725, 730 and 730 Transmission Planetary - Assemble

730 Articulated Truck AGF00001-UP (MACHINE) POWERED BY 3196 Engine(SEBP3...
Page 1 of 34
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Product: ARTICULATED TRUCK

Model: 730 ARTICULATED TRUCK AGF02152
Configuration: 730 Articulated Truck AGF00001-UP (MACHINE) POWERED BY 3196 Engine
Disassembly and Assembly

725, 730 and 730 EJECTOR Articulated Trucks Power Train
Media Number -RENR3448-14 Publication Date -01/09/2014 Date Updated -28/06/2018
i08229554
Transmission Planetary - Assemble

SMCS - 3030-016
Assembly Procedure
Table 1
Tools Needed
Tool Part Number Part Description Qty
A 6V-4035 Sleeve 1
B 138-7573 Link Bracket 2
C 1P-2420 Transmission Repair Stand 1
D 1P-1863 Retaining Ring Pliers 1
E 1P-1861 Retaining Ring Pliers 1
F 5P-3413 Pipe Sealant
G 1P-0510 Driver Gp
J 4C-4030 Thread Lock Compound
Personal injury or death can result from improper lifting or blocking.

730 Articulated Truck AGF00001-UP (MACHINE) POWERED BY 3196 Engine(SEBP3... Page 2 of 34
When a hoist or jack is used to lift any part or component, stand clear of
the area. Be sure the hoist or jack has the correct capacity to lift a
component. Install blocks or stands before performance of any work
under a heavy component.
Approximate weights of the components are shown. Clean all surfaces

where parts are to be installed.
NOTICE
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, PERJ1017, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain fluids on
Cat® products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned.
Inspect all parts. If any parts are worn or damaged, use new parts for replacement. All disassembly
and all assembly procedures must be performed on a clean work surface and in a clean hydraulic area.
Keep cleaned parts covered and protected at all times.
Note: Prior to assembly, all threads that require sealant must be cleaned with a tap.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the same
sealing properties as a new O-ring. Use Tooling (F) during the assembly procedure.
Note: Apply a light film of transmission oil to all components before assembly.
Illustration 1 g00760179
1. Raise the temperature of roller bearing cone (1) to 135 °C (275 °F). Install roller bearing cone
(1) onto planetary carrier (2).
2. Invert the planetary carrier and position the planetary carrier on Tooling (A). Install shaft (3) in
planetary carrier (2).
3. Position thrust washer (4) on the planetary carrier.
4. Install roller bearing (6) into gear (5).
5. Position gear (5) and thrust washer (7) in the planetary carrier.
Note: Prior to the next step, ensure that the thrust washers and the gear are aligned.
6. Install shaft (8) through the planetary carrier and the gear. Ensure that the hole in the shaft is
aligned with the hole in the planetary carrier.
NOTICE
The spring pins must be replaced with new parts during the assembly
of the carrier assembly.
Failure to use new spring pins could result in damage to the carrier
assembly.
7. Insert a new spring pin in order to secure the shaft in the planetary carrier.
Note: Drive new spring pin flush with counter bore and remove excess debris caused by
installation.
8. Repeat Steps 3 through 7 for the remaining gears.
9. Invert the planetary carrier and position the planetary carrier on a wood block. The weight of
the planetary carrier is approximately 30 kg (65 lb).
10. Perform the following procedure in order to assemble the housing:
a. Install retaining ring (10D) and spacer (10B).
b. Lower the temperature of bearing races (10A) and (10C) and install the bearing races
against the spacer.
c. Install seal (9) into the seal groove of planetary housing (10).
d. Install inner seal (12) and outer seal (13) into the seal grooves of piston (11).
e. Size the inner seal and the outer seal by holding a round object against the seal. Rotate
the round object around the inside diameter of the piston and around the outside diameter
of the piston until the seal is flush with the edge of the piston groove. Ensure that the
inner seal lip is installed in the same direction as the outer seal lip.
Note: Lubricate the piston seals lightly with the lubricant that is being sealed prior to the
performance of the next step.
f. Carefully install piston (11) into planetary housing (10).
g. Invert the housing in order to complete the assembly procedure.
11. Attach Tooling (B) and a suitable lifting device to planetary housing (10).
12. Install planetary housing (10) onto planetary carrier (14). The weight of planetary housing (10)
is approximately 45 kg (100 lb).
Note: Care should be taken during the installation of the retaining ring in order to prevent
breakage.
13. Install retaining ring (15) onto spacer (16).

Note: Care should be taken during the installation of the retaining ring in order to prevent
breakage.
14. Install spacer assembly (16) over output shaft (3) into housing (10).
15. Raise the temperature of roller bearing cone (17) to 135 °C (275 °F) and install roller bearing
cone (17) over output shaft (3) into planetary housing (10).
16. Install rotor (18) into the housing so that machined groove (18a) faces upward.
730 Articulated Truck AGF00001-UP (MACHINE) POWERED BY 3196 Engine(SEB... Page 10 of 34
17. Apply Tooling (F) to the outside diameter of seal (19) and install the seal into retainer (20).
Note: The seal should be flush with the face of the retainer. Ensure that the excess sealant is
removed from the seal and the retainer.
18. Position retainer (20) on housing (10). Install bolts (21) in order to secure the retainer in
position.
19. Tighten bolts (21) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).

20. Install output yoke (22), O-ring (23), and washer (24) onto the output shaft.
21. Apply Tooling (J) to the threads of bolt (25) and install bolt (25). Tighten bolt (25) to a torque
of 270 ± 40 N·m (200 ± 30 lb ft).
22. Invert planetary housing (10) and mount planetary housing (10) on Tooling (C). The weight of
planetary housing (10) is 73 kg (160 lb).
Note: The output yoke should be downward.

23. Install shaft (27) into planetary carrier (14).
Note: Care should be taken during the installation of the seals in order to prevent breakage.
24. Install seal ring (29) into ring groove (28a) of carrier (28).
25. Install seal ring (30) into ring groove (28b) of carrier (28).
26. Install carrier (28) over shaft (27) and into planetary carrier (14).
27. Install sun gear (31) on shaft (27). Use Tooling (D) to install retaining ring (32) onto the shaft.
28. Perform Steps 3 through 8 in order to assemble planetary carrier (33).
29. Use Tooling (E) to install retaining ring (34) in the planetary assembly.
30. Install Tooling (B) into the planetary assembly.
31. Install retaining ring (35) into the ring groove of the planetary carrier. Use Tooling (B) and a
suitable hoist in order to position the planetary carrier into the gear (36).
Note: The retaining ring should snap into the ring groove of the planetary carrier and the ring
groove of the gear in order to secure the planetary carrier to the gear.
32. Install disc (37) in the planetary carrier.
Note: Ensure that the disc is seated and flush with the planetary carrier.
33. Position planetary carrier (33) and gear (36) over center shaft (27) and planetary carrier (14).
34. Apply Tooling (F) to the housing in order to secure O-ring (41) in position.
35. Install dowel rods (38) into the housing.
Note: Steps 36 through 39 are for the assembly of the No. 5 stationary clutch.
36. Position steel plate (39) over the dowel rods (38). Ensure that hole (39a) is aligned with the hole
in the planetary housing.
37. Position friction disc (40) onto the steel plate.

38. Position steel disc (39) onto the friction disc.
Note: Do not align hole (39a) in the remaining steel plates with hole (39a) in the first steel
plate. Hole (39b) should be aligned on all of the steel plates.
39. Install the remaining steel plates (39) and friction discs (40).
Note: Alternate between the steel plates and the friction discs. The friction disc is installed last.
40. Install the remaining dowel rods (38) through the steel plates into the housing.
41. Install steel rods (42) through the first steel plate into the housing. Install springs (43) onto the
steel rods.
42. Carefully install housing (44) onto planetary housing (10). Be very careful not to damage O-
ring (41). Steel rods (42) should extend through the planetary housing (10). The weight of
planetary housing (10) is 40 kg (85 lb).
43. Install allen head screws (45) in order to secure the housings together. Tighten allen head
screws (45) to a torque of 100 ± 20 N·m (74 ± 15 lb ft).
44. Install inner seal (46) and outer seal (47) into seal grooves of piston (48).
45. Size the inner seal and the outer seal by holding a round object against the seal. Rotate the
round object around the inside diameter of the piston and around the outside diameter of the
piston until the seal is flush with the edge of the piston groove. Ensure that the inner seal lip is
installed in the same direction as the outer seal lip.
46. Carefully install piston (48) into housing (44).
47. Perform the following procedure in order to install the thrust bearing and the thrust bearing
races:
Note: Ensure that thrust bearing race (49) and thrust bearing race (51) are not interchanged.
This will cause premature component failure.
a. Install thrust bearing race (49).
Note: When the thrust bearing race is installed, ensure that the lip (49a) is up.
b. Install thrust bearing (50) onto the thrust bearing race.

c. Install thrust bearing race (51) onto the thrust bearing.
48. Install thrust disc (52) onto planetary carrier (33).
49. Install sun gear (53) onto thrust disc (52).

50. Install dowel rods (54) into the housing.
51. Install the first steel plate (55) over the dowel rod and the steel rod.
52. Install friction discs (56) and the remaining steel plates onto the first steel disc. Alternate
between the friction discs and the steel plates. The friction disc is installed last.
53. Install spring (57) onto the steel rod.
54. Install gear (58). Ensure that the splines are aligned with the teeth of friction discs (56).
56. Install inner seal (60) and outer seal (61) into seal grooves of piston (62).
57. Size the inner seal and the outer seal by holding a round object against the seal. Rotate the
round object around the inside diameter of the piston and around the outside diameter of the
piston until the seal is flush with the edge of the piston groove. Ensure that the inner seal lip is
installed in the same direction as the outer seal lip.
58. Carefully install piston (62) into planetary housing (63). Install Tooling (B) on the housing.
59. Use Tooling (B) and a suitable lifting device to install planetary housing (63) onto housing (44).
Be very careful not to damage O-ring (59). Dowel rods (54) and steel rods (42) should extend
through the housing. The weight of planetary housing (63) is 40 kg (85 lb).
60. Install retaining ring (65) into the ring groove of carrier (64). Then position the carrier into the
gear (66). The retaining ring will secure the carrier to the gear.
61. The retaining ring should snap into the ring groove of the carrier and the ring groove of the gear
in order to secure the carrier to the gear.
62. Perform Steps 3 through 8 in order to assemble carrier (64).
Note: Ensure that the disc is seated and flush with the planetary carrier.
63. Install disc (67) in carrier (64) and drive gear (66).
64. Position drive gear (66) and the planetary assembly. Ensure that the gears are aligned during
installation. The planetary carrier is inserted first.
65. Install the first steel disc (69) over the dowel rod and the steel rod.
66. Install friction discs (68) and the remaining steel plates onto the first steel plate. Alternate
between the friction discs and the steel plates. The friction disc is installed last.
67. Ensure that the splines of the drive gear are aligned with the teeth of the friction discs.
68. Install spring (70) onto the steel rod.
70. Attach Tooling (B) and a suitable lifting device to transmission case (72) and position
transmission case (72) onto planetary housings (63). Be very careful not to damage O-ring (71).
The weight of transmission case (72) is approximately 90 kg (200 lb).
71. Position retainer (73) on fluid manifold (74). Ensure that the bolt holes are aligned.
72. Install bolts (75) in order to secure the carrier in position. Tighten bolts (75) to a torque of
28 ± 7 N·m (21 ± 5 lb ft).
73. Install seal (76) into the groove of carrier (73).
74. Invert the manifold in order to install seals (77) into the grooves of the carrier.
Note: Lower the temperature of the bearing race and install the bearing race, if the bearing race
was removed.
75. Position manifold (74) inside transmission case (72).
76. Install bolts (78) and the washers in order to secure the manifold in position. Tighten bolts (78)
to a torque of 270 ± 40 N·m (200 ± 30 lb ft).
77. Raise the temperature of bearing (79) to 135 °C (275 °F). Use Tooling (G) to install the bearing
onto housing (80).
78. Invert the housing in order to install seal (81) into the groove of the housing. Size the seal by
holding a round object against the seal. Rotate the round object around the diameter of the
piston until the seal is flush with the edge of the piston groove.
79. Install seal (83) into the seal groove of clutch piston (82). Size the seal by holding a round
object against the seal. Rotate the round object around the diameter of the piston until the seal is
flush with the edge of the piston groove.
Note: Lubricate the piston seal lightly with the lubricant that is being sealed prior to the
80. Carefully install clutch piston (82) into housing (80).
81. Position springs (84) in clutch piston (82).

82. Install seal (86) into the seal groove of balance piston (85). Size the seal by holding a round
object against the seal. Rotate the round object around the diameter of the piston until the seal is
flush with the edge of the seal groove.
83. Use Tooling (E) to install retaining ring (87) into ring groove (85a) of the balance piston.
Note: Lubricate the piston seal lightly with the lubricant that is being sealed prior to the
84. Position balance piston (85) in the inside diameter of piston assembly (82). Ensure that the bolt
holes are aligned.
85. Install allen head screws (88) in order to secure the balance piston in position. Tighten allen
head screws (88) to a torque of 100 ± 20 N·m (75 ± 15 lb ft).
86. Position hub (89) on top of balance piston (85).

87. Install dowel rods (90) through piston (82) into clutch housing (80).
88. Install friction discs (91) and steel plate (92).
Note: The steel plate is sandwiched between the two friction discs.
89. Position end plate (93) on clutch housing (80).
90. Install bolts (94) and the washers in order to secure the end plate in position. Tighten bolts (94)
to a torque of 100 ± 20 N·m (75 ± 15 lb ft).
Note: Do not install three bolts. Install Tooling (B) in hole (X) in place of the bolts.
91. Use Tooling (B) and a suitable lifting device to install the clutch pack into the transmission
case.
Note: The weight of the clutch pack for the No. 2 rotating clutch is approximately 30 kg
(70 lb).
92. Remove Tooling (B) and install the three bolts and the washers that were not installed in Step
90. Tighten the bolts to a torque of 100 ± 20 N·m (75 ± 15 lb ft).
93. Install retaining ring (95) into the groove of the end plate.
94. Install disc (96) around the shaft.
95. Install retaining ring (97) into groove (27a) of the shaft.
End By:
a. Install the speed sensors. Refer to Disassembly and Assembly, "Speed Sensor (Transmission) -
Remove and Install".
b. Install the lockup clutch and solenoid valve. Refer to Disassembly and Assembly, "Lockup
Clutch and Solenoid Valve - Remove and Install".
c. Install the pressure sensor. Refer to Disassembly and Assembly, "Pressure Sensor
(Transmission Clutch Latching) - Remove and Install".
d. Install the solenoid valve. Refer to Disassembly and Assembly, "Solenoid Valve (Transmission
Clutch Latching) - Remove and Install".
e. Install the control valve. Refer to Disassembly and Assembly, "Control Valve (Transmission
Clutch Latching) - Remove and Install".
f. Install the transmission hydraulic control relief valve. Refer to Disassembly and Assembly,
"Relief Valve (Transmission Hydraulic Control) - Remove and Install".
g. Install the torque converter inlet relief valve. Refer to Disassembly and Assembly, "Relief
Valve (Torque Converter Inlet) - Remove and Install".
h. Connect the torque converter housing from the transmission case. Refer to Disassembly and
Assembly, "Torque Converter Housing - Install".
Copyright 1993 - 2022 Caterpillar Inc. Tue Oct 18 11:40:03 EST 2022
All Rights Reserved.
Private Network For SIS Licensees.

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730 Articulated Truck AGF00001-UP (MACHINE) POWERED BY 3196 Engine(SEBP3...

Product: ARTICULATED TRUCK

Disassembly and Assembly

Transmission Planetary - Assemble

Personal injury or death can result from improper lifting or blocking.

Approximate weights of the components are shown. Clean all surfaces

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, PERJ1017, "Dealer Service Tool

Dispose of all fluids according to local regulations and mandates.

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

3. Position thrust washer (4) on the planetary carrier.

4. Install roller bearing (6) into gear (5).

8. Repeat Steps 3 through 7 for the remaining gears.

10. Perform the following procedure in order to assemble the housing:

a. Install retaining ring (10D) and spacer (10B).

f. Carefully install piston (11) into planetary housing (10).

g. Invert the housing in order to complete the assembly procedure.

13. Install retaining ring (15) onto spacer (16).

19. Tighten bolts (21) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).

Note: The output yoke should be downward.

23. Install shaft (27) into planetary carrier (14).

28. Perform Steps 3 through 8 in order to assemble planetary carrier (33).

30. Install Tooling (B) into the planetary assembly.

32. Install disc (37) in the planetary carrier.

35. Install dowel rods (38) into the housing.

37. Position friction disc (40) onto the steel plate.

38. Position steel disc (39) onto the friction disc.

46. Carefully install piston (48) into housing (44).

a. Install thrust bearing race (49).

b. Install thrust bearing (50) onto the thrust bearing race.

c. Install thrust bearing race (51) onto the thrust bearing.

48. Install thrust disc (52) onto planetary carrier (33).

49. Install sun gear (53) onto thrust disc (52).

50. Install dowel rods (54) into the housing.

53. Install spring (57) onto the steel rod.

62. Perform Steps 3 through 8 in order to assemble carrier (64).

68. Install spring (70) onto the steel rod.

73. Install seal (76) into the groove of carrier (73).

75. Position manifold (74) inside transmission case (72).

80. Carefully install clutch piston (82) into housing (80).

81. Position springs (84) in clutch piston (82).

86. Position hub (89) on top of balance piston (85).

88. Install friction discs (91) and steel plate (92).

89. Position end plate (93) on clutch housing (80).

94. Install disc (96) around the shaft.

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