER STEERING UNIT
JP21 1,2 B3 CONNECTOR FOR KEY SWITCH HARNESS R1 1,2 C4 2.87K RESISTOR FOR BRAKE DETECTION
JP30 1,2,3,4 MULTIPLE CONNECTOR FOR GUIDANCE INTERFACE R3 1,2 C3 2.87K RESISTOR FOR HOME SWITCH SENSE
JP32 3,4 D3,D4,D5 CONNECTOR FOR VEHICLE INTERFACE MODULE R4 1,2 E4 2.87K RESISTOR FOR MAIN CONTACTOR SENSE
JP33 3,4 D5 CONNECTOR FOR TRACTION ENCODER R5 1,2 E3 2.87K RESISTOR FOR BRAKE COIL SENSE
JP34 3,4 D6 CONNECTOR FOR STEERING FEEDBACK ENCODER R6 1 B4 2.87K RESISTOR FOR LIFT LIMIT SWITCH SENSE
JP35 3,4 F3 CONNECTOR FOR LOAD SENSOR (3010 ONLY) R7 1,2 E5 330 OHM RESISTOR FOR PHASE A OF TRACTION ENCODER
JP36 3,4 D5,D6 CONNECTOR FOR E-STOP'S AND HOME SENSE R8 1,2 E5 330 OHM RESISTOR FOR PHASE B OF TRACTION ENCODER
JP37 3,4 F3 CONNECTOR FOR OPERATOR SENSE (FLOOR MAT) K01 9 E6 OPEN HITCH RELAY (AUTO UNHITCH OPT.)
JP40 3,4 C6 CONNECTOR FOR ADDITIONAL ESTOPS K02 9 G6 CLOSE HITCH (AUTO UNHITCH OPT.)RELAY
JP41 3,4 F4 CONNECTOR FOR VISION GUIDANCE UNIT K03 9 E4 OPEN HITCH RELAY (AUTO UNHITCH OPT.)
JP42 3,4 F4 CONNECTOR FOR VEHICLE INTERFACE MODULE FROM VISION GUIDANCE UNIT K04 9 G4 CLOSE HITCH RELAY (AUTO UNHITCH OPT.)
JP43 3,4 G4 CONNECTOR FOR POWER TO VISION GUIDANCE UNIT FROM POWER DISTRIBUTION MODULE
JP44 3,4 D2 CONNECTOR FOR POWER TO POWER DISTRIBUTION MODULE FROM VISION GUIDANCE UNIT
JP45 3,4 F4,G4 CONNECTOR FOR LIGHT CURTAIN

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Raymond ® Model 3010/3020 Maintenance Manual
Figure 11. Component Legend (Page 2 of 2)
iPORT (OPT.)

IDENT. SHEET ZONE DESCRIPTION

SO1 7 A4 FORK TIP SENSOR

S02 7 A5 FORK TIP SENSOR
S03 7 A5 FORK TIP SENSOR
S04 7 A6 FORK TIP SENSOR IDENT. SHEET ZONE DESCRIPTION

JODS2 5 MULTIPLE MAIN OBSTRUCTION SCANNER CONNECTIONS

SOL1 1 E4 LOWER SOLENOID JPEM 5 G5,G6 ENCODER CONNECTION TO BUFFER MODULE (REDUNDANT)
SPL1 1,2 D5 SPLICE FOR 12 VOLT SUPPLY JPENC 5 H5,H6 ENCODER CONNECTION (REDUNDANT)
SPL2 1,2 B5 SPLICE FOR KEY SWITCH INPUT J70 8 B3 DIODE MODULE CONNECTION FOR SHORT ARCH CONNECTIONS
SPL3 1,2 C6 SPLICE FOR B- TO COMMUNICATIONS JP17 8 E5 CONNECTOR FOR TIM FIELD SWITCHING FROM VIM
SPL4 1,2 C6 SPLICE FOR CAN HI COMMUNICATIONS P18 8 F4 CONNECTOR FOR UNUSED FIELD SWITCHING INPUT FROM VIM
SPL5 1,2 C6 SPLICE FOR CAN LO COMMUNICATIONS JPLC1 8 E3 LEFT TIM SCANNER FOR SHORT ARCH LIGHT CURTAIN
SPL6 1,2,6 F5,F5,B3 SPLICE FOR BATTERY GATE INTERLOCK JPLC2 8 D3 RIGHT TIM SCANNER FOR SHORT ARCH LIGHT CURTAIN
SPL7 1,2,6 E5,E5,B3 SPLICE FOR BATTERY GATE INTERLOCK JPFS1 8 E3 LEFT TIM SCANNER FIELD SWITCHING INPUT FOR SHORT ARCH LIGHT CURTAIN
SPL11 1,2 C4 SPLICE FOR BRAKE SWITCH JPFS2 8 D3 RIGHT TIM SCANNER FIELD SWITCHING INPUT FOR SHORT ARCH LIGHT CURTAIN
SPL12 1,2 E4 SPLICE FOR B+ SUPPLY TO COILS RLY1 8 D5 RELAY FOR SHORT ARCH CONNECTIONS
SPL13 1,2 E3 POWER FUSE FOR LIFT RLY2 8 C5 RELAY FOR SHORT ARCH CONNECTIONS
SPL14 1,2 B3 CONTROL LOGIC FUSE (15AMP) SPL34 8 E4 SPLICE FOR V- FOR SHORT ARCH CONNECTIONS
SPL18 1,2 C6 B+ CONTROL FUSE FOR AUX POWER HOOKUP (15/5AMP) SPL35 8 F4 SPLICE FOR V- FOR SHORT ARCH CONNECTIONS
SPL20 1,2 C4 B+ CONTROL FUSE FOR POWER STEER UNIT (30AMP) SPL36 8 G4 SPLICE FOR V+ FOR SHORT ARCH CONNECTIONS
SPL21 1,2 F4 B+ CONTROL FUSE FOR GUIDANCE SYSTEM (15AMP) SPL38 8 F4 SPLICE FOR TIM SWITCHING FIELD INPUT 1
SPL22 1,2 C6 B+ CONTROL FUSE TO VEHICLE INTERFACE MODULE (5AMP) SPL39 8 G4 SPLICE FOR TIM SWITCHING FIELD INPUT GROUND
SPL23 1,2 D6 B+ CONTROL FUSE FOR iPORT (2AMP) M10 9 F3 HITCH PRESENCE SWITCH
SPL24 1,2 D6 B+ CONTROL FUSE FOR TRANSLATOR BOARD MODULE (2AMP)
SPL25 3,4 C3 GRAPHICAL OPERATOR INTERFACE
SPL26 3,4 C4 HORN
SPL27 9 G3 SPLICE FOR 24VDC (AUTO UNHITCH OPT.)
SPL28 9 G3 SPLICE FOR V- (AUTO UNHITCH OPT.)
SPL29 9 E6 SPLICE FOR ACTUATOR (AUTO UNHITCH OPT.)
SPL30 9 E6 SPLICE FOR ACTUATOR (AUTO UNHITCH OPT.)
SPL31 9 H4 SPLICE FOR DA2 (AUTO UNHITCH OPT.)
SPL32 7 D2 SPLICE FOR REVERSE SCANNER
SPL33 7 D2 SPLICE FOR REVERSE SCANNER
STEER ENCODER 3,4 B6 STEERING FEEDBACK ENCODER (USED WITH AUTOMATED VEHICLE)
SW1 1,2 B5 KEYSWITCH
SW2 1,2 B6,B6 BRAKE DEADMAN
SW8 1,2 B4 LIFT LIMIT SWITCH
SW9 1 B2 FORKS LOWERED
SW13 1 C5 HORN SWITCH (LOAD BACKREST CONTROLS OPT.)
SW14 1 C5 LOWER SWITCH (LOAD BACKREST CONTROLS OPT.)
SW15 1 C5 LIFT SWITCH (LOAD BACKREST CONTROLS OPT.)
SW21 6 B3 BATTERY GATE INTERLOCK SWITCH (OPT.)
SW22 6 B3 BATTERY GATE INTERLOCK SWITCH (OPT.)
SW23 1,2 C3 STEERING HOME SWITCH
SW25 3,4 F3 FLOOR MAT SWITCH
M05 9 F2 HITCH CLOSED SWITCH (AUTO UNHITCH OPT.)
M09 9 F3 HITCH OPEN SWITCH (AUTO UNHITCH OPT.)
TA 1,2 MULTIPLE TRACTION AMPLIFIER
TM 1,2 E6 TRACTION MOTOR
TME 1,2 F5 TRACTION MOTOR ENCODER
TMT 1,2 F6 TRACTION MOTOR TEMPERATURE SENSOR
TP1 1,2 B3 TIE POINT 1
TRANSLATOR BOARD MODULE 6 D3 TRANSLATOR BOARD MODULE
TRAVEL ALARM 6 F3 TRAVEL ALARM (OPTION)
VEHICLE MANAGER/ETAC 1,2 B6 VEHICLE MANAGER/ETAC
VGU 3,4 G4 VISION GUIDANCE UNIT
VIM 3,4 MULTIPLE VEHICLE INTERFACE MODULE
V1 1,2 F2 VARIABLE RESISTOR FOR MANUAL STEERING COMMAND
V2 1,2 F3 VARIABLE RESISTOR FOR MANUAL STEERING COMMAND

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Raymond ® Model 3010/3020 Maintenance Manual
Figure 12. Power Distribution Diagram

A B C D E F G H

FU7 2A

2 M1

-1 -2 TRACTION AMPLIFIER
B+ (TA) JP1-13
B+ SUPPLY
(OUTPUT) JP10-4
IGN-1 JP1-1
B+ KEY
SW1 JP21-2 JP1-5 JPBR-1 JPBR-2
FU3 BRAKE BRAKE
-1 BAT IGN-2

15A JP21-1 JP21-3

JP10-2 JP1-6 -Y -X
MAIN CONTACTOR M1

3
-1 J21-4 JP1-2 -X
-Y
LOWER SOLENOID SOL1
SPL17
FU1 FU6

OPERATORS COMPARTMENT
150A 30A
-2

FLOOR SWITCH
JP1-4 -Y -X
B+ LIFT CONTACTOR M2
TP1 -1
SW25
JP9-6 JP9-8 JP9-16
FU4
NOT INSTALLED ON TOW TRACTORS

-1 5A/ 15A
M2 POWER
-2 -2 STEERING
UNIT
1
JP10-1
4 TS1 B+ B-
2
JP9-7 JP9-15
MP-1
POWER
MP AUX POWER STEERING JP1-3
LIFT OPTION JP1-33 HORN OUT
HIGH SPEED ENABLE
24V HORN
-NEG
H -IN
-POS
JP10-6

MP-2
ALM-POS
SERVICE TRAVEL ALARM OPTION
PORT
INTERFACE + R2
5 KEYPAD
OPERATOR
- 390 W
(OPTIONAL) J5-1

J5-2
DISPLAY ALM-NEG SPL6-1
JP1-19
B- X11 X12 ALARM OUT
DIRECTION/ JP3-1
SPEED SPL6-2
CCOMMAND
X3

RABBIT BROWN (B+)

LOWER VM
LIFT (ETAC) JP3-4 SW21 BLACK (OUT)
JP1-14
CENTERED SWITCH
X1
S18A BLUE (GND)
S18B
U BROWN (B+)
6 DISPLAY TRACTION V BLACK (OUT)
AND SW22
HANDLE MOTOR
ELECTRONICS W
JP1-24 SPL7-2
BATTERY GATE INTERLOCK OPTION
BLUE (GND)
B- BATTERY GATE INTERLOCK OPTION

TP4

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Raymond ® Model 3010/3020 Maintenance Manual
Figure 13. Hydraulic Schematic

Solenoid
Valve Lift Cylinder

Check
Valve

Pressure
Relief Valve
Motor

Pump Flow Control

Filter

Publication: 1134255/001D, Revised: 22-Mar-2021 14