Hierarchical WO Ultrabroadband Absorbers and Photothermal Converters Grown From Femtosecond Laser-Induced Periodic Surface Structures

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Hierarchical WO3−x Ultrabroadband Absorbers and Photothermal


Converters Grown from Femtosecond Laser-Induced Periodic
Surface Structures
Dongshi Zhang,* Ruijie Liu, Sihan Ji, Yunyu Cai, Changhao Liang, and Zhuguo Li*

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ABSTRACT: Oxygen-vacancy-rich WO3−x absorbers are gaining increasing attention because


of their extensive absorbance-based applications in near-infrared shielding, photocatalysis,
Downloaded via TSINGHUA UNIV on May 8, 2023 at 06:11:35 (UTC).

sterilization, interfacial evaporator and electrochromic, photochromic, and photothermal fields.


Thermal treatment in an oxygen-deficient atmosphere enables us to prepare WO3−x but lacks
the capacity for finely manipulating the grown structures. In this work, we present that laser-
induced periodic surface structure (LIPSS) obtained by femtosecond laser ablation is a good
template to grow various hierarchical WO3−x ultrabroadband absorbers and photothermal
converters by thermal oxidation annealing in air. Increasing annealing temperature from 600 to
1000 °C allows the manipulation of WO3−x crystal sizes from ∼70 nm to ∼4 μm, accompanied
by a color transition from brown to dark blue and finally to yellow. Benefiting from annealing-
induced surface cracks and phase transition into WO3−x (containing both WO3 and W18O49) at
600 °C, excellent UV−vis−NIR−MIR ultrabroadband absorbers were produced: >90% UV−
NIR absorbance (0.3−2.5 μm) and 50−90% MIR absorbance (2.5−16 μm), much better than
most W-based metamaterial absorbers. The higher the annealing temperature (1000 > 800 >
600 °C), the better the photothermal performances (sample temperature as the indicator) of annealed interfaces due to the
increased oxidation rates and resultant thicker oxide layers (6, 150, and 507 μm), a trend which is more apparent upon the
irradiation of high-density (3160 mW/cm2) and ultrabroadband (200−2500 nm) light but much less apparent for shorter-band
(200−800, 420−800, 800−2500 nm, etc.) and less-intensity (1694, 1540, 1460 mW/cm2, etc.) light irradiation. This phenomenon
indicates that (1) higher-performance ultrabroadband absorbers possess a higher photothermal conversion capacity; (2) thicker-
WO3−x oxide layer converters are more effective in preserving photothermal heat; and (3) both the W-LIPSS and metal tungsten
substrate can quickly dissipate the photothermal heat to inhibit heat accumulation in the oxide photothermal converters. It is also
proved that ablation-induced high-pressure shockwaves can produce deformation layers in the subsurfaces to release annealing-
induced stresses, beneficial for the formation of less-cracked non-stoichiometric WO3−x interfaces upon annealing. High-pressure
shockwaves are also capable of inducing grain refinement of LIPSS, which facilitates a homogeneous growth of small non-
stoichiometric metal-oxide crystals upon annealing. Our results indicate that femtosecond laser ablation is a convenient upstream
template-fabrication technique compatible with the thermal oxidation annealing method to develop advanced functional oxygen-
vacancy metal-oxide interfaces.
KEYWORDS: ultrabroadband absorber, femtosecond laser ablation, thermal annealing, photothermal, LIPSS,
oxygen-vacancy tungsten oxide

1. INTRODUCTION (RIE), in combination with repeated chemical vapor deposition


Broadband light absorbers in the manners of metal−dielectric processes.7 Instinct localized surface plasmon resonance
multilayer metamaterials,1 plasmonic,2 and oxygen-deficient (LSPR) characteristics make plasmonic metal structures
metal oxide absorbers3 are an ever-green topic because of their excellent light absorbers,8 but the high cost and ease to become
extensive applications such as solar energy harvesting, water
evaporation, thermal emitters, and imaging devices.4−6 From the
manufacturing perspective, some problems are still lying ahead Received: March 13, 2022
to inhibit their widespread applications in practice. For example, Accepted: April 19, 2022
metal−dielectric absorbers composed of alternating subwave- Published: April 29, 2022
length metal and dielectric layers must be fabricated by low-
throughput but high-cost equipment such as focused ion beam
or electron (E-beam) lithography milling or reactive ion etching

© 2022 American Chemical Society https://doi.org/10.1021/acsami.2c04523


24046 ACS Appl. Mater. Interfaces 2022, 14, 24046−24058
ACS Applied Materials & Interfaces www.acsami.org Research Article

Figure 1. (a) Schematic illustration of fs-LA of a W plate (3 cm × 3 cm × 1 mm) in air at laser powers of 5 and 15 W, a pulse duration of 400 fs, a
repetition rate of 400 kHz, and a wavelength of 1030 nm using the line-by-line scanning method at a scanning speed of 200 mm/s. The scan line interval
is 15 μm. (b) Schematic illustration of the thermal annealing of pure W, fs-5W-W, and fs-15W-W samples in an oven at temperatures of 600, 800, and
1000 °C for 2 h. (c) Optical images of fs-5W-W and annealed samples obtained at temperatures of 600, 800, and 1000 °C. (d,f), (e,g), and (h,i) SEM,
AFM images, and depth profiles of the LIPSS for fs-5W-W and fs-15W-W samples, respectively. It is seen that few nanoparticles (NPs) deposit on the
fs-5W-W sample, whereas enormous NPs deposit on the fs-15W-W sample. (j) SEM image of the subsurface structure of the fs-5W-W sample
indicating the deformation and crack caused by fs-LA-induced shock waves.

aggregated strongly limit their widespread applications. Oxygen- absorbance-based applications.16 Thermal annealing of pure
deficient metal-oxide materials such as WO3−x are gaining metals17 offers the possibility to prepare oxygen-vacancy-
increasing attention because of their merits of low cost and abundant metal-oxide crystals, and various annealing temper-
LSPR-enhanced visible and near-infrared (NIR) light absorb- atures allow the manipulation of crystal morphologies.18
ance.9 Compared with other excellent photothermal materials However, it is still challenging to construct hierarchical WO3−x
such as carbon foam10 and carbonized wood,11 the significance interfaces by thermal annealing unless with the aid of growth
of further exploring oxygen-deficient metal-oxide materials lies templates. Hence, searching good templates to grow WO3−x
in their absorbance-based multi-functions including near- crystals in a hierarchical manner is highly demanded.
infrared shielding, electromagnetic wave absorption, photo- Femtosecond laser structuring offers a multi-scale (nanoscale,
catalysis, sterilization, and electrochromic, photochromic, microscale, and micro/nanoscale) structure19−24 and nanoma-
photothermal, and thermal-to-electricity transition.12,13 Besides terial25,26 reservoir for selection to achieve this mission. They
these applications, oxygen-deficient metal-oxide materials can have been proven to be good precursors to grow metal oxides
also be used as sensing materials to detect trace chemical upon thermal oxidation annealing,27 hydrothermal treatment,
contaminants and toxic and flammable gases such as volatile and electrochemical anodization.28 Among all achievable
organic compounds (methanol, ethanol, isopropanol, acetone, structures by laser structuring,21,24,29−33 laser-induced periodic
etc.), NH3, SO2, H2S, and NO2.13 In long-term “closed” surface structure (LIPSS) is the unique structure from
environments such as a spacecraft and space station, these femtosecond laser structuring, which can be easily produced
substances can be generated from respiration systems, life on metals, polymers, semiconductors, and dielectrics.23,34−37
support subsystems, and intestines of human beings.14 Low-cost, The absorbance of LIPSS structures, normally indirectly
highly sensitive, and compatible WO3−x structures can help measured by surface reflectance, has been investigated for a
build an alarm system to secure astronauts’ safety in space. long time. However, endowment of LIPSS on metals is merely
Electrochromic devices composed of WO3−x15 are also capable of increasing absorbance in the ultraviolet (UV: 200−
potentially to be applied as thermal-emissivity modulation 400 nm) and visible (vis: 300−750 nm) bands but incapable of
“skin” devices for spacecraft thermal control. increasing the absorbance in the near-infrared (NIR, wave-
Considering the extensively applicational scenarios, besides length: 800−2500 nm) band.38 If succeeded in transforming
WO3−x nanomaterials, hierarchical WO3−x interfaces with large metal LIPSS into oxygen-deficient metal oxides via thermal
specific surface areas are highly demanded. Current synthesis oxidation annealing, a new route for developing ultrabroadband
techniques (including the mechanochemical method, chemical interfacial absorbers will be verified and developed.
vapor transport, solid-phase reaction, inductively coupled In this work, we present that by means of the thermal
thermal plasma and hydrothermal and solvothermal methods13) oxidation annealing method, LIPSS is indeed a good template to
are merely good at producing WO3−x powders and nanoma- grow hierarchical WO3−x structures with excellent ultrabroad-
terials, but it is difficult to construct hierarchical WO3−x crystal band absorbance and photothermal capacities. LIPSS is
structures, which can efficiently trap broadband light for generated by femtosecond laser ablation (fs-LA) of tungsten
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Figure 2. (a−c,d−f) Raman and XRD spectra of 600/800/1000 °C-annealed pure W, fs-5W-W, and fs-15W-W samples, respectively. (g,h) EDS
atomic percentages of W, O, and C elements of unannealed and annealed fs-5W-W and fs-15W-W samples and corresponding O/W atomic ratios.
Considering the existence of a large number of deposited particles on the LIPSS for the fs-15W-W sample, LIPSS and NPs are separately characterized
for comparison.

(W) in air at laser powers of 5 and 15 W while keeping other UV−NIR) and different densities. The sample’s temperature
parameters constant (a pulse duration of 400 fs, a wavelength of after 1 min irradiation is recorded by a thermal infrared camera
1030 nm, and a repetition rate of 400 kHz). Two laser powers (FLIR, E60) to be used as photothermal conversion indicator.
are used to change the densities of deposited particles on the W- The cross-section morphologies of annealed samples are
LIPSS, similar to the method of changing the scan interval for analyzed to correlate temperature-dependent oxidation rates
this purpose.39 To compare the impact of growth templates on with photothermal variations.
the annealing-induced structures and corresponding optical
properties, thermal annealing of unablated W metal plates is also 2. EXPERIMENTAL SECTION
implemented. The structural morphologies are characterized by An fs laser system equipped with a galvanometer scanner was used for
scanning electron microscopy (SEM) and atomic force laser ablation of W (dimensions: 30 × 30 × 1 mm) in air, as
microscopy (AFM). The compositions of resultant interfaces schematically illustrated in Figure 1a. The pulse duration, wavelength,
are identified by Raman spectroscopy, X-ray powder diffraction and repetition rate of the laser system are 400 fs, 1030 nm, and 400 kHz,
(XRD), and energy dispersive X-ray spectroscopy (EDS). respectively. Two laser powers of 5 and 15 W were adopted. The laser
Ultrabroadband reflectance of different samples is characterized spot size was 25 μm. The scan speed was set constant at 200 mm/s. The
by ultraviolet−visible (UV−vis) spectroscopy and Fourier line-by-line scanning method with the scan interval between adjacent
lines of 15 μm was used for fs-LA (Figure 1a). Thermal annealing of W
transform infrared (FTIR) spectroscopy. For bulky targets,
samples was performed in an oven at temperatures of 600 °C, 800 °C,
absorbance is equal to 1reflectance, so it is deduced based on and 1000 °C for 2 h (Figure 1b). To simplify the description of samples,
reflectance measurements. Photothermal capacities of unan- they are termed by the fs−power−material−temperature criterion such
nealed and annealed fs-5W-W samples are evaluated by light as fs-5W-W-600 °C, corresponding to the 600 °C-annealed W sample
irradiation at different wavelength bands (UV−vis, vis, NIR, and which was obtained by fs laser ablation at a laser power of 5 W.

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The morphologies of surface structures and their elemental The peaks at 400, 418, and 446 cm−1 belong to other phases of
distributions were characterized by SEM (NOVA NanoSEM 230, WO3.44 The flattened bands in the range of 703−727 and 794−
FEI) equipped with an EDS module of 125 eV (Mn Kα). Reflectance 827 cm−1 are attributed to the formation of tungsten oxide
ranging from UV to near-infrared (NIR) and in the mid-infrared (MIR) crystals in multiple polymorphous states such as the γ-
band was measured by UV−vis (Lambda 950, PerkinElmer, Inc.) and
FTIR spectroscopy (Nicolet 6700, Thermo Fisher), respectively. The
monoclinic phase of WO3,45 tri-WO3, WO2, and o-WO3.43
depth and cross-section profiles of nanostructures were measured by The broadened band at 635 cm−1 is discovered from all samples,
AFM (Nanonavi E-Sweep, NSK Ltd., Tokyo, Japan). The compositions indicating the formation of WO3−x.46 Oxygen vacancies can
of surface structures were analyzed by Raman spectroscopy (Senterra render LSPR property to the tungsten oxide structures, which, in
R200-L, Bruker Optics) and XRD [Philips X’Pert X-ray diffractometer turn, enhance the Raman signals.
with Cu Kα radiation (λ = 0.15419 nm)]. Photothermal transition The deposited particles make it difficult to characterize the
capacities were evaluated by irradiating each sample on a ceramic plate underlying structures of annealed fs-15W-W samples, so XRD
using a light irradiator. Different bands of light were changed by using measurement was carried out for both fs-5W-W and fs-15W-W
light filters. The temperature was recorded every minute by using a samples. Figure 2d−f indicates that the compositions of crystals
thermal infrared camera (FLIR, E60, USA), and three times of
photothermal tests were repeated for every sample under the same
formed at annealing temperatures of 600, 800, and 1000 °C are
irradiation condition. almost the same for both fs-5W-W and fs-15W-W samples, so
their compositions have a high similarity. The discovery of the
broadened 635 cm−1 peak in all Raman spectra makes it
3. RESULTS AND DISCUSSION reasonable to conclude that all samples are WO3−x even though
Thermal annealing induces an obvious color change of the α-WO3 is the main phase of 800/1000 °C-annealed samples. To
treated samples. To prevent a repetitive demonstration, the confirm this speculation, EDS analysis of the samples is further
optical images of the fs-5W-W sample and its corresponding implemented with the atomic percentages of C, W, and O shown
600/800/1000 °C-annealed samples are displayed in Figure 1c in Figure 2g and the O/W ratio shown in Figure 2h. It is found
as representatives. The LIPSS on the fs-5W-W sample originally that the LIPSS and NPs have different oxidation rates (Figure
displays a brown color. After 2 h annealing in air at temperatures 2g,h). The LIPSS becomes more oxidized than the deposited
of 600, 800, and 1000 °C, surface color transforms into dark blue NPs (oxygen percentage ratios: 25.56% vs 17.69%, Figure 2g,h),
and yellow. Figure 1d−i displays SEM and AFM images and which can be explained by the following reasons: (1) NPs are
cross-section profiles of LIPSS morphologies of fs-5W-W and fs- generated from the spallation/ejection of materials from the
15W-W samples. The periods of the LIPSS are ∼800 nm, close molten layers or Coulomb/phase explosions during ablation of
to the wavelength of 1030 nm, indicating the formation of a low- each fs laser pulse.26 This process is often accompanied by the
spatial frequency LIPSS (LSFL).40 The heights of the LIPSS on oxidation of outermost surfaces of NPs because of the
the fs-5W-W and fs-15W-W samples are both around 300 nm decomposition of oxygen gas molecules in air.39 (2) In light of
(Figure 1h,i), respectively. Because laser ablation is a subtractive a high repetition rate of 400 kHz being used for experiments, the
manufacturing technique, the subtractive materials turn out in LIPSS must be subjected to multi-pulses’ ablation; successive
the manner of nanomaterials, which can spontaneously deposit oxidations occur to the LIPSS, so its oxidation rate is much
on the LIPSS as extra light absorbers and surface plasmon higher than that of NPs. Besides W and O elements, a 25−27%
polariton sources.26 Choosing laser powers of 5 W and 15 W for atomic percentage of carbon is also detected from both the
LIPSS structuring is aimed to investigate how different densities LIPSS and NPs, which should originate from CO2 decom-
of deposited particles will induce the change of optical position during fs laser ablation in air.39 Annealing significantly
properties before and after thermal annealing. At a lase power increases the oxygen percentage to the range of 60−65% but
of 5 W, only a small amount of NPs deposit on the LIPSS greatly decreases the carbon percentage to ∼10% (Figure 2g).
(Figure 1d,e), while many NPs deposit on the LIPSS using 15W The O/W ratios of the LIPSS for the fs-5W-W and fs-15W-W
laser power (Figure 1f,g). Analysis of the subsurface structure of samples are 0.42 and 0.52, respectively, which indicates that fs-
fs-5W-W (Figure 1j) shows that fs-LA can induce deformation LA at a higher laser power can cause a higher oxidation rate of
and cracks in the subsurface of ablated W metal plates because of the ablated surfaces (Figure 2g).
the generation of high-pressure shockwaves29 and plasticity of W After thermal oxidation annealing at temperatures of 600, 800,
metal.36,41 and 1000 °C, O/W atomic ratios increase to the range of 2.2−
To identify the compositions of annealed samples, Raman 2.7. Cifuentes et al. once performed the thermal oxidation of
measurement was performed with results shown in Figure 2a−c. pure tungsten plates in air and confirmed the formation of WO3,
Five Raman peaks at 134, 272, 326, 715, and 805 cm−1 are W18O49, and WO2.92,17 showing a possibility to induce the
identifiable, being attributable to the formation of α-WO3.42 It is formation of both non-stoichiometric and stoichiometric
noteworthy that the Raman peak intensities of 600/800/1000 tungsten oxide crystals. Through analysis of XRD patterns,
°C-annealed fs-15W-W samples are much lower than those of they speculated that WO3−x crystals should locate in the
annealed W and fs-5W-W samples due to the existence of innermost part of the oxide layers.17 Liang et al. reported that
deposited NPs and their light trapping effect. Upon annealing, besides stoichiometric WO3 crystals, yellow-color tungsten
the deposited particles can easily transit into thermodynamically oxide crystals can also be associated with WO3−x crystals
stable stoichiometric orthorhombic α-WO3 crystals, so the possessing a certain amount of oxygen vacancies.47 Hence, there
Raman peaks mainly come from α-WO3 rather than its can also exist many oxygen vacancies in the 800/1000 °C-
underlying structures. Raman peak intensities of 800/1000 annealed samples despite their yellow color (Figure 1c), in
°C-annealed W and fs-5W-W samples are significantly enlarged accordance with the conclusion from the Raman analysis
than those of the 600 °C-annealed sample, which allow us to (Figure 2a−c).
identify more tungsten oxide phases besides α-WO3 Raman Air rather than an oxygen-deficient environment like vacuum
peaks, including 243, 612, and 185/219/377/640 cm −1 adopted for producing WO3−x crystals is due to the following
originating from tri-WO3, WO2, and o-WO3, respectively.43 reason. Non-stoichiometric WO3−x48,49 reported for broadband
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Figure 3. (a−h) W4f and O 1s XPS spectra of fs-5W-W and 600/800/1000 °C-annealed samples.

absorbance applications are mainly W18O49 and WO2.92 crystals 600/800/1000 °C-annealed samples, respectively, with oxygen-
with sufficient oxidation rates. Nevertheless, the main vacancy percentages of 18.0, 20.5, 34.2, and 21.0%, respectively.
composition of LIPSSs is tungsten metal (Figure 2g). Hence, Specifically, O 1s peaks at 530.4, 531.0/531.1, 532.2−532.7, and
to increase the oxidation rates of LIPSSs, air was adopted as the 533.6 eV (Figure 3d,e) are assigned to the W−O bonds of
annealing environment. In addition, we have performed thermal tungsten oxides, oxygen vacancies, adsorbed oxygen (−OH),
oxidation annealing of pure W in air at 400 °C for 2 h and found and adsorbed water molecules, respectively.55,56 Hence,
that no obvious change occurs to the annealed W sample, so 600 deduced from Raman, XRD, and XPS analysis, it can be
°C was chosen as the starting annealing temperature for concluded that WO3−x containing W18O49 crystals are formed
comparison. on all ablated and annealed samples.
To identify the WO3−x phase and to check how surface bonds Figure 4 displays the surface morphologies of annealed W, fs-
and oxygen-vacancy percentages change upon annealing, the 5W-W, and fs-15W-W samples. Annealing causes the formation
ablated (fs-5W-W) sample and corresponding 600/800/1000 of microcracks on all three kinds of samples at temperatures of
°C-annealed samples are chosen for XPS analysis. Figure 3 600 and 800 °C. The cracking rates are sample-specific. Large
displays the W 4f and O 1s spectra of fs-5W-W and 600/800/ network crack islands are generated on the W-600 °C sample
1000 °C-annealed samples and correspondingly deconvoluted (Figure 4a). The inset image of Figure 4a displays an enlarged
peaks. For the fs-5W-W sample, metallic W (W0) peaks at 31.3 crack island with an irregular shape, showing that the crack
and 33.4 eV,50 stoichiometric WO3 (W6+) peaks at 35.8 and 38.0 island is more than 100 μm2. In contrast, zigzag cracks with
eV,51 and nonstoichiometric WO3−x (W5+) peaks at 34.4 and lengths of tens of micrometers are formed on the annealed
36.7 eV52 are identifiable (Figure 3a). The loss feature peak LIPSS surfaces (Figure 4d,g). The horizontal crack is in line with
located at ∼41.7 eV53 is also found. After annealing at 600/800/ the orientation of the LIPSS, and the crack islands are no longer
1000 °C, metallic metal W0 featured peaks disappear. Instead, generated for annealed LIPSS samples. Cracking normally takes
only oxide peaks are found. Despite the domination of WO3, the place due to the volume-change-induced compression stresses
nonstoichiometric metal oxide of WO3−x (W5+) can still be during oxide formation and cooling-induced thermal stresses.17
identified (Figure 3b,c,e), which is ascribed to the formation of The crack densities of fs-5W-W-600 °C and fs-15W-W-600 °C
W18O49.54 Deconvoluted O 1s XPS spectra (Figure 3d−f,h) samples are much less than that of the W-600 °C sample, which
show that the percentage of W−O bonds gradually increases indicates that fs laser structuring is helpful to release the stresses
from 11.0% for the fs-5W-W sample to 50.4, 60.6, and 73.0% for generated during thermal annealing and subsequent cooling due
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Figure 4. SEM images of W (a−c), fs-5W-W (d−f), and fs-15W-W (g−i) samples after thermal annealing of unablated and ablated samples in air at
temperatures of 600, 800, and 1000 °C for 2 h. Inset images shown in (a,d,g) indicate the crack states of each sample.

to the existence of deformation structures in the subsurface diameter (Figure 5f). With respect to the particle-deposited
(Figure 1j). The higher the laser power used for LIPSS LIPSS of the fs-15W-W-600 °C sample, the annealed surface is
production, the less the cracks take place after 600 °C annealing. still characterized by loosely deposited particles (Figure 5j) and
Crack becomes more distinct at 800 °C because of the higher compactly grown WO3−x LIPSS structures, on top of which
stresses induced during crystallization, as featured by the intense nanoparticles of ∼140 nm in diameter are identifiable
formation of deeper and larger cracks, crack propagation, and (Figure 5m), twice that of WO3−x particles formed on the fs-5W-
appearance of structure protrusions at the boundary of cracks W-600 °C sample (Figure 5f). Due to the compactness of grown
(Figure 4b,e,h). The maximal crack length is more than 100 μm LIPSS structures and newly formed crystals, the height of the
(Figure 4e,h). At 1000 °C, no crack can be found (Figure 4c,f,i). resultant fs-15W-W-600 °C surface structure is only within the
Instead, hierarchically macroporous structures are found. Our range of 200 nm (Figure 5n,o), much less than that of the LIPSS
findings are in accordance with previous reports which showed (Figure 1g,i). The reason why the structure morphologies of fs-
that cracking events are very limited at 600 °C, whereas an 5W-W-600 °C and fs-15W-W-600 °C are a little different is
intense crack takes place at 800 °C, which allows the attainment unknown, which may be aroused by different crystal growth
of a denser tungsten oxide layer;17 further increasing the behaviors of LIPSSs obtained under different ablation
temperature up to 1000 °C enables a continuous growth of conditions. Increasing the annealing temperature to 800 °C
tungsten oxide crystals.57 increases the size of crystals to ∼270 nm for both fs-5W-W-800
Figure 5a−d displays the higher-magnification images of °C and fs-15W-W-800 °C samples. The enlarged crystals
annealed micro/nanoscale structures. Many crystal clusters are overlap with each other, making it difficult to identify the
located among crack islands of the W-600 °C sample due to original LIPSSs.
heterogeneous nucleation and growth of metal oxide crystals.58 With respect to the fs-15W-W sample, the deposited NPs
Careful examination of the clusters allows us to identify the cannot be found after 800 °C annealing, which indicates that
particle size in a broad range of 63−1100 nm (Figure 5a,b). deposited NPs have been merged with the underlying LIPSS
Increasing the annealing temperature to 800 and 1000 °C structure to serve as seeds for WO3−x crystal growth at higher
(Figure 5c,d) gives birth to NPs and microparticles with sizes in temperatures no less than 800 °C. At 1000 °C, not only larger
the range of 200−600 nm and 0.7−5.3 μm, respectively. Figure macroporous structures with macropore sizes of 1∼4 μm are
5a−d indicates that crystals grown from a pure W plate are formed (Figure 5l, right part, corresponding to the upper side
inhomogeneous with a broad size distribution, especially at the region of Figure 4i), while small crystals of ∼1 μm in diameter
annealing temperatures of 600 and 1000 °C. are tightly packed in the regions of nonporous surfaces (Figure
Benefiting from the surface cracks induced by 600 °C 5l, left part, corresponding to the lower side region of Figure 4i).
annealing, LIPSS′ trenches become deeper (Figure 5e,i). The In contrast, the crystals on the fs-5W-W-1000 °C sample have
annealed LIPSS is fully decorated by small particles of ∼70 nm in very limited macropores due to the lack of deposited particles
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Figure 5. (a−d), (e−h), and (i−l) SEM images of the pure W, fs-5W-W, and fs-15W-W samples annealed at 600, 800, and 1000 °C, respectively. (m-o)
AFM height profiles (top and side view) and the cross-sectional profile of the fs-15W-W-600 °C sample.

Figure 6. Schematic illustration of structural morphology evolution upon annealing of pure W, fs-5W-W, and fs-15W-W samples in air at temperatures
of 600, 800, and 1000 °C for 2 h.

(Figure 4f), whereas the crystals on the W-1000 °C sample are production of more crystal clusters. These crystal clusters
macroporous (Figure 4c) owing to the annealing-induced dense loosely fill the crack trenches, and many of them are well above
cracks and surfaces’ warpage. the horizontal level of the interfaces. These protruded clusters
Figure 6 summarizes both the microscale and nanoscale will act as the growth seeds at the temperature of 1000 °C to
growth routes for flat W, LIPSS, and LIPSS-NP interfaces at induce macropores. Due to the randomly located crystal
annealing temperatures of 600, 800, and 1000 °C. For the flat W clusters, some regions grow tightly to form densely small
surface, large and deep cracks form with many clusters filling the crystals, while some regions grow loosely to form larger crystal
inside of the deep trenches at 600 °C. Further increasing the macroporous structures. The similar scenario occurs for the
annealing temperature to 800 °C exacerbates surface cracks, deposited NPs on the fs-15W-W sample. The difference is the
which results in the formation of much deeper cracks and shallow depth of cracks originating from the LIPSS and the
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Figure 7. (a−c) UV−vis and (d−f) MIR absorbance of pure W, fs-W-5W (c,d), and fs-W-15W samples and corresponding 600/800/1000 °C-
annealed samples. The absorbance spectra (obtained by 1-reflectance) of pure W and fs-W-5W are adapted from ref 39, Copyright 2021, Elsevier. (g)
Schematic illustration of the experimental setup for photothermal measurements. (h) Photothermal-induced temperatures of different samples after 1
min light irradiation at different wavelength bands (200−800, 420−800, 800−2500, and 200−2500 nm) with light densities of 1694, 1540, 1460, and
3160 mW/cm2. Different wavelength bands of light were adjusted by using light filters. Photothermal temperatures of each sample were measured
three times. The room temperature was 19 °C as the starting temperature. (i) IR thermal images of fs-5W-W-600/800/1000 °C samples after 1 min’s
light irradiation, which indicates that the higher the annealing temperature, the better the photothermal effect. The highest temperature of the
irradiated sample surface from the IR image is used as the photothermal indicator for analysis.

growth seeds generated by fs-LA. Fs-LA can greatly refine the wavelength band (Figure 7b),39 which is ascribed to the low NIR
grains in the substrate into nanoscale structures,59 so the grown absorption capacity of the metallic LIPSS.38 This trend is also
crystals become highly uniform after annealing at 600 °C for 2 h. applicable to the absorbance in the MIR range shown in Figure
Due to the lack of deposited NPs to create a large region of 7d,e which indicates that fs laser structuring of the LIPSS is only
macropores, the density of macropores grown from the fs-5W-W capable of slightly increasing MIR absorbance. Deposition of a
sample is very limited, and only separated macropores can be large amount of WO3−x particles on the LIPSS via high-power
found. Overall, it can be concluded that the LIPSS provides a 15W fs-LA can slightly further enhance the absorbance in the
better template for the nucleation and growth of smaller and whole UV−MIR broadband (Figure 7c,f) due to the intrinsic
more homogeneous particles than pure W plates and facilitates broadband absorbance of WO3−x particles60 and the light
the formation of hierarchical nanostructures at 600/800 °C and trapping effect of assembly particle aggregates.39 Nevertheless,
hierarchical macroporous structures at 1000 °C while deposited the efficacy of partial coverage of the LIPSS by WO3−x particles
by a high density of NPs. in enhancing absorbance is very limited. In our previous report,
We evaluated the absorbance of non-annealed and annealed we demonstrated that only in the case of the whole coverage of
samples in both UV−NIR and MIR ranges with the results the LIPSS via self-assembly of macroporous WO3−x particle
shown in Figure 7. The pure W plate has a low absorbance aggregates, an excellent UV-to-MIR ultrabroadband absorber
because of the absence of surface structures (Figure 7a).39 can be acheived.39 However, these assembly WO3−x particles are
Specifically, the metallic W surface has the highest absorbance in loosely deposited, which can be easily washed away to cause a
the UV band and then gradually decreases to 24% with significant decrease in UV-to-MIR absorbance.
increasing the wavelength to 2500 nm. Endowment of the LIPSS Annealed samples display different absorbance capacities in
on flat W surfaces via 5W-fs-LA can significantly increase the the UV−NIR and MIR bands (Figure 7a−f). After endowment
absorbance in the UV−vis range but cannot significantly of WO3−x crystals and construction of hierarchical nanostruc-
increase absorbance in the whole NIR range, as featured by a tures induced by 600 °C annealing (Figure 3e), NIR band
dramatic decrease in the absorbance within the 1500−2500 nm absorbance is dramatically enhanced (Figure 7a−c) due to the
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Figure 8. (a−c) Cross-sectional images of fs-5W-W-600 °C, fs-5W-W-800 °C, and fs-5W-W-1000 °C samples, respectively. (d−f) EDS analysis of the
cross-sectional structures of the fs-5W-W-600 °C sample.

oxygen-vacancy-enhanced absorbance and light trapping effect. using the setup shown in Figure 7g. Figure 7h displays the
In consequence, all 600 °C-annealed samples have the highest temperatures detected after 1 min irradiation using different
absorbance in the UV−NIR broadband. Increasing the bands of light (200−800, 420−800, 800−2500, and 200−2500
annealing temperature to 800 °C and 1000 °C leads to the nm) with light densities of 1694, 1540, 1460, and 3160 mW/
increase in the size of WO3−x crystals (Figures 4 and 5) and cm2. Light bands and densities were adjusted by using light
meanwhile alters the density of oxygen vacancies (Figure 3f). In filters.
consequence, the intrinsic absorbance of WO3−x crystals For each annealed sample, photothermal-induced temper-
becomes much more apparent, which causes a significant atures gained after visible (420−800 nm) and NIR (800−2500
decrease in vis−NIR absorbance (Figure 7a−c). nm) light irradiation are almost the same. The higher the
Absorbance valleys originating from the intrinsic absorption annealed temperature (1000 > 800 > 600 °C), the better the
of tungsten oxide crystals in the UV−vis bands61 are also photothermal performance, which can even offset their low
identifiable for W-600 °C and fs-15W-W-600 °C samples absorbance capacities. This phenomenon is attributable to the
(Figure 7a,c) but indistinguishable for the fs-5W-W-600 °C increased oxidation of annealed samples, as indicated in Figure
sample, making it the best ultrabroadband absorber (Figure 7b) 8. As measured from the cross-sectional SEM images (Figure
with >90% absorbance in the UV−vis−NIR ultrabroadband 8a−c), the thicknesses of oxidation layers for fs-5W-W-600 °C,
(200−2500 nm) and >80 and >50% within light bands of 2.5−9 fs-5W-W-800 °C, and fs-5W-W-1000 °C samples are around 6,
and 9−16 μm, respectively. The structural light trapping effect is 150, and 507 μm, respectively. EDS analysis shown in Figure
deemed to cause the indistinguishability of intrinsic absorption 8d,e indicates that the upper structural layer is an oxide layer
of tungsten oxide crystals for the fs-5W-W-600 °C sample, which with a 52.64% atomic percentage of oxygen, while the bottom
can also be deduced from W-1000 °C and fs-15W-W-1000 °C layer is the metal substrate with merely a 4.03% atomic
samples, which has a higher absorbance in the band of 500− percentage of oxygen. The line-scanning EDS analysis shown in
1500 nm than 800 °C-annealed counterpart samples due to the Figure 8f further confirms that there exists an interface between
formation of macroporous structures (Figure 7a,c). metal and metal-oxide layers. Annealing LIPSSs at 600 °C not
There is no big difference of absorbance in the 2.5−10 μm only induces the growth of tungsten oxide crystals from the
MIR range for all annealed samples. A little difference in the substrate but also induces the formation of macropores
longer 10−16 μm MIR range is observed due to structural and hundreds of nm long underneath the upmost surface, as
compositional variations with 1000 °C-annealed samples indicated by the white arrows in Figure 8a, which is attributed to
possessing the highest MIR absorbance (Figure 7d−f). the horizontal growth and bending of WO3−x-grown crystals.
Developing such broadband absorbers is very important for These macropores correspond to the regions of LIPSS trenches,
broadband sensors,62,63 such as noncontact IR thermometers which can well explain the periodicity of macropores. The depth
and non-dispersive infrared gas sensors which require excellent of the fs-5W-W-600 °C LIPSS is about 500 nm, a little higher
absorbance in the wavelength bands of 8−14 and 3−5 μm, than the depth of the LIPSS shown in Figure 1e,f, indicating that
respectively, with great potentials to be used for biomedical tests, annealing treatment indeed deepens the LIPSS height via crystal
epidemic and environmental risk prevention/control applica- growth.
tions. The average photothermal-induced temperatures from UV−
To extend the application scope of LIPSS-grown WO3−x vis light (200−800 nm) irradiation are 56, 60, and 69 °C for fs-
interfaces, we measured the photothermal properties of the 5W-W-600/800/1000 °C samples, respectively. Despite the fs-
LIPSS fs-5W-W sample and correspondingly annealed samples 5W-W-600 °C sample being much thinner (6 μm) compared
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Figure 9. Schematic illustration of the sample states upon irradiation by light at bands of 200−800, 420−800, 800−2500, and 200−2500 nm with
corresponding light intensities of 1694, 1540, 1460, and 3160 mW/cm2 and summary of the photothermal conversion capacity and heat preservation
capacity for fs-5W-W and fs-5W-W-600/800/1000 °C samples.

with (150 and 507 μm) fs-5W-W-800/1000 °C samples, the for developing high-performance photothermal converters
accessible photothermal temperature is only a little lower. This (Figure 9).
finding is indicative of a better UV−vis photothermal conversion Table 1 lists the best absorber of this work and tungsten-based
capacity of the fs-5W-W-600 °C sample under the same absorbers produced using other techniques. Regarding tungsten
irradiation conditions (Figure 9), a trend which is also applicable oxide absorbers, reports are mainly about their UV−NIR
to the vis (420−800 nm) and NIR (800−2500 nm) bands light absorbance in the colloid state64 and transmittance in the film
irradiation, as shown in Figure 7h. Special attention should be state.65 It can be seen that absorbance of the fs-5W-W-600 °C
paid to temperature differences of 15/9/7 °C aroused by sample in the ultrabroadband of 200−2500 nm is much better
irradiation of 200−800 and 420−800 nm wavelength band light than that of metal−dielectric−metal (e.g., W/SiO2/W)
for fs-5W-W-600/800/1000 °C samples, respectively. It metamaterial66 and W-coated anodic aluminum oxide (AAO)
indicates that the fs-5W-W-600 °C sample has the highest nanowires.67 Although the UV−NIR absorbance capacity of the
photothermal conversion capacity for light within the wave- fs-5W-W-600 °C sample is lower than that of Al2O3/W/Al2O3/
length band of 200−420 nm, attributable to its highest UV W/Si metal−insulator−metal (MIM) resonators,68 hierarchical
absorbance with indistinguishably intrinsic absorption of LIPSS/NPs structures of the fs-5W-W-600 °C sample presented
tungsten oxide crystals (Figure 7b). Deduced from the above- in this work excel at high absorbance in a much broader light
mentioned findings, the fs-5W-W-600 °C sample with a WO3−x band. One of the best W-based ultrabroad absorbers is tungsten-
layer with the uppermost hierarchical LIPSS nanostructures coated Si nanopillars with >95% absorbance in the 220−2600
should be superior to 800/1000 °C-annealed WO3−x layers, if at nm range,69 which were produced by five procedures including
the same crystal thickness, for photothermal applications due to spin coating, polystyrene sphere (PS) lithography, magnetron
its better ultrabroadband absorbance. sputtering, metal-assisted chemical etching (MACE), and
Photothermal-induced temperatures greatly differ upon atomic layer deposition (ALD). Compared with this work, the
broadband (200−800 and 200−2500 nm) light irradiation absorbers prepared by fs laser ablation and thermal oxidation
with average temperatures of 56/60/69 °C and 60/80/109 °C annealing are much simpler, based on which the diversity of
for fs-5W-W-600/800/1000 °C samples (Figure 7h), respec- WO3−x interfacial structures can be enriched.
tively. That is, for the fs-5W-W-600 °C sample, using higher-
density and broader-band light (200−2500 nm) only leads to a 4. CONCLUSIONS
temperature rise of 4 °C but 20/40 °C for fs-5W-W-800/1000 This work demonstrates that the combination of fs laser
°C samples. This phenomenon indicates that thermally structuring and thermal oxidation annealing is a facile method to
conductive tungsten underneath a very thin oxide layer of the prepare ultrabroadband tungsten oxide absorbers using LIPSS as
fs-5W-W-600 °C sample can efficiently transfer photothermal- crystal growth templates. The best template is the LIPSS with
induced heat to the substrate very quickly (Figure 9). This low-density deposited particles. After annealing in air at 600 °C
deduction is in accordance with the photothermal conversion for 2 h, the LIPSS transforms into a hierarchically nano-
behavior of the fs-5W-W sample where the highest detectable structured WO3−x (containing W18O49 crystals as confirmed by
temperature appears on the supportive substrate rather than on XRD and XPS) absorber, possessing more than 90%, 80%, and
the LIPSS (Figure 7i). In contrast, photothermal heat can be 50% absorbance (calculated by 1- reflectance) in the light bands
well preserved in the thicker tungsten oxide layers of fs-5W-W- of 200−2500 nm, 2.5−9 μm, and 9−16 μm, respectively. For the
800/1000 °C samples (Figure 7i). This means that other than tungsten oxide absorbers grown by 600 °C annealing of a pure W
the thickness of tungsten oxide photothermal converters, the plate and high-density WO3−x-NP-deposited LIPSS obtained by
supportive substrate is another critical factor to be considered fs laser ablation at a higher laser power, an obvious absorbance
24055 https://doi.org/10.1021/acsami.2c04523
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valley corresponding to the intrinsic absorption of tungsten

work
Ref
Table 1. Comparison of Preparation Methods and Absorbance Performances for Fs-5W-W-600 °C Absorber (This Work) and Tungsten-Based Ultrabroadband Absorbers

>90% in the 200−2500 nm range, >80% within this


oxide crystals turns out in the UV−vis band, thus diminishing

>90% in the 200−2500 nm range, >80% in the 39


66

67

68

70

69
their broadband absorbance. Increasing the annealing temper-

below 40% and 90% in the vis and NIR ranges


>95% in the 650−1750 nm range, but drops to
≈90% in the 250−2500 nm range but strongly
ature from 600 to 800 and 1000 °C changes the surface color

>90% absorbance in the 400−1700 nm range

>95% absorbance in the 220−2600 nm range


UV−NIR and MIR absorbance capacity

from brown to dark blue and finally to yellow, gradually increases


2.7−5 μm, 50−80% within 5−14 μm crystal size from ∼70 nm to ∼4 μm, and alters intrinsic
2.5−9 μm, >50% within 9−16 μm

>90% in the 275−1000 nm range absorbance of WO3−x crystals. Formation of increasingly thicker
metal-oxide layers (6, 150, and 507 μm thickness for 600/800/
fluctuates in the NIR range 1000 °C-annealed samples, respectively) gradually enhances the
absorber’s photothermal conversion capacity upon high-density
(3160 mW/cm2) and ultrabroadband (200−2500 nm) light
irradiation but is much less effective upon lower-density (1694,
1540, and 1460 mW/cm2) and shorter-band (200−800, 420−
800, and 800−2500 nm) light irradiation. This finding allows us
to deduce that the conductive metal substrate can quickly
dissipate photothermal heat, while the tungsten oxide layer can
hexagonal prism arrays: prism base edge: 100 nm, prism height: 50 nm, unit

100 nm top protection layer of Al2O3, a semitransparent layer consisting of

well preserve heat. If taking into account oxide layer thickness,


the best ultrabroadband absorber of LIPSS-grown hierarchical
nanostructure (fs-5W-W-600 °C sample) is more effective and
AAO: 6 μm thick, distance between adjacent bundles was 1−4 μm

efficient for photothermal conversion. In addition, it is also


12 nm W, a 100 nm Al2O3 spacer, 100 nm bottom W layer,

found that the deformation layer formed in the ablated W


subsurface is helpful to release the thermal pressure for the
formation of less-density cracked surfaces.


structure properties
LIPSS decorated by ∼170 nm WO3 crystals

AUTHOR INFORMATION
Corresponding Authors
hierarchical WOx particle aggregates

period: 290 nm, 40 nm thick SiO2

Dongshi Zhang − Shanghai Key Laboratory of Materials Laser


20−60 nm W and 20 nm Al2O3

Processing and Modification, School of Materials Science and


Engineering, Shanghai Jiao Tong University, Shanghai
35−55 nm W thickness

200240, China; orcid.org/0000-0003-4425-2704;


Email: zhangdongshi@sjtu.edu.cn
Zhuguo Li − Shanghai Key Laboratory of Materials Laser
Processing and Modification, School of Materials Science and
Engineering and The State Key Lab of Metal Matrix
Composites, School of Materials Science and Engineering,
Shanghai Jiao Tong University, Shanghai 200240, China;
Email: lizg@sjtu.edu.cn
Al2O3/W/Al2O3/W/Si MIM resonators

Authors
composition and layout

Al2O3/W/Si, tungsten-coated Si

Ruijie Liu − Shanghai Key Laboratory of Materials Laser


metallic tungsten nanocones

Processing and Modification, School of Materials Science and


W-coated AAO nanowires

Engineering, Shanghai Jiao Tong University, Shanghai


200240, China
Sihan Ji − Key Laboratory of Materials Physics and Anhui Key
Laboratory of Nanomaterials and Nanotechnology, Institute of
W + WO3−x

W + WO3−x

nanopillars
W/SiO2/W

Solid State Physics, Hefei Institutes of Physical Science, Chinese


Academy of Sciences, Hefei 230031, China
Yunyu Cai − Key Laboratory of Materials Physics and Anhui
Key Laboratory of Nanomaterials and Nanotechnology,
PS sphere lithography + magnetron sputtering
anodic oxidation + metal coating + annealing

spin-coating + (PS) spheres self-assembly +

Institute of Solid State Physics, Hefei Institutes of Physical


E-beam deposition + direct current (DC)

oxygen RIE electron-beam evaporator

Science, Chinese Academy of Sciences, Hefei 230031, China


600 °C-thermal anneal + fs structuring

metal−dielectric−metal metamaterial

Changhao Liang − Key Laboratory of Materials Physics and


Fs structuring + particle deposition

Anhui Key Laboratory of Nanomaterials and Nanotechnology,


Institute of Solid State Physics, Hefei Institutes of Physical
methods

Science, Chinese Academy of Sciences, Hefei 230031, China;


orcid.org/0000-0003-0202-0438
+ MACE + ALD

Complete contact information is available at:


https://pubs.acs.org/10.1021/acsami.2c04523
sputtering

Notes
The authors declare no competing financial interest.
24056 https://doi.org/10.1021/acsami.2c04523
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ACS Applied Materials & Interfaces


www.acsami.org Research Article

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